12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP...

Página 1 de 9

Cerrar SIS

Pantalla anterior

Producto: MOTOR GRADER

Modelo: 12H NA MOTOR GRADER 4XM00658
Configuración: 12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine

Pruebas y Ajustes
120H, 12H, 135H, 140H, 143H, 160H and 163H Motor Graders Power Train
Número de medio -SENR9159-08 Fecha de publicación -01/04/2008 Fecha de actualización -01/04/2008

i05901984

Transmission Pressures - Test

SMCS - 3030-081-PX; 3073-081-PX; 3074-081-PX

S/N - 1AL1-407

S/N - 2FM1-399

S/N - 2GS1-359

S/N - 2HS1-379

S/N - 2LR1-294

S/N - 2WR1-641

S/N - 2ZK1-2391

S/N - 3AS1-449

S/N - 3GM1-79

S/N - 3YK1-266

S/N - 4ER1-499

S/N - 4MK1-403

S/N - 4XM1-1395

S/N - 5AK1-155

S/N - 5FM1-799

https://127.0.0.1:483/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 13/12/2019
12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP... Página 2 de 9

S/N - 5HM1-1149

S/N - 5ZM1-UP

S/N - 6NM1-254

S/N - 6TM1-365

S/N - 6WM1-340

S/N - 7MM1-248

S/N - 8JM1-279

S/N - 8KM1-393

S/N - 8MN1-499

S/N - 8WN1-349

S/N - 9EJ1-509

S/N - 9JM1-349

S/N - 9TN1-399

S/N - 9YR1-329

S/N - 9ZN1-204

When testing and adjusting the transmission and power train, move the
machine to an area clear of obstructions, with safe exhaust ventilation
for the exhausts. Sudden movement of the machine or release of oil
under pressure can cause injury to persons on or near the machine. To
prevent possible injury, do the procedure that follows before testing and
adjusting the transmission and power train.

https://127.0.0.1:483/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 13/12/2019
12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP... Página 3 de 9

Personal injury can result from spring force released when removing
cap screws.

Internal spring force will be released when cylinder assembly cap

screws are removed causing injury.

Always restrain cover as cap screws are loosened.

Follow the established procedure in the Service Manual to service these

parts.

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting, and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Dispose of all fluids according to local regulations and mandates.

Before you begin the test, refer to Troubleshooting, "Machine Preparation for Troubleshooting".

Table 1
Required Tools
Part Number Description Quantity
1U-5482 Pressure Adapter Group 1
1U-5481 Pressure Gauge Group 1
8T-0856 Pressure Gauge (0 to 6,000 kPa (0 to 870 psi)) 3

https://127.0.0.1:483/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 13/12/2019
12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP... Página 4 de 9

Illustration 1 g01211276

(A) Test port for clutch pack 3

(B) Test port for clutch pack 1

(C) Test port for clutch pack 2

(D) Test port for clutch pack 8

(E) Test port for clutch pack 4

(F) Test port for clutch pack 6

(G) Test port for clutch pack 5

(H) Test port for clutch pack 7

https://127.0.0.1:483/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 13/12/2019
12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP... Página 5 de 9

Table 2
Transmission Clutch Pressure with Differential Lock OFF
Station NEUTRAL FIRST GEAR SECOND GEAR FIRST REVERSE
Position at FORWARD FORWARD Position GEAR Position at
HIGH Idle Position at HIGH at HIGH Idle HIGH Idle
Idle
(A) 0.0 kPa (.00 psi)
0.0 kPa (.00 psi) 0.0 kPa (.00 psi) 2255 ± 110 kPa
(327 ± 16 psi)
(B)
0.0 kPa (.00 psi) 2180 ± 95 kPa (316 ± 0.0 kPa (.00 psi) 0.0 kPa (.00 psi)
14 psi)
(C)
0.0 kPa (.00 psi) 0.0 kPa (.00 psi) 2350 ± 95 kPa (341 ± 0.0 kPa (.00 psi)
14 psi)
(D)
2670 ± 95 kPa 0.0 kPa (.00 psi) 0.0 kPa (.00 psi) 0.0 kPa (.00 psi)
(387 ± 14 psi)
(E)
0.0 kPa (.00 psi) 0.0 kPa (.00 psi) 1965 ± 110 kPa (285 0.0 kPa (.00 psi)
± 16 psi)
(F)
0.0 kPa (.00 psi) 2670 ± 90 kPa (387 ± 0.0 kPa (.00 psi) 2670 ± 90 kPa (390
13 psi) ± 13 psi)
(G)
2790 ± 85 kPa 0.0 kPa (.00 psi) 0.0 kPa (.00 psi) 0.0 kPa (.00 psi)
(405 ± 12 psi)
(H)
0.0 kPa (.00 psi) 1540 ± 85 kPa (223 ± 1540 ± 85 kPa (223 ± 1540 ± 85 kPa (223
12 psi) 12 psi) ± 12 psi)
Transmission Lubrication Pressure with Differential Lock OFF
NEUTRAL FIRST GEAR SECOND GEAR FIRST REVERSE
Position FORWARD FORWARD Position GEAR Position
Position
LOW
Idle 80 ± 30 kPa (12 7 kPa (1 psi) 7 kPa (1 psi) 7 kPa (1 psi)
± 4 psi) minimum minimum minimum
HIGH
Idle

https://127.0.0.1:483/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 13/12/2019
12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP... Página 6 de 9

340 kPa (50 psi) 241 ± 27 kPa (35 ± 4 241 ± 27 kPa (35 ± 4 241 ± 27 kPa (35 ±
psi) psi) 4 psi)
Transmission Lubrication Pressure with Differential Lock ON
NEUTRAL FIRST GEAR SECOND GEAR FIRST REVERSE
Position FORWARD FORWARD Position GEAR Position
Position
LOW
Idle 80 ± 30 kPa (12 7 kPa (1 psi) 7 kPa (1 psi) 7 kPa (1 psi)
± 4 psi) minimum minimum minimum
HIGH
Idle 340 kPa (50 psi) 241 ± 27 kPa (35 ± 4 241 ± 27 kPa (35 ± 4 241 ± 27 kPa (35 ±
psi) psi) 4 psi)

Table 3
Transmission Clutch Pressure with Differential Lock OFF
Station NEUTRAL FIRST GEAR SECOND GEAR FIRST GEAR
Position at FORWARD FORWARD Position REVERSE
HIGH Idle Position at HIGH at HIGH Idle Position at HIGH
Idle Idle
(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)
Transmission Lubrication Pressure with Differential Lock OFF
NEUTRAL FIRST GEAR SECOND GEAR FIRST REVERSE
Position FORWARD FORWARD Position GEAR Position
Position
LOW
Idle
HIGH
Idle

https://127.0.0.1:483/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 13/12/2019
12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP... Página 7 de 9

Transmission Lubrication Pressure with Differential Lock ON

NEUTRAL FIRST GEAR SECOND GEAR FIRST REVERSE
Position FORWARD FORWARD Position GEAR Position
Position
LOW
Idle
HIGH
Idle

1. Operate the machine until the transmission oil is at operating temperature of 51 °C (124 °F).

2. Stop the machine on a hard level surface. Move the transmission control lever to the
NEUTRAL position. Turn the engine OFF. Place blocks in front of the wheels and place blocks
behind the wheels.

https://127.0.0.1:483/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 13/12/2019
12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP... Página 8 de 9

Illustration 2 g01211301

(1) Transmission

(2) Cover for the transmission control valve

3. Remove cover (2) from transmission (1) . Remove the differential drive shaft.

4. Attach the 8T-0856 Pressure Gauges (0 to 6,000 kPa (0 to 870 psi)) to test ports (D) and (G) .
Operate the engine at high idle with the transmission control (lever) in the NEUTRAL position.
Record the pressure readings in Table 3. Remove the gauges.

5. Attach the 8T-0856 Pressure Gauges (0 to 6,000 kPa (0 to 870 psi)) to test port (B) , (F) , and
(H) . Operate the engine at high idle with the transmission control (lever) in FIRST GEAR
FORWARD. Record the pressure readings in Table 3. Remove the gauges.

https://127.0.0.1:483/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 13/12/2019
12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP... Página 9 de 9

6. Attach the 8T-0856 Pressure Gauges (0 to 6,000 kPa (0 to 870 psi)) to test ports (C) , (E) , and
(H) . Operate the engine at high idle with the transmission control (lever) in SECOND GEAR
FORWARD. Record the pressure readings in Table 3. Remove the gauges.

7. Attach the 8T-0856 Pressure Gauges (0 to 6,000 kPa (0 to 870 psi)) to test ports (A) , (F) , and
(H) . Operate the engine at high idle with the transmission control (lever) in FIRST GEAR
REVERSE. Record the pressure readings in table 3. Remove the gauges. If the pressures need
to be adjusted, refer to Systems Operation, Testing and Adjusting, "Initial Pressures - Test and
Adjust".

8. Install the guards and the differential drive shaft.

Copyright 1993 - 2019 Caterpillar Inc. Fri Dec 13 10:44:56 UTC-0400 2019
Todos los derechos reservados.
Red privada para licenciados del SIS.

https://127.0.0.1:483/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/si... 13/12/2019