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DDL 9000 C

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0% found this document useful (0 votes)
37 views4 pages

DDL 9000 C

Just
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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JaNets JT Simple

Machine operation management system


DDL-9000CF Series Premium Digital

DDL-9000CS Series Digital

Direct-drive, high-speed, lockstitch sewing system


with automatic thread trimmer

JaNets JT Simple is the machine operation management system


that is able to receive the operation data and quantity of output
of the sewing machine transferred from the terminal installed on
each sewing machine for the purpose of monitoring. Terminal

Configuration of JaNets JT Simple


World first !
Headquarter, external offices
Internet “Double digital feed mechanism” installed
Access point Access point
PC / tablet for displaying data

Terminal PC for capturing data Server PC PC / tablet for displaying data

JaNets JT Simple includes the following: Customers are required to prepare the following:

“Visualization of the machine operation status”


Operation rate is displayed in real time on an object-by-object basis

Operation rate change by line Time-series operation rate chart


Operation rate (operating time, standby time, power OFF time, failure time) at The operation rate of the specified line / sewing machine is displayed in
the current time ( or within the specified period of time ) can be displayed time series. The production progress status of the line and the work progress
on a line-by-line basis in a chart. In addition, the average speed of the sewing status of the operator, such as the time of day when the operation rate is
machines installed in the line can be also displayed. lowered, can be visualized.

The DDL-9000CF Series and DDL-9000CS Series are eco-friendly products which complies
JUKI ECO PRODUCTS
with JUKI ECO PRODUCTS standards for protecting the environment.

The sewing machine complies with the “Juki Group Green Procurement Guidelines” on the use of hazardous substances,
which is stricter than other restrictions, such as those of the RoHS Directive.
For details of JUKI ECO PRODUCTS, refer to: https://www.juki.co.jp/en/company/eco DDL-9000CF
The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances (lead, hexavalent chromium, mercury, cadmium, PBB and PBDE) in electrical and electronic equipment. Registered Organization: Head Office
The Juki Green Procurement Guideline is the voluntarily established criteria to eliminate not only the aforementioned six substances, but also other ones which also adversely affect the environment. The Scope of the Registration: The activities of research,
development, design, sales, distribution, and maintenance
services of industrial sewing machines, household sewing
machines and industrial robots, etc., including sales and
maintenance services of data entry systems.

2-11-1, TSURUMAKI, TAMA-SHI,


TOKYO 206-8551, JAPAN
PHONE: ( 81) 42-357-2370
FAX: ( 81) 42-357-2274
SEWING MACHINERY & SYSTEMS BUSINESS UNIT https://www.juki.co.jp/en
Premium Digital
Specifications and appearance are subject to change without prior notice for improvement.
Read the instruction manual before putting the machine into service to ensure safety.
This catalogue prints with environment-friendly soyink on recycle paper.
Paper from responsible sources FSC™ C001712 DECEMBER, 2023 Printed in Japan(TN) Digital
Creation of “sewing” Digitalized control panel
Two different modes; i.e., the operator mode which prioritize ease of operation and the serviceperson mode, are
prepared to respectively display indications according to the user.
Direct-drive, high-speed, lockstitch sewing system with automatic thread trimmer In addition, installation of NFC enables data transfer to an Android tablet. Data transferred from the sewing machine
to an Android tablet can be edited on the tablet.
Premium Digital

Digital Premium Digital Main functions of the Premium Digital and Digital

Adoption of a 4.3-inch large color liquid crystal touch panel ensures Premium
Digital
A state-of-the-art sewing system that revolutionizes the perfection for “sewing”. Digital
easy operation. The touch panel is provided with JUKI’s unique
Succeeding the traditionally required experience and instincts, intelligent sewing
Digital feed
(Horizontal direction)
digitalized setting capability in JUKI’s all new DDL-9000C digital sewing system presents system features. Digital feed
the best sewing conditions everywhere and anywhere. (Vertical direction)

Active presser foot

Active tension

Support to
an Android tablet

Digital Network

Adoption of a black-and-white liquid crystal switch panel ensures Shorter-thread remaining


type thread trimming
easy operation. Since, unlike the CP panel, the black-and-white
liquid crystal panel Color touch panel

provides verbal
The sewing machine can be paired with equipment which
explanation of its supports NFC (Near Field Communication)
only by holding the equipment over the sewing machine.
operation, it is easier
for the operator to
The promotional video is
available by reading the QR code.
understand how to
operate it.

“Double digital feed mechanism” installed World Premium Digital Digital Management of sewing performance and
first sewing machineby the utilization of IoT ( Internet of Things) Premium Digital Digital

Vertically - and horizontally- driven digital feed mechanism


Thanks to the world’s first vertically-and horizon- Management, browsing and editing of data
DDL-9000C Conventional product
tally-driven digital feed mechanism, the feed dog can be carried out on the application software
height can be adjusted with ease according to Data on sewing machine adjustments made according to the
the material fabric of product to be sewn, thereby product to be sewn can be transferred to a commercially-available
improving seam quality. Android tablet in contactless mode.
Thanks to this digital feed mechanism, thread This enables quick check for uniform settings as well as confirma-
USB Port Hand wheel with fin (New type)
trimming is carried out with the feed dog lowered tion of conditions of sewing machines in a sewing line, thereby
in the case the shorter-thread remaining thread facilitating setup changes. The operation panel is also provided
trimming function is enabled. As a result, the Front Up Rear Up Box Feed as standard with a USB port. Data management and software
clearance provided between the throat plate and Standard ( reduce uneven ( prevent ( for multi-layered update can be carried out with ease using a USB thumb drive.
material feed) needle bending) section)
the material is eliminated, thereby stabilizing the
Data items of sewing can be numerically managed to ensure
length of thread remaining after thread trimming.
“stable quality” and “reduction in time required for setup changes”.
The feed dog does not protrude the top surface
Quantified sewing data can be externally taken from the sewing
of throat plate when the sewing machine stops
machine using an Android tablet or USB thumb drive.
with its needle bar up, thereby facilitating place-
ment/ removal of the material on/from the top
surface of throat plate and preventing the materi-
JUKI Smart APP allows you to send
al from being damaged by the feed dog. and confirm various data
In the application, there are items of management setting (terminal
Various kinds of feed locus registration), sewing machine data (sewing data), problem-solution chart.
can be selected In the problem-solution chart, we can generate production graphs, the
Digitalized vertically- and horizontally-driven feed availability chart, etc. for each acquired sewing machine data so it can
mechanism allows easy adjustment of settings be used for checking the current situation and analyzing it.
such as the feed locus only on the operation Android OS Version 6.0 is recommended to use JUKI Smart APP.
Motor for vertically-driven digital Motor for horizontally-driven digital (Operation is confirmed with respect to Versions 5.0 and later.)
panel according to the material to be sewn. feed mechanism feed mechanism Contact JUKI distributor in your area for how to use the application software.
Digital functions which accentuate excellent “seam” quality Functions necessary for sewing machine operation can be used
with the hand switch
Adoption of the needle-thread active tension Needle tension is digitally controlled Premium Digital
Needle thread tension which matches sewing conditions Functions of two hand switches can be set through the operation panel.
given can be set on the operation panel and stored in Since the reverse-feed stitching lever is provided as standard, added
memory. functions can be customized. 20 different functions (needle-up / down
The needle thread tension adjustment needs experi- correction sewing, reverse-feed correction sewing, 1-time reverse-feed
ence. However, for this sewing machine, thread tension stitching cancellation function, etc.) are available. Highly convenient
data stored in memory is reproducible, thereby reducing operation is enabled by setting the functions which match the sewing
the setup time when the product to be sewn is changed. process in combination.
Example: Needle-thread active tension demonstrates its The hand switches have been factory-assigned respectively with A
effectiveness in the topstitching process. “Touch-back switch” and B “Custom switch” (to be set by the custom- B
For welting shoulders of a difficult-to-sew material, uniform er) at the time of shipment. The customer may assign other functions A
stitches can be produced continuously by appropriately to these two hand switches.
changing the sewing conditions even if the right and left
material fabric differ in texture grain. Hand switch ( in the case it is assigned with the multi-layered section changeover function )

Premium Digital Digital


Active presser foot pressure mechanism The presser foot pressure is digitally controlled Premium Digital
Detect Multi-layered section of material and automatically carry out the Manually carry out the changeover
Digital control system controls the presser foot pressure. Under the automatic mode, the multi-layered section detec- changeover of multi-layered section < Automatic mode > of multi-layered section at an arbitrary timing
Manually carry out the changeover of multi-layered section at an arbitrary with the hand switch
tion function detects changes in material thickness to increase/ decrease the presser foot pressure accordingly.
timing with the hand switch < Manual mode > Set thread tension, presser foot
Under the manual mode, the presser foot pressure control function is assigned to the hand switch to enable operation Set thread tension, presser foot pressure, pitch, feed locus and pressure, pitch, feed locus and
with the hand switch. feed dog height separately for the normal section and multi-layered section of feed dog height separately for the
material normal section and multi-layered section of
The active presser foot pressure mechanism demonstrates its material
Digitally control presser foot pressure
effectiveness in prevention of stitch gathering and loose stitches.
The needle thread tension, presser foot pressure, pitch, feed
locus and feed dog height can be totally changed to link their
adjustments appropriately. Auto-lifter AK-154 Premium Digital

Quality product Defective product Newly-developed auto-lifter device comes with a stepping motor. This not only increases the amount of lift of the
presser foot from 8.5 mm to 13.5 mm at the maximum but also reduces the operating noise.
After the thread cutting of the sewing machine, thanks to the feature of the world's first top and bottom drive electronic
feed mechanism to prevent the feed dog from protruding the top of throat plate, the material can be placed under
presser foot and removed from there with ease and is not easily damaged.
To lift the presser foot to its maximum amount of lift, it is necessary to set the amount of lift in two stages.
For the full-digital type model, the auto-lifter function is provided as standard.

Needle thread clamp Premium Digital Digital Commitment to seam quality “Reverse-feed stitching function by means
The device clamps the needle thread and draws it under the material at the beginning of sewing. The needle thread of the reverse feed lever” is provided as standard. Premium Digital Digital
clamp device works to reduce the size of thread tangling in on the wrong side of the material.
This expands the area around the needle entry, thereby allowing the use of various gauge components. The operator carries out fine adjustment of correction
sewing (within the stitch length of 1 pitch) using the
reverse feed lever, thereby achieving “ further improved
seam quality”.
Remaining thread at the end of sewing reduced to 3 mm Premium Digital Digital

Newly adopted “double digital feed mecha-


nism” controls up/down of the feed dog
and the “double-edge driving rotary knife
Conventional
system” allows the feed dog to come down DDL-9000C
product
at the time of trimming the thread. LED light Premium Digital Digital
As a result, the knives intersect with each
other just under the needle entry point. The LED light illuminates the needle entry area in the
This mechanism not only ensures the just-under direction from the right and left sides of the
needle thread length of 3 mm or less that needle bar. In comparison with the single-direction
trails from the needle eyelet after thread CUT!� CUT!� illumination, this LED light helps the operator carry out
trimming without being affected by the sewing more easily.
stitch length but also allows the operator to Illuminance of the LED light is adjustable in five levels.
place/ remove the material on/ from the It can also be used as an auxiliary lamp for working.
sewing machine with ease. Thread remaining amount is less than 3mm (wrong side)
DDL-9000C Series comes in three different types SPECIFICATIONS
These three types of the DDL-9000C Series are environmentally friendly sewing machines DDL-9000C-FDS DDL-9000C-FMS DDL-9000C-FSH DDL-9000C-SMS DDL-9000C-SSH
MODEL
that prevent the material from being stained with oil.
Type Premium Digital Type Premium Digital Digital Type Digital

FD Fully-dry head type Premium Digital Application Medium-weight Heavy-weight Medium-weight Heavy-weight
Lubrication Fully-dry head type Semi-dry Minute-quantity lubrication Semi-dry Minute-quantity lubrication
DDL-9000C-D DRY
Max. sewing speed 4,000sti/min 5,000sti/min 1 4,500sti/min 2 5,000sti/min 1 4,500sti/min 2

Max. sewing speed: 4,000sti/min Provided as standard (At the time of shipment: Hand switches are assigned respectively
Hand switch
with the touch-back switch function and the one-touch changeover switch function.)
The machine prevents the material being sewn
from being stained with oil. Max. stitch length 5mm

The DDL-9000C is the comfort sewing machine that prevents oil Thread trimming method Double-edge rotary system
stains on the material during sewing. It totally supports the The section around the needle bar, the thread take-up lever
Needle bar stroke 30.7mm 35.0mm 30.7mm 35.0mm
improvement of finished seam quality. and the hook are not lubricated.
Feed dog height 0.8mm 1.2mm 0.8mm 1.2mm
Needle thread tension Active tension Spring type
FM, SM Semi-dry head type Premium Digital Digital Presser foot pressure Electronic control Spring type

DDL-9000C-M Lift of the presser foot By hand: 5.5mm, By knee: 15mm Auto: 1st stage 5.0 mm (*0.1~ 8.5mm), 2nd stage 8.5 mm (*8.5~13.5mm)

DB×1 DP×5 (#11) DB×1 DP×5 (#21) DB×1 DP×5 (#11)


*Adjustable on the operation panel

DB×1 DP×5 (#21)


Max. sewing speed: 5,000sti/min DRY Needle
#9~18 (Nm65~110) #20~23 (Nm125~160) #9~18 (Nm65~110) #20~23 (Nm125~160)
Sewing work free from oil stains by means Bobbin thread winder Built in the top of machine head (provided with the bobbin thread retaining plate)
of our leading-edge dry-head technology. Lubricating oil JUKI New Defrix Oil No.1 or JUKI CORPORATION GENUINE OIL 7 (equivalent to ISO VG7)
With the advanced dry technology of enabling operation without
Size of bed 517×178mm (distance from needle to machine arm 303mm)
being lubricated, a frame which does not need lubrication has
been developed. It is provided with not only a high-speed sewing The needle bar and thread take-up components are not lubricated. Machine head drive Compact AC servomotor (400W) that is directly connected to the main shaft (direct-drive system)

capability, but also a safety feature for preventing oil stains. For the hook section, the standard method of lubrication is employed. Power consumption 520VA
Net weight Machine head: 40.5kg (with AK-154)

Minute-quantity lubrication type


sti/min is the abbreviation for “stitches per minute”
FS, SS Premium Digital Digital 1 Stitch length of 4.00mm or less: 5,000sti/min; Stitch length of 4,05 - 5.00mm: 4,000sti/min
2 Stitch length of 4.00 or less: 4,500sti/min; Stitch length of 4.05 - 5.00mm: 4,000sti/min

DDL-9000C-S
Max. sewing speed: 5,000sti/min

The sewing speed of 5000 sti/min, which is the highest


WHEN YOU PLACE ORDERS
speed of any direct-drive lockstitch machines, Please note when placing orders, that the model name should be written as follows:
contributes to increased productivity. Machine head
The DDL-9000C-S is the standard model developed with the

DDL9000C
emphasis on durability. It produces seams with consistency The needle bar and thread take-up components are lubricated
when run at speeds which falls in the range of the highest with the minimum required quantity of oil.
sewing speeds. For the hook section, the standard method of lubrication is employed.

*sti/min is the abbreviation for “stitches per minute”


Digital Specifications Machine head Sewing specifications Code Wiper Code Automatic foot lifter Code
Premium digital type Fully-dry head type Midium-weight Not provided Not provided
Premium digital type Semi-dry head Midium-weight provided Provided
OPTIONS Premium digital type Minute-quantity lubrication Heavy weight materials
(driven by pedal)
AK154 can be selected only digital spec=
Digital type Semi-dry head Midium-weight
S (Digital type) only
Non-lubricated hook 22890206 The hook is used with the Digital type Minute-quantity lubrication Heavy weight materials For the full-digital type model, the auto-lifter
function is provided as standard.
Non-lubricated hook (with a needle guard) 22890404 lubrication stopped, thereby FDS is only available to NB (with Nipper).

preventing oil stains.


The following two parts must be added to enable use of the non-lubricated hook
in semi-dry head type machines or minute-quantity lubrication type machines. The non-lubricated hook has Control box
Hook driving shaft stop-plug screw 11079506 a lace made of special plastic.

O-ring RO036080200 Non-lubricated hook SC95 AK


Non-rotary bobbin The non-rotary bobbin eliminates irregular stitches which
Head Code PSC box Code
Hook: 27003557 have a tendency to occur at some sewing speeds and
Premium digital type Single-phase 200 240V (For General Export)
Bobbin case: 27003755 bobbin-thread tension fluctuations which have a tendency to
Digital type
occur according to the bobbin thread remaining on the hook.
Bobbin: 27003805
Since the bobbin thread is fed without rotating the bobbin, the
The non-rotary bobbin requires an exclusive hook, bobbin and bobbin case. bobbin never idles.
To order, please contact your nearest JUKI distributor.

Auto-lifter AK-154 (foot-pedal type) 40174617 For the full-digital type model, the auto-lifter function is provided as standard.

Cooling fan kit: 40216380 The cooling fan kit is for high-temperature areas.

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