SAFELINE

Metal Detection

Metal Detection
Pipeline Systems
High Performance Metal Detection
for Enhanced Brand Protection
Tailored Solutions for
Easier Integration
Electronic Data Collection For
Easier Compliance

Metal Detection Solutions

For Pipeline Applications
 Maximum Protection
Pipeline Metal Detection Systems

Optimized Product Quality

Designed to deliver ultimate product quality and total peace of mind for you and your customers,
METTLER TOLEDO Safeline’s Pipeline metal detection systems inspect pumped liquids, pastes, slurries and
vacuum-filled products for metal contamination. The combination of maximum detection capability, efficient
rejection systems and new technology to enhance quality processes increases operational efficiency,
maximizes profitability, and makes compliance with both industry standards and regulations easier.

High frequency operation and sophisticated electronic filtering techniques combine to deliver the ultimate in
metal detection sensitivity within the product flow. On detection of metal, a fully automatic, high speed reject
device operates, diverting the contaminated product and isolating it from the main product flow.

Enhanced brand protection Increased productivity Consistent product quality

The combination of very high Pipeline metal detection systems Increased length of product
sensitivity and superior reliability enable productivity to be flow pipelines can give rise to
provide protection for your brand and increased. This effectiveness is degradation in some products,
your reputation. realized through: but the use of Safeline's innovative
• Simple set-up and operation Zero Metal Free Zone (ZMFZ)
Choosing the latest Safeline Pipeline technology allows the metal fittings
• Seamless process line
metal detection systems can help of the throughout pipe and other
integration
you achieve: process equipment to be positioned
• Reliable, consistent
• Compliance with regulatory and closer to the metal detector without
performance
industry standards affecting performance.
• Reduced false rejects
• Improved hygiene standards • Shorter throughput pipes
• Low maintenance
• Maximized product quality • Engineered solutions
requirements
to address production
• Easy to clean system requirements
designs
• Hygienic, easy to clean
reject valves to reduce risk of
biological or
cross-contamination

All Safeline metal detectors support compliance with the GFSI standards and external
codes of practice including: BRC (British Retail Consortium, IFS (International Featured
Standard for Food), SQF (Safe Quality Food), FSSC 22000/PAS 220, major retailer codes
of practice and key legislation including the Food Safety Modernization Act (FSMA).
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Choosing the right solution for your product application
Pipeline applications are wide and varied - choosing the right metal detection solution will ensure maximum
performance and brand protection. A variety of integrated reject devices are available to efficiently remove metal
contaminated product from the production flow, and minimize waste of good product. We can supply any fittings
required to connect the non-metallic throughput pipe with the input and output pipes.

HDS Pipeline systems are

designed specifically for vacuum-
Profile Advantage technology filler applications. The space-
delivers the highest sensitivity saving design can be configured
L-Series Pipeline systems offer performance in challenging though the use of a range of
versatility for inspecting a wide applications subject to product accessories for easy integration
range of liquids, pastes and slurries. effect (due to bubbles or voids in with leading processing equipment
The Human Machine Interface (HMI) the product flow), and virtually including vacuum fillers, linking
can be installed remotely from the eliminates false rejects. machines and clipper systems.
metal detector enabling the point of
inspection to be located in inaccessible Best for: pumped products with the Best for: sausage meat and other
locations for easier integration. potential to have bubbles or voids vacuum-pumped foods.
in the product flow; when highest
Best for: homogenous products level of brand protection is desired. Find out more on pages 10-11.
including liquids; viscous fluids
such as molten chocolate; pastes; Find out more on pages 8-9.
meat slurries; soups and sauces.

Find out more on pages 6-7.

Engineered for easier process line integration

Our Pipeline metal detection systems can be tailored to suit specific applications, including:
• Special support brackets and frames for suspended systems
• Mobile stand-mounted designs on castors
• Water heated throughput pipes for applications where a constant temperature must be maintained
• High temperature, high pressure throughput tubes
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 Maximizing Product Quality
Enhanced Brand Protection

Meeting Compliance Requirements

Pipeline systems offer advanced metal detection solutions for liquid, paste, slurry and
vacuum-packed product inspection applications to provide product quality assurance.
When installed at Critical Control Points (CCPs), these metal detection systems support
HACCP and HARPC requirements, and the broader requirements of food safety
regulations and standards.

Profile Advantage - innovative metal detection

The newest addition to our Pipeline systems portfolio is our Profile
Advantage Pipeline system which uses proprietary Multi-Simultaneous
Frequency and Product Signal Suppression technology. This unique
combination delivers superior metal detection sensitivity to all metal types
in challenging applications to detect smaller metal contaminants and
virtually eliminate false rejects.

Profile technology - advanced metal detection Profile Advantage systems overcome the
issue of bubbles and voids in the product
L-Series Pipeline metal detection systems are available with METTLER flow to virtually eliminate false rejects.
TOLEDO Safeline's proprietary Profile software technology to provide
advanced metal detection. The intuitive, easy to use interface simplifies
procedures and places valuable process information at the fingertips of
the whole manufacturing team.

Auto-Balance Control and Enhanced Noise and Vibration Immunity

features deliver long term in-process performance and stability reducing
the risk of false rejects, minimizing product waste and increasing
operational efficiency.

Signature technology - for consistent, reliable detection Profile and Profile Advantage systems
L-Series and HDS systems are available with METTLER TOLEDO Safeline's feature a large, full color touch screen
interface with an icon-driven menu.
Signature operating platform and robust, push button membrane key
panel operating system. The operator interface offers simple set-up routines
and maximum inspection process control. Auto-Balance Control and
on-board fault reporting combine to deliver a stable operating platform to
reduce potential downtime.

Signature platforms offer a simple user

interface with push button key panel.
Advanced technology makes compliance easier
Built-in software routines and data displays can be used to support quality management processes to meet
compliance requirements. Integration with ProdX software allows users to monitor and manage data collected
from METTLER TOLEDO product inspection devices, making it easier to comply with food safety standards
and retailer audit requirements. Outlined below are three ways Profile and Profile Advantage technology make
compliance easier.

Meeting compliance Greater process control Ensuring uptime

requirements

Missed performance monitoring The control of manufacturing Profile and Profile Advantage
tests can compromise quality processes is supported through metal detection systems
standards and lead to non- an automated user access log incorporate advanced Condition
compliance issues. facility. This feature enables data Monitoring technology which
to be reviewed to establish when constantly analyses and tracks
Pipeline metal detection systems the system was accessed and the performance of major system
with Profile or Profile Advantage by whom. This helps with the components. Adverse trends are
technology advise when test management of line personnel highlighted as an early warning
routines need to be performed and ensures enhanced levels of in advance of potential failure
and when testing is overdue via due diligence can be exercised. enabling the issue to be addressed
highly visible screen messages. when the machine is off-line to
avoid lost production time.

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 Pipeline System Solutions
L-Series Pipeline

For Liquids, Pastes and Slurries

METTLER TOLEDO Safeline L-Series Pipeline metal detectors can be used to inspect a wide
variety of pumped food products. Available in either suspended or floor mounted format,
L-Series Pipeline systems can be easily integrated into production lines, delivering reliable
metal detection inspection and rejection.

Easy operation for High sensitivity for

Flexibility to integrate
optimum efficiency maximum security
with production lines
The operator interface uses Advanced software provides
Systems can be designed
Safeline’s Profile software platform exceptional levels of in-process
to suit your exact needs
with full-color touchscreen stability resulting in reliable,
dependent on the product
technology. on-line performance.
being inspected and can
include:
L-Series Pipeline systems are also All metal types including ferrous,
available with Safeline’s Signature non-ferrous (including aluminum) • Solutions for direct
software operating platform. and normally difficult to identify integration with other
non-magnetic stainless steel equipment
contaminants are easily detected • Special support brackets
Heavy duty, stainless steel
and removed from process lines. and frames for suspended
pneumatic reject valves with quick
release couplings automatically systems
The use of Safeline’s advanced
remove metal contaminated • Mobile stand mounted
detection coil technology combined
product from the process flow. designs on easy-move
with enhanced filtering techniques
deliver ultra-reliable and stable castors
in-line sensitivity to all metal types. • High temperature, high
pressure throughput tube
• Water jacket to maintain
consistent product
temperature (hot/cold)
• Choice of application-
specific, integrated
automatic reject devices
• Emulation feature enables
remote access and control
of Profile L-Series metal
detection systems

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Engineered solutions to address production challenges
Pipeline applications can range from the inspection of homogenous liquids at room temperature, through to more complex
applications involving non-homogenous slurries, or viscous products at high temperature. METTLER TOLEDO has decades of
experience in designing pipeline metal detection solutions tailored to individual customer requirements.

Pressure and temperature Effective rejection to System integration

considerations minimize product waste made easier

The maximum pressure in the Choosing the right reject System integration is made
system must be known to ensure mechanism will minimize easier through the provision of
the throughput pipe can handle unnecessary product waste. specialized brackets and support
the expected system pressure. frames.
METTLER TOLEDO can supply
Heated products will require a 3-way diverter valves, suitable A variety of pipe fittings can be
throughput pipe that can handle for most liquid or soft slurry supplied to ensure the throughput
extremely high temperatures. applications. pipe can be securely connected to
input and output pipes.
Molten chocolate will require a Specialized reject devices,
heated water jacket around the including piggable options and ZMFZ technology enables the
throughput tube to maintain the cutting valves, are available use of a short throughput pipe
product's temperature during the for products containing solid for maximized product quality in
inspection process. elements. restricted installation spaces.

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 Superior Performance
Profile Advantage Pipeline

In Challenging Applications

The quality of your products and the safety of your customers is critical to your business.
Breakthrough Profile Advantage technology enables the detection of irregular shaped
contaminants that are up to 50 percent smaller than those found using traditional methods.
Profile Advantage Pipeline systems provide a vital building block to establish improved
processes and manufacturing efficiency.

Brand protection made easier of a high false-reject rate or an

Robust mechanical
Natural products such as liquids, unacceptable reduction in online
construction
pastes and slurries often have a sensitivity.
Profile Advantage Pipeline
high degree of moisture content
metal detectors are designed
and may also be subject to voids However, Profile Advantage
and constructed for operation
or bubbles in the product flow due systems are able to overcome
in harsh environments.
to the pumping process. product effect by using a unique
Profile Advantage Pipeline
combination of breakthrough
metal detectors include as
Both of these contribute to a Multi-Simultaneous Frequency
standard:
phenomenon known as product (MSF) and Product Signal
effect where the product's own Suppression technology. • Stainless steel with a bead
characteristics inhibit a detector's blast or brushed finish to
ability to distinguish the product Profile Advantage metal detectors meet a variety of hygiene
from foreign body contaminants. are able to detect smaller irregular standards.
shaped metal contaminants for • IP69K construction
Conventional metal detector enhanced product quality and
• A 5-way sealed, single
technology often struggles to cope virtually eliminate false rejects to
piece heavy duty liner
with this variation with the risk minimise unnecessary product
system
waste.
• Enhanced Vibration
Immunity (EVI) and
Enhanced Noise Immunity
(ENI)

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Compliance made easier
Using Profile Advantage Pipeline systems makes it easier to comply with food safety
standards and retailer codes of practice.
• Meet or exceed sensitivity standards and detect smaller contaminants
• Due diligence system options including reject confirmation system and air pressure
monitoring enable manufacturers to meet the strictest requirements for failsafe features
• Built-in step-by-step guidance makes it easier to complete routine performance
monitoring tests without errors
• USB ports make it easy to extract stored data
• Integration with ProdX software enables all test records to be captured and stored
electronically for audit purposes

Productivity made easier

Intuitive Clustering technology enables multiple products to be grouped under the same
setting. This allows seamless product changeovers without any impact on the metal detector
availability.

Condition Monitoring features provide advance warning of any adverse trends that could
potentially impact the performance of the metal detector, enabling preventive maintenance
to be conducted during a period of scheduled downtime.

Innovative Emulation technology enables remote access and control of Profile Advantage
Pipeline metal detectors, ideal when they are installed in difficult to access locations. This
can remove the need to work at height to change settings for enhanced operator safety.

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 Metal Detection Systems
HDS Pipeline Systems

For Vacuum Filler Applications

METTLER TOLEDO Safeline HDS Pipeline metal detection systems are at home in the most
demanding food processing environments. Designed for easy integration with other
process equipment, the space saving design can be configured through the use of a range
of accessories to suit continuous, linked or clipped sausages and other food products in
natural or collagen cases.

Simple operation for High sensitivity for Flexibility to integrate

optimum efficiency maximum security with production lines
The operator interface is provided The use of Safeline’s advanced
via a robust, intuitive menu-driven detection coil technology combined • Robust, mobile stainless
membrane key panel. This offers with enhanced filtering techniques steel stand integrates
simple set-up routines and deliver ultra-reliable, and stable easily with production line
inspection process control through in-line sensitivity to all metal types. equipment
Safeline’s proven Signature Ferrous, non-ferrous and normally
software platform. difficult to identify non-magnetic • Large, fully rotating castors
stainless steel contaminants are facilitate easy withdrawal
easily detected. from the process for
cleaning and relocation
• Flexible height adjustment
allows the detection head
to be raised or lowered via
a gas-strut to link up with
the vacuum filler outlet
• Fine adjustment to take
account of uneven floors is
provided via a hygienically
designed screw feature on
each individual castor
• Optional HDS linker
HDS Pipeline systems are able to easily detect extension kits provide
non-spherical contaminants such as metal
clips, wire, swarf and slithers of metal. effortless installation of
the detector between the
vacuum filler and linking
machine

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 Reliable in the harshest environments
Sealed to IP69K standard, the rugged heavy duty wash down construction is designed to withstand the rigors of the hostile
environments found in meat and food processing plants. Dirt traps have been minimized and easy clean stainless steel surfaces
throughout make the HDS pipeline system suitable for use in the harshest conditions. Reject devices can be fully dismantled for
thorough cleaning to minimise the risk of biological contamination.

Heightened product quality through reduced product creaming

Increased length of product flow gives rise to the fats in some food products being unevenly
distributed towards the outside of the sausage or tube pack - an effect known as "creaming."
• Patented ZMFZ technology allows the metal fittings of the throughput pipe and other
process equipment to be positioned closer to the detection head without affecting the
detector performance.
• The short throughput pipe is essential to avoid product creaming and gives the added
The robust, mobile stainless steel stand is benefit of a compact system size to reduce space requirements.
designed to fit around key elements of
process equipment allowing closer coupling
into the process line

Reliable contaminant removal and easy process line integration

METTLER TOLEDO Safeline provides a range of system options for effective removal of
metal contamination, suitable for integration with all leading vacuum fillers and processing
equipment including Handtmann, Vemag, Risco, etc.
• Stop-on-detect functionality generates a signal to control vacuum filler operation
enabling contaminated product to be purged from the pipeline
• A selection of heavy duty, stainless steel, pneumatic reject valves with quick release
couplings are available to automatically redirect process flow when metal contamination
is identified
• Hygienic, easy clean designs with food industry-approved contact parts, using either a
ball valve or plug valve
• Reject valves can be specified to suit specific product characteristics
HDS with integrated
Ball Valve reject
mechanism

HDS with
stop-on-detect
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 Meet Compliance Requirements
Electronic Data Collection

Enhance Levels of Automation

To comply with the latest regulations and quality standards, it is no longer sufficient to rely
on paper based record keeping processes. Many major retailers now insist that records are
stored electronically. ProdX is a PC-based client server solution which monitors and
manages data collected from METTLER TOLEDO product inspection devices. It supports and
maximizes rigorous quality control regimes, production optimization drives and simplifies
production line operation.

Helping you manage

quality and compliance
ProdX empowers Quality Managers to meet critical quality requirements to
meet global and local compliance needs. It significantly cuts the resource
burden for food safety standard and retailer audit requirements.

Helping you manage

production and efficiency
ProdX enables Production Managers to maximize process efficiency and
increase productivity. It visualizes the machine data in real-time to reduce
downtime and optimize the production parameters.

Helping you manage

data communication
ProdX provides IT Managers with a data network connectivity solution
for seamless integration with MES/ERP systems. It uses the latest
communication protocols and fully supports Industry 4.0 and smart
factory initiatives.

ProdX is scalable to meet your needs whether

monitoring a single packaging line or monitoring
numerous lines from multiple production sites and is
supported by the largest team of Product Inspection
sales and service professionals in the world.
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Data Collection Options
Supporting Due Diligence Records

Pipeline metal detection systems can be configured to incorporate a wide range of data
collection options. These can be used to support requirements for electronic record keeping
as well as enabling integration with factory management systems, making processes more
streamlined, more accessible and more efficient.

USB Port Ethernet Adapter Fieldbus Interface Module (FIM)

Profile and Profile Advantage An Ethernet adapter provides The FIM enables real time
metal detectors incorporate a USB network connectivity by using a communication, data transfer and
port to enable information captured proprietary protocol for real time collection via industry-standard
by the detector to be transferred data transfer, collection and Fieldbus protocols including
simply and effectively to data integration into factory EtherNet/IP, Modbus TCP and
storage devices such as a management systems. This option Profinet IO.
computer. is essential for OPC and ProdX
integration.
The USB port facilitates access to a
range of standard and configurable
reports, available in CSV, TSV and
TXT formats for analysis or
electronic data storage.

This eliminates the need for paper

records and provides
comprehensive process data to
prove due diligence has been
exercised and supports process
improvement.

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Technical Specifications

HDS L-Series1 Profile Advantage

Signature Profile

Overcomes product effect in

Typical Pumped sausage applications
Pumped liquids, pastes
meat and subject to high false reject rates due to
Applications and slurries
high viscosity pastes bubbles or voids in product flow - for
pumped liquids, pastes and slurries
All metal types; delivers superior
Detection All metal types:
detection capabilities in challenging
Ferrous (Fe) and Non-Ferrous (NFe) including Aluminum (AL) and
Capabilities applications and virtually eliminates
all grades of Stainless Steel (SS)
false rejects

Available
Technology Signature Signature Profile Profile Advantage
Platforms

Aperture Size 100 x 100

50, 75, 100,
100 125 x 125
Range (mm) 125, 150, 175
150 x 150

Software
ProdX; FreeWeigh.net ProdX; FreeWeigh.net (v8 onwards)
Compatibility
Connectivity to
Factory Ethernet Ethernet/IP, Profinet, Modbus, USB Port, Printer Port
Ethernet
Management (optional) Emulation (option)2

Systems
Membrane key panel Full-color touchscreen
HMI
Remote option Remote option
No remote option Remote access via Emulation (option)
available available
Metal Detector
IP69K IP66 IP65 and IP69K
IP Rating
Standard - 304 Stainless Steel Bead Blast
Bead Blast 304 Bead Blast 304
Finish Stainless Steel Stainless Steel
Options - 304 Stainless Steel Brushed;
316 Stainless Steel Beadblast or Brushed
Pipeline system with:
Stand, Tube and Plug Custom support frames - floor-mounted or suspended options
Integrated Valve Reject valve options including piggable reject valve
High temperature/high pressure, non-metallic throughput tubes
System Options Pipeline system with: Variety of pipe fittings and connection types
Stand, Tube and Ball Water jackets for molten liquids
Valve

System Leading vacuum

fillers and processing Existing pipeline processing lines and production equipment
Integration equipment

1L-Series metal detection systems are available with Signature or Profile technology; technical specifications will vary
according to the platform chosen.
2Availability is dependent upon the IP rating of the system.

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 Key Considerations
How to Choose the Right Pipeline Metal Detection System

Pipeline applications are wide and varied - choosing the right metal detection solution will ensure maximum performance and
brand protection. Choosing the right pipeline metal detection system involves 4 simple steps:

1. Determine the size of the metal detector

• The product throughput rate dictates the pipe diameter and the throughput pipe diameter determines aperture size
• A non-metallic throughput pipe is required to transport the pumped product through the metal detector aperture.

2. Consider the temperature of the product and the pressure within the system
METTLER TOLEDO typically supplies a high temperature, high pressure non-metallic throughput tube. The maximum system
pressure must be known to ensure the throughput pipe can handle the expected pressure.
• Heated products such as hot jam will require a throughput pipe that can handle extremely high temperatures
• Molten chocolate will require special water jackets around the throughput tube to maintain the product's temperature during
the inspection process.

3. Confirm what fittings are required to connect the pipes and the connection type
• METTLER TOLEDO can supply any fitting required, including DIN, Tri-clamp, RTJ and many more
• Note that the connection type can impact the aperture size.

4. Choose the right reject mechanism

The right reject mechanism will depend on the product characteristics.
• Three-way diverter valves are available for most liquid or soft slurry applications
• If there are any solid elements within the product flow a specialized reject mechanism may be required.

Additional considerations:
• Ease of integration into existing production lines and extraction of data to meet compliance requirements
• Ease of access to the metal detector HMI for setting changes and to conduct routine performance monitoring tests
• Sensitivity performance, stability and reliability.

Multi-Simultaneous Frequency
Metal detector metal detector
Key panel Non-metallic
protection cover throughput tube
Non-metallic
Short-length non-metallic throughput tube PSU enclosure
throughput tube
Metal detector
HDS PSU Stainless steel 304
module frame

Choice of fittings

Adjustable castors
Application-specific
reject device

HDS Pipeline metal detector L-Series Pipeline metal detector Profile Advantage Pipeline metal detector

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Benefit from Service
Global Reach and Local Excellence
When bringing a new production line online, full compliance with regulations and
the target performance level need to be reached within the first year. From day
one, METTLER TOLEDO provides support in the form of a comprehensive service
package for your investment. This includes professional start-up of your device,
24 month full coverage of labor and parts, user training and recommended spare
part kits.

With 3,600 technicians in 39 countries, METTLER TOLEDO has a global presence

which allows us to offer you rapid response times and reliable repair services
around the globe.

UPTIME  PERFORMANCE  COMPLIANCE  EXPERTISE

IPac™ – Professional Start-up

A professional start-up ensures your standards for performance
and productivity are met right from the start. The IPac is
designed for regulated industries, providing full documentation
to meet GFSI standards.

Performance Verification - Ensure Compliance

When we verify your equipment performance, we ensure its
reliable operation within agreed specifications and in compliance with
standards. Performing operational tests annually on your equipment ensures
performance levels are maintained.

Spare Part Kits - Minimize Downtime

Minimize downtime by having critical spare parts on site and handling smaller
repairs yourself. All METTLER TOLEDO genuine spare parts meet our highest
quality standards and help maintain maximum performance levels.

www.mt.com/metaldetection
For more information

METTLER TOLEDO Group

Product Inspection Division
Local contact: www.mt.com/contacts

Subject to technical changes

© 01/19 METTLER TOLEDO. All rights reserved
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