Iron and Steel Version 2.0 Guidance
Iron and Steel Version 2.0 Guidance
January 2008.
1
For additional information please contact Stephen Russell (stephen.russell@wri.org)
Contents
1.0 Overview 3
1.1 Purpose of tool 3
1.2 Domain of application 4
2.0 Organizational and Operational Boundaries 6
2.1 Organizational boundaries 6
2.2 Operational boundaries 7
3.0 Methodologies 8
3.1 Introduction 8
3.2 Stationary Combustion 9
3.2.1 Emissions from electricity generation and 10
reheating furnaces
3.2.2 Emissions from Coke Making 15
3.2.3 Emissions from flaring 19
3.3 Industrial Process Emissions 20
3.3.1 CO2 methods for process sources 20
3.3.2 CH4 methods for process sources 22
3.4 Limestone and Dolomite Production 23
3.4.1 Scope 1 emissions
23
3.4.2 Scope 2 emissions 25
Appendices
Appendix I Defaults for estimating the CO2 emissions from 27
the stationary combustion of fuels
Appendix II Defaults for estimating the CH4 and N2O
emissions 33
from the stationary combustion of fuels
Appendix III Unit conversion ratios 36
2
1.0 Overview
This document provides guidance on the estimation of greenhouse gas (GHG) emissions
from sources associated with Iron and Steel production. A companion spreadsheet,
document. Together these documents comprise the ‘Iron and Steel Tool’, one of many
calculation tools available under the Greenhouse Gas Protocol Initiative, a joint program
of the World Resources Institute and the World Business Council for Sustainable
Development. The Iron and Steel Tool may be used by companies for internal or public
including voluntary or mandatory programs and emission trading schemes, may also
This guidance explains best practices for the selection and implementation of emission
calculation methods, as well as for the collection, documentation, and quality control of
data. It often presents different methods for calculating emissions from single sources so
that different users of the Iron and Steel tool may match the rigor and detail of their
emission inventory to their needs or goals. The guidance has been structured so that any
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company, regardless of its experience or resources, should be able to produce reliable
estimates of its emissions. In particular, default values for virtually all of the parameters
in the methods are supplied so that, at the very least, a company needs only to supply
This tool updates the Corporate Standard’s previous guidance for the Iron and Steel
sector that was issued in 2002. Major revisions in this update include the provision of
methods for specific industrial activities within the overall iron and steel manufacturing
process. For example, facilities may now account for the emissions from Direct
Reduced Iron and sinter production, as well as coke manufacture. Furthermore, this
furnaces, which may contribute significantly to an Iron and Steel facility’s overall
emissions.
Users of the Iron and Steel Tool and of other tools available under the GHG Protocol
which outlines best practices for general GHG accounting issues. In particular, the
Corporate Standard explains why Iron and Steel companies need to have clearly set
considered prior to the use of this tool, Section 2.0 of this guidance summarizes some
4
basic concepts related to the drawing of boundaries (see Section 2.0). Users should
The manufacture of iron and steel is an energy intensive activity that generates carbon
2 4 2
dioxide (CO ), methane (CH ), and nitrous oxide (N O) emissions at various stages
2
during the production process (Figure 1). Although CO is easily the main GHG
2 4
emitted, N O and CH emissions are not necessarily trivial. Hence, the Iron and Steel
tool has incorporated methods for each of these three GHGs whenever possible. Figure
1 summarizes the industrial activities and associated GHG emissions that are considered
in this tool.
Please note that this tool does not provide guidance on calculating emissions from
heat and steam. Instead, users interesting in calculating emissions from these sources
should consult the relevant tools from the Protocol Initiative’s website
(www.ghgprotocol.org).
5
Figure 1. The main GHG emission sources associated with iron and steel production that are
considered in this tool. Other sources that are not represented here and that may contribute
significantly to a facility’s overall emissions include the on-site transportation of materials and the
consumption of purchased electricity, heat and steam. Figure modified from the 2006 IPPC Guidelines
for National Greenhouse Gas Inventories.
6
2.0 Organizational and Operational Boundaries
The manner in which organizational and operational boundaries are drawn determines
both the sources that are included within an inventory and the emissions from those
sources that are reported by a company. Because it is critical that boundaries are
consistently and reliably drawn across a company’s constituent facilities and units,
organizational and operational boundaries are briefly discussed here. Users are strongly
For corporate inventories, the exact accounting of the emissions from a source depends
on whether that source is wholly owned, a joint venture, subsidiary, or other legal entity.
The Corporate Standard provides two approaches for determining how such accounting
should be undertaken.
A company reports the percentage GHG emissions from a source that mirrors the
percentage financial ownership that company has in the source. One exception relates to
fixed asset investments: whenever a company owns only a small part of the shares of a
source and does not exert significant financial control, the company does not account
7
II. Control Approach
A company reports 100% of the emissions from sources over which it has control. Two
(a) Financial control. A company exerts financial control over the source if it
has the ability to direct both the financial and operating policies of the source with a
has the full authority to introduce and implement its operating policies and practices at
the source.
The Corporate Standard encourages companies to use both the equity share approach
and a control approach when reporting under voluntary schemes. However, contractual
arrangements might determine the ownership of and reporting requirements for GHG
emissions, and various other factors might influence the choice of an approach,
including:
- Liability and risk management. In assessing risk the equity share and financial
would allow managers to be held accountable for activities under their control.
8
- Completeness of reporting. Companies may find it difficult to provide matching
records or lists of financial assets as proof that sources are correctly accounted
across all of the facilities and units under the control of the reporting company.
Having established its organizational boundaries, a company is then able to establish the
operational boundaries will help a company better manage the full spectrum of GHG
risks and opportunities that exist along its value chain. In particular, the use of scopes
Emissions fall under one of three scopes. Scope 1 emissions are ‘direct’; that is, they
stem from sources that are owned or controlled by the reporting company. Scopes 2 and
3 refer to ‘indirect’ emissions that originate from sources that are controlled by third
parties, but that are nonetheless related to the activities of the reporting company. Scope
2 emissions stem from the consumption of purchased electricity, and Scope 3 emissions
from all other indirect sources, notably the third party transport of raw materials.
9
Scope 2 emissions are not considered in this document, although Scope 3 emissions
from the production of coke and of limestone and dolomite are. Otherwise, the methods
3.0 Methodologies
3.1 Introduction
Tiers
Many of the methods described in this document are categorized as belonging to one of
three tiers. Typically the equations underlying a method do not change amongst tiers.
Instead, the values of the parameters forming those equations do, and tiers differ in how
much those values are representative of the activities of the reporting company. As the
tier level increases from Tier 1 to Tier 3 the values become more specific to the
system is used here to emphasize the advantages of collecting and using facility-specific
information, and to distinguish between the different sets of default factors that are
available for some methods (e.g., both Tier 1 and Tier 3 default emission factors are
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● Tier 1: Tier 1 methods estimate emissions by multiplying production data, such as the
Tier 1 defaults are supplied for all of the methods in the Iron and Steel Tool, where
appropriate.
● Tier 2: Tier 2 methods require data that are less general. For instance, a Tier 2
emission factor might reflect the typical industrial practices within a specific country,
whereas a Tier 1 factor constitutes a global default value. Facility-specific data are not
considered Tier 2. Tier 2 data might be available from national statistical agencies or
industry associations.
● Tier 3: Tier 3 methods require facility-specific data, such as the composition of the
Facilities should ensure that only a single method is used to calculate the emissions
from a single source so as to help avoid the double counting of emissions. Particular
care should be exercised when fuels have dual energy and process uses, as might
happen with blast furnace gases, sinter off gases and coke oven gasses, which, although
the product of industrial processes, can also be used to supply energy to industrial
processes. Companies are recommended to use the most accurate method possible given
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2 4 2
The recommended methods for calculating CO emissions often differ from those for
2 4 2
carbon contents of the consumed materials, whereas N O and CH emissions are much
balance approach that tracks the flow of carbon through the industrial process, whereas
2 4
emission factors. The methods in this guidance will treat CO separately from N O and
4
CH .
because the N O emissions from the industrial processes specific to the Iron and Steel
The Global Warming Potential (GWP) of a greenhouse gas is a measure of how much a
given mass of that gas contributes to global warming. GWPs are given on a relative
scale that compares the gas in question to carbon dioxide, whose GWP is therefore 1.0.
2
Over a 100 year time horizon the GWP of CH4 is 21, whereas that of N O is 310 (IPPC
12
In this tool the emissions of each greenhouse gas are multiplied by a relevant GWP to
determine the potential impacts on global warming of these emissions. The product of
2 2
spreadsheet program that accompanies this guidance allows facilities to calculate both
2
Stationary combustion emissions account for roughly half of the overall emissions from
2 4 2
2. Re-heating furnaces (other coal and oil use); e.g., mill sections
3. Coke production
4. Flaring
CO
13
2
requires data on the carbon content, heating value and oxidation fraction of the
consumed fuel(s). Default, Tier 1 values for each of these factors are supplied.
The following sections provide information on these factors and on how the fuel
Facilities need to collate data on the amount of fuel consumed over the reporting year
and disaggregate these data by fuel type. These data can come directly from on-site
metering of the fuel inputs into the combustion units or from the output of these units.
Alternatively, the data may be calculated from purchase or delivery records, in which
case companies should be careful to account for inventory stock changes following
Equation 1:
The carbon content of a fuel is the fraction or mass of carbon atoms relative to the total
2
mass or number of atoms in the fuel; it is thus a measure of the potential CO emissions
14
The carbon content of a given fuel can show variation over space and time (see Figure 2
for an example). The extent of variation can depend on the units chosen to express the
carbon content data - less variability is often seen when the data are expressed on an
energy basis (e.g., Kg carbon/MJ or tonnes carbon/ million Btu) compared to a mass or
volume basis (e., kg C/ Kg fuel). Carbon content values can be converted to energy
Source: Energy Information Administration (1994), Emissions of Greenhouse Gases in the United
States 1987-1992.
A fuel’s heating value is the amount of heat released during the combustion of a
specified amount of that fuel (example units are MJ/Kg, thousand Btu/lb, and
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MMBtu/bbl). Two alternative metrics of heating value may be used to adjust carbon
content data: lower heating value (LHV; also known as Net Calorific Value (NGV)) and
higher heating value (HHV; also known as Gross Calorific Value (GCV)). These
metrics differ in how they consider the different physical states (liquid or gaseous) that
water exists in following combustion. The HHV includes the latent energy of
subtracting the heat of vaporization of the water produced by combustion from the
assume that the LHV is 95% of the HHV for solid fuels, such as coal and oil, but 90%
One benefit of the HHV over the LHV is that the relationship between carbon content
and heating values is more direct using the former. This is because the LHV is partly a
16
function of the fuel’s moisture content, which can vary significantly. In North America
the convention is to use HHV, whereas LHV is used outside North America.
Carbon content factors can be converted to an energy scale using heating values with
Equation 3:
Where:
Fc,h = Carbon content of fuel on a heating value basis (e.g., short tons carbon / million
Btu or metric tons carbon / GJ)
Fc = Carbon content of fuel on a mass or volume basis (e.g., short ton carbon / short
ton)
HVf = Heating value of fuel (e.g., MJ/Kg, thousand Btu/lb or MMBtu/bbl, etc.)
To summarize, given the variability that can exist in fuel composition, companies are
encouraged to use Tier 3, facility-specific values for carbon content and heating values
whenever possible. Ideally, the carbon content factors should be expressed on an energy
scale using higher heating values. Tier 3 information may be available from suppliers or
from the Material Safety Data Sheets for purchased fuels. In case facility-specific values
can not be derived, plants may use the Tier 1 default values in Appendix I. Companies
may use a mix of plant-specific and default values in a single calculation (e.g., custom
carbon content factor, but default HHV data). Tier 2 values may be available from
17
A small fraction of a fuel’s carbon content can escape oxidation and remain as a solid
after combustion in the form of ash or soot (for solid fuels) or particulate emissions (for
natural gas and other gaseous fuels). This unoxidized fraction is a function of several
factors, including fuel type, combustion technology, equipment age, and operating
2
methods in this tool use an ‘oxidation factor’ to account for the unoxidised fraction
(where 1.00 = complete oxidation). In general, variability in the oxidation factor is low
for gaseous and liquid fuels, but can be much larger for solid fuels. For example, an
Australian study of coal-fired boilers found that the oxidation factor ranged from 0.99 –
measure the quantity of residual solid left over from the combustion process and then
analyze that residue’s carbon content. However, if this is not possible a Tier 1 default
Facilities should first ensure that all units are consistent with each other (Appendix III
provides unit conversion ratios). Facilities are encouraged to express any Tier 2/3
carbon content data on an energy basis using HHV values, before using Equation 4 to
calculate the emissions. Otherwise, when these data are expressed on a mass or volume
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basis, Equation 5 should be used. Default, Tier 1 values for use with Equations 4 and 5
Equation 4 Calculating CO2 emissions using carbon content data that are
expressed on a mass or volume basis
Mass basis:
Volume basis:
Where:
E = Amount of CO2 emitted (metric tons)
Af,v = Volume of fuel consumed (e.g., liters, gallons, m3, etc.)
Af,m = Mass of fuel consumed (e.g., kg, short ton, etc.)
Fc,v = Carbon content of fuel on a volume basis (e.g., short tons carbon / gallon)
Fc,m = Carbon content of fuel on a mass basis (e.g., short tons carbon / short ton)
FOX = Fraction oxidation factor
44/12 = The ratio of the molecular weight of carbon to that of CO2
Where:
E = Amount of CO2 emitted (metric tonnes)
A = Mass of fuel consumed (e.g., metric tonnes)
HVf = Heating value of fuel (e.g., MJ/Kg or thousand Btu/lb)
Fc,h = Carbon content of fuel on a heating value basis (e.g., short tons C/million Btu or
metric tonnes C/GJ)
FOX = Fraction oxidation factor
44/12 = The ratio of the molecular weight of carbon to that of CO2
The N O and CH emissions from Electricity Generation and Reheating Furnaces can be
calculated using Equation 6. This tool provides two sets of default emission factors that
can be used with Equation 6. Appendix II lists fuel-specific default factors that are Tier
1. Table 1 lists equipment-specific factors that are Tier 3. Facilities are encouraged to
19
use the Tier 3 factors whenever possible, although they may instead use the Tier 1
factors if they do not have reliable data on the equipment in use at their combustion
units. Tier 2 factors that are fuel- and country-specific, but not equipment-specific, may
also be used and may be obtainable from national statistical agencies and other national-
2
level organizations. Note that the default N O factors are generally based on limited
Table 1: Tier 3 equipment-specific CH4 and N2O default emission factors for
stationary combustion sources
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Dry bottom,
tangentially fired 0.700 1.400 0.737 1.474
Wet bottom 0.900 1.400 0.947 1.474
Other bituminous spreader
stokers 1.000 0.700 1.053 0.737
Other bituminous/sub-
bituminous fluidised bed Circulating bed 1.000 61.000 1.053 64.211
combustor
Bubbling bed 1.000 61.000 1.053 64.211
Natural Boilers 1.000 1.000 1.111 1.111
Gas Gas-fired gas turbines
>3MW 4.000 1.000 4.444 1.111
2-Stroke lean 693.00
burn 0 N/A 770.000 N/A
Natural gas-fired 4-Stroke lean 597.00
reciprocating engines burn 0 N/A 663.333 N/A
4-Stroke rich 110.00
burn 0 N/A 122.222 N/A
Biomass Wood/wood waste boilers 11.000 7.000 11.579 7.368
Source: IPCC 2006, Volume 2, Chapter 2.
CO
2
This guidance provides two methods for calculating the CO emissions from coke
manufacture. Facilities should chose between the two based on whether or not the coke
they consumed was produced onsite. This is because coke manufacture may entail the
use of by-products from industrial activities that took place within the site of coke
production. Facilities that consume coke produced off-site should not account for the
emissions from these by-products; otherwise, emissions from these by-products might
be double-counted.
The separate consideration of emissions from onsite and offsite coke manufacture also
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company, the associated emissions are Scope 3, not Scope 1. Likewise, if the coke
production facility is offsite, but located within the corporate boundaries of the reporting
company, the facility’s emissions fall under Scope 1. Figure 3 demonstrates this
principle.
Emissions from onsite and offsite coke production should be estimated using Equations
7 and 8, respectively. Both equations require carbon content data for each material input
into the coke plant. Companies are encouraged to use facility-specific (Tier 3) values
22
whenever possible. However, if companies do not have the requisite information they
may then use the default, Tier 1 values (see Table 2).
Equation 7 Calculating CO2 emissions from onsite coke production
Where:
ECO2, energy = emissions of CO2 from onsite coke production, tonnes
CC = quantity of coking coal consumed for coke production in onsite integrated iron
and steel production facilities, tonnes
PMa = quantity of other process material a, other than those listed as separate terms,
such as natural gas and fuel oil, consumed for coke and sinter production in onsite
coke production and iron and steel production facilities, tonnes
BG = quantity of blast furnace gas consumed in coke ovens, m3 (or other unit such as
tonnes or GJ.
CO = quantity of coke produced onsite at iron and steel production facilities, tonnes
COG = quantity of coke oven gas transferred offsite, m3 (or other unit such as tonnes
or GJ).
COBb = quantity of coke oven by-product b, transferred offsite to other facilities,
tonnes
Cx = carbon content of material input or output x, tonnes C/(unit for material x) [e.g.,
tonnes C/tonne]
Where:
ECO2, energy = emissions of CO2 from offsite coke production (tonnes)
CC = quantity of coking coal used in non-integrated coke production facilities
(tonnes)
PMa = quantity of other process material a, other than coking coal, such as natural gas
and fuel oil consumed nationally in non-integrated coke production (tonnes)
NIC = quantity of coke produced offsite in non-integrated coke production facilities
nationally (tonnes)
COG = quantity of coke oven gas produced in offsite non-integrated coke production
facility (tonnes)
COBb= quantity of coke oven by-product b, produced nationally in offsite non-
integrated facilities and transferred offsite to other facilities (tonnes)
Cx = carbon content of material input or output x, tonnes C/(unit for material x) [e.g.,
tonnes C/tonne]
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Table 2. Carbon contents for materials consumed in process sources
Process Materials Carbon Content*
(kg C/kg)
Blast Furnace Gas 0.17
Charcoala 0.91
Coal 0.671
Coal tar 0.62
Coke 0.83
Coke Oven gas 0.47
Coking Coal 0.73
Direct reduced Iron (DRI) 0.02
Dolomite 0.13
EAF Carbon Electrodes 0.822
EAF Charge Carbon 0.833
Fuel Oil 0.864
Gas Coke 0.83
Hot Briquetted iron 0.02
Limestone 0.12
Natural Gas 0.73
Oxygen Steel Furnace Gas 0.35
Petroleum Coke 0.87
Purchased pig Iron 0.04
Scrap Iron 0.04
Steel 0.01
Sources and Notes:
* Default values are consistent with those provided in the IPCC 2006 Guidelines (Volume 2) and have
been calculated with the following assumptions:
1
Assumed other bituminous coal
2
Assumed 80% petroleum coke and 20% coal tar
3
Assumed coke oven gas
4
Assumed gas/diesel fuel
a
The CO2 emissions from charcoal can be calculated using this carbon content value, but are reported
as zero for the purposes of corporate inventories.
CH4
The CH4 emissions from coke manufacture can be calculated using
Equation 9, regardless of whether the coke was produced onsite of
offsite.
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Equation 9 Calculating CH4 emissions from coke production
Where:
ECH4 = The amount of CH4 emitted from coke manufacture.
EFCH4 = The CH4 emission factor (g CH4 / tonne coke)
Coke = The amount of coke produced (metric tonnes coke)
The default value for the CH4 emission factor is: 0.1 g/metric tonne
coke.
Flares are a special category of stationary combustion sources because they are not
typically operated for the purpose of producing useful energy and because they tend to
function at relatively low combustion efficiencies (i.e., they allow a larger percentage of
the fuel to pass unburnt). Flaring is generally uncommon in Iron and Steel operations as
most integrated plants recycle the coke-oven and blast furnace gases they produce.
Exceptions arise when industrial operations are interrupted and systems must be taken
offline.
The CO2 and CH4 emissions from flares should be estimated following Equations 10 and
11, respectively. There is no method to calculate flare N2O emissions.
CO2
Where:
CO2 Emissions = annual emissions from flaring (tonne/yr)
Q = Volume Gas Flared (scf/yr)
Cmole ratio= (lbmole HCi/lbmole gas * lbmoles C/lbmole HCi), where HCi = Hydrocarbon
molecule i
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5.16 * 10-5 = 1/Molar Volume (lbmole 379.3scf) * Combustion Efficiency (.98) * 1
lbmoles CO2/lbmole C * MWCO2 (44 lb/lbmole) * tonne/2204.6 lb)
CH4
Where:
CH4 Emissions = annual emissions from flaring (tonne/yr)
Qfg = Volume Gas Flared (scf/yr)
CH4 mole ratio = lbmole CH4/ lbmoles gas
3.83 * 10-7 = 1/Molar Volume (lbmole 379.3scf) * .02 (% Uncombusted CH4/100) *
MWCH4 (16 lb/lbmole) * tonne/2204.6 lb)
GWP = 21
The four main sources that contribute to process GHG emissions are:
1. Sinter making
2. Pelletzing
CO and CH are the main GHGs emitted by process sources. N O emissions may also
occur, but these are considered very small and are not considered further by the Iron and
Steel Tool.
These methods require data on the carbon content of the materials consumed during the
26
whenever possible. However, the default, Tier 1 values in Table 2 may be used in the
Sinter production
2
Where:
ECO2 = emissions of CO2 from sinter production (tonnes)
CBR = quantity of purchased and onsite produced coke breeze used for sinter
production (tonnes)
COG= quantity of coke oven gas consumed in blast furnace in sinter production (m3)
BG = quantity of blast furnace gas consumed in sinter production (m3)
PMa = quantity of other process material a, other than those listed as separate terms,
such as natural gas and fuel oil, consumed during sinter production (tonnes)
SOG = quantity of sinter off gas transferred offsite either to iron and steel production
facilities or other facilities (m3)
Cx = carbon content of material input or output x, tonnes C/(unit for material x) [e.g.,
tonnes C/tonne]. See the default values in Table 2.
The CO emissions from iron and steel making can be calculated following Equation 13.
Where:
ECO2 = emissions of CO2 from iron and steel production (tonnes)
27
PC = quantity of coke consumed in iron and steel production (not including sinter
production) (tonnes)
COBa = quantity of onsite coke oven by-product a, consumed in blast furnace (tonnes)
CI= quantity of coal directly injected into blast furnace (tonnes)
L = quantity of limestone consumed in iron and steel production (tonnes)
D = quantity of dolomite consumed in iron and steel production (tonnes)
CE = quantity of carbon electrodes consumed in EAFs (tonnes)
Ob = quantity of other carbonaceous and process material b, consumed in iron and
steel production, such as sinter or waste plastic (tonnes)
COG= quantity of coke oven gas consumed in blast furnace in iron and steel
production (m3)
S = quantity of steel produced (tonnes)
IP = quantity of iron production not converted to steel (tonnes)
BG = quantity of blast furnace gas transferred offsite (m3)
Cx = carbon content of material input or output X, tonnes C/(unit for material X) [e.g.,
tonnes C/tonne]. See the default values in Table 2.
The CO emissions from DRI production stem from the combustion of fuel, coke
Where:
ECO2 = emissions of CO2 (tonnes)
DRING = amount of natural gas used in direct reduced iron production (GJ)
DRIBZ = amount of coke breeze used in direct reduced iron production (GJ)
DRICK = amount of metallurgical coke used in direct reduced iron production (GJ)
CNG = carbon content of natural gas (tonne C/GJ) (see Table 2)
CBZ = carbon content of coke breeze (tonne C/GJ) (see Table 2)
CCK = carbon content of metallurgical coke (tonne C/GJ) (see Table 2)
28
4
The CH emissions from steel-making are assumed to be negligible and are therefore
not discussed here. Instead this toll provides methods for estimating the CH4 emissions
from sinter, pig iron and DRI production using Equations 15, 16 and 17, respectively.
Tier 1 default values for the emission factors used in Equations 15 and 17 are given in
Table 3. These values should only be used in the absence of facility-specific data that
would allow the derivation of Tier 3 values. Please note that no default is available for
Where:
ECH4 = emissions of CH4 (kg)
SI = quantity of sinter produced (tonnes)
PI = quantity of iron produced, including iron converted to steel and not converted to
steel (tonnes)
29
DRI = quantity of direct reduced iron produced (tonnes)
EFX = emission factor, kg CH4/tonne X produced
GWP = 21
Two different methods are presented here to allow facilities to calculate the CO
emissions from limestone and dolomite production. The choice between them is
determined by the available data and by whether or not production occurs within the
direct (Scope 1) then the Scope 1 method should be used. If the associated emissions are
indirect (Scope 3) and the reporting company does not have access to the data required
The Scope 1 method requires data on the type(s) and quantity(ies) of the carbonate(s)
consumed to produce lime, as well as the respective emission factor(s) for these
carbonate(s). Emissions should be calculated following Equation 18. Note that this
30
method assumes that no lime kiln dust (LKD) is recycled to the kiln, because such
Where:
ECO2 = emissions of CO2 from lime production (tonnes)
EFi = emission factor for carbonate I (tonnes CO2/tonne carbonate). See defaults in
Table 4.
Mi = weight or mass of carbonate i consumed (tonnes)
Fi = fraction calcination achieved for carbonate I (fraction). See below
Md = weight or mass of LKD (tonnes)
Cd = weight fraction of original carbonate in the LKD (fraction). See below
Fd = fraction calcination achieved for the LKD (fraction). See below
EFd = emission factor for the uncalcined carbonate in the LKD (tonnes CO2/tonne
carbonate). See below
Companies are encouraged to use facility-specific values for the parameters in Equation
18 whenever possible. However, default Tier 1 values may be used in the absence of
assumed.
d
• LKD calcination fraction (F ). A value of 1.0 (ie. 100 % calcination) may be assumed.
d
31
overwhelmingly the dominant carbonate present in the raw materials used in
limestone and dolomite production, facilities may assume that it makes up 100 percent
d
of the carbonate remaining in the LKD. Hence, the Tier 1 default for C is equal to the
The reporting company should calculate the Scope 3 (i.e. indirect) CO emissions from
lime production using Equation 19. This is an output-based method that requires data
only on the amount of lime that facilities import. These data are then multiplied by an
emission factor that is based on the stoichiometric ratios and CaO / CaO·MgO contents
32
of a combination of lime types that is assumed to typify the output of the lime
2
production industry. The resulting estimate of CO emissions is then corrected for the
production of hydrated lime and of any Lime Kiln Dust (LKD) that is not returned to the
kiln.
Where:
ECO2 = emissions of CO2 from lime production (tonnes)
EFlime = emission factor for the specific type of lime that is imported. The default
value is: 0.75 tonnes CO2/ tonne lime produced. See below
ML = weight or mass of lime produced (tonnes)
Hfraction = Fraction of imported lime that is hydrated. Default value: 0.1
Hwater = Water content of hydrated lime (fraction). Default value: 0.1
LKDCF = Correction factor for the production of lime kiln dust (LKD) that is not
returned to the lime kiln. Default value: 1.02
The default emission factor assumes that the produced lime is 85% high calcium lime
and 15% dolomitic lime (see Equation 20). Should the reporting company have access
to more accurate information, it should adjust the default emission factor based on
Equation 20 and Table 5 to reflect the actual combination of lime types present in the
33
Where:
EFlime = aggregated emission factor for lime produced
Proportioni = Fraction of lime type i in the lime imported by the reporting company
EFi = Emission factor for lime type i (tonnes CO2/ tonne lime produced) (see Table 5)
34
Appendix I: Defaults for estimating the CO2 emissions from the stationary combustion of fuels
Both Tables I-1 and I-2 below contain Tier 1 defaults for various fuel properties (fuel heating value, carbon content and carbon oxidation fraction)
that should enable companies to calculate the CO2 emissions from fuel combustion.
35
Fuel Carbon content
% basis (% w/w) Energy basis (=carbon content / heating value)
36
Fuel Carbon content
% basis (% w/w) Energy basis (=carbon content / heating value)
Table I-2. Tier 1 defaults for fuel heating values and carbon oxidation factors.
37
Fuel Heating values Carbon
Higher Heating Values Lower Heating Values oxidation
(HHV) / Gross Calorific (LHV) / Net Calorific factor (%)
Values (GCV) units Values (NCV) units
(thousand Btu / lb) MJ/kg / TJ/Gg
38
Ethane 24.67 46.4 100
Naphtha 22.41 44.5 100
Bitumen 20.25 40.2 100
Lubricants 20.25 40.2 100
Petroleum coke 16.37 32.5 100
Refinery feedstocks 21.66 43 100
Refinery Gas 24.93 49.5 100
Paraffin waxes 20.25 40.2 100
White Spirit & SBP 20.25 40.2 100
Other petroleum products 20.25 40.2 100
Coal and Anthracite 13.45 26.7 100
derived Coking coal 14.20 28.2 100
products Other bituminous coal 12.99 25.8 100
Sub-bituminous coal 9.52 18.9 100
Lignite 5.99 11.9 100
Oil shale and tar sands 4.48 8.9 100
Brown coal briquettes 10.43 20.7 100
Patent fuel 10.43 20.7 100
Coke oven coke / lignite coke / coke
breeze 14.20 28.2 100
Gas coke 14.20 28.2 100
Coal tar 14.10 28 100
Gas works gas 20.58 38.7 100
Coke oven gas 20.58 38.7 100
Blast furnace gas 1.31 2.47 100
Oxygen steel furnace gas 3.75 7.06 100
Natural
Gas Natural Gas 25.52 48 100
Non- Municipal wastes (non-biomass fraction) 5.04 10 100
biomass Industrial wastes NA NA 100
waste Waste oils 20.25 40.2 100
Peat Peat 4.92 9.76 100
39
Biomass Wood/Wood waste 7.86 15.6 100
waste Sulphite lyes (Black liqour) 5.94 11.8 100
Other primary solid biomass fuels 5.84 11.6 100
Charcoal 14.86 29.5 100
Biogasoline 13.60 27 100
Biodiesels 13.60 27 100
Other liquid biofuels 13.80 27.4 100
Landfill gas 26.80 50.4 100
Sludge gas 26.80 50.4 100
Other biogas 26.80 50.4 100
Municipal wastes (biomass fraction) 5.84 11.6 100
Appendix II: Tier 1 Defaults for estimating the CH 4 and N2O emissions from the stationary combustion of fuels
40
Lower Heating Value(LHV)/Net Calorific Higher Heating Value(HHV)/Gross Calorific
Value (NCV) Basis Value (GCV) Basis
kg GHG / TJ fuel kg GHG / ton fuel kg GHG / TJ fuel kg GHG / ton fuel
Fuel CH4 N2O CH4 N2O CH4 N2O CH4 N2O
Naphtha 3.000 0.600 0.141 0.028 2.850 0.570 0.134 0.027
Bitumen 3.000 0.600 0.127 0.025 2.850 0.570 0.121 0.024
Lubricants 3.000 0.600 0.127 0.025 2.850 0.570 0.121 0.024
Petroleum coke 3.000 0.600 0.103 0.021 2.850 0.570 0.098 0.020
Refinery feedstocks 3.000 0.600 0.136 0.027 2.850 0.570 0.129 0.026
Refinery Gas 1.000 0.100 0.055 0.006 0.900 0.090 0.050 0.005
Paraffin waxes 3.000 0.600 0.127 0.025 2.850 0.570 0.121 0.024
White Spirit & SBP 3.000 0.600 0.127 0.025 2.850 0.570 0.121 0.024
Other petroleum products 3.000 0.600 0.127 0.025 2.850 0.570 0.121 0.024
Coal and derived Anthracite 1.000 1.500 0.028 0.042 0.950 1.425 0.027 0.040
products Coking coal 10.000 1.500 0.297 0.045 9.500 1.425 0.282 0.042
Other bituminous coal 10.000 1.500 0.272 0.041 9.500 1.425 0.258 0.039
Sub-bituminous coal 10.000 1.500 0.199 0.030 9.500 1.425 0.189 0.028
Lignite 10.000 1.500 0.125 0.019 9.500 1.425 0.119 0.018
Oil shale and tar sands 10.000 1.500 0.094 0.014 9.500 1.425 0.089 0.013
Brown coal briquettes 10.000 1.500 0.218 0.033 9.500 1.425 0.207 0.031
Patent fuel 10.000 1.500 0.218 0.033 9.500 1.425 0.207 0.031
Coke oven coke & lignite coke 10.000 1.500 0.297 0.045 9.500 1.425 0.282 0.042
Gas coke 1.000 0.100 0.030 0.003 0.950 0.095 0.028 0.003
Coal tar 10.000 1.500 0.295 0.044 9.500 1.425 0.280 0.042
Gas works gas 1.000 0.100 0.043 0.004 0.900 0.090 0.039 0.004
Coke oven gas 1.000 0.100 0.043 0.004 0.900 0.090 0.039 0.004
Blast furnace gas 1.000 0.100 0.003 0.000 0.900 0.090 0.002 0.000
Oxygen steel furnace gas 1.000 0.100 0.008 0.001 0.900 0.090 0.007 0.001
Natural Gas Natural Gas 1.000 0.100 0.053 0.005 0.900 0.090 0.051 0.005
Non-biomass Municipal wastes (non-biomass fraction) 30.000 4.000 0.316 0.042 28.500 3.800 0.300 0.040
waste Industrial wastes 30.000 4.000 N/A N/A 28.500 3.800 N/A N/A
Waste oils 30.000 4.000 1.269 0.169 28.500 3.800 1.206 0.161
41
Lower Heating Value(LHV)/Net Calorific Higher Heating Value(HHV)/Gross Calorific
Value (NCV) Basis Value (GCV) Basis
kg GHG / TJ fuel kg GHG / ton fuel kg GHG / TJ fuel kg GHG / ton fuel
Fuel CH4 N2O CH4 N2O CH4 N2O CH4 N2O
Peat Peat 2.000 1.500 0.021 0.015 1.900 1.425 0.020 0.015
Biomass waste Wood/Wood waste 30.000 4.000 0.493 0.066 28.500 3.800 0.468 0.062
Sulphite lyes (Black liqour) 3.000 2.000 0.037 0.025 2.850 1.900 0.035 0.024
Other primary solid biomass fuels 30.000 4.000 0.366 0.049 28.500 3.800 0.348 0.046
Charcoal 200.000 4.000 6.211 0.124 190.000 3.800 5.900 0.118
Biogasoline 3.000 0.600 0.085 0.017 2.850 0.570 0.081 0.016
Biodiesels 3.000 0.600 0.085 0.017 2.850 0.570 0.081 0.016
Other liquid biofuels 3.000 0.600 0.087 0.017 2.850 0.570 0.082 0.016
Landfill gas 1.000 0.100 0.056 0.006 0.900 0.090 0.050 0.005
Sludge gas 1.000 0.100 0.056 0.006 0.900 0.090 0.050 0.005
Other biogas 1.000 0.100 0.056 0.006 0.900 0.090 0.050 0.005
Municipal wastes (biomass fraction) 30.000 4.000 0.366 0.049 28.500 3.800 0.348 0.046
42
Appendix III.Unit Conversion Ratios
Mass
0.4536 kilograms 0.0004536 metric tons
1 pound (lb) 453.6 grams (g)
(kg) (tonne)
1 kilogram (kg) 2.205 pounds (lb)
907.2 kilograms
1 short ton (ton) 2'000 pounds (lb)
(kg)
1'000 kilograms 1.1023 short tons
1 metric ton 2'205 pounds (lb)
(kg) (tons)
Volume
1 cubic foot (ft 0.1781 barrel
3 7.4805 gallons (gal)
) (bbl)
1 cubic foot (ft 0.02832 cubic
3 28.32 liters (L)
) meters (m 3)
0.003785 cubic meters
1 gallon (gal) 0.0238 barrel (bbl) 3.785 liters (L)
(m 3)
0.1589 cubic meters
1 barrel (bbl) 42 gallons (gal) 158.99 liters (L)
(m 3)
0.001 cubic meters 0.2642 gallons
1 litre (L)
(m 3) (gal)
1 cubic meter 264.2 gallons
6.2897 barrels (bbl) 1'000 liters (L)
(m 3) (gal)
Energy
1 kilowatt hour 3'600 kilojoules
3412 Btu (btu)
(kWh) (KJ)
1 megajoule 0.001 gigajoules
(MJ) (GJ)
0.9478 million Btu 277.8 kilowatt
1 gigajoule (GJ)
(million btu) hours (kWh)
1 Btu (btu) 1'055 joules (J)
1 million Btu 1.055 gigajoules 293 kilowatt
(million btu) (GJ) hours (kWh)
0.1055 29.3 kilowatt hours
1 therm (therm) 100'000 btu
gigajoules (GJ) (kWh)
Other
kilo 1'000
mega 1'000'000
giga 1'000'000'000
tera 1'000'000'000'000
1 psi 0.06895 bar
1 kgf / cm 3
0.9807 bar
(tech atm)
1 atmosphere 101.325 kilo 14.696 pounds per
1.01325 bar
(atm) pascals square inch (psia)
1 mile (statue) 1.609 kilometers
43
21 metric tons CO2
1 metric ton CH4
equivalent*
1metric ton 310 metric tons CO2
N2O equivalent*
1 metric ton 3.664 metric tons
carbon CO2
44