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PEUGEOT Boxer I 310 2.5 D DJ5/W2 (T9A)

Adjustment Data
Engine (general)
Engine code DJ5/W2 (T9A)
Capacity 2445(cc)
Distribution type
Timing belt
Number of cylinders 4
Speed at maximum power 4350(rpm)
Engine (specifications)
Injection pump (make and type) Bosch EP/VE 49 F 2175R504
534
Firing order 1-3-4-2
Injector (make and type) Bosch DN05D 312
Injector pressure 140 - 145(bar)
Idle speed(Without air conditioning) 725 ± 25(rpm)
Idle speed(With air conditioning) 775 ± 25(rpm)
Valve clearance
Hydraulic
Oil pressure 3.6/2000(bar/rpm)
Oil pressure 4.5/4000(bar/rpm)
Emissions
Maximum no-load governed speed 5200 ± 125(rpm)
Smoke opacity 66(%)
Corrected smoke absorption value 2.50(m-1)
Maximum no-load governed speed 5100 - 5300(rpm)
Oil temperature during test > 60(°C)
Exhaust gas analysis test method (Germany only) B
Test time 0.5 - 2.0(s)
Fuel consumption, extra-urban driving 9.00(l/100 km)
Fuel consumption, urban driving 13.20(l/100 km)
Fuel consumption, combined usage 10.60(l/100 km)
MPV/Van/Manual transmission
Emission code 70/220*1996/69
Emission standard Euro 2
CO2 average 280(g/km)
CO 0.125(g/km)
HC -
NOx -
HC NOx 1.160(g/km)
Particles 0.160(g/km)
Cooling system
Cap pressure 1.0(bar)
Thermostat opens at 85(°C)
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PEUGEOT Boxer I 310 2.5 D DJ5/W2 (T9A)

Adjustment Data
Fan on (general)
Engine
Stage
Engine 1/Fan 1
code 88(°C)
DJ5/W2 (T9A)
Stage 2/Fan 2
Capacity 92(°C)
2445(cc)
Electrical
Distribution type
Alternator
Timing belt 90 / 120(A)
Numberlocation
Battery of cylinders 4
Speed
Engine
at maximum
compartment
power 4350(rpm)
Engine (specifications)
Battery
Injection pump (make and type) 60(Ah)
Bosch EP/VE 49 F 2175R504
Cold cranking amperes (CCA) 534
640(A)
Firing
Wheels order
and tyres 1-3-4-2
Injector (make and type) Bosch DN05D 312
Speed index, min.(Based on the maximum speed as listed in the European Type Approval data sheets) L
Injector pressure 140 - 145(bar)
Capacities
Idle speed(Without air conditioning) 725 ± 25(rpm)
Engine sump, including filter 9.5 (l)
Idle speed(With air conditioning) 775 ± 25(rpm)
Lubricants and Fluids(Cooling system)
Valve clearance
Lubricants and Fluids(Engine)
Hydraulic
Oil pressure
Engine sump, including filter(Up to engine No.) 3.6/2000(bar/rpm)
(235152)(l)
Oil pressure
Engine sump, including filter 4.5/4000(bar/rpm)
8.0(l)
Emissions
Engine sump, including filter(From engine No.) ( 235153)(l)
Cooling
Maximum system(Without air conditioning)
no-load governed speed 13.0(l)
5200 ± 125(rpm)
Cooling
Smoke system(With
opacity air conditioning) 13.5(l)
66(%)
Correctedsettings
Torque smoke absorption value 2.50(m-1)
Maximum
Note: no-load
Always renewgoverned speedand self-locking nuts
stretch bolts 5100 - 5300(rpm)
Oil temperature
Cylinder head during test > 60(°C)
Exhaust
Stage gas analysis
1(Bolts test method (Germany only)
1 - 14) B
50(Nm)
Test time 0.5 - 2.0(s)
Fuel consumption, extra-urban driving 9.00(l/100 km)
Fuel consumption, urban driving 13.20(l/100 km)
Fuel consumption, combined usage 10.60(l/100 km)
MPV/Van/Manual transmission
Emission code 70/220*1996/69
Emission standard Euro 2
CO2 average 280(g/km)
Stage 2(Bolts 15 - 22) 35(Nm)
CO 0.125(g/km)
Stage 3(All bolts) 120 ± 5(°)
HC -
Injector 55(Nm)
NOx -
Glow plugs 25(Nm)
HC NOx 1.160(g/km)
Flywheel 50(Nm)
Particles 0.160(g/km)
Cooling system
Cap pressure 1.0(bar)
Thermostat opens at 85(°C)
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