DEFECTS MONITORING SHEET

HARIDWAR PLANT PART NO./NAME:23801-178-0000/SP 14T KSTG DEPTT./SUB DEPTT.: QA MONTH: MARCH 2021
DEFECTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total

HOLE 5.15 O/S

TEETH PROFILE NG

ROOT DIA. U/S

ROOT DIA. O/S

RUN OUT MORE

RUN OUT LESS

1
SPLINE NG
4
4 7 6 3 1 5 1 1 4 2 1

BEND/CRACK

PCD OUT

THREAD O/S

ID O/S

3 2 1 1 1 1
THICK. 5.8 U/S 3 8 6 8 3 3 2 2 2 1
6 0 7 0 4 1

THICK. 5.8 O/S

OD U/S 3 2 2 1 3 1

OD TAPER / O/S 3 1

DENT 1 6 5 4 3 1 1 1

ID O/S

MAT. DEFECT 2 2 5 3 2 2 1 1 1 1 2

GROOV NG 1 1 2 2 1 1 1

TOOTH N.G. 2 2 1 1 1

THREAD MISS

THREAD NG 1 1

STAMPING NG

SPLINE DIA U/S 42 24 41 42 29 58 23 13 47 11 11 37 17 11 36 11

BURR 37 9 43 28 10 40 14 7 9 6 6 13 5

FACE NG/CRACK 6 3 9 7 4 5 4 4 3 9 3 4 6 3 5 2

TOTAL QTY. CHECKED 6570 1946 7639 6315 2864 8630 4570 1934 6529 2137 2828 6228 3630 3123 6360 2521

QTY. REJECTED 31 13 55 45 25 32 33 14 23 20 10 11 13 6 11 5

QTY. REWORKABLE 79 33 74 70 39 98 37 20 56 17 11 37 17 17 49 16

REJ. PERCENTAGE 0.47 0.67 #DIV/0! #DIV/0! #DIV/0! 0.72 #DIV/0! 0.71 0.87 #DIV/0! #DIV/0! 0.37 0.72 #DIV/0! 0.72 0.35 0.94 0.35 0.18 0.36 #DIV/0! #DIV/0! 0.19 0.17 0.20 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

REWORK PERCENTAGE 1.20 1.70 #DIV/0! #DIV/0! #DIV/0! 0.97 #DIV/0! 1.11 1.36 #DIV/0! #DIV/0! 1.14 0.81 #DIV/0! 1.03 0.86 0.80 0.39 0.59 0.47 #DIV/0! #DIV/0! 0.54 0.77 0.63 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

ST. PASS 98.33 97.64 #DIV/0! #DIV/0! #DIV/0! 98.31 #DIV/0! 98.18 97.77 #DIV/0! #DIV/0! 98.49 98.47 #DIV/0! 98.24 98.79 98.27 99.26 99.23 99.17 #DIV/0! #DIV/0! 99.26 99.06 99.17 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

PPM 4718.42 6680.37 #DIV/0! #DIV/0! #DIV/0! 7199.90 #DIV/0! 7125.89 8729.05 #DIV/0! #DIV/0! 3708.00 7221.01 #DIV/0! 7238.88 3522.74 9358.91 3536.07 1766.22 3581.27 #DIV/0! #DIV/0! 1921.23 1729.56 1983.34 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
F-QA-10, Rev:00
ST. PASS% >= 97%
 DEFECTS MONITORING SHEET

HARIDWAR PLANT PART NO./NAME:41201-KVH-7600 /SP. 43 T KVH DEPTT./SUB DEPTT.: QA MONTH: JUNE-2020

DEFECTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total

MATERIAL DEFECT 0

THICK. 5.8 U/S 0

TAPER 0

THICK. 3.0 U/S 0

DIA. 8.3 O/S OR OVAL. 0

HOLE 8.3 SHIFT 0

HOLE DAMAGE 0

KIDNEY OFFSET 0

PCD OUT 0

OD U/S 0

ID 58 O/S OR OVAL. 0

OD TAPER/DAMAGE 0

TEETH PROFILE NG 0

ROOT DIA U/S 0

ID CHAMFER O/S 0

CRACK 0

ID 8.3 U/S 0

OD CHAMFER NG 0

DENT 0

HOLE 8.3 CHAMFER NG 0

ROOT DIA O/S 0

HOLE 8.3 U/S 0

ID 58 U/S 0

TEETH BURR 0

STAMPING NG 0

OD O/S 0

FACE UNCLEAN 0

FLATNESS NG 0

OTHERS 0

TOTAL QTY. CHECKED 0

QTY. REJECTED 0

QTY. REWORKABLE 0

REJECTION PERCENTAGE #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

REWORK PERCENTAGE #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

ST. PASS % #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

PPM #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
F-QA-10, Rev:00
ST. PASS% >= 97%
 DEFECTS MONITORING SHEET

HARIDWAR PLANT PART NO./NAME:41201-KST-9400 /SP. 44 T KSTG DEPTT./SUB DEPTT.: QA MONTH: MARCH 2021
DEFECTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total

MATERIAL DEFECT 2 3 2 1 1 1 1 1 12

THICK. 5.8 U/S 3 6 4 5 5 23

TAPER 2 5 4 7 1 2 2 3 3 2 2 1 2 3 14 9 62

THICK. 3.0 U/S 0

DIA. 8.3 O/S OR OVAL. 0

HOLE 8.3 SHIFT 0

STAMPING NG 0

KIDNEY OFFSET 0

PCD OUT 0

OD U/S 2 2

ID 58 O/S OR OVAL. 3 1 8 16 60 20 37 13 6 9 17 9 5 49 9 2 1 9 2 4 3 283

OD TAPER/DAMAGE 1 1 1 1 4

TEETH PROFILE NG 4 2 1 7

ROOT DIA U/S 1 1

ID CHAMFER O/S 0

CRACK 4 1 4 2 4 4 1 1 1 15 6 1 1 1 1 3 1 51

ID 8.3 U/S 0

OD CHAMFER NG 0

DENT 0

HOLE 8.3 CHAMFER NG 0

ROOT DIA O/S 11 22 33

THICK 3mm O/S 0

ID 58 U/S 3 3 4 22 6 4 17 35 25 27 32 20 1 8 13 42 38 23 2 18 343

TEETH BURR 26 32 26 30 18 15 25 22 15 25 28 21 25 24 18 15 20 24 15 10 38 32 25 529

STAMP NG 0

OD O/S 0

PCD OUT 0

FACE UNCLEAN 8 70 20 10 6 10 18 20 10 6 10 5 6 4 4 6 3 5 5 8 72 12 7 325

FLATNESS NG 296 287 280 305 297 318 280 310 268 297 317 282 268 362 310 228 292 280 228 265 420 372 195 6757

OTHER/COUNTER 0

TOTAL QTY. CHECKED 3325 3397 2843 2872 3789 3675 4495 4386 2509 3856 3410 2844 3853 4691 2865 1842 3328 3850 3299 5329 4567 4439 5257 84721

QTY. REJECTED 5 8 14 24 68 28 51 25 12 11 20 11 27 49 13 2 5 6 9 8 7 21 12 436

QTY. REWORKABLE 320 389 329 348 321 347 345 361 297 345 390 333 326 433 352 240 323 344 290 321 560 418 245 7977

REJECTION PERCENTAGE 0.150376 0.235502 0.492438 0.835655 1.794669 0.761905 #DIV/0! 1.134594 0.569995 0.478278 0.28527 0.58651 0.386779 #DIV/0! 0.700753 1.044553 0.453752 0.108578 0.15024 0.155844 #DIV/0! 0.27281 0.150122 0.153273 0.47308 0.228267 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.51463

REWORK PERCENTAGE 9.62406 11.45128 11.57228 12.11699 8.471892 9.442177 #DIV/0! 7.675195 8.230734 11.83739 8.947095 11.43695 11.70886 #DIV/0! 8.46094 9.230441 12.28621 13.02932 9.705529 8.935065 #DIV/0! 8.790543 6.023644 12.26188 9.416535 4.660453 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 9.415611

ST. PASS % 90.22556 88.31322 87.93528 87.04735 89.73344 89.79592 #DIV/0! 91.19021 91.19927 87.68434 90.76763 87.97654 87.90436 #DIV/0! 90.83831 89.72501 87.26003 86.86211 90.14423 90.90909 #DIV/0! 90.93665 93.82623 87.58485 90.11039 95.11128 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 90.06976

PPM 1503.759 2355.019 4924.376 8356.546 17946.69 7619.048 #DIV/0! 11345.94 5699.954 4782.782 2852.697 5865.103 3867.792 #DIV/0! 7007.527 10445.53 4537.522 1085.776 1502.404 1558.442 #DIV/0! 2728.099 1501.22 1532.735 4730.795 2282.671 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 5146.304

F-QA-10, Rev:00 ST. PASS% >= 97%

 DEFECTS MONITORING SHEET

HARIDWAR PLANT PART NO./NAME:41201-AAF-4100 /SP. 42T AAFF DEPTT./SUB DEPTT.: QA / FI MONTH: MARCH 2021
DEFECTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total
MATERIAL DEFECT 1 1 2

THICK. 5.8 U/S 4 5 9

TAPER 3 3 1 2 5 1 1 1 17

THICK. 3.0 U/S 2 2

DIA. 8.3 O/S OR OVAL. 0

HOLE 8.3 SHIFT 0

HOLE DAMAGE 0

KIDNEY OFFSET 0

PCD OUT 0

OD U/S 0

ID 58 O/S OR OVAL. 1 2 1 1 1 3 9

OD TAPER/DAMAGE 0

TEETH PROFILE NG 1 1 5 1 2 1 1 12

ROOT DIA U/S 1 1

ID CHAMFER O/S 0

CRACK 1 1 1 1 2 1 1 2 1 1 12

ID 8.3 U/S 0

OD CHAMFER NG 0

DENT 0

HOLE 8.3 CHAMFER NG 0

ROOT DIA O/S 5 30 115 110 185 12 5 54 8 74 15 30 14 8 25 28 34 4 12 18 786

HOLE 8.3 U/S 0

ID 58 U/S 2 6 3 1 1 13

TEETH BURR 8 10 6 10 6 94 10 10 12 12 10 5 10 15 10 18 5 10 10 271

KIDNEY BURR 0

OD O/S 0

PCD OUT 0

FACE UNCLEAN 3 5 5 4 4 5 4 7 3 72 3 6 2 4 2 4 3 2 4 5 147

FLATNESS NG 112 180 206 185 175 45 98 182 115 225 96 72 400 298 194 215 465 45 65 92 3465

OTHER 0

TOTAL QTY. CHECKED 828 1229 2538 2713 2076 569 1118 2358 2341 2890 627 618 1624 2112 1647 1859 2324 757 1091 1127 32446

QTY. REJECTED 4 6 4 6 1 1 9 2 7 1 2 2 10 2 4 1 2 64

QTY. REWORKABLE 128 225 332 309 370 68 117 249 139 383 126 118 422 310 237 257 520 56 91 125 4582

REJECTION PERCENTAGE 0 0.325468 0.236407 0.147438 0.289017 0.175747 #DIV/0! #DIV/0! 0.089445 0.381679 0.085434 #DIV/0! 0.242215 #DIV/0! 0.15949 0 0.123153 0.094697 0.607165 0.107585 #DIV/0! 0.172117 #DIV/0! 0.1321 0 0.177462 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.197251

REWORK PERCENTAGE 15.45894 18.30757 13.08117 11.38961 17.82274 11.95079 #DIV/0! #DIV/0! 10.46512 10.5598 5.937633 #DIV/0! 13.2526 #DIV/0! 20.09569 19.09385 25.98522 14.67803 14.3898 13.82464 #DIV/0! 22.37522 #DIV/0! 7.397622 8.340972 11.09139 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 14.12193