Process Instrumentation and Theory (ICE 3154) (Makeup)
Process Instrumentation and Theory (ICE 3154) (Makeup)
Descriptive Questions
Answer all the questions. Section Duration: 180 mins
1) Consider the liquid-level system of Figure (a). The curve of head versus flow rate is shown in Figure (b). (5)
Assume that at steady state the liquid flow rate is 4 X 10-4 m3 /s and the steady-state head is 1 m. At t = 0,
the inflow valve is opened further, and the inflow rate is changed to 4.5 X 10 -4 m3 /s. Determine the average
resistance R of the outflow valve. Also, determine the change in head as a function of time. The
capacitance C of the tank is 0.02 m2 . (Consider the flow rate through outflow valve as Q=√(K). [ CO1, PO1,
PO2, BL3]
2) Consider the air-heating system shown in Figure. Assume small deviations from steady-state (3)
operation and derive a mathematical model for the system. Assume that the heat loss to the
surroundings and the heat capacitance of the metal parts of the heater are negligible. [ CO1, PO1,
PO2, BL4]
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3) Define capacitance and resistance of a liquid level system with their units. [ CO1, PO1, PO2, BL1] (2)
4) A PID controller has Kp =2, KI=2.2 s-1, KD=2 s and pI(0)=40% . Plot the controller output for an error (5)
graph shown in figure.
5) Describe single speed floating controller mode with necessary diagrams. (3)
7) Design a PD controller with a 140% PB and a 0.2-min derivative time. The fastest signal speed is 1 (5)
min. Measurement range is 0.4 to 2 V, and the output is 0 to 10 V. [ CO3, PO3, PO5, BL4]
8) Design a two-position controller that turns a 5-V light relay ON when a silicon photocell (3)
output drops to 0.22 V and OFF when the cell voltage reaches 0.78 V.
Note: θ(s) and Tset(s) corresponds to tank temperature and setpoint respectively.
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[ CO5, PO1, PO2, PO3, PO4, PO5, BL3]
10) A transient disturbance test is run on a process loop. The results of a 9% controlling variable change (5)
give a process-reaction graph as shown in Figure. Find settings of P, PI and PID control actions.
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[ CO5, PO1, PO2, PO3, PO4, PO5, BL1]
13) With a block diagram, explain feedforward- feedback control system. Discuss on its advantage (5)
compared to a feedforward control.
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