TROY:BILT °

4-Cycle
Gasoline Trimmer
Model TB475SS

IMPORTANT:READ SAFETY RULES AND INSTRUCTIONS CAREFULLY

NOTE: For users on U.S. Forest Land and in the states of California, Maine, Oregon and Washington. AU U.S. Forest Land and the state of Ca_itornia
(Public Resources Codes 4442 and 4443}, Oregon and Washington require, by law that certain internal combustion engines operated on forest brush
and/or grass-covered areas be equipped with a spark arresto[, maintained in effective working order, or the engine be constructed, equipped and
maintained for the prevention of fire. Check with your state or IocaI authorities for regulations pertaining to these requirements. Failure to follow these
requirements could subject you to liability or a fine. This unit is factory equipped with a spark arrestor, tf it requires replacement, Accessory Part 791-
180890 Spark Arrestor Screen is available by contacting the service department at Troy-Bilt LLC, P.O. Box 361131 Cleveland, Ohio 44136-0019.

TROY-BILT LLC, P.O. BOX 361131, CLEVELAND, OH 44136-0019

PIN 792-10827 (11/01 rev. P00)

PRINTED IN USA

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 Content Page
CallingCustomerSupport ................................................. 2
Rules for Safe Operation ............................................... 3
Know Your Unit ........................................................... 7

Assembly Instructions ................................................ 8

Oil and Fuel Information ........................................... 9

Starting/Stopping Instructions .............................................. 11

Operating Instructions ..................................................... 12
Maintenance and Repair Instructions ......................................... 14
Accessories and Replacement Parts ......................................... 23
Cleaning and Storage ...................................................... 24
Troubleshooting Chart ..................................................... 25
Specifications ............................................................ 26
Warranty Information ...................................................... 32

This Operator's Manual is an important part of your new Trimmer. It will help you assemble, prepare and maintain
the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the
information from it in the space provided below. This information is very important if you need help from our
Customer Support Department or an authorized dealer.
• You can locate the model number by looking at the side of the engine housing. A sample model plate is
explained below. For future reference, please copy the model number and the serial number of the equipment
in the space belOW

Serial Humber Model/Parent Part Number

Copy the mode! / parent part
number here:

IlllllllHIIllllHIllllHIllllll Copy the serial number here:

Call 1, (330) 558-7220 or 1- (866) 840-6483 to reach a Customer Support representative. Please have
_.._ your unit's model number and serial number ready when you call. See previous section t ° locate this
information. You will be asked to enter the serial number in order to process your call.

2
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 The purpose of safety symbols is to attract your DANGER: Failure to obey a safety warning
attention to possible dangers. The safety symbols, and will result in serious injury to yourself or to

IA
their explanations, deserve your careful attention and others. Always follow the safety precautions
understanding. The safety warnings do not by to reduce the risk of fire, electric shock, and
themselves eliminate any danger. The instructions or personal injury.
warnings they give are not substitutes for proper
accident prevention measures. WARNING: Failure to obey a safety warning
SYMBOL MEANING can result in injury to yourself and others.
Always follow the safety precautions to
SAFETY ALERT SYMBOL: Indicates reduce the risk of fire, electric shock, and
danger, warning, or caution. Attention is personal injury.
required in order to avoid serious personal
injury. May be used in conjunction with other CAUTION: Failure to obey a safety warning
symbols or pictographs. may result in property damage or personal
injury to yourself or to others, Always follow
NOTE: Advises you of information or instructions vital the safety precautions to reduce the risk of
to the operation or maintenance of the equipment. fire, electric shock, and personal injury,

California Proposition 65 Warning:

• Clear the area to be cut before each use. Remove all
objects such as rocks, broken glass, nails, wire, or
string which can be thrown or become entangled in
the cutting attachment. Clear the area of children,
THE ENGINE EXHAUST FROM THIS bystanders, and pets. At a minimum, keep all children,
PRODUCT CONTAINS CHEMICALS bystanders and pets outside a 50 feet (15 m.) radius;
KNOWN TO THE STATE OF CALIFORNIA there still may be a risk to bystanders from thrown
objects. Bystanders should be encouraged to wear
TO CAUSE CANCER, BIRTH DEFECTS eye protection. If you are approached, stop the engine
OR OTHER REPRODUCTIVE HARM. and cutting attachment immediately.
• Squeeze the throttle control and check that it returns
automatically to the idle position. Make all adjustments
or repairs before using unit.

READ ALL INSTRUCTIONS • This unit was not designed to be used as a

brushcutter. Do not attach or operate this unit with any
BEFORE OPERATING type of brushcutting blade or brushcutting attachment.
• Read the instructions carefully. Be familiar with the SAFETY WARNINGS FOR GAS TRIMMERS
controls and proper use of the unit.
WARNING: Gasoline is highly flammable, and its vapors
• Do not operate this unit when tired, ill, or under the can explode if ignited. Take the following precautions:
influence of alcohol, drugs, or medication.
• Store fuel only in containers specifically designed and
• Children and teens under the age of 15 must not use approved for the storage of such materials.
the unit, except for teens guided by an adult. • Always stop the engine and allow it to cool before
• Inspect the unit before use. Replace damaged parts. filling the fuel tank. Never remove the cap of the fuel
Check for fuel leaks. Make sure all fasteners are in tank, or add fuel, when the engine is hot. Never
place and secure. Replace cutting attachment parts operate the unit without the fuel cap securely in place.
that are cracked, chipped, or damaged in any way. Loosen the fuel tank cap slowly to relieve any pressure
Make sure the cutting attachment is properly installed in the tank.
and securely fastened. Be sure the cutting attachment • Add fuel in a clean, well-ventilated area outdoors
shield is properly attached, and positioned as
where there are no sparks or flames. Slowly remove
recommended. Failure to so can result in personal
the fuel cap only after stopping engine. Do not smoke
injury to the operator and bystanders, as well as while fueling or mixing fuel. Wipe up any spilled fuel
damage to the unit.
from the unit immediately.
• Use only 0.095 inch (2.41 mm) diameter genuine
• Avoid creating a source of ignition for spilled fuel. Do
manufacturer's replacement line. Never use metal-
not start the engine until fuel vapors dissipate.
reinforced line, wire, or rope, etc.. These can break off
and become a dangerous projectile. • Move the unit at least 30 feet (9.1 m) from the fueling
source and site before starting the engine. Do not
• Be aware of the risk of injury to the head, hands and
feet. smoke. Keep sparks and open flames away from the
area while adding fuel or operating the unit.

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 WHILE OPERATING • If you strike or become entangled with a foreign
• Never start or run the unit inside a closed room or object, stop the engine immediately and check for
damage. Do not operate before repairing damage. Do
building. Breathing exhaust fumes can kill. Operate
not operate the unit with loose or damaged parts.
this unit only in a well ventilated area outdoors.
• Stop and switch the engine to offfor maintenance,
• Wear safety glasses or goggles that are marked as
meeting ANSI Z87.1-1989 standards, and ear/hearing repair, or for changing the cutting attachment or other
attachments.
protection when operating this unit. Wear a face or
dust mask if the operation is dusty. Long sleeve shirts • Use only genuine manufacturer's replacement parts
are recommended. when servicing this unit. These parts are available from
your authorized service dealer. Do not use parts,
• Wear heavy, long pants, boots and gloves. Do not
accessories or attachments not authorized by the
wear loose clothing, jewelry, short pants, sandals or
manufacturer for this unit. Doing so could lead to
go barefoot. Secure hair above shoulder level.
serious injury to the user, or damage to the unit, and
• The cutting attachment shield must always be in place void your warranty.
while operating the unit. Do not operate unit without
• Keep unit clean of vegetation and other materials.
both trimming lines extended, and the proper line
They may become lodged between the cutting
installed. Do not extend the trimming line beyond the attachment and shield.
length of the shield.
• To reduce fire hazard, replace faulty muffler and spark
• This unit has a clutch. The cutting attachment remains
arrestor, keep the engine and muffler free from grass,
stationary when the engine is idling. If it does not, have
leaves, excessive grease or carbon build up.
the unit adjusted by an authorized service technician.
OTHER SAFETY WARNINGS
• Adjust the D-Handle to your size to provide the best
grip. • Never store the unit, with fuel in the tank, inside a
building where fumes may reach an open flame or
• Be sure the cutting attachment is not in contact with
spark.
anything before starting the unit.
• Allow the engine to cool before storing or transporting.
• Use the unit only in daylight or good artificial light.
Be sure to secure the unit while transporting.
• Avoid accidental starting. Be in the starting position
• Store the unit in a dry area, locked up or up high
whenever pulling the starter rope. The operator and
to prevent unauthorized use or damage, out of the
unit must be in a stable position while starting. See reach of children.
Starting/Stopping Instructions.
• Never douse or squirt the unit with water or any other
• Use the right tool. Only use this tool for the purpose
intended. liquid. Keep handles dry, clean and free from debris.
Clean after each use, see Cleaning and Storage
• Do not overreach. Always keep proper footing and instructions.
balance.
• Keep these instructions. Refer to them often and use
• Always hold the unit with both hands when operating. them to instruct other users. If you loan someone this
Keep a firm grip on both the front and rear handle or unit, also loan them these instructions.
grips.
• Keep hands, face, and feet at a distance from all
moving parts. Do not touch or try to stop the cutting
SAVE THESE INSTRUCTIONS
attachment when it is rotating.
• Do not touch the engine or muffler. These parts get
extremely hot from operation. When turned off they
remain hot for a short time.

• Do not operate the engine faster than the speed

needed to cut, trim or edge. Do not run the engine at
high speed when not cutting.
• Always stop the engine when cutting is delayed or
when walking from one cutting location to another.

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 SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this product.
Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.
SYMBOL MEANING

• SAFETY ALERT SYMBOL

Indicates danger, warning, or caution. May be used in conjunction with other
symbols or pictographs.

• WARNING - READ OPERATOR'S MANUAL

Read the Operator's Manual(s) and follow all warnings and safety instructions.
Failure to do so can result in serious injury to the operator and/or bystanders.

i • FOR SERVICE
1-866-840-6483
1-330-558-7220
INFORMATION,
or
CALL:

e
• WEAR EYE AND HEARING PROTECTION

WARNING: Thrown objects and loud noise can cause severe eye injury and hearing loss.
Wear eye protection meeting ANSI Z87.1-1989 standards and ear protection when
operating this unit.

• KEEP BYSTANDERS AWAY

WARNING: Keep all bystanders, especially children and pets, at least 50 feet (15 m.)
from the operating area.

5-7x
• PRIMER BULB

Push primer bulb, fully and slowly, 5 to 7 times.

• UNLEADED FUEL
Always use clean, fresh unleaded fuel.

• OIL
Refer to operator's manual for the proper type of oil.

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 SYMBOL MEANING

• THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE INJURY

WARNING: Do not operate without the cutting attachment shield in place.
Keep away from the rotating cutting attachment.

• ON/OFF STOP CONTROL

ON / START / RUN

• ON/OFF STOP CONTROL

OFF OR STOP

° HOT SURFACE WARNING

Do not touch a hot muffler or cylinder. You may get burned. These parts get extremely hot
from operation. When turned off they remain hot for a short time.

• SHARP BLADE

WARNING: Sharp blade on cutting attachment shield. To prevent serious injury, do not
touch line cutting blade.

• CHOKE CONTROL

" I' 1I(I

I-'-I UUcho e osition.
B ° PARTIAL choke
C ° RUN position.
position.

WARNING: The operation of any power tool can cause foreign objects to be thrown into your
eyes. This can lead to severe eye damage. Before commencing power tool operation, always
wear safety glasses or goggles that are marked as meeting ANSI Z87.1-1989 standards, and
a full face shield when needed.

6
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 Spark Arrestor

APPLICATIONS
As a trimmer:
Cutting grass and light weeds.
Edging.
Muffler Guard
Decorative trimming around trees, fences, etc.
Other optional accessories may be used with the
TB475SS. See list of add-ons on page 12. Fuel Cap
Starter Rope Grip

Shaft Grip

On/Off Stop Control

Throttle
Control
Shoulder Str_

D-Handle

Choke Lever
Spark Plug
Air Filter Cover
_PrPrimer Bulb
\

\
Shaft Housing

Cutting Attachment
Shield
Y

Line Cuttinq

Oil Fill Plug / Dipstick

Cutting Attachment

7
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 On some units, the D-handle may be preinstalled and
ShaftGrip (4) Screws_
only require loosening the screws and adjusting the
D-handle to the operator. Go to step 4 for adjusting the
Shaft _b.! D-handle if preinstalled.
Housing I
I INSTALLING AND ADJUSTING THE D-HANDLE
1. Remove the screws and bottom clamp piece that
were installed on the D-handle for shipping.
On/Off Stop Control 2. Place D-handle the over the shaft housing and onto
Minimum 6 inches the bottom clamp (Fig. 1). Place it a minimum of 6
(15.24 cm) inches (15.24 cm) from the end of the shaft grip.
3. Hold each hex nut in the bottom clamp recess with a
finger. Start screws with a large Flat-head or T-20
D-Handh
Torx screwdriver. Do not tighten until you make the
handle adjustment.
Bottom Clamp
4. If it was preinstalled, loosen the screws on the
D-handle just enough to move the D-handle.
5. While holding the unit in the operating position
(Fig. 2), position the D-handle to the location
that provides you the best grip.
Fig. 1 6. Tighten the clamp screws evenly, until the D-handle
is secure.

Fig. 2

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 2. Place the unit on a flat level surface.
DANGER: OVERFILLING OIL CRANKCASE
MAY CAUSE SERIOUS PERSONAL INJURY! 3. Remove the oil plug / dipstick from the crankcase
The importance of checking and maintaining (Fig. 4).
the proper oil level in the crank case cannot
be overemphasized. Check oil before each
use and change as needed. See Changing
the Oil.

RECOMMENDED OIL TYPE

Using the proper type and weight of oil in the O-Ring
_crankcase is extremely important. Check the
oil before each use and change the oil Oil Fill Plug/Dipstick
regularly. Failure to use the correct oil, or
using dirty oil, can cause premature engine wear and
failure.
Oil Fill Hole /
Use a high-quality SAE 30 weight oil of API (American
Petroleum Institute) service class SF, SG, SH.
ADDING OIL TO CRANKCASE - INITIAL USE Fig. 4
NOTE: This unit is shipped without being filled with oil. 4. Pour the entire bottle of oil into the oil fill hole
In order to avoid damage to the unit, put oil in (Fig. 5).
the crankcase before attempting to start unit.
Your unit is supplied with one 3.4 fluid oz. (100 ml.)
bottle of SAE 30 SF, SG, SH oil (Fig. 3).
NOTE: Save the bottle to measure the correct amount
for future oil changes. See Changing the Oil.
1. Unscrew the top of the bottle of oil and remove the
paper seal covering the opening. Replace top. Cut
the tip off the funnel spout (Fig. 3).

Fig. 5
Funnel Spout_ NOTE: Never add oil to the fuel or fuel tank.

Ow 5. Wipe up any oil that may have spilled and reinstall

4-ojde _ O// the oil fill plug / dipstick.
The importance of checking and maintaining the proper
oil level in the crankcase cannot be overemphasized.
Check oil before each use and change as needed. See
Changing the Oil.
Fig. 3

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 RECOMMENDED FUEL TYPE FUELING UNIT
Old fuel is the primary reason for the unit not
running properly. Be sure to use fresh, clean, and its vapors can explode if ignited. To
avoid serious personal injury, always stop the
unleaded Gasoline. engine and allow it to cool before filling the
fuel tank. Do not smoke while filling the tank.
NOTE: This is a four cycle engine. In order to avoid 1_, ARNING: Gasoline is extremely flammable
Keep sparks and open flames away from the
damage to the unit, do not mix oil with area.
Gasoline,
Definition of Blended Fuels 1. Remove fuel cap (Fig. 6).
Today's fuels are often a blend of gasoline and
oxygenates such as ethanol, methanol or MTBE (ether). injury from gasoline spray.
Alcohol-blended fuel absorbs water. As little as 1% [,_ WARNING: Rem°ve fuel cap sl°wly t° av°id i
water in the fuel can make fuel and oil separate or form
acids when stored. Use fresh fuel (less than 60 days
old), when using alcohol-blended fuel.
Using Blended Fuels
If you choose to use a blended fuel, or its use is
unavoidable, follow recommended precautions.
Always use fresh unleaded gasoline
Use the fuel additive STA-BIL c_or an equivalent.
Drain tank and run the engine dry before storing unit.
Using Fuel Additives
The use of fuel additives, such as STA-BIL _; Gas Gas
Stabilizer or an equivalent, will inhibit corrosion and
minimize the formation of gum deposits. Using a fuel FuelTank
additive can keep fuel from forming harmful deposits in Fuel Cap _
the carburetor for up to six (6) months. Add 0.8 oz. Fig. 6
(23 ml.) of fuel additive per gallon of fuel according to the
instructions on the container. NEVER add fuel additives 2. Place spout of gas container into the fill hole on the
fuel tank (Fig. 6) and fill tank.
directly to the unit's gas tank.

[,_
ventilated area outdoors. Avoid creating a
ARNING:
source Add gasoline
of ignition

NOTE: Do not overfill tank.

for spilt in a clean, well
fuel. 1
3. Wipe up any gasoline that may have spilled
4. Reinstall the fuel cap.

_ theARNING:
fuel cap Never
securely in place.
operate the unit without

5. Move the unit at least 30 ft. (9.1 m) from the fueling

source and site before starting the engine.
NOTE: Dispose of the old gasoline in accordance to
Federal, State, and Local regulations.

10
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 STARTING INSTRUCTIONS
Cold Start - First Start of the Day or Engine Ran Out the starting position whenever pulling the
of Fuel starting rope. To avoid serious personal
I,_ injury, the operator
ARNING: and unit must
Avoid accidental be inBe
starting. a in
stable position while starting.
ventilated area outdoors. Carbon monoxide
,_ WARNING: Operate this unit only in a well
exhaust fumes can be lethal in a confined
area,

1. Check oil level in crankcase. See Checking the Oil

Level.
2. Fill the fuel tank with fresh, clean, unleaded gasoline
(see page 10). Startm"Rope
3. Put the Start/Stop Engine Control in the START ill
position.(Fi 9. 7)

On/Off Stop Control

Throttle Control

Fig. 9
11. Release the throttle control to the idle position and
begin operation.
Fig. 7 NOTE: If the engine does not start using these
4. Place the choke lever in the FULL choke (A) I'_ procedures, repeat steps 5 through 11 using
position (Fig. 8). TWO (2) pulls in the FULL choke (A) position.

NOTE: Slide the choke lever directly above the Engine Re-Start - Warm Engine With Fuel
appropriate symbol on air filter cover decal 1. Put the Start/Stop Engine Control in the START [I]
(Fig. 8). position (Fig. 7).
5. Fully press and release the primer bulb slowly 7 2. Move the choke lever to the PARTIAL (13) position
times. Gasoline should be felt and visible in the bulb (Fig. 8).
(Fig. 8). If gasoline has not entered the bulb, press
3. Fully press and release the primer bulb slowly 7
three more times, or until it does. times. Gasoline should be felt and visible in the bulb
(Fig. 8). If gasoline has not entered the bulb, press
Choke Lever
three more times, or until it does.
4. Squeeze the throttle control to the wide open (full
throttle) position.
5. With the unit in the starting position (Fig. 9), pull the
Primer Bulb starter rope briskly until the engine starts.
6. When the engine starts, move the choke lever to the
RUN (C) position, and run at full throttle for 30
seconds.
Fig, 8
6. Squeeze the throttle control to the wide open NOTE: If the engine does not start using the Engine
(full throttle) position. Re-start procedures, revert to the Cold Start
procedures.
7. With the unit in the starting position (Fig. 9) pull the
starter rope briskly 5 times in the FULL choke (A) a NOTE: 4-stroke engines, like cars, are able to start in the
position. If the engine attempts to run before the fifth idle position. As an alternate method, you may
pull, proceed to step 8. want to start your unit in the idle position when
the unit is warm. With the Start/Stop control in
8. Move the choke lever to the PARTIAL (B) I",1position the START position, pull the starter rope briskly.
(Fig. 8). When the engine starts, run at full throttle for 30
NOTE: The engine will not run in the FULL choke (A) H seconds. If the unit fails to start or dies, revert to
position. the Engine Re-Start procedure.
9. Pull the starter rope 1 to 3 pulls until the engine STOPPING INSTRUCTIONS
starts. Run for 15-30 seconds. If the unit fails to start
1. Release your hand from the throttle control (Fig. 9).
return to step 7. Allow the engine to idle.
10. Move the choke lever to the RUN (C) 141position and 2. To stop the engine, put the Start/Stop Engine
run at full throttle for 30 seconds.
Control in the STOP [O] position (Fig. 7).

11
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 /

OPERATING THE EZ-LINK TM SYSTEM 2. While firmly holding the add-on, push it straight into
the EZ-Link TM coupler (Fig. 11).
The EZ-Link rM system enables the use of these
optional add-ons. NOTE: Aligning the release button with the guide recess
Blower/Vacuum .......................... BV720r will help installation (Fig. 11).
Cultivator .............................. GC720r
Release Button
Edger .................................. LE720r
EZ-Link TM Coupler
Hedge Trimmer .......................... HS720r Hole
Snow Thrower ........................... ST720r
Straight Shaft Trimmer .................... SS725r
Sweeper/Blower ......................... SB720r
Tree Pruner ............................. TP720r
Turbo Blower ............................ TB720r
Upper Shaft Housing /
Lower Shaft HouSing
_i manual for add-on
WARNING: priorunderstand
Read and to operation.operator's

Removing the Cutting Attachment or Add-Ons: Fig. 11

1. Turn the knob counterclockwise to loosen (Fig. 10). 3. Turn the knob clockwise to tighten (Fig. 12).
2. Press and hold the release button (Fig. 10).
3. While firmly holding the upper shaft housing, pull
the cutting attachment or add-on straight out of the
EZ-Link rM_ coupler (Fig. 10).
iA C OT'O°: ock ihe
primary hole and securely tighten
before operating this unit.
the knob

Installing the Cutting Attachment or Add-Ons:

A

90"Edging Hole
,_ and damage To
WARNING: to avoid
the unit, shut personal
serious unit off before
injury
removing or installing add-ons.

NOTE: To make installing or removing the add-on

easier, place the unit on the ground or on a work 180" Edging Hole
bench.
1. Turn knob counterclockwise to loosen (Fig. 10).

EZ:LinkTM coupler Release Button

Fig. 12

add-ons with the EZ-Link TM system are to be

used in the primary hole unless stated
otherwise in the specific add-ons operator's
l& AUTION:
manual. Thethe
Using cutting
wrongattachment
hole could and
lead to
personal injury, or damage to the unit.
\
Guide Recess
For edging when using the line head cutting attachment
with EZ-Link TM models, lock the release button of the
Fig. 10 cutting attachment into the 90 ° edging hole or the 180 °
edging hole(Fig. 12).

12
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 L 1

HOLDING THE TRIMMER Each time the head is bumped, about 1 inch (25.4 mm.)
of trimming line is released. A blade in the cutting
attachment shield will cut the line to the proper length if
and body protection to reduce the risk of excess line is released.
I_b ARNING:
injury when Always
operatingwear
this eye,
unit. hearing, foot
For best results, tap the Bump Head TM on bare ground
Before operating the unit, stand in the operating position or hard soil. If line release is attempted in tall grass, the
(Fig. 13). Check for the following: engine may stall. Always keep the trimming line fully
extended. Line release becomes more difficult as the
The operator is wearing eye protection and proper cutting line becomes shorter.
clothing.
NOTE: Do not rest the Bump Head TM on the ground
The right arm is slightly bent, and the hand is holding while the unit is running.
the shaft grip.
The left arm is straight, and the hand is holding the
D-handle. cutting blade assembly. Excessive line length
will make the clutch overheat. This may lead
i_ toAUTION:
serious personal injury orordamage
Do not remove alter thetoline
the
unit.
Some line breakage will occur from:
Entanglement with foreign matter
Normal line fatigue
Attempting to cut thick, stalky weeds
Forcing the line into objects such as walls or fence
posts
TIPS FOR BEST TRIMMING RESULTS
Keep the cutting attachment parallel to the ground.
Do not force the cutting attachment. Allow the tip of
the line to do the cutting, especially along walls.
Fig. 13 Cutting with more than the tip will reduce cutting
efficiency and may overload the engine.
The unit is at waist level.
Cut grass over 8 inches (200 mm) by working from
The cutting attachment is parallel to the ground and top to bottom in small increments to avoid
is positioned so debris is blown away from operator. premature line wear or engine drag.
ADJUSTING TRIMMING LINE LENGTH
Cut from left to right whenever possible. Cutting to
The Bump Head TM cutting attachment allows you to the right improves the unit's cutting efficiency.
release trimming line without stopping the engine. To Clippings are thrown away from the operator.
release more line, lightly tap the cutting attachment on Slowly move the trimmer into and out of the cutting
the ground (Fig. 14) while operating the trimmer at high area at the desired height. Move either in a forward-
speed. backward or side-to-side motion. Cutting shorter
NOTE: Always keep the trimming line fully extended. lengths produces the best results.
Line release becomes more difficult as cutting Trim only when grass and weeds are dry.
line becomes shorter
The life of your cutting line is dependent upon;
Following the previous trimming techniques
What vegetation is being cut
Where it's being cut
For example, the line will wear faster when trimming
against a foundation wall as opposed to trimming
around a tree.

Fig. 14

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 DECORATIVE TRIMMING
Decorative trimming is accomplished by removing all
vegetation around trees, posts, fences, etc.
Rotate the whole unit so that the cutting attachment is at
a 30 ° angle to the ground (Fig. 15).

\
\

Fig. 15

NOTE: Some maintenance procedures may require WARNING: To prevent serious injury, never 1
special tools or skills. If you are unsure about
these procedures take your unit to an authorized
service dealer.
MAINTENANCE SCHEDULE
do maintenance or repairs with unit running.
Always do maintenance and repairs on a
cool unit. Disconnect spark plug wire to
ensure the unit will not start.
J
These required maintenance procedures should be
performed at the frequency stated in the table. They
should also be included as part of any seasonal tune-up.

FREQUENCY MAINTENANCE REQUIRED REFER TO:

Before Starting Engine Fill fuel tank with fresh fuel Page10
Check oil Page17

Every 10 Hours Clean and re-oil air filter. Page19

1st Change at 10 Hours Change oil Page17

Every 25 Hours there after Change oil Page17
Every 25 Hours Clean Spark Arrestor Page 23

10 hours on new engine Check rocker arm to valve clearance and adjust as Page 22
required
Every 25 Hours Check rocker arm to valve clearance and adjust as Page 22
required
Every 25 Hours Check spark plug condition and gap
Page 23

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 LINE INSTALLATION ndex ng Teeth
This section covers both Membrane line and standard
single line installation.
Always use manufacturer's 0.095 inch (2.41 mm)
replacement line. Using line other than specified may
make the engine overheat or fail.

wire, chain, or rope, etc. These can break off

I,_ andARNING:
become Never
dangerous
use metal-reinforced
projectiles. line,

Bump Knob
/ Fig. 18
/ NOTE: Membrane line can only be used with the
/
inner reel with the slotted holes. Single line can be
used on either type of inner reel. Use Figure 18 to
identify the inner reel you have.
NOTE: Always use the correct line length when
installing trimming line on the unit. The line may not
release properly if the line is too long.
Bolt For Use with For Use with Membrane
f Single Line ONLY or Single Line
/
/

Fig. 16
There are two methods to replace the trimming line.
• Wind the inner reel with new line

• Install a prewound inner reel

Winding the Existing Inner Reel /
1. Hold the outer spool with one hand and unscrew the Slotted Holes
bump knob counterclockwise (Fig. 16). Inspect the
bolt inside the bump knob to make sure it moves
Fig. 19
freely. Replace the bump knob if damaged.
2. Remove the inner reel from the outer spool (Fig. 17). Single Line Installation

3. Remove spring from the inner reel (Fig. 17). Go To Step 8 for Membrane Line Installation
6. Take approximately 20 feet (6.1 m) of new trimming
4. Use a clean cloth to clean the inner reel, spring, line, loop it into two equal lengths. Insert each end of
shaft, and inner surface of the outer spool. the line through one of the two holes in the inner reel
5. Check the indexing teeth on the inner reel and outer (Fig. 20). Pull the line through the inner reel so that
spool for wear (Fig. 18). If necessary, remove burrs or the loop is as small as possible.
replace the reel and spool.

Outer Spool ShaE

Inner Reel

Spring

\
Loop
Fig. 17
Fig. 20

15
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 7. Windthelinesintightevenlayers,ontothereel
(Fig.21).Windthelineinthe directionindicatedon
theinnerreel.Placeyourindexfingerbetweenthe
two linesto stopthelinesfromoverlapping.Donot
overlaptheendsofthe line.Proceedto step11.

Holding Slots

Fig. 23

Fig. 21
Membrane Line Installation
8. Take approximately 10 feet (3 m) of new trimming
line. Insert one end of the line through one of the two
holes in the inner reel (Fig. 21). Pull the line through
the inner reel until only about 4 inches is left out.
9. Insert the end of the line into the open hole in the
inner reel and pull the line tight to make the loop as
small as possible (Fig. 22). Fig. 24
INSTALLING A PREWOUND REEL
1. Hold the outer spool with one hand and unscrew the
bump knob counterclockwise (Fig. 16). Inspect the
bolt inside the bump knob to make sure it moves
freely. Replace the bump knob if damaged.
2. Remove the old inner reel from the outer spool
(Fig. 17).
3. Remove the spring from the old inner reel
Loop (Fig. 17). Use a clean cloth to clean the spring, shaft,
and inner surface of the outer spool.
Fig. 22 4. Place the spring in the new inner reel.
10. Before winding, split the line back about 6 inches NOTE: The spring must be assembled on the inner
(1 5 cm). reel before reassembling the cutting attachment.
11. Wind the line in tight even layers in the direction 5. Insert the ends of the line through the eyelets in the
indicated on the inner reel. outer spool (Fig. 24).
NOTE: Failure to wind the line in the direction
6. Place the new inner reel inside the outer spool. Push
indicated will cause the cutting attachment to
the inner reel and outer spool together. While holding
operate incorrectly.
the inner reel and outer spool, grasp the ends and
12. Insert the ends of the line into the two holding slots pull firmly to release the line from the holding slots in
(Fig. 23). the spool.
13. Insert the ends of the line through the eyelets in the 7. Hold the inner reel in place and install the bump knob
outer spool and place inner reel with spring inside the by turning clockwise. Tighten securely.
outer spool (Fig. 24). Push the inner reel and outer
spool together. While holding the inner reel and outer Replacement Parts:
spool, grasp the ends and pull firmly to release the See Accessories / Replacement Parts.
line from the holding slots in the reel.
NOTE: The spring must be assembled on the inner
reel before reassembling the cutting attachment.
14. Hold the inner reel in place and install the bump knob
by turning clockwise. Tighten securely.

16
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 CHECKING THE OIL LEVEL CHANGING THE OIL
For a new engine, change the oil after the first 10 hours
CAUTION: To prevent extensive engine wear
of operation. Change the oil while the engine is still
and damage to the unit, always maintain the
proper oil level in the crankcase. Never warm. The oil will flow freely and carry away more
operate the unit with the oil level below the impurities.
bottom of the dipstick.

i_lb when handling

AUTION: thegloves
Wear unit. to prevent injury
The importance of checking and maintaining the proper
oil level in the crankcase cannot be overemphasized.
Check oil before each use:
1. Unplug spark plug boot to eliminate starting
1. Stop engine and allow oil to drain into the crankcase.
2. Remove the oil fill plug/dipstick.
2. Place the unit on a flat, level surface to get a proper
oil level reading. 3. Pour the oil out of the oil fill hole and into a container
by tipping the unit to a vertical position (Fig. 27).
3. Keep dirt, grass clippings, etc., out of the engine. Allow ample time for complete drainage.
Clean the area around the oil fill plug/dipstick before
removing it.
4. Remove the oil fill plug/dipstick and wipe off oil.
Reinsert it all the way back in.
5. Remove the oil fill plug/dipstick and check oil level.
Oil should be up to the top of the dipstick (Fig. 25).

Oil Fill Plug/Dipstick\

O-Ring

Fig. 27
Add 1.4-1.5 Oz.
(41-44 ml) 4.
Wipe up any oil residue on the unit and clean up any
oil that may have spilled. Dispose of the oil
according to Federal, State and local regulations.
Top of Dipstick 5. Refill the crankcase with 3.4 fluid ounce (100 ml) of
SAE 30 SF, SG, SH oil.
Fig. 25
, If the level is low, add a small amount of oil to the oil NOTE: Use the bottle and spout saved from initial use to
measure the correct amount. 3.4 ounce (100 ml)
fill hole and recheck (Fig. 28). Repeat until the oil
is approximately to the top of the label on the
level reaches the top of the dipstick.
bottle (Fig. 28). Check the level with the dipstick.
NOTE: Do not overfill the unit. If the level is low, add a small amount of oil and
recheck (Fig. 29). Do not overfill. (Fig. 29)

O-Ring

Oil Fill Plug/Dipstick f\

Fill Level
O I_mF.mlLT
Oil Fill Hole /
4-_de MotorOil

Fig. 26
NOTE: Make sure the O-ring is in place on the oil fill
plug/dipstick when checking and changing the
oil (Fig. 26). Fig. 28
6. Replace the oil fill plug/dipstick.
7. Reconnect spark plug boot.

17
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 DANGER: OVERFILLING OIL CRANKCASE
MAY CAUSE SERIOUS PERSONAL INJURY!
The importance of checking and maintaining
the proper oil level in the crank case cannot
be overemphasized. Check oil before each
use and change as needed. See Changing
the Oil.

Fig. 29

18
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 AIR FILTER MAINTENANCE
Cleaning the Air Filter

always turn your trimmer off and allow it to

[,_ cool before you
ARNING: clean serious
TO avoid or do any maintenance
personal injury,
on it.

Clean and re-oil the air filter every 10 hours of operation.

It is an important item to maintain. Not maintaining the
air filter will VOID the warranty.
1. Open the air filter cover. Push the tab on the right
side of the cover in, pull the air filter cover out and to
the left (Fig. 30).
Fig. 32
NOTE: It may be necessary to remove the fuel cap to . Squeeze the filter to spread and remove excess oil
completely remove the air filter cover (Fig. 33).
2. Remove the air filter (Fig. 30).

Choke Lever
/ ,
Air Filter_\
Cover /_._

Fig. 33
6. Replace the filter (Fig. 34).

NOTE: if the unit is operated without the air filter, you

will VOID the warranty.
Tab Back Plate
\ \

Back Plate Slot

Fig. 30 Slots
3. Wash the filter in detergent and water (Fig 31L Rinse
Lhe filter thoroughly and allow it to dry.

Fig. 34
7. Reinstall the air filter cover. Position the hooks on
the left side of the air filter cover into the slots at the
left side of the back plate (Fig. 34).
NOTE: It may be necessary to remove the fuel cap to
reinstall the air filter cover
8. Swing the cover to the right until the tab on the air
Fig, 31 filter cover snaps into place in the slot on the back
4. Apply enough clean SAE 30 motor oil to lightly coat plate (Fig. 34).
the filter (Fig. 32).
9. Replace the fuel cap, if removed.

19
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 CARBURETOR ADJUSTMENT
The idle speed of the engine is adjustable. An idle
adjustment screw is reached though a hole in the top of
the engine cover (Fig. 35). j Idle Adjustment Screw
J
NOTE: Careless adjustments can seriously damage your
unit. An authorized service dealer should make
carburetor adjustments.
Check Fuel
Old fuel is usually the main reason for the unit not
running properly. Drain and refill the tank with clean,
fresh unleaded fuel prior to doing any adjustments. Refer
to Oil and Fuel Information.
Clean Air Filter
The condition of the air filter is important to the
operation of the unit. A dirty air filter will restrict air flow Fig. 35
and change the air/fuel mixture. This is often mistaken 3. If the cutting attachment rotates when the engine
for an out of adjustment carburetor. Check the condition idles, turn the idle speed screw counterclockwise 1/8
of the air filter before adjusting the idle speed screw. of a turn at a time (as needed), to reduce idle speed.
Refer to Air Filter Maintenance.
Checking the fuel, cleaning the air filter, and adjusting
Adjust Idle Speed Screw the idle speed screw should solve most engine
problems.
spinning during If not and:
_lb ARNING: The idle speed
cutting adjustment.
attachment mayWear
be
protective clothing and observe all safety The engine will not idle,
instructions to prevent serious personal
injury. The engine hesitates or stalls on acceleration,
There is a loss of engine power,
If after checking the fuel and cleaning the air
have the carburetor adjusted by an authorized service
filter the engine still will not idle, adjust the idle speed dealer.
screw as follows.
1. Start the engine and let it run at a high idle for a
minute to warm up. sure the cutting attachment has stopped |
[,_ before the unit
ARNING: is set
When thedown
unit isto turned
preventoffserious
make] I
2.
Release the throttle trigger and let the engine idle. If
the engine stops, insert a small phillips or flat blade personal injury. J
screwdriver into the hole in the engine cover
(Fig. 35). Turn the idle speed screw in, clockwise,
1/8 of a turn at a time (as needed) until the engine
idles smoothly.
NOTE: The cutting attachment should not rotate when
the engine idles.

20
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 ROCKER ARM CLEARANCE 3. Remove the screw behind the engine cover (Fig. 38).
This requires disassembly of the engine. If you feel
unsure or unqualified to perform this, take the unit to an
authorized service center.
NOTE: Inspect the valve to rocker arm clearance with a Screw
feeler gauge after the first 10 hours of operation
and then every 25 hours of operation thereafter.
• The engine must be cold when checking or adjusting
the valve clearance.
• This task should be performed inside, in a clean, dust
free area.
1.
Remove the muffler cover by pressing down on the
corner with a flat blade screwdriver (Fig. 36). Slide
the notches on the sides of the muffler cover over
the tabs on the engine cover and remove Fig. 38
4. Disconnect the spark plug wire.
5. Clean dirt from around the spark plug. Remove the
spark plug from the cylinder head by turning a 5/8 in.
socket counterclockwise.
6. Remove the engine cover (Fig. 37).
7. Clean dirt from around the rocker arm cover.
Remove the screw holding the rocker arm cover with
a large flat blade screwdriver or Torx T25 bit
(Fig. 39). Remove the rocker arm cover and gasket.

Rocker Arm Cover

Fig, 36
2. Remove the two (2) screws on top of the engine cover
with a Flat-head or T-20 Torx screwdriver (Fig. 37).

Top View Of The Engine Spark Plug Hole

Engine Cover, Screws

Fig. 39
8. Pull the starter rope slowly to bring the piston to the
top of its travel, (known as top dead center). Check
that:
The piston is at the top of its travel while looking in
the spark plug hole (Fig. 39).
Both rocker arms move freely, and both valves are
closed.
If not, repeat this step.

Fig. 37

21
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 . Slide the feeler gauge between the rocker arm and 10. If the clearance is not within specification:
the valve return spring. Measure the clearance a. Turn the adjusting nut using a 5/18 inch (8 mm)
between the valve stem and rocker arm (Fig. 40). wrench or nut driver (Fig. 41).
Do both intake and exhaust valves.
• To increase clearance, turn the adjusting nut
Rocker Arms Nuts counterclockwise.
• To decrease clearance, turn the adjusting nut
clockwise.
b. Recheck both clearances, and adjust as necessary.
11. Reinstall the rocker arm cover using a new gasket.
Torque the screw to 20-30 in.lb (2.2-3.4 N.m).
NOTE: A rocker arm cover gasket, Part # 791-182099
can be purchased from your local authorized
dealer.
/
/ 12. Reinstall the engine cover. Check alignment of the
Feeler Gauge cover before tightening the screws. Tighten screws.
Gasket
13. Replace the muffler cover. Slip the long tabs on the
muffler cover into the engine cover. Slide the
notches on the side of the muffler cover over the
Fig. 40 tabs on the engine cover and snap into place
(Fig. 36).
The recommended clearance for both intake and
exhaust is .003 - .008 in. (.078 - 0.152 mm). Use a 14. Check the spark plug and reinstall. See Replacing
standard automotive .005 in. (0.127 mm) feeler gauge. the Spark Plug.
The feeler gauge should slide between the rocker arm 15. Replace the spark plug wire.
and valve stem with a slight amount of resistance,
without binding (Fig. 41).

Adjusting Nut

Rocker Arm

.003-.006 in.
(.076-0.152 mm)

Valve Stem

Fig. 41

22
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 REPLACING THE SPARK PLUG SPARK ARRESTOR MAINTENANCE
Use only Champion RDZ19H spark plug or equivalent. 1. Remove the muffler cover. See Rocker Arm
The correct air gap is 0.025 in. (0.655 mm.). Remove the Clearance, Pg. 22.
plug after every 25 hours of operation and check its 2. With a flat blade screwdriver or Torx T-20 bit,
condition.
remove the screw attaching the spark arrestor cover
1. Stop the engine and allow it to cool. Grasp the plug to the muffler (Fig. 43).
wire firmly and pull the cap from the spark plug.
2. Clean dirt from around the spark plug. Remove the
spark plug from the cylinder head by turning a 5/8 in.
socket counterclockwise. Muffler Spark Arrestor Screen

3. Replace cracked, fouled or dirty spark plug. Set the

air gap at 0.025 in. (0.655 mm.) using a feeler gauge
(Fig. 42).

Tab _ Screw

/ Spark Arrestor Cover

Slot

Fig. 43
3. Pull the tab on the spark arrestor cover out of the
muffler. Remove the spark arrestor cover.
4. Remove the spark arrestor screen from the spark
arrestor cover.
5. Clean the spark arrestor screen with a wire brush, or
replace.
iiiiiiiiiiiiiiiii_k i _ iiiiiiiiiiiiiiiiiiiiiiiii
6. Reinstall the spark arrestor screen, spark arrestor
Fig. 42 cover, and screw.
NOTE: A replacement spark arrestor screen Part #
electrodes. Grit in the engine could damage the 791-180890 can be purchased from your local
I_lb CAUTION:
cylinder. Do not sand blast, scrape, or clean authorized dealer.

4. Install a correctly gaped spark plug in the cylinder ACCESSORIES/REPLACEMENT PARTS

head. Tighten by turning the 5/8 in. socket clockwise
until snug. 4-Cycle Oil ......................... 753-1249
If using a torque wrench torque to; Oil Fill Plug / Dipstick ................ 791-182378
110-120 in.-Ib. (12.3-13.5 Nom). Spark Plug ......................... 791-180852B
Do not over tighten. Spark Arrestor Screen ................ 791-180890
NOTE: A replacement spark plug Part # 791-180852B Replacement Line Cartridge ........... 753-1156
can be purchased from your local authorized Inner Reel Spring .................... 791-610317B
dealer.
Bump Knob TM ...................... 791-153066B
Fuel Cap .......................... 791-181083
Shoulder Harness ................... 791-682075B

These replacement parts can be purchased from your

local authorized dealer or by calling 1-330-558-7220 or
1-866-840-6483.

23
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 CLEANING LONG TERM STORAGE
If the unit will be stored for an extended time,
always turn your trimmer off and allow it to 1. Drain all gasoline from the gas tank into a container.
,_ WARNING: To avoid serious personal injury,
cool before you clean or do any maintenance Do not use gas that has been stored for more than
on it. 60 days. Dispose of the old gasoline in accordance
to Federal, State, and Local regulations.
Use a small brush to clean off the outside of the unit. Do
2. Start the engine and allow it to run until it stalls. This
not use strong detergents. Household cleaners that
ensures that all gasoline has been drained from the
contain aromatic oils such as pine and lemon, and such carburetor.
as kerosene, can damage plastic housing or handle.
Wipe off any moisture with a soft cloth. . Allow the engine to cool. Remove the spark plug and
STORAGE put 1 oz. (30 ml) of high quality motor oil into the
cylinder. Pull the starter rope slowly to distribute the
Never store the unit with gasoline in the tank where oil. Reinstall the spark plug.
fumes may reach an open flame or spark.
NOTE: Remove the spark plug and drain all of the oil
Allow the engine to cool before storing. from the cylinder before attempting to start the
Store the unit locked up to prevent unauthorized use trimmer after storage.
or damage. 4. Change the oil. See Changing the Oil, Pg. 17.
Store the unit in a dry, well ventilated area. Dispose of the old oil in accordance to Federal,
Store the unit out of the reach of children. State, and Local regulations.
5. Thoroughly clean the unit and inspect for any loose
Store the unit in one of three (3) positions: or damaged parts. Repair or replace damaged parts
1. The unit hanging by the cutting attachment end. and tighten loose screws, nuts or bolts. The unit is
ready for storage.
2. The unit hanging by the engine.
TRANSPORTING
3. The unit setting upright on the cutting attachment
shield and engine feet. Allow the engine to cool before transporting.
Secure the unit while transporting.
Drain the gas tank before transporting.
Tighten gas cap before transporting.

24
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 CAUSE ACTION
Ignition switch is OFF Turn switch to ON

Empty fuel tank Fill fuel tank

Primer bulb wasn't pressed enough Press primer bulb fully and slowly 5-7 times
Engine flooded Use starting procedure with choke lever in the
RUN position, Pg. 11
Old Gasoline Drain fuel tank / Add fresh Gasoline

Fouled spark plug Replace or clean the spark plug

CAUSE ACTION
Air Filter is Plugged Replace or clean the air filter
Old Gasoline Drain fuel tank / Add fresh Gasoline
Improper carburetor adjustment Adjust per instruction Pg. 20

CAUSE ACTION
Old Gasoline Drain gas tank / Add fresh Gasoline
Improper carburetor adjustment Take to an authorized service dealer for
carburetor adjustment
Cutting head bound with grass Stop the engine and clean the cutting attachment
Dirty air filter Clean or replace the air filter
Clogged Spark Arrestor Screen Clean or Replace. See Pg. 23

CAUSE ACTION
Old Gasoline Drain fuel tank / Add fresh Gasoline

Improper carburetor adjustment Take to an authorized service dealer for

carburetor adjustment
Clogged Spark Arrestor Screen Clean or Replace. See Pg. 23

CAUSE ACTION
Cutting head bound with grass Stop the engine and clean cutting attachment
Cutting head out of line Refill with new line

Inner reel bound up Replace the inner reel

Cutting head dirty Clean inner reel and outer spool
Line welded Disassemble, remove the welded section
and rewind the line
Line twisted when refilled Disassemble and rewind the line

Not enough line is exposed Push the Bump Knob and pull out line until
4 inches (102 mm) of line is outside of the
cutting attachment

CAUSE ACTION
Oil in cutting head Clean the cutting attachment
If further assistance is required, contact your authorized service dealer.

25
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 ENGINE
Engine Type ................................................................. Air-Cooled, 4-Cycle
Displacement ................................................................. 1.6 cu. in. (26.2 cc)
Clutch Type ......................................................................... Centrifugal
Operating RPM ................................................................. 7,200-8,300 rpm
Idle Speed RPM ................................................................. 3,000-4,500 rpm
Ignition Type ......................................................................... Electronic
Ignition Switch .................................................................... Rocker Switch
Valve clearance (intake and exhaust) ...................................... 003-.006 in. (.076-.0152 mm)
Spark Plug Gap ............................................................ 0.025 inch (0.655 mm)
Lubrication .......................................................................... SAE 30 Oil
Crankcase Oil Capacity ............................................................ 3.4 oz (100 ml)
Fuel ................................................................................ Unleaded
Carburetor ................................................................ Diaphragm, All-Position
Starter ............................................................................ Auto Rewind
Muffler ....................................................................... Baffled with Guard
Throttle .................................................................... Manual Spring Return
Fuel Tank Capacity ................................................................. 20 oz (591 ml)
Fuel Tank ....................................................................... HD Polyethylene

Drive Shaft Housing ...................................................... Aluminum Tube (EZ-Link TM)

Throttle Control ................................................................. Finger-Tip Trigger
Unit Weight (No Fuel, with J-handle, Cutting attachment shield and Cutting attachment) ....... 13.5 Ibs (6.13 kg)
Cutting Mechanism ........................................................ Dual String Cutting Head
Line Spool ................................................................... Bump Line Releaser
Line Spool Diameter ........................................................... 3 inches (76.2 mm)
Trimming Line Diameter ..................................................... 0.095 inches (2.41 mm)
Cutting Path Diameter .......................................................... 17 inches (38.1 cm)

26
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 ENGINE PARTS - MODEL TB475SS
4-CYCLE GAS TRIMMER
(ppn - 41ADT47C063) (Serial Number 011 ...... and greater)
Part Numbers On Following Page

®
@ @

@
@

Reissued12/01 27
Downloaded from www.Manualslib.com manuals search engine
 ENGINE PARTS - MODEL TB475SS '
4-CYCLE GAS TRIMMER
(ppn - 41ADT47C063) (Serial Number 011 ......... and greater)

Item Part NO.. Description Item Part NO. Description

1 79%182338 Engine Cover 47 791-181247 Palnut
2 79%182339 Engine Cover Screws 48 753-1199 Recoil Pulley
3 79%181025 Valve Cover Screw 49 791-613102 Recoil Spring
4 79%182098 Valve Cover 50 791-182366 Nut Clip
5 79%182099 Valve Cover Gasket 51 791-181079 Pull Handle
6 791-182340 Rocker Adjustment Nut 52 791-611061 Rope Guide
7 79%182101 Rocker Arm Pivot 53 791-613103 Rope
8 79%182100 Rocker Arm 54 791_181020 Starter Housing Screw
9 791-182341 Rocker Arm Stud 55 753_1237 Starter Housing Assembly
10 79%182103 Valve Spring Retainer (includes 49-56)
11 79%181038 Valve Spring 56 791-182368 Clutch Washer
12 79%182102 Push Rod Guide 57 753-1238 Clutch with Spacer
13 79%181033 Push Rod 58 791-153592 Clutch Drum
14 79%182700 Cylinder Head (includes 9 & 12) 59 753-1239 Clutch Cover
15 79%182344 Cylinder Screw 60 791_145569 AntFRotation Screw
16 79%182345 Intake Baffle 61 753-1240 Screw
17 79%182749 Carburetor Mount Gasket 62 753-1241 Nut
18 79%181034 Nut 63 791-181345 Clutch Cover Screw
19 79%182347 Carburetor Mount (includes 18) 64 791-182725 Ignition Module with Screws
20 79%182348 Carburetor Mount Screw 65 791-181065 Spacer
21 79%182732 Carburetor Gasket 66 791-181867 Flywheel
22A 791-182654 Carburetor with Primer 67 791_182743 Shroud Assembly with Screws
22B 753-1225 Carburetor with Primer 68 753-1244 Crankcase Assembly
23 791-181751 O-Ring, Carburetor (includes 69_73)
24 753-1227 Air Filter/Choke Cover Assembly 69 791-610309 Oil Seal
(includes 27 & 28) 70 791-182372 Bearing
25 79%182097 Breather Tube 71 791-182380 Crankshaft
26 79%181750 Air Filter Mounting Screw 72 791-182375 900 Elbow
27 791-181757 Air Filter 73 791-182379 Breather Hose
28 753-1228 Air Filter Cover 74 791-181015 Cam Gear
29 753q 229 Fuel Cap 75 753-1242 Cam Follower Set
30 79%182352 Fuel Return Line 76 791-181013 Cam Bracket
31 79%182353 Fuel Pick-Up Line with Filter 77 791-181012 Cam Bracket Screw
32 79%181080 Screw 78 791-181040 Valves, Intake and Exhaust
33 791-182354 Washer 79 791-182374 Cylinder Gasket
34 753q 230 Fuel Tank Assembly (includes 29_31) 80 791-181018 Oil Pan Gasket
35 791_182356 Fuel Tank Shield 81 791-182377 Oil Pan (includes 80 & 82)
36A 791-182357 Throttle Cable 82 791-181020 Oil Pan Screw
36B 753-1231 Throttle Cable 83 791-182378 Dipstick Assembly (includes 84)
37 79%182358 Muffler Baffle 84 791-182290 O-Ring
38 79%181048 Muffler Gasket 85 791-181009 Connecting Rod
39 79%182359 Muffler (includes 40, 42*44) 86 791-181008 Wrist Pin Button
40 791-180890 Spark Arrestor Screen 87 753-1243 Piston
41 79%181045 Screen Cover 88 791-181008 Wrist Pin
42 79%181046 Screw 89 791-182295 Piston Ring Set
43 79%182360 Muffler Shield 90 791-182409 Washer
44 79%182361 Muffler Mounting Screw 91 791-181861 Screw
45 79%182362 Muffler Cover 92 791-612468 Compression Spring
46 79%182804 Switch Wire Assembly 93 791-182537 Grommet
791_180852B Spark Plug
753_1245 Short Block Assembly
(includes 3-7, 68-89)
791_182745 Cylinder Assembly
(includes 9, 12, 14 & 79)
791-180142 Starter Pawl Repair Kit
791_182156 Carburetor Repair Kit
753_1248 Gasket Diaphragm Repair Kit

Parts not shown

28 Reissued 12/01
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 BOOM AND TRIMMER PARTS - MODEL TB475SS
4-CYCLE GAS TRIMMER
(ppn - 41ADT47C063) (Serial Number 011 ......... and greater)

®/

®®

@.@
@
Item Part No.
1 753-1211 Throttle Housing and Trigger

2 791-OO042 Assemb. ncludes 2 & 3, /K'_

Throttle ]rigger
3 791-182690 Throttle Trigger Spring
4 791-182673 Switch Assembly
5 791-180869 Deluxe D-Handle Assembl_ includes 6-6,
6 791-181070 Scre_
7 791-182167 Deluxe D-Handle (_)
8 791-182168 Bottom Clamo
9 753-1247 Upper Drive Shaft HOUSing Assembly (_ t_/-_
10 753-1190 EZ-Link TM Coupler (includes 11-14) \ _-/"_1 I\
11 791-182057 Screw -- _" "_ _\ _ - --
12 791-181617
13 791-181981 Adjustment Knob
14 791-181886 Knob Retaining Nut / _"_"-_.__t"-_ \
15 791-182388 Lower Drive Shaft Housing Assembly //'_ _ _ _\\
16 791-181166
17 791-153597 Lower Clamp Assembly (includes 18t
18 791-145669 Anti-Rotation Screw
19 791-180647 Shield Mounting Hardware
20 791-180548 Shield and Blade Assembly lincludes 21
21 791-180553 Blade Assembly
22 791-18064£ Gearbox Assembly
23 791-153619 Outer Spool & Eyelet Assembly
24 791-610660 Retaining Ring
25 791-610317B Spring
26 753-1155 Inner Reel
27 791-153066B Bumb Head Knob Assembly
28 791-610327 Harness Clip

Optional Accessories
791-180120 Replacement Line 0.095 Diameter
753-1156 Reel and Line Assembly
791-682075 Shoulder Strap Assembl)
753-1249 4-Cycle Oil
791-180870 Handle Mounting Hardware
ncludes 4 screws & 4 nuts_

terns Not Shown

Reissued 12/01 29
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 MANUFACTURER'S LIMITED WARRANTY FOR:

0 TRO_ B!_Lr
The limited warranty set forth below is given by Troy-Bilt No implied warranty, including any implied warranty
LLC with respect to new merchandise purchased and of merchantability or fitness for a particular purpose,
used in the United States, its possessions and territories. applies alter the applicable period of express written
Troy-Bilt LLC warrants this product against defects in warranty above as to the parts as identified. No other
material and workmanship for a period of two (2) years express warranty or guaranty, whether written or oral,
commencing on the date of original purchase and will, at except as mentioned above, given by any person or
its option, repair or replace, free of charge, any part found entity, including a dealer or retailer, with respect to
to be defective in material or workmanship. This limited any product shall bind Troy-Bilt LLC During the period
warranty shall only apply if this product has been operated of the Warranty, the exclusive remedy is repair or
replacement of the product as set forth above. (Some
and maintained in accordance with the Operator's Manual
furnished with the product, and has not been subject to states do not allow limitations on how long an implied
misuse, abuse, commercial use, neglect, accident, warranty lasts, so the above limitation may not apply to
improper maintenance, alteration, vandalism, theft, fire, you.)
water or damage because of other peril or natural disaster. The provisions as set forth in this Warranty provide
Damage resulting from the installation or use of any the sole and exclusive remedy arising from the sales.
accessory or attachment not approved by Troy-Bilt for use Troy-Bilt LLC shall not be liable for incidental or
with the product(s) covered by this manual will void your consequential loss or damages including, without
warranty as to any resulting damage. This warranty is limitation, expenses incurred for substitute or
limited to ninety (90) days from the date of original retail replacement lawn care services, for transportation or
purchase for any Troy-Bilt product that is used for rental or for related expenses, or for rental expenses to
commercial purposes, or any other income-producing temporarily replace a warranted product. (Some states
purpose. do not allow limitations on how long an implied warranty
lasts, so the above limitation may not apply to you.)
HOW TO OBTAIN SERVICE: Warranty service is
available, WITH PROOF OF PURCHASETHROUGH In no event shall recovery of any kind be greater than the
YOUR LOCAL AUTHORIZED SERVICE DEALER. To amount of the purchase price of the product sold.
locate the dealer in your area, visit our website at Alteration of the safety features of the product shall void
www.troybilt.com, check for a listing in the Yellow Pages, this Warranty. You assume the risk and liability for loss,
call 1 (866) 840-6483 or 1 (330) 558-7220 or write to P.O. damage, or injury to you and your property and/or to
Box 361131, Cleveland, OH 44136-0019. others and their property arising out of the use or misuse
This limited warranty does not provide coverage in or inability to use the product.
the following cases: This limited warranty shall not extend to anyone other
than the original purchaser, original lessee or the person
A. Tune-ups - Spark Plugs, Carburetor Adjustments,
Filters for whom it was purchased as a gift.
How State Law Relates to this Warranty: This warranty
B. Wear items - Bump Knobs, Outer Spools, Cutting gives you specific legal rights, and you may also have
Line, Inner Reels, Starter Pulley, Starter Ropes, Drive other rights which vary from state to state.
Belts
To locate your nearest service dealer dial
C. Troy-Bilt LLC does not extend any warranty for 1 (877) 282-8684
products sold or exported outside of the United
States of America, its possessions and territories,
except those sold through Troy-Bilt's authorized
channels of export distribution.
Troy-Bilt LLC reserves the right to change or improve the Troy-Bilt LLC
design of any Troy-Bilt Product without assuming any nO. Box 361131
obligation to modify any product previously
manufactured. Cleveland, OH 44136-0019

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