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2.01 RMP420 HW Module Description 311165 - B

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100% found this document useful (1 vote)
547 views30 pages

2.01 RMP420 HW Module Description 311165 - B

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yavor karaivanov
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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RMP420

Hardware Module Description

Kongsberg Maritime Part no. 306712

311165/B
December 2010 © Kongsberg Maritime AS
Document history
Document number: 311165
Rev. A April 2007 First version.
Rev. B December 2010 Updated. Removed grounding options.

Note
The information contained in this document remains the sole property of Kongsberg Maritime AS. No
part of this document may be copied or reproduced in any form or by any means, and the information
contained within it is not to be communicated to a third party, without the prior written consent of
Kongsberg Maritime AS.
Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly
stated, but does not accept liability for any errors or omissions.

Warning
The equipment to which this manual applies must only be used for the purpose for which it was
designed. Improper use or maintenance may cause damage to the equipment and/or injury to personnel.
The user must be familiar with the contents of the appropriate manuals before attempting to operate
or work on the equipment.
Kongsberg Maritime disclaims any responsibility for damage or injury caused by improper installation,
use or maintenance of the equipment.

Comments
To assist us in making improvements to the product and to this manual, we welcome comments and
constructive criticism.
e-mail: km.documentation@kongsberg.com

Kongsberg Maritime AS
www.kongsberg.com
Hardware Module Description

Table of contents
Glossary..................................................................................................................4
1 MODULE OVERVIEW ........................................................ 5
2 MODULE FUNCTION ......................................................... 7
2.1 Power supply and loop power ................................................................................8
2.2 RBUS interface.......................................................................................................9
2.3 Status LED..............................................................................................................9
2.4 Module address.......................................................................................................9
2.5 Field-loop power-driver capability.........................................................................9
2.6 Analog/digital inputs/outputs ...............................................................................10
2.7 Pulse input (channels 31 and 32 only).................................................................. 11
2.8 Failure handling....................................................................................................13
2.8.1 Software controlled fail-safe ..................................................................... 13
2.8.2 Major failure ........................................................................................... 13
2.9 Power ON/OFF.....................................................................................................13
2.10 Module grounding ................................................................................................13
2.11 Self diagnostics.....................................................................................................14
2.11.1 Module identification code ....................................................................... 14
2.11.2 Monitoring using watchdog ...................................................................... 14
2.11.3 Status shown on front LED....................................................................... 14
2.11.4 I/O loop status ......................................................................................... 15
2.11.5 Internal circuitry tests............................................................................... 15
3 TECHNICAL SPECIFICATIONS ........................................ 16
4 MODULE PIN AND CONNECTOR DESCRIPTION............... 19
4.1 Module identification (when contacting KM) ......................................................21
4.2 Ex label.................................................................................................................21
4.3 RBUS A (P1), RBUS B (P2) pin allocation .........................................................21
4.4 Local terminal (P3)...............................................................................................22
4.5 X1, X2, X3, X4 terminal allocation .....................................................................23
4.6 FL1 and FL2 .........................................................................................................25
4.7 FL3 .......................................................................................................................25
4.8 FL4 .......................................................................................................................25
4.9 PEA and PEB .......................................................................................................25
5 MODULE INSTALLATION ................................................ 26
5.1 Ex Zone 2 installation requirements.....................................................................26
5.2 Installation procedure ...........................................................................................26
6 MODULE REPLACEMENT ................................................. 28
6.1 Replacement procedure ........................................................................................28

311165/B 3
Kongsberg RMP420

Glossary
AI Analog Input
AO Analog Output
BITE Built-In Test Equipment
CPLD Complex Programmable Logic Device
DI Digitial Input
DO Digital Output
DSP Digital Signal Processor
ESD Electrostatic Discharge
GND Module 0 V reference
HSD High Side Driver
IE Instrumentation Earth
I/O Input/Output
KM Kongsberg Maritime
LED Light Emitting Diode
LSD Least Significant Digit
MSD Most Significant Digit
MTBF Mean Time Between Failure
PE Protective Earth
RAM Random Access Memory
RBUS Remote I/O Bus
RCU Remote Control Unit
RIO Remote I/O
RMP420 Remote Multi Purpose module series 420
RTD Resistance Temperature Detection
WD Watchdog

4 311165/B
Module overview

1 Module overview

The Remote I/O MultiPurpose module RMP420 is an advanced interface module. The
module interfaces a total of 32 combined digital/analog inputs/outputs on the I/O side
through a single or dual remote I/O process bus (RBUS) to the host computer(s).

Features of RMP420:
• 32 configurable analog/digital input/output channels.
• RTD: e.g PT100
• Potmeter:
– Single: Max.load 18 K Ω
– Sin/Cos: Max load 6 K Ω
• Two remote process bus interfaces (RBUS A and RBUS B) for redundant
communication to the controller computer(s)
• High accuracy, 16 bits A/D and D/A converters
• I/O channels can be configured when the system is running
• The remote I/O process bus interface circuitry is galvanic isolated from other circuitry
on the module
• Easy installation and replacement:
– DIN-rail mounting
– Plug-in connections
– Two digit address switch
• Status LED on the front indicates running or error status
• Loop-check and debugging possible from the operator station
• Short-circuit protected I/O loop current drivers
• RIO module and I/O loop, powered from the same source
• Embedded over-voltage protection which safeguards the field instruments
• Automatic Recovery protection: Automatic restart of faulty channel
• Dynamic calibration of A/D converter off-set and gain error
• Fail-safe activation of outputs upon loss of communication
• Soft and hard fail-safe modes available on outputs (equal to module reset and power
ON status)

311165/B 5
Kongsberg RMP420

• Extended built-in self test (BIST) features for controller self-diagnostics and fault
identification during start-up and run-time
• Fully grounded to PE or IE
• Ex Zone 2 type approval

6 311165/B
Module function

2 Module function

The RMP420 module is a stand alone interface unit between 32 multipurpose channels
on the field side and a single or dual remote process bus (RBUS) connected to a host
controller computer (RCU). All channels handle DI, DO, AI, AO, Potentiometer and
PT100 signal types. Two channels (ch. 31, ch. 32) handle pulse, frequency and encoder
signal types in addition to the common signal types.

Figure 1 RMP420 block diagram

The RMP420 provides a number of interfaces and functions.


The main function blocks are:
• Power supply
• RBUS interfaces
• Communication controller
• I/O with signal conditioning circuitry
• Self diagnostics

311165/B 7
Kongsberg RMP420

2.1 Power supply and loop power


24 VDC loop power to the RMP420 is provided via the terminal blocks X1 to X4. The
four power terminals are interconnected and feed the 32 HSD circuits.
Note
If several digital output loops are used, it is mandatory to wire the external loop
power to at least two terminal groups (X2 and X4) to get sufficient cross section of the
connection. Remember, if all 32 channels are of the solid-state output type, the total
current consumption can reach 32 A (1A from each HSD).

The module uses the loop power to generate several internal voltages (see illustration
below). To protect the power supply components against overvoltage a tranzorber is
connected on the input side. However, external fuses must be used on the power input to
limit input current.

Figure 2 Power supply principles

8 311165/B
Module function

2.2 RBUS interface


Two multidrop RS485 serial lines are used. RBUS A and RBUS B are galvanically
isolated from each other and from the I/O part of the module.
Manchester Coding is used in order to avoid timing problems and reduce cabling cost.
The RBUS cable also supply power (+24 VDC) to the isolated part of the RS485 line.
The RBUS 24VDC power supply can be the same as the host computer supply.

2.3 Status LED


The module is provided with a two-coloured status LED. The LED is located on the
front of the module. It is green when the system is running and no error is detected.
It is red otherwise.

Table 1 Status indicators on module front

LED name Colour, state Function


Status Green, fixed Module has been configured and is ready to run.
Green - dark, flashing Normal operation. Dark flashing for each scan, i.e. input/output
messages are received.
Red, fixed Serious HW or SW error condition occurred. Fail-safe is activated.
Red - Green, flashing Illegal address switch setting (00).

2.4 Module address


Each module must be set to a unique address number that identifies this module among
the others connected to the multidrop remote I/O bus (RBUS). The address number
is represented by two decimal switches, MSD (most significant digit) and LSD (least
significant digit).
The address is compared with the RBUS address set out from the RCU. If they are
identical, the module responds.
The total number of RIO modules on one RBUS is 99 (address range 1 to 99).

2.5 Field-loop power-driver capability


The RMP420 has for each of the 32 multipurpose channels a High Side Driver (HSD) for
providing 24 VDC loop power.
The HSDs are designed for both resistive and inductive loads and offers short circuit
protection of the loop.

311165/B 9
Kongsberg RMP420

A software based fuse function protects the HSD from overheating if the current exceeds
1A. At overload, which may occur if the output loop is short circuited, the High Side
Driver (HSD) is switched off by the embedded firmware, and status is reported to the
system operator. By performing an operator command in the application system, the
system then resets the HSD to correct state after the short is repaired or has disappeared.

2.6 Analog/digital inputs/outputs


The RMP420 provides interface for a variety of signal loop types (see Figure 3).
All channels have the same ground reference. The +24 V Loop Power terminals are
interconnected between terminal blocks X1 through X4, and the Loop Power Ground
terminals are interconnected in the same way.
All output terminals (CHnHi) have been individually protected against over-voltage by
power diodes. Over-voltage will thus be clamped to the power rails.
Digital input is read as an analog voltage, which makes it possible to test the loop for
different states of validity (see also Self diagnostics). Using the resistors of the digital
input loop, as shown in the figure below (the DI 24 V typical), open circuit and short
circuited loops can this be detected.
The input circuit is internally low-pass frequency filtered to reduce noise (R = 100
ohm, C = 2.2 μF).

10 311165/B
Module function

Figure 3 Signal loop principles

Note
Regarding earth fault detection, if external I/O power topology is implemented, KM
supplied earth fault monitoring solution (EFI) will not provide a fully functional earth
fault monitoring.
For detailed I/O loop information see the appropriate KM generic HW loop-typical
drawing describing the specific I/O loop.

See also Technical Specifications section for interface information.

2.7 Pulse input (channels 31 and 32 only)


The pulse/frequency/encoder input can be 0 - 5 V or 0 - 24 V compatible (configurable
from system user interface).
The pulse input can be configured to perform the following functions.
• Pulse counter on
• Pulse frequency (maximum 10 kHz) on
• Encoder counter up or down frequency (maximum 2.5 kHz)

311165/B 11
Kongsberg RMP420

Figure 4 Pulse input interface principles

The module will accept switch/open collector, current transmitter (7/9 mA), Namur or
Encoder input. In order to reduce power dissipation and thermal stress of components,
the inputs have the following characteristics:

Current transmitter 7/9 mA

Namur transmitter

12 311165/B
Module function

2.8 Failure handling


2.8.1 Software controlled fail-safe
SW fail-safe is based on programmed settings. While the fail-safe function is enabled
and the module either loses contact with the RCU or the RCU stops, either of the
following fail-safe modes can then be achieved:
• Configured value
Each output enters a predefined fail-safe value after a programmed delay has elapsed
(default value is 6 seconds). The configurable fail-safe value is individually set for
each channel.
• Freeze
The last received data values from the RCU are kept on the outputs.
The controller computer can send a command to the module that immediately sets the
module in an active fail-safe state, which results in output values based on either of the
two bullet-marked items above.
All setting of the fail-safe function is available from the system configuration tool.

2.8.2 Major failure


The module is provided with a HW watchdog logic and DSP failure output.
• If a serious HW error occurs in the module, all output channels are set to high
impedance.
• If the DSP stops, the communication interface outputs are set to high impedance (no
communication with the RCU(s) is possible).

2.9 Power ON/OFF


At module power ON (before the communication with the RCU is established) and at
power OFF, all outputs will be de-energized.

2.10 Module grounding


Module ground is wired to the system ground (IE or PE).
In a TN-S-DC system the module can be grounded to IE or PE using the fast-on terminals
FL1 and FL2 according to IEC 60364.
Earth fault detection can be done by using external devices.

311165/B 13
Kongsberg RMP420

Note
This is the recommended ground alternative due to high noise immunity, over-voltage
protection as well as EMC (ESD, RFI etc).

Figure 5 Module grounding in a TN-S-DC system according to IEC 60364

2.11 Self diagnostics


Extensive self diagnostics are built into the module to detect faults related to it.

2.11.1 Module identification code


Every module has been programmed with a unique identification code (ID-code). This
ID-code also identifies the type of module it is, so that the system can supervise that the
correct type of module is installed with the correct address.

2.11.2 Monitoring using watchdog


A watchdog (WD), controlled from the module SW, controls whether the module will
go to fail-safe.

2.11.3 Status shown on front LED


See Status LED on page 9 for details.

14 311165/B
Module function

2.11.4 I/O loop status


The input signal or read back of output signals can be examined for out-of-range values,
and faults can be detected, such as:
• open circuited loops
• short circuited loops
The signal loop type selected decides what can be detected (see Signal loop principles on
page 11).

2.11.5 Internal circuitry tests


2.11.5.1 Running diagnostics
The Analog to Digital Converter (ADC) is continuously tested by using an internal
reference voltage (2.5 VDC). In addition, all internally generated voltages on the module
are monitored.

2.11.5.2 Manual test


The analog output voltage is individually calibrated at 0 V, +10 V for each channel
during manufacturing test.
The current output is calibrated at +4 mA and +20 mA for each channel during
manufacturing test.

2.11.5.3 Temperature
There are two temperature-based functions in the module.
• Temperature can be continuously monitored by the system software.
• Temperature based shut-down with de-energized output, controlled by the module
itself, enabled and triggered by a fixed shut-down temperature.

311165/B 15
Kongsberg RMP420

3 Technical Specifications

Table 2 Technical specifications

Power supply requirements and specifications


Input voltage 24 VDC +30% -25%
Current consumption Idle current ≈ 0.35 A + loop current maximum 32
A (maximum 1 A per channel)
Heat dissipation 10 W typical
Surge energy (inrush energy at power on of module) 0.6 J (joule) for 1 ms
Power rise time at power ON Maximum 20 ms/V monotonic slope
I/O channel common
X1 - X4 connectors Screw terminals 2.5 mm2Phoenix COMBICON
MDSTBV 5.08 mm
Maximum overvoltage Input voltage + 0.5 VDC without damage
Channel 1 - 32 specifications
Voltage input 0 - 4 V, 0 - 10 V
Current input 0 - 20 mA
Input resistor to ground 150 ohm, ± 0.1 %
Measurement accuracy ±0.15 % of full scale
Offset ±30 mV
Voltage output 0 - 10 V, ±0.5 %, internal resistance 1 kohm
Current output 0 - 20 mA
Linearity 0.1 % of full scale
Offset ±0.1 mA
Gain 0.1 % of full scale
Measurement accuracy ±0.35 % of full scale
Maximum load resistance 500 ohm
Digital output 1 A High Side Driver, minimum 10 mA, 0.5 mJ
open loop energy
Leakage current Maximum 100 µA
Short circuit protection 1.4 A at 20°C, typical 2.5 A at 25°C and 4.8 A
at -20°C
PT100 interface:

16 311165/B
Technical Specifications

Table 2 Technical specifications (cont’d.)

Power supply requirements and specifications


Temperature range -200 - +620°C
Resolution ±0.5°C
Accuracy ±0.4 % of full scale
Temperature drift ±50 ppm/°C
Maximum wire resistance 25 ohm/wire
Response time 1000 ms
Pulse/frequency interface (Ch. 31 and 32)
Maximum input frequency Pulse count UP/frequency: 10 kHz

Encoder count UP/DOWN: 2.5 kHz (revolutions,


4 counts/revolution)
Duty-cycle Minimum pulse width: 11 μs at 10 kHz range
Pulse level Namur transmitter (Configuration #1) ION > 2.1 mA, IOFF < 1.2 mA, Rin < 2.2 kohm,
Imaximum = 3 mA
Pulse level Current transmitter (Configuration #2) ION > 9 mA, IOFF < 7 mA, Rin < 1 kohm, Imaximum
= 13 mA
Accuracy (oscillator) 100 ppm over the whole temperature range (-15 -
+70°C), at 25°C: typical 25 ppm
Analog to Digital Converter ADC
Voltage ranges 0 - 4 V and 0 - 10 V
Resolution 16 bit
Accuracy:
Linearity ±0.01 % of full scale
Offset ±30 mV
Gain ±0.02 % of full scale
Temperature drift ±20 ppm/°C
Digital to Analog Converter DAC
Voltage range 0 - 10 V
Resolution 16 bit
Accuracy:
Linearity ±0.02 % of full scale
Offset ±30 mV

Gain ±0.03 % of full scale


Temperature drift ±30 ppm/°C
RBUS
Number of addresses 99
Number of channels 2
Power supply 24 VDC ±20 % (maximum 50 mA)

311165/B 17
Kongsberg RMP420

Table 2 Technical specifications (cont’d.)

Power supply requirements and specifications


Connector 9 Pin DSUB female
Bit rate 2 Mbit/sec
Signal code Manchester encoded (self-clocked)
Copper wire topology:
Insulation 500 V maximum (optocoupler)
Physical layer RS-485 multidrop
Cable attenuation < 6.5 dB/100 m @ 10 MHz (CAT 5)
Cable length Maximum 200 m between repeaters. Maximum
3 repeaters.
Fibre optics topology (w/additional fibre media converter):
Fibre cable 62.5/125 μm, multi-mode
Connector ST
Maximum cable length 1000 m (point to point), 500 m if used in patch
panel topology
HW fail safe
Watch-dog response Maximum 65 ms
Internal test error (DSP) Instantly set
SW fail safe (down counter)
Programmed down-counter, time range 100 ms - 65 s (default 6 s)
Mechanical specifications
Module size (W x H x D) 158 x 355 x 87 mm
Weight 1.35 kg
Mounting Screw locks on DIN-rail T35–15/7.5
Compatibility
EMC directive CE mark compliant. Conform to 2004/108/EC
Atex directive 94/9/EC
EN directive 60079 for Electrical apparatus for explosive gas Ex nA II T4
atmospheres
Ex-protection specifications II 3G EEx nA II T4 Ta: 55°C
Safety directive SIL 3 approved according to IEC 61508
Environmental requirements
Operating temperature -15°C – +70°C
Storage temperature -25°C – +70°C
IP class IP 20
Life cycle predictions
Predicted failure rate (T = 25°C, env. = GB) 38.5 years
(60% confident based on chip suppliers data)
Predicted failure rate (T = 35°C, env. = NS) 10.4 years
(Environmental de-rating based on Rome Laboratory tool-kit)

18 311165/B
Module pin and connector description

4 Module pin and connector


description

311165/B 19
Kongsberg RMP420

Figure 6 Module layout

20 311165/B
Module pin and connector description

4.1 Module identification (when contacting


KM)
For any written communication with KM regarding the RMP420 module, please refer to
the module name (RMP420) and the information in the rectangle (Assembly-Revision
-Serial No.).

4.2 Ex label
The Ex label contains two lines of information:

• Nemko 07ATEX3090X is the type approval certificate number.


• II 3G EEx nA II T4 Ta: 55ºC are the Ex requirements satisfied by the module.

4.3 RBUS A (P1), RBUS B (P2) pin allocation


RBUS A and RBUS B are 9-pin male D-sub connectors.

Figure 7 RBUS A and B connector pin layout

311165/B 21
Kongsberg RMP420

Table 3 RBUS A and RBUS B pin allocation

Pin no. RBUS A RBUS B Function


1 A_DATA_H B_DATA_H RS485 serial line H
2 A_DATA_L B_DATA_L RS485 serial line L
3 A_0V B_0V 0 V, ground reference for isolated RS485
transmitter/receiver
4 Not used (NC = Not Connected)
5 A_24V B_24V +24 VDC for isolated RS485 transmitter/receiver
6 A5V B5V Isolated +5V for the RBUSline (termination use
only)
7 A_0V B_0V 0 V, ground reference for isolated RS485
transmitter/receiver
8 Not used (NC = Not Connected)
9

4.4 Local terminal (P3)


Local terminal is an 8-pin female RJ45 connector. It is not in use.

22 311165/B
Module pin and connector description

4.5 X1, X2, X3, X4 terminal allocation


Each Xn terminal group consists of two terminal blocks, one for terminal 1 through 13
and one for terminal 14 through 26. All field signals are connected via the four terminal
groups (X1 to X4). Each terminal group handles eight I/O channels.

Figure 8 X1 to X4 with channel and terminal layout and names

311165/B 23
Kongsberg RMP420

Table 4 X1, X2, X3, X4 terminal allocation

Term no. X1 term. group X2 term. group X3 term. group X4 term. group
1 CH1Hi CH9Hi CH17Hi CH25Hi
2 CH1GND CH9GND CH17GND CH25GND
3 CH1Lo CH9Lo CH17Lo CH25Lo
4 CH2Hi CH10Hi CH18Hi CH26Hi
5 CH2GND CH10GND CH18GND CH26GND
6 CH2Lo CH10Lo CH18Lo CH26Lo
7 CH3Hi CH11Hi CH19Hi CH27Hi
8 CH3GND CH11GND CH19GND CH27GND
9 CH3Lo CH11Lo CH19Lo CH27Lo
10 CH4Hi CH12Hi CH20Hi CH28Hi
11 CH4GND CH12GND CH20GND CH28GND
12 CH4Lo CH12Lo CH20Lo CH28Lo
13 0 V 0 V 0 V 0 V
14 CH5Hi CH13Hi CH21Hi CH29Hi
15 CH5GND CH13GND CH21GND CH29GND
16 CH5Lo CH13Lo CH21Lo CH29Lo
17 CH6Hi CH14Hi CH22Hi CH30Hi
18 CH6GND CH14GND CH22GND CH30GND
19 CH6Lo CH14Lo CH22Lo CH30Lo
20 CH7Hi CH15Hi CH23Hi CH31H/P1A
21 CH7GND CH15GND CH23GND CH31GND
22 CH7Lo CH15Lo CH23Lo CH31L/P1B
23 CH8Hi CH16Hi CH24Hi CH32H/P2A
24 CH8GND CH16GND CH24GND CH32GND
25 CH8Lo CH16Lo CH24Lo CH32L/P2B
26 +24 V +24 V +24 V +24 V

Table 5 X1, X2, X3, X4 terminal description

Name Function
CHnHi Channel #n high – loop drive terminal
CHnLo Channel #n low – loop return terminal
CHnGND Channel #n 0V – signal ground reference for channel #n
PnA Pulse/frequency /encoder channel n (channel 31 and 32 only) A input terminal
PnB Pulse/frequency /encoder channel n (channel 31 and 32 only) B input terminal
0V Module power 0 V – power voltage reference
+24 V Module power +24 VDC – loop power

24 311165/B
Module pin and connector description

4.6 FL1 and FL2


Two fast-on terminals, FL1 and FL2, are connected to 0 V for the RIO module. The
module is grounded by wiring to external earth bar. The two terminals are normally
connected to IE, but can also be connected to PE.

4.7 FL3
Note
Not in use.

4.8 FL4
Note
Not in use.

4.9 PEA and PEB


PEA and PEB are two fast-on terminals respectively connected to the two RBUS
connectors P1 and P2 (9-pin D-sub) inner cable shields. They are normally connected to
IE or to system ground (PE). RBUS cable outer shield is normally connected to PE.

311165/B 25
Kongsberg RMP420

5 Module installation

Note
The module is mounted vertically on a DIN-rail. The module’s top and bottom can be
mounted with no spacing to any cabinet top, bottom, DIN-rail modules etc.

Note
No static electricity precautions needs to be taken during installation of the RIO module.

5.1 Ex Zone 2 installation requirements


The choice of enclosure, placement of modules, components and free volume inside
enclosure will affect the temperature.
When the module is used in Ex Zone 2, the following requirements must be met:
• The RIO module shall be mounted in an enclosure which complies with the
requirement of clause 26.3 of EN 60079-15 and fulfil IP 54, or alternatively is
mounted in an EEx e-enclosure.
• Maximum surface temperature shall not exceed temperature class T4 corrected for the
maximum ambient temperature at service (Ta: 55°C) within the safety margin of 5°K.
• Maximum ambient temperature inside enclosure shall not exceed 75°C.

5.2 Installation procedure


1 Label the module.
2 Set correct module address by rotating the two decimal switches to correct values
(see 2.4 on page 9).
3 Fix the module to the rail by fastening the screw on top and bottom.
4 Connect wires to the fast-on terminals FL1 and FL2, PEA and PEB as appropriate.
5 Connect all field wires and power wires to the appropriate screw terminals on X1
to X4.

26 311165/B
Module installation

6 Connect the RBUS cables to the RBUS A and RBUS B connectors and fasten the
connectors by using the plug’s end bolts.
7 Turn on the power supply to the module.
8 Verify from the operator station that the module is working OK.

311165/B 27
Kongsberg RMP420

6 Module replacement

Note
No static electricity precautions needs to be taken during replacement of the RIO module.

6.1 Replacement procedure


1 Turn off the power circuit that supplies the RIO module to be replaced.
2 Disconnect field wiring and power wiring by unscrewing the end-bolts and pulling
off the eight snap-on terminal blocks for X1 to X4.
3 Disconnect the RBUS A and RBUS B connectors by loosen the end bolts and unplug.
4 Disconnect wires to the fast-on terminals FL1 and FL2, PEA and PEB as appropriate.
5 Loosen the top and bottom screws that fasten the module to be replaced and remove
it.
6 Unscrew the end-bolts and pull off the snap-on terminal blocks X1 to X4 of the
new RIO module.
7 Label the new module.
8 Set correct module address by rotating the two decimal switches to correct values
(see 2.4 on page 9).
9 Fix the module to the rail by fastening the screws on top and bottom.
10 Connect wires to the fast-on terminals FL1 and FL2, PEA and PEB as appropriate.
11 Reconnect all field wires and power wires to the appropriate connector X1 to X4 by
snapping on the eight connector headers and fastening them by using the end bolts.
12 Plug the RBUS cable plugs to the RBUS A and RBUS B connectors and fasten the
plug’s end bolts.
13 Turn on the power supply to the module.
14 Verify from the operator station that the module is working OK.

28 311165/B
Module replacement

311165/B 29
©2010 Kongsberg Maritime

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