Lawn Tracto: Icraftsman'J
Lawn Tracto: Icraftsman'J
ICRAFTSMAN'J
20.0 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTO
Model No.
917.270940
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
differently
This productfrom
haspreviously built engines.
a low emission Beforeoperates
engine which you start the en-
gine, read and understand this Owner's Manual,
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IMPORTANT: This cutting machine is SLOPEOPERATION
capable of amputating hands and feet Slopes are a major factor related to loss-
and throwing objects. Failure to observe of-control and tipover accidents, which
the following safety instructions could can result in severe injury or death. All
result in serious injury or death. slopes require extra caution. If you cannot
GENERAL OPERATION
back up the slope or if you feel uneasy on
• Read, understand, and follow all it, do not mow it.
instructions in the manual and on the DO:
machine before starting. • Mow up and down slopes, not across.
• Only allow responsible adults, who are • Remove obstacles such as rocks, tree
familiar with the instructions, to operate limbs, etc.
the machine. • Watch for holes, ruts, or bumps.
• Clear the area of objects such as rocks, Uneven terrain could overturn the
toys, wire, etc., which could be picked machine. Tall grass can hide obstacles.
up and thrown by the blade. • Use slow speed. Choose a low gear so
• Be sure the area is clear of other that you will not have to stop or shift
people before mowing. Stop machine if while on the slope.
anyone enters the area. • Follow the manufacturer's recommen-
• Never carry passengers. dations for wheel weights or counter-
• Do not mow in reverse unless abso- weights to improve stability.
lutely necessary. Always look down • Use extra care with grass catchers or
and behind before and while backing. other attachments. These can change
• Be aware of the mower discharge the stability of the machine.
direction and do not point it at anyone. • Keep all movement on the slopes slow
Do not operate the mower without and gradual. Do not make sudden
either the entire grass catcher or the changes in speed or direction.
guard in place. • Avoid starting or Stopping on a slope. If
• Slow down before turning. tires lose traction, disengage the
• Never leave a running machine blades and proceed slowly straight
unattended. Always turn off blades, set down the slope.
parking brake, stop engine, and DO NOT:
remove keys before dismounting. • Do not turn on slopes unless neces-
• Turn off blades when not mowing. sary, and then, turn slowly and gradual-
• Stop engine before removing grass ly downhill, if possible.
catcher or unclogging chute. • Do not mow near drop-offs, ditches, or
• Mow only in daylight or good artificial embankments. The mower could
light. suddenly turn over if a wheel is over
• Do not operate the machine while the edge of a cliff or ditch, or if an edge
under the influence of alcohol or drugs. caves in.
• Watch for traffic when operating near or • Do not mow on wet grass. Reduced
crossing roadways. traction could cause sliding.
• Use extra care when loading or • Do not try to stabilize the machine by
unloading the machine into a trailer or putting your foot on the ground.
truck.
• Do not use grass catcher on steep
• Data indicates that operators, age 60 slopes.
years and above, are involved in a CHILDREN
large percentage of riding mower-
Tragic accidents can occur if the operator
related injuries. These operators
is not alert to the presence of children.
should evaluate their ability to operate Children are often attracted to the
the riding mower safely enough to
machine and the mowing activity. Never
protect themselves and others from assume that children will remain where
serious injury.
you last saw them.
• Be sure the area is clear of other • Remove obstacles such as rocks, tree
people before mowing. Stop machine if limbs, etc.
anyone enters the area. • Watch for holes, ruts, or bumps.
• Never carry passengers or children Uneven terrain could overturn the
even with the blades off. machine. Tall grass can hide obstacles.
• Do not mow in reverse unless abso- • Use slow speed. Choose a low gear so
lutely necessary. Always look down that you will not have to stop or shift
and behind before and while backing. while on the slope.
• Never carry children. They may fall off • Avoid starting or stopping on a slope. If
and be seriously injured or interfere tires lose traction, disengage the
with safe machine operation. blades and proceed slowly straight
• Keep children out of the mowing area down the slope.
and under the watchful care of another
• If machine stops while going uphill,
responsible adult.
• Be alert and turn machine off if children disengage blades, shift into reverse
enter the area. and back down slowly.
• Before and when backing, look behind • Do not turn on slopes unless neces-
and down for small children. sary, and then, turn slowly and gradual-
• Mow up and down slopes (15 ° Max), ly downhill, if possible.
not across. 4
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A(_Look for this symbol to point out _CAUTION: Tow only the attachments
important safety precautions. It means that are recommended by and comply
CAUTION!H BECOMEAWARE!!! YOUR with specifications of the manufacturer of
_FETY IS INVOLVED. your tractor. Use common sense when
CAUTION: In order to prevent acciden- towing. Operate only at the lowest
tal starting when setting up, transporting, possible speed when on a slope. Too
adjusting or making repairs always heavy of a load, while on a slope, is
disconnect spark plug wire and place wire dangerous. Tires can lose traction with
_ere it cannot contact spark plug. the ground and cause you to lose control
CAUTION; Do not coast down a hill in ,_YwOU r tractor.
neutral, you may lose control of the tractor. ARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
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I
Steering Wheel
Steering
_ P Extension
Steering Steering Shaft
Sleeve Wheel Adapter
/> Steering
(1) Hex Bolt
3/8-16 x 1
Wheel Insert
(1) Lock
washer
3/8
Seat
@ (1) Washer
17/32 x 1-3/16 x 12 Gauge
(_ (1) Knob
(2) Keys
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Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
• Assemble large flat washer, 3/8 lock
A socket wrench set will make assembly washer, 3/8 hex bolt and tighten
easier. Standard wrench sizes you need securely.
are listed below. • Snap steering wheel insert into center
(1) 9/16" wrench (1) Pliers of steering wheel.
(2) 1/2" wrench (1) Utility knife • Remove protective materials from
(1) Tire pressure tractor hood and grill.
gauge IMPORTANT: Check for and remove any
When right or left hand is mentioned in staples in skid that may puncture tires
this manual, it means, from your point of where tractor is to roll off skid.
view, when you are in the operating Steering
position (seated behind the steering / Wheel Insert
wheel).
Hex Bolt
TO REMOVE TRACTOR FROM
_Lock Washer
CARTON
_-- - ---i _ Large Flat
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton.
• Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
• Check for any additional loose parts or
boxes and remove.
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HOW TO SET UP YOUR TRACTOR NOTE: You may now roll or drive you
CHECK BATTERY tractor off the skid. Follow the appropriate
• Lift hood to raised position. instruction below to remove the tractor
from the skid.
• If this battery is put into service after
month and year indicated on label TO ROLL TRACTOR OFF SKID (See
(label located between terminals) Operation section for location and
charge battery for minimum of one function of controls)
hour at 6-10 amps. (See "BATTERY" in • Press lift lever plunger and raise
Maintenance section of this manual for
attachment lift lever to its highest
charging instructions). position.
• Release parking brake by depressing
Label clutch/brake pedal.
• Place freewheel control in freewheel-
ing position to disengage transmission
(See "TO TRANSPORT" in the Opera-
tion section of this manual).
• Roll tractor forward off skid.
• Remove banding holding discharge
guard up against tractor.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store
in a safe place. Your mower is now ready
for discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
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_ CHECKLIST WHILE LEARNING HOW TO USE YOUR
BEFORE YOU OPERATE AND ENJOY TRACTOR, PAY EXTRAATTENTION TO
YOUR NEW TRACTOR, WE W_SH TO THE FOLLOWING IMPORTANT ITEMS:
ASSURE THAT YOU RECEIVE THE BEST ,/Engine oil is at proper level.
PERFORMANCE AND SATISFACTION ,/Fuel tank is filled with fresh, clean,
FROM THIS QUALITY PRODUCT. regular unleaded gasoline.
PLEASE REVIEWTHE FOLLOWING ,/Become familiar with all controls - thei,
CHECKLIST: location and function. Operate them
,I All assembly instructions have been before you start the engine.
completed. •/ Be sure brake system is in safe
,/No remaining loose parts in carton. operating condition.
•/ Battery is properly prepared and ,/It is important to purge the transmissiol
charged. (Minimum 1 hour at 6 amps). before operating your tractor for the fir,'
,/Seat is adjusted comfortably and time. Follow proper starting and
transmission purging instructions (Se_
tightened securely.
"TO START ENGINE" and "PURGE
J Al_tires are properly inflated. (For
shipping purposes, the tires were TRANSMISSION" in the Operation
overinflated at the factory). section of this manual).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
,/Before driving tractor, be sure free-
wheel control is in drive position.
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These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
FREE WHEEL
DANGER, KEEP HANDS AND FEET AWAY
(Automatic Models only)
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KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Light Switch
Attachment Ignition
Clutch Lever Switch
Ammeter •- - -
_nt
Throttle Control
Lift Lever
Clutch/
Brake Pedal
Height
Adjustment
Indicator
Free Wheel
Control g Brake Lever
_Motion
Control
Lever
Our tractors conform to the safety standards of the American National Standards
Institute.
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The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
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Insert key into ignition and turn key NOTE: If at a high altitude (above 3000
clockwise to "START" position and feet) or in cold temperatures (below 32 F)
release key as soon as engine starts. the carburetor fuel mixture may need to
Do not run starter continuously for more be adjusted for best engine performance.
than fifteen seconds per minute. If the See "TO ADJUST CARBURETOR" in the
engine does not start after several Service and Adjustments section of this
attempts, push choke control in, wait a manual.
few minutes and try again. If engine still PURGETRANSMISSION
does not start, pull the choke control
out and retry. ,_CAUTION: Never engage or disen-
gage freewheel lever willie the engine is
WARM WEATHER STARTING (50 ° F and running.
above) To ensure proper operation and perfor-
mance, it is recommended that the
• When engine starts, slowly push choke
control in until the engine begins to run transmission be purged before operating
tractor for the first time. This procedure will
smoothly. If the engine starts to run
remove any trapped air inside the
roughly, pull the choke control out transmission which may have developed
slightly for a few seconds and then during shipping of your tractor.
continue to push the control in slowly. IMPORTANT: Should your transmission
• The attachments and ground drive can require removal for service or replace-
now be used. If the engine does not ment, it should be purged after reinstalla-
accept the load, restart the engine and tion before operating the tractor.
allow it to warm up for one minute • Place tractor safely on level surface
using the choke as described above. with engine off and parking brake set.
• Disengage transmission by placing
COLD WEATHER STARTING (50 ° F and
freewheel control in freewheeling
below) position (See "TO TRANSPORT" in this
• When engine starts, slowly push choke section of manual).
control in until the engine begins to run • Sitting in the tractor seat, start engine.
smoothly. Continue to push the choke After the engine is running, move
control in small steps allowing the throttle control to slow position. With
engine to accept small changes in motion control lever in neutral (N)
speed and load, until the choke control position, slowly disengage clutch/brake
is fully in. If the engine starts to run pedal.
roughly, pull the choke control out • Move motion control lever to full
slightly for a few seconds and then forward position and hold for five (5)
continue to push the control in slowly. seconds. Move lever to full reverse
This may require an engine warm-up position and hold for five (5) seconds.
period from several seconds to several Repeat this procedure three (3) times.
minutes, depending on the tempera- NOTE: During this procedure there will
be no movement of drive wheels. The air
ture.
is being removed from hydraulic drive
AUTOMATIC TRANSMISSION WARM UP system.
• Before driving the unit in cold weather, • Move motion control lever to neutral (N)
the transmission should be warmed up position. Shut- off engine and set
as follows: parking brake.
• Be sure the tractor is on level ground. • Engage transmission by placing
• Place the motion control lever in freewheel control in driving position
neutral. Release the parking brake (See "TO TRANSPORT" in this section
and let the clutch/brake slowly of manual).
return to operating position. • Sitting in the tractor seat, start engine.
• Allow one minute for transmission to After the engine is running, move
warm up. This can be done during the throttle control to half (1/2) speed. With
engine warm up period. motion control lever in neutral (N)
• The attachments can be used during position, slowly disengage clutch/brake
the engine warm-up period after the pedal.
transmission has been warmed up and
may require the choke control be
pulled out slightly.
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• Slowly move motion control lever /-
1
forward, after the tractor moves
approximately five (5) feet, slowly move
motion control lever to reverse position.
After the tractor moves approximately
five (5) feet return the motion control
lever to the neutral (N) position. Repeat
this procedure with the motion control • )
lever three (3) times.
• Your tractor is now purged and now MULCHING MOWING TIPS
ready for normal operation. IMPORTANT: For best performance,
MOWING TIPS keep mower housing free of built-up
grass and trash. Clean after each use.
• Mower should be properly leveled for • The special mulching blade will recut
best mowing performance. See "TO the grass clippings many times and
LEVEL MOWER HOUSING" in the
reduce them in size so that as they fall
Service and Adjustments section of this onto the lawn they will disperse into the
manual.
grass and not be noticed. Also, the
• The left hand side of mower should be
mulched grass will biodegrade quickly
used for trimming. to provide nutrients for the lawn.
• Drive so that clippings are discharged Always mulch with your highest engine
onto the area that has been cut. Have (blade) speed as this will provide the
the cut area to the right of the tractor. best recutting action of the blades.
This will result in a more even distribu- • Avoid cutting your lawn when it is wet.
tion of clippings and more uniform Wet grass tends to form clumps and
cutting. interferes with the mulching action.
• When mowing large areas, start by The best time to mow your lawn is the
turning to the right so that clippings will early afternoon. At this time the grass
discharge away from shrubs, fences, has dried and the newly cut area will
driveways, etc. After one or two not be exposed to the direct sun.
rounds, mow in the opposite direction • For best results, adjust the mower
making left hand turns until finished. cutting height so that the mower cuts off
• If grass is extremely tall, it should be only the top one-third of the grass
mowed twice to reduce load and
blades. For extremely heavy mulching,
possible fire hazard from dried clip- reduce your width of cut on each pass
pings. Make first cut relatively high; the and mow slowly.
second to the desired height. • Certain types of grass and grass
• Do not mow grass when it is wet. Wet conditions may require that an area be
grass will plug mower and leave mulched a second time to completely
undesirable clumps. Allow grass to dry hide the clippings. When doing a
before mowing. second cut, mow across or perpendicu-
• Always operate engine at full throttle lar to the first cut path.
when mowing to assure better mowing • Change your cutting pattern from week
performance and proper discharge of to week. Mow north to south one week
material. Regulate ground speed by then change to east to west the next
selecting a low enough gear to give the week. This will help prevent matting
mower cutting performance as well as and graining of the lawn.
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain Max 1/3"
and give best performance of the
attachment being used.
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F,LL,NOATES
AS COMPLETE
REGULAR SERVICE
f" SERVICE DATES
Check Tire
Check Brake Pressure
Operation _
T Interlock
Check forSystems
Loose Fasteners li_ V'7 If
T Lubrication
Check Chart
Battery Level V w
cA Sharpen/Replace Mower Blades _4
a Clean Battery and Terminals V'
Check Transaxle Cooling I_
Adjust Blade Belt(s) Tension V's
Adjust Motion Drive Belt(s) Tension II/s
E
U CleanAirFilter
Clean Air Screen _Vj:
Small Retainer
Spring
Clutch Spring
ine Pulley
Retainer Spring -_
Anti-Sway
Collar --
Housing
Guide
Large
Retainer
Spring
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TO LEVEL MOWER HOUSING • Before making any necessary adjust-
Adjust the mower while tractor is parked ments, check that both front links are
on level ground or driveway. Make sure equal in length. Both links should be
tires are properly inflated (See "PROD- approximately 10-3/8".
UCT SPECIFICATIONS" section of this • If links are not equal in length, adjust
manual). If tires are over or one link to same length as other link.
underinflated, you will not properly adjust • To lower front of mower loosen nut "E"
your mower. on both front links an equal number of
turns.
SIDE-TO-SIDE ADJUSTMENT
• When distance "D" is 1/8" to 1/2" lower
• Raise mower to its highest position. at front than rear, tighten nuts "F"
• At the midpoint of both sides of mower, against trunnion on both front links.
measure height from bottom edge of • To raise front of mower, loosen nut "F"
mower to ground. Distance "A" on from trunnion on both front links.
both sides of mower should be the Tighten nut "E" on both front links an
same or within 1/4" of each other. equal number of turns.
• If adjustment is necessary, make • When distance "D" is 1/8" to 1/2" lower
adjustment on one side of mower only. at front than rear, tighten nut "F" agains
• To raise one side of mower, tighten lift trunnion on both front links.
link adjustment nut on that side. • Recheck side-to-side adjustment.
• To lower one side of mower, _oosen ift
link adjustment nut on that side.
NOTE:Each full turn of adjustment nut will
change mower height about 1/8".
• Recheck measurements after adjust-
ing.
Bottom edge of Bottom edge of
(_ Suspension
Nut
)erating
• Pull belt away from mower. Arm
BELT INSTALLATION -
• Install new belt in reverse order of
removal. Do not touch this nut. If further brake
• Make sure belt is in all pulley grooves adjustment is necessary contact your
and inside all belt guides. nearest authorized service center/department
• Install mower in reverse order of TO REPLACE MOTION DRIVE BELT
removal instructions. Park the tractor on level surface. Engage
Mandrel parking brake. For assistance, there is a
Pulley Idler belt installation guide decal on bottom
:_== / Pulleys j,,,,,,_ side of left footrest.
• Remove mower (See "TO REMOVE
,_-f_:-_i" 2 _/_ /Pulley MOWER" in this section of this manual.)
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
I . -, \ _._,f
Lever
Retaining
Ring
Washers
Axle
Cover
Adjustment Bolt
t
Square Key
TRANSMISSION REMOVAL/REPLACE- (Rear Wheel Only)
MENT
Should your transmission require
removal for service or replacement, it
should be purged after reinstallation and
before operating the tractor. See "PURGE
TRANSMISSION" in the Operation
section of this manual.
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TO START ENGINE WITH AWEAK REPLACING BA'n'ERY
BAI-I'ERY ACAUTION: Do not short battery
CAUTION: Lead-acid batteries terminals by allowing a wrench or any
generate explosive gases. Keep sparks, other object to contact both terminals at
flame and smoking materials away from the same time. Before connecting battery,
batteries. Always wear eye protection remove metal bracelets, wristwatch
when around batteries. bands,rings,etc.
If your battery is too weak to start the Positive terminal must be connected first
engine, it should be recharged. (See to prevent sparking from accidental
"BATTERY" in the MAINTENANCE grounding.
section of this manual). • Lift hood to raised position.
If "jumper cables" are used for emergency • Remove terminal guard.
starting, follow this procedure: • Disconnect BLACK battery cable then
IMPORTANT: Your tractor is equipped RED battery cable and carefully
with a 12 volt negative grounded system. remove battery from tractor.
The other vehicle must also be a 12 volt • Install new battery with terminals in
negative grounded system. Do not use same position as old battery.
your tractor battery to start other vehicles. • Reinstall terminal guard.
TO ATTACH JUMPER CABLES - • First connect RED battery cable to
positive (+) battery terminal with hex
• Connect each end of the RED cable to
bolt and keps nut as shown. Tighten
the POSITIVE (+) terminal of each securely.
battery, taking care not to short against • Connect BLACK grounding cable to
chassis.
negative (-) battery terminal with
• Connect one end of the BLACK cable
remaining hex bolt and keps nut.
to the NEGATIVE (-) terminal of fully Tighten securely
charged battery. • Close terminal access doors.
• Connect the other end of the BLACK • Close hood.
cable to good CHASSIS GROUND,
away from fuel tank and battery. Keps Hex Bolt
Terminal
TO REMOVE CABLES, REVERSE Access _;:; ;'
ORDER -
• BLACK cable first from chassis and Door_
then from the fully charged battery.
• RED cable last from both batteries. ' •! (Red)
, Cable
q P Guard
-Negative
Cable
(Black)
ENGINE
Maintenance, repair, or replacement of
the emission control devices and sys-
tems, w_ich are being done at the
customers expense, may be performed
by any non-road engine repair establish-
Lever
ment or individual. Warranty repairs must
be performed by an authorized engine Casing
manufacturer's service outlet. Clamp Screw
TO ADJUST THROTTLE CONTROL
CABLE TO ADJUST CARBU RETOR
The throttle control has been preset at the The carburetor has been preset at the
factory and adjustment should not be factory and adjustment should not be
necessary. Check adjustment as de- necessary. However, minor adjustment
scribed below before loosening cable. If may be required to compensate for
adjustment is necessary, proceed as differences in fuel, temperature, altitude
follows: or load. If the carburetor does need
• With engine not running, move throttle adjustment, proceed as follows:
control lever to fast position. In general, turning the mixture screw in
• Check that swivel is against side of (clockwise) decreases the supply of fuel
quarter circle. If it is not, loosen cable to the engine giving a leaner fuel/air
clamp screw and pull cable back until mixture. Turning the mixture screw out
swivel is against quarter circle. Tighten (counterclockwise) increases the supply
cable clamp screw securely. of fuel to the engine giving a richer fuel/
air mixture.
Clamp Screw
IMPORTANT: Damage to the needles
Quarter and the seats in carburetor may result if
screw is turned in too tight.
Circle _
PRELIMINARY SETTING -
• Be sure you have a clean air filter, and
the throttle control cable and choke are
adjusted properly (see above).
\
Swivel
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27
• With engine off turn idle mixture screw
.,, ..Idle Speed
in (clockwise) closing it finger tight and
then turn out (counterclockwise) 1-1/4
to 1-1/2 turns.
Screw
FINAL SETTING -
__ _ --.--Jdle Mixture
• Start engine and allow to warm for five
minutes. Make final adjustments with
"_,_ _.._ Screw
engine running and shift/motion
_Throttle
control lever in neutral (N) position.
• With throttle control lever in slow Lever
position, hold throttle lever against idle
speed screw and adjust idle speed
screw to obtain 1200 to 1400 RPM.
• While still holding throttle lever against
idle speed screw, turn idle mixture
screw in (clockwise) until engine Idle Speed_
begins to die and then turn out
(counterclockwise) until engine runs
rough. Turn screw to a point midway Screw__ _
between those two positions.
• Continue to hold throttle lever against Throttle _
idle speed screw and adjust idle speed Le ve r ""-"---_ _---------_ldle _ixt u re
screw to obtain 900 to 1200 RPM. Screw
Release throttle lever.
ACCELERATION TEST -
• Move throttle control lever from slow to
fast position. If engine hesitates or
dies, turn idle mixture screw out
(counterclockwise) t/8 turn. Repeat
test and continue to adjust, if neces-
sary, until engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT" Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest autho-
rized service center/department, which
has proper equipment and experience to
make any necessary adjustments.
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Immediately prepare your tractor for ethanol or methanol) can attract moisture
storage at the end of the season or if the which leads to separation and formation
tractor will not be used for 30 days or of acids during storage. Acidic gas can
more. damage the fuel system of an engine
CAUTION: Never store the tractor with while in storage.
gasoline in the tank inside a building • Drain the fuel tank.
where fumes may reach an open flame or • Start the engine and let it run until the
spark. Allow the engine to cool before fuel lines and carburetor are empty.
storing in any enclosure. • Never use engine or carburetor cleane_
TRACTOR products in the fuel tank or permanent
Remove mower from tractor for winter damage may occur.
storage. When mower is to be stored for • Use fresh fuel next season.
a period of time, clean it thoroughly, NOTE: Fuel stabilizer is an acceptable
remove all dirt, grease, leaves, etc. Store alternative in minimizing the formation of
in a clean, dry area. fuel gum deposits during storage. Add
• Clean entire tractor (See "CLEANING" stabilizer to gasoline in fuel tank or
in the Maintenance section of this storage container. Always follow the mix
manual). ratio found on stabilizer container. Run
• Inspect and replace belts, if necessary engine at least 10 minutes after adding
(See belt replacement instructions in stabilizer to allow the stabilizer to reach
the Service and Adjustments section of
the carburetor. Do not drain the gas tank
this manual).
• Lubricate as shown in the Maintenance and carburetor if using fuel stabilizer.
ENGINEOIL
section of this manual.
• Be sure that all nuts, bolts and screws Drain oil (with engine warm) and replace
are securely fastened. Inspect moving with clean engine oil. (See "ENGINE" in
parts for damage, breakage and wear. the Maintenance section of this manual).
Replace if necessary. CYLINDER(S)
• Touch up all rusted or chipped paint • Remove spark plug(s).
surfaces; sand lightly before painting. • Pour one ounce of oil through spark
BATI'ERY plug hole(s) into cylinder(s).
• Turn ignition key to "START" position
• Fully charge the battery for storage.
for a few seconds to distribute oil.
• After a period of time in storage, battery
may require recharging. • Replace with new spark plug(s).
• To help prevent corrosion and power OTHER
leakage during long periods of storage, • Do not store gasoline from one season
battery cables should be disconnected to another.
and battery cleaned thoroughly (see • Replace your gasoline can if your can
"TO CLEAN BATTERY AND TERMI- starts to rust. Rust and/or dirt in your
NALS" in the Maintenance section of gasoline will cause problems.
this manual). • If possible, store your tractor indoors
• After cleaning, leave cables discon- and cover it to give protection from dust
nected and place cables where they and dirt.
cannot come in contact with battery • Cover your tractor with a suitable
terminals.
protective cover that does not retain
• If battery is removed from tractor for
moisture. Do not use plastic. Plastic
storage, do not store battery directly on cannot breathe which allows conden-
concrete or damp surfaces.
sation to form and will cause your
ENGINE tractor to rust.
FUEL SYSTEM IMPORTANT: Never cover tractor while
IMPORTANT: It is important to prevent engine and exhaust areas are still warm.
puUmdeposits from forming in essential
el system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.
Also, experience indicates that alcohol
blended fuels called gasohol or using
29
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TROUBLESHOOTING CHART
Loss of power • Cutting too much grass/too • Set in "Higher Cut" position/
fast. reduce speed.
• Throttle in "CHOKE" • Adjust throttle control.
position.
30
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TROUBLESHOOIIN_ UHAHI
Poor cut - uneven • Worn, bent or loose blade. • Replace blade. Tighten
blade bolt.
• Mower deck not level. • Level mower deck.
• Buildup of grass, leaves, • Clean underside of mower
and trash under mower. housing.
• Bent blade mandrel. • Replace blade mandrel.
• Clogged mower deck vent • Clean around mandrels to
from build-up of grass, open vent holes.
leaves, and trash around
mandrels.
31
32
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I HAL; IUH - - MUL)P-.L NUMI::II"H 917.270940
SCHEMATIC
BATTERY
RED
REO
FUSE STARTER
BLACK
SOLENOID
CLUTCH / BRAKE
)G A1 (PEDAL UP) _H_TF-
BLACK
q (_ BLACK
BLACK
GROUNDING
BLACK (CLUTCH OFF) I CONNECTOR
(OPTIONAL)
IGNITION
- -_ BLACK _
UNIT
FUELI /
LINE i TWIN CYL. ENGINES
L I
REO I
FUEL SHUT OFF SOLENO}D
(IF SO EQUIPPED)
LIGHTING
SYSTEMOUTPUT
DIODE IIALTERNATOR
ORANGE
5AMPAC@3600RPM_ LI \
NOTE
YOUR TRACTOR IS BROWN
EQUIPPED WiTH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
HEADLIGHTS
OWN ELECTRICAL SOURCE,
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. ASTHE ENGINE IS NON-REMOVABLE
SPEEDED UP, THE LIGHTS CONNECTIONS
WILL BECOME THEIR BRIGHTEST.
IGNITION SWITCH O
REMOVABLE
POSITION CIRCUIT "MAKE"
CONNECTIONS
_OFF M+G+A1 NONE
WIRING INSULATED CLIPS
RUN_IGRT B+A1 A2+L
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
RUN B+A1 NONE
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
START 3+ S + A1 NONE PROPERLY SECURE YOUR WIRING.
33
- ........ 22 ....... _ _
I
I
I
I
I
I
I /i
i J
t /
II i
I i
I
26 !
Ii
I
L _ I I
I
I
r I
25
29 I
I
_ I
I
I
34
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TRACTOR -- MODEL NUMBER 917.270940
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt, Hex 1/4-20 x 3/4
8 7603J Tray, Battery
10 145211 Bolt, Btr Front 1/4-20 x 7-1/2
11 150109. Holddown Battery Front Mount
12 145769 Nut, Push Nylon Battery Front 1/4
16 153664 Switch Interlock Push-ln
21 166182 Harness, Light Socket (w/4152J)
22 4152J Light Bulb
24 4799J Cable, Battery
25 146148 Cable, Battery
26 166180 Fuse
27 73510400 Nut Keps Hex 1/4-20 Unc
28 145491 Cable, Ground
29 121305X Switch, Seat
30 163968 Switch, Ignition
33 140403 Key, Molded
40 170217 Harness, Ignition
41 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2
42 131563 Cover, Terminal
43 145673 Solenoid
45 121433X Ammeter Rectangular 6Amp
52 141940 Protection Wire Loop (Hour Meter)
55 17490508 Screw Thdrol 5/16-18 x 1/2
35
28
58 12
53
52
31 55
208 207
20
60
3/¸¸
3 37
3
3
2O8
74
36
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TRACTOR - - MODEL NUMBER 917.270940
KEY PART
NO. NO. DESCRIPTION
1 169830 Chassis
2 169061 Drawbar
3 17060612 Screw 3/8-16 x 3/4
5 155272 Bumper Hood/Dash
9 168337X013 Dash
10 STD533710 Bolt, Carriage 3/8-16 x 1
11 155927 Panel, Dash, LH
12 145660 Clip Tinnerman Grille P/L
13 172107X010 Panel, Dash, RH
17 144983X558 Hood Assembly
18 126938X Bumber Hood
20 156437 Plate Mtg Battery Fuel Tank
23 124028X Bushing, Snap, Nylon, Fuel Line
25 19131312 Washer 13/32 x 13/16 x 12 Gauge
26 STD541437 Locknut, Hex, with Insert 3/8-16 UNC
28 156725X558 Grille/Lens Asm
29 155217X599 Lens, Grille
30 164918X558 Fender/Footrest
31 139976 Bracket, Fender/Support
37 17490508 Screw, ThdroL 5/16-18 x 1/2 TYT
38 169834 Pivot Bracket Assembly, LH, Mower, Rear
51 738O0400 Nut Lock W!Insert 1/4 - 20 UNC
52 19091416 Washer 9/32 X 7/8 X 16 Ga.
53 145201 Bracket Grille Pickoff LH
54 161464 Screw, Hex Wshd #8-18 x 7/8
55 145202 Bracket Grille Pickoff RH
57 STD552507 Bolt FinHex 1/4-20 UNC X.75
58 140547 Air Duct
60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
64 154798 Dash Lower STLT
74 STD541437 Nut Crownlock 3/8-16 UNC
142 165867 Plate Reinforcement STLT
143 154966 Bracket Swaybar Chassis
144 154207 Bracket Footrest STLT
145 156524 Rod Pivot Chassis/Hood
206 170165 Bolt Shoulder 5/16-18TT
207 17670508 Screw Thdrol 5/16-18 x 1/2
208 17670608 Screw Thdrol 3/8-16 x 1/2
212 165919 Insert Lens Reflective
- - 5479J Plug Button
37
197
156 166
32
62
36
77
73
38
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TRACTOR -- MODEL NUMBER 917.270940
GROUND DRIVE
39
,_-_-_ 42
46
67
13
' / 79 80
25
26
43
4O
/ I
/
I /
3O
40
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I HAI_, IUH - - IVIUUIIL NUMI_PI _11/.'_/U_U
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
41
14
13
32
31
37
39
23
29
I OPTIONAL
Spark
EQUIPMENT
Arrester
42
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TRACTOR - - MODEL NUMBER 917.270940
ENGINE
KEY PART
NO. NO. DESCRIPTION
1 162152 Control Throt Paddle 32 22
2 17720410 Screw Hex Thd Cut 1/4-20x5/8 T
3 Engine (See Breakdown) Briggs Model No. 461707-0145-E3
4 149723 Muffler Exhaust
5 144069 Exhaust Asm. Left
6 144068 Exhaust Asm, Right
7 138129 ClampTube Double Engine
8 150176 Bolt 5/16 - 18 UNC X 3/4 W/Sems
10 145552 Heat Shield Lt
11 STD551125 Washer Lock Hvy. Helical 1/4
12 STD522507 Bolt Fin Hex 1/4-20 x 3/4
13 165287 Gasket Muffler
14 13280336 Nipple Pipe 4-1/2"
15 132003O0 Elbow Std 90 Degree 3/8-18 Npt
16 STD551237 Washer Lock Ext Tooth 3/8
17 17490624 Screw Thdrol 3/8-16x1-1/2 Tytt
23 169837 Shield Browning/Debris Guard
25 145996 Control Choke
26 73920600 Nut Keps 3/8-24 Unf
27 152927 Screw TT #10-32 x 5 x 3/8 Flange
29 13718O Arrestor Spark
31 157103 Tank Fuel 3 50 Rear
32 161696 Cap Fuel Guage STLT
33 123487X Clamp Hose BIk
34 106082X Spacer Pad
37 8543R Line Fuel
38 ....... Plug Oil Drain (See Engine Breakdown)
39 109227X Pad Idler 1,75 x .75 x .06
45 17000612 Screw Hex Wsh 3/8-16 x 3/4
81 73510400 Nut Keps Hex 1/4-20 Unc
43
I
i
44
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TRACTOR - - MODEL NUMBER 917.270940
DECALS
1
6 4
3 11 2
20
19
14 14
13
1 156439 Decal Fender Danger Sears 13 146046 Decal V-belt Dr Sch Tractor E
2 163205 Decal Fend Auto Sears Gold 14 163257 Decal Dash Panel
3 171696 Decal Hood Rh Craftsman 15 160396 Decal Mower Drive Schematic
4 171697 Decal Hood Lh Craftsman 19 138047 Decal, Battery Diehard Sears
5 165407 Decal Engine H/P 20 166887 Decal Deck Mower EZ3
6 133644 Decal Maint Customer 22 149516 Decal Battery
Sears Dom - - 169210 Decal By Pass Lt Hydro
7 1718O9 Decal Replacement Srs - - 138311 Decal Lift Handle
9 163204 Decal Fender Craftsman Gold - - 165800X428 Pad Footrest Lh STLT
11 156811 Decal Fender STLTH Oper - - 165799X428 Pad Footrest Rh STLT
Inst E/S - - 174500 Manual, Owner's (English)
- - 174501 Manual, Owner's (Spanish)
45
_/ 3
2
6
13
20
15
I
19
46
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TRACTOR - - MODEL NUMBER 917.270940
LIFT ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
47
151
lO3_\/_" /! /
\_ _jlO41o6
lO2_'
34
21
23 24
\ 25
2 _ 6
117_
119 16
11++j++ i 121 28 "\
27
29
4.8
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TRACTOR - - MODEL NUMBER 917.270940
MOWER DECK
49
112
87 88
10\
14
#£
m 0
! i
109
X
i23
900
38 3O
/
83
19
",4
124
0
32
12 4_
35 \ 0
64
27 '\ 44 125
\
48 107 "43
51
441 *
s23
1T7
5( 9 "
1125 *S ';'
449 _
1081 :'
634
13 _ 552A _
552 ,_;_
404
45 _,_
40 _,
868A868 _,_,_!_
i •
45 (;_ _ 35
42 _ ,_; 34 _
741)_i_i 41' :, _,_
36 _ • •
33 __"
146
52
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I HAL; IUH - - MUUI-L NUMIdI-H 917.270940
4331 ,'
386 i[:1 i
3 I _ J
434 _\r ,
435 "
726
1036 LABEL KIT-EMISSION
53
513
783
697 _'_
544,_ 801
_ °3,+i++._+ _+T
+ ++_+
177+++, i+++7_ +_+,,+
163 9 t :+ :i++" 3 ( a-+_'! 20 t(_4!+
54
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TRACTOR - - MODEL NUMBER 917.270940
BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 498583 Cylinder Assembly 97 693485 Shaft-Throttle
98 807923 Kit-Idle Speed
2 399265 Bushing/Seal Ktt 102 693509 • Gasket-Carburetor Body
3 391086 -# Seal-Oil 104 693506 • Pin-FloatHinge
4 493304 Sump-Engine 105 692078 • Valve-Float Needle
5 691162 Head-Cylinder #1 107 693482 Body Assembly-Lower
5A 691163 Head-Cylinder f12 108 693505 Valve-Choke
7 271867 _, Gasket-Cylinder Head #1 109 693498 Shaft-Choke
7A 271868 .#, Gasket-Cylinder Head ft2 117 693538 Jet-Main
8 495754 Breather Assembly 693500 Jet-Main (High Altitude)
(Cylinder #1) 121 491539 Carburetor Kit
9 27803 -#_ Gasket-Breather
10 690334 Screw (Breather Assembly) 122 281411 Spacer
125 693479 Carburetor
10A 690366 Screw (Breather Cover) 130 693504 Valve-Throttle
11 280225 Tube-Breather
12 273390 _ Gasket-Crankcase 133 693512 Float-Carburetor
146 94196 Key-Timing
(.015" Thick, Std.) 147 693508 Jet-Pilot
271188 _ Gasket-Crankcase 161 691401 Base-Air Cleaner
(.005" Thick) 163 271411 .# Gasket-Air Cleaner
271189 -_ Gasket-Crankcase 177 271170 .A- Seal-O-Ring
(.009" Thick) 187 499167 Line.Fuel (Cut to Length)
13 94565 Screw (Cylinder Head)
15 94239 Plug-Oil Drain 197 690364 Screw (Back Plate)
202 690570 Link-Mechanical Governor
16 690666 Crankshaft 203 280997 Crank-Bell
19 399264 Bushing 205 690322 Screw (Bell Crank)
20 291675 Yr Seal-Oil 209 691273 Spring-Governor
23 491180 Flywheel 211 261563 Spring-Governor
24 222698 Key-Flywheel
25 499180 Piston Assembly (Standard) 212 693985 Link-Throttle
499181 Piston Assembly (.010"O.S.) 215 690481 Gakle-Air
499182 Piston Assembly (.020"O.S.) 219 394348 Gear-Governor
499183 Piston Assembly (.030"O.S.) 220 690412 Washer-Thrust
26 499184 Ring Set, Piston (Standard) (Governor Gear)
499284 Ring Set, Piston (.010"O.S.) 222 491282 Bracket-Control
499186 Ring Set, Piston (.020"O.S.) 227 491297 Lever-Governor
499187 Ring Set, Piston (.030"O.S.) 235 224995 Shield-Fuel Spray
27 691299 Lock-Piston Pin 240 394358 FUter-Fuel
28 498319 Pin Assembly, Piston (Std.) 244 230318 Connector-Hose (Pulse Line)
28 498320 Pin Assembly-Piston 258 94930 Screw (Engine Sump)
(.005" O.S.) 267 690316 Screw (Casing Clamp)
29 498314 Rod-Connecting (Standard) 278 691366 Washer (Governor Lever)
29 498541 Rod-Connecting (.020 U.S.) 297 94289 Nut-Wing (Air Filter Retainer)
32 691133 Screw (Connecting Rod) 304 691390 Housing-Blower
33 390420 Valve-Exhaust (Include(s): 305 690960 Screw (Blower Housing)
494553 Keeper-Valve 306 6904141 ShieLd-CyUnder
(Ref. No. 42)) 306A 690435 Shield-Cylinder
34 691302 Valve-Intake
35 65906 Spring-Valve (Intake) RPM Settings: Low Speed: 1900-2100
36 26828 Spring-Valve (Exhaust) High Speed: 3000-320
40 221596 Retainer-Valve (Exhaust)
41 292260 Retainer-Valve (Exhaust) .# Included in Gasket Set, Ref Number 358.
42 494553 Keeper-VaNe • Included in Carburetor Kit, Ref Number 121.
45 261368 Tappet-Valve • Included in Value Overhaul Kit,
46 691161 Camshaft Ref Number 1095.
47 393415 Slinger-Oil + Included in Fuel Pump Kit, Ref Number 861
48 498542 Short Block
50 213290 Manifold-Intake NOTE: All component dimensions given in U.S.
51 271412 -#i Gasket-intake inches t inch = 25.4 mm
51A 270884 .A-_. Gasket-Intake
53 690321 Screw (Carburetor)
54 93208 Screw (Intake Manifold)
73 691438 Screen-Rotating
75 225137 Washer(Flywheel)
78 691134 Screw (Flywheel Fan)
91 693483 Body Assembly-Upper
95 690718 Screw (Throttle Valve)
55
307 94930 Screw (Cylinder Shield) 797A 693167 Nut (Starter Terminal)
309 497596 Motor-Starter 801 394860 Cap-Drive
310 690323 Bolt (Starter Motor) 802 497607 Cap-End
311 497608 Brush Set 803 691427 Housing-Starter
332 230674 Nut (Flywheel) 807 693511 Spacer
333 394891 Armature-Magneto 822 693497 Washer-Seal (Throttle Shaft)
334 94731 Screw (Magneto Armature) 847 495715 Dipstick/Tube Assembly
337 802592 Plug-Spark 851 493880 Terminal-Cable
358 495868 Gasket Set 859 693488 _ Diaphragm-Fuel Pump
383 89838 Wrench-Spark Plug 861 693502 Kit-Fuel Pump
386 693490 0+ Gasket-Pump 865 691196 Cover-Air Guide
391 693487 Body-Pump 865A 691197 Cover-Air Guide
392 693491 _ Spring.Pump Diaphragm 868 497656 Seal-Valve
404 690442 Washer (Governor Crank) 868A 273312 Seal-Valve
423 691100 Screw (Air Cleaner Base) 869 261463 Seat-Valve(Intake)
425 94823 Screw (Air Cleaner Cover) 870 262924 Seat-Valve (Exhaust)
432 693492 0+ Cap-Spring 871 261961 Bushing-Guide (Exhaust)
433 693489 O¢- Diaphragm-Fuel Pump 231218 Bushing-Guide (Intake)
434 693493 Cover-Diaphragm 877 393456 Wire-Alternator
435 693494 Screw (Diaphragm Cover) 881 495901 Plate-Cover
441 691176 Bracket-Oil Fill 918 393815 Hose-Vacuum
445 394019 Filter-Air (Cylinder-To-Impulse Pump)
447 690297 Screw (Air Guide Cover) (Cut to Length)
449 94882 Screw (Oil Fill Bracket) 934 94627 Screw (Fan Retainer)
474 393474 Alternator 955 693513 Plug-Carburetor
482 93621 Screw (Alternator) 968 691207 Cover-Air Cleaner
510 497606 Drive-Starter 971 690720 Screw
513 398003 Clutch-Drive (Upper Body To Lower Body)
523 691385 Dipstick 1005 498157 Fan-Flywheel
525 690823 Tube-Oil Fill 1006 691247 Retainer-Fan
527 690423 Clamp-Tube 1019 496726 Label Kit
535 272490 Filter-Air 1036 694979 Label Kit-Emission
544 497603 Armature-Starter 1051 263080 Ring-Retaining
552 690553 Bushing (Governor Crank) 1058 273688 Owner's Manual
552A 690552 Bushing (Governor Crank) 1081 280860 _r Seal-O-Ring
562 690311 Bolt-Carriage 1090 497605 Retainer-Brush
(Governor Lever) 1095 498047 Gasket Set-Valve Overhaul
569 272645 _ Gasket-Base 1125 691104 Screw (Cover Plate)
572 690415 Cover-Breather (Cylinder #2) 1132 690353 Screw (Oil Slinger)
573 690764 Plate-Back 1136 690329 Screw
592 92278 Nut (Governor Lever) (Governor, Control Rod)
601 95162 Clamp-Hose 1137 690390 Washer
615 690328 Retainer (Governor Crank) (Governor, Control Rod)
615A 690317 Retainer-Governor Shaft 1138 690330 Nut (Governor, Control Rod)
616 491530 Crank-Governor 445777-0027-E1 Replacement Engine
634 690657 _ Seal-Governor Shaft
634A 271013 Washer-Foam RPM Settings: LowSpeed: t900-2100
635 66538 Boot-Spark Plug High Speed: 3000-320
637 693510 Washer-Seal
643 496700 Retainer-Air Filter _r Included in Gasket Set, Ref Number 358.
689 690555 Spring-Friction • Included in Carburetor Kit, Ref Number 121.
697 93585 Screw (Drive Cap) • Included in Value Overhaul Kit,
725 280866 Shield-Heat Ref Number 1095.
726 391362 Gear-Ring + Included in Fuel Pump Kit, Ref Number 861
741 691285 Gear-Timing
783 693059 Gear-Starter NOTE: All component dimensions given in U.S.
789 695050 Wiring Harness inches 1 inch = 25.4 mm
797 94010 Nut (Starter Terminal)
56
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57
15 ° MAX.
_!_
i!l _
caution when cha ging direction on slopes
www.sears,com
1-800-366-PART 6am.-11p.m.
CST,
(1-800-366-7278) 7 days a week
www.sears.com/par tsdirect
1-800-827-6655
7 a.m.- 5 p.m. CST, Mon.- Sat.