DCMotor 1
DCMotor 1
DC Motor
CONTENTS
Working principle of DC Motor
Torque Equation of DC Motor
Back emf and its significance in DC Motor
Types of DC Motor and their characteristics
Speed control of DC Motor
DC Motor starter
Three-point starter and four-point starter
Working principle of DC Motor
A DC motor is an electrical machine that converts electrical energy into mechanical
energy. The working of DC motor is based on the principle that when a current carrying
conductor is placed in a magnetic field, it experiences a mechanical force. The direction of
this force is given by Fleming's left-hand rule and its magnitude is given by
F = BIL Newton
We know that torque is directly proportional to the product of armature current and field
flux Ta ∝ φIa . In DC series motors, field winding is connected in series with the
armature, i.e. Ia = If . Therefore, before magnetic saturation of the field, flux φ is directly
proportional to Ia i.e. φ ∝ If . Hence, before magnetic saturation, Ta ∝ Ia2 . Therefore, the
Ta − Ia curve is parabola for smaller values of Ia .
After magnetic saturation of the field poles, flux φ is
independent of armature current Ia . Therefore, the torque
varies proportionally to Ia i.e. Ta ∝ Ia . Therefore, after
magnetic saturation, Ta − Ia curve becomes a straight
line. The shaft torque (Tsh ) is less than armature torque
(Ta ) due to stray losses. Hence, the curve Tsh vs Ia lies
slightly lower.
2) Speed versus Torque (𝐍 − 𝐓𝐚 )
Eb
We know that for a DC motor, N ∝
φ
For light load (i.e. at low Ta ), the armature current is low. Therefore, back emf Eb will
be comparatively high to allow low armature current. As we know, flux is directly
proportional to Ia , so flux per pole will also be low. Therefore, speed will be
significantly high at low torque. But at heavy load (i.e. at high Ta ), the armature current
is large. Therefore, back emf Eb will reduce to allow large armature current. As we
know, flux is directly proportional to Ia , so flux per pole will also be large. Therefore,
speed will be significantly low at high torque.
Hence, the N − Ta characteristic of a DC series motor is shown
below. From this characteristics curve, it is clear that at the starting
(where speed is very low), DC series motor develops a high
torque. On the other hand, at light load, the speed will be very
high. Hence, a DC series motor should never be started at light
load otherwise it may develop excessive speed and mechanical
failure may occur due to heavy centrifugal force.
3) DC Compound Motor
A compound wound DC motor has both shunt and series field coils. The shunt field
coil is normally the stronger of the two and has more ampere turns.
Compound wound motors are of two types: cumulative compound wound and
differential compound wound.
If the two field windings i.e. series and shunt are wounded in such a way that the
fluxes produced by them add or assist each other, then the motor is said to be
cumulative compound wound motor.
If the two field winding i.e. series and shunt are wounded in such a way that the fluxes
produced by them always try to oppose and try to cancel each other, then the motor is
said to be differential compound wound motor.
Compound wound DC motors may be either long shunt connected or short shunt
connected.
In long shunt connected compound wound motor, the series field winding is connected
in series with the armature winding and the shunt field winding is connected in
parallel with the armature connection.
In short shunt compound wound motor, the series field winding is connected in
series to the parallel combination of armature and the shunt field winding. This is
done to get good starting torque and constant speed characteristics.
Characteristics of DC Compound Motor
(a) Characteristics of Cumulative compound wound motor
The operating characteristics of a cumulative compound wound motor are a combination of
those of the series motor and the shunt motor. When a load is applied, the increasing
current through the series winding increases the field flux. As a result, the torque for a
given current is greater than it would be for a shunt motor. However, this flux increase
causes the speed to decrease to a lower value than in a shunt motor. A cumulative
compound wound motor develops a high torque with any sudden increase of load.
Therefore, this type of motor has a higher starting torque than a shunt motor but a lower
starting torque than a series motor. At light loads, the series field has a very small effect, so
the motor behaves approximately as a shunt DC motor. As the load gets very large, the
series flux becomes quite important and the torque-speed curve begins to look like that of
series motor. Series winding takes care of the heavy load, whereas the shunt winding
prevents the motor from running at dangerously high speed when the load is suddenly
removed. These motors have generally employed as a flywheel, where sudden and
temporary loads are applied like in rolling mills, punching and shearing machines, etc.
(b) Characteristics of Differential compound wound motor
In differential compound wound motor, the series field opposes the shunt field so that the
field flux is decreased as a load is applied. As a result, the machine runs at a higher speed
than it would do as a shunt motor. The decrease in flux with increase in load causes the
torque to be less than that of a shunt motor.
A differential compound motor has a tendency to speed instability. When starting a
differential motor, it's recommended that the series field be shorted since the great starting
current in this field may overbalance the shunt field and cause the motor to start in the
opposite direction. Differential motors are rarely employed in practice due to difficulties
during overloads and starting.
Figure: Characteristics of DC Compound Motor
Speed Control of DC Motor
Speed control of a DC motor is either done manually by the operator or by means of an
automatic control device. This is different to speed regulation – where the speed is
trying to be maintained (or ‘regulated’) against the natural change in speed due to a
change in the load on the shaft.
The speed of a DC motor (N) is given by the relationship
V − Ia R a
N=
kφ
Hence the speed can be varied by changing the (i) applied voltage, (ii) resistance in
armature circuit, R a and (iii) flux per pole, φ
Therefore, there are three general methods of speed control of DC motor given by
1) Armature Resistance Control
2) Field Flux Control
3) Armature Voltage Control
Speed Control of DC Shunt Motor
1) Field Flux Control
It is clear that that the speed of a dc motor is inversely proportional to the flux per
pole. Thus by decreasing the flux, speed can be increased and vice versa.
In this method of speed control, a variable resistance R v is added in series with the field
winding to regulate the field current thereby regulating the flux per pole, as shown in
the circuit diagram. When R v is reduced to '0' position, full rated field current will flow
and the motor rotates with rated normal speed. When R v is connected at position '1', the
field current will reduce thereby reducing the flux per pole, then the motor rotates with
a speed higher than normal rated speed.
2
In shunt motors, as field current is relatively very small, Ish R loss is small. Therefore,
this method is quite efficient. Though speed can be increased above the rated value by
reducing flux with this method, it puts a limit to maximum speed as weakening of field
flux beyond a limit will adversely affect the commutation.
2) Armature Resistance Control
Speed of a dc motor is directly proportional to the back emf, Eb and Eb = V - IaRa. That
means, when supply voltage V and the armature resistance Ra are kept constant, then the
speed is directly proportional to armature current Ia. But, in this method, a variable series
resistance R v is added in the armature circuit, as shown in the diagram. As the field
winding is directly connected across the full supply voltage, the field current will remain
constant/unaffected. Therefore, the flux per pole also remains constant. As we know that
the armature torque is directly proportional to both of the flux per pole and armature
current. If the armature variable resistance R v is increased keeping the load torque
constant, the armature current remains constant but the voltage across the armature will
decrease. Hence, the speed of the armature will decrease. This method is used when the
speed below the normal rated speed is required.
3) Armature Voltage Control
Speed control of a dc shunt motor can be obtained by varying the applied voltage to
the armature. Ward-Leonard method of speed control of dc shunt motor is based on
this principle and is shown in the figure below.
In this method, M2 is the main motor whose speed control is required. G is a separately
excited dc generator directly coupled to three phase driving motor M1. M1 may be
any AC motor with constant speed. The combination of ac driving motor and the dc
generator is called the motor-generator set.
By changing the generator field current, the generator voltage is changed. This voltage
when applied direct to the armature of the main dc motor M2 changes its speed. The
motor field current Ifm is kept constant so that the motor field flux φm also remains
constant. The motor armature current Ia is kept equal to the its rated value during the
speed control. The generator field current Ifg is varied such that the armature voltage
Vt changes from zero to its rated value. The speed will change from zero to the base
speed. Since, speed control is carried out with rated current Ia and with constant motor
field flux φm , a constant torque, τ upto base (rated) speed is obtained. Since the power
P is proportional to speed, it increases with speed. Hence, with armature voltage control
method, constant torque and variable power is obtained from speed below the rated
speed.
For speed control above the base speed, field flux control is used. In this mode of
operation, the motor armature current Ia is maintained constant at its rated value and
the generator voltage Vt is kept constant. The motor field current Ifm is kept decreased
and therefore, the motor field flux φm is decreased. That is, the field is weakened to
obtain the higher speeds. Since, Vt Ia remains constant and τ ∝ φm Ia , the
electromagnetic torque τ decreases with decrease in field flux φm . Therefore, the torque
decreases as the speed increases. Thus, in field control method, constant power and
variable torque is obtained for speeds above base speed.
When speed control over a wide range is required, combination of armature voltage
control and filed flux control is used. This system is used where very sensitive speed
control of motor is required (e.g. electric excavators, elevators etc.).
Speed Control of DC Series Motor
1) Flux Control Method
The speed of DC series motor can be controlled by variation of flux using any
one of the following methods:
The fact that the no-volt coil E is magnetized by the field current represents the
drawback of three-point starter. The speed of motor is controlled by change in current
affected by the field rheostat because the no-volt coil relies on the constant supply of
field current, change in speed may result in the demagnetization of the NVC, the release
of the starter arm/handle, and the unintentional cutting of the motor. Four-point starter
overcomes this problem by adding an additional terminal.
Four Point Starter
The main difference between a three-point starter and a four-point starter is that the no
voltage coil (electromagnet E) is removed from the shunt field circuit and is connected
directly across the line with a current limiting resistance R in series .
Such an arrangement forms three parallel circuits as follows:
1) Armature, starting the resistance and the shunt field winding.
2) A variable resistance and the shunt field winding.
3) Holding coil and the current limiting resistance.
With this arrangement, there will be no effect on the current through the holding coil if
there is any variation in speed of the motor or any change in field current of the motor.
This is because the two circuits are independent of each other. These starters are
typically employed in applications where the motor is expected to operate above normal
speed.
Power Flow Diagram
Efficiency of DC Motor
Mechanical power developed Eb Ia
Electrical efficiency, ηe = =
Total electrical power input VIL
Useful mechanical power output
Mechanical efficiency, ηe =
Total electrical power input
BHP of motor ∗ 735.5
=
Eb Ia
Commercial or Overall efficiency, ηM = ηm ηe
Useful mechanical power output
=
Total electrical power input
BHP of prime mover ∗ 735.5
=
VIL