Industrial Control Systems, Process Industries Verses Discrete-Manufacturing Industries,

Continuous Verses Discrete Control, Computer Process and its Forms. Control System
Components such as Sensors, Actuators and others.

Unit 4 [07 hrs]

Kinematics:
Transformation matrices and their arithmetic, link and joint description, Denavit - Hartenberg
parameters, frame assignment to links, direct kinematics, kinematics redundancy, kinematics
calibration, inverse kinematics, solvability, algebraic and geometrical methods.
Velocities and Static forces in manipulators:
Jacobians, singularities, static forces, Jacobian in force domain.
Dynamics:
Introduction to Dynamics , Trajectory generations

Unit 5 [07 hrs]

Machine Vision System:
Vision System Devices, Image acquisition, Masking, Sampling and quantisation, Image Processing
Techniques , Noise reduction methods, Edge detection, Segmentation.
Robot Programming:
Methods of robot programming, lead through programming, motion interpolation, branching
capabilities, WAIT, SIGNAL and DELAY commands, subroutines.
Programming Languages:
Introduction to various types such as RAIL and VAL II …etc, Features of each type and
development of languages for recent robot systems.

Unit 6 [06 hrs]

Modeling and Simulation for manufacturing Plant Automation:
Introduction, need for system Modeling, Building Mathematical Model of a manufacturing Plant,
Modern Tools- Artificial neural networks in manufacturing automation, AI in manufacturing, Fuzzy
decision and control, robots and application of robots for automation.
Artificial Intelligence:
Introduction to Artificial Intelligence, AI techniques, Need and application of AI.
Other Topics in Robotics:
Socio-Economic aspect of robotisation. Economical aspects for robot design, Safety for robot and
associated mass, New Trends & recent updates in robotics

Text Books:

20
 John J. Craig, Introduction to Robotics (Mechanics & Control), Addison-Wesley, 2nd Edition,
2004
Mikell P. Groover., Industrial Robotics: Technology, Programming & Appl., McGraw – Hill
International, 1986.
Shimon Y. Nof , Handbook of Industrial Robotics , , John Wiley Co, 2001.
Automation, Production Systems and Computer Integrated Manufacturing, M.P. Groover,
Pearson Education.
Industrial Automation : W.P. David, John Wiley and Sons.

Reference Books:

Richard D. Klafter , Thomas A. Chemielewski, Michael Negin, Robotic Engineering : An

Integrated Approach , Prentice Hall India, 2002.
Handbook of design, manufacturing &Automation : R.C. Dorf, John Wiley and Sons.

Departmental Elective- II
ME (DE) 22008 Industrial Engineering

Teaching Scheme Examination Scheme

Lectures : 3hrs / week Internal Test 1: 20 marks
Internal Test 2: 20 marks
End Sem. Exam: 60 marks
Course Outcomes:
At the end of the course students will be able to:
Apply the Industrial Engineering concept in the industrial environment.
Manage and implement different concepts involved in methods study and understanding of
work content in different situations.
Undertake project work based on the course content.
Describe different aspects of work system design and facilities design pertinent to
manufacturing industries.
Identify various cost accounting and financial management practices widely applied in
industries.
Develop capability in integrating knowledge of design along with other aspects of value
addition in the conceptualization and manufacturing stage of various products.

Unit I: Introduction to Industrial Engineering and Productivity

Introduction: Definition and Role of Industrial Engineering, Contribution of Taylor and Gilbreth,
Organisation : Concept of organisation, characteristics of organisation, elements of
organisation, organisational structure, organisation charts; Types of organisation- formal line,
military organisation, functional organization, line & staff organisation; Introduction to
management principles, authority and responsibility, span of control, delegation of authority.
Productivity : Definition of productivity, Productivity of materials, land, building, machine and

21
power. Measurement of productivity: factors affecting the productivity, Productivity Models and
Index (Numerical), productivity improvement programmers. [6 hrs]

Unit II: Method Study

Work Study : Definition, objective and scope of work-study. Human factors in work-study.
Method Study : Definition, objective and scope of method study, activity recording and exam
aids, Charts to record moments in shop - operation process charts, flow process charts, travel
chart, two handed chart and multiple activity charts. Charts to record movement at work place -
principles of motion economy, classification of moments, SIMO chart, and micro motion study.
Definition and installation of the improved method, brief concept about synthetic motion study
and related Numricals. [6 hrs]

Unit III: Work Measurements

Work Measurements: Definition, objectives and uses; Work measurement techniques. Work
sampling - need, confidence levels, sample size determinations, random observation,
conducting study with the simple problems. Time study: Definition, time study equipment,
selection of job, steps in time study. Breaking jobs into elements, recording information. Rating
and standard rating, standard performance, scales of rating, factors affecting rate of working,
allowances and standard time determination; Introduction to PMTS and MTM. (Numerical),
Introduction to MOST [6Hrs]

Unit IV: Production Planning and Control

Introduction: Types of production systems, Need and functions of PPC, Aggregate production
planning, Capacity Planning, ERP: Modules, Master Production Schedule; MRP and MRP-II;
Forecasting techniques: Causal and time series models, moving average, exponential
smoothing, trend and seasonality; (Numerical). [6 hrs]

Unit V: Facility Design

Facility Location Factors and Evaluation of Alternate Locations; Types of Plant Layout; Computer
Aided Layout Design Techniques; Assembly Line Balancing (Numerical); Material Handling:
Principles, Types of Material Handling Devices; ) Industrial Safety: Safety Organisation, Safety
Programme, General Safety Rules. Stores Management.[6 hrs]

Unit VI: Engineering Economy

Engineering Economy and Costing: Elementary Cost Accounting and Methods of Depreciation;
Breakeven Analysis (Numerical).Inventory Control: Functions, costs, classifications- Concept of
EOQ, purchase model without shortages (Numerical); ABC ,VED and other Analysis [6 hrs]

Text Books:

M Mahajan, “Industrial Engineering and Production Management”, DhanpatRai and

Co,2015.

22
 O. P. Khanna, “Industrial engineering and management”, DhanpatRai publication, ISBN no
13-978- 8189928353, 2010
MartendTelsang, “Industrial Engineering”, S. Chand Publication, ISBN no 13-978-
8121917735,2006.
Banga and Sharma, “Industrial Organisation & Engineering Economics”, Khanna publication,
ISBN no 13- 978-8174090782, 2003.

Reference Books:

Introduction to Work Study by ILO, Oxford & IBH Publishing Company, New Delhi, Second
Indian Adaptation, 2008.
H.B. Maynard, K Jell, “Maynard‘s Industrial Engineering Hand Book”, McGraw Hill Education.
Askin, “Design and Analysis of Lean Production System”, Wiley, India
Zandin K.B., “Most Work Measurement Systems”, CRC Press,2002
Martin Murry, “SAP ERP: Functionality and Technical Configuration”, SAP Press; 3rd New
edition (2010).
Barnes, “Motion and time Study design and Measurement of Work”, Wiley India

Departmental Elective- II
ME (DE) 22009 Mechatronics and IoT

Teaching Scheme Examination Scheme

Lectures : 3hrs / week Internal Test 1: 20 marks
Internal Test 2: 20 marks
End Sem. Exam: 60 marks
Course Outcomes:
At the end of the course students will be able to:
Define key elements of mechatronics, principle of sensor and its characteristics
Utilize concept of signal processing & interface systems such as ADC, DAC, Digital I/O
Determine the transfer function by using block diagram reduction technique
Evaluate Poles/Zero, frequency domain parameter for modelling of mechanical system
Apply the concept of different controller modes to an industrial application
Develop the ladder programming for industrial application

Unit 1: Introduction to mechatronics, Sensors, Actuators [10 Hrs.]

Introduction to Mechatronics, Need, Applications, building blocks of a typical mechatronic
system, Sensors: Types of sensors; Motion Sensors – Encoder (Absolute & incremental), Lidar,
Eddy Current, Proximity (Optical, Inductive, Capacitive), MEMS Accelerometer; Temperature
sensor – Thermocouple, Thermistor, RTD, Pyrometer, Infrared Thermometer; Force / Pressure
Sensors – Strain gauges, Piezoelectric sensor; Flow sensors – Electromagnetic, Ultrasonic, Hot-
wire anemometer; Colour sensor – RGB type; Biosensors – Enzyme, ECG, EMG, Selection of
Sensors, Actuators: Stepper & Servo motor; Hydraulic and Pneumatic; linear electrical actuators
& Selection of Actuators

Unit 2: Introduction to IOT [05 Hrs.]

23
Introduction of IoT: Definition and characteristics of IoT, Technical Building blocks of IoT,
Device, Communication Technologies, Data, Physical design of IoT, IoT enabling technologies,
IoT Issues and Challenges- Planning, Costs and Quality ,Security and Privacy, Risks

Unit 3: Data Acquisition and Embedded Systems [10 Hrs.]

Introduction to DAQ, Types, Components of a Data Acquisition System (Sensor, Signal
conditioning, processing, controlling and storage/display/action), Data Acquisition: Signal
collection, Signal conditioning – Isolation& Filtering, Amplification, Sampling, Aliasing, Sample
and hold circuit, Quantization, Analog-to-digital converters (4 bit Successive Approximation type
ADC), Digital-to-Analog converters (4 bit R2R type DAC), Data storage, Embedded Systems:
Architecture & Characteristics of ES, Types of Embedded systems, Examples of Embedded
Systems. Embedded System on Chip (SOC), Components of ES: Hardware and software
Hardware components of ES: Power supply: types, characteristics, selection criteria, Processing
Unit, Input devices, Output Device.

Unit 4: Communication under IoT [05 Hrs.]

Development boards: Types of boards - Arduino, Raspberry pi, Beagle bone, ESP8266, selection
criteria, interfacing of sensors with development boards. Communication under IoT: IoT
Protocols: MQTT, CoAP, XMPP and AMQT, IoT communication models, IoT Communication
technologies: Bluetooth, BLE, Zigbee, Zwave, NFC, RFID, LiFi, Wi-Fi, Interfacing of wifi, RFID,
Zigbee,NFC with development board

Unit 5: PLCs and PID controllers [8 Hrs.]

Introduction to controllers, Need for Control, Proportional (P), Integral (I) and Derivative (D)
control actions; PI, PD and PID control systems in parallel form; (Numerical approach), Feed
forward anticipatory control, Manual tuning of PID control, Ziegler–Nichols method,
Applications: Electro–Hydraulic/Pneumatic Control, Automotive Control
Introduction to PLC; Architecture of PLC; Selection of PLC; Ladder Logic programming for
different types of logic gates; Latching; Timers, Counters; Practical examples: Ladder
Programming, Functional Block Diagram.

Unit 6: Machine Learning for IOT and IOT Security [07 Hrs.]
Compact fast Machine Learning Accelerators for IOT devices: Edge Computing on IOT Devices,
IOT Based Smart Buildings, Distributed Machine Learning, Machine Learning Accelerator,
Machine Learning Model Optimization, Least-Squares-Solver for Shallow Neural Network:
Introduction, Algorithm Optimization, Hardware Implementation
Securing the Internet of Things & Security Architecture, Security and Vulnerability in the
Internet of Things, IoT Node Authentication, Data Protection & Security Requirements in IoT
Architecture, Security in Enabling Technologies & Existing Security Scheme for IoT, Introduction
to the Use Cases and Emerging Standards and Technologies for Security and privacy in IoT

Text Books:
William Bolton, Mechatronics: Electronics Control Systems in Mechanical and Electrical
Engineering, 6th Ed, 2019
K.P. Ramchandran, G.K. Vijyaraghavan, M.S. Balasundaram, Mechatronics: Integrated
Mechanical Electronic Systems, Willey Publication, 2008
Bolton, Programmable Logic Controller, 4th Ed, Newnes, 2006
Lyla B. Das, “Embedded Systems: An Integrated Approach” Pearson

24
 Raj Kamal, “Embedded Systems: Architecture, programming and Design”, 2nd Edition,
McGrawHill, ISBN: 13: 9780070151253
Raj Kamal, Internet of Things: Architecture and Design Principle” , ISBN-13: 978-93-5260-
522-4, McGraw Hill Education (India) 2017
Securing the Internet of Things, Shancang Li Li Da Xu, Syngress, 2017, Elsevier

References Books:
Alciatore&Histand, Introduction to mechatronics & measurement systems, 5th Ed, 2019
Bishop (Editor),Mechatronics – An Introduction CRC 2006
Mahalik, Mechatronics – Principles, concepts and applications, Tata Mc-Graw Hill
C. D. Johnson, Process Control Instrumentation Technology, Prentice Hall,New Delhi
Sriram V. Iyer, Pankaj Gupta, “Embedded Real-time Systems Programming”, Tata McGraw-
Hill, ISBN: 13: 9780070482845
David Hanes, IoT Fundamentals: Networking Technologies, Protocols, and Use Cases for the
Internet of Things, Cisco Press, ISBN-13: 978-1-58714-456-1, ISBN-10: 1-58714-456-5,
2017
Hantao Huang, Hao Yu, “Compact and Fast Machine Learning Accelerator for
IoTDevices,”Edition: 1st ed. Publisher: Springer Singapore Year: 2019ISBN: 978-981-13-
3323- 1

ME 22001 Automatic Control System

Teaching Scheme Examination Scheme

Lectures : 3hrs / week Internal Test 1: 20 marks
Internal Test 2: 20 marks
End Sem. Exam: 60 marks
Course Outcomes:
At the end of the course students will be able to:
Understand the basic contolconcepts, control actions and control systems.
Find the transfer function for linear, time-invariant mechanical systems and produce
analogous electrical, thermal and fluid-flow circuits/systems.
Analyse quantitatively the transient response of first and second order systems.
Apply frequency response techniques for stability analysis.
Study of system in time & frequency domain and understand concept of stability.

(6hrs)
Unit 1: Introduction to Automatic Control System
Need of control system, Manual Vs. Automatic Control System, Advantages of Automatic Control
System, Open Loop and Closed Loop Control System and their comparison, Concept of
Feedback, Generalized Control System and concept of Transfer Function. Representation of
Control System Components: Study of various types of control system components and their
mathematical representation used in systems like Mechanical system, Electrical System,
Thermal System, Fluid System, Grounded chair representation, Analogies,Block representation
of System Elements, Block Diagram Algebra, Block Diagram Reduction

25
Unit 2: (6 hrs)
Transient Response Analysis
Transient and Steady State Response Analysis: Introduction, Various types of standard input
signals, First order response to Step, Ramp and Impulse Input, Response of second order
system to step input, 8 System specifications, Concept of time constant and its importance in
speed response, Effect of Damping ratio on response of Second Order System.

Unit 3: (6 hrs)
Control Action and Controllers

Basic types of control action like ON/OFF, Proportional, Integral, Derivative type and their
combinations (P,I,PI,PD and PID), Pneumatic and Hydraulic Controllers, Comparison of
Pneumatic and Hydraulic Control System. Electrical Systems: Detail study of AC and DC Servo
motors, Stepper motors, Servomechanism, Position Control System

Unit 4: (6 hrs)
Frequency Response Analysis and Root Locus Technique

Stability analysis, System Stability and Routh’s Stability Criteria, Relative Stability Concepts,
Polar plots, Phase and Gain Margin, Stability analysis using Bode plots, Simplified Bode plot
Root Locus Plots: Definition of Root loci, General Rules for constructing Root Locus, Analysis
using Root Locus Plots, Use of MATLAB software in control system.

Unit 5: MATLAB, SIMULINK and LABVIEW (6 hrs)

Application of MATLAB in Automatic Control, Dynamic system simulation and PID control using
MATLAB and SIMULINK, Introduction to LABVIEW

Unit 6: Digital Control (6 hrs)

Introduction to digital/computer based measurement and control systems, Role of computers in
process control, Basic components of computer based measurement and control system,
sample and hold, ADC /DAC, Architecture of computer based control, Human Machine Interface
(HMI), Interfacing computer system with process, Hardware and software of computer based
process control system

Text Books :

Katsuhiko Ogata, “Modern Control Engineering”, Prentice Hall of India,5thEdition, 2010.

Norman S. Nise, “Control Systems Engineering”, John Wiley & Sons, 6th Edition, 2010.
Rudrapratap,”Getting srated with MATLAB”,Oxford university press,12 th Edition,2009

Reference Books :

Francis H. Raven, “Automatic Control Engineering”, TMH, 5th edition, 1994.

Benjamin and C.Kuo, Farid Golnaraghi, “Automatic Control Systems”, John Wiley & Sons,
9th Edition, 2014.

26
 ME 22002 Refrigeration and Air Conditioning

Teaching Scheme Examination Scheme

Lectures: 2hrs / week Internal Test 1: 20 marks
Tutorial: 1 hr / week Internal Test 2: 20 marks
End Sem. Exam: 60 marks
Course Outcomes:
At the end of the course students will be able to:
Understand the working of Vapour Compression refrigeration system
Design the Vapour Compression refrigeration system for various applications.
Apply the knowledge of HVAC for multi-pressure systems.
Able to understand and apply the Psychrometry for air conditioning applications.
Able to design the duct for various air conditioning systems.

Unit 1: Refrigeration Systems (12 hrs)

Vapour Compression refrigerationsystem: A Refrigerating Machine, Types of refrigeration
system, Vapour Compression refrigeration system and thermodynamic cycle, Effect of
Evaporator Pressure, Effect of Condenser Pressure, Effect of refrigerant Superheating and Sub
cooling, Actual Vapour Compression Cycle (Numerical treatment).
Vapour Absorption Refrigeration Systems: Introduction, working principle, aqua-ammonia,
Lithium-bromide and Electrolux Systems.
Multipressure systems: Multi-evaporator Systems, Multistage Systems, Flash Gas Removal,
Flash Intercooling, Choice of Intermediate Pressure, Complete Multistage Compression System,
Multi-evaporator Systems, Cascade Systems, Solid Carbon Dioxide-Dry Ice, Manufacture of
Solid Carbon Dioxide, System Practices for Multistage Systems (Numerical treatment)

Unit 2: Refrigerants (3hrs)

A Survey of Refrigerants, Designation of Refrigerants, Selection of a Refrigerant,
Thermodynamic, Chemical, Physical, and safety Requirements, Secondary Refrigerants, Ozone
depletion, Global warming, green house effect, Environment friendly refrigerant R134a, R410a,
R600a, R290, R32. (Theoretical only)

Unit 3:Refrigerant Compressors (5hrs)

Types of Compressors, Thermodynamic Processes during Compression, Principal Dimensions of
a Reciprocating Compressor, Performance Characteristics of a Reciprocating Compressor,
Capacity Control of Reciprocating Compressors, Rotary Compressors, Screw Compressors,
Centrifugal Compressors, Digital scroll compressors

Unit 4: Condensers, Evaporators and Expansion Devices (6hrs)

Construction and working, Types of condensers, evaporators and expansion devices, Capillary
Tube and Its Sizing, pumps, heat exchangers etc. Work done and heat transfer during steady
flow processes.

Unit 5: Psychometrics of Air – Conditioning Processes (8hrs)

27
Properties of moist Air, Working Substance in Air Conditioning, Psychometric Properties,
Psychometric Chart, Mixing Process, Basic Processes in Conditioning of Air Psychometric
Processes in Air – conditioning Equipment comfort conditions, (Numerical Treatment).

Unit 6:Load Calculation and Applied Psychrometrics(6hrs)

Preliminary Considerations, Internal Heat Gains, System Heat Gains, Break-up of ventilation
Load and Effective Sensible Heat Factor, Cooling-load Estimate, Heating – load Estimate,
Psychometric Calculations for Cooling, Design of air conditioning equipment, Numerical
examples, Introduction to duct design by equal friction method.

Text Books

Arora R.C., Refrigeration and Air Conditioning, PHI, India

Dossat Ray J., Principal of Refrigeration, Pearson, India
Arora C P, Refrigeration and Air Conditioning, Tata McGraw Hill
Manohar Prasad, Refrigeration and Air-conditioning, Wiley Eastern Limited, 1983
S.N. Sapali “Refrigeration and Air-conditioning”, PHI ( Second Edition) 2016

Reference Books

Threlkeld J.L., Thermal Environmental Engineering, Prentice Hall Inc. New Delhi
ASHRAE Handbook ( HVAC Equipments)
Stocker W.F. and Jones J.W., Refrigeration and Air-conditioning, McGraw Hill
International editions 1982.
Roger Legg, Air conditioning systems: Design, Commissioning and maintenance
Shan Wang, Handbook of Refrigeration and Air Conditioning, McGrawHill Publications
Wilbert Stocker, Industrial Refrigeration, McGrawHill Publications
Keith Harold, Absorption chillers and Heat Pumps, McGrawHill publications
ASHRAE, Air Conditioning System Design Manual, IInd edition, ASHRAE.

ME 22003 CAD and Digital Manufacturing

Teaching Scheme Examination Scheme

Lectures: 2hrs / week Internal Test 1: 20 marks
Internal Test 2: 20 marks
End Sem. Exam: 60 marks
Course Outcomes:
At the end of the course students will be able to:
Recall the fundamentals of CAD/CAM
Apply various 2-D and 3-D geometric transformations
Represent 2-D/ 3-D analytic and synthetic entities and Compare solid-surface modeling
Examine CNC program for production of components
Express the principles and methods of Rapid Prototyping

Unit 1: (3hrs)

28
Fundamentals of CAD/CAM
Product cycle and scope of CAD/CAM/CIM in product cycle, Features of CAD/CAM Hardware and
software, selection of software. CAD workstation configurations

Unit 2: (5hrs)
Geometric Transformation
Geometric verses coordinate transformations, 2D geometric transformations, Homogeneous co-
ordinate representation, Composite transformations, 3D transformations, Inverse
transformations, geometric mapping, Examples of transformation applications in mechanical
engineering

Unit 3: (5hrs)
Representation of Curves and surfaces
Introduction to Analytic Curves: line, circle, ellipse, parabola, hyperbola, Synthetic Curves:
Hermite Cubic Spline, Bezier Curve, B-Spline curve. Analytic and Synthetic Surface
Representation

Unit 4: (4hrs)
Geometric Modeling
2D Vs 3D modeling, Comparison of Wireframe, surface and solid modeling techniques,
Geometry Vs Topology, Requirements of Solid Modeling, Solid Modeling Methods: Constructive
Solid Geometry (CSG), Boundary Representation (B-rep), etc.

Unit 5: (6hrs)
Computer Numerical Control and Part Programming
Introduction to NC/CNC/DNC machines, Classification of NC systems, Axis nomenclature,
Interpolation, features of CNC controllers, Types of CNC machines, Construction features of
CNC machines, Manual Part Programming, NC word format, Details of G and M codes, Canned
cycles, subroutines and Do loops, Tool radius and length compensations. Exercises on CNC
turning center and machining center programming

Unit 6: (3hrs)
Rapid Prototyping and Manufacturing
Introduction to Rapid Prototyping, rapid tooling and rapid manufacturing.Process of rapid
prototyping.Different techniques of Rapid prototyping and their applications.

Text Books
CAD/CAM Theory and Practice, Ibrahim Zeid, Tata McGraw-Hill Publishing Company Ltd.

Mathematical Elements for Computer Graphics, Dacid F. Rogers, J Alan Adams, McGraw-
Hill publishing Company Ltd.

Reference Books
Geometric Modelling, M.E. Mortenson, Wiley, 2016
Wolfe & Henderson Computer Aided Design & Manufacturing, Bedworth, McGraw Hill,
2003.

29