TERASAKI

MODEL MAC21
AUTOMATIC MOTOR CONTROL SYSTEM
FOR MARINE USE

INSTRUCTION MANUAL

MAY.2001
 CONTENTS

1. Overview ...................................................................................................... 1

2. Performance................................................................................................. 1

2.1 Applicable standard............................................................................... 1

2.2 Ambient conditions ................................................................................ 1

2.3 Control power source ............................................................................ 1

3. System Configuration ................................................................................... 2

3.1 Configuration of MAC21 System ........................................................... 2

3.2 External dimensions and weight............................................................ 4

3.3 Specification for each module ............................................................... 5

3.4 LED setter ........................................................................................... 12

4. Changing the Set Value.............................................................................. 13

4.1 Overview ............................................................................................. 13

4.2 Various parts of setter ......................................................................... 13

4.3 Currently set value and set value address .......................................... 13

4.4 Procedure for changing the set value.................................................. 13

5. Maintenance and Checks ........................................................................... 16

6. Self-Diagnostic Function............................................................................. 18

6.1 Starter control function in emergency .................................................. 18

6.2 Checks with the LED indicators........................................................... 18

6.3 Troubleshooting................................................................................... 19

7. Replacing a Module and the Battery .......................................................... 21

7.1 Replacing a module ............................................................................ 21

7.2 Replacing the battery .......................................................................... 24

7.3 Changing the ROM card...................................................................... 25

8. Sequential Start test ................................................................................... 28

9. Service Network ......................................................................................... 29

 1

1. Overview
The MAC21 Automatic Motor Control System (hereafter referred to as “MAC21 System”) has been
developed mainly for the automatic changeover between motors and the signal output to the
monitor. As a total system, the MAC21 System features easy use and high reliability.
This system includes a programmable controller as hardware, and motor control software that has
been developed based on our past achievements as a specialized manufacturer. In addition, an
interface module that enables direct connection of Terasaki multiplex transmission system “TM” line
having long history of use as an onboard multiplex transmission system, has also been developed.
Thus, a signal transmission system can be configured very rationally and easily with Terasaki
monitor system “WE”.
To ensure the safe and proper handling of the MAC21 System having excellent features, carefully
read this instruction manual to understand each function.

In this manual, safety notices are divided into “Danger” and “Caution” according to the hazard
level:

Indicates an imminently hazardous situation which, if not

 DANGER avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

 CAUTION may result in minor or moderate injury, or otherwise property
damage only.

Even a situation warned against under “CAUTION” might lead to a serious result.
Be sure to observe the instructions given under either of the above signal words.

2. Performance
2.1 Applicable standard
The MAC21 System conforms to the rules of each classification society.

2.2 Ambient conditions

(1) Ambient temperature: 0~55
(2) Humidity: 95% max.

2.3 Control power source

(1) Rated voltage: 24 VDC (equivalent to three-phase full wave rectification)
(2) Fluctuation range of power voltage: +30% (31.2 V) ~ –25% (18 V) of rated voltage
(3) Power consumption (when rated voltage is applied): MAC21: 45 W max.
2

3. System Configuration
3.1 Configuration of MAC21 System
The MAC21 System hardware uses the MICREX-SX SPH Programmable Controller made by Fuji
Electric Co., Ltd. Fig. 3-1 illustrates the standard hardware system configuration. Fig. 3-2
diagrammatically shows the system configuration of the entire starter panel using the MAC21
System (an example of the group starter panel used with the switchboard). Table 3-1 shows the
model and description of each module.

Table 3-1 Model and description of each module

No. Module name Model Description Quantity Remarks
Supplies power to each module.
1 Power source NP1S-42 1
Input is 24 VDC.
Performs calculation with input signals
2 CPU NP1PH-16 and provides the necessary signal 1
output.

3 T-link master NP1L-TL1 Controls all the I/O terminals. 1

Interfaces with the TM multiplex

4 TM interface NP1L-TMB 1
transmission system (*).
I/O terminal NP2X16-RT1C As many as 16-point
5 Used for signal input to the MAC21.
(input) NP2X32-RT1C required 32-point
I/O terminal NP2Y16R-RT1C As many as 16-point
6 Used for signal output from the MAC21.
(output) NP2Y32R-RT1C required 32-point
Note (*): The TM multiplex transmission is a multiplex transmission system used by our “WE” monitor
system.

T-link master TM interface

Power CPU
source Digital I/O mixture module
(for the HT21-001 Setter)

I/O I/O I/O I/O

terminal terminal terminal terminal

*For the HT21-001 Setter, see Section 4.

Fig. 3-1 Standard system configuration of the MAC21 System

 No.1 GSP MSB No.2 GSP

No. 1 starter unit No. 2 starter unit

Input signals Input signals

such as RUN, such as RUN,
AUTO and AUTO and
STOP STOP

Output signals Output signals

such as RUN, such as RUN,
AUTO and AUTO and
STOP STOP

Ditto Ditto

Ditto Ditto

Ditto Ditto
MAC21 System

Ditto Ditto

* * * *

Fig. 3-2 Entire starter system using the MAC21

RUN/S
TOP
signal

T-link line *I/O terminal

To the WE monitor system To another local unit
TM multiplex transmission system TM multiplex transmission system
3
4

3.2 External dimensions and weight

Table 3-2 External dimensions and weight

External dimensions Weight
Module name
W H D (g)
Power source 69.8 105 90 350
CPU 35 105 90 170
TM interface 35 105 90 160
Digital I/O mixture 35 105 90 140
Baseboard 483 113 31 840
Note (*): The TM multiplex transmission system is a multiplex transmission system
used for our “WE” Monitor System.
 5

3.3 Specification for each module

(a) Power module (Model NP1S-42)

Status indicator
LED

Terminal bracket
(6 terminals)

Specification
plate DC24V

N
ALM contact
Terminal assignment

Specification for power source

Item Specification Remarks
Model NP1S-42
Rated input voltage (allowable DC24V
range of input voltage) (DC18 to .31.2V)
Rated output voltage (fluctuation DC24V
range of output voltage) (DC22.8 to 26.4V)
1 point (monitoring Contact output for
Alarm output
output voltage) continuously closed relay
Maximum load of rated
Power consumption 45 W max.
input voltage

Status indicator LED

Symbol Color ON/OFF condition
Turns ON when the output voltage falls within the rated range.
PWR Green
Turns OFF when it falls outside the rated range.

ALM Red Turns ON when the output voltage falls outside the rated range.
6

(b) CPU module (Model NP1PH-16)

CPU mode selector switch Status indicator LED

CPU number selector switch

Specification plate
Connector lid

Battery lid

ROM card

Data backup battery

Battery connector

Status indicator LED

Symbol Color Description
ONL Green Indicates the status of the self-CPU module.
ERR Red
<< ON/OFF pattern >>
ONL ERR Status of self-CPU
OFF ON The power source is OFF or reset; or the
initialization is in progress.
Blinking – The SX bus is being established.
ON OFF The self-CPU is normally operating.
ON OFF The self-CPU is operating in a minor failure.
OFF ON The self-CPU stops due to a major failure.

RUN Green Indicates the status of the system controlled by the self-CPU module.
ALM Red << ON/OFF pattern >>
RUN ALM System status
OFF OFF The power source is OFF or the application
program is stopped.
ON OFF The system is normally operating.
ON ON The system is operating in a minor failure.
OFF ON The system stops due to a major failure.

The system includes the self-CPU

BAT Orange Turns ON if the voltage of the data backup battery decreases or if its
capacity is lost.
 7

Key switch
The key switch is used to select an operation mode of the CPU module.
Key position Description

RUN Normally select this position (factory setting) when the CPU is active.

Select this position when you want to download software from the loader
TERM
(personal computer) or monitor the operating state of the CPU from the loader.

STOP Select this position when you want to stop the CPU.

CPU number selector switch

Be sure to set this switch to “0” if your system uses only one CPU module.

 CAUTION Key Switch and CPU Number Selector Switcht

• Key switch
The key switch was set to the RUN position at factory. Maintain this position when using
the CPU.
• CPU number selector switch
This switch is always set to the 0 position. Never change this setting during the operation.
Otherwise, this can cause a system malfunction.
8

(C) T-link master module (Model NP1L-TL1)

(1) Status indicator LED

(2) T-link station number selector switch

(3) T-link connector socket

Status indicator LED

Symbol Color Illumination condition

ONL Green Remains ON when the module is operating normally.

ERR Red Turns ON if the module or the SX bus has a fault.

T/R Green Remains ON when the T-link data is being transmitted or received.

Turns ON if a minor failure occurs in a unit on the T-link, if any

TER Red
registered station is lost, or if a transmission error occurs.

SER Red Turns ON if the system configuration includes an error.

 9

(d) TM interface module (Model NP1L-TMB)

Status indicator LED

Communication connector

Status indicator LED

ONL ERR SD RD
Status
(Green) (Red) (Green) (Green)
During normal The module is under normal ON OFF OFF OFF
operation operation.
The output data transmission is ON ON Blinking OFF
in progress.
The input data reception is in ON OFF OFF Blinking
progress.
During abnormal A major failure occurs. OFF ON OFF OFF
operation A minor failure occurs. ON ON OFF OFF
10

(e) Digital I/O mixture module (Model NP1W3206T)

Status indicator LED

LED indicator selector switch

Connector with 40 pins Switch status ON bit

0.0 – 0.15 (Input)
1.0 – 1.15 (Output)

Specification plate

Signal name
BIT CONNECTOR BIT
No. PIN No. No.
0.0 1.0
0 B20 A20 0
1 B19 A19 1
Connector pin assignment 2 B18 A18 2
3 B17 A17 3
4 B16 A16 4
5 B15 A15 5
6 B14 A14 6
B20 A20
7 B13 A13 7
8 B12 A12 8
9 B11 A11 9
10 B10 A10 10
A1 11 B9 A9 11
B1
12 B8 A8 12
13 B7 A7 13
14 B6 A6 14
0.15 1.15
15 B5 A5 15
NC B4 A4 NC
NC B3 A3 NC
NC B2 A2 PO
CO B1 A1 MO

Note: NC indicates that the internal circuit is not connected to this pin. However, do not use this
pin as a relay pin or the like.
12

3.4 LED setter

1) This is a handy type setter for the LED indicators, which

allows you to display/change any set value by entering the
4-digit address number to search for that value.

2) The setter provides the connector for a power source of

24 VDC and that for the digital I/O module (setter). The
former connector is located near the MAC21 System.

3) If the switchboard uses the GAC21 Generator Automation

System, it shares the setter with the MAC21 System. In
this case, the setter is mounted on the switchboard. If the
switchboard does not use the GAC21, the setter is mounted
on the group starter panel.

Fig. 3-5 Appearance of the setter

Item Description
Model HT21-001
Indicator 4-digit LED (red)
Power source 24 VDC
Connector • 2P × 1 for 24 VDC
• 40 P × 1 for connection between the setter and the PC module
Connector cord length 1000mm

For further details of the displayed information and the procedure for changing the set value, see
“Section 4 Changing the Set Value.”
 13

4. Changing the Set Value

4.1 Overview
A handy type setter (hereafter referred to as “setter”) is provided to change the set value on the
timer for the MAC21 System.
If the switchboard uses the GAC21 Generation Automation System (hereafter referred to as
“GAC21”), it shares the setter with the MAC21 System. In this case, the setter is mounted on the
switchboard. If the GAC21 is not used, the setter is mounted on the group starter panel.

4.2 Various parts of setter

The setter provides two connectors, one for its power source (24 VDC) and the other for the digital
I/O module used with the setter. The former connector is located near the MAC21.

Various parts
1 4-digit LED indicator (red)
2 Numeric keypad (0~9)
3 CANCEL key (C)
4 ENTER key (ENTER)
5 Add. No. ⇔ Value slide switch
6 Now ⇔ New slide switch
7 I/O module connector (40P)
8 Power source connector (2P)

Fig. 4-1 Appearance of setter

4.3 Currently set value and set value address

The currently set value can be displayed by entering the corresponding 4-digit set value number.
Each 4-digit set value number is defined, in principle, in accordance with the following rule. For
the currently set values vs. the set value addresses on each starter, refer to “No. 2 Schematic
Diagram MAC21 I/O Setting (Timer Setting Table)” in the drawing for the finished group starter
panel.

SETTING ADDRESS -

Serial number (01~99)

Timer type (10, 20, 30, 01, 02, 03, 04, 05, or other)

4.4 Procedure for changing the set value

Before entering the address for the set value, perform the following steps:
1) Check that the ERR or ALM LED indicator is not illuminated on the modules indicated
with in the illustration on the next page for “Control-related modules and setter module for
the MAC21.”
If the ERR indicator is illuminated, refer to “Maintenance, check, and self-diagnostic function.”
2) Connect the cables to the power source connector and the digital I/O module connector.
Whichever cable may be connected or disconnected first without causing a problem.
14

Setter

Power
source of 24
VDC

(254) (1) (2) (3)

Power source Digital I/O (setter)

CPU
T-link master TM interface

Fig. 4-2 Control-related modules and setter module for the MAC21

An example of the procedure for changing the set value is given below. This example assumes
that “1s” on the sequential start timer is to be changed to “2s”. (No decimal fraction cannot be set
on the setter.)

Step 1: Check that the two slide switches are set to the
Add. No. position and the Now position. Also
check that the LED on the setter is “0000”. 0000
Add No Value Now New

Step 2: Enter a set value number (address) via the

numeric keypad (address: 1001)
1001
Add No Value Now New

Step 3: Check with the LED that the entered set value

1001
number (address) is correct, and then press the
ENTER key. If the value is incorrect, press the
C key to reset the LED to “0000”, and then enter
Add No Value Now New
the correct number (address).

Step 4: Change the left slid switch from the Add. No.

1001
position to the Value position.

Add No Value Now New

 15

Step 5: Since the right slide switch is set to the Now

0001
position, the currently set value is displayed on
the LED located on the setter. In this example,
“0001” (1s) is displayed.
Add No Value Now New

Step 6: Change the slide switch from the Now position

to the New position. The value displayed on
the LED will change to “0000”. 0000
Add No Value Now New

Step 7: Enter the changed value, “0002” (2s) in this

0002
example, via the numeric keypad.

Add No Value Now New

Step 8: Check with the LED that the entered value is

0002
correct, and then press the ENTER key. If the
value is incorrect, press the C key to reset the
LED to “0000”, and then enter the correct value.
Add No Value Now New

Step 9: Change the slide switch from the New position

0002
to the Now position. The LED will indicate
“0002” (2s). Check that this is the correctly
changed value.
Add No Value Now New

Step 10: Change the slide switch from the Value position
back to the Add No. position, which is the initial
position. 0000
Add No Value Now New

Now the set value has been changed.

16

5. Maintenance and Checks

 CAUTION Inspection Before Turning on the Power Source

(1) Daily checks

Visually check the operating state of each module.
Check items:
1) The ERR or ALM LED indicator on each module is not illuminated to indicate that the
module has an anomaly.
2) The BAT LED indicator on the CPU module is not illuminated to indicate that the battery
has an anomaly.
For the LED statuses and normal/abnormal state of each module, see “Section 6
Self-Diagnostic Functions.”
For replacing a module, see “Section 7. Replacing a Module.”
(2) Others
1) Installed state
a. Check that each module is retained firmly.
b. Check that the terminal screws for the external wiring are not loosened.
c. Check that the connector of the connection cable is inserted firmly.
2) Check that the battery in the CPU module has not yet reached the recommended time
of replacement.

Forbiddance of Insulation Resistance Test and Withstand Voltage

 CAUTION Test
Do not perform the insulation resistance test or withstand voltage test for the MAC21 since
this will damage the modules.
To perform the insulation resistance test and withstand voltage test for the starter panel
equipped with the MAC21, perform the following steps:
(1) Disconnect the wire connected to the 24 VDC power input terminal on the MAC21.
(2) Disconnect the input/output wire and connector connected to each module of the MAC21.
 17

 CAUTION Maintenance for the MAC21 System components

In performing the following maintenance, be sure to observe the instructions given in (1)
through (5):

Maintenance items
• Removing or placing any wiring connected to the MAC21
• Removing or inserting any connector on a module
• Replacing any module
• Replacing any wiring or part related to the entire MAC21 System

(1) Set the MANU-AUTO selector switch on each starter to the MANU position.
(2) To replace a module for the MAC21, turn OFF the power source of 24 VDC.
(3) To replace a wire or connector, turn OFF the power source of 24 VDC.
(4) To replace a module, set the selector switches on the spare module to the same positions
as those on the module to be replaced.
(5) Since a module is very susceptible to static electricity, handling it with your body
electrostatically charged can damage the module. Before handing the module, put you
hand on an appropriate metal part to discharge your static electricity.
18

6. Self-Diagnostic Function
6.1 Starter control function in emergency
If an anomaly occurs in the MAC21 System, no signal will be output from the MAC21 to ensure that
all the starters are maintained in the previous normal state.
However, if a failure occurs in any module (TM module or setter module) that is not directly related
to the control, the control will be maintained as it is. Table 6-1 summarizes the starter control
function that becomes active if a failure occurs in the MAC21.

Table 6-1 Starter control function if a failure occurs in the MAC21

Control function
Trouble mode Automatic Signal output Remarks
Manual control
changeover (*6)
Power module failure Disabled Disabled *1 Enabled
CPU module failure Disabled Disabled *1 Enabled
T-link master module failure Disabled Disabled Enabled
TM module Enabled Disabled Enabled
Setter module Enabled Enabled Enabled
I/O terminal (input) *2 *4 Enabled
I/O terminal (output) *3 Enabled Enabled

Notes:
*1: The monitor detects a transmitter malfunction.
*2: The automatic changeover does not occur to the starter that is to send signals to the input unit
in failure.
*3: The automatic changeover does not occur to the starter that is to receive signals from the
output unit in failure. The changeover to any other starter remains enabled.
*4: No signal can be output from the starter that is to send signals to the input unit in failure. The
signal output to any other starter remains possible.
*5: The manual control function means starting or stopping the motor with the pushbutton switch
located on the starter.
*6: This is the signal output function to the monitor by the TM multiplex transmission.

6.2 Checks with the LED indicators

The operating state of each module can be checked with the LED indicators located on the front of
that module. Table 6-2 shows the statuses of the LED indicators during the normal operation.

Table 6-2 Statuses of LED indicators during the normal operation of each module
LED indicator
PWR ALM ONL ERR RUN SD RD BAT TER SER T/R Remarks
Module name
Power - - - - - - - - -
CPU - - - - - -
TM - - - - - - -
Digital I/O - - - - - - - - - Setter
T-link master - - - - - -
I/O terminal - - - - - - - - -
:ON :OFF :Blinking (during data input/output)
 Action

The MAC21 System

failure signal is output

Check the 24 VDC

power system

Check the
Abnor
MAC21 System Check for any blown fuse
6.3 Troubleshooting

power (24 VDC)

Normal

Check for any Abnor

removed module or Put it back in place
connector

Normal Check the connectors/terminals on the I/O terminal

The ALM YES

indicator on the power Replace the power module
module is ON

NO

NO
Replace the CPU module

YES

Replace the module on

If the ONL indicator is OFF on any module, the ERR/ALM indicators on other which the ONL indicator is
modules may be ON. Those indicators will be reset when the module in failure
All the ONL is restored successfully. It is therefore unnecessary to replace those modules.
indicators are ON
Check for
The SER electrical discontinuity of the
The ALM indicator on Abnor
indicator on the T-link communication line and any loosened screw on Repair the abnormal part
master module is ON The ALM the I/O terminal is ON the short-circuit
indicator on terminals
the CPU
Normal
take action according to the troubleshooting chart on the next page.

Replace the I/O terminal

The ERR indicator on

Replace the TM Module
the TM module is ON

Contact us (with information on the statuses of the ERR/ALM indicators)

MAC21 System (for any anomaly found during the operation)

19

accordance with the following chart. If a failure occurs after any module has been replaced,
If the MAC21 system failure signal is output during the operation, recover the system in
 20

An anomaly occurs after

a spare part has been
replaced *1 Action

Check for Abnormal

any removed module or Put it back in place
connector
Normal
*2
Is the CPU No. NO
Replace the CPU module same as that of the Select the same CPU No. as
previous module? that of the previous module

*3
Is the
station number selector switch NO Set the station number selector
Replace the T-link
set to the same position as on switch to the same position as on
master module
the previous module? the previous module

Replace module type YES

Replace the TM
interface module

Replace the digital I/O

mixture module

*3
Is the
station number selector switch NO Set the station number selector
Replace the I/O terminal set to the same position as on switch to the same position as on
the previous module? the previous module

*4
Note:
YES Is the
terminating resistor switch set NO Set the terminating resistor
1.*1 The RUN indicator on the CPU module to the same position as on the switch to the same position
may be OFF or the SER indicator on the previous module? as on the previous module.
T-link master module may be ON.
2.*2 The CPU No. is normally set to “0”.

3.*3 For the position of the station number

selector switch, refer to the connection
diagram.
4.*4 For the position of the terminating resistor Identify the cause and take action in accordance
switch, refer to the connection diagram. with the troubleshooting chart (TS1)

Set to OFF
If restoration is not possible, contact us
Set to ON

MAC21 System (for any anomaly found after a space part has been replaced.)
 21

7. Replacing a Module and the Battery

7.1 Replacing a module
To replace a module for the MAC21, perform the following steps:

 DANGER Replacing a Module

(1) If the motor is operating in the auto mode, change the mode to the manual mode.
Replacing a module when the motor is operating in the auto mode may cause the motor to
malfunction.
(2) Turn OFF the 24 VDC power source for the MAC21.
(3) Never install nor remove a module in the hot-line state.
(4) Remove the connectors or terminal wires connected to the module to be replaced.
After you have replaced the module, ensure that the correct terminal numbers are
connected, if applicable.
If the connecting destinations are difficult to identify, refer to the connection diagram for
the finished MAC21 System.

Procedure for replacing a module

(1) Removing a module from the baseboard

 CAUTION Removing a Module

To remove a module, pull down the coupler lock toward you.

(2) Installing a module to the baseboard

Step 1: Pull up the coupler lock at the slot into which the module is to be placed.
Fit the pawl on the rear of the module into the bottom (aluminum part) of the baseboard.

Coupler lock

Pawl

Fig. 7-1 Installing a module to the baseboard (1)

22

Step 2: Fit the rear upper part of the module to the baseboard.

Bottom (aluminum part) of baseboard

Fig. 7-2 Installing the module to the baseboard (2)

 CAUTION Step 2 for Replacing the Module

Check that the pawl on the rear of the module is properly fit into the bottom (aluminum part) of
the baseboard so that the module does not deviate to the left or right.
If the module is inserted when it deviates to the left or right, the connectors may be damaged.

Step 3: Check that the coupler lock is fit into the hole in the rear upper part of the module. If it is
loosened, push the coupler lock in the arrowed direction.

Fig. 7-3 Installing the module to the baseboard (3)

 CAUTION Step 3 for Replacing the Module

If the module should be installed without properly fitting the pawl on its rear into the bottom
(aluminum part) of the baseboard, press the pawl against the bottom of the baseboard and
pull the coupler lock toward you. Trying to forcibly remove the module will cause damage.
 23

Spare modules
At least each one spare module is available.
If the switchboard uses the GAC21 Generator Automation System, the spare modules are shared
between the GAC21 and the MAC21.

 CAUTION Replacing the CPU Module

Once the CPU module (ROM card) is turned ON, the set values to be used by the MAC21 are
written to the specific memory area in the CPU module. Even if another ROM card is
inserted, those set values cannot be rewritten. This means that if the CPU module used for
the GAC21, for example, cannot be used for the MAC21.

CPU module

GAC21 Power
module
Spare CPU module
GAC21 ROM card (without ROM card)

The CPU module Spare

cannot be replaced

CPU module Spare

MAC21 Power
module

MAC21 ROM card

Fig. 7-4 Replacing the CPU module

 CAUTION Replacing the module with selector switches

The CPU module and the T-link master module require specifying addresses with their
selector switches. To replace a module with setting switches, ensure that the position of
each selector switch on the spare module is the same as that on the module to be replaced.
24

7.2 Replacing the battery

The CPU module incorporates a backup battery (no spare battery is supplied since the battery is
consumed even if it is not used).

 CAUTION Replacing the Backup Battery

(1) When the battery reaches the recommended time of replacement, replace it even if there
is no battery-related anomaly.
(2) If the BAT LED located on the CPU module turns ON, replace the battery (within 1 week).
• Recommended time of replacement: This date is indicated on the battery and
corresponds to the date 5 years after production (at 25 ).
• Battery type: NP8P-BT
• Nominal voltage: 3.6 V
(3) To replace the battery when the 24 VDC power source is OFF, quickly do it (within 5
minutes). If the batter is removed for a long time, the retained data will be lost.
(4) The system fail alarm may be transmitted at the time of the DC24V power supply is turned
on again, when the DC24V power supply is turned off the long time when the battery is
wearing out. In this case, it returns be normal when the on-off reset of the power supply is
done again.

Procedure for replacing the battery

To replace the battery only, you do not need to turn OFF the 24 VDC power source. The following
procedure is applicable for replacing the battery when the 24 VDC power source remains ON.
(1) Open the battery lid located on the front lower part of the CPU module.
See the illustration given in (2) CPU module under “3.3 Specification for each module.”
(2) Remove the battery connector, replace the battery, and then retain the new batter.
(3) Close the battery lid.

Tips:
The battery is used to back up the specific memory area of the CPU memory. For example, if any
set value is changed on the HT-021 Setter, the changed value is stored in the memory area backed
up with the battery.

Since this memory area is backed up with both the 24 VDC power source and the battery, the set
values are not reset even if the 24 VDC power source becomes unavailable. However, if the 24
VDC power source is lost for a long time when the battery runs out, the set values will be reset to
the initial value shown in the drawing for the finished system.

For this reason, the replacement of the battery is not necessary so far as the CPU module is used
without changing the initial values. If any initial value is changed, replace the battery when
necessary. If you need to turn OFF the 24 VDC power source when the battery is dead, check
and record the currently set values using the HT-021 Setter. After the 24 VDC power source has
been restored, check again the set values using the HT-021 Setter. If the set values return to the
initial values, change the initial values.
 25

7.3 Changing the ROM card

The set values may be changed on the Setter. If any data other than the set values, e.g., the
automatic control flow is to be changed, the ROM card in the CPU module must be changed. To
change the ROM card, perform the following steps:

 DANGER Changing the ROM Card (1/2)

Stop the operation of the MAC21.

(1) Shut down the 24 VDC power source for the MAC21, which supplies power to the power
module. To do this, remove the fuse for the MAC21.

 CAUTION Changing the ROM Card (2/2)

(1) To handle the ROM card, discharge in advance the static electricity from your body. Hold
the grip and do not directly touch any electronic part on the printed circuit board, except for
the write protect switch.
(2) Never connect or disconnect any hot line. To remove the CPU module, check in advance
that the ALM LED (red) indicator located on the power module has turned OFF.
(3) Set the write protect switch located on the ROM card to the WRITE PROTECT position.
(4) If the timer value is changed on the setter, it will not be reset to the initial value when the
ROM card is changed. However, if the ROM card is changed when the battery runs out,
the timer value may be reset to the initial value. For this reason, check the value on the
setter after the ROM card has been changed.

ROM card
Grip
WRITE PROTECT
(Data cannot be written)

WRITE ENABLE
(Data can be written)

Connector Write protect switch

28

8. Sequential Start test

MAC21 provides a sequential start when the power is restored after a power blackout.
The sequential start function can be tested without a power blackout as follows:

Open the MCCB for

the starter of the
standby generator.

Start the motor.

Open the MCCB.

* Close the MCCB

within 5 seconds.

Make sure the sequential

start function is activated
after the sequential timer
expires.

* When the number of flowchart in the drawing is FC00001, close the MCCB within 5
seconds.
When the number of flowchart is FC00002, there are no time limitations in closing the
MCCB.
 29

9. Service Network
For the supply of parts and maintenance, contact the following network consisting of members of
the I.S.E.S.

HEAD OFFICE
TERATEC LTD. --- Terasaki Main Service & Spare Center
1-12-12 NISHITANABE. ABENOKU.OSAKA. JAPAN
TELEPHONE : +81-6-6693-6971
FAX : +81-6-6693-1716
E-MAIL : elparts teratec.co.jp/
Shipeng teratec.co.jp/
WEB SITE : http://www.teratec.co.jp/

AMERICAN TERATEC INC. --- Covering USA

209 INDUSTRIAL PARKWAY NORTHVALE, NEW JERSEY 07647 USA
TELEPHONE : +201-767-8080
FAX : +201-768-2570
E-MAIL : ati@teratecusa.com/

DAEWOO MARINE IND.CO.,LTD. --- Covering KOREA

756-8, YOCHONDONG, NAMKA ULSAN, KOREA
TELEPHONE : +82-52-269-5996
FAX : +82-52-269-5998
E-MAIL : dmico@soback,komet.nm.kr/

DIRECT RESPONSE TERASAKI EUROPE LTD.

.--- Covering Europe, Africa
80 BEARDMORE WAY, CLYDEBANK GLASGOW G81 4TH SCOTLAND. UK
TELEPHONE : +44-141-941-1940
FAX : +44-141-952-9246
E-MAIL : directresponse@terasaki.co.uk/
WEB SITE : http://www.terasaki.com.

GTI MARINE & OFFSHORE --- Covering NETHERLANDS

SLUISJESDIJK 37-3087 AD ROTTERDAM HARBOURNO, 2110
POST BOX; 59029-3008PA ROTTERDAM THE NETHERLANDS
TELEPHONE : +31-10-42-95-200
FAX : +31-10-42-96-005
E-MAIL : jreedijk@gti-group.com
WEB SITE : http://www.gti-group.com
30

NOVAMARINE INSTUMENTSPTY. LTD. --- Covering OCEANIA

30 DOWNIE ST, WICKHAM NSW 2293 AUSTRALIA
TELEPHONE : +61-49-2694477
FAX : +61-49-2621210
E-MAIL : jaris@novamarine.com.au/

TERASAKI DO BRASIL LTDA --- Covering S.AMERICA

RUA COLDOVIL 259-PARADA DE LUCAS, RIO DE JANEIRO-RJ BRASIL
TELEPHONE : +55-21481-1259
FAX : +55-21-481-0935
E-MAIL : terasaki@nttnet.com.br/

TERASAKI ELECTRIC (CHINA) LTD. --- Covering CHINA

72 PACIFIC INDUSTRIAL PARK, XINTANG ZENGCHENG, GUANGZHOU
511340, CHINA
TELEPHONE : +86-20-8270-8556
FAX : +86-20-8270-8586
E-MAIL : terasaki@public.Guangzhou.gd.cn/

TERASAKI ELECTRIC CO,. (F.E.) PTE. LTD.

--- Covering SIGAPORE
28 BUKIT BATOK STREET22, SINGAPORE 659590
TELEPHONE : +65-561-1165
FAX : +65-561-2166
E-MAIL : tete@terasaki.com.sg

TERASAKI (MIDDLE EAST) --- Covering MIDDLE EAST

C/O DAIKA SHIP & BOATS MAINTENANCE P.O.BOX 62073, DY160-1,
A1 JALFE, DUBAI, U.A.E.
TELEPHONE : +971-4-3240052
FAX : +971-4-3240750

End