System Manual

MV Grid-Connected Inverter
SG6600UD-MV/SG880000UD-MV

SG6600UD-MV/SG880000UD-
MV Grid-Connected
MV

InverterSystem ManualSG6600_
8800UD–MV–SEN–Ver11–202211M-
D-000419

SG6600_8800UD–MV–SEN–Ver11–202211
All Rights Reserved

All Rights Reserved

No part of this document can be reproduced in any form or by any means without the prior
written permission of Sungrow Power Supply Co., Ltd (hereinafter "SUNGROW").
Trademarks
and other Sungrow trademarks used in this manual are owned by
SUNGROW.
All other trademarks or registered trademarks mentioned in this manual are owned by their
respective owners.
Software Licenses

• It is prohibited to use data contained in firmware or software developed by SUNGROW,

in part or in full, for commercial purposes by any means.

• It is prohibited to perform reverse engineering, cracking, or any other operations that

compromise the original program design of the software developed by SUNGROW.

I
 Contents
All Rights Reserved .....................................................................................................I
1 About This Manual ...........................................................................................1
1.1 Validity...........................................................................................................1
1.2 Target Group ..................................................................................................1
1.3 How to Use This Manual .................................................................................1
1.4 Symbol Explanations ......................................................................................2
2 Safety Instructions ............................................................................................3
2.1 Unpacking and Inspection ...............................................................................4
2.2 Hoisting and Transportation.............................................................................4
2.3 Electrical Connection ......................................................................................5
2.4 Operation.......................................................................................................6
2.5 Operation and Maintenance ............................................................................6
2.6 Disposal ........................................................................................................8
3 Product Description ..........................................................................................9
3.1 Product Introduction........................................................................................9
3.2 Product Composition ......................................................................................9
3.3 Main Internal Equipment ............................................................................... 11
3.3.1 Appearance of Inverter Unit ................................................................. 11
3.3.2 Internal Structure of Inverter Unit..........................................................12
3.3.3 Main Parts of Transformer ...................................................................13
3.3.4 Main Parts of Power Distribution Cabinet ..............................................14
3.4 Symbol on Products......................................................................................15
4 Transport and Storage ...................................................................................17
4.1 Precautions..................................................................................................17
4.2 Transportation Requirements ........................................................................17
4.3 Storage Requirements ..................................................................................17
5 Mechanical Mounting .....................................................................................19
5.1 Safety Precautions .......................................................................................19
5.2 Inspection Before Installation.........................................................................20
5.2.1 Scope of Delivery ................................................................................20
5.2.2 Product Inspection ..............................................................................21

III
 5.3 Installation Environment Requirements ..........................................................21
5.3.1 Installation Site ...................................................................................21
5.3.2 Foundation .........................................................................................21
5.3.3 Installation Spacing .............................................................................22
5.4 Hoisting and Fixing .......................................................................................22
5.4.1 Preparation Before Hoisting .................................................................22
5.4.2 Requirements for hoist and lifting rope ..................................................23
5.4.3 During Hoisting ...................................................................................23
5.4.4 Fastening of Connectors......................................................................25
5.4.5 Fixing .................................................................................................25
6 Electrical Connection .....................................................................................27
6.1 Precautions..................................................................................................27
6.2 Wiring Overview ...........................................................................................28
6.3 Preparation Before Wiring .............................................................................29
6.3.1 Installation Tools .................................................................................29
6.3.2 Open the Product Door........................................................................30
6.3.3 Cables ...............................................................................................31
6.3.4 Position of Cable Inlet..........................................................................31
6.4 Ground Connection ......................................................................................32
6.4.1 Overview ............................................................................................33
6.4.2 Grounding Flat Steel ...........................................................................33
6.4.3 Grounding Cable.................................................................................33
6.5 DC Input Connection.....................................................................................34
6.5.1 Overview ............................................................................................34
6.5.2 Installing Insulation Board before Connection (Optional) ........................36
6.5.3 Procedure ..........................................................................................37
6.6 AC Side Connection .....................................................................................39
6.6.1 Inspection Before Wiring......................................................................39
6.6.2 Procedure ..........................................................................................40
6.7 Communication Connection ..........................................................................40
6.7.1 Overview ............................................................................................40
6.7.2 Procedure ..........................................................................................41
6.8 Ethernet Communication...............................................................................41
6.9 Check After Wiring........................................................................................41
6.9.1 Inspection ..........................................................................................41
6.9.2 Locking Cabinet Door ..........................................................................42

IV
7 Powering up and Powering down ................................................................43
7.1 Safety Instructions ........................................................................................43
7.2 Powering Up Operations ...............................................................................43
7.2.1 Removing Film on Product...................................................................43
7.2.2 Removing Pressure Relief Screw .........................................................44
7.2.3 Installing Fuse in AC SPD ....................................................................44
7.2.4 Adjusting De-energized Tap Changer ...................................................45
7.2.5 Opening Pressure Relief Valve.............................................................45
7.2.6 Removing Foam Part from Oil Thermometer .........................................46
7.2.7 Draining Oil from Transformer ..............................................................46
7.3 Inspection Before Powering Up......................................................................47
7.3.1 Inverter...............................................................................................47
7.3.2 PV Array.............................................................................................48
7.3.3 Checking Grid Voltage.........................................................................48
7.3.4 Transformer........................................................................................48
7.4 Powering Up Steps .......................................................................................48
7.5 Powering Down Operations ...........................................................................49
7.5.1 Planned Powering Down......................................................................49
7.5.2 Unplanned (Emergency) Powering Down..............................................49
8 WEB Operation ...............................................................................................51
8.1 Communications Diagram .............................................................................51
8.2 Preparation Before Login ..............................................................................52
8.2.1 Login (PC) ..........................................................................................52
8.2.2 Login (Mobile Device)..........................................................................52
8.3 Login Steps..................................................................................................52
8.4 Interface Introduction ....................................................................................53
8.4.1 Homepage..........................................................................................53
8.4.2 Viewing Fault Information ....................................................................54
8.4.3 Viewing Alarm Information ...................................................................54
8.4.4 Boot/Shutdown ...................................................................................54
8.4.5 Setting Initial Parameters.....................................................................54
8.4.6 Setting Operation Parameters ..............................................................54
8.4.7 Setting System Parameters .................................................................55
8.4.8 Setting Protection Parameters..............................................................55
8.5 Modifying Password......................................................................................55
8.6 Logout .........................................................................................................56

V
9 Troubleshooting ..............................................................................................57
9.1 Inverter Troubleshooting ...............................................................................57
9.1.1 Viewing Fault/Alarm Information...........................................................57
9.1.2 Check Method ....................................................................................57
9.2 Other Faults .................................................................................................69
10 Routine Maintenance ..................................................................................71
10.1 Safety Instructions ......................................................................................71
10.2 Maintenance Period ....................................................................................73
10.2.1 Maintenance (Once Every Three Years)..............................................73
10.2.2 Maintenance (Every two years) ..........................................................74
10.2.3 Maintenance (Once A Year) ...............................................................75
10.2.4 Maintenance (Every half a year to once a year) ...................................76
10.3 Common Maintenance Items .......................................................................77
10.3.1 Cleaning Higher Air Inlet and Outlet ....................................................77
10.3.2 Cleaning Lower Air Inlet and Outlet.....................................................78
10.3.3 Appearance Repair ...........................................................................79
10.3.4 Checking Door Locks and Hinges .......................................................81
10.3.5 Checking Sealing Strips.....................................................................81
10.4 Replacing DC Side Fuse .............................................................................81
10.4.1 Preparation Before Replacing DC Side Fuse .......................................81
10.4.2 Procedure.........................................................................................82
10.5 Replace the Inverter Unit.............................................................................82
11 Appendix ........................................................................................................85
11.1 Technical Parameters..................................................................................85
11.2 Tightening Torques .....................................................................................87
11.3 Quality Assurance.......................................................................................87
11.4 Contact Information.....................................................................................88

VI
1 About This Manual
This manual describes the transportation and storage, mechanical installation, electrical
connection, power up and shutdown, web operation, troubleshooting, and maintenance of
the MV grid-connected inverter.

1.1 Validity

This manual applies to the following models:

• SG6600UD-MV

• SG8800UD-MV

Unless otherwise specified, this manual takes SG8800UD-MV as an example to briefly intro-
duce the installation and operation methods of the product.

1.2 Target Group

This manual is intended for professional technicians who are responsible for the installation,
operation, and maintenance of MV grid-connected inverters. The professional technician is
required to meet the following requirements:

• Know electronic, electrical wiring, and mechanical expertise, and be familiar with electri-
cal and mechanical schematics.

• Should be familiar with the composition and working principles of the PV system and its
front- and rear-level equipment.

• Have received professional training related to the installation and commissioning of elec-
trical equipment.

• Be able to quickly respond to hazards or emergencies that occur during installation and
commissioning.

• Be familiar with the relevant standards and specifications of the country/region where the
project is located.

1.3 How to Use This Manual

Please read this manual carefully before using the product and keep it properly at a place
for easy access.
The products and product manuals are always in the process of improvement and upgrade.
If the manual received is slightly inconsistent with the product, it may be a result of a product
version upgrade, and the actual product shall prevail. For any questions, please contact
Sungrow Customer Service.

1
 1 About This Manual System Manual

1.4 Symbol Explanations

To ensure the safety of the users and their properties when they use the product and to
make sure that the product is used optimally and efficiently, this manual provides users with
the relevant safety information which is marked by the following symbols. The symbols that
may be used in this manual are listed below. Please read carefully to make better use of this
manual.

DANGER indicates high-risk potential hazards that, if not avoided, may lead to
death or serious injury.

WARNING indicates moderate-risk potential hazards that, if not avoided, may lead
to death or serious injury.

CAUTION indicates a slightly hazardous situation which, if not avoided, may result
in minor or moderate injury.

NOTICE indicates potential risks that, if not avoided, may lead to device malfunc-
tions or financial losses.

NOTE indicates additional information, emphasized contents or tips to help you

solve problems or save time.

2
2 Safety Instructions
When installing, commissioning, operating, and maintaining the product, strictly observe the
labels on the product and the safety requirements in the manual. Incorrect operation or work
may cause:

• Injury or death to the operator or a third party.

• Damage to the product and other properties.

• Do not operate the product and cables (including but not limited to moving the
product, installing the product, operating the product and cables, powering up
the product, maintaining the product, and working at heights) in harsh weather
conditions such as lightning, rain, snow, and level 6 or stronger wind.

• In case of fire, evacuate from the building or product area and call the fire alarm.
Re-entry into the burning area is strictly prohibited under any circumstances.

• Tighten the screws with the specified torque using tools when fastening the
product and terminals. Otherwise, the product may be damaged. And the da-
mage caused is not covered by the warranty.

• Learn how to use tools correctly before using them to avoid hurting people or
damaging the device.

• Maintain the device with sufficient knowledge of this manual and use proper
tools.

• The safety instructions in this manual are only supplements and cannot cover
all the precautions that should be followed. Perform operations considering ac-
tual onsite conditions.

• SUNGROW shall not be held liable for any damage caused by violation of gen-
eral safety operation requirements, general safety standards, or any safety in-
struction in this manual.

• When installing, operating, and maintaining the product, comply with local laws
and regulations. The safety precautions in this manual are only supplements
to local laws and regulations.

3
 2 Safety Instructions System Manual

2.1 Unpacking and Inspection

Check all safety signs, warning labels, and nameplates on products.

Ensure that the safety signs, warning labels, and nameplates are clearly visible
and not removed or covered before the product is decommissioned.

After receiving the product, check whether the appearance and structural parts of
the product are damaged, whether the transformer leaks oil, and whether the pack-
ing list is consistent with the actual ordered product. If there are problems with the
above inspection items, do not install the product and contact SUNGROW in time.

2.2 Hoisting and Transportation

Risk of personal injury or device damage due to incorrect operation!

• Follow the procedure of work of heights when walking on the top of the product.

• All hoisting and transportation must comply with the relevant codes and regula-
tions of the nation/region where the project is located.

All equipment and tools used during operation must have been regularly
maintained.

Improper hoisting may cause personal injury!

• It is strictly prohibited to stand within 5m - 10m outside the operating area (i.e.,
under the boom and the hoisted machine) to avoid casualties.

• The product must be hoisted and moved by professional personnel. Before the
operation, be sure to wear personal protective equipment.

• Stop hoisting in the event of severe weather, such as heavy rain, thick fog, or
strong wind.

• When hoisting and moving the product, be aware of its size and weight and
keep the balance to prevent it from turning over or falling.

4
System Manual 2 Safety Instructions

2.3 Electrical Connection

Before electrical connections, please make sure that the product is not damaged.
Otherwise, it may cause danger!
Before electrical connections, please make sure that the product switch and all
switches connected to the product are set to "OFF", and use measuring equipment
to ensure that there is no voltage at the connection. Otherwise, an electric shock
may occur!

PV modules will generate lethal high voltage when exposed to sunlight.

• Operators must wear proper personal protective equipment during electrical

connections.

• Before performing an electrical connection, be sure to disconnect the PVS and

use measuring equipment to ensure that cables are voltage-free.

• Respect the protection requirements and precautions of PV modules.

Danger to life due to a high voltage inside the inverter!

• Be sure to use special insulation tools during cable connections.

• Note and observe the warning labels on the product, and perform operations
strictly following the safety instructions.

• Respect all safety precautions listed in this manual and other pertinent
documents.

Damage to the device caused by incorrect wiring is not covered by the warranty.

• Electrical connection must be performed by professional personnel who wear

personal protective equipment.

• All cables used in the PV generation system must be firmly attached, properly
insulated, and adequately dimensioned.

5
 2 Safety Instructions System Manual

Before connecting the PV module to this product, check and confirm the polarity
correctness of the PV module, and then connect it to the corresponding position of
this product.
During the installation and operation of the product, please ensure that the positive
or negative polarities of PV strings do not short-circuit to the ground. Otherwise,
an AC or DC short-circuit may occur, resulting in product damage. The damage
caused by this is not covered by the warranty.

Comply with the regulations related to the local grid during wiring.

2.4 Operation

When the product is working,

• It is strictly forbidden to touch the live parts of the product. Otherwise, an elec-
tric shock may occur.

• It is strictly prohibited to disassemble any parts of the product. Otherwise, an

electric shock may occur.

• It is strictly prohibited to touch any hot parts of the product (such as the heat
sink). Otherwise, it may cause burns.

2.5 Operation and Maintenance

Risk of inverter damage or personal injury due to incorrect service!

• Before maintaining the product, be sure to disconnect the output switch of the
PVS and the load switch/disconnector of the transformer.

• After the inverter is powered off for 20 minutes, measure the voltage and cur-
rent with measuring equipment. Only when there is no voltage nor current can
operators who wear protective equipment operate and maintain the inverter.

• During maintenance, be sure to check the warning labels in the product and
comply with the requirements on them.

• Even if the inverter is shut down, it may still be hot and cause burns. Operating
the inverter with protective gloves after it cools down.

6
System Manual 2 Safety Instructions

The devices inside the inverter carry high voltage. Touching these devices may
lead to fatal electric shock.

• Live line measurement can only be performed by professional personnel who

know the PV system well. Before measurement, be sure to take proper protec-
tion methods (e.g., wear insulating gloves, etc.);

• During live line measurement, the operator must be accompanied by others to

ensure personal safety.

Electric shock or fire may occur due to device damage or system fault.

• Visually inspect for device damages or other hazards before the operation

• Check whether other external devices or circuit connections are in a safe state.

• Make sure the device is in a safe state before operating.

If some devices need to be replaced during operation and maintenance, please

contact SUNGROW.

Wait at least 20 minutes after the product stops running and ensure that the vol-
tage has dropped to within the safe voltage range, the low-voltage cabinet is con-
nected with the grounding cable, the transfer switch, if any, is in the grounding
position, the grounding switch, if any, is closed, and the load switch, if any, is open.
After confirming that all inspection items meet the requirements, maintain or repair
the product following the warning labels inside the product.

To avoid the risk of electric shock, do not perform any other maintenance opera-
tions beyond those described in this manual. If necessary, contact SUNGROW for
maintenance. Otherwise, the losses caused are not covered by the warranty.

If work is carried out while the device is live, insulation protection is necessary
and at least two personnel should be present at the site at the same time.
The PV plants where the inverter is located are usually located in off-city fields,
and appropriate field rescue facilities should be prepared for use in need.

7
 2 Safety Instructions System Manual

To prevent misuse or accidents caused by unrelated personnel, post prominent

warning signs or demarcate safety warning areas around the device to prevent ac-
cidents caused by misuse.

2.6 Disposal

Please scrap the inverter in accordance with relevant local regulations and stan-
dards to avoid property losses or casualties.

8
3 Product Description

3.1 Product Introduction

In large and medium-sized utility power plant systems, the MV grid-connected inverter,
which contains multiple PV inverter units, transformers, and other equipment, provides a
sound solution to convert the DC power generated by PV arrays into AC power, and feed it
into the grid.
DC AC

No. Name Description

Monocrystalline silicon, polycrystalline silicon, and thin
A PV array
film without grounding.
B PVS Combine the current of multiple PV strings and output.
Include inverter units that convert the DC power from
the PV arrays into AC power.
MV grid-connected
C Include a transformer that converts the low-voltage AC
inverter
power output by inverter units into medium-voltage AC
power.
D Grid -

3.2 Product Composition

SG8800UD-MV is taken as an example to introduce main devices inside the MV grid-con-

nected inverter, The product consists of 8 inverter units.

9
 3 Product Description System Manual

* The figure is for reference only. And the actual product received shall prevail.

No. Name Description

A Switchgear Connecting the grid to the transformer.
B Power distribution cabinet For communication and power distribution.
Convert the DC power generated by PV modules
C Inverter units
into AC power.
Convert the low-voltage AC power output by inver-
D Transformer
ter units into medium-voltage AC power.

10
 System Manual 3 Product Description

3.3 Main Internal Equipment

3.3.1 Appearance of Inverter Unit

No. Name
A Top air inlet and outlet
B Indicator panel
C Start/Stop knob
D Emergency stop button. In case of emergency, press this button to discon-
nect the electrical connection inside the product.
E Bottom and side air inlet and outlet
F Base

LED Indicator

table 3-1 Indicator Status Description

Color Status Description

Steady on The inverter is in grid-connected operation.
Fast blinking (in-
WiFi connection is established and data communi-
terval: 0.2s)
cation is in process. No fault is detected.

Slow blinking (in-

terval: 0.5s) The inverter is in a deep standby state.

Blue
Glowing and fad- The DC or AC side is powered on and the inverter
ing (interval: 2s) is in a standby or is starting (not connected to the
grid).

11
 3 Product Description System Manual

Color Status Description

A fault occurred and the system cannot be con-
Steady on
nected to the grid for power generation.

Blinking (Interval WiFi connection is established and data communi-

0.2s) cation is in process. A fault is detected.
Red

Off The AC and DC power are disconnected.

Grey

Voltage may still be present in AC side circuits after the indicator is off. Pay atten-
tion to the electrical safety during operating.

3.3.2 Internal Structure of Inverter Unit

Open the front door of the inverter unit cabinet to see the DC cabinet, as shown in the left fig-
ure below. Open the back door of the inverter unit cabinet to see the AC cabinet, as shown
in the right figure below.

* The figure is for reference only. And the actual product received shall prevail.

12
 System Manual 3 Product Description

No. Name Description

Control the on/off of the DC side circuits of the

A DC load switch QS1
inverter.

B DC fuse -

C DC wiring copper bar -

Control the on/off of the AC side circuits of the

D AC circuit breaker QF1
inverter.

E AC wiring copper bar Connected with transformer

F Maintenance switch Q1 Disconnect it before maintenance and repair.

G Fuse of AC side SPD -

3.3.3 Main Parts of Transformer

The transformer is equipped with multiple protective devices such as the oil temperature
gauge, the pressure gauge, and the oil level gauge.

Graphics Name Description

Oil level gauge Indicate the level of stored oil in the transformer.

De-energized tap-
Adjust the output voltage of the transformer.
changer

Drain valve and Drain the oil from the transformer into a container
sampling valve through a clean hose.

To obtain the temperature of the winding. The alarm

Winding
temperature is set to be 105 ℃a) The tripping tem-
thermometer
perature is set to be 120 ℃b)

13
 3 Product Description System Manual

Graphics Name Description

When a fault occurs inside the transformer, a large

amount of gas is generated, and the pressure of
the insulating oil rises sharply. This valve automati-
Automatic pres- cally opens to drain the oil when the pressure
sure relief valve reaches the threshold, so that the internal pressure
of the transformer can be rapidly reduced to a nor-
mal value. And a signal is sent to trip the circuit
breaker.

The alarm threshold is 95 ℃. An alarm signal is

Oil temperature sent if the oil temperature reaches 95 ℃.
gauge The tripping threshold is 100 ℃. A tripping signal is
sent if the oil temperature reaches 100 ℃.

When a fault occurs in the transformer, the oil in the

oil tank will be decomposed to generate gas, and
the gas will rise and enter the gas relay.

• In case the gas generated is light, the alarm sig-

nal contact will be connected, and alarm signal
Gas relay will be sent out.

• In case the gas generated is heavy, the tripping

signal contact will be connected, and the circuit
breaker in the switchgear trips, so that the trans-
former will be disconnected from the grid to
avoid device damage.

3.3.4 Main Parts of Power Distribution Cabinet

The power distribution cabinet is used for communication and power distribution.

14
System Manual 3 Product Description

figure 3-1 Main Parts of Power Distribution Cabinet

* The figure is for reference only. The product received may differ.

No. Description
A Ethernet port
B QS4, main switch
C Wiring terminal block and micro circuit breaker

3.4 Symbol on Products

Marks Explanation

Comply with CE certification.

High voltage inside! Risk of electric shock by touching it!

The temperature here is beyond the acceptable range for the hu-
man body, please do not touch it arbitrarily to avoid personal
injury.

Firmly ground the protective ground terminal to ensure the safety

of operators.

The inverter can only be maintained and overhauled after being

powered off for 20 minutes.

It is recommended to wear noise-cancellation earplugs since the

product may generate noise during operation.

It is strictly forbidden to touch the fan blades when the fan is

rotating.

15
 3 Product Description System Manual

Marks Explanation

Read this manual carefully before any operation on the product.

Do not dispose of this product as household waste.

16
4 Transport and Storage

4.1 Precautions

Failure to transport and store the product in accordance with the requirements in
this manual may invalidate the warranty.

4.2 Transportation Requirements

• Choose appropriate means of transportation according to the size and weight of the
product.

• Place the product horizontally during transportation.

• Avoid collision or strong shock during transportation.

• Transport the product in accordance with relevant local regulations and standards.

• Wear proper personal protective equipment when operating the product.

4.3 Storage Requirements

• Store the product indoors, for example, large warehouse or workshop, to prevent possi-
ble condensation or its bottom from being soaked by rainwater in the rainy season.

• If the product must be stored outdoors due to site conditions, the product base must be
raised. The specific height should be reasonably determined based on site geological
and meteorological conditions.

• Do not store the inverter in places susceptible to direct sunlight, rain, and strong electric
field.

• Store the product on a dry, flat, and stable ground with sufficient carrying capacity and
without any vegetation cover. The ground must be flat and dry.

• Before storage, ensure that the doors of the product and all internal equipment are
locked.

• The storage temperature should be between -40 ℃ and +70 ℃, and the relative humidity
should be between 0 and 95% without condensation.

• The air inlet and outlet of the product should be effectively protected, and effective mea-
sures should be taken to prevent rainwater, sand, and dust from penetrating the product.

• Carry out periodic inspections. Check the product and the inner equipment for damage
at least every half a month.

17
 4 Transport and Storage System Manual

• Avoid storage for more than three months. If the product is stored for too long, be sure to
take strict protective measures and carry out the necessary inspection. Open the product
door first to visually check the product and internal equipment for damage. If the product
is stored for more than a year, check it after it is powered on and starts. If necessary, re-
quest professionals for testing before installation.

18
5 Mechanical Mounting

Respect all local standards and requirements during mechanical installation.

5.1 Safety Precautions

Only install the product when it is complete and intact.

Before installation, ensure that the product and all internal equipment are intact,
without any damage.

Risk of personal injury or device damage due to incorrect operation!

• Follow the procedure of work of heights when walking on the top of the MV
grid-connected inverter.

• All hoisting and transportation must comply with the relevant codes and regula-
tions of the nation/region where the project is located.

• If any tool is used for unpacking, be careful not to damage the product.

• After receiving the product, check whether the appearance and structural parts
of the product are damaged, whether the transformer leaked oil, and whether
the packing list is consistent with the actual ordered product. If there are pro-
blems with the above inspection items, do not install the product and contact
SUNGROW in time.

19
 5 Mechanical Mounting System Manual

Improper hoisting may cause personal injury!

• It is strictly prohibited to stand within 5m - 10m outside the operating area (i.e.,
under the boom and the hoisted machine) to avoid casualties.

• Only professional personnel can operate the product, and be sure to wear per-
sonal protective equipment when operating.

• Stop hoisting in the event of severe weather, such as heavy rain, thick fog, or
strong wind.

• Be sure to hoist the product smoothly and evenly to avoid collision and vibra-
tion. Do not turn the product upside down, nor hoist it for a long time.

• When hoisting and moving the product, be aware of its size and weight and
keep the balance to prevent it from turning over or falling.

5.2 Inspection Before Installation

5.2.1 Scope of Delivery

Accessories delivered with the product are listed below:

figure 5-1 Scope of Delivery

No. Name
A Relevant documents (the certificate of quality, warranty card, delivery in-
spection report, etc.)
B Key
C M16 x 45 bolt
D M16 flat washer
E M16 spring washer
F M16 nut

20
 System Manual 5 Mechanical Mounting

The accessories shown in above figures are for reference only. The product re-
ceived may differ.

5.2.2 Product Inspection

• Check whether the product received is the ordered one.

• Check that the scope of delivery is consistent with the contract against the packing list.

• Visually check the product for any damage.

If any problems are found or there is any question, please contact the forwarding company
or SUNGROW.

Only install the product when it is complete and intact.

Before installation, ensure that:

• The product is in good condition, without any damage.

• The product and all internal equipment are intact, without any damage.

5.3 Installation Environment Requirements

5.3.1 Installation Site
• The climate environment and geological conditions, such as stress wave emission and
underground water level, should be fully considered when selecting the installation site.

• The installation site should be dry and well ventilated.

• There should be no trees around the installation site to prevent branches or leaves blown
off by heavy winds from blocking the door or air inlet.

• The installation site should be away from areas where toxic and harmful gases are con-
centrated, and free from inflammable, explosive, and corrosive materials.

• The installation site should be far away from residential areas to avoid noise.

5.3.2 Foundation
• The soil at the installation site should be compact. It is recommended that the relative
density of soil at the installation site be no less than 98%. Take relevant measures to en-
sure a stable foundation in case of loose soil.

• The foundation pit must be compacted and filled to provide sufficient and effective sup-
port for the product.

• The foundation should be higher than the horizontal ground to prevent the product base
and the interior from rain erosion.

• The cross-sectional area and height of the foundation should meet the requirements.

• Cabling should be considered when building the foundation.

21
 5 Mechanical Mounting System Manual

• Pre-bury the threading pipe at the bottom of the foundation according to the location of
the cable inlet holes at the bottom of the product.

• A drainage system is necessary to prevent the bottom or internal equipment of the pro-
duct from being soaked in water during the rainy season or during heavy rainfall.

• The dregs excavated during foundation construction should be removed immediately to

avoid the latter impact on hoisting.

• Pre-bury the channel steel.

5.3.3 Installation Spacing

To ensure better heat dissipation and facilitate later maintenance, reserve enough space
around the installation site.

5.4 Hoisting and Fixing

5.4.1 Preparation Before Hoisting

Professional cranes must be used and must be operated by qualified personnel.

Otherwise, personal injury or product damage may occur!

• Improper hoisting may cause personal injury!

• It is strictly prohibited to stand within 5m - 10m outside the operating area (i.e.,
under the boom and the hoisted machine) to avoid casualties.

• Professional cranes must be used and must be operated by professional

personnel.

• Stop hoisting in the event of severe weather, such as heavy rain, thick fog, or
strong wind.

22
 System Manual 5 Mechanical Mounting

5.4.2 Requirements for hoist and lifting rope

Cranes Single cranes Two cranes
Rated load 100t Each hoist bears at least 50t
Two ropes of equal length and not
Four sling ropes of equal length,
less than 5m, or 4 ropes of equal
the length of a single rope is not
length and no less than 2.5m can be
less than 13m.
Ropes used.
The static load of a single rope is
The static load of a single rope is
10t, and recommend considering
10.5t, and recommend considering a
a safety factor of 6-7 times.
safety factor of 6-7 times.

5.4.3 During Hoisting

• Ensure safe and reliable connections of all slings.

• Ensure that the product is steady and not tilting during the whole hoisting process.

• The product should be hoisted vertically. Never drag the product on the ground or the top
of the lower product, and never pull and push it on any surface.

• Suspend the hoisting when the product is hoisted 300 mm from the supporting surface to
check the connection between slings and the product. Continue hoisting only after con-
firming a reliable connection.

• When the product is in place, place it lightly and smoothly. It is strictly forbidden to throw
it to places outside the vertical landing place.

• The outdoor cabinet should be placed on a solid and flat site with good drainage and no
obstacles or protrusions.

• Avoid scratching the product during hoisting.

23
 5 Mechanical Mounting System Manual

figure 5-2 Hoisting Diagram of Single Crane

figure 5-3 Hoisting Diagram of Double Crane

Be sure to hoist the product smoothly and evenly to avoid collision and vibration.
Do not turn the product upside down, nor hoist it for a long time. Otherwise, perso-
nal injury or product damage may occur!

24
System Manual 5 Mechanical Mounting

5.4.4 Fastening of Connectors

Use slings with hooks or U-hooks to hoist the MV Station.

The lifting devices should be connected correctly to the MV Station.

Lifting device Hook U-hook

Connections

Insert the hook from inside Lateral pin of the U-hook

Notice
to outside. should be tightened.

• National and local safety rules should be observed at all times.

• Regardless of relevant safety rules may void pertinent warranty claims from
Sungrow.

5.4.5 Fixing

Hoist the product to the intended location and fix it.

Fixed by Welding
Secure the bottom of the product to the foundation by welding. Take proper measures to pre-
vent the welding point from corrosion after welding.
Fixing by L mounting parts
Fix the fixing point at the bottom of the inverter (shown as A below) with the existing operat-
ing platform using L mounting parts.

25
 5 Mechanical Mounting System Manual

The steps to fixing the L mounting parts is shown in the following figure.

26
6 Electrical Connection

6.1 Precautions

• Before electrical connections, please make sure that the inverter is not da-
maged, otherwise, it may cause danger!

• Before electrical connections, please make sure that the product switch and all
switches connected to the product are set to "OFF", and use measuring equip-
ment to ensure that there is no voltage at the connection. Otherwise, an electric
shock may occur!

• All switches cannot be closed until the electrical connection is completed.

PV modules will generate lethal high voltage when exposed to sunlight.

• Operators must wear proper personal protective equipment during electrical

connections.

• Before performing an electrical connection, be sure to disconnect the PVS and

use measuring equipment to ensure that cables are voltage-free.

• Respect the protection requirements and precautions of PV modules.

Danger to life due to a high voltage inside the inverter!

• Be sure to use special insulation tools during cable connections.

• Note and observe the warnings on the product.

• Respect all safety precautions listed in this manual and other pertinent
documents.

Sand and moisture penetration may damage the electrical equipment in the pro-
duct, or affect their operating performance!

• Avoid electrical connections during sandstorms or when the relative humidity

in the surrounding environment is greater than 95%.

• Carry out the electrical connection of the product on fine days with no wind and
sand.

27
 6 Electrical Connection System Manual

Damage to the device caused by incorrect wiring is not covered by the warranty.

• Electrical connection must be performed by professional personnel who wear

personal protective equipment.

• The cables used in the PV generation system must be firmly connected, in good
condition, and well insulated to appropriate sizes.

• Check and confirm the polarity correctness of the PV string, and then connect it
to the corresponding position of this product.

• When installing and operating the product, make sure that the positive or nega-
tive polarities of PV strings do not short-circuit to the ground. Otherwise, an AC
or DC short-circuit may occur, resulting in product damage. The damage
caused by this is not covered by the warranty.

• Comply with the safety instructions related to PV strings and the regulations re-
lated to the local grid.

• During electrical connection, do not forcibly pull any wires or cables, as this
may compromise the insulation performance.

• Ensure that all cables and wires have sufficient space for any bends.

• Adopt the necessary auxiliary measures to reduce the stress applied to cables
and wires.

• Keep a sufficient distance between the cable and the heating device to avoid
aging and damage of the insulation layer of the cable caused by high
temperature.

All electrical connections must comply with local and national/regional electrical
standards.

• Cables used by the user shall comply with the requirements of local laws and
regulations.

• Only with the permission of the national/regional grid department, the inverter
can be connected to the grid.

6.2 Wiring Overview

Power cable Communication cable

28
 System Manual 6 Electrical Connection

1- Inverter 2– Transformer 3– Power Distribution Cabinet

table 6-1 Interface Description

No. Description Recommended Cable Specifications

A DC input port 400 mm 2 at most
B AC output port 70 mm 2 — 400 mm 2
C Communication port 2 x 0.75 mm 2 shielded twisted pair cable
External power supply
D —
port
60 mm x 100 mm hot-dip galvanized flat steel
E Grounding
50 mm 2 — 95 mm 2 grounding cable

6.3 Preparation Before Wiring

6.3.1 Installation Tools

Installation tools include but are not limited to the following recommended ones. Use other
auxiliary tools on site as needed.

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 6 Electrical Connection System Manual

Torque screwdriver Wire stripper Hydraulic clamp Heat gun

Multimeter Electric drill Torque wrench

Screwdriver

Protective gloves Goggles Insulated shoes Protective clothing

Hard hat

6.3.2 Open the Product Door

step 1 Open the cabinet door.

step 2 Fix the doors of the inverter unit cabinet and power distribution cabinet.

step 3 Remove the protective cover of the wiring area.

- - End

30
 System Manual 6 Electrical Connection

6.3.3 Cables

The cables must meet the following requirements:

• The current carrying capacity of the cable should meet the requirements. Factors affect-
ing the current-carrying capacity of a conductor include but are not limited to:

– Environmental conditions

– Type of the insulation material of the conductor

– Cabling method

– Material and cross-sectional area of the cable

• Select cables with a proper diameter according to the maximum load, and the cables
should be long enough.

• All DC input cables must be of the same specifications and materials.

• AC output cables of three phases must be of the same specifications and materials.

• Only flame-retardant cables can be used.

Cables used shall comply with the requirements of local laws and regulations.
The cable colors in figures in this manual are for reference only. Please select
cables according to local cable standards.

6.3.4 Position of Cable Inlet

For easy wiring, cables between external devices and the product are routed into the pro-
duct through the bottom cable inlet.

* The figure is for reference only. The product received may differ.

No. Description
A External power supply cable inlet
B AC output cable inlet
C DC input cable inlet
D Communication cable inlet

31
 6 Electrical Connection System Manual

6.3.4.1 Cable Inlet Preparation

step 1 Identify the positioning marks on the bottom.

step 2 Drill holes at the positioning marks.

step 3 Lead cables through holes into the cabinet.

When the wiring is completed, seal the gap between cables and holes with fire-
proof/waterproof materials such as fireproof mud to prevent foreign matter or
moisture from entering and affecting the long-term normal operation of the
product!

- - End

6.4 Ground Connection

Products must be reliably grounded!

• The grounding cable must be reliably grounded, otherwise, it may cause a fatal
electric shock to the operator.

• The grounding cable must be reliably grounded, otherwise, equipment may be

damaged if struck by lightning.

• The grounding cable must be reliably grounded, otherwise, equipment may not
operate normally.

• Connect the grounding terminal to the protective grounding point before con-
necting AC cables, DC cables, and communication cables.

• Both grounding terminals on the side of the product must be connected to the
protective grounding points reliably. SUNGROW shall not be held liable for any
damage caused by the violation.

32
 System Manual 6 Electrical Connection

Note the following during ground connection:

• Observe specific codes and regulations of the country/region where the project
is located to perform ground connections.

• All grounding connections inside the PV system must be secure and reliable.

• Measure to ensure the ground resistance is no more than 4Ω after ground

connection.

6.4.1 Overview

There are two grounding methods: fixing by wielding with grounding flat steel and fixing with
grounding cable.

6.4.2 Grounding Flat Steel

Weld 60 mm x 100 mm hot-dip galvanized flat steel to the grounding point.

6.4.3 Grounding Cable

Use 50 mm2 ~ 95mm2 grounding cables to reliably connect the two grounding terminals to
the grounding points of the system.

33
 6 Electrical Connection System Manual

1: Heat shrink tubing 2: OT/DT terminal

6.5 DC Input Connection

The PV string will generate lethal high voltage when exposed to sunlight.
Respect all safety instructions listed in relevant documents about PV strings.

• Make sure the PV array is well insulated to the ground before connecting it to
the inverter.

• Make sure the maximum DC voltage and the maximum short circuit current of
any string never exceed inverter permitted values specified in "Technical
Parameters".

• Check and confirm the polarity correctness of the PV string, and then connect it
to the corresponding position of this product.

• When installing and operating the product, make sure that the positive or nega-
tive polarities of PV strings do not short-circuit to the ground. Otherwise, an AC
or DC short-circuit may occur, resulting in product damage. The damage
caused by this is not covered by the warranty.

6.5.1 Overview

DC wiring area

34
System Manual 6 Electrical Connection

Negative Grounding

figure 6-1 5-way DC input

figure 6-2 6-way DC input

figure 6-3 7-way DC input

35
 6 Electrical Connection System Manual

Floating Grounding

figure 6-4 5-way DC input(Single hole)

figure 6-5 6-way DC input

* The wiring area is subject to the actual product

Mark Discreption
DC+ DC side negative cable connection area
DC- DC side negative cable connection area
φ17 Copper bar diameter

Wiring hole Bolt Torque(N.m)

φ17 M16 119–140N.m

6.5.2 Installing Insulation Board before Connection (Optional)

Installing insulation board before cable connections.

step 1 Remove the four fixing screws on the insulation board with a screwdrive.

step 2 Move the insulation board upward, and hang it temporatily on the positive fuse.

step 3 Install the negative and positive DC cable.

step 4 Move the insulation board down to its original position and install the fixing screws.

36
 System Manual 6 Electrical Connection

- - End

6.5.3 Procedure
step 1 Lead the cable into the wiring area through the inlet hole, and mark the cable polarity.

step 2 Strip the protective layer of the cable to expose the copper core of the wire with strippers.

step 3 Install the OT/DT terminal to the wire and crimp them with a crimping tool. Install a heat
shrink tubing to the terminal and heat it with a heat gun.

step 4 Secure the OT/DT terminal to the copper bar by M16 x 45 bolts with a tightening torque of
119- 140 N.m.

• If copper wires are used, fasten the bolt assembly as shown below.

37
 6 Electrical Connection System Manual

figure 6-6 Single Side Copper Wire Connection

figure 6-7 Double Side Copper Wire Connection

• If aluminum wires are used, fasten the bolt assembly as shown below.

38
 System Manual 6 Electrical Connection

figure 6-8 Single Side Aluminum Wire Connection

figure 6-9 Double Side Aluminum Wire Connection

step 5 Pull the cable back slightly after wiring to ensure that the cable is long enough.

• Ensure that the selected terminal can directly contact the copper bar. If there
are any problems, contact the terminal manufacturer.

• Ensure that the copper bar is not in direct contact with the aluminum wire.
Otherwise, electrochemical corrosion may occur, impairing the reliability of the
electrical connections.

- - End

6.6 AC Side Connection

6.6.1 Inspection Before Wiring
• Check and ensure that the AC side of the inverter unit is disconnected.

Refer to the transformer manual and use the special lever to disconnect the load switch
of the transformer.

• Open the outer and inner doors of the HV compartment of the transformer. Check and
ensure that the indicator on the inner door is off.

39
 6 Electrical Connection System Manual

• Check and ensure that the sleeves and copper bars in the wiring area in the HV compart-
ment are free from damage, deformation, and fracture.

6.6.2 Procedure
step 1 Lead the cable from external device through the cable entry on the bottom of the cable
compartment.

step 2 Prepare the terminals and install them tightly, where reference can be made to the cable
connector installation manual.

The wiring terminal can be connected with either copper cable or aluminium cable.

• In case of copper cable, use copper wiring terminals.

• In case of aluminium cable, use copper-to-aluminium adapter terminals.

The HV wiring terminal can be connected to a maximum of two cables. Select the terminal
as needed.

- - End
Further Operations
Seal the bottom cable entries with fire-proof mud, clear sundries inside the cabinet, and
reassemble the sealing plate of the cabinet.
Should there be any unused wiring terminals, block them with insulating caps.

6.7 Communication Connection

6.7.1 Overview

There is an RS485 communication terminal block inside the power distribution cabinet.

table 6-2 Port Mark and Definition (Example)

Marks Plug-compatible Devices

Reserved RS485 PVS, meteo station, electricity meter, transformer, etc.

40
 System Manual 6 Electrical Connection

6.7.2 Procedure

Take one cable as an example.

step 1 Use a wire stripper to strip off the RS485 shielded twisted pair.

step 2 Press the metal plate above the terminal with a screwdriver.

step 3 Insert the cable into the corresponding wiring hole.

step 4 Loosen the screwdriver, the metal plate returns and compresses the cable.

* The figure is for reference only. The product received may differ.

- - End

6.8 Ethernet Communication

Overview
The Ethernet communication port in the power distribution cabinet is shown in figure A
below.

Connect external monitoring devices to the Ethernet port by a CAT-5e cable.

6.9 Check After Wiring

6.9.1 Inspection

Check the wiring thoroughly and carefully when all electrical connections have been
completed.

41
 6 Electrical Connection System Manual

• Seal the gap between cables and the wiring holes with fireproof and waterproof materials.

• Put all protective covers back in place firmly.

When the wiring is completed, check for the wiring correctness and then seal the
gap between cables and inlet and outlet holes with fireproof/waterproof materials
such as fireproof mud to prevent foreign matter or moisture from entering and af-
fecting the long-term normal operation of the inverter.

6.9.2 Locking Cabinet Door

step 1 Release the fixing doors of the inverter unit cabinet and the power distribution cabinet. Unfix
in reverse of the fixing method，refer to "6.3.2 Open the Product Door".

It is forbidden to close the door forcibly when the door is fixed.

step 2 Lock the cabinet door and pull out the key.

Electric shock hazard!

Be sure to lock the cabinet door. Otherwise, non-professionals may be exposed to
the running machine, and it may cause casualties.

- - End

42
7 Powering up and Powering down

7.1 Safety Instructions

When the product is working:

• It is strictly forbidden to touch the live parts of the product. Otherwise, an elec-
tric shock may occur.

• It is strictly prohibited to disassemble any parts of the product. Otherwise, an

electric shock may occur.

• It is strictly prohibited to touch any hot parts of the product (such as the heat
sink). Otherwise, it may cause burns.

Even if the inverter is shut down, it may still be hot and cause burns. Operating the
inverter with protective gloves after it cools down.

Press the emergency stop button only when the product fails or an emergency oc-
curs to ensure that the product responds quickly.

The product can only be put into operation after confirmed by a professional and
approved by the local power department.

For the product with a long shutdown time, it must be checked thoroughly and
carefully to ensure all indexes are acceptable before being powered on.

7.2 Powering Up Operations

7.2.1 Removing Film on Product

The highlighted parts of the inverter unit in the figure below are covered with films. Be sure
to remove the film before the product is officially put into operation.

43
 7 Powering up and Powering down System Manual

7.2.2 Removing Pressure Relief Screw

Be sure to remove the pressure relief screw (marked as A in the figure below) before the
product is officially put into operation.

7.2.3 Installing Fuse in AC SPD

step 1 Open the fuse holder in the AC side. （SPD fuse position, see "3.3.2 Internal Structure of In-
verter Unit"）

step 2 Insert fuses.

step 3 Close the fuse holder in the AC side SPD.

44
 System Manual 7 Powering up and Powering down

- - End

7.2.4 Adjusting De-energized Tap Changer

Adjust the output voltage of the transformer. When operating the de-energized tap changer,
ensure that the transformer is in a non-excitation state, that is, the high and low voltage
sides of the transformer are uncharged.
When the voltage on the LV side remains unchanged, the output voltage on the HV side un-
der different gears is:

Gear Output Voltage

1 (A) Standard voltage x 1.05

2 (B) Standard voltage x 1.025

3 (C) Standard voltage x 1.0

4 (D) Standard voltage x 0.975

5 (E) Standard voltage x 0.95

Take adjusting to gear 1 as an example, operate the de-energized tap changer as follows.

7.2.5 Opening Pressure Relief Valve

Open the cap on the pressure relief valve (marked as A below).

45
 7 Powering up and Powering down System Manual

7.2.6 Removing Foam Part from Oil Thermometer

Remove the protective cover on the oil thermometer and remove the foam parts in the pro-
tective cover before the inverter is officially put into operation.

After removal, re-install the protective cover.

7.2.7 Draining Oil from Transformer

If the transformer is transported with a full oil tank, drain some oil from the transformer after
the product is transported to the site.

No. Device Source

1 Clean hoses and oil tank
2 Cleaning cloth
3 Wrench
Not included in the scope of supply
4 Adjustable wrench
5 Hose connector
6 Pipe clamp

step 1 Ensure that the drain valve is closed.

step 2 Remove the cover plate of the drain valve.

step 3 Remove the cover plate of the drain valve.

46
 System Manual 7 Powering up and Powering down

step 4 Open the drain valve and the oil in the transformer slowly flows from the transformer into the
tank.

step 5 Check the position of the oil level gauge according to the temperature-level curve according
to the local ambient temperature. Stop draining when the oil in the transformer is reduced to
the required level.

step 6 Close the drain valve and remove the drain hose connector and the hose.

step 7 Re-install the cover plate of the drain valve.

- - End

7.3 Inspection Before Powering Up

7.3.1 Inverter
• Ensure that the AC and DC switches and all internal miniature circuit breakers are
disconnected.

• Check and ensure that the emergency stop button is released .

• Check various upstream and downstream electrical switches and buttons, as well as
those on the inverter, to make sure that they can be operated flexibly and meet the
requirements.

• Check whether the film at the air inlet and outlet are removed.

• Check whether the pressure relief screw has been removed.

• Check whether the fuse is installed in the AC SPD.

47
 7 Powering up and Powering down System Manual

7.3.2 PV Array

The DC side voltage shall not exceed the maximum DC voltage allowed for the inverter.
Otherwise, the inverter may be damaged and even cause safety accidents.
To ensure the stable and efficient operation of the whole system, it is recommended that bat-
teries connected to an inverter should be of the same type and from the same manufacturer,
and the number of batteries connected in series should be the same.

7.3.3 Checking Grid Voltage

• Measure accurately the grid 3-phase line-to-line voltages: L1-L2, L1-L3, and L2-L3.The
voltages should not exceed the grid permissible voltage and the three phases are in
balance.

Adjust the transfer ratio of the transformer by qualified personnel if the grid voltage
deviation is large.

• Measure and record the grid frequency. Measured data should not exceed the grid per-
missible frequency.

• Measure the THD and check the curve if possible. The inverter will stop running if the
THD is serious.

• Record accurately all the measured data.

7.3.4 Transformer
• Ensure that there are no oil leaks on the transformer surface.

• Check and ensure that the pointer of the oil level gauge is in the normal range.

• Check whether the safety tab of the pressure relief valve has been removed.

• Check and ensure that the temperature measurement circuit is complete.

• Check and ensure that the SPD is firmly and reliably installed.

• Check and ensure that the foam in the oil temperature dial is removed.

• Check and ensure that the oil leakage port of the transformer room is not clogged.

• Check the external air-insulated gap distance, and whether the air-insulated distance be-
tween the bushings of different voltage levels and the ground meets the relevant
standards.

7.4 Powering Up Steps

step 1 Close the maintenance switch Q1 of all inverters and close the internal switch QS4 inside
the power distribution cabinet.

step 2 Close the load switch of the transformer.

step 3 Click “Overview” → “General Information” and click “Shutdown” in the “Shortcut
Menu” on the Web page to shut down the inverter.

48
 System Manual 7 Powering up and Powering down

step 4 Check and ensure that the “Access Protection Enabling” switch is off on the Web page.

step 5 Close the output switch of the upstream PVS.

step 6 Turn the DC knob switch to the “ON” position.

step 7 Close the DC load switch QS1 inside all inverters.

step 8 Rotate the “START/STOP” knob to the “START” position.

step 9 Start the inverter on the Web page, and the inverter begins to enter the grid-connected op-
eration state.

For the position of the above switches, please see "3.3.2 Internal Structure of In-
verter Unit" and "figure 3-1 Main Parts of Power Distribution Cabinet".

- - End

7.5 Powering Down Operations

7.5.1 Planned Powering Down
step 1 Click “Overview” → “General Information” and click “Shutdown” in the “Shortcut
Menu” on the Web page to shut down the inverter.

step 2 Rotate the “START/STOP” knob to the “STOP” position.

step 3 Turn the DC knob switch to the “OFF” position.

step 4 Check and ensure that the AC circuit breaker QF1 of all inverters is disconnected.

step 5 Disconnect the DC load switch QS1 inside all inverters.

step 6 Disconnect the maintenance switch Q1 of all inverters.

step 7 Disconnect the internal switch of the power distribution cabinet QS4.

step 8 Rotate the “START/STOP” knob to the “START” position.

step 9 Disconnect the load switch of the transformer and the output switch of the upstream PVS.

For the position of the above switches, please see "3.3.2 Internal Structure of In-
verter Unit" and "figure 3-1 Main Parts of Power Distribution Cabinet".

- - End

7.5.2 Unplanned (Emergency) Powering Down

step 1 Press the emergency button, turn “START/STOP” knob to the “STOP” position.

step 2 Turn the DC knob switch to the “OFF” position.

step 3 Check and ensure that the AC circuit breaker QF1 of all inverters is disconnected.

step 4 Check and ensure that the DC side load switch QS1 of all inverters is disconnected.

49
 7 Powering up and Powering down System Manual

step 5 Disconnect the maintenance switch Q1 of all inverters.

step 6 Turn the main switch QS4 inside the power distribution cabinet to OFF

step 7 Disconnect the load switch of the inverter and the transformer and the output switch of the
upstream PVS.

For the position of the above switches, please see "3.3.2 Internal Structure of In-
verter Unit" and "figure 3-1 Main Parts of Power Distribution Cabinet".

- - End

50
8 WEB Operation

8.1 Communications Diagram

The wiring between the internal devices of the MV grid-connected inverter has been com-
pleted before delivery. Connect the PC with the switch inside the power distribution cabinet
with the CAT-5e cable on site. After that, the WEB interface can be accessed on a PC.

figure 8-1 Wired Communication Diagram

A wireless communication module is embedded inside the inverter, and the WEB interface
can also be accessed through mobile devices such as mobile phones.
Note: Ensure that the distance d between the front of the #1 inverter and the mobile device
meets the requirements:

51
 8 WEB Operation System Manual

figure 8-2 Wireless Communication Diagram

8.2 Preparation Before Login

8.2.1 Login (PC)
step 1 To connect the PC to the product, connect the network cable to the network port of the PMD
switch.

step 2 Configure the IP address of the PC. Set the IP address of the PC to the same network seg-
ment as the NET1 address of the smart unit board.

Default IP address of the NET1 port: 14.14.14.14.

Default IP address of the NET2 port: 12.12.12.12.

- - End

8.2.2 Login (Mobile Device)

step 1 Enable WiFi on the mobile device (such as a mobile phone), search for the hotspot, such as
SG-xxx (xxx represents the device SN), and enter the password.

step 2 Open a browser on the mobile phone and enter the address (11.11.11.1) or domain (sun-
grow.net) to access the WEB interface.

- - End

8.3 Login Steps

step 1 Enter the server address to enter the homepage as a visitor by default.

52
 System Manual 8 WEB Operation

PC:

• NET1 port, URL: 14.14.14.14.

• NET2 port, URL: 12.12.12.12.

Mobile device:
URL:11.11.11.1.

step 2 Click and select the desired language in the upper right corner of the interface.

step 3 Click to enter the login interface.

step 4 Enter the password and click Login to enter the interface as a general user.

PC password: pw1111.
Mobile device password: ESPWifi@123.
After the initial login, please change the password in a timely manner to avoid
pop-up modify password prompts.

- - End

8.4 Interface Introduction

8.4.1 Homepage

No. Description
A Navigation bar
B Function display area
C Fault number
D Alarm number
E Language switching options
F User center

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 8 WEB Operation System Manual

8.4.2 Viewing Fault Information

step 1 Click “Overview” → “General Information” on the left navigation bar to enter the
homepage.

step 2 Click in the upper-right corner of the interface to view information such as the name and
time of the fault event.

- - End

8.4.3 Viewing Alarm Information

step 1 Click “Overview” → “General Information” on the left navigation bar to enter the
homepage.

step 2 Click in the upper-right corner of the interface to view information such as the name
and time of the fault event.

- - End

8.4.4 Boot/Shutdown
step 1 Click “Overview” → “General Information” on the left navigation bar to enter the
homepage.

step 2 Click Boot or Shutdown in the Shortcut Menu. Taking SG8800UD as an example.

• If an inverter unit needs to be started, e. g., Unit 1, check SG8800UD_Unit1 and click
Save to turn on the unit. If the whole inverter needs to be started, check the inverter mod-
el, e.g., SG8800UD and click Save to turn on the inverter.

• If an inverter unit needs to be shut down, e.g., Unit 1, check SG8800UD_Unit1 and click
Save to shut down the unit. If the whole inverter needs to be shut down, check the inver-
ter model, e.g., SG8800UD and click Save to shut down the inverter.

- - End

8.4.5 Setting Initial Parameters

step 1 Click “Device Monitoring” in the left navigation bar.

step 2 Pull down “Country /Region” to set according to the product location, and pull down
“Machine Choose” to set according to the actual product model. Click “Settings” to
complete the initial parameter setting.

The above parameters have been configured before the product leaves the
factory.

- - End

8.4.6 Setting Operation Parameters

step 1 Click “Device Monitoring” in the left navigation bar.

54
 System Manual 8 WEB Operation

step 2 Select a device in the left device list in the function display area. Click “Operation Para-
meters” on the right. enter a value in “Current Value”, and then click “Settings”

Click “Configure Synchronization”to synchronize the settings to other devices

of the same type.

- - End

8.4.7 Setting System Parameters

step 1 Click “Device Monitoring” in the left navigation bar.

step 2 Select a device in the left device list in the function display area. Click “System
Parameters” on the right. enter a value in “Current Value”, and then click “Settings”

Click “Configure Synchronization”to synchronize the settings to other devices

of the same type.

- - End

8.4.8 Setting Protection Parameters

step 1 Click “Monitoring” in the left navigation bar.

step 2 Select a device in the left device list in the function display area. Click “Protection Para-
meters” on the right. enter a value in “Current Value”, and then click “Settings”

Click “Configure Synchronization”to synchronize the settings to other devices

of the same type

- - End

8.5 Modifying Password

PC
Click in the upper-right corner of the interface, select Modify Password, enter the origi-
nal password and new password, and click Save.
Mobile Device
Through the PC interface, select System → WLAN → Password, delete the original pass-
word, and enter the new password, click Save to complete the password modification.

The password should be a combination of 6 to 32 letters and digits.

Reconnect and log in after password change.

55
 8 WEB Operation System Manual

8.6 Logout

To protect the account security, it is recommended to log out in time after the operation is
completed.
Exit Method
Click and select Logout in the upper right corner of any interface.

56
9 Troubleshooting
If the inverter fails to output as expected or the power yield changes abnormally, check the
following items before consulting SUNGROW:

• The open-circuit voltage of PV arrays

• Whether the emergency stop button is pressed

• Whether the inverter limits the output of active power

If the problem still persists or there are any other questions, please contact SUNGROW. It
would be helpful if the following information is provided during a call:

• Model and S/N of the inverter and internal equipment

• Manufacturer and model of the upstream PVS and PV modules that connected to the
inverter

• Communication and connection scheme of the inverter

• Fault information and a brief description of the fault

• Pictures of the fault occurrence site (if on-site conditions permit)

9.1 Inverter Troubleshooting

9.1.1 Viewing Fault/Alarm Information

View the fault and alarm information referring to "8.4.2 Viewing Fault Information" and "8.4.3
Viewing Alarm Information".

9.1.2 Check Method

There are three levels of anomalies:

• Important fault: The inverter fails, shuts down, and stops grid-connected power
generation.

• Secondary fault: Some parts of the inverter fail, but the inverter can still generate power
in a grid-connected state.

• Prompt for fault: The inverter works normally, but its output power decreases due to ex-
ternal factors.

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 9 Troubleshooting System Manual

Fault Name Fault Cause Fault Level Corrective Method

1. Check whether a short circuit
occurs on the AC or DC sides of
The drive board
the inverter.
generates a fault
2. Check the grid for any
Module fault signal or a hard- Important
exceptions.
ware over-current
3. Check whether the appear-
occurs.
ance of the internal module is
normal.
Disconnect the AC and DC side
switches of the inverter, and
The contactor is check whether the appearance
Contactor fault Important
faulty. of the AC contactor is obviously
abnormal after the inverter is
completely discharged.
AC current im- AC current is Check the grid for anomalies.
Important
balance fault unbalanced. Check if there is a phase loss.
1. Use a thermometer to check
whether the current ambient
temperature is within the tem-
perature range advertised by the
inverter.
2. Check whether the air inlet of
The temperature
Reactor over- the inverter and the inverter unit
of the reactor is Important
temperature is normal. Make sure that the air
excessively high.
inlet is not blocked, and replace
the filter screen if necessary.
3. In the shutdown state, check
whether the internal cooling fan
of the inverter is stopped by for-
eign objects.

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System Manual 9 Troubleshooting

Fault Name Fault Cause Fault Level Corrective Method

1. Check whether the grid vol-
tage is normal.
2. Check whether the control fan
is normal.
The temperature
Control cabinet 3. Check the AC filter system.
inside the control
temperature Important Check whether there are ab-
cabinet is exces-
fault normalities on the surface of the
sively high
AC filter capacitor, such as
cracking. If necessary, check
whether the three-phase current
of the capacitor is balanced.
1. In the shutdown state, check
whether the DC voltage dis-
played on the inverter is consis-
DC under- DC input voltage
Important tent with the measured value.
voltage is excessively low.
2. If not, check whether the DC
side cables are shorted or
wrongly connected.
Please refer to the troubleshoot-
DC (Bus) un- DC bus voltage is
Important ing method of “DC under-
der-voltage excessively low.
voltage”.
1. Check whether the DC side
voltage of the inverter is short-
circuited, whether the input vol-
Voltage exists be- tage exceeds the allowable
tween the positive range, and whether the grid vol-
and negative tage is abnormal.
Neutral point
poles of the DC Important 2. Check whether DC over-vol-
shift
side of the inverter tage, DC under-voltage, module
and the neutral fault, AC over-current, and other
point potential. faults exist at the same time in
the historical fault interface. If so,
refer to the troubleshooting
methods of related faults.

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 9 Troubleshooting System Manual

Fault Name Fault Cause Fault Level Corrective Method

1. Check whether the ambient
temperature is normal;
Use a thermometer to check
whether the current ambient
temperature is within the tem-
If the temperature perature range advertised by the
at the inverter inlet inverter.
Abnormal exceeds the pro- 2. Check whether the air inlet of
Important
temperature tection threshold, the inverter and the inverter unit
this fault is is normal; Make sure that the air
triggered. inlet is not blocked, and replace
the filter screen if necessary.
3. In the shutdown state, check
whether the cooling fan inside
the inverter/inverter unit is
stopped by foreign objects.
The temperature
DC cabinet Refer to the troubleshooting
inside the DC ca-
over- Important method of “Abnormal
binet is exces-
temperature Temperature”.
sively high
1 Check whether the protection
parameters in Parameter Set-
tings -> Protection Parameters
meet the grid standards of the lo-
cation where the inverter is
installed.
The grid voltage is
Grid over- 2 Disconnect the AC switch and
higher than the set Important
voltage measure whether the actual grid
protection value.
voltage is within the normal
range.
3 In the shutdown state, check
whether the grid voltage dis-
played on the inverter is consis-
tent with the measured value.
The grid voltage is
Grid under- Refer to the troubleshooting
lower than the set Important
voltage method of "Grid over-voltage”.
protection value.

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System Manual 9 Troubleshooting

Fault Name Fault Cause Fault Level Corrective Method

1 Check whether the protection
parameters on the interface
meet the grid standards of the lo-
The grid fre- cation where the inverter is
Frequency fault quency is Important installed.
abnormal. 2 In the shutdown state, check
whether the grid frequency dis-
played on the inverter is consis-
tent with the actual value.
1. Check the grid for any
The power grid exceptions.
fails or the AC in- 2. Check whether a short circuit
Islanding stantaneous vol- occurs on the AC side of the
Important
protection tage exceeds the inverter.
protection 3. Check whether the AC circuit
threshold. breaker of the inverters is
disconnected.
1 Check whether the internal
and external power supply con-
trol switches of the inverter are
closed or disconnected at the
same time.
If they are closed at the same
time, please disconnect one of
Control power The control power the switches.
Important
exception is abnormal. If they are disconnected at the
same time, please close one of
the switches.
2 Check whether the internal
and external power supply term-
inals are loose or poorly con-
tacted. Tighten them if
necessary.
In the shutdown state, check
The DC voltage
DC voltage whether the DC voltage dis-
sampling is Important
sampling fault played on the inverter is consis-
abnormal.
tent with the measured value.

61
 9 Troubleshooting System Manual

Fault Name Fault Cause Fault Level Corrective Method

Check whether the power grid is
The inverter fails
Soft start fault Important abnormal, such as harmonics
to start.
and voltage balance.
Check the status indicator of the
SPD.
1. If the indicator changes from
green to red, the SPD is da-
maged. It may be caused by lo-
cal thunderstorms. Measure the
The DC side SPD AC and DC voltage and current.
DC SPD fault Important
of the inverter fails. If voltages between the positive
and negative poles to the ground
are normal, replace the SPD.
2. If the indicator is normal, the
SPD may be in poor contact with
its holder. Replug the SPD and
tighten it.
1. Refer to the troubleshooting
method of "DC SPD fault" to con-
duct preliminary troubleshooting.
2. Check whether the miniature
circuit breaker is connected in
The AC side SPD
AC SPD fault Important series with the SPD trips.
of the inverter fails.
3. If not, measure the AC and
DC voltage and current. Ensure
that there is no exception, and
close the miniature circuit break-
er again.

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System Manual 9 Troubleshooting

Fault Name Fault Cause Fault Level Corrective Method

Disconnect the DC switch of the
inverter and check whether the
open-circuit voltage of the PV ar-
rays is normal; If not, the PV ar-
ray configuration may be faulty.
The DC side vol-
2. Check and ensure that the AC
DC over- tage of the inverter
Important side transformer is connected in
voltage exceeds the pro-
a “Y” shape, and that the neutral
tection threshold.
point is not grounded.
3. In the shutdown state, check
whether the DC voltage dis-
played on the inverter is consis-
tent with the measured value.
The polarity of the
positive and nega- Check whether the DC side
PV polarity
tive poles of the Important cables of the inverter are con-
reversal
PV strings is nected reversely.
reversed.
Measure the DC voltage of the
Inverter internal
Hardware fault Important inverter and check whether a
hardware fault
short circuit occurs in the inverter.
1. Check whether cables on the
AC and DC sides of the inverter
AC side current of are loose.
AC over-current the inverter is ex- Important 2. Check whether the insulation
cessively high. layer of cables is damaged.
3. Check whether terminals are
short-circuited and grounded.
The output of the
Overload Refer to the troubleshooting
inverter exceeds Important
protection method of "AC over-current”.
the load limit.
The leakage cur- 1. Check whether the AC cable
rent sampling va- is damaged.
AC leakage
lue on the AC side 2. If the LV side of the transfor-
current Important
of the inverter ex- mer is connected in a “Y” shape,
protection
ceeds the protec- ensure that the neutral point is
tion threshold. not connected.

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 9 Troubleshooting System Manual

Fault Name Fault Cause Fault Level Corrective Method

1. Check the air inlet.
2. Check whether the air outlet
The temperature of the inverter is blocked. Re-
Module over- of modules inside place the air filter screen if
Important
temperature the inverter is ex- necessary.
cessively high. 3. Check whether the cooling fan
is running during the operation of
the inverter.
1. Check whether the grid vol-
tage is normal. Use a multimeter
to measure the grid voltage and
check for phase loss.
Fan/
Fan/fan 2 inside 2. Check whether the power sup-
Fan 2 Important
the inverter fails. ply of the cooling fan is normal.
exception
Use a multimeter to measure the
three-phase power supply to en-
sure that the rated input voltage
is 400 Vac.
1 Check the DC cables.
Check whether the positive
grounding cable of each DC
branch is damaged.
Check whether the DC cable re-
sistance to the ground is normal.
A grounding fault
Grounding fault Important 2 Check AC cables.
occurs.
Measure the three-phase vol-
tage to ground and observe
whether the voltage value is the
same. Check the inverter and
the box-type substation side
SPD for damage.

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System Manual 9 Troubleshooting

Fault Name Fault Cause Fault Level Corrective Method

1. Check whether the AC switch
trips.
2. Check whether the appear-
ance of the switch is normal.
3. Check whether the AC switch
AC switch fault AC switch fails. Important
can be normally closed/
disconnected.
4. Use a multimeter to measure
whether the AC switch normally
controls the on/off of the circuit.
The temperature
Check whether the cooling fan is
Heat sink over- of the heat sink in-
Important normal. If so, check the air duct
temperature side the inverter is
for blockage.
excessively high.
1. The negative terminal of the
The DC grounding inverter is not reliably grounded.
GFDI-pro Important
protection fails. 2. Check whether the negative
grounding fuse is blown.
The fuse on the
Check whether the AC fuse is
AC fuse fault AC side of the in- Important
normal.
verter fails.
Grid voltage Grid voltage is Measure the grid voltage and
Important
imbalance unbalanced. check for any imbalance.
Current Imbal- The alternating
Measure the grid voltage and
ance 2/Current current is Important
check for phase loss.
Imbalance 3 unbalanced.
1. Check whether the fans inside
the AC cabinet work normally.
The temperature
AC cabinet 2. Check whether the air inlet of
of the AC cabinet
over- Important the AC cabinet is blocked.
exceeds the pro-
temperature 3. Check whether there is dust in
tection threshold.
the air inlet of the AC cabinet.
Clean it if necessary.
Check whether the DC fuse is
The fuse on the
DC fuse blown.
DC side of the in- Secondary
anomaly If so, please contact SUNGROW
verter fails.
to replace the fuse.

65
 9 Troubleshooting System Manual

Fault Name Fault Cause Fault Level Corrective Method

1. Check the insulation of AC
cables.
2. Check the AC SPD.
Anti-PID power The anti-PID
Secondary 3. Check and make sure that the
abnormality power is abnormal.
neutral point on the LV side of
the box-type substation is not
grounded.
Use a multimeter to measure
External power The external
and check whether the voltage
supply power supply is Secondary
of the external power supply is
abnormal abnormal.
abnormal.
The air switch of Check whether the branch air
Branch air
the DC branch of switches are all closed, and
switch Secondary
the inverter is check whether the state of them
abnormal
abnormal. is Closed on the interface.
The three-phase Check whether the three-phase
CT imbalance grid current is out Secondary AC current is balanced on the
of balance. interface.
Remove the negative grounding
fuse after the inverter is fully dis-
charged. Check whether this
fuse is blown.
Grounding fuse The grounding If so, check whether the neutral
Secondary
anomaly fuse is abnormal. point of the transformer is not
connected and whether the neu-
tral point of PT/CT on the LV side
of the box-type substation is
grounded.
1. Check whether the communi-
Meter commu- The meter com- cation cable of the meter is
nication abnor- munication is Secondary damaged.
mal alarm abnormal. 2. Check the communication
terminal of the meter is loose.
Check whether the DC fuse is
The fuse on the
blown.
DC fuse fault DC side of the in- Secondary
If so, please contact SUNGROW
verter fails.
to replace the fuse.

66
System Manual 9 Troubleshooting

Fault Name Fault Cause Fault Level Corrective Method

The branch fuse
Branch fuse Please refer to the troubleshoot-
of the inverter is Secondary
abnormal ing method of “DC fuse fault”.
abnormal.
Please refer to the troubleshoot-
Low insulation The insulation re-
Secondary ing method of “Insulation
resistance sistance is low.
resistance”.
Check whether the branch air
The DC switch of
DC switch switches are all closed, and
the inverter is Secondary
anomaly check whether the state of them
abnormal.
is Closed on the interface.
The active power
Check whether the power reduc-
Frequency de- of the inverter is
tion at over-frequency is enabled
viation active regulated accord-
Prompt on the interface.
power ing to the change
If so, it indicates that over-fre-
regulation of the grid
quency occurs during operation.
frequency.
The reactive
Voltage devia- power of the inver-
Check whether the reactive
tion reactive ter is regulated ac-
Prompt power regulation is set to QU
power cording to the
Mode on the interface.
regulation change of the grid
voltage.
The inverter runs
Check whether the grid voltage
through high vol-
GFRT operation Prompt exceeds the set threshold of
tage and low
HVRT or LVRT.
voltage.

If the fault/alarm cannot be cleared following the above corrective methods and still persists,
please contact SUNGROW directly.

Fault Name Fault Cause Fault Level Corrective Method

The AC switch is Please contact
AC switch off Important
disconnected. SUNGROW.
The carrier signal transmis- Please contact
Carrier sync flt Important
sion is abnormal. SUNGROW.
The drive board inside the Please contact
Drive board fault Important
inverter fails. SUNGROW.
Parallel machine
The communication inside Please contact
communication Important
the inverter is abnormal. SUNGROW.
failure

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 9 Troubleshooting System Manual

Fault Name Fault Cause Fault Level Corrective Method

The addresses of the inver-
Machine code re- Please contact
ter units inside the inverter Important
petition fault SUNGROW.
are the same.
Temperature and
The communication of the
humidity board Please contact
temperature and humidity Secondary
communication SUNGROW.
board is abnormal.
abnormal
Branch reverse The branch reverse current Please contact
Secondary
over-current is excessively large. SUNGROW.
The communication be-
DSP communica- tween inverter internal con- Please contact
Secondary
tion exception trol board and smart unit SUNGROW.
board is abnormal.

68
System Manual 9 Troubleshooting

9.2 Other Faults

Fault Detail Possible Cause Corrective Method

The DC input voltage is

just enough to start the Design and connect the battery pa-
inverter. If the inverter is nel series based on the recom-
The inverter shuts
connected to loads, and mended open-circuit voltage,
down shortly after
the voltage cannot meet increase the DC voltage input, and
startup
the requirements, caus- avoid applying the critical voltage
ing the inverter to shut value.
down.

Check whether the local address,

baud rate, and other parameters on
the interface are consistent with
those on the host computer.
Check whether all wiring is good. If
There are many possible RS485 communication is adopted,
reasons, please check check whether the A and B terminals
Upper computer com-
one by one according to are connected reversely.
munication failure
the description of "Cor- Replace the communication adapter
rective Method”. and try again if the communication
adapter does not match.
If the fault is not caused by the fore-
going reasons and still persists,
please contact SUNGROW as soon
as possible.

1. Refresh the Web page manually.

2. Restart or replace the mobile de-
WiFi connection unre- Equipment is not
vice and try connecting again.
sponsive/failed compatible.
3. Power off and restart the inverter
to connect again.

69
 9 Troubleshooting System Manual

Fault Detail Possible Cause Corrective Method

1. Check whether an inverter unit

cannot work normally.
2. Check whether the inverter unit
that works normally can normally ac-
There are many possible
Failed is displayed on cept instructions.
reasons, please check
the operation or pro- 3. Please refer to the troubleshooting
one by one according to
tection parameter set- method of “DSP communication
the description of "Cor-
ting interfaces fault”.
rective Method”.
If the fault is not caused by the fore-
going reasons and still persists,
please contact SUNGROW as soon
as possible.

1. Export data in batches multiple

Fail to export measur- The amount of data ex-
times.
ing point logs in ported at a single time is
2. The time interval for exporting
batches too large.
data shall not exceed 7 days.

70
10 Routine Maintenance

10.1 Safety Instructions

Risk of inverter damage or personal injury due to incorrect service!

• Disconnect the switches between the product and all power supplies before
maintenance.

• After the inverter is powered off for 20 minutes, measure the voltage and cur-
rent with measuring equipment. Only when there is no voltage nor current can
operators who wear protective equipment operate and maintain the inverter.

The devices inside the inverter carry high voltage. Touching these devices may
lead to fatal electric shock.
Therefore,

• Live line measurement can only be performed by professional personnel who

know the PV system well. Before measurement, be sure to take proper protec-
tion methods (e.g., wear insulating gloves, etc.).

• During live line measurement, the operator must be accompanied by others to

ensure personal safety.

Electric shock or fire may occur due to device damage or system fault.

• Visually inspect for device damages or other hazards before the operation

• Check whether other external devices or circuit connections are in a safe state.

• Make sure the device is in a safe state before operating.

71
 10 Routine Maintenance System Manual

If some devices need to be replaced during operation and maintenance, please

contact SUNGROW.
Do not open the door to maintain the product on rainy, humid, or windy days. SUN-
GROW shall not be held liable for any damage caused by a violation of the notice.
For products with long downtime, a comprehensive and detailed inspection of the
products must be carried out before powering up the product. First, the product
and internal equipment as well as the film at the air inlet and outlet need to be
checked for intactness. Then the product should be checked and tested by profes-
sionals before commissioning.

Do not open the door to maintain the product on rainy, humid, or windy days. SUN-
GROW shall not be held liable for any damage caused by a violation of the notice.

Wait for at least 20 minutes after shutdown and then open the cabinet door. Make
sure that the inside of the product is completely uncharged before maintaining the
product.

Do not leave screws, washers, or other metal parts in the inverter after the mainte-
nance work. Otherwise, damage may be caused to the product!

To avoid the risk of electric shock, do not perform any other maintenance opera-
tions beyond those described in this manual. If necessary, contact SUNGROW for
maintenance. Otherwise, the losses caused are not covered by the warranty.

To prevent misuse or accidents caused by unrelated personnel, post prominent

warning signs or demarcate safety warning areas around the device to prevent ac-
cidents caused by misuse.

72
System Manual 10 Routine Maintenance

10.2 Maintenance Period

10.2.1 Maintenance (Once Every Three Years)
Item Check method
• Oil thermometer: Alarm temperature and tripping
temperature.
• Pressure relief valve: Check whether the pressure re-
Monitoring and protective lief valve is in good contact.
equipment of the transformer • Oil level: Check whether the oil level is at a normal
range.
• Pressure gauge: Check if the pressure gauge is
normal.
Check these components for oil leakage:
• De-energized tap-changer
• Pressure gauge
• Oil level gauge
Transformer oil leakage
• Oil temperature gauge
• Sleeve
• Pressure relief valve and sample oil
• Sealing part

73
 10 Routine Maintenance System Manual

10.2.2 Maintenance (Every two years)

Item Check method
Check the following items, and correct immedi-
ately those failing to meet the relevant
requirements:
• Check whether there is any damage or deforma-
tion of the inverter and internal equipment.
• Check if there is abnormal noise during the op-
eration of internal equipment.
System status and cleaning
• Check whether the temperature inside the inver-
ter is excessively high.
• Check whether the humidity and the amount of
dust inside the inverter are within the normal
range. Clean it if necessary.
• Check whether the air inlet and outlet of the in-
verter are blocked.
Check whether the warning labels and marks are
Warning marks clearly visible and free of stains and damage. Re-
place them if necessary.
Check whether the cable shielding layer is in good
Ground of the shielded layer of
contact with the insulation sleeve and whether the
cables
copper bus bar is firmly fixed.
Wiring between the terminal box and Check whether the terminal box and the switch
switch * are connected correctly.
Check whether the SPD and fuse are properly
SPD and fuse
fastened.
Check whether there is oxidation or rust inside
Corrosion
the inverter.
Note: * means optional.

74
System Manual 10 Routine Maintenance

10.2.3 Maintenance (Once A Year)

Item Check method
Check the following items, and correct immediately those fail-
ing to meet relevant requirements:
• Check whether there are flammable objects on the top of the
inverter.
• Check whether the welding points between the inverter and
Exterior of the inverter foundation steel plate are firm and if there is corrosion.
• Check whether the enclosure of the inverter is damaged,
painted, or oxidized.
• Check whether the monitoring window and cabinet door can
be opened flexibly.
• Check whether the sealing strip is fixed properly.
Check whether there are foreign objects, dust, dirt, and con-
Interior of the inverter
densed water inside the inverter.
Start to inspect after completely powering down the internal
devices of the inverter. For any non-conformances found dur-
ing the inspection, correct them immediately.
• Check whether the cable layout is normal and whether there
is a short circuit. For any non-conformances found during the
inspection, correct them immediately.
• Check whether all inlet and outlet holes of the inverter are
Wiring and cable layout well sealed.
• Check whether water leaks into the inverter.
• Check whether the power cables are loose, and fasten them
again by the torque specified previously.
• Check whether the power cables and control cables are da-
maged, especially the part in contact with the metal enclosure.
• Check whether the insulation tapes on the power cable term-
inals fell off.
• Check whether the ground connection is correct and the
Ground connection and grounding resistance shall be no more than 4 Ω.
equipotential connection • Check whether the internal equipotential connection is
correct.
• Check the running status of fans.
• Check whether the fan blade rotates smoothly.
Fan
• Check whether there is abnormal noise during the operation
of the fans.
Screw Check whether internal screws fell off.

75
 10 Routine Maintenance System Manual

Item Check method

Check the following items, and correct immediately those fail-
ing to meet relevant requirements:
• Check whether there are flammable objects on the top of the
inverter.
• Check whether the welding points between the inverter and
Exterior of the inverter foundation steel plate are firm and if there is corrosion.
• Check whether the enclosure of the inverter is damaged,
painted, or oxidized.
• Check whether the monitoring window and cabinet door can
be opened flexibly.
• Check whether the sealing strip is fixed properly.
Interior of the Sample the internal oil at the oil leakage port to analyze the
transformer operation status of the transformer.

10.2.4 Maintenance (Every half a year to once a year)

Item Check method
• Check whether the shutdown key on the touchscreen and
the e-stop button work normally.
Safety function • Simulate shutdown.
• Check the warning marks and other device marks, and re-
place them timely if they are fuzzy or damaged.
Software maintenance Check the settable parameters on the touchscreen.
• Check whether the circuit board and other components are
clean.
• Check the temperature of the heat sink and the amount of
dust accumulated. Clean heat-dissipation modules with a va-
Internal components
cuum cleaner if necessary.
inspection
• Replace the air filter screen if necessary.
Note! Be sure to check the ventilation of the air inlet. Other-
wise, the fault may be caused due to overheating if the module
cannot be cooled effectively.

76
 System Manual 10 Routine Maintenance

Item Check method

Check the temperature of the heat sink and the amount of dust
Air inlet and outlet accumulated. Clean heat-dissipation modules with a vacuum
cleaner if necessary.
• Carry out regular inspection for corrosion of all metal
components.
• Check the contactor to ensure a normal mechanical
Device maintenance
operation.
• Check the operation parameters (especially voltage and
insulation).

The recommended routine maintenance periods in the table are only for reference.
The actual maintenance period shall be determined reasonably in consideration
of the specific installation environment of the product.
Power plant scale, location, site environment, and other factors also affect the
maintenance period of the product. It is necessary to shorten the maintenance
period and increase the maintenance frequency in the event of a heavy sandstorm
or dust in the operating environment.

10.3 Common Maintenance Items

It is recommended to clean the inverter once every six months. If the inverter works in harsh
environments, such as desert areas, the maintenance cycle should be shortened.

10.3.1 Cleaning Higher Air Inlet and Outlet

Over View
The following figure shows the heat dissipation mode of the inverter. The air inlet is located
at the lower and higher parts of the AC cabinet while the air outlet is located at the lower and
higher parts of the DC cabinet.

77
 10 Routine Maintenance System Manual

Procedure

step 1 Unscrew the M5 screws at the four corners of the air inlet and outlet.

step 2 Clean the air inlet and outlet with a brush.

step 3 Fix the air inlet and outlet with the M5 screws with a tightening torque of 4 - 4.8 N·m.

- - End

10.3.2 Cleaning Lower Air Inlet and Outlet

step 1 Use screwdriver to unscrew the 7 bolts at the bottom of the protective cover.

step 2 Remove the bottom wire mesh and clean it.

step 3 Pull out the side wire mesh and clean it.

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step 4 Re-install the bottom wire mesh and side wire mesh to the cabinet door in reverse steps.

- - End

10.3.3 Appearance Repair

Check the appearance of the product:

Case 1: Erasable traces
Case 2: Indelible traces
Case 3: Broken primer

Check whether the protective paint sprayed on the casing of the product fell off or
peeled off. If so, repair it timely.
Spray a special protective paint to the exterior of the product every 5 years.

10.3.3.1 Erasable Traces

Tools

No. Name Source

1 Cleaning cloth

2 Water Beyond the scope of supply

3 Alcohol or other non-corrosive detergents

step 1 Wet the cleaning cloth (or other scrubbing tools) with water, and scrub the dirty parts on the
surface.

step 2 If the dirt cannot be cleaned with water, scrub with 97% alcohol till the surface is acceptable.
(Or try to use non-corrosive detergents that are generally used locally)

- - End

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10.3.3.2 Indelible Traces

Tools

No. Name Source

1 Abrasive paper

2 Cleaning cloth

3 Water
Beyond the scope of supply
4 Alcohol
5 Brush
6 RAL7035 oil paint

step 1 Polish the paint surface with blistering or scratches with abrasive paper for a smooth surface.

step 2 Wet the cleaning cloth with water or 97% alcohol, and scrub the damaged parts to remove
surface stains.

step 3 Perform paint repair for the scratched parts with a soft brush after the surface is dried; brush
the paint as uniform as possible.

- - End

10.3.3.3 Broken Primer

Tools

No. Name Source

1 Abrasive paper

2 Cleaning cloth

3 Water Beyond the scope of supply

4 Alcohol
5 Zinc primer

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No. Name Source

6 Brush
7 RAL7035 oil paint

step 1 Polish the damaged parts with abrasive paper to remove rust and other burrs for a smooth
surface.

step 2 Wet the cleaning cloth with water or 97% alcohol, and scrub the damaged parts to remove
surface stains and dust.

step 3 Spray the parts with base material exposed with zinc primer for protection after drying the
surface. Ensure to spray to cover the bare base material completely.

step 4 Perform paint repair for the damaged parts with a soft brush after the primer is dried, and
brush the paint uniformly.

- - End

10.3.4 Checking Door Locks and Hinges

Check if the door locks and hinges of the inverter can be used normally after cleaning. Lubri-
cate the door lock holes and hinges properly if necessary.

10.3.5 Checking Sealing Strips

If the sealing strip is in good condition, it can effectively prevent water seepage inside the
product. Therefore, carefully check the sealing strip and replace it immediately if there is any
damage.

10.4 Replacing DC Side Fuse

10.4.1 Preparation Before Replacing DC Side Fuse
step 1 Power off the inverter according to the normal shutdown steps.

step 2 Wait for 20 minutes for the internal capacitors to be completely discharged.

step 3 Use a multimeter with a range of 1500 Vdc to measure the DC side voltage of the inverter.
Check and ensure that the positive voltage, negative voltage, positive to ground voltage,
and negative to ground voltage are all zero.

step 4 Unlock the DC cabinet door and remove the protective cover on the DC fuse.

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step 5 Use a multimeter to measure each DC input voltage and ensure that the terminals are
uncharged before performing the next operation.

step 6 Replace the faulty fuse.

- - End

10.4.2 Procedure
step 1 Identify the faulty fuse.

step 2 Use a socket wrench to unscrew the fastening bolt of the fuse to be replaced.

step 3 Remove the faulty fuse.

step 4 Secure the new fuse with M8×30 bolts with a tightening torque of 18 - 23 N.m.

- - End

10.5 Replace the Inverter Unit

Replace the fault inverter unit according to the method in this section.
Procedure

step 1 Disconnect the AC side cables, DC side cables, and communication cables.

step 2 Remove the fixing bolts at the bottom of the inverter.

step 3 Open the AC side and DC side cabinet doors, and install the hoisting parts to the upper left
corners and upper right corners.

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*The image shown here is for reference only. The actual product received may differ.

step 4 Close the AC side and DC side cabinet doors, and place EPE corner guards at the four top
corners of the inverter.

*The image shown here is for reference only. The actual product received may differ.

step 5 Use four identical slings to hoist the inverter.

The sling shall not be shorter than 3.2 m and it should be able to bear no less than
2000 kg.

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*The image shown here is for reference only. The actual product received may differ.

Avoid rubbing the inverter against the hook or slings and bumping it with other
equipment during hoisting to ensure an intact paint surface.

step 6 The new inverter unit shall be installed in reverse order.

- - End
The replacement of faulty inverter unit is completed.

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11 Appendix

11.1 Technical Parameters

Model SG6600UD-MV SG8800UD-MV
Input (DC)
Max. PV input voltage 1500 V
Min. PV input voltage / Start-
895 V / 905 V
up input voltage
MPP voltage range 895 – 1500 V
No. of independent MPP
6 8
inputs
30 (optional: 36/42 inputs 40 (optional: 48/56 inputs
No. of DC inputs
negative grounding) negative grounding)
Max. PV input current 6 x 1435 A 8 x 1435 A
Max. DC short-circuit current 6 x 5000 A 8 x 5000 A
PV Array Configuration Negative grounding or floating
Output (AC)
6600 kVA @ 40 ℃, 7590 8800 kVA @ 40 ℃, 10120
AC output power
kVA @ 20 ℃ kVA @ 20 ℃
Nominal Grid Frequency / Grid
60 Hz / 55 – 65 Hz
Frequency Range
Max. inverter output current 6 x 1160 A 8 x 1160 A
Max. AC output current 219 A 293 A
AC voltage range 10 kV – 35 kV 20 kV – 35 kV
Nominal grid frequency / Grid
50 Hz / 45 – 55 Hz, 60 Hz / 55 – 65 Hz
frequency range
Harmonic (THD) < 3 % (at nominal power)
Power Factor at Nominal
Power / Ajustable Power > 0.99 / 0.8 leading - 0.8 lagging
Factor
F
3 / 3-PE
eed-in phases / AC connection
Efficiency
Inverter max. efficiency / Inver-
99.0 % / 98.7 %
ter European efficiency
Transformer

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 11 Appendix System Manual

Model SG6600UD-MV SG8800UD-MV

Transformer rated power 6600 kVA 8800 kVA
Transformer max. power 7590 kVA 10120 kVA
0.63 kV / 0.63 kV / (10 – 0.63 kV / 0.63 kV / (20 –
LV / MV voltage
35) kV 35) kV
8 % (0 – ±10 %) @ 6600 9.5 % (0 – ±10 %) @ 8800
Impedance
kVA kVA
Transformer vector Dy11y11
Transformer cooling type ONAN/Optional：ONAF
Oil type Mineral oil (PCB free) or degradable oil on request
Protection & Function
DC Input Protection Load break switch + fuse
Inverter Output Protection Circuit breaker
AC MV Output Protection Circuit breaker
Overvoltage Protection DC Type II / AC Type II
Grid Monitoring / Ground Fault
Yes / Yes
Monitoring
Insulation Monitoring Yes
Overheat Protection Yes
Q at night function Optional
General Data
Dimensions (WxHxD)* 12192 x 2896 x 2438 mm
Weight * ≤28 T ≤32 T
Degree of Protection Inverter: IP65 / Others: IP54
Auxiliary Power Supply 5 kVA (optional: max. 40 kVA)
Operating Ambient Tempera-
-35 to 60 ℃ (>40 ℃ derating)
ture Range
Allowable Relative Humidity
0 - 100 %
Range
Cooling Method Temperature controlled forced air cooling
Max. Operating Altitude 1000 m (standard) / > 1000 m (optional)
Display LED Indicators, WLAN+WebHMI
Communication Standard: RS485, Ethernet; Optional: optical fiber
Q at night (Optional), L/HVRT, active & reactive power
Grid Support
control and power ramp rate control

If parameters marked with * are different from those on the nameplate, parameters on the
nameplate shall prevail.

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11.2 Tightening Torques

Tighten the cable with proper torque shown below to prevent the poor contact, high contact
resistance, or fire caused by the looseness of cable lugs:

Bolt Torque(N·m) Bolt Torque(N·m)

M3 0.7~1 M8 18~23
M4 1.8~2.4 M10 34~40
M5 4~4.8 M12 60~70
M6 7~8 M16 119~140
Secure the cable in proper place to reduce pressure of cable lug.

11.3 Quality Assurance

When product faults occur during the warranty period, SUNGROW will provide free service
or replace the product with a new one.
Evidence
During the warranty period, the customer shall provide the product purchase invoice and
date. In addition, the trademark on the product shall be undamaged and legible. Otherwise,
SUNGROW has the right to refuse to honor the quality guarantee.
Conditions

• After replacement, unqualified products shall be processed by SUNGROW.

• The customer shall give SUNGROW a reasonable period to repair the faulty device.
Exclusion of Liability
In the following circumstances, SUNGROW has the right to refuse to honor the quality
guarantee:

• The free warranty period for the whole machine/components has expired.

• The device is damaged during transport.

• The device is incorrectly installed, refitted, or used.

• The device operates in harsh conditions beyond those described in this manual.

• The fault or damage is caused by installation, repairs, modification, or disassembly per-

formed by a service provider or personnel not from SUNGROW.

• The fault or damage is caused by the use of non-standard or non-SUNGROW compo-

nents or software.

• The installation and use range are beyond stipulations of relevant international
standards.

• The damage is caused by unexpected natural factors.

For faulty products in any of above cases, if the customer requests maintenance, paid main-
tenance service may be provided based on the judgment of SUNGROW.

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11.4 Contact Information

In case of questions about this product, please contact us.

We need the following information to provide you the best assistance:

• Model of the device

• Serial number of the device

• Fault code/name

• Brief description of the problem

For detailed contact information, please visit: https://en.sungrowpower.com/contactUS

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Sungrow Power Supply Co., Ltd.

www.sungrowpower.com