Jerr Dan HDR1000 50TonRotatorPartsManual
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HDR 1000 s 0
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HEAVY DUTY ROTATOR
PARTS MANUAL5S 3 o m
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13224 Fountainhead Plaza
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Hagerstown, MD 21742
Phone (717) 597-7111
www.jerr-dan.com
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5-376-000164
Rev 0 - July 1, 2013 © 2013 Jerr-Dan Corporation. All Rights Reserved
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This manual covers the following Jerr-Dan Models:
HDR1000 50 Ton Rotator
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Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained within this manual are as
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accurate as known at the time of publication and are subject to change, without notice, as a result of continuous product improvements. Jerr-Dan reserves the right
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to amend the information in this document at any time without prior notice.
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manual.
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This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).
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That information is provided by the chassis manufacturer.
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When ordering parts, please refer to your unit’s Serial Number and Model Number. This information is be found on the aluminum tag riveted to the inside of the
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driver’s side rear compartment of the main body.
MANUFACTURED BY:
JLG INDUSTRIES, INC.
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FOR:
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SERIAL NO.
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MODEL NO.
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1001127220-00
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Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.
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Price and availability will be quoted at time of the request.
Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail at technicalpublications@jerr-dan.com or
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by FAX on 717-485-7162.
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Manufactured under one or more of the following patents: 5,575,606; 5,672,042; 5,697,741; 5,713,714; 5,722,810; 5,782,596; 5,839,775 and 6,315,515 B1 with other
Patents Pending.
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Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA.
Reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.
HDR 1000 Heavy Duty Rotator Parts Manual - Page 3 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 4 5-376-000164 Rev 0
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TABLE OF CONTENTS
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Subframe Installation 8 Underlift Assembly - 3170000433 - 30,000 LB 92
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Hydraulic Tube Installation 10 Underlift Extension Cylinder Assembly - 7320000076 94
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Hydraulic Tank Installation 14 Underlift Assembly - 3170000220 - 35,000 LB 96
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Hydraulic Tank Assembly - 1001127996 16 Underlift Extension Cylinder Assembly - 7320000042 98
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Oil Tank Cooler - 1001151763 18 Underlift Installation - 53,000/56,500 LB 100
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Outrigger/Stabilizer Installation 20 Underlift Tilt Cylinder Assembly - 7320000096 102
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Outrigger/Stabilizer Lift Cylinder - 1001127311 22 Underlift Assembly - 3507100001 - 53,000 LB 104
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Outrigger/Stabilizer Assembly 24 Underlift Extension Cylinder Assembly - 7320000026 106
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Outrigger/Stabilizer Extension Cylinder - 1001127312 26 Underlift Assembly - 3170000407 - 56,500 LB 108
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Rear Spade Installation 28 Underlift Extension Cylinder Assembly - 7320000068 110
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Spade Cylinder Assembly - 7320000006 30 Drag Winch Installation 112
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Tail Board D-Ring Installation 32 DP Winch 35K - Cable Winch Drum Installation 114
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Slew Bearing Installation 34 DP Winch 35K - Gear End Installation 116
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Slew Drive Installation 36 DP Winch 35K - Input Shaft Installation 118
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Swivel Installation 38 DP Winch 35K - Base Mount Installation 120
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Swivel Assembly, Hydraulic/Electric - 1001129628 40 DP Winch 35K - Gear End Cover Installation 122
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TurnTable Installation 42 DP Winch - Motor End Installation 124
House Lock Installation 44 DP Winch - Cable Hold Down Kit 126
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Wrecker Boom Installation - 3 Piece 50 Trailer Auxiliary Installation 128
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Wrecker Boom Lift Cylinder - 1001127313 52 Underlift Tools - Frame Forks 130
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Wrecker Boom Assembly - 3 Piece 54 Underlift Tools - 14,000 LB Tire Lift 132
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Extension Cylinder assembly - 7320000085 56 Underlift Tools - 25,000 LB Tire Lift 134
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Winch Installation - 2 Speed 50K Ramsey 58 Underlift Tools - Fifth Wheel Attachment 136
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Ramsey 50K Winch - 1001128323 & 1001129495 60 Underlift Tools - Pintle Hook 138
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Ramsey Winch Cable Tensioner Assembly - 70050360 62 Crosstube Installation 140
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Winch Installation - 2 Speed 50K Dp 64 Rear Body Installation 142
DP Winch 50K - Motor End Installation 66 Mid Body Installation 144
DP Winch 50K - Drum Installation 68 Body Panel Assembly - Rear LH 146
DP Winch 50K - Gear End Installation 70 Body Panel Assembly - Rear RH 148
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DP Winch 50K - Input Shaft 72 Body Panel Assembly - Mid LH 150
DP Winch 50K - Base Mount Installation 74 Body Panel Assembly - Mid RH 152
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DP Winch 50K - Gear End Cover Installation 76 Body Door And Hardware Assembly - Rear LH 154
DP Winch 50K - Cable Hold Down Kit 78 Body Door And Hardware Assembly - Rear RH 156
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Underlift Boom Installation - 30,000/35,000 LB 80 Body Door And Hardware Assembly - Mid LH 158
Underlift Lift Cylinder Assembly - 7320000040 82 Body Door And Hardware Assembly - Mid RH 160
Underlift Boom Installation - 53,000/56,500 LB 84 49” Tunnel Tool Compartment Installation 162
Underlift Lift Cylinder Assembly - 7320000063 86 49” Tunnel Tool Compartment Panel Assembly 164
Underlift Installation - 30,000/35,000 LB 88 49” Tunnel Tool Compartment Door and Hardware Assembly 166
Underlift Tilt Cylinder Assembly - 7320000039 90 49” Tunnel Tool Compartment Fender Flare Assembly 168
HDR 1000 Heavy Duty Rotator Parts Manual - Page 5 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 6 5-376-000164 Rev 0
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TABLE OF CONTENTS
Fender Flare Installation
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172
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Tool Holder Bracket Installation 174
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25K Tire Lift Storage Brackets For 49” Tunnel Tool Compartment 176
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Under Tool Compartment Drawer Installation 180
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Under Tool Compartment Drawer Assembly 182
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Body Lighting & Wiring Installation 184
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Back-Up Alarm Installation 194
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Hydraulic Installation 196
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Control Valve - 1001127671 206
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Controls Installation - 9 Section 210
Outrigger Controls Installation 216
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CS24 Series PTO Installation 220
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82 Series PTO Installation 222
Wireless Remote Installation 224
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Air Installation 226
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Air Valve - 1001129800 230
M-Plex Electrical Installation 232
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Emergency Stop Installation 236
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Headboard Assembly - 1001150180 238
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Headboard Installation - 1001150422 240
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Wing Light Installation - 1001129862 242
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Lightbar 72” LED - WHELEN 244
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Upper Hook-Up Lights Installation 246
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Lower Hook-Up Lights Installation 248
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Upper Work Lights Installation 250
Wrecker Boom Lights Installation 252
Outrigger Light Installation 254
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Underlift Light Installation 256
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Decal Installation 258
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Hydraulic Schematic 262
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Air Schematic 267
Part Number Index 268
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TABLE OF CONTENTS
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 7 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 8 5-376-000164 Rev 0
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SuBFrAmE INSTALLATION
ITEM PART NO. DESCRIPTION
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1 1001135645 Frame Weldment 1
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2 7120000062 Huck Bolt, 0.75” Dia x 1.50-2.00” 58
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3 7293000006 Huck Collar, 0.75 58
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4 1001129777* Shim 4
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5 1001129778* Shim 2
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* Also Available In Shim Kit - 1001129786
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SuBFrAmE INSTALLATION
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 9 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 10 5-376-000164 Rev 0
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HYdrAuLIC TuBE INSTALLATION
ITEM PART NO. DESCRIPTION
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1 1001134739 Pipe, Tube Assembly 11
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2 1001134740 Pipe, Tube Assembly 2
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3 7209000033 Bushing 12
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4 1001130395 Pipe, Tube Assembly 3
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5 7274000030 Clamp Assembly 12
6 7115150664 Bolt, 0.31”-18NC x 0.75” 52
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7 7661000022 Stacking Nut 60
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8 7007000036 Thread Adapter 20
9 7950150000 Lockwasher, 0.31” ID 56
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10 7115150650 Capscrew, 0.31”-18NC x 0.75” 56
11 7209000023 Bushing 62
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12 7209000024 Bushing 16
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13 7274000088 Clamp Assembly 4
14 7661000027 Stacking Nut 16
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15 1001133571 Pipe, Tube Assembly 6
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HYdrAuLIC TuBE INSTALLATION
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 11 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 12 5-376-000164 Rev 0
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HYdrAuLIC TuBE INSTALLATION
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HYdrAuLIC TuBE INSTALLATION
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 13 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 14 5-376-000164 Rev 0
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HYdrAuLIC TANK INSTALLATION
ITEM PART NO. DESCRIPTION
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1 1001127996 Tank, Hydraulic 1
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2 1001127315 Radiator, Remote Oil Cooler - NPT 1
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1001151763 Radiator, Remote Oil Cooler - O-Ring
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3 1001130437 Mount, Hydraulic Oil Cooler 2
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4 7663000006 Mount, Center Bonded 4
5 7949000015 Washer, Head 4
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6 7949000016 Washer, Tail 4
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7 7660182601 Locknut, 0.50”-13NC 4
8 7115181850 Capscrew, 0.50”-13NC x 2.25” 4
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9 7950180141 Flatwasher, 0.50” ID 4
10 7115160850 Capscrew, 0.38”-16NC x 1.00” 12
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11 7950160161 Flatwasher, 0.38” ID 20
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12 7660162601 Locknut, 0.38”-16NC 12
13 1001144068 Harness 1
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14 1001144012 Harness 2
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15 7740000003 Relay 1
16 7790100856 Screw, Self-Tapping, #10 x 0.50” 1
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HYdrAuLIC TANK INSTALLATION
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BEACON #1 LEFT BODY MAI N
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11
BEACON #2 POWER TAP HARNESS SWI TCH PANEL
FLOOD #1 RI GHT BODY LI GHT BAR
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A B K
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12 FLOOD #2 HARNESS HARNESS
M
MARKER MARKER
BODY MARKERS
N
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1110
EE FF
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IN OUT
11 10
P
CONTROL O/ R LI GHTS
9
M
LEFT TURN TURN SI GNAL SWI TCH
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8
LH RH PANEL AUX 2
16 14
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1 E S IN IN OUT OUT
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8
RI GHT TURN C AA
14
F T
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CABI NET LH BEACON 1 AUX
15
G U BACK- UP AUX HOT 1
H V
11 9 CABI NET RH
BODY MARKERS
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AUX 3
W IN OUT
W
OUT
DD
OUT
S
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X AUX 3 AUX 3 CONTROL
86
Y
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Z IN OUT OUT OUT
10
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O/ R LI GHTS BB G T
30 87 AA
AUX 1
85 BB
GROUND GROUND
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CC
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BEACON 1 DD
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AUX 2 AUX
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5 12V BATTERY
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7
6
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 16 5-376-000164 Rev 0
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HYdrAuLIC TANK ASSEmBLY - 1001127996
ITEM PART NO. DESCRIPTION
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1 70050386 Tank 1
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2 70050387 Gasket 1
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3 70050388 Cover Assembly 1
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4 83304173 Washer, 0.25” ID 6
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5 83304174 Nut, 0.25” 6
6 70050389 Magnetic Plug 1
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7 7024445 Strainer 1
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8 7024444 Vented Fill Cap 1
9 70050390 Plug 2
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10 70050391 Sight Gauge 1
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HYdrAuLIC TANK ASSEmBLY - 1001127996
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9
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 17 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 18 5-376-000164 Rev 0
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OIL TANK COOLEr - 1001151763
ITEM PART NO. DESCRIPTION
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1 70050273 Core, Cooler - NPT 1
3
70050275 Core, Cooler - O-Ring
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2 70050276 Fan 1
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3 70050277 Valve, Bypass Check 1
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4 70050274 Switch, Temperature - NPT 1
70050278 Switch, Temperature - O-Ring
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5 70050280 Plug 2
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6 7115160850 Capscrew, 0.38”-16NC x 1.00” 4
7 7950160000 Lockwasher, 0.38” ID 4
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8 7950160161 Flatwasher, 0.38” ID 4
9 7660160000 Nut, 0.38”-16NC 4
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10 70050279 Bracket 2
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11 70050281 Lockwasher, #10 ID 4
12 70050282 Locknut, #10 4
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OIL TANK COOLEr - 1001151763
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12
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12
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10
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5
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8 9 8 9
9
9
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 20 5-376-000164 Rev 0
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OuTrIGGEr/STABILIzEr INSTALLATION
ITEM PART NO. DESCRIPTION
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1 1001129405 Stabilizer Assembly 4
3
2 1001127311 Outrigger/Stabilizer Lift Cylinder Assembly 4
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3 3691000227 Pin 4
5
4 0682212 Capscrew, 0.75”-10NC x 1.50” 8
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5 7950220141 Flatwasher, 0.75” ID 16
6 7950220000 Lockwasher, 0.75” ID 8
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7 1001129416 Pin 4
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8 7118221850 Capscrew, 0.75”-10NC x 2.25” 4
9 3691000228 Pin 4
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10 7660222601 Locknut, 0.75”-10NC 4
11 7253000002 Cap, Grease Fitting 8
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12 7440000000 Grease Fitting 8
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OuTrIGGEr/STABILIzEr INSTALLATION
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2
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6
5
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19 e r. 5 4
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11
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12
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8
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12
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12
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1
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 21 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 22 5-376-000164 Rev 0
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OuTrIGGEr/STABILIzEr LIFT CYLINdEr - 1001127311
ITEM PART NO. DESCRIPTION
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1 70050424 Barrel Assembly 1
3
2 70050425 Rod Assembly 1
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3 70050430^ Piston 1
5
4 70050435* Rod Bearing 1
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5 90022234 Locknut, 2.25”-12UNF 1
6 7029760 Locking Screw 1
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7 70022603 Grease Fitting 1
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8 70050428 Counter Balance Valve 2
9 70022067 Steel SAE O-Ring Plug #4 4
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10 70050432^# Rectangular Piston Seal 1
11 70050434^# Wear Ring, Piston 2
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12 70050433^# O-Ring 1
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13 70050438*# O-Ring 1
14 70050439*# Backup Ring 1
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15 70050440*# Wear Ring 1
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16 70050436*# Rod Seal 1
17 90022282*# Wiper 1
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^ Items Sold in Piston Assembly - 70050426
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* Items Sold in Rod Bearing Assembly -70050427
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# Items Sold in Seal Kit - 70050431
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OuTrIGGEr/STABILIzEr LIFT CYLINdEr - 1001127311
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5
7 11
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1 10
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11
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6
c k 19 e r 13
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12 14
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15
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17
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9
16
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2
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5
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 23 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 24 5-376-000164 Rev 0
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OuTrIGGEr/STABILIzEr ASSEmBLY
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001127918 Outer Stabilizer Weldment 1
3
2 1001135652 Inner Stabilizer Weldment 1
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3 3706000348 Stabilizer Plate Weldment 1
5
4 1001129498 Cover Panel 1
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5 7114160818 Capscrew, 0.38”-16NC x 1.00” 4
6 7950160141 Flatwasher, 0.38” ID 4
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7 7950160000 Lockwasher, 0.38” ID 4
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8 3691000247 Pin 1
9 1001129406 Pin 1
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10 7754000058 Retaining Ring 4
11 3691000253 Pin 1
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12 7114140618 Capscrew, 0.25”-20NC x 0.75” 4
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13 4754000006 D-Ring 1
14 7440030400 Grease Fitting 1
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15 7660262600 Locknut, 1.00”-8NC 1
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16 1001154786 Capscrew, 1.00”-8NC x 9.00” 1
17 7253000002 Cap, Grease Fitting 1
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18 1001127312 Outrigger/Stabilizer Extension Cylinder 1
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19 4679000243 Pad 1
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20 4691000489 Pin 1
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21 1001003803 Pin 1
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22 3691000223 Pin 1
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23 7691000048 Pin 1
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24 1001135667 Pad, Wear 2
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OuTrIGGEr/STABILIzEr ASSEmBLY
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5
a
7
3
6 10
4 1
r S 5 5 o m
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8
c k 19 e r
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10 20
W r e c 18
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24
C n
19
s te N e r 2
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10 11
21
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10
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15
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14
16 17
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23 13
3
22
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 26 5-376-000164 Rev 0
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OuTrIGGEr/STABILIzEr ExTENSION CYLINdEr - 1001127312
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 70050414 Barrel Weldment 1
3
2 70050437 Rod Weldment 1
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3 70050445* Piston 1
5
4 70050450^ Rod Bearing 1
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5 91024100 Locknut, 1.00”-14NF 1
6 7029760 Screw, Locking 1
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7 70050444 Stroke Limiter 1
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8 91034051#^ Seal, Wiper 1
9 70050448#* Seal, O-Ring 1
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10 70050447#* Seal, Piston 1
11 70050449#* Wear Ring 2
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12 70050439#^ Seal, O-Ring 1
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13 70050438#^ Seal, Backup Ring 1
14 70050452#^ Wear Ring 1
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15 70050451#^ Seal, Rod 1
n w r
* Items Sold in Piston Assembly - 70050441
r
^ Items Sold in Rod Bearing Assembly - 70050442
e C n
# Items Sold in Seal Kit - 70050446
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
OuTrIGGEr/STABILIzEr ExTENSION CYLINdEr - 1001127312
l e 4 0
S a 3 - m
r 5 5 c o
k e 9
1
- r.
e c 9 1 k e
r c
5
W e
7
n w r
r
6
C n
11
e
10
t r
11
s N e
9
, t
12 13
a
E ton eas
14
15
8
la y w . 3
C ww 4
2
HDR 1000 Heavy Duty Rotator Parts Manual - Page 27 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 28 5-376-000164 Rev 0
s
rEAr SPAdE INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3263000118 Channel Weldment 2
3
2 3706000261 Spade Claw Plate 2
S m
3 7320000006 Spade Cylinder Assembly 2
5
4 3691000267 Pin 2
r 5 o
5 7950160161 Flatwasher, 0.38” ID 2
6 7115161650 Capscrew, 0.38”-16NC x 2.00” 2
e - . c
7 7660162601 Locknut, 0.38”-16NC 2
k 9 r
8 7491000207 Pin” 2
9 7754000033 Retaining Ring 4
c 1 e
10 4691000200 Pin 2
11 7754000008 Retaining Ring 4
e 9 k
12 4706003716 Plate 2
r c
13 7114140518 Capscrew, 0.25”-20NC x 0.63” 8
14 7949000025 Lockwasher 11MM ID 8
W e
15 7950140153 Flatwasher, 0.25” ID 8
r
16 3691000126 Pin 2
17 7691000019 Lynch Pin 2
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
rEAr SPAdE INSTALLATION
l e 4 0
-
13 13
a
14 14
S 3 m
15 15
5
5 6 7
r o
12 12
5 c
4
k e 9 - r.
e c 9 1 k e
W r e c
r
3
e r n C n w
t N r
1
s e
3
, t
8 9
a
E ton eas
11
9
1 16
.
9 10
la y w
98
10
11 17
C ww
2
11 17
16 2
HDR 1000 Heavy Duty Rotator Parts Manual - Page 29 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 30 5-376-000164 Rev 0
s
SPAdE CYLINdEr ASSEmBLY - 7320000006
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9796250080 Seal, Wiper 1
3
2 7019828 Seal 1
S m
3 9754250009 Ring, Back-up 1
5
4 9796250057 Seal, “O” Ring 1
r 5 o
5 9796250073 Seal 1
6 9796250061 Seal, “O” Ring 1
e - . c
7 9796250066 Seal, “O” Ring 1
k 9 r
8 9724250014 Ring, Wear 1
9 9754250015 Ring, Wear 2
c 1 e
10 7577000167 Kit, Seal 1
11 7003212 Locknut 1
e 9 k
12 7005322 Grease Fitting 2
r c
13 7005365 Plug, Port 2
14 70021648 Plug, Port 2
W e
15 70050215 Valve, Counterbalance 2
r
16 9912250004 Assembly, Tube 1
17 9763250009 Assembly, Rod 1
n w
18 9553250009 Head 1
r
19 70050531 Piston 1
te N C e rn
a s , t
E ton eas
la y w .
C ww
c .
, I n 3 8
s
SPAdE CYLINdEr ASSEmBLY - 7320000006
l e 4 0
-
15
a
12
S 5 3 o m
16
r 5
10
e - c
15
c k 19 e r. 11
6
S EA L K
IT
e 9 k
8
r c
5
e
19
n W r
e r 4
C n w
s t , N
3
t
9
e r
a
2
E ton eas
7
18
y .
1
la
C ww w
Items #13 and #14, not shown 17
12
HDR 1000 Heavy Duty Rotator Parts Manual - Page 31 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 32 5-376-000164 Rev 0
s
TAIL BOArd d-rING INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 4754000004 D-Ring 4
3
2 3691000174 Pin 4
S m
3 7691000047 Lynch Pin 2
5
4 4949000055 Washer, Nylatron 2
r 5 o
5 7115160650 Capscrew, 0.38”-16NC x 2.00” 4
6 7950160000 Lockwasher, 0.38” ID 4
e - . c
7 7440030000 Grease Fitting 4
k 9 r
8 7253000002 Cap, Grease Fitting 4
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
TAIL BOArd d-rING INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
6
e -
5
k 9 r.
2
c 1 e
3
r e 9 k
1
W r e c 7
8
r n w
6 4
2 5
te N C e rn 8
s
6 3
, t
7
a
5
E ton eas 2 1
2
y .
8
7 5
a
6
l
C ww w 1
4
7 8
1
HDR 1000 Heavy Duty Rotator Parts Manual - Page 33 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 34 5-376-000164 Rev 0
s
SLEw BEArING INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001127316 Bearing 1
3
2 0682652 Capscrew, 1.00”-8NC x 6.50” 44
S m
3 10701259 Flatwasher, 1.00” ID 44
5
4 1001136692 Hose, Grease 1
r 5 o
5 1001118961 Hose, Grease 1
6 1001131060 Decal, Bearing Grease 2
k e 9 - r. c
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
SLEw BEArING INSTALLATION
l e 4 0
-
2
S a 3
5 3 m
1
e r - 5 . c o
c k 19 e r
r e 9 c k
W r e 5
n
4
e r C n w
r
6
s t , N t e
a
E ton eas
la y w .
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 35 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 36 5-376-000164 Rev 0
s
SLEw drIvE INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001127324 Motor, Planetary Gear Assembly 1
3
2 7118221650 Capscrew, 0.75”-10NC x 2.00” 10
S m
3 7950220142 Flatwasher, 0.75” ID 10
5
4 1001130840 Cover 1
r 5 o
5 7115150850 Capscrew, 0.31”-18NC x 1.00” 6
6 7950150000 Lockwasher, 0.31” ID 6
k e 9 - r. c
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
SLEw drIvE INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c
5
n w r
r
6
te N C e rn
a s , t
E ton eas
1
la y w .
C ww
3
HDR 1000 Heavy Duty Rotator Parts Manual - Page 37 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 38 5-376-000164 Rev 0
s
SwIvEL INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001129628 Swivel Assembly, Hydraulic/Electric 1
3
2 1001129987 Bracket 1
S m
3 7950200161 Flatwasher, 0.63” ID 8
5
4 7950200000 Lockwasher, 0.63” ID 6
r 5 o
5 7115201650 Capscrew, 0.63”-11NC x 2.00” 6
6 7115203250 Capscrew, 0.63”-11NC x 4.00” 6
e - . c
7 7660202601 Locknut, 0.63”-11NC 1
c k 19 e r
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
SwIvEL INSTALLATION
l e 4 0
-
6
S a
5
5 3
3
m
1
o
4
r 5
3
e - . c
5
k 9 r
3 4
c 1 e
7 3
r e 9 k
5
c
4 5
e
3 4
W r
3
n
2
e r C n w
s t , N t e r
a
E ton eas
la y w .
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 39 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 40 5-376-000164 Rev 0
s
SwIvEL ASSEmBLY, HYdrAuLIC/ELECTrIC - 1001129628
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001127656 Hydraulic/Electric Swivel 1
3
2 7445101045 Elbow 12
S m
3 7443000414 Adapter 4
5
4 7443000173 Elbow 4
r 5 o
5 7445101043 Adapter 12
k e 9 - r. c
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
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s
SwIvEL ASSEmBLY, HYdrAuLIC/ELECTrIC - 1001129628
l e 4 0
S a 3 - m
1
r 5 5 c o
k e 9 - r.
e
2
r e c 9 1 k
W r e c
e r n C n w
s t , N 4
t e r
a
E ton eas
3
y .
5
a w
3
l
C ww
3
4
4
HDR 1000 Heavy Duty Rotator Parts Manual - Page 41 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 42 5-376-000164 Rev 0
s
TurNTABLE INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001128391 Turntable Weldment 1
3
2 0682622 Capscrew, 1.00”-8NC x 2.75” 40
S m
3 10701259 Flatwasher, 1.00” ID 40
5
4 1001134239 Cover 2
r 5 o
5 7950140161 Flatwasher, 0.25” ID 8
6 7950140000 Lockwasher, 0.25” ID 8
e - . c
7 7114140818 Capscrew, 0.25”-20NC x 1.00” 8
c k 19 e r
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
TurNTABLE INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
e - .
1
k 9 r
7
6
c 1 e
5
e 9 k
4 4
r c
5
6
e
2
W
7
r
3
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 43 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 44 5-376-000164 Rev 0
s
HOuSE LOCK INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 7178000038 Bracket 1
3
2 7320000069 Cylinder 1
S m
3 7277000012 Clevis, 0.44”-20NF 1
5
4 7660170230 Nut, 0.44”-20NF 1
r 5 o
5 7115140850 Bolt, 0.25”-20NC x 1.00” 4
6 7660142601 Locknut, 0.25”-20NC 4
e - . c
7 7950140141 Flatwasher, 0.25” ID 8
k 9 r
8 4706004174 Plate 2
9 4706004173 Plate 1
c 1 e
10 7843000038 Spring 2
11 4990000001 Clevis, 0.50”-13NC x 2.25” 1
e 9 k
12 7660180200 Nut, 0.50”-13NC 1
r c
13 4763000295 Threaded Rod, 0.50”-13NC 1
14 4706004170 Plate 1
W e
15 7935000273 Air Valve 1
r
16 7114100818 Capscrew, #10-24NC x 1.00” 4
17 1001142626 Bracket 2
n w
18 7660180001 Nut, 0.50”-13NC 4
r
19 7115160850 Bolt 8
C n
20 7660162601 Locknut, 0.38”-16NC 4
e r
21 7950160141 Flatwasher, 0.38” ID 18
t N
22 7870000041 Switch Grid Lockout 1
s e
23 7115141450 Bolt, 0.25”-20NC x 1.75” 1
, t
24 7660140001 Nut, 0.25”-20NC 2
a
E ton eas
25 7114101618 Capscrew, #10-24NC x 2.00” 4
26 7950180141 Flatwasher, 0.50” ID 2
27 7691000050 Pin 1
28 4912000369 Tube, 0.75” OD x 0.48” ID x 0.75” 2
29 4691000450 Pin 1
y .
30 1001129470 Pin 1
a
31 7950160000 Lockwasher, 0.38” ID 4
l w
32 7660102604 Locknut, #10-24NC 8
33 7691000049 Pin 1
C ww
34 4811000942 Sheet 2
35 7690021210 Pin 2
36 7346000056 Fitting Liquid 1
c .
, I n 3 8
s
HOuSE LOCK INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e B
W r e c C
n w r
A
te r C rn
a s , N t e
E ton eas
la y w .
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 45 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 46 5-376-000164 Rev 0
s
HOuSE LOCK INSTALLATION
l e 4 0
-
20 20
S a 5 3
21
m
21
e r - 5
18
. c o
c k 19 34
e r
r e 9 c k
W r e
e r n C n w
s t , N t e r 18
a
E ton eas
17
y .
21
la
C ww w A 19
21
19
c .
, I n 3 8
s
HOuSE LOCK INSTALLATION
l e 4 0
a -
25
S 3 m
24
5
24
e r - 5 . c o 23
9 r
15
k
22
c 1 e
16
r e 9 c k
W r e
r n w
32
te N C e rn32
a s , t
E ton eas
la y w .
C ww B
HDR 1000 Heavy Duty Rotator Parts Manual - Page 47 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 48 5-376-000164 Rev 0
s
HOuSE LOCK INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
e -
30
c k 19 e r. 14
r e 9 k
31
c
13
W e
6
r
19
12
n w
1 11
r
7
te N C e rn 2 27 11
s
7
, t
4
a
E ton eas
5
26
.
9
y
7
10
la w
7 3
7
C ww
28 8
29
C 35
33 * Number 36 Not Shown *
35
c .
, I n 3 8
s
HOuSE LOCK INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c
n w r
r
THIS PAGE INTENTIONALLY LEFT BLANK
te N C e rn
a s , t
E ton eas
la y w .
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 49 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 50 5-376-000164 Rev 0
s
wrECKEr BOOm INSTALLATION - 3 PIECE
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001128463 Boom Assembly, 3 Piece 1
3
2 4691000556 Pin 1
S m
3 1001128283 Pin 2
5
4 3691000252 Pin 2
r 5 o
5 1001127313 Lift Cylinder Assembly 2
6 7950220141 Flatwasher, 0.75” ID 2
e - . c
7 7118225650 Capscrew, 0.75”-10NC x 7.00” 1
k 9 r
8 7660222601 Locknut, 0.75”-10NC 1
9 7950200141 Flatwasher, 0.63”-11NC x 1.25” 4
c 1 e
10 7950200000 Lockwasher, 0.63” ID 4
11 7115201050 Capscrew, 0.63”-11NC x 1.25” 4
e 9 k
12 4120000021 Capscrew, 0.75”-10NC x 1.50” 2
r c
13 7440030000 Grease Fitting 2
14 7440000000 Grease Fitting 2
W e
15 7253000002 Cap, Grease Fitting 4
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
wrECKEr BOOm INSTALLATION - 3 PIECE
l e 4 0
-
7
a 3
13 15
S m
6 12
5
4
r 5 o
11
e - c
10
.
9
k 9 r
6
8 1
c 1 e
13 12
e 9 k
15
r c
4
10 9
W e
11
n w r 5
r C n
5
s te N e r
a , t
11
E ton eas
10
9
2 3
14
y .
15 15
a
14
l
C ww w 11
10
9 3
HDR 1000 Heavy Duty Rotator Parts Manual - Page 51 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 52 5-376-000164 Rev 0
s
wrECKEr BOOm LIFT CYLINdEr - 1001127313
ITEM PART NO. DESCRIPTION
l e 4 0QTY
a -
1 70050403 Barrel Assembly 1
3
2 70050404 Rod Assembly 1
S m
3 70050411 Piston 1
5
4 70050416 Rod Bearing 1
r 5 o
5 70022067 Steel SAE O-Ring Plug #4 4
6 7029760 Locking Screw 1
e - . c
7 70050407 Counterbalance Valve 2
k 9 r
8 70050408 Grease Fitting 1
9 70050409 Set Screw 1
c 1 e
10 70050410 Connex Bushing 4
11 70050415 Wear Ring, Piston 2
e 9 k
12 70050413 Rectangular Piston Seal 1
r c
13 91034041 O-Ring 1
14 70050420 O-Ring 1
W e
15 70050421 Backup Ring 1
r
16 70050423 Wear Ring Rod 1
17 70050422 Rod Seal 1
n w
18 70050419 Seal Wiper 1
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
wrECKEr BOOm LIFT CYLINdEr - 1001127313
l e 4 0
7
9
S a 3 - m
5
10
e r - 5 . c o
c k 19 1
e r 11
e 9 k
12
r c
11
e
10
W
8
r
13 14
15
e r n C n w
16 17
t r
18
a s , N t e
E ton eas
2
.
10
y
3
a w
6
l
4
C ww 10
HDR 1000 Heavy Duty Rotator Parts Manual - Page 53 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 54 5-376-000164 Rev 0
s
wrECKEr BOOm ASSEmBLY - 3 PIECE
ITEM PART NO. DESCRIPTION
l e 4 0 QTY ITEM PART NO. DESCRIPTION QTY
a -
1 1001127853 Boom Weldment, Base Section 1 40 7660182601 Locknut, 0.50”-13NC 4
3
2 1001127841 Boom Weldment, Mid Section 1 41 7115181450 Capscrew, 0.50”-13NC x 1.75” 4
S m
3 1001127836 Boom Weldment, Fly Section 1 42 7470000014 Gauge, Angle Indicator- LH 1
5
4 4691000417 Pin 1 43 7470000019 Gauge, Angle Indicator- RH 1
r 5 o
5 7754000055 Retaining Ring 4 44 7114100418 Capscrew, #10-24NC x 0.50” 4
6 7440030000 Grease Fitting 9
e - . c
7 4062000522 Bar 2
k 9 r
8 7115180850 Capscrew, 0.50”-13NC x 1.00” 4
9 7950180000 Lockwasher, 0.59” ID 24
c 1 e
10 4062000589 Bar 2
11 4754000004 D-Ring 7
e 9 k
12 1001129006 Pin 2
r c
13 1001129393 Pin 1
14 7754000014 Retaining Ring 6
W e
15 4691000285 Pin 2
r
16 7690144840 Pin, Spring 2
17 7108180850 Capscrew, 0.50”-20NF x 1.00” 16
n w
18 4178000811 Bracket 8
r
19 4679000314 Pad 6
C n
20 4679000313 Pad 2
e r
21 4679000140 Pad 2
t N
22 1001129004 Plate 1
s e
23 4062000715 Bar 2
, t
24 1001129005 Plate 1
a
E ton eas
25 3706000241 Plate Weldment 2
26 7320000085 Extension Cylinder Assembly 2
27 7950140000 Lockwasher, 0.25” ID 16
28 7118140427 Capscrew, 0.25”-20NC x 0.50” 8
29 7120000040 Capscrew, 0.75”-10NC x 2.00” 8
y .
30 7115180650 Capscrew, 0.50”-13NC x 0.75” 4
a
31 4691000416 Pin 1
l w
32 4679000319 Pad 2
33 7114141218 Capscrew, 0.25”-20NC x 1.50” 4
C ww
34 7660142601 Locknut, 0.25”-20NC 4
35 4679000326 Pad 1
36 7114140818 Capscrew, 0.25”-20NC x 1.00” 4
37 7118180820 Capscrew, 0.50”-13NC x 1.00” 8
38 7253000002 Grease Fitting 9
39 7950180161 Flatwasher, 0.50” ID 8
c .
, I n 3 8
s
wrECKEr BOOm ASSEmBLY - 3 PIECE
l e 4 0
-
5 41 39
a
7 7
3
4
S
5
m
1 8
5
6 43 9
44
r 5 o
10
38 39
e - c
30
.
40 9 23
c k 19 44
e r 9 14 18
k
42
e 9
28 17 19 20
r
28 9
c
27 27 17 6
21 21
21
e
14 12 38 25
W
29
r
6 37
8 11 38 22 26
n
9
r w
29 10 25
C n
30 9
e
33
r
2 23
t
27
N
14 18 32
e
9
s ,
34
t
17 19 34
a
9 19 28 27
E ton eas
6 21 27 28 35
17 27 36
14 12 21 21
38
37
38 6 24
y .
11
a
5 16 38
l w
3 31 6
C ww
5 11
16 15
38
6 38 11 13 14
38 15
6
14 11 6
HDR 1000 Heavy Duty Rotator Parts Manual - Page 55 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 56 5-376-000164 Rev 0
s
ExTENSION CYLINdEr ASSEmBLY - 7320000085
ITEM PART NO. DESCRIPTION
l e 4 0 QTY ITEM PART NO. DESCRIPTION QTY
a -
1 83304143 Seal, Wiper 1 40 70050583 Piston 1
3
2 9796250084 Seal, Wiper 1 41 70050584 Head 1
S m
3 9796250071 Seal 1 42 70050585 Piston 1
5
4 70050556 Seal 1 43 70050586 Spacer 1
r 5 o
5 70050557 Seal, “O”Ring 1 44 70050587 Adapter, RT 1
6 70050558 Seal, “O”Ring 1 45 70050588 Spacer 1
e - . c
7 9754250009 Ring, Back-up 1 46 70050589 Assembly, Valve 1
k 9 r
8 70050559 Seal, “O”Ring 2 47 70050590 Valve Retainer 1
9 9754250054 Ring, Back-up 1 48 70050591 Assembly, Pad Plunger 1
c 1 e
10 9796250058 Seal, “O”Ring 1 49 70050592 Plunger 1
11 9796250149 Seal, “O”Ring 1
e 9 k
12 70050560 Seal, “O”Ring 2
r c
13 70050561 Seal 2
14 70050562 Seal 1 * Not Part of Seal Kit
W e
15 70050563 Seal 1
r
16 70050564 Seal 1
17 70050565 Seal 1
n w
18 70050566 Seal, “O”Ring 2
r
19 9754250014 Ring, Wear 4
C n
20 83304181 Ring, Wear 2
e r
21 83304140 Ring, Wear 3
t N
22 70050568 Ring, Wear 3
s e
23 9754250055 Ring, Wear 5
, t
24 70050569 Kit, Seal 1
a
E ton eas
25 70050570* Seal, “O”Ring 1
26 70021774 Setscrew 4
27 70050572 Locknut 2
28 7005365 Plug, Port 2
29 70021648 Plug, Port 4
y .
30 7023593 Plug, Port 5
a
31 70050574 Valve, Check 1
l w
32 70050575 Valve, Counterbalance 1
33 70050576 Valve, Relief 1
C ww
34 70050577 Valve, Check 1
35 70050578 Valve, Directional 1
36 70050579 Assembly, Tube 1
37 70050580 Assembly, Rod-Tube 1
38 70050581 Assembly, Rod-Tube 1
39 70050582 Head 1
c .
, I n 3 8
s
ExTENSION CYLINdEr ASSEmBLY - 7320000085
l e 4 0
SEAL K
IT
24
S a 3 - m
27
5
37
r 5 o
41 18
c
17
e -
3
19
.
10 21 19
k 9 r
7
5
e
25
1
1
c
14
43
e 9 k
42
r c
48
e
47 36
W
33 34
r
46 35
n
49
w
31
r
40
e C n
23 16
t N r
6 45
23
s e
9
a , t
11 13
E ton eas
12
39 22 8
44
15 20
y .
4 2
a w
38
l
C ww
Items #26, #28, #29 and #30, not shown
32
HDR 1000 Heavy Duty Rotator Parts Manual - Page 57 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 58 5-376-000164 Rev 0
s
wINCH INSTALLATION - 2 SPEEd 50K rAmSEY
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001128323 Winch, Ramsey 50K - LH 1
3
2 1001129495 Winch, Ramsey 50K - RH 1
S m
3 1001129540 Angle, Winch Front - LH 1
5
4 1001129541 Angle, Winch Rear - LH 1
r 5 o
5 1001129543 Angle, Winch Rear - RH 1
6 3249000046 Sheave Support Weldment 2
e - . c
7 3249000037 Cable Guide Weldment 2
k 9 r
8 7809000018 Sheave, 12” Dia. 2
9 3691000234 Pin 2
c 1 e
10 1001129542 Angle, Winch Front - RH 1
11 7660222308 Locknut, 0.75”-10NC 32
e 9 k
12 7118221816 Capscrew, 0.75”-10NC x 2.25” 16
r c
13 7118222416 Capscrew, 0.75”-10NC x 3.00” 16
14 7754000048 Retaining Ring 2
W e
15 7754000083 Retaining Ring 2
r
16 4831000108 Spacer 6
17 7950180153 Flatwasher, 0.50” ID 12
n w
18 7115182850 Capscrew, 0.50”-13NC x 3.50” 6
r
19 7660182601 Locknut, 0.50”-13NC 6
C n
20 7440030000 Grease Fitting 4
e r
21 7253000002 Cap, Grease Fitting 4
t N
22 7248000149 Cable, 0.75” x 250’ 2
s e
1001135127 Cable, 0.75” x 250’ w/ Swivel Hook
a
E ton eas , t
la y w .
C ww
c .
, I n 3 8
s
wINCH INSTALLATION - 2 SPEEd 50K rAmSEY
l e 4 0
-
2
a
1
10
S 5 3 o m
r 5
11 12
e - c
5
k 9 r.
12 13
c 1 e
13
3
4
r e 9 c k
W r e
n w
11
r
15 21
C n
20
s te N e r
, t
6
a
E ton eas
14
21
20
la y w . 9
8 17
18
C ww
7
19
17 16
22
HDR 1000 Heavy Duty Rotator Parts Manual - Page 59 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 60 5-376-000164 Rev 0
s
rAmSEY 50K wINCH - 1001128323 & 1001129495
ITEM PART NO. DESCRIPTION
l e 4 0 QTY ITEM PART NO. DESCRIPTION QTY
a -
1 9970960027 Drum Assembly 1 40 9935960067 Valve Control (B - Rotation) 1
3
2 70050332 Angle 1 9935960068 Valve Control (A - Rotation) 1
S m
3 70050333 Angle 1 41 70050359 Gearbox 1
5
4 70050334 Coupling 1 42 9443960010 Fitting 1
r 5 o
5 70050335 Gear Housing Cover 1 43 70050360 Tensioner Assembly 1
6 70050336 Bearing 1 44 70050396 Plate Retainer 1
e - . c
7 70050337 Bearing 1
k 9 r
8 70050338 Key 1
9 70050339 Clutch 1
c 1 e
10 70050340 Clutch Retaining Key 1
11 70050341 Input Shaft 1
e 9 k
12 70050342 Output Coupling 1
r c
13 70050343 Spacer 1
14 70050344 Bushing 1
W e
15 70050345 Bushing 1
r
16 7105163650 Capscrew, 0.38”-24NF x 4.00” 4
17 70050346 Capscrew, 0.50”-13NC x 3.50” 2
n w
18 7115185650 Capscrew. 0.50”-13NC x 7.00” 12
r
19 7115241650 Capscrew, 0.88”-9NC x 2.00” 8
C n
20 70050347 Capscrew, 0.25”-20NC x 0.50” 8
e r
21 9120960024 Capscrew, 0.50”-13NC x 1.25” 2
t N
22 7785181200 Setscrew, 0.50”-13NC x 0.75” 1
s e
23 9949960044 Lockwasher, 0.88” ID 8
, t
24 9120960054 Bolt, 0.50” x 0.75” 4
a
E ton eas
25 70050348 Thrust Washer 1
26 70050349 Cylinder 1
27 70050350 Piston 1
28 9443960019 Fitting 1
29 70050351 Brake Assembly 1
y .
30 9796960157 Gasket 3
a
31 9970456008 Relief Fitting 1
l w
32 70050352 Motor 1
33 9796960159 Quad Ring 2
C ww
34 70050353 O-Ring 1
35 70050354 O-Ring 1
36 70050355 Pipe Plug 1
37 70050356 Pin 1
38 70050357 Spring 9
39 70050358 Tube Assembly 1
c .
, I n 3 8
s
rAmSEY 50K wINCH - 1001128323 & 1001129495
l e 4 0
-
25
a 3
16 13
S 5 m
12
r o
14
5
42 9
e - c
10
.
40 30 34
k 9 r
21 39 26
e
17 38 30
c 1
32 28 35
41
e 9 k
27
r
30
c
15
e
5
W
6
r
4 20 18
n w
8
r C n
29
e
11
r
2 23
t
44 22 24 31
N
37
e
24
s
33
, t
1 23
a
36
E ton eas
19 19
33
y .
3
la w
24
7
C ww
* Item 43 Shown On Next Page* 19 23
24
19 23
HDR 1000 Heavy Duty Rotator Parts Manual - Page 61 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 62 5-376-000164 Rev 0
s
rAmSEY wINCH CABLE TENSIONEr ASSEmBLY - 70050360
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 70050366 Plate 1
3
2 9064960008 Rub Bar 1
S m
3 70050364 Nut, 0.50”-16NF 2
5
4 9691960032 Pin 1
r 5 o
5 4691960030 Cotter Pin 2
6 9970418177 Lockwasher, 0.38” ID 2
e - . c
7 70050364 Capscrew, 0.38” x 1.25” 2
k 9 r
8 9120960042 Capscrew, 0.38” x 0.75” 5
9 70050363 Nut, 0.38” 2
c 1 e
10 70050362 Bracket, Air Tensioner 1
11 70050361 Air Actuator 2
e 9 k
12 9443960021 Fitting 1
r c
13 9570960005 Tube 1
14 9443960020 Tee 1
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
rAmSEY wINCH CABLE TENSIONEr ASSEmBLY - 70050360
l e 4 0
a -
8
3
8
S 5 m
8 8
r 5 o
8
k e 9 - r. c
c 1 e
1
r e 9 c k
W r e 2
r n w
11 11
te N C e rn
s , t
10 9
9
a
6
E ton eas
6
5
7
4
y .
5
7
la w
3
3
C ww 12
13
14
HDR 1000 Heavy Duty Rotator Parts Manual - Page 63 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 64 5-376-000164 Rev 0
s
wINCH INSTALLATION - 2 SPEEd 50K dP
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001145566 Winch, DP 50K - LH 1
3
2 7970000169 Winch, DP 50K - RH 1
S m
3 1001145521 Angle, Winch Front - LH 1
5
4 1001145522 Angle, Winch Rear - LH 1
r 5 o
5 1001145523 Angle, Winch Front - LH 1
6 1001145524 Angle, Winch Front - RH 1
e - . c
7 3249000046 Sheave Support Weldment 2
k 9 r
8 3249000037 Cable Guide Weldment 2
9 7809000018 Sheave, 12” Dia. 2
c 1 e
10 3691000234 Pin 2
11 7660222308 Locknut, 0.75”-10NC 32
e 9 k
12 7118221816 Capscrew, 0.75”-10NC x 2.25” 16
r c
13 7118222816 Capscrew, 0.75”-10NC x 3.50” 16
14 7754000048 Retaining Ring 2
W e
15 7754000083 Retaining Ring 2
r
16 4831000108 Spacer 6
17 7950180153 Flatwasher, 0.50” ID 12
n w
18 7115182850 Capscrew, 0.50”-13NC x 3.50” 6
r
19 7660182601 Locknut, 0.50”-13NC 6
C n
20 7440030000 Grease Fitting 4
e r
21 7253000002 Cap, Grease Fitting 4
t N
22 7248000149 Cable, 0.75” x 250’ 2
s e
1001135127 Cable, 0.75” x 250’ w/ Swivel Hook
a
E ton eas , t
la y w .
C ww
c .
, I n 3 8
s
wINCH INSTALLATION - 2 SPEEd 50K dP
l e 4 0
-
1
S
5
a 11 12
5 3 m
r 5 c o
6
e - .
12 13
k 9 r
13
c 1 e
3
e 9 k
4
W r e c
11
n w r
r
15 21
C n
20
s te N e r
, t
7
a
E ton eas
14
21
20
la y w . 10
9 18
C ww
17
8
19 17 16
22
HDR 1000 Heavy Duty Rotator Parts Manual - Page 65 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 66 5-376-000164 Rev 0
s
dP wINCH 50K - mOTOr ENd INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY ITEM PART NO. DESCRIPTION QTY
a -
1 70050367 Motor, Hydraulic 1 40 9443960006* Adapter 1
3
2 7118181205 Capscrew, 0.50”-13NC x 1.50” 2 41 9935960026 Cartridge, Counterbalance 1
S m
3 7950180800 Lockwasher, 0.50” 2 42 9701960013 Plug Assembly 1
5
4 70050368 Valve, Counterbalance 1 43 70050373 Hose, 0.25” - R1 x 14.00” 1
r 5 o
5 70050370 Capscrew, 0.38”-24NF x 2.50” 4 44 70050369 O-Ring, 1.12” ID 2
6 9571960006 Housing, Brake Outer 1 45 9796960088 O-Ring, 0.81” ID 2
e - . c
7 7118172050 Capscrew, 0.44” x 2.50” 6
k 9 r
8 7950170000 Lockwasher, 0.44” 6
9 9698960008 Piston, Brake 1
c 1 e
10 9806960013 Shaft, Brake 1 * Item Not Shown
11 ** Plate, Friction Disk 10
e 9 k
** Items Sold Only As Part Of Kit - 9577960119
12 ** Plate, Brake Drive 9 > Items Sold Only As Part Of Kit - 9577960120
r c
13 9691960021 Pin 2
14 > O-Ring, 5.38” ID 2
W e
15 > O-Ring, 6.50” ID 1
r
16 > Ring, 5.28” ID 1
17 > Ring, 6.25” ID 1
n w
18 70050371 Cartridge, Valve 1
r
19 9082960013 Bearing 2
C n
20 > O-Ring, 6.75” ID 1
e r
21 9796960090 O-Ring, 3.00” ID 1
t N
22 ** Spring 12
s e
23 7007960040 Adapter, Brake 1
, t
24 9472960032 Gear, Ring 92 Teeth 1
a
E ton eas
25 9472960029 Carrier, Planetary Assembly 1
26 9472960033 Gear, Sun 1
27 9806960014 Shaft, Extension 1
28 9796960085 O-Ring, 10.50” ID 2
29 9706960027 Plate, Thrust - 45 1
y .
30 9082960014 Bearing 1
a
31 9796960087 Seal, 3.25” ID 1
l w
32 9754960029 Retainer Ring 1
33 7445040445 Adapter 3
C ww
34 70050372 Hose, 0.25” - R1 x 16.00” 1
35 7115182250 Capscrew, 0.50”-13NC x 2.75” 4
36 7950180000 Lockwasher, 0.50” ID 4
37 9183960001 Vent 1
38 9701960010 Plug 2
39 9177960002 Support, Motor End 1
c .
, I n 3 8
s
dP wINCH 50K - mOTOr ENd INSTALLATION
l e 4 0
34
S a 3 - m
r 5 5 c o 14
15 17
e - .
7 8
14
k 9 r
33 16
24
37 35 36
c 1 e
25 39
26 32 29 30
e 9 k
11 19
1 2
r
20 10
c
3
W r e
e r n 45
33
C n w 19 22
38
31
r
12
t
21
N
27
s e
44
, t
6 13 9
a
23 28
E ton eas
4
33 43
42
la y w .
C ww
41
5
33 18
HDR 1000 Heavy Duty Rotator Parts Manual - Page 67 5-376-000164 Rev 0
c .
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 68 5-376-000164 Rev 0
s
dP wINCH 50K - drum INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 70050381 Drum, Winch 1
3
2 70050382 Key, Shaft Output 2
S m
3 70050383 Retaining Ring 2
5
4 9280960002 Clip, Cable - Threaded 1
r 5 o
5 7110201823 Capscrew, 0.63”-11NC x 2.25” 2
k e 9 - r. c
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
dP wINCH 50K - drum INSTALLATION
l e 4 0
S a 3 - m
5
r 5 5 c o
k e 9 - r.
4
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la
3
y 2
w . 3
C ww
1
HDR 1000 Heavy Duty Rotator Parts Manual - Page 69 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 70 5-376-000164 Rev 0
s
dP wINCH 50K - GEAr ENd INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9177960001 Support, Gear End 1
3
2 9472960036 Gear, Ring - 103 Teeth 1
S m
3 9281960004 Clutch 1
5
4 9698960009 Piston 1
r 5 o
5 9472960030 Carrier Assembly 1
6 9806960015 Shaft, Output 1
e - . c
7 70050380 Gear, Sun 1
k 9 r
8 9154960027 Ring, Thrust 1
9 9082960014 Bearing, Roller 1
c 1 e
10 9796960087 Seal 1
11 9754960029 Retaining Ring 1
e 9 k
12 9698960010 Piston Retainer 3
r c
13 9843960025 Spring 3
14 9796960093 O-Ring, 9.75” ID 2
W e
15 9796960085 O-Ring, 10.50” ID 1
r
16 9949960013 Washer, Nylon 4.25” OD 1
17 7690153245 Pin 2
n w
18 7115150650 Capscrew, 0.32”-18NC x 0.75” 6
r
19 9949960050 Lockwasher, 0.32” ID 6
te N C e rn
a s , t
E ton eas
la y w .
C ww
c .
, I n 3 8
s
dP wINCH 50K - GEAr ENd INSTALLATION
l e 4 0
a -
6 1
3
10 13 9 8 11
S m
15
r 5 5 c o
k e 9 - r.
e c 9 1 k e
r c
17
W r e 19 18
n
5 4 12
w
7
te r C rn
a s , N t e
E ton eas
y .
16
a
3
l w
2
C ww 14
HDR 1000 Heavy Duty Rotator Parts Manual - Page 71 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 72 5-376-000164 Rev 0
s
dP wINCH 50K - INPuT SHAFT
ITEM PART NO. DESCRIPTION
l e 4
QTY
0
a -
1 70050374 Input Shaft 1
S 5 3 o m
e r - 5 . c
c k 19 e r
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
dP wINCH 50K - INPuT SHAFT
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c
r
1
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 73 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 74 5-376-000164 Rev 0
s
dP wINCH 50K - BASE mOuNT INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9073960002 Base, Mount 2
3
2 7115222450 Capscrew, 0.75”-10NC x 3.00” 4
S m
3 7660220001 Nut, 0.75”-10NC 12
5
4 7950220000 Lockwasher, 0.75” ID 8
r 5 o
5 9120960020 Bolt, 0.50” x 2.00” 4
6 9661960033 Nut, 0.38”-16NC 4
e - . c
7 9949960051 Flatwasher, 0.38” ID 4
k 9 r
8 70050384 Plate, Winch Information 1
9 70050147 Rivet 4
c 1 e
10 7115222650 Capscrew, 0.75”-10NC x 3.25” 8
11 7950220151 Flatwasher, 0.75” ID 4
e 9 k
12 9831960007 Spacer 4
r c
13 9577960113 Kit, Cable Hold Down 1
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
dP wINCH 50K - BASE mOuNT INSTALLATION
l e 4 0
a -
5
3
Items #8, #9, and #13, not shown
r S 5 5 o m 7
e - c
12
c k 19 e r. 6
r e 9 c k
W 2 11
r e
r n w
3 1
te N C e rn
a s , t
E ton eas 10
3
y .
4
la
C ww w
HDR 1000 Heavy Duty Rotator Parts Manual - Page 75 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 76 5-376-000164 Rev 0
s
dP wINCH 50K - GEAr ENd COvEr INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 70050375 Cover 1
3
2 70050376 Gear, Sun Primary 29 Teeth 1
S m
3 9949960013 Washer, Thrust - Nylon 4.25” OD x .25” 1
5
4 9082960015 Bearing 1
r 5 o
5 9754960030 Retaining Ring 1
6 9796960085 O-Ring, 10.50” ID 1
e - . c
7 70050377 Capscrew, 0.50”-13NC x 7.50” 10
k 9 r
8 7950180000 Lockwasher, 0.50” ID 10
9 9183960001 Vent 1
c 1 e
10 9701960012 Plug 1
11 9701960011 Plug 1
e 9 k
12 70050378 Carrier Assembly 1
r c
13 70050379 Capscrew, 0.50”-13NC x 7.00” 2
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
dP wINCH 50K - GEAr ENd COvEr INSTALLATION
l e 4 0
12
S a 3 - m
8
r 5 5 c o
6
k e 9 - r.
7
e c 9 1 k e 9
r
1
W
5
r e c 11
e r n C n w
s t , N t e r
a
E ton eas
y . 4 10
a w
3
l
C ww
2
13
HDR 1000 Heavy Duty Rotator Parts Manual - Page 77 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 78 5-376-000164 Rev 0
s
dP wINCH 50K - CABLE HOLd dOwN KIT
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9178960011 Bracket 1
3
2 9064960001 Bar 1
S m
3 9691960019 Pin 1
5
4 9020960002 Arm, Pivot 1
r 5 o
5 9690960039 Cotter Pin 2
6 9843960023 Spring, Air Cushion 2
e - . c
7 9831960009 Spacer 1
k 9 r
8 7660200200 Nut, 0.63”-11NC 4
9 9912960010 Tubing 1
c 1 e
10 7443000205 Adapter 1
11 7443000204 Adapter 1
e 9 k
12 9949960050 Lockwasher, 0.63” ID 3
r c
13 9120960063 Capscrew, 0.63”-18NC x 1.00” 3
14 9949960012 Washer 2
W e
15 7115181650 Capscrew, 0.50”-13NC x 1.00” 2
r
16 7950180000 Lockwasher, 0.50” ID 2
17 9120960019 Bolt, 0.63” x 6.50” 90 Degree 1
n w
18 7950200151 Flatwasher, 0.63” ID 2
r
19 7660200001 Nut, 0.63”-11NC 1
C n
20 70050385 Flatwasher, 0.50” ID 2
s te N e r
All items can be purchased as Assembly 9577960113
a
E ton eas , t
la y w .
C ww
c .
, I n 3 8
s
dP wINCH 50K - CABLE HOLd dOwN KIT
l e 4 0
S a 3 - m
5
13
o
14
r 5
12
18
e - . c
4
k 9 r
17
e
5
c 1
7
r e 9 c k 3 2
W r e 6
e r n C n w
t r
9
N
1
s , t e
8 18
a
E ton eas
11 9
10
19
la y w . 15
C ww 20 16
HDR 1000 Heavy Duty Rotator Parts Manual - Page 79 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 80 5-376-000164 Rev 0
s
uNdErLIFT BOOm INSTALLATION - 30,000/35,000 LB
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001128440 Underlift Knee Boom 1
3
2 1001128450 Bracket, Lift Cylinder Support 1
S m
3 7320000040 Underlift Lift Cylinder Assembly 1
5
4 3691000171 Pin 2
r 5 o
5 7950180161 Flatwasher, 0.50” ID 2
6 7950180000 Lockwasher, 0.59” ID 2
e - . c
7 7115181250 Capscrew, 0.50”-13NC x 1.50” 1
k 9 r
8 7115180850 Capscrew, 0.50”-13NC x 1.00” 1
9 1001128697 Pin 1
c 1 e
10 7950220141 Flatwasher, 0.75” ID 18
11 0682212 Capscrew, 0.75”-10NC x 1.50” 16
e 9 k
12 7660222601 Locknut, 0.75”-10NC 1
r c
13 0682248 Capscrew, 0.75”-10NC x 6.00” 1
14 7440030000 Grease Fitting 5
W e
15 7253000002 Cap, Grease Fitting 5
r
16 7262000025 Chain 2
17 7660202601 Locknut, 0.63”-11NC 2
n w
18 7115201250 Capscrew, 0.63”-11NC x 1.50” 2
r
19 3561000017 Hook, Weldment 2
C n
20 7950160141 Flatwasher, 0.38” ID 4
e r
21 7115161450 Capscrew, 0.38”-16NC x 1.75” 4
t N
22 1001129534 Pad, Top 2
s e
23 1001129535 Pad, Bottom 2
, t
24 7115161223 Capscrew, 0.38”-16NC x 1.50” 8
a
E ton eas
25 1001151184 Decal, Wear - LH 1
26 1001151185 Decal, Wear - RH 1
27 1001151049 Decal, Wear 1
28 1001128160 Bushing 2
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT BOOm INSTALLATION - 30,000/35,000 LB
l e 4 0
a -
13 1
3
10 14 15
r S 5 5 10
o m 19
e - c
4
.
12
6
r
21
k 9
8
19 5 20
c 1 e
20
21
k
16
r e 9
17 27 26
c
18 25
3
W r e 10 11
e r n C n w 5
15
14
t r
6 2
N
7
s , t e
4
a
28
E ton eas
15
14
22
y .
14
a
15
l w
28
9
C ww 24
23
HDR 1000 Heavy Duty Rotator Parts Manual - Page 81 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 82 5-376-000164 Rev 0
s
uNdErLIFT LIFT CYLINdEr ASSEmBLY - 7320000040
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9796250071 Seal 1
3
2 9754250043 Ring, Back-up 1
S m
3 9796250062 Seal, “O” Ring 1
5
4 9796250113 Seal 1
r 5 o
5 9796250124 Seal, “O” Ring 1
6 9796250125 Seal, Wiper 1
e - . c
7 9796250117 Seal, “O” Ring 1
k 9 r
8 83304140 Ring, Wear 3
9 9754250045 Ring, Wear 4
c 1 e
10 7019892 Head 1
11 7005314 Locknut 1
e 9 k
12 7005348 Grease Fitting 1
r c
13 7005365 Plug, Port 1
14 70021648 Plug, Port 2
W e
15 70050216 Valve, Counterbalance 1
r
16 9912250018 Assembly, Tube 1
17 9763250022 Assembly, Rod 1
n w
18 9698250017 Piston 1
r
19 7577250255 Kit, Seal 1
te N C e rn
a s , t
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT LIFT CYLINdEr ASSEmBLY - 7320000040
l e 4 0 15
-
IT
SEAL K
a
19
S 5 3 o m
r
11
e - 5 r. c
9
9
4
c k 1
16
e
e 9 k
9
W r e c
18
r
3
e r n C n w
t N r
7
a s
2
, t e
E ton eas
5
.
10
y
1
la w
6
12
C ww
Items #13 and #14, not shown
17
HDR 1000 Heavy Duty Rotator Parts Manual - Page 83 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 84 5-376-000164 Rev 0
s
uNdErLIFT BOOm INSTALLATION - 53,000/56,500 LB
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001133242 Underlift Knee Boom 1
3
2 1001133286 Bracket, Lift Cylinder Support 1
S m
3 7320000063 Underlift Lift Cylinder Assembly 1
5
4 3691000231 Pin 1
r 5 o
5 7950180161 Flatwasher, 0.50” ID 1
6 7950180000 Lockwasher, 0.59” ID 1
e - . c
7 7115181250 Capscrew, 0.50”-13NC x 1.50” 1
k 9 r
8 7950220141 Flatwasher, 0.75” ID 2
9 7950220000 Lockwasher, 0.75” ID 20
c 1 e
10 7115220850 Capscrew, 0.75”-10NC x 1.00” 2
11 7440030000 Grease Fitting 4
e 9 k
12 7253000002 Cap, Grease Fitting 4
r c
13 0682248 Capscrew, 0.75”-10NC x 6.00” 1
14 7660222601 Locknut, 0.75”-10NC 1
W e
15 7950160141 Flatwasher, 0.38” ID 4
r
16 7115161450 Capscrew, 0.38”-16NC x 1.75” 4
17 0682212 Capscrew, 0.75”-10NC x 1.50” 10
n w
18 7189000017 Rubber Bumper 2
r
19 4679000127 Pad, Top 2
C n
20 4679000245 Pad, Bottom 2
e r
21 7115160623 Capscrew, 0.38”-16NC x 7.00” 8
t N
22 7115201250 Capscrew, 0.63”-11NC x 1.50” 2
s e
23 7660202601 Locknut, 0.63”-11NC 2
, t
24 7262000025 Chain 2
a
E ton eas
25 1001151184 Decal, Wear - LH 1
26 1001151185 Decal, Wear - RH 1
27 1001151049 Decal, Wear 1
28 1001133289 Pin 1
29 1001128160 Bushing 2
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT BOOm INSTALLATION - 53,000/56,500 LB
l e 4 0
-
1
a
13 18
3
8 11 12
r S 5 5 8
o m 17
e - c
14 4
.
9 16
k 9 r
10 8 15
17
c 1 e
15
16 24
e 9 k
27 26
r
23
c
22 25
3
W r e 8 17
e r n C n w 5
12
11
t r
6 2
N
7
s , e
28
t
29
a
E ton eas
12
11
19
y .
11
a
12
l w
29
9
C ww 21
20
HDR 1000 Heavy Duty Rotator Parts Manual - Page 85 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 86 5-376-000164 Rev 0
s
uNdErLIFT LIFT CYLINdEr ASSEmBLY - 7320000063
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9796250083 Seal, Wiper 1
3
2 9754250011 Ring, Back-up 1
S m
3 9796250062 Seal, “O” Ring 1
5
4 70050544 Seal 1
r 5 o
5 7796250068 Seal, “O” Ring 1
6 70050545 Seal 1
e - . c
7 9754250017 Ring, Wear 4
k 9 r
8 80004049 Ring, Wear 4
9 70050549 Head 1
c 1 e
10 7005314 Locknut 1
11 70021757 Setscrew 1
e 9 k
12 7005348 Grease Fitting 2
r c
13 7005365 Plug, Port 1
14 70021648 Plug, Port 2
W e
15 70050215 Valve, Counterbalance 1
r
16 70050232 Bushing 4
17 70050546 Assembly, Tube 1
n w
18 70050547 Assembly, Rod 1
r
19 9254250007 Headcap 1
C n
20 70050548 Piston 1
e r
21 7577000063 Kit, Seal 1
s t , N t e
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT LIFT CYLINdEr ASSEmBLY - 7320000063
l e 4 0
a -
16
S 3 m
21
5
SEAL KI
T
16 15
r 5 c o
10
k e 9 - r. 7
c 1 e
17 4
r e 9 c k 7
e
20
n W r
3
e r C n w
s t , N 2
t e r
a
E ton eas
5
9 18 12
y .
8
a w
6
l
1
C ww
19
Items #11, #13 and #14, not shown 16
16
HDR 1000 Heavy Duty Rotator Parts Manual - Page 87 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 88 5-376-000164 Rev 0
s
uNdErLIFT INSTALLATION - 30,000/35,000 LB
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3170000433 Underlift Boom Assembly - 30,000 LB 1
3
3170000220 Underlift Boom Assembly - 35,000 LB
S m
2 7320000039 Underlift Tilt Cylinder Assembly 1
5
3 3691000160 Pin 1
r 5 o
4 4691000317 Pin 1
5 4691000311 Pin 1
e - . c
6 7754000051 Retaining Ring 2
k 9 r
7 7754000018 Retaining Ring 2
8 7950180161 Flatwasher, 0.50” ID 1
c 1 e
9 7950180000 Lockwasher, 0.50” ID 1
10 7115180850 Capscrew, 0.50”-13NC x 1.00” 1
e 9 k
11 7440030000 Grease Fitting 2
r c
12 7253000002 Cap, Grease Fitting 2
13 7209000029 Bushing 2
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT INSTALLATION - 30,000/35,000 LB
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
c 1 e
12
e 9 k
11
r c
8
e
9
W
10
n w r 3
r C n
12
e
2
r
11
t N
7
s e
13
, t
5
a
E ton eas
7 13
11
12 6
la y w . 1
C ww
6 4
HDR 1000 Heavy Duty Rotator Parts Manual - Page 89 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 90 5-376-000164 Rev 0
s
uNdErLIFT TILT CYLINdEr ASSEmBLY - 7320000039
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 83304143 Seal, Wiper 1
3
2 9796250071 Seal 1
S m
3 9754250043 Ring, Back-up 1
5
4 9796250062 Seal, “O” Ring 1
r 5 o
5 9796250113 Seal 1
6 9796250124 Seal, “O” Ring 1
e - . c
7 9796250117 Seal, “O” Ring 1
k 9 r
8 83304140 Ring, Wear 3
9 9754250045 Ring, Wear 2
c 1 e
10 7019892 Head 1
11 7005314 Locknut 1
e 9 k
12 7005348 Grease Fitting 1
r c
13 7005365 Plug, Port 3
14 70021648 Plug, Port 2
W e
15 70050216 Valve, Counterbalance 1
r
16 70050542 Assembly, Tube 1
17 70050543 Assembly, Rod 1
n w
18 9698250014 Piston 1
r
19 7577250204 Kit, Seal 1
te N C e rn
a s , t
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT TILT CYLINdEr ASSEmBLY - 7320000039
l e 4 0 15
SEAL KI
T
19
S a 3 - m
r 5 5 c o
11
e - .
18
k 9 r
4
c 1 e
16 9
e 9 k
5
r c
9
W r e
e r n C n w
r
7
t N e
3
s , t
8
a
E ton eas
6
y .
10 2 12
1
la
C ww w
Items #13 and #14, not shown
17
HDR 1000 Heavy Duty Rotator Parts Manual - Page 91 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 92 5-376-000164 Rev 0
s
uNdErLIFT ASSEmBLY - 3170000433 - 30,000 LB
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3170000432 Base Section Boom Weldment 1
3
2 3170000431 Mid Section Boom Weldment 1
S m
3 3170000430 Fly Section Boom Weldment 1
5
4 7320000076 Underlift Extension Cylinder Assembly 1
r 5 o
5 4691000318 Pin 1
6 4691000316 Pin 1
e - . c
7 7754000043 Retaining Ring 4
k 9 r
8 7661000019 U-Nut, 0.25”-20NC 4
9 4679000159 Pad 2
c 1 e
10 4706003708 Plate 2
11 4679000161 Pad 4
e 9 k
12 4679000158 Pad 4
r c
13 3706000177 Plate 1
14 3706000178 Plate 1
W e
15 4679000206 Pad 2
r
16 4706003144 Plate 2
17 7114140418 Capscrew, 0.25”-20NC x 0.50” 8
n w
18 3706000179 Plate - LH 1
r
19 3706000180 Plate - RH 1
C n
20 4679000205 Pad 2
e r
21 4706003719 Plate 2
t N
22 7105180850 Capscrew, 0.50”-20NF x 1.00” 8
s e
23 7950180153 Flatwasher, 0.50” ID 8
, t
24 4706002467 Plate 1
a
E ton eas
25 7115140650 Capscrew, 0.25”-20NC x 0.75” 4
26 7950140000 Lockwasher, 0.25” ID 4
27 7440030000 Grease Fitting 1
28 7786000008 Screw, 0.50”-20NF x 1.25” 6
29 7660180230 Nut, 0.50”-20NF 6
y .
30 4706003709 Plate 4
a
31 4706003721 Plate 4
l w
32 4706003722 Plate 4
33 4706003723 Plate 4
C ww
34 4706003724 Plate 4
35 4706003725 Plate 2
36 4706003720 Plate 2
c .
, I n 3 8
s
uNdErLIFT ASSEmBLY - 3170000433 - 30,000 LB
24
l e 4 0
-
25 26
a 3
27
r S
1
5 5 o m
e - . c
30 17
k 9 r
6 17
7 10 11
c 1 e
23 9 31 11
e 9 k
22 32 31
r
32
c
28 29 2
20
e
36 21
W r
18
19
n
30 17
r w
10 12
C n
23
e
9 33
t N r
22 34
s e
16 15
,
29
t
28 4
a
13 35 17
E ton eas
14 12
33
34
y .
3
la
C ww w 7
5
HDR 1000 Heavy Duty Rotator Parts Manual - Page 93 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 94 5-376-000164 Rev 0
s
uNdErLIFT ExTENSION CYLINdEr ASSEmBLY - 7320000076
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9796250080 Seal, Wiper 2
3
2 7019828 Seal 2
S m
3 9796250133 Seal, “O” Ring 1
5
4 7019846 Seal, “O” Ring 2
r 5 o
5 7019845 Ring, Back-up 2
6 9796250135 Seal, “O” Ring 1
e - . c
7 7019844 Seal, “O” Ring 2
k 9 r
8 9796250137 Seal, “O” Ring 2
9 9796250138 Seal 2
c 1 e
10 9754250015 Ring, Wear 4
11 9754250049 Ring, Wear 4
e 9 k
12 7577250271 Kit, Seal 1
r c
13 7003212 Locknut 1
14 7003281 Setscrew 4
W e
15 7005348 Grease Fitting 1
r
16 7005365 Plug, Port 5
17 70021648 Plug, Port 2
n w
18 7440030400 Grease Fitting 1
r
19 70050218 Valve, Cartridge 1
C n
20 70050217 Valve, Counterbalance 1
e r
21 70050553 Assembly, Tube 1
t N
22 70050554 Assembly, Rod 1
s e
23 70050555 Assembly, Rod-Tube 1
, t
24 9553250015 Head 1
a
E ton eas
25 9254250009 Head 1
26 9698250018 Piston 1
27 9698250019 Piston 1
28 9007250005 Adapter, RT Tube 1
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT ExTENSION CYLINdEr ASSEmBLY - 7320000076
l e 4 0
SEAL K
IT
12
S a 3 - m
4
5
5
28
r 5 o
6 8 7
24
c
27
e - .
18 9 10
k 9 r
2
11 1
c 1 e
22
e 9 k
20 21
r c
14
W
19
r e 13
n
11
w
23
r
9
26
e C n
25
r
3
t N e
1
s , t
2
a
E ton eas
10
7
5
15
.
4
la y w
C ww Items #16 and #17, not shown
HDR 1000 Heavy Duty Rotator Parts Manual - Page 95 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 96 5-376-000164 Rev 0
s
uNdErLIFT ASSEmBLY - 3170000220 - 35,000 LB
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3170000224 Base Section Boom Weldment 1
3
2 3170000223 Mid Section Boom Weldment 1
S m
3 3170000221 Fly Section Boom Weldment 1
5
4 7320000042 Underlift Extension Cylinder Assembly 1
r 5 o
5 4691000318 Pin 1
6 4691000316 Pin 1
e - . c
7 7754000043 Retaining Ring 4
k 9 r
8 4679000159 Pad 2
9 4706003708 Plate 2
c 1 e
10 4679000161 Pad 4
11 4679000158 Pad 4
e 9 k
12 3706000177 Plate 1
r c
13 3706000178 Plate 1
14 4679000206 Pad 2
W e
15 4706003144 Plate 2
r
16 7114140418 Capscrew, 0.25”-20NC x 0.50” 8
17 3706000179 Plate - LH 1
n w
18 3706000180 Plate - RH 1
r
19 4679000205 Pad 2
C n
20 4706003719 Plate 2
e r
21 7105180850 Capscrew, 0.50”-20NF x 1.00” 8
t N
22 7950170153 Flatwasher, 0.50” ID 8
s e
23 4706002467 Plate 1
, t
24 7115140650 Capscrew, 0.25”-20NC x 0.75” 4
a
E ton eas
25 7950140000 Lockwasher, 0.25” ID 4
26 7440030000 Grease Fitting 1
27 7786000008 Screw, 0.50”-20NF x 1.25” 6
28 7660180230 Nut, 0.50”-20NF 6
29 4706003709 Plate 4
y .
30 4706003721 Plate 4
a
31 4706003722 Plate 4
l w
32 4706003723 Plate 4
33 4706003724 Plate 4
C ww
34 4706003725 Plate 2
35 4706003720 Plate 2
36 7661000019 U-Nut, 0.25”-20NC 4
c .
, I n 3 8
s
uNdErLIFT ASSEmBLY - 3170000220 - 35,000 LB
23
l e 4 0
-
24
a 3
26
S 5 m
25
r 5 o
36 1
e - . c
29 16
k 9 r
6 9 16
e
10
c 1
7 8
22 10
e 9 k
21 31
r
31
c
30
27 28 30
e
19
W
20 2
r
17 35
18 29
n
16
r w
9 11
e C n
22 8
r
32
t N
21
e
33
s , t
27 28
a
15 14 4 16
E ton eas
12 34 11
13 32
33
y .
3
la
C ww w 7
5
HDR 1000 Heavy Duty Rotator Parts Manual - Page 97 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 98 5-376-000164 Rev 0
s
uNdErLIFT ExTENSION CYLINdEr ASSEmBLY - 7320000042
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9796250080 Seal, Wiper 2
3
2 7019828 Seal 2
S m
3 9796250133 Seal, “O” Ring 1
5
4 7019846 Seal, “O” Ring 2
r 5 o
5 7019845 Ring, Back-up 2
6 9796250135 Seal, “O” Ring 2
e - . c
7 7019844 Seal, “O” Ring 2
k 9 r
8 9796250137 Seal, “O” Ring 2
9 9796250138 Seal 2
c 1 e
10 9754250015 Ring, Wear 4
11 9754250049 Ring, Wear 4
e 9 k
12 7577250271 Kit, Seal 1
r c
13 7003212 Locknut 1
14 7003281 Setscrew 4
W e
15 7005348 Grease Fitting 1
r
16 70050365 Plug, Port 2
17 70021648 Plug, Port 2
n w
18 7440030400 Grease Fitting 1
r
19 9935250025 Kit, Check Cartridge 1
C n
20 9912250021 Assembly, Tube 1
e r
21 9763250025 Assembly, Rod 1
t N
22 9763250026 Assembly, Rod-Tube 1
s e
23 9553250015 Head 1
, t
24 9553250016 Head 1
a
E ton eas
25 9698250018 Piston 1
26 9698250019 Piston 1
27 9007250005 Adapter, RT Tube 1
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT ExTENSION CYLINdEr ASSEmBLY - 7320000042
l e 4 0
SEAL K
IT
12
S a 3 - m
4
5
5
27
r 5 o
6 8 7
23
c
26
e - .
18 9 10
k 9 r
2
11 1
c 1 e
22
e 9 k
20
r c
14
W r e 13
n
11
w
21
r
9
25
e C n
24
r
3
t N
19
e
1
s , t
2
a
E ton eas
10
7
5
15
.
4
la y w
C ww Items #16 and #17, not shown
HDR 1000 Heavy Duty Rotator Parts Manual - Page 99 5-376-000164 Rev 0
c .
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 100 5-376-000164 Rev 0
s
uNdErLIFT INSTALLATION - 53,000/56,500 LB
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3507100001 Underlift Boom Assembly - 53,000 LB 1
3
3170000407 Underlift Boom Assembly - 56,500 LB
S m
2 7320000096 Underlift Tilt Cylinder Assembly 1
5
3 3691000232 Pin 1
r 5 o
4 4691000290 Pin 1
5 4691000291 Pin 1
e - . c
6 7754000051 Retaining Ring 2
k 9 r
7 7754000018 Retaining Ring 2
8 7950220141 Flatwasher, 0.75” ID 1
c 1 e
9 7950000000 Lockwasher, 0.75” ID 1
10 7115220850 Capscrew, 0.75”-10NC x 1.00” 1
e 9 k
11 7440030000 Grease Fitting 2
r c
12 7253000002 Cap, Grease Fitting 2
13 7209000029 Bushing 2
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT INSTALLATION - 53,000/56,500 LB
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
c 1 e
12
e 9 k
11
r c
8
9
e
10
n W r
w
3
r
12
C n
2
e
11
t N r
7
e
13
s , t
5
a
7
E ton eas
13
11
12 6
la y w . 1
C ww
6 4
HDR 1000 Heavy Duty Rotator Parts Manual - Page 101 5-376-000164 Rev 0
c .
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 102 5-376-000164 Rev 0
s
uNdErLIFT TILT CYLINdEr ASSEmBLY - 7320000096
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9796250083 Seal, Wiper 1
3
2 9754250011 Ring, Back-up 1
S m
3 9796250062 Seal, “O” Ring 1
5
4 70050544 Seal 1
r 5 o
5 9796250068 Seal, “O” Ring 1
6 70050545 Seal 1
e - . c
7 9754250017 Ring, Wear 4
k 9 r
8 80004049 Ring, Wear 4
9 7577000063 Kit, Seal 1
c 1 e
10 7005314 Locknut 1
11 70021757 Setscrew 1
e 9 k
12 7005348 Grease Fitting 2
r c
13 70021648 Plug, Port 2
14 7005365 Plug, Port 1
W e
15 70050215 Valve, Counterbalance 1
r
16 70050594 Assembly, Tube 1
17 70050595 Assembly, Rod 1
n w
18 9254250007 Headcap 1
r
19 70050548 Piston 1
C n
20 70050549 Head 1
s te N e r
a
E ton eas , t
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT TILT CYLINdEr ASSEmBLY - 7320000096
l e 4 0
-
15
S a 5 3 m
10
r o
12 IT
5
SEA L K
e - c
7
k 9 r.
4
c 1 e
16 7
r e 9 k
19 9
W r e c 3
e r n C n w
t N r
2
a s , t e
E ton eas
20
8
6 12
y .
1
la w
18
C ww 17
Items #11, #13 and #14, not shown
HDR 1000 Heavy Duty Rotator Parts Manual - Page 103 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 104 5-376-000164 Rev 0
s
uNdErLIFT ASSEmBLY - 3507100001 - 53,000 LB
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3170000125 Base Section Boom Weldment 1
3
2 3170000124 Mid Section Boom Weldment 1
S m
3 3170000123 Fly Section Boom Weldment 1
5
4 7320000026 Underlift Extension Cylinder Assembly 1
r 5 o
5 4691000292 Pin 1
6 4691000293 Pin 1
e - . c
7 7754000043 Retaining Ring 4
k 9 r
8 4679000146 Pad 8
9 4679000147 Pad 2
c 1 e
10 7114140518 Capscrew, 0.25”-20NC x 0.63” 10
11 4706002209 Plate 1
e 9 k
12 7108181050 Capscrew, 0.50”-20NF x 1.25” 6
r c
13 4706002208 Plate 1
14 7108180850 Capscrew, 0.50”-20NF x 1.00” 6
W e
15 7950180153 Flatwasher, 0.50” ID 12
r
16 7440030000 Grease Fitting 1
17 4706002207 Plate 1
n w
18 7115140650 Plate 4
r
19 7950140000 Lockwasher, 0.25” ID 4
C n
20 4706002211 Plate 1
e r
21 4706002210 Plate 1
t N
22 4812000057 Shim, 14GA 2
s e
23 4706003708 Plate 2
, t
24 4706003709 Plate 2
a
E ton eas
25 4706003710 Plate 4
26 4706003717 Plate 8
27 4706003718 Plate 8
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT ASSEmBLY - 3507100001 - 53,000 LB
19 17
l e 4 0
-
18
a
7
3
18
S m
16
5 o
19
r
1
5
15 14 23
e - c
24
.
10
k 9 r
9 8 10
c 1 e
5 15 8
k
7
e 9
26
r c
14 11 8 8
15 22 27 2
e
10 23
25 20 26
W
15 14
r
27 24
22
n
10
25 9
w
8
r
15
te N C e rn 12 15 22 2113 8
4
10
s , t
25 10 8 8
a
26
E ton eas
27 26
27 3
7
la y w .
C ww 7
6
HDR 1000 Heavy Duty Rotator Parts Manual - Page 105 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 106 5-376-000164 Rev 0
s
uNdErLIFT ExTENSION CYLINdEr ASSEmBLY - 7320000026
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9796250081 Seal, Wiper 2
3
2 7019829 Seal 2
S m
3 7023518 Seal, “O” Ring 1
5
4 9754250009 Ring, Back-up 2
r 5 o
5 9796250057 Seal, “O” Ring 2
6 9796250058 Seal, “O” Ring 2
e - . c
7 70050534 Seal, “O” Ring 2
k 9 r
8 9796250073 Seal 2
9 9754250014 Ring, Wear 3
c 1 e
10 70050568 Ring, Wear 4
11 7577250334 Kit, Seal 1
e 9 k
12 7003116 Locknut 1
r c
13 70050535 Setscrew 4
14 7005348 Grease Fitting 2
W e
15 7005365 Plug, Port 2
r
16 70021648 Plug, Port 2
17 9935250025 Kit, Check Cartridge 1
n w
18 70050536 Assembly, Tube 1
r
19 70050537 Assembly, Rod 1
C n
20 70050538 Assembly, Rod-Tube 1
e r
21 9553250010 Head 1
t N
22 7024101 Piston 1
s e
23 70050540 Piston 1
, t
24 70050541 Head 1
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT ExTENSION CYLINdEr ASSEmBLY - 7320000026
l e 4 0
-
IT
S EA L K
a
5
3
4
S m
11
5
7 6
r o
7 21
5
23
e - c
8 10
.
9 2 1
c k 19 e r 18
e 9 k
19
13
W r e c
r
12
20 9
n w
8
r
22
C n
3
te r
24
N
17
e
1
s , t
2
a
E ton eas
10
6
4
5
la y w .
C ww Items #14, #15 and #16, not shown
HDR 1000 Heavy Duty Rotator Parts Manual - Page 107 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 108 5-376-000164 Rev 0
s
uNdErLIFT ASSEmBLY - 3170000407 - 56,500 LB
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3170000400 Base Section Boom Weldment 1
3
2 3170000401 Mid Section Boom Weldment 1
S m
3 3170000406 Fly Section Boom Weldment 1
5
4 7320000068 Underlift Extension Cylinder Assembly 1
r 5 o
5 4691000293 Pin 1
6 4691000321 Pin 1
e - . c
7 7754000043 Retaining Ring 4
k 9 r
8 4706005262 Plate 2
9 4706005263 Plate 2
c 1 e
10 7108180850 Capscrew, 0.50”-20NF x 1.00” 12
11 7950180000 Lockwasher, 0.50” ID 12
e 9 k
12 4679000277 Pad, 0.38” Thk 8
r c
4679000293 Pad, 0.25” Thk
13 7114140518 Capscrew, 0.25”-20NC x 0.63” 8
W e
14 4706005281 Plate 1
r
15 7661000019 U-Nut, 0.25”-20NC 4
16 7115140650 Capscrew, 0.25”-20NC x 0.75” 4
n w
17 7950140000 Lockwasher, 0.25” ID 4
r
18 7440030000 Grease Fitting 1
te N C e rn
a s , t
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT ASSEmBLY - 3170000407 - 56,500 LB
17 14
l e 4 0
-
16 15
a
7
3
16
S m
18
5
17 1
r 5 o
15
e - c
11 10
7
6
c k 10
19 e r. 9 13 13
e 9 k
12
r c
2
11 10
e
8
W r
12 11 10
n w
9 13
r C n
10
e
4
s t , N t e r 11 10 8
13 13
a
E ton eas
12
12 3
la y w .
C ww 7
5
HDR 1000 Heavy Duty Rotator Parts Manual - Page 109 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 110 5-376-000164 Rev 0
s
uNdErLIFT ExTENSION CYLINdEr ASSEmBLY - 7320000068
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9796250081 Seal, Wiper 2
3
2 7019829 Seal 2
S m
3 7023518 Seal, “O” Ring 1
5
4 9754250009 Ring, Back-up 2
r 5 o
5 9796250057 Seal, “O” Ring 2
6 9796250058 Seal, “O” Ring 2
e - . c
7 70050534 Seal, “O” Ring 2
k 9 r
8 9796250073 Seal 2
9 9754250014 Ring, Wear 3
c 1 e
10 80004056 Ring, Wear 4
11 7577250334 Kit, Seal 1
e 9 k
12 7003116 Locknut 1
r c
13 70050535 Setscrew 4
14 7005348 Grease Fitting 2
W e
15 7005365 Plug, Port 2
r
16 70021648 Plug, Port 2
17 9935250025 Kit, Check Cartridge 1
n w
18 70050550 Assembly, Tube 1
r
19 70050551 Assembly, Rod 1
C n
20 70050552 Assembly, Rod-Tube 1
e r
21 9553250010 Head 1
t N
22 7024101 Piston 1
s e
23 70050540 Piston 1
, t
24 70050541 Head 1
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT ExTENSION CYLINdEr ASSEmBLY - 7320000068
l e 4 0
-
IT
S EA L K
a
5
3
4
S m
11
5
7 6
r o
7 21
5
23
e - c
8 10
.
9 2 1
c k 19 e r 18
e 9 k
19
13
W r e c
r
12
20 9
n w
8
r
22
C n
3
te r
24
N
17
e
1
s , t
2
a
E ton eas
10
6
4
5
la y w .
C ww Items #14, #15 and #16, not shown
HDR 1000 Heavy Duty Rotator Parts Manual - Page 111 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 112 5-376-000164 Rev 0
s
drAG wINCH INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 7970000069 Winch - DP35 1
3
2 7118201616 Capscrew, 0.63”-11NC x 2.00” 8
S m
3 7661000018 Nut, 0.63”-11NC 8
5
4 3249000015 Sheave Support 1
r 5 o
5 7754000049 Retaining Ring 1
6 3249000012 Cable Guide Weldment 1
e - . c
7 3691000169 Pin 1
k 9 r
8 7754000058 Retaining Ring 1
9 4949000045 Washer, 5.00” OD x 1.53” ID 2
c 1 e
10 7809000006 Sheave 1
11 4249000002 Cable Guide 2
e 9 k
12 7115142050 Capscrew, 0.25”-20NC x 2.50” 2
r c
13 7660142604 Locknut, 0.25”-20NC 2
14 7440030000 Grease Fitting 2
W e
15 7253000002 Grease Fitting Cap 2
r
16 3912000034* Tie Back Tube 1
17 7189000014* Spring 2
n w
18 4831000115* Spacer 2
r
19 7120000053* Ring Bolt, 0.50”-13NC x 10.00” 1
C n
20 7115181250* Capscrew, 0.50”-13NC x 1.50” 4
e r
21 7950180150* Flatwasher, 0.50” ID 4
t N
22 7660182601* Locknut, 0.50”-13NC 5
a s , t e
E ton eas
* Item Sold as Complete Assembly - 3249000038
la y w .
C ww
c .
, I n 3 8
s
drAG wINCH INSTALLATION
l e 4 0
a -
2
S 5
1
3 o m
e r - 5 . c
k 9 r
5
c 1 e
15
r e 9 k
14
c
4
e
15
W r
14
6
8
n
3 9
e r C n w 7
t N r
22 10
s , t e
9 13
a
E ton eas 19
12 11
y .
21
a
20
l w
16
C ww
17
18
17
18 22
HDR 1000 Heavy Duty Rotator Parts Manual - Page 113 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 114 5-376-000164 Rev 0
s
dP wINCH 35K - CABLE wINCH drum INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9970960020 Drum 1
3
2 9575960012 Key, Drum 2
S m
3 9280960002 Clip 1
5
4 9796960089 O-Ring, 2.50” ID 1
r 5 o
5 9831960018 Spacer 1
6 7110201423 Capscrew, 0.63”-11NC x 1.75” 2
k e 9 - r. c
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
dP wINCH 35K - CABLE drum INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
1
e -
5
.
2
c k 19 e r
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
4
la y w . 6
C ww 3
HDR 1000 Heavy Duty Rotator Parts Manual - Page 115 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 116 5-376-000164 Rev 0
s
dP wINCH 35K - GEAr ENd INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9472960056 Gear 1
3
2 9177960003 Support, Gear End 1
S m
3 9949960028 Thrust Washer, 3.82” OD x 0.046” 1
5
4 9806960021 Shaft, Output 1
r 5 o
5 9949960027 Thrust Washer, 3.50” OD x 0.19” 2
6 9472960052 Carrier Assembly, Primary 1
e - . c
7 9472960053 Carrier Assembly, Secondary 1
k 9 r
8 9330960006 Label, Warning 1
9 9796960120 O-Ring, 8.75” ID 1
c 1 e
10 9082960018 Bearing 1
11 9796960121 Seal, 3.13” ID x 0.38” 1
e 9 k
12 9472960055 Gear, Sun Secondary 1
r c
13 9209960025 Bushing 1
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
dP wINCH 35K - GEAr ENd INSTALLATION
l e 4 0
a -
13 9
11 3
S 5 3 o m
e r - 5 . c
c k 19 e r
r e 9 4
c k
e
10
W
2
n w r
r
7 5
e C n
1
s t , N t e r 5 6
a
E ton eas
la y w .
C ww
12
Items #8 not shown
HDR 1000 Heavy Duty Rotator Parts Manual - Page 117 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 118 5-376-000164 Rev 0
s
dP wINCH 35K - INPuT SHAFT INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0
QTY
a -
1 9806960020 Input Shaft 1
S 5 3 o m
e r - 5 . c
c k 19 e r
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
dP wINCH 35K - INPuT SHAFT INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c
r
1
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 119 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 120 5-376-000164 Rev 0
s
dP wINCH 35K - BASE mOuNT INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9073960003 Base Mount 2
3
2 7115201850 Capscrew, 0.63”-11NC x 2.25” 4
S m
3 7660200001 Nut, 0.63”-11NC 12
5
4 7950200000 Lockwasher, 0.63” ID 12
r 5 o
5 70050147 Rivet 4
6 70050384 Plate, Winch ID 1
e - . c
7 9073960004 Base Mount 2
k 9 r
8 7115202250 Capscrew, 0.63”-11NC x 2.75” 8
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
dP wINCH 35K - BASE mOuNT INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 -2
r.
c 1 e
3
6 1
k
4
r e 9 c
W r e
e r n C n w
s t , N t e r
a
E ton eas
5
7 8
y .
3
4
la
C ww w
HDR 1000 Heavy Duty Rotator Parts Manual - Page 121 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 122 5-376-000164 Rev 0
s
dP wINCH 35K - GEAr ENd COvEr INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9314960022 Cover, Gear End 1
3
2 9698960016 Piston 1
S m
3 9698960015 Cylinder, Piston 1
5
4 9309960011 Coupling 1
r 5 o
5 9754960026 Retainer Ring 1
6 9796960120 O-Ring, 8.75” ID 1
e - . c
7 9209960026 Bushing 1
k 9 r
8 9754960046 Retainer Ring 1
9 9754960047 Retainer Ring 1
c 1 e
10 9843960032 Spring 1
11 9949960028 Thrust Washer 1
e 9 k
12 9796960119 O-Ring, 2.63” ID 2
r c
13 9796960118 O-Ring, 2.13” ID 1
14 9701960011 Plug 1
W e
15 9701960012 Plug 1
r
16 9701960018 Plug 1
17 9183960001 Vent 1
n w
18 7118165250 Capscrew, 0.38”-16NC x 6.50” 12
r
19 7950160000 Lockwasher, 0.38” ID 12
C n
20 9472960054 Gear, 15 Teeth 1
s te N e r
a
E ton eas , t
la y w .
C ww
c .
, I n 3 8
s
dP wINCH 35K - GEAr ENd COvEr INSTALLATION
l e 4 0
S a 3 - m
5
6
1
r 5 o
9
4 5 15
c
8
e -
2
c k 19 e r. 7
r e 9 c k
W r e
e r n C n w
14
t r
10
N e
20
s , t
3 12
11
a
17
E ton eas
12 13
la y w .
*Item # 16 Not Shown*
C ww 19 18
HDR 1000 Heavy Duty Rotator Parts Manual - Page 123 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 124 5-376-000164 Rev 0
s
dP wINCH - mOTOr ENd INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 70050399 Motor, Hydraulic 1
3
2 70050368 Valve, Counterbalance 1
S m
3 9571960006 Brake Housing 1
5
4 9177960004 Support, Motor End 1
r 5 o
5 6906960019 Shaft Brake 1
6 9698960008 Piston, Brake 1
e - . c
7 # Plate, Friction Disc 10
k 9 r
8 # Plate, Drive Brake 9
9 9691960021 Pin 2
c 1 e
10 ## O-Ring, 6.75” ID 1
11 ## O-Ring, 6.50” ID 1
e 9 k
12 ## O-Ring, 5.38” ID 2
r c
13 ## Ring, Back-Up 6.50” ID 1
14 ## Ring, Back-Up 5.278” ID 1
W e
15 70050371 Cartridge 1
r
16 9082960013 Bearing, 1.75” ID 2
17 # Compression Spring 12
n w
18 7118181205 Capscrew, 0.50”-13NC x 1.50” 2
r
19 7950180800 Lockwasher, 0.50” ID 2
C n
20 7118172050 Capscrew, 0.44”-14NC x 2.50” 6
e r
21 7950170000 Lockwasher, 0.44” ID 6
t N
22 70050370 Capscrew, 0.38”-24NF x 2.50” 4
s e
23 7445040445 Adapter 3
, t
24 70050400 Hose 1
a
E ton eas
25 70050401* Tag, Warning 1
26 9082960018 Bearing 1
27 < Seal, 3.13” ID 1
28 9935960026 Cartridge 2
29 9949960028 Thrust Washer 1
y .
30 < O-Ring, 3.00” ID 1
a
31 70050372 Hose 1
l w
32 9443960006 Adapter 1
33 70050369< O-Ring, 1.13” ID 2
C ww
34 9796960088< O-Ring, 0.82” ID 2
< Part Sold With Winch Service Kit - 70050402
# Part Sold With Disk & Spring Kit - 9577960139
## Part Sold With Brake Seal Kit - 9577960120
c .
, I n 3 8
s
dP wINCH - mOTOr ENd INSTALLATION
l e 4 0
S a 3 - m
12
11
13
5
20 21
23
r o
18 19 12
5
14
k e 9 - r. c 10 17
4 26 29
e
7
c 1
5
27
r e 9 c k
1
W r e
n w
33
r
16
e C rn
30
t N
34 8 16
s , e
3
t
32 9 6
a
E ton eas
23
2
24
31
la
28
y w .
C ww
28
23
15 22 Items #25 not shown
HDR 1000 Heavy Duty Rotator Parts Manual - Page 125 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 126 5-376-000164 Rev 0
s
dP wINCH - CABLE HOLd dOwN KIT
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 9178960011 Mounting Bracket 1
3
2 9020960002 Pivot Arm 1
S m
3 9064960007 Rub Bar 1
5
4 9691960019 Pin 1
r 5 o
5 9843960023 Air Spring 2
6 9690960039 Cotter Pin 2
e - . c
7 7950180000 Lockwasher, 0.50” ID 2
k 9 r
8 7115181650 Capscrew, 0.50”-13NC x 1.00” 2
9 9949960012 Thrust Washer 2
c 1 e
10 7660200200 Nut, 0.63”-11NC 4
11 9120960063 Capscrew, 0.32”-18NC x 1.00” 2
e 9 k
12 9912960010 Tubing 3
r c
13 7443000205 Adapter 3
14 7443000204 Adapter 1
W e
15 9949960050 Lockwasher, 0.32” ID 2
r
16 9831960009 Spacer 1
17 9120960019 Anchor Bolt 1
n w
18 7950200151 Flatwasher, 0.63” ID 2
r
19 7660200001 Nut, 0.63”-11NC 1
te N C e rn
a s , t
E ton eas
la y w .
C ww
c .
, I n 3 8
s
dP wINCH - CABLE HOLd dOwN KIT
l e 4 0
S a 3 - m
15
5 o
11
r 5
18
e - . c
2
k 9 r
9 2 17
c 1 e
6
k
16
r e 9 c
4
W r e 5
n
5
e r C n w
t N r
12
s , t e
18 1
a
E ton eas
10
14 12
13 19
la y w .
C ww
8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 127 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 128 5-376-000164 Rev 0
s
TrAILEr AuxILIArY INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 7346000055 Electrical Receptacle 1
3
2 7346000078 Electrical Boot 1
S m
3 7115150864 Bolt, 0.31”-18NC x 1.00” 2
5
4 7950150161 Flatwasher, 0.31” ID 2
r 5 o
5 7660152601 Locknut, 0.31”-18NC 2
6 7312000015 Gladhand, Blue 1
e - . c
7 7312000016 Gladhand, Red 1
k 9 r
8 7446502518 Fitting 2
9 7445060435 Fitting 4
c 1 e
10 7565000014 Airline, 0.38” OD 50ft
11 7443000148 Bushing 2
e 9 k
12 7443000146 Elbow 2
r c
13 7443000145 Bushing 2
14 7577000145 Seal Kit 1
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
TrAILEr AuxILIArY INSTALLATION
l e 4 0
S a 3 - m
5
CLEARANCE (BLACK) GROUND (WHITE)
r o
SIDE MARKER, ID
5
1
LAMPS
2 6 TAIL LAMPS (BROWN)
e - c
LICENSE PLATE LAMP
.
3 RH TURN (GREEN)
r
5
k 9
HAZARD LAMPS
4
LH TURN (YELLOW) STOP LAMPS (RED)
5
e
BRAKE ANTI-LOCK
1
HAZARD LAMPS
c
4
2
r e 9 c k
e
5
W r
4
n w
1
r
3
te N C e rn
a s , t
E ton eas
9
10 8
9
y .
9 14
8
a w
13 11
l
12 7
6 14
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 129 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 130 5-376-000164 Rev 0
s
uNdErLIFT TOOLS - FrAmE FOrKS
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3007000004 Adapter, Chain Hook 2
3
2 7007000056 Adapter, Frame Fork - RH 1
S m
3 7007000055 Adapter, Frame Fork - LH 1
5
4 3178000226 Spring Lift Bracket 2
r 5 o
5 7454000006 Fork, 3.00” Short 2
c
6 7454000005 Fork, 3.00” Medium 2
e - .
7 7454000003 Fork, 4.50” Medium 2
k 9 r
8 7454000004 Fork, 4.50” Long 2
9 3551000036 T-Handle 2
c 1 e
10 7691000022 Pin 2
e 9 k
11 7691000020 Hairpin 2
12 7691000021 Hitch Pin 2
r c
13 7262000026 Chain, Tie-Down 2
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT TOOLS - FrAmE FOrKS
l e 4 0
S a 3 - m
11
r 5 5 2
c o
1
e - r.
10
k 9
9
e c 9 1 k e 8
r c
7
W e
6
r
3 12
n
9 12
w
5
r C n
12
e
4
r
11 8
s t , N t e
7
a
E ton eas
6
5
1 10
la y w . 4
C ww
Items #13 not shown 12
HDR 1000 Heavy Duty Rotator Parts Manual - Page 131 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 132 5-376-000164 Rev 0
s
uNdErLIFT TOOLS - 14,000 LB TIrE LIFT
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3484000048 Tire Lift Grid - RH 1
3
2 3484000049 Tire Lift Grid - LH 1
S m
3 3020000120 Tire Lift Arm Weldment - RH 1
5
4 3020000119 Tire Lift Arm Weldment - LH 1
r 5 o
5 3912000038 Tire Lift Tube Weldment - 23” Long 2
3912000033 Tire Lift Tube Weldment - 27.5” Long 2
e - . c
6 7691000026 Hitch Pin 2
k 9 r
7 4691000274 Pin 2
8 7691000020 Hairpin 2
c 1 e
9 7691000021 Hitch Pin 2
10 4561000012 Hook, Pull 1
e 9 k
11 7894000037 Strap, 2” Wide (Standard - Yellow) 2
r c
7894000041 Strap, 2” Wide (Optional - Orange)
12 7894000028 Ratchet, 2” Wide Strap 4
W e
13 3561000008 Hook, 2” Wide Strap 4
r
14 7330000550 Decal 2
15 7759000004 Rivet 8
n w
16 7330000278 Decal 2
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT TOOLS - 14,000 LB TIrE LIFT
l e 4 0
a -
3
S 5 3 o m
16
r
6 1
5
8
k e 9 - r. c
e c 9 1 k e 5
r
6
c
16 14
e
7
W r
15 9
e r n C n w
t r
15
s N e
8
, t
4 14 11
a
9
E ton eas
10
y .
2
12
la w
12
7
C ww
5
13
13
HDR 1000 Heavy Duty Rotator Parts Manual - Page 133 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 134 5-376-000164 Rev 0
s
uNdErLIFT TOOLS - 25,000 LB TIrE LIFT
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3484000072^ Tire Lift Grid - LH 1
3
2 3484000073^ Tire Lift Grid - RH 1
S m
3 3020000119^ Tire Lift Arm Weldment - LH 1
5
4 3020000120^ Tire Lift Arm Weldment - RH 1
r 5 o
5 3912000038^ Tire Lift Tube Weldment - 23” Long 2
6 3912000033^ Tire Lift Tube Weldment - 27.5” Long 2
e - . c
7 4691000274^ Pin 2
k 9 r
8 7691000020^ Hairpin 2
9 7330000278^ Decal 2
c 1 e
10 7330000550^ Decal 2
11 7759000004^ Rivet 8
e 9 k
12 4561000012^ Hook, Pull 1
r c
13 3561000015* Hook, 3” Wide Strap 4
14 7894000060* Ratchet, 3” Wide Strap 4
W e
15 7894000057* Strap, 3” Wide 2
r
16 3561000008^ Hook, 2” Wide Strap 4
17 7894000028^ Ratchet, 2” Wide Strap 4
n w
18 7894000037^ Strap, 2” Wide 2
r
19 7691000021 Hitch Pin 2
C n
20 7691000026^ Hitch Pin 2
s te N e r
, t
^ Also available as - 2502880300
a
E ton eas
* Available in Strap Kit - 7577000368
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT TOOLS - 25,000 LB TIrE LIFT
l e 4 0
a -
4
S 5 3
20
o m
9 2 8
e r - 5 . c
20
c k 19 e r 5
6
r e 9 9
c k 7
e
3
W
10
r
11
n
11 19
r w
10
te C rn
15
N
1
e
18
s
19
, t
8
a
E ton eas
y .
14
a
12
w
17
l
5 7
6 14
C ww
17
13
16 13
16
HDR 1000 Heavy Duty Rotator Parts Manual - Page 135 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 136 5-376-000164 Rev 0
s
uNdErLIFT TOOLS - FIFTH wHEEL ATTACHmENT
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3178000240* Bracket Weldment 1
3
2 3178000499* Bracket, Fifth Wheel Weldment 1
S m
3 3706000080* Plate Weldment 1
5
4 3691000144* Pin 1
r 5 o
5 3691000145* Pin 1
6 7118267250* Capscrew, 1.00”-8NC x 9.00” 2
e - . c
7 7120000036* Capscrew, 0.75”-10NC x 3.25” 2
k 9 r
8 7691000025* Pin 2
e c
* Also available as - 2503880033
9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT TOOLS - FIFTH wHEEL ATTACHmENT
l e 4 0
a -
6
S
6
5 3 o m
e r - 5 . c
c k 19 e r 7
2
e k
3
r 7
9 c
e
8
n W r
w
5
te r C rn
a s , N t e 8
E ton eas
la y w .
C ww
1
HDR 1000 Heavy Duty Rotator Parts Manual - Page 137 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 138 5-376-000164 Rev 0
s
uNdErLIFT TOOLS - PINTLE HOOK
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 7561000020 Hitch, Pintle Hook with 2” Dia. Ball 1
3
2 7118181250 Capscrew, 0.50”-13NC x 1.50” 4
S m
3 7950180000 Lockwasher, 0.50” ID 4
5
4 7056000003 Ball, 1.88” Dia 1
r 5 o
7056000004 Ball, 2.00” Dia
7056000005 Ball, 2.31” Dia
e - . c
7056000006 Ball, 50mm Dia
c k 19 e r
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT TOOLS - PINTLE HOOK
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c
n w r
te r C rn 1
a s , N t e
E ton eas
y .
4
la
C ww w 3
HDR 1000 Heavy Duty Rotator Parts Manual - Page 139 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 140 5-376-000164 Rev 0
s
CrOSSTuBE INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3913000094 Crosstube Weldment 1
3
2 4691000242 Pin 1
S m
3 7754000042 Retaining Ring 1
5
4 7440300000 Grease Fitting 1
r 5 o
5 7209000022 Bushing 1
6 4949000041* Washer, 0.125” Thk 1
e - . c
7 4949000042* Washer, 0.63” Thk 2
c k
* Available in Shim Kit - 3577000018
19 e r
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
CrOSSTuBE INSTALLATION
l e 4 0
S a 3 - 4
m
r 5 o
2
e - 5 r. c
c k 19 e
6
r e 9 c k
W r e
5
e r n C n w
s t , N t e r
a
E ton eas
la y w . 7
C ww
1
HDR 1000 Heavy Duty Rotator Parts Manual - Page 141 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 142 5-376-000164 Rev 0
s
rEAr BOdY INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001137019 Body Assembly - Rear RH 1
3
2 1001137018 Body Assembly - Rear LH 1
S m
3 7115202850 Capscrew, 0.63”-11NC x 3.50” 8
5
4 7636000008 Rubber Mount 8
r 5 o
5 7660200001 Nut, 0.63”-11NC 8
6 7494000019 Washer, Snub Head 8
e - . c
7 7949000020 Washer, Snub Tail 8
k 9 r
8 7950200161 Flatwasher, 0.63” ID 8
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
rEAr BOdY INSTALLATION
l e 4 0
S a 3 - m
5
3
r 5 o
8
e - . c
6 1
k 9 r
4
e c 9
3
1 8
k e 3 7 3
r
8
c
6 5
8 6
W e
4
n w r 7
r
5
4
e C n
7
t N r
5
e
6
s , t
4
a
E ton eas
7
5
y .
2
la
C ww w
HDR 1000 Heavy Duty Rotator Parts Manual - Page 143 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 144 5-376-000164 Rev 0
s
mId BOdY INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001135897 Body Assembly - Mid RH 1
3
2 1001135896 Body Assembly - Mid LH 1
S m
3 7115202850 Capscrew, 0.63”-11NC x 3.50” 8
5
4 7636000008 Rubber Mount 8
r 5 o
5 7660200001 Nut, 0.63”-11NC 8
6 7494000019 Washer, Snub Head 8
e - . c
7 7949000020 Washer, Snub Tail 8
k 9 r
8 7950200161 Flatwasher, 0.63” ID 8
9 1001143119 Plug, Hole 2
c 1 e
10 8632000011 Seal, Rubber “D” 12ft
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
mId BOdY INSTALLATION
l e 4 0
S a 3 - m
5
1
r 5 o
3
c
3
e -
8
k 9 r.
8 6
c 1 e
4
6 7
e 9 k
5 3
r c
4 9 8
6
W e
4
r
7
3 10
n
5
r w
7
e C n
5 8
t r
9 6
N e
4
a s , t
E ton eas
7
5
y .
2
a w
10
l
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 145 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 146 5-376-000164 Rev 0
s
BOdY PANEL ASSEmBLY - rEAr LH
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001136932 Body Bonding Assembly - Rear LH 1
3
2 4636000031 Rubber Mount, 1.06 Dia. x 0.36” Thk 18
S m
3 4636000032 Rubber Mount, 1.06 Dia. x 0.54” Thk 10
5
4 4679000120 Pad, Rubber - 0.12” Thk 19
r 5 o
5 4679000122 Pad, Rubber - 0.38” Thk 5
6 4686000077 Tandem Wheel Well Panel - LH 1
e - . c
7 4811000944 Panel 2
k 9 r
8 7189000015 Bumper, 0.81” Dia x 0.13” Thk 5
9 7686000016 Logo Panel - LH 1
c 1 e
10 7790141251 Screw, Self Tapping - 0.25” Dia x 0.75” 23
11 7790141651 Screw, Self Tapping - 0.25” Dia x 1.00” 23
e 9 k
12 7790142051 Screw, Self Tapping - 0.25” Dia x 1.25” 10
r c
13 7949000022 Washer, Fender - 1.00” OD x 0.25” ID 31
14 7950140003 Lockwasher, 0.25” ID 8
W e
15 7114140818 Capscrew, 0.25”-20NC x 1.00” 8
r
16 7413000002 Nutsert, 0.25”-20NC 8
17 7686000014 Tail Light Panel - LH 1
n w
18 7686000018 Rear Cap Panel - LH 1
r
19 7686000041 Front Cap Panel - LH 1
C n
20 7950140143 Flatwasher, 0.25” ID 8
e r
21 7796000078 Gasket 1.9ft
s t , N t e
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
BOdY PANEL ASSEmBLY - rEAr LH
l e 4 0
19
S a 3 - m
21
r 5 5 c o
e - .
4
k 9 r
18
1
9
e c 9 1 k e
r
4
c
10
W r e
n w
11
r C n
16 14
e
12
t r
7
N e
20
s
13
, t
10
a
E ton eas
15
3 2
la y w . 6
13 11
8 17
C ww 8 25
11
13
HDR 1000 Heavy Duty Rotator Parts Manual - Page 147 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 148 5-376-000164 Rev 0
s
BOdY PANEL ASSEmBLY - rEAr rH
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001136931 Body Bonding Assembly - Rear RH 1
3
2 1001137273 Plate 1
S m
3 4636000031 Rubber Mount, 1.06 Dia. x 0.36” Thk 18
5
4 4636000032 Rubber Mount, 1.06 Dia. x 0.54” Thk 10
r 5 o
5 4679000120 Pad, Rubber - 0.12” Thk 19
6 4679000122 Pad, Rubber - 0.38” Thk 5
e - . c
7 4811000944 Panel 2
k 9 r
8 4686000078 Tandem Wheel Well Panel - RH 1
9 7189000015 Bumper, 0.81” Dia x 0.13” Thk 5
c 1 e
10 7686000015 Logo Panel - RH 1
11 7790141251 Screw, Self Tapping - 0.25” Dia x 0.75” 23
e 9 k
12 7790141651 Screw, Self Tapping - 0.25” Dia x 1.00” 23
r c
13 7790142051 Screw, Self Tapping - 0.25” Dia x 1.25” 10
14 7949000022 Washer, Fender - 1.00” OD x 0.25” ID 31
W e
15 7950140003 Lockwasher, 0.25” ID 8
r
16 7114140818 Capscrew, 0.25”-20NC x 1.00” 8
17 7413000002 Nutsert, 0.25”-20NC 8
n w
18 7686000013 Tail Light Panel - RH 1
r
19 7686000017 Rear Cap Panel - RH 1
C n
20 7686000042 Front Cap Panel - RH 1
e r
21 7790100856 Screw, Self Tapping - #10 Dia x 0.50” 4
t N
22 7950140143 Flatwasher, 0.25” ID 8
s e
23 7796000078 Gasket 1.9ft
a
E ton eas , t
la y w .
C ww
c .
, I n 3 8
s
BOdY PANEL ASSEmBLY - rEAr rH
l e 4 0 19
S a 3 - m
5
23
r o
18
5
20
e - . c
5 5
c k 19 e r
e 9 k
21
r c
11 2
W e
11 5
r
14 13
6
n
3 14 14 12
e r C n w 12 4 11
r
9
t
3
s N e
8
, t
22 12
a
E ton eas
16
10 1
15 17
la y w . 7
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 149 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 150 5-376-000164 Rev 0
s
BOdY PANEL ASSEmBLY - mId LH
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001135971 Panel 1
3
2 1001133875 Body Bonding Assembly - Mid LH 1
S m
3 4636000031 Rubber Mount, 1.06 Dia. x 0.36” Thk 12
5
4 4679000120 Pad, Rubber - 0.12” Thk 16
r 5 o
4679000121 Pad, Rubber - 0.25” Thk
5 7632046009 Gasket 9in
e - . c
6 4811000408 Sheet 2
k 9 r
7 7114140850 Capscrew, 0.25”-20NC x 1.00” 10
8 7660142604 Locknut, 0.25”-20NC 6
c 1 e
9 7686000019 Filler Strip Panel 3
10 7686000081 Cap Panel 1
e 9 k
11 7686000082 Cap Panel 1
r c
12 7686000083 Side Panel 2
13 7686000084 Fill Panel 1
W e
14 7686000086 Lower Trim Panel 1
r
15 7790141251 Screw, Self Tapping - 0.25” Dia x 0.75” 34
16 7790141651 Screw, Self Tapping - 0.25” Dia x 1.00” 21
n w
17 7949000022 Washer, Fender - 1.00” OD x 0.25” ID 56
r
18 7950140003 Lockwasher, 0.25” ID 4
C n
19 7413000002 Nutsert, 0.25”-20NC 4
e r
20 7790100856 Screw, Self Tapping - #10 Dia x 0.50” 24
t N
21 1001134078 Bracket, Mid Body Mud Flap - LH 1
s e
22 1001134039 Panel, Drive Motor Guard 1
, t
23 7950140163 Flatwasher, 0.25” ID 16
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
BOdY PANEL ASSEmBLY - mId LH
l e 4 0
-
11
a
10
S
4
5 3 o m
r 5 c
4
e - .
5
c k 19 e r 23 8 23
e 9 k
16 2 22
r
23
c
17 17
7
W e
15 4
r
3
12 23 7
n w
4
r
15 17
e C n
17 15
t r
20
N
15 7
s e
17
, t
6 23
9
a
7 16
E ton eas
23 17
17
21 15
9 18
19
.
1
y
14 13
16
a
3 17
l
C ww w 9
12
17
15
HDR 1000 Heavy Duty Rotator Parts Manual - Page 151 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 152 5-376-000164 Rev 0
s
BOdY PANEL ASSEmBLY - mId rH
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001133876 Body Bonding Assembly - Mid RH 1
3
2 7686000081 Cap Panel 1
S m
3 7686000085 Side Panel - RH 1
5
4 7686000082 Cap Panel 1
r 5 o
5 7686000083 Side Panel 1
6 7686000084 Fill Panel 1
e - . c
7 7686000086 Lower Trim Panel 1
k 9 r
8 7686000019 Filler Strip Panel 3
9 7636000031 Rubber Mount, 1.06 Dia. x 0.36” Thk 11
c 1 e
10 4679000120 Pad, Rubber - 0.12” Thk 16
4679000121 Pad, Rubber - 0.25” Thk
e 9 k
11 7632046009 Gasket 9in
r c
12 7949000022 Washer, Fender - 1.00” OD x 0.25” ID 53
13 7790141251 Screw, Self Tapping - 0.25” Dia x 0.75” 33
W e
14 7790141651 Screw, Self Tapping - 0.25” Dia x 1.00” 20
r
15 4811000408 Sheet 1
16 7790100856 Screw, Self Tapping - #10 Dia x 0.50” 18
n w
17 4314000141 Coverplate 1
r
18 7950140003 Bracket 1
C n
19 4706005490 Plate 1
e r
20 7115181250 Capscrew, 0.50”-13NC x 1.50” 4
t N
21 7950180161 Flatwasher, 0.50” ID 4
s e
22 7660182601 Locknut, 0.50”-13NC 4
, t
23 1001134095 Bracket, Mid Body Mud Flap - RH 1
a
E ton eas
24 7413000002 Nutsert, 0.25”-20NC 4
25 7950140163 Flatwasher, 0.25” ID 8
26 7950140003 Lockwasher, 0.25” ID 4
27 7114140850 Capscrew, 0.25”-20NC x 1.00” 6
28 7660142604 Locknut, 0.25”-20NC 2
la y w .
C ww
c .
, I n 3 8
s
BOdY PANEL ASSEmBLY - mId rH
l e 4 0
a -
2 4
S 5 3 o m
r 5
10 11
e - c
1
.
10
c k 19 e r 14
12
e 9 k
12 9 10
19
r
13
c
13 12 10
e
22
W r
28 25 21
26
n
27
w
24 14
r
3 13
1214
n
12 16 12
C
16
e r
15 23 12
t
6
N e
13
s , t
18
a
20
E ton eas
17
8 9 13
12
7 13
y .
12
la
C ww w 8
8
5
HDR 1000 Heavy Duty Rotator Parts Manual - Page 153 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 154 5-376-000164 Rev 0
s
BOdY dOOr ANd HArdwArE ASSEmBLY - rEAr LH
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001136932 Body Bonding Assembly - Rear LH 1
3
2 3555000007 Rear Hinge 2
S m
3 3555000008 Front Hinge 2
5
4 4062000174 Bar 2
r 5 o
5 4178000225 Bracket 2
6 4679000309 Pad, Rubber 1
e - . c
7 4686000074 Door Panel 2
k 9 r
8 4632000013 Seal, Horizontal Door 2
9 7114100818 Capscrew, #10-24NC x 1.00” 8
c 1 e
10 7114100618 Capscrew, #10-24NC x 0.75” 12
11 7114140518 Capscrew, 0.25”-24NC x 0.63” 12
e 9 k
12 7114161050 Capscrew, 0.38”-16NC x 1.00” 4
r c
13 7178000023 Bracket, Ball Stud 4
14 7585000009 Latch Striker 2
W e
15 7595000005 Latch, 2 Stage Rotary 2
r
16 7660142604 Locknut, 0.25”-20NC 8
17 7660152604 Locknut, 0.31”-18NC 4
n w
18 7660162604 Locknut, 0.38”-16NC 6
r
19 7796000038 Gasket 2
C n
20 7865000001 Ball Stud 4
e r
21 7949000074 Lockwasher, Serrated - 11mm ID 12
t N
22 7114140650 Capscrew, 0.25”-20NC x 0.75” 8
s e
23 7660102604 Locknut, #10-24NC 20
, t
24 7950100153 Flatwasher, 0.19” ID 12
a
E ton eas
25 7950160163 Flatwasher, 0.38” ID 10
26 7843000022 Gas Spring - 7.25” Stroke 4
27 7950140163 Flatwasher, 0.25” ID 8
la y w .
C ww
c .
, I n 3 8
s
BOdY dOOr ANd HArdwArE ASSEmBLY - rEAr LH
l e 4 0
14
S a 3
6
- m
23
5
12
r 5 o
25
e - . c
5 25 1
18
c k 19 e r 16 23
r e 9 c k
W r e 16
n
7
r w
23
e C n
17 26
r
13
t
20
a s
19
, N t e
10 8
E ton eas
9 22
4 3 27
11
15 21 23
24 17
y .
26
20
la w
13
C ww
22 10
9 27
2 11
15 19 21
24
HDR 1000 Heavy Duty Rotator Parts Manual - Page 155 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 156 5-376-000164 Rev 0
s
BOdY dOOr ANd HArdwArE ASSEmBLY - rEAr rH
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001136931 Body Bonding Assembly - Rear RH 1
3
2 3555000008 Front Hinge 2
S m
3 4686000074 Door Panel 2
5
4 4062000174 Bar 2
r 5 o
5 3555000007 Rear Hinge 2
6 7950140163 Flatwasher, 0.25” ID 8
e - . c
7 7114140650 Capscrew, 0.25”-20NC x 0.75” 8
k 9 r
8 7660142604 Locknut, 0.25”-20NC 8
9 7950100153 Flatwasher, 0.19” ID 12
c 1 e
10 7949000074 Lockwasher, Serrated - 11mm ID 12
11 7114140518 Capscrew, 0.25”-24NC x 0.63” 12
e 9 k
12 7796000038 Gasket 2
r c
13 7595000005 Latch, 2 Stage Rotary 2
14 7114100818 Capscrew, #10-24NC x 1.00” 8
W e
15 7660102604 Locknut, #10-24NC 20
r
16 4178000225 Bracket 2
17 7950160163 Flatwasher, 0.38” ID 10
n w
18 7114161050 Capscrew, 0.38”-16NC x 1.00” 4
r
19 7660162604 Locknut, 0.38”-16NC 6
C n
20 7585000009 Latch Striker 2
e r
21 7865000001 Ball Stud 4
t N
22 7660152604 Locknut, 0.31”-18NC 4
s e
23 7178000023 Bracket, Ball Stud 4
, t
24 7114100618 Capscrew, #10-24NC x 0.75” 12
a
E ton eas
25 4632000013 Seal, Horizontal Door 2
26 4679000310 Pad, Rubber 1
27 4679000311 Pad, Rubber 1
28 7843000022 Gas Spring - 7.25” Stroke 4
la y w .
C ww
c .
, I n 3 8
s
BOdY dOOr ANd HArdwArE ASSEmBLY - rEAr rH
l e 4 0
-
20
a 3
17 18
S 5 m
16 17
r 5 o
15
19
k e 9 - r. c 8
c 1 e
17
e 9 k
19
r
15
W
25
r e c 25
n
22 23
r w
24
C n
21
s te N
15
e r
, t
28
7
a
5
E ton eas
6 22
14 1
11 23
10 24
12 9 7
y .
13 4 21 28
3 15
la w
6
14
C ww
8 2 11
10
9
12 3 27
13 26
HDR 1000 Heavy Duty Rotator Parts Manual - Page 157 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 158 5-376-000164 Rev 0
s
BOdY dOOr ANd HArdwArE ASSEmBLY - mId LH
ITEM PART NO. DESCRIPTION
l e 4 0 QTY ITEM PART NO. DESCRIPTION QTY
a -
1 1001133875 Body Bonding Assembly - Mid LH 1 40 7843000026 Gas Spring - 5.50” Stroke 1
3
2 1001136908 Pad, Rubber 2 41 7865000001 Ball Stud 9
S m
3 1001136909 Pad, Rubber 2 42 7949000025 Lockwasher, Serrated - 11mm ID 24
5
4 1001136910 Pad, Rubber 1 43 7950150163 Flatwasher, 0.31” ID 40
r 5 o
5 1001166916 Pad, Rubber 1 44 7950100143 Flatwasher, #10 ID 21
6 7950160163 Flatwasher, 0.38” ID 8 45 7114140818 Capscrew, 0.25”-20NC x 1.00” 12
e - . c
7 3555000008 Front Hinge 2 46 7114140650 Capscrew, 0.25”-20NC x 0.75” 4
k 9 r
8 4062000173 Bar 4 47 7114140850 Capscrew, 0.25”-20NC x 1.00” 4
9 4062000174 Bar 2 48 7114150850 Capscrew, 0.31”-18NC x 1.00” 6
c 1 e
10 4062000624 Bar 2 49 7114161050 Capscrew, 0.38”-16NC x 1.25” 4
11 4178000222 Bracket 2 50 7413000002 Nutsert, 0.25”-20NC 4
e 9 k
12 4178000225 Bracket 1 51 7660142604 Locknut, 0.25”-20NC 16
r c
13 4178000553 Bracket 3 52 7660162604 Locknut, 0.38”-16NC 4
14 4178000555 Bracket - LH 2 53 7950140003 Lockwasher, 0.25” ID 4
W e
15 4178000556 Bracket - RH 2 54 7950140143 Flatwasher, 0.25” ID 6
r
16 4178000583 Bracket - LH 1 55 7950140163 Flatwasher, 0.25” ID 50
17 4178000854 Bracket - RH 1
n w
18 4178000594 Bracket 1
r
19 4679000260 Pad, Rubber 1
C n
20 4679000261 Pad, Rubber 1
e r
21 4686000210 Door Panel 1
t N
22 4686000212 Door Panel - Mid LH 1
s e
23 4686000215 Door Panel - Mid RH 1
, t
24 4706005393 Plate 1
a
E ton eas
25 4812000052 Shim 6
26 7114100618 Capscrew, #10-24NC x 0.75” 22
27 7114100518 Capscrew, #10-24NC x 0.62” 15
28 7114140518 Capscrew, 0.25”-20NC x 0.62” 24
29 7178000023 Bracket, Ball Stud 1
y .
30 7555000002 Hinge 6
a
31 7950140163 Flatwasher, 0.38” ID 4
l w
32 7585000009 Latch Striker 4
33 7595000005 Latch, 2 Stage Rotary 4
C ww
34 7660102604 Locknut, #10-24NC 22
35 7660152604 Locknut, 0.31”-18NC 14
36 7660162604 Locknut, 0.38”-16NC 4
37 7796000038 Gasket 4
38 7843000020 Gas Spring - 6.00” Stroke 4
39 4686000073 Door Panel - RH 1
c .
, I n 3 8
s
BOdY dOOr ANd HArdwArE ASSEmBLY - mId LH
l e 4 0
S a 3 - m
2
r 5 o
1
5
2
e - . c
10
k 9 r
55
8
c 1 e
35 3
43 44 24 55 53 20
13
e 9 k
27 53 11
41 48
r
50 47
c
39 29 36 3
32
e
34 5 58
W r
38 30 8 51
37 55
28 55
n
26
w
55 45
r
33 42 25
C n
31
te r
49
N
32
e
18 6
s
46 14 40
, t
55
a
9 7 58
E ton eas
51 28 12
19 16 6
36 38
42 52
34 54 35 44 27
y .
15 41
17
a w
33
l
15
35
C ww
37 26 22
26 38 44
21 4
41 34
23
HDR 1000 Heavy Duty Rotator Parts Manual - Page 159 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 160 5-376-000164 Rev 0
s
BOdY dOOr ANd HArdwArE ASSEmBLY - mId rH
ITEM PART NO. DESCRIPTION
l e 4 0 QTY ITEM PART NO. DESCRIPTION QTY
a -
1 1001133876 Body Bonding Assembly - Mid RH 1 40 7950100143 Flatwasher, #10 ID 21
3
2 7555000002 Hinge 6 41 7114100518 Capscrew, #10-24NC x 0.62” 6
S m
3 1001137001 Pad, Rubber 1 42 7114150850 Capscrew, 0.31”-18NC x 1.00” 6
5
4 4062000174 Bar 2 43 7950151063 Flatwasher, 0.31” ID 6
r 5 o
5 3555000008 Hinge 2 44 7843000026 Gas Spring - 5.50” Stroke 1
6 4686000073 Door Panel - RH 2 45 1001136910 Pad, Rubber 1
e - . c
7 4686000210 Door Panel 1 46 7843000020 Gas Spring - 6.00” Stroke 4
k 9 r
8 4686000215 Door Panel - Mid RH 1 47 1001136909 Pad, Rubber 2
9 4178000222 Bracket 2 48 4679000260 Pad, Rubber 1
c 1 e
10 7950140163 Flatwasher, 0.25” ID 50 49 4679000261 Pad, Rubber 1
11 7950140003 Lockwasher 4 50 7796000038 Gasket 4
e 9 k
12 7114140850 Capscrew, 0.25”-20NC x 1.00” 4 51 7178000023 Bracket, Ball Stud 2
r c
13 7413000002 Nutsert, 0.25”-20NC 4 52 4062000624 Bar 2
14 7950160163 Flatwasher, 0.38” ID 4 53 1001136908 Pad, Rubber 2
W e
15 7585000009 Latch Striker 4
r
16 7660162604 Locknut, 0.38”-16NC 8
17 4812000052 Shim 6
n w
18 4062000173 Bar 4
r
19 7114140818 Capscrew, 0.25”-20NC x 1.00” 12
C n
20 7949000074 Lockwasher, Serrated - 11mm ID 24
e r
21 7114140518 Capscrew, 0.25”-20NC x 0.62” 24
t N
22 7660142604 Locknut, 0.25”-20NC 16
s e
23 7114140650 Capscrew, 0.25”-20NC x 0.75” 4
, t
24 7950140143 Flatwasher, 0.25” ID 6
a
E ton eas
25 7595000005 Latch, 2 Stage Rotary 4
26 7114100618 Capscrew, #10-24NC x 0.75” 22
27 7660102604 Locknut, #10-24NC 22
28 4178000225 Bracket 1
29 7950160163 Flatwasher, 0.38” ID 8
y .
30 7114161050 Capscrew, 0.38”-16NC x 1.25” 4
a
31 7660162601 Locknut, 0.38”-16NC 4
l w
32 4178000564 Bracket 1
33 4706005393 Plate 1
C ww
34 4178000555 Bracket - LH 2
35 4178000556 Bracket - RH 2
36 4178000553 Bracket 3
37 4178000584 Bracket - RH 1
38 7865000001 Ball Stud 8
39 7660152604 Locknut, 0.31”-18NC 14
c .
, I n 3 8
s
BOdY dOOr ANd HArdwArE ASSEmBLY - mId rH
l e 4 0 53
S a 3 - m
53
5
45
e r - 5 . c o 49
k 9 r
43 13 47
e
39 10
c 1
33
36 42 9
e 9 k
38 40
46
r
11 47
c
6 41 52
e
51 16 12 23 22
W
27 15 22
r
50 14 29 10
25 15 30 1
n
26 14 32
w
28 5 29
r
46 29 31
16 30 10
C n
39 38 21 18 22
e
26 38 2416 16
r
31
t
43 42 9
N
40 4 39
10
s e
27 38 44 14
,
11
t
34
34 39 40 41 27 38 15
a
27 41 10 20
E ton eas
38 4 5 40 48 12
7 39 26 1415 21
37 39 43
36 42 17
35 38 46
46 2
.
26 25
y
41 19 10
26 50 38 39
a
40
w
25 35 40
l
51
27
8
C ww
3
26 50 6
25
HDR 1000 Heavy Duty Rotator Parts Manual - Page 161 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 162 5-376-000164 Rev 0
s
49” TuNNEL TOOL COmPArTmENT INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3911000068 Mount, Tube Weldment 1
3
2 3274000011 Clamp Weldment 8
S m
3 7636000008 Rubber Mount 6
5
4 7949000019 Washer, Snub Head 24
r 5 o
5 7949000020 Washer, Snub Tail 6
6 7115202850 Capscrew, 0.63”-11NC x 3.50” 6
e - . c
7 7590200161 Flatwasher, 0.63” ID 6
k 9 r
8 7660200001 Nut, 0.63”-11NC 6
9 7115182050 Capscrew, 0.50”-13NC x 2.50” 8
c 1 e
10 7660182301 Locknut, 0.50”-13NC 8
11 7950180252 Flatwasher, 0.50” ID 8
e 9 k
12 8632000011 Seal, Rubber “D” 12ft
r c
13 4705000705 Plate 8
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
49” TuNNEL TOOL COmPArTmENT INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
6
k e 9 - r.
c 1 e
12
k
7
r e 9 c
W r e 4
n w
9
r
3 11
te N C e rn
a s , t
E ton eas
1
5
8
la y w .
C ww
13
2
10
HDR 1000 Heavy Duty Rotator Parts Manual - Page 163 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 164 5-376-000164 Rev 0
s
49” TuNNEL TOOL COmPArTmENT PANEL ASSEmBLY
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3502740106 Bonding Assembly 1
3
2 7686000050 Cap Panel 2
S m
3 7686000031 Filler Strip Panel 4
5
4 4679000120 Pad, Rubber - .12” Thk 12
r 5 o
5 7790141651 Screw, Self Tapping - 0.25” Dia x 1.00” 20
k e 9 - r. c
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
49” TuNNEL TOOL COmPArTmENT PANEL ASSEmBLY
l e 4 0 2
S a 3 - m
5 o
4
e r - 5 . c
c k 19 e r
e 9 k
4 3
r c
3
W r e
e r n C n w
s t
5
, N t e r
a
E ton eas 1
y .
5
la
C ww w 3
HDR 1000 Heavy Duty Rotator Parts Manual - Page 165 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 166 5-376-000164 Rev 0
s
49” TuNNEL TOOL COmPArTmENT dOOr ANd HArdwArE ASSEmBLY
ITEM PART NO. DESCRIPTION
l e 4 0 QTY ITEM PART NO. DESCRIPTION QTY
a -
1 4686000133 Door Panel 1 40 7114100318 Capscrew, #10-24NC x 0.38” 8
3
2 4632000025 Seal, Vertical Door 2 41 4686000185 Door Panel 1
S m
3 4811000355 Sheet 2 42 4686000186 Door Panel 1
5
4 7555000002 Hinge 8 43 4811000947 Sheet 4
r 5 o
5 4812000052 Shim 16
6 7595000011 Latch, “T” Handle 4
e - . c
7 7114100418 Capscrew, #10-24NC x 0.50” 28
k 9 r
8 7585000016 Latch Roller 8
9 4178000337 Bracket 8
c 1 e
10 7796000031 Gasket 4
11 7660152604 Locknut, 0.31”-18NC 12
e 9 k
12 7843000020 Gas Spring - 6.00” Stroke 4
r c
13 7178000023 Bracket, Ball Stud 4
14 7865000001 Ball Stud 4
W e
15 4178000240 Bracket 4
r
16 4811000335 Sheet 4
17 4632000024 Seal, Vertical Door 2
n w
18 7114141018 Capscrew, 0.25”-20NC x 1.25” 28
r
19 7660142604 Locknut, 0.25”-20NC 16
C n
20 7950140163 Flatwasher, 0.25” ID 56
e r
21 4679000181 Pad, Rubber 2
t N
22 4679000188 Pad, Rubber 2
s e
23 7114100818 Capscrew, #10-24NC x 1.00” 16
, t
24 7660102604 Locknut, #10-24NC 16
a
E ton eas
25 7114140418 Capscrew, 0.25”-20NC x 0.50” 24
26 7950140503 Lockwasher, 0.25” ID 24
27 7831000040 Spacer 8
28 4686000134 Door Panel 1
29 7114150650 Capscrew, 0.31”-18NC x 0.75” 8
y .
30 4062000368 Bar 4
a
31 4811000336 Sheet 8
l w
32 4811000337 Sheet 8
33 7660140001 Nut, 0.25”-20NC 12
C ww
34 4178000229 Bracket 4
35 7115181050 Capscrew, 0.50”-13NC x 1.25” 16
36 7950180153 Flatwasher, 0.50” ID 16
37 7660182301 Locknut, 0.50”-13NC 16
38 7690000810 Pin, Cotter 8
39 7189000015 Bumper 8
c .
, I n 3 8
s
49” TuNNEL TOOL COmPArTmENT dOOr ANd HArdwArE ASSEmBLY
l e 4 0 28
-
34
a
37
3
11
S m
13 11
5
7 15
r 5 o
29
e - c
38 23 42
.
14
k 9 r
10 4 12
c 1 e
6
e 9 k
27 43
r
38 26
c
25
e
31
W r
32 19
7 20 1
24 5
n
9 5 36 35
r w
8 4
18 20
e C n
8 20
t r
16
N
2 33
e
32 9 30
s , t
31
a
18
E ton eas
22
3
22
y .
21
a
41
l w
17 40
C ww
39
HDR 1000 Heavy Duty Rotator Parts Manual - Page 167 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 168 5-376-000164 Rev 0
s
49” TuNNEL TOOL COmPArTmENT FENdEr FLArE ASSEmBLY
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 4415000046 Flare, Body 2
3
2 7415000014 Flare, Body Cap - LH 2
S m
3 7415000013 Flare, Body Cap - RH 2
5
4 7114141850 Capscrew, 0.25”-20NC x 2.25” 8
r 5 o
5 7970140151 Flatwasher, 0.25” ID 8
6 7660142604 Locknut, 0.25”-20NC 8
k e 9 - r. c
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
49” TuNNEL TOOL COmPArTmENT FENdEr FLArE ASSEmBLY
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c
n w r
te r C rn
a s 3
, N t e
E ton eas
4
5
y .
1
la
C ww w 6
5
2
HDR 1000 Heavy Duty Rotator Parts Manual - Page 169 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 170 5-376-000164 Rev 0
s
FENdEr FLArE INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001137373 Fender Flare, Body 2
3
2 3415000047 Wheelwell Flare - Lift Axle 2
S m
3 4415000053 Fender Flare, Body 2
5
4 4415000054 Wheelwell Flare, Front - LH 1
r 5 o
4415000055 Wheelwell Flare, Front - RH 1
5 7415000010 Junction, Flare 2
e - . c
6 4415000019 Wheelwell Flare, Rear - LH 1
k 9 r
4415000017 Wheelwell Flare, Rear - RH 1
7 7415000013 Flare, Body Cap - RH 3
c 1 e
8 7415000014 Flare, Body Cap - LH 3
9 7415000032 Fender, Inner 24ft
e 9 k
10 7790142051 Screw, Self-Tapping - 0.25” Dia x 1.25” 2
r c
11 7949000022 Washer, Fender 24
12 4679000148 Pad 2
W e
13 7111141050 Capscrew, 0.25”-20NC x 1.25” 22
r
14 7950140141 Flatwasher, 0.25” ID 96
15 7660142601 Locknut, 0.25”-20NC 58
n w
16 7115141850 Capscrew, 0.25”-20NC x 2.25” 36
r
17 7790141056 Screw, Self-Tapping - 0.25” Dia x 0.63” 8
C n
18 7280000020 Wire Clip 8
s te N e r
a
E ton eas , t
la y w .
C ww
c .
, I n 3 8
s
FENdEr FLArE INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e 9
r c
8 16
e
14
W r
16 18 9
17
n
14
w
14
r
15 1
te N
15
C
14
e rn
s
8
,
2 16
t
14
a
E ton eas
17 18
10
11
4
y .
3
14
15 7
la
C ww w 5
12
15 14
6
11
13
HDR 1000 Heavy Duty Rotator Parts Manual - Page 171 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 172 5-376-000164 Rev 0
s
mudFLAP INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 4178000242 Bracket 2
3
2 4178000661 Bracket 2
S m
3 7118151250 Capscrew, 0.31”-18NC x 1.50” 36
5
4 7115150850 Capscrew, 0.31”-18NC x 1.00” 16
r 5 o
5 7660152601 Locknut, 0.31”-18NC 36
6 7950150161 Flatwasher, 0.31” ID 104
e - . c
7 7638000012 6
k 9 r
8 4706001815 Plate 6
9 4017000719 Angle 6
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
mudFLAP INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c
n w r
r
9
e C n
3
r
6
t
8
N
6 5 6
e
9
s
7 4
a
E ton eas , 6
5
t
5
6
7 6
3
2
9
y .
8 3 6
la w
46
C ww
7 65
8 1
6
5
HDR 1000 Heavy Duty Rotator Parts Manual - Page 173 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 174 5-376-000164 Rev 0
s
TOOL HOLdEr BrACKET INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 4178000678 Bracket 2
3
2 4811001026 Bracket 1
S m
3 4811001027 Bracket 1
5
4 7115160850 Capscrew, 0.38”-16NC x 1.00” 10
r 5 o
5 7413000003 Nutsert, 0.38”-16NC 10
6 7950160000 Lockwasher, 0.38” ID 10
k e 9 - r. c
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
TOOL HOLdEr BrACKET INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c
n
1
w r
te r C rn
N
5
a s ,
6
t e
E ton eas
4 4
6
2 5
y .
6
4
4
a w
6
l
4
1
C ww
5 6
5
5
3
HDR 1000 Heavy Duty Rotator Parts Manual - Page 175 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 176 5-376-000164 Rev 0
s
25K TIrE LIFT STOrAGE BrACKETS FOr 49” TuNNEL TOOL COmPArTmENT
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3178000460 Bracket Assembly 1
3
2 4178000660 Bracket 1
S m
3 4017001493 Angle 1
5
4 7114140850 Capscrew, 0.25”-20NC x 1.00” 2
r 5 o
5 7950140163 Flatwasher, 0.25” ID 2
6 7413000002 Nutsert, 0.25”-20NC 2
e - . c
7 7114161050 Capscrew, 0.38”-16NC x 1.25” 29
k 9 r
8 7950140163 Flatwasher, 0.38” ID 45
9 7413000003 Nutsert, 0.38”-16NC 25
c 1 e
10 7660162604 Locknut, 0.38”-16NC 10
11 7115161250 Capscrew, 0.38”-16NC x 1.50” 6
e 9 k
12 4062000615 Bar 2
r c
13 4017001549 Angle 1
14 4178000715 Bracket 2
W e
15 3178000513 Bracket, Weldment 1
r
16 4178000761 Bracket 1
17 4178000678 Bracket 1
n w
18 4178000720 Bracket 1
r
19 7950160000 Lockwasher, 0.38” ID 25
C n
20 7115181050 Capscrew, 0.50”-13NC x 1.25” 4
e r
21 7950180153 Flatwasher, 0.50” ID 1
t N
22 7660182301 Locknut, 0.50”-13NC 4
a s , t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
25K TIrE LIFT STOrAGE BrACKETS FOr 49” TuNNEL TOOL COmPArTmENT
l e 4 0
S a 3 - m
5
7
r 5 o
1
e - c
8
c k 19 e r. 7
r e 8
9 c k
W r e
11 11 8 8
n
7 10
19
e r C n w 7
t r
19 8
N
8
a s , t e 12 10
E ton eas
2 8 8
9 8 12
9
.
8
la
4
5
y w
10 8
10 9
10
C ww
4
6 5
6
3
HDR 1000 Heavy Duty Rotator Parts Manual - Page 177 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 178 5-376-000164 Rev 0
s
25K TIrE LIFT STOrAGE BrACKETS FOr 49” TuNNEL TOOL COmPArTmENT
l e 4 0
a -
22
S 5 3 o m
22
r 5
21
e - c
20
c
16
k 19
21
20
e
15
r.
e 9 k
9
r c
8
19
e
9
n W r 7
w
19
r
7 8
C n
15
e
7
r
8 19
s t N e
7 19
, t
8
a
19 17 9
E ton eas
9
8 8 18
19 19 9
19 7 8
8 19 8
y .
19
7 19 8
a
8
w
13 19
l
7
14
C ww
9
9
c .
, I n 3 8
s
25K TIrE LIFT STOrAGE BrACKETS FOr 49” TuNNEL TOOL COmPArTmENT
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c
n r
THIS PAGE INTENTIONALLY LEFT BLANK
w
te r C rn
a s , N t e
E ton eas
la y w .
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 179 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 180 5-376-000164 Rev 0
s
uNdEr TOOL COmPArTmENT drAwEr INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 7950160163 Flatwasher, 0.38” ID 44
3
2 4812000120 Shim 2
S m
3 7114161250 Capscrew, 0.38”-12NC x 1.00” 22
5
4 7660162604 Locknut, 0.38”-12NC 22
e r - 5 . c o
c k 19 e r
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdEr TOOL COmPArTmENT drAwEr INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c 14
r
2
e r n C n w 3
1 1
4
t r
4
N
1
s e
1
1 3
a
E ton eas , 3 t
1
4
1
4
41
31
y .
1 3
la
C ww w 1
3
HDR 1000 Heavy Duty Rotator Parts Manual - Page 181 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 182 5-376-000164 Rev 0
s
uNdEr TOOL COmPArTmENT drAwEr ASSEmBLY
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 3899000160 Drawer Enclosure Bondment 2
3
2 3899000161 Drawer Bondment 2
S m
3 7796000099 Seal 20ft
5
4 4679000320 Pad, Rubber 2
r 5 o
5 7114080418 Capscrew, #8-32NC x 0.50” 16
6 7114100818 Capscrew, #10-24NC x 1.00” 16
e - . c
7 7114100518 Capscrew, #10-24NC x 0.63” 16
k 9 r
8 7585000012 Latch, T-Handle 4
9 7660082604 Locknut, #8-32NC 16
c 1 e
10 7796000084 Gasket 4
11 7821000003 Slide 4
e 9 k
12 7950100103 Flatwasher, 0.19” ID 32
r c
13 7660102604 Locknut, #10-24NC 16
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdEr TOOL COmPArTmENT drAwEr ASSEmBLY
l e 4 0
-
11
S a 5 3 m
1
e r - 5 . c o 7
c k 19 e r 7
e 9 k
9 3
6
r c
12 9
e
12
W r
13
e r n C n w
s
10
t , N t e r 4
5 8
a
E ton eas
la y w . 2
C ww
10
5 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 183 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 184 5-376-000164 Rev 0
s
BOdY LIGHTING & wIrING INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY ITEM PART NO. DESCRIPTION QTY
a -
1 1001137102 Harness, LH Body 1 40 7661000023 Locknut, #10-32NF 16
3
2 1001142829 Harness, RH Body 1 41 7346000039 Tube 2
S m
3 7552000354 Harness, LH Mid Body 1 42 7178000025 Bracket 1
5
4 7552000349 Harness, RH Mid Body 1 43 7894000042 Tie Strap 50
r 5 o
5 7552000355 Harness, Tunnel 2 44 7894000031 Cable Tie 25
6 1001144150 Harness, Swivel to Panel 1 45 7894000010 Tie Strap 25
e - . c
7 1001150426 Harness, Headboard 1 46 1001143276 Harness, LH Mid Body Markers 1
k 9 r
8 1001144017 Harness, Battery to Dist. Panel 1 47 1001143289 Harness, RH Mid Body Markers 1
9 7978000011 Cable 30ft 48 1001143286 Harness, Body Flashers Mid Body 2
c 1 e
10 8597650001 Loom 30ft 49 1001143287 Harness, RH Rear Body Flashers 1
11 7870000043 Switch Breaker, 150 Amp 1 50 1001143288 Harness, LH Rear Body Flashers 1
e 9 k
12 7115140650 Capscrew, 0.25”-20NC x 0.75” 6 51 7870000143 Switch 2
r c
13 7950140141 Flatwasher, 0.25” ID 6 52 1001134451 Decal 2
14 7660142601 Locknut, 0.25”-20NC 6 53 7590000284 Light 6
W e
15 7345222202 Terminal 2 54 7590000317 Light 2
r
16 7346000045 Tubing 0.25ft 55 7590000304 Light 8
17 7345242202 Terminal 1 56 7493000026 Grommet 8
n w
18 7345232202 Terminal 1 57 7740000008 Relay 1
r
19 7115150650 Capscrew, 0.31”-18NC x 0.75” 1 58 1001144012 Harness, Relay To Power Panel 2
C n
20 7950150000 Flatwasher, 0.31” ID 1 59 7114100618 Capscrew, #10-24NC x 0.75” 1
e r
21 7950150161 Flatwasher, 0.31” ID 1 60 7660102601 Nut, #10-24NC 1
t N
22 7493000014 Grommet 10 61 7590000262 Light 14
s e
23 7493000011 Grommet 2 62 7114080418 Capscrew, #8-32NC x 0.50” 8
, t
24 1001143543 Junction Box, Electrical 1 63 7660082604 Locknut, #8-32NC 8
a
E ton eas
25 7120000033 Screw, #10-32NF 4 64 1001143284 Light 8
26 7115101411 Screw, #10-24NC x 1.75” 4 65 7590000282 Light 4
27 7661000002 Locknut, #10-24NC 12 66 7790100856 Screw, #10 x 0.50” 28
28 7870000123 Power Panel Distribution 1
29 7590000094 Light 18
y .
30 7790100856 Screw, #10 x 0.50” 72
a
31 7590000105 Light, License Plate 1
l w
32 7740000001 Relay, 40 Amp 13
33 7457000023 Fuse, 20 Amp 3
C ww
34 7457000019 Fuse, 5 Amp 13
35 7457000011 Fuse, 10 Amp 4
36 7457000006 Fuse, 15 Amp 1
37 7457000012 Fuse, 20 Amp 3
38 7120000035 Capscrew, 0.31”-18NC x 0.50” 1
39 7949000053 Washer, 0.31” ID 1
c .
, I n 3 8
s
BOdY LIGHTING & wIrING INSTALLATION
l e 4 0
S a 3 - m
A
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas B
la y w . C
C ww
*Items 43, 44, 45 Not Shown*
D
HDR 1000 Heavy Duty Rotator Parts Manual - Page 185 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 186 5-376-000164 Rev 0
s
BOdY LIGHTING & wIrING INSTALLATION
l e 4 0
S a 29
3 - m
61
5
62
r o
30
5
63
29
k e 5
9 - 30
r. c
c 1 e
29 29
r e 9 k
7
c
30
e
30
n W r
e r C n w
s t , N t e r
a
E ton eas
61
62
.
63
la y w
42 31
C ww
A 6
c .
, I n 3 8
s
BOdY LIGHTING & wIrING INSTALLATION
l e 4 0
S a 3 - m
SWIVEL
5
CAVITY SWIVEL COLOR FUNCTION GAUGE
CIRCUIT
r o
CAVITY CIRCUIT COLOR FUNCTION GA 1 8 GREEN/BLACK BEACON 1 12
5
1 1 ORANGE BEACON 1 12 2 9 VIOLET BEACON 2 12
e - c
2 2 ORANGE/BLACK BEACON 2 12 3 10 RED/BLACK BEACON AUX 1 12
.
3 17 RED BEACON AUX 1 12 4 11 BLUE/BLACK FLOOD 2 12
k 9 r
4 3 BLUE FLOOD 2 12
FROM TOP OF SWIVEL
1 e
7
c
SWIVEL SWIVEL
CAVITY GA FUNCTION
e 9 k
CIRCUIT COLOR
CAVITY CIRCUIT COLOR GA FUNCTION
1 1 GREEN 10 GROUND LIGHT BAR
r c
1 22 WHITE 10 GROUND LIGHT BAR 2 16 GREEN/BROWN 12 GROUND WING LIGHTS
2 31 WHITE 10 GRND BEACON AUX 1
W r e
SWIVEL
CAVITY CIRCUIT COLOR FUNCTION GA CAVITY SWIVEL COLOR FUNCTION GAUGE
CIRCUIT
1 30 WHITE GRND WORK LIGHTS 12
1 17 BROWN GRND FLOOD 2 12
n
2 12 GREEN RH S/T 16
w
2 18 GREEN/WHITE RH S/T 14
r
3 13 YELLOW LH S/T 16 3 19 WHITE/GREEN LH S/T 14
4 14 BROWN MARKER 16 4 20 BLACK/WHITE MARKER 14
te N C e rn
a s , t
E ton eas
CAVITY SWIVEL
CIRCUIT SWIVEL COLOR FUNCTION GAUGE CAVITY CIRCUIT COLOR FUNCTION GA
1 8 GREEN/BLACK BEACON 1 12 1 1 ORANGE BEACON 1 12
.
2 2 ORANGE/BLACK BEACON 2 12
y
2 9 VIOLET BEACON 2 12
3 10 RED/BLACK BEACON AUX 1 12 3 17 RED BEACON AUX 1 12
4 11 BLUE/BLACK FLOOD 2 12 4 3 BLUE FLOOD 2 12
a w
FROM BOTTOM OF SWIVEL
l
6
SWIVEL
CAVITY SWIVEL COLOR FUNCTION GAUGE
C ww
A
CIRCUIT CAVITY CIRCUIT COLOR FUNCTION GA
1 12 YELLOW/BLACK AUX 1 BOOM LIGHT 12 1 8 RED/WHITE AUX 1 BOOM LIGHT 12
2 18 GREEN/WHITE RH S/T 14 2 12 GREEN RH S/T 16
3 19 WHITE/GREEN LH S/T 14 3 13 YELLOW LH S/T 16
4 20 BLACK/WHITE MARKER 14 4 14 BROWN MARKER 16
HDR 1000 Heavy Duty Rotator Parts Manual - Page 187 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 188 5-376-000164 Rev 0
s
BOdY LIGHTING & wIrING INSTALLATION
l e 4 0
a -
CONNECTIONS TAKE PLACE
3 DRIVER SIDE HARNESS OUTSIDE OF COMPARTMENT
3
4 PASSENGER SIDE HARNESS
S 5 m
48 50
e r - 5 . c o B
A
B
c k 19 e r 46
e 9 k
OUTRIGGER/MARKER LIGHT HARNESS REF
29
W r e c
48
30
n w r
te r
61
C rn
a s , N t e
E ton eas
61 29
30 64 29
y .
29
66
la w
30 30
B
C ww
61
61 46 DRIVER SIDE HARNESS
47 PASSENGER SIDE HARNESS
c .
, I n 3 8
s
BOdY LIGHTING & wIrING INSTALLATION
l e 4 0
S a 3 - m
12
5
13
e r - 5 . c o
k 9 r
22
e c 9 1 k e
W r 14
e c
r
26
n w
27 23
te r C
21
rn
N
20 24
s e
19
a , t
33
E ton eas
25 22
28
y .
40
38 39
a w
36 34
24 l
C ww 32
37 35
*BODY PANELS REMOVED FOR CLARITY*
C
HDR 1000 Heavy Duty Rotator Parts Manual - Page 189 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 190 5-376-000164 Rev 0
s
BOdY LIGHTING & wIrING INSTALLATION
l e 4 0
S a 3 - m
BEACON #1 LEFT BODY MAI N
r 5 5 o
BEACON #2 POWER TAP HARNESS SWI TCH PANEL
FLOOD #1
c
RI GHT BODY LI GHT BAR
e -
J
.
A B K
9 r
L
k
FLOOD #2 HARNESS HARNESS
M
MARKER MARKER
BODY MARKERS
e
N
c 1
EE FF O
58
49
IN OUT
P
e 9 k
CONTROL M O/ R LI GHTS
LEFT TURN
C Q TURN SI GNAL SWI TCH
50
r
LH RH PANEL AUX 2
c
D R
E S IN IN OUT OUT
C
e
RI GHT TURN AA
F T
CABI NET LH
W
BEACON 1 AUX
G U BACK- UP AUX HOT 1
r
59 57 57 H V
IN OUT OUT OUT
60
I W
CABI NET RH W DD S
n
BODY MARKERS
w
AUX 3
X AUX 3 AUX 3 CONTROL
r
86
Y
IN OUT OUT OUT
n
Z
C
87 BB G
e
O/ R LI GHTS T
30 87 AA 5
WHITE WIRE
r
AUX 1
85 GROUND GROUND
t
BB FROM ITEM 49
N
RED WIRE CC
58 FROM 49
e
59 WHITE WIRE
s
BEACON 1 DD
AUX 2 AUX FROM ITEM 50
, t
FLASHERS RED WIRE
a
FROM 50
E ton eas
IDENTIFICATION TAG REF
JUNCTION BOX WIRING FOR FLASHERS 8
.
L
y
OI
GE FLASHERS
la w
+
C ww IG
12V BATTERY
TR
C
U
-
O
c .
, I n 3 8
s
BOdY LIGHTING & wIrING INSTALLATION
l e 4 0
a -
1
S 5 3
14 4
o m
LH BODY HARNESS
r
13 6
5
15 21
k e 9 - r. c
c 1 k e
BEACON #1
e 9
LEFT BODY MAI N
r c
BEACON #2 POWER TAP POWER TAP HARNESS SWI TCH PANEL
6
FLOOD #1 RI GHT BODY LI GHT BAR
e
J 5
W
A B K 5
r
L 5
RED - BEACON AUX 1
FLOOD #2 HARNESS HARNESS
M 5
MARKER MARKER
BODY MARKERS SWIVEL TO PANEL HARNESS
SWIVEL HARNESS
n
14
N 3 8
TO BOTTOM OF SWIVEL 17 RED BEACON AUX 1
w
13 1
EE FF O 5 TO "LIGHT BAR
HARNESS" PLUG
12 2
CIRCUIT ID COLOR FUNCTION
r
IN OUT
P 5 ON DISTRIBUTION
CONTROL M O/ R LI GHTS
HOLE IN LH BODY REF
PANEL
C n
LEFT TURN TURN SI GNAL SWI TCH
BLUE/WHITE - AUX HOT 1
e
C 10 Q 5
LH RH PANEL AUX 2
r
2
D 20 R 5 BLACK - GROUND POST
t
E 20 S 5 IN IN OUT OUT RH BODY HARNESS
N
RI GHT TURN C AA
e
F 10 T
CABI NET LH 28 WHITE GROUND FLOOD 2
s
BEACON 1 AUX
BACK- UP
G U 5 AUX HOT 1 26 BLUE/RED WIRELESS FUNCTION
,
RH BODY HARNESS
t
14 4
H 20 V 5 12 7 TO RH BODY 23 BLACK GROUND CHASSIS
a
I W 5
IN OUT OUT OUT 15 25
5 BLUE/WHITE CONTROL
E ton eas
CABI NET RH W DD S
HOLE IN LH BODY REF CIRCUIT ID COLOR FUNCTION
BODY MARKERS AUX 3 AUX
X 10 AUX 3 AUX 3 CONTROL HOT 2
WHITE - GROUND POST
Y 15
IN OUT OUT OUT
BLUE/RED TO CONTROL POST
Z
O/ R LI GHTS BB G T
AA
AUX 1 GROUND GROUND
BB
y .
CC MARKER IN POST OEM HARNESS OEM HARNESS
BEACON 1 DD 10 RH TURN IN POST
AUX 2 AUX HOLE IN LH BODY REF 14 BROWN OR BLACK MARKER
a
LH TURN IN POST 12 GREEN RH TURN
l w
BACK UP IN POST 13 YELLOW LH TURN
FROM VIEW A 15 BLACK OR BROWN BACK UP
IN SHEET 1
CIRCUIT ID COLOR FUNCTION
C ww
RED 4 GA
TO LH POWER TAP
9
JUNCTION BOX WIRING
10
BODY HARNESSES/COMPARTMENT LIGHTS 16
18
C
HDR 1000 Heavy Duty Rotator Parts Manual - Page 191 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 192 5-376-000164 Rev 0
s
BOdY LIGHTING & wIrING INSTALLATION
l e 4 0
a -
50 DRIVER SIDE
3
49 PASSENGER SIDE
r S 5 5 o m
29
k e 9 - r. c 1 DRIVER SIDE HARNESS
e
2 PASSENGER SIDE HARNESS
64
r e c 9 1 k
RED POWER WIRE
BLACK GROUND WIRE
c
66 FROM BACK-UP ALARM FROM BACK-UP ALARM
e
41
n W r 15 21
1
r w
30
C n
30
e r
29
s t , N t e
22
a
61
E ton eas
30 55
22
56
.
55
y
65
29
la w
64 53
C ww
66 55
65 54 64
53 66
D 53
55
55
c .
, I n 3 8
s
BOdY LIGHTING & wIrING INSTALLATION
l e 4 0
S a 3 - m
TO DISTRIBUTION PANEL
r 5 5 c o
e - .
-
k 9 r
12V +
c 1 e
B AT
TE
RY
e 9 k
11
r c
16 9
e
17 10
W
15
r
16
n w
51
te r C rn
51
s N e
52
a
E ton eas , t
y .
W
D
HI
RE
TE
a w
CONTROL COVERPLATE REF
l
RED/WHITE
C ww
50
D
HDR 1000 Heavy Duty Rotator Parts Manual - Page 193 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 194 5-376-000164 Rev 0
s
BACK-uP ALArm INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 7011000007 Alarm, Backup 1
3
2 1001141265 Screw, #14 x 0.75” 2
S m
3 7660142600 Locknut, 0.25” - 20NC 2
5
4 7950140141 Flatwasher, 0.25” ID 4
e r - 5 . c o
c k 19 e r
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
BACK-uP ALArm INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c 1
n
4
w r
te r C rn
a s , N t e
E ton eas
4
2
la y w .
C ww
TAIL LIGHT PANEL
REMOVED FOR CLARITY
HDR 1000 Heavy Duty Rotator Parts Manual - Page 195 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 196 5-376-000164 Rev 0
s
HYdrAuLIC INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY ITEM PART NO. DESCRIPTION QTY
a -
1 1001136811* Hose Kit 1 40 7443000258 Fitting 2
3
2 7445080644 Fitting 4 41 1001130426 Hydraulic Tank Assembly 1
S m
3 7445080843 Adapter 32 42 7445101018 Fitting 10
5
4 7445080643 Adapter 8 43 7443000173 Fitting 1
r 5 o
5 2220773 Adapter 2 44 7274000076 Clamp 8
6 7445081043 Adapter 2 45 7785152420 Set Screw, 0.31”-18NC x 1.50” 8
e - . c
7 2220775 Adapter 1 46 7660152601 Locknut, 0.31”-18NC 22
k 9 r
8 7443000108 Restrictor 1 47 7115151050 Capscrew 0.31"-18NC X 1.25" 14
9 7445100843 Adapter 2 48 7950150161 Flatwasher 0.31" ID 14
c 1 e
10 7445081039 Adapter 2 49 4706003844 Plate 6
11 7445080837 Union 2 50 1001137048 Clamp 5
e 9 k
12 1001136881 Adapter 2 51 1001137049 Clamp 3
r c
13 7470000004 Gauge, Panel Mount Pressure 2 52 7894000004 Tie Strap 50
14 7790060676 Screw, #6 x 0.38" 6 53 1001137052 Clamp 19
W e
15 7445040421 Fitting 2 54 1001143937 Clamp 2
r
16 7445040425 Union 2 55 7470000002 Gauge 2
17 7443000408 Fitting 1 *Hose Kit - 1001136811*
n w
18 1001131302 Pipe, Tube 1.00” Pressure 1 101 1001136814 Hose Assembly 2
r
19 7445161622 Union 1 102 1001136817 Hose Assembly 2
C n
20 7445161620 Elbow 2 103 4567130135 Hose Assembly 2
e r
21 7430000004 Filter Assembly 2 104 1001136821 Hose Assembly 2
t N
22 7443000158 Elbow 2 105 1001136824 Hose Assembly 2
s e
23 7445161245 Elbow 1 106 4567132085 Hose Assembly 2
, t
24 7445161243 Fitting 1 107 4569140046 Hose Assembly 8
a
E ton eas
25 1001130611 Pipe 1 108 1001136833 Hose Assembly 2
26 1001130610 Ball Valve 1 109 1001136836 Hose Assembly 1
27 1001130597 Hose Insert 1 110 1001136841 Hose Assembly 2
28 1001130587 T-bolt Clamp 2 111 4567120069 Hose Assembly 1
29 1001130607 Elbow 1 112 4570000361 Hose Assembly 1
y .
30 1001130608 Flange 1 113 1001136843 Hose Assembly 2
a
31 4178000349 Bracket 1 114 1001136844 Hose Assembly 2
l w
32 7660200200 Nut, 0.63"-11NC 2 115 1001136845 Hose Assembly 2
33 1001130609 Flange 1 116 1001136846 Hose Assembly 2
C ww
34 1001130589 Elbow 1 117 1001136851 Hose Assembly 8
35 7445060643 Adapter 1 118 4569160030 Hose Assembly 8
36 7445101043 Adapter 2 119 4567150016 Hose Assembly 2
37 7445060648 Fitting 1 120 1001136861 Hose Assembly 2
38 2221051 Fitting 2 121 1001136876 Hose Assembly 4
39 7445161637 Fitting 2 122 1001136883 Hose Assembly 2
c .
, I n 3 8
s
HYdrAuLIC INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
123 1001136884 Hose Assembly 4
3
124 4567112024 Hose Assembly 2
S m
125 4567112038 Hose Assembly 1
5
126 4567110065 Hose Assembly 1
r 5 o
127 4567122064 Hose Assembly 1
128 4567120071 Hose Assembly 1
e - . c
129 1001136891 Hose Assembly 4
k 9 r
130 1001136893 Hose Assembly 1
131 7565000016 Tubing, Airline 1.5ft
c 1 e
132 1001136957 Hose Assembly 1
133 1001136958 Hose Assembly 1
e 9 k
134 1001136960 Hose Assembly 1
r c
135 4569180044 Hose Assembly 1
136 4567182031 Hose Assembly 1
e
UL530/565 Hydraulic Installation
W r
201 7445060643 Adapter 8
202 4570000167 Hose Assembly 4
n w
203 4619000006 Manifold 1
r
204 7115161650 Capscrew, 0.38" - 16NC x 2.00" 2
C n
205 7950160000 Lockwasher, 0.38" ID 2
e r
206 4567120022 Hose Assembly 2
t N
DP 50 Winch Hydraulic Installation
s e
301 1001136772 Hose Assembly 2
, t
302 1001136792 Hose Assembly 2
a
E ton eas
303 7445101045 Elbow 2
304 7445101043 Adapter 2
DP 35 Winch Hydraulic Installation
401 7445100845 Elbow 1
402 1001136761 Hose Assembly 2
y .
403 7445100843 Adapter 1
a
404 2220973 Adapter 1
l w
Supply/Pressure Hose Installation
501 1001136896 Hose Assembly 1
C ww
502 1001136939 Hose Assembly 9.5ft
UL300/ 350 Hydraulic Installation
601 7445060643 Adapter 4
602 4570000218 Hose Assembly 2
603 1001136807 Hose Assembly 2
HDR 1000 Heavy Duty Rotator Parts Manual - Page 197 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 198 5-376-000164 Rev 0
s
HYdrAuLIC INSTALLATION
l e 4 0
-
4 4
a
103 4
3
REAR LH SPADE DN REAR LH SPADE UP
S
REAR LH O/R EXT IN REAR LH O/R EXT OUT
103
m
REAR LH O/R LIFT DN REAR LH O/R LIFT UP
5
FRNT LH O/R EXT IN FRNT LH O/R EXT OUT RE RE
FRNT LH O/R LIFT DN FRNT LH O/R LIFT UP
o
3 3
r
6 4
5
7
LH O/R JACK
LH O/R JACK
3 3
RH O/R EXT
RH O/R EXT
3
#8 #8
c
3
-
8
e
R #8 #8
.
#8 #8
RH SPADE #8
#8 #8
101
E
r
#8
#8 #8
k 9
T
2 110
E R E R
106 V2 V1
#8 #8 #8 #8 #8 #8 #8 #8 #8 #8
102 111
CW ROT CCW ROT
PASSENGER SIDE
106
PASSENGER SIDE
c 1
106 101 106 110
102 116 116
EXTENDS
EXTENDS
e 9 k
104 107 116
107 113
r
LH SPADE LIFT UP
c
LH SPADE LIFT DN
REAR LH O/R LIFT DN
REAR LHO/R LIFT UP
REAR LHO/R EXT IN TOP DRIVER'S SIDEHYD TUBES
e
REAR LH O/R EXT OUT OUTER HYDRAULIC 0.50 TUBES
W
FRNTLHO/R EXT OUT FRNT LH O/R EXT OUT TOP TUBE FRNT LH O/R EXT OUT
107 FRNT LH O/R EXT IN FRNT LH O/R EXT IN FRNT LH O/R EXT IN
r
FRNT LHO/R LIFT UP FRNT LH O/R LIFT UP FRNT LH O/R LIFT UP
FRNT LHO/R LIFT DN FRNT LH O/R LIFT DN FRNT LH O/R LIFT DN
#8
PORT B SWING CW SWING CW SWING CW
114
111
#8
PORT A SWING CCW SWING CCW SWING CCW
n
INNER HYDRAULIC 0.63 TUBES
#10 0.63 TUBING #10
w
TOP TUBE
110
r
108
e C rn
5
t
OIL COOLER
N
109
e
TOP TUBE
s
112 115
,
INNER HYDRAULIC 0.63 TUBES
t
2 VALVE SUMP DRAIN VALVE SUMP DRAIN VALVESUMPDRAIN
102
#6
a
FRNT RH O/R LIFT DN FRNT RH O/R LIFT DN FRNT RHO/R LIFT DN
107
E ton eas
RH O/R LIFT UP FRNT RH O/R LIFT UP FRNT RH O/R LIFTUP
FRNT RH O/R EXT IN FRNT RH O/R EXT IN FRNTRHO/R EXT IN
FRNT RH O/R EXT OUT FRNT RH O/R EXT OUT TOP TUBE FRNT RHO/R EXT OUT
R REAR RH O/R EXT IN OUTER HYDRAULIC 0.50 TUBES
LH SPADE
REAR RH O/R EXT OUT
REAR RH O/R LIFT UP
TOP PASSENGER'S SIDE HYD TUBES
115
E REAR RH O/R LIFT DN
107 114
DRIVERS SIDE
105 103 107
EXTENDS
105
y .
101 RH SPADE LIFT DN
RH SPADE LIFT UP
105 105
DRIVERSSIDE
102
PORT A
PORT B
R
EXTENDS
a w
101
RH O/R JACK
l
LH O/R EXT
#8
R E 4 3
113 3
C ww
RH O/R JACK
LH O/R EXT
3
B
3 E R
UP
U/L
UP
U/L
OUT
U/L
OUT
RH LH
OUT UP OUT
BOOM WRK BM
SWING
CW
DRAG
OUT
3 3 104 4
TILT LIFT EXT WINCH WINCH LIFT EXT WINCH
DN DN IN IN IN DN IN CCW IN
1001130694
FRNT RH O/R LIFT UP FRNT RH O/R LIFT DN E R
FRNT RH O/R EXT OUT FRNT RH O/R EXT IN
*Item 52 Not Shown*
REAR RH O/R LIFT UP REAR RH O/R LIFT DN
REAR RH O/R EXT OUT REAR RH O/R EXT IN
4 4
104
REARRH SPADE UP REAR RH SPADE DN
c .
, I n 3 8
s
HYdrAuLIC INSTALLATION
l e 4 0
S a 3 - m
TOP DRIVER'S SIDE HYD TUBES
OUTER HYDRAULIC 0.50 TUBES
5
TOP TUBE
r 5 o
118
e - c
FITTINGS SUPPLIED
WITH SWIVEL
.
INNER HYDRAULIC 0.63 TUBES
k 9 r
PORT B RH MAIN WINCH OUT TOPTUBE RH MAIN WINCH OUT 5
PORT A RH MAIN WINCH IN RH MAIN WINCH IN 6
CAB
e
PORT B LH MAIN WINCH OUT LH MAIN WINCH OUT 7
c 1
PORT A LH MAIN WINCH IN LH MAIN WINCH IN 8
e 9 k
6 5
117 7 4
r
2
c
8 3 USE ITEM #43 TO CAP UNUSED PORTS.
9 14 TOP AND BOTTOM OF SWIVEL.
117 10
1
13
e
11 12
W r
PORT B WRK BM OUT WRKBM OUT 9
PORT A WRK BM IN WRKBM IN 10
n
PORT B WRK BM UP WRKBM UP 11
SECTION A-A
w
PORT A WRK BM DN TOP TUBE WRKBM DN 12
LOOKING THRU SWIVEL
r
INNER HYDRAULIC 0.63 TUBES
C n
CAB
e r
118
t
WRK BM EXTEND
LH MAIN WINCH
N
RH MAIN WINCH
WRK BM LIFT
e
TOP TUBE
s
OUTER HYDRAULIC 0.50 TUBES
, t
TOP PASSENGER'S SIDE HYDTUBES
a
E ton eas
PORT A
PORT B
A A
y .
A A A
B
B B
la
C ww
UP
U/L
TILT
DN
wUP
U/L
LIFT
DN
OUT
U/L
EXT
IN
OUT
LH RH
WINCH WINCH
IN
OUT
IN
LIFT
UP
BOOM WRK BM
EXT
DN
OUT
SWING
IN
CW
DRAG
WINCH
CCW
OUT
IN
1001130694
HDR 1000 Heavy Duty Rotator Parts Manual - Page 199 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 200 5-376-000164 Rev 0
s
HYdrAuLIC INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
3
e - .
E
k 9 r
R
RAMSEY HDP50 2 SPEED CONFIGURATION DP50 2 SPEED ELECTRIC CONFIGURATION
304 CABLE IN PORT A CABLE IN PORT V2
c 1 e
CCW ROTATION OVERWOUND CCW ROTATION OVERWOUND
121 121 303
B CABLEOUT
BOTTOM PORT
V2 CABLE IN
k
USE ITEM #43 TO CAP UNUSED PORTS. TOPPORT
e 9
TOP AND BOTTOM OF SWIVEL.
304 303
r
V1 CABLE OUT
c
A CABLEIN BOTTOM PORT
TOP PORT
9
301
e
R
W r
E
302 119 120 10 11 10
120 302
n
14
11
w
13
12 WRK BM DN 302
r
11 WRK BM UP
10 WRK BM IN
C n
9 WRK BM OUT
e
8 LH MAIN WINCH IN LH MAIN WINCH IN
7 LH MAIN WINCH OUT LH MAIN WINCH OUT
r
43 301
t
6 RH MAIN WINCH IN RH MAIN WINCH IN
5 RH MAIN WINCH OUT RH MAIN WINCH OUT
N
4
e
3
s
2 REF AIR
302 302
,
301
t
1 REF AIR
121
SWIVELDRAIN
121
a
302
E ton eas
E
R
301
131
0.63 HOSE
3
y .
A CABLE OUT V2 CABLE OUT
0.63 HOSE
BOTTOM PORT BOTTOM PORT
303
a
304 304
w
V1 CABLE IN
l
B CABLE IN TOP PORT
TOP PORT
303 RAMSEY HDP50 2SPEED CONFIGURATION DP50 2 SPEED ELECTRIC CONFIGURATION
C ww
CABLE IN PORT B CABLE IN PORTV1
CW ROTATION OVERWOUND CW ROTATION OVERWOUND
c .
, I n 3 8
s
HYdrAuLIC INSTALLATION
l e 4 0
-
206 201 202
a
201
3
202
S m
12
5
201 123
o
R
r
2 SPEED CONFIGURATION
5
E
U/L TILT
E
U/L LIFT 122 CABLE IN PORT V2
CCW ROTATION UNDERWOUND
c
U/L EXT R R
e -
E
.
12
k 9 r
201
202
206 203 202
c 1 e
204
e k
205
9
123
r
403
c
404
W r e
V1
V2
PORT B U/L TILT UP
123 U/L TILT DN
n
PORT A
w
PORT B U/L LIFT UP
r
PORT A U/L LIFT DN
401
C n
122
e
PORT B U/L EXT OUT
t r
PORT A U/L EXT IN
123
s N e
PORT B DRAGWINCH OUT
, t
PORT A DRAGWINCH IN
a
PORT A
PORT B
E ton eas
402
#10
y .
A A A
a
B B
l
C ww w
HDL 530 & HDL 565 U/L
UP
U/L
TILT
DN
UP
U/L
LIFT
DN
OUT
U/L
EXT
IN
OUT
RH
IN
OUT
LH
IN
UP OUT
BOOM WRK BM
WINCH WINCH LIFT
DN
EXT
IN
CW
SWING
CCW
OUT
DRAG
WINCH
IN
1001130694
HDR 1000 Heavy Duty Rotator Parts Manual - Page 201 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 202 5-376-000164 Rev 0
s
HYdrAuLIC INSTALLATION
l e 4 0
-
123
a 3
601 603 602
S 5 m
601 12
r 5 o
R 2 SPEED CONFIGURATION
CABLE IN PORT V2
E E
122
e - c
U/L TILT U/L LIFT CCW ROTATION UNDERWOUND
U/L EXT R R
.
E
k 9 r
601 12
c 1 e
USE WHEN THERE IS NO DRAG 42 601 603 602
WINCH ON UNIT
r e 9 k
#10
c
123
404 403
W r e
A A
V1
B B PORT B U/L TILT UP V2
n w
PORT A U/L TILT DN
r
PORT B U/L LIFT UP
C n
PORT A U/L LIFT DN
401
e r
PORT B U/L EXT OUT
t N
PORT A U/L EXT IN
s , t e
UP UP OUT OUT OUT UP OUT CW OUT
U/L U/L U/L RH LH BOOM WRK BM
SWING
DRAG PORT B WINCH OUT
a
TILT LIFT EXT WINCH WINCH LIFT EXT WINCH
PORT A DRAG WINCH IN
PORT A
PORT B
E ton eas
DN DN IN IN IN DN IN CCW IN
1001130694
402
y .
A A A
a
B
l w
B B
C ww
HDL 300 & HDL 350 U/L UP
U/L
TILT
DN
UP
U/L
LIFT
DN
OUT
U/L
EXT
IN
OUT
RH
OUT
LH
WINCH WINCH
IN IN
UP
LIFT
DN
OUT
BOOM WRK BM
EXT
IN
CW
SWING
CCW
DRAG
OUT
WINCH
IN
1001130694
c .
, I n 3 8
s
HYdrAuLIC INSTALLATION
l e 4 0
a -
45
S 3
44
5 m
CHASSIS FRAME RAIL, REF
CHASSIS FRAME
45
o
44
r 5
46 46
e - c
46 48
.
47 50
9 r
46
k
48 47
c 1 e
49 38 VIEW B-B
e 9 k
46
50
r
47
c
48 129 41 24 25
35
#16
e
51 28 502 28
W r
TYPICAL HOSE CLAMPING 128 129 29
38 129
1.0 RETURN
CONFIGURATION MAY CHANGE
n
2.0 SUCTIONHOSE
DUE TO ROUTING OF ITEMS 501 & 502 OIL
w
COOLER
PRESSURE
27
r
23 26
30
n
TORQUE TO
C
650-800 LB.-IN.
e
129
r
22
t PRESSURE
22
N RETURN
RETURN
e
127 LOAD
s
132 55 FASTEN TO EXISTING
,
BOLT ON TRUCK CHASSIS
21
t
55 TO SUPPORT PUMP
RETURN
a
ITEM 32 CAN BE
MODIFIED TO
31
E ton eas
133 LOAD SENSE 40 134 FIT APPLICATION.
39
RETURN
RETURN
136
RETURN
32
33 TORQUE
PRESSURE LINE TO
y .
550-700 LB.-IN.
37 135 20
PORT A
PORT B
130 39 19
40
a w
PRESSURE LINE
l
18 34
44 501
128
A
36
C ww
A A
B B B
50
36 129 LOCATE CLAMP ASSEMBLY
ON BOTH SIDES OF
HYDRAULIC CONNECTION
SEE VIEW B-B
UP UP OUT OUT OUT UP OUT CW OUT
U/L U/L U/L RH LH BOOM WRK BM DRAG
SWING
TILT LIFT EXT WINCH WINCH LIFT EXT WINCH
DN DN IN IN IN DN IN CCW IN
1001130694
HDR 1000 Heavy Duty Rotator Parts Manual - Page 203 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 204 5-376-000164 Rev 0
s
HYdrAuLIC INSTALLATION
l e 4 0
S a 3 - m
13
5
14
r 5 o
PORT A
PORT B
15
e - . c
13 14
k 9 r
125
e c A
9 1 k e 16
r
B
W r e c
r n w
126
e C n
LH CONTROL STATION
s t , N t e r 16
a
14 13
E ton eas
A A
124 124
B B
y .
17
la
C ww
UP
U/L
TILT
DN
UP
U/L
LIFT
DN
w OUT
U/L
EXT
IN
OUT
LH
OUT
RH
WINCH WINCH
IN IN
LIFT
UP
BOOM WRK BM
EXT
DN
OUT
SWING
IN
DRAG
CW
WINCH
CCW
OUT
IN
1001130694
15
13
14
RH CONTROL STATION
c .
, I n 3 8
s
HYdrAuLIC INSTALLATION
l e 4 0
S a 3 - m
53
r 5 5 c o
e -
54
c k 19 e r.
r e 9 k
53
W
53
53
r e c 53
r n w
53
e C n
53
53
s t , N t e r 53
a
203
E ton eas
204
205
la y w . UL 530 OR UL 565
C ww
BASE BOOM, REF
HDR 1000 Heavy Duty Rotator Parts Manual - Page 205 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 206 5-376-000164 Rev 0
s
CONTrOL vALvE - 1001127671
ITEM PART NO. DESCRIPTION
l e 4 0 QTY ITEM PART NO. DESCRIPTION QTY
a -
1 70050513 Housing - Inlet 1 40 70050497 Spool Assembly 1
3
2 70050512 Housing - Spool 9 41 70050496 Spool Assembly 2
S m
3 70050511 Housing - Outlet 1 42 70050495 Spool Assembly 1
5
4 70050510 Lever Assembly 8 43 70050494 Spool Compensator 9
r 5 o
5 70050481 Nut 6 44 70050493 Spool - Unloader 1
6 8034697 O-Ring 10 45 70050492 Spring 1
e - . c
7 70050508 O-Ring 40
k 9 r
8 70050507 O-Ring 20
9 10837929 Poppet 9
c 1 e
10 10837937 Spring 9
11 70050483 Tie Rod 3
e 9 k
12 70050482 Washer - Compression 6
r c
13 70050491 Inlet Section Assembly 1
14 70050490 Spool Section Assembly 3
W e
15 70050489 Spool Section Assembly 1
r
16 70050488 Spool Section Assembly 1
17 70050487 Spool Section Assembly 1
n w
18 70050486 Spool Section Assembly 2
r
19 70050485 Spool Section Assembly 1
C n
20 70050484 Outlet Section Assembly 1
e r
21 70050480 Shut Off Plug Assembly 13
t N
22 70050479 Relief Valve Assembly 3
s e
23 70050478 Relief Valve Assembly 2
, t
24 70050477 Relief Valve Assembly 1
a
E ton eas
25 70050476 Drain Regulator Assembly 1
26 70050475 Plug Assembly - SAE 3
27 70050474 Pressure Regulating Valve Assembly 1
28 70050473 Plug Assembly - SAE 2
29 70050472 Plug Assembly - SAE 2
y .
30 70050471 Nameplate Assembly 1
a
31 70050506 Ball 1
l w
32 70050505 Cap Assembly 1
33 70050504 Plug Assembly - Metric 16
C ww
34 70050503 Plug Assembly - Metric 10
35 70050502 Plug Assembly - SAE 9
36 70050501 Set Screw 1
37 70050500 Spool Assembly 3
38 70050499 Spool Assembly 1
39 70050498 Spool Assembly 1
c .
, I n 3 8
s
CONTrOL vALvE - 1001127671
l e 4 0
S a 3 - m
r 5 5 c o
k e
2 2 2 2 2 2
9
2
- 2
r. 2
c 1 e
1
3 10 7 7
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
7
6 8 6 8 7
11 12 5
9 4
la y w .
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 207 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 208 5-376-000164 Rev 0
s
CONTrOL vALvE - 1001127671
l e 4 0
a - 21 21 21 22 22 21 21 23 24 30
S 3 m
29
5 o
28
e r - 5 c
28 24
.
11
SECTION A - A
k 9 r
12
c 1 e
5 25
26
r e 9
26
c k
e
26
W
29
n
27
w r21 21 21 21 21 21 21 23 21
r
A
te N C e rn
a s , t
E ton eas
y .
U/L BOOM - TILT
U/L BOOM - LIFT
U/L BOOM - EXTEND
WR BOOM - LIFT
LH WINCH
RH WINCH
WR BOOM - EXTEND
SLEW
DRAG WINCH
la
C ww w 20
19 18 18 14 14 17 16 15 14
3
c .
, I n 3 8
s
CONTrOL vALvE - 1001127671
l e 4 0
S a 3 - m
5
36
31
e r - 5 . c o
c k 19 e r
r e
SECTION C- C
9 c k 35
B
W
C
r e 34
e r n C n w 44
s t , N t e r 43
a
E ton eas
45
y .
33
SECTION B - B
32
a
C
l w
COMMON PARTS FOR
EACH SPOOL SECTION
B 42 41 41 37 37 40 39 38 37 34
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 209 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 210 5-376-000164 Rev 0
s
CONTrOLS INSTALLATION - 9 SECTION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY ITEM PART NO. DESCRIPTION QTY
a -
1 1001130385 Hood, Control RH Top 1 40 7115140850 Bolt, 0.25”-20NC x 1.00” 9
3
2 1001154273 Panel, Control Cover Center RH 1 41 1001137159 Plate 2
S m
3 1001154069 Panel, Control Cover Rear RH 1 42 1001154277 Decal, Remote 1
5
4 1001154274 Panel, Control Cover Front RH 1 43 1001130491 Control Knob Ball 9
r 5 o
5 1001130347 Hood, Control LH Top 1 44 1001134450 Decal, Control Valve RH 1
6 1001154275 Panel, Control Cover Center LH 1 45 1001136146 Decal, Control Station Hazard 2
e - . c
7 1001154276 Panel, Control Cover Front LH 1 46 1704260 Decal, Emergency Hop 2
k 9 r
8 1001154070 Panel, Control Cover Rear LH 1 47 1001134433 Decal, Air Tensioner 1
9 1001134412 Panel, O/R Valve Cover Front 2 48 1001131032 Decal, Valve Pressure 2
c 1 e
10 1001134411 Panel, O/R Valve Cover Top 2 49 7115163250 Capscrew, 0.38”-16NC x 4.00” 6
11 4062000717 Bar 1 50 1001154075 Decal, Swing 2
e 9 k
12 7950160161 Flatwasher, 0.38” ID 102 51 7701000003 Plug 1
r c
13 7950160000 Lockwasher, 0.38” ID 2 52 1001134461 Decal, Spades 2
14 7115160650 Bolt, 0.38”-16NC x 2.00” 2 53 1001134462 Decal, Outrigger Control RH 1
W e
15 1001130485 Cable, Push - Pull 90” 7 54 1001134376 Valve, Outrigger Control 2
r
16 1001130484 Cable, Push - Pull 75” 2 55 1001134463 Decal, Outrigger Control LH 1
17 1001130287 Valve Assembly, 9 Section 1 56 1001137160 Decal, Manual Override 2
n w
18 1001130450 Panel, Controls 1 57 1001130696 Decal, Control Valve LH 1
r
19 7950140000 Lockwasher, 0.25” ID 42 58 1001156279 Indicator, 6 Degree Inclinometer 4
C n
20 7114140618 Capscrew, 0.25”-20NC x 0.75” 42 59 1001156079 Bar 2
e r
21 7413000002 Nutsert, 0.25”-20NC 42 60 1001156186 Plug 16
t N
22 7115161050 Capscrew, 0.38”-16NC x 1.25” 14 61 7120000047 Screw, #4-40NC x 0.62” 8
s e
23 7660162601 Locknut, 0.38”-16NC 39 62 7660040000 Nut, #4-40NC 4
, t
24 7115161450 Capscrew, 0.38”-16NC x 1.75” 11
a
E ton eas
25 7660160000 Nut, 0.38”-16NC 11
26 7950140161 Flatwasher, 0.25” ID 52
27 1001130340 Bar 4
28 7115161250 Capscrew, 0.38”-16NC 1.50” 8
29 7796000012 Seal 28ft
y .
30 7660140230 Nut, 0.25”-28NF 18
a
31 7577000273 Kit, Control Handle Yoke 18
l w
32 1001130262 Bracket 1
33 7082000005 Bearing, 0.75” ID x 1.00” OD 2
C ww
34 1001130086 Handle, Long LH 3
35 1001130087 Handle, Short LH 6
36 7806000008 Shaft, 0.75” x 21.00” 1
37 7754000009 Retaining Ring 2
38 1001130313 Plate 1
39 7660142601 Locknut, 0.25”-20NC 9
c .
, I n 3 8
s
CONTrOLS INSTALLATION - 9 SECTION
l e 4 0
a -
14
S
14
5 3 o m
r 5
13
c
16
e -
11
k 9 r.
12
13
e
15
r e c 9 1 12
k
W r e c
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww Push - Pull Cables
HDR 1000 Heavy Duty Rotator Parts Manual - Page 211 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 212 5-376-000164 Rev 0
s
CONTrOLS INSTALLATION - 9 SECTION
l e 4 0
-
20
a 3
19
S
9
5 m
12
o
23
r 5
26
10
e - c
20
.
61
k 9 r
2 58
19
c 1 e
12 23 4 21
25 26
e 9 k
12 12
r c
54 23 19 20
20
e
59 26
12 12
W r
23 25 21 19
12
12
n
41 26
r w
23
C n
12 1
e
12
t r
21 3
N
24
s e
29
,
49
a
E ton eas t
22
12 12
24
y .
22
28
a w
27
l
12 21
18 12
C ww
20 19 31
30 23
12
17
15 23
RH Control Station
c .
, I n 3 8
s
CONTrOLS INSTALLATION - 9 SECTION
l e 4 0
-
12 22 24
a
49
3
41
r S 5 5 o m 38
c
15
k e 9 - r.
c 1 e
12
30
e k
25
9
31 40
r
20
c
21
e
26
W
19
26
n w r 51
r
12 37
C n
54
e
23 32
t N r
62 9 12
s e
23 10 36
,
58
t
39 26
a
E ton eas
61
34 33 12
y .
27
43 37
23
a
35 28
l
C ww w 7
8
5 5
12
LH Control Station
HDR 1000 Heavy Duty Rotator Parts Manual - Page 213 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 214 5-376-000164 Rev 0
s
CONTrOLS INSTALLATION - 9 SECTION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
r c
53
e
56
W r
56
n
48
w
48
r
55
C n
47
te r
46
s N e
45
, t
45 46
a
E ton eas
57 52
52
42
50 50
.
44
la y w
C ww
LH Control Station RH Control Station
c .
, I n 3 8
s
CONTrOLS INSTALLATION - 9 SECTION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c
n r
THIS PAGE INTENTIONALLY LEFT BLANK
w
te r C rn
a s , N t e
E ton eas
la y w .
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 215 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 216 5-376-000164 Rev 0
s
OuTrIGGEr CONTrOLS INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001134691 Harness, LH 1
3
2 1001134690 Harness, RH 1
S m
3 1001134727 Harness, Cross Over 1
5
4 1001136270 Switch, Rocker Momentary 12
r 5 o
5 7740000003 Relay 1
6 7114100618 Capscrew, #10-24NC x 0.75” 1
e - . c
7 7660102601 Nut, #10-24NC 1
k 9 r
8 1001144012 Harness 2
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
OuTrIGGEr CONTrOLS INSTALLATION
l e 4 0
S a 3 - m
5 o
LH SPADE LIFT
r
DN UP
4
5
IN REAR O/R EXT OUT
e - . c
DN REAR O/R LIFT UP
k 9 r
IN FRONT O/R EXT OUT
e
2
c 1
DN FRONT O/R LIFT UP
r e 9 c k 4
W r e 3
n w
BEACON #1 LEFT BODY MAI N
10 AMP FUSE
r
TO BE SUPPLIED BEACON #2 POWER TAP HARNESS SWI TCH PANEL
n
4
C
WITH HARNESS
FLOOD #1 RI GHT BODY LI GHT BAR
J
e
A B K
r
L
t
FLOOD #2 HARNESS HARNESS
M
MARKER BODY MARKERS
MARKER
N
N
EE FF O
e
IN OUT
s
P
5
CONTROL M O/ R LI GHTS
,
LEFT TURN TURN SI GNAL SWI TCH
t
C Q
LH RH PANEL AUX 2
7
D R
E S IN IN OUT OUT
a
8 RI GHT TURN C AA
F T
E ton eas
CABI NET LH BEACON 1 AUX
G U BACK- UP AUX HOT 1
H V
16GA I W IN OUT OUT OUT UP FRONT O/R LIFT DN
CABI NET RH W DD S
BODY MARKERS AUX 3
1
X AUX 3 AUX 3 CONTROL
86
Y
16GA
OUT FRONT O/R EXT IN
Z IN OUT OUT OUT
O/ R LI GHTS BB G T
30 87 AA
85
AUX 1
BB
GROUND GROUND UP REAR O/R LIFT DN
.
8
CC
y
OUTRIGGER BEACON 1 DD
AUX 2 AUX OUT REAR O/R EXT IN
16GA
a
16GA UP RH SPADE LIFT DN
w
10GA 10GA
l
L
RS OUTRIGGER
OI
C ww
BATTERY TO POWER
PANEL HARNESS REF 4
+
HE
12V BATTERY
AS
FL
HDR 1000 Heavy Duty Rotator Parts Manual - Page 217 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 218 5-376-000164 Rev 0
s
OuTrIGGEr CONTrOLS INSTALLATION
l e 4 0
S a 3 - m
r
B
5 5 c o
e -
4
.
4
k 9 r
CAB
e c 9 1 k e
W r e c
n w r PASSENGER SIDE CONTROL STATION
te r
A
C rn
a s , N t e
E ton eas
4 4
CAB
3
.
2
la y w
C ww
1
3
DETAIL A DETAIL B
DRIVER SIDE CONTROL STATION
c .
, I n 3 8
s
OuTrIGGEr CONTrOLS INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c
n r
THIS PAGE INTENTIONALLY LEFT BLANK
w
te r C rn
a s , N t e
E ton eas
la y w .
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 219 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 220 5-376-000164 Rev 0
s
CS24 SErIES PTO INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 70050316 Fuse Assembly
3
2 70050315 Butt Splice
S m
3 70050312 Wire
5
4 70050314 Connector
r 5 o
5 70050325 Grommet
6 70050328 Wire Harness
e - . c
7 7870000062 Pressure Switch
k 9 r
8 70050329 Elbow
9 70050330 Nipple
c 1 e
10 70050313 Terminal
11 70050331 Connector
e 9 k
12 7706000005 Switch Bracket
r c
13 7706000001 Face Plate
14 7870000045 Switch, 12V
W e
15 70050319 Bolt Kit
r
16 7443000431* Fitting
17 7443000244* Fitting
n w
18 70050468* Hose
te r C rn
* Also available as Hose Kit - 70050467
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
CS24 SErIES PTO INSTALLATION
l e 4 0
S a 3 - 17
m
18
r 5 5 c o
k e 9 - r. Connect To Main Pressure
c 1 e
Port in Transmission
r e 916
c k Red Black
W r e
Green
Blue
n w
6
r
Ground
e C n
Activation Solenoid 5
r
Metri-Pack - Type 150.2
t N e
Black
s
Green
,
Pressure Switch
t
9 Metri Pack - Type 280
a
E ton eas
PTO Enable Input Blue Red
Wire 143*
y .
8
7 1 3
a w
2 4
l
Rocker Switch**
C ww *Item # 10, 11, 12, 13 14, and 15 Not Shown
12V DC Battery
HDR 1000 Heavy Duty Rotator Parts Manual - Page 221 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 222 5-376-000164 Rev 0
s
82 SErIES PTO INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 70050308 Nipple 1
3
2 9935740034 Valve, Pressure Protection 1
S m
3 70050309 Fitting 1
5
4 7565000019 Air Tubing - 30Ft 1
r 5 o
5 70050310 Fitting 2
6 70050320 Fitting 1
e - . c
7 70050567 Valve, Air 1
k 9 r
8 7590000049 12V Light 1
70050321 24V Light 1
c 1 e
9 70050316 Fuse Assembly 1
10 70050315 Butt Splice 3
e 9 k
11 70050312 Wire 15
r c
12 70050318 Connector 1
13 70050571 Dash Bracket 1
W e
14 70050573 Face Plate 1
r
15 70050319 Bolt Kit 1
e r n C n w
t N r
* Also all available as Installation Kit - 9577760232
a s , t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
82 SErIES PTO INSTALLATION
l e 4 0
S a 3 - m
5
r 5 5 c o
1
k e 9 -
3
r.
e c 2
9 1 k e
r c
5
11
e
9 10
W r
10
r n w
12
te N C e rn 13
a s , t
E ton eas
14
y .
8 4
la
C ww w Item #15 Not Shown
7
HDR 1000 Heavy Duty Rotator Parts Manual - Page 223 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 224 5-376-000164 Rev 0
s
wIrELESS rEmOTE INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY ITEM PART NO. DESCRIPTION QTY
-
CONTROLLER SERVICE PARTS
a
1 1001143542 Control, Wireless 16 Function 1
3
2 7295000146 Control, Wireless 6 Function 1
S m
3 1001130891 Harness 1 1001143542 - Control, Wireless 16 Function
5
4 7115141250 Capscrew, 0.25”-20NC x 1.50” 2
r 5 o
5 7950140161 Flatwasher, 0.25” ID 12 1001143565 Receiver 1
6 7660142601 Locknut, 0.25”-20NC 10 1001143564 Transmitter 1
e - . c
7 7790100856 Screw, #10 x 0.50” 6 9295310061 Antenna Kit 1
k 9 r
8 7114100518 Capscrew, #10-24NC x 0.62” 4 9552310033 Tether - 25 Ft 1
9 7660102604 Locknut, #10-24NC 4
c 1 e
10 4178000699 Bracket 1 7295000146 - Control, Wireless 6 Function
11 7111140813 Screw, 0.25”-20NC x 1.00” 4
e 9 k
12 8632000012 Trim Lock 2.5ft 9295310027 Transmitter 1
r c
13 3314000010 Cover Plate 2 9295310029 Transmitter Rubber Boot 1
14 7111140613 Screw, 0.25”-20NC x 0.75” 4 9295310030 Transmitter Belt Clip 1
W e
15 7493000020 Grommet 2 9295310031 Transmitter Battery Retainer 1
r
16 7894000004 Tie Strap 1 9295310068 Receiver 1
17 5526000553 Tie Strap 5 9295310069 Antenna Kit 1
n w
18 7661000023 Locknut, #10-32NF 2
r
19 7740000001 Relay, 40 Amp 1
C n
20 7457000006 Fuse, 15 Amp 1
e r
21 7075000006 Battery, D 1.5V 3
t N
22 7075000003 Battery, 9V 1
s e
23 7120000047 Screw, #4-40NC x 0.62” 2
, t
24 7660040000 Nut, #4-40NC 2
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
wIrELESS rEmOTE INSTALLATION
l e 4 0
-
10
a
SECTION A
3
1 1
1
S m
A
5 o
4 2
r 5
5 1 7
e - c
8 2 6 2
.
12 15
9
k 9 e r
CBA
c 1
6
e 9 k
11
7
W r A
e c
3
17
r
2
5
n
13 6
w
1
r
2 14
te C rn
BEACON #1
N
LEFT BODY MAI N
16
e
POWER & GROUND TO WIRELESS REMOTE
s , t
BEACON #2 POWER TAP HARNESS SWI TCH PANEL
FLOOD #1
J
RI GHT BODY LI GHT BAR CIRCUIT COLOR FUNCTION
a
A B K
5 BLUE/WHITE PILOT SOLENOID
E ton eas
L
FLOOD #2 HARNESS HARNESS
25 WHITE GROUND RH BODY
2
M
MARKER MARKER
BODY MARKERS
N
EE FF O 26 BLUE/RED CONTROL FUNCTION
1
IN OUT
P
CONTROL M O/ R LI GHTS
LEFT TURN TURN SI GNAL SWI TCH
C Q
PANEL AUX 2
19
LH RH
.
D R
y
E S IN IN OUT OUT
RI GHT TURN C AA
F T
CABI NET LH BEACON 1 AUX
G U BACK- UP AUX HOT 1
BLUE/WHITE
a w
H V
RH BODY HARNESS REF
l
IN OUT OUT OUT
I W
CABI NET RH W DD S
20 BODY MARKERS AUX 3
X
Y
AUX 3 AUX 3 CONTROL
AUX
HOT 2
BLUE/RED
C ww
Z IN OUT OUT OUT
O/ R LI GHTS BB G T
AA
AUX 1 GROUND GROUND
BB
CC
BEACON 1 DD
3
AUX 2 AUX
*ITEMS 21,22,23,and 24 WHITE
POWER PANEL, REF 18
Not Shown
HDR 1000 Heavy Duty Rotator Parts Manual - Page 225 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 226 5-376-000164 Rev 0
s
AIr INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 7443000154 Bushing 1
3
2 7443000155 Fitting 1
S m
3 7443000156 Nipple 1
5
4 7935000120 Valve, Pressure Protection Valve 1
r 5 o
5 7443000175 Fitting 2
6 7565000014 Airline Tubing, 0.38” OD 30ft
e - . c
7 7446502518 Fitting, Bulkhead 1
k 9 r
8 7312000017 Coupling, Quick Disconnect 1
9 7444020013 Plug 1
c 1 e
10 7443000139 Fitting 4
11 7470000006 Gauge, Air Pressure 1
e 9 k
12 7443000396 Fitting 1
r c
13 7443000397 Fitting 1
14 7295000029 Air Regulator 1
W e
15 7661000041 Panel 1
r
16 7443000243 Fitting 1
17 7443000178 Union, Bulkhead 4
n w
18 7443000270 Fitting 2
r
19 7443000173 Fitting 6
C n
20 7443000448 Fitting 1
e r
21 7443000148 Bushing 2
t N
22 7444030037 Plug 4
s e
23 7565000016 Airline Tubing, 0.25” 200ft
, t
24 1001129800 Air Valve 2
a
E ton eas
25 4706006033 Plate 1
26 7114150818 Capscrew, 0.31”-18NC x 1.00” 4
27 7950150143 Flatwasher, 0.31”ID 16
28 7660152604 Locknut, 0.31”-18NC 12
29 7443000329 Fitting 4
y .
30 7115150850 Capscrew, 0.31”-18NC x 1.00” 4
a
31 7660150001 Nut, 0.31”-18NC 4
l w
32 7115151250 Capscrew, 0.31”-18NC x 1.50” 4
33 1001135301 Shield, Air Valve 1
C ww
c .
, I n 3 8
s
AIr INSTALLATION
l e 4 0
a -
19
3
11 15 14
S
CYL IN
m
B B
5
12
House Lock
19 24
r o
13
5
22
1/4 AIRLINE
- c
1/4 AIRLINE
e
10 10
k 9 r.
4
2
4
2
18
18
c 1 e
29 21
r e 9 c k 17 17 16 17
e
23
W r
19 1/4 AIRLINE
23 23
n w
19 1/4 AIRLINE
te r C rn REGULATED AIR 1/4 AIRLINE
N
1/4 Airline
a s , t e
E ton eas
A
PORT 2 PORT 1
SECONDARY
y .
AIR SUPPLY
9 25
a
10 7
l w
1/4 Airline
8
5
C ww
1
3/8 Airline
2
6 A
3 4 5
HDR 1000 Heavy Duty Rotator Parts Manual - Page 227 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 228 5-376-000164 Rev 0
s
AIr INSTALLATION
l e 4 0
-
27 24
a
28 29 24
3
31
S m
32
r 5 5 c o
27
e -
28
.
30
k 9 r
33
RH WINCH
1 e
24
c
22
e 9 k
DETAIL D
r c
23 4 2 RH WINCH FS
LH WINCH FS
29 23
e
4 2
21
W
PORT 1 DETAIL C
r
20 19 23
10 25
n w
10
r
26
8
C n
27
7
e
28
r
6
19
5
t
23
N e
PORT 2
s , t
23 23
a
E ton eas
29
LH WINCH
DO NOT REMOVE
PLUG FROM SUPPLIER
24
y .
22
la
C ww w
DO NOT PLUG PORT
18
21
DRAG WINCH FS
HOUSE LOCK
BODY MOUNTED AIR VALVE (ONLY)
VIEW A-A
c .
, I n 3 8
s
AIr INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c
n w r
r
THIS PAGE INTENTIONALLY LEFT BLANK
te N C e rn
a s , t
E ton eas
la y w .
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 229 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 230 5-376-000164 Rev 0
s
AIr vALvE - 1001129800
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 70050526 Kit, Stacking 1
3
2 70050527 Valve 2
S m
3 70050528 Coil 2
5
4 70050529 Kit, Mounting Bracket 1
r 5 o
5 70050530 Kit, Spool Seal 2
k e 9 - r. c
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
AIr vALvE - 1001129800
l e 4 0
-
3
S a 5 3 m
4
r 5 o
2
e - c
3 2
c k 19 e r. 1
k
4
e 9
2
r c
2
W r e 4
n w
2
te r 1
C rn
4
a s , N t e
2
E ton eas
1
KIT
SEAL
5
la y 1
w . 4
C ww 4
HDR 1000 Heavy Duty Rotator Parts Manual - Page 231 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 232 5-376-000164 Rev 0
s
m-PLEx ELECTrICAL INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 7552000460 Harness 1
3
2 1001154065 Harness 1
S m
3 1001154066 Harness 1
5
4 1001154067 Harness 1
r 5 o
5 7552000455 Harness 1
6 7552000456 Harness 3
e - . c
7 1001154068 Harness 1
k 9 r
8 7661000024 Nut, #10-24NC 4
9 7346000039 Tube, 0.25"ID 48in
c 1 e
10 1001130883 Harness 1
11 1001130884 Harness 1
e 9 k
12 7740000001 Relay 1
r c
13 7457000019 Fuse 1
14 1001154073 Switch 2
W e
15 1001154074 Elec Assy, Illuminated Plug 2
r
16 7114100418 Capscrew, #10-24NC x 0.50" 24
17 7950100103 Flatwasher, #10 ID 24
n w
18 7660102604 Locknut, #10-24NC 20
r
19 4686000253 Panel 1
C n
20 4686000254 Panel 1
e r
21 7790141651 Screw, 0.25" x 1.00" 4
t N
22 7950140141 Flatwasher, 0.25" 4
s e
23 3740080 Relay 2
, t
24 7870000155 Switch Panel 1
a
E ton eas
25 7870000159 Switch Panel 1
26 1001135134 Switch Panel 1
27 7346000276 Harness Terminal 1
28 7346000277 Harness Terminal 1
29 1001135089 Control, Switch Panel 1
y .
30 1001134354 Switch Panel 1
a
31 1001135136 Switch Panel 1
l
C ww w
c .
, I n 3 8
s
m-PLEx ELECTrICAL INSTALLATION
l e 4 0
S a 3 - m
25
DRAG WINCH FS
5
HOUSE LOCK
RH MAIN FS
LH MAIN FS
r 5 o RH AUX FS
LH AUX FS
HOUSE LOCK SWITCH
c
26
e -
TO RH MAIN WINCH
14
k 9 r.
4
4
11 27
2
c 1 e
4 6 4 15
C B A
C B A
e 9 k
INDICATOR LIGHT
B
10
r c
LIMIT
SWITCH 7 RH INNER
24 BODY PANEL
e
TO LH MAIN WINCH
W
11
11
r
NO NC
11B
11A
DO NOT REMOVE TERMINATOR 23
n
5 FROM UNUSED CONNECTION
w
28
r
A 3
C n
23
te N r
2 GROUND TO CHASSIS
e
2
s ,
5 AMP FUSE
t
BEACON #1 LEFT BODY MAI N SUPPLIED WITH
HARNESS
a
7 4 1
8 5 2
9 6 3 LH INNER
E ton eas
FLOOD #1
BEACON #2 POWER TAP
J
POWER TAP HARNESS
RI GHT BODY
SWI TCH PANEL
LI GHT BAR BODY PANEL INDICATOR LIGHT
A B K
9
L
FLOOD #2 HARNESS HARNESS
M
MARKER MARKER
BODY MARKERS
15
N
EE FF O
6 6
IN OUT
P
CONTROL M O/ R LI GHTS
LEFT TURN TURN SI GNAL SWI TCH
C Q
LH RH PANEL AUX 2
D R
E S IN IN OUT OUT
.
RI GHT TURN C AA
y
14
F T
CABI NET LH BEACON 1 AUX
G U BACK- UP AUX HOT 1
H V
IN OUT OUT OUT
I W
CABI NET RH W DD S
BODY MARKERS AUX 3
X AUX 3 CONTROL
a
Y
HOUSE LOCK SWITCH
1
w
Z IN OUT OUT
l
O/ R LI GHTS BB G
AA
AUX 1 GROUND
BB 5A
29
CC
BEACON 1 DD
AUX 2 AUX
25
C ww
30
IGNITION HOT
SEE DETAIL A
HDR 1000 Heavy Duty Rotator Parts Manual - Page 233 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 234 5-376-000164 Rev 0
s
m-PLEx ELECTrICAL INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
31 6 4 26
c 1 e
7 HYD/ELEC
3
11 10 SWIVEL
HARNESS
e 9 k
C
r c
F
e
G
4
r
2
r n C n w
4 2
4 2
e
4 2
4 2
r
4 2
4 2
t
5
a s , N t e
E ton eas
BEACON1
BEACON2
FLOOD 1
FLOOD 2
CONTROL
CABINET
AUX 1
AUX 2
H
D
POWER PANEL, REF
24
y .
12 29 2 6 30 6 H
5
25
la
C ww w
c .
, I n 3 8
s
m-PLEx ELECTrICAL INSTALLATION
l e 4 0
a -
16
3
17
S 5 m
16 18
o
17
r 5
14 8
k e 9 - r. c 15 20
c 1 e
16
17 21
e 9 k
18 16 22 19
r c
17
18
e
24
W r
CAB MOUNTED SWITCH PANEL
30 DRIVER SIDE CONTROL STATION 25
n w
9 SECTION CONTROLS SHOWN; 11 SECTION OPTIONAL
te r C rn
a s , N t e
E ton eas
14
y .
15
la w
16 17
17 18
C ww
18 19
26 PASSENGER SIDE CONTROL STATION 31
9 SECTION CONTROLS SHOWN; 11 SECTION OPTIONAL
HDR 1000 Heavy Duty Rotator Parts Manual - Page 235 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 236 5-376-000164 Rev 0
s
EmErGENCY STOP INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 8977010103 #16 GA Wire, 2 Conductor 40ft
3
2 7346000094 Connector 1
S m
3 7346000035 Terminal 2
5
4 7346000037 Cable Seal 6
r 5 o
5 7346000087 Connector 2
6 7346000099 Terminal 4
e - . c
7 8977500100 #16 GA Wire, Black .25ft
k 9 r
8 7870000128 Switch, Pushbutton 2
9 7870000129 Switch, Contact Block 2
c 1 e
10 7345001704 Terminal 3
11 7346000039 Tubing .125ft
e 9 k
12 7330000755 Decal 2
r c
13 5526000553 Tie Strap 1
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
EmErGENCY STOP INSTALLATION
l e 4 0
a -
WHITE WIRE TERMINAL
3
FROM IGNITION 21 7 LOCATE CONNECTORS AND BYPASS PLUG IN
8
S m
TO RH SWITCH 22 ZIP TIE BYPASS PLUG AN EASILY ACCESSIBLE LOCATION THAT
5
TO HARNESS DOES NOT REQUIRE TOOLS TO ACCESS
9 (ITEM #13)
o
5
r
1
5
6
e - c
4
.
WHITE WHITE
r
21
k 9
22 BLACK WIRE COLOR CAVITY
BLACK
1 e
WHITE A
c
LH CONTROL STATION
BLACK B
10 WARNING CAUTION
2
ONLY AUTHORIZED AND TRAINED PERSONNEL SHOULD BE
OPERATOR'S PRE-TRANSPORT CHECKLIST
CAUTION
k
PERMITTED TO OPERATE THIS WRECKER UNSUPERVISED.
e 9
WHITE
IN ORDER TO BE SUFFICIENTLY TRAINED TO OPERATE THIS WRECKER, REVIEW THIS CHECKLIST BEFORE EACH TOW. FAILURE TO FOLLOW CHECKLIST
11
A PERSON MUST HAVE, AS A MINIMUM, THE FOLLOWING QUALIFICATIONS:
COULD CREATE A DANGEROUS CONDITION FOR YOU, OTHER MOTORISTS AND
1. SATISFACTORILY PERFORMED ALL WRECKER MANEUVERS AND PEDESTRIANS, AND MIGHT RESULT IN SERIOUS INJURY OR DEATH. TO AVOID BIRDNESTING AND PREMATURE
BLACK
FUNCTIONS UNDER THE SUPERVISION OF FULLY TRAINED PERSONNEL.
VEHICLE ON UNDER LIFT - CHECKLIST: FAILURE OF THE WIRE ROPE ALWAYS KEEP
3
2. HAVE COMPLETELY READ AND UNDERSTAND THE OPERATIONS, MAINTENANCE,
HEED ALL WARNINGS ON EQUIPMENT AND CONTROLS. TENSION ON WIRE ROPE WHEN UNWINDING
AND PARTS MANUAL(S) IN THEIR ENTIRETY FOR THIS WRECKER. 253
DO YOU HAVE TURNING CLEARANCE FOR TOWED VEHICLE?
r
3. HAVE COMPLETELY READ ALL WARNINGS AND PRECAUTIONS ON THIS WRECKER.
ARE BOTH SAFETY CHAINS ATTACHED FROM TOWING TRUCK TO TOWED VEHICLE?
4. HAVE HAD EXPLAINED TO THEM THE HAZARDS OF MOVING THE PARTICULAR IS THERE SUFFICIENT GROUND CLEARANCE FOR TOWED VEHICLE?
WARNING
c
MATERIALS THEY WILL BE LOADING OR UNLOADING.
IS THE UNDER LIFT RETRACTED AS CLOSE AS POSSIBLE TO OBTAIN MAXIMUM WEIGHT DISTRIBUTION?
1
5. UNDERSTAND THE HAZARDS OF OPERATING AT A PARTICULAR JOB SITE, INCLUDING: ARE CHAINS SECURED FIRMLY AROUND THE AXLE OF THE FRAME OF THE TOWED VEHICLE?
4
. . . THE IMPORTANCE OF STAYING WELL CLEAR OF ALL ELECTRICAL LINES,
. . . GIVING CONSIDERATION TO GROUND CONDITIONS SUCH AS IRREGULAR ARE AUXILIARY TOWING LIGHTS ATTACHED TO THE TOWED VEHICLE?
CONTOURS, ICE, WATER, OR MUD, DO NOT OVERLOAD. STOP VEHICLE AT ONCE AND REARRANGE LOAD IF YOU NOTICE FRONT END OF A MINIMUM OF 5 WRAPS OF CABLE MUST BE LEFT
. . . ANY OTHER CONDITIONS WHICH MAY INTERFERE WITH ORDINARY
TRUCK FEELS LIGHT OR BOUNCES EXCESSIVELY OR IF STEERING FEELS EXCESSIVELY LIGHT. LOSS OF ON DRUM TO ACHIEVE RATED LOAD.
10 WHITE
CAREFUL OPERATION OF THIS WRECKER.
UNTRAINED OPERATORS SUBJECT THEMSELVES AND OTHERS TO DEATH VEHICLE CONTROL CAN RESULT FROM AN OVERLOAD AND CAN CAUSE A SERIOUS ACCIDENT. NOT TO BE USED IN THE MOVING OR LIFTING OF PERSONS.
199 262
OR SERIOUS INJURY AND MAY CAUSE SERIOUS DAMAGE TO PROPERTY. COPYRIGHT 1996 JERR-DAN CORPORATION 200
RH RH AUX BOOM WRK BM LH LH AUX DRAG SLEW LEFT RIGHT U/L U/L U/L
e
11
WINCH WINCH LIFT EXT WINCH WINCH WINCH SPADE SPADE LIFT EXT TILT
BLACK OUT OUT UP OUT OUT OUT OUT CW UP UP UP OUT UP
W
621
r
EMERGENCY
STOP 755
BLACK
n
IN IN DN IN IN IN IN CCW DN DN DN IN DN
w
622
r
WHITE
RH CONTROL STATION
C n
WHITE BLACK "ON" HOT WIRE
ROTATOR LH CONTROL STATION
te r
CUT OEM WIRE AND ROUTE OE 1
N
THROUGH E-STOP CIRCUIT M
e
HA
s
RN
ES
, t
21 S
a
22
E ton eas
IDENTIFY PROPER "ON" IGNITION SIGNAL BY PROBING WIRES.
WIRE COLOR TERMINAL "POWER" - HOT AT ALL TIMES
WHITE 21 "START" - HOT IN "START" POSITION ONLY
BLACK 22 8 "ON" - HOT IN "ON" AND "START" POSITIONS ONLY
"ACC" - HOT IN "ACC" AND "ON" POSITIONS ONLY
9 CAUTION
OPERATOR'S PRE-TRANSPORT CHECKLIST
WARNING
ONLY AUTHORIZED AND TRAINED PERSONNEL SHOULD BE
PERMITTED TO OPERATE THIS WRECKER UNSUPERVISED.
WARNING
REFER TO LOAD CHARTS
.
REVIEW THIS CHECKLIST BEFORE EACH TOW. FAILURE TO FOLLOW CHECKLIST IN ORDER TO BE SUFFICIENTLY TRAINED TO OPERATE THIS WRECKER,
EMERGENCY PRIOR TO PERFORMING ANY
y
COULD CREATE A DANGEROUS CONDITION FOR YOU, OTHER MOTORISTS AND
A PERSON MUST HAVE, AS A MINIMUM, THE FOLLOWING QUALIFICATIONS:
LIFTING OR RECOVERY WORK 2 - SPEED DRAG WINCH
PEDESTRIANS, AND MIGHT RESULT IN SERIOUS INJURY OR DEATH. STOP 755
1. SATISFACTORILY PERFORMED ALL WRECKER MANEUVERS AND
FUNCTIONS UNDER THE SUPERVISION OF FULLY TRAINED PERSONNEL.
584 LH RH FREE HIGH
VEHICLE ON UNDER LIFT - CHECKLIST:
2. HAVE COMPLETELY READ AND UNDERSTAND THE OPERATIONS, MAINTENANCE,
HEED ALL WARNINGS ON EQUIPMENT AND CONTROLS. AND PARTS MANUAL(S) IN THEIR ENTIRETY FOR THIS WRECKER.
DO YOU HAVE TURNING CLEARANCE FOR TOWED VEHICLE?
ARE BOTH SAFETY CHAINS ATTACHED FROM TOWING TRUCK TO TOWED VEHICLE?
IS THERE SUFFICIENT GROUND CLEARANCE FOR TOWED VEHICLE?
3. HAVE COMPLETELY READ ALL WARNINGS AND PRECAUTIONS ON THIS WRECKER.
4. HAVE HAD EXPLAINED TO THEM THE HAZARDS OF MOVING THE PARTICULAR
MATERIALS THEY WILL BE LOADING OR UNLOADING.
DANGER WINCH WINCH SPOOL SPEED
IS THE UNDER LIFT RETRACTED AS CLOSE AS POSSIBLE TO OBTAIN MAXIMUM WEIGHT DISTRIBUTION?
ARE CHAINS SECURED FIRMLY AROUND THE AXLE OF THE FRAME OF THE TOWED VEHICLE? WARNING 5. UNDERSTAND THE HAZARDS OF OPERATING AT A PARTICULAR JOB SITE, INCLUDING: DO NOT SWING HIGH SPEED WHEN LIT
a
. . . THE IMPORTANCE OF STAYING WELL CLEAR OF ALL ELECTRICAL LINES, 742 743
ARE AUXILIARY TOWING LIGHTS ATTACHED TO THE TOWED VEHICLE? . . . GIVING CONSIDERATION TO GROUND CONDITIONS SUCH AS IRREGULAR WRECKER BOOM
TURNTABLE LOCKING PIN
NOTE: SOME TRUCKS MAY HAVE 2 "ON" WIRES. DETERMINE
DO NOT OVERLOAD. STOP VEHICLE AT ONCE AND REARRANGE LOAD IF YOU NOTICE FRONT END OF CONTOURS, ICE, WATER, OR MUD, WITHOUT EXTENDING
TRUCK FEELS LIGHT OR BOUNCES EXCESSIVELY OR IF STEERING FEELS EXCESSIVELY LIGHT. LOSS OF ENGAGED MUST BE ENGAGED ANYTIME . . . ANY OTHER CONDITIONS WHICH MAY INTERFERE WITH ORDINARY
OUTRIGGERS/STABILIZERS
w
CAREFUL OPERATION OF THIS WRECKER.
AIR TENSIONER
VEHICLE CONTROL CAN RESULT FROM AN OVERLOAD AND CAN CAUSE A SERIOUS ACCIDENT.
WHEN LIT 576 VEHICLE IS MOVING 583 UNTRAINED OPERATORS SUBJECT THEMSELVES AND OTHERS TO DEATH 199
COPYRIGHT 1996 JERR-DAN CORPORATION 200 OR SERIOUS INJURY AND MAY CAUSE SERIOUS DAMAGE TO PROPERTY.
FREE SPOOL
l
582
WHICH WIRE POWERS ENGINE CONTROL MODULE. VERIFY PULL RING INCREASE
U/L RIGHT LEFT DRAG LH AUX LH WRK BM BOOM RH AUX RH
LH RH LH AUX RH AUX
U/L U/L
WITH ENGINEERING IF UNSURE. SLEW SLEW LOCK PIN
TO PRESSURE
UNLOCK
TILT EXT LIFT SPADE SPADE WINCH WINCH WINCH EXT LIFT WINCH WINCH
SETTING:
40-50 PSI 445
PUSH TO ENGAGE
575
WINCH WINCH WINCH WINCH
UP OUT UP UP UP CW OUT OUT OUT OUT UP OUT OUT
557 607 FREE SPOOL WHEN LIT 731
C ww
DN IN DN DN DN CCW IN IN IN IN DN IN IN
558 608
WARNING
A MINIMUM OF 5 WRAPS OF CABLE MUST BE LEFT
CAUTION
TO AVOID BIRDNESTING AND PREMATURE
ON DRUM TO ACHIEVE RATED LOAD. FAILURE OF THE WIRE ROPE ALWAYS KEEP
NOT TO BE USED IN THE MOVING OR LIFTING OF PERSONS. TENSION ON WIRE ROPE WHEN UNWINDING
262 253
ROTATOR RH CONTROL STATION
HDR 1000 Heavy Duty Rotator Parts Manual - Page 237 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 238 5-376-000164 Rev 0
s
HEAdBOArd ASSEmBLY - 1001150180
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001150151 Headboard Bondment 1
3
2 1001129818 Panel, Headboard Cover LH & RH 2
S m
3 1001129820 Panel, Headboard Cover Top 1
5
4 7661000019 U-Nut, 0.25”-20NC 36
r 5 o
5 7950140143 Flatwasher, 0.25” ID 36
6 7114140618 Capscrew, 0.25”-20NC x 0.75” 36
k e 9 - r. c
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
HEAdBOArd ASSEmBLY - 1001150180
l e 4 0
S a 3 - m
r 5 5 c o
4
k e 9 - r.
e c 9 1 k e
W r e c
n w r
r C n
1
te N r
3
a s , t e
E ton eas
5 2
y .
6
2
a w
4
l
C ww 6
5
HDR 1000 Heavy Duty Rotator Parts Manual - Page 239 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 240 5-376-000164 Rev 0
s
HEAdBOArd INSTALLATION - 1001150422
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001150180 Headboard, Assembly 1
3
2 7115181450 Capscrew, 0.50”-13NC x 1.75” 4
S m
3 7950180161 Flatwasher, 0.50” ID 8
5
4 7660182601 Locknut, 0.50”-13NC 4
e r - 5 . c o
c k 19 e r
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
HEAdBOArd INSTALLATION - 1001150422
l e 4 0
S a 3 - m
5
1
e r - 5 . c o
c k 19 e r 2
r e 9 c k 3
W r e
e r n C n w
s t , N t e r
a
E ton eas 3
la y w . 4
3
C ww
4
HDR 1000 Heavy Duty Rotator Parts Manual - Page 241 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 242 5-376-000164 Rev 0
s
wING LIGHT INSTALLATION - 1001129862
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001129828 Bracket 2
3
2 1001129861 Light Bar, 22” WHELEN 2
S m
3 4178000402 Bracket 4
5
4 7115180850 Capscrew, 0.50”-13NC x 1.00” 4
r 5 o
5 7949000072 Washer, 2.00” OD x 0.50” ID 4
6 7660182601 Locknut, 0.50”-13NC 4
e - . c
7 7115161250 Bolt, 0.38”-16NC x 1.50” 6
k 9 r
8 7950160161 Flatwasher, 0.38” ID 12
9 7660162601 Locknut, 0.38”-16NC 6
c 1 e
10 7894000042 Tie Strap 4
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
wING LIGHT INSTALLATION - 1001129862
l e 4 0
a -
CAVITY CIRCUIT COLOR GA FUNCTION CAVITY COLOR GA FUNCTION
3
A 31 WHITE 14 GROUND A BLACK 16 GROUND
B RED 16 12 VDC
S
B 17 RED 14 BEACON AUX 1
r 5 5 o m
c
AB
A
e -
B
.
LIGHTBAR CABLE
r
HEADBOARD HARNESS
k 9
WIRING CONNECTION
c 1 e
2
r e 9 c k
W r e
7
8
e r n C n w
t N r
2
s , t e
4
a
E ton eas
3 4
3
y .
1
5
a w
5
l
C ww
8
9 6
6
HDR 1000 Heavy Duty Rotator Parts Manual - Page 243 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 244 5-376-000164 Rev 0
s
LIGHTBAr 72” LEd - wHELEN
ITEM PART NO. DESCRIPTION
l e 4 0 QTY ITEM PART NO. DESCRIPTION QTY
a -
1 70050392 Base 1 40 70050207 Label, Model & Serial Number 1
3
2 70050169 Grommet 1 41 70050208 Connector 1
S m
3 70050170 Plug 2 42 70050209 Connector 1
5
4 70050163 Assembly, HC I/O Liberty, Jerr-Dan 1 43 70050210 Connector 1
r 5 o
5 70050171 Cable 1 44 70050211 Connector 1
6 70050172 Screw, #10-24NC x 1.00” 1
e - . c
7 70050393 Clamp 1
k 9 r
8 70050174 Wiznut, #10-24NC 1
9 70050175 Housing 2
c 1 e
10 70050176 Grommet 1
11 70050177 Light Cluster 1
e 9 k
12 70050178 Harness 1
r c
13 70050179 Screw, #10-32NF x 0.50” 2
14 70050180 Washer, #10 ID 2
W e
15 70050181 Housing 1
r
16 70050182 Housing 16
17 70050183 LR11 TD Single Full 20 Deg. 2
n w
18 70050394 Harness 2
r
19 70050185 Harness 1
C n
20 70050186 Harness 1
e r
21 70050187 Light Assembly, LED 10
t N
22 70050188 500 BTT Max 2
s e
23 70050189 Panel 4
, t
24 70050190 End Support Bracket 2
a
E ton eas
25 70050191 Insulator 1
26 70050192 Decal 1
27 70050395 Top Cover 1
28 70050194 Screw, #10-24NC x 0.38” 4
29 70050195 Spacer 4
y .
30 70050196 Corner LED Assembly 4
a
31 70050197 Spacer 4
l w
32 70050199 Lens 6
33 70050200 Lens 4
C ww
34 70050201 Lens Divider 8
35 70050202 End Cap 2
36 70050203 Screw, #10-24NC x 1.25” 8
37 70050204 Rotational MTG Adapter 3
38 70050205 Label, “Front” 1
39 70050206 Label, Jerr-Dan Logo 1
c .
, I n 3 8
s
LIGHTBAr 72” LEd - wHELEN
l e 4 0
S a 3 - m
21 21 21
5
5
6
r o
7
5
18 4 30
3 16 9 8 1
c
29
e - r.
CRUISE L IGHT
k 9
RED ORA NGE RED ORA NGE DISCONNECT RED
B ROWN YEL L OW
c 1 e
DRIVER'S SIDE 20 21 2 PASSENGER'S SIDE
r e 9 c k
B ROWN YEL L OW
RED ORA NGE RED ORA NGE RED
e
20 21 21 21 21 21 17
W
19 17 41
r
43
22 42
n
22
w
36 27 32 38 32 34 33
r
FRONT
35 44
n
16
C
Remove label before using lightbar
e r
Page 5
t
ENDCAP
21
N
39
s , t e
23 35
a
26 22
E ton eas
25
15 13 37
17
12 14
y .
31 31 10
la w
11
C ww
HDR 1000 Heavy Duty Rotator Parts Manual - Page 245 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 246 5-376-000164 Rev 0
s
uPPEr HOOK-uP LIGHTS INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001131171 Lamp 2
3
2 7493000003 Grommet 2
S m
3 7115140850 Capscrew, 0.25”-20NC x 1.00” 8
5
4 7950140143 Flatwasher, 0.25” ID 8
r 5 o
5 7660142604 Locknut, 0.25”-20NC 8
6 7894000010 Tie Strap 6
k e 9 - r. c
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uPPEr HOOK-uP LIGHTS INSTALLATION
l e 4 0 3
-
1
a
3
3
CAVITY CIRCUIT FUNCTION
4
S m
1 21 GROUND
5
4 2 4 FLOOD 2
r 5 o
LH BODY
c
CAVITY CIRCUIT FUNCTION
e - .
2 1 28 GROUND
9 r
5
k
2 4 FLOOD 2
RH BODY
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
Item #6, Not Shown
HDR 1000 Heavy Duty Rotator Parts Manual - Page 247 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 248 5-376-000164 Rev 0
s
LOwEr HOOK-uP LIGHTS INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001131160 Lamp 1
3
2 4178000659 Bracket 2
S m
3 7115140850 Capscrew, 0.25”-20NC x 1.00” 4
5
4 7660142601 Locknut, 0.25”-20NC 4
r 5 o
5 7950140143 Flatwasher, 0.25” ID 8
6 7346000094 Electrical Connector 2
e - . c
7 7346000035 Electrical Terminal 4
k 9 r
8 7346000037 Electrical Seal 4
9 7274000026 Clamp 6
c 1 e
10 8597650002 Wire Loom 1ft
11 7894000010 Tie Strap 6
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
LOwEr HOOK-uP LIGHTS INSTALLATION
l e 4 0
-
CAVITY CIRCUIT FUNCTION
a
A 21 GROUND
3
B 4 FLOOD 2
S 5 m
LH BODY
r o
CAVITY CIRCUIT FUNCTION
5
A 28 GROUND
e - . c
B 4 FLOOD 2
k 9 r
RH BODY
e c 9 1 k e
W r e c
n w r
r
A B
C n
B
e
A
r
6
t
5
BL D
K
RE
7
s e
2
, t
8
a
E ton eas 5
y .
4
1
la
C ww w 6
7
8
A B
A
B
1
Items #9, #10 and #11, Not Shown
HDR 1000 Heavy Duty Rotator Parts Manual - Page 249 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 250 5-376-000164 Rev 0
s
uPPEr wOrK LIGHTS INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001131160 Lamp 2
3
2 7493000021 Grommet 2
S m
3 7346000094 Electrical Connector 2
5
4 7346000035 Electrical Terminal 4
r 5 o
5 7346000037 Electrical Seal 4
6 8597650002 Wire Loom 1ft
e - . c
7 7894000010 Tie Strap 6
c k 19 e r
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uPPEr wOrK LIGHTS INSTALLATION
l e 4 0
-
CAVITY CIRCUIT FUNCTION
a
A 30 GROUND
S 3
B 3 FLOOD 1
r 5 5 o m
e - c
2
3
4
c k 19 e r.
e 9 k
5
r c
A
B
A
B
e
K
BL ED
W
R
n w r
te r C rn
a s , N t e 2
E ton eas
1 B
1
A
B
A
la y w .
C ww
Items #6, and #7, Not Shown
HDR 1000 Heavy Duty Rotator Parts Manual - Page 251 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 252 5-376-000164 Rev 0
s
wrECKEr BOOm LIGHTS INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 1001130429 Lamp 1
3
2 4695000026 Pipe 1
S m
3 7247000095 Assembly, Clamp 4
5
4 7114160618 Capscrew, 0.38”-16NC x 0.75” 4
r 5 o
5 7950160003 Lockwasher, 0.38” ID 4
6 7950160163 Flatwasher, 0.38” ID 4
e - . c
7 4461018 Electrical Terminal 1
k 9 r
8 4460509 Electrical Socket 2
9 7345001914 Electrical Terminal 2
c 1 e
10 7346000039 Tubing, Heat Shrink 8in
11 8977030200 Wire, #12Ga. - Red 1ft
e 9 k
12 8977030300 Wire, #12Ga. - White 1ft
r c
13 7740000001 Relay, 12V - 40 Amp 1
14 7457000006 Fuse, 15 Amp 1
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
wrECKEr BOOm LIGHTS INSTALLATION
l e 4 0
-
CAVITY CIRCUIT COLOR GA FUNCTION CAVITY COLOR GA FUNCTION
1 13 BROWN/BLACK 12 GROUND 1 WHITE 12 GROUND
a
2 12 YELLOW/BLACK 12 AUX 1 2 RED 12 AUX 1
S 5 3 o m
r
6
5
8
c
5
e -
7 11
.
4
k 9 e r
HARNESS FROM BOOM LIGHTS
c 1
(ROUTE THRU CONDUIT)
WHITE (+) HARDWARE
k
INCLUDED
e 9
RED (+)
WITH LIGHT
BLACK (-)
r c
GREEN (-)
e
12 SWIVEL TO PANEL HARNESS
W
SEE BODY LIGHTS/WIRING
r
INSTALLATION
n
BEACON # 1 LEFT BODY MAIN
N
r w
10 BEACON # 2 POWER TAP POWER TAP HARNESS TCH PANEL
SWIT
C n
FLOOD # 1 RIIGHT BODY LI GHT BAR
e
J
14 3 8
2 3
r
A B K 13 1 17
t
12 2
L
HARNESS
N
FLO OD # 2 HARNESS
M
MARKER MARKER BODY MARKERS
e
N
s
EE FF O
, t
IN OUT
1
P
CO
ONT ROL M O/R LIGHTS
a
LEFT TURN
C Q TCH
TURN SI GNAL SWIT
PANEL AUX 2
DISTRIBUTION PANEL REF
E ton eas
LH RH
D R
E S IN IN OUT
GHT TURN
RIG C AA
F T
CABINET LH BEACON 1 AUX
G U BACK- UP AUX HOT 1
H V
IN OUT OUT OUT
I W
CA BI NET RH W DD S
BODY MA
ARKERS AUX 3
.
X AUX 3
y
Y
Z 15 A IN OUT
O/R LI GHTS BB
AA
a
AUX 1 GROUND GROUND
w
BB
l
CC
BEACON 1 DD
AUX 2 AUX
C ww 13 14
HDR 1000 Heavy Duty Rotator Parts Manual - Page 253 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 254 5-376-000164 Rev 0
s
OuTrIGGEr LIGHT INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 7590000350 Light 4
3
2 1001130528 Bracket 4
S m
3 1001136405 Harness 1
5
4 7552000339 Harness 1
r 5 o
5 7790141251 Screw, 0.25” x 0.75” 8
6 7949000022 Washer, 0.25” ID 8
e - . c
7 7894000042 Tie Strap 32
k 9 r
8 1001136406 Harness 1
e c 9 1 k e
W r e c
n w r
te r C rn
a s , N t e
E ton eas
la y w .
C ww
c .
, I n 3 8
s
OuTrIGGEr LIGHT INSTALLATION
l e 4 0
S a 3 - m
r 5 5 c o
k e 9 - r.
e c 9 1 k e 5
r c
6 8
W r e
4
e r n C n w
s t , N t e r 2
7
BEACON #1
FLOOD #1
a
E ton eas
BEACON #2 POWER TAP
J
POWER TAP
5
LEFT BODY
HARNESS
RIGHT BODY
MAIN
SWITCH PANEL
LIGHT BAR
1
CENTER LIGHTS OVER
OUT-RIGGERS TYP
3
.
A B K 5
y
L 5
FLOOD #2 HARNESS HARNESS
M 5
MARKER BODY MARKERS
MARKER
N
EE FF O 5
IN OUT
a
P 5
CIRCUIT #10
CONTROL M O/R LIGHTS
w
LEFT TURN TURN SIGNAL SWITCH
C 10 Q 5
LH RH PANEL AUX 2
l
D 20 R 5
IN IN OUT OUT
CIRCUIT #19
E 20 S 5
RIGHT TURN C AA
F 10 T
CABINET LH BEACON 1 AUX
G 10 U 5 BACK-UP AUX HOT 1
10
H 20 V 5 19
C ww
IN OUT OUT OUT
I W 5
CABINET RH W DD S
BODY MARKERS AUX 3 AUX
X 10 AUX 3 AUX 3 CONTROL HOT 2
Y 15
4
Z IN OUT OUT OUT
O/R LIGHTS BB G T
AA
AUX 1 GROUND GROUND
BB
CC
BEACON 1 DD 10
AUX 2 AUX
HDR 1000 Heavy Duty Rotator Parts Manual - Page 255 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 256 5-376-000164 Rev 0
s
uNdErLIFT LIGHT INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0
QTY
a -
1 7590000350 Light 1
3
2 1001130467 Harness 1
S m
3 7894000010 Tie Strap 12
5
4 8597650002 Wire Loom 6in
e r - 5 . c o
c k 19 e r
r e 9 c k
W r e
e r n C n w
s t , N t e r
a
E ton eas
la y w .
C ww
c .
, I n 3 8
s
uNdErLIFT LIGHT INSTALLATION
l e 4 0
S a 3 - m
CONNECTION FOR U/L WORK
LIGHT IN RH BODY HARNESS
r 5 5 c o
k e 9 - r.
e c 9 1 k e
W r e c
n w r 2
r C n
RH BODY
e
CAVITY FUNCTION
CIRCUIT
t r
A 28 GROUND
N
B 4 FLOOD 2
2
s , t e
4
a
E ton eas
1
MOUNTING HARDWARE
INCLUDED W/ LIGHT
la y w .
C ww *ITEM #3 NOT SHOWN*
HDR 1000 Heavy Duty Rotator Parts Manual - Page 257 5-376-000164 Rev 0
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, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 258 5-376-000164 Rev 0
s
dECAL INSTALLATION
ITEM PART NO. DESCRIPTION
l e 4 0 QTY
a -
1 7330000143 Decal, Proudly Made In The USA 1
3
2 1001136175 Decal, Lube Chart 1
S m
3 1001137185 Decal, Outrigger/Spade Warning 4
5
4 1001136119 Decal, Hydraulic Fluid Level 1
r 5 o
5 1001127220 Decal, Ident Tag 1
6 7759000004 Pop Rivet 14
e - . c
7 1001136075 Decal, Hazardous Voltage 1
k 9 r
8 7330000688 Decal, Fuse Panel 1
9 7330000108 Decal, Jerr-Dan Brushed Alum 2
c 1 e
10 7330000208 Decal, Service Air 1
11 7330000209 Decal, Supply Air 1
e 9 k
12 7330000210 Decal, Aux Air 1
r c
13 1001136094 Decal, Crushing Hazard 2
14 1001136091 Decal, Towed Load Hazard 2
W e
15 1001137167 Decal, No Climbing 2
r
16 1001132242 Decal, Serial Placard HDR 1
17 1001132346 Patent Placard 1
n w
18 1001137169 Decal, Pinch/Crush Hazard 2
r
19 1001136080 Decal, Recovery Stability 2
C n
20 1001142452 Decal, No Step 2
e r
21 1001138612 Decal, Battery Warning 1
t N
22 1001136103 Decal, Power Line Warning 4
s e
23 1001138538 Decal, Load Chart 50T Rotator 2
, t
24 1001138537 Decal, Hook Notice 2
a
E ton eas
25 7330000689 1
26 1001141227 Decal, Backing Hazard 1
27 1001142828 Decal, Fall Hazard 1
28 1001142894 Decal, Logo Red 2
1001136696 Decal, Logo White 2
la y w .
C ww
c .
, I n 3 8
s
dECAL INSTALLATION
l e 4 0
S a 3 - m
22
r 5 5 c o
k e 9 - r.
e c 9 1 k e
r c
28
26
W r e
n
27
w
25
r
1
te N C e rn
4
s ,
21
t
3 15
a
2
E ton eas
14
6
9 16
y .
7 17
8
a
19
l w
22 18
23
C ww
24 5 10
6 11
*Detail Placements of Decals are on Next Two Pages* 20 13
12
HDR 1000 Heavy Duty Rotator Parts Manual - Page 259 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 260 5-376-000164 Rev 0
s
dECAL INSTALLATION
l e 4 0
20
S a 3 - m
22
r 5 o
DANGER
5
ELECTROCUTION HAZARD
TYPICAL BOTH
This machine is not insulated.
Maintain a clearance of at least 10FT. (3m ) between any part of
the machine or load and any electrical lines or apparatus.
Look up and use light to search for power lines in the dark.
Do not step off or touch a charged vehicle. DANGER
ELECTROCUTION HAZARD
Failure to follow instructions will result in death or
SIDES OF BODY
This machine is n ot insulated.
Maintain a clearance of at least 10FT. (3m) between an y part of
serious injury. 1001136103-B
the machine or lo ad and any electrical lines or apparatus.
Look up and use light to search for power lines in the dark.
Do not step off or touch a charged vehicle.
Failure to follow instructions will result in death or
serious injury. 1001 1361 03-B
e - . c
22
k 9 r
CENTER DECAL
ON FRONT BUMPER
c 1 e
OF CHASSIS
FRONT VIEW OF CHASSIS
23
e k
24
r 9 c
e
JERR-DAN 50 TON
HEAVY DUTY RECOVERY SYSTEMS
NOTICE SIDE
MAXIMUM ALLOWABLE VERTICAL HOOK LOADS - LBS.
WRECKER BOOM OVER SIDE, REAR QUARTER, & REAR WORKING AREA.
W
WO
ALL LOADS BELOW THE BOLD LINE ARE 85% TIPPING LOADS.
RK
BOOM LENGTH - FEET
ARE
BOOM
A
ANGLE 19 22 25 28 32 35 38 41
(DEG.)
60 77500 65200 56200 49200 42500 38400 35000 29700
55 65600 55300 47700 41800 36100 32600 27200 23300
FRONT
r
50 57200 48300 41600 36500 29700 25100 21800 19200
REAR
DO NOT OPERATE
IN THIS AREA 45 51100 43100 37200 32600 25100 21800 19200 17000
40 46400 39200 32700 27200 21800 19200 17000 14000
1 PART LINE 2 PART LINE 3 PART LINE 35 42900 36200 29700 25100 20400 17000 15200 13100
30 40100 33900 27200 21800 18000 15200 13800 12100
TYPICAL BOTH
1 PART LINE LOAD ON ROPE EQUAL TO SUPPORTED LOAD. 25 38000 32100 25100 20400 17000 14400 12600 11600
20 36400 29700 23300 19200 16100 13800 12100 10800
2 PART LINE LOAD ON ROPE EQUAL TO 1/2 SUPPORTED LOAD.
15 35300 27200 21800 19200 15200 13100 11600 10500
3 PART LINE LOAD ON ROPE EQUAL TO 1/3 SUPPORTED LOAD. 10 34400 27200 21800 18000 14400 12600 11200 10300
SIDE 5 32700 25100 20400 17000 14400 12600 11200 10300
1001138537-A 0 32700 25100 20400 17000 14400 12600 11200 10300
1001138538-A
SIDES OF BODY
21
e r n C n w 26
27
LOCATE ON INSIDE OF
CONTROL STATION DOOR.
TYPICAL BOTH BODY SIDES
t N r
LOCATE ITEM
ON DRIVERS SUN VISOR
s e
2
a
E ton eas , t
WARNING
EXPLOSIVE GASES
could cause death or
serious injury.
Keep sparks, flames,
and lighted materials
away from batteries.
1001138612-A
25
LOCATE ITEM 26 ON
DOOR FRAME OF CHASSIS
LUBRICATION
INTERVAL
VENDOR SPECIFIED
BREAK-IN PERIOD
VENDOR SPECIFIED
BREAK-IN PERIOD
W EEKLY
ID No.
3
IDENTIFICATION
WINCH GEAR CASE LUBE
TURNTABLE GEAR DRIVE LUBE
WIRE ROPE ASSEMBLY
SERVICE
DRAIN & FILL
DRAIN & FILL
LUBRICATE
LUBRICATION
SEE
NOTE 1
SEE
NOTE 2
SEE
NOTE 4
LUBRICATION CHART
1
.
4 TURNTABLE SLEW LOCK LUBRICATE MPG PROUDLY
MADE
MPG & SEE IN THE
y
5 PADS, NYLATRON / STEEL COAT
6
WINCH GEAR CASE
CHECK
NOTE 5
-
USA
50 OR BREATHER / PLUGS
MPG
SEMI-MONTHLY 7 PIVOT, WRECKER BOOM LUBRICATE
W/ MOLY
MPG
8 CYLINDER, WRECKER BOOM LIFT LUBRICATE
W/ MOLY
9 CYLINDER, WRECKER BOOM EXTEND LUBRICATE MPG
10 D-RING LUBRICATE M PG
SWIVEL, SHEAVE HEAD
11 LUBRICATE MPG
WRECKER BOOM / DRAG WINCH
PIN, SHEAVE
12 LUBRICATE MPG
WRECKER BOOM / DRAG WINCH
13 PIVOT, UNDERLIFT LIFT BOOM LUBRICATE MPG
14 CYLINDER, UNDERLIFT LIFT LUBRICATE MPG
16SEE3 NOTES7 5 SEE 11
8 NOTES 5 91112 1012
15 CYLINDER, UNDERLIFT TILT LUBRICATE MPG
100 OR
16
17
PIVOT, UNDERLIFT TILT
CYLINDER, UNDERLIFT EXTEND
LUBRICATE
LUBRICATE
MPG
MPG
61 3
3
MONTHLY 18 P IV OT , CROS SBAR LUBRICATE M PG
19 CYLINDER, OUTRIGGER/SPADE EXTEND LUBRICATE MPG
20 P IV OT , SP ADE CLAW LUBRICATE M PG
a
21 CYLINDER, OUTRIGGER JACK LUBRICATE MPG
22 PIVOT, OUTRIGGER TILT LUBRICATE MPG
23 HYDRAULIC RESERVOIR CHECK LEVEL
HYDRAULIC
10
24 LINKAGE, CONTROL VALVE HANDLES LUBRICATE
FLUID
MPG
SEE
21 3 14 1112
84
1 WINCH GEAR CASE LUBE CHECK LEVEL
w
NOTE 1
250 OR
23 21 13 18
25
25 FILTER, HYDRAULIC RETURN REPLACE -
SEMI-ANNUALLY
10 5
SEE
29
LOCATE ON INSIDE
l
1 WINCH GEAR CASE LUBE DRAIN & FILL
NOTE 1
250 OR
VENDOR SPECIFIED
26 T URNTABLE, BEARI NG LUBRICATE
SEE
NOTE 3
SEE 28 5
27 TURNTABLE, GEAR TEETH LUBRICATE
NOTE 3
500 OR 2 TURNTABLE, GEAR DRIVE LUBE DRAIN & FILL
SEE
NOTE 2
2 26 SEE NOTES 14 15
22 22
VENDOR SPECIFIED
OF TOOLBOX DOOR 1000 OR
23
28
HYDRAULIC RESERVOIR
HYDRAULIC RESERVOIR
DRAIN & FILL
CLEAN
HYDRAULIC
FLUID
-
21 21
10
MAGNETIC PLUG
ANNUALLY
HYDRAULIC RESERVOIR
10
WARNING
29 CLEAN -
STRAINER
MPG
HEAVY DUTY MULTI-PURPOSE EP LITHIUM COMPLEX NLGI No. 2
16
GREASE.
15
ADJACENT TO BATTERIES 19 17
USE MOBIL 424 MULTI-VISCOSITY HYDRAULIC FLUID.
TIP OVER HAZARD CRUSHING HAZARD HYDRAULIC
FLUID FOR EXTREME LOW TEMPERATURE APPLICATIONS USE MOBIL DTE 10
Set up on firm surface only
Keep away from outriggers/stabilizers or EXCEL 32
Secure jacks and spades with pins. spades.
NOTES:
Pins are located in body compartment.
Failure to follow these instructions could result in
C ww
Failure to follow these instructions could result in death or serious injury.
death or serious injury. 1. REFER TO WINCH OPERATING / MAINTENANCE MANUAL FOR RECOMMENDED GEAR
1001137185-A
2.
LUBRICANT FOR SPECIFIED AMBIENT TEMPERATURE RANGE.
REFER TO TURNTABLE GEAR DRIVE MANUFACTURERS' MAINTENANCE MANUAL FOR
19
RECOMMENDED GEAR LUBRICANT AND APPLICATION INSTRUCTIONS.
5
3. REFER TO MAINTENANCE MANUAL FOR RECOMMENDED BEARING AND GEAR TEETH
LUBRICANT. 20
4. REFER TO MAINTENANCE MANUAL FOR RECOMMENDED WIRE ROPE LUBRICATION.
5. TO GREASE TOP WEAR PADS INSIDE WRECKER BOOM, USE GREASE GUN WITH
NEEDLE NOSE ADAPTER DISTRIBUTE GREASE ON TOP OF BOOM INTERIOR WHERE
WEAR PADS RUN.
6. NOT ALL FEATURES SHOWN ARE OFFERED ON ALL MODELS.
1001136175-B
LH SIDE
ALL FOUR OUTRIGGERS
INSIDE OF DOOR
c .
, I n 3 8
s
dECAL INSTALLATION
l e 4 0
S a 3 - m
12
5
WARNING
TIP OVER HAZARD
6
Set up on firm surface only
Secure jacks and spades with pins.
6
Pins are located in body compartment.
Failure to follow these instructions could result in
death or serious injury. 1001136080-A
r 5 o
11 AUX AIR
10 16
SERIAL NO.
MODEL NO.
UNDER LIFT
UNDER LIFT RATINGS (MAXIMUM)
MFG. UNDER ONE OR MORE
OF THE FOLLOWING PATENTS:
c
5,575,606 5,672,042
EXTENDED LBS. 5,697,741 5,713,714
19
5,722,810 5,782,596
RETRACTED LBS.
-
5,839,775 6,315,515 B1
e
WINCH RATING (OPTIONAL) 7,909,561 B2
SAE J706 RATING OTHER PATENTS PENDING
EACH DRUM LBS. 1001132346-A
CABLE/WIRE ROPE
17
SIZE FT.
TYPE
.
WORKING LOAD LIMIT LBS.
WRECKER BOOM
BOOM RATING (MAXIMUM)
RATING - BOOM AT MAXIMUM ANGLE
RETRACTED LBS.
SAE J2512 RATING - BOOM AT 30° ANGLE
EXTENDED LBS.
MID LBS.
SUPPLY AIR SERVICE AIR RETRACTED LBS.
WINCH RATING
r
SAE J706 RATING
9
EACH DRUM LBS.
k
CABLE/WIRE ROPE
SIZE FT.
TYPE
WORKING LOAD LIMIT LBS.
22
AUXILIARY WINCH RATING
EACH DRUM LBS.
CABLE/WIRE ROPE
SIZE FT.
TYPE
WORKING LOAD LIMIT LBS.
MANUFACTURED BY: JLG INDUSTRIES, INC.
18 TYPICAL BOTH SIDES
FOR:
13224 Fountainhead Plaza
Hagerstown, MD 21742
e
Phone (717) 597-7111
www.jerr-dan.com 1001132242-B
15
r e c 9 1 k
DANGER
c
ELECTROCUTION HAZARD
This machine is not insulated.
WARNING
Maintain a clearance of at least 10FT. (3m) between any part of
the machine or load and any electrical lines or apparatus.
Look up and use light to search for power lines in the dark.
Do not step off or touch a charged vehicle.
Failure to follow instructions will result in death or
serious injury. 1001136103-B
AUX AIR
PINCH AND CRUSH HAZARD
Moving equipment can pinch or crush.
15
e
Keep personnel clear during operation.
Failure to follow instructions could result in death or serious injury.
1001137169-A
W
SUPPLY AIR SERVICE AIR
r
WARNING WARNING
7 8
n w
UNCONTROLLED TOWED LOAD HAZARD UNCONTROLLED TOWED LOAD HAZARD
14 14
Read and follow towing directions in towed vehicle operator manual. Read and follow towing directions in towed vehicle operator manual.
Set parking brake and chock wheels during connection. Set parking brake and chock wheels during connection.
Use two (2) safety chains and two (2) tie-down chains. Use two (2) safety chains and two (2) tie-down chains.
Lock steering wheel with approved device. Lock steering wheel with approved device.
r
Tow vehicle on undamaged wheels only. Tow vehicle on undamaged wheels only.
Use proper size towing forks. Use proper size towing forks.
Install temporary DOT stop, tail, and turn signals on towed vehicle. Install temporary DOT stop, tail, and turn signals on towed vehicle.
Check chain tension after raising vehicle. Check chain tension after raising vehicle.
Release parking brake of towed vehicle prior to moving. Release parking brake of towed vehicle prior to moving. BEACON #1 LEFT BODY MAIN
Stop and check chain tension periodically while in transit. Stop and check chain tension periodically while in transit.
Failure to follow these instructions could result in death or serious injury. Failure to follow these instructions could result in death or serious injury.
1001136091-A 1001136091-A
BEACON #2 POWER TAP HARNESS SWITCH PANEL
n
FLOOD #1 RIGHT BODY LIGHT BAR
C
J
A B K
L
FLOOD #2 HARNESS HARNESS
M
e
MARKER MARKER
BODY MARKERS
N
EE FF O
IN OUT
P
CONTROL M O/R LIGHTS
LEFT TURN
r
TURN SIGNAL SWITCH
INSIDE OF LID
C Q
LH RH PANEL AUX 2
D R
E S IN IN OUT OUT
C
t
RIGHT TURN AA
F T
CABINET LH BEACON 1 AUX
G U BACK-UP AUX HOT 1
H V
IN OUT OUT OUT
I W
N
CABINET RH W DD S
BODY MARKERS AUX 3 AUX
X AUX 3 AUX 3 CONTROL HOT 2
NOTICE AUX 1
O/R LIGHTS
Z
AA
IN OUT
BB
OUT
G
OUT
T
e
Live conductors inside. BB
GROUND GROUND
Refer to operations and maintenance CC
manual for servicing instruction.
s
BEACON 1 DD
AUX 2 AUX
Power distribution panel.
1001136075-A
FUSE # FUNC TION C IRC UIT FUSED C OM M ENT
A BEACON 1 1 20 M A XI LIGHT BAR
,
B BEACON 2 2 20 M A XI LIGHT BAR
C POWER PANEL FEED 16 10 SWITCH PANEL - 9 FUNCTION IN-CAB
t
OUTSIDE OF LID
D CABINET LH 6 20 LH COMPARTMENT LIGHTS
E CABINET RH 7 20 RH COMPARTMENT LIGHTS
F BODY MARKERS 19 10 UNDER AND IN BODY MILLENNIUM LIGHTS
G C ONTROL 5 10 WIRELESS REM OTE ON-OFF
H O/R LIGHTS 10 20 OUT-RIGGER LIGHTS
I OPEN - - -
J MARKER (LH BODY) 14 5 LH BODY MARKERS
K MARKER (RH BODY) 14 5 RH BODY MARKERS
L MARKER (HDBOARD) 14 5 HDBOARD MARKERS
M MARKER OUT (POST) 14 5 ADD-ON IF REQUIRED
N OPEN - - -
a
O RH STOP/TURN (RH BODY) 12 5 RH BODY STOP/TURN
P RH STOP/TURN (HDBOARD) 12 5 LIGHTBAR RH STOP/TURN
Q LH STOP/TURN (LH BODY) 13 5 LH BODY STOP/TURN
R LH STOP/TURN (HDBOARD) 13 5 LIGHTBAR LH STOP/TURN
13
S AUX HOT 1 POST 26 5 CONTROL BATTERY, HOUSE LOCK
T AUX HOT 2 POST 27 -
E ton eas
U BACK-UP (LH BODY) 15 5 LH BODY BACK-UP
V BACK-UP (RH BODY) 15 5 RH BODY BACK-UP
13
W BACK-UP POST 15 5 BACK-ALARM
X FLOOD 2 (LH BODY) 4 10 LH BODY HOOK-UP / WORK LIGHTS
Y FLOOD 2 (RH BODY) 4 15 RH BODY HOOK-UP / WORK LIGHTS
Z A UX 1 8 -
AA A UX 2 9 -
BB AUX 3 OUT POST 24 -
CC BEACON 1 AUX (HDBOARD) 18 -
DD BEACON 1 AUX POST 17 10 WING LIGHTS
EE FLOOD 1 (HDBOARD) 3 20 MAXI HDBOARD FLOOD LIGTHS, WINCH LIGHTS
FF OPEN - - 688
POWER PANEL LID
WARNING WARNING
y .
CRUSHING HAZARD CRUSHING HAZARD
Keep away from outriggers/stab ilizers or Keep away from outriggers/stabilizers or
spades. spades.
Failure to follow these instructions could result in Failure to follow these instructions could result in
death or serious injury. death or serious injury.
1001136094-A 1001136094-A
la w
6 4
C ww
FOR:
MANUFACTURED BY:
JLG INDUSTRIES,INC. 5
NOTICE
B
SERIAL NO. HYDRAULIC FLUID LEVEL
Check hydraulic fluid level.
Fill only with approved hydraulic fluid.
1001136119-A
MODEL NO.
1001127220-00
LOCATED INSIDE BODY TOP HYDRAULIC TANK
ON REAR PANEL ABOVE SIGHT GAUGE
HDR 1000 Heavy Duty Rotator Parts Manual - Page 261 5-376-000164 Rev 0
c .
, I n 3 8
HDR 1000 Heavy Duty Rotator Parts Manual - Page 262 5-376-000164 Rev 0
s
HYdrAuLIC SCHEmATIC
l e 4 0
a 3 -
FRONT FRONT REAR REAR
O/R LIFT O/R EXT O/R LIFT O/R EXT SPADE X GAUGE
TANK 0. 150
PUMP
S m
RV
3000 PSI
5
0. 030
B5 A5 B4 A4 B3 A3 B2 A2 B1 A1 LOAD
o
SENSE
r 5
SEE SHEET 4
e - c
WRECKER BOOM FUNCTIONS
.
R E
3700 PSI 3700 PSI CABLE IN CABLE OUT
TR
X X
TE WRECKER BOOM LIFT LH A B
r
9.00 BORE
k 9
4.00 ROD
38.75 STROKE
BR
LH SPADE CYLINDER E E
4.00 BORE
2.00 ROD
26.00 STROKE SEE SHEET 3 TR X X TE
1 e
TE 4500 PSI TE 4500 PSI
c
5000 PSI 5000 PSI X
UNDERLIFT FUNCTIONS
X
R E R R
BRAKE HOLDING
U/L DRAG WINCH 50,000#
E E
GEAR BOX RATIO R R
2 SPEED MOTOR SWING DRIVE WRECKER BOOM EXT
X
40.96:1
e
TR 4500 PSI TR 4500 PSI
9
4.8 / 9.6 CIR GEAR BOX RATIO MID CYL
36:1 5.00 BORE
FLY CYL
4.00 ROD O/R LIFT O/R EXTEND O/R LIFT O/R EXTEND
BRAKE RATING
3047 IN-LBS 153.13 STROKE 4.00 BORE 3.00 BORE 4.00 BORE 3.00 BORE
FLY CYL GEAR BOX RATIO 2 SPEED MOTOR
51.35:1 5.95 / 11.9 CIR 3.50 ROD 2.00 ROD 3.50 ROD 2.00 ROD
4.00 BORE 11.00 STROKE 57.44 STROKE 11.00 STROKE 57.44 STROKE
r
4700 PSI 3.00 ROD WINCH, RAMSEY HDP50 LH
S1 S2 108.00 STROKE
c
MOTOR MECH
4000 10.3 CIR
UL350 EXTEND CYLINDER UL300/350 TILT CYLINDER UL300/350 LIFT CYLINDER
3.50 BORE 7.50 BORE 7.50 BORE
PSI
300 PSI 300 PSI WINCH, RAMSEY HDP50 RH O/R LH REAR O/R RH REAR O/R LH FRONT O/R RH FRONT
2.00 ROD 3.00 ROD 3.00 ROD
65.75 STROKE 24.50 STROKE 14.44 STROKE MOTOR 2 SPEED MOTOR GEAR BOX RATIO
MANIFOLD 5.95 / 11.9 CIR 51.35:1
S2 MID CYL
MOTOR MECH TR 4500 PSI TR 4500 PSI
MANIFOLD 3000 PSI
X TE
3000 PSI
X
e
S1 0.045 0.125
4500 PSI E E
TR X X TE X TE X TE T B R R
PO CHECK ASSY 3700 PSI 3700 PSI E R
(85 PSI) V1 V2
W
CABLE OUT CABLE IN V2 V1
R E R E R E CW TT ROT R R
CCW TT ROT BRAKE HOLDING
50,000#
X
TE 4500 PSI TE 4500 PSI
R E
5000 PSI 5000 PSI X
E E
4000
TR X X
TE PSI
O/R EXTEND O/R LIFT O/R EXTEND O/R LIFT
3.00 BORE 4.00 BORE 3.00 BORE 4.00 BORE
2.00 ROD 3.50 ROD 2.00 ROD 3.50 ROD
BR 11.00 STROKE 11.00 STROKE
57.44 STROKE 57.44 STROKE
n
WRECKER BOOM LIFT RH
9.00 BORE
4.00 ROD
w
R E 38.75 STROKE B A
CABLE IN CABLE OUT
3700 PSI 3700 PSI
r
TR TE
X X
C n
RH SPADE CYLINDER
4.00 BORE
e
2.00 ROD
26.00 STROKE
t r
LOAD
SENSE A1 B1 A2 B2 A3 B3 A4 B4 A5 B5
N
0. 030
s e
RV
3000 PSI
,
PUMP
t
TANK
0. 150
X
GAUGE SPADE REAR REAR FRONT FRONT
a
3045 2755 2755 3045 3045 O/R EXT O/R LIFT O/R EXT O/R LIFT
PSI 1A 1B PSI 2A 2B PSI 3A 3B 4A 4B PSI 5A 5B PSI 6A 6B 7A 7B 8A 8B 9A 9B SUMP
X
X
E ton eas
SEE SHEET 5
TANK TANK
TANK
LOAD SENSE
X
OUT-RIGGER / SPADE FUNCTIONS
LOAD SENSE PUMP
X
X SUMP
LSRV X PILOT SUPPLY
3700 PSI
SOL B SOL B SOL B SOL B SOL B SOL B SOL B SOL B SOL B
RV
3500 PSI
X
PRV
350 PSI
PUMP
X
INLET SOL A SOL A SOL A SOL A SOL A SOL A SOL A SOL A SOL A
X PILOT SUPPLY
X SUMP
INLET DRAG WINCH SWING WRK BOOM EXTEND WRK BOOM LIFT RH WINCH LH WINCH U/L EXTEND U/L LIFT U/L TILT OUTLET
SPOOL CUT: SPOOL CUT: SPOOL CUT: SPOOL CUT: SPOOL CUT: SPOOL CUT: SPOOL CUT: SPOOL CUT: SPOOL CUT:
.
1A - 20 GPM 2A - 15 GPM 3A - 10 GPM 4A - 20 GPM 5A - 20 GPM 6A - 20 GPM 7A - 15 GPM 8A - 15 GPM 9A - 15 GPM
y
1B - 20 GPM 2B - 15 GPM 3B - 15 GPM 4B - 20 GPM 5B - 20 GPM 6B - 20 GPM 7B - 15 GPM 8B - 15 GPM 9B - 20 GPM
la w
PUMP
7.2 CIR DISPLACEMENT
CCW ROTATION
1 1/4"-14T SPLINE SHAFT (SAE "C")
M 4 BOLT SAE "C" MONTING FLANGE
SEE SHEET 2
2.0" SPLIT FLANGE INLET
1.5" SPLIT FLANGE OUTLET
31 GPM @1000 RPM
SUPPLY / PRESSURE / RETURN
C ww
OIL / AIR COOLER
250 PSI MAX OPERATING PRESSURE
7 PSI PRESSURE DROP @ 34 GPM
40,000 BTU/HR HEAT REJECTION @ 34 GPM
12 VDC FAN, SUCTION TYPE, 783 CFM
SHUT-OFF VALVE
X
FILTER, SPIN-ON
10 MICRON ELEMENT
25 PSI BY-PASS BREATHER / FILLER CAP
TANK
70 GALLON (APPROX.)
c .
, I n 3 8
s
HYdrAuLIC SCHEmATIC
l e 4 0
S a
FRONT
3 - m
FRONT REAR REAR
SPADE
5
O/R LIFT O/R EXT O/R LIFT O/R EXT X GAUGE
TANK 0. 150
r o
PUMP
5
RV
3000 PSI
e - . c
0. 030
9 r
B5 A5 B4 A4 B3 A3 B2 A2 B1 A1 LOAD
k
PRESSURE GAUGE SENSE
0 - 4000 PSI
c 1 e
LOAD
SENSE A1 B1 A2 B2 A3 B3 A4 B4 A5 B5
e 9 k
0. 030
r c
RV
3000 PSI
PUMP TANK
e
0. 150
W r
X
GAUGE SPADE REAR REAR FRONT FRONT
O/R EXT O/R LIFT O/R EXT O/R LIFT
e r n C n w
r
3045
t
PSI 1A 1B 8A 8B 9A 9B SUMP
X
N
X
e
TANK TANK
s
TANK
LOAD SENSE
X
, t
LOAD SENSE PUMP
X
X SUMP
LSRV X PILOT SUPPLY
3700 PSI
a
SOL B SOL B SOL B
E ton eas
RV PUMP
PRESSURE GAUGE 3500 PSI 7.2 CIR DISPLACEMENT
0 - 4000 PSI X CCW ROTATION
PRV 1 1/4"-14T SPLINE SHAFT (SAE "C")
350 PSI
M 4 BOLT SAE "C" MONTING FLANGE
2.0" SPLIT FLANGE INLET
1.5" SPLIT FLANGE OUTLET
PUMP
X 31 GPM @1000 RPM
INLET SOL A SOL A SOL A
OIL / AIR COOLER
X PILOT SUPPLY 250 PSI MAX OPERATING PRESSURE
X SUMP
7 PSI PRESSURE DROP @ 34 GPM
40,000 BTU/HR HEAT REJECTION @ 34 GPM
.
12 VDC FAN, SUCTION TYPE, 783 CFM
y
INLET DRAG WINCH SWING U/L TILT OUTLET
SPOOL CUT: SPOOL CUT: SPOOL CUT:
1A - 20 GPM 2A - 15 GPM 9A - 15 GPM SHUT-OFF VALVE
1B - 20 GPM 2B - 15 GPM 9B - 20 GPM
a
X
l w
FILTER, SPIN-ON
10 MICRON ELEMENT
25 PSI BY-PASS BREATHER / FILLER CAP
C ww TANK
70 GALLON (APPROX.)
HDR 1000 Heavy Duty Rotator Parts Manual - Page 263 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 264 5-376-000164 Rev 0
s
HYdrAuLIC SCHEmATIC
l e 4 0
S a 3 - m
r 5 o
U/L DRAG WINCH
5
GEAR BOX RATIO
2 SPEED MOTOR
c
40.96:1
e -
4.8 / 9.6 CIR
k 9 r.
UL350 EXTEND CYLINDER UL300/350 LIFT CYLINDER
3.50 BORE UL300/350 TILT CYLINDER
7.50 BORE 7.50 BORE
2.00 ROD 3.00 ROD 3.00 ROD
e
65.75 STROKE
c 1
S1 S2 14.44 STROKE
4000
24.50 STROKE
PSI
e 9 k
TR X X TE X TE
S2
X TE
r
MOTOR PO CHECK ASSY
3700 PSI
c
MANIFOLD (85 PSI) 3700 PSI
S1 R E R E R E
e
V1 V2
W
CABLE OUT CABLE IN
n w r
te r C rn
s , N t e
3045 3045
PSI 1A 1B PSI 6A 6B 7A 7B 8A 8B 9A 9B SUMP
X
a
X
E ton eas
TANK TANK
TANK
LOAD SENSE
X
LOAD SENSE PUMP
X
X SUMP
LSRV X PILOT SUPPLY
3700 PSI
SOL B SOL B SOL B SOL B SOL B
RV
y .
3500 PSI
X
PRV
350 PSI
a
PUMP
X
w
INLET SOL A SOL A SOL A SOL A SOL A
l
X PILOT SUPPLY
X SUMP
C ww
INLET DRAG WINCH SWING U/L EXTEND U/L LIFT U/L TILT OUTLET
SPOOL CUT: SPOOL CUT: SPOOL CUT: SPOOL CUT: SPOOL CUT:
1A - 20 GPM 2A - 15 GPM 7A - 15 GPM 8A - 15 GPM 9A - 15 GPM
1B - 20 GPM 2B - 15 GPM 7B - 15 GPM 8B - 15 GPM 9B - 20 GPM
c .
, I n 3 8
s
HYdrAuLIC SCHEmATIC
l e 4 0
S a 3 - m
r 5 5 c o
WRECKER BOOM LIFT LH
9.00 BORE WINCH, RAMSEY HDP50 RH
e -
4.00 ROD
38.75 STROKE 2 SPEED MOTOR GEAR BOX RATIO
.
5.95 / 11.9 CIR 51.35:1
k 9 r
TR X X TE
SWING DRIVE 5000 PSI
e
5000 PSI
c 1
GEAR BOX RATIO WRECKER BOOM EXT
36:1 R E BRAKE HOLDING
MID CYL 50,000#
BRAKE RATING FLY CYL 5.00 BORE
3047 IN-LBS 4.00 ROD
k
CABLE OUT
e
CABLE IN
9
153.13 STROKE A B
FLY CYL X
4000
4.00 BORE PSI
r
MOTOR 4700 PSI 3.00 ROD
c
10.3 CIR 108.00 STROKE BR
MECH
300 PSI 300 PSI
BR
MOTOR
MANIFOLD
e
MID CYL
W
3000 PSI 3000 PSI X
MECH X TE B A
r
0.045 0.125
CABLE IN CABLE OUT
T B
4500 PSI R E
5000 PSI 5000 PSI BRAKE HOLDING
V2 V1 E R 50,000#
CW TT ROT CCW TT ROT TR X X
TE
r n w
WRECKER BOOM LIFT RH
9.00 BORE
n
GEAR BOX RATIO 2 SPEED MOTOR
C
4.00 ROD 51.35:1 5.95 / 11.9 CIR
e
38.75 STROKE
WINCH, RAMSEY HDP50 LH
s t , N t e r
a
E ton eas
3045 2755 2755 3045 3045
PSI 1A 1B PSI 2A 2B PSI 3A 3B 4A 4B PSI 5A 5B PSI 6A 6B 9A 9B SUMP
X
X
TANK TANK
TANK
LOAD SENSE
X
LOAD SENSE PUMP
SUMP
X
LSRV PILOT SUPPLY
3700 PSI
SOL B SOL B SOL B SOL B SOL B SOL B
y .
RV
3500 PSI
X
PRV
350 PSI
a
PUMP
X
w
INLET SOL A SOL A SOL A SOL A SOL A SOL A
l
PILOT SUPPLY
SUMP
INLET SWING WRK BOOM EXTEND WRK BOOM LIFT RH WINCH LH WINCH U/L EXTEND OUTLET
C ww
SPOOL CUT: SPOOL CUT: SPOOL CUT: SPOOL CUT: SPOOL CUT: SPOOL CUT:
2A - 15 GPM 3A - 10 GPM 4A - 20 GPM 5A - 20 GPM 6A - 20 GPM 7A - 15 GPM
2B - 15 GPM 3B - 15 GPM 4B - 20 GPM 5B - 20 GPM 6B - 20 GPM 7B - 15 GPM
HDR 1000 Heavy Duty Rotator Parts Manual - Page 265 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 266 5-376-000164 Rev 0
s
HYdrAuLIC SCHEmATIC
l e 4 0
S a 3 - m
5
FRONT FRONT REAR REAR
o
O/R LIFT O/R EXT O/R LIFT O/R EXT SPADE
r
X GAUGE
5
TANK 0. 150
c
PUMP
e -
RV
LH MANIFOLD VALVE 3000 PSI
k 9 r.
0. 030
B5 A5 B4 A4 B3 A3 B2 A2 B1 A1 LOAD
c 1 e
SENSE
r e 9 c k
e
E E
W r
R E
TE 4500 PSI O/R EXTEND TE 4500 PSI O/R EXTEND
3.00 BORE 3700 PSI 3700 PSI
3.00 BORE
X
X
R 2.00 ROD R 2.00 ROD TR
X X
TE
O/R LIFT 57.44 STROKE O/R LIFT 57.44 STROKE
4.00 BORE 4.00 BORE LH SPADE CYLINDER
n
3.50 ROD 3.50 ROD 4.00 BORE
w
11.00 STROKE 11.00 STROKE 2.00 ROD
E E 26.00 STROKE
R
r
R
X
X
TR 4500 PSI TR 4500 PSI
C n
REAR SPADES
e r
TR 4500 PSI TR 4500 PSI
t
X
X
RH SPADE CYLINDER
E E 4.00 BORE
N
R O/R LIFT R O/R LIFT
4.00 BORE 4.00 BORE 2.00 ROD
e
3.50 ROD 3.50 ROD 26.00 STROKE
O/R EXTEND O/R EXTEND
s
3.00 BORE 11.00 STROKE 11.00 STROKE R
R 3.00 BORE TR X X TE
,
2.00 ROD
t
2.00 ROD 3700 PSI 3700 PSI
X
X
57.44 STROKE TE 4500 PSI 57.44 STROKE TE 4500 PSI
R E
a
E E
E ton eas
O/R LH FRONT O/R RH FRONT O/R LH REAR O/R RH REAR
y .
LOAD
SENSE A1 B1 A2 B2 A3 B3 A4 B4 A5 B5
a w
0. 030
l
RH MANIFOLD VALVE RV
3000 PSI
C ww
PUMP TANK
0. 150
X
GAUGE SPADE REAR REAR FRONT FRONT
O/R EXT O/R LIFT O/R EXT O/R LIFT
c .
, I n 3 8
s
AIr SCHEmATIC
l e 4 0
S a 3 - m
CYLINDER, AIR HOUSE LOCK
1.50 BORE X 1.00 ROD X 3.00 STROKE
5 o
WINCH, RH MAIN
r 5
WRECKER BOOM
VALVE, 2 WAY NC VALVE, CONTROL AIR(DOWNSTAIRS)
OPERATING PSI RANGE: VACUUM - 150 PSI
e - c
MINIMUM SHIFTING PRESSURE: 60 PSI
.
WINCH TENSIONER - 90 PSI MAX
PX X
E
EXH
k 9 r
2
CYL
IN 4
2
4
HOUSE LOCK
5
e
3
1
c 1
DRAG WINCH 2
X
VALVE, CONTROL AIR(UPSTAIRS) 4
2
4
DRAG WINCH FREESPOOL
OPERATING PSI RANGE: VACUUM - 150 PSI
e 9 k
3
1
FREESPOOL - 125 PSI MAX MINIMUM SHIFTING PRESSURE: 60 PSI
r
PX X
E WINCH TENSIONER - 90 PSI MAX
c
P E
2
X
4 RH WINCH
2
4
FREESPOOL
e
5
3
1
W
2
r
X
4
LH WINCH
2
4
FREESPOOL
5
3
1
FREESPOOL - 125 PSI MAX
n
FREESPOOL - 125 PSI MAX
w
P E
r
2 1
te N C rn
WINCH TENSIONER - 90 PSI MAX
e
HYDRAULIC (AIR)
s
ROTARY COUPLING
, t
VALVE, PRESSURE REGULATOR
WINCH, LH MAIN OPERATING PSI RANGE 0 - 125 PSI
WRECKER BOOM ADJUST TO 85 - 90 PSI
a
E ton eas
X
2 1
y .
PORT A
X
TYPICAL OEM CHASSIS AIR SYSTEM: SECONDARY AIR INLET
SUPPLY AIR 18.7 CFM STORAGE TANK OUTLET
a
OPERATING PRESSURE - 125 PSI MAX
l w
PORT B
VALVE, CIRCUIT PROTECTION QUICK DISCONNECT
OPEN OPERATING PSI 65 ± 8 PSI
C ww
CLOSE OPERATING PSI 56 ± 8 PSI
INLET PORT 1/4" NPT
OUTLET PORT 1/4" NPT
ACCESSORY PORT B 1/4" NPT
ACCESSORY PORT C 1/8" NPT
HDR 1000 Heavy Duty Rotator Parts Manual - Page 267 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 268 5-376-000164 Rev 0
s
PArT NumBEr INdEx
Part Number
l e
Page
4 0
Part Number Page Part Number Page Part Number Page
-
0682212............................. 20, 80, 84 70021648.. 30, 56, 82, 86, 90, 94, 98, 70050202 .................................... 244 70050334 ...................................... 60
a
0682248 .................................. 80, 84 102, 106, 110 70050203 .................................... 244 70050335 ...................................... 60
3
0682622 ........................................ 42 70021757 ............................... 86, 102 70050204 .................................... 244 70050336 ...................................... 60
S 5 m
0682652 ........................................ 34 70021774 ....................................... 56 70050205 .................................... 244 70050337 ...................................... 60
1704260 ....................................... 210 70022067 ................................ 22, 52 70050206 .................................... 244 70050338 ...................................... 60
r 5 o
2220773 ...................................... 196 70022603 ...................................... 22 70050207 .................................... 244 70050339 ...................................... 60
e - c
2220775....................................... 196 70050147 ............................... 74, 120 70050208 .................................... 244 70050340 ...................................... 60
.
2220973 ...................................... 197 70050163..................................... 244 70050209 .................................... 244 70050341....................................... 60
k 9 r
2221051 ....................................... 196 70050169..................................... 244 70050210..................................... 244 70050342 ...................................... 60
c 1 e
4460509 ...................................... 252 70050170 ..................................... 244 70050211 ..................................... 244 70050343 ...................................... 60
4461018 ....................................... 252 70050171 ..................................... 244 70050215......................... 30, 86, 102 70050344 ...................................... 60
e 9 k
7003116 ............................... 106, 110 70050172 ..................................... 244 70050216................................. 82, 90 70050345 ...................................... 60
r c
7003212 ............................. 30, 94, 98 70050174 ..................................... 244 70050217 ....................................... 94 70050346 ...................................... 60
7003281................................... 94, 98 70050175 ..................................... 244 70050218....................................... 94 70050347 ...................................... 60
W e
7005314 ..................... 82, 86, 90, 102 70050176 ..................................... 244 70050232 ...................................... 86 70050348 ...................................... 60
r
7005322 ........................................ 30 70050177..................................... 244 70050273 ...................................... 18 70050349 ...................................... 60
7005348 82, 86, 90, 94, 98, 102, 106, 70050178 ..................................... 244 70050274 ....................................... 18 70050350 ...................................... 60
n w
110 70050179 ..................................... 244 70050275 ...................................... 18 70050351....................................... 60
r
7005365 . 30, 56, 82, 86, 90, 94, 102, 70050180..................................... 244 70050276 ...................................... 18 70050352 ...................................... 60
e C n
106, 110 70050181 ..................................... 244 70050277 ...................................... 18 70050353 ...................................... 60
t r
7019828 ............................. 30, 94, 98 70050182..................................... 244 70050278 ...................................... 18 70050354 ...................................... 60
N e
7019829 ............................... 106, 110 70050183..................................... 244 70050279 ...................................... 18 70050355 ...................................... 60
s , t
7019844................................... 94, 98 70050185..................................... 244 70050280 ...................................... 18 70050356 ...................................... 60
a
7019845................................... 94, 98 70050186..................................... 244 70050281....................................... 18 70050357 ...................................... 60
E ton eas
7019846................................... 94, 98 70050187 ..................................... 244 70050282 ...................................... 18 70050358 ...................................... 60
7019892................................... 82, 90 70050188..................................... 244 70050308 .................................... 222 70050359 ...................................... 60
7023518 ............................... 106, 110 70050189..................................... 244 70050309 .................................... 222 70050360 ................................ 60, 62
7023593 ........................................ 56 70050190 .................................... 244 70050310..................................... 222 70050361 ...................................... 62
y .
7024101 ............................... 106, 110 70050191 ..................................... 244 70050312 ..................................... 222 70050362 ...................................... 62
a
7024444 ........................................ 16 70050192..................................... 244 70050315 ..................................... 222 70050363 ...................................... 62
l w
7024445 ........................................ 16 70050194..................................... 244 70050316..................................... 222 70050364 ...................................... 62
7029760............................. 22, 26, 52 70050195..................................... 244 70050318..................................... 222 70050365 ...................................... 98
C ww
8034697 ...................................... 206 70050196 .................................... 244 70050319..................................... 222 70050366 ...................................... 62
10701259 ................................. 34, 42 70050197..................................... 244 70050320 .................................... 222 70050367 ...................................... 66
10837929..................................... 206 70050199..................................... 244 70050321 .................................... 222 70050368 .............................. 66, 124
10837937..................................... 206 70050200 .................................... 244 70050332 ...................................... 60 70050369 .............................. 66, 124
70050201 .................................... 244 70050333 ...................................... 60 70050370 .............................. 66, 124
c .
, I n 3 8
s
PArT NumBEr INdEx
Part Number
l e
Page
4 0
Part Number Page Part Number Page Part Number Page
-
70050371............................... 66, 124 70050413 ....................................... 52 70050472 .................................... 206 70050510 ..................................... 206
a
70050372 .............................. 66, 124 70050414 ....................................... 26 70050473 .................................... 206 70050511 ..................................... 206
3
70050373 ...................................... 66 70050415 ....................................... 52 70050474 ..................................... 206 70050512 ..................................... 206
S 5 m
70050374 ....................................... 72 70050416 ....................................... 52 70050475..................................... 206 70050513 ..................................... 206
70050375....................................... 76 70050419 ....................................... 52 70050476..................................... 206 70050526 .................................... 230
r 5 o
70050376 ...................................... 76 70050420 ...................................... 52 70050477 .................................... 206 70050527 .................................... 230
e - c
70050377 ...................................... 76 70050421 ...................................... 52 70050478 .................................... 206 70050528 .................................... 230
.
70050378 ...................................... 76 70050422 ...................................... 52 70050479 .................................... 206 70050529 .................................... 230
k 9 r
70050379 ...................................... 76 70050423 ...................................... 52 70050480 .................................... 206 70050530 .................................... 230
c 1 e
70050380 ...................................... 70 70050424 ...................................... 22 70050481 .................................... 206 70050531 ...................................... 30
70050381 ...................................... 68 70050425 ...................................... 22 70050482 .................................... 206 70050534 ............................ 106, 110
e 9 k
70050382 ...................................... 68 70050426 ...................................... 22 70050483 .................................... 206 70050535 ............................ 106, 110
r c
70050383 ...................................... 68 70050427 ...................................... 22 70050484 .................................... 206 70050536 .................................... 106
70050384 .............................. 74, 120 70050428 ...................................... 22 70050485 .................................... 206 70050537 .................................... 106
W e
70050385 ...................................... 78 70050430 ...................................... 22 70050486 .................................... 206 70050538 .................................... 106
r
70050386 ...................................... 16 70050431 ...................................... 22 70050487 .................................... 206 70050540 ............................ 106, 110
70050387 ...................................... 16 70050432 ...................................... 22 70050488 .................................... 206 70050541 ............................ 106, 110
n w
70050388 ...................................... 16 70050433 ...................................... 22 70050489 .................................... 206 70050542 ...................................... 90
r
70050389 ...................................... 16 70050434 ...................................... 22 70050490 .................................... 206 70050543 ...................................... 90
e C n
70050390 ...................................... 16 70050435 ...................................... 22 70050491 .................................... 206 70050544 .............................. 86, 102
t r
70050391 ...................................... 16 70050436 ...................................... 22 70050492 .................................... 206 70050545 .............................. 86, 102
N e
70050392 .................................... 244 70050437 ...................................... 26 70050493 .................................... 206 70050546 ...................................... 86
s , t
70050393 .................................... 244 70050438 ................................ 22, 26 70050494 .................................... 206 70050547 ...................................... 86
a
70050394 .................................... 244 70050439 ................................ 22, 26 70050495 .................................... 206 70050548 .............................. 86, 102
E ton eas
70050395 .................................... 244 70050440 ...................................... 22 70050496 .................................... 206 70050549 .............................. 86, 102
70050396 ...................................... 60 70050441 ...................................... 26 70050497 .................................... 206 70050550 .................................... 110
70050399 .................................... 124 70050442 ...................................... 26 70050498 .................................... 206 70050551..................................... 110
70050400 .................................... 124 70050444 ...................................... 26 70050499 .................................... 206 70050552 .................................... 110
y .
70050401 .................................... 124 70050445 ...................................... 26 70050500 .................................... 206 70050553 ...................................... 94
a
70050402 .................................... 124 70050446 ...................................... 26 70050501 .................................... 206 70050554 ...................................... 94
l w
70050403 ...................................... 52 70050447 ...................................... 26 70050502 .................................... 206 70050555 ...................................... 94
70050404 ...................................... 52 70050448 ...................................... 26 70050503 .................................... 206 70050556 ...................................... 56
C ww
70050407 ...................................... 52 70050449 ...................................... 26 70050504 .................................... 206 70050557 ...................................... 56
70050408 ...................................... 52 70050450 ...................................... 26 70050505 .................................... 206 70050558 ...................................... 56
70050409 ...................................... 52 70050451 ...................................... 26 70050506 .................................... 206 70050559 ...................................... 56
70050410 ....................................... 52 70050452 ...................................... 26 70050507 .................................... 206 70050560 ...................................... 56
70050411 ....................................... 52 70050471..................................... 206 70050508 .................................... 206 70050561 ...................................... 56
HDR 1000 Heavy Duty Rotator Parts Manual - Page 269 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 270 5-376-000164 Rev 0
Part Number
l e s
Page
4 0
Part Number Page Part Number Page Part Number Page
-
70050562 ...................................... 56 83304173 ....................................... 16 1001129406 ................................... 24 1001130491 ................................. 210
a
70050563 ...................................... 56 83304174 ....................................... 16 1001129416 ................................... 20 1001130528 ................................. 254
3
70050564 ...................................... 56 83304181 ....................................... 56 1001129470 ................................... 44 1001130587 ................................. 196
S 5 m
70050565 ...................................... 56 90022234 ...................................... 22 1001129495 ............................. 58, 60 1001130589 ................................. 196
70050566 ...................................... 56 90022282 ...................................... 22 1001129498 ................................... 24 1001130597 ................................. 196
r 5 o
70050567 .................................... 222 91024100 ....................................... 26 1001129534 ................................... 80 1001130607 ................................. 196
e - c
70050568 .............................. 56, 106 91034041 ....................................... 52 1001129535 ................................... 80 1001130608 ................................. 196
.
70050569 ...................................... 56 91034051 ....................................... 26 1001129540 ................................... 58 1001130609 ................................. 196
k 9 r
70050570 ...................................... 56 1001003803 .................................. 24 1001129541 ................................... 58 1001130610 ................................. 196
c 1 e
70050571..................................... 222 1001118961 ................................... 34 1001129542 ................................... 58 1001130611 ................................. 196
70050572 ...................................... 56 1001127220 ................................. 258 1001129543 ................................... 58 1001130696 ................................. 210
e 9 k
70050573 .................................... 222 1001127311.............................. 20, 22 1001129628 ............................. 38, 40 1001130840 ................................... 36
r c
70050574....................................... 56 1001127312 ............................. 24, 26 1001129777 ..................................... 8 1001130891 ................................. 224
70050575 ...................................... 56 1001127313 ............................. 50, 52 1001129778 ..................................... 8 1001131032 ................................. 210
W e
70050576 ...................................... 56 1001127315 ................................... 14 1001129786 ..................................... 8 1001131060 ................................... 34
r
70050577 ...................................... 56 1001127316 ................................... 34 1001129800 ......................... 226, 230 1001131160.......................... 248, 250
70050578 ...................................... 56 1001127324 ................................... 36 1001129818 ................................. 238 1001131171 .................................. 246
n w
70050579 ...................................... 56 1001127656 ................................... 40 1001129820 ................................. 238 1001131302 ................................. 196
r
70050580 ...................................... 56 1001127671 ................................. 206 1001129828 ................................. 242 1001132242 ................................. 258
e C n
70050581 ...................................... 56 1001127836 ................................... 54 1001129861 ................................. 242 1001132346 ................................. 258
t r
70050582 ...................................... 56 1001127841 ................................... 54 1001129987 ................................... 38 1001133242 ................................... 84
N e
70050583 ...................................... 56 1001127853 ................................... 54 1001130086 ................................. 210 1001133286 ................................... 84
s , t
70050584 ...................................... 56 1001127918 ................................... 24 1001130087 ................................. 210 1001133289 ................................... 84
a
70050585 ...................................... 56 1001127996 ............................. 14, 16 1001130262 ................................. 210 1001133571 ................................... 10
E ton eas
70050586 ...................................... 56 1001128160 ............................. 80, 84 1001130287 ................................. 210 1001133875 ......................... 150, 158
70050587 ...................................... 56 1001128283 ................................... 50 1001130313 ................................. 210 1001133876 ......................... 152, 160
70050588 ...................................... 56 1001128323 ............................. 58, 60 1001130340 ................................. 210 1001134039 ................................. 150
70050589 ...................................... 56 1001128391 ................................... 42 1001130347 ................................. 210 1001134078 ................................. 150
y .
70050590 ...................................... 56 1001128440 ................................... 80 1001130385 ................................. 210 1001134095 ................................. 152
a
70050591 ...................................... 56 1001128450 ............................. 80, 84 1001130395 ................................... 10 1001134239 ................................... 42
l w
70050592 ...................................... 56 1001128463 ................................... 50 1001130426 ................................. 196 1001134376 ................................. 210
70050594 .................................... 102 1001128697 ................................... 80 1001130429 ................................. 252 1001134411 ................................. 210
C ww
70050595 .................................... 102 1001129004 ................................... 54 1001130437 ................................... 14 1001134412 ................................. 210
80004049 .............................. 86, 102 1001129005 ................................... 54 1001130450 ................................. 210 1001134433 ................................. 210
80004056 .................................... 110 1001129006 ................................... 54 1001130467 ................................. 256 1001134450 ................................. 210
83304140 ........................... 56, 82, 90 1001129393 ................................... 54 1001130484 ................................. 210 1001134451 ................................. 184
83304143................................. 56, 90 1001129405 ................................... 20 1001130485 ................................. 210 1001134461 ................................. 210
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1001151049 ............................. 80, 84
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1001134462 ................................. 210 1001136824 ................................. 196 1001137185 ................................. 258
a
1001134463 ................................. 210 1001136833 ................................. 196 1001137273 ................................. 148 1001151184.............................. 80, 84
3
1001134690 ................................. 216 1001136836 ................................. 196 1001137373 ................................. 170 1001151185 .............................. 80, 84
S m
1001151763.............................. 14, 18
5
1001134691 ................................. 216 1001136841 ................................. 196 1001138537 ................................. 258
1001134727 ................................. 216 1001136843 ................................. 196 1001138538 ................................. 258 1001154069 ................................. 210
r 5 o
1001134739 ................................... 10 1001136844 ................................. 196 1001138612 ................................. 258 1001154070 ................................. 210
e - c
1001134740 ................................... 10 1001136845 ................................. 196 1001141227 ................................. 258 1001154075 ................................. 210
.
1001135127 ............................. 58, 64 1001136846 ................................. 196 1001141265 ................................. 194 1001154273 ................................. 210
k 9 r
1001135301 ................................. 226 1001136851 ................................. 196 1001142452 ................................. 258 1001154274 ................................. 210
e
1001154275 ................................. 210
c 1
1001135645 ..................................... 8 1001136861 ................................. 196 1001142626 ................................... 44
1001135652 ................................... 24 1001136876 ................................. 196 1001142828 ................................. 258 1001154276 ................................. 210
e 9 k
1001135667 ................................... 24 1001136881 ................................. 196 1001142829 ................................. 184 1001154277 ................................. 210
r
1001154786 ................................... 24
c
1001135896 ................................. 144 1001136883 ................................. 196 1001142894 ................................. 258
1001135897 ................................. 144 1001136884 ................................. 197 1001143119.................................. 144 1001156079 ................................. 210
e
1001156186 ................................. 210
W
1001135971 ................................. 150 1001136891 ................................. 197 1001143276 ................................. 184
r
1001136075 ................................. 258 1001136893 ................................. 197 1001143284 ................................. 184 1001156279 ................................. 210
1001136080 ................................. 258 1001136896 ................................. 197 1001143286 ................................. 184 1001166916 ................................. 158
n w
1001136091 ................................. 258 1001136908 ......................... 158, 160 1001143287 ................................. 184 2502880300 ................................ 134
r
1001136094 ................................. 258 1001136909 ......................... 158, 160 1001143288 ................................. 184 3007000004 ................................ 130
C n
3020000119 ......................... 132, 134
e
1001136103 ................................. 258 1001136910 ......................... 158, 160 1001143289 ................................. 184
r
3020000120 ........................ 132, 134
t
1001136119.................................. 258 1001136931 ......................... 148, 156 1001143542 ................................. 224
N
3170000123 ................................. 104
e
1001136146 ................................. 210 1001136932 ......................... 146, 154 1001143543 ................................. 184
s ,
3170000124 ................................. 104
t
1001136175 ................................. 258 1001136939 ................................. 197 1001143564 ................................. 224
3170000125 ................................. 104
a
1001136270 ................................. 216 1001136957 ................................. 197 1001143565 ................................. 224
E ton eas
1001136405 ................................. 254 1001136958 ................................. 197 1001143937 ................................. 196 3170000220............................. 88, 96
1001136406 ................................. 254 1001136960 ................................. 197 1001144012 ................... 14, 184, 216 3170000221 ................................... 96
1001136692 ................................... 34 1001137001 ................................. 160 1001144017 ................................. 184 3170000223................................... 96
1001136696 ................................. 258 1001137018 ................................. 142 1001144068 ................................... 14 3170000224................................... 96
y .
1001136761 ................................. 197 1001137019 ................................. 142 1001144150 ................................. 184 3170000400 ................................ 108
3170000401................................. 108
a
1001136772 ................................. 197 1001137048 ................................. 196 1001145521 ................................... 64
l w
1001136792 ................................. 197 1001137049 ................................. 196 1001145522 ................................... 64 3170000406 ................................ 108
1001136807 ................................. 197 1001137052 ................................. 196 1001145523 ................................... 64 3170000407......................... 100, 108
C ww
1001136811 ................................. 196 1001137102 ................................. 184 1001145524 ................................... 64 3170000430 .................................. 92
1001136811* ................................ 196 1001137159 ................................. 210 1001145566 ................................... 64 3170000431 ................................... 92
1001136814 ................................. 196 1001137160 ................................. 210 1001150151 ................................. 238 3170000432................................... 92
1001136817 ................................. 196 1001137167 ................................. 258 1001150180 ................................. 240 3170000433 ............................ 88, 92
1001136821 ................................. 196 1001137169 ................................. 258 1001150426 ................................. 184 3178000226................................. 130
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3178000240 ................................. 136 3691000247................................... 24 4178000337 ................................. 166 4567132085 ................................. 196
a
3178000460 ................................ 176 3691000252 .................................. 50 4178000349................................. 196 4567150016 ................................. 196
3
3178000499 ................................ 136 3691000253 .................................. 24 4178000402................................. 242 4567182031 ................................. 197
S m
3178000513 ................................. 176
5
3691000267 .................................. 28 4178000553......................... 158, 160 4569140046 ................................ 196
3249000012 ................................. 112 3706000080 ................................ 136 4178000555......................... 158, 160 4569160030 ................................ 196
r 5 o
3249000015 ................................. 112 3706000177............................. 92, 96 4178000556......................... 158, 160 4569180044 ................................ 197
e - c
3249000037 ............................ 58, 64 3706000178............................. 92, 96 4178000564................................. 160 4570000167 ................................ 197
.
3249000046 ............................ 58, 64 3706000179............................. 92, 96 4178000583................................. 158 4570000218 ................................ 197
k 9 r
3263000118 ................................... 28 3706000180 ............................ 92, 96 4178000584................................. 160 4570000361 ................................ 196
c 1 e
3274000011 ................................. 162 3706000241................................... 54 4178000594................................. 158 4619000006 ................................ 197
3314000010................................. 224 3706000261 .................................. 28 4178000659................................. 248 4632000013 ........................ 154, 156
e 9 k
3415000047................................. 170 3706000348 .................................. 24 4178000660................................. 176 4632000024 ................................ 166
r c
3484000048 ................................ 132 3899000160 ................................ 182 4178000661 ................................. 172 4632000025 ................................ 166
3484000049 ................................ 132 3899000161 ................................ 182 4178000678 .......................... 174, 176 4636000031 ................ 146, 148, 150
e
3484000072 ................................ 134
W
3911000068................................. 162 4178000699................................. 224 4636000032 ........................ 146, 148
r
3484000073 ................................ 134 3912000033 ........................ 132, 134 4178000715 ................................. 176 4679000120 . 146, 148, 150, 152, 164
3502740106 ................................. 164 3912000034 ................................. 112 4178000720 ................................. 176 4679000121......................... 150, 152
n w
3507100001......................... 100, 104 3912000038 ........................ 132, 134 4178000761 ................................. 176 4679000122 ........................ 146, 148
r
3551000036 ................................ 130 3913000094 ................................ 140 4178000811 ................................... 54 4679000127................................... 84
e C n
3555000007 ........................ 154, 156 4017000719 ................................. 172 4178000854................................. 158 4679000140 .................................. 54
t r
3555000008 ........ 154, 156, 158, 160 4017001493 ................................. 176 4249000002 ................................. 112 4679000146 ................................ 104
N
3561000008 ........................ 132, 134
e
4017001549 ................................. 176 4314000141 ................................. 152 4679000147................................. 104
s , t
3561000015................................. 134 4062000173......................... 158, 160 4415000017 ................................. 170 4679000148 ................................ 170
a
3561000017................................... 80 4062000174 ......... 154, 156, 158, 160 4415000019 ................................. 170 4679000158 ............................ 92, 96
E ton eas
3691000126................................... 28 4062000368 ................................ 166 4415000046 ................................ 168 4679000159 ............................ 92, 96
3691000144................................. 136 4062000522 .................................. 54 4415000053 ................................ 170 4679000161............................. 92, 96
3691000145................................. 136 4062000589 .................................. 54 4415000054 ................................ 170 4679000181................................. 166
3691000160................................... 88 4062000615 ................................ 176 4415000055 ................................ 170 4679000188 ................................ 166
y .
3691000169.................................. 112 4062000624 ........................ 158, 160 4561000012......................... 132, 134 4679000205 ............................ 92, 96
3691000171 ................................... 80
a
4062000715................................... 54 4567110065 ................................. 197 4679000206 ............................ 92, 96
l w
3691000174 ................................... 32 4062000717................................. 210 4567112024 ................................. 197 4679000243 .................................. 24
3691000223 .................................. 24 4120000021................................... 50 4567112038 ................................. 197 4679000245 .................................. 84
C ww
3691000227 .................................. 20 4178000222 ......................... 158, 160 4567120022................................. 197 4679000260 ........................ 158, 160
3691000228 .................................. 20 4178000225 ......... 154, 156, 158, 160 4567120069................................. 196 4679000261 ........................ 158, 160
3691000231................................... 84 4178000229 ................................. 166 4567120071 ................................. 197 4679000277 ................................ 108
3691000232 ................................ 100 4178000240 ................................. 166 4567122064................................. 197 4679000293 ................................ 108
3691000234 ............................ 58, 64 4178000242 ................................. 172 4567130135 ................................. 196 4679000309 ................................ 154
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4679000310 ................................ 156 4695000026 ................................ 252 4811000336 ................................. 166 7108181050 ................................. 104
a
4679000311 ................................. 156 4705000705 ................................ 162 4811000337 ................................. 166 7110201423 .................................. 114
3
4679000313................................... 54 4706001815 ................................. 172 4811000355 ................................. 166 7110201823 ................................... 68
S m
4679000314................................... 54 7111140613 .................................. 224
5
4706002207 ................................ 104 4811000408 ......................... 150, 152
4679000319 .................................. 54 4706002208 ................................ 104 4811000942 ................................... 44 7111140813 .................................. 224
r 5 o
4679000320 ................................ 182 4706002209 ................................ 104 4811000944......................... 146, 148 7111141050 .................................. 170
e - c
4679000326 .................................. 54 4706002210................................. 104 4811000947 ................................. 166 7114080418 ......................... 182, 184
.
4686000073 ........................ 158, 160 4706002211 ................................. 104 4811001026 .................................. 174 7114100318 .................................. 166
k 9 r
4686000074 ........................ 154, 156 4706002467 ............................ 92, 96 4811001027 .................................. 174 7114100418 ............................ 54, 166
c 1 e
4686000077 ................................ 146 4706003144............................. 92, 96 4812000052 ................ 158, 160, 166 7114100518 .......... 158, 160, 182, 224
4686000078 ................................ 148 4706003708 .................... 92, 96, 104 4812000057 ................................ 104 7114100618. 154, 156, 158, 160, 184,
e 9 k
4686000133 ................................ 166 4706003709 .................... 92, 96, 104 4812000120 ................................. 180 216
r c
4686000134 ................................ 166 4706003710 ................................. 104 4831000108............................. 58, 64 7114100818.... 44, 154, 156, 166, 182
4686000185 ................................ 166 4706003716 ................................... 28 4831000115 .................................. 112 7114101618 .................................... 44
e
4686000186 ................................ 166 7114140418 ...................... 92, 96, 166
W
4706003717 ................................. 104 4912000369 .................................. 44
r
4686000210 ........................ 158, 160 4706003718 ................................. 104 4949000041* ............................... 140 7114140518 ... 28, 104, 108, 154, 156,
4686000212 ................................ 158 4706003719 ............................. 92, 96 4949000042*............................... 140 158, 160
n w
4686000215 ........................ 158, 160 4706003720............................. 92, 96 4949000045 ................................. 112 7114140618 .................... 24, 210, 238
r
4691000200 .................................. 28 4706003721............................. 92, 96 4949000055 .................................. 32 7114140650 ......... 154, 156, 158, 160
e C n
4691000242................................. 140 4706003722 ............................ 92, 96 4990000001 .................................. 44 7114140818 ..... 42, 54, 146, 148, 158,
t r
4691000274 ......................... 132, 134 4706003723............................. 92, 96 5526000553 ........................ 224, 236 160
N
4691000285 .................................. 54 7114140850 .. 150, 152, 158, 160, 176
e
4706003724............................. 92, 96 6906960019 ................................ 124
s , t
4691000290 ................................ 100 4706003725............................. 92, 96 7007000036 .................................. 10 7114141018 .................................. 166
a
4691000291 ................................ 100 4706003844 ................................ 196 7007000055 ................................ 130 7114141218 .................................... 54
E ton eas
4691000292 ................................ 104 4706004170 ................................... 44 7007000056 ................................ 130 7114141850 .................................. 168
4691000293 ........................ 104, 108 4706004173 ................................... 44 7007960040 .................................. 66 7114150650 ................................. 166
4691000311 ................................... 88 4706004174 ................................... 44 7011000007 ................................. 194 7114150818 .................................. 226
4691000316 ............................. 92, 96 4706005262 ................................ 108 7056000003 ................................ 138 7114150850 ......................... 158, 160
y .
4691000317 ................................... 88 4706005263 ................................ 108 7056000004 ................................ 138 7114160618.................................. 252
4691000318 ............................. 92, 96 7114160818.................................... 24
a
4706005281................................. 108 7056000005 ................................ 138
l w
4691000321................................. 108 4706005393 ........................ 158, 160 7056000006 ................................ 138 7114161050... 154, 156, 158, 160, 176
4691000416 ................................... 54 4706005490 ................................ 152 7075000003 ................................ 224 7114161250 .................................. 180
C ww
4691000417 ................................... 54 4706006033 ................................ 226 7075000006 ................................ 224 7115101411 .................................. 184
4691000450 .................................. 44 4754000004 ............................ 32, 54 7082000005 ................................ 210 7115140650 ..... 92, 96, 104, 108, 184
4691000489 .................................. 24 4754000006 .................................. 24 7105163650 ................................... 60 7115140850 ........... 44, 210, 246, 248
4691000556 .................................. 50 4763000295 .................................. 44 7105180850 ............................. 92, 96 7115141250 .................................. 224
4691960030 .................................. 62 4811000335 ................................. 166 7108180850 ................... 54, 104, 108 7115141450 .................................... 44
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7115141850 .................................. 170 7115222650 ................................... 74 7253000002 ... 20, 24, 32, 50, 54, 58, 7345001704................................. 236
a
7115142050 .................................. 112 7115241650 ................................... 60 64, 80, 84, 88, 100, 112 7345001914 ................................. 252
3
7115150650 ..................... 10, 70, 184 7118140427 ................................... 54 7262000025 ............................ 80, 84 7345222202 ................................ 184
S 5 m
7115150664 ................................... 10 7118151250 .................................. 172 7262000026 ................................ 130 7345232202 ................................ 184
7115150850 ................... 36, 172, 226 7118165250 ................................. 122 7274000026 ................................ 248 7345242202 ................................ 184
r 5 o
7115150864 ................................. 128 7118172050 ........................... 66, 124 7274000030 .................................. 10 7346000035 ................ 236, 248, 250
e - c
7115151050 .................................. 196 7118180820 ................................... 54 7274000076................................. 196 7346000037 ................ 236, 248, 250
.
7115151250 .................................. 226 7118181205............................ 66, 124 7274000088 .................................. 10 7346000039 ................ 184, 236, 252
k 9 r
7115160623 ................................... 84 7118181250.................................. 138 7277000012................................... 44 7346000045 ................................ 184
c 1 e
7115160650 ........................... 32, 210 7118201616................................... 112 7280000020 ................................ 170 7346000055 ................................ 128
7115160850 ................ 14, 18, 44, 174 7118221650 ................................... 36 7293000006 .................................... 8 7346000056 .................................. 44
e 9 k
7115161050.................................. 210 7118221816.............................. 58, 64 7295000029 ................................ 226 7346000078 ................................ 128
r c
7115161223 .................................... 80 7118221850 ................................... 20 7295000146 ................................ 224 7346000087 ................................ 236
7115161250 ................... 176, 210, 242 7118222416 ................................... 58 7312000015 ................................. 128 7346000094 ................ 236, 248, 250
W e
7115161450...................... 80, 84, 210 7118222816 ................................... 64 7312000016 ................................. 128 7346000099 ................................ 236
r
7115161650............................ 28, 197 7118225650 ................................... 50 7312000017 ................................. 226 7413000002 . 146, 148, 150, 152, 158,
7115163250 ................................. 210 7118267250 ................................. 136 7320000006 ............................ 28, 30 160, 176, 210
n w
7115180650 ................................... 54 7120000033 ................................ 184 7320000026 ........................ 104, 106 7413000003 .......................... 174, 176
r
7115180850 ............... 54, 80, 88, 242 7120000035 ................................ 184 7320000039 ............................ 88, 90 7415000010 ................................. 170
e C n
7115181050.......................... 166, 176 7120000036 ................................ 136 7320000040 ............................ 80, 82 7415000013 ......................... 168, 170
t r
7115181250 ............... 80, 84, 112, 152 7120000040 .................................. 54 7320000042 ............................ 96, 98 7415000014 ......................... 168, 170
N e
7115181450 ............................ 54, 240 7120000047......................... 210, 224 7320000063 ............................ 84, 86 7415000032 ................................. 170
s , t
7115181650............................ 78, 126 7120000053 ................................. 112 7320000068 ......................... 108, 110 7430000004 ................................ 196
a
7115181850 .................................... 14 7120000062 .................................... 8 7320000069 .................................. 44 7440000000 ............................ 20, 50
E ton eas
7115182050 ................................. 162 7178000023. 154, 156, 158, 160, 166 7320000076 ............................ 92, 94 7440030000 ............... 32, 50, 54, 58,
7115182250 ................................... 66 7178000025................................. 184 7320000085 ............................ 54, 56 64, 80, 84, 88, 92, 96, 100, 104,
7115182850 ............................. 58, 64 7178000038................................... 44 7320000096 ........................ 100, 102 108, 112
7115185650 ................................... 60 7189000014.................................. 112 7330000108 ................................ 258 7440030400 ...................... 24, 94, 98
y .
7115201050 ................................... 50 7189000015................. 146, 148, 166 7330000143 ................................ 258 7440300000 ................................ 140
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7115201250 ............................. 80, 84 7189000017 ................................... 84 7330000208 ................................ 258 7443000108................................. 196
l w
7115201650 ................................... 38 7209000022 ................................ 140 7330000209 ................................ 258 7443000139................................. 226
7115201850 ................................. 120 7209000023 .................................. 10 7330000210 ................................ 258 7443000145................................. 128
C ww
7115202250 ................................. 120 7209000024 .................................. 10 7330000278 ........................ 132, 134 7443000146................................. 128
7115202850 ................. 142, 144, 162 7209000029 .......................... 88, 100 7330000550 ........................ 132, 134 7443000148......................... 128, 226
7115203250 ................................... 38 7209000033 .................................. 10 7330000688 ................................ 258 7443000154................................. 226
7115220850 ........................... 84, 100 7247000095 ................................ 252 7330000689 ................................ 258 7443000155................................. 226
7115222450 ................................... 74 7248000149............................. 58, 64 7330000755 ................................ 236 7443000156................................. 226
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7443000158................................. 196 7445161622 ................................. 196 7577000273 ................................ 210 7660150001................................. 226
a
7443000173 ................... 40, 196, 226 7445161637 ................................. 196 7577000368 ................................ 134 7660152601 ................. 128, 172, 196
3
7443000175 ................................. 226 7446502518 ......................... 128, 226 7577250204 .................................. 90 7660152604 154, 156, 158, 160, 166,
S m
226
5
7443000178 ................................. 226 7454000003 ................................ 130 7577250255................................... 82
7443000204 .......................... 78, 126 7454000004 ................................ 130 7577250271 ............................. 94, 98 7660160000 .......................... 18, 210
r 5 o
7443000205 .......................... 78, 126 7454000005 ................................ 130 7577250334 ........................ 106, 110 7660162601 14, 28, 44, 160, 210, 242
e - c
7443000243 ................................ 226 7454000006 ................................ 130 7585000009 ........ 154, 156, 158, 160 7660162604 154, 156, 158, 160, 176,
.
7443000258 ................................ 196 7457000006 ................ 184, 224, 252 7585000012 ................................ 182 180
k 9 r
7443000270 ................................ 226 7457000011 ................................. 184 7585000016 ................................ 166 7660170230 ................................... 44
c 1 e
7443000329 ................................ 226 7457000012 ................................. 184 7590000049 ................................ 222 7660180001 .................................. 44
7443000396 ................................ 226 7457000019 ................................. 184 7590000094 ................................ 184 7660180200 .................................. 44
e 9 k
7443000397 ................................ 226 7457000023................................. 184 7590000105 ................................ 184 7660180230 ............................ 92, 96
r c
7443000408 ................................ 196 7470000002 ................................ 196 7590000262 ................................ 184 7660182301 ................. 162, 166, 176
7443000414 ................................... 40 7470000004 ................................ 196 7590000282 ................................ 184 7660182601. 14, 54, 58, 64, 112, 152,
e
240, 242
W
7443000448 ................................ 226 7470000006 ................................ 226 7590000284 ................................ 184
r
7444020013 ................................. 226 7470000014 ................................... 54 7590000304 ................................ 184 7660200001 .. 78, 120, 126, 142, 144,
7444030037 ................................ 226 7470000019 ................................... 54 7590000317................................. 184 162
n w
7445040421................................. 196 7491000207 ................................... 28 7590000350 ........................ 254, 256 7660200200 .................. 78, 126, 196
r
7445040425 ................................ 196 7493000003 ................................ 246 7590200161................................. 162 7660202601 ...................... 38, 80, 84
e C n
7445040445 .......................... 66, 124 7493000011 ................................. 184 7595000005 ........ 154, 156, 158, 160 7660220001 .................................. 74
t r
7445060435 ................................ 128 7493000014................................. 184 7595000011................................. 166 7660222308 ............................ 58, 64
N
7660222601 ................ 20, 50, 80, 84
e
7445060643 ........................ 196, 197 7493000020 ................................ 224 7632046009 ........................ 150, 152
s , t
7445060648 ................................ 196 7493000021 ................................ 250 7636000008 ................ 142, 144, 162 7660262600 .................................. 24
a
7445080643 ................................ 196 7493000026 ................................ 184 7636000031 ................................ 152 7661000002 ................................ 184
E ton eas
7445080644 ................................ 196 7494000019......................... 142, 144 7638000012 ................................ 172 7661000018.................................. 112
7445080837 ................................ 196 7552000339 ................................ 254 7660040000 ........................ 210, 224 7661000019............. 92, 96, 108, 238
7445080843 ................................ 196 7552000349 ................................ 184 7660082604 ........................ 182, 184 7661000022 .................................. 10
7445081039 ................................. 196 7552000354 ................................ 184 7660102601......................... 184, 216 7661000023 ........................ 184, 224
y .
7445081043................................. 196 7552000355 ................................ 184 7660102604 . 44, 154, 156, 158, 160, 7661000027 .................................. 10
7661000041................................. 226
a
7445100843 ......................... 196, 197 7555000002 ................ 158, 160, 166 166, 182, 224
l w
7445100845 ................................. 197 7561000020 ................................ 138 7660140001........................... 44, 166 7663000006 .................................. 14
7445101018 ................................. 196 7565000014 ........................ 128, 226 7660140230................................. 210 7686000013 ................................ 148
C ww
7445101043 ................... 40, 196, 197 7565000016 ......................... 197, 226 7660142600................................. 194 7686000014 ................................ 146
7445101045 ........................... 40, 197 7565000019 ................................ 222 7660142601 .... 44, 54, 170, 184, 210, 7686000015 ................................ 148
7445161243 ................................. 196 7577000063 .......................... 86, 102 224, 248 7686000016 ................................ 146
7445161245 ................................. 196 7577000145................................. 128 7660142604. 112, 150, 152, 154, 156, 7686000017 ................................ 148
7445161620 ................................. 196 7577000167 ................................... 30 158, 160, 166, 168, 246 7686000018 ................................ 146
HDR 1000 Heavy Duty Rotator Parts Manual - Page 275 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 276 5-376-000164 Rev 0
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Part Number Page Part Number Page Part Number Page
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7686000019 ........................ 150, 152 7754000049 ................................. 112 7870000129................................. 236 7950140163 . 150, 152, 154, 156, 158,
a
7686000031 ................................ 164 7754000051 .......................... 88, 100 7870000143................................. 184 160, 166, 176
3
7686000041 ................................ 146 7754000055 .................................. 54 7894000004 ........................ 196, 224 7950140503................................. 166
S m
7894000010 184, 246, 248, 250, 256
5
7686000042 ................................ 148 7754000058 ........................... 24, 112 7950150000 .................... 10, 36, 184
7686000050 ................................ 164 7754000083 ............................ 58, 64 7894000028 ........................ 132, 134 7950150143 ................................. 226
r 5 o
7686000081 ........................ 150, 152 7759000004 ................ 132, 134, 258 7894000031 ................................ 184 7950150161 .......... 128, 172, 184, 196
e - c
7686000082 ........................ 150, 152 7785152420 ................................. 196 7894000037 ........................ 132, 134 7950150163 ................................. 158
.
7686000083 ........................ 150, 152 7785181200 ................................... 60 7894000041 ................................ 132 7950151063 ................................. 160
k 9 r
7686000084 ........................ 150, 152 7786000008 ............................ 92, 96 7894000042 ................ 184, 242, 254 7950160000 18, 24, 32, 44, 122, 174,
c 1 e
7686000085 ................................ 152 7790060676 ................................ 196 7894000057 ................................ 134 176, 197, 210
7686000086 ........................ 150, 152 7790100856 .. 14, 148, 150, 152, 184, 7894000060 ................................ 134 7950160003 ................................ 252
e 9 k
7690000810 ................................ 166 224 7935000120 ................................ 226 7950160141 ................. 24, 44, 80, 84
r c
7690021210 ................................... 44 7790141056 ................................. 170 7935000273 .................................. 44 7950160161 ........ 14, 18, 28, 210, 242
7690144840 .................................. 54 7790141251 . 146, 148, 150, 152, 254 7949000015 .................................. 14 7950160163 154, 156, 158, 160, 180,
e
7949000016 .................................. 14
W
7690153245................................... 70 7790141651 .. 146, 148, 150, 152, 164 252
r
7691000019................................... 28 7790142051 .................. 146, 148, 170 7949000019 ................................ 162 7950170000........................... 66, 124
7691000020 ................ 130, 132, 134 7796000012 ................................ 210 7949000020 ................ 142, 144, 162 7950170153 ................................... 96
n w
7691000021................. 130, 132, 134 7796000031 ................................ 166 7949000022 146, 148, 150, 152, 170, 7950180000 ... 54, 66, 76, 78, 80, 84,
r
7691000022 ................................ 130 7796000038 ........ 154, 156, 158, 160 254 88, 108, 126, 138
e C n
7691000025 ................................ 136 7796000078 ........................ 146, 148 7949000025 .......................... 28, 158 7950180141 ............................. 14, 44
t r
7691000026 ........................ 132, 134 7796000084 ................................ 182 7949000053 ................................ 184 7950180150 .................................. 112
N
7949000072 ................................ 242
e
7691000047 .................................. 32 7796000099 ................................ 182 7950180153 ...... 58, 64, 92, 104, 166,
s , t
7691000048 .................................. 24 7796250068 .................................. 86 7949000074 ................ 154, 156, 160 176
a
7691000049 .................................. 44 7806000008 ................................ 210 7950000000 ................................ 100 7950180161 . 54, 80, 84, 88, 152, 240
E ton eas
7691000050 .................................. 44 7809000006 ................................. 112 7950100103 ................................. 182 7950180252................................. 162
7701000003 ................................ 210 7809000018 ............................ 58, 64 7950100143 ......................... 158, 160 7950180800 .......................... 66, 124
7740000001 ................ 184, 224, 252 7821000003 ................................ 182 7950100153 ......................... 154, 156 7950200000 .................... 38, 50, 120
7740000003 .......................... 14, 216 7831000040 ................................ 166 7950140000 42, 54, 92, 96, 104, 108, 7950200141 ................................... 50
y .
7740000008 ................................ 184 7843000020 ................ 158, 160, 166 210 7950200151 ........................... 78, 126
7950140003 146, 148, 150, 152, 158,
a
7754000008 .................................. 28 7843000022 ........................ 154, 156 7950200161................... 38, 142, 144
l w
7754000009 ................................ 210 7843000026 ........................ 158, 160 160 7950220000 ...................... 20, 74, 84
7754000014 .................................. 54 7843000038 .................................. 44 7950140141 ........... 44, 170, 184, 194 7950220141 ......... 20, 50, 80, 84, 100
C ww
7754000018 .......................... 88, 100 7865000001 154, 156, 158, 160, 166 7950140143 146, 148, 158, 160, 238, 7950220142 ................................... 36
7754000033 .................................. 28 7870000041 .................................. 44 246, 248 7950220151 ................................... 74
7754000042 ................................ 140 7870000043 ................................ 184 7950140153 ................................... 28 7970000069 ................................. 112
7754000043 ............ 92, 96, 104, 108 7870000123................................. 184 7950140161 ................... 42, 210, 224 7970000169................................... 64
7754000048 ............................ 58, 64 7870000128................................. 236 7970140151 ................................. 168
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Part Number Page Part Number Page Part Number Page
-
7978000011 ................................. 184 9254250009 .................................. 94 9577960113 ............................. 74, 78 9754960046 ................................ 122
a
8597650001 ................................ 184 9280960002 .......................... 68, 114 9577960119 ................................... 66 9754960047 ................................ 122
3
8597650002 ................ 248, 250, 256 9281960004 .................................. 70 9577960120........................... 66, 124 9763250009 .................................. 30
S 5 m
8632000011......................... 144, 162 9295310027................................. 224 9577960139................................. 124 9763250022 .................................. 82
8632000012 ................................ 224 9295310029 ................................ 224 9661960033 .................................. 74 9763250025 .................................. 98
r 5 o
8977010103 ................................. 236 9295310030 ................................ 224 9690960039 .......................... 78, 126 9763250026 .................................. 98
e - c
8977030200 ................................ 252 9295310031................................. 224 9691960019........................... 78, 126 9796250057 .................. 30, 106, 110
.
8977030300 ................................ 252 9295310061................................. 224 9691960021 .......................... 66, 124 9796250058 .................. 56, 106, 110
k 9 r
8977500100................................. 236 9295310068 ................................ 224 9691960032 .................................. 62 9796250061 .................................. 30
c 1 e
9007250005 ............................ 94, 98 9295310069 ................................ 224 9698250014 .................................. 90 9796250062 .............. 82, 86, 90, 102
9020960002 .......................... 78, 126 9309960011 ................................ 122 9698250017 .................................. 82 9796250066 .................................. 30
e 9 k
9064960001 .................................. 78 9314960022 ................................ 122 9698250018 ............................ 94, 98 9796250068 ................................ 102
r c
9064960007 ................................ 126 9330960006 ................................ 116 9698250019 ............................ 94, 98 9796250071....................... 56, 82, 90
9064960008 .................................. 62 9443960006 .......................... 66, 124 9698960008 .......................... 66, 124 9796250073 .................. 30, 106, 110
W e
9073960002 .................................. 74 9443960010 .................................. 60 9698960009 .................................. 70 9796250080 ...................... 30, 94, 98
r
9073960003 ................................ 120 9443960019 .................................. 60 9698960015 ................................ 122 9796250081 ........................ 106, 110
9073960004 ................................ 120 9443960020 .................................. 62 9698960016 ................................ 122 9796250083 .......................... 86, 102
n w
9082960013 .......................... 66, 124 9443960021 .................................. 62 9701960010 ................................... 66 9796250084 .................................. 56
r
9082960014 ............................ 66, 70 9472960029 .................................. 66 9701960011 ........................... 76, 122 9796250113 ............................. 82, 90
e C n
9082960015 .................................. 76 9472960030 .................................. 70 9701960012 ........................... 76, 122 9796250117 ............................. 82, 90
t r
9082960018 ......................... 116, 124 9472960032 .................................. 66 9701960013 ................................... 66 9796250124 ............................. 82, 90
N e
9120960019........................... 78, 126 9472960033 .................................. 66 9701960018 ................................. 122 9796250125 ................................... 82
s , t
9120960020 .................................. 74 9472960036 .................................. 70 9706960027 .................................. 66 9796250133 ............................. 94, 98
a
9120960024 .................................. 60 9472960052 ................................ 116 9724250014 ................................... 30 9796250135 ............................. 94, 98
E ton eas
9120960042 .................................. 62 9472960053 ................................ 116 9754250009 ............ 30, 56, 106, 110 9796250137 ............................. 94, 98
9120960054 .................................. 60 9472960054 ................................ 122 9754250011 ........................... 86, 102 9796250138............................. 94, 98
9120960063 .......................... 78, 126 9472960055 ................................ 116 9754250014 ................... 56, 106, 110 9796250149 ................................... 56
9154960027 .................................. 70 9472960056 ................................ 116 9754250015 ....................... 30, 94, 98 9796960085 ...................... 66, 70, 76
y .
9177960001................................... 70 9552310033................................. 224 9754250017 ........................... 86, 102 9796960087 ............................ 66, 70
a
9177960002 .................................. 66 9553250009 .................................. 30 9754250043 ............................ 82, 90 9796960088 .......................... 66, 124
l w
9177960003 ................................ 116 9553250010 ........................ 106, 110 9754250045 ............................ 82, 90 9796960089 ................................. 114
9177960004 ................................ 124 9553250015 ............................ 94, 98 9754250049 ............................ 94, 98 9796960090 .................................. 66
C ww
9178960011 ........................... 78, 126 9553250016 .................................. 98 9754250054 .................................. 56 9796960093 .................................. 70
9183960001 .................... 66, 76, 122 9570960005 .................................. 62 9754250055 .................................. 56 9796960119 ................................. 122
9209960025 ................................ 116 9571960006 .......................... 66, 124 9754960026 ................................ 122 9796960120.......................... 116, 122
9209960026 ................................ 122 9575960012.................................. 114 9754960029 ............................ 66, 70 9796960121................................. 116
9254250007 .......................... 86, 102 9577760232 ................................ 222 9754960030 .................................. 76 9796960157................................... 60
HDR 1000 Heavy Duty Rotator Parts Manual - Page 277 5-376-000164 Rev 0
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HDR 1000 Heavy Duty Rotator Parts Manual - Page 278 5-376-000164 Rev 0
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Part Number Page Part Number Page Part Number Page
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9796960159 .................................. 60
a
9806960013 .................................. 66
3
9806960014 .................................. 66
S m
9806960015 .................................. 70
5
9806960020 ................................. 118
r 5 o
9806960021 ................................ 116
e - c
9831960007 .................................. 74
.
9831960009 .......................... 78, 126
k 9 r
9831960018.................................. 114
c 1 e
9843960023 .......................... 78, 126
9843960025 .................................. 70
e 9 k
9843960032 ................................ 122
r c
9912250004 .................................. 30
9912250018 ................................... 82
e
9912250021................................... 98
W r
9912960010........................... 78, 126
9935250025 .................. 98, 106, 110
n w
9935740034 ................................ 222
r
9935960026 .......................... 66, 124
e C n
9935960067 .................................. 60
t r
9935960068 .................................. 60
N
9949960012 .......................... 78, 126
s , t e
9949960013 ............................ 70, 76
a
9949960027 ................................ 116
E ton eas
9949960028 ................. 116, 122, 124
9949960044 .................................. 60
9949960050 .................... 70, 78, 126
9949960051 .................................. 74
y .
9970418177 ................................... 62
9970456008 .................................. 60
la w
9970960020 ................................. 114
9970960027 .................................. 60
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