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TECH. PSC
Center for all Technical PSC coaching 1
   

KERALA WATER AUTHORITY OPERATOR

AUTOMOBILE

CONSTRUCTIONAL DETAILS OF IC ENGINES

Cylinder block - Single cylinder and multi cylinder, materials, cylinder liners. Cyl-
inder head - Materials, cylinder head gasket. Pistons -Type of pistons, Piston
rings - Materials, Types of rings - compression ring, oil ring. Connecting rod -
Function, materials used, big end and small end bearings. Crank shaft - differ-
ent shapes, Main bearings. Fly wheel-functions. Types of valves, sodium vapour
cooled valves. Valve operating mechanisms - side cam shaft and overhead cam
shaft, Inlet and exhaust valve materials, valve timing diagram. Cam shaft - func-
tions and drives

FUEL SYSTEM
Different fuel feed systems, A.C. mechanical pump, S U Electrical pump, petrol
filters and air Cleaners, Carburetors, Simple carburetors - parts, principle of
working, compensation, mixture strength requirement, modern carburetors,
float system, idle and slow speed system, high speed system, Acceleration
pump and choke system. Manifolds, silencer types.

Various components in Diesel fuel system - types of fuel. Distributor type pump,
rotary type pumps, Fuel feed pump and hand priming, diesel fuel filters. Gover-
nors - purpose, types - mechanical, pneumatic and hydraulic governors, Fuel
injectors-types

LUBRICATION AND COOLING SYSTEM

Types of engine lubrication- wet and dry sump lubrication, splash and pressure
feed systems. Oil pumps, pressure relief valve, oil pressure indicator Oil coolers,
oil filters, oil seals, Crank case ventilation

Air and water cooling, thermo-syphon and pump circulation system, thermo-
stat, Radiators -types, pressure cap, types of coolants, pump, antifreeze
solution , cooling fan - types.

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CHASSIS AND FRAME
Chassis Constructional details, Types of frame. Frame sections, bumpers, sub
frames. Materials used, Front Axle- Introduction, Types - dead & live axle, Con-
struction - material - cross section, Stub axle - different arrangements

SUSPENSION SYSTEM
Types of front suspension for two, three & four wheeler, Rear Suspension
system. Introduction to springs and Shock absorbing devices-Types, Leaf, coil
springs & their arrangements, Helper spring, spring shackle, shackle pin, Tele-
scopic type Shock - absorber.

STEERING SYSTEM
Principles of steering, Ackerman , Davis fifth wheel, Steering gear box - types,
Worm & roller, worm & sector, Re-circulating ball, Rack & pinion, Steering link-
ages - arrangement - components. Power steering - integral - linkage type, Col-
lapsible type steering column. Factors affecting wheel alignment.

BRAKE SYSTEM
Types of brakes-mechanical, hydraulic, pneumatic, servo brake, Air brake. Drum
and disc brake system - Internal expanding and externally contracting, Master
cylinder, types -working principle, Wheel cylinder, brake bleeding, brake shoe.
Air brake- working, working of servo brake - types, disc brake -working.

TRANSMISSION SYSTEM
Principle of friction clutches. Constructional features and working of-Single
plate dry clutch, Diaphragm clutch, Cone clutch, Centrifugal clutch, Semi cen-
trifugal clutch, Vacuum clutch, Hydraulic clutch, Electromagnetic clutch, Multi-
plate clutch (dry & wet), Fluid fly wheel, Clutch disc,, Pressure plate.Construc-
tional features & working of - Sliding mesh gearbox, Constant mesh gearbox,
Synchro mesh gearbox, Progressive type gearbox, Epicyclic gearbox, Torque
converter, Gear selector and shifting mechanism, 2 Wheeler transmissions, Gear
drive-Chain drive, CVT & Automatic transmission.

Propeller shaft and universal joint, Torque tube drive, Hotchkiss drive, Constant
velocity joints, Front wheel drive, Differential mechanism, Rear Axles-types
Wheels - spoked wheel, disc wheel, and alloy cast wheel, composite wheel, Tyre
construction (cross sectional details), Tubeless tyre, Tyre treads patterns, Infla-

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Center for all Technical PSC coaching 3
tion pressure and its effects, Factors affecting tyre performance

ELECTRICAL SYSTEM

Constructional details of automobile dynamo, Constructional details of alterna-

tor, Charging System - necessity, Types of Regulators. Starter switch, Starter
motor - constructional features, Starter Motor Drives-Necessity, Types of starter
motor drives, mechanisms of - Bendix drive (inboard & Outboard), Over
running Clutch, Axial starter (sliding armature), Pre-engaged type. Types of igni-
tion system, coil ignition, Components-Ignition coil, Contact breaker
points, Cam angle, Condenser, Distributor, Spark plug - types, Spark advance &
retard mechanism (centrifugal & vacuum), Magneto ignition system - Low ten-
sion & high tension, Rotating armature & rotating magnet type, CD. ignition
system, Electronic ignition systems, Transistorized ignition, Computer controlled
ignition, Distributor less ignition system.

ELECTRICAL PORTIONS

Basic Electricity

Fundamental Of Electricity
Flux and soldering technique
Property of Resistance
Conductor, Insulator,
Semiconductor Types of wires and
cables

Ohm's Law

Ohm's law, Kirchoff's law

Effects of variation of temperature on resistance
Chemical effect of electric current
Laws of resistance
Different type of cells
Grouping of cells

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Center for all Technical PSC coaching 4
Care and maintenance of cell
Buckling, Sedimentation

Magnetism

Classification of magnetic
properties Para, dia and
ferromagnetic material
electromagnetism, Fleming's left and right hand rule
MMF, Flux density, Reluctance
Faraday's laws of electromagnetic induction, Len'z law
Capacitor, types and functions

Alternating current and Earthing

Alternating current, Earthing

Types of wiring both domestic and industrial Grading
of cable and wires
Current rating, Testing of installation by megger

DC Machine

DC Generators and
Type emf equation
Description of series, shunt and compound Generator
DC motors and type
Starters 3 point, 4 point and speed control machine

AC Motors, single and 3 phase

AC motors and starters single phase and 3 phase

DOL, Star delta, slip ring motor starter
Auto transformer starter
AC motor pannel wiring
phase sequence

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Center for all Technical PSC coaching 5
Instruments and Transformers

Measuring Instruments, Indication type and Deflecting types

Controlling torque and Damping Torque
Basic principle of Transformer, emf equation of transformers parallel
operation of Transformers
Cooling, Protective Device

Illumination and Basic Electronics

Illumination – Laws of illumination

Type of lamp, Domestic
appliances Semiconductor – P
type, N Type
classification of Diode, Rectifier, Transistor

Power Generation

Generation Source of energy

Various types of power generation

Transmission

Transmission and Distribution

comparison of AC and DC transmission

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 TECH. PSC
Center for all Technical PSC coaching
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