EagleBurgmann API C23 3CW-BB E2 10.11.2014
EagleBurgmann API C23 3CW-BB E2 10.11.2014
Category 2/3
Configurations
Mechanical seals
Piping plans
Configuration
3CW-BB
1
API 682 4th edition
EagleBurgmann mechanical seals applicable for this configuration EagleBurgmann seal supply systems and components
to fluctuations in the seal All the technical specifications are based on extensive tests and our many
chamber fluid pressure. years of experience. However, the diversity of possible applications means
that they can serve as guide values only.
Plan 11 (12)* Plan 31 Plan 99
Recirculation from the Recirculation from the Engineered piping plan Plan 54 It should be noted that the extremal values of each operating parameter
pump discharge through pump discharge through not defined by Pressurized external barrier cannot be applied at the same time because of their interaction.
Furthermore, the operating range of each specific product depends on
a flow control orifice a cyclone separator other existing plans. fluid system supplying clean the respective shaft diameter, materials used, mode of operation and
(in Plan 12 through a delivering the clean fluid liquid for an arrangement 3 on the medium to be sealed.
strainer and a flow to the seal chamber. The pressurized dual seal. The A guarantee can only be given in the individual case if the exact conditions
control orifice) into solids are delivered to barrier liquid is maintained of application are known and these are confirmed in a special agreement.
the seal chamber. the pump suction line. at a pressure greater than When critical conditions of operation are involved, we recommend
consulting with our specialist engineers.
seal chamber pressure and
is circulated by an external Subject to change.
pump or pressure system.
* Possible
2 3
Category 2 and 3 • 3CW-BB
LBO Q
8
9
Features
• API 682 Category 2 and 3, Type A, Arrangement 3 seal
• Dual seal in back-to-back arrangement
LBI D
• Same size of inboard and outboard seal
• Balanced
• Cartridge unit Operating range (see note on page 3) Item Description
• Rotating multiple springs Shaft diameter: d = 20 … 110 mm (0.79" … 4.33") 1.1.1, 1.1.2 Seal ring
• Integrated pumping device Pressure: p1 = … 42 bar (609 PSI) 1.1.3 Driver
H75A4–B © EagleBurgmann
• Suitable for pressure reversals Temperature: t = –40 °C … +176 °C 1.1.4, 1.1.5 Thrust ring
(–40 °F … +350 °F)* 1.1.6, 1.1.7, 1.3, 1.5 O-Ring
Advantages Sliding velocity: vg = 23 m/s (76 ft/s) 1.1.8 Spring
• Universally applicable both for retrofits Axial movement: d ≤40 mm ±1.0 mm, d >40 mm ±1.5 mm 1.1.9, 7 Set screw
or original equipment * Engineered up to 260 °C (500 °F) with FFKM (K) secondary seals 1.2, 1.4 Mating ring
• Efficient stock keeping due to standardized components 3 Seal sleeve
• Extended selection of materials Materials 4, 5 Gland plate
• Extended field of operation in terms of Seal rings: Blister resistant carbon, 6 Set ring
temperature and pressure Silicon carbide SSiC (Q1), RBSiC (Q2) 8 Setting device
• Metal parts also in special materials available Mating rings: Silicon carbide SSiC (Q1), RBSiC (Q2) 9 Hexagon bolt
• Safe operation due to metal torque transmission Secondary seals: EPDM (E), NBR (P), FKM (V), FFKM (K)
at the rotating carbon seal rings Springs: C-276 (M5) LBO Liquid barrier OUT
Metal parts: CrNiMo steel 316 (G) or equivalent, Q Quench
Recommended applications optional materials on request. LBI Liquid barrier IN
• Refining technology D Drain
• Oil and gas industry Recommended piping plans
• Petrochemical industry Process side*:
• Chemical industry 01, 02, 03, 11, 12, 13, 14, 21, 22, 31, 32, 41
• Power plant technology Between seals: 53A, 53B, 53C, 54
• Highly volatile hydrocarbons Atmospheric side**: 61, 62, 65A, 65B
• LPG plants * Piping plans 11 … 41:
• API 610/ISO 13709 pumps Integration in seal to be dimensionally checked.
• Process pumps ** Throttle bushing on request.
4
Category 2 and 3 • 3CW-BB
LBO
6 5 1 2 11 10 12 9 21 26 24
H7
h6
d3
d5
d1
d2
8 3 7 4 25
27
Features 28
• API 682 Category 2 and 3, Type A, Arrangement 3 seal 20
• Dual seal in back-to-back arrangement
19
• Same size of inboard and outboard seal
• Balanced
• Cartridge unit LBI
• Rotating multiple springs
• Solid seal faces
Advantages Operating range (see note on page 3) Item Description
• Compact design Shaft diameter: d1 = 20 … 110 mm (0.79" … 4.33") 1 Seal ring
• Low heat generation and power consumption due to Pressure: p = vacuum … 42 bar (… 609 PSI) LL9DKUU © 2,EagleBurgmann 6, 8, 10, 20 O-Ring
narrow seal face width Temperature: t = –40 °C … +176 °C (–40 °F … +349 °F)* 3 Thrust ring
• Longer seal life Sliding velocity: vg … 23 m/s (… 75 ft/s) 4 Spring
• Pressure-balanced design prevents mating ring being * Engineered up to 260 °C (500 °F) with FFKM (K) secondary seals 5 Mating ring
forced out under reverse pressure 7 Seal sleeve
• No damage to shaft sleeve as dynamic O-Ring is not in Materials 9 Pumping ring
direct contact with the sleeve Seal rings: Blister resistant carbon, 11 Drive screw
Silicon carbide SSiC (Q1), RBSiC (Q2) 12, 25, 26 Set screw
Recommended applications Mating rings: Silicon carbide SSiC (Q1), RBSiC (Q2) 19, 21 Gland plate
• Refining technology Secondary seals: FKM (V), FFKM (K), EPDM (E), NBR (P) 24 Drive collar
• Oil and gas industry Springs: Hastelloy® C-276 (M5) 27 Setting device
• Petrochemical industry Metal parts: CrNiMo steel 316 (G) 28 HSH Cap screw
• Chemical industry
• Power plant technology Recommended piping plans LBO Liquid barrier OUT
• Highly volatile hydrocarbons Process side: LBI Liquid barrier IN
• LPG plants 01, 02, 03, 11, 12, 13, 14, 21, 22, 31, 32, 41
• API 610/ISO 13709 pumps Between seals: 53A, 53B, 53C, 54
• Process pumps Atmospheric side*: 61, 62, 65A, 65B
* Throttle bushing on request.
5
Category 2 and 3 • 3CW-BB
LBO
15 4 1 16 2 3 20 18
H7
h6
d5
d3
d1
d2
5 12 11 13 14 17 19
21
22
Features
• API 682 Category 2 and 3, Type B, Arrangement 3 seal
• Dual seal in back-to-back arrangement
• Same seal size of inboard and outboard seal
• Balanced LBI
• Cartridge unit
• Rotating metal bellows
• Shrink fitted seal rings and solid mating rings Operating range (see note on page 3) Item Description
Shaft diameter: d1 = 20 … 110 mm (0.79" … 4.33") 1 Seal ring with bellows unit
Advantages Pressure: p = vacuum … 20 bar (290 PSI) 2, 5, 12, 16 O-Ring
• Compact design Temperature: t = –40 °C … +200 °C (–40 °F … +392 °F) 3, 14, 19, 20 Set screw
• Bellows design allows use of balanced seal Sliding velocity: vg … 23 m/s (75 ft/s) LY9DZSS © EagleBurgmann
4 Mating ring
with plain sleeve 11 Seal sleeve
• Absence of dynamic O-Ring eleminates/reduces Materials 13 Pumping ring
seal face hang-up Seal rings: Blister resistant carbon 15, 17 Gland plate
• Bellows design minimizes variation in face load Mating rings: Silicon carbide SSiC (Q1), RBSiC (Q2) 18 Drive collar
due to shaft expansion or face wear Bellows: Hastelloy® C-276 (M5), 21 Setting device
• Resistant to abrasive particles in the medium, option: Inconel® 718 (M6) 22 HSH Cap screw
no shaft or sleeve fretting Secondary seals: FKM (V), FFKM (K), EPDM (E), NBR (P)
• Low heat generation and power consumption Metal parts: CrNiMo steel 316 (G), Hastelloy® C-276 (M5) LBO Liquid barrier OUT
due to narrow seal face width LBI Liquid barrier IN
• Longer seal life Recommended piping plans
Process side:
Recommended applications 01, 02, 03, 11, 12, 13, 14, 21, 22, 31, 32, 41
• Refining technology Between seals: 53A, 53B, 53C, 54
• Oil and gas industry Atmospheric side*: 61, 62, 65A, 65B
• Petrochemical industry * Throttle bushing on request
• Chemical industry
• Power plant technology
• LPG plants
• API 610/ISO 13709 pumps
• Process pumps
6
Category 2 and 3 • 3CW-BB
LBO
26
5 4 3 2 1 16 15 12 10 6 17 18 21 22 23
h6
H7
d3
d5
d1
d2
7 27 14 13 11 20 9 19 25 24
Features 29
• API 682 Category 2 and 3, Type C, Arrangement 3 seal 28
• Dual seal in back-to-back arrangement
• Balanced
• Cartridge unit
• Rotating metal bellows LBI
• Shrink fitted seal rings and solid mating rings
Advantages
• Compact design Operating range (see note on page 3) MBS682P–D © EagleBurgmann
Item Description
• Suited for applications with extreme Shaft diameter: d1 = 20 … 110 mm (0.79" … 4.33") 1, 9 Seal ring with bellows unit
high and low temperatures Pressure single ply bellows: 2, 17 Mating ring
• Absence of dynamic O-Ring eleminates/reduces p = vacuum … 25 bar (… 363 PSI)* 3, 10, 18, 21 Graphite ring
seal face hang-up Pressure double ply bellows: 4 Clamp ring
• Bellows design minimizes variation in face load p = vacuum … 35 bar (… 508 PSI) 5, 14, 16, 27 HSH Cap screw
due to shaft expansion or face wear Temperature: t = –75 °C … +400 °C (–103 °F … +752 °F) 6, 19 Gland plate
• Resistant to abrasive particles in the medium, Sliding velocity: vg … 23 m/s (… 75 ft/s) 7 Gasket
no shaft or sleeve fretting * p >20 bar (290 PSI) on request. 11 Pumping ring
• Also available in double ply design 12, 25 Set screw
Materials 13, 15 Spring washer
Recommended applications Seal rings: Blister resistant carbon, 20 Seal sleeve
• Refining technology Silicon carbide SSiC (Q1), RBSiC (Q2) 22 Drive collar
• Oil and gas industry Mating rings: Silicon carbide SSiC (Q1), RBSiC (Q2) 23 Pin
• Petrochemical industry Bellows: Inconel® 718 (M6) 24 Clamping sleeve
• Chemical industry Secondary seals: Graphite (G) 26, 29 Hexagon bolt
• Power plant technology Metal parts: CrNiMo steel 316 (G), 28 Setting device
• LPG plants Carpenter® 42 (T4)
• API 610/ISO 13709 pumps LBO Liquid barrier OUT
• Process pumps LBI Liquid barrier IN
Recommended piping plans
Process side:
01, 02, 03, 11, 12, 13, 14, 21, 22, 31, 32, 41
Between seals: 53A, 53B, 53C, 54
Atmospheric side*: 61, 62, 65A, 65B
* Throttle bushing on request
7
Category 2 and 3 • 3CW-BB
E
D
A
C
B
WEF6 © EagleBurgmann
Features Recommended applications Item Description
Heat exchangers of the WEF6000-A4 range are used • Refining technology A From mechanical seal
to cool process/barrier fluids in seal supply circuits. • Oil and gas industry B To mechanical seal
WEF6000-A4 heat exchangers are fully compliant with • Petrochemical industry C Cooling water IN
API 682 4th edition regulations. The process/barrier • Chemical industry D Cooling water OUT
medium is directed through the tube, and the cooling • Power plant technology E Vent
medium is directed through the shell. F Drain
Notes
Venting and draining of the process/barrier medium side as Design and production in accordance with EU Pressure
well as the cooling water side is ensured. In addition, the Equipment Directive PED 97/23 EC.
heat exchangers can also be combined with a temperature Design, calculation and production acc. to ASME VIII, Div. 1
instrument in the supply line to the mechanical seal (cooler not subject to ASME stamp requirements, piping <6")
(optional in accordance with API 682 4th edition).
Cleaning: Process/barrier medium side and cooling
Advantages water side: flush with a suitable solvent.
• Operating limits up to 45 bar/260 °C (653 PSI/500 °F)
(tube side): suitable for a wide range of demanding
operating conditions.
• Cooling water side and process side can be completely
vented and drained
• Seamless pipes on process side
• Special design without welding inside the cooler
• Higher cooling water velocity due to
innovative cooler design
• Stainless steel 316L: high resistance to corrosive media
Product variants
Designation WEF6100-A4 WEF6100-A4 WEF6000-A4 WEF6000-A4
Type of heat exchanger ASME PED ASME PED
Tube Shell Tube Shell Tube Shell Tube Shell
Flange 3/4", NPT 3/4" Flange 3/4", NPT 3/4" Flange 3/4", Flange 3/4", Flange 3/4", Flange 3/4",
Process connections
600 lbs 600 lbs 600 lbs 300 lbs 600 lbs 300 lbs
Drain/vent connection NPT 1/2" NPT 1/2" NPT 1/2" NPT 1/2"
Allowable pressure1) 45 bar (653 PSI) 16 bar (232 PSI) 45 bar (653 PSI) 16 bar (232 PSI) 45 bar (653 PSI) 16 bar (232 PSI) 45 bar (653 PSI) 16 bar (232 PSI)
Allowable temperature cooling –29 °C … +150 °C –29 °C … +150 °C –29 °C … +150 °C –29 °C … +150 °C
water side (shell side)1) (–20 °F … +302 °F) (–20 °F … +302 °F) (–20 °F … +302 °F) (–20 °F … +302 °F)
Allowable temperature process/ –29 °C … +260 °C –29 °C … +260 °C –29 °C … +260 °C –29 °C … +260 °C
barrier medium side (tube side)1) (–20 °F … +500 °F) (–20 °F … +500 °F) (–20 °F … +500 °F) (–20 °F … +500 °F)
Cooling capacity (kW)2) 10 10 10 10
Cooling capacity (kW)3) 3 3 3 3
Required cooling water quantity (m³/h) 0.6 0.6 0.6 0.6
Metal parts 316L 316L 316L 316L
8
Category 2 and 3 • 3CW-BB
Features
Heat exchangers of the WEL6000-A4 range (shown here:
WEL6002-A4) are used to cool process/barrier fluids in
seal supply circuits. The heat exchangers are made of
helical, laserwelded finned tubes. The cooling medium
is ambient air. It is important, therefore, for WEL heat
exchangers to be installed in well ventilated places indoors
or, ideally, outdoors. There is a choice of three different
basic versions of the WEL6000-A4 range as well as
supplied fully assembled together with valves, base frame
and other system components.
B
Advantages
• Operating limits up to 44 bar/260 °C (638 PSI/500 °F)
(tube side): suitable for a wide range of demanding
operating conditions. D
• Can be completely vented and drained
• Seamless pipes
• Stainless steel 316L: high resistance to corrosive media Notes Item Description
Design and production in accordance with EU Pressure
WEL6–A4V © A From mechanical seal
EagleBurgmann
Recommended applications Equipment Directive PED 97/23 EC. B To mechanical seal
• Refining technology Design, calculation and production acc. to ASME VIII, Div. 1 C Vent
• Oil and gas industry (cooler not subject to ASME stamp requirements, piping <6") D Drain
• Petrochemical industry
• Chemical industry
• Power plant technology
Product variants
Designation WEL6001-A4A001-D0 WEL6002-A4A001-D0 WEL6003-A4A001-D0
Type of heat exchanger ASME PED ASME PED ASME PED
Number of finned tubes 1 2 finned tubes switched in parallel 2 finned tubes switched in parallel and doubled length
Connections Flange 3/4", 600 lbs Flange 3/4", 600 lbs Flange 3/4", 600 lbs
Drain/vent connection Flange 1/2", 600 lbs 4) Flange 1/2", 600 lbs 4) Flange 1/2", 600 lbs 4)
Allowable pressure1) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI)
Allowable temperature process/ –29 °C … +260 °C –29 °C … +260 °C –29 °C … +260 °C
barrier medium side (tube side)1) (–20 °F … +500 °F) (–20 °F … +500 °F) (–20 °F … +500 °F)
Cooling capacity (kW)2) 1.5 2 3
Cooling capacity (kW)3) 1.2 1.5 2
Volume (liters) 1.2 2.4 4.8
Metal parts 316L 316L 316L
9
Category 2 and 3 • 3CW-BB
Features
The ZY6000-A4 range is available in three versions:
ZYA6000-A4:
Cyclone separator for high flow rates and high pressures. C
ZYB6000-A4:
Cyclone separator for high flow rates and high pressures; C
100 % X-ray capability. Recommended applications
ZYA6 © EagleBurgmann
• Refining technology
ZYC6000-A4: • Oil and gas industry ZYC6000
Cast version, block-type design with integral flanges. • Petrochemical industry
• Chemical industry ZYB6 XRAY © BEagleBurgmann
Advantages • Power plant technology
• Contamination is automatically conveyed to the suction
nozzle of the pump: maintenance-free mode of operation Installation
for guaranteed reliability
• High filtration efficiency B
• Wide range of products for the optimum solution for A
every application A
• ZYA6000-A4 and ZYB6000-A4: available for operating
pressures of up to 200 bar (2,900 PSI) C
• ZYC6000-A4 in block-type design with integrated
flange connections: low space requirements because of
compact design
Functional description
C yclone separators of the ZY6000-A4 range are used to
clean mainly aqueous liquids containing contamination P&ID for ZY6000-A4 Cyclone separators C
such as dirts and solids (e. g., in circulation systems of A Contaminated liquid IN
sewage, sludge or pipeline pumps). B Clean liquid OUT
C Separated liquid OUT
The best possible filtration efficiency is achieved when the Installationsschema ZYC6 © EagleBurgmann
specific weight of the solids is much higher than that of Product variants
Cyclone sepearator ZY20-1S9
the carrier liquid and when the differential pressure is as Designation ZYA6000
© EagleBurgmann ZYB6000 ZYC6000
large as possible within the permissible pressure range Features Standard 100 % X-ray capability Cast version
(min. 1.7 bar (24.7 PSI) in accordance with API 682). The Connections – product inlet Flange 3/4", 600 lbs Flange 3/4", 600 lbs Integral flange 3/4", 600 lbs
viscosity of the medium is a factor that also needs to be Connections – clean product outlet Flange 3/4", 600 lbs Flange 3/4", 600 lbs Integral flange 3/4", 600 lbs
taken into account. Connections –
Flange 3/4", 600 lbs Flange 3/4", 600 lbs Integral flange 3/4", 600 lbs
contaminated product outlet
Allowable pressure 1)
60 bar (870 PSI) 60 bar (870 PSI) 60 bar (870 PSI)
–29 °C … +150 °C –29 °C … +150 °C –29 °C … +150 °C
Temperature range
(–20 °F … +302 °F) (–20 °F … +302 °F) (–20 °F … +302 °F)
O-Ring2) Viton® Viton® Viton®
Wetted parts 316L 316L 316L
10
Category 2 and 3 • 3CW-BB
Features
The EagleBurgmann flush unit of the SPX6000-A4 range
consists of a manifold with integrated inline filter supplied
together with a needle valve and pressure gauge. Optional
4
available with temperature gauge and/or flow indicator.
A
The unit is used to control the flushing of a mechanical seal.
Advantages
• Compact design due to integral filter Functional description Item Description
• Modular concept – optimal monitoring equipment The SPX6000-A4 flush unit continuously supplies flushing 1 SPX Pressure indicator
available media from an external source to the mechanical seal. © EagleBurgmann
2 Needle valve
This plan is almost always used in combination with a 3 Integral filter
Recommended applications throat bushing which serve as a throttle device to maintain 4 Valve
• Refining technology a higher pressure in the stuffing box to isolate the pumped
• Oil and gas industry product from the seal chamber. A From external source
• Petrochemical industry B To mechanical seal
• Chemical industry
• Power plant technology
Product variants
Designation SPX6000-A4
Allowable pressure1) 44 bar (638 PSI)
–20 °C … +120 °C
Allowable temperature1)
(–4 °F … +248 °F)
Process connections 1/2" NPT
Metal parts 316L
11
Category 2 and 3 • 3CW-BB
Features A
The EagleBurgmann barrier/buffer fluid systems of the
TSA6000-A4 range meet all the requirements to supply
mechanical seals in accordance with the API682 4th
edition guidelines. The vessels are equipped with all
essential connections for fitting additional components.
The range is available in two standard vessel sizes with B
dished heads, and a bottom-flanged version which can be
dismantled (TSB6000-A4) is also available. The modular
system allows the TSA6000-A4 vessels to be combined
with a wide range of system components such as level
transmitter, pressure transmitter, base frame, etc.
Advantages
E D
• Operating limits up to 44 bar/260 °C (638 PSI/500 °F):
suitable for a wide range of demanding operating
conditions
• Robust design with weld-pad type sightglass for optimum
F
visual level monitoring
• Modular system: combination possible with a wide range
of system components Functional description Installation
TSA6
The TS system performs all the basic functions of a Plan53
Recommended applications barrier/buffer system for the operation of dual seals: © EagleBurgmann G
• Refining technology
• Oil and gas industry • To pressurize the barrier/buffer chamber
PIT
• Petrochemical industry • Leakage compensation
• Chemical industry • Barrier/buffer fluid is circulated by thermosiphon effect
• Power plant technology or forced circulation system
• To cool the seal
Notes • To selectively absorb product leakage and prevent dry C
Design and production available in accordance with EU running (tandem arrangement)
Pressure Equipment Directive PED 97/23 EC. Design, A
calculation and production available acc. to ASME VIII, Use compressed air or nitrogen for pressurization;
Div. 1. pressurization is monitored by a pressure transmitter
3rd party inspection, ASME stamp on request. (default). The incorporated level transmitter issues a LIT
signal whenever the level of barrier/buffer fluid is too low.
B
EagleBurgmann Client
E F D
12
Product variants
Designation TSA6000-A4 TSA6001-A4 TSA6002-A4 TSA6003-A4
Pressure Equipment Directive ASME PED ASME PED
For shaft diameters ≤60 mm (acc. to API 682) X X
For shaft diameters >60 mm (acc. to API 682) X X
Integrated cooling coil X X X X
Volume, vessel (liters) 15 15 26 26
Volume, tube (liters) 0.3 0.3 0.4 0.4
Allowable pressure – shell1) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI)
Allowable pressure – tube1) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI)
–29 °C … +260 °C –29 °C … +260 °C –29 °C … +260 °C –29 °C … +260 °C
Allowable temperature – vessel1)
(–20 °F … +500 °F) (–20 °F … +500 °F) (–20 °F … +500 °F) (–20 °F … +500 °F)
–29 °C … +260 °C –29 °C … +260 °C –29 °C … +260 °C –29 °C … +260 °C
Allowable temperature – system1)
(–20 °F … +500 °F) (–20 °F … +500 °F) (–20 °F … +500 °F) (–20 °F … +500 °F)
Liquid volume at NLL – Normal Liquid Level (liters) 12 12 20 20
Working volume MAX-MIN (liters) 4 4 6.5 6.5
Cooling capacity – without cooling water (kW)3) 0.75 0.75 1 1
Cooling capacity – natural circulation (kW)2) 1.9 1.9 2.5 2.5
Cooling capacity – forced circulation (kW)2) 5 5 6.5 6.5
Required cooling water quantity (m³/h) 0.4 0.4 0.7 0.7
Metal parts 316L 316L 316L 316L
Sight-glass Borosilicate Borosilicate Borosilicate Borosilicate
Gaskets PTFE PTFE PTFE PTFE
Net weight (approx.) 68 kg (150 lbs) 68 kg (150 lbs) 75 kg (165 lbs) 75 kg (165 lbs)
13
Category 2 and 3 • 3CW-BB
Features A
E F D
14
Product variants
Designation TSB6000-A4 TSB6001-A4 TSB6002-A4 TSB6003-A4
Pressure Equipment Directive ASME PED ASME PED
For shaft diameters ≤60 mm (acc. to API 682) X X
For shaft diameters >60 mm (acc. to API 682) X X
Integrated cooling coil X X X X
Volume, vessel (liters) 15 15 26 26
Volume, tube (liters) 0.3 0.3 0.4 0.4
Allowable pressure – shell1) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI)
Allowable pressure – tube1) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI)
–29 °C … +260 °C –29 °C … +260 °C –29 °C … +260 °C –29 °C … +260 °C
Allowable temperature – vessel1)
(–20 °F … +500 °F) (–20 °F … +500 °F) (–20 °F … +500 °F) (–20 °F … +500 °F)
–29 °C … +260 °C –29 °C … +260 °C –29 °C … +260 °C –29 °C … +260 °C
Allowable temperature – system1)
(–20 °F … +500 °F) (–20 °F … +500 °F) (–20 °F … +500 °F) (–20 °F … +500 °F)
Liquid volume at NLL – Normal Liquid Level (liters) 12 12 20 20
Working volume MAX-MIN (liters) 4 4 6.5 6.5
Cooling capacity – without cooling water (kW)3) 0.75 0.75 1 1
Cooling capacity – natural circulation (kW)2) 1.9 1.9 2.5 2.5
Cooling capacity – forced circulation (kW)2) 5 5 6.5 6.5
Required cooling water quantity (m³/h) 0.4 0.4 0.7 0.7
Metal parts 316L 316L 316L 316L
Sight-glass Borosilicate Borosilicate Borosilicate Borosilicate
Gaskets PTFE PTFE PTFE PTFE
15
Category 2 and 3 • 3CW-BB
C
Features
Pressurized barrier system (closed circuit) for use in
seal systems with high pressures and/or for hazardous/ B
environmentally harmful processes. The SPB6000-A4
(Plan 53B) range is available with a pressure accumulator,
cooler (finned tube, water or air cooler with fan) and a
wide range of instruments. A refilling unit must be provided.
Advantages
• Pressurization occurs by means of a pre-loaded bladder
accumulator F
• Membranes in the accumulator separate the nitrogen
from the barrier medium: nitrogen cannot get into the
barrier medium or process medium
• Barrier pressure is created without any need for
connection to a nitrogen supply
• Available with finned tube, water or air coolers with fan Functional description Notes
• Modular system: combination possible with a wide range The SPB6000-A4 is designed to perform the following Design and production available in accordance with EU
system components/instruments functions of a barrier system: Pressure Equipment Directive PED 97/23 EC. Design,
SPB6
calculation and production available acc. to ASME VIII,
Plan 53B
Recommended applications • To pressurize the buffer chamber Div. 1.
© EagleBurgmann
• Refining technology • Leakage compensation 3rd party inspection, ASME stamp on request.
• Oil and gas industry • To cool the seal
• Petrochemical industry
• Chemical industry Pressurization (> process pressure) prevents the process
• Power plant technology medium from getting into the barrier circuit or the
atmosphere. Pressurization is supplied by a pressure
accumulator which is pre-loaded with nitrogen. Circulation
in the barrier circuit occurs via the thermosiphon principle
or by forced circulation, e. g., with a pumping screw.
16
Installation
Optional
TI
Product variants
Designation SPB6000-A4 SPB6001-A4 SPB6002-A4 SPB6003-A4
Pressure Equipment Directive ASME PED ASME PED
Type of heat exchanger Air cooler a) Water cooler b) Air cooler a) Water cooler b) Air cooler a) Water cooler b) Air cooler a) Water cooler b)
For shaft diameters ≤ 60 mm (acc. to API 682) X X
For shaft diameters > 60 mm (acc. to API 682) X X
Bladder accumulator (liters) 20 20 35 35
Allowable pressure1) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI)
–20 °C … +90 °C –20 °C … +90 °C –20 °C … +90 °C –20 °C … +90 °C
Allowable temperature bladder accumulator1)
(–4 °F … +194 °F) (–4 °F … +194 °F) (–4 °F … +194 °F) (–4 °F … +194 °F)
SPB6 PLAN 53B
–20 °C … +90 °C
© EagleBurgmann –20 °C … +90 °C –20 °C … +90 °C –20 °C … +90 °C
Allowable temperature system1)
(–4 °F … +194 °F) (–4 °F … +194 °F) (–4 °F … +194 °F) (–4 °F … +194 °F)
Cooling capacity – with water cooled heat exchanger (kW)2) 10 10 10 10
Cooling capacity – with water cooled heat exchanger (kW)3) 3 3 3 3
Required cooling water quantity (m3/h) 0.6 0.6 0.6 0.6
Cooling capacity – with air cooled heat exchanger (kW)4) 2.0 2.0 2.0 2.0
Cooling capacity – with air cooled heat exchanger (kW)5) 1.5 1.5 1.5 1.5
Metal parts 316L 316L 316L 316L
Accumulator CrMo steel CrMo steel CrMo steel CrMo steel
Bladder Nitrile Nitrile Nitrile Nitrile
17
Category 2 and 3 • 3CW-BB
C
G
Features
Pressurized barrier system (closed circuit) for use in
seal systems with high pressures and/or for hazardous/
environmentally harmful processes. The SPC6000-A4 (Plan
53C) range is available with a pressure booster, cooler B
(finned tube, water or air cooler with fan) and a wide
range of instruments. A refilling unit must be provided.
Advantages
• Pressurization occurs by means of a pressure booster F
• Automatic setting of the barrier pressure via reference
pressure: simple and reliable mode of operation H
• Safe operation even in case of pressure changes
• Barrier pressure is created without any need for
connection to a nitrogen supply
• Available with finned tube, water or air coolers with fan
• Modular system: combination possible with a wide range Functional description SPC6 Notes
system components/instruments The SPC6000-A4 is designed to perform the followingPlan 53C Design and production available in accordance with EU
functions of a barrier system: © EagleBurgmann
Pressure Equipment Directive PED 97/23 EC. Design,
Recommended applications calculation and production available acc. to ASME VIII,
• Refining technology • To pressurize the buffer chamber Div. 1.
• Oil and gas industry • Leakage compensation 3rd party inspection, ASME stamp on request.
• Petrochemical industry • To cool the seal
• Chemical industry
• Power plant technology Pressurization (> process pressure) prevents the process
medium from getting into the barrier circuit or the
atmosphere. Circulation in the barrier circuit occurs via
the thermosiphon principle or by forced circulation, e. g.,
with a pumping screw.
18
Installation
C
G P&ID for SPC6000-A4
Optional Barrier fluid system with
A piston accumulator
DPIT A From mechanical seal
l
B To mechanical seal
C Fill
D Cooling water IN
E Cooling water OUT
J F Drain
LT/ LI
G Vent
Optional H Pressure reference
I Cooling water drain
TI
J Cooling water vent
B EagleBurgmann Client
F I E D H
Piping Tubing
3/ 4“ S80 12,7 x 1,65
Product variants
Designation SPC6000-A4 SPC6001-A4 SPC6002-A4 SPC6003-A4
SPC6
Pressure Equipment Directive ASME PED ASME PED
PLAN 53C SCHEMA
Type of heat exchanger Air cooler a)
© EagleBurgmann Water cooler b) Air cooler a) Water cooler b) Air cooler a) Water cooler b) Air cooler a) Water cooler b)
For shaft diameters ≤ 60 mm (acc. to API 682) X X
For shaft diameters > 60 mm (acc. to API 682) X X
Piston accumulator (liters) 2.8 2.8 5.1 5.1
Allowable pressure1) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI) 44 bar (638 PSI)
–20 °C … +90 °C –20 °C … +90 °C –20 °C … +90 °C –20 °C … +90 °C
Allowable temperature piston accumulator1)
(–4 °F … +194 °F) (–4 °F … +194 °F) (–4 °F … +194 °F) (–4 °F … +194 °F)
–20 °C … +90 °C –20 °C … +90 °C –20 °C … +90 °C –20 °C … +90 °C
Allowable temperature system1)
(–4 °F … +194 °F) (–4 °F … +194 °F) (–4 °F … +194 °F) (–4 °F … +194 °F)
Cooling capacity – with water cooled heat exchanger (kW)2) 10 10 10 10
Cooling capacity – with water cooled heat exchanger (kW)3) 3 3 3 3
Required cooling water quantity (m3/h) 0.6 0.6 0.6 0.6
Cooling capacity – with air cooled heat exchanger (kW)3) 2.0 2.0 2.0 2.0
Cooling capacity – with air cooled heat exchanger (kW)3) 1.5 1.5 1.5 1.5
Metal parts 316L 316L 316L 316L
19
Category 2 and 3 • 3CW-BB
A
Features
The EagleBurgmann leakage control systems of the
LSA6000 range in accordance with API Plan 65A consist
of a leakage collection tank with integrated orifice and B
overflow pipe. The level can be monitored with the
differential pressure transmitter which is supplied together
with a five-way manifold valve.
Advantages
• Seal failure detection Functional description Notes
• Safe discarding of excessive seal leakage In accordance with API Plan 65A, the LSA6000 leakage LSA6Design and production available in accordance with EU
• To ensure durability, all components are corrosion control system is used to discharge leakage from single Plan65A
Pressure Equipment Directive PED 97/23 EC. Design,
resistant. seals. The outboard leakage is collected in an external© EagleBurgmann
calculation and production available acc. to ASME VIII,
tank; the leakage volume is monitored (level in the tank). Div. 1.
Recommended applications 3rd party inspection, ASME stamp on request.
• Refining technology
• Oil and gas industry Installation
• Petrochemical industry
• Chemical industry P&ID for LSA6000-A4
• Power plant technology PDIT Leakage collection system
A From mechanical seal
B To leakage collection system
Client EagleBurgmann
B
Product variants
Designation LSA6000-A4
Pressure Equipment Directive PED | ASME
Volume of vessel (liters) 4 TSAPI4
Allowable pressure1) 44 bar (638 PSI) PLAN 65A
–20 °C … +120 °C © EagleBurgmann
Allowable temperature1)
(–4 °F … +248 °F)
Connection Flange 3/4", 600 lbs
Metal parts 316L
20
Category 2 and 3 • 3CW-BB
A
Features
In accordance with API Plan 65B, the EagleBurgmann
leakage control systems of the LSB6000 range consist
of a leakage collection tank with valve and overflow pipe.
The level can be monitored with the differential pressure
transmitter which is supplied together with a five-way
manifold valve.
B
Advantages
• Seal failure detection
• Safe discarding of excessive seal leakage
• To ensure durability, all components are corrosion
resistant. LSB6
Functional description Notes
Plan65B
Recommended applications Design and production available in accordance with EU
In accordance with API Plan 65B, the LSB6000 leakage © EagleBurgmann
• Refining technology control system is used to discharge leakage from single Pressure Equipment Directive PED 97/23 EC. Design,
• Oil and gas industry seals. The outboard leakage is collected in an external calculation and production available acc. to ASME VIII,
• Petrochemical industry tank; the leakage volume is monitored (level in the tank). Div. 1.
• Chemical industry 3rd party inspection, ASME stamp on request.
• Power plant technology
Installation
Client EagleBurgmann
B
Product variants
Designation LSB6000-A4
Pressure Equipment Directive PED | ASME
Volume of vessel (liters) 4 LSAPI4
Allowable pressure1) 44 bar (638 PSI) PLAN 65B
–20 °C … +120 °C © EagleBurgmann
Allowable temperature1)
(–4 °F … +248 °F)
Connection Flange 3/4", 600 lbs
Metal parts 316L
21
Category 2 and 3 • 3CW-BB
Features
The measuring unit of the SPT6000-A4 range is used to
visually monitor the operating temperature.
Product variants
Designation SPT6000-A4 SPT6000-A4
Connections – process Flange 3/4", 600 lbs Flange 3/4", 600 lbs
Connections – drain G 1/2" G 1/2"
Allowable pressure1) 45 bar (653 PSI) 45 bar (653 PSI)
0 °C … +120 °C 0 °C … +200 °C
Temperature range
(+32 °F … +248 °F) (+32 °F … +392 °F)
Wetted parts 316L 316L
22
EagleBurgmann TotalSealCare Service
1 5
Our service modules Consulting & engineering Seminars & training
The modular seal service offered through TotalSealCare After establishing and analyzing all of the seals in a We offer an extensive range of continuing education
is as individual as are the demands of our customers. system, we work out standardization concepts based programs in seal technology. For service and
The range of services spans complete maintenance of all on the as-is status. The results we are hoping for are to maintenance personnel, skilled staff and engineers
installed seals, through to stock management, as well reduce the number of seal types, sizes and materials from various branches of industry such as refining,
as engineering, training and electronic data used, and to improve the key figures of the system. We chemicals, power generation, foodstuffs, paper and
documentation. advise you relating to codes of practice and statutory pharmaceuticals. Our range includes group seminars,
2 6
regulations, and indicate what actions need to be taken. individual training and seminars specifically tailored
Our TotalSealCare services consist of individual modules to your requirements. At our premises or at a
from which we assemble individualized service location of your choice.
packages.
Maintenance
You can benefit from our many years of experience and
expertise in all areas of seal technology, and our major In the plant or in the service center, qualified Technical analysis & support
store of practical knowledge. fitters and technicians look after all the aspects of
seal maintenance: installation, startup, servicing, A team of seal specialists is responsible for
conversion, overhaul and repair. We record and rectifying process malfunctions or “bad actors”.
document functionally relevant data (fault causes, The latest methods such as thermography or data
measures for repair, costs). This means it is possible logging are used for diagnosing positions that are
to assess seal operating times and maintenance critical for the operation of the system and for
costs on a continuous basis, thereby defining working out measures to rectify them. In our
3 7
measures for extending service intervals. research and development centers, we perform
realistic tests on test rigs or in original pumps. The
objective is to extend the MTBF and to increase
system serviceability by individual and constructive
On-site service solutions.
4
off by complete conversions (e. g. acc. to TA-Luft). of our service makes it possible to satisfy individual
requirements. With our tried-and-tested monitoring
instrument, SEPRO, we can also record all data relevant
for the seals for documentation and evaluation
Inventory management purposes.
23
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EagleBurgmann is one of the internationally leading companies for industrial sealing technology. Our
products are used everywhere where safety and reliability are important: in the oil and gas industry,
refining technology, the petrochemical, chemical and pharmaceutical industries, food processing, power,
water, mining, pulp & paper, aerospace and many other spheres. Every day, more than 6,000 employees
contribute their ideas, solutions and commitment towards ensuring that customers all over the world can eagleburgmann.com/api682
rely on our seals. Our modular TotalSealCare service underlines our strong customer orientation and
offers tailor-made services for every application. api682@eagleburgmann.com