MX 200 User Guide
MX 200 User Guide
MetLogix Inc
Guide
Tel: 603.836.4452
Fax: 603.369.6499
info@metlogix.com
www.metlogix.com
Optical Edge and Crosshair Software
User’s Guide
Mx200 Optical Edge and Crosshair Software User’s Guide
Published by:
Metlogix Incorporated
175 Canal Street Suite 503
Manchester, NH 03101 USA
Telephone 603.836.4452
Facsimile 603.369.6499
info@metlogix.com
www.metlogix.com
All information set forth in this document, all rights to such information, any and all inventions disclosed herein and any patents that
might be granted by employing the materials, methods, techniques or apparatus described herein are the exclusive property of
Metlogix, Incorporated., Manchester, New Hampshire.
Terms, conditions and features referenced in this document are subject to change without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording, or otherwise, without prior written permission of Metlogix, Inc. Requests to Metlogix, Inc. for
permission should be addressed to the Customer Services Department, Metlogix, Incorporated, 175 Canal Street, Manchester, New
Hampshire 03101.
Trademarks
Metlogix, is a registered trademark of Metlogix, Incorporated.
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1 Introduction
The Mx200 user guide describes the operation of the Mx200 readout. The Mx200 supports manual part positioning and
feature measurement under direct user control. While this guide might include some material that doesn’t apply to your
specific Mx200 configuration, the concepts explained are applicable to all Mx200 systems. For example, Mx200 systems
can be 2 or 3 axis systems with X, Y, Z or X, Y, Q axes. This guide will show images of an X, Y, Q axis system.
Features are measured by entering points manually using a simple crosshair probe, or automatically using optical edge
detection. The probes include:
• Simple crosshair
Used for manual point entry.
1.2 Prerequisites
Operators are assumed to understand the basics of dimensional metrology.
• In this guide.
• In the electronic version of this guide accessed from the Help function(“?” Button) in the Mx200 Setup Menu
toolbar.
• From your MetLogix distributor or system provider.
• From our product support page at www.metlogix.com.
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If it becomes necessary to contact your MetLogix distributor or system provider, be prepared to supply the following
information:
• The Mx200 software version number and serial number. These can be read from the main Setup--> “About” page in
the Mx200 software.
• Information describing the system hardware.
• A detailed description of the problem and the steps that you’ve already attempted to resolve it.
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2 User Interface
The Mx200 Software interface consists of a feature list, function buttons, and toolbars for performing and displaying
measurements all via a color touchscreen or keypad.
2.1 Screens
Primary screens of the software interface are:
The Mx-200 features a color touchscreen that can be used to interact with the device. For caustic or harsh operating
environments, the touch screen can be locked out and the readout can then be operated entirely by the soft keys and
function keys of the rubberized keypad.
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2.3 The Interface Roadmap
System Toolbar
Feature List
Measure Toolbar
Keys Function
Number Pad Enter numeric digits, decimal points, and sign(+/-)into the current field.
Arrow Keys Navigate the settings menu screens. The left and right arrows go in a level, or out a level.
The up and down arrows move the current selection up/down.
Power Key Single Press to Power On. When On, Single Press for Screen Off, Long Press for Power Off.
Soft Keys(1-6) Executes the softkey button commands/selection displayed above the key.
DRO Keys Execute X/Y/Z/Q zerroing funciton. Select functions as vertical softkeys.
Menu Button Displays or advances the Softkey Menu. Long press to enter Mx200 Setup.
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System Toolbar – A storage tray of commonly used functions. The default configuration displays an “Mx” button(access
to Setup), a Home Button(return to home view), an Inch/Metric Button(to toggle display units), and a Datum
indicator(displaying current coordinate system).
Measure Toolbar- A storage tray for the primary measure and construct feature buttons, and for extra menu buttons
assigned via the Desktop Settings screen.
Pro-Tip: The bottom toolbar has a set of default function buttons for each view-type, which cannot be modified. The
measure feature buttons are an example of these. When the “Desktop” setting for a particular function is set to
“Bottom” or “Both” it will be displayed in the Mx200’s “Extra Functions” menu. This menu can be displayed by pressing
the Menu key once. Additional keypresses of the Menu button will cycle through the pages of the Extra Functions menu.
Button
Function Description
Icon
Program Button The Program Button navigates to the part program view.
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The Help button provide access to the PDF User Guide. This
Help Button
button can only be added to the bottom toolbar.
Send Button The Send button initiates the RS232 send function.
Ref Frame Button The Ref Frame button toggles the Abs/Inc datum frame.
Setup Button The Setup button navigates to the Mx200 setup screen.
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3 How to Probe/Measure features
Once you have selected a feature to measure, points can be entered by lining up the crosshair on your system then
pressing either the Enter button, or the large point counter, as seen in the screen below. When you have entered
enough points, press the green check mark or the Finish key.
Finish Measurement
Enter Point
At the bottom of the point entry screen you will notice a series of icons, as seen below. The first icon indicates the probe
type you are using(Optical edge or cross hair). The second button is the Create Feature function(allowing you to create a
feature in space(addressed later in the guide)). The third icon displays the feature type you have selected to measure.
The fourth is the “repeat” measure function(allowing repeat measurements of the same feature). And lastly, the
construction mode function which allows you to construct a feature relationship from previously measured features.
Once you have completed your measurement, the results will be displayed in this window. Each feature will have a
unique set of coefficients. In this example of a circle, the X and Y center position, plus the circle Diameter are displayed.
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Pro-Tip: if you press the Diameter “D” button, or soft key, you will toggle from Diameter to Radius for the measured
circle.
In this screen you will also see a graphical representation of the circle with the points used for the calculation. A circle
requires a minimum of three point. If you probe more than the minimum number of required points for a feature, the
worst-case points on each side of the calculated circle will be displayed in red, as seen below. The “F” or Form error of
the feature is the radial distance between inner most and outer most points of the features point cloud.
The total number of points probed for the feature and the features currently set fit type are also displayed below the
feature graphic. The default fit type applied is a Least Squares Best Fit(LSBF) calculation. Other fit types can be applied
by pressing the “Change Type” key( ). For circles features, other fit types include;
• Max Inscribed Fit - What is the largest pin that could fit in the this hole.
• Min Superscibed Fit - What is the largest diameter created from the three outer most points.
• ISO Fit(Best Form) - Fits the feature to the best, or lowest, form.
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3.3 Performing Constructions
A common measurement request is to construct a bolt hole pattern from three or more circles. The following example
procedure will explain the general sequence that applies to all other supported feature constructions.
Pro-Tip: You can always use the keypad up/down arrows, or the touchscreen to move up and down the feature list,
viewing the detailed results information for the selected feature.
To perform other construction types first declare the feature type you want as a result of the construction, then select
the features you would like to include in that construction, then press “Enter”. This method can be used to perform a
number if different construction types, including distances, angles, mid and end points, and many more.
Probing Rules
• The Minimum number of points required for each feature can be seen below;
>Point – One point (if you enter more than two points for a point measurement, you will get the average point)
>Angle – minimum of two points per leg. It is better to probe towards the vertex, than away from it.
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4 Datuming
Creating a “Datum”, or zero point, is an essential part of coordinate metrology. When measuring rectangular parts, the
first step is often to “Skew” the part or mathematically align the part as it sits on your stage, and then set the origin(or
datum) of your part coordinate system.
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4.3 Performing a Skew Alignment on a Line Feature
To probe a skew alignment line:
4 Zero the line angle by pressing the Angle button to align the part to the X axis. The X and Y coordinate button images
will change from X and Y to X' and Y' to indicate that a skew alignment exists. The Angle value label will turn blue and
a (‘) will be added to indicate it is a datum feature.
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• Step 3: Press the “Finish” button to complete the line construction. The line will be added to the Feature list and
shown in the Feature Detail screen.
• Step 4: Zero the line angle by pressing the Angle value button to align the part to the X axis. The Angle value
label will turn blue and a (‘) will be added to indicate it is a datum feature.
• Step 5(optional): The constructed line can now be deleted if desired. Select the line and press the Delete button.
The line will be deleted but the skew alignment will be retained for use in future measurements.
• Step 1: Select the desired positional feature from the Feature list (a circle in this example).
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• Step 2: Press the Datum Selection button( ) to choose a datum (datum 1 in this example).
• Step 3: Press the X' and Y' value buttons to zero the center point of the selected feature as a datum.
• Step 1: Select the desired feature from the Feature list. In this example a probed circle is selected.
• Step 2: Press the Datum Selection button( ) to choose a datum (datum 1 in this example).
• Step 3: Long-press any DRO Zeroing Button(screen or keypad) to access the preset screen.
• Step 1: Now create or measure the feature that you wish to establish as your secondary datum. While that
feature is displayed in the feature detail screen, zero the X/Y coefficients.
• Step 2: Press the datum icon( )in the upper tool bar. The datum indicator will now display ‘2’. All features
measured subsequently will be displayed relative to reference ‘2’. Additionally, any feature measured previous
to the new datum will also now be relative to the new datum “2”, the reference frame system is always fully
“floating”.
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5 Tolerancing
Use the following steps to apply an X Y Positional Tolerance and Diameter Size tolerance to a measured circle:
Pro-Tip: In most cases the measured dimension will be close to the blue print nominal dimension. As such a digit
typically just needs to be “rounded”. If the dimension is displayed as 5.013, and should be 5.010, simply press the “1” ,
this will round the 3 to 0, quickly setting the desired nominal value.
Pro-Tip: if you select the last digit of a nominal value using the touch screen, moving your finger left and right will index
the value up and down until the desired value is reached.
• Step 7: Once your nominals are specified, press the “TOL” key, then press the Add Tolerance Button ( ). You
can now select the tolerance types you would like to add. In the example below a cartesian tolerance for X and Y
have been added as well as a size tolerance for the Diameter. When adding tolerances the -TOL and +TOL
columns for each coefficient will be added.
• Step 8: Select the -TOL for the X tolerance , and enter .010. Do the same for the + TOL and for the Diameter. You
can use the keypads directional arrows to move through the fields. (Upper and Lower limit display can be
toggled by pressing the column header area).
Pro-Tip: When all of the limits will be the same, in this case .010, after you enter .010 in the field for -TOL, a field in the
lower right will populate with .010. If you press the soft key next to this field in the lower right, it will auto fill the
selected field with .010.
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• Step 9: Once your tolerances have been applied press “Finish”. You will now see the results of the tolerance
application. A graphical representation of where the upper and lower limits are set will be displayed as dashed
circles. The actual circle will be displayed as a solid line circle. The rectangular tolerance zone will be indicated by
a square at the circle center, with a dot showing the center location of the toleranced feature. The numerical
deviation of the X, Y, and D dimensions will also be displayed. Tolerance failures will be displayed in red. There is
also a “deviation fence” graphic showing how much of the tolerance band the actual dimension consumed.
IMPORTANT: Most tolerances types are applied in a similar method as described above. In some cases however
tolerances can make use of a reference feature, other than the datum. The two most common examples of this are for
Concentricity and Angularity tolerances. An example has been provided below.
IMPORTANT: In all cases where a reference feature will be used for a tolerance, the feature being referenced must be
measured prior to the feature being tolerance.
• Step 1: Measure all features required to establish your part datum, as well as the circle features to be used for
the concentricity tolerance. Select the circle that you would like to apply the concentricity tolerance and apply
the tolerance per the procedure described in the section above.
Note: It may be that the reference for the concentricity tolerance is the same as the part datum. In this case no
tolerance reference is required, as the datum will be “assumed”.
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• Step 2: To change the reference feature for your tolerance highlight the “Reference Feature” field, located
under the “+Tol” column and use the numeric keypad to enter the feature number of the desired reference
feature. In the example below you can see that feature number 4 has been referenced.
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6 Part Programs
If you have parts that you measure on a consistent basis, you may want to create part programs to improve inspection
speed and reliability. Part programs play back a sequence of feature measurements and constructions, including skew
and datum operations, tolerance assignments, as well as report printing and data export steps. Part programs also
provide a graphical guide to the sequence of measurements ensuring a consistent number of points are taken on all
feature measurements.
Pro Tip: Before recording a part program it is recommended that you have a good plan in place as to how you will
inspect your part. “Best Practice” is to first skew the part, then establish your X and Y datum, then measure the rest of
your features.
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6.2 Additional programming notes: Editing, Macros, and Part Management
• To edit a program, access the “Programs” screen, highlight the program number you would like to edit, and
press the edit button from the bottom toolbar( ). The following properties can be modified for your program;
Units – Sets the part program to display results in either Inch or Metric.
Coordinates Mode – Set the program to display results in either Cartesian(X, Y) or Polar coordinates mode
(Radius/Angle).
Fixture Mode – Set the fixture playback mode for the program. Programs can be set to “Permanent” or “None”. If
permanent mode is selected, and the machine is configured for a startup zero position, “guidance” in playback will begin
immediately and based on the recorded machine coordinate position. When set to none, guidance will not begin until a
part skew and datum(X/Y)have been established.
Macro Mode – Macro mode can be enabled for any feature measurement sequence. Datum steps, printing, exporting,
and sending are not supported within Macros. If you have a sequence of the measurements that you utilize regularly, a
line/line/midline construction for example, you can create a program for that sequence, set the Macro flag to “Yes” and
then assign it to one f the numeric keypad buttons.
In Setup, scroll down to Quick Keys, press “Enter”. Highlight “Number pad” and press “Enter”, scroll down to the
keypad number you want to assign the macro to. A dialog will be displayed requesting the program number you
want to assign to the key. Enter the number and press enter twice. When the assigned numeric key is pressed
from the main measure view it will launch your macro program sequence.
Duplicate Part – Duplicate part allows you to quickly make a copy of a given program. To use, highlight your part
program in the program view and press the duplicate part button( ). You will be prompted to assign a program
number to the newly duplicated part.
Importing and Exporting Parts: It is also possible to import a part file from a USB drive, or export a part to a USB drive. To
execute a part import or export, highlight the desired program in the program view, press the duplicate part button
( ), and then select the Softkey for Import or Export. NOTE: You must have a USB drive connected to the Mx200 USB
port to perform an Import or an Export. When importing a part you will be prompted to specify the number of the part
program you would like to import.
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7 Reporting
After performing measurements in the Mx200 you may want to view, print, or send the results.
Report Title
• Select the “Report Title” menu item and press “Enter”. An alpha-numeric entry dialog and keyboard will be
displayed. Enter the desired new report title and press “Ok” to confirm. This new report title will be displayed in
the header for all report printouts.
To view measuring results press the “Menu” button( ), then press the “Report View” button( ). Measuring
results can be displayed in one of three views; CSV, Standard, and Tolerance. Each has a different layout for
measurement data, select the one that best suits your needs.
You can Print, Export, or Send(RS232) your data from the Mx200, to a printer, USB storage device, or external data
collection system.
Before printing you must first configure the printer to be used. Once set up is complete, pressing the “Print” button( ).
from the report view menu will execute a print of the current report view you have selected.
• Step 1: Press the Mx menu button, enter Setup, and then scroll to the setting screen called “Printouts”.
• Step 2: Select the menu item called “Printer Setup”. Use the touch screen to specify your printer device from the
dropdown menu in the top left corner. NOTE: If you are printing to a wireless printer, make sure that you have
Wifi/Bluetooth enabled in the unit, and that you are connected to the correct network or device.
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• Step 3: Set any additional parameters for your printout in this same printer setup screen and then press the
“Print” button( ) to execute a test print, and to save your settings.
The “RS232” settings screen contains setup parameters for configuring the general-purpose IO port for on the Mx200
readout for serial data output. The port parameters configured on the Mx200 should match that of the connected
device (PC).
Note: The general purpose IO port on the Mx200 is used for both serial data transfer and button input. As such the
wiring for the connection cable must be specific to the connection modes being used. Please see the signal assignment
diagram at the end of this section for reference.
Configure Baud rate for connection. 110 through 115,200 can be chosen using
Baud Rate
the appropriate softkey.
Configure the correct parity mode for the connection. Even/Odd/No can be
Parity
selected using the appropriate softkey.
Configure the correct number of Stop Bits for the connection. 1 or 2 can be
Stop Bits
chosen using the appropriate softkey.
Specifies whether or not the coefficient label will be sent along with the value.
Send Labels
Set to Yes or No using the appropriate softkey.
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Specifies whether or not the unit type for a given value is sent along with the
Send Units
value. Set to Yes or No using the appropriate softkey.
2 RX_IN 2
3 TX_OUT 3
4 TRIG_1_OUT NC
SW1 & SW2 (Normally Open) & Earth
5 GND Ground 5
7 TRIG_3_IN NC
8 TRIG_2_OUT NC
9 TRIG_3_OUT NC
NOTE: If you do not see the Send button( )in your top or softkey toolbar, you may need to enable the display of the
Send button in Desktop settings.
• Step 1: Produce some feature measurements for sending out of the RS232 port.
• Step 2: Press the Send button to access the position/coefficient selection screen.
• Step 3: Press the desired softkey, or use the touch screen, to choose what to send out of the RS232 port. The
selections you make will be displayed in orange to indicate their selection state.
• Step 4: Press the green check-mark button in the sofkey toolbar to confirm the selection and transmit the data.
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8 Optical Edge Detection
Your Mx200 system may be equipped with optional optical edge detection capability. With optical edge detection
features are measured by probing points along the edge of the feature. Points are probed either explicitly, or
automatically using the simple crosshair or an optical edge crosshair probe. The optical edge detection parameters can
easily be calibrated by the user using the Edge Teach routine.
• Simple crosshair
• Optical edge detection probes
Manual Edge probe
Auto Edge probe
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8.4 Auto Edge Detection Probe
The Auto Edge detection probe must also be aligned by the user and detects feature edges as explained above, but the
detected point is entered automatically into the current measurements when the probe crosses an edge eliminating the
need for user interaction. The DRO stage position is updated only when a new edge is detected.
Points One
Lines Two
Circles Three
Skew Two
Datum One
• Step 1: Press the Home button to return to the main measuring view(if necessary).
• Step 2: Press the Probe Menu button and select the Simple Crosshair probe.
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• Step 3: Press the desired Measure Feature button in the Measure toolbar (circle in the example below).
• Step 4: Position the crosshair Probe over a feature edge.
• Step 5: Press the Point Counter to enter the point.
• Step 3: Press the desired Measure Feature button in the Measure toolbar (circle in the example below).
• Step 4: Sweep the optical edge sensor over a feature edge. The probe will fire and a tone will be produced.
• Step 5: Press the point counter button to confirm entry of the edge crossing into the measurement.
• Step 6: Probe the remaining points necessary to define the feature.
• Step 7: Press the “Finish” keypad button, or the green check-mark touchscreen button to complete the feature
measurement. The feature will be shown in the Feature list and Feature Detail screen.
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8.9 Auto Edge Detection Probe
• Step 1: Press the Home button to return to the main measuring view(if necessary).
• Step 2: Press the Probe Menu button and select the Auto Edge probe.
•
• Step 3: Press the desired Measure Feature button in the Measure toolbar (circle in the example below).
• Step 4: Sweep the optical edge sensor over a feature edge. The probe will fire, and a point will be entered into
the measurement.
• Step 6: Probe the remaining points necessary to define the feature in the same way.
• Step 7: Press the “Finish” keypad button, or the green check-mark touchscreen button to complete the feature
measurement. The feature will be shown in the Feature list and Feature Detail screen.
Probe Teach is the basic optical edge calibration required by the Mx200 optical edge detection system. The probe teach
calibration should be performed when lighting or magnification conditions change. To perform the Probe teach
calibration:
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• Step 2: Instructions will be displayed on screen to guide you through the edge teach procedure. Follow the on-
screen instructions for positioning your optical probe and performing the calibration.
• Step 3: At the completion of the teach calibration a message will be displayed indicating success or failure. In the
event of teach failure please refer to the section of the Mx200 setup guide on Optical Edge setup.
After a successful teach calibration, the optical edge probes can be used to perform feature measurements.
Note: It may be necessary to enable the Edge Logic function in the Mx200 setup menus. To enable EdgeLogic navigate to
the Mx200 Settings, then access the setup screen called “Optical Edge” and set the enable flag for EdgeLogic to “Yes”.
• Step 1: Select the Auto Edge probe from the Probe menu.
• Step 2: Cross the same feature edge twice, once in each direction to start the measurement. The feature
measurement will be initiated.
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9 Additional Measurement Functions
Your Optical Compartor system may be equipped Q Axis protractor feature. This protractor can be used for simple angle
measurement in the Mx200. Line up a leg of the screen crosshair with a line of an angle, then zero the Q axis on the
readout, rotate the Q axis to the second leg of the angle. The Q axis of the readout will display the angle. To measure an
angle using the Q axis and have it entered on to the feature list, follow the steps above, then press the angle key, then
select the “Q” icon, the Angle feature will be added to the feature list.
Some measurements require inserting a theoretical diameter between two line features. To do this:
• Step 1: Measure the two line features. These line features should span a major axis of the measuring system.
• Step 2: Press the “Measure Circle” button and select the two lines from the feature list and then press “Enter”.
• Step 3: A prompt will be displayed where the diameter of the gage ball can be entered. Enter the desired Gage
Diameter and press “Enter”. The newly constructed Gage Circle will be added to the feature list.
Some measurements require inserting a theoretical distance(line) between two line features. To do this:
• Step 1: Measure the two line features. These line features should span a major axis of the measuring system.
• Step 2: Press the “Measure Line” button and select the two lines from the feature list and then press “Enter”.
• Step 3: Press the Change type button until the feature construction sub-type shows “Gage Line ?”.
• Step 4: Press the “Enter Key” and then enter the desired Gage Length into the field. Press “Enter”. The newly
constructed Gage Line will be added to the feature list.
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10 Additional Readout Settings
The “Quick Keys” settings screen is where the mapping of Mx200 functions to keypad keys and footswitch buttons can
be configured.
Number Pad
Use the Number Pad quick key page to assign a specific part program to a number key on the keypad. When assigned,
that number pad key will automatically load and play the corresponding part program number. To assign a number from
the keypad to a part program;
• Step 1: Select the “Number Pad” item from the Quick Keys settings menu.
• Step 2: Choose the number pad number you would like to assign your program to. “0” through “9” will be
available for assignment.
• Step 3: Press the “Assign” softkey.
• Step 4: At the next prompt enter the desired program number that you would like to assign the keypad number
to.
• Step 5: Press the “Ok” softkey to confirm the selection.
Note: The Number Pad Quick Key loading of part programs will only be permitted while in the main DRO view. This is to
prevent undesired calling of a program while using other Mx200 screen. While in the main DRO view press the number
pad key associated with your program, it will be loaded and run.
Footswitch
Use the Footswitch quick key page to assign keypad button commands to button #1, button #2, or button #3 of the
attached footswitch. To assign a footswitch button to a keypad button;
• Step 1: Select the “Footswitch” item from the Quick Keys settings menu.
• Step 2: Choose the Footswitch button number you would like to assign.
• Step 3: Press the “Assign” softkey.
• Step 4: A dialog will be displayed, “Press front panel key to assign.”. Press the keypad key that you would like to
assign to this footswitch button.
• Step 5: The same procedure can be repeated to configure footswitch button #2, and #3.
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