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Isolators-and-Transmitters

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38 views15 pages

Isolators-and-Transmitters

Uploaded by

htvikas37
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Isolator’s & Transmitter’s

What is Signal Isolator

A signal isolator or signal converter is a signal conditioning device used to interface process signals with other control / monitoring
( PLC / DCS / Recorder / Indicator / HMI etc) devices. It Isolates / Converts / Splits / Amplifies the incoming signal to the output
devices. Signal isolators ensure a stable and accurate signal output by offering superior resistance to electro-magnetic
interference.

(A Barrier is generally used in hazardous areas . It reduces loop current below to safe level where it can not cause any spark. An
Isolator is generally used to interface signals having different common mode voltages)

Why Isolator is Needed

Signal Isolators are required for the electrical isolation , essential for safety , to eliminate erratic measurements caused by ground
loops . It splits one signals to many to be fed to different systems, to amplify field signals , step down high voltage signals to a safer
level , protection against EMI noises & cross talk elimination. In a nutshell , signal Isolator is required to break the galvanic path
between the two grounds . It protects the system from surge / high transient voltage generated from switching inductive loads,
lighting etc.

Risk of Non-Isolated Signals A ground loop forms when the voltages at two
ground points in a loop are at different potentials
• Non-Isolated signals can damage the Costly DCS/PLC IO card
• It also causes the false measurement due to ground loops.
• Lighting/surges generated by switching loads may travel + +24V
Non-isolated
from field side to control systems and possibilities are it may Transmitter
4-20mA
Receiver
RECEIVER

damage the control systems. – +IN

• There is risk of cross talk between two field signals if they GROUND LOOP
“I”
V1
are non-isolated. V2
• Non-Isolated field signals are EMI susceptible that causes
error in measurements

A signal isolator “breaks” the galvanic path between Where all Isolator is Required
two grounds.

• VFD Panels: Protect the DCS/PLC IO modules from


ISOLATOR
– + + +24v extraneous high voltage noises generated by VFDs
Non-Isolated ISOLATED
Transmitter
4-20mA
4-20mA
Receiver • Automation Panels: Interface and protects the DCS and
Opto
+ – – +in PLC IO modules from fields signals
Isolation
+24V –
BREAKS THE • Instrumentation Panels: Signal conversion, amplification
V1 V2
GALVANIC PATH
Power and signal splitting application
Supply
• To convert 2-wire signals into 4-wire in PLC panels
• Signal isolation and conversion in MCC/PCC panels
Isolator Products

9000C 9000E 9000L 9000LE 9000U+


(Slim Signal Isolator) (One/ Two Channel (Signal Isolator (One/ Two Channel (Signal Isolator
Single (SOP) & Dual (DOP) Output Signal Isolator) Single/Dual Output) Signal Isolator) Single/Dual Output)
Aux (AP) & Loop (LP) Powered

Technical Specification

Models 9000C-S 9000C-M 9000C-H 9000C-L 9000U+ 9000U+M 9000L 9000L-M 9000LE 9000E

SOP (Single Input, Single Output)

DOP (Single Input, Dual Output)

Dual Channel

HART Pass

Loop Power

Fixed Input /Ouput (mA/V)

Switch Selectable Input/Ouput (mA/V)

Drift/Year (<0.1% of FS)

Power Supply (20 - 265V DC/AC)

Power Supply (20 - 35V DC)

Transmitter Power Supply

3-Port Isolation

CE Mark

Temperature Coefficient (≤100 ppm/°C)

Temperature Coefficient (≤50 ppm/°C)

CMRR (>100dB)

NMRR (>70dB)

Response Time ≤50mSec. ≤50 µSec.

Accuracy ± 0.1% of FS ± 0.25% of FS ± 0.1% of FS

Operating Temperature 0 to 55 °C -20 to 60 °C

Width 12.5mm/17.5mm 17.5mm 12.5mm 35 mm 17.6 mm


9000LE- Single / Dual Channel Signal Isolator

Features

• Compact DIN-Rail mount design of 35mm with one or two-channel option


• Highly stable against temperature variation, Drift ≤ 50 PPM
• 2 wire & 4 wire transmitter configuration option available
• High response time ≤ 50uS
• BEST IN CLASS ACCURACY, ≤ 0.1% of full span
• HART pass-through available with 2- wire transmitter supply configuration
• Low power consumption, ≤ 1.3 W per channel with TPS, ≤ 0.7 W per channel
without TPS & low cost per channel 9000LE
• 2KV three-port Isolation

Process Industries Application

2-Wire
HART Transmitter DCS
4-20 mA 4-20 mA
TPS Output+

Ch.1 Input+ Output- Ch.1

PLC
4-20 mA 4-20 mA
TPS Output+

Ch.2 Input+ Output- Ch.2


9000LE

2-Wire
HART Transmitter

VFD Application

Touch-Screen Panel
(HMI)
Data Cable Pump Start
Pump Stop

9000LE
Pump
VFD Drive
Power Output
Motor
Supply
Analog
4-20mA
Speed Signal to VFD
Power
4-20mA
L1
L2N Cable
Gnd
RPM
DCS

Power
From
Circuit Cable
480 VAC
Breaker
Power Source
9000E- Signal Isolator

Features

• Compact DIN-Rail mount design of 17.6mm width


• 2W transmitter input with HART Pass
• High KV 3 port isolation
• High Accuracy, low drift & low temperature effect
• Input and Output well protected
• Fast response suits all applications
• High CMRR and NMRR
• Slim design for one/two channels 9000E

Cell Voltage Monitoring with Voltage Deviation Transducer for Electrolyzer

Caustic soda and hydrochloric acid produced in electrolyzer plants, are fundamental materials used in varieties of industries i.e.
chemicals, pharmaceuticals, petrol-chemicals, pulp & papers, etc. Proper control of the process brings you stabilized quality of
products with the vast operational profit.
Caustic soda (NaOH) and Chlorine (Cl2) are generated by the electrolysis of Salt (NaCl). Electrolyzer is used to produce these
fundamental materials.
The latest technology of this electrolysis system called “Electrolyzer” is used in Ion exchange membranes.
Ion exchange Membranes in electrolyzer is called "cell". An electrolysis bath is consisted of many cells. Cells are connected by
series connection to each other. A Cell has life time, so it should be maintained periodically by monitoring the Cell Voltage.

0V 3V 6V 9V 12V 294V 297V 300V


NaOH CI2 CI Lon exchange NaCI H V V V V V V
2
membranes
NaCl Electrolyzer 3V 3V 3V 3V 3V 3V
Na

Cl2 +Polc
O2H -Polc

Electrolysis System OH
100 cells
Ground
NaCI H2O

1 Cell

9000U-HDE- Voltage Deviation Transducer

Rectifier
Electrolyser
System
400 V Cell Elements 1 to 55 Cell Elements 56 to 110
Shunt
35KA DC O/P

V1 V2 V1 V2

0 to 60 mV V1-V2 V1-V2
110 AC 110 AC 110 AC Transduce
4-20mA 4-20mA Vendors
4-20mA
8 Coper of
mV to Current Voltage Deviation to Voltage Deviation to Supply
Transducer Current Transducer Current Transducer
9000U-HDE
• Available in Aux Powered (AP) and Loop Powered (LP) options • Rugged & accurate 4 wire isolator

• Slim DIN-Rail mount design of 12.5mm for single output and • Switch option for 0/4-20mA, 0/1-5V and 0-10V I/O selection

17.5mm for dual output • Extended universal power supply range: 20V to 265V DC or AC

• Rugged & accurate 4 wire and 2 wire Isolator • 2.0KVAC three port isolation

• Up to 2 outputs with short circuit protection • Wide zero & span adjustment limits

• CE certified model option • Front calibration facility via multiturn trimpot

• HART pass through model

9000L- Signal Isolator

VFD Drive

Speed Application
4-20mA For VFD Drive

4-20mA
RPM

4-20mA
PLC
• Compact DIN-Rail mount design of 35mm for
single and dual output 4-20mA 4-20mA
DCS
• 1.5 KV AC three port isolation 9000L
Signal Isolator-DOP
• Up to 2 outputs with short circuit protection
• High CMRR and NMRR
• High output load driving capability
9000C PLC/DCS Panel with HART Application

Power Output
Supply
Analog

O/P 1

L1
L2N HART
Gnd
Signal HART
DCS Transmitter

O/P 2
9000C-H

Field
Input
406
Indicator

Power
Supply

2-Wire 9000C HART Isolator

• Its built-in HART pass-through allows valuable HART data to be read on either side of the unit
• Dual output option available
• Allows to isolate safety Instrumented System (SIS) from process control

9000C Application: Instrumentation Panel

Steam Heating I/P

Temperature
Transmitter I/P
Cooling Water

4-20mA

Control

TC5396 12-20mA 12-4mA

9000C 9000C

4-20mA

4-20mA
What is Transmitter ?

Transmitter is a device which converts the signal produced by a sensor into a standard instrumentation signal representing a
process variable being measured and controlled. The standard electrical signals are 4 to 20 mA or 1 to 5 volts. Transmitters are
highly used in the process industries.

Electrical Signal
4-20mA
Process
Sensor Transmitter
0-20mA
0-5V
0-10V

Why are Transmitters Required ?

• Signal Conversion of sensor raw signal into electrical signals


• Robust Signal Transmission by use of signal conditioning, linearization & isolation
• Minimize maintenance cost, simplify the engineering design and cost optimization
• By eliminating longer Sensor cables
• Use standard 4-20mA I/P Card at DAQ/DCS
• Protection against EM and RF noises
• Suppress the unwanted noise with the help of digital filter.

Sources of Signal Interference

• Capacitive Coupling
• Shielding-cable spacing- Twisted pair
• Magnetic Coupling
• Twisted pair-Cable spacing- Eliminate ground loops-shield grounding- Isolation
• Ground Loops
• Correct shield grounding-Isolation
• Over-Voltage and Transients
• Shielding-Isolation-Equipment selection- Cable spacing
• EMI/RFI
• Shielding-Twisted pair -Equipment selection
Terminology

PWR

IN

Critical Parameters of Temperature Transmitter

Isolation Level Accuracy Drift / Stability

Temperature Coefficient Response Time MTBF

Minimum Operating Voltage Operating Temperature Ingress Protection

Input Types & Ranges Minimum span RTD: Excitation Current, Lead Resistance

Thermocouple: Burn-out current Configuration & Calibration CMRR/NMRR


Transmitter Products

HT7S11S
Humidity and Temperature Trasmitters

DPT7S10 TPT-20 UT-94 SGT-18


Differential Pressure Transmitter Tap Position Transmitter Universal Transmitter Load Cell Transmitter

TT7S00-HR TT7S10-D TT7S10-XP TT7S10-XP


2-Wire Transmitter Strain Gauge Transmitter (Single Compartment) (Dual Compartment)

TT7S10-H TT7S10 TT7S11S

Isolated & Programmable Temperature Transmitters


Technical Specification - Transmitters

Models TT7S00-HR TT7S10 TT7S10-H TT7S10-D TT7S10-XP TT7S11S UT-94 HT7S11S DPT7S10 TPT-20 SGT-18

Loop Powered
Supply
Aux Powered

Factory Set Fixed


(Pt-100)

Universal

Humidity and
Input
Temperature

Differential Pressure

Tap

Strain Gauge/Load Cell

Display

Output Dual Analog Output

Relays

Head Mount

DIN Rail Mount


Mounting
Wall Mount

Duct Mount

Enclosure Ex-Proof

Communication Modbus-RTU

Isolation Isolated Transmitter

PT100 ±0.1 % of span 0.1% of FS, ± 1° 0.1% of FS, ± 1° 0.1% of FS, ± 1° 0.1% of FS, ± 1° 0.1% of FS, ± 1° 0.1% of FS, ± 1°

Thermocouple (E,J,K,T,N) 0.1% of FS, ± 1° 0.1% of FS, ± 1° 0.1% of FS, ± 1° 0.1% of FS, ± 1° 0.1% of FS, ± 1° 0.1% of FS, ± 1°

Thermocouple (B, R, S) 0.25% of FS, ± 1° 0.25% of FS, ± 1° 0.25% of FS, ± 1° 0.25% of FS, ± 1° 0.25% of FS, ± 1° 0.25% of FS, ± 1°

Linear, Potentiometer 0.25% of FS, ± 1° 0.25% of FS, ± 1° 0.25% of FS, ± 1° 0.25% of FS, ± 1° 0.25% of FS, ± 1° 0.25% of FS, ± 1°
Accuracy
Pa : +/- 0.5%
±2.5%
Span +/- 2 Pa
(0 to 90% RH)
mmWC: 0.1 % of Full
RHT/DPT/SGT ±3.5%
+/- 0.5% span ± 1 digit
(90 to 100%
Span +/- 0.2
RH), ±0.6 ºC
mWC

Temp-co ≤150 PPM/°C ≤150 PPM/°C ≤150 PPM/°C ≤150 PPM/°C ≤150 PPM/°C ≤150 PPM/°C ≤100ppm/°C

Response time ≤0.2 Sec. ≤500 mSec. ≤500 mSec. ≤1 Sec. ≤1 Sec. ≤500 mSec. ≤200 mSec. 12 Sec. typically 2 Sec.
• Wide loop supply voltage range from 10VDC to 36VDC
• Custom built LCD 4-digit display
• Configurable unit measurement in mmWC / Pa
• Available in compact and light weight design for easy and
DPT7S10 simple wall mount installation
• Configurable by front keypad (Available in device with display)

• Wide loop supply voltage range from 10VDC to 36VDC


• Custom built LCD display
• Configurable temperature unit measurement in celsius/
fahrenheit/kelvin
• Available in wall and duct mount
• Configurable by front keypad (Available in device with
display)

HT7S11S
• Universal input (RTD, Thermocouple, Ohm, mV)
• Full three port isolation
• Linearized Output
• Highly accurate
• Fully Programmable for input type & range

• Multi-range design
• Output linear to temperature
• Analog linearized for 0.1% linearity
• Sized for DIN B heads and bigger
• Sensor break selection for upscale or downscale

• Micro controller based design


• Compact DIN-Rail mounting
• 4 digit red digital display for tap position
• Easy configuration using keys & display
• Programmable tap number upto 100

TT7S10-D/TT7S10-XP
Loop Powered Temperature Transmitter with Display

• Universal input (RTD, Thermocouple, Ohm, mV) • 1.5 KV RMS isolation between input & output
• Available in below options • Linearized output
• TT7S10-D: DIN-Rail mount with 0.3”, 4 digit LED display • Highly accurate
• TT7S10-XP: Wall or 2” pipe mount Ex-proof transmitter • Fully Programmable for input type & range
with touchsense keys • User configurable digital filter
• 0.56”, 4 digit LED display in single compartment • Easy configuration using front keys and software
• 0.39”, 4 digit LED display in dual compartment
SGT-18
Load Cell Transmitter
Features
• Selectable load cell input ranges
• 5 digit 0.56” LED display
• Local cell excitation voltage selectable from 5 to 15V DC (Factory set)
• Tare adjustment through keypad/IO

SGT-18 • User selectable gross and net values for retransmission output
• RS-485 interface (Optional) for connecting PLC/DCS

SGT-18
SGT-18 SGT-18 SGT-18

UT-94
Universal Transmitter

• Compact DIN-Rail mounting


• Digital display
• Easy configuration using keys & display
• Micro controller based transmitter
• Measuring parameters: RTD, TC, mV, V, mA, Ω
• Upto two re-transmission output
• Two relay output (Optional) UT-94
• Modbus protocol on RS-485 (Optional)
• Square root extraction for linear input type
sharjahall@masibus.com

+91 8732971943 +91 9725154195 +91 9909949742

+91 9909949062 +91 9512003359 +91 9689937234

+91 9689937234

R0F/0823

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