Cat Ap Apm 03 05 2022
Cat Ap Apm 03 05 2022
S30 series - Split Body Ball Valves / S30T series - Trunnion Ball Valves
S40, S50, S60, S70, S80 series - Threaded Actuated and Manual Ball Valves
accessories
COMPANY PROFILE
Sirca International SpA was founded in the late seventies, and started doing business as a manufacturer of complete
automation and pneumatic regulation systems.
Our flagship product is rotating pneumatic quarter-turn actuators which are compact, lightweight and highly reliable.
Subsequently, our company entered the Italian market with the production and sale of rubber-seated butterfly valves,
double eccentric butterfly valves, ball valves and check valves.
In time at Sirca International we began marketing and producing accessories to actuate, control and regulate valves.
These were installed on our own valves and actuators in order to offer our customers complete “assemblies” that are
capable of meeting the most varied system requirements.
Beginning in the 1990s, our company began looking at foreign markets and in a short time we started exporting more
than 60% of our production.
This type of market development requires continuous product innovation as well as continuous effort to maintain product
competitiveness and quality.
With this motivation and these objectives, with the arrival of the new millenium we at Sirca International began designing
and producing the triple eccentric butterfly valve metal-seated that are currently top of the range of the valves produced
at Sirca.
The main strong points of Sirca International SpA lie in our product quality, competitive price, large warehouse stocks and
in the reliability of our services. These confirm our status as a Leading Company on the national and international markets.
www.sircainternational.com 1
Constructive features
+3°
End caps and pistons are made of die-cast aluminum.
End caps are painted.
Pinion is made in nickel plated steel alloy. An anti-blowout
system prevents the stem from slipping out of the actuator
APM type body.
All moving components, are equipped with special anti-
friction rings or bearing.
All springs are made with an encapsulated system that
avoids the risk of accidents during the disassembly
phases of the actuator.
Internal and external stainless steel fasteners for long
0°
term corrosion resistance.
-5° +5°
Mounting variation
Open Closed Open Closed
Type C
Type A
Type D
Type B
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Principle of operation DA
Series AP (DA)
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Principle of operation SR
Series AP (SR)
SPRING RETURN ACTUATORS (SR) EXAMPLE: Valve torque 60 Nm plus 25% = 75 Nm. Checking
Pressure applied to Port ‘2’ will cause the inner chambers to the “SPRING STROKE /”0” column, it will be noted that
be pressurised, forcing the pistons outward to compress the the nearest value is 108 Nm. By following the line across to
spring. The pinion is rotated counter counteil clockwise. Upon the vertical 5 bar “90” torque column, a figure of 109 Nm is
release of pressure through Port ‘2’ the springs will exert shown therefore, the suitable actuators is the AP5SR5. In a
pressure to close the pistons and rotate the pinion clockwise normal valve shut-down situation the actuator would operate
rapidly. This action will often be used to close a 90° turn valve the valve to break out a less than 108 Nm. If the “90” torque at
in shutdown mode. operating pressure is too low, continue down the column until
an acceptable vlua is found, compare with the corresponding
SELECTION OF SPRING RETURN ACTUATORS (SR)
“SPRING STROKE /”0” column to ensure that this also is
Determine the required valve torque (this should include 25%
adeguate. This model may be used.
safety margin), andthe minimum operating pressure available.
Select from the “SPRING STROKE /”O” table a value that
s not less than the required valve torque (including safety RIGHT ARRANGEMENT OF SPRINGS
margin). Next refer to the pressure table and select under your
minimum pressure and “90” torque column a figure not less
than required (including safety margin).
SR-2 SR-3 SR-4 SR-5 SR-6
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N° U.M. SUPPLY PRESSURE
OF SPRINGS bar 3 4 5 6 7 8
MODEL FOR EACH p.s.i. 44 58 73 87 102 118 SPRING STROKE
SIDE OF CAP 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 0° 90° 90° 0°
Nm 41,5 30,0 58,5 47,0 75,5 64,0 92,5 81,0 109,5 98,0 126,5 115,0 21,0 9,5
2
lb f.in 370.2 267.6 521.8 419.2 673.5 570.9 825.1 722.5 976.7 874.2 1128.4 1025.8 187.3 84.7
Nm 32,0 20,0 49,0 37,0 66,0 54,0 83,0 71,0 100,0 88,0 117,0 105,0 31,0 19,0
3
lb f.in 285.4 178.4 437.1 330.0 588.7 481.7 740.4 633.3 892.0 785.0 1043.6 936.6 276.5 169.5
Nm // // 43,0 20,0 60,0 37,0 77,0 54,0 94,0 71,0 111,0 88,0 48,0 25,0
AP3,5 SR 4
lb f.in // // 383.6 178.4 535.2 330.0 686.8 481.7 838.5 633.3 990.1 785.0 428.2 223.0
Nm // // // // 53,0 33,0 70,0 50,0 87,0 67,0 104,0 84,0 52,0 32,0
5
lb f.in // // // // 472.8 294.4 624.4 446.0 776.0 597.6 927.7 749.3 463.8 285.4
Nm // // // // 47,0 22,0 64,0 39,0 81,0 56,0 106,4 73,0 63,0 38,0
6
lb f.in // // // // 419.2 196.2 570.9 347.9 722.5 499.5 949.1 651.2 562.0 339.0
Nm 52,7 42,4 76,7 66,4 100,7 90,4 123,7 113,4 149,7 139,4 173,7 175,2 28,6 18,3
2
lb f.in 470.1 378.2 684.2 592.3 898.2 806.4 1103.4 1011.5 1335.3 1243.4 1549.4 1562.8 255.1 163.2
Nm 43,0 28,0 67,0 52,0 91,0 76,0 114,0 99,0 140,0 125,0 164,0 153,6 43,0 28,0
3
lb f.in 383.6 249.8 597.6 463.8 811.7 677.9 1016.9 883.1 1248.8 1115.0 1462.9 1370.1 383.6 249.8
Nm // // 58,0 38,0 82,0 62,0 105,0 85,0 131,0 111,0 155,0 132,0 57,0 37,0
AP4 SR 4
lb f.in // // 517.4 339.0 731.4 553.0 936.6 758.2 1168.5 990.1 1382.6 1177.4 508.4 330.0
Nm // // // // 73,0 47,0 96,0 70,0 122,0 96,0 146,0 110,4 72,0 46,0
5
lb f.in // // // // 651.2 419.2 856.3 624.4 1088.2 856.3 1302.3 948.8 642.2 410.3
Nm // // // // 64,0 33,0 87,0 56,0 113,0 82,0 137,0 88,8 86,0 55,0
6
lb f.in // // // // 570.9 294.4 776.0 499.5 1008.0 731.4 1222.0 792.1 767.1 490.6
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Technical features Pneumatic Actuator Ap0÷AP12
Series AP / APM
DA Double Acting / SA Single Acting
Size range AP0 ÷ AP12 (Ø32 mm to Ø330 mm)
Stroke 90° with single travel adjustment ±3° (AP series)
90° with double travel adjustment ±5° (APM series)
Pressure range 2 bar ÷ 8 bar for Double Acting
3 bar ÷ 8 bar for Single Acting
Torque range 2,4 ÷ 7500 Nm (21,4 ÷ 66875 lbf.in)
Operating temperature -20 °C ÷ +80 °C (-4 °F ÷ +175 °F) standard
Design reference UNI EN 15714-3, ISO 5211, VDI / VDE 3845
Flange interface ISO 5211
AP / APM series - ACTUATORS
Weights (Kg)
AP1 AP2 AP3 AP3,5 AP4 AP4,5 AP5 AP5,5 AP6 AP8 AP10 AP12
Model APM1 APM2 APM3 APM3,5 APM4 APM4,5 APM5 APM5,5 APM6 APM8 APM10 APM12
(DA)
1,00 1,05 1,42 1,44 2,54 2,62 3,68 3,78 5,10 5,15 8,24 8,33 10,10 10,38 13,94 14,86 19,66 20,40 36,60 37,70 77,00 78,30 150,00 156,00
AP1 AP2 AP3 AP3,5 AP4 AP4,5 AP5 AP5,5 AP6 AP8 AP10 AP12
Model APM1 APM2 APM3 APM3,5 APM4 APM4,5 APM5 APM5,5 APM6 APM8 APM10 APM12
(SR)
1,12 1,16 1,56 1,60 3,10 3,18 4,30 4,40 6,20 6,25 9,67 9,76 12,62 12,90 17,09 18,01 23,86 24,60 44,82 45,93 101,00 102,30 192,00 198,00
Weights considering 6 (six) spring on each side of the caps
Weights (lbs)
AP1 AP2 AP3 AP3,5 AP4 AP4,5 AP5 AP5,5 AP6 AP8 AP10 AP12
Model APM1 APM2 APM3 APM3,5 APM4 APM4,5 APM5 APM5,5 APM6 APM8 APM10 APM12
(DA)
2.20 2.31 3.13 3.17 5.60 5.78 8.11 8.33 11.24 11.35 18.17 18.36 22.27 22.88 30.73 32.76 43.34 44.97 80.69 83.11 169.76 172.62 330.69 343.92
AP1 AP2 AP3 AP3,5 AP4 AP4,5 AP5 AP5,5 AP6 AP8 AP10 AP12
Model APM1 APM2 APM3 APM3,5 APM4 APM4,5 APM5 APM5,5 APM6 APM8 APM10 APM12
(SR)
2.47 2.56 3.44 3.53 6.83 7.01 9.48 9.70 13.67 13.78 21.32 21.52 27.82 28.44 37.68 39.71 52.60 54.23 98.81 101.26 222.67 225.53 423.29 436.51
Weights considering 6 (six) spring on each side of the caps
Less than Less than Less than Less than Less than Less than Less than
Spring Return (SR) 0,5 1 1 1 1 1
1,5 - 2
2
2-3 4-6 7-8 7-8
NOTE: The times indicated above are refer to bench-trial without torque applied. Actuator power supply: 5 bar.
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Exploded view Pneumatic Actuator Ap0 da - Standard material configuration
1/8” GAS
20
4xM5
M6
16
45
16
10
12 12 HOLES 51 HOLES
according to according to
“NAMUR” connection ISO 5211- F03 ISO 5211- F03
for solenoid valve
M5 90° 90°
45°
45°
Ø36
Ø36
25
M5 M5
9
9
50 square connection type polygonal connection type
115 max
Torque output Double Acting (DA) Air consumption for stroke (free air) Opening / Closing Time (sec.)
OPERATING PRESSURE Liters 0,04
at 5.5 bar - (80 p.s.i.)
bar Counter clockwise
2 3 4 5 6 7 8 Cu.ft. 0.0014 Double Acting Less than 0,5 sec.
p.s.i. 29 44 58 73 87 102 116
Nm 2,4 3,6 4,8 6,0 7,3 8,5 9,7 Liters 0,05 Weight Kg 0,51 - lbs. 1.12
Clockwise (DA only)
Ib f.In 21.4 32.1 42.8 53.5 65.1 75.8 86.5 Cu.ft. 0.0018
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AP / APM series - ACTUATORS Exploded view Pneumatic Actuator Ap1÷ AP10 - Standard material configuration
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Overall dimensions Ap1÷ AP10
G
“NAMUR” top pinion for
K “NAMUR” connection ØH AP1-2-3-3,5-4-4,5
4
M5x8 for solenoid valve only
E
4
16
M6
F
16
V
D
12 12
B
Q
ØP
R
A C
W HOLES HOLES
according to according to
90° 90°
45°
45°
ØU
ØU
N
S
T T
S
M S
M5x8
L square connection type star (polygonal) connection type
W* dimension only for APM series ** S dimension with (**) only request V* dimensions threated GAS or NPT *** To be chosen when ordering
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AP / APM series - ACTUATORS Exploded view Pneumatic Actuator Ap12 - Standard material configuration (only APM Type)
Preloaded spring
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Pneumatic Actuator Ap12
254
Part “A” scale 1: 2
Accessories connection
according to:
VDI/VDE 3845
UNI EN 15714-3
part “B”
236
40
Ø300
5
Ø200
n°4x(M6x10) 190 205
967
PORT 4 45
8x(M16x24)
Ø254 (F25)
Ø165 (F16)
30
50
)
11
(H
5
x5
55
4x(M20x30)
130
Flange accessories connection 200 Flange connection
according to: according to:
VDI/VDE 3845 UNI EN ISO 5211
UNI EN 15714-3
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AP / APM series - ACTUATORS
12
AP M 0 1 Y D A 0 B G 1 0 9 B I S 0 1
On request M
MODEL SPECIAL DRILLING SPRINGS THREAD BODY COVERING PINION CONNECTION SPECIAL CONNECTION END CAP FINISHING POSITION INDICATOR SEALS MATERIAL SPECIAL EXECUTION
AP0 00 F04 Z * DAO GAS B Gold anodizing G E.N.P. free cutting steel 1 9 mm 09 Black epoxy coated B Indicator I 1) Buna S Center ring 01
AP1 01 F05/F07 Y ** S04 NPT N Hard anodizing H E.N.P. free cutting steel 2 11 mm 11 Hard anodizing H Cam C 2) Viton H 0°÷90°stroke regulation 03
AP2 (F04) 2A F07 X S05 for NAMUR Neutral anodizing N AISI303 stainless steel 3 14 mm 14 E.N.P. K Without W 3) Silicon L
connection
AP2 (F05) 2B F07/F12 W S06 Grey anodizing X AISI303 stainless steel 4 17 mm 17 Blue epoxy coated X 1) - 20°C to +80°C
2) +20°C to +145°C
AP3 03 F10 V S07 E.N.P. K 22 mm 22 RILSAN coated R 3) - 50°C to +95°C
AP3,5 35 F12 U S08 Coated P.T.F.E. T 27 mm 27 P.T.F.E. coated T
AP4,5 45 S10 36 mm 36
AP5,5 55 S12
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AP6 06
* Double Action (DA) No Springs
AP8 08
** Spring Return (SR)
AP10 10 Total number of springs for action
(from 4 to 12 springs)
AP12 12
LIMIT SWITCH BOX PNEUMATIC POSITIONER
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CAT-AP/APM-03-05/2022
Via Trieste n° 8 - 20060 TREZZANO ROSA (MI - ITALY) - Phone ++39 02 92010204
Fax ++39 02 92010216 Purchase Dept. - Fax ++39 02 92011954 Sales Dept.
E-mail: info@sircainternational.com - web site: www.sircainternational.com