SEWERAGE / DRAINAGE

P
V
C
-
U

THE COMPLETE UNDERGROUND PVC-U SEWER PIPE SYSTEM

ISO 1

ISO 4
40

50

01 01
 SEWERAGE / DRAINAGE

P
V
C
-
U

THE COMPLETE UNDERGROUND PVC-U SEWER PIPE SYSTEM

ISO 1

ISO 4
40

50

01 01
About Us
Dadex was established as a public limited company in 1959. We started with the manufacturing of FC
roofing systems at our facilities in Hyderabad, under the dynamic leadership of our Founder
Chairman, Mr. Kassim Dada. Being a forward-looking organization, his son, Mr. Sikander Dada kept up
to date with the market, and was instrumental in the diversification with plastic piping systems.
Presently we produce various thermoplastic systems such as u-PVC, PP-R, PP-RCT, PP, PE.

Headquartered in Karachi, our two manufacturing facilities based in Hyderabad and Sundar
Industrial Estate (near Lahore) are equipped with state of the art machinery. Our joint efforts have
led Dadex to the ISO 9001, ISO 14001, ISO 45001 and PSQCA certifications.

We aim to set standards in every field we enter. Customer focus, quality and innovation are reflected
in every aspect of our business. Offering customized solutions to a cross section of markets for over
65 years, Dadex today is a hallmark of trust and reliability.

We believe that our strength lies in delighting our customers. That is why providing quality products
backed by round the clock technical support services are the Dadex promise to all our valued
customers.

Extensive Product Range

Water Supply - Infra-Structure Underground Sewerage and Drainage
Aquadex (uPVC Pressure Pipe System) Flow Line (uPVC Underground Sewerage System)
T-Flex (PE 100 Pipes & Fittings) Inspection Chambers and Manholes

Water Supply - Housing Cable Ducting

Polydex - Premium (PP-RCT Pipe System) PE Cable Duct Pipes
Polydex (PP-R Pipe System) Electroduct (uPVC Conduits as per IEC - EN Standard)
Thermoline (PP-R Pipe System) Conduits (uPVC Conduits as per Dadex Standard)
Aquadex (uPVC Pressure Pipe System)

Gas Supply
Soil, Waste and Vent (SWV) T-Flex for gas (PE 80 and PE 100)
Nikasi - Solvent (uPVC Pipe System)
Nikasi - Rubber Ring (uPVC Pipe System)
ECO (uPVC Pipe System)
Ultra dB (Low Noise System)
Introduction
Flowline piping system is a suitable solution for underground drain and sewer applications in homes, commercial
plazas, community buildings and infrastructure projects. This easy push-fit rubber ring/solvent cement jointing
system is durable, corrosion free and lightweight. Flowline is the first PVC-U based underground sewer pipe system
in Pakistan that conforms to international quality standards.

Material
Flowline pipe system is manufactured from Unplasticised Polyvinyl Chloride
(PVC-U) compound. Flowline pipes and fittings are terra cotta (orange brown)
in color, which is recommended color for buried drainage system.

Standards and Specifications

Flowline pipes and fittings are manufactured in accordance with EN 1401-1.

Available Range
Flowline pipes and fittings are available from 110mm to 355mm in standard
lengths of 3 & 4 meters. A range of imported injection molded fittings could
be made available.

Nominal Outside Mean Outside Min Wall Thickness Min Wall Thickness
Diameter Diameter (mm) SN 8, (mm) SN 4,
(mm) min-max (mm) (SDR 34) (SDR 41)

110 110.0 - 110.3 3.2 3.2

160 160.0 - 160.4 4.7 4.0

200 200.0 - 200.5 5.9 4.9

250 250.0 - 250.5 7.3 6.2

315 315.0 - 315.6 9.2 7.7

355 355.0 - 355.7 10.4 8.7

(Wall thickness and outside diameter refer to pipes only)

Features & Benefits

Efficient Disposal: Exceptionally low friction and smooth inside surface of Flowline minimizes the build up of
deposits commonly seen in conventional sewer pipe systems.
Low Bacterial Growth: All conventional sewer pipes collect a coating of algae or slime. Flowline offers lesser
grips for slime.
Thermal Expansion/Contraction: Flowline pipe system with rubber ring socket joint allows natural provisions
against thermal expansion.
Non Corrosiveness and chemical Resistance: One of the most remarkable features of Flowline is its non-
corrosiveness. It resists chemical reactions from acids, alkalis and salt solutions.
Lightweight and Easy to install: Flowline pipes are light weight and easy to install. This leads to lower
transportation and installation costs.
Leak Free: Flowline has water tight connections. There is no chance of infiltration or pollution of ground water.
Easy to Maintain: Flowline pipe systems are easy to access after installation for inspection, cleaning, repairs, etc.

3
Laying & Installation
The following information is based on the recommendations of BS 5955 part 6 “code of Practice for installation of
UPVC pipe work for gravity drainage & sewer”
BS EN 1610 “Construction and testing of drains and sewers”

Bedding
A. Drain pipes laid on trench bottom As-dug
Where the 'as-dug' material is suitable*, the bottom of the trench backfill

may be trimmed to form the pipe bed. (*Suitable material is

defined as granular material).
Trench Bottom
Small depressions should be made to accommodate sockets. Sidefill Trimmed and
loosened
After the pipe has been laid these should be filled carefully to form bed
ensuring that no voids remain under, or around the sockets.
When the formation is prepared, the pipes should be laid upon it
A - Pipe Laid on Trench Bottom
true to line and level within the specified tolerances. Each pipe
should be checked and any necessary adjustments to level made
by raising or lowering the formation, ensuring that the pipes
finally rest evenly on the adjusted formation throughout the length First 300mm of backfill
selected to be free
of the barrels. Adjustment should never be made by local packing.
Where the from stones exceeding
backfill above 40mm (unless
the pipe processed granular
contains material extend
stones larger 100mm above pipe
B. Drain pipes laid on a 50mm minimum granular bed than 40mm or crown)
where the pipe
When the as-dug material can be hand trimmed by shovel and work is deeper
than 2m in
is not puddled when walked upon, a 50mm depth of bedding poor ground,
the processed Minimum 150mm
material may be used. In this case the material must be nominal
granular Side fill
material
should extend
5 to 9mm size aggregate with no sharp edges, i.e. Pea gravel. to at least Minimum 50mm of
Processed granular
100mm above
the pipe crown bedding

C. Drain pipes laid on a 100mm minimum granular bed B - Pipes on 50mm Granular Bed
When the as-dug material is not suitable as a bedding, a layer of
suitable granular material must be spread evenly on the trimmed
trench bottom before the pipes are installed.
The trench should be excavated to allow for a minimum thickness
First 300mm of backfill
of 100mm granular bedding under the pipes. The trench formation Where the
selected to be free
from stones exceeding
should be prepared, the bedding placed and the pipes laid in
backfill above 40mm (unless
the pipe processed granular
contains
accordance with recommended practices. stones larger
material extend
100mm above pipe
than 40mm or
When the pipes are to be laid on rock, compacted sand or gravel
crown)
where the pipe
work is deeper
should be used, or in very soft or wet ground, the bedding should than 2m in
poor ground,
be as detailed above.
the processed Minimum 150mm
granular Side fill
material
should extend
to at least Minimum 100mm of
Backfill Sequence 100mm above
the pipe crown
Processed granular
bedding
Place suitable sidefill material evenly on each side of the pipe in
C - Pipes on 100mm Granular Bed
100mm layers. Pay particular attention to the area under the lower quadrants of the pipe. Hand tamp well at each
layer up to the pipe crown. Leave the pipe crown exposed.
If 'as-dug' material is free from stones exceeding 40mm, imported processed granular material is not needed
above the pipe crown. Cover the pipe crown with a minimum of 300mm of compacted 'as-dug' material. If 'as-dug'
material contains stones larger than 40mm, or the pipe is deeper than 2 metres in poor ground, extend the
processed granular material for at least 100mm above the pipe crown.
In both cases, hand tamp the material fully at the sides of the pipe while tamping lightly over the crown. Continue
hand tamping until a finished layer of 300mm, (225mm in adoptable situations), has been placed over the pipe.
4
 'As-dug' material may be backfilled in 300mm/225mm layers and mechanically tamped. Dumpers or other vehicles
must not be driven along the pipe tracks as a means of compacting. Surround vertical or steeply raking pipes with
150mm bedding material, suitably tamped up to the invert level of the incoming pipe (Backdrops) or to ground level.

Pipe Protection
As PVC-U pipes are flexible they can accommodate a degree of
ground movement and pressure without damage. However, if the
pipe needs protection the following recommendations should be
followed: Concrete paving
slabs

Traffic Free Area: In areas where no loading is expected (e.g. In

gardens) pipes at depths less than 0.6 metre, should, where
necessary, be protected against risk of damage from garden
implements, for example by placing over them a layer of concrete
paving slabs with at least a 75mm layer of suitable material
between pipe and slab.

Public highways / adoptable situations: In areas where loading is

expected, pipes laid at depths less than 0.9 metre below the
finished surface of a road, (1.2m in adoptable situations) should
be protected with a concrete slab of suitable strength which
should bridge the full width of the trench so it sits on the trench
wall. or, alternatively the pipe can be totally surrounded in concrete.
Concrete of suitable strength or the requirement for reinforced
concrete to be determined by the engineer or adopting authority.
The normal maximum depth for all installations is 10 metres.

Use of concrete: If pipes are to be surrounded with concrete, make

sure they do not float when the concrete is poured. Filling the pipes
with water will generally provide enough ballast but side restraint
May be needed to maintain alignment.
To maintain certain degree of flexibility, insert 18mm compressible
material, such as fibreboard or polystyrene, around the pipe joints.
These boards must be at least the width of the concrete surrounds.

Pipes under buildings: A drain may run under a building if at least

100mm of granular or other flexible filling is provided round the pipe.
On sites where excessive subsidence is possible additional flexible
joints may be advisable or other solutions such as suspended
drainage. Where ground settlement is expected and the crown of
the pipe is within 300mm of the underside of the slab, concrete
encasement should be used integral with the slab.

Pipes penetrating walls: Where a short length of pipe is to be built into a structure, a suitable wall protection sleeve
should be used. The short length of pipe should then be inserted throw the wall protection sleeve, and fixed with
couplers placed either side within 150mm from the wall face. The length of the next 'rocker' pipe should not exceed
0.6 metre. This will compensate for any settlement of the building or made up ground.
Alternatively, where it is not necessary for a pipe to be built into a structure, the provision of a lintel, relieving arch or
sleeve may be used, leaving a gap of not less than 50mm around the pipe. Effective means should be adopted to
prevent the entry of gravel, rodents or grasses.

5
Pipe Cutting and Jointing
Preparing Pipe Ends
Pipes cut on site must be clean cut at right angles to their horizontal axis.
De-burr the cut end with a scraper if the cut end is to be inserted into a ring-seal or
push-fit joint. Chamfer the spigot end: this is essential to ensure that the sealing ring Cut the pipe square
is not displaced during insertion.

Depth of Entry Mark

Some plain ended fittings have a depth of entry mark moulded on the spigot. This
depth of entry allows the pipe to expand into the fitting socket by a minimum of Chamfer & deburr spigot end

12mm. Insert the spigot into the socket until the depth of entry mark is just visible.
All pipes (whether site cut or otherwise) and other plain ended fittings must be
inserted to the full depth of the socket, marked at the socket face and then withdrawn at least 12mm.

Ring-Seal / Push-Fit Jointing

Ensure any pipe cut on site is also chamfered.
Check that the sealing ring is properly seated in its housing in the socket of the fitting.
Ensure all components to be joined are dry, clean and free from grit or dust.
Note any deep scratches on the pipe or fitting spigot as these may prevent
the sealing ring from forming a water tight seal.
Lubricate evenly around the pipe or fitting spigot end with Silicone Lubricant.
Ring Seal
Do NOT lubricate inside the socket and not the ring seal. The spigot can then
be inserted into the socket. Use of washing liquid is not recommended as
lubricant. However, soap solution can be used as lubricant.
Correctly align the components to be joined.
Push the pipe or fitting spigot fully into the socket. Mark the pipe or fitting
spigot at the socket face and then withdraw it by a minimum of 12mm to allow for thermal expansion.
Make a subsequent check to ensure that the expansion gap is not lost during further installation work.
Gap for expansion

Solvent Cement Jointing

Before using solvent based cleaners or cement:
- Read instructions on the can
- Ensure there is sufficient ventilation.
Make sure pipe or fitting spigot and solvent weld socket are dry, clean and free from grit or dust.
Clean surfaces of spigot and socket with Dadex Degreasing Cleaner. Apply liberally using a clean non
synthetic rag or absorbent paper.
Apply one coat of Dadex Solvent Cement. Apply an even coat to both surfaces using the applicator
provided or a paint brush. Stroke the cement along and not around the surfaces.
Immediately insert pipe or fitting spigot fully into the socket. Each solvent weld joint MUST be completed
within 1½ minutes.
Hold for 20-30 seconds. Remove any surplus cement from the mouth of the socket.
The joint may be handled after 10 minutes and commissioned after 24 hours.

Safety
When making solvent weld joints it is essential to observe normal safety rules for handling solvent:
Never smoke or bring naked flames near the area of work
Work in a well ventilated area to avoid inhaling fumes
Close the solvent container after use and store in a cool area
Do not allow solvents or cleaners to come into contact with skin.

Refer to COSHH (Control of Substances Hazardous to Health) and local safety regulations where applicable.
6
Transport
Generally pipes are delivered on flat bed trucks.
When vehicles with a flat bed are used for transporting loose pipes, make sure the bed is free of nails and other
projections.
Support pipes throughout their length. Load pipes so that they do not overhang the vehicle by more than one
meter.
Always load pipes with larger diameters and thicker walls before those of smaller diameters and thinner walls.
Flowline pipes should always be lifted off the vehicle, not dragged, thus avoiding damage to the pipe ends.
Make sure vehicles have adequate side supports at approximately 2 metre spacings, and that all uprights are
flat, with no sharp edges. Secure pipes during transit.
Fittings are supplied in cardboard boxes or plastic bags.

Handling
Always be careful to avoid damage when handling pipe. Cold weather reduces their impact strength, so take
extra care when handling pipe in cold conditions.
Load and unload loose pipes by hand and avoid using skids. When loose pipes have been transported one inside
the other, always remove the inner pipes first.
Do not drop or drag pipes.

Storage

Loose Pipes
Store loose pipes on a reasonably flat surface free of sharp projections. Provide side supports at least every
2 metres. These supports should preferably consist of battens at least 75mm wide.
Ideally, loose pipes should be uniformly supported throughout their entire length. If this is not possible, place
timber supports at least 75mm wide at 1 metre maximum centres beneath the pipes.
Stack pipes of different size and wall thickness separately. If this is not possible, stack pipes with larger diameters
and thicker walls under those with smaller diameters and thinner walls.
Do not stack pipes more than seven layers in height or above a maximum height of 2 metres.

Storage of loose pipes Storage of loose pipes

on the flat ground on bearers

Fittings
Store fittings supplied in plastic bags away from direct sunlight.
If fittings have to be stored outside in their plastic bags, open the bags to prevent a build-up of temperature.
The above storage requirements apply to the normal climatic conditions. In hot areas reduce the stack height
and store pipes and fittings under cover or in the shade.

Rubber Seal Rings

Make sure that rubber seal rings are kept in polyethylene bags or cartons in shade away from direct sunlight.

7
Product
Catalogue
Pipes with socket

Class C - SN8

d1 s1 D t
s DN L
[mm] [mm] [mm] [mm]

110 110 3.2 128 76 1000

110 110 3.2 128 76 2000
110 110 3.2 128 76 3000
Class B - SN4 110 110 3.2 128 76 6000

d1 s1 D t
DN L 160 160 4.7 183 110 1000
[mm] [mm] [mm] [mm]
160 160 4.7 183 110 2000
160 160 4.0 183 110 1000
160 160 4.7 183 110 3000
160 160 4.0 183 110 2000
160 160 4.7 183 110 6000
160 160 4.0 183 110 3000
160 160 4.0 183 110 6000
200 200 5.9 226 120 1000
200 200 5.9 226 120 2000
200 200 4.9 226 120 1000
200 200 5.9 226 120 3000
200 200 4.9 226 120 2000
200 200 5.9 226 120 6000
200 200 4.9 226 120 3000
200 200 4.9 226 120 6000 250 250 7.3 287 140 2000
250 250 7.3 287 140 3000
250 250 6.2 287 140 3000 250 250 7.3 287 140 6000
250 250 6.2 287 140 6000

315 315 9.2 355 160 2000

315 315 7.7 355 160 3000 315 315 9.2 355 160 3000
315 315 7.7 355 160 6000 315 315 9.2 355 160 6000

9
 Bends Branches

z L DN1/ z L L
DN 1
angle [mm] 1
angle [mm] 1 2
[mm] DN2 [mm] [mm]
110 15° 8 84 110/110 45° 27 226 201
110 30° 14 85 160/110 45° 16 244 252
110 45° 29 85 160/160 45° 38 317 283
110 67° 40 104 200/110 45° 17 280 271
110 87° 69 123 200/160 45° 20 337 327
200/200 45° 46 402 359
160 15° 32 88 250/110 45° 30 394 294
160 30° 40 135 250/160 45° 33 472 396
160 45° 47 135 250/200 45° 48 397 396
160 67° 96 170 250/250 45° 50 560 530
160 87° 64 142 315/110 45° 34 371 407
315/160 45° 15 415 395
200 15° 26 133 315/200 45° 5 457 438
200 30° 49 160 315/250 45° 15 650 515
200 45° 65 160 315/315 45° 45 645 600
200 67° 68 168
200 87° 105 245
110/110 87° 55 186 142
250 15° 19 170 160/110 87° 83 240 178
250 30° 37 189 160/160 87° 116 297 213
250 45° 57 189 200/110 87° 109 304 166
250 87° 132 283 200/160 87° 143 352 216
200/200 87° 144 381 230
315 15° 23 198 250/110 87° 62 317 256
315 30° 47 221 250/160 87° 88 388 285
315 45° 72 221 250/200 87° 107 422 310
315 87° 166 340 250/250 87° 115 439 345
315/110 87° 67 352 266
315/160 87° 90 415 315
315/200 87° 100 450 340
315/250 87° 115 480 380
315/315 87° 135 525 430

10
Plug
DN L D
[mm] [mm] D
110 32 120
160 42 170
200 50 217
250 80 265
315 80 333

End cap
DN L
[mm]
110 43
160 52
L

200 64
250 68
315 77

Sleeves
DN L
[mm]
110 105
160 138
200 215
250 250
315 293

11
Double sockets

DN Z L
[mm] [mm]

110 3 105
160 3 138
200 5 215
250 7 250

Reducers
L L
1 2
DN1/DN2 [mm] [mm]
160/110 46 118
200/160 48 143
250/200 147 264
315/250 214 342

Multi-stage reductions
L L
1 2
DN1/DN2 [mm] [mm]

250/160 113 130

315/160 113 141
315/200 118 147

12
Inspection Chambers
and Manholes
INTRODUCTION
Inspection chambers based on plastics are commonly used for waste and storm water sewers, water
drainage solutions and subdrainage systems. Inspection chambers allow operating sewage and
drainage systems to be maintained with service tools and equipment designed for inspection chambers
without manhole access. Catch basins and drainage chambers are highly functional additions to storm
water sewers and subdrainage systems.

A complete Magnaplast inspection chamber comprises three main components:

• Inspection chamber base unit
• Smooth or corrugated rising pipe (depending on the inspection chamber system)
• Chamber top

Magnaplast offers three types of inspection chamber: 315, 400, and 425.

Cover & Frame

Chamber base units are made from Class B125 loading
Driveway
injection-moulded polypropylene (PP). Class B engineering bricks
set in class 1 mortar
The use of PP means the chamber
150mm deep
base units are extremely durable concrete collar

Shuttering to external cap

and highly resistant to damage from
Restriction cap
impact, including at extremely low
temperatures. The surface finish of
Shaft
each chamber base unit is very
smooth and greatly reduces the risk Compacted backfill –
‘as-dug’ or granular
of blockages forming. The high bedding material

manufacturing precision of the

chamber base units and their
elastomer seals minimises the risk
of black or grey water exfiltration 100/110mm or
150/160mm dia Pipe
and ground water infiltration. Granular bedding
material

The rising pipe can be a type 400 smooth-walled drainage pipe or a type 315 / 425 corrugated
drainage pipe – the choice depends on the chamber base unit. The rising pipe can be trimmed to
size on site – this requires a manual or power saw. The design of Magnaplast chamber base units is
fully compatible with Magnaplast KG piping and the Magnacor system of corrugated pipes.

14
Combination of an inspection chamber with the Magnacor corrugated pipe system:

1 2 3

CHAMBER TOPS
The chamber top class depends on the location of the inspection chamber and is defined in the
engineering plans. Magnaplast carries chamber tops, the classification depending on the installation
location and are broken down into the groups defined in PN-EN 124.

Group 1 (min. class A15), 1.5 ton load capacity: installation in surfaces open to pedestrian
and bicycle traffic only;
Group 2 (min. class B125), 12.5 ton load capacity: light vehicular traffic areas (pedestrian
pavements, yards and parking lots);
Group 4 (min. class D400), 40 ton load capacity: heavy vehicular traffic (roads, streets
and driveways).

For green lands and areas not exposed to loads from traffic, non-classified inspection chamber tops can
be used, including PP chamber covers.

Group 1

0.5m 0.2m 0.5m 0.2m

max max max max

Group 1 Group 2 Group 3 Group 4 Group 3 Group 2 Group1

15
Group 3 (min. class C 250): this applies to the chamber tops located beside kerbs, in areas which
extend 0.5 m maximum into the vehicular traffic lane and 0.2 m maximum into the pedestrian
traffic lane (measured from the kerb upright side).

Choosing the inspection chamber height

Hc = H1 + H2 + H3

where:
Hc - overall inspection chamber height.
H1 - inspection chamber service height
H2 - rising pipe height
H3 - telescope service height

QUALITY CONTROL
All Magnaplast products, including inspection chambers, must pass strict quality inspections and
comply with all mandatory standards. The first-class quality of the products is also certified
by the ISO 9001 quality management system maintained at Magnaplast.

16
COMPREHENSIVE INSPECTION CHAMBER SYSTEMS

Telescopic cover Telescopic cover D400-40t TL-400 street inlet

with ventilation without ventilation D400-40t telescope / TL-
(hinged cover) - B125-12,5t
-B125-12,5t - A15-1,5t 400 with round
telescope / TL-400
grate
-D400-40t - B125-12,5t
- D400-40t
- D400-40t
/ TL-400

Concrete frame
for cover RCP 425 gasket
inside the pipe

* Adapter PP RCP 425

with 295 seal for the
Type 400 rubber RCP 425
Seal reducing ring
Seal for RCP 425 for
installation outside
the RCP

PP cover PP cover PP cover

Concentric cone
with concrete cover

Concentric
cone w/con-
crete cover

PP rising pipe PVC rising pipe rising pipe PP PP rising pipe

In-situ seal In-situ seal
SN8
Ø110 - 1,25m - 2m - Ø110 - 2m -
Ø160 - 2m - 3m - 6m - Ø160 - 3m -
Ø200 - 3m - 6m - Ø200 - 6m -
6m -

** **

Chamber - double Chamber - straight Chamber - double Chamber - straight Chamber - double RCP 425 PP bottom
junction junction junction

*The PP RCP 425 adapter replaced the rubber sleave of the 425 type
**The gasket delivered complete with the chambers

17
 Dadex Sales Offices

Karachi: Multan:
UAN : (92-21) 111 000 789 Tel: (92-61) 4545259
E-mail: info@dadex.com.pk E-mail: multan@dadex.com.pk

Islamabad: Faisalabad:
Tel: (92-51) 4861034-5 Tel: (92-41) 8861981, 8787944
E-mail: islamabad@dadex.com.pk E-mail: faisalabad@dadex.com.pk

Lahore: Peshawar:
Tel: (92-42) 35297530-3 Tel: (92-91) 5840316, 0333-9329909
E-mail: lahore@dadex.com.pk E-mail: peshawar@dadex.com.pk

Dadex Authorised Distributors

Karachi Lahore
Mr. Khurram Javed Mr. Muhammad Riaz
Galaxy Pipe Store Tufail & Sons
Add: Shop # 6E, Building No. 7E, 27th Com. Street, Add: 13-Ferozepur Road, Near
Tauheed Com. Area, Phase V, DHA. Karachi. Tamaseel Hall, Lahore.
Tel: 0300-2929567 Tel: 0321-4281595, 0321-9890213, 0321-1110882
E-mail: akhtarnawaz38@gmail.com E-mail: mts.distributioncompany1965@gmail.com

Karachi Islamabad
Mr. Yousuf Taheri Mr. Adeel Ikram
Taheri Sanitary Store Mir & Company
Add: 2/C, Tauheed Commercial Area, Street # 27th, Add: Plot 93, Street # 35, I&T Centre,
Near Ghazi Cement, Phase V, DHA, Karachi. G-10/1, Islamabad.
Tel: 0300-8203417 Tel: 0321-6217070
E-mail: yszariwalas@gmail.com E-mail: adeelikram@hotmail.com

Dadex House : 34-A/1, P.E.C.H.S. Block-6, Shahrah-e-Faisal, Karachi, Pakistan.

Tel. # (92-21) 111 000 789, E-mail : info@dadex.com.pk Web : www.dadex.com www.facebook.com/dadexpk/
For Technical information and assistance please contact Dadex Techno Commercial Department on (92-21) 111 000 789
or contact Dadex Sales Office near you.
Introduction
Flowline piping system is a suitable solution for underground drain and sewer applications in homes, commercial
plazas, community buildings and infrastructure projects. This easy push-fit rubber ring/solvent cement jointing
system is durable, corrosion free and lightweight. Flowline is the first PVC-U based underground sewer pipe system
in Pakistan that conforms to international quality standards.

Material
Flowline pipe system is manufactured from Unplasticised Polyvinyl Chloride
(PVC-U) compound. Flowline pipes and fittings are terra cotta (orange brown)
in color, which is recommended color for buried drainage system.

Standards and Specifications

Flowline pipes and fittings are manufactured in accordance with EN 1401-1.

Available Range
Flowline pipes and fittings are available from 110mm to 355mm in standard
lengths of 3 & 4 meters. A range of imported injection molded fittings could
be made available.

Nominal Outside Mean Outside Min Wall Thickness Min Wall Thickness
Diameter Diameter (mm) SN 8, (mm) SN 4,
(mm) min-max (mm) (SDR 34) (SDR 41)

110 110.0 - 110.3 3.2 3.2

160 160.0 - 160.4 4.7 4.0

200 200.0 - 200.5 5.9 4.9

250 250.0 - 250.5 7.3 6.2

315 315.0 - 315.6 9.2 7.7

355 355.0 - 355.7 10.4 8.7

(Wall thickness and outside diameter refer to pipes only)

Features & Benefits

Efficient Disposal: Exceptionally low friction and smooth inside surface of Flowline minimizes the build up of
deposits commonly seen in conventional sewer pipe systems.
Low Bacterial Growth: All conventional sewer pipes collect a coating of algae or slime. Flowline offers lesser
grips for slime.
Thermal Expansion/Contraction: Flowline pipe system with rubber ring socket joint allows natural provisions
against thermal expansion.
Non Corrosiveness and chemical Resistance: One of the most remarkable features of Flowline is its non-
corrosiveness. It resists chemical reactions from acids, alkalis and salt solutions.
Lightweight and Easy to install: Flowline pipes are light weight and easy to install. This leads to lower
transportation and installation costs.
Leak Free: Flowline has water tight connections. There is no chance of infiltration or pollution of ground water.
Easy to Maintain: Flowline pipe systems are easy to access after installation for inspection, cleaning, repairs, etc.

3
Pipes with socket

Class C - SN8

d1 s1 D t
s DN L
[mm] [mm] [mm] [mm]

110 110 3.2 128 76 1000

110 110 3.2 128 76 2000
110 110 3.2 128 76 3000
Class B - SN4 110 110 3.2 128 76 6000

d1 s1 D t
DN L 160 160 4.7 183 110 1000
[mm] [mm] [mm] [mm]
160 160 4.7 183 110 2000
160 160 4.0 183 110 1000
160 160 4.7 183 110 3000
160 160 4.0 183 110 2000
160 160 4.7 183 110 6000
160 160 4.0 183 110 3000
160 160 4.0 183 110 6000
200 200 5.9 226 120 1000
200 200 5.9 226 120 2000
200 200 4.9 226 120 1000
200 200 5.9 226 120 3000
200 200 4.9 226 120 2000
200 200 5.9 226 120 6000
200 200 4.9 226 120 3000
200 200 4.9 226 120 6000 250 250 7.3 287 140 2000
250 250 7.3 287 140 3000
250 250 6.2 287 140 3000 250 250 7.3 287 140 6000
250 250 6.2 287 140 6000

315 315 9.2 355 160 2000

315 315 7.7 355 160 3000 315 315 9.2 355 160 3000
315 315 7.7 355 160 6000 315 315 9.2 355 160 6000

9
 Bends Branches

z L DN1/ z L L
DN 1
angle [mm] 1
angle [mm] 1 2
[mm] DN2 [mm] [mm]
110 15° 8 84 110/110 45° 27 226 201
110 30° 14 85 160/110 45° 16 244 252
110 45° 29 85 160/160 45° 38 317 283
110 67° 40 104 200/110 45° 17 280 271
110 87° 69 123 200/160 45° 20 337 327
200/200 45° 46 402 359
160 15° 32 88 250/110 45° 30 394 294
160 30° 40 135 250/160 45° 33 472 396
160 45° 47 135 250/200 45° 48 397 396
160 67° 96 170 250/250 45° 50 560 530
160 87° 64 142 315/110 45° 34 371 407
315/160 45° 15 415 395
200 15° 26 133 315/200 45° 5 457 438
200 30° 49 160 315/250 45° 15 650 515
200 45° 65 160 315/315 45° 45 645 600
200 67° 68 168
200 87° 105 245
110/110 87° 55 186 142
250 15° 19 170 160/110 87° 83 240 178
250 30° 37 189 160/160 87° 116 297 213
250 45° 57 189 200/110 87° 109 304 166
250 87° 132 283 200/160 87° 143 352 216
200/200 87° 144 381 230
315 15° 23 198 250/110 87° 62 317 256
315 30° 47 221 250/160 87° 88 388 285
315 45° 72 221 250/200 87° 107 422 310
315 87° 166 340 250/250 87° 115 439 345
315/110 87° 67 352 266
315/160 87° 90 415 315
315/200 87° 100 450 340
315/250 87° 115 480 380
315/315 87° 135 525 430

10
Plug
DN L D
[mm] [mm] D
110 32 120
160 42 170
200 50 217
250 80 265
315 80 333

End cap
DN L
[mm]
110 43
160 52
L

200 64
250 68
315 77

Sleeves
DN L
[mm]
110 105
160 138
200 215
250 250
315 293

11
Double sockets

DN Z L
[mm] [mm]

110 3 105
160 3 138
200 5 215
250 7 250

Reducers
L L
1 2
DN1/DN2 [mm] [mm]
160/110 46 118
200/160 48 143
250/200 147 264
315/250 214 342

Multi-stage reductions
L L
1 2
DN1/DN2 [mm] [mm]

250/160 113 130

315/160 113 141
315/200 118 147

12
Inspection Chambers
and Manholes
INTRODUCTION
Inspection chambers based on plastics are commonly used for waste and storm water sewers, water
drainage solutions and subdrainage systems. Inspection chambers allow operating sewage and
drainage systems to be maintained with service tools and equipment designed for inspection chambers
without manhole access. Catch basins and drainage chambers are highly functional additions to storm
water sewers and subdrainage systems.

A complete Magnaplast inspection chamber comprises three main components:

• Inspection chamber base unit
• Smooth or corrugated rising pipe (depending on the inspection chamber system)
• Chamber top

Magnaplast offers three types of inspection chamber: 315, 400, and 425.

Cover & Frame

Chamber base units are made from Class B125 loading
Driveway
injection-moulded polypropylene (PP). Class B engineering bricks
set in class 1 mortar
The use of PP means the chamber
150mm deep
base units are extremely durable concrete collar

Shuttering to external cap

and highly resistant to damage from
Restriction cap
impact, including at extremely low
temperatures. The surface finish of
Shaft
each chamber base unit is very
smooth and greatly reduces the risk Compacted backfill –
‘as-dug’ or granular
of blockages forming. The high bedding material

manufacturing precision of the

chamber base units and their
elastomer seals minimises the risk
of black or grey water exfiltration 100/110mm or
150/160mm dia Pipe
and ground water infiltration. Granular bedding
material

The rising pipe can be a type 400 smooth-walled drainage pipe or a type 315 / 425 corrugated
drainage pipe – the choice depends on the chamber base unit. The rising pipe can be trimmed to
size on site – this requires a manual or power saw. The design of Magnaplast chamber base units is
fully compatible with Magnaplast KG piping and the Magnacor system of corrugated pipes.

14
Combination of an inspection chamber with the Magnacor corrugated pipe system:

1 2 3

CHAMBER TOPS
The chamber top class depends on the location of the inspection chamber and is defined in the
engineering plans. Magnaplast carries chamber tops, the classification depending on the installation
location and are broken down into the groups defined in PN-EN 124.

Group 1 (min. class A15), 1.5 ton load capacity: installation in surfaces open to pedestrian
and bicycle traffic only;
Group 2 (min. class B125), 12.5 ton load capacity: light vehicular traffic areas (pedestrian
pavements, yards and parking lots);
Group 4 (min. class D400), 40 ton load capacity: heavy vehicular traffic (roads, streets
and driveways).

For green lands and areas not exposed to loads from traffic, non-classified inspection chamber tops can
be used, including PP chamber covers.

Group 1

0.5m 0.2m 0.5m 0.2m

max max max max

Group 1 Group 2 Group 3 Group 4 Group 3 Group 2 Group1

15
Group 3 (min. class C 250): this applies to the chamber tops located beside kerbs, in areas which
extend 0.5 m maximum into the vehicular traffic lane and 0.2 m maximum into the pedestrian
traffic lane (measured from the kerb upright side).

Choosing the inspection chamber height

Hc = H1 + H2 + H3

where:
Hc - overall inspection chamber height.
H1 - inspection chamber service height
H2 - rising pipe height
H3 - telescope service height

QUALITY CONTROL
All Magnaplast products, including inspection chambers, must pass strict quality inspections and
comply with all mandatory standards. The first-class quality of the products is also certified
by the ISO 9001 quality management system maintained at Magnaplast.

16
COMPREHENSIVE INSPECTION CHAMBER SYSTEMS

T
Telescopic cover T
Telescopic cover D400-40t TL
TL-400 street inlet
with ventilation without ventilation D400-40t telescope / TL-
TL
(hinged cover) - B125-12,5t
-B125-12,5t - A15-1,5t 400 with round
telescope / TL-400
grate
-D400-40t - B125-12,5t
- D400-40t
- D400-40t
/ TL-400

Concrete frame
for cover RCP 425 gasket
inside the pipe

* Adapter PP RCP 425

with 295 seal for the
Type 400 rubber RCP 425
Seal reducing ring
Seal for RCP 425 for
installation outside
the RCP

PP cover PP cover PP cover

Concentric cone
with concrete cover

Concentric
cone w/con-
crete cover

PP rising pipe PVC rising pipe rising pipe PP PP rising pipe

In-situ seal In-situ seal
SN8
Ø110 - 1,25m - 2m - Ø110 - 2m -
Ø160 - 2m - 3m - 6m - Ø160 - 3m -
Ø200 - 3m - 6m - Ø200 - 6m -
6m -

** **

Chamber - double Chamber - straight Chamber - double Chamber - straight Chamber - double RCP 425 PP bottom
junction junction junction

*The PP RCP 425 adapter replaced the rubber sleave of the 425 type
**The gasket delivered complete with the chambers

17
 Dadex Sales Offices

Karachi: Multan:
UAN : (92-21) 111 000 789 Tel: (92-61) 4545259
E-mail: info@dadex.com.pk E-mail: multan@dadex.com.pk

Islamabad: Faisalabad:
Tel: (92-51) 4861034-5 Tel: (92-41) 8861981, 8787944
E-mail: islamabad@dadex.com.pk E-mail: faisalabad@dadex.com.pk

Lahore: Peshawar:
Tel: (92-42) 35297530-3 Tel: (92-91) 5840316, 0333-9329909
E-mail: lahore@dadex.com.pk E-mail: peshawar@dadex.com.pk

Dadex Authorised Distributors

Karachi Lahore
Mr. Khurram Javed Mr. Muhammad Riaz
Galaxy Pipe Store Tufail & Sons
Add: Shop # 6E, Building No. 7E, 27th Com. Street, Add: 13-Ferozepur Road, Near
Tauheed Com. Area, Phase V, DHA. Karachi. Tamaseel Hall, Lahore.
Tel: 0300-2929567 Tel: 0321-4281595, 0321-9890213, 0321-1110882
E-mail: akhtarnawaz38@gmail.com E-mail: mts.distributioncompany1965@gmail.com

Karachi Islamabad
Mr. Yousuf Taheri Mr. Adeel Ikram
Taheri Sanitary Store Mir & Company
Add: 2/C, Tauheed Commercial Area, Street # 27th, Add: Plot 93, Street # 35, I&T Centre,
Near Ghazi Cement, Phase V, DHA, Karachi. G-10/1, Islamabad.
Tel: 0300-8203417 Tel: 0321-6217070
E-mail: yszariwalas@gmail.com E-mail: adeelikram@hotmail.com

Dadex House : 34-A/1, P.E.C.H.S. Block-6, Shahrah-e-Faisal, Karachi, Pakistan.

Tel. # (92-21) 111 000 789, E-mail : info@dadex.com.pk Web : www.dadex.com www.facebook.com/dadexpk/
For Technical information and assistance please contact Dadex Techno Commercial Department on (92-21) 111 000 789
or contact Dadex Sales Office near you.