PHASE FAILURE DEVICES

MK-05 / 05P / 06 / 06P, MKC-05 / 05P / 06 / 06P

Connection Diagrams
General 12 765
One of the common faults faced in industrial plants is overheating and damaging
of 3 phase motors due to the phase failure. “Thermic-magnetic device” which is an * *
essential element in motor protection is generally too slow due to both its
electromechanical structure and the use of hing current setting range to assure 3

MK-05/05P
2 1

MKC-05/06
1 2 3

demarrage without tripping. Being designed to eliminate the above disadvantages, Phase Failure PTC Phase Failure

8
(Phase Sequence)
Device 2 3

MK-05, MKC-05, MKC-06 and MK-06 Phase Failure Devices serve the following
8 8 10
1 10
Asym. 6
Phs. 6 t(sec.) 2
Fail t(s)

protection features
Phs. Seq. 4
4

3
T1 Output
0.1 1 3
2 0.1

2
15 Phs.
On %
Fail.
10

1.Phase Failure
Asym.
Stop
9
5 Phs. Asm. On Out

1
Seq.
15

When the monitored 3 phase voltages are valid, the output relay is activated; Ýf any
N L1 L2 L3
%
10 Asm.

of 3 phases fails, the output device switches OFF immediately. Relay LED is OFF, C1 C1
T1 5
4
Asymmetry and Phase Sequence error LEDs are ON. Start
N L1 L2 L3

N
PTC
2. Phase Sequence L1
When the phase sequence is correct (L1, L2, L3 in clockwise direction) the output L2 M

relay is activated; however, if the sequence is changed by any reason, the output L3 3~
11 10
relay switches OFF immediately. Relay LED is OFF, Phase Sequence error LED is N

ON. 5 6 7 12
3.PTC Protection (Only Available in MK-05P, MKC-05P,
MKC-06P & MK-06P versions) * *
When the coil temperature in motors exceeds Tc, the limit temperature of PTC, the 3 2 1
output relay switches off immediately, Relay LED is OFF. This feature is included 3

MK-06/06P
2 1

MK-05/05P
only in MK-05P,MKC-05P,MK-06P and MKC-06P. See following figure for typical Phase Failure PTC Phase Failure PTC

4
Device 2 3
8 10 Device 2 3
resistance of PTC vs temperature characteristics for three different swiching
1
Asym. 8
Phs. 6 1 10

temperatures (110 oC, 120 oC, 130 oC). Normally, PT-110 is used and it can be
t(sec.)
Fail
Asym.
3 8
Phs. Seq.
T1 4 0.1
Phs.
Fail 6 t(sec.)
Output
15 Phs. Seq.
4
changed upon request. Stop
On 10 %
Asym.
5 2 Output 0.1
15
On

1
L1 L2 L3 %
100k 10 Asym.
9
5
T1

R(W) Start
C1 C1 N L1 L2 L3

10k PTC

L1

1k L2 M

L3 3~ 11 10
1. On LED 7. Contac (1) normally OFF
100
2. Output LED connection of output relay
3. Phase sequence fault LED 8. Time adjusment (0.1 sec.-10 sec.)
10 4. Asymmetry fault LED 9. Asymmetry adjusment (5%-15%)
20 40 60 80 100 120 140160 180 200
(While LED no. 3 and 4 are ON at the 10. L1, L2, L3 phase connection
Temperature (0C) same time, it means there is phase 11. Neutral connection
failure) (Only for 05 and 05P series)
4.Voltage Unbalance(Both Unbalance and Delay Adjustable) 5. Contact ( 3 ) normally ON connection 12. PTC connection*
When the phase-phase voltage unbalance is less than the adjusted value by the of output relay *: Only available in MK-05P,MKC-05P If
user, output relay is activated. If the unbalance value exceeds the limit value (5%- 6. Contact (2 ) common connection of PTC is not used in MK-06P, MKC-06P by
15%) set by the user, output relay is switched OFF at the end of delay time (0.1...10s) output relay any reason, the PTC terminals should be
that is also set by the user. Relay LED is OFF, Asymmetry eror LED is ON. If the
fault disappears within the delay time, the output relay is not switched OFF. short circuited.

Tecnical Data
V’L31 - V’L12 Rated Voltage (Un) : 220 VAC (For MK-05/05P, MKC-05/05P)
Asymmetry % = x 100 3 phase + neutral: 4 wires connection
VL31 VRef 120 VAC
VL12 3 phase + neutral: 4 wires connection
VRef = 380 VAC (MKC-05/05P Special design)
V’L31 V’L12 380 VAC
VL23 3 phase :3 wires connection
(For MK-06/06P, MKC-06/06P)
The voltage unbalance occurs if the phases L1, L2, L3 are loaded unequally. This 440 VAC
case is caused by a non-uniform distribution of loads on the lines. The voltage 3 phase :3 wires connection
asymmetry causes rise in of the motor temperature and a reduction of the rated (MKC-06/06P Special design)
motor power.
Voltage asymmetry limit values are adjusted (5%-15%) by the user. The three phase network being protected is used as the device power
Hysteresis is fixed at 20% supply.
Operating Range : (0.9-1.1) x Un
Example: Given 3x380 V supply with 10% asymmetry, Rated Frequency : 50/60 Hz
Relay switches OFF at: 380-(380 x10%)=342 V Output Contacts :1 C/O with 8A, 2000 VA (For resistive load)
Relay switches ON at: 342 + (342 x 10% x 20%)=348.8 V Asymmetry Range : 5% - 15%; 3 x 380 VAC
Tripping Time : 0.1 - 10 sec. (adjustable)
5. Insufficient Supply Phase Sequence : Available
L1 is the supply phase of the MK-05 and MK-05P in PK21 package while L3 is the
suply phase of MKC-05 and MKC-05P devices. For MK and MKC devices if supply Ambient Temperature : -5 oC to + 50 oC
voltage falls below 60-65% of rated voltage, output relay switches off without delay Protection Class : IP 20
and error leds start to blink one after another sequentially. Diemensions : Type PK 10 (For MK-05/05P, MK-06/06P)
Type PK 21 (For MK-05/05P)
Function Diagram Type PK 25 (For MKC-05/05P, MKC-06/06P)
Adjusted unbalance value Installation : Surface mounting or on the mounting rails
Hysterisis Weight : 0.3 kg (For MK-05/05P, MK-06/06P)
0.2 kg (For MKC-05/05P/06/06P)

L1 Dimensions
L2
74 50
L3

Wrong phase sequence

TYPE PK10
110

58 mm
TD TD TD = Tripping Time Output Relay

PRECAUTIONS FOR INSTALLATION AND SAFE USE Ø4.0

90 mm

45 mm
62 mm
35 mm

35
Failure to follow those instructions will result in death or serious injury. 60
TYPE PK25
Disconnect all power before working on equipment.
When the device is connected to the network, do not remove the front panel.
14

Do not try to clean the device with solvent or the like. Only clean the device
TYPE PK21
with a dried cloth. 32 mm 35 mm
80

48 mm
Verify correct terminal connections when wiring.
Electrical equipment should be serviced only by your compedent seller.
No responsibility is assured by the manufacturer or any of its subsidiaries for
any consequences arising out of the use of this material. 44 35
Mount device to the panel 80

64MK0500/11-05