from Entry to Master Tutorial

2X Machining
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ZW3D™ V2024 From Entry to Master 2X Machining

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I
 Foreword
In this tutorial, we provide various case studies, which are from easy to difficult and combine theory with
practice. We hope to improve users’ 3D CAD/CAM skills and techniques with ZW3D.

The tutorial bases on our technical engineers’ years of experience in the industry and ZW3D, which is the
fruit of a lot of efforts and wisdom. We sincerely hope that the tutorial will do help to you, and your precious
advice on it is highly welcomed.

There are three series for this tutorial: Primary Tutorial, From Entry to Master Tutorial, and Advanced
Tutorial. From easy to difficult, they offer a step-by-step learning process that can meet different user needs.

Primary Tutorial series is for users who have little or no prior 3D CAD/CAM experience. If you are green hands
of 3D CAD/CAM software, or if you are a new user of ZW3D, we recommend that you get started with this
tutorial. Here you can learn the basic knowledge and concepts of ZW3D, rapidly master the simple operations
and workflows of ZW3D, and practice simple cases.

From Entry to Master Tutorial series is for users with basic know-how of 3D CAD/CAM software. If you have
experience in 3D CAD/CAM software and want to master common functions of ZW3D, we suggest that you
start with this series. Here you can dig deeper into the functions and master more operations of ZW3D.

Advanced Tutorial series is for users with practical experience in 3D CAD/CAM software. If you hope to have
a comprehensive command of ZW3D and get the complicated operations done independently, you can
choose to learn this series. Here you can learn to use the software more flexibly and get rich experience to
increase your efficiency.

What you are learning is ZW3D From Entry to Master 2X Machining, a master tutorial.

Thanks for being our user!

The ZW3D Team

II
 Contents
1 Introduction ............................................................................................................................................. 1
1.1 Getting Started .............................................................................................................................. 1
1.1.1 General Steps to Create 2X Machining Toolpaths ............................................................... 1
1.1.2 Open the Part File................................................................................................................ 1
1.1.3 Access to CAM Module........................................................................................................ 2
1.1.4 Back to CAD Level ................................................................................................................ 2
1.2 CAM Interface ................................................................................................................................ 2
1.2.1 Layout.................................................................................................................................. 2
1.2.2 Customize Ribbon................................................................................................................ 3
1.2.3 CAM Manager ..................................................................................................................... 3
1.2.4 Customize CAM Manager .................................................................................................... 4
1.2.5 Configuration ...................................................................................................................... 4
2 2X Milling ................................................................................................................................................. 6
2.1 Getting Started .............................................................................................................................. 6
2.1.1 Get Part Ready .................................................................................................................... 6
2.1.2 Add a Stock.......................................................................................................................... 6
2.1.3 Analyze and Measure .......................................................................................................... 8
2.2 Create Toolpaths ........................................................................................................................... 8
2.2.1 Overview of 2X Milling Operations ...................................................................................... 8
2.2.2 Mill2 Tactic ........................................................................................................................ 11
2.2.3 CAM Features .................................................................................................................... 13
2.2.4 Tool Manager .................................................................................................................... 15
2.2.5 Tool Library ....................................................................................................................... 15
2.2.6 Typical Parameters of 2X Operation .................................................................................. 19
2.2.7 Verify Toolpaths ................................................................................................................ 22
2.2.8 Define Machine and Controller Parameters ...................................................................... 23
2.2.9 Generate NC files .............................................................................................................. 24
3 Drilling.................................................................................................................................................... 26
3.1 Hole Feature ................................................................................................................................ 26
3.2 Drilling Operations ....................................................................................................................... 27
3.2.1 Overview of Drilling Operations ........................................................................................ 27
3.2.2 Hole Tactic ......................................................................................................................... 28

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4 2X Milling Case Study ............................................................................................................................. 29
4.1 Case 1 .......................................................................................................................................... 29
4.1.1 Sequence of Machining ..................................................................................................... 29
4.1.2 Mill the Top Face ............................................................................................................... 29
4.1.3 Drill Holes .......................................................................................................................... 33
4.1.4 Draft Mill ........................................................................................................................... 34
4.1.5 Rest Mill ............................................................................................................................ 36
4.1.6 Tool Compensation ........................................................................................................... 38
4.1.7 Output ............................................................................................................................... 39
4.2 Case 2 .......................................................................................................................................... 41
4.2.1 Sequence of Machining ..................................................................................................... 41
4.2.2 Drill Holes .......................................................................................................................... 41
4.2.3 Cut the slopes .................................................................................................................... 42
4.2.4 Cut the Pockets ................................................................................................................. 44
5 Turning ................................................................................................................................................... 46
5.1 Getting Started ............................................................................................................................ 46
5.1.1 Create a Profile .................................................................................................................. 46
5.1.2 Overview of Turning Operations ....................................................................................... 47
5.2 Case Study ................................................................................................................................... 48
5.2.1 Sequence of Machining ..................................................................................................... 48
5.2.2 Facing ................................................................................................................................ 48
5.2.3 Rough ................................................................................................................................ 50
5.2.4 Finish ................................................................................................................................. 53
5.2.5 Groove............................................................................................................................... 56
5.2.6 Threading .......................................................................................................................... 59
5.2.7 Drill .................................................................................................................................... 62
5.2.8 PartOff ............................................................................................................................... 64
5.2.9 Solid Verify All Toolpaths ................................................................................................... 65
5.2.10 Output NC File ................................................................................................................... 65
6 Epilogue ................................................................................................................................................. 67

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 2X Machining

1 Introduction
Key Points:
 General Workflow to Create 2X Toolpaths
 CAM UI and Configuration

1.1 Getting Started

ZW3D is an integrated CAD/CAM solution, which provides various tools covering the whole process of
product development. This enables users a more productive workflow from digital threads to shop floor
operations.
Notes: This tutorial is based on version ZW3D 2020, some functions or icons may not match the current
version.
1.1.1 General Steps to Create 2X Machining Toolpaths
The general workflow to create 2X toolpaths is as follows:

General Steps to Create 2X Machining Toolpaths

STEP 01 Design model in CAD module or import an external geometry.

STEP 02 Align the model to a proper direction for machining.
STEP 03 Go to CAM module.
STEP 04 Add a stock.
STEP 05 Analyze and measure the key features of the model to help choose a correct strategy.
STEP 06 Select an operation, define CAM features, pick a tool and then calculate toolpaths with suitable
parameters.
STEP 07 Define machine and controller parameters.
STEP 08 Post process NC code to file.
1.1.2 Open the Part File
A part used in CAM module can be a solid or surface or both mixed together. Users can create a part with
CAD module or import one from another 3D modeling system like NX, SolidWorks, CATIA, etc.
In this chapter, we’ll take an existing ZW3D part as an example, which is located in the ZW3D installation
folder. Click Open button or use Ctrl+O to open the file ZW3D 2X Machining.Z3, as shown in Figure 2.
The typical location is: C:\Program Files\ZWSOFT\ZW3D 201X Eng (x64)\training\2X machining
model\ZW3D 2X Machining.Z3.

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Open a Part

1.1.3 Access to CAM Module

STEP 01 Click CAM Plan button in Document Aware Toolbar. Or right-click on the blank area of Graphic
Window and choose CAM Plan.
STEP 02 Select a template, and press OK.

Access to CAM Module

1.1.4 Back to CAD Level
Click the Exit button in Document Aware Toolbar, or right-click on the blank area of Graphic Window
and choose Exit to get back to CAD level

Back to CAD Level

1.2 CAM Interface

1.2.1 Layout
The following figure shows the typical layout of ZW3D CAM window when a file is opened.

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Interface Layout

Ribbon: All the functions in need to create toolpath are included in Ribbon Bar. Users can infer the
function of every button from its name. And a detail introduction of Ribbons used in 2X machining will be
provided later.
CAM Manager: Users can control and review the whole machining workflow here. It will be shown in detail
in the next chapter.
Document Aware Toolbar: There are many useful tools in this area, like Exit, picking filter, display settings,
etc.
Graphic Window: This is the place where the geometry and toolpaths are shown.
1.2.2 Customize Ribbon
Users can also right-click on the blank area of Ribbon to customize the most interface. As the figure shows
below, users can rearrange the Ribbon locations, modify Hotkey settings, or redefine mouse actions.

Customize Ribbon

1.2.3 CAM Manager

CAM Manager is the most useful place when you are trying to generate toolpaths for a part. As a beginner,
you’d better follow the steps list in CAM Manager from top to down. The figure below shows the main
structure of the CAM Manager.

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 2X Machining
Geometry: All the geometry and CAM features are listed
here, including part, stock and other objects. Users can
select, add/delete, show/hide, or set attributes and
features to them.
Clearances: Used to define tool clearance distance.
Frames: Insert and manage local Frames, which can be
used as the programming coordinate system.
Tactics: You can add hole tactics or milling tactics by right-
click here.
Operations: You can manage all Operations in this area,
including setting parameters, select tools, calculate
toolpaths, and verify the results.
Machine: Define post Configuration
Output: NC Code output control

CAM Manager

1.2.4 Customize CAM Manager

Users can right-click on the icon Setup or any text in CAM Manager to customize it.

Customize Manager

Double-click on the right place

Double-click on the text of the Manager Tree or the small icon in front of it is different in results. Double-
click on the icon will hide or display the toolpath, but on the text will bring you to Parameters window.
Right-click on the text will open the context menu.
1.2.5 Configuration
Click the gear button on the right corner of top to find Configuration dialog box. These options
customize how ZW3D works and interacts to the specifications you set.
You can control the file management strategies, back-up interval, memory size for Undo/Redo. You can set
the default way to display geometry. You can also define CAM options (including Tool Library, default
floors, output folder etc.)

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 2X Machining

Configuration Dialog

General: mainly used for file management and some general options, including single/multiple object file,
back-up, session management etc.
Part: set options for CAD module
2D: Set options for 2D Drawings.
Color: Most colors are set here.
Background: Set background style.
Display: Customize numeric settings and toggle settings, and default display style
Files: Set all kinds of file folder locations.
CAM: Define some unique options, strategies and colors used in CAM
User: Define some simple user information
PDM: Set PDM options.

What do these options mean in CAM Configuration dialog?

Here is a list of common 2X settings in CAM Configuration that you’d better know. Please press F1 to find
more information.

When checked, each operation will start and end at the setup's
Move to/from setup clear z Clear Z position. OR each operation will start and end at the
Frame or local Clear Z position.

When checked, spindle speed values are integers in the CL file.

Write speeds as integers
Otherwise, they’ll have numbers after a decimal place.

When checked, the coordinate space in CAM changes to

Using turning space
Turning (XZ coordinate).

When checked, ZW3D will automatically add part and stock

Auto add all features
features to newly created operations.

When checked, ZW3D will automatically add newly created

Auto add new features
CAM features to all existing toolpath operations

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 2X Machining
When checked, ZW3D will automatically write the origin
Auto write ORIGIN in output coordinate value (in global CS) of local Frame which is used to
generate toolpaths into the output file.

2 2X Milling

Key Points:
 Prepare Part and Stock
 Create 2X Milling Operations
 Generate & Verify Toolpaths
 Output NC Files

2.1 Getting Started

You need a part, a stock and a rough analysis to help you get a preliminary machining plan before you start
to create toolpaths.
This chapter uses the same model as previous.
2.1.1 Get Part Ready
STEP 01 Open the part file in CAD Module.

Open a Part in CAD Module

STEP 02 Align the model with a proper coordinate system according to your machine. Normally the origin
locates on one of the corners or the graphic center of the model. Users can do this with the help
of the Move command. In this case, the coordinate is already set to right place.
2.1.2 Add a Stock
After the part is ready, the first thing after going into the CAM module is to add a stock. ZW3D provides 2
methods to create a stock.
Method1: Click on Ribbon Add a stock to create a regular stock according to the geometry size of the part,
as the figure shows below.

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 2X Machining

Create a Stock with Ribbon

STEP 01 Click on Add a Stock.

STEP 02 Select a form for the stock. It can be a block, cylinder or external STL shape.
Shapes: Select the geometry to enclose.
Plane: Select a reference plane to orient the stock. If blank, the reference plane is parallel to XY.
STEP 03 Define the dimensions of the stock.
Method2: Insert a geometry as a stock. The geometry may come from another object in the same Z3 file or
an external file.
STEP 01 Click on Ribbon Geometry to call out Shape Brower window, then select the geometry you want to
insert as a stock. Or you can also right-click on Geometry text in CAM Manager tree to get access to the
same place.

Create a Stock by Inserting a Geometry

STEP 02 Set the inserted geometry as a stock.

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 2X Machining

Set the Inserted Geometry as A Stock

2.1.3 Analyze and Measure

It is important to users to do a preliminary analysis and measurement on the part, including part material,
the corner radius, hole diameters, key features and other parameters which may help decide the cutter or
operation plan. The tools you may refer to are shown below, you can also do this step in CAD Level.

Useful Tools for Analysis and Measurement

Here is a list to help you understand how to use the tools in the Inquire tab.

Coordinate: Inquire the coordinate value of the picked point

Distance/Angle/Arc/Length: Inquire the Distance/Angle/Arc/Length information
3D Surface: Inquire the area of an enclosed planar 3D or 2D region
Curve Info/Curve Connectivity: Inquire curve information
Analyze Faces: Analyze surface imperfections, draft angles, curvature, and
other surface characteristics

NURBS Data: Inquire the NURBS data of a face or free surface

Surface Curvature: Inquire the property of a surface, including the area,
boundary length and maximum curvature of the surface.

Section: Create a 3D section view

Section on/off: Turn on/off section view
Analyze Toolpath: Check if any collision or other error occurs in toolpath

2.2 Create Toolpaths

2.2.1 Overview of 2X Milling Operations
ZW3D provides various types of operations, this tutorial will take a brief overview of all the options one by
one.

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 2X Machining

Operations for 2X Milling

Mill2: With this command, users can create a series of “intelligent” rule-based 2X operations for
the whole part by one click. ZW3D names such function as “Tactics”. Similar ones can also be found
in 3X, 5X and Drill module.

Mill2 Tactic Toolpaths

Spiral: This operation is a facing or pocketing technique, which advances the tool at each depth by
proceeding toward or away from the part boundaries.

Spiral Operation Toolpaths

Zigzag: This operation is a facing or pocketing technique, which advances the tool at each depth
through a sequence of straight parallel cuts, reversing direction at the end of each cut.

Zigzag Operation Toolpaths

Box: This operation is a facing or pocketing technique, similar to the zigzag cut except the cuts are
all in the same direction. The tool is lifted between each cut.

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 2X Machining

Box Operation Toolpaths

Countour: This operation will generate a toolpath parallel or perpendicular to the reference curve
(medial or spine) for each cutting zone.

Contour Operation Toolpaths

Profile: This operation cuts any number of open or closed curve boundaries (CAM Profile features)
or CAM Components containing geometry profiles.

Profile Operation Toolpaths

Ramp: The toolpath created by the Ramp Cut operation is similar to the toolpath created by
Helical Cut operation for a hole feature.

Ramp Operation Toolpaths

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 2X Machining
Nesting: This operation is used to arrange parts on a plate of material to maximize the number of
parts that will fit.

Chamfer/Corner Round: This operation is used to cut chamfer or fillet.

Chamfer Operation Toolpaths (Corner Round is similar)

Helical: This operation is used to machine male and female threads.

Topface Cut: This operation is used to get a planar face on the top of the whole part or some
planar faces of the part.

Topface Operation Toolpaths (Corner Round is similar)

Inter Path Move: This operation is to create safe links between tool paths.

Inter Path Move Operation Toolpaths

2.2.2 Mill2 Tactic

Mill2 Tactic is used to create a series of “intelligent” rule-based 2X operations for the whole part by one

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 2X Machining
click. This function will help users to save a lot of time when they are creating 2X toolpaths, especially on
simple parts and the ones which don’t require a very fine finishing.
Mill2 Tactic will automatically detect the CAM features of the part, and then choose a suitable operation
(as well as the parameters and cutter) for each of them based on the defined rules. The tools are chosen
from Library, users can use the default Library or build a new one.
Here are the steps to create a Mill2 Tactic.
STEP 01 Click on Ribbon Mill2 to add a Mill2 Tactic in the Manager.

Create a Mill2 Tactic

STEP 02 Right-click or double-click on the text Features, to add the part in.

Add a part in the Features

STEP 03 Right-click on the text Mill2 Tactic 1, then select Create/Calculate Operations to generate
toolpaths.

Generate Mill2 Tactic Toolpaths

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How to edit rules of Tactics?

Users can right-click on the text Mill2 Tactic 1 to view the settings ( -

Figure 28 shows) or get access to editing the rules. Click on Edit Tactic will call out Tactic Manager as
shown below. Users can define the name, material type, tool library and rules here.

Mill2 Tactic Manager

2.2.3 CAM Features

The figure below shows all the types of CAM Features in ZW3D. This section will take Profile as an example
to show the general steps on how to create a CAM Feature.

CAM Features in ZW3D

STEP 01 Click on the Ribbon Profile to call out the select window.
STEP 02 Select the edges or curves to make up a Profile.
STEP 03 Set the attributes and press OK, then the feature will show in the Manager.

Create a Profile Feature

There are another 2 ways to call out feature select window. One is to right-click on the part in CAM
Manager; the other is to right-click or double-click on the text Feature.

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Another 2 Ways to Call Out Feature Select Window (1)

Another 2 Ways to Call Out Feature Select Window (2)

Class: Define the class of the Feature as

“general” except for 5X Swarf Operation.
Type: Define the type of the Feature. “Part” is
used to derive toolpaths while “Contain” to
contain or limit toolpath movement.
Tolerance: Define the tolerance used to
determine if the profile is closed.
Offset: Define the offset value of selected
curves, which is intended to remain on the part
after the CAM operations are completed.
Open/Close: Define whether the CAM profile
will form an open or closed boundary
Join Method: Define how gaps in the Feature
are to be closed
Reverse Dir: Define the direction of the Profile
feature - in effect, it changes the part side from
right to left or vice versa.
Part Side: Define which side of the profile is the
part side
Profile Feature Attributes

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2.2.4 Tool Manager
Users can customize Tools or Tool Library with Tool Manager. You can click the Ribbon Tool or right-click
on the text Tool in CAM Manager Tree to get access to Tool Library as the below figure shows. Users can
either input the parameters to create a tool or direct load one from Library.

Access to Tool Manager

Tool Manager
2.2.5 Tool Library
Here is an example showing the steps to create a new Tool Library. We’ll use this in Chapter 4.
STEP 01 Create a new CAM Plan file named Tool Library or any other one you prefer.

Create a New CAM Plan File

STEP 02 Save the file.

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 2X Machining
STEP 03 Open Tool Manager and define tool CenterDrill 5mm as below.

Tool “CenterDrill 5mm” Settings (1)

Tool “CenterDrill 5mm” Settings (2)

Tool “CenterDrill 5mm” Settings (3)

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 2X Machining

Tool “CenterDrill 5mm” Settings (4)

STEP 04 Click Save All button on the Tool Manager after all the parameters of CenterDrill 5mm are defined.
Then select the correct path to save all tool data in the Tool Library file.

Save the Tool “CenterDrill 5mm”

STEP 05 Define the tool Drill 8mm as below, and then click Save All as previous.

Tool “Drill 8mm” Settings (1)

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 2X Machining

Tool “Drill 8mm” Settings (2)

STEP 06 Define the tool Drill 10mm as below, and then click Save All as previous.

Tool “Drill 10mm” Settings (1)

Tool “Drill 10mm” Settings (2)

STEP 07 Define the tool M10X1.25 as below, and then click Save All as previous.

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 2X Machining
Tool “M10X1.25” Settings (1)

Tool “M10X1.25” Settings (2)

STEP 08 Save the file again and exit. The next time you want to use a cutter from the Tool Library we have
just created, you can open the Tool Manager window and click Load from Lib or Load All button.

Load Tool Library

2.2.6 Typical Parameters of 2X Operation

It is very important to set suitable parameters of an Operation, or the calculation won’t develop a good
result. This section will give a detail introduction of typical 2X parameters. Some unique type of parameters
will be further discussed in a case study later.
Select an Operation (Spiral for example), then double-click or right-click on the text Spiralcut1 or
Parameters to call out parameter settings.

Parameter settings (Primary)

Primary -Frame: Define the coordinate system used to calculate toolpaths.

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 2X Machining
-Speeds, Feeds: Define Speed/Feed Table used in this Operation.
-Path Tolerance: Define toolpath tolerance.
-Side Thick: Define the thickness of material left on boundary sides after the operation is done.
-Bottom Thick: Define the thickness of material left above the bottom of the region after the
operation is done.
-Stepover: Define the spacing of adjacent cuts between cuts.
-Stepdown Type: Define how tool moves downwards.
-Stepdown: Define the height between cuts.

Parameter Settings (Limiting)

Limiting -Tool Location: Define whether the tool can move past boundary.
-Type: Define the type of the input value in Top and Bottom below.
-Top/Bottom: Define the top/ bottom of the operation.
-Check all of Part: Define whether the Part feature will be considered by the operation, no
matter if it has been added in.

Tips
Hang the mouse over any input field for a second, ZW3D will pop up a picture to illustrate it.

CAM Input Field Tips

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 2X Machining

Parameter settings (Path Setting)

Path Setting -Cut Direction: Define the move direction of the tool.
-Cut Order: Define cut order.
-Path Pattern: Define the moving pattern of toolpaths.
-Allow Tool Lift: Define whether to allow lifting the tool.
-Lift in Region: Define whether to allow lifting the tool when cutting one region.
-Tool compensation: Define whether to output Cutter Compensation statements when
generating the active tool path.
-Side Finish Type: Define the type of final clean up made on the part boundaries.
-Side Finish Distance: Define the material thickness left after finishing.
-Corner Control: Define how the tool behaves when it changes direction.
-Start Points: Define preferred regions on the boundaries to begin cutting.

Parameter settings (Link and Lead)

Link and Lead-Lead Mode: Define the lead mode.
-Link Type: Define the link type when the tool moves to next starting point.
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-Clearance Z: Define the Z value of the Clearance plane if the Link Type is Clearance Plane.
-Bottom Clearance: Define the safety lift distance (above the Top Point set in Limiting Tab)
for inter-cut moves.
-Side Clearance: Define the gap between part boundaries and inter-cut moves.
-Plunge Type: Define the type of engage plunge motion.
-Safe Distance: Define the distance between the tool and part surface when engage or
retract.
-Engage Arc Rad: Define the engage arc radius.
-Engage Overlap: Define the re-cut distance to obtain a smooth part surface.
2.2.7 Verify Toolpaths
ZW3D provides 2 methods for verifying toolpaths. One is named Verify, which is used to check how the
tool moves along cuts. The other one is a simulation process called Solid Verify, which shows how a stock
becomes a part.
Method 1: Verify
You can click on the button Verify on the bottom of the parameter setting window, or right- click on the
operation name and select Verify to start the process. In the popup window, you can see the Feed/Speed
and location of the tool. Besides, you can also move the tool forward, backward or to a location by Pick
button.

Access to “Verify”

“Verify” Form

Method 2: Solid Verify

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You can click on the button Solid Verify on the bottom of the parameter setting window, or right-click on
the operation name, and select Solid Verify to go to the simulation space.

Access to “Solid Verify”

“Solid Verify” Environment

2.2.8 Define Machine and Controller Parameters

If toolpaths are acceptable, the next step should be done is to define machine and controller parameters.
Users can click on Machine Manager in Ribbon or Machine in CAM Manager Tree to go to the setting
window.

Machine Manager

Machine Name: Define the name of your machine.

Class: Define the classification of your machine.
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Type: Define the tool/table movement type of your machine.
Subtype: Define subtype according to Type above.
Post-Processor: Define the post-processor to be used.
Post Configuration: Define the post configuration.
XY Arcs, YZ Arcs, ZX Arcs: Define whether to support circular interpolation in the XY, YZ, or ZX planes.
Check MULTAX: Define the name of your machine.
MULTAX: Define whether to output tool axis vectors when creating NC codes.
Accurate RAPIDs: Define whether the machine is capable of accurately moving from point to point as
defined in the CL Output file during RAPID Traversal moves.
Scale: Define the scaling factor to apply to motion in NC codes.
#.xxxx: Define the number of decimal digits in NC codes.
Rewind: Define whether to rewind the tape at the end of the NC code.
Increment: Define the tape block numbering increment.
CUTCOM: Define whether to output cutter compensation statements in NC codes.
Offset Registers: Define Specify the range and format for Work Offset Registers.
NC Extension: Define the extension of NC file.
Definition File: Define machine definition file.
2.2.9 Generate NC files
There are 2 methods to generate NC files.
Method 1: Create NC files from Operations
STEP 01 Right-click on Operations in CAM Manager.
STEP 02 Select the way in which you want to output.
Create Output for All: Create one output file containing all operations.
Create Output for Individual: One output file only contains one operation.
Method 2: Create NC files from Output
STEP 01 Right-click on Output in CAM Manager and select Insert NC. Or simply double-click on the text
Output.
STEP 02 Right-click on the newly created output line NC and select Add Operations to involve the
operations in.
STEP 03 Right-click on the newly created output line NC and select Output CL or Output NC to generate
CL/NC files. You can also select Settings or double-click on NC to customize the output settings.

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 2X Machining

Create NC files from “Operations”

Create NC files from “Output”

“Output” settings
Select Machine: Select a machine defined earlier from the list.
Part Id: Define the ID number of the part.
Programmer: Define the name of the programmer.
Toolpath Space: Define Coordinate system used to generate NC file. Two options are available, Machine
(global) and Local.
Relation Frame: Define local frame used to create NC file.
Tool Changes: Define whether to enable tool changes.
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Speeds/Feeds: Define if spindle speed and feed rates should be specified in the output files.
Tool Num: Define ID number of the tools used in the output file.
Coolant: Use this option to over-ride the coolant mode (specified in the Tool Properties Form) at the time
of output.
Comment: Define a comment to be output at the start of the output program.
Output File: Define the output file folder location.

3 Drilling
Key Points:
 Hole Feature & Hole Filter
 Drilling Operations & Hole Tactic

3.1 Hole Feature

This chapter uses the same model as previous.
Click Hole in Ribbon or right-click on the part in CAM Manager to create hole features.

How to Create Hole Features

Input type: Select the geometry type used as the pick filter.
Holes: The number of holes.
Hole Axis: If an axis is specified, only those holes with the same axis will be selected.
Hole List: Define how the selected holes will be grouped.
Min/Max Diameter, Min/Max Depth: Define the range of diameter and depth, only holes within the range
will be selected.
Tolerance: Define hole diameter tolerance. If the tool’s diameter differs from the hole’s by an amount
greater than this tolerance, ZW3D will give a warning message.
Finish: Define hole surface finish thickness. For reference only and is not used when calculating toolpaths.
Users can customize the attributes of hole features after picking.

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 2X Machining

Hole Feature Attibutes

Type, Size: Define the thread type and size of the holes.
Diameter, Depth: Show the values of diameter and depth.
Csink Diameter/Angle: Define the countersink diameter/Angle.
Cbore Diameter/Depth: Define the counterbore diameter/depth.
Thrd Depth/Pitch: Define thread depth/pitch.
Hole Axis: Define an alternate hole axis. Otherwise, ZW3D will calculate it for you.
Start Point: Define the start point of holes defined by Point, Circle and Cylinder.

3.2 Drilling Operations

3.2.1 Overview of Drilling Operations

Drilling Operations

Hole Tactic: Like Mill2 Tactic of 2X Milling. With this command, users can create a series of
“intelligent” rule-based drilling operations for the whole part by one click.

Center: This operation is used to provide starting holes for other drilling operations.

Drill: This operation is used to drill common holes.

Peck: This operation is a deep drilling method. The drill withdraws to the approach plane
after advancing a specified distance into the hole, facilitating chip removal.

Chip: This operation will make the tool to withdraw a specified distance after advancing
into the hole to prevent the binding of chips.

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 2X Machining

Ream: This operation is used for finishing by removing a small amount of material from a
pre-drilled hole.

Bore: This operation is used to enlarge, finish and accurately locate holes.

Fine Bore: This operation is used to create a fine hole surface by avoiding drag tools along
hole sides from the bottom upward.

Counterbore: This operation is used to spot-face, making room for the heads of bolts or
screws, or to enlarge holes.

Countersink: This operation is used to machine a cone-shaped enlargement at the top of a

hole.

Tap: This operation is used to create threads in a hole.

3.2.2 Hole Tactic
Steps to create hole tactic are same as Mill2 Tactic.
STEP 01 Click on Ribbon Hole to add a Hole Tactic in the Manager.
STEP 02 Right-click or double-click on the text Features, to add the part in.
STEP 03 Right-click on the text Hole Tactic 1, then select Create/Calculate Operations to generate
toolpaths.

Create a Hole Tactic

Add a Part in the Features

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 2X Machining

Generate Hole Tactic Toolpaths

4 2X Milling Case Study

Key Points:
 Calculate Toolpaths with Clamps on the Part
 Draft Milling
 Corner Control & Rest Mill
 Tool Compensation

4.1 Case 1
In this chapter, we’ll take a 2D drawing as an example, which is located in ZW3D installation folder. The
typical location is “C:\Program Files\ZWSOFT\ZW3D 201X Eng (x64)\training\ 2X machining
model\2X_Case_01.Z3”.
The part is shown below. The stock and clamps have already been created in the same file.

Part in File 2X_Case_01

4.1.1 Sequence of Machining

1) Mill the top face of the part (Z=0), taking clamps into consideration.
2) Drill holes.
3) Cut pockets.

4.1.2 Mill the Top Face

STEP 01 Click on Ribbon Geometry or right-click on the text Geometry in CAM Manager to insert the clamps
and stock.

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 2X Machining

Insert Clamps and Stock

STEP 02 All the inserted geometry is Part Class by default. Right-click on the clamps and stock and select
Edit Class to set the right class.

Set Correct Class

STEP 03 Create a Profile based on the outer rectangle.

STEP 04 Create a Zigzag operation take the Profile, Clamps, and Stock as machining feature. The tool is
defined as below figure shows.

CAM Feature

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 2X Machining

Tool “D20R0.8”

How to quickly hide or show?

Double-click on the small icons in front of a geometry or operation
means to show or hide them.

STEP 05 The parameters are set as below figures show. These settings will drive the tool to mill a face 2mm
into the stock, and avoid the areas where clamps are located.

Zigzagcut 1 Parameters (1)

Zigzagcut 1 Parameters (2)

STEP 05 Calculate the toolpaths. The Zigzagcut 1 toolpaths are shown as below.

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 2X Machining

Zigzagcut 1 Toolpaths

Then how can we deal with the remained material that is covered by clamps? ZW3D provides a solution
called Clamp Cleanup.
STEP 01 Right-click on operation Zigzagcut 1 and select Duplicate to make a copy of it.

Duplicate Zigzagcut 1
STEP 02 Double-click or right-click on the text Subtype under operation Zigzagcut 2 to change it to Clamp
Cleanup.
STEP 03 Double-click or right-click on the text Ref Op under operation Zigzagcut 2 to change it to Zigzagcut
1.

Set Subtype and Reference Operation of Zigzagcut 2

STEP 04 Calculate the toolpaths. See the figure below.

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 2X Machining

Zigzagcut 2 Toolpaths

4.1.3 Drill Holes

There are two types of holes in the part. One has a diameter of 7mm, marked as 5/16, and the other has a
diameter of 8.2mm, marked as 3/8.
In this case, we’ll take holes of diameter 7mm as an example.
STEP 01 Create Hole feature. When selecting holes with a diameter of 7mm, set the Input Type to Circle,
and both the Min/Max Diameter to 7mm. Then window-pick the whole part or use Pick All to
pick all the arcs in part.
After click OK , ZW3D will select all the hole we want from the whole part.

Hole Filter

Hole Feature

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 2X Machining

STEP 02 Create a Drill operation and define the tool as Drill 7mm. The parameters are shown as below.

Drill Tool

Drilling Parameters

STEP 03 Create a Countersink operation and define the tool as Csink. Leave all the parameters by default.

Countersink Tool
4.1.4 Draft Mill
STEP 01 Create a Pocket Feature based on the big circle on the left.

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 2X Machining

Pocket Feature

STEP 02 Create a Spiral operation, taking the Pocket and stock as machine feature, using the same tool as
Zigzag. The parameters are set as below.

Sprial Operation Parameters (1)

Sprial Operation Parameters (2)

STEP 03 Calculate the toolpaths.

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 2X Machining

Sprial Operation Toolpaths (Top view)

Sprial Operation Toolpaths (Front view)

4.1.5 Rest Mill

STEP 01 Create a Spiral operation based on a Profile feature, using the tool R20D0.8. Holes in this area are
not shown for a better view.

Create Sprial Operation (Spiralcut 2)

STEP 02 Set the parameters. The Primary and Limiting tabs are the same as Spiralcut 1. In Path Setting, we
pay attention to the Corner Control option. If select Standard, there will be material remained
after cutting (Figure 91). We can set the Corner Control to any one of the other three options to
avoid this situation.

Material Remained By “Standard” Corner Control

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 2X Machining

Toolpaths of Different Corner Control Options

STEP 03 Create a new Spiral operation by duplicate Spiralcut 2.

STEP 04 Double-click on the text Subtype under Spiralcut 3 to change it to Rest Mill, and define a new tool
D6R0 as below Figure shows.

Create Rest Mill Operation “Spiralcut 3”

STEP 05 Change the parameters in the Path Setting tab.

“Spiralcut 3” Parameters

STEP 06 Calculate the toolpaths.

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 2X Machining

“Spiralcut 3” Toolpaths
4.1.6 Tool Compensation
STEP 01 Duplicate Spiralcut 3 and edit the tool and parameters as below.

“Spiralcut 4” Parameters (1)

Notes:

In Spiral operation, Tool Compensation option is not available if the engage/retract type is Circular or
None.

“Spiralcut 4” Parameters (2)

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 2X Machining

Edit the Tool “D6R0”

Notes:
ID #: Tool ID
D register: Radius compensation ID
H register: Height compensation ID

STEP 02 Calculate the toolpaths.

“Spiralcut 4” Toolpaths

4.1.7 Output
STEP 01 Insert a Frame on the bottom left corner of the part.

Insert a Frame

STEP 02 Define the machine.

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 2X Machining

Machine Settings

Notes:
The range of coordinate system IDs that input as Offset Registers can be used in Frame settings as below.

Frame Register Settings

STEP 03 Right-click on the text Output in CAM Manager to define output settings.

Define Output Frame

STEP 04 Right-click on text Operations in CAM Manager and select Output NC for All

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 2X Machining

Output NC File

4.2 Case 2
In this chapter, we’ll take a 3D part as an example, which is located in ZW3D installation folder. The typical
location is “C:\Program Files\ZWSOFT\ZW3D 201X Eng (x64)\training\2X machining\Slider.Z3”.
The part is shown below.

Part in File Slider.Z3

4.2.1 Sequence of Machining

1) Drill holes.
2) Cut the slopes in magenta.
3) 3.Cut the pockets in green.
4.2.2 Drill Holes
STEP 01 Create a Hole feature. There are 2 kinds of holes in this part. One is general and the other is thread
hole. The detail parameters of the holes are shown in Figure 106.
STEP 02 Create a Hole Tactic based on the part and Hole feature.
STEP 03 Right-click on the text “Hole Tactic 1” and select Edit Tactic to load the tool library we created in
Chapter 2.2.5.
STEP 04 Calculate the tactic to create drilling toolpaths.

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Hole Feature and Thread parameters

Edit Tactic to Load Tool Libary

Hole Tactic Toolpaths

4.2.3 Cut the slopes
STEP 01 Create a Profile feature based on the top edges of the slopes. Click Modify Attributes button to set
a draft angle to 45 degrees.

Create a Profile Feature

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 2X Machining
Notes:
After clicking Modify Attributes button, you need to pick both edges and middle click to call out Curve
Attribute Modify window.
STEP 02 Create a Profile operation based on the Profile feature using the tool D25R2.

Tool “D25R2”

Parameters of “Profilecut 1” (1)

Parameters of “Profilecut 1” (2)

Notes:
The actual heights (Z value) of the top/bottom of the slop are 80 and 51. It is recommended to extend the
range to get a better toolpath.

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Parameters of “Profilecut 1” (3)

Parameters of “Profilecut 1” (4)

STEP 03 Calculate the toolpaths.

“Profilecut 1” Toolpaths
Notes:
The option Profile Side in Path Setting tab is related to the direction of the Profile feature. So, if the
toolpaths are on the other side of the slop, you can try to change the Profile Side to make it correct.
4.2.4 Cut the Pockets
STEP 01 Create a Profile feature based on the pocket outlines. And modify the attributes of the two edges
next to air.

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Select the Outlines of the Pocket

Modify the Attributes of the Two Edges Next to Air

STEP 02 Create Spiral operation using tool D16R0.8, and add the Profile feature in.

Tool “D16R0.8”

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 2X Machining
Parameters of “Spiralcut 1” (1)

Parameters of “Spiralcut 1” (2)

STEP 03 Calculate the toolpaths.

“Spiralcut 1” Toolpaths

5 Turning

Key Points:
 Key Points for Turning Profile
 Turning Operations

5.1 Getting Started

There are 2 key points beginners should keep in mind before creating a Turning toolpath.
➢ The X-axis of the global coordinate system should coincide with turning axis, and the origin should
be located on the right side of the part.
➢ The most common feature used in Turning operations is Profile, which is made up of a closed anti-
clockwise loop of Wireframes. The Wireframe loop is the section outline of the part, and Type of the
Profile must be Part.
In this chapter, we’ll take another existing ZW3D part as an example, which is located in ZW3D installation
folder. The typical location is “C:\Program Files\ZWSOFT\ZW3D 201X Eng (x64)\ training\2X machining
model\Turning Case 1.Z3”.
5.1.1 Create a Profile
Open the file Turning Case 1.Z3, and go to the part Spindle. The geometry has already been located at the
right place, what we have to do is to get the outline of the part.
STEP 01 Get the full section of the part with Planar Section command. Make sure the Plane is XY, Offset is
0.

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 2X Machining
STEP 02 Hide the part and erase all the unnecessary curves (dotted lines in red shown in Figure 5-2).
STEP 03 Go to CAM environment and create a Profile feature. Remember to define the Type of the Profile
to “Part”, and the direction to anti-clockwise.

Section the Part

Erase Unnecessary Curves

Create Profile

5.1.2 Overview of Turning Operations

Turning Operations

Drill: This operation is used to drill holes in Turning.

Facing: This operation is used to machine the face of the workpiece

Rough: This operation is used to cut as much superfluous materials as possible.

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 2X Machining

Finish: This operation is used to cut allowance left by roughing operation.

Groove: This operation is used to cut grooves.

Threading: This operation is uesd to create threads.

PartOff: This operation is used to separate the objective from the workpiece.

5.2 Case Study

This case guides you through the steps to machine the part shown in Chapter 5.1. The Turning operations
given above as well as their parameters will be explained during the execution of the steps.
5.2.1 Sequence of Machining
1) Face the right side of the part.
2) Rough and finish machine the outline of the part.
3) Cut the grooves.
4) Create the threads. Assume that there are threads on the surface of the right cylinder. Please see
Figure 155 for detail.
5) Drill the hole.
6) Cut the part off.
5.2.2 Facing
It is assumed that a profile has been created as steps in Chapter 5.1. And the stock has been created as
below.

Stock

STEP 01 Click on the Ribbon Facing to add the operation in CAM Manager.
STEP 02 Add the profile created in Chapter 5.1 and Stock in Features.

Create Facing Operation

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 2X Machining
STEP 03 Define the tool as below. For other parameters not shown in the figure, keep them as default.

Tool Settings

STEP 04 Define the parameters as follows. The explanations of the options are listed below the figures.

Parameter Settings (1)

Primary -Speeds, Feeds: Define Speed/Feed Table used in this Operation.

-Path Tolerance: Define toolpath tolerance.
-Facing Thick: Define the amount of material left after the operation is done.
-Number of Cuts: Define how many toolpaths to generate.
-Step Value: Define the amount of material to be removed by each cutting pass.
Notes:
For options in Primary tab, keep Speeds, Feeds, Path Tolerance as default, and set Facing Thick to 0,
Number of cuts to 2, Step Value to 1. This means that the tool will cut the stock twice, 1mm for each time,
and there will be no extra material left after the operation is done.

Parameter Settings (2)

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 2X Machining
Path Setting -Cut Direction: Define cut direction, right to left or left to right.
-Overlap: Define the distance that the tool cuts past the center of the part face.
-Station Point: Define the tool start and end location.
Notes:
For options in Path Setting tab, set Cut Direction to Right to left, Overlap to 0.5, and pick the station point
as you wish. This means that the tool will cut from right to left, starting from and getting back to the
station point as you picked. And when the tool reaches the center of the part, it will continue cutting 0.5mm
deeper.
STEP 05 Calculate the toolpath and verify it. The toolpath is shown below.

Facing Toolpath

5.2.3 Rough
The aim of the Rough operation is to cut the material as much as possible.
STEP 01 Click on the Ribbon Rough to add the operation in CAM Manager.
STEP 02 Add the profile and Stock in Features.

Create Rough Operation

STEP 03 Use the same tool (OD 1) as Facing.
STEP 04 Define the parameters. Options same as previous operations will not be listed here.

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 2X Machining

Parameter Settings (1)

Primary -Axial Thick: Define the amount of material left along the X-axis after the operation is done.
-Radial Thick: Define the amount of material left along radius after operation is done.
Notes:
For options in Primary tab, keep Speeds, Feeds, Path Tolerance as default, and set Axial Thick and Radial
Thick to 0.2, Step Value to 2. The tool will cut 2mm thick for each time, and there will be 0.2mm allowance
along axial and radial directions left after the operation is done.

Parameter Settings (2)

Limiting -Right/Left Trim Point: Define the cutting range.

-Front/Back: Define the offset angle between the main cutting edge and the stock.
Notes:
Set the Right/Left Trim Point at both ends of the part.

Trim Points and Station Point

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 2X Machining

Parameter Settings (3)

Path Setting -Cut Regions: Define cut regions, outside (OD) or inside (ID).
-Cut Strategy: Define the strategy used to generate toolpath. Different Strategies are
compared in Figure 136.
-Into Concave: Define whether the tool is allowed to cut into concaves. Different settings are
compared in Figure 137.
-Clearance: Define vertical distance when the tool begins to machine the concave.
-Drill Diameter: Define the diameter of the hole in the part center, the toolpath will avoid
machining the area.
-Output Type: Define whether the output contains circle commands.
Notes:
For options in Path Setting tab, set Cut Regions to OD, Cut Direction to Right to left, Cut Strategy to
Horizontal, Into Concave to NO, and pick the same station point as Facing. This means that the tool will cut
outside surface of the part from right to left; the toolpaths are horizontal; and will not cut into concaves.

Horizontal Vertical Pattern

NO YES

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 2X Machining

Parameter Settings (4)

Link and Lead-Engage Style: Define how tool engages into the stock.
-Link Length: Define distance of lead in toolpaths.
-Line Angle: Define the angle between lead-in and cutting toolpaths.
-Extend Distance (Lead In): Define extend cutting distance of toolpaths before cutting into
stock.
-Length: Define the length of lead-out toolpaths.
-Angle: Define the angle between lead-out and cutting toolpaths.
-Extend Distance (Lead Out): Define extend cutting distance of toolpaths before retracting
the tool.
Notes:
For options in Link and Lead tab, set Extend Distance (Lead Out) to 2. This means that the tool will continue
cutting 2mm before retracting.
STEP 05 Calculate the toolpath and verify it. The toolpaths are shown below.

Rough Toolpaths

5.2.4 Finish
The aim of Finish operation is to cut the remained material left by Rough turning operation.
STEP 01 Click on the Ribbon Finish to add the operation in CAM Manager.
STEP 02 Add the profile in Features.

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 2X Machining

Create Rough Operation

STEP 03 Use the same tool (OD 1) as Rough.

STEP 04 Define the parameters. Options same as previous operations will not be listed here.

Parameter Settings (1)

Notes:
For options in Primary tab, keep Speeds, Feeds, Path Tolerance as default, and set Axial Thick and Radial
Thick to 0. This means that no extra material will be left after the operation is done.

Parameter Settings (2)

Notes:
All the settings in this tab are same as those in Rough operation.

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 2X Machining

Parameter Settings (3)

Path Setting -Cut Reverse: Define whether to reverse cutting and don’t change the toolpaths shape.
- Tool Compensation: Define the compensation type.
If set this to Computer, the toolpaths will get compensation when calculating.
If set this to Control, the toolpaths won’t get compensation when calculating, but will
output G42 command.
If set this to Wear, the toolpaths will get compensation when calculating and output G42
command also.
If set this to Reverse Wear, the toolpaths will get compensation when calculating and
output G41 command instead of G42.
If set this to Off, the toolpaths won’t get compensation at all.
Notes:
For options in Path Setting tab, set Cut Reverse to NO and Tool Compensation to Computer, the others are
same as Rough. This means that the tool will cut outside surface of the part from right to left with
compensation and will not cut into concaves.

Parameter Settings (4)

Notes:
All the settings in this tab are the same as Rough operation.
STEP 05 Calculate the toolpath and verify it. The toolpaths are shown below.

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 2X Machining

Finish Toolpaths
5.2.5 Groove
The aim of this operation is to cut the grooves of the part.
STEP 01 Click on the Ribbon Groove to add the operation in CAM Manager.
STEP 02 Add the profile in Features.

Create Rough Operation

STEP 03 Define the tool as GV 1 shown in below Figure. The Insert Width (W) should not be bigger than the
width of the grooves.

Groove Tool

STEP 04 Define the parameters. Options same as previous operations will not be listed here.

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 2X Machining

Parameter Settings (1)

Primary -Rough Thick: Define the amount of material left after rough cutting.
-Step Type: Define the step size.
-Enable Peck: Define whether to enable peck for rough cutting.
Notes:
For options in Primary tab, keep Speeds, Feeds, Path Tolerance as default, and set Rough Thick to 0.2,
Enable Peck to NO. This means that there will be 0.2mm material left after rough cutting.

Parameter Settings (2)

Notes:
The begin & end points are picked as below.

Begin Point, End Point, and Station Point

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 2X Machining

Parameter Settings (3)

Path Setting -Cut Strategy: Select the cut strategy from Zigzag and Alternate. The difference between is
shown in Figure 153.
-Relief Amount: Define the distance from the tool to groove side when retracting.
-Stock Height: Define the amount of stock above the top of the groove before the rough
turning begins.
-Dwell Time: Define the dwell time the tool stays at the bottom of the groove in the rough
grooving.
-Rough Clearance: Define the clearance above the top of grooves.
-Safe Distance: Define the distance above the part when the tool is moving from a groove
region to another.
-Output Type: Define whether to output circle command in NC files.
-Finish Groove: Define whether to enable finish cut after rough grooving.
-Finish Thick: Define the thickness of material after finish grooving is done.
-Retract Position: Define the distance from the tool to groove side when retracting.
-Overlap: Define the overlap distance between two cuts.
-Back Off Distance: Define retract distance of finish grooving, only take effect when the
second pass of finish grooving exists.
Notes:
For options in Path Setting tab, set Cut Strategy to Zigzag and Finish Groove to Yes. This means that the
tool will cut the grooves in a Zigzag shape of toolpath and enables a finish cut after roughing.

Zigzag Alternate
Cut Strategy Zigzag VS Alternate

STEP 05 Calculate the toolpath and verify it. The toolpaths are shown below.

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 2X Machining

Groove Toolpaths

5.2.6 Threading
Assume that there are threads on the right cylinder of the part as below figure shows.

Threads location
STEP 01 Click on the Ribbon Groove to add the operation in CAM Manager.
STEP 02 Add the profile in Features.
STEP 03 Define the tool as TD 1 shown in Figure 157.

Create Threading Operation

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 2X Machining

Threading Tool

STEP 04 Define the parameters. Options same as previous operations will not be listed here.

Parameter Settings (1)

Primary -Thread Depth: Define the vertical distance between the crest and root.
-Thread Type: Define the method to complete the rough threading motion.
-Enable Peck: Define whether to enable peck for rough cutting.
Notes:
For options in Primary tab, keep Speeds, Feeds, Path Tolerance as default, and set Rough Thick to 0.2,
Enable Peck to NO. This means that there will be 0.2mm material left after rough cutting.

Parameter Settings (2)

Limiting -Cut Position: Select a point that locates on the thread line.
-Start Length: Define the distance from the start point and Cut Position.
-ThreadLen: Define the length of threads.
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 2X Machining
Notes:
For options in Limiting tab, select Cut Position as Figure 159 shows, and set Start Length to 0, ThreadLen to
0 or null. This means that threads will start from the selected point, ZW3D will calculate the thread length
automatically.

Parameter Settings (3)

Path Setting -Number of Spring: Define the number of starts.
-Hand of Thread: Define the rotating direction of threads.
-Pitch: Define the pitch.
-PulloutLen: Define the distance from the point that the tool begins to leave the part to the
end of threads.
-Finish Depth: Define the finish cutting depth.
-Number of Finish: Define the number of finish toolpaths.
Notes:
For options in Path Setting tab, set Number of Spring to 1, Hand of Thread to Right Hand, Pitch to 2, Finish
Depth to 0.1 and Number of Finish to 1. This means the threads will be 1-start and right-hand, and there
will be 1 finish cut after roughing.

Parameter Settings (4)

Link and Lead -Extend Distance: Define an extra cutting distance before/after cutting the part.
Notes:
For options in Link and Lead tab, set both Extend Distance to 2. This means the cutting will get started
2mm earlier before cutting into the part and continue cutting 2mm after finishing the part.
STEP 05 Calculate the toolpath and verify it. The toolpaths are shown below.

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Threading Toolpaths
5.2.7 Drill
Before starting a drill operation, users should collect the hole information in advance, including the
diameter, depth, etc.
STEP 01 Click on the Ribbon Drill to add the operation in CAM Manager.
STEP 02 Add the profile in Features.

Create Drill Operation

STEP 03 Define the tool as Drill 8mm.

Threading Tool

STEP 04 Define the parameters. Options same as previous operations will not be listed here.

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Parameter Settings (1)

Primary -Drill Type: Select the drilling method.

-Hole Start: Define the start point of the hole.
-Depth: Define the hole depth.
-Depth Reference: Define which location on the tool should be the reference point to specify the
hole depth. When Drill Type is set to Center or Bore, this option is unavailable.
-Max/Min Peck Depth: Define the Max/Min depth for each peck.
-Retract Offset: Define the retract distance before each peck.
-Reduction Factor: Define the factor by which the peck depth is reduced. Please see HELP
document for detail.
-Reduction Start: Define the start number of pecks to use reduction factor.
Notes:
For options in Primary tab, keep Speeds, Feeds, as default, and set Drill Type to Peck Drill, Depth to “18”,
Depth Reference to Holder and leave Hole Start to null. This means that the drilling is a peck type, and the
distance from the beginning point to the tool holder is 18mm. ZW3D will find the start point of drilling
automatically.

Parameter Settings (2)

Path Setting -Return Distance: Define the distance from the start point of each peck to the top of the hole.
-Engage Distance: Define engage distance.
-Tool Home Start/End: Define the start/end point of drilling.
Notes:

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 2X Machining
For options in Path Setting tab, set Return Distance to 3, Engage Distance to 20, Dwell Time to 0, and Tool
Home Start/end to station point same as previous operations. Keep others as default. This means the
drilling will start and end at the same point as station point.
STEP 05 Calculate the toolpath and verify it. The toolpaths are shown below.

Drill Toolpaths
5.2.8 PartOff
STEP 01 Click on the Ribbon PartOff to add the operation in CAM Manager.
STEP 02 Add the profile in Features.
STEP 03 Define the tool as PartOff 1.

Create Drill Operation

Threading Tool
STEP 04 Define the parameters. Options same as previous operations will not be listed here.

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 2X Machining

Parameter Settings (1)

Path Setting -Cut Off Point: Select the cutoff location.

-Geometry Corner: Define whether to add a chamfer or fillet corner at the cutoff position.
Notes:
Select the right end as the cutoff point and the same station point as previous.
STEP 05 Calculate the toolpath and verify it. The toolpaths are shown below.

PartOff Toolpaths

5.2.9 Solid Verify All Toolpaths

It is recommended to check all the toolpaths by Solid Verify after calculation.
STEP 01 Right-click on the text Operations in CAM Manager and select Solid Verify.
STEP 02 Click the play button to start the simulation.

Solid Verify All Operations

5.2.10 Output NC File

STEP 01 Right-click on the text Machine in the CAM Manager and select Manager to call out Machine

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 2X Machining
Manager.
STEP 02 Define the Class, Post Configuration and Tool Changer as below.

Machine Manager

STEP 03 Double-click on text Output in CAM Manager to add an output NC.

STEP 04 Right-click on text Output in CAM Manager and select CL/NC Setting to call out Output Program
dialog. Then define output file location.
STEP 05 Right-click on text NC in CAM Manager and select Add Operations to include all the operations we
have created.
STEP 06 Right-click on text NC in CAM Manager and select Output NC.

CL/NC Setting

Add Operations in

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Output NC File

6 Epilogue
Thank you for your valuable time.
In this tutorial, we’ve shown you how to create 2X milling and turning tool paths with the key parameters
explained in detail. We hope this tutorial can help you understand the way to apply 2X machining in ZW3D.
Notice: This tutorial is based on version ZW3D 2021, some functions or icons may not match the current
version. If you have any suggestions or questions about this tutorial, please contact us at
ZW3D Global Website: https://www.zwsoft.com
ZW3D Support Team: sales@zwsoft.com

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