Digital Motor Protection Relay

DSP – AOL / AOM.

AOL

AOM
Contents
1. Abstraction.

2. Main Features.

3. Functions.

4. Technical Specifications.

5. Pre-set Description.

6. Mode Rotation Order.

7. Input – Output Terminals.

8. Control Key Operation.

9. Trip Indication.

10. T – I Characteristics.

11. Rotation Indication.

12. Trip Timing Diagrams.

13. Application Diagrams.

14. Dimensions.
 Digital Motor Protection Relay.
DSP – AOL / AOM
1. Abstraction.

Installation Model Protection Description

Over Current
Panel Mounting
DSP – AOL Under Current
Type
Phase loss
Password, Self – Diagnostics,
Reverse Phase
Alarm
Panel Flush Mount- Locked Rotor
DSP - AOM Current unbalance
ing Type
Ground Fault

AOL Panel Mounting Type AOM Panel Flush Mounting Type

2. Main Features.
· Password protection.

· MCU based digital control.

· Compact size.

· Multi-function.

o Protection: Over current, Under current, Phase loss, Phase Reverse,

Locked rotor, Current unbalance, Ground fault.

o Indication: Current L1 L2 L3, Earth current, Load factor %.

· Wide current range protection.

o Type 10 : 0.5A – 10A, external CT : 0.5A – 6A.

o Type 70 : 5A – 70A.

o Extended current range with external CT : 1A – 1200A.

· Show trip cause and operation information 5 digit display.

· Information updated every 3 seconds.

· Various rated ZCT’s to sense zero phase current for GF protection

o Standard type: External ZCT.

Type External ZCT

DSP – AOL - V, DSP – AOM - V 200mA / 100mV
DSP – AOL –A, DSP – AOM – A 200mA / 1.5mA

· High sensitivity and wide range for ground fault protection: 50mA – 2a / Zero –
phase sequence current.

· ZCT alarm when not connected: Alarm activated when control power ap-
plied and ZCT is disconnected, flickering “Ec-ct” when “Ec” mode not set to
“off”.

· Various ways to reset after a trip: Manual, Electrical, Automatic.

· Stable operation under frequency variation: 30Hz – 300Hz.

· Self – diagnostic test.

· Over current alarm before tripping.

· Last 8 trip history.

· Connection cable with line noise filter between display meter and converter:
Panel flush mounting type.
3. Function.

Protection Operating time Description

Over current · d – time Over current protection for each phase
o 1 – 300 sec / def. L1, L2, L3.
· o – time
o Definite / 1 – 60 sec.
o Inverse / 0.2 – 30
class.
Under current · U – time Under current protection for each
o dt + 0.5 – 30 sec / phase L1,L2,L3.
def.
Current 8 sec. · Adjustable : 30% - 90%
unbalance · Rate % = ((max-min)/max) * 100
Phase loss 1 – 5 sec / def. Phase loss protection for each phase L1,
L2, L3 based on load current.
Phase reverse Within 0.5 sec. Phase reverse protection based on load
current.
Locked rotor dt + 0.1 sec. Locked rotor protection while starting.
Ground fault Edt: 1 – 25 sec. Ground fault protection, zero phase
Eot: 1 – 30 sec / def. current sensed through ZCT.

Indication Description
Indication dur- · Indication every 3 sec: L1 current > L2 current > L3 current > Earth
ing operation. current > Load factor %.
· Press “CLR” to halt / resume rotation.

Check pre-set · Check a value and a mode by pressing “SET” key once during oper-
value of each ation.
mode during o Pre-set value and mode appear alternatively.
operation. · Check next mode by pressing “CLR” key once.
· Return to operating mode by pressing both “SET” and “CLR” at the
same time or time out after 15 sec.
Alarm · Alarm before tripping when actual current is greater than per-set
alarm value “OC” for 3 sec.
· “AL” & pre-set value % alternating for phase over current.
 Function Description
Load current range Type 10 0.5A – 10A or external CT (0.5A – 6A)

Load current range Type 70 5A – 70A

Load current range With external CT 1A – 1200A

Ground fault current Zero phase current · 50mA – 2A

· Sensing through external ZCT
o V Type : 200mA / 100mV
o A Type : 200mA / 1.5mA
Pre-set time Stating delay time (dt) 1 – 300 sec / def.

Over current trip delay time (ot) · 1 – 60 sec / def.

· 0.2 – 30 Class / Inverse.
Under current trip delay time (ut) dt+0.5 – 30 sec / def.

Ground fault starting delay time (Edt) · OFF

· 1 – 25 sec / def.

Ground fault trip delay time (Eot) 1 – 30 sec / def.

Phase loss trip delay time (PLc) 1 – 5 sec / def.

Allowable tolerance Current C<=2A: 0.2A, C>2:+-5%

Time T<=2 sec: +- 0.2 sec, t>2 sec: +-10%
Control power 85VAC – 260VAC, 50 / 60 Hz.
(90VDC – 370VDC)
24VDC +-10%
Trip output relay Main 95 – 96 – 98 1CO (1 – SPDT) 3A Resistive

Aux 05 – 06 – 08 1CO (1 – SPDT) 3A Resistive alarm one of Ec, Ec-td,

AL, uc or Shoc.
Environment Temperature Operation: -25oC to +70oC

Temperature Storage: -40oC to +80oC

Humidity 30 – 85% non-condensing

Current tolerance to frequency variation Average +-5% 30Hz to 300Hz.

Maximum conductor size (without external CT) 25 mm sq.
Screw torque Maximum 0.6 Nm.

Insulation Resistance / IEC-60255-5 100 Meg Ohm or more / 500VDC circuit – case.
High voltage withstand test / IEC-60255-5 · Circuit – case: 2KVAC, 60Hz, 1 minute.
· Contact – contact: 2KVAC, 60Hz, 1 minute.
Lightning impulse voltage withstand test / IEC-60255-5 · Circuit – ground, circuit – circuit: 1.2/50uS,
5KV.
· Control circuits: 1.2/50uS, 5KV.
1MHz Burst immunity test / IEC-61000-4-18 2.5KV, Positive / Negative under 2sec.
Electrostatic discharge / IEC-61000-4-2 · Air: Level 3, 8KV.
· Contact: Level 3, 6KV.
Radiated electromagnetic field disturbance / IEC-61000-4-5 Level 3, 10V/m.
Electric fast transient burst / IEC-61000-4-4 Power, Relay output: Level 4, 4KV.
Surge immunity test / IEC-61000-4-5 Relay output: 1.2x50uS, 2KV (0o, 90o, 180o, 270o).
Conducted disturbance test / IEC-61000-4-6 10V, Level 3.
Power consumption 4W maximum.
4. Technical Specifications.

5. Pre-set Description.

Mode Function / Description Factory Setting

Range
p**** Password. · Enter 4 digit code “****” to enter setting mode. 0000
o Move cursor from first digit to last using the “CLR”
key.
o Change password in “PEdIt” mode in CAB mode
group.
Out / a / b Define the func- · Trip output: 1c (95 – 96 – 98). b
tion of main trip · a Fail Safe.
output relay. o Output relay state is changed when control pow-
er is on (95-96 Open) (95 – 98 Closed).
· b Non-Fail Safe.
o Output relay (95 – 96 Closed) (95 - 98 Open).
· This function cannot be changed during motor operation.
ct / setting Pre-set ratio for · This mode available for type 10. 1
value external CT. · Pre-set CT ratio (primary value / 5).
· CT ratio: 1 – 240.
· 2t: 2 turns through CT.
· 4t: 4 turns through CT.
· 1: Sense current through own CT or external CT ratio 5/5.
oc /Setting Pre-set range for · Current range for over current protection. Type 10 / 10A.
value over current. o Type 10: 0.5A – 10A or for external CT / 0.5A – 6A. Type 70 / 70A.
o Type 70: 5A – 70A
dt / OFF / Pre-set starting · Trip delay time to prevent unwanted trips during starting. 5 sec.
Setting delay time. o 1 – 300 sec.
value o Sensing current over 0.2A otherwise dt not used.
6.
Otc / deF / Select time cur- · T – I characteristics: deF / Inv. deF
Inv rent characteris- o deF (definite): Trip based on pre-set value of “OC” and
tics for over cur- “ot”.
rent protection. o Inv (inverse):
§ dt = 0: trip based on cold curve
§ dt > 0: trip based on hot curve after dt pre-set
(dt + inverse curve time).
§ Multiple value in type 70: 1 – (210/”OC” pre-set
value).
Ot / Setting Pre-set trip delay · Trip delay time when “OC” current exceeded. 5 sec.
value time. o Definite: 1sec – 60sec.
o Inverse: 0.2 – 30 Class.
Lc / oFF / on Locked rotor. · oFF: disable lock rotor (def) oFF
· on:
o trip in 0.1 sec after dt (“Otc”=def) if starting current ex-
ceeds 300% of oc pre-set value during dt.
o Over current cold curve (“Otc”=Inv).
PLc / oFF / Phase loss by load · oFF: disable phase loss. oFF
setting value current. · 1 – 5 sec adjustable: trip on phase loss based on load current.
RPc / oFF / Reverse phase by · oFF: disable reverse phase. oFF
setting value load current. · on: trip on reverse phase based on load current within 0.5 sec.
Ec / oFF / set- Pre-set zero phase · Ground fault protection. oFF
ting value current. o oFF: disable.
o Sensitive range: 50mA – 2A.
o ZCT.
§ AOL / M – V type: 200mA / 100mV.
§ AOL / M – A type: 200mA / 1.5mA.
o ZCT disconnected alarm when motor stop state: “Ec-ct”
flashing.
Edt / oFF / Starting trip delay · Definite T – I. “- -“
setting value time. · Pre-set range; 1 – 25 sec.
· Alternate “Edt” & “- -“ when “Ec” mode disabled.
Eot / setting GF protection trip · 1 – 30 sec / def. “- -“
value delay time. · Alternate “Eot” & “- -“ when “Ec” mode disabled.
uc / oFF / set- Under current pre- · Pre-set range: 0.6A - <”OC” pre-set value. 2 sec.
ting value set range. · When “OC”<0.7A “UC” is not available.
ut / setting Under current · Pre-set time after dt time. 2 sec.
value delay time. · 0.5 – 30 sec.
ub /oFF/ set- Define current · Current unbalance phase to phase. 50%
ting value unbalance. o %Unbalance=((max-min)/max)*100
· Pre-set range: 30% - 90%.
Au-o / oFF / Define function of · oFF: same output as main trip. oFF
Ec / AL / uc / AUX trip relay. · AL / Uc trip output is independent to main trip
Ec-tb and selected factor is not available for main trip.
· Auto reset when trip cause is clear.
· Ec: only for ground fault protection.
· Uc: only for under current protection.
· AL: Alarm only for oc before trip.
· Ec-tb: only for ground fault protection, not reset
when trip cause is clear, trips with main trip.
AL / setting Pre-set alarm lev- · When “AL” not selected in “Auo” mode then “AL 90
value el (%) of “OC”. - - “ is displayed.
· Pre-set range 65% - 100% of “OC”
· Alarm trip for pre-set alarm % for 3 sec or more
“AL” & pre-set value %” alternate flashing in
phase rotation order.
rESt / Hr / Er / Trip reset. · Hr: manual reset password required.
A-rE · Er: Electrical reset.
o “Reset” key.
o “CLR” key.
o Control power off.
· A-rE: Auto reset.
Aut / setting Auto reset time. · Time range: Instant, 1 – 300 sec.
value · When “Hr” is selected in “rESEt” mode “Aut” is
disabled.
trIP / 8 – 1 / Show last 8 trip · Show last 8 trip causes in order.
trip cause / causes. o Press “UP or “DN” in the “trip” mode to
trip value show cause.
o Press “CLR” or “SET to show next or previ-
ous cause.
o To enter setup state for trip press and
hold “UP” then press “DN” then release
“DN” finally release “UP”.
tESt · Check relay normal operation.
· “tESt” is displayed the test button pressed or “CLR” for 3 sec.
· Main relay (95 – 96 – 98) & AUX relay (05 – 06 – 08) output will trip after counting
down pre-set 0-time.
Calibration Mode Cab.
To access the calibration mode press “SET” key for 5 sec. or more. To exit calibration mode press
“SET” once more.

Mode Function / range Description Factory setting

P**** Password input Input password to adjust this mode group. 0000

CrPEr Calibration for “R” Adjustment range +-0.1A to 10A by using the “UP” 0
current and “DN” keys.
CSPEr Calibration for “S” 0
current
CtPEr Calibration for “T” 0
current
EcPEr Calibration for GF Adjustment ranger +-50% by using the “UP” and ”DN” 100
current keys.

oPSEt / Adjust pre-set during · ON: Change pre-set values during motor op- ON
ON / OFF the operation eration except “out” mode.
· OFF: No mode changes during motor opera-
tion.
PedIt Change Password · Use “UP” and “DN” key to change digits
· Use “SET” and “CLR” key to move between
digits.
· Exit setting mode press “CLR”
· Save new password press “SET” and “CLR”
keys together.

6. Mode Rotation Order.

7. Input – Output terminals.

· DSP – AOL / AOM Standard type / with external ZCT.

Terminal diagram.
7. Input - Output terminals.
 DSP- AOL/AOM Standard type / with external ZCT

DIV Feature Terminal Description

Input Control Power A1(+), A2(-) · 85 – 260VAC, 50 / 60 Hz.

· 90 – 370VDC
· 24VDC
Input ZCT Z1, Z2 · External ZCT.
o V type: 200mA / 100mV
o A type: 200mA / 1.5mA
Indication Red Operating

Green Power / Stop Available on converter with display.

Yellow Trip

· Over current.
· Under current.
· Locked rotor.
Output Main Trip 1c: 95-96-98 · Phase loss.
· Reverse phase.
· Ground fault.
· Current Unbalance.
· Au-o/ oFF / Ec / AL / uc / Ec-tb.
Output Aux Trip 1c: 05-06-08
· Excluded from main trip except oFF / Ec-tb.
8. Control Key Operation.

“SET” key · Press “SET” key to enter setting mode, then password (P0000 factory password).
· Move cursor from left to right by pressing “CLR” confirming password.
· Change password by using “UP” & “DN” keys.
· To exit press “SET” & “CLR” keys together or wait 15sec.
Key functions · “SET”: Backward direction / to exit setting mode.
· “CLR”: Forward direction.
· “UP” & “DN”: change number or character in pre-set mode.

“SET” key & “CLR” key · Select mode by using “SET” or “CLR” key.
to select mode

“UP” key & “DN” key · Change the pre-set value by pressing the “UP” or “DN” key.
to adjust value

“SET” key & “CLR” key · Save changed value by pressing both “SET” and “CLR” keys together or after 15
to store changes sec.

“CLR” key · Press “CLR” key during run time to halt display rotation of values.
· Move through run time values one by one by pressing “UP” or “DN” key.
Check pre-set mode · Check mode and value while in run time by pressing “SET” key once.
value during opera- · Mode and pre-set value alternate.
tion · Press “CLR” key once to move to next mode.
· Press “SET” & “CLR” keys together to exit mode or wait 10 sec.
· No changes to per-set values in this mode.
Test / Reset: “CLR” · Checks relay operation.
key · “tESt” displayed when test button pressed or “CLR” key held for 3 sec, to exit press
“CLR” key or test button.
· Main trip (95-96-98) & AUX trip (05-06-08) will trip after pre-set o-time (definite T-I).
· LED on converter is on after the trip.
· To rest press “CLR” once.
9. Trip Indication.
Trip cause and value appear alternatively.

Trip Display Cause

Over current (oc) Trip caused by over current in phase L1.

Under current (uc) Trip caused by under current in phase L1.

Current unbalance Trip caused by unbalanced current in phase L3.

GF Trip caused by ground fault current.

Phase loss Trip caused by phase loss L1 to load.

Reverse phase Trip caused by reverse phase to load.

Locked rotor Trip caused by locked rotor in phase L2 during

motor start.
“Ec-ct” flashing ZCT is not connected to Z1 – Z2 when motor
stopped when “Ec” selected.
10. T-I Characteristics.
· Definite.

· Inverse.

11. Indication rotation.

· 3 phase current (L1, L2, L3), Earth current, Load factor.
12. Trip timing diagrams.
· Over current protection / “Au-o” mode: OFF / AUX (05-06-08).

· GF protection / “Au-o” mode: Ec (05-06-08).

· GF protection / “Au-o” mode: Ec-tb (05-06-08).

13. Application Diagram.
· DSP-AOL.

· DSP-AOM.
14. Dimensions.
AOL Type.

AOM Type.

· Display