Butterfly Valve (Grooved) with Gear Operator

JPL

Control Valves
Technical Features
• Sizes available (Nominal) : DN50/2”, DN65/21/2”, B C

DN80/3”, DN100/4”, DN125/5”, DN150/6”,

DN200/8”, DN250/10” and DN 300/12”. B
• Pressure data :
Working pressure : 12 bar (175 psi). E E

• Finish : Fusion bonded epoxy. D

• Connections : Grooved joint dimensions are made in

accordance with ANSI/AWWA C606 (Ductiile Iron and
steel pipe) and metric pipe specifications.
• Supervisory/Auxiliary Switches: The gearbox is fitted with
one internal supervisory switch and one internal auxiliary A

switch.
1, 2. 3
See approval exceptions in Physical Data table.
1 2 3

Buttrefly Valve (Grooved) with Gear Operator - JPL Physical Data

Nominal Pipe Size Pipe O.D. Dimensions (mm / inch) Weight
Approvals Reference
Metric inch (mm / inch) A B C D E (kg / lb)
DN50 2” 73.0 / 2.86 VdS 82 / 3.2 150 / 5.9 208 / 8.2 314 / 12.4 135 / 5.3 39109050 8.8 / 19.4
DN65 21/2” 76.1 / 3.00 UL, FM 97 / 3.8 150 / 5.9 208 / 8.2 314 / 12.4 135 / 5.3 391095065073 9.5 / 20.9
DN65 21/2” 88.9 / 3.50 UL, FM, VdS 97 / 3.8 150 / 5.9 208 / 8.2 314 / 12.4 135 / 5.3 39109V065 9.5 / 20.9
DN80 3” 114.3 / 4.50 UL, FM, VdS 97 / 3.8 150 / 5.9 208 / 8.2 329 / 13.0 142 / 5.6 39109V080 9.9 / 21.8
DN100 4” 139.7 / 5.50 UL, FM, VdS 116 / 4.6 150 / 5.9 208 / 8.2 369 / 14.5 165 / 6.5 39109V100 11.6 / 25.6
DN125 5” 141.3 / 5.56 UL, FM, VdS 148 / 5.8 150 / 5.9 208 / 8.2 395 / 15.6 177 / 7.0 39109V125 14.8 / 32.6
DN150 6” 165.1 / 6.50 UL, FM 148 / 5.8 225 / 8.9 215 / 8.5 457 / 18.0 210 / 8.3 39109S150165 18.2 / 40.1
DN150 6” 168.3 / 6.63 UL, FM, VdS 148 / 5.8 225 / 8.9 215 / 8.5 457 / 18.0 210 / 8.3 39109V150 17.9 / 39.5
DN200 8” 219.1 / 8.63 UL, FM, VdS 133 / 5.2 225 / 8.9 215 / 8.5 503 / 19.8 234 / 9.2 39109V200 20.5 / 45.2
DN250 10” 273.0 / 10.75 UL, FM, VdS 159 / 6.3 300 / 11.8 276 / 10.9 612 / 24.1 301 / 11.9 39109V250 46.3 / 102.1
DN300 12” 323.9 / 12.75 FM, VdS 165 / 6.5 300 / 11.8 276 / 10.9 662 / 26.1 326 / 12.8 39109V300 55.0 / 121.2

Updates the datasheet of 2004-05-21 (Changed product

group, valve type illustration. Added inches to Pipe O.D.)
3
Buttrefly Valve with Gear Operator - JPL Materials List
Item Description Material Specification
ASTM A 395.76 5
1 Body Ductile Iron FGS 400.18
Gr 60-40-18 7
Ductile Iron EPDM
2 Disc FGS 400.15 ASTM B124 1
Encapsulated
3 Control Shaft Stainless Steel AISI 420
2
4 Spindle Stainless Steel AISI 420
PTFE Bronze Sintered
5 Bushing
on Steel
7
6 Retainer Plug Plated Steel ASTM A283 Gr.B
7 O-Ring NBR 5
2004-07-19

8 Locking Ring Spring Steel 4

8
6

Worldwide Fire Protection Control Valves / Butterfly Valves / JPL www.vikingcorp.com

Manufactured for Viking SupplyNet by Sapag Industrial Valves. Pressure ratings require the use of couplings with equivalent pressure ratings. Rigid couplings are recommended for all value end connections.
Refer to Manufacturer’s datasheet. Specifications subject to change without notice.
 Butterfly Valve (Grooved) with Gear Operator
JPL

Control Valves
The valve should never be forced to seat by
Design requirements applying excessive torque to the gearbox or
The butterfly valve should be connected to the through the use of a wrench. This may distort
piping system with approved couplings or flanges the valve components or score the sealing surface.
available from Viking SupplyNet. Flow may be Care must be taken to align wafer valves correctly
from either direction through the valve, and the so that the disc operation to the fully open
valve may be positioned in any direction. position will not be obstructed. The use of
excessive force to open or close the valve violates
Installation all warranties whether express or implied.
Conduit and electrical connections to the
When the valves are received from Viking
supervisory/auxiliary switches must be in
SupplyNet they should be handled carefully to
accordance with the requirements of the
avoid breakage and damage to the seating area.
Authority having Juristiction.
Before installation of the valve, clean the piping,
and connecting flange or coupling. Lubricate the Care and Maintenance
coupling gasket with approved lubricant, and
place over the adjoining pipe or fitting. Position Inspect and verify proper operation on an
the valve against the mating pipe or fitting and annual basis or according to the requirements
slide the gasket into position o the valve such of the Authority Having Jurisdiction. Check for
that the gasket seal seats properly on the valve leakage at the valve pipe connection and body-
and pipe/fitting according to the manufacturer’s to-operator connection. Installation, inspection
recommendadtions. Assemble the coupling and maintenance should be performed by a
according to the coupling manufacturer’s qualified person(s) certified by the Authority
recommendations. Having Jurisdiction.
To prevent distortion, properly support the piping If the valve closes hard, check to make sure that
adjacent to the inlet and outlet of the valve. Avoid there is no debris lodged in the waterway around
damage and do not use the valve to force the the seating area. Backing off the handwheel and
piping into position. closing the valve again can often correct this
condition.

Butterfly Valve (Grooved) with Gear Operator - JPL Wiring Instructions

The JPL series butterfly valves come complete with Switch number Wire Wire color Mode/Description
one internal supervisory position switch and one
Supervisory switch #1 A Red Normally open
internal auxiliary switch. Supervisory switch #1 B Black Normally closed
The supervisory/auxiliary switches operate by a Supervisory switch #1 C White Common
cam connected to the valve stem and are designed Auxiliary switch #2 D Yellow Normally open

Updates the datasheet of 2004-05-21 (Changed product

to notify in the case of valve closure. Please refer Auxiliary switch #2 E Orange Normally closed
to the relevant installation standard and Authority Auxiliary switch #2 F Blue Common
Having Jurisdiction. G Green Ground lead group, valve type illustration)
Notes : Connection to power limited circuitry is required. Switch rating is limited to 5 A at 115VAC, 1
The switch will change position and close within A at 250VAC or 0.5 A at 24VAC.
two (2) full turns of the hand wheel from the fully
open position. No adjustment is possible. The cir- VALVE OPEN
Supervisory Switch 1 (S-1) (NORMALLY OPEN)
cuit condition is shown for a valve in the fully open Wire Option (RED, A)

position COMMON (RED, A) COMMON

FIREALARM (WHITE, C) (WHITE, C) END OF LINE
CONTROL PANEL RESISTOR OR
SUPERVISORY CIRCUIT NEXT DEVICE
(BLACK, B) VALVE NOT OPEN (NORMALLY CLOSED) (BLACK, B)

GROUND
(GREEN, G)
ACTUATOR CASE GROUND
2004-07-19

Auxiliary Switch 2 (S-2) VALVE OPEN (NORMALLY OPEN)

Wire Option (YELLOW, D)
COMMON CLOSED
(BLUE, F) (ORANGE, E)
VOLTAGE AUX.DEVICE
SOURCE (BELL OR HORN)

Worldwide Fire Protection Control Valves / Butterfly Valves / JPL www.vikingcorp.com

Manufactured for Viking SupplyNet by Sapag Industrial Valves. Pressure ratings require the use of couplings with equivalent pressure ratings. Rigid couplings are recommended for all value end connections.
Refer to Manufacturer’s datasheet. Specifications subject to change without notice.