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Erection Guide

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100% found this document useful (1 vote)
64 views24 pages

Erection Guide

Uploaded by

234ahmed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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1

ERC/EG-2014-Rev00 1- Jan-2014
MABANI AIM CONTENTS PAGE
Mabani Steel LLC produces high quality, Mabani Aim 02
Pre-Engineered Metal Buildings. For your Anchor Bolt Position Cross Checking 02
new building to yield optimum integrity and
Initial Requirements Prior to Start Erection Activity 03
durability, proper assembly & Erection is
required. This Erection Guide provides general Required Basic Erection Equipment & Tools 03
assembly instructions. Safe Unloading & Effective Storing Procedure 04
Segregation, Preparation & Assembling 04
The Mabani Steel LLC Erection Guide is
intended to be an aid to your Pre-Engineered Basic Erection Execution Sequence 05
Erection Drawings, which dictate specific Bolt Tightening & Inspection Procedure 11
building parts and construction details. Mabani
Under Column Grouting Details 12
Steel LLC assumes that only an experienced,
knowledgeable erector with trained crews and Touch up Paint 12
proper equipment will perform the assembly & Correct & Incorrect Ways 12
erection.
PPA / Sheeting Work Procedure 15
The methods & procedures suggested by this Insulation 16
Erection Guide are fundamental in nature and
Gutter & Down Spout Pipes 18
present good, safe erection practices. They can,
and should, be modified when necessary to Fasteners at a Glance 19
adapt to special conditions or circumstances. Water Leak Test Method Statement 19
Before beginning, familiarize with the building
Container Unloading Procedure 20
details and sequence of erection. Some buildings
need complex sequence of erection; those must Important Notes 22
be processed & assessed by specialist before Accreditation 23
execution.

ANCHOR BOLT POSITION CROSS CHECKING


All anchor bolts in the concrete pedestals must be casted in compliance with the Mabani Steel LLC’s
Anchor bolt Setting Plan Drawing marked “Issued for Construction”. This must be done by the assigned
civil work contractor and should be checked by Mabani steel LLC’s Erection specialist prior to move in or
start of erection. The responsibility and accuracy of placement of all anchor bolts rests to the Customer
and his assigned civil contractor.
 Prior to starting the erection, all the anchor bolts cast must be thoroughly double checked for the
following such as: location, dimensions, orientation, projection/level, center to center distance and
the squareness of the structure.

 Check again all anchor bolts threads must be free from any concrete or rusting.

 Ensure all anchor bolts levelling nuts were fixed according to the required level and projection.

 Any discrepancies found must be reported immediately and require action must be taken by the
assigned civil contractor to immediately rectify.

2
ERC/EG-2014-Rev00 1- Jan-2014
ANCHOR BOLT PROJECTION 'D' SHOULD BE STEEL TAPE CRITICAL DIMENSION
SAME AS THAT IN ERECTION DRAWING

STEEL LINE
45678910
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
2628
2729312413
30 2414
2415
2416
2417
2418
2419
2420
2421
2422
2423
2423
2424
2425
2426
2427
2428
2429
2430
2431
2432
2433
2434
24352435
2437
2438
2439
2439

STEEL LINE
ANCHOR BOLT

ANCHOR BOLT
CD1 CD2 CD3

STEEL LINE

STEEL LINE
GRID LINE

GRID LINE
ANCHOR BOLT

MEASURE ALL CRITICAL DIMENSIONS


CD1, CD2, CD3 ARE SAMPLE CRITICAL DIMENSIONS

[ Check individual anchor bolts for size, projection & [ Check critical distance, span, bay spacing & diagonal
distance from other bolts in the group ] distance from anchor bolt group to group ]

NOTE : Mabani will not be liable for any


INITIAL REQUIREMENTS PRIOR damage to concrete slab.
TO START ERECTION ACTIVITY

RAMP
PEDESTALS
Prior to commencement of the steel erection,
MAN LIFT
SW STEEL LINE MOVEMENT

Mabani will visit / check the actual condition,


readiness of the site and double check the
following listed below: MAN LIFT MOVEMENT

MOBILE CRANE LOAD ALL


MOVEMENT
The 5 meter wide clear, levelled/compacted
MOVEMENT
 EW STEEL LINE

and unobstructed passage area around the LEVELLED AND COMPACTED FLOOR
building is required to facilitate access of our
MAN LIFT
RAMP

erection equipment and for the installation of MOVEMENT

scaffolding.
5m CLEAR AND

Backfilled and compacted ground area inside


COMPACTED ALL AROUND

the building is require to facilitate the access [ NEED: plan showing 5 M clear around perimeter of building
in manoeuvring of the equipment during the 2 access ramp & compacted ground ]
erection.

 Access ramp is also required to facilitate REQUIRED BASIC ERECTION


movement in and out of the equipment in the EQUIPMENT & TOOLS
building.
UNLOADING EQUIPMENT: Fork Lift, Tele
 The site area should be checked for overhead Handler or Mobile Crane
electrical lines and should be free from any
other overhead utilities. LIFTING EQUIPMENT: Mobile Crane, Tower
Crane
 Prior to moving in and starting the erection,
handing over from the civil contractor must ACCESS EQUIPMENT: Man Lift, Scissor Lift,
be received /secured that full area is ready and Mobile Crane/Tele Handler with Man Basket
move in and erection. If the concrete floor will
be completed prior to start erection it will be POWER TOOLS: Screw Gun, Drilling Machine,
advantage. Nibbler, Reciprocating Cutter etc.

3
ERC/EG-2014-Rev00 1- Jan-2014
SAFE UNLOADING & EFFECTIVE STORING PROCEDURE

SLO
PE F
OR D NOTE: SANDWICH PANEL
RAIN
AGE STACKING MAXIMUM OF
2 BUNDLES ONLY

TEMPORARY PACKING 1.5M MA


XIMU
SPACING M

E
WOODEN SPACERS INAG
RA
O RD
STORAGE AND PROTECTION EF
OP
FOR PANEL SHEETING SL

UM
XIM
MA ING
5 M PAC
1 . S
WOODEN SPACERS

STORAGE AND PROTECTION


FOR STEEL MEMBERS WOODEN SPACERS

[ Inclined storage to allow water run off ]

SEGREGATION, PREPARATION & ASSEMBLING

4
4

3 G/L G/L G/L G/L G/L G/L G/L


1
2
G/L

3
6

S/L ITEM 4
1 MAIN FRAME MEMBERS
6
2 ENDWALL COLUMN
3 ENDWALL RAFTER 1
SECONDARY MEMBERS BUNDLE (EAVE
4
STRUTS, GIRTS, PURLINS ETC.,)
5 PANEL BUNDLE
G/L
6 FASTNERS AND LOOSE CLIPS

[ Refer part mark drawing to segregate the materials near respective grids ]

4
ERC/EG-2014-Rev00 1- Jan-2014
BASIC ERECTION EXECUTION SEQUENCE
Each of our buildings are customer specific, different in specifications; shape, size and weight etc, hence
erection sequence for each buildings differ. Here we have illustrated erection sequence for a simple box
building with clear span up to 30 M & height within 10 M. For different building systems the fundament
erection procedure is followed with detailed sequencing system referring to particular building size &
weight.
GROUND RULE: Erection always starts on a braced bay.
CRANE HOOK
RF COLUMN

NUT
NYLON BELT WASHER
HEAVY DUTY

TEMPORARY ANCHOR BOLT


STAY ADJUSTABLE
NUT FINISHED FLOOR
GUIDE ROPE
2
A

[ Lift the column with sufficient guy wire rope ] [ Position the column on levelling nut ]

RF COLUMN
2

COLUMN IN ERECTED
CONDITION

TEMPORARY
STAY

SNUG TIGHTED ANCHOR BOLT

FINISHED FLOOR ANCHOR


BOLT
A

BASE PLATE

[ Tightened the nut over supplied washer [ Tie all the temporary bracings before releasing the crane load ]
after plumbing the column ]

TEMPORARY CABLE BRACE STAY ERECTION MARKS:


3

WHEN STEEL MEMBERS


RF COLUMN
HAVE CRITICAL
TEMP STAY ORIENTATION
2

(Typ.) REQUIREMENTS AND


WHERE IT IS POSSIBLE
TO FIT THOSE MEMBERS
GROUP ANCHOR BOLT INCORRECTLY AN
ERECTION MARK
CAN BE FOUND ON
THE MEMBER. THIS ERECTION
MARK IS A SMALL ROUND PLATE WELDED BUT
INDICATED IN THE ERECTION DRAWINGS
A

BY THIS SYMBOL.

ERECTION MARK

BEAMS WITH ERECTION MARKS SHOULD BE


ERECTED WITH THE WELDED
C

PLATE AT THE MARKED END.

[ Similarly erect other columns ]

5
ERC/EG-2014-Rev00 1- Jan-2014
3
CONNECTION BOLT

RF COLUMN

2
WALL GIRT
CONNECTED
TO COLUMN
GIRT

TEMPORARY CABLE
BRACE STAY
GIRT CLIP
WALL GIRT
A

WALL GIRT IN ERECTED CONDITION

[ Install the side wall girts ]

TEMPORARY CABLE BRACE STAY


3

RF COLUMN
GROUP
ANCHOR BOLT
2

WALL GIRT
A

[ Repeat the steps on opposite side wall ]

6
ERC/EG-2014-Rev00 1- Jan-2014
RAFTER

RIDGE SPLICE PLATE


SUPPORT
NUT & WASHER
BOLT
CONN. BOLT
SUPPORT

RAFTER
AFTER BOLT CONNECTION ON ONE SIDE

[ Assemble the rafters, don’t forget to install the flange braces & tighten the splice joints ]

STEEL ROPE FOR GUIDE ROPE


TEMPORARY STAY

RAFTER FLANGE
BRACE

BOLT BOLT
BOLT

SUPPORT
SUPPORT RIDGE SPLICE PLATE
GUIDE ROPE
RIDGE SPLICE PLATE
FLANGE BRACE

[ Position & rig the rafter assemblies ]

RAFTER
RAFTER
CRANE HOOK

BOLT

FLANGE
BRACE
COLUMN
SPREADER BAR

RAFTER
ASSEMBLY ERECTED COLUMN

FLANGE GIRT INSTALLED


BRACE

TEMPORARY
CABLE BRACING
GUIDE ROPE STAY
A

GUIDE ROPE
3
2
C

[ Lift & erect the rafter assembly, ensure to tie enough guy wire ropes & tag lines ]

7
ERC/EG-2014-Rev00 1- Jan-2014
CRANE HOOK

SPREADER BAR

RAFTER ASSEMBLY
GUIDE
ROPE
FLANGE
BRACE
TEMPORARY
CABLE BRACING
STAY

TEMPORARY
CABLE BRACING
STAY

TEMPORARY
A

CABLE BRACING
STAY

3
2
C

[ Similarly lift & erect the other rafter assembly of the 1st braced bay ]

NOTE: FLANGE BRACES TO BE


FIX AFTER INSTALLING PURLINS
BAY BY BAY

ROOF PURLIN

TEMPORARY FLANGE BRACE


INSTALLED / FIXED
CABLE BRACING
STAY TEMPORARY
CABLE BRACING
STAY
A

3
2
C

TEMPORARY
CABLE BRACING STAY

[ Fill the purlins in between ]

8
ERC/EG-2014-Rev00 1- Jan-2014
ROOF BRACING

ROOF PURLIN

TEMPORARY
CABLE BRACING
STAY
A

TEMPORARY
CABLE BRACING
STAY

3
WALL
BRACING

2
C TEMPORARY
CABLE BRACING STAY

[ Install all the roof & wall bracings and align the bay ]

GROUND RULE: Proceed to next bay only after aligning the 1st Braced bay

TEMPORARY
CABLE BRACING
STAY

BAY

9
CED
BRA
8
7
6

TEMPORARY
5

CABLE BRACING
STAY
4
A

NOTE: TEMPORARY CABLE SHOULD


DBAY
3

NOT BE REMOVED ON BOTH ENDWALLS


TEMPORARY
BRACE UNTIL ROOF SHEETING WORKS COMPLETED.
CABLE BRACING
2
C

STAY

[ Similarly erect the other frames on grids ]

HILLSIDE WASHER RAFTER


EYE BOLT

FLAT WASHER CABLE

NUT BRACE
GRIP
SLOT IN WEB TO INSERT
HILLSIDE WASHER
AND EYEBOLT

[ Details of installing hill side washer for cable bracings or rod bracings ]

9
ERC/EG-2014-Rev00 1- Jan-2014
G/L G/L
BAY DIMENSION
(CEN. TO CEN. OF COLUMN OR RAFTER WEB)

LARGE
ANGLE
PROJECTION

HILL SIDE
PROJECTION
WASHER

LE
AB SMALL
OFC ANGLE
LINE
ER
NT
CE
SMALL
ANGLE

PROJECTION

PROJECTION

LARGE HILL SIDE


ANGLE WASHER

NOTE : PROJECTION OF HILLSIDE WASHER SHOULD COME ON THE SMALL ANGLE SIDE

[ Details of installing hill side washer for cable bracings or rod bracings ]

SP
AC
ER
PORTAL BEAM BRINGING TO PORTAL
COLUMN WITH CRANE HOIST

GU
SS
ET
PL
AT
E

ME
RA
PO
G I D FMN
R RI OLU
CO TAL
LU C
MN
DO
AN UBLE
GL
EB
RA
CIN
G
R
O
S

O
TE

FL
E

ED
L
LI

H
IS
N
E

N
FI

NOTE:
TEMPORARY STAYS NOT SHOWN
CONNECTION DETAILS OF ANGLE BRACING

[ Details of installing portal bracing ] [ Details of installing angle bracings ]

675
150
(MA 0
400 400
X) 150
'A'
(MA 0
X) STABILIZER

LAP BOLT LAP BOLT


CONN.
RAFTER FLANGE BRACE
CONN. BOLT BOLT
CONN. BOLT
FLANGE
PURLIN BRACE
CLIP SDS
RAFTER PURLIN
FLANGE BRACE FASTENER
GUSSET

NOTE: FLANGE BRACE MAY


BE PRESENT ON BOTH SIDE
IF IT IS REQUIRED BY
VIEW - 'A' DESIGN. CHECK ERECTION DRAWING
ISSUED FOR CONSTRUCTION.

[ Details showing purlin overlap, flange brace & lapping bolts ] [ Details of installing strut purlin with stabilizers ]

10
ERC/EG-2014-Rev00 1- Jan-2014
BOLT TIGHTENING & INSPECTION PROCEDURE
TIGHTENING:
 Ensure all connection bolts have been installed as per issued for construction drawings; verify the
sized mentioned in the erection drawings.
 All the bolts should be brought to Snug tight position before tensioning. (Position the bolts to snug
tight by manual operation using an ordinary spud wrench. A full effort of an erector using an ordinary
spud wrench would bring the bolt to a snug tight position. No wrench extension or long wrenches
should be used to bring the bolt to a snug tight position in order to avoid tensioning. A 300 mm long
spud wrench is normally used)
 Once the snug tight position is achieved, the outer face of the nut shall be match-marked with the help
of a permanent marker pen.
 After marking further tightening / tensioning shall be proceed until the desire nut rotation meets
requirement shown in Table 8.2 (Tightening shall be carried out Manually by extending the spud
wrench length or increasing the number of erectors to two; electric impact wrench can also be used,
but ensure to avoid over tensioning)
INSPECTION:
 Inspection of bolts shall be visual
check of match marks before and
after bolt tightening. The bolted
connection shall be accepted when
1 1 match marks have reached the
3 3 required rotation as stated in table 8.2

[ Position of nuts before & after turn off the nut method ]

 The QC Inspector shall keep records of inspection of connections, 10% of bolts shall be inspected at random
connections, out of which 90% must pass for successful inspection.

Table 8.2. Nut Rotation from Snug-Tight Condition for Turn-of-Nut Pretensioning a,b
Disposition of Outer Face Bolted Parts
Bolt Length c Both faces One face normal to Both faces sloped
normal to bolt axis, other sloped not more than 1;20
bolt axis not more than 1;20 d from normal to bolt axis d
Not more than 4db 1/ turn 1/ turn 2/ turn
3 2 3
More than 4db 1/ 2/ turn 5/ turn
but not more than 8db 2 turn 3 6
More than 8db 2/ turn 5/ turn 1 turn
but not more than 12db 3 6

z Nut rotation is relative to bolt regardless of the element ( nut or bolt) being turned. For required nut rotations of 1/2 turn and less,
the tolerance is plus or minus 30 degrees, for required nut rotations of 2/3 turn and more, the tolerance is plus or minus 45 degrees.

z Applicable only to joints in which all material within the grip is steel.
z When the bolt length exceeds 12 db , the required nut rotation shall be determined by actual testing in a suitable tension calibrator
WKDWVLPXODWHVWKHFRQGLWLRQVRIVROLGO\¿WWLQJVWHHO
z Beveled washer not used.

11
ERC/EG-2014-Rev00 1- Jan-2014
UNDER COLUMN GROUTING DETAILS

The purpose of providing a grout pocket above finish


floor is to allow for the correction of uneven pedestal RIGID FRAME COLUMN

heights.
50MM NON-
SHRINKABLE GROUT
Mabani Steel LLC details almost all buildings allowing (BY OTHERS) BASE PLATE

for a 50mm grout under the column base plates


measured upwards from finished floor level. It is
important to understand that provision must be made
ANCHOR BOLT
for this grout at the time of setting anchor bolts by STRAIGHT TYPE CONCRETE
(TYP) PEDESTAL
ensuring that the projection of the anchor bolts is as BY OTHERS

per the latest “Issued For Construction” anchor bolts


drawings. Failure to do this will affect building eave
height, interior vertical clearances, sidewall and end The Civil Contractor should ensure that the grout is in
wall door framed openings and may limit the erector’s full bearing against the underside of the column base
ability to level the building correctly. plate and no air pockets remain around the anchor bolts.
In buildings with mezzanines it is extremely important
The Civil Contractor is responsible for providing and that the grout is set prior to casting of the mezzanine
setting the non-shrink grout immediately after the slab. Failure to set the grout in a timely manner i.e.
erector has declared that the erection of the PEBSS of a before the mezzanine slab is cast or before the use of
building or area of a building (in the case of large foot overhead cranes (if present) may result in deformation
print buildings) is complete. to the base plates and columns, necessitating expensive
rework or replacement.

TOUCH UP PAINT
Touch up paint during & after erection is always a part of erection method statement. As scratched developed during
erection / mechanical damages must be addressed immediately by proper surface preparation & application of
proper coating to avoid corrosion.

GROUND RULE: it’s wiser to address the touch up paint at ground than at height.

CORRECT & INCORRECT WAYS

EDGE ANGLE
EDGE ANGLE
DECKING
DECKING PANEL PANEL
CONCRETE 150
CONCRETE 150
THICKNESS

THICKNESS

JOIST JOIST

CORRECT WAY INCORRECT WAY


[ Correct & Incorrect installing desk panels ]

12
ERC/EG-2014-Rev00 1- Jan-2014
START OF SYPHON
PANEL END OF
BREAK PANEL

SYPHON
BREAK

NOTE: BEAD MASTIC @ SIDELAP NORMALLY


NOT REQUIRED WHEN A SYPHON BREAK IS
PRESENT IN THE PANEL
CORRECT WAY INCORRECT WAY

[ Correct & Incorrect way of panel lapping ]

CRANE HOOK

SPREADER BAR

WOOD PALLET
SUPPORT TEMPORARY
PACKING
CRANE HOOK
WOOD PALLET
CORRECT WAY SUPPORT
FOR SINGLE SKIN PANEL

SPREADER BAR

TEMPORARY PACKING

WOODEN PALLET SUPPORT

CORRECT WAY
FOR SANDWICH PANEL

[ Correct way of lifting single skin & sandwich panels ]

13
ERC/EG-2014-Rev00 1- Jan-2014
DO NOT HANG COLLATERAL LOADS FROM BOTTOM FLANGE OF PURLINS. ATTACH COLLATERAL LOADS TO THE WEB OF PURLIN. ALTERNATIVELY
COLLATERAL LOADS CAN BE HUNG BY A BRIDGING ANGLE (BY OTHERS) ATTACHED TO THE BOTTOM FLANGE OF TWO ADJECENT PURLINS.

COLLATERAL
COLLATERAL

LOAD
LOAD
ROOF PURLIN ROOF PURLIN

ATTACH THE LOAD TO DO NOT ATTACH THE LOAD


BRIDGING ANGLE TO FLANGE OF PURLIN

CORRECT WAY INCORRECT WAY

[ Collateral hangings loads from purlins, correct method ]

DO NOT HANG COLLATERAL LOADS FROM ONE SIDE OF BEAM FLANGE. ATTACH COLLATERAL LOADS TO THE BOTH SIDES OF BEAM BOTTOM FLANGE
COLLATERAL

COLLATERAL

COLLATERAL

COLLATERAL
LOAD

LOAD

LOAD

LOAD

CORRECT WAY INCORRECT WAY

[ Collateral hangings loads from rafters, correct method ]

NOTE:
zSTIFFENER IS NOT ALLOWED TO BE CUT
zFLANGE/WEB IS NOT ALLOWED
TO PUNCTURE ANY HOLES

CORRECT WAY INCORRECT WAY

[ Correct & Incorrect way for the erection: beams, rafters & columns ]

14
ERC/EG-2014-Rev00 1- Jan-2014
PPA / SHEETING WORK PROCEDURE
GROUND RULE: Sealant is must to avoid any water leakages in future.

ROOF PANEL

3
FASTENER
LOCATION
BEAD
MASTIC

15
0
2

ROOF
PURLIN
1

PANEL
FASTENER

ROOF
PURLIN
TEMPORARY
CABLE BRACING ROOF PANEL
STAY
A

TEMPORARY
CABLE BRACING
STAY
B

ROOF PANEL
FIRST PANEL @ EAVE
GABLE ANGLE
C

STEEL LINE
EAVE STRUT NOTE: TEMPORARY CABLE SHOULD
SHEET PROJECTION NOT BE REMOVED ON BOTH ENDWALLS
FROM STEEL LINE STRING LINE UNTIL ROOF SHEETING WORKS COMPLETED.

[ Single skin panels laying, sealant & lapping details ]

STITCH SCREW
SDS 4.8x20
@ 500 O.C
STITCH SCREWS
ROOF PANEL 'A'(
TY
P.)
P .) ROOF PANEL
'B '(TY
P

200 LAP INTERMEDIATE PURLIN


FIXING FIXING
50 150 SCREW PURLIN @ PANEL LAP SCREW

PURLIN
PURLIN
BEAD
MASTIC TOP OF RAFTER
TOP OF RAFTER

SECTION-P SECTION-Q

NOTE: REFER THE ERECTION DRAWINGS FOR


THE DIMENSIONS 'A' & 'B'
DETAIL 'A' DETAIL 'B'

[ Single skin panel lapping, sealant & fastening details ]

15
ERC/EG-2014-Rev00 1- Jan-2014
C
B
C
B
TOO LOOSE
C
B
C SANDWICH
PANEL
B
TOO TIGHT C

CORRECT
ROOF
[Correct screw tightening] PURLIN

SANDWICH PANEL
FASTENER (TYP.)

A
SANDWICH
PANEL

SANDWICH SHEETING
PANEL ANGLE
BEAD
MASTIC
NOTE:SHEETING ANGLE IS REQUIRE
SHEETING TO BE INSTALLED BEFORE LAYING
ANGLE ROOF PURLIN @ THE SANDWICH PANEL AND TO FIX WITH
PANEL LAP
DOUBLE LINE SCREW AS SHOWN SECTION 'A'

NOTE:REFER THE ERECTION DRAWINGS


FOR THE DIMENSIONS 'B' & 'C'
SECTION - A

[ Sandwich panels lapping, sealant & fastening details ]

INSULATION
3

DOUBLE FACE TAPE


NOTE: FOLLOW SAME PROCEDURE RIDGE PURLIN
ON GRIDLINE A & B, AS SHOWN IN
GRID B & C
2
1

INSULATION
ROLL
A

TEMPORARY INSULATION
CABLE BRACE STAY ROLL
B

DOUBLE
FACE EAVE
TAPE STRUT
DOUBLE
GIRT FACE
TAPE
C

FIBER
GLASS
20

FIBER
0

GABLE INSULATION
-2

GLASS
50

ANGLE
INSULATION

[ Laying Insulations on roof ]

16
ERC/EG-2014-Rev00 1- Jan-2014
3
RIDGE CAP
PANEL

SHEETING
2

PANELS
1

STEP 1 :- PULL TABS TOGETHER & STAPLE


AT APPROX. 150mm ON CENTERS ALONG
FULL LENGTH AS SHOWN IN FIGURE

PREVIOUS
STAPLES
A

NEW
STAPLES

STEP 2 :- FOLD TABS OVER & STAPLE


THRU FOLDED TABS BETWEEN PREVIOUS
STAPLES AS SHOWN IN FIGURE
B

D.1 INSULATION SIDE LAP


SECOND
INSULATION
RUN
TEMPORARY
CABLE BRACE STAY
C

[ Laying ridge cap panel on roof ]

INSULATION INSULATION
FACING FACING
(FOLDED)

DOUBLE
FACE
DETAIL-C TAPE

EDGE ANGLE
@ E.W AR Y
DET.C POR
TEM R
B E
TIM ORTS
3

P
SUP
2
C

[Temporary timber / wooden support


INSULATION
for side girts alignment]
UNFOLDED
(SECOND RUN) END

WALL PANEL INSULATION


(FIRST RUN) FACING
(FOLDED)

[ Laying Insulations on wall & Lapping details ]

17
ERC/EG-2014-Rev00 1- Jan-2014
GUTTER & DOWN SPOUT PIPES

LINE CUTS

40 MM (APPROX.)
LIT DOWNSPOUT
mS
30m
to
25
BENT END
LINE CUTS

SHEAR SNIP
UNBENT
END POP
VIEW AT CUT SECTION RIVET
DOWNSPOUT (TYP.)

1 SLIT AT FOUR CORNERS OF THE DOWNSPOUT UP TO 30mm AS

40 MM (APPROX.)
SHOWN ABOVE. BENT END

25 TO 30 MM UNBENT
NT RD LY BEND
BENWA GHT
END
INWARD
I LI (TYP.)
S
DOWNSPOUT
SHOE

VIEW AT BENT END

2 SLIGHTLY BEND INWARD ALL FOUR SIDES OF THE SLITTED END AT


AN APPROPRIATE ANGLE JUST ENOUGH FOR THE DOWNSPOUT TO 3 INSERT THE DOWNSPOUT INTO THE
SLIDE INTO ANOTHER DOWNSPOUT OR DOWNSPOUT SHOE AS DOWNSPOUT AND/OR DOWNSPOUT SHOE.
SHOWN IN FIGURE 3.

[ Assembly of DSP & details ]

POP
RIVET(TYP.)

DOWNSPOUT
STRAP

DOWNSPOUT

POP RIVET

DOWNSPOUT
STRAP

NOTE: DOWNSPOUT STRAP IS FOLDED AT SITE TO THE REQUIRED SHAPE

[ Gutter & DSP details ]

18
ERC/EG-2014-Rev00 1- Jan-2014
GUTTER
FASTENERS
& DOWN
AT A
SPOUT
GLANCE
PIPES

FIN-NECK BOLT STOVE BOLT POP RIVET GROMMET DECKING SCREW SELF DRILLING SCREW EXPANSION BOLT CONNECTION BOLT

[ Different kind of fasteners ]

WATER LEAK TEST METHOD STATEMENT

WATER LEAK TEST PROCEDURES:

Site Requirements for “water leak test”:


Manpower to conduct the leak test on site – 2 Erectors on roof to apply and 2 ground crew to
 

check / observe underneath.


Water tank with the hose pipe (1 ½ “inch diameter) ready with enough length.
Key plan of the building, where the water leak test will be carried out.

Site preparation prior to conduct water leak test:


Prepare the roof area of the building for leak test. Double check all the possible roof penetration must be
fully sealed off properly.

Mobilize the manpower and the water tank, ensure above requirements fully complied and checked
prior to any water test.

Water Leak Test Application:


Safely access the 2 Erectors at the top of roof, who will conduct the application of water test. Water
pressure must be normal and run through the lower rib of the roof panels.

Start the leak test on the first bay at roof ridge (ridge panel) and let the water free flow through the roof
panel, skylights, roof penetration, curved panel or to the gutter.

The ground crew will check underneath the roof, any water coming it will be marked on the ground
floor. The applications will do until last bay of the building.

Any leaks must be repaired immediately and make the re-test until all marked points is cleared. Upon
completion, the KEY PLAN will be marked / signed by all parties.

19
ERC/EG-2014-Rev00 1- Jan-2014
CONTAINER UNLOADING PROCEDURE

CONTAINER 1 THE CONTAINER MUST BE DISCHARGED


ON FLAT GROUND. DO NOT ATTEMPT
TO UNLOAD THE CONTENTS WHILE THE
CONTAINER IS ON THE BED OF THE
TRUCK. DO NOT TILT OR DRAG THE
CONTAINER.

THE SPACING OF THE WOODEN - TIES SUPPORTING


THE DISCHARGE TRACK IS CRITICAL.
IT IS NECESSARY TO EVENLY SUPPORT THE WEIGHT OF
THE SKID. THE TIES SHOULD BE LEVEL AND
WITH NO GAP BETWEEN THE TIES.
2 MAKE SURE THAT THE CONTAINER LIES ON
SUITABLE LEVEL GROUND BEFORE OPENING.
A MINIMUM OF 12 METERS MUST BE UNOBSTRUCTED
IN FRONT OF THE CONTAINER DOORS.

SKID

INSIDE TRACK

INSIDE
TRACK
DISCHARGE
TRACK-`A'

DISCHARGE
TRACK-`A'
DISCHARGE
TRACK-`B'
3 PROVIDE 2 OR 3MM THICK METAL STRIPS TO FORM `DISCHARGE TRACK'
CONTAINER WOODEN
TIE
OF THE `TRACK' INSIDE THE CONTAINER AS SHOWN IN THE INSET
DRAWING. MAKE SURE THAT THE LEVEL OF THE DISCHARGE TRACK IS
'A' THE SAME LEVEL AS THAT OF THE INSIDE TRACK. ONCE THE LEVEL OF
INSIDE AND DISCHARGE TRACK IS ALIGNED, FIX THE DISCHARGE TRACK
TO THE WOODEN TIES USING NAILS.
VIEW- 'A'

DISCHARGE
TRACK

SKID INSIDE GROUND LINE


TRACK WOODEN TIE

20
ERC/EG-2014-Rev00 1- Jan-2014
For outside UAE and other GCC countries the procedures shown are only a guide
GENERAL NOTES for unloading the contents from the skid - packed "DRY" containers.

Safety should be observed at all times. MABANI STEEL is not responsible for
any accident or damage resulting from carelessness on the part of
the Contractor / Sub-Contractor or Customer.

Under no circumstances should attempts be made either :


A To Unload the container components while the container is on a truck. OR
B To Unload the cargo Piece-By-Piece.

Careful consideration of these guidelines and proper planning at the


unloading point will result in a safe & damage - free unloading of the cargo.

The unloading vehicle must be capable of pulling


20 Tons weight on the Greased Track.

The materials required to unload the container


according to this procedure, which are not included
in the scope of MABANI STEEL: Nails, Wooden Ties,
Cables / Chains & Grease.

4 GREASE THE DISCHARGE TRACK (AS SHOWN).


SECURELY CONNECT ONE END OF A CABLE (OR CHAIN)
TO SKID FRAME AND THE OTHER END
TO DISCHARGE VEHICLE.

P.E.B.
MEMBERS

PULL
DIRECTION

CABLE
Unloading Vehicle

CONTAINER SKID

PULL THE SKID FROM THE CONTAINER USING AN EVEN PULL SPEED. SAFETY SHOULD ALWAYS BE OBSERVED. DO NOT JERK THE SKID BY
5 ACCELERATING DISCHARGE VEHICLE; CABLES (OR CHAINS) SHOULD ALWAYS BE TIGHT DURING ENTIRE DISCHARGE PULL. (SEE GENERAL NOTE 6)

6
AFTER REMOVING THE CONTENTS
FROM THE CONTAINER, REMOVE THE INSIDE
TRACKS FROM THE CONTAINER BY
PULLING OUT THE NAILS.
WHEN THE INSIDE TRACK HAS BEEN
INSIDE REMOVED FROM THE CONTAINER
TRACKS
NAILS THE CONTAINER IS READY TO BE
RETURNED TO THE TERMINAL.

21
ERC/EG-2014-Rev00 1- Jan-2014
by the foregoing means or which require major
IMPORTANT NOTES
changes in member configuration are to be
reported immediately to Mabani Steel LLC by
If Mabani Steel LLC is not being used to erect
the BUYER/END USE CUSTOMER, to enable
the buildings, Mabani Steel LLC accepts no
whoever is responsible either to correct the error
responsibility for erection quality, defects or
or the approve the most efficient and economic
collapse due to negligence or improper erection
method of correction to be used by others.
procedure.
(Section 7 AISC Code of Standard Practice, 9th
Edition).
Mabani Steel LLC’s policy of continuous
product improvement may necessitate change in
materials, design specifications and procedures
 All bracing shown and provided by Mabani
without notice.
Steel LLC for the building is required and shall
be installed by the erector as a permanent part of
FIRST AND FOREMOST! Rent a Forklift / Tele
the structure.
Handler / Mobile Crane, etc. or make necessary
arrangements in advance to have your supplied
 Any claims or shortages by buyer must be made to
building unloaded upon arrival !
Mabani Steel LLC within seven (7) working days
after delivery, or such claims shall be considered
Buyer / End User Responsibilities
waived by the customer and disallowed.
 It is the responsibility of the BUYER/END USER Mabani Steel LLC has a commitment to
to obtain appropriate approvals and secure manufacture quality buildings that can be
necessary permits from City, County, State, or safely erected. However, the safety commitment
Authorities as required, and to advise/release and job site practices of the erector are beyond
Mabani Steel LLC upon receiving such. the control of Mabani Steel LLC. It is strongly
recommended that safe working conditions and
 The BUYER/END USER is responsible for setting accident prevention practices be the top priority
of anchor bolts in accordance with Mabani of any job site. Local, State, and Federal safety
Steel LLC “Issued For Construction” drawings and health standards should always be followed
only. Use only final “Issued For Construction” to help ensure workers safety. Make certain all
drawings. (Section 7 AISC Code of Standard employees know the safest and most productive
Practice, 9th Edition). way of erecting a building. All employees
should know emergency procedures. Daily
 A Mabani Steel LLC - Erection Specialist may be meetings highlighting safety procedures are
available to check the correct setting of anchor also recommended. The use of hard hats, rubber
bolts. sole shoes for roof work, proper equipment
for handling material, and safety nets where
 Normal erection operations include the applicable, are recommended.
corrections of minor misfits by moderate amounts
of reaming, chipping, welding or cutting, and the
drawing of elements into line through the use
of drift pins. Errors which cannot be corrected

22
ERC/EG-2014-Rev00 1- Jan-2014
ACCREDITATION

ERECTION GUIDE
Prepared By
General Manager - Steel Buildings Erection Services

AHMED HUSSAIN

Reviewed By
Management Representative
p

NARGES FATTAH NIA

Approved By
President

TIMOTHY J LEFEBVRE

Steel Buildings and Str uctures

23
ERC/EG-2014-Rev00 1- Jan-2014

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