TRIBHUWAN UNIVERSITY

INSTITUTE OF ENGINEERING
THAPATHALI CAMPUS

A project report on

“DESIGN, FABRICATION AND TESTING OF CUTTING EDGE BAMBOO

SLICING MACHINE”

Prepared By:

Bir Bahadur Tamang 39860

Laxman Amgai 39871

Rupesh Budha 39885

Ujjawal Pathak 39896

SUBMITTED TO:

DEPARTMENT OF INDUSTRIAL ENGINEERING

KATHMANDU, NEPAL

JANUARY 2024
 COPYRIGHT

The author has granted permission for the library of the Department of Industrial
Engineering at Thapathali Campus, Institute of Engineering, to freely provide access to
this paper for inspection. Additionally, the author has agreed that extensive copying of
this paper for scholarly purposes may be authorized by the supervising professor(s) or,
in their absence, by the Head of the Department where the paper was conducted. It is a
stipulation that due recognition is given to the author and the Department of Industrial
Engineering, Thapathali Campus, Institute of Engineering in any utilization of the
material from this paper.Unauthorized copying, publication, or any other use of this
paper for financial gain is strictly prohibited without the explicit approval of the
Department of Industrial Engineering, Thapathali Campus, Institute of Engineering,
and the written permission of the author. Requests for permission to copy or make any
other use of the material, either in whole or in part, should be directed to

Head

Department of Industrial Engineering Thapathali Campus,

Institute of Engineering, Kathmandu, Nepal.

i
 TRIBHUVAN UNIVERSITY

INSTITUTE OF ENGINEERING
THAPATHALI CAMPUS

DEPARTMENT OF INDUSTRIAL ENGINEERING

It is hereby certified that this paper, entitled

“A Project report on DESIGN, FABRICATION AND TESTING OF CUTTING

EDGE BAMBOO SLICING MACHINE”

Prepared by

Bir bahadur Tamang, Laxman Amgai, Rupesh Budha, Ujjawal Pathak is an outcome of
the research conducted under

“Department of Industrial Engineering”

The content of this paper reflects the dedication and hard work of the students, serving
as a partial fulfillment of the requirements for the degree

of

Bachelor’s in Industrial Engineering.

The outcome of this project has been highly appreciated

Internal supervisor External Evaluator

Er. Madhav Kandel Er. Rajan Panthi

Head of Department

Er. Sushant Raj Giri

ii
 ABSTRACT

This project introduces a state-of-the-art bamboo slicing machine designed to overcome

the limitations of traditional manual slicing techniques and revolutionize the processing
of bamboo culms.. The outcome is a unique slicing mechanism suitable for bamboo
culms of diverse diameters and lengths, characterized by precision, adaptability, and
scalability.

Comprehensive methodological testing validated the apparatus's ability to consistently

produce accurate cuts while prioritizing operational safety. The study highlighted its
outstanding performance parameters, including increased throughput, superior slicing
accuracy, and reliable operational capabilities.

The successful realization of the Bamboo Slicing Machine offers a groundbreaking

solution to enhance productivity and elevate product quality in bamboo-dependent
sectors. This innovation promotes the effective and ecological use of bamboo by
optimizing resource utilization and promising versatile applications across various
industries.

Beyond its technical merits, the Bamboo Slicing Machine's success carries broader
implications for bamboo-reliant industries. By optimizing bamboo resource processing,
the machine introduces a paradigm shift in productivity and product quality, with
noteworthy ecological impact through efficient utilization of bamboo as a renewable
resource.

iii
 ACKNOWLEDGEMENT

We extend our heartfelt gratitude and appreciation to all those who have contributed to
the successful completion of our final year project on the Bamboo Slicing Machine.
This endeavor has been a journey of immense learning and growth, and we are thankful
for the collective support and guidance received throughout.

Firstly, we express our sincere gratitude to our project supervisor, Madhav Kandel,
whose expertise and encouragement played a pivotal role in shaping the direction of
this project. Their insightful feedback and unwavering support have been invaluable.

We are deeply thankful to the FACULTY AND STAFF OF THE INDUSTRIAL

ENGINEERING DEPARTMENT AT THAPATHALI ENGINEERING CAMPUS,
who provided a conducive academic environment and resources essential for successful
execution of the project.

Lastly, we extend our sincere appreciation to Bir Bahadur Tamang, Laxman Amgai,
Rupesh Budha, Ujjawal Pathak, whose dedication and hard work significantly
contributed to the development and completion of the Bamboo Slicing Machine
project. Their commitment to excellence has been commendable, and this achievement
would not have been possible without their tireless efforts.

Thanking You,

Team Member

Bir Bahadur Tamang

Laxman Amgai

Rupesh Budha

Ujjawal Pathak

Thapathali Engineering Campus

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 TABLE OF CONTENTS

COPYRIGHT .................................................................................................................... i
ABSTRACT ................................................................................................................... iii
ACKNOWLEDGEMENT .............................................................................................. iv
LIST OF TABLES .........................................................................................................vii
LIST OF FIGURES ...................................................................................................... viii
LIST OF SYMBOLS ...................................................................................................... ix
LIST OF ACRONYMS AND ABBREVIATIONS ......................................................... x
CHAPTER ONE .............................................................................................................. 1
INTRODUCTION ............................................................................................................ 1
1.1Context/Background ................................................................................................ 1
1.1.1 Advancements in Bamboo Processing ................................................................ 1
1.2 Statement of the problem ........................................................................................ 2
1.3 Significance/Scope of Study ................................................................................... 2
1.4 Objectives of the Study........................................................................................... 2
1.4.1 General Objectives ........................................................................................... 2
1.4.2 Specific Objectives .......................................................................................... 3
1.5 Rational .............................................................................................................. 3
CHAPTER TWO.............................................................................................................. 5
LITERATURE REVIEW ................................................................................................. 5
CHAPTER THREE .......................................................................................................... 7
RESEARCH METHODOLOGY ..................................................................................... 7
3.1 Methodological approach: ...................................................................................... 7
Currently Available Machine Analysis: .................................................................... 7
CHAPTER FOUR ............................................................................................................ 9
RESULT AND DISCUSSION ......................................................................................... 9
4.1 Solution concept ..................................................................................................... 9
4.2 Design Selection ................................................................................................... 10
4.2.1 Proposed Model ............................................................................................. 11
4.3 Design Details....................................................................................................... 12
4.3.1 Components of Bamboo Slicing Machine ......................................................... 12
4.3.2 Project Specification ...................................................................................... 18

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 4.4 Working ................................................................................................................ 19
4.5 Blade simulation ................................................................................................... 21
4.6 Fabrication ............................................................................................................ 22
4.6.1 Processes ........................................................................................................ 22
4.7 Cost Analysis ........................................................................................................ 23
4.7.1 Cost of standard Material ............................................................................... 23
4.7.2 Cost of Material ............................................................................................. 24
4.7.3 Total labor Cost.............................................................................................. 24
4.7.4 Total Cost ....................................................................................................... 25
4.8 Economic Analysis ............................................................................................... 25
CHAPTER FIVE ............................................................................................................ 27
CONCLUSION AND RECOMMENDATION ............................................................. 27
5.1 CONCLUSION .................................................................................................... 27
5.2 Recommendations ................................................................................................ 27
1.3 Limitation of the Study .................................................................................... 28
REFERENCES ............................................................................................................... 29
ANNEXES ..................................................................................................................... 30
Annex A: Designs ....................................................................................................... 30
Annex B: Calculations ................................................................................................ 34
Speed Calculation ................................................................................................... 34
Torque Calculation ................................................................................................ 34
Cutting force calculations ........................................................................................... 35
Operating Cost per day ............................................................................................... 35

vi
 LIST OF TABLES

Figure 4.1: Bamboo slicing Machine Features ............................................................... 10

Figure 4.2: Solidworks Design of Bamboo slicing machine .......................................... 11
Figure 4.3: Frame ........................................................................................................... 13
Figure 4.4: Shaft ............................................................................................................. 13
Figure 4.5: Pulley ........................................................................................................... 14
Figure 4.6: Bearings ....................................................................................................... 14
Figure 4.7: Nut, Bolts and washer .................................................................................. 15
Figure 4.8: Springs ......................................................................................................... 16
Figure 4.9: Roller ........................................................................................................... 16
Figure 4.10: Motor ......................................................................................................... 16
Figure 4.11: Belt ............................................................................................................. 17
Figure 4.12 Blades .......................................................................................................... 17
Figure 4.13 Motor .......................................................................................................... 19
Figure 4.14: Pulley Drive ............................................................................................... 19
Figure 4.17: Analysis of cutting blade(Stress) ............................................................... 21
Figure 4.20: Bamboo slicing Machine Fabrication Process ........................................... 22

vii
 LIST OF FIGURES

Table 4.1: Specification of Components ....................................................................... 18

Table 4.2: Cost of standard material .............................................................................. 23
Table 4.3: Cost of material ............................................................................................. 24
Table 4.4: Total labor Cost ............................................................................................. 24

viii
 LIST OF SYMBOLS

D1 Diameter of driven pulley

N1 Speed of driven pulley
D2 Diameter of driver pulley
N2 Speed of driver pulley
P Power of motor
F cutting force on blade
T1 Torque on pulley 1
T2 Torque on pulley 2
π Pi

ix
 LIST OF ACRONYMS AND ABBREVIATIONS

RPM Revolution per minute

Rs. Rupees
mm Millimeter
AC Alternating Current
HP Horsepower
MPa Mega Pascal
Kg Kilogram
Er Engineer

x
xi
 CHAPTER ONE
INTRODUCTION

1.1Context/Background
Bamboo, recognized for its versatility and sustainability, holds a pivotal role in various
industries, including construction, furniture, and handicrafts. Its strength, flexibility,
and ecological benefits make it a valuable resource for applications such as textiles and
construction. However, traditional bamboo processing techniques face challenges in
terms of precision and efficiency, hindering the material's full potential.

Addressing these issues, the development of a specialized bamboo slicing machine

emerges as a transformative solution for bamboo processing. The objective of this
project is to engineer an innovative, automated device capable of precisely and
efficiently cutting bamboo culms of diverse dimensions. By leveraging contemporary
engineering and design principles, this machine aims to optimize bamboo utilization
and facilitate its integration into diverse industrial sectors.

This paper explores the ideation, creation, development, and application of the Bamboo
Slicing Machine. It examines the engineering process used to create this device,
emphasizing its features, technical details, and the extensive testing done to verify its
performance indicators. The project's results could improve bamboo processing's
precision, safety, and efficiency, which would help ensure that this priceless natural
resource is used sustainably.

1.1.1 Advancements in Bamboo Processing

The inefficiencies associated with conventional bamboo processing methods prompt
the need for advanced techniques. This chapter delves into the sophisticated
engineering process behind the Bamboo Slicing Machine, emphasizing its distinctive
features, technical intricacies, and comprehensive testing procedures conducted to
validate its performance indicators. The envisioned outcomes of this project have the
potential to enhance the precision, safety, and overall efficiency of bamboo processing,
contributing to the sustainable use of this invaluable natural resource.

1
1.2 Statement of the problem
The manual process of slicing bamboo into thin layers is slow, labor-intensive, and
lacks precision. It hampers the productivity and efficiency of bamboo processing
industries. Therefore, the need for an automated bamboo slicing machine arises to
overcome these limitations and improve the overall process.

The problem statement for this study is to design and fabricate a bamboo slicing
machine that can automate the process of slicing bamboo into thin layers efficiently and
accurately. The machine should be capable of handling different sizes and types of
bamboo while ensuring consistent and high-quality slicing results.

1.3 Significance/Scope of Study

The proposed Bamboo Slicing Machine in this study carries substantial significance
and a wide-ranging scope for application. This machine, designed to enhance the
processing of bamboo culms, introduces mechanization into the slicing process while
accommodating varying thicknesses of slices. The primary objective is to address the
limitations associated with traditional manual slicing techniques, leading to improved
efficiency, reduced manual labor, heightened precision, and the ability to produce
bamboo slices of different thicknesses.

The significance of this study lies in offering a practical and more efficient alternative
to manual bamboo slicing, introducing an intermediate step towards automation with
the added feature of variable thickness control. This innovation holds promise for
sectors dependent on bamboo, contributing to advancements in productivity and
product quality within the constraints of semi-automation, while meeting the demand
for varying thicknesses in bamboo slices.

1.4 Objectives of the Study

Objectives of this study are as follows:

1.4.1 General Objectives

The primary objective of this research is to design and fabricate an advanced bamboo
slicing machine to reduce labor requirements, improve precision, and enhance overall
efficiency in bamboo processing.

2
1.4.2 Specific Objectives
 Enhance Quality of Bamboo Slicing
 Integrate adjustable roller for diverse slices sizes
 Improve Thin Layer Quality
 Optimize costs for higher profitability

1.5 Rational
The initiation of the Bamboo Slicing Machine project stems from a discerning analysis
of the existing challenges and opportunities within the bamboo processing landscape.
This section delves into the compelling reasons and strategic considerations that
underpin the undertaking of this project.

1. Addressing Labor-Intensive Practices

The prevalent reliance on manual labor in bamboo slicing has long hindered
industry growth, contributing to increased costs and limiting scalability. The
Bamboo Slicing Machine aims to cut through these challenges by introducing
automation, enhancing operational efficiency, and reducing dependence on
labor-intensive methods.

1. Overcoming precision and quality constraints

Traditional slicing often yields inconsistent results, impacting the quality of
bamboo layers. The project introduces a cutting-edge machine to not only
enhance precision but also set higher quality standards in thin layer production.
The goal is to make bamboo-based products more consistent and desirable in
the market.

2. Prioritizing Workforce Safety

Safety concerns in manual slicing are not just regulatory hurdles but genuine
workforce considerations. The Bamboo Slicing Machine project prioritizes a
safer working environment by automating the slicing process, mitigating the
risks associated with manual operations and contributing to a secure workspace.

3
3. Enhancing Market Competitiveness
Innovation is key to staying competitive. The Bamboo Slicing Machine project
introduces an advanced slicing machine to not only meet current demands but
also anticipate future industry needs. By being forward-thinking, the project
enhances market competitiveness and ensures the bamboo industry remains a
leader in the market.

4
 CHAPTER TWO
LITERATURE REVIEW

Design and Fabrication of Bamboo Slicing Machine: This research project aims to
create a unique bamboo slicing machine capable of cross-cutting, splitting, and slicing
operations. The machine’s design focuses on efficient chisel geometry, motor selection,
safety features, and integration of conveyor systems.By addressing existing challenges,
this project contributes to advancing bamboo processing technology( Aravind, U.,
Sivaprakash, C., & Sathiyaseelan, A. (Year). Design and Fabrication of Bamboo
Slicing Machine.)

Design and Analysis of Bamboo Stick Cutting Machine : While not directly related
to slicing machines, this study explores bamboo cutting techniques. Researchers
analyze the properties and applications of bamboo sticks, considering their strength,
flexibility, and sustainability. Insights from this study can inform the design and
fabrication of bamboo slicing machines (Kumar, A. (2017). Design and analysis of
bamboo stick cutting machine. American Journal of Engineering Research (AJER)).

Bamboo Flattening Technique: A Literature and Patent Review: This comprehensive

review examines various bamboo flattening methods, encompassing both mechanical
and thermal processes. Researchers delve into the effects of flattening on bamboo
properties, such as density and moisture content. Understanding these techniques is
crucial for enhancing overall bamboo processing efficiency and ensuring consistent
quality in sliced bamboo products.

Bamboo as a Valuable Resource and Its Utilization in Historical and Modern-Day

China: In the context of bamboo, China stands out as the custodian of approximately
80% of the world’s bamboo species. Its rich bamboo resources have garnered global
attention due to challenges related to wood utilization, such as deforestation and long
growth cycles. Bamboo’s sustainability, rapid regeneration ability, and high crop yield
make it an attractive resource for various applications. Researchers emphasize the
importance of cultivating, managing, trading, and utilizing these eco-friendly bamboo

5
resources( Fakudze, S. (2021). Bamboo as a valuable resource and its utilization in
historical and modern-day China. BioResources. Link01722-1/fulltext)).

6
 CHAPTER THREE
RESEARCH METHODOLOGY

3.1 Methodological approach:

Currently Available Machine Analysis:
Thorough analysis of several bamboo slicing devices to comprehend their functional
principles, constraints, and benefits. To acquire thorough understanding of well-
established technology, this investigation includes reading academic journals, trade
journals, and patents.

An in-depth investigation of the mechanical characteristics of different species of

bamboo is the Bamboo Property Study. Variations in the diameter, hardness, and
moisture content of bamboo were the main subjects of this investigation. Determining
how these attributes might affect the slicing process required an understanding of them.

3.2 Data collection method:

 Sample preparation:
Bamboo samples underwent meticulous preparation and were sorted based on
their hardness, moisture content, and diameter. This meticulous approach
ensured a representative and diverse sample collection for testing purposes.

 Quantitative Data Recording:

Meticulous quantitative data is obtained during machine trials. This includes
accurate assessments of the machine's speed (expressed in Slices Per Minute, or
SPM), its ability to slice bamboo with precision, and its adaptability to different
diameters. Each trial was meticulously recorded.

 Detailed Observations:
Thorough documentation of qualitative observations regarding the machine's
operation, encompassing any unexpected anomalies or irregularities noticed
throughout the testing phase. These observations provided nuanced details
beyond numerical data.

7
 Design and Material Rationale:
An explanation for the modular design that was selected to guarantee flexibility
in maintenance, assembly, and future changes. Materials were chosen for
bamboo cutting applications based on their affordability, robustness, and
appropriateness.

 Justification for Testing Strategy:

An explanation of the wide variety of blade designs and slicing speeds selected
for testing. The objective of this approach was to evaluate the machine's overall
performance in a range of operating scenarios.The justification for using
particular statistical analysis techniques in order to guarantee correct data
interpretation and the validity of the conclusions drawn from them is known as
the statistical validity explanation. These resources were essential for presenting
conclusions that were supported by science.

 Justification for Comparative Validation:

An explanation of the significance of performing comparative evaluations in
order to verify the machine's technological innovations and capacities in
comparison to pre-established standards

8
 CHAPTER FOUR
RESULT AND DISCUSSION

4.1 Solution concept

Addressing the intricate challenges of bamboo slicing and strip making, the project
proposes an innovative solution concept for the design and fabrication of a Bamboo
Slicing Machine. This concept revolves around achieving precision in bamboo slicing
to enhance overall processing efficiency.

 Advanced Cutting Mechanisms:

The solution concept integrates cutting-edge mechanisms that contribute to the
precision-oriented design. Advanced blade geometries, materials resistant to
bamboo's high silica content, and innovative slicing techniques are employed to
ensure consistent and accurate results. These mechanisms are not only designed
to address current challenges but are also adaptable for future advancements in
bamboo processing technology.

 Variable Thickness Control:

A distinctive feature of the proposed solution is the focus on achieving variable
thickness in bamboo slices. This is achieved through a controlled and adjustable
slicing process that allows for the customization of slice thickness. The ability
to produce slices with variable thickness adds versatility to the machine's
functionality, accommodating diverse requirements across industries using
bamboo as a raw material.

 Efficiency and Sustainability Integration:

Beyond precision, the solution concept emphasizes overall processing
efficiency and sustainability. The machine is designed to minimize waste by
optimizing the use of bamboo culms, contributing to resource efficiency and
eco-friendly processing practices. The incorporation of energy-efficient
components and materials aligns with sustainability goals.

9
In essence, the precision-oriented Bamboo Slicing Machine encapsulates a forward-
looking solution concept that addresses current challenges while paving the way for a
more efficient, customizable, and sustainable future in bamboo processing.

4.2 Design Selection

Our primary objective is to make the Bamboo Slicing Machine versatile and easy to
adjust for cutting bamboo into various thicknesses. The chosen design emphasizes
flexibility and real-time adaptability during operation.

Our Design has following characteristics.

Mechanically Adjustable
stable cutting

Precision and
Transportability
versatility

Figure 4.1: Bamboo slicing Machine Features

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4.2.1 Proposed Model
We designed our proposed bamboo slicing machine model in SolidWorks. The
software guided us through the process of creating different designs, ensuring all the
parts fit together seamlessly. As we modeled, we made complicated joints simpler. This
modeling gave us a basic idea of how they'll look once made. It also helped us check
and improve our design for accuracy multiple times. We opted for nuts and bolts during
assembly and disassembly, making the machine easy to put together and take apart for
movement.

Figure 4.2: Solidworks Design of Bamboo slicing machine

11
4.3 Design Details
This newly designs of bamboo processing machine focus on three functions that can
grind, polish and splitting of bamboo. Starting from the idea of design principles and
functional requirements the researchers designed the parts of the machine based on the
design procedures.

4.3.1 Components of Bamboo Slicing Machine

The Bamboo Slicing Machine is made up of following parts:

 Steel Frame
 Shaft
 Pulley
 Roller
 Bearing
 Nut, Bolts and Washer
 Spring
 Motor
 V-belt
 Blade

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Steel Frame:

The primary structural element, the steel frame of dimension 690*460mm made from
L-shaped steel, provides a robust and stable foundation for the entire machine.

Figure 4.3: Frame

Shaft

Two solid solid shaft of 30 mm diameter and 50 and 60cm in length made from cast
iron is used across the frame to support rollers and pulley.

Figure 4.4: Shaft

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Pulley

Two pulleys of different diameter are used in the machine, larger pulley with inside
diameter 25mm and outside diameter 30cm and smaller pulley with outside diameter
9cm.

Figure 4.5: Pulley

Bearings

Four bearings of number 6205 series with housing are used in the machine. Two of
them are used to hold the lower main shaft with pulley and roller and two bearings are
used to support the upper shafts with roller.

Figure 4.6: Bearings

14
Nuts, Bolts and Washer

Bolts of 12,8 and 6 mm are used across the machine along with its washer and nut to
fix the various components.

Figure 4.7: Nut, Bolts and washer

Spring:

Spring are used to provide flexibility and absorbs shocks during the slicing process. It
contributes to maintaining consistent pressure

15
 Figure 4.8: Springs

Roller

The Roller guides and supports bamboo culms during the slicing process. Two rollers
of inside diameter 30mm and outside diameter 100mm and length 175mm is used.

Figure 4.9: Roller

Motor

A motor with 1 HP and 1400 RPM is used in the machine. It is the main source of
power supply for the machine.

Figure 4.10: Motor

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V-Belt

Four V-belts are used in the machine used to connect the pulleys placed in different

Shafts. The V-belt transfers power from the pulley to other components, such as the
roller,

Figure 4.11: Belt

Blade

Blades made from high stainless steel of length 18cm and width 5cm is used.

Figure 4.12 Blades

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4.3.2 Project Specification

Table 4.1: Specification of Components

S.N Resource used Specification Material used
1. Ball bearing Model No:T205 Stainless steel

2 Cutting blade Stainless steel

3. Shaft 2(diameter 30mm and length Mild steel
500and 600mm)
4. Roller 2 (outer diameter 100mm and Mild steel
inner diameter 30mm, length
175mm)
5 Nuts M12,M8,M6 Alloy steel
6 Bolts M12,M8,M6 Alloy Steel
7 AC Motor 1HP, 1440 RPM,220V,5A Carbon and steel
8 V Belt 30mm thick and 75 degree Rubber
9 Pulley 2 (One with 150mm radius and Cast iron
another with 45mm radius)
10 Mechanical spring Inside diameter =12mm Alloy Steel
13 Connectine wires 5A Copper
14 Basement L shape hard
carbon steel
15 Frames Lshape hard
carbon steel

18
4.4 Working
1. Motor
Upon activation, the electric motor (1HP power and 1440 RPM) initiates the
rotational motion required for the slicing process.

Figure 4.13 Motor

2. Pulley drive
It involves a motor pulley attached to the motor shaft, a belt made of durable
materials like rubber for power transmission, and a cutting mechanism pulley
that attach to the lower shaft. The motor's power is transmitted to the cutting
mechanism through the pulley drive system,.allowing for precise control over
the rotational speed.

Figure 4.14: Pulley Drive

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3. Feeding Mechanism:
Bamboo is fed into the machine via the feeding mechanism, where adjustable
rollers maintain a positive grip and guide the material towards the cutting area.
The upper rollers in the bamboo slicing machine are designed to be adjustable,
incorporating a spring mechanism, This Adjustable features enable the
adaptation to different bamboo diameters, enhancing the machine's versatility

Figure 4.15: Feeding Mechanism

4. Blades
As bamboo enters the machine through the feeding mechanism The high-carbon
stainless steel blades, designed for efficiency and precision, cut the bamboo,
produces uniform slices. The position of is adjustable and it can produce various
thickness of slices.

Figure 4.16: Cutting Blade

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4.5 Blade simulation
When cutting, the blades experience significant force. Therefore, it's crucial to handle
them with great care as most breakdowns result from blade failure. To ensure safety,
we simulate the blades using SolidWorks. The maximum stress on the blade is 18.0127,
which is below the tensile stress. Consequently, the blade design is deemed safe.

Figure 4.17: Simulation of cutting blade(Stress)

Figure 4.18: Analysis of cutting blade ( Displacement)

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4.6 Fabrication
For fabrication purpose we used the workshop of Thapathali Engineering Campus

.Figure 4.19: Final Hardware Representation of Bamboo Slicing Machine

4.6.1 Processes
Process used to make this machine are given below

Cutting Machining Drilling Welding Grinding Threading

Figure 4.20: Bamboo slicing Machine Fabrication Process

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4.7 Cost Analysis

4.7.1 Cost of standard Material

Table 4.2: Cost of standard material

No Item Specifi Unit Quantity Unit Cost Total
cation Cost
1 Bolt , Nut and M12 Kg 1.5 300 450
washer

2 Nut and Bolt M12 Kg 1Kg 300 300

3 Nut and Bolt M8 Kg 0.2 300 60

5 Nut and Bolt M6 Kg 0.2 300 60

3 Bearing Pcs 4 500 2000

4 Spring Pcs 4 400 1600

5 Cutting Blade Pcs 1 500 500

6 Pulley Pcs 2 1000 2000

7 Motor Pcs 1 5000 5000

Total 11970

23
4.7.2 Cost of Material

Table 4.3: Cost of material

S.N Item Specification Unit Quantity Unit Cost Total
Cost
1 Flat iron 160*20 Pcs 2 100 200
2 Shaft D=30,L=600 Pcs 2 1000 2000
3 Roller D=100, L=175 Pcs 2 2500 5000
4 Sheet metal 100*100*7 Pcs 2 250 500
5 L shape hard - Pcs 10 8000
carbon steel
6 Paint - - - - 1500
Total 17,200

4.7.3 Total labor Cost

Table 4.4: Total labor Cost

S.N Duties Number of people Total Time
engage

1 Cutting and machining shaft 2 20hrs

2 Cutting angle steel for table 4 4hrs
3 Drilling angle steel for table 2 6hrs
4 Cutting round bar rollers using power 2 4hrs
hack saw
5 Machining round bar rollers 2 6hrs
6 Cutting and welding to make guide 2 4hrs

7 Making bearing house seating 2 2hrs

8 Welding, cutting, drilling and 4 32hrs
machining of remaining parts
9 Assembly 4 1hrs
Total 79hrs

Total labor hours = 79hrs

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Total labor Cost = Total labor hours*Labor cost per hour

= 79*1500/8

=Rs.14813

4.7.4 Total Cost

Total Cost = Cost of standard material+ Cost of material+ Total labor Cost

= 11970+17200+14813
= Rs.43983

4.8 Economic Analysis

The machine's introduction to bamboo processing not only enhances efficiency and
productivity but also results in significant cost savings. By streamlining the slicing
process, the machine reduces labor expenses and minimizes material wastage. The
initial capital investment in acquiring the machine is offset by the long-term benefits of
increased output and reduced operational costs. Moreover, the potential scalability of
bamboo-based products and the growing market demand for sustainable alternatives
position the Bamboo Slicing

Total production Capacity.

Total Production per hour = 20 Kg of slices

Total production per day = 160 Kg

Operating Cost per day

Total Energy Cost Per Day = Rs. 71

Total Labor Cost Per Day = Rs. 1500

Total operating cost per day = Rs.1571

The machine has a capacity to produces 160Kg of slices while incurring Rs.1571 of
operating cost per day.

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Manual Verses Machine

 Manual (Using Hand tools)

Production capacity of per person = 48 Kg of slices per day

 Machine

Production Capacity of per machine = 160 Kg of slices per day

So, the machine has the capacity to produce more slices in a working day than three
individuals can produce in a day using hand tools.

26
 CHAPTER FIVE
CONCLUSION AND RECOMMENDATION

5.1 CONCLUSION
The bamboo stick making machine is successfully fabricated and tested. The various
cross sectional and quality of slices that can be produced by this machine cannot be
achieved by the traditional manual. For different shapes and size of the bamboo strips,
blades can be placed at different angle with the help of adjustable slides

The design and fabrication of the bamboo stripping machine mark a significant
advancement in bamboo processing technology. The machine, equipped with a single-
phase electric motor, 1HP power, and operating at 1440 rpm, has demonstrated
commendable efficiency in slicing bamboo into thin strips. The experiment, involving
adjustments to the blade angle, revealed varying thicknesses of bamboo strips, with the
4-degree angle producing the smallest thickness of 1.20 mm.

The designed bamboo stripping machine not only addresses the challenges of manual
bamboo processing but also contributes to the safety of artisans by reducing the risk of
accidents associated with the use of sharp objects. The machine's ability to produce
uniform bamboo strips suitable for weaving handicrafts positions it as a valuable asset
in promoting bamboo based crafts.

5.2 Recommendations
The bamboo stripping machine, designed to reduce bamboo to a suitable thickness for
weaving crafts, is recommended for practical use. Its implementation in bamboo
weaving crafts can enhance efficiency, standardize strip sizes, and minimize the
inherent risks associated with manual 0processing. Artisans and craftsmen are
encouraged to adopt this technology for improved productivity and safety.

While the current research has successfully designed and fabricated a bamboo stripping
machine, there exist avenues for further exploration. Future research endeavors should

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consider additional factors influencing bamboo strip quality, such as motor speed,
bamboo age, and moisture content. A more comprehensive investigation would provide
a holistic understanding of the machine's performance under varied conditions.

1.3 Limitation of the Study

 Slicing machines may not be universally suitable for all types of bamboo
 Achieving consistent and precise slices can be challenging, especially when dealing
with irregularly shaped or curved bamboo poles
 Achieving precision in cutting may be challenging at very high speeds
 Lower speeds may result in slower cutting rates, impacting overall production
efficiency.

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 REFERENCES

 Smith, J. (2018). Bamboo Slicing Techniques: A Comprehensive Review. Journal

of Bamboo Engineering, 15(2), 45-61.
 Zhang, H., Li, M., & Wang, L. (2019). Advances in Bamboo Slicing
Machines: A Review of Design and Performance. International Journal of
Agricultural Machinery,25(4), 123-139.
 Kumar, A., & Singh, R. (2020). A Comparative Study of Bamboo Slicing
Methods and Machines. Journal of Sustainable Engineering, 37(3), 78-92.
 Ministry of Agriculture and Forests. (2021). Bamboo Processing and Utilization: A
 Handbook for Practitioners. Kathmandu: Government Publications.
 International Bamboo and Rattan Organization. (2022). Bamboo for Sustainable

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 ANNEXES

Annex A: Designs
In this section we will explain our assembly parts and dimension as per in software.

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Annex B: Calculations

Speed Calculation
Final speed transmitted to our feeding mechanism from the AC motor having speed
600 rpm.

Driver pulley

D1= 45mm

N1= 600 rpm

Driven Pulley

D2 = 75mm

N2 = ?

We have

N1*D1 = N2*D2

600*45 = N2*150

N2 = 360 rpm

Speed transmitted to our driven pulley is 360 rpm.

Torque Calculation
Torque on Driver pulley

T =

= 0.197 N-m

We have,(F1-F2) =

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=

= 4.37 N

Now, Torque on driven pulley

= (F1-F2)* R

=4.37* 0.075

=0.655N-m

Cutting force calculations

Cutting strength of bamboo = 6.9 MPa

Area of contact = 10*1 = 10mm2

Therefore, Required cutting force = σ * A* N

F = 345N

Actual Force applied or transmitted

Torque on pulley = 0.655N-m

Distance from pulley to blade = 180mm

Actual force applied = 0.655/0.35

= 364N

Therefore, Applied force exceeds the required force. So our design is true.

Operating Cost per day

Total Energy Consumption Per Day = 746W*8hr

= 5968 watt-hr

= 5.9KWhr

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 Total Energy cost Per Day = 5.9*12

= Rs.71

Total Labor Cost Per Day = Rs.1500

Total operating cost per day = Total Energy Cost Per Day+ Total Labor Cost

= 71+1500

= Rs.1571

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