2.01 RMP420 HW Module Description 311165 - B
2.01 RMP420 HW Module Description 311165 - B
311165/B
December 2010 © Kongsberg Maritime AS
Document history
Document number: 311165
Rev. A April 2007 First version.
Rev. B December 2010 Updated. Removed grounding options.
Note
The information contained in this document remains the sole property of Kongsberg Maritime AS. No
part of this document may be copied or reproduced in any form or by any means, and the information
contained within it is not to be communicated to a third party, without the prior written consent of
Kongsberg Maritime AS.
Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly
stated, but does not accept liability for any errors or omissions.
Warning
The equipment to which this manual applies must only be used for the purpose for which it was
designed. Improper use or maintenance may cause damage to the equipment and/or injury to personnel.
The user must be familiar with the contents of the appropriate manuals before attempting to operate
or work on the equipment.
Kongsberg Maritime disclaims any responsibility for damage or injury caused by improper installation,
use or maintenance of the equipment.
Comments
To assist us in making improvements to the product and to this manual, we welcome comments and
constructive criticism.
e-mail: km.documentation@kongsberg.com
Kongsberg Maritime AS
www.kongsberg.com
Hardware Module Description
Table of contents
Glossary..................................................................................................................4
1 MODULE OVERVIEW ........................................................ 5
2 MODULE FUNCTION ......................................................... 7
2.1 Power supply and loop power ................................................................................8
2.2 RBUS interface.......................................................................................................9
2.3 Status LED..............................................................................................................9
2.4 Module address.......................................................................................................9
2.5 Field-loop power-driver capability.........................................................................9
2.6 Analog/digital inputs/outputs ...............................................................................10
2.7 Pulse input (channels 31 and 32 only).................................................................. 11
2.8 Failure handling....................................................................................................13
2.8.1 Software controlled fail-safe ..................................................................... 13
2.8.2 Major failure ........................................................................................... 13
2.9 Power ON/OFF.....................................................................................................13
2.10 Module grounding ................................................................................................13
2.11 Self diagnostics.....................................................................................................14
2.11.1 Module identification code ....................................................................... 14
2.11.2 Monitoring using watchdog ...................................................................... 14
2.11.3 Status shown on front LED....................................................................... 14
2.11.4 I/O loop status ......................................................................................... 15
2.11.5 Internal circuitry tests............................................................................... 15
3 TECHNICAL SPECIFICATIONS ........................................ 16
4 MODULE PIN AND CONNECTOR DESCRIPTION............... 19
4.1 Module identification (when contacting KM) ......................................................21
4.2 Ex label.................................................................................................................21
4.3 RBUS A (P1), RBUS B (P2) pin allocation .........................................................21
4.4 Local terminal (P3)...............................................................................................22
4.5 X1, X2, X3, X4 terminal allocation .....................................................................23
4.6 FL1 and FL2 .........................................................................................................25
4.7 FL3 .......................................................................................................................25
4.8 FL4 .......................................................................................................................25
4.9 PEA and PEB .......................................................................................................25
5 MODULE INSTALLATION ................................................ 26
5.1 Ex Zone 2 installation requirements.....................................................................26
5.2 Installation procedure ...........................................................................................26
6 MODULE REPLACEMENT ................................................. 28
6.1 Replacement procedure ........................................................................................28
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Glossary
AI Analog Input
AO Analog Output
BITE Built-In Test Equipment
CPLD Complex Programmable Logic Device
DI Digitial Input
DO Digital Output
DSP Digital Signal Processor
ESD Electrostatic Discharge
GND Module 0 V reference
HSD High Side Driver
IE Instrumentation Earth
I/O Input/Output
KM Kongsberg Maritime
LED Light Emitting Diode
LSD Least Significant Digit
MSD Most Significant Digit
MTBF Mean Time Between Failure
PE Protective Earth
RAM Random Access Memory
RBUS Remote I/O Bus
RCU Remote Control Unit
RIO Remote I/O
RMP420 Remote Multi Purpose module series 420
RTD Resistance Temperature Detection
WD Watchdog
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Module overview
1 Module overview
The Remote I/O MultiPurpose module RMP420 is an advanced interface module. The
module interfaces a total of 32 combined digital/analog inputs/outputs on the I/O side
through a single or dual remote I/O process bus (RBUS) to the host computer(s).
Features of RMP420:
• 32 configurable analog/digital input/output channels.
• RTD: e.g PT100
• Potmeter:
– Single: Max.load 18 K Ω
– Sin/Cos: Max load 6 K Ω
• Two remote process bus interfaces (RBUS A and RBUS B) for redundant
communication to the controller computer(s)
• High accuracy, 16 bits A/D and D/A converters
• I/O channels can be configured when the system is running
• The remote I/O process bus interface circuitry is galvanic isolated from other circuitry
on the module
• Easy installation and replacement:
– DIN-rail mounting
– Plug-in connections
– Two digit address switch
• Status LED on the front indicates running or error status
• Loop-check and debugging possible from the operator station
• Short-circuit protected I/O loop current drivers
• RIO module and I/O loop, powered from the same source
• Embedded over-voltage protection which safeguards the field instruments
• Automatic Recovery protection: Automatic restart of faulty channel
• Dynamic calibration of A/D converter off-set and gain error
• Fail-safe activation of outputs upon loss of communication
• Soft and hard fail-safe modes available on outputs (equal to module reset and power
ON status)
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• Extended built-in self test (BIST) features for controller self-diagnostics and fault
identification during start-up and run-time
• Fully grounded to PE or IE
• Ex Zone 2 type approval
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Module function
2 Module function
The RMP420 module is a stand alone interface unit between 32 multipurpose channels
on the field side and a single or dual remote process bus (RBUS) connected to a host
controller computer (RCU). All channels handle DI, DO, AI, AO, Potentiometer and
PT100 signal types. Two channels (ch. 31, ch. 32) handle pulse, frequency and encoder
signal types in addition to the common signal types.
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The module uses the loop power to generate several internal voltages (see illustration
below). To protect the power supply components against overvoltage a tranzorber is
connected on the input side. However, external fuses must be used on the power input to
limit input current.
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Module function
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A software based fuse function protects the HSD from overheating if the current exceeds
1A. At overload, which may occur if the output loop is short circuited, the High Side
Driver (HSD) is switched off by the embedded firmware, and status is reported to the
system operator. By performing an operator command in the application system, the
system then resets the HSD to correct state after the short is repaired or has disappeared.
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Module function
Note
Regarding earth fault detection, if external I/O power topology is implemented, KM
supplied earth fault monitoring solution (EFI) will not provide a fully functional earth
fault monitoring.
For detailed I/O loop information see the appropriate KM generic HW loop-typical
drawing describing the specific I/O loop.
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The module will accept switch/open collector, current transmitter (7/9 mA), Namur or
Encoder input. In order to reduce power dissipation and thermal stress of components,
the inputs have the following characteristics:
Namur transmitter
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Module function
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Note
This is the recommended ground alternative due to high noise immunity, over-voltage
protection as well as EMC (ESD, RFI etc).
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Module function
2.11.5.3 Temperature
There are two temperature-based functions in the module.
• Temperature can be continuously monitored by the system software.
• Temperature based shut-down with de-energized output, controlled by the module
itself, enabled and triggered by a fixed shut-down temperature.
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3 Technical Specifications
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Technical Specifications
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Module pin and connector description
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Module pin and connector description
4.2 Ex label
The Ex label contains two lines of information:
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Module pin and connector description
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Term no. X1 term. group X2 term. group X3 term. group X4 term. group
1 CH1Hi CH9Hi CH17Hi CH25Hi
2 CH1GND CH9GND CH17GND CH25GND
3 CH1Lo CH9Lo CH17Lo CH25Lo
4 CH2Hi CH10Hi CH18Hi CH26Hi
5 CH2GND CH10GND CH18GND CH26GND
6 CH2Lo CH10Lo CH18Lo CH26Lo
7 CH3Hi CH11Hi CH19Hi CH27Hi
8 CH3GND CH11GND CH19GND CH27GND
9 CH3Lo CH11Lo CH19Lo CH27Lo
10 CH4Hi CH12Hi CH20Hi CH28Hi
11 CH4GND CH12GND CH20GND CH28GND
12 CH4Lo CH12Lo CH20Lo CH28Lo
13 0 V 0 V 0 V 0 V
14 CH5Hi CH13Hi CH21Hi CH29Hi
15 CH5GND CH13GND CH21GND CH29GND
16 CH5Lo CH13Lo CH21Lo CH29Lo
17 CH6Hi CH14Hi CH22Hi CH30Hi
18 CH6GND CH14GND CH22GND CH30GND
19 CH6Lo CH14Lo CH22Lo CH30Lo
20 CH7Hi CH15Hi CH23Hi CH31H/P1A
21 CH7GND CH15GND CH23GND CH31GND
22 CH7Lo CH15Lo CH23Lo CH31L/P1B
23 CH8Hi CH16Hi CH24Hi CH32H/P2A
24 CH8GND CH16GND CH24GND CH32GND
25 CH8Lo CH16Lo CH24Lo CH32L/P2B
26 +24 V +24 V +24 V +24 V
Name Function
CHnHi Channel #n high – loop drive terminal
CHnLo Channel #n low – loop return terminal
CHnGND Channel #n 0V – signal ground reference for channel #n
PnA Pulse/frequency /encoder channel n (channel 31 and 32 only) A input terminal
PnB Pulse/frequency /encoder channel n (channel 31 and 32 only) B input terminal
0V Module power 0 V – power voltage reference
+24 V Module power +24 VDC – loop power
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Module pin and connector description
4.7 FL3
Note
Not in use.
4.8 FL4
Note
Not in use.
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Kongsberg RMP420
5 Module installation
Note
The module is mounted vertically on a DIN-rail. The module’s top and bottom can be
mounted with no spacing to any cabinet top, bottom, DIN-rail modules etc.
Note
No static electricity precautions needs to be taken during installation of the RIO module.
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Module installation
6 Connect the RBUS cables to the RBUS A and RBUS B connectors and fasten the
connectors by using the plug’s end bolts.
7 Turn on the power supply to the module.
8 Verify from the operator station that the module is working OK.
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Kongsberg RMP420
6 Module replacement
Note
No static electricity precautions needs to be taken during replacement of the RIO module.
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Module replacement
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