BenchMike Pro

Benchtop Laser Micrometer

Instruction Handbook

NDC Technologies Main Phone +1 (937) 233-9935

8001 Technology Blvd. General Fax +1 (937) 233-7284
Dayton, Ohio 45424 www.ndc.com/betalasermike
U.S.A.
© 2019 NDC Technologies BETA LaserMike Products

© 2017 NDC TechnologiesNDC

Proprietary Notice
The information and design disclosed herein were originated by and are the property of NDC Technologies.
NDC Technologies reserves all patent, proprietary design, manufacturing, reproduction use, and sales rights
thereto, and to any article disclosed therein, except to the extent rights are expressly granted to others. The fore-
going does not apply to vendor proprietary parts.

In-line with NDC’s policy of continuous improvement, the information contained in this document may change to
allow the introduction of design improvements.

BenchMike Pro Instruction Handbook

Part Number: MAN/EN5008-0092

Revision: E

Language: English

Date of Release: May, 2019

Contact NDC
Online Support
You can access the NDC Customer Support portal, myNDC at https://ndc.custhelp.com.

myNDC is a cloud-based portal that allows you to get product support by phone, ask a question, provide feed-
back, submit an RMA request or access information in our on-line knowledge database. You can browse the
myNDC site or create a myNDC account.

• To create a myNDC account, click the Log in or Sign up button. After creating the account, you will be
immediately logged in. To log in on subsequent visits to myNDC, click the Log in or Sign up button, en-
ter your user name and password, and then click Log in.

• To submit an RMA, click on the RMA Request tab and follow the on-screen instructions.
NDC Contact Numbers by Product Type
Please have your sales order number at hand before contacting NDC.

− NDC Systems including Infrared, Xray and Nucleonic Sensors

NDC Systems:
including Infrared, Xray and Nucleonic
Sensors

Americas +1 626 939 3855

Japan: +81 (0)3 3255 8157

Asia Pacific All other countries: +44 1621 852244

Select option 3 to be connected to the
service team

China +86 21 61133609

Germany: 0800 1123194

France: 0810 600 400

EMEA
(Europe, Italy: +39 0331 454 207
Middle East,
Africa) All other countries (English speaking):
+44 1621 852244
Please select option 3 to be connected to
the service team

BenchMike Pro Instruction Handbook: Caution i

 − Beta LaserMike Gauges

Beta LaserMike Gauges

Americas +1 937 233 9935

India: +91-124-2789507
Alternative number +91-124-2789508

Asia Pacific Japan: +81 (0)3 3255 8157

All other countries: +1 937 233 9935

Alternative number +44 1621 852244

China +86 21 61133609

Germany: 0800 1123194

France: 0810 600 400

EMEA
(Europe, Italy: +39 0331 454 207
Middle East,
Africa) All other countries (English speaking):
+44 1621 852244
Please select option 3 to be connected to
the service team

− NDC Metals Systems, including AccuRay and IRM brands

NDC Metals Systems:

including AccuRay and IRM brands

North America: +1 626 939 3855

Americas
South America: +32 4 239 90 10

Asia Pacific +32 4 239 90 10

China +86 21 61133609

EMEA
(Europe,
Middle East, +32 4 239 90 10
Africa)

ii BenchMike Pro Instruction Handbook: Caution

Caution
• This equipment must be earthed/grounded.
• Under NO circumstances should the earth safety
connections be broken – internal damage to sensi-
tive electronic components may occur and at worst
electrocution to personnel may result.
• Digital outputs are open - collector outputs, with max-
imum specs of 35 V DC and 250ma. These levels
must not be exceeded.
• Maintenance, repairs and electrical connections
should be performed by a suitably qualified person
for the country of installation.
• The equipment contains a slow blow type fuse to
protect against input power overloads and is not user
replaceable.

Intended Use

If the equipment is used in a manner not specified by the

manufacturer, the protection provided by the equipment may
be impaired.

Laser Safety Precautions

The BenchMike Pro uses a Collimated Diode laser which emits red light at a wavelength of 635nm. No invisible or
otherwise harmful radiation is emitted.

The radiant output power of either internal laser (whether it be a laser diode or gas laser) and of the entire
BenchMike Pro is relatively low. The laser beam will not harm your skin, and your eyes are protected by a natural
aversion response that will cause you to blink or look away. However, the laser light emitted from the BenchMike
Pro should be treated with caution and common sense. Do not attempt to look into the BenchMike Pro, and avoid
staring at reflections of the beam.

The American National Standard for the Safe Use of Lasers (ANSI Z136.1 — 2014) classifies this laser product
as Low Power — Class II and provides reasonable and adequate guides for its safe use. The user of the Bench-
Mike Pro and other personnel responsible for its safe use should consult this ANSI standard. It is available from:

American National Standards Institute

1430 Broadway
New York, New York 10018

The Center for Devices and Radiological Health (CDRH) of the Food and Drug Administration has established
regulations for manufacturers of laser products. All laser products sold in the U.S.A. since August, 1976 must be
certified by the manufacturer as meeting certain product performance (safety) standards, and each laser must
bear a label indicating compliance with the standard and denoting laser hazard classification.

BenchMike Pro Instruction Handbook: Caution iii

 Labels and Safety Features

This section acquaints you with the advisory and identification labels on the instrument and the safety features
incorporated into the design of the instrument. The following figures show the identification and advisory labels on
the BenchMike Pro.

Front View Scanning

laser beam
Aperture
label
Laser safety label
(back panel)

Laser emission
LED

Model 2025

LASER SAFETY LABEL

SERIAL TAG

USB-A PRINTER

USB-B SERIAL

DB-9 FEMALE
SERIAL 1 ETHERNET
BNC
DB-25 FEMALE FIXTURE

DB-25 MALE I/O

iv BenchMike Pro Instruction Handbook: Caution

 Model 2050

LASER SAFETY LABEL

SERIAL TAG

USB-A PRINTER

USB-B SERIAL

DB-9 FEMALE
SERIAL 1 ETHERNET
BNC
DB-25 FEMALE FIXTURE

DB-25 MALE I/O

FCC Manual Digital Devices Statement

NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interfer-
ence when the equipment is operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. Operation of the equipment in a residential area is likely to
cause harmful interference, in which case, the user will be required to correct the interference at his own expense.

BenchMike Pro Instruction Handbook: Caution v

Table of Contents
1 INTRODUCTION................................................................................................................................. 1-1
1.1 INTRODUCTION........................................................................................................................... 1-1
1.2 BENCHMIKE PRO OPTIONS ......................................................................................................... 1-1
1.2.1 Laser Beam Options ........................................................................................................ 1-1
1.2.2 Interfaces ......................................................................................................................... 1-1
1.2.3 Accessories ..................................................................................................................... 1-1
1.2.4 Measurement Fixtures ..................................................................................................... 1-2
1.3 CALIBRATION ............................................................................................................................. 1-2
1.4 USING THE BENCHMIKE PRO ...................................................................................................... 1-3
1.5 MEASURING A PRODUCT ............................................................................................................ 1-3
1.5.1 Sources of Error .............................................................................................................. 1-4
1.5.2 Measuring Transparent Products .................................................................................... 1-5
1.6 DATA PROCESSING AND DISPLAY................................................................................................ 1-6
1.7 LASER SAFETY........................................................................................................................... 1-7
1.7.1 Output Beam Data ........................................................................................................... 1-7
1.7.2 Warning Information ........................................................................................................ 1-7
2 INSTALLATION .................................................................................................................................. 2-1
2.1 INSTRUCTIONS ........................................................................................................................... 2-1
2.1.1 Power ............................................................................................................................... 2-1
2.1.2 Lifting ............................................................................................................................... 2-1
2.1.3 Location ........................................................................................................................... 2-1
2.1.4 Ventilation Requirements ................................................................................................ 2-1
2.1.5 Equipment Maintenance .................................................................................................. 2-1
2.1.6 Caution Symbol ............................................................................................................... 2-2
2.2 DRAWINGS................................................................................................................................. 2-2
2.2.1 BenchMike Pro Model 2025 Outline Drawing .................................................................. 2-3
2.2.2 BenchMike Pro Model 2025 Connector Drawing ............................................................ 2-4
2.2.3 BenchMike Pro Model 2050 Outline Drawing .................................................................. 2-5
2.2.4 BenchMike Pro Model 2050 Connector Drawing ............................................................ 2-6
2.3 CONNECTIONS ........................................................................................................................... 2-7
2.3.1 Connecting the BenchMike Pro to Your PC .................................................................... 2-7
2.3.2 Digital I/O Connector ....................................................................................................... 2-7
2.3.3 Connecting to Digital Inputs ............................................................................................. 2-9

vi BenchMike Pro Instruction Handbook: Table of Contents

 2.3.4 Connecting to Digital Outputs with the BenchMike Pro +12V Supply ............................. 2-9
2.3.5 Connecting to Digital Outputs with an External Supply ................................................. 2-10
2.3.6 Serial Connector ............................................................................................................ 2-10
2.3.7 USB Printer Connector .................................................................................................. 2-11
2.3.8 USB Serial Connector ................................................................................................... 2-11
2.3.9 Ethernet RJ45 Connector .............................................................................................. 2-11
2.3.10 Fixture Connector .......................................................................................................... 2-11
2.3.11 Connecting to a Quadrature Encoder ............................................................................ 2-12
2.4 ADDING A NETWORK PRINTER .................................................................................................. 2-13
2.4.1 Requirements ................................................................................................................ 2-13
2.4.2 Procedure ...................................................................................................................... 2-13
2.5 ADDING A USB PRINTER .......................................................................................................... 2-23
2.5.1 Requirements ................................................................................................................ 2-23
2.5.2 Procedure ...................................................................................................................... 2-23
3 WORKHOLDING FIXTURES ............................................................................................................. 3-1
3.1 ERROR SIGNALS ........................................................................................................................ 3-1
3.2 INTELLIGENT AND NON-INTELLIGENT FIXTURES ............................................................................ 3-1
3.2.1 Non-Intelligent Fixture: Linear (Slide) Position ................................................................ 3-1
3.2.2 Intelligent Fixture: Rotary/Linear Fixture Position ............................................................ 3-2
3.3 DESCRIPTION OF FIXTURES ........................................................................................................ 3-2
3.3.1 General Purpose Fixed V-Block Fixture .......................................................................... 3-2
3.3.2 Universal Slide Fixture ..................................................................................................... 3-3
3.3.3 Digital Readout (DRO) Slide Fixture ............................................................................... 3-7
4 SETUP ................................................................................................................................................ 4-1
4.1 SETTING UP THE BENCHMIKE PRO ............................................................................................. 4-1
4.1.1 Turning Power On ........................................................................................................... 4-1
4.1.2 Using the Three Data Buttons ......................................................................................... 4-1
4.1.3 Touch Screen Layout ...................................................................................................... 4-1
4.2 MODE ICON AND MENU............................................................................................................... 4-4
4.3 FEATURE ICON ........................................................................................................................... 4-5
4.4 MEASUREMENT ICON.................................................................................................................. 4-6
4.5 SETUP MENU ............................................................................................................................. 4-7
4.6 SYSTEM FUNCTIONS .................................................................................................................. 4-7
4.6.1 Communication Ports .................................................................................................... 4-11
4.6.2 Sleep and Shutdown Functions ..................................................................................... 4-13
4.7 LIBRARY FUNCTIONS ................................................................................................................ 4-14

BenchMike Pro Instruction Handbook: Table of Contents vii

 4.8 SETTINGS FUNCTIONS .............................................................................................................. 4-16
4.9 REPORTS ................................................................................................................................ 4-17
4.9.1 Sample Report ............................................................................................................... 4-18
4.9.2 Batch Report .................................................................................................................. 4-19
4.9.3 Fixture Sample Report ................................................................................................... 4-20
4.9.4 Fixture Batch Report ...................................................................................................... 4-21
4.9.5 Rotating Fixture Batch Report Data Flow ...................................................................... 4-22
4.9.6 Serial Data Out Format .................................................................................................. 4-23
4.9.7 SQC Batch Setup .......................................................................................................... 4-24
4.9.8 Environmental Compensation Setup ............................................................................. 4-24
4.9.9 Units/Res/Rounding ....................................................................................................... 4-25
4.10 FEATURE FUNCTIONS ............................................................................................................... 4-26
4.11 MEASUREMENT FUNCTIONS ...................................................................................................... 4-28
4.11.1 Expression Editor .......................................................................................................... 4-28
4.11.2 Fixtures Menu ................................................................................................................ 4-28
4.11.3 Measurement Type ........................................................................................................ 4-32
4.11.4 Measurement Method .................................................................................................... 4-34
4.11.5 Averaging Mode ............................................................................................................ 4-34
4.11.6 Custom Mode ................................................................................................................ 4-34
4.11.7 Nominal/Limits/Tolerance Setup.................................................................................... 4-35
4.11.8 Floating Nominal ............................................................................................................ 4-35
4.11.9 Master Measurement ..................................................................................................... 4-36
4.12 DATA FUNCTIONS..................................................................................................................... 4-37
4.13 SAVE FUNCTION....................................................................................................................... 4-41
4.14 STATUS MENUS ....................................................................................................................... 4-42
4.15 SECURITY SETUP ..................................................................................................................... 4-45
4.15.1 Entering the System Password ..................................................................................... 4-46
4.15.2 Security Page ................................................................................................................ 4-46
4.15.3 Lock Page ...................................................................................................................... 4-46
4.15.4 Screen Configuration ..................................................................................................... 4-47
4.15.5 Scanner Configuration ................................................................................................... 4-47
4.15.6 Scan Errors Configuration ............................................................................................. 4-48
4.15.7 International Configuration ............................................................................................ 4-48
4.15.8 Options 1: Reports ......................................................................................................... 4-48
4.15.9 Options 2: Graphs ......................................................................................................... 4-49
5 ADVANCED CAPABILITIES .............................................................................................................. 5-1

viii BenchMike Pro Instruction Handbook: Table of Contents

 5.1 EXPRESSION EDITOR ................................................................................................................. 5-1
5.1.1 Components of the Expressions ..................................................................................... 5-1
5.2 ADVANCED SCREEN CAPABILITIES .............................................................................................. 5-6
5.2.1 Accessing Advanced Capabilities ................................................................................... 5-6
5.2.2 Tolerance and Limit Checking Display Capabilities ........................................................ 5-7
5.3 CUSTOM MEASUREMENTS .......................................................................................................... 5-8
5.3.1 Custom Measurement Properties .................................................................................. 5-10
5.4 USING A FOOTSWITCH .............................................................................................................. 5-10
6 REMOTE SETUP ................................................................................................................................ 6-1
6.1 W HAT IS PURL? ........................................................................................................................ 6-1
6.1.1 Non-Printable Characters ................................................................................................ 6-1
6.2 COMMAND FORMAT .................................................................................................................... 6-2
6.2.1 Messages to the BenchMike Pro Without the Wrapper .................................................. 6-2
6.2.2 Messages from the BenchMike Pro without the Wrapper ............................................... 6-3
6.2.3 Messages to the BenchMike Pro with the Wrapper ........................................................ 6-3
6.2.4 Messages from the BenchMike Pro with the Wrapper .................................................... 6-4
6.2.5 Prefix Setting ................................................................................................................... 6-9
6.3 COMMAND DESCRIPTIONS ........................................................................................................ 6-10
6.3.1 Configure Settings ......................................................................................................... 6-10
6.3.2 Getting Help ................................................................................................................... 6-19
6.3.3 Performing Measurements ............................................................................................ 6-19
6.3.4 Checking System Status and Configuring Libraries ...................................................... 6-21
6.4 TABLE OF COMMANDS .............................................................................................................. 6-24
7 SERVICING YOUR EQUIPMENT ...................................................................................................... 7-1
8 SPECIFICATIONS .............................................................................................................................. 8-1
8.1 OPERATIONAL SPECIFICATIONS .................................................................................................. 8-1
8.2 PERFORMANCE SPECIFICATIONS................................................................................................. 8-1
8.2.1 General BenchMike Pro Specifications (2025 and 2050) ............................................... 8-2
8.2.2 BenchMike Pro Model 2025 Specifications1 .................................................................... 8-3
8.2.3 BenchMike Pro Model 2050 Specifications1 .................................................................... 8-3
8.3 DRAWINGS................................................................................................................................. 8-4
8.3.1 BenchMike Pro Model 2025 ............................................................................................ 8-4
8.3.2 BenchMike Pro Model 2050 ........................................................................................... 8-5
8.4 LASER BEAM OPTIONS ............................................................................................................... 8-5

BenchMike Pro Instruction Handbook: Table of Contents ix

 CHAPTER

1 Introduction
1.1 Introduction
This manual contains detailed information about the NDC Technologies BenchMike Pro Benchtop Laser Microme-
ters. This includes the following two models:

• BenchMike Pro Model 2025

• BenchMike Pro Model 2050

1.2 BenchMike Pro Options

The Model 2025 BenchMike Pro covers the measurement range 0.003-1.00 inch, and the Model 2050 BenchMike
Pro covers the measurement range 0.010-2.00 in. There are five types of optional BenchMike Pro equipment.

1.2.1 Laser Beam Options

There are wide beam options for all BenchMike Pro models which permit the measurement of rough surfaces. A
small spot size option is also available for the Model 2025 to measure small diameters and part features down to
0.001 inch (25.4 µm).

1.2.2 Interfaces
The following input and output interfaces are ordered as options to the standard BenchMike Pro, allowing you to
customize your micrometer to your specific needs: 8 digital inputs and 12 digital outputs, 1 stepper motor port, a
second quadrature encoder input, and footswitch input.

1.2.3 Accessories
Accessories to the BenchMike Pro include footswitch, and dust cover.

BenchMike Pro Instruction Handbook: Introduction 1-1

1.2.4 Measurement Fixtures
Work holding fixtures such as universal slides, v-blocks, adjustable centers, leadscrew positioners, rotary chucks,
concentricity fixtures, and positioning tables are available for the BenchMike Pro, as described in the Workholding
Fixtures section.

1.3 Calibration
Each BenchMike Pro is calibrated at the factory using specialized NDC Technologies equipment. This calibration
is performed with N.I.S.T. (National Institute of Standards and Technology) traceable calibration gauges in an en-
vironmentally-controlled laboratory to ensure optimal performance.

Before a certificate of calibration is issued, each of the following procedures is performed at the factory:

• External optics are cleaned

• Internal optics are cleaned

• Multiple mastered points are used to enhance accuracy

• Test points and power supply voltages are verified

• Optics are aligned

• Scan-across test is performed to verify accuracy at several hundred points

• Repeatability test is performed to determine short-term measurement stability

• Drift test is performed to determine long-term measurement stability

• Multi-point performance test is performed with a V-block

In order to ensure the measurement accuracy shown in the Specifications, it is recommended that you have your
BenchMike Pro calibrated by NDC Technologies once per year. While at the factory, NDC Technologies can also
perform any required retrofits, repairs, or upgrades.

1-2 BenchMike Pro Instruction Handbook: Introduction

1.4 Using the BenchMike Pro
To turn on the BenchMike Pro, push the power button on the rear of the
unit. It will take about one minute for the unit to initialize.

To turn off the BenchMike Pro, push the power button for one second.
The BenchMike Pro will begin the power-down cycle. Holding down the
power button for five seconds will immediately turn off the unit.

When the BenchMike Pro is turned on, the last saved configuration is
displayed on the touch screen. The graphical user interface includes a touch screen which allows the screen to be
used to select items. Use your finger to select commands, menus, help, or enter numbers.

To avoid scratching the coating on the touch screen, do not use any sharp object on the display. Remember to
clean the screen regularly, using a household window cleaner. Ensure that the lower rim of the screen is kept
clean of dust and other contaminants to avoid degrading the gasket around the display.

1.5 Measuring a Product

The BenchMike Pro measures a part by sweeping a beam of laser light across its measurement area. Each
sweep of the beam is called a scan. The BenchMike Pro scans the part 100 times per second.

As the beam sweeps through the BenchMike Pro’s measure-

ment area, it is alternately blocked by the part, or allowed to
pass through to the receive side of the BenchMike Pro. This Transmitter Receiver
breaks each scan up into segments of light (when the beam
passes over the product) and dark (when the beam is blocked
Segment 3
by the product). The BenchMike Pro measures the diameter of
Segment 2
a part by detecting the size of this “shadow” (dark segment)
Segment 1
created by the part.

NOTE: The number of segments created by the laser beam

will vary based on the number of part(s) placed in the measurement area.

In general, you can measure an object placed in the scanning laser beam if it creates a “shadow”. However, to
obtain maximum accuracy, a certain portion has been defined as the measurement area. This area represents the
location where specifications apply and performance is consistent with factory calibration and alignment.

BenchMike Pro Instruction Handbook: Introduction 1-3

The measurement area surrounds the Pass Line of the gauge and covers of the full measurement range of the
unit (1.0 in. for the Model 2025 and 2.0 in. for the Model 2050). The Pass Line of the gauge is located halfway
between the transmitter and the receiver. These areas are de-
fined as follows:

Model 2025: ±0.030 in. from the Pass Line Pass Line

Model 2050: ±0.060 in. from the Pass Line Scan

Ideal Lo- Centerline
You will obtain the most accurate measurements from your cation
BenchMike Pro when the part is placed in this area.

NOTE: Specifications apply at the intersection of the Scan Centerline and the Pass Line.

1.5.1 Sources of Error

Please note that any motion of the part, while in a fixture or not, can induce measurement error.

Be conscious of the following potential sources of error during measurement.

Dust or film on the measured object will produce measurements greater than the actual size. Wipe oily or dusty
objects with a cloth before measuring them.

Dust or contamination on the transmitter or receiver scan window will also Direction of beam movement
produce incorrect measurements. Follow the cleaning procedure de-
scribed later in this manual as part of a routine maintenance program.

Incorrectly placing the object in the measurement area will also produce
incorrect measurements. Place the measured object perpendicular to the
scanning laser beam, and avoid tilting the measured object vertically with
respect to the scan path. The greater the object’s angle, the greater the Measured
measurement error. diameter
Actual diameter
Temperature variations (see Troubleshooting section in the Operator
Guide) will cause expansion or contraction of the part. Accurate temperature measurements are necessary to
compensate for changes in product size.

As an object moves within the measurement area, certain errors will become more prominent, depending on the
direction and magnitude of this motion. In general, measurements are less affected by motion along the Scan
Centerline than by motion along the Pass Line.

1-4 BenchMike Pro Instruction Handbook: Introduction

1.5.2 Measuring Transparent
Products
Transparent product
The BenchMike Pro can measure transparent products when
a Transparent Object Measurement type (Types 51, 52, and
53) is selected. See section in Setup about Measurement
Types for more information.

Although an opaque product blocks laser light across its en-

tire diameter, a transparent product allows some laser light
to pass through.

Since the BenchMike Pro determines product size based on the sharp increases and decreases in gathered laser
light, it may incorrectly determine product diameter for transparent products unless Transparent Object Measure-
ment types are selected.

The drawings to the right show sample oscilloscope Oscilloscope waveform for opaque product
waveforms from the measurement of an opaque product
and a transparent product. For the opaque product, the
BenchMike Pro can easily determine the width of the
product since the waveform drops sharply and rises
sharply at the edges of the product. For the transparent
product, however, laser light passes through the product
and the behavior of the light between the first sharp drop
and last sharp rise must be ignored. With the Transpar-
ent Object Measurement type, the product diameter is
based on the first sharp drop in laser light and the last
sharp rise, resulting in a correct calculation of the diame- Oscilloscope waveform for transparent product
ter.

Note that having a clean product is essential for attaining

an accurate measurement in these modes.

BenchMike Pro Instruction Handbook: Introduction 1-5

1.6 Data Processing and Display
The BenchMike Pro allows you great flexibility in controlling the way data is displayed and processed. As de-
scribed in the Advanced Capabilities section, there are several parameters which can be used to control the aver-
aging of measurements, the number of digits displayed on the screen, the format of printed reports, etc. The
BenchMike Pro has been specifically designed to allow you to customize your measurement display and data
processing simply and for your specific needs and preferences.

Each sweep of the laser beam across the measurement area is called a scan, and the BenchMike Pro scans the
part 100 times per second. Scans are collected to compute a reading for a given sample. The Averaging Rate
parameter determines how many scans (or time length in seconds) are averaged to compute one reading.

Although each scan received from the BenchMike Pro includes enough information to compute a size value, ac-
curacy and repeatability are increased significantly if a number of scans are collected and averaged. Scans can
be taken of individual samples or continuous products, as defined on the Measurement Setup page. For individual
samples, an Averaging Rate value of 200 scans is typical. For continuous products, an appropriate value should
be determined experimentally for the particular application.

The average of all the readings taken during a batch is calculated,

along with the standard deviation. The standard deviation is a
measure of how the individual sample values varied during the
batch. The standard deviation value indicates whether samples
were evenly distributed over a wide range of values or whether most
samples were grouped around the average value. The diagram to
the right shows two sample normal distributions.

The drawing to the right shows a normal distribution of data. A nor-

mal distribution is one in which 99.73% of all
values fall within ±3 standard deviations of
the average.

1-6 BenchMike Pro Instruction Handbook: Introduction

1.7 Laser Safety
1.7.1 Output Beam Data
1.7.1.1 BenchMike Pro

Radiant Power: 1 milliwatt

Wavelength: 635 nm (only)

1.7.2 Warning Information

The BenchMike Pro is equipped with a warning label as a reminder that a laser is present during operation.

If a problem occurs with the operation of the BenchMike Pro, contact NDC Technologies Customer Service im-
mediately.

Only trained NDC Technologies service personnel should perform service operations on this product. The use of
controls or adjustments or the performance of procedures other than those specified in this manual may result in
hazardous radiation exposure.

See also the safety warnings at the beginning of this handbook.

BenchMike Pro Instruction Handbook: Introduction 1-7

 CHAPTER

2
2 Installation
2.1 Instructions
2.1.1 Power
To power the BenchMike Pro, use the supplied, detachable mains supply cord. Using an under-rated or not-
certified power cord is a safety hazard. Only power cords with the appropriate ratings for the country of use and
with a rating of 5 amps or greater should be used. When the BenchMike Pro is powered off, it is in standby mode.
To completely turn off the BenchMike Pro, disconnect the power cord from the back of the unit.

2.1.2 Lifting
The BenchMike Pro should be lifted by a mechanical lift, using either a forklift or straps under each end of the
unit. See the outline drawings later in this section.

2.1.3 Location
The BenchMike Pro can be placed on a sturdy horizontal surface with no attachments. The BenchMike Pro re-
ceives AC power through the supplied power cord connected to the rear panel inlet, and it is turned on or off by
the switch on the rear of the unit. No special grounding connections are required except through the standard
power cord provided. Never bypass the safety ground on a power cord. If this equipment is not installed and used
according to the installation procedures, the safety of this unit could be compromised.

2.1.4 Ventilation Requirements

The BenchMike Pro has no venting or cooling fan. There are no special cooling requirements other than maintain-
ing the unit within the correct operating temperature range.

2.1.5 Equipment Maintenance

The touchscreen can be cleaned with a mild window cleaner. The laser aperture windows can be cleaned with a
mild window cleaner or isopropyl alcohol and cotton swabs. It is recommended that an oscilloscope be connected
to the Scan Out jack on the end of the BenchMike Pro when cleaning the aperture windows. The rest of the unit
can be cleaned with a mild spray cleaner.

BenchMike Pro Instruction Handbook: Installation 2-1

2.1.6 Caution Symbol
This product should only be used or serviced by trained NDC Technologies personnel.
Failure to do so could result in physical injury, damage to the product, and/or voiding of
the warranty. If you have any questions or problems, please contact the NDC Technolo-
gies Customer Service Department.

2.2 Drawings
Use the following drawings to install the BenchMike Pro.

2-2 BenchMike Pro Instruction Handbook: Installation

2.2.1 BenchMike Pro Model 2025 Outline Drawing

NOTE: Dimensions are in millimeters (inches).

NOTE: mount the universal mounting plate with the -10 in the lower left corner (as seen looking downward from
the operator’s position) of the BenchMike Pro’s measurement area.

BenchMike Pro Instruction Handbook: Installation 2-3

 2.2.2 BenchMike Pro Model 2025 Connector Drawing
LASER SAFETY LABEL
PASSLINE
SERIAL TAG

HEIGHT SCAN CENTER

ETHERNET
DB-9 FEMALE USB-A FEMALE PRINTER
SERIAL 1 USB-B FEMALE SERIAL USB
BNC
DB-25 MALE I/O
DB-25 FEMALE FIXTURE

2-4 BenchMike Pro Instruction Handbook: Installation

2.2.3 BenchMike Pro Model 2050 Outline Drawing

NOTE: Dimensions are in millimeters (inches).

NOTE: Mount the universal mounting plate with the -20 in the lower left corner (as seen looking downward from
the operator’s position) of the BenchMike Pro’s measurement area.

BenchMike Pro Instruction Handbook: Installation 2-5

 2.2.4 BenchMike Pro Model 2050 Connector Drawing

LASER SAFETY LABEL

PASSLINE
SERIAL TAG

HEIGHT SCAN CENTER

ETHERNET RJ
45 SOCKET
DB-9 FEMALE USB-A FEMALE PRINTER
SERIAL 1 USB-B FEMALE SERIAL USB
BNC
DB-25 MALE I/O
DB-25 FEMALE FIXTURE

2-6 BenchMike Pro Instruction Handbook: Installation

2.3 Connections
2.3.1 Connecting the BenchMike Pro to Your PC
Use the BenchMike Pro’s serial port, labeled Serial #1, to connect your PC to the BenchMike Pro. The cable used
to connect the BenchMike Pro and PC should be a shielded, straight-through cable with a DB-9 female connector
on one end and a DB-9 male connector on the other end. A straight-through cable can be purchased from most
electronic and computer stores. The drawing below shows the wiring for a straight-through cable.

2.3.2 Digital I/O Connector

The digital I/O connector is a DB-25 connector. The number of inputs and outputs on a BenchMike Pro will vary
based on the number ordered by the customer.

There is a maximum of 8 software-readable inputs, supports level or transition detection, and each input is pulled
up to 5 V with a 4.7K resistor.

Alarm outputs are open-collector, with a maximum voltage of 35 V DC. The output current is 250 mA per output.
Individual outputs have selectable NO or Normally Open states.

The following table shows the pin definitions of this connector.

Pin Number Function

1 +12 Volts

2 Digital input, #1

3 Digital input, #2

4 Digital input, #3

5 Digital input, #4

6 +12 Volts

BenchMike Pro Instruction Handbook: Installation 2-7

 7 Alarm #4 (-Reject)

8 Alarm #3 (-Warning)

9 Alarm #2 (+Warning)

10 Alarm #1 (+Reject)

11 +5 Volts

12 Signal ground

13 Signal ground

14 N. C.

15 N.C.

16 Alarm 11*

17 Alarm 12*

18 Alarm 10

19 Alarm 9

20 Signal ground

21 Alarm 8

22 Alarm 7

23 Alarm 6

24 Alarm 5

25 +12 Volts

* Non-sequential order is intentional.

2-8 BenchMike Pro Instruction Handbook: Installation

2.3.3 Connecting to Digital Inputs
Consult the diagram below to connect digital inputs to your BenchMike Pro.

See the description of system functions for software configuration of digital inputs for details.

2.3.4 Connecting to Digital Outputs with the BenchMike Pro +12V

Supply
Consult the diagram below to connect digital outputs via the BenchMike Pro’s +12 V supply.

See the description of the system functions for software configuration of digital outputs for details.

BenchMike Pro Instruction Handbook: Installation 2-9

2.3.5 Connecting to Digital Outputs with an External Supply
Consult the diagram below to connect digital outputs via an external supply.

See the description of the system functions for software configuration of digital outputs for details.

2.3.6 Serial Connector

The BenchMike Pro has one standard serial port. This port supports RS232 interfaces
and baud rates up to 38.4 Kbaud. Handshaking protocol options are RTS/CTS and none.
Data items available for transmission are from the Data menus. Data format options such
as Labels, Headers, Delimiters, and Terminators as well as data flow options are available
for selection from the Settings-Serial Data Out Format menus. DB-9 connectors are used for these ports.

2.3.6.1 Serial Connector (#1) Pin-out

Pin Number Function Direction

1 Frame ground —

2 Send data Output

3 Receive data Input

5 Signal ground —

6 Data set ready Output

7 Request to send Input

8 Clear to send Output

2-10 BenchMike Pro Instruction Handbook: Installation

2.3.7 USB Printer Connector
The USB A connector is for a CUPS-compatible printer.

2.3.8 USB Serial Connector

The USB B simulates a serial port when connected to a P.C.

2.3.9 Ethernet RJ45 Connector

The Ethernet connection uses a telnet connection to send and receive PURL commands and send data.

2.3.10 Fixture Connector

The fixture connector offers two four-bit output ports capable of driving a four-phase stepper motor. Port #1 (Pins
2 – 5) can be used for either a motor port OR open-collector outputs. Port #2 (Pins 7 – 10) can be used for either
for a motor port OR open-collector outputs. Port #1 comes configured from the factory with a motor driver chip
installed. Port #1 and #2 come configured from the factory with motor driver chips installed. Both ports can be
used at the same time. The BenchMike Pro is designed to control both a rotating fixture and a linear fixture at the
same time.

The pin-out for this DB-25 connector is shown below.

Pin Number Function

1 +12 V

2 Port #1 phase A+ for driving a motor

3 Port #1 phase A- for driving a motor

4 Port #1 phase B+ for driving a motor

5 Port #1 phase B – for driving a motor

6 +12 V

7 Port #2 phase A+ for driving a motor

8 Port #2 phase A- for driving a motor

9 Port #2 phase B+ for driving a motor

10 Port #2 phase B- for driving a motor

11 +5 V

12 Signal ground

13 Signal ground

BenchMike Pro Instruction Handbook: Installation 2-11

 14 I2C-SDA Serial data line

15 I2C-SCK Clock

16 Digital input #5

17 Digital input #6

18 Digital input #7

19 Digital input #8

20 Signal ground

21 Quad encoder #1 input A

22 Quad encoder #1 input B

23 Quad encoder #2 input A

24 Quad encoder #2 input B

25 +12 V

2.3.11 Connecting to a Quadrature Encoder

Consult the diagram below to connect a quadrature encoder to your BenchMike Pro.

DO NOT CONNECT a negative voltage to any quadrature encoder input.

See the description of the system functions for software configuration of a fixture for details.

2-12 BenchMike Pro Instruction Handbook: Installation

2.4 Adding a Network Printer
2.4.1 Requirements
The following requirements must be met to allow the BenchMike Pro to print to a network-attached printer:

• The BenchMike Pro must be able to access the printer via Ethernet.

• The operator must have a PC with a web browser attached to the same network as the BenchMike Pro.

• The target printer must be on the same network.

2.4.2 Procedure
1. Ensure an appropriate PC Network configuration, e.g., 10.32.0.60

2. Verify the IP configuration of the printer, e.g., 10.32.2.15

BenchMike Pro Instruction Handbook: Installation 2-13

 3. Define the Benchmike Pro Ethernet Settings, e.g., 10.32.0.65 (again, the same network). Ensure that the
Use DHCP box is checked. Restart the Benchmike Pro to ensure that the IP address is set correctly.

4. Connect via the web browser to address: https://10.32.0.65:631/admin/ , where 10.32.0.65 is the Bench-
mike Pro IP address.

5. Two different security warnings may appear. You may see the screen below, and if so, select Continue
to this website.

2-14 BenchMike Pro Instruction Handbook: Installation

Alternately, you may encounter a different network warning when attempting to add the printer. This warning may
be bypassed by clicking on the Advanced button.

then clicking the Add Exception button.

Finally, click the Confirm Security Exception button.

BenchMike Pro Instruction Handbook: Installation 2-15

 6. The printer CUPS server will appear as shown.

7. Select Add Printer

8. There are two options for you to select the desired printer.
If your printer appears in the Discovered Network Printers list, select the appropriate printer. If not, but if
you know the IP address, select the Internet Printing Protocol (ipp) option. In either case, then select Con-
tinue to proceed.

2-16 BenchMike Pro Instruction Handbook: Installation

9. If you selected Internet Printing Protocol (ipp), a screen will appear to allow you to enter the IP address of
your printer. Enter the address in the format shown in the image below, then click Continue. If your printer
was in the list of Discovered Network Printers, skip to the next step.

10. Add text to define your Location, then select Continue.

BenchMike Pro Instruction Handbook: Installation 2-17

 11. Select a Make of Raw, then select Add printer.

2-18 BenchMike Pro Instruction Handbook: Installation

12. Select Raw Queue (en) and then Add Printer.

13. Select “retry-job” for the Error Policy. Then click the “Set Default Options” button at the bottom of the
page.

BenchMike Pro Instruction Handbook: Installation 2-19

 14. Select the desired printer.

15. Select Administration option and on pull down menu, select Set As Server Default

16. A confirmation message will appear as shown.

17. From the Benchmike Pro, select Save and then cycle power to the unit.

2-20 BenchMike Pro Instruction Handbook: Installation

18. After the Benchmike Pro has rebooted, verify that the printer output has been set correctly. If not, repeat
this procedure.

19. Go to Report Setup, and then the Output tab. Also select the type of report to output and test.

BenchMike Pro Instruction Handbook: Installation 2-21

 20. Verify the report.

2-22 BenchMike Pro Instruction Handbook: Installation

2.5 Adding a USB Printer
2.5.1 Requirements
The following are required to allow the unit to print to a USB printer:

• A USB printer must be plugged into the USB A-type connector on the rear of the unit

• The operator must have a PC with a web browser attached to the same network as the unit.

2.5.2 Procedure
1. Ensure an appropriate PC Network configuration, e.g., 10.32.0.60

2. Verify the IP configuration of the printer, e.g., 10.32.2.15

BenchMike Pro Instruction Handbook: Installation 2-23

 3. Define the Benchmike Pro Ethernet Settings, e.g., 10.32.0.65 (again, the same network). Ensure that the
Use DHCP box is checked. Restart the Benchmike Pro to ensure that the IP address is set correctly.

4. Connect via the web browser to address: https://10.32.0.65:631/admin/ , where 10.32.0.65 is the Bench-
mike Pro IP address.

5. Two different security warnings may appear. You may see the screen below, and if so, select Continue
to this website.

2-24 BenchMike Pro Instruction Handbook: Installation

Alternately, you may encounter a different network warning when attempting to add the printer. This warning may
be bypassed by clicking on the Advanced button.

then clicking the Add Exception button.

Finally, click the Confirm Security Exception button.

BenchMike Pro Instruction Handbook: Installation 2-25

 6. The printer CUPS server will appear as shown.

7. Select the Local Printer that is connected to the USB port. In this example, we use an HP LaserJet 1012
printer. Then press Continue.

2-26 BenchMike Pro Instruction Handbook: Installation

8. Enter identifying information for the printer as in the example, below, then click Continue.

9. Click the Select Another Make/Manufacturer button. The BenchMike sends printer data as a Raw printer,
not for a specific manufacturer driver.

BenchMike Pro Instruction Handbook: Installation 2-27

 10. Choose the Raw Make, then click Continue.

2-28 BenchMike Pro Instruction Handbook: Installation

11. Choose the Raw Queue (en) Model, then click Add Printer.

BenchMike Pro Instruction Handbook: Installation 2-29

 12. Select “retry-job” for the Error Policy. Then click the “Set Default Options” button at the bottom of the
page.

13. Set the printer as the default by clicking the Set As Server Default option from the Administration drop-
down list.

2-30 BenchMike Pro Instruction Handbook: Installation

 CHAPTER

3
3 Workholding Fixtures
3.1 Error Signals
The BenchMike Pro is designed to detect system errors that occur as the result of improper part positioning, faulty
keystrokes by the user, or component failure. When an error condition is detected, the BenchMike Pro alerts the
operator by displaying an ERR message on the touch screen display.

3.2 Intelligent and Non-Intelligent Fixtures

Your BenchMike Pro may have been shipped with fixtures and integrated motion. Simple fixturing can be accom-
modated by the BenchMike Pro. These simple fixtures include both Intelligent and non-Intelligent Fixtures.

3.2.1 Non-Intelligent Fixture: Linear (Slide) Position

To access this page, select the Setup icon, then Data, and then Slide Position.

BenchMike Pros with the non-intelligent (legacy) fixture option can

only display fixture position.

The Linear Position data item is available with non-Intelligent Fix-

tures, but cannot be used mathematically in the expression editor.

From the page shown, you can enable and disable serial output of
the linear position data.

BenchMike Pro Instruction Handbook: Workholding Fixtures 3-1

3.2.2 Intelligent Fixture: Rotary/Linear Fixture Position
To access this page, select the Setup icon, then Data, and then
Fixture Position. Either Rotary Position or Linear Position will
appear. Select the appropriate option.

The Intelligent Fixture allows the BenchMike Pro to operate with

both rotary and linear fixtures, in both motorized and non-
motorized configurations. Rotary fixtures include the ID/OD/Wall
and Belt Drive fixtures.

Most NDC Technologies fixtures contain an ID chip. The Intelli-

gent Fixture option allows the BenchMike Pro to read this ID chip
to identify the name and physical characteristics of the fixture including motor, encoder, gear ratio, end of travel
sensor, etc. If a fixture without an ID chip is being used, the BenchMike Pro must be set up manually to recognize
the fixture. See the Setup section.

The Rotary Position or Linear Position data item can be defined mathematically when an Intelligent Fixture is in
use. From Expression Editor, use the appropriate variable name in your expression: linpos1 or rotpos1.

3.3 Description of Fixtures

The following additional fixtures can be used with the BenchMike Pro.

NOTE: If you have a manual fixture, the BenchMike Pro will ask you when to start and stop measurements at
each position. Motorized fixtures communicate this information directly to the BenchMike Pro.

3.3.1 General Purpose Fixed V-Block Fixture

The Fixed (or Universal) V-Block is designed to hold a wide variety of product sizes and types in the measure-
ment area of the BenchMike Pro.

• Measurement ranges:
BenchMike Pro Model 2025: 0.762-22.86 mm (0.030-0.900 in.)
BenchMike Pro Model 2050: 0.762-45.72 mm (0.030-1.800 in.)
(The V-Blocks are identical except for the thickness of the mounting spacers)

• Wrought steel V-block with 120° included angle

• V-block is hardened to Rockwell C 40-45

• Polycarbonate mounting spacers are used to reduce heat transfer and provide a measure of thermal iso-
lation

• Working surfaces are ground flat and parallel to the bottom of the mounting base within 0.01 mm/per cm
(0.001 in./per in.) or better

3-2 BenchMike Pro Instruction Handbook: Workholding Fixtures

3.3.1.1 Drawing of Fixed V-Block

3.3.2 Universal Slide Fixture

The Universal Slide Fixture is used to linearly position parts by hand. Features include:

• Hardened dovetail rail mates with other fixtures, such as the Adjustable Centers and Adjustable V-Blocks

• Manual locking knob to lock the slide at a desired position

• Precision locating dowels ensure accurate mounting

• See Adjustable Centers and Adjustable V-Block description for information about maximum weight capac-
ity

• Available in 3 lengths:
1) Maximum travel is 300 mm (12 in.)
Overall slide length is 457.2 mm (18 in.)
2) Maximum travel is 482.6 mm (19 in.)
Overall slide length is 635 mm (25 in.)
3) Maximum travel is 660.4 mm (26 in.)
Overall slide length is 812.8 mm (32 in.)

BenchMike Pro Instruction Handbook: Workholding Fixtures 3-3

3.3.2.1 Drawing of the Universal Slide

Features of Adjustable Centers include:

• Pair of adjustable male centers that mate with the dovetail rail. One center is lever-operated and spring-
loaded for part loading.

• Hardened centers

• Centers diameter: 15.8 mm (0.625 in.)

Slide A B

18 in. Slide 282.45 mm (11.12 in.) 323.6 mm (12.74 in.)

25 in. Slide 460.25 mm (18.12 in.) 501.4 mm (19.74 in.)

32 in. Slide 638.05 mm (25.12 in.) 679.2 mm (26.74 in.)

• Adjustable Centers, mounted in the Universal Slide, will support a maximum weight equivalent to a 2-inch
steel bar of length A (table above).

3-4 BenchMike Pro Instruction Handbook: Workholding Fixtures

3.3.2.2 Drawing of the Adjustable Centers mounted on the Universal Slide

Features of Adjustable V-Blocks include:

• Pair of adjustable V-blocks that mate with the dovetail rail. V height is adjusted by locking knob. Millimeter
position scale.

• V-block part size range: 2.286-50.8 mm (0.090-2.0 in.)

• V’s are case-hardened with an included angle of 90°

• When mounted as shown, the maximum part length that will fit in the V-blocks without hanging over is as
follows:

Slide A

18 in. Slide 361.95 mm (14.25 in.)

25 in. Slide 539.75 mm (21.25 in.)

32 in. Slide 717.55 mm (28.25 in.)

• Adjustable V-Blocks, mounted in the Universal Slide, will support a maximum weight equivalent to a 2-
inch steel bar of length A (table above).

BenchMike Pro Instruction Handbook: Workholding Fixtures 3-5

3.3.2.3 Drawing of the Adjustable V-Blocks mounted on the Universal Slide

3-6 BenchMike Pro Instruction Handbook: Workholding Fixtures

3.3.3 Digital Readout (DRO) Slide Fixture
The Digital Readout (DRO) Slide Fixture is used to linearly position parts to predetermined positions for meas-
urement and/or to measure the distance between two points on a part. Features include:

• Direct readout of position on the BenchMike Pro screen

• Position display may be re-zeroed at any position with the Fixture Zero Position function of the Bench-
Mike Pro

• Linear position encoder with 0.025 mm (0.0005 in.) resolution

• One-turn-per-inch lead screw with hand positioning knob

• Intelligent Fixture identification and setup via I2C bus interface

• Plugs into the Fixture Port on the BenchMike Pro

• Hardened dovetail rail mates with other fixtures

• Precision locating dowels ensure accurate mounting

• See Adjustable Centers and Adjustable V-Block description for information about maximum weight capac-
ity

• Available in 3 lengths:

1) Maximum travel is 300 mm (12 in.)

Overall slide length is 457.2 mm (18 in.)
2) Maximum travel is 482.6 mm (19 in.)
Overall slide length is 635 mm (25 in.)
3) Maximum travel is 660.4 mm (26 in.)
Overall slide length is 812.8 mm (32 in.)

BenchMike Pro Instruction Handbook: Workholding Fixtures 3-7

3.3.3.1 Drawing of the DRO Slide

Features of Adjustable Centers include:

• Pair of adjustable male centers that mate with the dovetail rail. One center is lever-operated and spring-
loaded for part loading.

• Hardened centers

• Centers diameter: 15.8 mm (0.625 in.)

Slide A B

18 in. Slide 282.45 mm (11.12 in.) 323.6 mm (12.74 in.)

25 in. Slide 460.25 mm (18.12 in.) 501.4 mm (19.74 in.)

32 in. Slide 638.05 mm (25.12 in.) 679.2 mm (26.74 in.)

• Adjustable Centers, mounted in the DRO Slide, will support a maximum weight equivalent to a 2-inch
steel bar of length A (table above).

3-8 BenchMike Pro Instruction Handbook: Workholding Fixtures

3.3.3.2 Drawing of the Adjustable Centers mounted on the DRO Slide

Features of Adjustable V-Blocks include:

• Pair of adjustable V-blocks that mate with the dovetail rail. V height is adjusted by locking knob. Millimeter
position scale.

• V-block part size range: 2.286-50.8 mm (0.090-2.0 in.)

• V’s are case-hardened with an included angle of 90°

• When mounted as shown, the maximum part length that will fit in the V-blocks without hanging over is as
follows:

Slide A

18 in. Slide 361.95 mm (14.25 in.)

25 in. Slide 539.75 mm (21.25 in.)

32 in. Slide 717.55 mm (28.25 in.)

• Adjustable V-Blocks, mounted in the DRO Slide, will support a maximum weight equivalent to a 2-inch
steel bar of length A (table above).

BenchMike Pro Instruction Handbook: Workholding Fixtures 3-9

3.3.3.3 Drawing of the Adjustable V-Blocks mounted on the DRO Slide

3-10 BenchMike Pro Instruction Handbook: Workholding Fixtures

 CHAPTER

4
4 Setup
Your instrument was carefully inspected electrically and mechanically prior to shipment. It should be free of sur-
face mars and scratches, and it should be in perfect working order upon receipt. If any indication of damage is
found, file a claim with the carrier immediately, prior to using the instrument. If no damage is apparent, proceed by
using this manual to install and setup this instrument.

4.1 Setting Up the BenchMike Pro

4.1.1 Turning Power On
When the BenchMike Pro is turned on, the last saved display settings are shown and the last selected library is
used. If the BenchMike Pro has been set to Lock, a password is required to perform setup operations. When
shipped from the factory, the BenchMike Pro is not locked.

4.1.2 Using the Three Data Buttons

The three data buttons on the right of the touch screen are used to perform three common functions:
Go/Stop to start or stop performing measurements, Send Data to send data via the serial port, and
Clear Data to erase all accumulated data. These three buttons can be customized to perform different
functions.

4.1.3 Touch Screen Layout

When the BenchMike Pro is turned on, the main measurement display will appear. In addition to dis-
playing your measurements, this page provides access to menus used to configure the BenchMike Pro and dis-
plays general information, such as the presence or ab-
sence of error conditions.

The bar along the top of the touch screen has four icons.
Touch the Mode icon on the top left to clear data, begin
measurements, print, and perform other functions. The
Title is in the center and can be changed to match the
name of the product being measured or any other de-
sired title The Feature icon allows you to change the
active feature and/or display graphs of measured val-
ues. The Measurement icon allows you to change the
type of measurements being taken. This icon indicates
the measurement type currently selected.

BenchMike Pro Instruction Handbook: Setup 4-1

Only four measurement items are displayed at one time, but
you can change the order and type of items by simply
touching one of the items in the center of the display if you
have Advanced Screen options are enabled.

If you wish one measurement item to be magnified on the

screen to be visible from a distance, select Magnify from the
menu, as shown. Touch the screen again to restore the
screen to its previous display.

NOTE: Programmable functions identified by the characters

Fxx, where xx is a number from 01 to 32. The Feature num-
ber appears between the Measurement Type icon and the Library block.

Green bar Red bar Yellow bar

To indicate that product measurements have exceeded Warning or Reject limits, a colored bar will appear behind
the out-of-limits measurement if the limits have been defined and measurements are being taken. The screens
above show examples of measurements within all limits (green bar), measurements exceeding Reject limits (red
bar), and measurements exceeding Warning limits (yellow bar), respectively.

The bar along the bottom of the touch screen contains several icons: Setup, Quick Info, Status, Units, and
Help. Touch the Setup icon to access all the setup menus and parameters needed to alter the way data is pro-
cessed and displayed. The Date/Time block allows you to define the current time and date.

NOTE: For more information about limits and warnings, see the Setup section, under Warning Tolerances.

4-2 BenchMike Pro Instruction Handbook: Setup

Touch the Quick Info block to access these three pages. You can specify the date, the time, and the display set-
ting for Quick Info display from these pages.

Selecting Flash will display the amount of flash storage available for library settings. Selecting RAM will display
the amount of memory available to the software application.

The Status block on the main screen displays the current status of the scanning beam and tolerance/limit alarms.
From the Status menu you can also access diagnostic information, lock the BenchMike Pro, and check the soft-
ware revision in use. The Units icon allows you to select the desired measurement units. The Help icon accesses
help menus to assist you with various functions of the BenchMike Pro. Touch the Help icon and then touch the
item for which you need help, and a Help Page will appear.

BenchMike Pro Instruction Handbook: Setup 4-3

4.2 Mode Icon and Menu
Note that the Mode icon changes based on the measurement mode in operation.

This icon indicates that measurements are not being taken and the BenchMike Pro has detected the
correct number of part edges or
segments.

This icon pulsates at the measurement update rate, indicating that measurements are being taken.

This icon indicates that no part is detected in the measurement area or the BenchMike Pro has detect-

ed an incorrect number of part edges or segments.

The black triangle in the red or green circle indicates the BenchMike Pro has been remas-
tered. See the section on Re-mastering.

If you’ve entered a non-zero value for Thermal Compensation, the red or green circle will
change to show a thermometer.

By touching the Mode icon in the upper left hand corner of the
screen, you access several frequently-used functions of the
BenchMike Pro, as shown to the right.

NOTE: Some options are only available with certain fixtures.

When the Clear command line is selected, three options can be

selected. You can clear all accumulated data, clear the last
measurement, or clear all latched alarm outputs. You will be
asked to confirm this selection before the values are erased.

The Fixture menu allows you to zero the current position and return motorized fixtures to the home position.

When Go is selected, measurements are either started or stopped. The displayed measurement data will change
as data is updated and processed. This function can also be accessed by pressing the Go data button on the
front of the BenchMike Pro. Note that this option is displayed as Stop when the BenchMike Pro is in Go mode.

When the Next Feature command line is selected, the feature number increases by one. For example, if Feature
01 is selected, touching Next Feature will select Feature 02.

When the Print command line is selected, sample or batch reports are transmitted to the serial port or printer port.
This option will appear grayed out if no printed reports have been selected.

4-4 BenchMike Pro Instruction Handbook: Setup

When the Send command line is selected, the current measurements that have been selected for serial output
are transmitted via serial port #1 and serial USB, both located on the rear panel of the BenchMike Pro. This func-
tion can also be performed by pressing the Send Data data button on the front of the BenchMike Pro. To allow
data to be transmitted open the Setup->System->Communications Ports, under the Assignment tab, select the
Allow Measurement Data to be Sent option.

The Set Floating Nominal allows you to set floating nominal to the current reading. See Floating Nominal in the
Setup section, under Measurement Functions.

4.3 Feature Icon

Touch the Feature icon in the upper right hand corner of the
screen to display the menu shown.

If you are using an Intelligent Fixture, you can also create Devi-
ation/Variation Graphs. If you have a rotary fixture, you can also
create a Rotary Graph (shown). If you do not have sufficient
data for the Deviation or Variation graphs (shown as Dev/Var),
those options will appear grayed out.

To move between the different graphs, touch the Feature icon

and select the desired view.

Deviation:
This graph shows the deviation from nominal at each position.
For each position “deviation” is the measured size minus the
nominal size entered by the user. The default nominal is 0.0.

Variation:
This graph shows the size variation between positions. For all
but the final position “variation” is the absolute value of the dif-
ference between the next measured size and the current measured size. For the final position “variation” is the
absolute value of the difference between the first measured size and the final measured size.

BenchMike Pro Instruction Handbook: Setup 4-5

4.4 Measurement Icon
Touch the Measurement Setup icon in the upper right hand corner of the screen to display the
menu shown. This icon allows you to quickly access the settings for measurement parameters. Note

that you can access these same screens by selecting Set-

up, then Measure, then Measurement.

See the Measurement Functions section in Setup for fur-

ther information about these parameters.

Default settings are shown in the table below.

Tab Parameter Setting

Type Type Diameter

Type Method Single

Type Part Mode Disable

Averaging Rate 2.00 Seconds

Averaging Delay 0.00 Seconds

4-6 BenchMike Pro Instruction Handbook: Setup

4.5 Setup Menu
Touch the Setup icon in the lower left hand corner of the
screen to display the menu shown. From this menu you can
access all setup functions of the BenchMike Pro.

Note that the order of options shown here indicates the hier-
archical order of the commands. For example, System
commands apply to all libraries. Library and Settings com-
mands are unique to each library but are common to all the
features within a library. Features, Measurement, and Data
commands are unique to each feature within each library.

4.6 System Functions

NOTE: System commands apply to all libraries.

From the System menu, you can access the general system
functions, such as the displayed date and time and settings
for I/O ports.

Using the Button Setup page, the three data buttons on the front of the BenchMike Pro can be redefined to per-
form different operations. The data buttons can be changed to the following functions:

• Off
• Go/Stop
• Clear Data
• Clear Last Data
• Print Data
• Send Data
• Clear Latched Outputs
• Floating Nominal
• Advance Feature
• Backup Feature
• Zero Fixture 1
• Zero Fixture 2
• Home Fixture 1
• Home Fixture 2

BenchMike Pro Instruction Handbook: Setup 4-7

The information received via the Digital Inputs port of the
BenchMike Pro is defined via the Digital Inputs page. The
trigger for each input can be set to: NO, NC, or Toggled.
Each of the inputs can be defined separately. These inputs
are:

• Off
• Go/Stop
• Clear Data
• Clear Last Data
• Print Data
• Send Data
• Clear Latched Outputs
• Floating Nominal
• Advance Feature
• Backup Feature
• Emergency Stop
• Zero Fixture 1
• Zero Fixture 2
• Home Fixture 1
• Home Fixture 2

The Digital Outputs port pin assignment of the BenchMike

Pro is defined via the Digital Outputs page. Positive or
negative polarity can be selected. Digital output functions
are user-assignable to specific digital outputs as desired by
the user.

NOTE: Digital outputs are open-collector outputs, with max-

imum specs of 35 V DC and 250mA.

These functions are:

• Off
• OK
• Good
• Reject High
• Warning High
• Warning Low
• Reject Low
• Scan Error
• Measuring
• End of Part

4-8 BenchMike Pro Instruction Handbook: Setup

The Display Setup page allows you calibrate the touch
screen.

The Fixture Menu allows you to define the physical attrib-

utes of a custom fixture. Note that some fixtures appear to
the BenchMike Pro to be two fixtures (as shown), typically as
a fixture for each axis of measurement. For example, a linear
slide with a rotary chuck will be displayed as two fixtures.

When an Intelligent Fixture is in use, you will be unable to change the Fixture Configuration. Settings will be dis-
played in read-only mode.

BenchMike Pro Instruction Handbook: Setup 4-9

Ten configuration menus will appear. If you are not using an Intelligent Fixture, you will be able to enter and de-
fine the type of fixture to be used. Note that you can enter the name and functions of the fixture and store the val-
ues under that name for future use.

Setup 1 Tab Setup 2 Tab

Motion Tab Home/Zero tab

Motor 1 tab Motor 2 tab

4-10 BenchMike Pro Instruction Handbook: Setup

Encoder 1 tab Encoder 2 tab

Home Sensor tab EOT Sensor tab

4.6.1 Communication Ports

The communication ports are a standard feature. The
Communication Port Setup menus offer three tabs to cus-
tomize the port for data transmission for serial port #1,
serial USB, and Ethernet.

BenchMike Pro Instruction Handbook: Setup 4-11

If you select Serial port #1 or Serial USB, the following three tabs will appear.

The Configuration tab shown to the right allows you to select

various communication features such as the baud rate and par-
ity.

The Flow tab appoints the method in which data flow is con-
trolled.

The Assignment tab offers options to enable or disable the

receipt or transmittal of data, and to enable/disable Program-
mable Universal Resource Language (PURL) commands.
These commands are used to for remote control and program-
ming of the BenchMike Pro.

If you select Ethernet, the following three tabs will appear.

The Wired tab gives the option to set Ethernet parameters

such as IP Address, Net Mask, and Gateway Address.

4-12 BenchMike Pro Instruction Handbook: Setup

On the DNS tab, the Primary DNS Address and Secondary DNS
Address can be changed.

The Assignment tab offers options to enable/disable Program-

mable Universal Resource Language (PURL) commands. These
commands are used to for remote control and programming of
the BenchMike Pro. The Ethernet port to be used for connec-
tions is 8001. PURL commands on the serial port are not affect-
ed.

The last option from the System menu, Erase All, clears all user
libraries and system settings, restoring the gauge to the factory
default settings. You will be asked to confirm this selection twice
because the change is irreversible.

4.6.2 Sleep and Shutdown Functions

From the Setup menu, you can turn the BenchMike Pro to sleep
or shutdown mode.

Selecting Sleep shuts off the BenchMike Pro’s display LCD.

Touch the screen anywhere to end sleep mode.

If you select Shutdown, you will be asked to confirm that you

wish to shut down the BenchMike Pro. If yes, the BenchMike Pro
will power down by itself. To restart the unit, press the power button on the back of the BenchMike Pro.

BenchMike Pro Instruction Handbook: Setup 4-13

4.7 Library Functions
NOTE: Library commands are unique to each library but are
common to all the features within a library.

The use of libraries allows you to store and recall, how the
measurements are to be taken, and other system setup infor-
mation into separate libraries. By defining libraries for each
product or for different fixtures, you can shorten setup times for
various parts or applications.

Touch the Erase option, and you will be asked if you wish to re-
store the active library to the factory default settings. All the set-
tings in that library will be lost during initialization.

NOTE: The Erase option restores the active library to factory

default settings.

Note that Erase removes the contents of the selected library

from permanent storage. Initialize simply restores the contents of
the current library to factory-defined defaults.

Similarly, Initialize is used to initialize the current library. Only

the selected library will be initialized.

The Name option allows you to enter a name for your library with
alphanumeric characters. Select the characters desired to name
your library, and then touch the OK button to store the defined
name. Note that uppercase characters are accessed by pressing
the Up Arrow (shift) button. Library titles are limited in length to
15 characters.

4-14 BenchMike Pro Instruction Handbook: Setup

When you select Print, values for the currently active library
will be sent as directed by the Reports Output setting.

NOTE: If the BenchMike Pro is turned off prior to saving the

active library, all changes will be lost.

When you choose Save, a menu is displayed which asks you

to confirm that you wish to save the changes you have made
to the active library. Any changes you make to a library which
are not saved will be lost when the BenchMike Pro is turned
off.

If you have made a change to your setup but have not saved
the change by saving the library, the title bar will be highlight-
ed in red, as shown. The red color will not change until you
have saved the library.

NOTE: The title bar highlights red, reminding you to save

changes to the library.

To save your changes to an existing library into a new library

or save a new library, touch the Save As option. You can
change the name of the library and save it to any library from
this screen.

Shortcut: Touch the Library Title Block from the main meas-
urement screen to display this screen.

To move between libraries, touch the Select option from the Setup Library menu. Scroll through the list of libraries
to select the desired one. Selecting the current library will restore the saved setting, overwriting any unsaved
changes you have made.

BenchMike Pro Instruction Handbook: Setup 4-15

4.8 Settings Functions
Touch Settings from the Setup menu to display the menu
shown. This menu contains settings that are unique to each
library.

NOTE: Settings commands are unique to each library but are

common to all features within a library.

To access settings for printed reports, select Setup, then Settings, and then Reports. These pages allow you to
define settings for report output via a dot matrix or inkjet printer.

There are three tabs under Report Setup. From the Reports
tab, you can specify the type of report to be generated.

NOTE: Fixture Sample Reports and Fixture Part Reports are

only available when you are using a fixture.

There are four types of reports available from this menu:

Sample Report
Batch Report
Fixture Sample Report
Fixture Batch Report

Use this Title tab to enter the desired title of your data report.

From the Output tab, you can set up your external printer for
report printing. Specifically, you can define the output port to
be used, and you can enable/disable the report form feed
and report Header/Footer functions.

NOTE: You can select the Serial 1 Port, Serial USB, CUPS
Printer, or Ethernet Port 8003 for report printout.

4-16 BenchMike Pro Instruction Handbook: Setup

4.9 Reports
The key difference between Batch and Sample Reports is that Sample Reports can only be printed one time per
sample, while Batch Reports can be printed multiple times by pressing the Print key. Sample and Batch Reports
contain data from a single part measurement. If Continuous measurements are selected for Sample and Batch
Reports (under the Measurement Setup Type tab), measurements will be taken until the Print key is touched or
until the Reading Count equals the Batch Count value.

Fixture Sample and Fixture Batch Reports are generated when multiple measurements are made of one part, as
performed by a fixture. A Fixture Sample Report will print at the end of each part measurement cycle. A Fixture
Batch Report will print when the Batch Count equals the Part Count value or when the Print key is touched.

The following are samples of the four types of reports.

• The Sample and Batch Reports which follow are used when measuring samples with a V-Block or other
simple measurement fixture. They are printed after all measurements have been taken by touching Print.

• The Fixture Sample and Fixture Batch Reports shown can be created when either a manual fixture or an
intelligent fixture is used.

BenchMike Pro Instruction Handbook: Setup 4-17

4.9.1 Sample Report
The Sample Report is designed for use when taking a single measurement of multiple parts.

NOTE: A maximum of 31 characters is permitted in the Title (shown as “Your Information Here”) line.

NOTE: The headers are optional and can be turned on and off on the Report Setup/Output page.

NOTE: This report is printed for each Feature that has been inserted in the library, causing the Feature number to
be added to the report header. This report may be printed multiple times by selecting Print on the Mode icon drop-
down menu.

Your Information Here Sample Report

Library 03/Untitled/F01 06/30/2018 8:25a Page 1 of 1

Mode: Diameter, Units:Inches(in)

Sample #1 0.1086

Sample #2 0.1003

Sample #3 0.0502

Sample #4 0.0430

Sample #5 0.1626

Sample #6 0.1046

Sample #7 0.0461

Sample #8 0.0457

4-18 BenchMike Pro Instruction Handbook: Setup

4.9.2 Batch Report
The Batch Report is a companion report to the Sample Report shown on the previous page. It summarizes the
statistical results for all the measured parts, as shown in the example below.

NOTE: A maximum of 31 characters is permitted in the Title (shown as “Your Information Here”) line.

NOTE: The headers are optional and can be turned on and off on the Report Setup/Output page.

NOTE: This report is printed for each Feature that has been inserted in the library, causing the Feature number to
be added to the report header. This report may be printed multiple times by selecting Print on the Mode icon drop-
down menu.

Your Information Here Batch Report

Library 03/Untitled/F01 06/30/2018 8:34a Page 1 of 2

Mode: Type 7, Units:Inches (in)

Average 0.049816
Diff/TIR 0.000006
Maximum 0.049818
Minimum 0.049812
Standard Deviation 0.0000032
Undersize Samples 0
Oversize Samples 0
Total Number of Samples 3
Your Information Here Batch Report
Library 03/Untitled/F02 06/30/2018 8:34a Page 2 of 2

Mode: Type 8, Units:Inches (in)

Average 0.049957
Diff/TIR 0.000005
Maximum 0.049949
Minimum 0.049954
Standard Deviation 0.0000029
Undersize Samples 0
Oversize Samples 0
Total Number of Samples 3

BenchMike Pro Instruction Handbook: Setup 4-19

4.9.3 Fixture Sample Report
The Fixture Sample Report is designed for use with automated part positioning fixtures, such as the Auto-Rotating
Chuck Fixture. This report is automatically printed one time at the end of the fixture measurement cycle. Note that
there is no header for this report.

NOTE: A maximum of 31 characters is permitted in the Title (shown as “Your Information Here”) line.

0.351379 0.356977 0.362025 0.359710 0.350075 0.353630 0.357084

0.354713

MAX: 0.362025 MIN: 0.350075 DIFF: 0.011950 AVG: 0.355699 SD: 0.0040568
READINGS: 8

4-20 BenchMike Pro Instruction Handbook: Setup

4.9.4 Fixture Batch Report
The Fixture Batch Report is a companion report to the Fixture Sample Report shown on the previous page. It
summarizes the statistical results for all the measured parts.

NOTE: A maximum of 31 characters is permitted in the Title (shown as “Your Information Here”) line.

Your Information Here Fixture Batch Report

Library 03/Untitled/F01 06/30/2018 8:40a Page 1 of 1

Mode: Diameter, Units:Inches(in)

Report on All Readings

Average 0.355690
Std Dev 0.0036261
Highest 0.362025
Lowest 0.350075
Range 0.011950
Oversize 0
Undersize 0

Report on Sample/Part Summaries

Average 0.355616
Std Dev of Sample Averages 0.0001111
Highest Sample Average 0.355699
Lowest Sample Average 0.355490
Highest-Lowest Sample Average 0.000209
Average Range/R-Bar 0.010957
Oversize Samples 0
Undersize Samples 0
Total Number of Samples 8

BenchMike Pro Instruction Handbook: Setup 4-21

4.9.5 Rotating Fixture Batch Report Data Flow
Individual
Individual Readings Part/Sample

1 0.033350 Summaries NOTE:

2 0.033390 Max 0.03413 Oversize and un-
3 0.033550 Min 0.03333 dersize samples
4 0.033950 Avg 0.03365
values are based
5 0.034000 Std dev 0.000325
6 0.034130 Range 0.00080 on sample averag-
7 0.033490 es
8 0.033330
9 0.033390
10 0.033340 Max 0.03410
11 0.033400 Min 0.03334 This data + number
12 0.033650 Avg 0.03368 of readings appears
13 0.034080 Std dev 0.000330 in the Sample Sum-
14 0.034010 Diff 0.00076
15 0.034100
mary Report.
16 0.033480
17 0.033340
18 0.033380 Max 0.03420
19 0.033350 Min 0.03334
20 0.033480 Avg 0.03365
21 0.033840 Std dev 0.000338
22 0.034050 Range 0.00086
23 0.034200
24 0.033530
25 0.03339
26 0.03338 Max 0.03422
27 0.03335 Min 0.03335
28 0.03341 Avg 0.03369
29 0.03368 Std dev 0.000366
30 0.03409 Range 0.00087
31 0.03403
32 0.03422
Report on Sample/Part Summaries

Average 0.03367
Average Range/ R-Bar 0.00082

Report on All Readings Based on Stdev of Sample Averages 0.000 024

Range 0.00089 sample Highest Sample Average 0.03369
Std Dev 0.000324 averages Lowest Sample Average 0.03365
Highest 0.03422 Difference (Hi-Lo) 0.00005
Lowest 0.03333 Oversize Samples 0
Undersize 0 Undersize Samples 0
Oversize 0 Total No. of Samples 4
Average 0.03367
Max-Min 0.00089

4-22 BenchMike Pro Instruction Handbook: Setup

4.9.6 Serial Data Out Format
The Serial Data Out Format menu also accesses the Data
Format, Data Flow, and Number Format tabs, which allow the
format of serial output to be easily changed. Many data values
can be transmitted through the serial ports, as listed below:

NOTE: Serial output data values are selected from the Setup -
Data... Menu, and each item has its own menu. Check the de-
sired option from that menu to enable transmission of the item
from the serial port.

Parameter options from the Data Format tab are listed below. Note that the serial port #1 or the serial USB must
be set up as described under Serial Port #1.

Item Description Options

Label Name of transmitted data Enabled, Disabled

(Deviation, Size, etc.)

Header Character sent at beginning None, SOH (ASCII 001), STX (AS-
of each line CII 002), ! (ASCII 033)

Date/Time Current date and time Enabled, Disabled

Separator Inserted between multiple Space, Comma, Semicolon, CR,

columns of data LF, CR/LF, Tab

Terminator Sent after last output None, CR, LF, CR/LF, (ASCII 003)

The second tab under Serial Output Format allows you to con-
trol the flow of data to the serial output. You can enable or disa-
ble the Autosend feature, specify a minimum time period for Au-
tosend, and select a request character from default settings. The
Measurement Request Character can be sent to the BenchMike
Pro to remotely start the measurement process. This function
must be enabled in the serial port settings from the Setup →
System → Communication Ports Menu. Options for Measure-
ment Request Character are:

• CR (ASCII 013)
• ENQ (ASCII 005
• ? (ASCII 063)

NOTE: The Meas Request Character option only appears for the
Serial 1 or Serial USB option, not for Ethernet connections, as
shown.

BenchMike Pro Instruction Handbook: Setup 4-23

This screen allows you to display a +/- sign in front of numerical
values sent through the serial port. If not selected, only negative
numbers will include a sign. Note that the second option is used
to change the format of sent data. When checked, a period will be
used to indicate a decimal point in the data. When not checked, a
comma is used.

NOTE: These settings only affect the format of data sent via the
serial port. Note that the second option is only applicable for non-
English users. While English uses a period to indicate a decimal
place, some other languages use a comma, and those users may wish to alter this setting, based on data acquisi-
tion software requirements.

4.9.7 SQC Batch Setup

Note that the SQC Batch Setup page allows you to define the
Batch Count value and decide whether to clear data and/or print
reports at the end of the batch.

4.9.8 Environmental Compensation

Setup
The Thermal Compensation Setup tab allows you to define
temperature information so that the BenchMike Pro will automati-
cally compensate for temperature differences. When Thermal
Compensation is active, a thermometer icon will appear over the
part icon in the upper left corner of the screen. All measurements
will then be the theoretical value referenced to the “Standard
Temperature”.

The Barometric Compensation Setup tab shows actual baro-

metric vales. The pressure at the time of calibration is shown as a
comparison to the actual pressure at the time of measurement.
The barometric calibration compensation values are entered at
the time the unit is calibrated by qualified service personnel.

4-24 BenchMike Pro Instruction Handbook: Setup

The Optical Plate Compensation Setup tab shows the optical
plate temperature. This is a “read only” value from a sensor on
the optical plate. The CPU temperature is a “read only” value of
the temperature of the computer inside the BenchMike Pro.

4.9.9 Units/Res/Rounding
The Units screen is used to define the measurement units dis-
played at the bottom of the main measurement display. Options
include centimeters, millimeters, microinches, inches, and mi-
crons. The Units setup menu can also be accessed by touching
the Units icon on the lower right of the main measurement dis-
play.

The second tab allows you to define the Resolution and Round-
ing values. The number of significant digits (from X.1 to
X.123456) is displayed for each measurement value according to
the Resolution parameter. You may wish to change this value
based on the measurement units used. Measurements are
rounded to match the specified resolution according to the
Rounding parameter. Values can be rounded to the nearest val-
ue, to the nearest even value, to the nearest 0 or 5, or rounding
can be turned off.

NOTE: Units can be changed from the Setup -Settings function.

BenchMike Pro Instruction Handbook: Setup 4-25

4.10 Feature Functions
Features are similar to libraries, in that settings can be saved
and stored for repeated use. However, features are different
from libraries in that they permit you to develop more complex
setups for your applications. Features allow you to link data
between one another, unlike libraries, which function inde-
pendently. Up to 32 features are stored in each library.

NOTE: Features commands are unique to each feature within

each library.

To move between features, you can also select the Feature

icon in the upper right hand corner of the touch screen. The
Feature menu allows you to move between data values and
graphs of the measured data.

From Advance, you can define conditions which will cause the
BenchMike Pro to proceed to the next Feature. A time delay
can also be defined for this purpose. The Advance drop-down
menu lists possible conditions, such as:

• Go: Advance when Go command is issued

• End of Measurement: Advance when a measurement

is completed

• End of Measurement (in Limits): Advance when a

measurement is completed if the measurement is with-
in defined limits

• Manual: Advance with digital inputs or when you select

a new feature

The Insert Copy function copies the current feature and inserts
it after the last feature. A maximum of 32 features may be de-
fined.

4-26 BenchMike Pro Instruction Handbook: Setup

The Delete function deletes the current feature. You will be
asked to confirm that you wish to delete the feature.

Shortcut:

Touch the Feature number (shown here as F01) to display this

screen.

You can create a new feature with the Insert New function. By
default, the new feature will be created in the current library,
following the current feature. You will be asked to confirm that
you wish to create a new feature.

To move between features, touch the Select option. You can

choose to move forward or backward through the features you
have defined.

With the Sequence function, you can determine the order in

which Features are performed. You can choose Sequential or
Simultaneous Sequences, as shown.

In Sequential mode, measurements are only performed on the

current Feature.

In Simultaneous mode, all Features within the current library

will take measurements and display results concurrently. For
this reason, all Features for Simultaneous mode will use the
measurement type defined in Feature 1. Fixture measurement
settings from Feature 1 will also be used in Simultaneous
mode.

BenchMike Pro Instruction Handbook: Setup 4-27

4.11 Measurement Functions
By selecting the Measurement option, you can define ex-
pressions, settings for fixtures, measurement types, nomi-
nal/limit/tolerance settings, the floating nominal value, and a
user master value. When multiple Features exist, measure-
ment settings are unique to each.

NOTE: Measurement commands are unique to each feature

within each library.

4.11.1 Expression Editor

You can define equations or desired calculations with the Ex-
pression Editor. The default expressions for all predefined
measurement types cannot be changed.

4.11.2 Fixtures Menu

The Control menu allows you to access the Fixture Meas-
urement Setup page.

From Fixture 1 and Fixture 2, you can control fixture meas-

urement settings and access settings for different fixtures.

When you select Control, the Fixture Measurement Setup

menu appears. Use the Use Fixture to Collect Data entry to define how the fixture behaves during measure-
ment. Note that this item is enabled if at least one attached
fixture is motorized. The fixture used to collect data is the
primary fixture for obtaining readings.

If a motorized fixture is being used, you can choose to have

the BenchMike Pro take measurements automatically (ac-
cording to your Position and Motion values), manually, or con-
tinuously. Non-motorized fixtures only support the manual
mode.

4-28 BenchMike Pro Instruction Handbook: Setup

Auto positioning fixtures
The fixture used for auto positioning is a slave to the fixture which is collecting data. The fixture will move between
taking measurements. This option is enabled if both attached fixtures are motorized. Measurement is initiated by
the Go command. At the end of each averaging period (defined in Measurement Setup), the fixture rotates to the
next position and takes measurement data. The number of measurements may be from 2 to 360 and can be en-
tered as a number of positions or as the angular increment between positions. Measurements are not taken dur-
ing rotation.

Manual rotating fixtures

Measurement is initiated by the Go command. At the end of
each averaging period (defined in Measurement Setup), the
user is prompted to rotate the sample to the next position and
press Go to take the next measurement. Graphical displays
are not available in this mode because the position is not
known reliably unless the fixture has a position encoder.

When a linear fixture is selected as the positioning fixture, the

“Feature” option will appear. This option will allow the user to
enter a specific position for the fixture. The actual position is
entered using the Feature Fixture Position page.

Continuous
For automatic rotating fixtures: Measurement is initiated by the Go command. Measurements are captured while
the fixture is rotating. This mode can be used to capture the Maximum, Minimum, or Maximum-Minimum (Diff).
The user enters the speed and amount of rotation. Graphical displays are not available in this mode.

The Position tab allows you to define either the number of positions (from 2 to 360) or number of degrees of rota-
tion (from 1 to 360). You can also select total degrees of rotation values of: 360, 180, or a custom value. Note that
there are four modes.

BenchMike Pro Instruction Handbook: Setup 4-29

Two-fixture movement

When two fixtures are selected for movement, the Manual option is not available for selection. The fixture that
collects measurement data is the Collection Fixture, and the fixture that moves the product into position is the Po-
sitioning Fixture.

When the Collection Fixture is configured for Automatic

movement – which is essentially a stepwise movement – and
the Positioning Fixture is also configured for Automatic
movement, the two fixtures will move in step. The Collection
Fixture will move first, and it will then wait for the Positioning
Fixture to move to its first position. Once in position, the meas-
urement will take place. The number of positions for the Col-
lection Fixture will dictate the number of measurements to be
taken.

For example, if there are four steps defined for the Collection Fixture and two steps defined for the Positioning
Fixture, the Positioning Fixture will be moved twice, and will then stop moving for the last two measurements of
the Collection Fixture. Once the Collection Fixture has completed the four defined steps, the two fixtures will
move to the Home position, if so selected.

When the Collection Fixture is configured for Automatic

movement – which is essentially a stepwise movement – and
the Positioning Fixture is configured for Continuous move-
ment, the two fixtures will move at the same time. The Collec-
tion Fixture will move first, and then the unit will start moving
the Positioning Fixture to its final position at the rate specified.
Once in position, the measurement will take place. The num-
ber of Collection Fixture positions will dictate number of meas-
urements taken.

For example, if there are four steps defined for the Collection
Fixture but the Positioning Fixture movement only lasts for two steps of the Collection Fixture, the Positioning Fix-
ture will be moved during the first two steps and then stop moving for the last two Collection Fixture measure-
ments. Once the Collection Fixture has completed the four steps, the two fixtures will move to the Home position,
if so selected. If the Positioning Fixture was programmed to move for a longer time that the Collection Fixture
moves, it will be stopped at the end of the Collection Fixture’s movement. After the Collection Fixture has
stopped moving, both fixtures will move to the Home position, if so selected.

4-30 BenchMike Pro Instruction Handbook: Setup

The Feature position movement mode of the Positioning Fix-
ture can be used to measure different positions in a part. In
this mode, the Collection Fixture is subordinate to the Posi-
tioning Fixture. The Positioning Fixture will move to the loca-
tion specified in the feature, and then the complete movement
of Collection Fixture will take place.

For example, you can specify a different position in three fea-

tures and select the Collection Fixture to move either Auto-
matically or continuously for each of those three positions.
When Go is pressed, the unit will start with the first feature’s
position and start measuring as the Collection Fixture is set up. When the Collection Fixture cycle is finished, the
unit will proceed to the next feature. This will continue until the last feature or, optionally, when the Feature Ad-
vance Mode can be set to End of measurement within limits. When configured in this manner, the unit will stop
measuring when an out of tolerance condition is encountered.

Pressing Clear or Stop before the measurement cycle is completed will stop the fixtures at the current location
and they will move to the Home position, if so selected.

The Motion tab allows you to select the desired values for the
following.

• Motion Speed: Sample rotation speed

• Enable Half-Stepping: Permits smoother sample rota-

tion

• Home Fixture and End of Meas Cycle: Returns fix-

ture to starting position at end of cycle

• Disable Motor After Movement: Turns off fixture’s

motor at end of cycle

BenchMike Pro Instruction Handbook: Setup 4-31

4.11.3 Measurement Type
Eighteen measurement types are available. Options include
simple diameter measurement, measurements of multiple
parts, or measurements of transparent products. All available
measurement types are shown below.

Each time the laser beam passes over the product, the BenchMike Pro records the product size as a scan. For
greater accuracy, the BenchMike Pro groups these scans together to compute a reading. Each measurement
reading is displayed on the BenchMike Pro’s screen.

You specify how to compute and display the readings through three Measurement Setup tabs. Measurement set-
tings can be accessed through the Measurement Type, Averaging, and Custom tabs. Note that on the Type tab
only, the Measurement Type can be changed when an Intelligent Fixture is used.

4-32 BenchMike Pro Instruction Handbook: Setup

Name Description

Diameter Diameter of product

Type 1 Diameter of lower product (2 products in beam)

Type 2 Distance between 2 products

Type 3 Diameter of upper product (2 products in beam)

Type 4 Distance from lower edge, lower product to lower edge, upper product

Type 5 Distance from upper edge, upper product to upper edge, lower product

Type 6 Distance from upper edge, upper product to lower edge, lower product

Type 7 Distance between lower edge of product and lower reference edge

Type 8 Distance between upper edge of product and upper reference edge

Type 9 Distance between two reference edges

Type 10 Distance between upper reference edge and upper edge of product

Type 11 Distance between lower reference edge and lower edge of product

Type 12 Distance between lower edge of beam and lower edge of product

Type 13 Distance between upper edge of beam and upper edge of product

Type 51 Diameter of transparent product

Type 52 Reference edge to lower edge of transparent product

Type 53 Distance between reference edge and upper edge of transparent product

Custom Customized measurement; see description on following page

BenchMike Pro Instruction Handbook: Setup 4-33

4.11.4 Measurement Method
There are three options for Measurement Method: Single measurements, Continuous measurements, and Moving
Average.

• When Single measurements are selected, the BenchMike Pro will take one reading and then stop.

• When Continuous measurements are selected, the BenchMike Pro will take multiple readings until
stopped by the user.

• When Moving Average measurements are selected, the BenchMike Pro will use the simple moving av-
erage method to continuously average the most recent X number of scans until stopped by the user. The
user-defined Averaging Period is used as the averaging window, and the display rate is 5 readings per
second, regardless of window size.

4.11.5 Averaging Mode

Averaging Mode is also present on this tab. This mode allows
you to start taking measurements automatically when a new part
is placed in the measurement area. Averaging Mode applies an
Enter Delay and an Exit Delay to allow time for each part to be
placed and removed.

This tab allows you to define the Averaging Rate and Delay
values. The Averaging Rate can be specified based on a num-
ber of scans or a length of time in seconds. For the values
shown to the right, the BenchMike Pro would accumulate scans
for 2.00 seconds and then average that data to compute the reading value. When selecting a small averaging
rate, it is best to select an even number of scans.

NOTE: This mode cannot be enabled when an Intelligent Fixture is in use.

4.11.6 Custom Mode

For further information, see the section on Measuring a Product.
Since the BenchMike Pro scanning rate is 100 scans per sec-
ond, a 2.0-second Averaging Rate corresponds to 200 scans.

The Custom tab allows you to create your own measurement

definitions. If you do not find a measurement type (see previous
page) which meets your requirements, you can use the Custom
Wizard to create that measurement type or select Edit to per-
form simple changes. See also Custom Measurement.

4-34 BenchMike Pro Instruction Handbook: Setup

4.11.7 Nominal/Limits/Tolerance Set-
up
These two pages for Nominal/Limits/Tolerances Setup allow
you to indicate acceptable deviation of the actual product from
the desired product size. When these limits are exceeded, all
the following are triggered: audible alarm, alarm digital output,
and alarm indication on Main Measurement page.

NOTE: Upper or Lower Warning and Reject Limits can be se-

lected to be displayed on the main measurement screen.

On the Tolerances tab, the Nominal is the desired product size.

Limits will be computed from the nominal and tolerances.

The Warning Tolerance value is the difference between the Nominal value and the Warning Limit, and the Reject
Tolerance is the difference between the Nominal and Reject Limit. These relationships are written in equation
form as:

+Reject Tolerance = (+Reject Limit) - Nominal

+Warning Tolerance = (+Warning Limit) - Nominal

-Warning Tolerance = Nominal - (-Warning Limit)

-Reject Tolerance = Nominal - (-Reject Limit)

4.11.8 Floating Nominal

The Floating Nominal function allows you to copy the current
measurement of product size (displayed as Size on the
screen) to the Nominal value. The Nominal is the desired
product size and is used to compute values such as Deviation
from the nominal size. When the nominal is updated, the lim-
its are recalculated based upon the tolerance values defined in
the Nom/Lim/Tol Setup.

NOTE: The Floating Nominal allows you to define a Nominal

value based on the current product measurement. You can also define a Nominal value through the Measurement
menu.

BenchMike Pro Instruction Handbook: Setup 4-35

4.11.9 Master Measurement
The Master Measurement function allows you to ensure that
your products match your pre-defined master size. This func-
tion creates a positive or negative offset to the size that
equals the difference between the measured size and the size
entered during mastering. This offset is applied to all meas-
urements until cleared.

When you select Single Point Mastering, a setup wizard will walk you through the process of defining the nu-
meric size of the master, placing it in the measurement area for measurement, and storing the value. Once com-
pleted, all future measurements will reference your master value.

When you select Dual Point Mastering, another setup wizard will walk you through the process of defining and
measuring two master products. The larger master should be slightly larger than the largest product you expect to
measure, and the smaller master should be slightly smaller than the smallest product you expect to measure. The
masters should also have a difference in size of at least 20% of the BenchMike Pro’s measurement range. For the
2025 there should be at least a 0.2 in. difference, and for the 2050, there should be at least a 0.4 in. difference.
The BenchMike Pro’s measurements will be linearly interpolated between those two master values.

4-36 BenchMike Pro Instruction Handbook: Setup

4.12 Data Functions
Select the Data option from the menu to specify a variety of op-
tions related to the display of measurement data.

If you have purchased a fixture, the words Fixture Position op-

tion will appear as shown. You can select Deviation, Nominal,
Limits, and Tolerance values from this menu so that you can
view them on the main page.

The Deviation of the measured product size from the desired

(Nominal) value is an important value. Use this page to alter the
title of this value to something meaningful and relevant to your
application and to display or not display deviation. Deviation is
calculated as:

Deviation = Nominal - Size

From the Nominal Setup page you can change the label for this
value and determine where and whether it will be displayed on
the main measurement display page. This value can also be
transmitted via the serial #1 port or serial USB if desired. Serial
output settings are defined under the System functions.

BenchMike Pro Instruction Handbook: Setup 4-37

The Limits option allows you to specify which (if any) of the
Warning and Reject Limits are displayed on the main meas-
urement display page or are transmitted to the serial port. Posi-
tive and Negative and Reject and Warning Limits can be
turned on and off individually.

The Tolerances option allows you to specify which (if any) of

the Warning and Reject Tolerances are displayed on the main
measurement display page or are transmitted to the serial port.
Positive and Negative Limits can be turned on and off individu-
ally.

Note that individual pages are present for each item — +Reject
Tolerance, +Warning Tolerance, -Warning Tolerance, and -
Reject Tolerance — just as shown for the Warning and Reject
Limits.

NOTE: With the Serial Output drop-down box, you can transmit this data value via the serial #1 port or serial USB.
To set up the serial port for data transmission, see Settings - Serial Output Format and System- Serial for details.

The Part Count is used to display the number of parts that

have been measured since data was last cleared.

NOTE: If the Limits box is enabled (checked), limit checking is performed for Part Position or Part Size. By de-
fault, Part Size is limit-checked.

4-38 BenchMike Pro Instruction Handbook: Setup

The Part Position displays the vertical part position. Part Po-
sition is the position of the part relative to the vertical center of
the scan. A positive value indicates that the part is above the
centerline, and a negative value indicates that the part is be-
low the centerline. Use this page to alter the title of this value
to something meaningful and relevant to your application, to
display or not display the position on the main measurement
display, and to transmit this value via the serial output port(s).

By default, the first line of data on the main measurement

display contains the Part Size (diameter measurement). This label can be changed from SIZE to any other alpha-
numeric character string by touching the SIZE box on this screen. This measurement can be moved to another
line or removed from the display. The Size value can also be
transmitted via the Serial Output port.

NOTE: With the Serial Output drop-down box, you can trans-
mit these data items via the serial or Ethernet port. To set up
for data transmission, see Settings -Serial Output Format and
System-Communication Ports for details.

Selecting the SQC command from the Data menu causes this
menu to be displayed.

These SQC values are computed:

• Average is the average Size reading, as computed

since the
last time data was cleared.

• Count is number of readings that have currently been

accumulated.

• Maximum is the largest Size reading detected since data was last cleared.

• Minimum is the smallest Size reading detected since data was last
cleared.

• Diff/TIR is difference between the Maximum value and the Minimum

value.

• Standard Deviation is the standard deviation of the mean from the Nominal.

• Batch is the group of readings used to compute the above SQC values.

BenchMike Pro Instruction Handbook: Setup 4-39

The SQC Setup menus for each of the SQC parameters are
identical except for the title. Use these pages to change the
label of the parameter or change its location on the main
measurement page. You can also decide to transmit these
values through the serial output. These parameters are: Av-
erage, Count, Diff/TIR, Maximum, Minimum, and Standard
Deviation.

The Optical Plate Temperature displays the optical plate

temperature as detected by the hardware.

The Motherboard Temperature displays the motherboard

temperature as detected by the hardware.

The Actual Temperature displays the part temperature as

entered by the user. When Thermal Compensation is ena-
bled, this value affects the measurement.

4-40 BenchMike Pro Instruction Handbook: Setup

The Actual Pressure displays the pressure as read by the
hardware. When Barometric Compensation is enabled, this
value affects the measurement.

The Barometric Temperature displays the barometric temper-

ature as read by the hardware. When Barometric Compensa-
tion is enabled, this value affects the measurement.

4.13 Save Function

You can save your changes to memory by selecting Setup
→ Save or Setup → Library → Save. You will be asked to con-
firm this decision to save all changes.

If you make changes to the setup of the BenchMike Pro but fail
to save the data to memory, the title block on the top of the
screen will have a red background and remain red until you
have saved the settings.

If the BenchMike Pro is powered down in this state, all changes

not saved will be lost.

BenchMike Pro Instruction Handbook: Setup 4-41

4.14 Status Menus
The Status block in the lower center of the main measurement display provides access to status in-
formation. This block will show OK if no errors are detected in BenchMike Pro operation, will show
ERR (with a red background) if an error condition has been detected, and will show ! if a condition
exists that requires user intervention.

The Status menu displays messages for the gauge and for
tolerance alarms. From this menu you can diagnose prob-
lems with the gauge, lock and unlock the BenchMike Pro
(to protect your settings), and verify the current software
version currently in use in your BenchMike Pro.

Note that PGS is the percentage of good scans. A number

below 100% indicates a problem. The Rate value shown is
the scan rate of the BenchMike Pro, in scans/second.

Possible status messages are given in the following ta-

bles.

Message Description

Missing Edge(s) Insufficient number of part edges in measurement area

Extra Edge(s) Greater number of part edges in measurement area than

expected

Low Power Insufficient laser power for measurement

Overflow Numerical overflow — numbers too large to handle

Scan Overrun Data calculation cannot keep up with gauge’s data rate

No Scan No gauge start or stop pulse detected in 500 milliseconds.

Factory Calibration Required Contact NDC Technologies Customer Service.

Message Description

High Reject Product size exceeds Positive Reject Limit value

Low Reject Product size exceeds Negative Reject Limit value

High Warning Product size exceeds Positive Warning Limit value

Low Warning Product size exceeds Negative Warning Limit value

Slide Not Zeroed Slide fixture has not been zeroed since power-up

4-42 BenchMike Pro Instruction Handbook: Setup

The Diagnose page graphically shows the position of the
product in the scanning laser beam. This page is used to veri-
fy that the product is positioned properly within the beam.

When you press the Lock button on the Status menu, you will
be asked to confirm that you wish to lock the BenchMike Pro.
Locking the BenchMike Pro secures all setup parameters so
that they cannot be inadvertently changed.

Once the BenchMike Pro has been locked, you must enter the
password to unlock the BenchMike Pro. Press the Unlock but-
ton from the Status menu, and enter the password. The facto-
ry-defined password is 000000.

The About page allows you to view the current software revi-
sion for your BenchMike Pro. This information is helpful when
speaking to Customer Service personnel about a problem.

The Configure button allows you to control system parame-

ters such as security, user interface settings, and scanner configuration. Revision information about a NDC
Technologies Intelligent Fixture is also available from the Fixture tab, if an Intelligent Fixture is in use.

BenchMike Pro Instruction Handbook: Setup 4-43

Note that tabs for international operation, installed options, scanner information, and fixture information are also
displayed here.

4-44 BenchMike Pro Instruction Handbook: Setup

4.15 Security Setup
The BenchMike Pro Security features allow the unit set up to be password protected. The unit can be locked on
power up. When the unit is locked, you have the option of permitting or preventing library, limit, nominal, or mas-
ter information changes. You may also choose to set the unit to latch scan errors. In addition, the language used
by the BenchMike Pro is programmed in the Security Setup. The Security parameters accessed and set as fol-
lows.

Access the security menu by pressing the OK/ERR button on the touch screen.

When the Status Screen appears, press the About button.

On the About Screen, press the Configure button.

The following message screen appears.

Press yes to proceed; no to exit the Configuration menu.

BenchMike Pro Instruction Handbook: Setup 4-45

4.15.1 Entering the System Pass-
word
When you choose Yes, you will be asked to enter the pass-
word. The default password is 000000.

NOTE: To toggle between upper case and lower case let-

ters, press the Up arrow button.

4.15.2 Security Page

The Configuration screen will appear. To enter a new
password or change an existing password, touch the current
password in the Password block. The alphanumeric touch
pad appears, and you will be prompted to enter new pass-
word. Touch the Password block and enter your password
on the alphabetic touchpad.

Verify your password by re-entering when prompted.

Press OK to verify your new password.

The new password will appear in the password block.

Select options by touching the square next to the feature desired. A checkmark means that option is enabled.
Note that when Power up locked is checked, the unit will be automatically locked on power up.

4.15.3 Lock Page

From this page, you can enable or disable three settings
for locked operation.

When checked, Allow nominal/limit/setup changes will

allow you to change nominal and limits settings when the
unit is locked.

When checked, Allow remastering will allow you to

change the master when the unit is locked.

When checked, Allow library changes will allow you to

change libraries when the unit is locked.

All features chosen are activated when the OK button is pressed.

4-46 BenchMike Pro Instruction Handbook: Setup

4.15.4 Screen Configuration
See the Advanced Screen Capabilities section for more in-
formation about these functions.

4.15.5 Scanner Configuration

From these three pages, you can send and receive infor-
mation about the configuration of the BenchMike Pro’s scan-
ner settings. This information is typically only used by NDC
Technologies Service personnel. The data can be sent or
received via the serial ports. The data is in ASCII format and
can be saved on a PC. The Local file option will save the
scanner setting data to a file on the unit that is independent
of the library file. Saving the file to USB file will write the data
to a user-provided USB Flash memory device inserted into
the rear USB-A port. The file will be written to the root folder
under the NDC_BenchMike folder. The name will be com-
posed of the serial number of the unit, followed by .lintable.
For example, with a serial number of 34-19-3042, the file-
name would be \NDC_BenchMike\34-19-3042.lintable.

DO NOT use the Receive New function to transfer Scanner

Configuration settings from one BenchMike Pro to another
without contacting Customer Service first. Improper use of
this function may cause your BenchMike Pro to operate im-
properly.

From the Scanner 2 page, you can enable or disable three

settings of the scanner: Focused + Double Differentiation,
Use Linear Table, and Use Barometric Compensation. Note
that you should not change the double differentiation func-
tion. The gauge will not function properly if altered.

The calibration reminder information on Scanner 3 page can

be used to set the reminder to match your standard calibra-
tion schedule. The expiration date is displayed on the About-
Scanner page.

BenchMike Pro Instruction Handbook: Setup 4-47

4.15.6 Scan Errors Configuration
This page allows you to determine whether scanner errors
are latched or not. When enabled, all scan error conditions
will persist until cleared by the user.

Selecting Ignore Scan Errors disables scan error detection.

This can result in erroneous measurements. Use this feature
with caution.

4.15.7 International Configuration

From this page you can select UK English, US English,
French, German, or Spanish for all spelling, date, and num-
ber formats. Other international language support is availa-
ble. Contact NDC Technologies for details.

4.15.8 Options 1: Reports

This page allows you to enable or disable report options.
Note that Fixture Reports will only provide data during meas-
urement when a fixture is connected or configured for use.

4-48 BenchMike Pro Instruction Handbook: Setup

4.15.9 Options 2: Graphs
This page allows you to enable or disable two graph options.
Note that these graph pages will only operate during meas-
urement when a rotating fixture is connected or configured
for use. When setup is complete, press the OK button to ac-
cept changes. At the Revision Screen, press Exit to return to
the main screen.

Use unit as ID OD WALL system

Select this option to enable the IDODWall option for the unit. When the first fixture is an IDODWall type of fixture
and this option is selected, the system will setup features and other settings to provide the ID, OD, and Wall
measurement feature. Note that when this option is changed, the Setup-Save button must be selected to save
this change and the unit must be power cycled. When the unit powers back up, the IDODWall option will be ena-
bled. Initialize the library to complete the IDODWall activation.

BenchMike Pro Instruction Handbook: Setup 4-49

 CHAPTER

5
5 Advanced Capabilities
5.1 Expression Editor
The Expression Editor allows you to compute values based
on data collected by the BenchMike Pro. Each expression you
define is linked to the Feature in which it is created.

As shown on the screen to the right, you can copy, cut, edit,
delete, insert, paste, move, and restore the expression from
factory defaults.

To access this page, select the Setup icon, then Measure-

ment, and then Expression.

Expressions are evaluated when the Feature containing the expression is placed in Go mode.

Here are two examples of valid expressions:

f1.size = seg[2] + f1.size.offset

f1.pos = (seg[1] - seg[3]) / 2.0

5.1.1 Components of the Expressions

5.1.1.1 Operators

Operators are evaluated in order of precedence. Multiplication and division have higher precedence than addition
and subtraction and are therefore evaluated first. Where operators have equal precedence, the expression is
evaluated from left to right.

BenchMike Pro Instruction Handbook: Advanced Capabilities 5-1

 Precedence Operator Description

8 (highest) ( or ) Parenthetical expression

7 + or - Unary plus and minus (for example, -4)

6 * or / Multiplication and division

5 + or - Addition and subtraction

4 < or  or > or  Less-than, less-then-equal, greater-than,

and greater-than-equal

3 = or  Equal and not-equal

2 = Assignment

1 , Separator (used to separate function as-

signments)

For example,

4 + 2 * 9 = ( 2 multiplied by 9 ) and then add 4

28 / 3 * 9 = ( 28 divided by 3 ) which is then multiplied by 9

5.1.1.2 Constants

All constants are considered floating point values, even if entered without a decimal point. Constants may be used
anywhere within an expression, and are stored in double floating point precision.

For example,

f1.size = seg[2] + 0.0005

tsize = f1.size + ((f2.size*0.349) - 0.000032)

5.1.1.3 Variables

Variable names are composed of letters and numbers. The first character must be a letter. The following charac-
ters may also be used in a variable name:
_ (underscore) and . (period). Note that upper and lower case characters are separate characters. For example,
“x” is not equal to “X”. Variable names are limited to 31 characters in length. Note also that a space is not a valid
variable character.

5-2 BenchMike Pro Instruction Handbook: Advanced Capabilities

Here are some example variable names:

seg[2]

f1.pos

f2.circumference

Once defined, a variable name can be utilized in any feature, from #1 to #32.

Variables are created by assignment, such as the expression a=2. The value assigned to variable “a” is updated if
another expression changes its value.

5.1.1.4 Reserved Variable Names

Each feature contains a list of reserved variables, as listed in the following table. These variable names follow the
format:

fn.xxx

where n is the feature number and xxx is the reserved variable name.

For example, the size variable for feature #1 is f1.size, and the deviation variable for feature #20 is f20.dev.

Variable Description

average SQC average

count SQC count

dev Deviation from nominal

diff SQC difference (maximum - minimum)

good Count of “good” measurements (limits)

lrlim Lower reject limit (-reject)

lrtol Lower reject tolerance (-reject)

lwlim Lower warning limit (-warning)

lwtol Lower warning tolerance (-warning)

max SQC maximum

min SQC minimum

nominal Nominal size

over Count of “over” measurements (limits)

pos Position in measurement area

BenchMike Pro Instruction Handbook: Advanced Capabilities 5-3

 pos.offset Position in measurement area “offset”

sd SQC standard deviation

size Measured size

size.offset Measured size “offset” (single point master)

under Count of “under” measurements (limits)

urlim Upper reject limit (+reject)

urtol Upper reject tolerance (+reject)

uwlim Upper warning limit (+warning)

uwtol Upper warning tolerance (+warning)

You can use also access individual segments, fixture position, temperature information, and global variables (see
following table).

Usage Description

seg[x] Returns the size of segment x, where x is a valid segment

number. See Measuring a Product for a description of seg-
ments.

linposx Returns the current position of linear fixture #1 or #2, where x

is the fixture number. This name is used only with an Intelli-
gent Linear Fixture, and is not tied to a Feature.

rotposx Returns the current position of rotating fixture #1 or #2, where

x is the fixture number. This name is used only with an Intelli-
gent Rotational Fixture, and is not tied to a Feature.

globx Returns the value of a global parameter, where x is 1, 2, 3, or

4.

temp Returns the Thermal Compensation Actual Temperature.

size.tmult Returns the value of the Thermal Compensation Multiplier

Global variables are reserved for the end user. The BenchMike Pro will not modify their values. They are used
system-wide and are non-volatile. This means that, once defined, each value remains fixed across libraries, fea-
tures, and even after power down. You may set their value as an expression or via a PURL command.

5-4 BenchMike Pro Instruction Handbook: Advanced Capabilities

5.1.1.5 Mathematical Functions

You can also use the following mathematical functions in your expressions. These expressions use double float-
ing point precision.

Function Usage Description

abs abs(num) Absolute value of num

acos acos(num) Arccosine of num; returned angle is given

in radians from 0 to pi.

asin asin(num) Arcsine of num; retuned angle is given in

radians from -pi/2 to +pi/2

atan atan(num) Arctangent of num; returned angle is given

in radians from 0 to pi.

atan2 atan2(xnum,ynum) Arctangent of the specified x and y coordi-

nates; the arctangent is the angle from the
x-axis to a line containing the points (0,0)
and (xnum,ynum); returned angle is given
in radians from -pi to +pi.

baroPress baroPress Returns the Barometric current pressure

value.

ceil ceil(num) Ceiling; returns smallest integer not less

than num.

cos cos(num) Cosine of num; num is given in radians.

degrees degrees(angle) Converts an angle in radians to degrees.

cosh cosh(num) Hyperbolic cosine of num.

exp exp(num) Natural logarithm power; enum

floor floor(num) Floor; returns largest integer not greater

than num.

log log(num) Natural logarithm (base e) of num.

log10 log10(num) Base-10 logarithm of num.

max max(num1,num2) Maximum of num1 and num2.

min min(num1,num2) Minimum of num1 and num2.

pi pi( ) Mathematical constant pi.

BenchMike Pro Instruction Handbook: Advanced Capabilities 5-5

 pow pow(num,pow) Raises num to the power “pow”

radians radians(angle) Converts degrees to radians.

sin sin(num) Sine of given angle; num is in radians

sinh sinh(num) Hyperbolic sine of given angle, num.

sqrt sqrt(num) Square root of num

tan tan(num) Tangent of given angle; num is in radians

tanh tanh(num) Hyperbolic tangent of given angle, num.

5.2 Advanced Screen Capabilities

The BenchMike Pro also has advanced screen capabilities. These capabilities allow you to display up to 32
data items in the data display area of the screen. When more than four data items are selected for display,
a scroll bar appears on the right of the screen so that you can move through the selected items.

When tolerance checking has been enabled for a displayed data item, the data item will be automatically scrolled
into view if the condition(s) defined by Display Scrolling are detected. These conditions are: Warning Tolerance
only, Reject Tolerance only, Warning or Reject Tolerance, and Never.

5.2.1 Accessing Advanced Capabilities

Follow these steps to access these advanced capabilities.

1. Touch the Status icon (shows OK, Err, or !) from the main screen.

2. Touch the About button.

3. Touch the Configure button.

4. Enter the password. The default password is 000000.

5. Select the Screen tab. Make sure the Advanced

Screen Operation box is checked to enable these ca-
pabilities. Click OK.

5-6 BenchMike Pro Instruction Handbook: Advanced Capabilities

 6. From the main data display, touch any data item in
the center of the screen. A new menu will appear as
shown.

The Magnify function magnifies a single line of data

to be visible from a distance.

The Delete function deletes the line of data that was

touched, and the line below it is moved up one line.

The Edit function brings up the Display Data Edit page and is
used to edit an existing line of data. The three properties as-
sociated with this data item can be changed as follows.

Type can be set to Data or Variable.

Source can be set to any Feature number, from 1 to 32.

Item can be set to: Average, Count, Deviation, Difference/TIR,

Lower Reject Limit, Lower Reject Tolerance, Lower Warning
Limit, Lower Warning Tolerance, Maximum, Minimum, Nomi-
nal, Position, Position Offset, Size, Size Offset, Standard Deviation, Upper Reject Limit, Upper Reject Tolerance,
Upper Warning Limit, Upper Warning Tolerance.

The Insert function brings up the Display Data Edit page and is used to insert a line of data before or after the
selected line.

The Move function rearranges the order of the lines on the main data page. You can move the selected data line
Up One line, Down One line, to the Top, or to the Bottom.

If any of the items selected for display are from a different Feature, they will be identified by the Feature number
to the right of the data label.

If you wish to change or disable these screen functions, repeat these steps as required.

5.2.2 Tolerance and Limit Checking Display Capabilities

If tolerance or limit checking is defined for a data item and that item is not on the screen when an alarm occurs,
that item will automatically be scrolled into view.

BenchMike Pro Instruction Handbook: Advanced Capabilities 5-7

5.3 Custom Measurements
The BenchMike Pro has eighteen measurement types, as
shown. When you wish to measure or calculate a dimension
other than the first seventeen in this list, you can use the Cus-
tom Measurement Type to define your own.

To access the Custom Measurement Wizard, select Setup, then

Measure, then Measurement, and then select the Custom tab.
The screen shown will appear.

You can access the page shown by selecting the Edit button in-
stead of Wizard from the Custom Measurement Setup screen.
Note that all segments corresponding to your selections on the
previous pages will be identified. Select the desired segment(s),
and use the Properties button if necessary, to customize this
measurement.

5-8 BenchMike Pro Instruction Handbook: Advanced Capabilities

If you select the Custom Wizard, several pages will be displayed,
each allowing you to select settings for your measurement. Part
Wizard can be used with products of less than 58 segments. See
also Measuring a Product.

If you wish to create a custom measurement using a sample part,

select Measure Part Sample. The Wizard will step you through
the process of selecting the desired segments based on a sample
which you place in the measurement area of your BenchMike Pro.

If you wish to enter the definition of your Custom measurement

manually, these screens will appear.

With a Custom measurement, you can direct the BenchMike Pro

to measure and display either the dark segments (regions where
laser light did not reach the BenchMike Pro’s receiver), light seg-
ments (regions where laser light did reach the receiver) or both.

If your product is transparent, you can change the BenchMike

Pro’s logic to ensure that light bleeding through the product does
not adversely affect measurements. If your product is not trans-
parent, it is recommended that you select the Non-Transparent
option.

BenchMike Pro Instruction Handbook: Advanced Capabilities 5-9

With this page, you can allow the BenchMike to identify the num-
ber of segments in the measurement area.

Only one Custom measurement per Feature can be defined at a

time.

5.3.1 Custom Measurement Proper-

ties
This screen allows you to manually set up the measurement
type. Select the Reference Edges selection to match your physi-
cal setup.

5.4 Using a Footswitch

A footswitch can be used to trigger a BenchMike Pro function without touching the BenchMike Pro itself. Connect
the DB-25 connector of the footswitch to the DB-25 plug on the rear of the BenchMike Pro labelled DIGITAL I/O.
The footswitch should be connected between pin 2 and pin 12 on this connector. All pins are defined in the Digital
I/O Connector section.

5-10 BenchMike Pro Instruction Handbook: Advanced Capabilities

 CHAPTER

6
6 Remote Setup
6.1 What is PURL?
The Programmable Universal Resource Language (PURL) is a command language used by some NDC Technol-
ogies products. The BenchMike Pro utilizes PURL to communicate with a host computer via the serial port.

You can write your own software programs with PURL to perform necessary functions, or you can utilize a NDC
Technologies program, such as LibraryPro. Note the symbols listed below. These symbols are used in this manu-
al to indicate non-printable characters.

6.1.1 Non-Printable Characters

Symbol Description Abbreviation HEX Key

☺ Start of Header SOH 01 Ctrl-A

☻ Start of Text SOT 02 Ctrl-B

♦ End of Transmission EOT 04 Ctrl-D

♠ Acknowledgement ACK 06 Ctrl-F

◙ Line Feed LF 0A Ctrl-J

♪ Carriage Return CR 0D Ctrl-M

§ Negative NAK 15 Ctrl-U

Acknowledge

└ Field Separator FS 1C Ctrl-\

BenchMike Pro Instruction Handbook: Remote Setup 6-1

6.2 Command Format
Each command is composed of several phrases, plus a wrapper, forming a statement which looks like the one
below, where the number of phrases varies based on the entire command.

The BenchMike Pro also allows a simplified structure without the wrapper, following the format below.

CMDA.CMDB.CMDC.CMDD:DATA♪

The BenchMike Pro responds to commands in a format that matches the command. If a command has a wrap-
per, then so will the response.

6.2.1 Messages to the BenchMike Pro Without the Wrapper

When you are requesting information from the BenchMike Pro, the command concludes with a question mark. For
example, to learn what baud rate is defined for the serial port, you would use the following command:

CONF.SER.BAUD?♪

When you are issuing a command to the BenchMike Pro, the command includes a colon to separate it from the
desired value. For example, to specify a baud rate of 19200, you would use:

CONF.SER.BAUD:19200♪

If you omit the ? or the : from your command, then ? is assumed.

6-2 BenchMike Pro Instruction Handbook: Remote Setup

6.2.2 Messages from the BenchMike Pro without the Wrapper
Here is the format of a message from the BenchMike Pro to the host device, with a sample message, when the
message has been understood and data is returned:

500♠♪

Here is the format of a message from the BenchMike Pro to the host device, with a sample message, when the
message has been understood but there is no data to return:

♠♪

Here is the format of a message from the BenchMike Pro to the host device, with a sample message, when the
message was invalid or is not understood:

BAD COMMAND§♪

When the BenchMike Pro receives a command that is not understood or is invalid, it will return a text string indi-
cating the reason for the lack of acknowledgement in addition to the NAK response. These text strings vary to
indicate the type of error.

6.2.3 Messages to the BenchMike Pro with the Wrapper

When sending a message from the host device to the BenchMike Pro with the wrapper, the example given on the
previous page is used. The following are descriptions of the segments of that command.

Start of Header <SOH>☺

The Start of Header is a non-printable character that begins all PURL commands.

Serial Address <ADR>

The Serial Address command is currently not supported. The BenchMike Pro will respond to any address.

Sequence Character <SEQ>

The Sequence Character is a single, printable ASCII character selected by the user. This allows you to match
commands to BenchMike Pro responses, which is important when you have issued several commands. Since
these values are user-selected, remember to keep track of them as they are used. If you are writing a program to
communicate with the BenchMike Pro, you should increment this number each time you send a command. When
the BenchMike Pro responds, verify that the Sequence Number of the response equals the Sequence Number of
the command that you sent.

Field Separator <FS>└

The Field Separator is a non-printable character that indicates the start of the Command Segment, or the Re-
turned Data.

BenchMike Pro Instruction Handbook: Remote Setup 6-3

Command Segment <CMD>

Each Command is composed of several message parts, separated by periods. The number of characters varies
based on the command itself. When you are asking the BenchMike Pro to return information to you, the command
ends with a question mark.

End of Transmission <EOT> ♦

The End of Transmission is a non-printable character that indicates the end of the Command Segment, or the
Returned Data.

6.2.4 Messages from the BenchMike Pro with the Wrapper

Here is the format of a message from the BenchMike Pro to the host device, with a sample message, when the
message has been understood and data is returned:

Start of Text <SOT>☻

The Start of Text Character is a non-printable character that precedes the Status Update Character.

Status Update Character <ST>

The Status Update Character is a single ASCII character which indicates a status change. The status conditions
are grouped into four categories: System, Scanner, Flaw, and Tolerance. The Status Update Character indicates
which of these groups have changed. If you know that the status has changed, you can then request the latched
status condition from the BenchMike Pro. The following table lists the Status Update Characters in ASCII and bi-
nary formats.

6-4 BenchMike Pro Instruction Handbook: Remote Setup

6.2.4.1 Status Update Characters

Status Update Character Status Change

ASCII Binary Tolerance Flaw Scanner System

0 0011 0000

1 0011 0001 YES

2 0011 0010 YES

3 0011 0011 YES YES

4 0011 0100 YES

5 0011 0101 YES YES

6 0011 0110 YES YES

7 0011 0111 YES YES YES

8 0011 1000 YES

9 0011 1001 YES YES

: 0011 1010 YES YES

; 0011 1011 YES YES YES

< 0011 1100 YES YES

= 0011 1101 YES YES YES

> 0011 1110 YES YES YES

? 0011 1111 YES YES YES YES

The lower four bits of the Status Update Characters in binary format correspond to the four groups listed above.
The following table shows the PURL commands associated with these conditions.

BenchMike Pro Instruction Handbook: Remote Setup 6-5

6.2.4.2 Status Update Characters and Commands

Status Update Type of Sta- Command to Re- Command to Request the

Character tus Change quest the Latched Non-Latched Status**
Status*

Bit 0 System .SYST.STAT.ALARMS? .SYST.STAT.NOW.ALARMS?

Bit 1 Scanner .SYST.STAT.SCAN? .SYST.STAT.NOW.SCAN?

Bit 2 Flaw .FLAW.STAT? .SYST.STAT.NOW.FLAW?

Bit 3 Tolerance .SYST.STAT.TOL? .SYST.STAT.NOW.TOL?

Return Data <DATA>

The Returned Data varies based on the command issued. This segment of the response contains the requested
numeric value, such as the laser gauge’s scan rate or the baud rate of the selected port.

Here is the format of a message from the BenchMike Pro to the host device, with a sample message, when the
message has been understood but there is no data to return:

Acknowledgement <ACK> ♠

The Acknowledgement indicates the receipt of a good command. When the Acknowledgement is returned by the
BenchMike Pro, the command has been properly received and consider valid.

6-6 BenchMike Pro Instruction Handbook: Remote Setup

Here is the format of a message from the BenchMike Pro to the host device, with a sample message, when the
message was invalid or is not understood:

Negative Acknowledgement <NAK> §

When the BenchMike Pro receives a command that is not understood or is invalid, it will return the NAK response,
in addition to a text string indicating the reason for the lack of acknowledgement. These text strings vary to indi-
cate the error in the user’s command.

The following table lists possible text responses indicating the source of a failed command.

Returned Message List

SERIAL OVERRUN

PARITY ERROR

FRAMING ERROR

BAD COMMAND

UNIT MUST BE STOPPED

UNIT MUST BE STARTED

TIMEOUT-NOT ENOUGH SCANS

CALIBRATION REQUIRED

SCALE TOO SMALL

1ST PIN CALIBRATED

NO AXES

NO WAVEFORM

LOOPBACK FAILURE

SCANNING MUST BE HALTED

UNABLE TO WRITE VALUE

UNABLE TO READ VALUE

BenchMike Pro Instruction Handbook: Remote Setup 6-7

 EQUATION TOO LONG

BAD EQUATION

BAD SEGMENT

DIVIDE BY ZERO

TOO MANY SEGMENTS

STRING TOO LONG

BAD FORMAT

INVALID SELECTION

NO GOOD MEASUREMENT

NO I/O CARD PRESENT

COMMAND FAILED

DUPLICATE DH+ NODE

UNIT MUST BE OFFLINE

DISABLED BY DIP SWITCHES

DATA LIST TOO LONG

FEATURE NOT ENABLED

BAD VALUE

Here is the format of a message from the BenchMike Pro to the host device, with a sample message, when the
message is not a response to a host request. This message is sent when the BenchMike Pro is configured to
transmit measurements as soon as they are available (i.e, .MEAS.POLLED:NO).

6-8 BenchMike Pro Instruction Handbook: Remote Setup

Measure Data <MEAS DATA>

Measure Data is either the actual measurement data specified by the .MEAS.FORMAT command or is an error
message. The error messages are:

NO SCAN!♪◙

GATE OBSCURED! ♪◙

MISSING! ♪◙

EXTRA! ♪◙

EXCESSIVE FILTERING! ♪◙

100% FLAWS! ♪◙

LOW POWER! ♪◙

No further messages are sent until the error condition is cleared.

6.2.5 Prefix Setting

Some PURL commands are quite long. To speed command entry you can set a temporary command prefix. The
prefix is automatically prepended to subsequent commands issued to the BenchMike Pro. You create a prefix by
typing a partial command followed by a period. When a prefix is set, the BenchMike Pro responds with "PREFIX
SET". To clear a prefix just send an extra CR. The BenchMike Pro will respond with "PREFIX CLEARED".

For example, to issue the commands:

CONF.SCANNER.FEAT.SEL:1♪
CONF.SCANNER.FEAT.INSERT♪
CONF.SCANNER.FEAT.MEAS.LOWERREF:ON♪
CONF.SCANNER.FEAT.MEAS.UPPERREF:ON♪

you can enter the following:

CONF.SCANNER.FEAT. ♪ (setting prefix to CONF.SCANNER.FEAT.)

SEL:1♪
INSERT♪
MEAS. ♪ (setting prefix to CONF.SCANNER.FEAT.MEAS.)
LOWERREF:ON♪
UPPERREF:ON♪

BenchMike Pro Instruction Handbook: Remote Setup 6-9

6.3 Command Descriptions
Note that the following tables list all commands in alphabetical order for simplicity. However, some commands
must be issued prior to other commands. For example, you must select the desired feature number before you
can alter the settings of that feature. A table is also given at the end of this section which lists all commands in the
order they are most commonly used.

6.3.1 Configure Settings

With the CONFigure command, you can specify settings for the serial port, features, digital inputs and outputs,
alarms, display, buttons, measurements, fixtures, and reports.

6.3.1.1 Configuring the Alarm: CONF.ALARM

The following table lists the options for configuring the alarms.

CONF.ALARM.DUR Request or specify the duration of the alarm

signal in seconds. Set the duration value to
zero (0) to disable the alarm. Examples:
CONF.ALARM.DUR:5
CONF.ALARM.DUR?

6.3.1.2 Configuring the Buttons: CONF.BUTTON

The following table lists the options for configuring the three large data buttons on the BenchMike Pro.

NOTE: The CONF.BUTTON.SEL command should be used to select the desired button before any MODE com-
mands are issued.

CONF.BUTTON.MODE Request or specify the mode of operation for

the selected data button. Options include:
GO/STOP, CLEAR_Data, CLEAR_LAST, PRINT,
and SEND_DATA. Examples:
CONF.BUTTON.MODE:CLEAR_DATA
CONF.BUTTON.MODE?

CONF.BUTTON.SEL Select the TOP, MIDDLE, or BOTTOM data

button to the right of the touchscreen. Ex-
amples:
CONF.BUTTON.SEL:TOP
CONF.BUTTON.SEL:MIDDLE

6-10 BenchMike Pro Instruction Handbook: Remote Setup

6.3.1.3 Configuring the Digital Port: CONF.DIG

The following table lists the options for configuring the optional digital input and output.

NOTE: The CONF.DIG.INPUT.SWITCH.SEL command should be used to select the desired switch before any
MODE commands are issued.

NOTE: The CONF.DIG.OUTPUT.ALARM.SWITCH.SEL command should be used to select the desired switch
before any MODE commands are issued.

CONF.DIG.INPUT. Request or specify the mode and function of a digital input.

SWITCH.MODE
Both mode and function must be specified after the semi-
colon. Possible modes are OFF (disable), TOG (toggle), NO
(normally open), and NC (normally closed). Possible functions
are OFF, GO/STOP, CLEAR_DATA, CLEAR_LAST, PRINT, SEND,
CLEAR_LATCHED, FLOATING_NOMINAL , ADVANCE_FEATURE,
BACKUP_FEATURE, EMERGENCY_STOP, ZERO_FIXTURE_1,
HOME_FIXTURE_1, EOT_FIXTURE_1, ZERO_FIXTURE_2,
HOME_FIXTURE_2, and EOT_FIXTURE_2. Examples:
CONF.DIG.INPUT.SWITCH.MODE:OFF GO/STOP
CONF.DIG.INPUT.SWITCH.MODE:TOG GO/STOP
CONF.DIG.INPUT.SWITCH.MODE:NO CLEAR_LAST
CONF.DIG.INPUT.SWITCH.MODE:NC PRINT
CONF.DIG.INPUT.SWITCH.MODE?

CONF.DIG.INPUT. Select a digital input number for setup and/or query. This val-
SWITCH.SEL
ue can be between 1 and 8. Examples:
CONF.DIG.INPUT.SWITCH.SEL:1
CONF.DIG.INPUT.SWITCH.SEL?

CONF.DIG.OUTPUT. Request or specify the mode event to trigger the selected

ALARM.SWITCH.MODE
alarm output. First, the setting for the output must be de-
fined. Options are: NO (normally open), and NC (normally
closed). Second, the alarm can be NOT_LATCHED or LATCHED.
There are several possible options for the mode event (the
third input for this command). These are: REJECT_HIGH,
WARNING_HIGH, WARNING_LOW, REJECT_LOW, GOOD, and
END_OF_PART. Examples:
CONF.DIG.OUTPUT.ALARM.SWITCH.MODE:NO LATCHED REJECT_HIGH
CONF.DIG.OUTPUT.ALARM.SWITCH.MODE: NC NOT_LATCHED
END_OF_PART
CONF.DIG.OUTPUT.ALARM.SWITCH.MODE?

CONF.DIG.OUTPUT. Request or specify the currently active alarm output. Exam-

ALARM.SWITCH.SEL
ples:
CONF.DIG.OUTPUT.ALARM.SWITCH.SEL:1

BenchMike Pro Instruction Handbook: Remote Setup 6-11

 CONF.DIG.OUTPUT.ALARM.SWITCH.SEL?

6.3.1.4 Configuring the Scanner’s Features: CONF.SCANNER.FEAT

The following table lists the options for defining the features in use by the BenchMike Pro.

NOTE: The CONF.SCANNER.FEAT.SEL command should be used to select the desired feature before any other
commands are issued. The BenchMike Pro must be in STOP mode to accept any serial setup commands.

CONF.SCANNER.FEAT.ADV. Select the advance feature mode event. Options are: GO,
MODE
EOM, EOM_(LIMITS), and MANUAL. Examples:
CONF.SCANNER.FEAT.ADV.MODE:GO
CONF.SCANNER.FEAT.ADV.MODE?

CONF.SCANNER.FEAT. Delete the currently selected feature. Examples:

DELETE CONF.SCANNER.FEAT.DELETE

CONF.SCANNER.FEAT. Insert a new feature after the currently selected feature.

INSERT
Examples:
CONF.SCANNER.FEAT.INSERT

CONF.SCANNER.FEAT. Request or specify the averaging type for the feature to

MEAS.AVG.MODE
SECONDS or SCANS. Examples:
CONF.SCANNER.FEAT.MEAS.AVG.MODE:SECONDS
CONF.SCANNER.FEAT.MEAS.AVG.MODE?

CONF.SCANNER.FEAT. Request or specify the units for the delay as SECONDS

MEAS.DELAY.MODE
or SCANS. Examples:
CONF.SCANNER.FEAT.MEAS.DELAY.MODE:SECONDS
CONF.SCANNER.FEAT.MEAS.DELAY.MODE?

CONF.SCANNER.FEAT. Request or specify the delay time value for measure-

MEAS.DELAY.VAL
ments with this feature. Examples:
CONF.SCANNER.FEAT.MEAS.DELAY.VAL:5
CONF.SCANNER.FEAT.MEAS.DELAY.VAL?

CONF.SCANNER.FEAT. Request or specify the expression string for this feature.

MEAS.EXP
This string contains each expression separated by a CR
(ASCII 013). Examples:
CONF.SCANNER.FEAT.MEAS.EXP:f1.size=seg[2]
CONF.SCANNER.FEAT.MEAS.EXP?

CONF.SCANNER.FEAT. Enable (ON) or disable (OFF) Glass Logic measurements

MEAS.GLASS
for use with transparent products. Examples:
CONF.SCANNER.FEAT.MEAS.GLASS:ON
CONF.SCANNER.FEAT.MEAS.GLASS:OFF

6-12 BenchMike Pro Instruction Handbook: Remote Setup

CONF.SCANNER.FEAT. Enable (ON) or disable (OFF) the measurement limits for
MEAS.LIMITS
the feature. Use CONF.SCANNER.FEAT.MEAS.LIMITS. SEL
to select the item to modify. Examples:
CONF.SCANNER.FEAT.MEAS.LIMITS:ON
CONF.SCANNER.FEAT.MEAS.LIMITS:OFF

CONF.SCANNER.FEAT. Request or specify the type of measurement limit to be

MEAS.LIMITS.SEL
set by the .TOLVAL command. Applies only to this fea-
ture. Options are: +REJ, +WARN, -WARN, or -REJ. Exam-
ples:
CONF.SCANNER.FEAT.MEAS.LIMITS.SEL:+REJ
CONF.SCANNER.FEAT.MEAS.LIMITS.SEL?

CONF.SCANNER.FEAT. Request or specify the measurement tolerance value for

MEAS.LIMITS.TOLVAL
the currently selected limit type. This is the amount of
deviation from the nominal. The limit values used in
other commands in this table are automatically comput-
ed with this value. Examples:
CONF.SCANNER.FEAT.MEAS.LIMITS.TOLVAL:0.500
CONF.SCANNER.FEAT.MEAS.LIMITS.TOLVAL?

CONF.SCANNER.FEAT. Request or specify the nominal part size for limits

MEAS.NOM
checking. Examples:
CONF.SCANNER.FEAT.MEAS.NOM:0.5000
CONF.SCANNER.FEAT.MEAS.NOM?

CONF.SCANNER.FEAT. Turn “part mode” ON or OFF for this feature. When ON,
MEAS.PART
the BenchMike Pro will stop measuring the part once it
is removed from the measurement area. Examples:
CONF.SCANNER.FEAT.MEAS.PART:ON
CONF.SCANNER.FEAT.MEAS.PART:OFF

CONF.SCANNER.FEAT. Request or specify the time period for measurements to

MEAS.AVG.VAL
be averaged.The time unit used is determined by
.CONF.SCANNER.FEAT.MEAS.AVG. Examples:
CONF.SCANNER.FEAT.MEAS.AVG.VAL:200
CONF.SCANNER.FEAT.MEAS.AVG.VAL?

CONF.SCANNER.FEAT. Request or specify the type of data sampling: SINGLE,

MEAS.METHOD
CONTINUOUS, or PART. Examples:
CONF.SCANNER.FEAT.MEAS.METHOD:CONTINUOUS
CONF.SCANNER.FEAT.MEAS.METHOD?

CONF.SCANNER.FEAT. Request or specify the type of measurements to be tak-

MEAS.TYPE
en for this feature. These options are listed under
Measurement Type. Examples:
CONF.SCANNER.FEAT.MEAS.TYPE:DIAMETER
CONF.SCANNER.FEAT.MEAS.TYPE?

BenchMike Pro Instruction Handbook: Remote Setup 6-13

 CONF.SCANNER.FEAT.SEL Select the number of the active feature. The number can
range from 1 to 32. Examples:
CONF.SCANNER.FEAT.SEL:1
CONF.SCANNER.FEAT.SEL?

6.3.1.5 Configuring the Feature’s Fixture Measurement Parameters:

CONF.SCANNER.FEAT.FIX

The following table lists the options for defining the Intelligent Fixtures for each feature.

NOTE: The CONF.SCANNER.FEAT.SEL command should be used to select the desired feature before any other
commands are issued. The BenchMike Pro must be in STOP mode to accept any serial setup commands.

CONF.SCANNER.FEAT.FIX. Specify the total distance to be traveled by the fix-

DISTANCE
ture. Examples:
CONF.SCANNER.FEAT.FIX.DISTANCE:10.0

CONF.SCANNER.FEAT.FIX. Specify that the fixture will return to the Home posi-
HOME
tion after measurement. Options are ON and OFF.
Examples:
CONF.SCANNER.FEAT.FIX.HOME:ON

CONF.SCANNER.FEAT.FIX. Request or specify the mode of operation for the fix-

MODE
ture. Options are AUTO, MANUAL, and CONTINUOUS.
Examples:
CONF.SCANNER.FEAT.FIX.MODE:AUTO
CONF.SCANNER.FEAT.FIX.MODE?

CONF.SCANNER.FEAT.FIX. Request or specify the number of positions that the

POSITIONS
fixture must stop for measurements. Examples:
CONF.SCANNER.FEAT.FIX.POSITIONS:10
CONF.SCANNER.FEAT.FIX.POSITIONS?

CONF.SCANNER.FEAT.FIX. Request or specify the number of rotations of a rota-

ROTATIONS
ry fixture when the MODE is CONTINUOUS. Examples:
CONF.SCANNER.FEAT.FIX.ROTATIONS

CONF.SCANNER.FEAT.FIX. Request or specify the current fixture number. Ex-

SEL
amples:
CONF.SCANNER.FEAT.FIX.SEL:1
CONF.SCANNER.FEAT.FIX.SEL?

CONF.SCANNER.FEAT.FIX. Request or specify the shank diameter of the part

SHANK.DIAM
being measured. This is used in computing the rota-
tional speed for “belt drive” fixtures. Examples:
CONF.SCANNER.FEAT.FIX.SHANK.DIAM

6-14 BenchMike Pro Instruction Handbook: Remote Setup

 CONF.SCANNER.FEAT.FIX. Request or specify the speed of rotation (in RPM) of
SPEED
the part being measured. Examples:
CONF.SCANNER.FEAT.FIX.SPEED:5.0
CONF.SCANNER.FEAT.FIX.SPEED?

CONF.SCANNER.FEAT.FIX. Request or specify the start position of a linear fix-

STARTPOS
ture. Examples:
CONF.SCANNER.FEAT.FIX.STARTPOS

CONF.SCANNER.FEAT.FIX. Request or specify whether half-stepping mode is on

STEPMODE
(HALF) or full steps only are permitted during rota-
tion (FULL). Examples:
CONF.SCANNER.FEAT.FIX.STEPMODE:FULL
CONF.SCANNER.FEAT.FIX.STEPMODE?

CONF.SCANNER.FEAT.FIX. Request or specify the fixture usage mode. Each fix-

USEMODE
ture can be OFF, used to COLLECT data, or used to
POSITION the fixture. To use a fixture for position-
ing, another fixture must be set to collect data. Ex-
amples:
CONF.SCANNER.FEAT.FIX.USEMODE

6.3.1.6 Configuring the Batch: CONF.BATCH

The following table lists the options for batch measurements.

CONF.BATCH.CLEAR All data is cleared when the Batch Size is reached, if this
parameter is set to ON. When OFF is selected, the data is
not cleared. Examples:
CONF.BATCH.CLEAR:ON
CONF.BATCH.CLEAR:OFF

CONF.BATCH.PRINT All data is printed when the Batch Size is reached, if this
parameter is set to ON. When OFF is selected, the data is
not printed. Examples:
CONF.BATCH.PRINT:ON
CONF.BATCH.PRINT:OFF

CONF.BATCH.SIZE Request or specify the number of readings composing one

batch. Examples:
CONF.BATCH.SIZE:300
CONF.BATCH.SIZE?

BenchMike Pro Instruction Handbook: Remote Setup 6-15

6.3.1.7 Configuring the Reports: CONF.REPORT

The following table lists the options for report format.

NOTE: The CONF.REPORT.SEL command should be used to select the desired report before any other com-
mands are issued.

CONF.REPORT.MODE Printed reports can be turned ON and OFF. Examples:

CONF.REPORT.MODE:ON
CONF.REPORT.MODE:OFF

CONF.REPORT.OUTPUT Request or specify the output port used to transmit re-

port data. Options are: PARALLEL, SERIAL_1, and SERI-
AL_2. Examples:
CONF.REPORT.OUTPUT:PARALLEL
CONF.REPORT.OUTPUT?

CONF.REPORT.SEL Request or specify the type of report to be printed:

SAMPLE, BATCH, FIXTURE_SAMPLE, or FIXTURE_BATCH.
Examples:
CONF.REPORT.SEL:SAMPLE
CONF.REPORT.SEL?

CONF.REPORT.TITLE Request or specify the title to be printed on the report.

Examples:
CONF.REPORT.TITLE:PRODUCT #12, 1ST SHIFT
CONF.REPORT.TITLE?

6.3.1.8 Configuring the Serial Port: CONF.SER

The following table lists the commands used to configure the serial port.

NOTE: The CONF.SER.PORT command should be used to select the desired port before any other commands
are issued. The BenchMike Pro must be in STOP mode to accept any serial setup commands.

IMPORTANT NOTE: Be careful to specify the correct baud rate when configuring the serial port. If you incorrectly
define the baud rate, you will be unable to communicate with the BenchMike Pro until this is corrected.

6-16 BenchMike Pro Instruction Handbook: Remote Setup

CONF.SER.BAUD Request or specify the baud rate of the selected serial
port. Values from 300 to 19200 are possible for either
serial port. Examples:
CONF.SER.BAUD:9600
CONF.SER.BAUD?

CONF.SER.DBITS Request or specify the data bits of the selected serial port.
This value can be either 7 or 8; the default value is 8. Ex-
amples:
CONF.SER.DBITS:8
CONF.SER.DBITS?

CONF.SER.FLOW Request or specify NONE, SOFT, or HARD data flow for the
serial port, where SOFT = Xon/Xoff and HARD = CTS/RTS.
Examples:
CONF.SER.FLOW:NONE
CONF.SER.FLOW?

CONF.SER.FORMAT.AUTO Turn AutoSend ON or OFF. Examples:

CONF.SER.FORMAT.AUTO:ON
CONF.SER.FORMAT.AUTO:OFF

CONF.SER.FORMAT.DECIMAL Turn the printing of periods in place of commas ON or

OFF. Examples:
CONF.SER.FORMAT.DECIMAL:ON
CONF.SER.FORMAT.DECIMAL:OFF

CONF.SER.FORMAT.DELAY Request or specify the time delay in seconds for serial da-
ta. Examples:
CONF.SER.FORMAT.DELAY:5.0
CONF.SER.FORMAT.DELAY?

CONF.SER.FORMAT.HEADER Request or specify the header used. Options are: NONE,

SOH, STX, and EXCLAM, where SOH=ASCII 001, STX=ASCII
002, and EXCLAM=ASCII 033 (!) Examples:
CONF.SER.FORMAT.HEADER:NONE
CONF.SER.FORMAT.HEADER?

CONF.SER.FORMAT.LABEL Turn the label for serial data ON or OFF. Examples:

CONF.SER.FORMAT.LABEL:ON
CONF.SER.FORMAT.LABEL:OFF

CONF.SER.FORMAT.REQ Request or specify the REQ for serial data. Options are:
CR, ENQ, and QUES. Examples:
CONF.SER.FORMAT.REQ:CR
CONF.SER.FORMAT.REQ?

CONF.SER.FORMAT.SEP Request or specify the separator character for serial data.

BenchMike Pro Instruction Handbook: Remote Setup 6-17

 Options are: NONE, SPACE, COMMA, SEMICOLON, CR, LF,
CR/LF, and TAB.
Examples:
CONF.SER.FORMAT.SEP:NONE
CONF.SER.FORMAT.SEP?

CONF.SER.FORMAT.SIGN Turn the inclusion of a +/- sign in front of a number ON

or OFF. Examples:
CONF.SER.FORMAT.SIGN:ON
CONF.SER.FORMAT.SIGN:OFF

CONF.SER.FORMAT.TERM Request or specify the termination character for serial da-

ta. Options are: NONE, CR, LF, CR/LF, and ETX. Examples:
CONF.SER.FORMAT.TERM:NONE
CONF.SER.FORMAT.TERM?.CONF.SER.PAR

CONF.SER.FORMAT.TIME Turns the date/time stamp for serial data ON or OFF. Ex-
amples:
CONF.SER.FORMAT.TIME:ON
CONF.SER.FORMAT.TIME?

CONF.SER.PAR Request or specify the parity of the selected serial port.

Odd, even, and no parity are available. Examples:
CONF.SER.PAR?
CONF.SER.PAR:E
CONF.SER.PAR:O
CONF.SER.PAR:N

CONF.SER.PORT Select a serial port number for setup and/or query. This
value can be set to 1. Examples:
CONF.SER.PORT:1
CONF.SER.PORT?

CONF.SER.SBITS Request or specify the stop bits of the selected serial port.
This value can be either 1 or 2. Examples:
CONF.SER.SBITS:1
CONF.SER.SBITS?

IMPORTANT NOTE: Be careful to specify the correct baud rate when configuring the serial port. If you incorrectly
define the baud rate, you will be unable to communicate with the BenchMike Pro until this is corrected.

6-18 BenchMike Pro Instruction Handbook: Remote Setup

6.3.2 Getting Help
6.3.2.1 Help Commands: HELP

The following command lists all available help commands.

HELP Request a listing of all supported PURL commands.

Examples:
HELP

6.3.3 Performing Measurements

6.3.3.1 Performing Measurements: MEAS

The MEASure command allows you to perform several operations related to measurements by BenchMike Pro.

MEAS.CLEARALL.NOW This command will clear all data. Example:

MEAS.CLEARALL.NOW

MEAS.CLEARLATCHED.NOW This command will clear all latched alarms. Example:

MEAS.CLEARLATCHED.NOW

MEAS.CLEARLAST.NOW This command will clear the last measured data. Ex-
ample:
MEAS.CLEARLAST.NOW

MEAS.DATA Enter a variable name followed by the equals sign to

set the value. Example:
MEAS.DATA:F1.NOMINAL=0.50
MEAS.DATA?F1.NOMINAL

MEAS.DEFINE.FORMAT This command allows you to add a character string

to the .MEAS.LAST.MEAS command.
Example:
MEAS.DEFINE.FORMAT?
MEAS.DEFINE.FORMAT:New Product= [F1.SIZE]
Avg=[F1.AVERAGE]

MEAS.LAST.MEAS Request that the last, good formatted measurement

be transmitted. Use MEAS.DEFINE.FORMAT to change
or view the format of this data. Example:
MEAS.LAST.MEAS?

MEAS.LISTVARS Returns a CR/LF separated list of all defined varia-

bles and their value. Note that some will not contain

BenchMike Pro Instruction Handbook: Remote Setup 6-19

 valid data unless the appropriate measurements
have been taken. Examples:
MEAS.LISTVARS?

MEAS.RES Request or specify the measurement resolution

(number of significant digits). Options are numbers 0
through 7. Examples:
MEAS.RES:5
MEAS.RES?

MEAS.ROUND Request or specify the measurement rounding. Op-

tions are: NEAREST, EVEN, 0/5, and TRUNCATE. Ex-
amples:
MEAS.ROUND:NONE
MEAS.ROUND?

MEAS.SENDDATA.NOW Request the last measurement be transmitted. Use

CONF.SER.FORMAT commands to change or view the
format of this data.
MEAS.SENDDATA.NOW:

MEAS.START.NOW This command informs the BenchMike Pro to begin

sending measurements from the scanner immediate-
ly. Example:
MEAS.START.NOW:

MEAS.STOP.NOW This command informs the BenchMike Pro to stop

sending measurements from the scanner immediate-
ly. Example:
MEAS.STOP.NOW:

MEAS.UNITS Request or specify the measurement units. Options

are: INCH (or IN), MILS (or MIL), MICROINCH (or UI),
CM, MM, and MICRON (or UM). Examples:
MEAS.UNITS:MM
MEAS.UNITS?

6-20 BenchMike Pro Instruction Handbook: Remote Setup

6.3.4 Checking System Status and Configuring Libraries
6.3.4.1 Monitoring Status: SYST

With the SYSTem commands, you can request information about the status of the measurement system.

SYST.BOOTVER Request the bootloader firmware version. Example:

SYST.BOOTVER?

SYST.DATETIME Request or specify the current date and time in this

format: hh:mm:ss mm/dd/yyyy, where hh is meas-
ured in 24-hour time. Example:
SYST.DATETIME:08:00:00 01/21/2016
SYST.DATETIME?

SYST.DISP.SCANNER. This command will change the feature that is dis-

FEAT.SEL
played on the BenchMike Pro’s screen. You can
specify the feature number, or you can move for-
ward or backward through the numbers with the
plus sign (+) or minus sign (-). Use + to advance to
the next feature or - to move backward to the pre-
vious feature. If the last feature is currently select-
ed, + will advance to the first feature. If the first
feature is currently selected, - will move to the last
feature. Examples:
SYST.DISP.SCANNER.FEAT.SEL:3
SYST.DISP.SCANNER.FEAT.SEL?
SYST.DISP.SCANNER.FEAT.SEL:+
SYST.DISP.SCANNER.FEAT.SEL:-

SYST.ID On power up, this parameter is set to 0 (zero). If

you have written your own application program to
communicate with the gauge, the application pro-
gam can set this value to a value other than 0 and
can periodically read this parameter. If the gauge
returns a value of 0, it will indicate that the gauge
has been rebooted. This can also be used to distin-
guish different gauges (the serial number would
differ as well). Example:
SYST.ID?

SYST.LIBRARY.COMMON Request the current common settings to be sent

back as a response. This data can be saved to a file
and sent back to the BenchMike Pro. The common

BenchMike Pro Instruction Handbook: Remote Setup 6-21

 settings consist of the settings not included in the
user libraries. See SYST.LIBRARY.USER and
SYST.LIBRARY.SETTINGS. Example:
SYST.LIBRARY.COMMON

SYST.LIBRARY.INIT Initialize the current library. Example:

SYST.LIBRARY.INIT

SYST.LIBRARY. LIST- Request a list of names for all libraries which are
NAMES
not empty. Example:
SYST.LIBRARY.LISTNAMES

SYST.LIBRARY.NAME Define a name for the currently selected library.

Example:
SYST.LIBRARY.NAME:NEW PRODUCT

SYST.LIBRARY.PRINT Print the currently active library. Use

CONF.REPORT.OUTPUT to change or view the des-
tination of the printout. Example:
SYST.LIBRARY.PRINT

SYST.LIBRARY.SAVE Save the currently active library settings. Example:

SYST.LIBRARY.SAVE

SYST.LIBRARY.SAVEAS Save the current settings to a new library (“Save

As”). Specify the library number and the library
name. Example:
SYST.LIBRARY.SAVEAS:5 PRODUCT#5

SYST.LIBRARY.SEL Request or specify the currently active library num-

ber. Ex.:
SYST.LIBRARY.SEL:6

SYST.LIBRARY.SETTINGS Request the current user library to be sent back as

a response. This data can be saved to a file and
sent back to the BenchMike Pro. This does not
change the user master values stored in the
BenchMike Pro when sent to
the BenchMike Pro. See also SYST.LIBRARY.USER.
Example:
SYST.LIBRARY.SETTINGS?

SYST.LIBRARY.USER Request the current user library to be sent back as

a response. This data can be saved to a file and
sent back to the BenchMike Pro. All library settings
will be restored including user mastering. See also
SYST.LIBRARY.SETTINGS. Example:
SYST.LIBRARY.USER?

6-22 BenchMike Pro Instruction Handbook: Remote Setup

SYST.SKILL Request PURL version. Example:
SYST.SKILL?

SYST.STAT.SCAN This command will return the status of the laser

gauge. There are five characters to indicate the
status.
E Extra segments
M Missing part
L Low power
O Scan overrun
N No scan
If the condition exists, a character will be returned
in that location. If the condition does not exist, the
character will be blank (character space). Example:
SYST.STAT.SCAN?

SYST.STAT.MEAS This command will return the current measurement

status. There are seven characters.
S Scan error
E End of part
M Measuring now
R Upper reject reached
R Lower reject reached
W Upper warning reached
W Lower warning reached
If the condition exists, a character will be returned
in that location. If the condition does not exist, the
character will be blank (character space). Example:
SYST.STAT.MEAS?

SYST.VER Request the application firmware version. Example:

SYST.VER?

SYST.WIRED.ADDRESS Request the IP address and Netmask of the unit.

Example:
SYST.WIRED.ADDRESS?

BenchMike Pro Instruction Handbook: Remote Setup 6-23

6.4 Table of Commands
Commands are listed here in the order they are most commonly used and in hierarchical order. For example, you
must use the CONF.BUTTON.SEL command to select the desired button before you can change the mode with
the CONF.BUTTON.MODE command.

Where commands may be equally used, they are listed in alphabetical order.

Configure alarms CONF.ALARM.DUR

Configure buttons CONF.BUTTON.SEL

CONF.BUTTON.MODE
Configure the batch CONF.BATCH.CLEAR
CONF.BATCH.PRINT
CONF.BATCH.SIZE
Configure digital inputs CONF.DIG.INPUT.SWITCH.SEL

CONF.DIG.INPUT.SWITCH.MODE
Configure digital outputs CONF.DIG.OUTPUT.ALARM. SWITCH.SEL

CONF.DIG.OUTPUT.ALARM.SWITCH.MODE
Configure scanner’s CONF.SCANNER.FEAT.SEL

features CONF.SCANNER.FEAT.INSERT

CONF.SCANNER.FEAT.DELETE
CONF.SCANNER.FEAT.ADV.MODE
CONF.SCANNER.FEAT.FIX.SEL
CONF.SCANNER.FEAT.FIX.DISTANCE
CONF.SCANNER.FEAT.FIX.HOME
CONF.SCANNER.FEAT.FIX.MEASVER
CONF.SCANNER.FEAT.FIX.MODE
CONF.SCANNER.FEAT.FIX.POSITIONS
CONF.SCANNER.FEAT.FIX.ROTATIONS
CONF.SCANNER.FEAT.FIX.SHANK.DIAM
CONF.SCANNER.FEAT.FIX.SPEED
CONF.SCANNER.FEAT.FIX.STARTPOS
CONF.SCANNER.FEAT.FIX.STEPMODE
CONF.SCANNER.FEAT.FIX.USEMODE
CONF.SCANNER.FEAT.MEAS.EXP
CONF.SCANNER.FEAT.MEAS.GLASS
CONF.SCANNER.FEAT.MEAS.INTERNALREF
CONF.SCANNER.FEAT.MEAS.LOWERREF
CONF.SCANNER.FEAT.MEAS.METHOD
CONF.SCANNER.FEAT.MEAS.NOM
CONF.SCANNER.FEAT.MEAS.PART
CONF.SCANNER.FEAT.MEAS.TYPE
CONF.SCANNER.FEAT.MEAS.UPPERREF
CONF.SCANNER.FEAT.MEAS.AVG.MODE
CONF.SCANNER.FEAT.MEAS.AVG.VAL
CONF.SCANNER.FEAT.MEAS.DELAY.MODE
CONF.SCANNER.FEAT.MEAS.DELAY.VAL

6-24 BenchMike Pro Instruction Handbook: Remote Setup

 CONF.SCANNER.FEAT.MEAS.LIMITS.SEL

CONF.SCANNER.FEAT.MEAS.LIMITS
CONF.SCANNER.FEAT.MEAS.LIMITS.TOLVAL

CONF.SCANNER.FEAT.MEAS.POS.OFFSET
CONF.SCANNER.FEAT.MEAS.SIZE.OFFSET
Configure report CONF.REPORT.SEL

CONF.REPORT.MODE
CONF.REPORT.OUTPUT
CONF.REPORT.TITLE
Configure serial port CONF.SER.PORT

CONF.SER.BAUD
CONF.SER.DBITS
CONF.SER.FLOW
CONF.SER.PAR
CONF.SER.SBITS
Configure serial CONF.SER.FORMAT.AUTO

data output CONF.SER.FORMAT.DELAY

CONF.SER.FORMAT.HEADER
CONF.SER.FORMAT.LABEL
CONF.SER.FORMAT.REQ
CONF.SER.FORMAT.SEP
CONF.SER.FORMAT.TERM
CONF.SER.FORMAT.TIME
Configure sound CONF.SOUND.VOL

Help commands HELP

Performing MEAS.CLEARALL.NOW

measurements MEAS.CLEARLATCHED.NOW

MEAS.CLEARLAST.NOW
MEAS.DATA
MEAS.DEFINE.FORMAT
MEAS.LAST.MEAS
MEAS.LISTVARS
MEAS.RES
MEAS.ROUND
MEAS.SENDDATA.NOW
MEAS.START.NOW
MEAS.STOP.NOW
MEAS.UNITS
System commands SYST.BOOTVER

SYST.DATETIME
SYST.DISP.SCANNER.FEAT.SEL
SYST.ID
SYST.LIBRARY.COMMON
SYST.LIBRARY.LISTNAMES
SYST.LIBRARY.SEL

BenchMike Pro Instruction Handbook: Remote Setup 6-25

 SYST.LIBRARY.INIT
SYST.LIBRARY.NAME
SYST.LIBRARY.SAVE
SYST.LIBRARY.SAVEAS
System commands SYST.LIBRARY.SEL

SYST.LIBRARY.SETTINGS
SYST.LIBRARY.PRINT
SYST.LIBRARY.USER
SYST.SKILL
SYST.STAT.SCAN
SYST.STAT.MEAS
SYST.VER
SYST.WIRED.ADDRESS

6-26 BenchMike Pro Instruction Handbook: Remote Setup

 CHAPTER

7
7 Servicing Your Equipment
Your instrument was carefully inspected electrically and mechanically prior to shipment. It should be free of sur-
face mars and scratches, and it should be in perfect working order upon receipt. If any indication of damage is
found, file a claim with the carrier immediately, prior to using the instrument. If no damage is apparent, proceed by
using this manual to install and setup this instrument.

Save the shipping carton and packing material for future storing or shipment of the instrument. If, at some future
time, the instrument must be returned to the factory for service, include a full description of the instrument failure
and the mode of operation the instrument was in at the time of failure. Also include a contact person to discuss
the instrument failure.

When returning equipment for service, it is important to first obtain a Return Material Authorization (RMA) number.
The RMA number is needed for proper handling of returned equipment.

• To obtain an RMA, go to https://ndc.custhelp.com/.

• Select Service

• Select Equipment Return / RMA from the drop-down menu. Follow the instructions to obtain an RMA.

Ship the instrument in the original carton, or, if the original carton is unavailable, ship in a carton providing suffi-
cient protection. Send the instrument to the Asia, Europe, or USA office (addresses listed in the supplied Con-
tacts/CE Compliance Manual), whichever is closest to you or to the office indicated by your sales engineer. Place
the RMA number on the outside of the carton, and include a purchase order number and any other information
specific to your instrument. Field warranty service is available, if the customer pays travel expenses by advance
purchase order. All service operations should be performed by skilled electronics technicians, who have been
trained by NDC Technologies.

BenchMike Pro Instruction Handbook: Servicing Your Equipment 7-1

 CHAPTER

8
8 Specifications
8.1 Operational Specifications
Dimensions (H x W x D) 253 x 641 x 194 mm (10 x 25.24 x 7.7 in.)

Power Requirements 100-240 V AC, 50-60 Hz, 90 VA

Weight 24 kg (53 lbs.)

Operating Temperature 7-36 °C (45-97 °F) at 80% relative humidity for tem-
peratures up to 31°C, decreasing linearly to 50%
relative humidity at 40°C.

Storage Temperature -20 to 60 °C (-4 to 140 °F)

Environment For use indoors in a non-condensing environment;

altitude up to 2000 m; no IP rating.

Installation category II

Pollution degree 2

8.2 Performance Specifications

The following tables list performance specifications for the 2025 and 2050 BenchMike Pros, as well as separate
specifications for each.

BenchMike Pro Instruction Handbook: Specifications 8-1

8.2.1 General BenchMike Pro Specifications (2025 and 2050)
Mounting Holes Two (2) at Pass Line location; M6 (all others)

Setup Parameters Saved in non-volatile memory (NVM)

Calibration Factory calibrated

Laser Source BenchMike Pro 2025/2050: 635 nm 1 mW collimated diode

Display 480 x 800 liquid crystal display; 16000 colors

Programmable Display From X.1 to X.000001 in.

Resolution

ScanRate 100 per second

Scan Digitizing 800 MHz

Operator Controls Capacitive Touch screen keypad

Quadrature Encoder Input Quadrature encoder input; maximum input rate, 900 KHz,
accurate to ±1 count

RS-232C Interface Bi-directional interface for serial ASCII data; user-selectable

baud rate to 38.4 KB; DB-9 pin connector

Serial USB interface Looks like serial port to software

Ethernet RJ45 Supports network printing and software upgrade

Printer Interface USB CUPS interface

Note that although the BenchMike Pro will operate as specified throughout the safe operating temperature range
shown in the table above, the temperature of the part being measured can affect measurements. During factory
calibration, measured parts are allowed to stabilize at standard conditions of 68°F (20°C) and 50% relative humid-
ity. Your product may expand or contract based on its temperature. For best results, measure parts that have sta-
bilized to these standard conditions. At all other temperatures, the size should be determined by using the coeffi-
cient of thermal expansion for the specific material composition of your product. (See the Troubleshooting section
in the BenchMike Pro Operator Guide.) It is particularly important during mastering to ensure that your gauge pins
have stabilized at standard conditions.

8-2 BenchMike Pro Instruction Handbook: Specifications

8.2.2 BenchMike Pro Model 2025 Specifications1
Specification Model 2025

Measurement Range 0.100 to 25.4 mm (0.004 to 1.0 in.)

Repeatability2 ±0.25 µm (±0.000010 in.)

Linearity3 ±0.9 µm (±0.000036 in.)

Measurement area depth of field ±0.75 x 25 mm (±0.030 x 1.0 in.)

Temperature coefficient  ±0.008 µm/mm°C

(±0.000004 in./in.°F)

Laser beam spot size 100 µm (0.004 in.)

Laser beam velocity 50 m/sec. (2,000 inch/sec.)

8.2.3 BenchMike Pro Model 2050 Specifications1

Specification Model 2050

Measurement Range 0.254 to 50 mm (0.010 to 2.0 in.)

Repeatability2 ±0.5 µm (±0.000020 in.)

Linearity3 ±1.5 µm (±0.000060 in.)

Measurement area depth of field ±1.5 x 50 mm (±0.060 x 2.0 in.)

Temperature coefficient  ±0.008 µm/mm°C

(±0.000004 in./in.°F)

Laser beam spot size 250 µm (0.010 in.)

Laser beam velocity 100 m/sec. (4,000 inch/sec.)

Notes:

1 Specifications valid after a warm-up period of four hours in a stable temperature environment.

2Specified repeatability is the maximum deviation (±) from the mean value of 90 consecutive readings, with 2-
second averaging. (A 2-second averaging reading is the average of 200 single scans.) Test conditions include
using a gauge pin with a low coefficient of expansion, without removing the gauge pin and with minimal air flow
around the working area of the BenchMike Pro.

3 Specified linearity confirmed using standard factory calibration @ 68 °F at 50% relative humidity. Testing condi-
tions include a measured part composed of material with low coefficient of expansion, with minimal air flow

BenchMike Pro Instruction Handbook: Specifications 8-3

around the working area of the BenchMike Pro. The BenchMike Pro must be linearized by the factory yearly to
maintain this specification.

8.3 Drawings
The drawings below indicate the measurement area of both models.

8.3.1 BenchMike Pro Model 2025

NOTE: Dimensions are in mm (inches).

8-4 BenchMike Pro Instruction Handbook: Specifications

8.3.2 BenchMike Pro Model 2050

NOTE: Dimensions are in mm (inches).

8.4 Laser Beam Options

The following table lists the three options for the laser beam spot size.

Item Description

0.001” Spot Provides 0.001” (25.4 µm) spot size (beam di-
ameter). Extends measurement range down to
0.001 in. and limits high end of the measure-
ment range to 0.500 in. (12.7 mm). Factory-
installed option.

BenchMike Pro Instruction Handbook: Specifications 8-5

Warranty
1. All sales of NDC Technologies products are subject to the contractual terms and conditions of the Order pur-
suant to which they were sold to Buyer, including Warranty terms. The following terms are a general summary
of the contractual Warranty terms, NOT a revision or alternative to the contractual terms, and are presented
as merely a point of reference for your information. The contractual Warranty is the complete and exclusive
statement of all NDC Technologies warranties to Buyer. In the event the following terms are in conflict with
any of the contractual Warranty terms, the contractual Warranty terms shall be deemed to control.

The warranty terms contained herein are expressly in lieu of any and all other warranties, expressed
or implied, including any warranty of merchantability or fitness for a particular purpose. In no event
shall NDC Technologies be liable for any incidental, consequential or special damages, including but
not limited to, any loss of business, income or profits, expenses incurred for time when the system is
not in operation, and any labor costs relating to or arising out of the performance, functioning or use
of the system.

Purchaser assumes the risk for use of this product and agrees to indemnify and hold NDC Technolo-
gies harmless for any and all damage to person or to property resulting therefrom.

NDC Technologies grants no license under any patent rights except the right, under only such pa-
tents as may be owned or acquired by NDC Technologies, to use the product sold hereby for the pur-
pose for which it is sold. NDC Technologies does not warrant that the product or its use does not in-
fringe any patent owned by persons other than NDC Technologies.

2. For a period of one (1) year from the date of delivery, NDC Technologies guarantees all products to be free
from defects in material and workmanship. During this period, NDC Technologies will repair or at its option
replace, free of all charges for parts and labor, any NDC Technologies parts determined by it to have been
broken or damaged due to causes other than improper application, abuse or negligence. NDC Technologies’
obligation to repair or replace shall not extend to expendable parts which are subject to normal operating
wear. Nothing in this paragraph 2 will require NDC Technologies to make repairs or replacements where:

A. The product has been repaired, other than by an authorized NDC Technologies dealer or an NDC Tech-
nologies employee, or altered in any way without the prior written consent of NDC Technologies; or

B. The product has not been properly maintained in accordance with any operating and maintenance manu-
al supplied therewith; or

C. The product has been damaged as a result of fire, flood, war, insurrection, civil commotion, acts of God or
any other cause beyond the control of NDC Technologies or Buyer.

3. NDC Technologies’ liability shall be limited to the obligations set forth in Paragraph 2. These shall be the
Buyer’s sole and exclusive remedies, whether in contract, tort or otherwise, provided, however, that in lieu
thereof, NDC Technologies at its option may replace the entire product on an exchange basis or refund the
purchase price against the return of the defective product.

4. NDC Technologies will not be responsible for failure to provide service or parts due to shortage of materials,
labor or transportation strikes or delays, or any causes beyond NDC Technologies’ control.

5. Unless otherwise specified by NDC Technologies, all warranty repairs will be made at NDC Technologies’
facility. The customer shall be responsible for all expenses of packing, freight and insurance in connection

BenchMike Pro Instruction Handbook: Warranty

 with the shipment of products to NDC Technologies for repair. NDC Technologies will pay the cost of return-
ing the equipment to customer.

If it is mutually determined by the buyer and NDC Technologies that the examination, replacement or
repair takes place at the buyer’s facility, then the buyer will be responsible for NDC Technologies’
travel and living expenses incurred in traveling to and from the buyer’s facility, and during the time of
the visit, as well as the cost of field labor and replacement parts unless the parts being repaired or re-
placed are determined to have been defective, in which event the cost of said repaired or replacement
parts shall be borne by NDC Technologies. These travel and living expenses will be billed to the buyer
at actual cost to NDC Technologies.

6. No person, including any NDC Technologies distributor, agent or representative, is authorized to assume any
liability on behalf or in the name of NDC Technologies, and NDC Technologies shall not be bound to any un-
derstandings, representations, or agreements with respect to warranties except as set forth in this policy.

7. NDC Technologies requests immediate notification of any claims arising from damage in transit in order to
determine if carrier responsibility exists. If damaged equipment arrives, save the shipping container for in-
spection by the carrier and telephone NDC Technologies as soon as possible.

BenchMike Pro Instruction Handbook: Warranty

Index
About ..................................................... 4-43 Measurement Method ............................. 4-34
Actual Temperature ................................. 4-40 Measurement Type ................................. 4-32
Advanced Screen Capabilities ................... 5-6 Measuring a Product ................................. 1-3
Average ................................................... 4-39 Measuring Transparent Products .............. 1-5
Batch ..................................................... 4-39 Minimum ................................................. 4-39
Batch Report............................................ 4-19 Mode Icon ................................................. 4-4
Button Setup .............................................. 4-7 Nominal/Limits Limits .............................. 4-38
Calibration ................................................. 1-2 Nominal/Limits Nominal Setup ................ 4-37
Connections............................................... 2-7 Nominal/Limits Tolerances ...................... 4-38
Count ..................................................... 4-39 Non-Intelligent Fixture Option .................... 3-1
Custom Measurement Properties ............ 5-10 Non-Printable Characters .......................... 6-1
Custom Measurements .............................. 5-8 Operational Specifications ......................... 8-1
Data Buttons .............................................. 4-1 Options...................................................... 1-1
Data Functions ........................................ 4-37 Part Count ............................................... 4-38
Data Processing and Display ..................... 1-6 Part Mode ............................................... 4-34
Deviation.................................................. 4-37 Part Position ............................................ 4-39
Diff/TIR .................................................... 4-39 Part Size ................................................. 4-39
Digital I/O Connector ................................. 2-7 Performance Specifications ................ 8-1, 8-4
Digital Inputs ....................................... 2-9, 4-8 Printer Connector .................................... 2-11
Digital Outputs .................................... 2-9, 4-8 PURL ...................................................... 6-1
Display Setup ............................................ 4-9 Quadrature Encoder ................................ 2-12
Drawings.................................................... 2-2 Reports ................................................... 4-16
Dual Point Mastering ............................... 4-36 Resolution ............................................... 4-25
Equipment Maintenance ............................ 2-1 Rounding................................................. 4-25
Expression Editor....................................... 5-1 Sample Report ........................................ 4-18
Feature Functions .................................... 4-26 Save Function ......................................... 4-41
Feature Icon .............................................. 4-5 Scan Errors Configuration ....................... 4-48
Fixture ....................................................... 4-9 Scanner Configuration............................. 4-47
Fixture Batch Report ................................ 4-21 Screen Configuration............................... 4-47
Fixture Connector .................................... 2-11 Security Page .......................................... 4-46
Fixture Sample Report ............................. 4-20 Security Setup ......................................... 4-45
Fixtures ...................................................... 3-2 Serial Connector ..................................... 2-10
Footswitch ............................................... 5-10 Serial Data Out Format ........................... 4-23
General Purpose Fixed V-Block Fixture ..... 3-2 Settings Functions ................................... 4-16
Intelligent Fixture Option: ........................... 3-2 Setup Menu ............................................... 4-7
International Configuration ....................... 4-48 Single Point Mastering ............................ 4-36
Laser Beam Options .................................. 8-5 Sources of Error ........................................ 1-4
Laser Safety .............................................. 1-7 SQC .................................................... 4-39
Library Functions ..................................... 4-14 Standard Deviation .................................. 4-39
Lock ..................................................... 4-43 Status Menus .......................................... 4-42
Lock Page................................................ 4-46 System Functions ...................................... 4-7
Maintenance .............................................. 2-1 System Password ................................... 4-46
Master Measurement ............................... 4-36 Thermal Compensation Setup ................. 4-24
Maximum ................................................. 4-39 Tolerance and Limit Checking Display
Measurement Functions .......................... 4-28 Capabilities .................................... 5-7
Measurement Icon ..................................... 4-6 Touch Screen ............................................ 4-1

BenchMike Pro Instruction Handbook: Index

Units ..................................................... 4-25 Ventilation Requirements .......................... 2-1
Universal Slide Fixture ............................... 3-3

BenchMike Pro Instruction Handbook: Index