5L40E / 5L50E RWD 5 Speed

002
Paper & Rubber
General Motors

750
531 Kit
070 313 538 532 538 311 036 520 179 211* 556
540 176 004
034 534 539 533 209 046
Master
L/Steels Kit
535

A 006
Master
787 536 314 310 W/Steels Kit
507
776 315 Pump 030
778 Reverse Drum
Parts Stator Bushing Kit

964 569 153* 133 132 152 559 129 108 128 148 876* 119
380 177 554 048 969 979 871 112 Friction Module

175
Ring Kit
B
400
Technical Manuals
Forward / Coast Coast Hsg.
Coast Clutch Forward Clutch
Drum
560
570 213 652 213 663 217 861* 140 100 120 546 862 970 960 873* 144
216 216 695

C
Interm.
Sprag
Reverse / O.Dr. Clutch Hub
O.Dr. Clutch
885* 154 114 134 135 567 632 226 563 547 116 136
893 977 967 963 973 883

Center Support
Low/ Reverse Clutch 2nd Coast
156 863* 568 123 102 142 864* 250 694B 284 284 667 Clutch
968 978 988 865 122 884 282 283 656 283

E
2nd Clutch
Sprag
2nd Clutch

579 051 251 058 584 252 594B 594 062 678 894 270* 269
268

F
Output Shaft
Planet
2nd Coast Clutch Hub

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216
RWD 5 Speed 5L40E / 5L50E

General Motors
565 127 126 878* 150
966 106 146 151 131 130 110 892*
338 965 975 985 879

Direct Clutch
Reverse Clutch

232 668 234 235 235 669 674 236 575 049
881 658 049 230

B
Forward
Sprag
Direct Clutch Hub

562 644
104 124 125 860 550 972 962 694 285 665 286 286 285 577 257
962B 874
654

C
Low
Sprag Low / Reverse
Interm. Clutch Clutch Hub
O.Dr. / Interm. Hsg
760 770
305
074 841 287 798
271 272 895 374

761
347
Case 781
Parts
438
436 446
991-3 925

E
410
991-2 994
995 342
342 741
995-1 995-2
991-4 V.B.
995-3 Parts
072 010 991-5
992
991-6 428
300 740 421

F
765 422
425 440
779

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 5L40E / 5L50E RWD 5 Speed
PART # OVERHAUL KIT QTY REFERENCE #
General Motors

144002A .........Overhaul Kit, 5L40E/5L50E (BMW/Cadillac)(Without Bonded Pistons) 2000-Up ...........................1 ......................

PART # MASTER L/STEELS KIT QTY REFERENCE #

144004A .........Master L/Steels Kit, 5L40E/5L50E (Without Molded Pistons) 2000-Up ..........................................1 ......................

PART # MASTER W/STEELS KIT QTY REFERENCE #

144006A .........Master W/Steels Kit, 5L40E/5L50E (BMW) 2000-Up (For Bonded Pistons Sell 144960AK) ..........1 ......................
144006C .........Master W/Steels Kit, 5L40E/5L50E (Cadillac) 2003-Up (With 36 External Teeth On The 2nd
........................Coast Clutch Friction)(For Bonded Pistons Sell 144960CK)...........................................................1 ......................

PART # FILTERS QTY REFERENCE #

144010A .........Filter, 5L40E (BMW/GM) Deep Pan (With White Plastic Neck Spacer)(1/2 Plastic & 1/2 Metal)
........................(Pick-Up Is Just 2 Slots Cut Out In The Metal On The Bottom) 1999-Up .......................................1 ...................... 96042545
144010AA .......Filter, 5L40E (BMW) Deep Pan (With White Plastic Neck Spacer)(1/2 Plastic & 1/2 Metal)(Pick-Up
........................Is Black Plastic 9/16” Tall, 5 1/8” Wide, Attached To The Metal Bottom) 2000-Up ..........................1 ...................... 24-11-7-510-012
144010C .........Filter, 5L40E (BMW) Shallow Pan (No White Plastic Neck Spacer)(1/2 Plastic & 1/2 Metal)
........................(Pick-Up Is Just 2 Slots Cut Out In The Metal 1/2 On The Bottom) 2000-Up .................................1 ...................... 96041844

PART # BUSHINGS QTY REFERENCE #

144030A .........Bushing Kit, 5L40E 2000-Up (Use T-98325 Installer Set) ...............................................................1 ......................
T-98325 ..........Bushing Installer Set, 5L40E (For 144030A Bushing Kit)................................................................1 ......................
74034..............Bushing, 5L40E Converter Housing (Babbit) ..................................................................................1 ......................
74034B ...........Bushing, 5L40E Converter Housing (Teflon)(“Dura-Life”, “Split”) ....................................................1 ......................
144036A .........Bushing, 5L40E Stator (Front) (.895”ID) 2000-Up ..........................................................................1 ......................
144046A .........Bushing, 5L40E Reverse Drum (2.275”ID) 2000-Up.......................................................................1 ......................
144048A .........Bushing, 5L40E Forward/Coast Clutch Drum (Rear) (.665”ID) 2000-Up ........................................1 ......................
144049A .........Bushing, 5L40E Direct Clutch Hub Shaft (.908”ID) (Takes 2) 2000-Up ..........................................2 ......................
144051A .........Bushing, 5L40E 2nd Coast Clutch Hub (2.130”ID) 2000-Up...........................................................1 ......................
144058A .........Bushing, 5L40E Planet Shaft (Front Bushing) 2000-Up..................................................................1 ......................
144058AA .......Bushing, 5L40E Planet Shaft (Rear Bushing) 2000-Up ..................................................................1 ......................
144062A .........Bushing, 5L40E Output Shaft (Front) (1.210”ID) 2000-Up ..............................................................1 ......................

PART # METAL CLAD SEALS QTY REFERENCE #

144070A .........Seal, 5L40E Front (Bell Housing) With 2 Bolt Holes 2000-Up ........................................................1 ...................... 96041855
144074A .........Seal, 5L40E Rear (2.450”OD) (.280” Thick) 2000-Up .....................................................................1 ...................... 96042587

PART # FRICTION CLUTCH QTY REFERENCE #

144100A .........Use 144110A ...................................................................................................................................2 ......................

144102A .........Friction, 5L40E (BMW) 2nd Clutch (1 Sided) 24 Teeth Internal (.064”) 5.428”OD 2000-Up ...........5 ......................
144102C .........Friction, 5L40E (Cadillac) 2nd Clutch (1 Sided) 24 Teeth Internal (.064”) 5.115”OD 2003-Up........2 ......................
144104A .........Friction, 5L40E Intermediate Clutch (1 Sided) 24 Teeth Internal (.065”) 2000-Up .........................3 ......................
144106A .........Friction, 5L40E Direct Clutch (1 Sided) 36 Teeth Internal (.063”)(6.800”OD) 2000-Up (Also Fits
........................Low/Reverse Clutch # 114)(Also Fits 2nd Coast Clutch # 116) .................................................... 4-9 .....................
144108A .........Friction, 5L40E Forward Clutch (1 Sided) 24 Teeth Internal (.063”) 2000-Up .................................4 ......................
144110A..........Friction, 5L40E Reverse Clutch (1 Sided) 36 Teeth Internal (.063”) 2000-Up (Also Fits
........................Overdrive Clutch #100) ................................................................................................................. 4-9 .....................
144112A..........Friction, 5L40E Coast Clutch (1 Sided) 24 Teeth Internal (.064”) 2000-Up .....................................5 ......................
144114A..........Use 144106A...................................................................................................................................5 ......................
144116A..........Friction, 5L40E (BMW) 2nd Coast Clutch (1 Sided)36 Teeth Internal(.063”)(6.925”OD) 2000-Up .3 ......................
144116C .........Use 144106A (Cadillac) ..................................................................................................................3 ......................
144119A..........Friction Module, 5L40E (BMW) 2000-Up (With External Teeth On The 2nd Coast Clutch Friction)1 ......................
144119C .........Friction Module, 5L40E (Cadillac) 2003-Up (With 36 External Teeth On The 2nd Coast Clutch
........................Friction) ...........................................................................................................................................1 ......................
144120A .........Use 144130A...................................................................................................................................2 ......................
144122A .........Friction, 5L40E (BMW) 2nd Clutch (1 Sided) 24 Teeth External (.064”) 5.465”OD 2000-Up ..........5 ......................
144122C .........Friction, 5L40E (Cadillac) 2nd Clutch (1 Sided) 24 Teeth External (.064”) 5.154”OD 2003-Up ......5 ......................

PART # STEEL CLUTCH QTY REFERENCE #

144123A .........Steel, 5L40E (BMW) 2nd Clutch (4 Teeth, .087”) 5.455”OD (Waved) 2000-Up ..............................1 ......................
144123C .........Steel, 5L40E (Cadillac) 2nd Clutch (4 Teeth, .095”) 5.135”OD (Waved) 2003-Up ..........................1 ......................
144124A .........Friction, 5L40E Intermediate Clutch (1 Sided) 24 Teeth External (.065”) 2000-Up ........................3 ......................

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RWD 5 Speed 5L40E / 5L50E
144125A .........Steel, 5L40E Intermediate Clutch (4 Teeth, .070”) Waved 2000-Up ...............................................1 ......................

General Motors
144126A .........Use 144136C ..................................................................................................................................4 ......................
144127A .........Cushion, 5L40E Direct Clutch (6 Teeth, .075”) 6 5/16”OD 2000-Up ...............................................1 ......................
144128A .........Friction, 5L40E Forward Clutch (1 Sided) 24 Teeth External (.063”) 2000-Up ................................4 ......................
144129A .........Steel, 5L40E Forward Clutch (6 Teeth, .061”) Waved 2000-Up ......................................................1 ......................
144130A .........Friction, 5L40E Reverse Clutch (1 Sided) 36 Teeth External (.062”) 2000-Up (Also
........................Fits Overdrive Clutch #120) .......................................................................................................... 2-4 .....................
144131A .........Steel, 5L40E Reverse Clutch (12 Teeth, .074”) Waved 2000-Up ....................................................1 ......................
144131AA .......Steel, 5L40E Reverse Clutch (6 Teeth, .078”) Waved 2000-Up ......................................................1 ......................
144132A .........Friction, 5L40E Coast Clutch (1 Sided) 12 Teeth External (.063”) 2000-Up ...................................5 ......................
144133A .........Steel, 5L40E Coast Clutch (4 Teeth, .053”) Waved 2000-Up ..........................................................1 ......................
144133AA .......Steel, 5L40E Coast Clutch (6 Teeth, .053”) Waved 2000-Up ..........................................................1 ......................
144134A .........Friction, 5L40E Low/Reverse Clutch (1 Sided) 29 Teeth External (.063”) 2000-Up ........................5 ......................
144135A .........Steel, 5L40E Low/Reverse Clutch (6 Teeth, .077”) Waved 2000-Up ..............................................1 ......................
144136A .........Friction, 5L40E (BMW) 2nd Coast Clutch (1 Sided) 6 Teeth External (.063”) 2000-Up ..................3 ......................
144136C .........Friction, 5L40E (Cadillac) 2nd Coast Clutch (1 Sided) 36 Teeth External (.063”) 2003-Up
........................(Also Fits Direct Clutch #126 (BMW & Cadillac) 2000-Up ..............................................................3 ......................

PART # PRESSURE PLATES QTY REFERENCE #

144140A .........Use 144150A...................................................................................................................................1 ......................

144142A .........Pressure Plate, 5L40E (BMW) 2nd Clutch (12 Teeth) .198” Thick (5.460”OD) 2000-Up ................1 ......................
144142C .........Pressure Plate, 5L40E (Cadillac) 2nd Clutch (12 Teeth) .198” Thick (5.150”OD) 2003-Up ............1 ......................
144144A .........Pressure Plate, 5L40E Intermediate Clutch (12 Teeth, .198” Thick) 2000-Up ................................1 ......................
144146A .........Pressure Plate, 5L40E Direct Clutch (Top) (18 Teeth, .199”Thick) (6 1/16”ID) 2000-Up
........................(Also Fits 5L40E (Cadillac) 2nd Coast Clutch #156 2003-Up) ........................................................1 ......................
144148A .........Pressure Plate, 5L40E Forward Clutch (Top) (12 Teeth, .200” Thick) 2000-Up ..............................1 ......................
144150A .........Pressure Plate, 5L40E Reverse Clutch (Top) 18 Teeth, .198” Thick (6 7/16”ID) 2000-Up
........................(Also Fits Overdrive Clutch #140) ................................................................................................. 1-2 .....................
144151A .........Apply Plate, 5L40E Reverse Clutch (36 Teeth, .119” Thick) (6 7/16”OD) 2000-Up.........................1 ......................
144152A .........Pressure Plate, 5L40E Coast Clutch (Top) 6 Teeth, .078” Thick (4.125”ID) 2000-Up .....................1 ......................
144153A .........Apply Plate, 5L40E Coast Clutch (6 Teeth) Selective 2000-Up ......................................................1 ......................
144154A .........Pressure Plate, 5L40E Low/Reverse Clutch (18 Teeth, .198” Thick) 2000-Up ...............................1 ......................
144156A .........Pressure Plate, 5L40E (BMW) 2nd Coast Clutch (6 Teeth) (.200” Thick) 2000-Up ........................1 ......................
144156C .........(Use 144146A) ................................................................................................................................1 ......................

PART # SEALING RINGS QTY REFERENCE #

144175AT .......Ring Kit, 5L40E 2000-Up ................................................................................................................1 ......................

144176AT .......Ring, 5L40E Pump Outer Slide (Teflon) 2000-Up ...........................................................................1 ......................
144177AT .......Ring, 5L40E Forward/Coast Clutch Drum (Front 1 Is Solid) (Teflon) 2000-Up ...............................4 ......................
144177BT .......Ring, 5L40E Forward/Coast Clutch Drum (Rear 3 Are Scarf Cut) (Teflon) 2000-Up ......................4 ......................
144179AT .......Ring, 5L40E Stator To Reverse Drum (Teflon) (Takes 3) 2000-Up .................................................3 ......................

PART # WASHERS & BEARINGS QTY REFERENCE #

144200A .........Washer Kit, 5L40E 2000-Up (12 Washers) .....................................................................................1 ......................

144209A .........Caged Needle Bearing, 5L40E Stator (Rear) (HK3512B) 2000-Up ................................................1 ......................
144211A..........Washer, 5L40E Stator To Reverse Drum (Selective) Plastic (With 1 Outer Tab & 3 Inner
........................Tabs) 2000-Up.................................................................................................................................1 ......................
144213A .........Washer, 5L40E Intermediate Sprag (Both Sides) .040” Thick (Plastic With 3 Inner Tabs)
........................(3.220”OD) 2000-Up .......................................................................................................................1 ......................
144217A .........Bearing W/Races, 5L40E Intermediate Sprag To Low Sprag 2000-Up ..........................................1 ......................
144226A .........Caged Needle Bearing, 5L40E Center Support (HK 5020 B) 2000-Up ..........................................1 ......................
144230A .........Washer, 5L40E Direct Hub To Reverse/Overdrive Hub (.064” Thick) (Plastic, 3 Tab) 2000-Up ......1 ...................... 96042701
144232A .........Bearing W/Races, 5L40E Forward/Coast Drum To Hub 2000-Up ...........................................................................
144234A .........Washer, 5L40E Forward Sprag Inner Race To Sprag (3 Inner Tabs) (.049” Thick)
........................(3.225”OD) 2000-Up .......................................................................................................................1 ......................
144236A .........Washer, 5L40E Forward Sprag To Direct Clutch Hub (.062” Thick) (Plastic 3 Tab)
........................2000-Up ..........................................................................................................................................1 ......................
144250A .........Bearing W/Races, 5L40E Center Support To 2nd Clutch Sprag 2000-Up (Has A Thick
........................Spacer Race On One Side) ............................................................................................................1 ......................
144251A .........Washer, 5L40E 2nd Coast Clutch Hub To Planet (Plastic 3 Tab) (3.638”OD) 2000-Up ..................1 ......................
144252A .........Bearing W/Races, 5L40E Planet To Output Shaft (Stepped) 2000-Up ...........................................1 ...................... 96042818
144257A .........Bearing W/Races, 5L40E Low/Reverse Clutch Hub To Center Support 2000-Up ..........................1 ......................
144268A .........Caged Needle Bearing, 5L40E Inside Planet Pilot (.780”OD) 2000-Up
........................(Cast # NADELLA HK 1412) ...........................................................................................................1 ......................
144269A .........Bearing W/1 Race, 5L40E Output Shaft To Extention Housing (2.598”OD) 2000-Up .....................1 ...................... 96042818
144270AA .......Shim, 5L40E Output Shaft To Extention Housing (Selective) (2.440”OD) 2000-Up ........................1 ...................... 96042543
144271A .........Caged Needle Bearing, 5L40E Extention Housing (Front) (HK 4520B) 2000-Up ...........................1 ......................

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 5L40E / 5L50E RWD 5 Speed
PART # WASHERS & BEARINGS (Continued) QTY REFERENCE #
General Motors

144272A .........Caged Needle Bearing, 5L40E Extention Housing (Rear) (HK 4012B) 2000-Up ...........................1 ......................
144282A .........Bearing W/Races, 5L40E #250 Bearing To 2nd Clutch Sprag 2000-Up .........................................1 ......................
144283A .........Washer, 5L40E 2nd Clutch Sprag (Both Sides) (Plastic W/3 Inner Tabs) (3.638”OD) 2000-Up .....2 ......................
144285A .........Washer, 5L40E Low Sprag (Both Sides) (Plastic W/3 Inner Tabs) (3.577”OD) 2000-Up ................2 ......................
144287A .........Washer, 5L40E Yoke To Output Shaft Nut 2000-Up........................................................................1 ......................

PART # GASKETS & RUBBER COMPONENTS QTY REFERENCE #

144300AW ......Gasket, 5L40E Bottom Pan (20 Bolt Holes) (Bonded) 2000-Up .....................................................1 ...................... 96042862
144305A .........Gasket, 5L40E Extention Housing (Bonded) (7 Holes) 2000-Up ....................................................1 ...................... 96042887
144310A .........Gasket, 4L50E/5L40E/5L50E Stator To Case (Bonded) 2000-Up ..................................................1 ......................
144311A..........O-Ring, 4L50E/5L40E/5L50E Bell Housing To Case 2000-Up .......................................................1 ......................
144313A .........O-Ring, 5L40E Pump Outer Slide 2000-Up ....................................................................................1 ......................
144320A .........Gasket, 5L40E Valve Body Seperator Plate To Lower Channel Plate 2000-Up..............................1 ......................
144321A .........Gasket, 5L40E Valve Body Seperator Plate To Front & Rear Valve Body (Lower) 2000-Up ..........1 ......................
144322A .........Gasket, 5L40E Upper Channel Plate To Lower Channel Plate 2000-Up ........................................1 ......................
144338A .........O-Ring, 5L40E Reverse Clutch Drum Piston (Direct Housing) (Inner) 2000-Up.............................1 ......................
144342A .........Lube Seals, 5L40E Valve Body To Overdrive/Intermediate Housing (2 Tubes With
........................Molded Rubber Seals) 2000-Up......................................................................................................2 ......................
144342AA .......Lube Seals, 5L40E Valve Body To Center Support (4 Tubes With Molded Rubber Seals)
........................2000-Up ..........................................................................................................................................4 ...................... 96041778
144380A .........O-Ring, 5L40E Input Shaft (Front) 2000-Up ...................................................................................1 ......................

PART # TECHNICAL MANUALS QTY REFERENCE #

144400A .........Technical Manual, 5L40E ................................................................................................................1 ......................

PART # ELECTRICAL COMPONENTS QTY REFERENCE #

144410C .........Switch, 5L40E (Cadillac/BMW) PRNDL (6 Pin) (96020017) ...........................................................1 ...................... 96042540
144421A .........Solenoid, 5L40E Shift (1-2, 2-3 & 4-5 Shift) (All) 2000-Up ............................................................ 1-3 ..................... 96022804
144422A .........Use 144421A...................................................................................................................................1 ......................
144428A .........Use 84431G or 84431GA................................................................................................................1 ......................
84431G ...........Solenoid, 5L40E Pressure Control Solenoid # 428 (1.320”OD) 1999-Up .......................................1 ......................
84431GA.........Solenoid, 5L40E Pressure Control Solenoid # 428 (.860”OD) 1999-Up .........................................1 ......................
144436A .........Use U144438A ................................................................................................................................1 ......................
144436C .........Use U144438C................................................................................................................................1 ......................
144437C .........Sensor, 5L40E (Cadillac) TFT (Temperature) (2 Pin) 2003-Up .......................................................1 ......................
144438A .........Sensor, 5L40E (BMW) Output Speed (96022527) 2000-Up (Also Fits #436 The Input
........................Speed Sensor) 2000-Up ............................................................................................................... 1-2 .....................
144438C .........Sensor, 5L40E (Cadillac) Output Speed (96020037) 2003-Up (Also Fits # 436 The Input
........................Speed Sensor) 2003-Up ............................................................................................................... 1-2 ..................... 96041860
144440A .........Use 144421A...................................................................................................................................1 ......................
144446A .........Wire Harness, 5L40E (BMW) Internal (20 Pin Case Connector With 7 Two Wire & 1 Six Wire
........................Connectors) 2000-Up ......................................................................................................................1 ......................
144446C .........Wire Harness, 5L40E (Cadillac) Internal (20 Pin Case Connector With 8 Two Wire & 1 Six Wire
........................Connectors) 2003-Up ......................................................................................................................1 ...................... 96042847

PART # HARD PARTS QTY REFERENCE #

144520A .........Stator, 5L40E (BMW) Aluminum Cast # 095304 (11 Bolt) 2000-Up ................................................1 ......................
144520AA .......Stator, 5L40E (BMW) (Aluminum, Cast # 96 022 417)(3 3/8” Long Shaft From Front Of Splines
........................To Aluminum Body) .........................................................................................................................1 ......................
144520C .........Stator, 5L40E (Cadillac) (Aluminum, Ink # 1268-190100) 2003-Up ................................................1 ......................
144520CA.......Stator, 5L40E (Cadillac)(3 3/16” Long Shaft From Front Of Splines To Aluminum Body) 2003-Up 1 ......................

PART # PUMP COMPONENTS QTY REFERENCE #

S144507RK ....Reverse Boost Valve Assembly, 5L40E (Contains: Valve, Sleeve & Spacer) 2000-Up (Sonnax) ...1 ......................
74531C ...........Rotor Kit, 5L40E (13 Vane) (.707” Rotor) 1997-3/04 (This Kit Does Not Have #534 (Outer
........................Slide) or #538 (Rings)) ....................................................................................................................1 ......................
74532C ...........Rotor, 5L40E (13 Vane) (.7070” To .7075”) .....................................................................................1 ......................
64533..............Vane, 5L40E (Takes 13) .................................................................................................................13 ..................... 8631280
54534C ...........Pump Slide, 5L40E (.707”) 2000-Up ...............................................................................................1 ...................... 2421481
144535A .........Pivot Pin, 5L40E Pump Slide (Spring Snap To Pin) 2000-Up (Can Use 74535B) ..........................1 ......................
144536A .........Spring, 5L40E Pump Outer Slide (.645”OD) 2000-Up ....................................................................1 ......................
54538B ...........Ring, 5L40E Pump Vane Solid Steel “Hardened” ...........................................................................1 ...................... 24201144
74539C ...........Rotor Guide, 5L40E Pump (13 Vane) ............................................................................................1 ...................... 24205410

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RWD 5 Speed 5L40E / 5L50E

General Motors
54540B ...........Spring, 5L40E Pump Slide Pivot Pin ...............................................................................................1 ......................

PART # HARD PARTS (Continued) QTY REFERENCE #

144546A .........Apply Ring, 5L40E Overdrive Clutch (Aluminum, .636” Thick) 2000-Up .........................................1 ......................
144547A .........Apply Ring, 5L40E (BMW) 2nd Coast Clutch (Aluminum) (.430” Thick) 1999-Up ..........................1 ......................
144547C .........Apply Ring, 5L40E (Cadillac) 2nd Coast Clutch (Aluminum) (.555” Thick) 2003-Up ......................1 ......................
144550A .........Housing, 5L40E Overdrive/Intermediate Clutch (3 Clutch Overdrive & 4 Clutch Intermediate,
........................Internal Tooth Friction) 2000-Up ......................................................................................................1 ......................
144550AA .......Housing, 5L40E Overdrive/Intermediate Clutch (3 Clutch Overdrive & 3 Clutch Intermediate,
........................Internal Tooth Friction) 2000-Up ......................................................................................................1 ......................
144550C .........Housing, 5L40E Overdrive/Intermediate Clutch (2 Clutch Overdrive & 3 Clutch Intermediate,
........................Internal Tooth Friction) 2003-Up ......................................................................................................1 ...................... 96042808
144554A .........Drum W/Shaft, 5L40E (BMW) Forward/Coast Clutch (9 1/8” Long Shaft) 2000-Up .......................1 ......................
144554C .........Drum W/Shaft, 5L40E (Cadillac) Forward/Coast Clutch (8 15/16” Long Shaft) 2003-Up ...............1 ...................... 96042815
144556A .........Drum, 5L40E Reverse Clutch (Stamped Steel With Check Ball)(.320” From Top Of Snap Ring
........................Groove To Top Of Drum) 2000-Up ..................................................................................................1 ...................... 96042814
144556AA .......Drum, 5L40E Reverse Clutch (Stamped Steel With Check Ball)(.155” From Top Of Snap Ring
........................Groove To Top Of Drum) 2000-Up ..................................................................................................1 ......................
14556AB .........Drum, 5L40E REverse Clutch (Stamped Steel Without Check Ball)(.155” From Top Of Snap Ring
........................Groove To Top Of Drum) 2000-Up ..................................................................................................1 ......................
144559A .........Housing, 5L40E (BMW) Coast Clutch (Aluminum, 1.380” Thick) 2000-Up .....................................1 ......................
144559C .........Housing, 5L40E (Cadillac) Coast Clutch (Aluminum, 1.265” Thick) 2003-Up .................................1 ......................
144560A .........Piston Kit, 5L40E Overdrive Clutch (Bonded) 2000-Up ..................................................................1 ......................
144562A .........Piston Kit, 5L40E Intermediate Clutch (Bonded) 2000-Up ..............................................................1 ......................
144563A .........Piston Kit, 5L40E (BMW) 2nd Coast Clutch (Bonded) (.270” Thick) 2000-Up ................................1 ......................
144563C .........Piston Kit, 5L40E (Cadillac) 2nd Coast Clutch (Bonded) (.305” Thick) 2003-Up ............................1 ......................
144565A .........Piston Kit, 5L40E Direct Clutch (Bonded With Check Ball) 2000-Up ..............................................1 ......................
144567A .........Piston Kit, 5L40E (BMW) Low/Reverse Clutch (Bonded)(8 Finger Spring) 2000-Up......................1 ......................
144568A .........Piston Kit, 5L40E (BMW) 2nd Clutch (5 5/16”OD Bonded Piston) 2000-Up ...................................1 ......................
144568C .........Piston Kit, 5L40E (Cadillac) 2nd Clutch (5 1/16”OD Bonded Piston) 2003-Up ...............................1 ......................
144569A .........Piston Kit, 5L40E Coast Clutch (Bonded) 2000-Up ........................................................................1 ......................
144570A .........Hub W/Shaft, 5L40E (BMW) Reverse/Overdrive Clutch (36 Teeth Hub)(30 Splines To Sun Gear,
........................1.495”OD Of Splines) 2000-Up .......................................................................................................1 ......................
144570C .........Hub W/Shaft, 5L40E (Cadillac) Reverse/Overdrive Clutch (36 Teeth Hub)(31 Splines To Sun
........................Gear, 1.555”OD Of Splines) 2003-Up .............................................................................................1 ......................
144575A .........Hub W/Shaft, 5L40E (BMW) Direct Clutch (The Rear Bushing Is Down 1 1/16” From End
........................Of Shaft) 2000-Up ...........................................................................................................................1 ......................
144575C .........Hub W/Shaft, 5L40E (Cadillac) Direct Clutch (The Rear Bushing Is Down 3/4” From
........................End Of Shaft) 2003-Up....................................................................................................................1 ...................... 96042700
144577A .........Hub, 5L40E Low/Reverse Clutch (With Low Sprag Inner Race) 2000-Up ......................................1 ......................
144579A .........Hub, 5L40E (BMW) 2nd Coast Clutch (2.515” Tall) 2000-Up ..........................................................1 ......................
144579C .........Hub, 5L40E (Cadillac) 2nd Coast Clutch (2.575” Tall) 2003-Up ......................................................1 ......................
144584A .........Planet, 5L40E (BMW) 1 Groove On Small Gears (Housing Is Cast Iron & Stamped
........................Steel) 2000-Up ................................................................................................................................1 ......................
144584C .........Planet, 5L40E (Cadillac) Has No Grooves On Small Gear (Housing Is Stamped Steel)
........................2003-Up ..........................................................................................................................................1 ...................... 96042817
144594A .........Ring Gear, 5L40E (BMW) Planet (106 Teeth Left Angled) 24 Outer Parking Lugs (1 Groove
........................On Parking Lugs) 2000-Up .............................................................................................................1 ......................
144594AA .......Ring Gear, 5L40E (BMW) Planet (106 Teeth, Left Angled)(24 Outer Parking Lugs)(2 Grooves
........................On Parking Lugs)(1.990” Tall) 2000-Up ..........................................................................................1 ......................
144594BA .......Ring Gear, 5L40E (BMW) Planet (107 Teeth Right Angled) 36 Outer Lugs (No Groove
........................On OD) 2000-Up .............................................................................................................................1 ......................
144594BC.......Ring Gear, 5L40E (Cadillac) Planet (110 Teeth Right Angled) 36 Outer Lugs (1 Groove
........................On The OD) 2003-Up ......................................................................................................................1 ......................
144594C .........Ring Gear, 5L40E (Cadillac) Planet (114 Teeth Left Angled) 24 Outer Parking Lugs
........................(No Groove On Parking Lugs) 2003-Up ..........................................................................................1 ......................
144632A .........Center Support, 5L40E (BMW) (6 Teeth, 2nd Coast Steels) 2000-Up ............................................1 ......................
144632C .........Center Support, 5L40E (Cadillac) (36 Teeth, 2nd Coast Steels) 2003-Up ......................................1 ...................... 96042816

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 5L40E / 5L50E RWD 5 Speed
PART # SPRAGS & ONE WAY CLUTCHES QTY REFERENCE #
General Motors

144652A .........Use 144658 .....................................................................................................................................1 ......................

144654A .........Sprag W/End Washers, 5L40E (BMW) Low (26 Lugs) (The Cage Is 1/2 Plastic &
........................1/2 Metal) 2000-Up (Can Use 144654C) ........................................................................................1 ......................
144654C .........Sprag W/End Washers, 5L40E (Cadillac) Low (26 Lugs) (This Cage Is All Medal) 2003-Up
........................(Can Use 144654A) ........................................................................................................................1 ......................

PART # HARD PARTS (Continued) QTY REFERENCE #

144656A .........Sprag W/End Washers, 5L40E (BMW) 2nd Clutch (28 Lugs) (The Cage Is 1/2 Plastic &
........................1/2 Metal) 2000-Up (Can Use 144656C) ........................................................................................1 ......................
144656C .........Sprag W/End Washers, 5L40E (Cadillac) 2nd Clutch (32 Lugs) (The Cage Is All Metal)
........................2003-Up (Can Use 144656A)..........................................................................................................1 ......................
144658A .........Sprag W/End Washers, 5L40E (BMW) Forward (26 Lugs) 2000-Up (Cage Is 1/2 Plastic &
........................1/2 Metal) Also Fits Intermediate Sprag (Can Use 144658C) ....................................................... 1-2 .....................
144658C .........Sprag W/End Washers, 5L40E (Cadillac) Forward (26 Lugs) 2003-Up (Cage Is All Metal)
........................Also Fits Intermediate Sprag (Can Use 144658A) ........................................................................ 1-2 .....................
144663A .........Outer Race, 5L40E Intermediate Sprag (With 24 Teeth Hub) 2000-Up ..........................................1 ......................
144665A .........Outer Race, 5L40E Low Sprag (28 Lugs) 2000-Up ........................................................................1 ......................
144667A .........Outer Race W/Hub, 5L40E 2nd Clutch Sprag (With 24 Teeth 2nd Clutch Hub) 2000-Up ...............1 ......................
144668A Inner Sprag Race W/Hub, 5L40E Forward Sprag (24 Teeth Hub) 2000-Up 1
144669A .........Outer Race/Hub, 5L40E Forward Sprag (24 Teeth Hub) 2000-Up .................................................1 ......................
144674A .........Shaft, 5L40E (BMW) Input Sun Gear (11 1/2” Long) 2000-Up ........................................................1 ......................
........................(The Rear Bushing Surface For Bushing #049 Is 1 11/16” Long) ...................................................1 ......................
144674C .........Shaft, 5L40E (Cadillac) Input Sun Gear (11 1/2” Long) 2003-Up (The Rear Bushing
........................Surface For Bushing #049 Is 1 9/16” Long) ....................................................................................1 ......................
144678A .........Output Shaft, 5L40E 2WD (6 3/4” Long) (106 Teeth Ring Gear Hub) Bolt-On Type Yoke
........................With 1 3/16” Long Pilot)(24 Yoke Splines) 2000-Up ........................................................................1 ......................
144678AA .......Output Shaft, 5L40E 2WD (5 9/16” Long)(106 Teeth Ring Gear Hub)(Bolt On Type Yoke, No
........................Pilot)(24 Yoke Splines) 2000-Up .....................................................................................................1 ......................
144678AB .......Output Shaft, 5L40E 4x4 (4 3/8” LOng)(106 Teeth Ring Gear Hub)(43 Yoke Splines) 2000-Up ....1 ......................
144678AC.......Output Shaft, 5L40E 2WD (12 3/16” Long)(106 Teeth Ring Gear Hub)(Slip On Type Yoke)
........................(27 Yoke Splines) 2000-Up .............................................................................................................1 ......................
144678C .........Output Shaft, 5L40E 2WD (6 3/4” Long)(114 Teeth Ring Gear Hub) (Bolt-On Type Yoke, With
........................1 3/16” Long Pilot)(24 Yoke Splines) 2003-Up ................................................................................1 ...................... 96042813
144694A .........Retainer, 5L40E Holds Low Sprag To Low/Reverse Clutch Hub (Stepped) (Crimped On)
........................2000-Up ..........................................................................................................................................1 ......................
144694B .........Retainer, 5L40E 2nd Clutch Sprag (Tin) (.040” Thick) 2000-Up .....................................................1 ......................
144695A .........Spacer, 5L40E Intermediate Sprag To Low Sprag (.160” Thick) 2000-Up (1.686”ID
........................& 1.750”OD) ....................................................................................................................................1 ......................
144740C .........Valve Body, 5L40E (Cadillac) 5 Switch (Aluminum W/4 Accumulators) 2003-Up ...........................1 ...................... 96042963

PART # VALVE BODY COMPONENTS QTY REFERENCE #

S144741CK ....Valve & Sleeve Kit, 5L40E TCC Regulator (Contains: Valve, Sleeve, Spring, Solenoid Protector
........................And 2 Retaining Clips) (Sonnax)(Must Use Reamer T-F-55211-TL4) .............................................1 ......................
T-F-55211-TL4..Reamer, Jig & Guide Pin For S144741CK (Sonnax) ......................................................................1 ......................
A144741FK.....Actuator Feed Limit Valve Repair, 5L40E (And Pressure Regulator Valve Repair)(Transgo)
........................(Repairs 3 Transmissions)(Contains: Pressure Valve, Spring & Seat, Limit Valve, 3 Springs
........................And Reamer)(Also With Forward & Coast Clutch Piston Seal Protectors) .....................................1 ......................
A144741FK-R ..Refills For A144741FK (Repairs 5 Transmissions)(Less Tools)(Transgo).......................................1 ......................
A144741FK.....Valve & Sleeve Kit, 5L40E AFL (Actuator Feed Limit) (Contains Valve, Sleeve, Spring &
........................Retaining Clip) (Sonnax) (Must Use Reamer # T-F-55211-TL) .......................................................1 ......................
T-F-55211-TL ..Reamers, Jig & Guide Pin For S144741FK (Sonnax) .....................................................................1 ......................
S144741PAK ..Valve & Sleeve Kit, 5L40E Pressure Regulator (Contains: Valve, Sleeve, & Spring Pin)(Sonnax)
........................(Use Tool # T-55211-TL8)................................................................................................................1 ......................
T-55211-TL8 ...Reamer, For S144741PAK ..............................................................................................................1 ......................
S144741UAK ..Reverse Lockout Kit, 5L40E (Sonnax)(Contains: Reverse Lockout Valve, Sleeve & Spring)
........................(Must Use T-F-55211-TL) ................................................................................................................1 ......................
T-F-55211-TL ..Reamers, Jig & Guide Pin For S144741FK & S144741UAK (Sonnax)...........................................1 ......................

PART # HARD PARTS (Continued) QTY REFERENCE #

144750A .........Bell Housing, 5L40E (BMW) 5” Top Bolts (Starter At 11:00) (Cast # 96023586) 2000-Up ..............1 ......................
144750AAK ....Bell Housing/Pump Assembly, 5L40E (BMW)(5 1/2” Top Bolts)(Starter At 1:00)
........................(Bell Cast # 96021232)(6 5/8” From Front To O-Ring #311 Surface)(Stator Cast # 96 022 417)
........................(3 3/8” Long Shaft From Front Of Splines To Aluminum Body) 2000-Up ........................................1 ......................

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RWD 5 Speed 5L40E / 5L50E
144750C .........Bell Housing, 5L40E (Cadillac) 5 1/2” Top Bolts (Starter At 1:00) Square At 6:00

General Motors
........................(Cast # 96022419) 2003-Up............................................................................................................1 ...................... 96042812
144750CAK ....Bell Housing/Pump Assembly, 5L40E (Cadillac)(5 1/8” Top Bolts)(Starter At 3:30)
........................(Bell Cast # P89-1)(5 1/2” From Front To O-Ring #311 Surface)(Stator Has A 3 3/16” Long
........................Shaft From Front Of Splines To Aluminum Body) 2003-Up .............................................................1 ......................
144760A .........Case, 5L40E (BMW) Uses A 10 3/8” Linkage Shaft (#991-4) 2000-Up ..........................................1 ......................
144760C .........Case, 5L40E (Cadillac) Uses A 3 3/4” Linkage Shaft (#991-4) 2003-Up ........................................1 ......................
144765A .........Pan, 5L40E (BMW) Bottom (20 Bolt) (1 5/8” At Deep End) 2000-Up..............................................1 ......................
144765C .........Pan, 5L40E (Cadillac) Bottom (20 Bolt) (2” At Deep End) 2003-Up................................................1 ...................... 96042546
144770A .........Extention Housing, 5L40E (BMW) (With 2 Threaded Mounting Holes Below The
........................ Rear Seal) 2000-Up .......................................................................................................................1 ......................
144770C .........Extention Housing, 5L40E (Cadillac) (With 2 Slotted Mounting Holes Below The
........................Rear Seal & 2 Threaded Holes Below Gasket Surface) .................................................................1 ......................
144776AK .......Bolt Set, 5L40E Bell Housing To Case (7 Pieces) 2000-Up (Also Fits Extention
........................Housing To Case) ............................................................................................................................1 ......................
144778AK .......Bolt Set, 5L40E Stator To Bell Housing (11 Pieces) 2000-Up .........................................................1 ......................
144779AK .......Bolt Set, 5L40E Bottom Pan To Case (20 Pieces) 2000-Up ...........................................................1 ......................
144782AK .......Bolt Set, 5L40E Valve Body To Case (9 Pieces) 2000-Up ..............................................................1 ......................
144787AK .......Bolt Set, 5L40E Front Seal To Bell Housing (2 Pieces) 2000-Up ....................................................1 ......................
144798A .........Nut, 5L40E Output Shaft Yoke 2000-Up .........................................................................................1 ...................... 96041805
144841A .........Yoke, 5L40E Output Shaft (3 Bolt) (1.770”OD Seal Surface) 2000-Up ...........................................1 ......................
144843CA.......Bracket, 5L40E (Cadillac) TFT (Temperature Sensor) 2003-Up .....................................................1 ......................
144860A .........Snap Ring, 5L40E Holds Overdrive/Intermediate Housing In Case 2000-Up
........................(Beveled) .146” Thick (8 3/8”OD With Eyelets) ...............................................................................1 ......................
144861AA .......Snap Ring, 5L40E Holds Overdrive Pressure Plate In (Selective) 2000-Up (Also 5L40E
........................Holds Reverse Clutch Pressure Plate In # 892 2000-Up) ...............................................................1 ......................
144862A .........Snap Ring, 5L40E Holds Overdrive Clutch Return Spring In 2000-Up ...........................................1 ......................
144863AA .......Snap Ring, 5L40E Holds 2nd Coast Clutch Pressure Plate In (Selective) (7 5/16”OD) 2000-Up ...1 ......................
144864AA .......Use 144873AA ................................................................................................................................1 ......................
144864CA.......Use 144876AA ................................................................................................................................1 ......................
144865A .........Snap Ring, 5L40E Holds 2nd Clutch Spring Retainer In 2000-Up ..................................................1 ......................
144871A .........Snap Ring, 5L40E Holds Coast Clutch Piston Retainer In 2000-Up ...............................................1 ......................
144873AA .......Snap Ring, 5L40E Holds Intermediate Clutch Pressure Plate In (Selective) 2000-Up (Also
........................5L40E Holds 2nd Clutch Pressure Plate In (Selective) # 864) 2000-Up .........................................1 ......................
144874A .........Snap Ring, 5L40E Holds Intermediate Piston Housing To The Overdrive & Intermediate
........................Clutch Housing 2000-Up .................................................................................................................1 ......................
144876AA .......Snap Ring, 5L40E Holds Forward Clutch Pressure Plate In (Selective) 2000-Up (Also 5L40E
........................(Cadillac) Holds 2nd Clutch Pressure Plate In # 864) 2000-Up ......................................................1 ......................
144878AA .......Snap Ring, 5L40E Holds Direct Clutch Pressure Plate In (Selective) 2000-Up (Also 5L40E
........................Holds Low/Reverse Clutch Pressure Plate In (Selective) # 885) 2000-Up ................................... 1-2 .....................
144879A .........Snap Ring, 5L40E Holds Direct Clutch Retainer In 2000-Up ..........................................................1 ......................
144881A .........Snap Ring, 5L40E Holds Forward Sprag Inner Race To Shaft 2000-Up ........................................1 ......................
144883A .........Snap Ring, 5L40E (BMW) Holds 2nd Coast Clutch Return Spring In 2000-Up ..............................1 ......................
144883C .........Use 144878AA ................................................................................................................................1 ......................
144884A .........Snap Ring, 5L40E Holds Bearing #250 To Planet 2000-Up ............................................................1 ......................
144885A .........Use 144878 .....................................................................................................................................1 ......................
144892AA .......Use 144861AA ................................................................................................................................1 ......................
144893A .........Snap Ring, 5L40E Holds Low/Reverse Clutch Return Spring In 2000-Up......................................1 ......................
144894A .........Snap Ring, 5L40E Holds Ring Gear To Output Shaft 2000-Up .......................................................1 ......................
144895A .........Snap Ring, 5L40E Yoke Spacer (.067” Thick) (1.664”OD) 2000-Up ...............................................1 ......................
144960A .........Piston, 5L40E Overdrive Clutch (Bonded) (.273” Thick) 2000-Up ..................................................1 ......................
144960AK .......Piston Kit, 5L40E AWD (Bonded) 1995-05 (Kit Contains 9 Pistons) ...............................................1 ......................
144960CK.......Piston Kit, 5L40E 2WD (Bonded) 1999-05 (Contains: 11 Bonded Pistons) ....................................1 ......................
144962A .........Piston, 5L40E Intermediate Clutch (Bonded) (.725” Thick) 2000-Up ..............................................1 ......................
144962B .........Piston Housing, 5L40E Intermediate Clutch (Steel) (24 Outer Lugs) 2000-Up ...............................1 ......................
144963A .........Piston, 5L40E (BMW) 2nd Coast Clutch (Bonded) (2.70” Thick) 2000-Up .....................................1 ......................
144963C .........Piston, 5L40E (Cadillac) 2nd Coast Clutch (Bonded) (.305” Thick) 2003-Up .................................1 ......................
144964A .........Piston, 5L40E Forward Clutch (Bonded) (5.145”OD) 2000-Up .......................................................1 ......................
144965A .........Piston, 5L40E Direct Clutch (Bonded With Check Ball) 2000-Up ...................................................1 ......................
144966A .........Piston/Housing, 5L40E (BMW) Reverse Clutch (Stamped Steel, Bonded) 2000-Up
........................(Also The Direct Clutch Housing, 4 Clutch) ................................................................................... 1-2 .....................
144966C .........Piston/Housing, 5L40E (Cadilalc) Reverse Clutch (Stamped Steel, Bonded) 2003-Up
........................(2.395” Tall) (Also The Direct Clutch Housing, 4 Clutch) ............................................................... 1-2 .....................
144967A .........Piston, 5L40E Low/Reverse Clutch (Bonded) 2000-Up ..................................................................1 ......................
144968A .........Piston, 5L40E (BMW) 2nd Clutch (Bonded) (5 5/16”OD) 2000-Up .................................................1 ......................
144968C .........Piston, 5L40E (Cadilalc) 2nd Clutch (Bonded) (5 1/16”OD) 2003-Up .............................................1 ......................
144969A .........Piston, 5L40E Coast Clutch (Bonded With Check Ball) (4.775”OD) 2000-Up ................................1 ......................
144970A .........Spring, 5L40E Overdrive Clutch Return (.032” Thick) 2000-Up ......................................................1 ......................
144972A .........Spring, 5L40E Intermediate Clutch Return (32 Springs) 2000-Up ..................................................1 ......................

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 5L40E / 5L50E RWD 5 Speed
PART # HARD PARTS (Continued) QTY REFERENCE #
General Motors

144973A .........Spring, 5L40E (BMW) 2nd Coast Clutch Return (7”OD) 2000-Up ..................................................1 ......................
144973C .........Spring, 5L40E (Cadillac) 2nd Coast Clutch Return (6 13/16”OD) 2003-Up ....................................1 ......................
144975A .........Spring, 5L40E Direct Clutch Return (16 Fingers) (.069”) 2000-Up .................................................1 ......................
144977A .........Spring, 5L40E (BMW) Low/Reverse Clutch Return (.075” Thick)(8 Fingers) 2000-Up ...................1 ......................
144978A .........Spring, 5L40E (BMW) 2nd Clutch Return (.792” Thick) (3.970”OD) With
........................Built-In Retainer 2000-Up................................................................................................................1 ......................
144978C .........Spring, 5L40E (Cadillac) 2nd Clutch Return (.730” Thick) (3.800”OD) (Uses A
........................Separate Tin Retainer #988) 2003-Up ............................................................................................1 ......................
144979A .........Springs W/Retainer, 5L40E Coast Clutch Return 2000-Up.............................................................1 ......................
144985A .........Retainer, 5L40E Direct Clutch Return Spring (4 OD Tabs) 2000-Up ..............................................1 ......................
144988C Retainer, 5L40E (Cadillac) 2nd Clutch Spring (Tin) 2003-Up 1
144991A-4 ......Manual Shaft, 5L40E (BMW) (10 3/4” Long) 2000-Up ....................................................................1 ......................
144991C-2 ......Spring, 5L40E (Cadillac) Detent (Rooster Comb) (6 1/4”) 2003-Up................................................1 ...................... 96042712
144991C-3 ......Rooster Comb, 5L40E (Cadillac) 2003-Up......................................................................................1 ...................... 96042819
144991C-4 ......Manual Shaft, 5L40E (Cadilalc) (3 3/4” Long) 2003-Up ..................................................................1 ...................... 96042544
144992C .........Shift Lever, 5L40E (Cadilalc) External (3” Long) 2003-Up ..............................................................1 ......................
144994C .........Park Rod Actuator, 5L40E (Cadillac) (9 3/4” Long) 2003-Up ..........................................................1 ......................
144995A .........Park Pawl Assembly, 5L40E (5 Pieces) 2000-Up ...........................................................................1 ...................... 96042820

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