HIRA REGISTER - TCS SP 2 , PUNE Date - 15.11.

2019
Method
Risk Assessment
SL NO ACTIVITITY LEVEL statement Remarks
Available
available

1 Survey work Low YES YES

2 Excavation High YES YES
3 Construction material unloading, Manual and by F15 High YES YES
4 PCC and Concrete work Low YES YES
5 Hot work ( Welding &Gas Cutting) High YES YES
6 Site Office construction and Infra work Medium YES No
7 Antitermite work Medium YES YES
8 Manual Unloading Low YES No
9 Reinforcement work - Bar bending, Barcutting, reinforcement Medium YES Yet to approve
10 Form work ( Shuttering and deshuttering work) Medium YES
11 Raft Concreting work Medium YES
12 HT Power conection work High YES YES Approved
13 Rock anchoring High YES YES Approved
 HIRA INDEX
Sl.No. Contractor HIRA NO. Activity Description
1 HBLLP 1 Survey work
2 HBLLP 2 Excavation
3 HBLLP 3 Unloading of porta cabin & materials
4 HBLLP 4 PCC & Concreting
5 HBLLP 5 Hot work (Welding & gas cutting)
6 HBLLP 6 Site office construction & infrastructure
7 HBLLP 7 Manual Unloading
8 HBLLP 8 Bar bending, cutting & reinforcement work
9 HBLLP 9 Form work-conventional
10 HBLLP 10 UNLOADING OF STEEL BY F-15.
11 HBLLP 11 Strip up binding machine
12 HBLLP 12 Block Work
13 HBLLP 13 Plaster Work
14 HBLLP 14 Grinding / Breaking / Chipping Activity of RCC wall/ column etc.
15 HBLLP 15 Mock drill for Site Evacuation
Only For Materials loading, Unloading, Shifting & Storage Work (Common HIRA for
16 HBLLP 16 all NSC)
17 HBLLP 17 Laying of RCC Hume Pipe

18 HBLLP 18 Height work

 New Manufacturing Factory for N
Hazard Identification, Risk
Activity - Survey work

Routine (R)/ Non Routine

Sr.

(NR)
Sub-Activity Potential Hazard Consequence
No.

1.1 Eye irritation from Eye Irritation

looking directly at the
laser emitter
(Surveyor)

1.2 Fatigue due to standing Ill health

continuously under the
sun(Surveyor & Helper)

Laser
equipment
used for R
1.3 reference in
Snake/insect bites Injury / Fatal
levelling
while standing in
grassy or marshy land
(Surveyor & Helper)

1.4 Penetration of laser Ill health

light on the workers
body /eye(Construction
worker)
1.5 Gate Entry/Exit
(Man, Machine &
Material).

Movement inside
site Premises &
Working on site.

R COVID-19 Virus COVID-19 Symptoms

RISK MATRIX
Very Likely - 5 5


Likely - 4 4
PROBABILITY

Possible - 3 3
Unlikely - 2 2
Very Unlikely - 1 1
1
Negligible

Risk Risk Level

1 to 6 Low Risk
8 to 12 Medium Risk

15 to 25 High Risk
If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be d
by recommending further action. If the Risk is still in the Red region, this is not acceptable and action definitely n
proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized
engineering, administrative, and PPE) (see Figure 6.4). This allows review of controls to ensure the principle
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety
If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be d
by recommending further action. If the Risk is still in the Red region, this is not acceptable and action definitely n
proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized
engineering, administrative, and PPE) (see Figure 6.4). This allows review of controls to ensure the principle
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety
Manufacturing Factory for NETZSCH Technologies India Pvt Ltd.
Hazard Identification, Risk Assessment and Control (HIRAC)

Base Risk

Legal Concern(Y/N)

1 to 25
H/M/L
1 to 5

1 to 5
Present Control

Probability

Severity

Risk
1) All laser equipment is being turned off
when not in use.
2) Workers is being trained about the hazard Y 2 3 L 6
of looking at the laser emitting device

1. Umbrella is being used during working

continuously under the sun.
2. Energy drinks like Electral, Glucon D,
drinking water is being arranged for surveyor
Y 2 2 L 4
in summer.

Carbolic Powder / acid is being applied in the

bushes area. Gumboots is being use by the
worker.
Y 3 5 H 15

Workers is being instructed on the hazards of

looking at the laser emitting device
Y 2 2 L 4
 1. Mandatory / Compulsory screening of all persons
irrespective of cadre / status entering site with thermal
scanner.
2. Restriction to person having fever and cough with
breathing problem and intimation to concerned department /
contractors.
3. No new workers without valid pass is allowed inside.
4. Only person wearing nose mask are permitted inside site
premises Y 4 5 H 20
5. Ban on non-essential visitors at site
6. Provision of touch free hand wash & Sanitizer at all entry
and exit points and common areas.
7. Maintain social distancing at office & work area.

RISK MATRIX
10 15 2025
8 12 1620
6 9 1215
4 6 8 10
2 3 4 5
2 3 4 5
Slight Ver
Mod Hig y
erate h Hig
h
SEVERITY 
Action
May be acceptable but review task to see if risk can be reduced further.
Task should only be undertaken with appropriate management
authorization after consultation with specialist personnel.
Task must not proceed. It should be redefined or further control measures put
in place to reduce risk.
ptable and no further action is
the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP)
is not acceptable and action definitely needs to be taken. HIRA Review team shall discuss the
d with a medium to high-risk rating.

Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate,
ew of controls to ensure the principle of inherently safer construction is being applied.
ptable and no further action is
the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP)
is not acceptable and action definitely needs to be taken. HIRA Review team shall discuss the
d with a medium to high-risk rating.

Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate,
ew of controls to ensure the principle of inherently safer construction is being applied.
 Date:
Ltd.
HIRA No. - 01
Rev. No. - R0
Residual Risk

Remarks (Acceptable: A/
Not- Acceptable: NA)
1 to 25
H/M/L
1 to 5

1 to 5
Proposed Control

Probability

Severity

Risk
NA 1 3 L 3 A

NA 1 2 L 2 A

To be tied up with snake

catcher .
Awareness training on 1 5 L 5 A
Alertness to be conducted
regarding snake bites.

NA
 Accepted
SOP for COVID-19 shall be strictly
followed.
1 5 L 5
 New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd.

Hazard Identification, Risk Assessment and Control (HIRAC)

ACTIVITY - EXCAVATION

Base Risk

Routine (R)/ Non Routine (NR)

Legal Concern(Y/N)

1 to 25
Sr.

H/M/L
Probabilit 1 to 5

1 to 5
No. Sub-Activity Potential Hazard Consequence Present Control

Severity

Risk
y
2.1 Removal / cleaning of Surface 2.1 1. Work near to the moving Vehicles / 1. Fatality / 1. Barricading the work area. Y 2 4 M 8
encumbrances equipment. severe injury due to hit by the 2. Engaging the competent operators.
i.e. Electrical lines, trees, heap of 2. Manual cutting & material handling moving vehicles / equipment. 3. Taking approval from relevant authorities and ensure PTW.
soil, existing buildings, existing 3. Fall from height 2. Fall from height and may result 4. Imparting the HIRA talks before start of work.
roads and other existing structures 4. Electrocution while using power tools into multiple injuries / fatality. 5. Avoiding the manual material handling as much as possible and
5. Presence of underground / overhead services / 3. Cut injuries while doing manual introducing mechanical material handling for the removal of surface
utilities; material handling. Shifting / encumbrances.
6. Use of sharp hand pulling / pushing. 6.Drawing to be maintained along with engineer & Supervisor.
tools. 4. Electrical burn/fatality

2.2 Surface levelling (general cutting / R 1. Work near to the moving Vehicles / 1. Fatal / severe injury due to hit by 1. Barricading the vehicle movement area and define pedestrian N 2 4 M 8
filling) equipment. the moving vehicles / equipment. movement area separately.
2. Topple of vehicle due to uneven ground 2. Ensuring that vehicle movement area is levelled and well compacted.
surface. 3. Prior information to the concern departments of utility services and
3. Presence of overhead / underground utilities. ensure de-energize / isolation of source.

2.4 Surveying R Presence of poisonous reptiles/inspects Loss of consciousness 1. Ensuring proper supervisor & using safety stick (wooden) N 2 4 M 8
/ heart attack / fatal 2. Ensuring use of appropriate PPE's (high ankle safety shoes) & avoiding
loose clothing 3. Ensure proper housekeeping/ use of protective tools
4. Create awareness among the workforce and
staff/ monitoring.

2.5 Surveying R Improper Access / working on uneven ground Slip / trip/ fall may result injury to 1. Ensuring general levelling of surface for vehicle movement N 2 3 L 6
surface; the personnel. 2.Deployment of flagman
3.Ensuring barricades to the work location at valley
/ steep access / ramps are existing.

2.6 Surveying R Working near to the moving vehicles / Hit by the vehicles. 1. Ensuring competent driver. N 2 4 M 8
construction vehicles 2. Displaying sign boards / caution boards.
3. Providing training / awareness & close monitoring
4.Using high visibility clothing.

2.7 Surveying R Presence of live electrical cables near survey Cardiac arrest / burns due to 1. Using Insulated tools and keeping minimum distance of 3 meters. 2. N 2 4 M 8
work. electric shock. Using rubber gloves. 3. Tie- up with local hospitals.4. Providing HIRA talks
to the workforce before start of work.

2.8 Surveying R Working in extreme climatic conditions 1. Sun stroke due to de-hydration. 1. Ensure availability of drinking water N 2 3 L 6
2. Injuries / fell in sick due to 2. Provide temporary rest sheds
adverse weather. 3. Avoiding the work during extreme climatic conditions e.g. Excessive
cold/hot.
2.9 Surveying R Manual handling of survey instruments while Hit by the survey instruments while 1. Ensuring supervision for safe execution of work. N 2 3 L 6
shifting manually. shifting manually and may receive 2. Creating awareness on manual material handling by imparting training
injury. before start of work.
3. Using appropriate PPE in the form of safety shoes & hand gloves.

2.10 Cutting / digging the soil R 1. Earth Collapse 1. Toppling of equipment due to 1. Screening of workforce before induction training Y 3 5 H 15
mechanically ( Pit Excavation up to 2. Presence of buried electric cables earth collapse and personnel may 2. Medical examination as per Legal Requirement
3.0 M) 3. Presence of overhead electrical cables receive severe injury / fatal. 3. Safety Induction; Issue of ID Card
4. Movement / working of equipment in steep 4. Imparting daily HIRA talk
access / egress / valley conditions. 5. Use of PPE (Both Mandatory and work related)
6. Behavioural Safety Training
7. If any unsafe act found then - council them & if done knowingly.
8. Motivate them by suitably rewarding them.
9. Do not allow any unauthorized to person to enter the pit
10. Awareness towards safety by displaying safety postures & slogan.
11. Relocating/ removing the overhead electrical lines.
12. Deploying competent operators for equipment use / operation.

2.11 Pit Excavation beyond 3.0m R *Same as above plus* Injury / fatal due to: 1. Preventing ingress of water by providing temporary bunds / diverting the N 2 4 M 8
( *During excavation / cutting* ) 1. Flooding due to excessive rain / underground 1. Drowning catchment water.
water 2. Building / Structure collapse due 2. Obtaining prior approval of excavation method from local authorities; if
2. Digging in the vicinity of existing Building / to cave- in or slides. required / needed.
Structure 3. Electrocution 3. Relocating / removing the surcharge loads such as buildings / structures
3. Movement of vehicles / equipment's close from the edge of excavation before mechanical digging / cutting operation.
to the edge of cut. 4. Impart training on Excavation to all operators.
5. Separate entry & exit path for man and machinery must be maintained

2.12 Working inside deep excavation R 1. Formation of tension cracks on the edge of Injury / fatal due to: 1. Performing regular inspections as per checklist for tension cracks/cave- Y 3 4 M 12
(*After cutting/excavate on*) excavation 1. Soil collapse 2.slip/ trip while ins/dewatering / rain-cut.
2. Formation of cave-in on the sides of excavation Manual material handling 2. Continuous de-watering system in case of seepage of water
3. Water seepage 3. Fall of person 3. Provide safe access/ egress by providing gentle ramps / standard ladders
4. Rain-cut 4. Fall of material / modular stairways.
5. Presence of steep access / egress/ ramp 5. Fall of equipment 4. Providing Sloping / benching / shoring / sheet piling to restrict the soil
6. Manual shifting of materials / portable collapse as per the type of soil.
equipment 5. Avoiding vehicle movement near to the excavation.
7. Presence of unprotected vertical trench/ 6. Providing rigid barricades, signage’s & illumination to avoid fall of person
excavation walls inside excavation.
8. Vehicle movement near to the excavation 7. Regular HIRA talks are being imparted to workforce on daily basis.
9.Presence of toxic gases 8. Checking the oxygen levels & other toxic gases with gas detector.
10. Presence of surcharge loads such as stacking
of excavated soil on the edge of excavation

2.13 Heavy Vehicle movement R Speed, Hit, slip, trip & fall. Collision Overturn Topple Fire Following DOs & DON'Ts as listed below: Y 3 4 M 12
1. Don't leave the keys in the cabin.
2. Don't allow any other person / cleaner to drive the vehicle.
3. Don't use Mobile phone while driving the vehicle.
4. Parking of vehicles near the excavated area is strictly prohibited and also
not in the access path
5. Minimum of 3 meters’ distance to be maintained from the excavation
with parking light and display signage.
6. Avoid unnecessary parking.
7. Bank man or helper to deploy.
8. First aid box and fire extinguisher must be kept inside the cabin.
9. Maintenance to be carried out by an experience mechanic.
10. Other than construction vehicles should not
take into the work locations.

2.14 Removal of Soil R Entanglement, & slip or trip Hit by bucket 1. The radius where the Bucket is operated should be barricaded. Y 3 3 M 9
2. Signal man should be made available to guide the operator
3. Ensuring restriction of unauthorized personnel to enter in the excavation
area.
4. Ensuring all the personnel must wear reflective jacket.
5. Ensuring by that JCB / excavator operator must aware of the
surrounding area.
6. Operator should not use mobile phone or hear music by inserting the
head phone in the ear.
7. While swinging / reversing - indication horn
should be ON.
2.15 Loading / Unloading of soil R Workmen close to the moving equipment / Physical injury/fatal due to hit by 1. Engaging trained personnel Y 3 3 M 9
machinery. machinery. 2. Engaging a signal person wherever loading / unloading in progress.
3. No personnel should come in the approach / radius of the JCB bucket
while loading sand in the truck.
4. Ensure that no personnel should stand in the vicinity of loading activity.
5. Signal man should communicate once the loading has been completed in
the truck & he should simultaneously inform the truck driver & JCB
operator.
6. Ensure that there must be a clear understanding
/ communication between operator & signalmen.
7. Not overload the trucks since there is possibility of skidding while
travelling on the ramp.
8. Ensuring no personnel movement on ramps whereas trucks are plying on
the ramp.
9. Providing signal men, caution boards &
barricading.

2.16 Backfilling, Grading & Dumping R Including plying of vehicles on the uneven ground Injury to personnel / fatal due to 1. Vehicle movement area must be demarcated. Y 3 4 M 12
surface/ loose soil. toppling of vehicle / equipment 2. Soil strengthening of vehicle movement area / road being done.
/ stuck in loose soil. 3. Impart HIRA Talk.

2.17 Gate Entry/Exit (Man, Machine & R COVID-19 Virus COVID-19 Symptoms 1. Mandatory / Compulsory screening of all persons irrespective of cadre / Y 4 5 H 20
Material). status entering site with thermal scanner.
2. Restriction to person having fever and cough with breathing problem
Movement inside site Premises & and intimation to concerned department / contractors.
Working on site. 3. No new workers without valid pass is allowed inside.
4. Only person wearing nose mask are permitted inside site premises
5. Ban on non-essential visitors at site
6. Provision of touch free hand wash & Sanitizer at all entry and exit points
and common areas.
7. Maintain social distancing at office & work area.

RISK MATRIX
Very Likely - 5 5 10 15 20 25


Likely - 4 4 8 12 16 20
PROBABILITY

Possible - 3 3 6 9 12 15
Unlikely - 2 2 4 6 8 10
Very Unlikely - 1 1 2 3 4 5
1 2 3 4 5
Negligible Slight Mode High Very
rate High

SEVERITY 
Risk Risk Level Action
1 to 6 Low Risk May be acceptable but review task to see if risk can be reduced further.

8 to 12 Medium Risk Task should only be undertaken with appropriate management

authorization after consultation with specialist personnel.

15 to 25 High Risk Task must not proceed. It should be redefined or further control measures
put in place to reduce risk.
 If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by
recommending further action. If the Risk is still in the Red region, this is not acceptable and action definitely needs to be taken. HIRA Review team shall discuss the proposed actions,
where applicable, to address the hazard that is ascribed with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate,
engineering, administrative, and PPE) (see Figure 6.4). This allows review of controls to ensure the principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety

Prepared By Reviewed by Approved

 Date:
ng Factory for NETZSCH Technologies India Pvt Ltd.

ntification, Risk Assessment and Control (HIRAC) HIRA No. - 02

Rev. No. - R0

Residual Risk

Remarks (Acceptable: A/ Not-

1 to 25
H/M/L
Probabilit 1 to 5

1 to 5
Proposed Control

Acceptable: NA)
Severity

Risk
y
1. Engage competent / experienced personnel for 1 4 L 4 A
handling /operating hand tools / power tools during tree
cutting.

1. Administrative control measures are to be developed 1 4 L 4 A

for vehicle fitness and engagement of competent
operators.

1. Use of pesticide / bleaching powder / carbolic acid 1 4 L 4 A

2. Ensure availability of emergency vehicle and contact
details/ tie up with local hospitals

A
L

1. Provide rigid barricades for defining the vehicle 1 4 L 4 A

movement & pedestrian walkways separately.

1. Use wooden / fibre levelling staffs wherever electrical 1 4 L 4 A

lines are existing.
2. Ensure emergency vehicle availability till the
completion of job.

A
 A

Maintain the slope as per the types of soil. 1 5 L 5 A

Follow OCP-03 "Excavation". Avoid collapse of soil
provide shoring/shuttering/sheet piling.

Follow OCP-03 "Excavation". 1 4 L 4 A

Follow OCP-03 "Excavation" & assign duties, Y 1 L 4 A

responsibilities & authorities to the concern execution
team.

1. Ensure site layout plan is implemented 1 4 L 4 A

2. Ensure daily checklist compliance

1. Ensure dynamic HIRA precautionary measures are in 2 3 L 6 A

place
2. Ensure daily checklist compliance
1. Ensure dynamic HIRA precautionary measures are in 2 3 L 6 A
place
2. Ensure daily checklist compliance

Follow : OCP-03 Excavation 1 4 L 4 A

SOP for COVID-19 shall be strictly followed. 1 5 L 5 Accepted

 Date:
New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd.

Hazard Identification, Risk Assessment and Control (HIRAC) HIRA No.

Activity: - Excavation Work Work Location: Rev. No: - R1

Responsibility: - PM/RCM/Site In-charge/ Site Engineer/Site Supervisor/Sub-Contractor Representative Format No:- 13.02.
Routine (R)/ Non Routine

Base Risk Residual

Legal Concern(Y/N)

1 to 25
H/M/L
1 to 5
1 to 5

1 to 5
Sr.
(NR)

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Risk
1 Entry And Exit of Workers and vehicle
1. Untrained workers brought to site. 1. Personal injury due to lapses of 1.Conduct an effective safety induction for all new arrivals.
2.Lack of skill and awareness as required for site attention. 2. 2. Provide all required mandatory PPE.
work. Delay in work completion. 3. Conduct post Safety Induction analysis.
3.Over aged workmen/staff. 3. Poor quality in 4. Display emergency exit signage and make awareness during
4.Lack of physical/medical fitness. work. Induction training.
5.Worker without Safety Induction. 4. Panic during an emergency. 5. Display welfare arrangement and make awareness during Safety
6. Unaware with site emergency procedure. 5. Misuse of work site. Induction training.
7. Unaware with location of 6. Passing urine near the boundary 6.Ensure the person arrived at site is physically fit to work.
assembly point. wall. 7. Assess skilled of individual and deploy accordingly.
8. Unaware with location of welfare facilities. 7. Fatal injury due to hit by 8. Ensure entry procedures for new arrival is strictly followed.
9. Workers enter into construction area without moving construction vehicle near 9. Ensure that ID card for new workman is prepared.
Safety Induction and without PPE. site gate. 10. Make them aware with SOP for Covid-19.
10. Underage workman brought to site. 8. Destroy of site disciplines. 11. Ensure all new arrivals understand the site Safety requirement. Implement proposed
11. Horseplay during mobilization. 9. Creating wrong example for 12. Ensure all new arrivals are ready to work with site EHS discipline. control and monitor
Manpower 12. NSC vendor enter to prepared mock without others. continuously.
Mobilization and If the risk is
1.1 R getting safety induction training. 13. Ensure site mobilization and entry procedure is strictly followed Y 2 4 M 8 2
entry into the 13. Site security fails to identify new person, fails for all new arrivals. minimized then
construction site to stop, fails to inform TPL HSE department. 14. Train the security to identify new people and stop them at security proceed otherwise
post then inform to TPL EHS Dept. revised proposed
15. Ensure any new entrant even for mock if arrived to site is Safety control further.
Inducted.
 1.Unsafe power tools brought to site for use. 1. Deep cuts in skin due to 1. Wear all required PPE such as hand gloves, hard hat, safety shoes,
2. Wrong tool for the job which may jeopardize handling unsafe tool. reflective vest, ear defender as and when required for tools inspection.
the safety of user. 2. Impact on quality due to usage 2. Clarify clear required for right tool for right job.
3. User unaware with correct operating procedure of wrong tool. 3. Ensure all test for portable power tools are carried out by
of tool. 3. Trauma which may required authorized and skilled electrician under the direct supervision of P and
4.Untrained workmen operate the power tools immediate medical attention. M department.
without training. 4. Damaged tools brought to work 4. Reject damaged tools and ensure it is exit out of the site.
5.Fails to inspect tools at the security post. area for use. 5. Ensure all power tools are inspection and recorded according to the
6. Fails to provide tag on 5. Started working with administrative requirement.
tool after inspection. uninspected tools. 6. Ensure all power tools are fitted with Industrial type three pin
7. Power tools without industrial type three pin 6. Inserting bare wire directly to socket.
1.Job is carried out as
Tools, Machine, socket. take power may cause spark and 7. Ensure all power tools are fitted with required safety arrangements
per approved MS &
Equipment's, 8. Power tools without safety guard. electrocution. such as guard.
HIRA.
Appliances, 9. Power tools with damaged electric cables. 7. Cuts in skin, lower and upper 8. Wear rubber hand gloves as per IS for doing testing and checking at
1.2 R Y 3 4 M 12 2.Implement proposed 2
Mobilization to site 10. Fails to carry out preliminary inspections at limb due to usage of tool without security post.
control and monitor
and Checking at gate. guard. 9. Power tools which pass the preliminary inspection are provided
continuously.
security post. 8. Electric shock to user due to with green tags.
contact with live wire. 10. Standard work procedure to be followed to preliminary inspection.
9. Using damaged tool may cause 11. Provide marking for tool identification.
fatal injury or permanent 13. Ensure the power tool is safe to use at site.
disability.

1.Vehicle breakdown near gate and emergency 1. Head or body injury due to fall 1. Ensure all are wearing hard hat in the construction premises.
exit is blocked. of materials from vehicle onto 2. Ensure the vehicle is safely loaded with hand rails or other required
2. Overloaded vehicle and unsecure loaded falling pedestrian. materials.
railing outside of vehicle. 2. Hit and crush injuries to 3. Avoid overloaded of materials into the vehicle.
3. Pedestrian hit by moving vehicle. pedestrian. 4. Segregated access for pedestrian and vehicle.
4. Vehicle over turn and fall in the excavation pit. 3. Fatal injury if hit by moving 5. Ensure the vehicle movement area is not used by the pedestrian.
5. Exceeding assign speed limit in construction vehicle. 6. Ensure workman are passing from assign route for pedestrian.
premises. 4. Fatal injury if crushed under 7. Induct the vehicle driver at security post and make him aware with
6.Vehicle enter at site without following site entry moving vehicle. site safety requirement.
procedure set by Tata Projects Limited. 5. Damaged to construction wall if 8. Provide PPE like hard hat, reflective bibs and safety shoes to driver
hit by moving vehicle. at security post.
7. Material vehicle hit by other construction 6. Damaged to vehicle if it 9. Provided road hump to control speed of vehicle entering to the site 1.Job is carried out as
Materials delivered
vehicle. collided with other construction premises. per approved MS &
at site Vehicle
9. Fails to safely secure loads into the vehicle. vehicle. 10. Provide signage for vehicle speed. HIRA.
1.3 movement at R Y 3 6 H 18 3
7. Driving without licences violate 11. Ensure the driver is having valid driving licence. 2.Implement proposed
security gate and
10. Personnel hit by falling materials from legal requirement. 12. Special attention to be given when vehicle are reversing, give control and monitor
site premises.
vehicle. 11. 8. Pedestrian exposed to vehicle signal for this purpose. continuously.
Driving without valid licence as per legal manoeuvrings area. 13. Ensure the associated risk of this sub activity is minimized to an
requirements. acceptable level.
12. Reversing vehicle fails to guide vehicle driver.

2 Removal / cleaning of Surface encumbrances

 1. Work near to the moving Vehicles / equipment. 1. Fatality / 1. Barricading the work area.
2. Manual cutting & material handling severe injury due to hit by the 2. Engaging the competent operators.
3. Fall from height moving vehicles / equipment. 3. Taking approval from relevant authorities and ensure PTW.
Removal / cleaning
4. Electrocution while using power tools 2. Fall from height and may result 4. Imparting the HIRA talks before start of work.
of Surface
5. Presence of underground / overhead services / into multiple injuries / fatality. 5. Avoiding the manual material handling as much as possible and 1. Engage competent /
encumbrances
utilities; 3. Cut injuries while doing manual introducing mechanical material handling for the removal of surface experienced personnel
i.e. Electrical lines,
6. Use of sharp hand material handling. Shifting / encumbrances. for handling
2.1 trees, heap of soil, 2.1 Y 2 4 M 8 1
tools. pulling / pushing. 6.Drawing to be maintained along with engineer & Supervisor. /operating hand tools /
existing buildings,
4. Electrical burn/fatality power tools during
existing roads and
tree cutting.
other existing
structures

1. Barricading the vehicle movement area and define pedestrian 1. Administrative

1. Work near to the moving Vehicles / equipment. movement area separately. control measures are
Surface levelling 1. Fatal / severe injury due to hit
2. Topple of vehicle due to uneven ground 2. Ensuring that vehicle movement area is levelled and well to be developed for
2.2 (general cutting / R by the moving vehicles / N 2 4 M 8 1
surface. compacted. vehicle fitness and
filling) equipment.
3. Presence of overhead / underground utilities. 3. Prior information to the concern departments of utility services and engagement of
ensure de-energize / isolation of source. competent operators.

1. Ensuring proper supervisor & using safety stick (wooden)

2. Ensuring use of appropriate PPE's (high ankle safety shoes) &
1. Use of pesticide /
avoiding loose clothing 3. Ensure proper housekeeping/ use of
Loss of consciousness bleaching powder /
protective tools
Presence of poisonous reptiles/inspects / heart attack / fatal carbolic acid
4. Create awareness among the workforce and
2.3 Surveying R Manual handling of survey instruments while Hit by the survey instruments N 2 4 M 8 2. Ensure availability 1
staff/ monitoring.
shifting manually. while shifting manually and may of emergency vehicle
1. Ensuring supervision for safe execution of work.
receive injury. and contact details/ tie
2. Creating awareness on manual material handling by imparting
up with local hospitals
training before start of work.
3. Using appropriate PPE in the form of safety shoes & hand gloves.

3 Excavation

1. Screening of workforce before induction training

2. Medical examination as per Legal Requirement
3. Safety Induction; Issue of ID Card Maintain the slope as
4. Imparting daily HIRA talk per the types of soil.
Cutting / digging 1. Earth Collapse
5. Use of PPE (Both Mandatory and work related) Follow OCP-03
the soil 2. Presence of buried electric cables 1. Toppling of equipment due to
6. Behavioural Safety Training "Excavation". Avoid
3.10 mechanically ( Pit R 3. Presence of overhead electrical cables earth collapse and personnel may Y 3 5 H 15 1
7. If any unsafe act found then - council them & if done knowingly. collapse of soil
Excavation up to 4. Movement / working of equipment in steep receive severe injury / fatal.
8. Motivate them by suitably rewarding them. provide
3.0 M) access / egress / valley conditions.
9. Do not allow any unauthorized to person to enter the pit shoring/shuttering/she
10. Awareness towards safety by displaying safety postures & slogan. et piling.
11. Relocating/ removing the overhead electrical lines.
12. Deploying competent operators for equipment use / operation.
 *Same as above plus*
1. Flooding due to excessive rain / underground
water
1. Preventing ingress of water by providing temporary bunds /
2. Digging in the vicinity of existing Building /
Injury / fatal due to: diverting the catchment water.
Structure
1. Drowning 2. Obtaining prior approval of excavation method from local
3. Movement of vehicles / equipment's close
Pit Excavation 2. Building / Structure collapse authorities; if required / needed.
to the edge of cut.
beyond 3.0m due to cave- in or slides. 3. Relocating / removing the surcharge loads such as buildings /
4. All underground service damage. Follow OCP-03
3.20 ( *During R 3. Electrocution structures from the edge of excavation before mechanical digging / N 2 4 M 8 1
5.Poor illumination during "Excavation".
excavation / 4.Toppling of vehicle. cutting operation.
6. Fails to provide exclusion zone.
cutting* ) 5. Failure of vehicles 4. Impart training on Excavation to all operators.
7. Personnel hit by moving arm of JCB.
6. Falling of person to excavated 5. Separate entry & exit path for man and machinery must be
8. High voltage overhead electric lines in the
area maintained
surrounding.
6. Ensure proper inspection for JCB/Excavator
9. Lack of inspections of JCB/Excavator
10. Inadequate barricading for excavated area
11.Unsafe movement near bucket radius.

1. Land sliding. 1.The Ground condition and underground services (Electric supplies,
2. Live electrical cables damage. IT line, process/ utility/fuel/ water line/ structure etc.) shall be
3. Live water supply lines damage. established and suitable permit shall be obtained prior to proceeding
1. Electrocution Hazard.
4. All underground service damage. with the Excavation. 1.Supervisor must do
2. Burn due to direct contact with
Working inside 5.Poor illumination during 2. Proper access & ingress / barricading / caution notices / excavated a regular check before
electricity.
deep excavation 6. Fails to provide exclusion zone. materials stacking shall be arranged by the site in charge. start work and must be
3.Property damaged.
3.30 (*After R 7. Personnel hit by moving arm of JCB. 3. Keep out pedestrian from exclusion zones. Y 3 5 H 15 trained to use the 1
4.Toppling of vehicle.
cutting/excavate 8. High voltage overhead electric lines in the 4. Ensure the operator is having valid driving licence, TPI certificate proper tools and
5. Failure of vehicles
on*) surrounding. and experience to operate. equipment of handling
6. Falling of person to excavated
9. Lack of inspections of JCB/Excavator 5. Ensure there is no overhead electric cable in the vicinity. such work
area
10. Inadequate barricading for excavated area 6. Ensure proper inspection for JCB/Excavator
11.Unsafe movement near bucket radius.
 Following DOs & DON'Ts as listed below:
1. Don't leave the keys in the cabin.
2. Don't allow any other person / cleaner to drive the vehicle.
3. Don't use Mobile phone while driving the vehicle.
4. Parking of vehicles near the excavated area is strictly prohibited
and also not in the access path 1. Ensure site layout
Heavy Vehicle 5. Minimum of 3 meters’ distance to be maintained from the plan is implemented
3.40 R Speed, Hit, slip, trip & fall. Collision Overturn Topple Fire Y 3 4 M 12 1
movement excavation with parking light and display signage. 2. Ensure daily
6. Avoid unnecessary parking. checklist compliance
7. Bank man or helper to deploy.
8. First aid box and fire extinguisher must be kept inside the cabin.
9. Maintenance to be carried out by an experience mechanic.
10. Other than construction vehicles should not
take into the work locations.

1. The radius where the Bucket is operated should be barricaded.

2. Signal man should be made available to guide the operator
3. Ensuring restriction of unauthorized personnel to enter in the
excavation area. 1. Ensure dynamic
4. Ensuring all the personnel must wear reflective jacket. HIRA precautionary
3.40 Removal of Soil R Entanglement, & slip or trip Hit by bucket 5. Ensuring by that JCB / excavator operator must aware of the Y 3 3 M 9 measures are in place 2
surrounding area. 2. Ensure daily
6. Operator should not use mobile phone or hear music by inserting checklist compliance
the head phone in the ear.
7. While swinging / reversing - indication horn
should be ON.
 1. Engaging trained personnel
2. Engaging a signal person wherever loading / unloading in progress.
3. No personnel should come in the approach / radius of the JCB
bucket while loading sand in the truck.
4. Ensure that no personnel should stand in the vicinity of loading
activity.
5. Signal man should communicate once the loading has been 1. Ensure dynamic
completed in the truck & he should simultaneously inform the truck HIRA precautionary
Loading / Workmen close to the moving equipment / Physical injury/fatal due to hit by
3.5 R driver & JCB operator. Y 3 3 M 9 measures are in place 2
Unloading of soil machinery. machinery.
6. Ensure that there must be a clear understanding 2. Ensure daily
/ communication between operator & signalmen. checklist compliance
7. Not overload the trucks since there is possibility of skidding while
travelling on the ramp.
8. Ensuring no personnel movement on ramps whereas trucks are
plying on the ramp.
9. Providing signal men, caution boards &
barricading.

1. Land sliding. 1.The Ground condition and underground services (Electric supplies,
2. Live electrical cables damage. IT line, process/ utility/fuel/ water line/ structure etc.) shall be
3. Live water supply lines damage. established and suitable permit shall be obtained prior to proceeding
1. Electrocution Hazard.
4. All underground service damage. with the Excavation. 1.Supervisor must do
2. Burn due to direct contact with
5.Poor illumination during 2. Proper access & ingress / barricading / caution notices / excavated a regular check before
Backfilling, electricity.
6. Fails to provide exclusion zone. materials stacking shall be arranged by the site in charge. start work and must be
Grading & 3.Property damaged.
3.6 R 7. Personnel hit by moving arm of JCB. 3. Keep out pedestrian from exclusion zones. Y 3 5 H 15 trained to use the 1
Dumping 4.Toppling of vehicle.
8. High voltage overhead electric lines in the 4. Ensure the operator is having valid driving licence, TPI certificate proper tools and
5. Failure of vehicles
surrounding. and experience to operate. equipment of handling
6. Falling of person to excavated
9. Lack of inspections of JCB/Excavator 5. Ensure there is no overhead electric cable in the vicinity. such work
area
10. Inadequate barricading for excavated area 6. Ensure proper inspection for JCB/Excavator
11.Unsafe movement near bucket radius.

4 COVID'19 & Housekeeping

 1. Spreading dust to environment. 1. Irritation in the respiratory 1. Sprinkle water on concrete dust prior to brooking.
2. Unaware with shard edge objects. tract. 2. Avoid bending and brooking, install long stick into the broom.
3. Protruded nails in woods. 2. Cuts in hand palms. 3. Stand straight when brooking, don’t bend unnecessary.
4. Heavy weight lifting alone. 3. Bone fracture and bone 4. Do not lift heavy debris alone, lift in group or use harbana or take
5. Awkward posture. dislocation due to slip, trip and mechanical aid.
6. Wrong manual handling technique used for fall. 5. Provide sufficient rest intervals to working team.
shifting waste. 4. Fatigue. 6. Use cloth bag to collect metal waste and then discord it into right
7. Fails to disposed off waste after accumulation. 5. Body pain. container.
8. Fails to segregate different types of 6. Back pain due to bend 7. Collect paint container into plastic bag and discard it into right
construction waste in different bin. movement. container.
9. Fails to wears nose masks. 7. Bruises in lower and upper 8. Segregate different kind of construction waste do not mix up. 1.Job is carried out as
10. Slip, trip and fall. limb. 9. Ensure the accumulated waste is collected by authorized waste per approved MS &
Housekeeping 11. Inhalation of dust generated from brooking. 8. Coughing due to exposure to agent as per SEZ requirement. HIRA.
4.1 R 12. Fails to sprinkle water and dry dust before dust. 10. Give special training and tool box talk prior to start housekeeping Y 4 2 M 8 3
(Manually) 2.Implement proposed
brooking. 9. Skin irritation due to dust work. control and monitor
13. Working without adequate supervision. exposure. 11. Ensure all hazards associated with housekeeping work is identified continuously.
10. Skin itching. and risk is minimized to an acceptable level prior to start work.
11. Eye irritations.
12. Respiratory track
inflammation.

1. Fails to check temperature. 1. Coughing continuously. 1. Check temperature at security gate on each entry and each exit and
2. Fails to sanitize hands when making entry and 2. Breathing difficulty due to record it.
exit from site. block nose and throat. 2. Ensure that every one sanitizes their hand during entry and exit.
3. Fails to follow Covid-19, SOP. 3. Irritation and itching in 3. Do not allow anyone without respiratory mask.
4. Fails to maintain social distancing at site. respiratory tract. 4. Conduct special awareness for Covid training for all.
5. Fails to check covid symptoms. 4. Diarrhea. 5. Display sufficient posters and banners for information and
6. Covid infected person working at site. 5. Headache. awareness.
7. Spreading contamination to others. 6. Discolouration of finger. 6. Ensure that parcel boy is not allowed to enter into work area.
8. Fails to wear nose mask in correct manner. 7. Loss of smell or taste. 7. Ensure quarantine for new workmen as per internally decided
9. Shaking hands with each other. 8. Increase in body temperature. guidelines of TPL.
10. Hugging with each other causing spread of 9. Eye irritations. 8. Regular check for symptoms of covid on security post, for this
virus. 10. Covid virus travel from one purpose train the security and stop individual at gate itself if any
11. Fails to make awareness training to workers. person to others. symptoms exist.
12. Fails to cover mouth with elbow or tissue 9. Ensure tie-up with nearest covid hospital for sending patient from Implement proposed
Pandemic when coughing or sneezing. site. control and monitor
4.2 R Y 4 5 H 20 1
Covid-19 13. Fails to follow MOH Covid guidelines. 10. Ensure all are aware to cover nose and mouth with elbow when continuously.
coughing and sneezing. Implement MOH
11. Ensure social distancing during the entry, exit, stay in camp, travel guidelines.
in bus and during the course of work.
12. Ensure covid sanitization of site offices, labour camp, canteen,
washroom, rest room, and construction sites.

RISK ASSESSMENT MATRIX (RAM)

SEVERITY
 Negligible Slight Moderate High Ve
SCALE
1 2 3 4

 Very Unlikely -1 1 2 3 4

Unlikely -2 2 4 6 8
PROBABILITY

Possible -3 3 6 9 12

Likely -4 4 8 12 16

Very Likely -5 5 10 15 20

Note: Any of the Risk having a score of Probability & Severity as 15 or more shall be considered as significant Risk.
Risk Risk Level Action

If the risk is in the Green Zone, consider as Low Risk

1 to 6 Low Risk Non- Significant Assessment Matrix (RAM), this is broadly acceptable a
action is required.

If the risk is in the Yellow Zone, consider as Medium R

RAM, this is in the tolerable regions and needs to be de
8 to 12 Medium Risk Non- Significant
be As Low As Reasonably Achievable (ALARP) by rec
further action.

If the Risk is in the Red Zone, consider as High Risk o

this is not acceptable and action has been proposed to re
15 to 25 High Risk Significant level. HIRA Review team shall propose the actions plan
high risk to medium or low risk and consider as accepta
Consider HSE Management Programme for all Signific

Name Depart./Designation Signature & date

Prepared By

Name Department Signature & date

Reviewed by

Name Department Signature & date

Checked by
Checked by

Name Department Signature & date

Approved by
 R1
Date:

2
Severity 1 to 5
L

H/M/L
HIRA No. - 02

4
Residual Risk

Risk 1 to 25

Remarks (Acceptable: A/
13.02.01/F-01/R2

Not- Acceptable: NA)

2 L 4 A

1 L 3 A
4 L 4 A

4 L 4 A

4 L 4 A

5 L 5 A
4 L 4 A

5 L 5 A
4 L 4 A

3 L 6 A
3 L 6 A

5 L 5 A
 2 L 6 A

5 L 5 A

ESSMENT MATRIX (RAM)

SEVERITY
 Very High

10

15

20

25

isk.
Action

If the risk is in the Green Zone, consider as Low Risk on the Risk
Assessment Matrix (RAM), this is broadly acceptable and no further
action is required.

If the risk is in the Yellow Zone, consider as Medium Risk on the

RAM, this is in the tolerable regions and needs to be demonstrated to
be As Low As Reasonably Achievable (ALARP) by recommending
further action.

If the Risk is in the Red Zone, consider as High Risk on the RAM,
this is not acceptable and action has been proposed to reduce the risk
level. HIRA Review team shall propose the actions plan, for reducing
high risk to medium or low risk and consider as acceptable risk.
Consider HSE Management Programme for all Significant Risk.

Signature & date

Signature & date

Signature & date

Signature & date
 New Man

Ha
ACTIVITY - UNLOADING OF POTA CABIN AND MATERIALS BY F15.

Routine (R)/ Non

Routine (NR)
Sr.
Sub-Activity Potential Hazard
No.

1.0 Material Handling R Slip, trip and Falling of material

1.1 Material Handling R Failure of lifting gear, improper rigging.

1.2 Placement of F15 / R Due to uneven ground imbalance or toppling of

Cranes and unloading of F15 / mobile cranes
materials

Tandem lifting of steel R Toppling of F15 / Crane dye to miss

materials and 40 feet communication.
container Illumination and uneven ground. .
Incompetent crane operator.
Structural alterations of cranes.
Electrical overhead power lines.
Leave lifting appliances unattended with power
on or with suspended load. Pulling and
dragging an object. Moving other
vehicles with crane. Lift an object with
an slanting pull weather out of radius.....
1.30 Placement and Removal R Hit by object due with rapid speed of lowering
of Slings & D- Shackles hoist/hook.

1.31 Gate Entry/Exit (Man, R COVID-19 Virus

Machine & Material).

Movement inside site

Premises &
Working on site.

RISK
Very Likely - 5
PROBABILITY

Likely - 4
Possible - 3
Unlikely - 2
Very Unlikely - 1


Risk

1 to 6
8 to 12

15 to 25

If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be d
not acceptable and action definitely needs to be taken. HIRA Review team shall discuss the proposed actions, wh
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized
of controls to ensure the principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety

Prepared By
 New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd.

Hazard Identification, Risk Assessment and Control (HIRAC)

Consequence Present Control

Injury due to unsafe load handling. 01. Trained Riggers crew shall be engaged and the workforce shall be
trained for safe handling.
02. Tag line shall be used to control the swinging load. OCP 10 control
measures shall also been followed.
Fall of material from height, 01. Periodic testing & inspection.
Damages to material, man power 02. Pre use testing of lifting equipment's, lifting tools like Shackles, ropes,
etc. slings, pulley, etc.
03. Periodic maintenance of lifting equipment's & tools. Special training to
the Riggers.
04. Do not allow overloading of the lifting equipment's. Barricading the
area with signage to avoid unwanted visitors to the area. Follow the OCP-
10.

Injury 01. A trained work crew shall be deployed, Crane working area shall be
cordoned with indicative tapes,
02. Third party certified crane shall be used,
03. Outriggers shall be fully extended and prior to use of crane a general
inspection shall be carried out by TPL Team with checklist.
04. Lifting shall be avoided where overhead electrical lines are crossing.
05. Compaction of the ground to be ensured.

Serious injury / fatal Failure 01. Co ordination to be ensured between two cranes.
of slings Free run of 02. All the lifting tools and tackles to be checked prior top use.
vehicles. May cause 03. Appropriate PPE's to be used.
accidents 4.Signal man / lifting supervisor to be ensured for safety lifting / loading
and unloading.
5.illuminatioeel stopper to be provided for avoid of free run of vehicles.
6.All lifting
gears should be inspected by third party agencies. 7.No structural
alterations to be done in crane. 8.Every crane
shall be tested and thoroughly examined by a competent person.
9.SWL and load chart to be
displayed on crane. 10.proper training should be
given to operators, lifting supervisors and riggers who all are involved in
lifting activity. 11.Lifting area should be properly
barricaded. 12.NO permission for lifting which
was beyond SWL. 13.An competent person shall be
specially appointed to coordinate the operations of the cranes working
together. 14.LIfting area ground to be properly
levelled.
 Injuries with head & hand/shoulder A trained gang shall be deployed,
Adequate height of platform or ladder shall be used for placement and
removal of slings and D- shackles,
Third party certified tools shall be used,
Prior to use physical inspections shall be carried out by mechanical
department.

COVID-19 Symptoms 1. Mandatory / Compulsory screening of all persons irrespective of cadre /

status entering site with thermal scanner.
2. Restriction to person having fever and cough with breathing problem
and intimation to concerned department / contractors.
3. No new workers without valid pass is allowed inside.
4. Only person wearing nose mask are permitted inside site premises
5. Ban on non-essential visitors at site
6. Provision of touch free hand wash & Sanitizer at all entry and exit points
and common areas.
7. Maintain social distancing at office & work area.

RISK MATRIX
5 10
4 8
3 6
2 4
1 2
1 2
Negligible Slight

SEVERITY 
Risk Level Action

Low Risk May be acceptable but review task to see if risk can be reduced further.
Medium Risk Task should only be undertaken with appropriate management authorization after c
specialist personnel.
High Risk Task must not proceed. It should be redefined or further control measures put in place

ptable and no further action is

the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by recommending further action.
m shall discuss the proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-risk rating.

Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate, engineering, administrative, and P
eing applied.

Reviewed by
 Date:
India Pvt Ltd.

ol (HIRAC) HIRA No. - 03

Rev. No.-R1

Base Risk Residual Risk

Legal Concern(Y/N)

Probabili 1 to 5

Severity 1 to 5

Probabili 1 to 5

Severity 1 to 5
M/L

1 to
25
H/
Proposed Control

Risk
ty

ty
N 3 4 M 12 Area to be barricaded to 3 2
avoid unauthorised entries

N 2 4 M 8 All lifting gears and tackles 2 1

must have valid fitness
certificate

Y 3 4 M 12 Signal man to be provided 3 1

along with crane to give
proper signals

Y 4 4 16 Training to be conducted 4 1
before start of work. Only
skilled signalman and riggers
to be deployed for work.
 N 3 2 L Speed limit to be followed. 3 1
Unauthorised persons entry
to be restricted. Only trained
6 and skilled gang to be
deployed for work

Y 4 5 H 20 SOP for COVID-19 shall be 1 5

strictly followed.

15 20 25
12 16 20
9 12 15
6 8 10
3 4 5
3 4 5
Moderate High Very High

further.
ent authorization after consultation with

measures put in place to reduce risk.

mending further action. If the Risk is still in the Red region, this is
igh-risk rating.

ng, administrative, and PPE) (see Figure 6.4). This allows review

Approved
 1

isk
03
H/
M/L

4
3
2
6
Risk 1 to
25

A
A
A
A
Remarks
(Acceptable: A/
Not- Acceptable:
NA)
 3 A

L 5 A
 New Manufacturing Factor

Hazard Identificatio
ACTIVITY - PCC and Concreting work .

Routine (R)/ Non

Routine (NR)
Sr.
Sub-Activity Potential Hazard Consequence
No.

1 1.Arrangements, R 1.Unevel grounds. 2.Slip/Trip 1.Injury to workmen

Preparation 3.Air Pollution by cement 2.May affect
4.Improper access. 3.Respiratory System
5.Using damage/inadequate 4.Falling of persons/
ladder injury

1.1 2.Concreting by RMC R 1.Vehicle / RMC movement near 1.Hit to workmen

excavation edge. working near by.
2.Loose/Bad soils and bad 2.Topple of vehicle due
weather condition. to movement near
excavation edge.

1.2 3.Pouring, levelling, R 1.Cement contact with eyes. 1.Eye Injury.

finishing 2.Lack of PPE's. 2.Persons may get
injured without using
PPE's.

1.4 4.Using of Vibrator R 1.Revolving of concrete mixer / 1.Parts of body of

vibrators. clothes may get
2.Electrocution. entrapped.
2.Burn injury.

1.5 5.General Safety R 1.Improper Housekeeping

2.Poor Illumination/ visibility 1.Injury to workmen
3.Snake bite/ insect bite 2.May lead to fatal.
Slip, trip, fall,
1.6 Gate Entry/Exit R COVID-19 Virus COVID-19
(Man, Machine & Symptoms
Material).

Movement inside
site Premises &
Working on site.

RISK MATRIX
Very Likely - 5 5
PROBABILITY

Likely - 4 4
Possible - 3 3


Unlikely - 2 2
Very Unlikely - 1 1
1

Negligible

Risk Risk Level

1 to 6 Low Risk
8 to 12 Medium Risk
15 to 25 High Risk
If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be dem
recommending further action. If the Risk is still in the Red region, this is not acceptable and action definitely needs

Prepared By Reviewed by
Manufacturing Factory for NETZSCH Technologies India Pvt Ltd.

Hazard Identification, Risk Assessment and Control (HIRAC)

Base Risk

Legal Concern(Y/N)

1 to 25
H/M/L
Probability 1 to 5

1 to 5
Present Control

Severity

Risk
1.Leveing of working areas. Y 3 4 M 12
2.Wear respirators( Nose Musk ).
3.Access to provide in to the excavation pit.

1.Only approved vehicles, with competent driver and N 4 4 H 16

signal man to be allowed at site.
2.Automatic Reverse horn to be ensured while
reversing the RMC vehicle. 3.Vehicle
fitness to be inspected by competent persons before
entered into the site.

1.Use appropriate PPE,s.( Hand gloves, Nose Musk, N 3 2 6 16

Safety Goggles )
2.Remove surplus material immediately from work
place.

1.Allow only mixers with hoper. N 3 3 M 9

2.Provide safety cages around moving motors;
3.Ensure proper mechanical locking of vibrator.
4.Proper body earthing
to be done to avoid electrical shock.

1.Housekeeping to be done after the work finish. N 3 3 M 9

2.Lighting arrangements to be done for night work.
 1. Mandatory / Compulsory screening of all Y 4 5 H 20
persons irrespective of cadre / status
entering site with thermal scanner.
2. Restriction to person having fever and
cough with breathing problem and
intimation to concerned department /
contractors.
3. No new workers without valid pass is
allowed inside.
4. Only person wearing nose mask are
permitted inside site premises
5. Ban on non-essential visitors at site
6. Provision of touch free hand wash &
Sanitizer at all entry and exit points and
common areas.
7. Maintain social distancing at office &
work area.

K MATRIX
10 15 20 25
8 12 16 20
6 9 12 15
4 6 8 10
2 3 4 5
2 3 4 5

Moder Very
Slight High
ate High

SEVERITY 
Action
May be acceptable but review task to see if risk can be reduced further.
Task should only be undertaken with appropriate management
authorization
Task must notafter consultation
proceed. It shouldwith specialistor
be redefined personnel.
further control measures put
in place
o further action is to reduce risk.
e regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by
le and action definitely needs to be taken. HIRA Review team shall discuss the proposed actions, where

Approved
 Date:
d.

HIRA No. - 04

Rev. No.- R1

Residual Risk

Remarks (Acceptable:
A/ Not- Acceptable:
1 to 25
H/M/L
Probability 1 to 5

1 to 5

NA)
Proposed Control

Severity

Risk
Training to be conducted before 1 4 4 A
work start.

1.Defence driving safely training to 1 4 4 A

be giving to driver, helpers, signal
man.

Training of Cement handling & its 1 4 4 A

uses to be given.

1 3 3 A

1.Training on 5S. 1 3 3 A
2.Adequate Illumination needs to be
ensure.
SOP for COVID-19 shall be 1 5 L 5 A
strictly followed.
 New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd. Date:

Hazard Identification, Risk Assessment and Control (HIRAC) HIRA No. - 05

ACTIVITY - HOT WORK ( Welding, Gas Cutting & Grinding ) Rev. No. - R0

Base Risk Residual Risk

Remarks (Acceptable:
A/ Not- Acceptable:
Legal Concern(Y/N)
Routine (R)/ Non

1 to 25

1 to 25
H/M/L

H/M/L
Probability 1 to 5

1 to 5

Probability 1 to 5

1 to 5
Routine (NR)
Sr.

NA)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Severity

Severity
Risk

Risk
Leveeing of working areas. Appropriate PPE's will be provided.
Uneven grounds, Slip/Trip Injury to workmen
1 Arrangements, Preparation R Appropriate PPE's will be provided. N 2 2 L 4 Job specific training / TBT will be conducted before start 2 2 L 4 A
of work.

Appropriate PPE's to be provided.

Unloading of Steel materials at Improper manual handling of materials. Only experienced and skilled person to be deployed for the work.
1.1 work location
R Poor posture Body pain, Injury to workmen Full time supervisor to be deployed for the work. N 2 3 L 6 OCP of manual Handling to be followed. 1 3 L 3 A
Daily TBT to be conducted before start of work.

Appropriate PPE's to be provided.

Working with out PPE's Only experienced and skilled person to be deployed for the work.
Unguarded Rotating/ moving parts Burn injury All electrical cables to be checked and routed through ELCB /RCCB . Job specific training to be provided.
1.2 Cutting of Steel materials R Improper electrical connection Electrocution Guards to be provided for rotating parts . N 3 3 M 12 OCP for Hot work to be followed. 3 1 L 4 A
Full time supervisor to be deployed for the work.
Daily TBT to be conducted before start of work.

1. Adopting administrative control measures like work permits, method

statements, work procedures, imparting training, deployment of qualified /
experienced welders.
2. Taking fire protection measures such as placing adequate fire extinguishers,
water buckets, sand buckets and fire blankets.
Working on hot surfaces/ flames/ molten
1.3 Welding work. R metals. Burns / arc flash 3. Barricading the area with signage, appointing well trained fire watch & N 3 3 M 9 1. To follow OCP-13: Welding (Electric Arc) 3 1 L 4 A
keeping the area wet before starting the work if required.
4. Housekeeping and removal of combustible materials before starting the
work.
5. Execution of welding at fabrication yards as much as possible.
7. Using PPEs like leather gloves, safety shoes and aprons.

Electricity R Improper use of electric power Cardiac arrest due to electric Provision of double earth conductors & RCCBs to avoid electric shock.
shock Pre-inspection of machines, cables by a qualified electrician.
1.4 N 3 4 M 12 To follow OCP-09-Electrical safety 1 4 L 4 A

Environment R Emission of fumes & gases Respiratory / lung illness / Providing appropriate PPE.
acute & chronic effects on Giving proper training using the proper eye protection methods like welding
human body shield, barricading the area as much as possible. Providing UV filter safety glass
for all workers. Providing proper signage.
1.5 Y 2 4 M 8 1 4 L 4 A
 R Improper Handling & storage of gas Explosion of gas cylinders may Using gas cylinder trolleys.
cylinders lead to fatal / severe injuries. Shifting gas cylinders with mechanical aids as per OCP-12.
Fall of cylinders on workmen Storage of DA/Oxygen cylinders separately in upright position.
may lead to injuries. Using appropriate PPE while handling the gas cylinders.
Ensuring demarcation and signage as per the standard.
Securing the gas cylinders to avoid fall of cylinders.
N 4 5 H 20 To follow OCP-12:Gas cutting 1 5 L 5 A

1.6 Gas Cutting

R Flash back / fire Explosion of gas cylinders may Using standard NRVs on the cylinder side.
lead to fatal / severe injuries. Flash back arresters are providing on the cutting torch.
Ensuring the deployment of skilled personnel for gas cutting.
Adequate fire extinguishers are ensuring before start of work.
Providing barricades and maintain good housekeeping.
Soap test to be done on both end connection of
the hose.
N 4 5 H 20 To follow OCP-12:Gas cutting 1 5 L 5 A

R Use of electrical driven machines. Cardiac arrest due to electric Provision of double earth conductors & RCCBs to avoid electric shock.
shock Pre-inspection of machines, cables by a qualified electrician. N 4 4 H 16 1 4 L 4 A
R Operation of tool / machine by an Cut injuries due to Incorrect Deploying competent /skill personnel on job.
incompetent personnel run / operation N 3 4 M 12 1 4 L 4 A
R Rotating equipment with breakable flying Injury due to flying particles & Selection, usage and maintenance of flying wheels as per the OCP-Grinding
1.7 Grinding work wheels, Flying of Melton metals, cut off wheels. Checking the quality, RPM capacity of grinding wheel before issuing from store. To follow OCP-14: Grinding
Fire hazard due to the hot Performing ring tests for the grinding wheels and ensuring its standard.
metal particles
N 3 5 H 15 1 5 L 5 A

Improper Housekeeping / Poor

Slip, trip, fall, Housekeeping to be done after the work finish. Training on 5 S
1.8 General Safety R housekeeping N 2 2 L 4 1 2 L 2 A
injury to workmen Lighting arrangements to be checked prior to night work. Night work permit to follow
Poor illumination

Gate Entry/Exit (Man, R COVID-19 Virus COVID-19 Symptoms 1. Mandatory / Compulsory screening of all persons Y 4 5 H 20 SOP for COVID-19 shall be strictly 1 5 L 5 A
Machine & Material). irrespective of cadre / status entering site with thermal followed.
scanner.
Movement inside site 2. Restriction to person having fever and cough with
Premises & breathing problem and intimation to concerned
Working on site. department / contractors.
3. No new workers without valid pass is allowed inside.
4. Only person wearing nose mask are permitted inside
site premises
1.9 5. Ban on non-essential visitors at site
6. Provision of touch free hand wash & Sanitizer at all
entry and exit points and common areas.
7. Maintain social distancing at office & work area.

RISK MATRIX
Very Likely - 5 5 10 15 20 25
PROBABILITY

Likely - 4 4 8 12 16 20
Possible - 3 3 6 9 12 15


Unlikely - 2 2 4 6 8 10
Very Unlikely - 1 1 2 3 4 5
1 2 3 4 5
Moderat Very
Negligible Slight e High High

SEVERITY 

Risk Risk Level Action

May be acceptable but review task to see if risk can be reduced further.
1 to 6 Low Risk
Task should only be undertaken with appropriate management authorization after consultation with
8 to 12 Medium Risk specialist personnel.

Task must not proceed. It should be redefined or further control measures put in place to reduce risk.
15 to 25 High Risk

If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by recommending further action. If the Risk is
still in the Red region, this is not acceptable and action definitely needs to be taken. HIRA Review team shall discuss the proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-risk
rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate, engineering, administrative, and PPE) (see
Figure 6.4). This allows review of controls to ensure the principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by recommending further action. If the Risk is
still in the Red region, this is not acceptable and action definitely needs to be taken. HIRA Review team shall discuss the proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-risk
rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate, engineering, administrative, and PPE) (see
Figure 6.4). This allows review of controls to ensure the principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety

Prepared By Reviewed by Approved

 New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd. Date:

Hazard Identification, Risk Assessment and Control (HIRAC) HIRA No. - 06

ACTIVITY - Site Office Construction and infrastructure development Rev. No.-R0
work .

Base Risk Residual Risk

Remarks (Acceptable:
A/ Not- Acceptable:
Legal Concern(Y/N)
Routine (R)/ Non

1 to 25

1 to 25
H/M/L

H/M/L
Probability 1 to 5

1 to 5

Probability 1 to 5

1 to 5
Routine (NR)
Sr.

NA)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Severity

Severity
Risk

Risk
Injury to workmen 1. To follow OCP-05: Handling of Cement &
Arrangements, Preparation, Uneven grounds, Slip/Trip Leveeing of working areas.
1 Ground levelling work
R
Air Pollution by cement
May affect Respiratory
Wear respirators( Nose Musk ).
Y 3 4 M 12 Concrete 1 4 L 4 A
System

1. Eye irritation from

looking directly at the laser emitter
1. 1) All laser equipment is being turned off when not in use.
(Surveyor)
2) Workers is being trained about the hazard of looking at the
2. Fatigue due to standing
laser emitting device
continuously under the sun(Surveyor 1. Eye Irritation To be tied up with snake catcher .
2. 1. Umbrella is being used during working continuously under
1.1 Survey work R & Helper). 2. Ill health
the sun. Energy drinks like Electral, Glucon D, drinking water is
N 3 3 M 9 Awareness training on Alertness to be 3 1 L 4 A
3. Snake/insect bites while standing 3. Injury / Fatal conducted regarding snake bites.
being arranged for surveyor in summer.
in grassy or marshy land (Surveyor
3. Carbolic Powder / acid is being applied in the bushes area.
& Helper)
Gumboots is being use by the worker.

1. To follow OCP-05: Handling of Cement &

Handling of aggregates , steel
Materials shifting and Concrete
1.2 Manual Handling
R materials Hands injury, Back injury Use gloves and appropriate PPE., Appropriate Postures. N 3 2 L 6
Training on manual handling
1 2 L 2 A
Improper handling

Eye Injury, body part

Fling particles , non uses of hand Use safety goggle, Uses of hand gloves, regular TBT to be
1.3 Rubble masonry work R
gloves
injury
conducted. Manual shifting of rubbles
N 2 3 6 Training on Manual Handling 2 1 L 2 A

Only experienced workmen to be deployed.

Body part injured, finger Training on Manual Handling
1.4 Reinforcement work R Improper handling, Sharp edge
injury
Appropriate PPE's to be wear . N 3 4 M 12
Stringent supervision
3 1 L 3 A
Only authorized operator to operate the machine .
1. To follow OCP-05: Handling of Cement &
Concrete
1.5 Concrete work by manual . R Improper handling Body part injured Use appropriate PPE's N 3 3 M 9
Training on manual handling
1 3 L 3 A

1. To follow OCP-05: Handling of Cement &

Shifting of concrete to work Improper Manual shifting of Concrete
1.6 location
R
materials
Injury to work men Use appropriate PPE's N 3 4 M 12
Training on manual handling
1 4 L 4 A

Use appropriate PPE,s.( Hand gloves, Nose Musk, Safety 1. To follow OCP-05: Handling of Cement &
Eye Injury
1.7 Pouring, levelling, finishing R Cement contact with eyes,
Persons may get injured
Goggles ) N 3 2 6 16 Concrete 1 4 L 4 A
Remove surplus material immediately from work place.
Cause tiredness of 1. To follow OCP-05: Handling of Cement &
Insist on shift pattern;
1.8 Continuous working R Continuous pouring by same gang workers and may lead to
Ensure lighting arrangements during night hours.
N 3 3 M 9 Concrete 1 3 L 3 A
accident.
Allow only mixers with hoper. 1. To follow OCP-05: Handling of Cement &
Revolving of concrete mixer / Parts of body of clothes
1.9 Using of Vibrator R
vibrators may get entrapped
Provide safety cages around moving motors; Ensure proper N 3 3 M 9 Concrete 1 3 L 3 A
mechanical locking of vibrator.
Only approved vehicles, with competent driver and signal man to
Hit to workmen working be allowed at site. Defence driving safely training to be giving to
1.1 Concreting by RMC R Vehicle / RMC movement
near by Automatic Reverse horn to be ensured while reversing the RMC
N 4 4 H 16
driver, helpers, signal man.
1 4 L 4 A
vehicle.
Fore injury, body part Appropriate PPE's to be used.
1.11 Block masonry work R Improper manual handling of blocks.
injury Only experienced workmen to deploy.
N 2 2 4 Follow OCP manual handling 2 21 L 2 A

Improper manual handling of Appropriate PPE's to be provided.

materials. Body pain, Injury to Only experienced and skilled person to be deployed for the work.
1.12 Fabrication work R
Poor posture workmen Full time supervisor to be deployed for the work.
N 2 3 L 6 OCP of manual Handling to be followed. 1 3 L 3 A
Daily TBT to be conducted before start of work.
 Appropriate PPE's to be provided.
Working with out PPE's Only experienced and skilled person to be deployed for the work.
Unguarded Rotating/ moving parts All electrical cables to be checked and routed through ELCB
Cutting of Steel materials by Burn injury Job specific training to be provided.
1.13 chop saw machine
R Improper electrical connection
Electrocution
/RCCB . N 3 3 M 12
OCP for Hot work to be followed.
3 1 L 4 A
Guards to be provided for rotating parts .
Full time supervisor to be deployed for the work.
Daily TBT to be conducted before start of work.

2 Shifting & erection of columns, rafter, truss & purlins

Tying of beams, columns 1.Engage fit & certified crane
(Using web sling, wire rope 2.Ensure all limit switches, ASLI in working condition.
sling) & lifting Erection by f- 1. Failure of lifting gears 3.Follow SOPs & load chart of crane (F-15)
Toppling of crane due to
2.1 15 R 2. Damaging the slings due to sharp
over load
4.Over loading of crane not allowed. N 4 4 H 16 Job specific training to be provided. 4 1 L 4 A
edge 5. Conduct training & TBT on daily basis
6. Use all PPEs

Proper tying to be done in presence of responsible rigging

Failure of slings, Dedicated supervisor deployed at working
R Self release of sling while lifting foreman, Area to be cordoned & Unauthorised person N 3 3 M 9
area
3 1 L 3 A
Personal injury
should not stand.

1. Operator should see the presence of any workmen / animals

under or nearby the vehicle before starting and moving the
equipment.
Dedicated Supervisor deployed at working
R Vehicular movement Run over case 2. Taking rest in vicinity of vehicle not allowed N 3 3 M 9
area
3 1 L 3 A
3. While reversing the crane, use reverse horn & take signal of
signalman
 1. Aluminium ladder of adequate length to be used for removal of
Removal of slings after tied slings.
Fall of person &
2.2 erection & bolting the R Removing the sling at height
ladder
2. During erection of columns, tie two more rope with wrapped N 4 3 M 12 Provide job specific training 4 1 L 4 A
columns sling and release from ground level.

1. Before erection of rafter barricade the work place

2. Use proper ladder for climbing over scaffolding
3. Individual welder shall anchor full body harness in different
lifeline. More than one person will not anchor FBH in same
lifeline at a time.
4. Area at ground level shall be cordoned and no one allowed
under suspended load.
5. Use fire blanket to arrest welding spatters
6. Erection of rafter shall be performed under closed supervision
2.3 Erection of rafter by F-15 R Mechanical handling Fall of rafter and signalman.
N 4 5 H 20 To follow safe work procedure 1 5 L 5 A
7. Holding rafter by hand while lifting is not allowed. Use tag line
for balancing the beam.
8. Follow safe erection procedure & lifting work permit
9. No erection is allowed after sunset
10. Ensure good housekeeping.
12. Conduct TBT & HIRA talk on daily basis
13. Use all required PPEs

1. Trained & authorized operators for boom lift operation.

2. Third party tested for Boom lift operation.
3. Periodical maintenance of equipments is being carried out, its
certificate and regular maintenance followed
4.Colour Coding is being implemented.
5. Workmen use adequate PPE's during working.
6. Work Area must be barricaded with signage board & No men
should work underneath
Fall of Person, 7.Ensure continuous supervision. 8.Illumination level
Failure of Mechanical device &
2.4 Fixing of roof by Boom lift NR
Fall from Height
Tools. Serious of 150 to be ensured as per SOP Y 4 4 H 16 Provide job specific training 2 3 L 6 A
Injury 9.Full Body Harness to worn by workmen while working
at Height and do not exceed Two numbers in Boom Lift Bucket.
10.Don't shift any materials using its
Bucket. 11.Housekeeping should be done in and around area.
12.Area to be properly
levelled before start of work
13.Should not allow overlapping activities. 14.Workmen
should not out reach of the bucket. 15.Vehicle should not be
moved with workmen

1. Adopting administrative control measures like work permits,

method statements, work procedures, imparting training,
deployment of qualified / experienced welders.
2. Taking fire protection measures such as placing adequate fire
extinguishers, water buckets, sand buckets and fire blankets.
Working on hot surfaces/ flames/ 3. Barricading the area with signage, appointing well trained fire
2.5 Welding work. R
molten metals.
Burns / arc flash
watch & keeping the area wet before starting the work if
N 3 3 M 9 1. To follow OCP-13: Welding (Electric Arc) 3 1 L 4 A
required.
4. Housekeeping and removal of combustible materials before
starting the work.
5. Execution of welding at fabrication yards as much as possible.
7. Using PPEs like leather gloves, safety shoes and aprons.

Provision of double earth conductors & RCCBs to avoid electric

Cardiac arrest due to
2.6 Electricity R Improper use of electric power
electric shock
shock. N 3 4 M 12 To follow OCP-09-Electrical safety 1 4 L 4 A
Pre-inspection of machines, cables by a qualified electrician.

Providing appropriate PPE.

Respiratory / lung illness Giving proper training using the proper eye protection methods
2.7 Environment R Emission of fumes & gases / acute & chronic effects like welding shield, barricading the area as much as possible. Y 2 4 M 8 1 4 L 4 A
on human body Providing UV filter safety glass for all workers. Providing proper
signage.
 Explosion of gas Using gas cylinder trolleys.
cylinders may lead to Shifting gas cylinders with mechanical aids as per OCP-12.
Improper Handling & storage of gas fatal / severe injuries. Storage of DA/Oxygen cylinders separately in upright position.
2.8 Gas Cutting R
cylinders Fall of cylinders on Using appropriate PPE while handling the gas cylinders.
N 4 5 H 20 To follow OCP-12:Gas cutting 1 5 L 5 A
workmen may lead to Ensuring demarcation and signage as per the standard.
injuries. Securing the gas cylinders to avoid fall of cylinders.

Using standard NRVs on the cylinder side.

Flash back arresters are providing on the cutting torch.
Explosion of gas Ensuring the deployment of skilled personnel for gas cutting.
Gas Cutting R Flash back / fire cylinders may lead to Adequate fire extinguishers are ensuring before start of work. N 4 5 H 20 To follow OCP-12:Gas cutting 1 5 L 5 A
fatal / severe injuries. Providing barricades and maintain good housekeeping.
Soap test to be done on both end connection of
the hose.

Only experienced workmen to be deployed.

Height Work Appropriate PPE's to be wear .
2.9 Roofing work
R Fall from height ( Man , Materials ) Serious injury
Fall protection system to be implemented. ( life line, safety
Y 4 4 H 16 To follow OCP- Height work safety 1 4 L 4 A
harness, safety nets where ever required )
Only experienced workmen to be deployed.
Back pain Appropriate PPE's to be wear .
Improper handling of materials ,
MEP Work - AC , light Electric shock, Fire fighting equipments to provide.
2.1 fittings, fire fighting systems
R Manual handling
body part injury Only licence holder electrician to deploy for live electrical
N 3 3 M 9 Follow OCP electrical safety 1 3 L 3 A
Electrocution , improper cable joints
connection work.

Appropriate PPE's to wear.

Experienced workmen to deploy
Tile fitting work , gypsum , Improper handling of materials , Eye injury, body part materials stacking properly to be done. Tile cutting to be done by
2.11 plastering , block work
R
Materials stacking injury, only authorized person,
N 2 2 L 4 OCP manual handling 1 2 L 2 A
Machine guarding for the cutting machine to be checked and
ensure.
Appropriate PPE's to wear.
Materials stacking, and handling of breathing issues , fume,
2.12 Painting work R
paints breathing problem
Experienced workmen to deploy N 2 2 L 4 1 2 L 2 A
MSDS to ensure.
Appropriate PPE's to wear.
2.13 Door, window fixing R Door frame and windows handling. Body part injury
Experienced workmen to deploy
N 2 2 L 4 OCP manual handling 1 2 L 2 A

Improper Housekeeping / Poor

housekeeping Slip, trip, fall, Housekeeping to be done after the work finish.
2.14 General Safety R
Poor illumination injury to workmen Illumination to be ensured for night work.
N 3 2 L 6 Training on 5S. 1 3 L 3 A

1. Mandatory / Compulsory screening of all persons irrespective

of cadre / status entering site with thermal scanner.
2. Restriction to person having fever and cough with breathing
problem and intimation to concerned department / contractors.
Gate Entry/Exit (Man,
3. No new workers without valid pass is allowed inside.
Machine & Material).
4. Only person wearing nose mask are permitted inside site
2.15 R COVID-19 Virus COVID-19 Symptoms premises Y 4 5 H 20 SOP for COVID-19 shall be strictly followed. 1 5 L 5 A
Movement inside site
5. Ban on non-essential visitors at site
Premises &
6. Provision of touch free hand wash & Sanitizer at all entry and
Working on site.
exit points and common areas.
7. Maintain social distancing at office & work area.

RISK MATRIX
Very Likely - 5 5 10 15 20 25
PROBABILITY

Likely - 4 4 8 12 16 20
Possible - 3 3 6 9 12 15


Unlikely - 2 2 4 6 8 10
Very Unlikely - 1 1 2 3 4 5
 1 2 3 4 5

Moder Very
Negligible Slight ate High High

SEVERITY 
Risk Risk Level Action
May be acceptable but review task to see if risk can be reduced
1 to 6 Low Risk further.
Task should only be undertaken with appropriate management
authorization after consultation with specialist personnel.
8 to 12 Medium Risk

Task must not proceed. It should be redefined or further control measures put
15 to 25 High Risk in place to reduce risk.

If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by
recommending further action. If the Risk is still in the Red region, this is not acceptable and action definitely needs to be taken. HIRA Review team shall discuss the proposed actions,
where applicable, to address the hazard that is ascribed with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate,
engineering, administrative, and PPE) (see Figure 6.4). This allows review of controls to ensure the principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety

Prepared By Reviewed by Approved

 New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd. Date:

Hazard Identification, Risk Assessment and Control (HIRAC) HIRA No. - 07

ACTIVITY - Anti-termite work . Rev. No. - R0

Legal Concern(Y/N)
Base Risk Residual Risk

Routine (R)/ Non

Not- Acceptable:
(Acceptable: A/
Routine (NR)

Risk 1 to 25

Risk 1 to 25
H/M/L

H/M/L

Remarks
1 to 5

1 to 5

1 to 5

1 to 5
Sr.

NA)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Severi

Severi
Proba

Proba
bility

bility
ty

ty
1.1 Y 3 2 L 6 3 1 L 3 A
1.Improper handling of
1.Manual shifting of 1) Awareness session to be conducted for the workmen engaged in
container. 2.Awkward 1.Joints Pain / Muscular MSDS For chemicals to be
Anti-termite to site / R manual shifting of material.
postures to Construction pain/Injury/incident. followed.
location. 2) Workmen use adequate PPE's during working.
workmen.

1.2 Y 3 4 M 12 1 4 L 4 A
01.Unevel grounds. 01. Injury to workmen
1.Arrangements, 01. Leveeing of working areas. Job specific PPE's to be worn by
R 02.Slip/Trip. 02. May affect Respiratory
Preparation. 02. Wear respirators( Nose Musk ). all the workmens
03. Air Pollution by cement. System

1) Awareness session is being conducted for the workmen handle the

hazardous chemicals.
1.Inhalation 2.Physical 2) Only trained & authorized workmen is being deployed to handle the
Contact leading to irritation, materials
burn or absorption 3) Trained First Aider and doctor available at site to handle emergency
(Construction workmen & 1.This substance may be situation if any. 1.Ensure appropriate PPE's to
1.Antitermite / store keeper) hazardous to the 4) Appropriate signages is being displayed in front of store room & at wear at the time of work.
Chemical 2.spraying R 3.Irritant to eyes may cause environment; 2.Special site. Y 3 4 M 12 2.Ensure legal compliance for 3 1 L 4 A
mist, handling. redness, pain 4.May cause attention should be given to 5) Catch tray/catch pit is being used to avoid spillage. particular substance to be
sensitization by skin contact. water organisms 6) MSDS of chemicals is being displayed in front of store room ensure.
5.Hazardous to
the environment and soil 7) Workmen use PVC / Rubber hand gloves (appropriate type for
organisms. chemical), acid resistance safety shoe. 8.Unauthorised entry to be
ensured and warning signage boards can be displayed infront of the
chemical storage room.

1) Proper ventilation is being maintained in the storage area if store at

site .
1.3 2) Only trained & authorized workmen is being deployed to handle the
materials
1.Inhalation of chemical 3) Appropriate signages is being displayed in front of store room & at
1.Ensure appropriate PPE's to
NR fumes to construction 1.Lungs disease site Y 3 4 M 12 3 1 3 A
wear at the time of work.
workmen & store Keeper 4) Trained First Aider and doctor available at site to handle emergency
situation if any.
5) Catch tray/catch pit is being used to avoid spillage.
6) MSDS of chemicals is being displayed in front of store room
7) Workmen use respiratory mask during handling.

1) Awareness session is being conducted for the workmen handle the

hazardous chemicals.
2) Only trained & authorized workmen is being deployed to handle the
1.Chemical splash due to
materials Material handling and disposal to
improper handling to 1.Skin 2.Irritation. 3.Eye
R 3) MSDS of chemicals is being displayed in front of store room Y 3 4 M 12 be done as per MSDS provided 3 1 3 A
construction workmen & irritation
4) Workmen use adequate PPE like safety Goggle, Hand gloves, along with material/ Chemical
store Keeper
Apron, face shielded musk as applicable 5.Workmen should flush
with plenty of soap and water and Immediate Medical attention should
ne sought.

1.proper storage room to be used for stacking the chemicals.

1.Accidental poisoning.
2.Worker clothing should be removed at once and the skin washed with
2.severe 1.Persons using these
soap and water. 3.Cheminals should be kept securely. 1.Ensure appropriate PPE's to
contamination. 3.Use 1.skin irritation. 2.Fire chemicals leads to directly
wear at the time of work
1.4 of petroleum solvents. R hazard. 3.Inhalation expose to danger. Y 3 4 M 12 3 2 L 6
4.Container should be clearly labelled and should be store carefully. 2.Awareness training on MSDS
4.Dilute problems. 2.Absorption through the
to be conducted.
emulsions and contact skin.
5.Fire extinguisher to be kept in workplace.
with concentration.
6.Particular care should ne taken to prevent skin contact.

1.Proper electrical inspection to be done for electrical equipments

1.Proper Electrical awareness
1.Electrical and hand 1.May cause of electric before start of the 2.Ensure RCCB is in working
1.5 R 1.Electrocution. Y 3 4 M 12 training to be conducted on 2 3 L 6
pump operations. shock. condition.
periodically basis.
3.Use of proper insulated wires.

1.Poor housekeeping
1.Training on 5S.
2.Poor Illumination/ visibility 1.injury to workmen/ 1.Housekeeping to be done after the work finish.
1.6 General Safety R N 4 4 H 15 2.Adequate Illumination needs to 2 3 L 5 A
3.Snake bite/ insect bite Fatal 2.Lighting arrangements to be done for night work.
be ensure.
Slip, trip, fall,
 1. Mandatory / Compulsory screening of all persons irrespective of
cadre / status entering site with thermal scanner.
2. Restriction to person having fever and cough with breathing problem
Gate Entry/Exit (Man, and intimation to concerned department / contractors.
Machine & Material). 3. No new workers without valid pass is allowed inside.
4. Only person wearing nose mask are permitted inside site premises SOP for COVID-19 shall be
1.7 R COVID-19 Virus COVID-19 Symptoms Y 4 5 H 20 1 5 L 5 A
Movement inside site 5. Ban on non-essential visitors at site strictly followed.
Premises & 6. Provision of touch free hand wash & Sanitizer at all entry and exit
Working on site. points and common areas.
7. Maintain social distancing at office & work area.

RISK MATRIX

Very Likely - 5 5 10 15 20 25

Likely - 4 4 8 12 16 20

PROBABILITY

Possible - 3 3 6 9 12 15

Unlikely - 2 2 4 6 8 10

Very Unlikely - 1 1 2 3 4 5

1 2 3 4 5

Very
Negligible Slight Moderate High
High

SEVERITY 

Risk Risk Level Action

May be acceptable but review task to see if risk can be reduced
1 to 6 Low Risk further.
Task should only be undertaken with appropriate management
8 to 12 Medium Risk authorization after consultation with specialist personnel.
Task must not proceed. It should be redefined or further control
15 to 25 High Risk measures put in place to reduce risk.

If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by recommending further action. If the Risk is still in the Red region, this is
not acceptable and action definitely needs to be taken. HIRA Review team shall discuss the proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate, engineering, administrative, and PPE) (see Figure 6.4). This allows review
of controls to ensure the principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety

Prepared By Reviewed by Approved

 New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd. Date:

Hazard Identification, Risk Assessment and Control (HIRAC) HIRA No. - 08

ACTIVITY - MANUAL UNLOADING (General materials) Rev. No.- R0

Base Risk Residual Risk

Routine (R)/ Non Routine

Remarks (Acceptable: A/
Not- Acceptable: NA)
1 to 25

1 to 25
H/M/L

H/M/L
1 to 5

1 to 5

1 to 5

1 to 5
Legal Concern(Y/N)
Sr.

(NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Probability
Severity

Severity
Risk

Risk
R 01. Trained and licence holder driver to be deployed . N 3 4 M 12 3 1 3
02. Flag man to guide the vehicle .
01. Improper marching of vehicle 03. Appropriate PPE's to provide.
Loading vehicle place at the
1 02.Hitting to workmen passing by Serious Injury, Fatal Job specific PPE' should be worn by workmens
unloading location
03. Collide to other vehicles

1.1 Unloading of materials R Falling of material Injury due to unsafe load handling. Trained crew shall be engaged and the workforce shall be trained N 3 4 M 12 NA 2 1 2 A
manually for safe handling.

Material Handling R Improper handling 01. Fall of material from height, 01.Appropriate PPE's to wear N 2 4 M 8 NA 1 4 4 A
02. Injury to , man power etc. 02. Communication and co ordination to maintained with each
1.2 03. Back injury other.
04.Finger Injury
1.3 Placement of materials R Due to uneven ground imbalance or Injury A trained work crew shall be deployed, working area shall be Y 2 4 M 8 Material stacking are to be barricaded. 2 1 2 A
toppling of slipper / stand / steel cordoned with indicative tapes,
Compaction of the ground to be ensured.
Materials to kept on slipper/ stand.

Gate Entry/Exit (Man, R COVID-19 Virus COVID-19 Symptoms 1. Mandatory / Compulsory screening of all persons irrespective of Y 4 5 H 20 SOP for COVID-19 shall be strictly 1 5 L 5 A
Machine & Material). cadre / status entering site with thermal scanner. followed.
2. Restriction to person having fever and cough with breathing
Movement inside site problem and intimation to concerned department / contractors.
Premises & 3. No new workers without valid pass is allowed inside.
Working on site. 4. Only person wearing nose mask are permitted inside site
premises
5. Ban on non-essential visitors at site
6. Provision of touch free hand wash & Sanitizer at all entry and exit
1.4 points and common areas.
7. Maintain social distancing at office & work area.
8. Disinfected of Vehicles before entry in site premises.

RISK MATRIX
Very Likely - 5 5 10 15 20 25

PROBABILITY

Likely - 4 4 8 12 16 20
Possible - 3 3 6 9 12 15
Unlikely - 2 2 4 6 8 10
Very Unlikely - 1 1 2 3 4 5
1 2 3 4 5
Negligible Slight Moderat High Very
e High
SEVERITY 
Risk Risk Level Action
1 to 6 Low Risk May be acceptable but review task to see if risk can be reduced
further.
8 to 12 Medium Risk Task should only be undertaken with appropriate management
authorization after consultation with specialist personnel.
15 to 25 High Risk Task must not proceed. It should be redefined or further control
measures put in place to reduce risk.

If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by recommending further action. If the Risk is still in the Red region, this is not acceptable and action
definitely needs to be taken. HIRA Review team shall discuss the proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate, engineering, administrative, and PPE) (see Figure 6.4). This allows review of controls to ensure the
principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety
 If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by recommending further action. If the Risk is still in the Red region, this is not acceptable and action
definitely needs to be taken. HIRA Review team shall discuss the proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate, engineering, administrative, and PPE) (see Figure 6.4). This allows review of controls to ensure the
principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety

Prepared By Reviewed by Approved

 Date:
New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd.

Hazard Identification, Risk Assessment and Control (HIRAC) HIRA No. - 09

ACTIVITY - Bar bending and Bar cutting work and Reinforcement Rev. No. - R0
work.

Routine (R)/ Non Routine

Remarks (Acceptable: A/
Base Risk Residual Risk

Not- Acceptable: NA)

Legal Concern(Y/N)

1 to 25

1 to 25
H/M/L

H/M/L
Sr.

Probabili 1 to 5

1 to 5

Probabili 1 to 5

1 to 5
(NR)

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Severity

Severity
Risk

Risk
ty

ty
Arrangements, Preparation, R 01. Uneven grounds, Slip/Trip 01. Injury to workmen 01. Leveeing of working areas. Y 3 4 M 12 NA 1 4 4 A
1 Ground levelling work

Steel Materials shifting R Handling of steel materials / Hands injury, Back injury Use gloves and appropriate PPE., Appropriate Postures. N 3 2 L 6 01. Training on manual handling 1 2 2 A
1.1 manually Improper handling 02. Supervision to strengthen

Continuous working R Continuous pouring by same gang Cause tiredness of 01. Insist on shift pattern; N 3 3 M 9 Resting of workmen to ensure. 1 3 3 A
1.2 workers and may lead to 02. Ensure lighting arrangements during night hours.
accident.
Cutting of Steel materials R 01. Working with out PPE's 01. Finger injury 01. Appropriate PPE's to be provided. N 3 3 M 9 01. Job specific training to be provided. 3 1 L 4 A
1.3 02. Unguarded Rotating/ moving 02. Burn injury 02. Only experienced and skilled person to be deployed for the 02. Periodical inspection to be done.
parts 03. Electrocution work.
03.
01. Improper electrical
Working with connection
out PPE's 04.
01. Back
Fingerinjury
injury 03.
01. All electrical PPE's
Appropriate cablestotobe
beprovided.
checked and routed through 01. Job specific training to be provided.
Bending of Steel materials R N 3 4 M 12 1 4 4 A
ELCB /RCCB .
1.4 02. Unguarded Rotating/ moving 02. Burn injury 02. Only experienced and skilled person to be deployed for the 02. Periodical inspection to be done
parts 03. Electrocution work.
03. Improper
01. Improper manual
electricalhandling
connection 04. Body
01. Back injury
part injured, 03. Only
01. All electrical cablesworkmen
experienced to be checked and routed through
to be deployed. 01. Training on Manual Handling
Reinforcement work R N 3 4 M 12 3 1 3 A
ELCB /RCCB . PPE's to be wear .
1.5 02. Sharp edge . 02. finger injury 02. Appropriate 02. Stringent supervision
03. Only authorized operator to operate the machine .
Electricity R Improper use of electric power Cardiac arrest due to 01. Provision of double earth conductors & RCCBs to avoid N 3 4 M 12 Only Licence holder electricians to deploy for 1 4 L 4 A
1.7 electric shock electric shock. work.
02. Pre-inspection of machines, cables by a qualified electrician.
General Safety R 01. Improper Housekeeping / Poor 01. Slip, trip, fall, 01. Housekeeping to be done after the work finish. N 3 2 6 Lux level to be checked. Night work permit to 1 3 3 A
1.8 housekeeping 02. Injury to workmen 02. Illumination to be ensured for night work. be taken for work at night.
02. Poor illumination
Gate Entry/Exit (Man, R COVID-19 Virus COVID-19 Symptoms 1. Mandatory / Compulsory screening of all persons irrespective Y 4 5 20 SOP for COVID-19 shall be strictly followed. 1 5
Machine & Material). of cadre / status entering site with thermal scanner.
2. Restriction to person having fever and cough with breathing
Movement inside site problem and intimation to concerned department / contractors.
Premises & 3. No new workers without valid pass is allowed inside.
Working on site. 4. Only person wearing nose mask are permitted inside site
premises
5. Ban on non-essential visitors at site
6. Provision of touch free hand wash & Sanitizer at all entry and
1.9 exit points and common areas. H L 5 A
7. Maintain social distancing at office & work area.

RISK MATRIX

Very Likely - 5 5 10 15 20 25

Likely - 4 4 8 12 16 20

PROBABILITY

PROBABILITY
Possible - 3 3 6 9 12 15

Unlikely - 2 2 4 6 8 10

Very Unlikely - 1 1 2 3 4 5

1 2 3 4 5

Negligible Slight Moder High Very

ate High

SEVERITY 

Risk Risk Level Action

1 to 6 Low Risk May be acceptable but review task to see if risk can be reduced further.

Task should only be undertaken with appropriate management

8 to 12 Medium Risk
authorization after consultation with specialist personnel.

Task must not proceed. It should be redefined or further control measures put
15 to 25 High Risk
in place to reduce risk.

If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by recommending further action. If the Risk is still in the Red region, this is not
acceptable and action definitely needs to be taken. HIRA Review team shall discuss the proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate, engineering, administrative, and PPE) (see Figure 6.4). This allows review of
controls to ensure the principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety

Prepared By Reviewed by Approved

 New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd. Date:

Hazard Identification, Risk Assessment and Control (HIRAC) HIRA No. - 10

ACTIVITY - Form work- Conventional Rev. No. - R0

Base Risk Residual Risk

Remarks (Acceptable:
A/ Not- Acceptable:
Legal Concern(Y/N)
Routine (R)/ Non

1 to 25

1 to 25
H/M/L

H/M/L
Probability 1 to 5

1 to 5

Probability 1 to 5

1 to 5
Routine (NR)
Sr.

NA)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Severity

Severity
Risk

Risk
Arrangements, Preparation, R 01. Uneven grounds, Slip/Trip 01. Injury to workmen 01. Leveeing of working areas. Y 3 4 M 12 NA 1 4 4 A
1 Ground levelling work

Shuttering Materials shifting R Handling of shuttering materials / Hands injury, Back injury 01. Use gloves and appropriate PPE., N 3 2 L 6 01. Training on manual handling 1 2 2 A
1.1 manually Improper handling 02. Appropriate Postures. 02. Supervision to strengthen

Continuous working R Continuous pouring by same gang Cause tiredness of 01. Insist on shift pattern; N 3 3 M 9 Resting of workmen to ensure. 1 3 3 A
1.2 workers and may lead to 02. Ensure lighting arrangements during night hours.
accident.
Cutting of plywood materials R 01. Working with out PPE's 01. Finger injury 01. Appropriate PPE's to be provided. N 3 3 M 9 01. Job specific training to be provided. 3 1 L 4 A
02. Unguarded Rotating/ moving 02. Burn injury 02. Only experienced and skilled person to be deployed for the 02. Periodical inspection to be done.
parts 03. Back injury work.
03. Improper manual handling 04. Dust may lead to 03. All electrical cables to be checked and routed through
04. Unauthorized Operator breathing/ respiratory ELCB /RCCB .
05. Wood dust generation problem 04. Guards to be provided for rotating parts .
06. Improper electrical connection 05.Lungs disease 05. Full time supervisor to be deployed for the work.
07. Electrocution 06. Daily TBT to be conducted before start of work.
07. Authorized Operator photographs to display
1.3 08. Double insulated power cable is being used for all power
tools.
09. Electrical connection is being taken through RCCB/MCB.

10. RCCB is being checked at regular intervals.

11. Any repairing work is being carried out only authorized
electricians.

Oiling of Shuttering R Exposure to shuttering oil by Skin irritation Appropriate PPE's to wear. MSDS instruction to follow N 2 2 L 4 Nil 1 2 2 A
1.4 materials carpenter, fitter or helper
Fixing of Ply R 01. Working with out PPE's Injury to finger, hand, 01. Appropriate PPE's to be provided. N 2 2 L 4 Job specific training to provide. 1 2 2 A
1.5 02. Improper manual handling leg/ Near Miss 02. Only experienced and skilled person to be deployed for the
work.
Inspection of Shuttering R 01. Hit by protruding part of steel / Body part injury Protruding part of the prop under manheight is being bent or N 2 3 L 6 Nil 1 3 3 A
1.6 before concreting prop by construction workmen & protected by effective manner.
staff
Shuttering / deshuttering NR Horse play by workmen Injury/ Near Miss 1)It is communicated to workmen as strict disciplinary action N 2 3 L 6 Nil 1 3 3 A
work (Psychosocial risk) taken in case of horse play.
1.7 2)Supervisor being monitored to prevent horse play at site.

General Safety R 01. Improper Housekeeping / Poor 01. Slip, trip, fall, 01. Housekeeping to be done after the work finish. N 3 2 6 Lux level to be checked. Night work permit to 1 3 3 A
housekeeping 02. Injury to workmen 02. Illumination to be ensured for night work. be taken for work at night.
1.8 02. Poor illumination
 Gate Entry/Exit (Man, R COVID-19 Virus COVID-19 Symptoms 1. Mandatory / Compulsory screening of all persons irrespective Y 4 5 20 SOP for COVID-19 shall be strictly followed. 1 5
Machine & Material). of cadre / status entering site with thermal scanner.
2. Restriction to person having fever and cough with breathing
Movement inside site problem and intimation to concerned department / contractors.
Premises & 3. No new workers without valid pass is allowed inside.
Working on site. 4. Only person wearing nose mask are permitted inside site
premises
5. Ban on non-essential visitors at site
6. Provision of touch free hand wash & Sanitizer at all entry and
1.9 exit points and common areas. H L 5 A
7. Maintain social distancing at office & work area.

RISK MATRIX
Very Likely - 5 5 10 15 20 25
PROBABILITY

Likely - 4 4 8 12 16 20
Possible - 3 3 6 9 12 15


Unlikely - 2 2 4 6 8 10
Very Unlikely - 1 1 2 3 4 5
1 2 3 4 5

Moder Very
Negligible Slight High
ate High

SEVERITY 
Risk Risk Level Action

1 to 6 Low Risk May be acceptable but review task to see if risk can be reduced further.

Task should only be undertaken with appropriate management

8 to 12 Medium Risk
authorization after consultation with specialist personnel.

Task must not proceed. It should be redefined or further control measures put
15 to 25 High Risk
in place to reduce risk.

If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by
recommending further action. If the Risk is still in the Red region, this is not acceptable and action definitely needs to be taken. HIRA Review team shall discuss the proposed actions,
where applicable, to address the hazard that is ascribed with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate,
engineering, administrative, and PPE) (see Figure 6.4). This allows review of controls to ensure the principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety

Prepared By Reviewed by Approved

 New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd.

Hazard Identification, Risk Assessment and Control (HIRAC)

ACTIVITY - Concreting work

Routine (R)/ Non Routine

Base Risk

Legal Concern(Y/N)

1 to 25
H/M/L
Sr.

Probabi 1 to 5

Severity 1 to 5
(NR)
Sub-Activity Potential Hazard Consequence Present Control
No.

Risk
lity
Inspection of formwork R Fall of person/ Hit by protruding part Injury/ Incident/ Near 1) Appropriate access will be provided for safe access and egress. N 3 3 M 9
before concreting of Steel/ prop/ Fall of material/ Miss 2) Job specific Training will be provided to engineer/ supervisors
collapse of shuttering structure engaged in concreting work.
3) Horizontal / vertical safety nets will be provided where chances of
soil collapse of excavation pit round the raft.
4) Hard barricading will be provided around the excavated pit.
5) Adequate PPE's will be provided to workmen.
6) Workmen are to be guided/ counselled/ trained & empowered
1 through trained Observers to curb down ARB through Behaviour
Observation Feedback Process (BOFP)
7) Inspection of Form work are carried out as per std. Inspection
template containing safety check points.

R Fall of person/ Fall of material injury/ Incident/ Near 1) Pipe line are to be installed as per approved plan with clamping N 3 4 M 12
Miss support to avoid burst of pipe line.
2) Scaffold system is to be used for lowering the pipe line into the pits
if used
3) Job specific Training will be provided to workmen engaged in
Installation of concrete
1.1 pipe line.
installation work.
4) Adequate PPE's will be provided to workmen.
5) Workmen are to be guided/ counselled/ trained & empowered
through trained Observers to curb down ARB through Behaviour
Observation Feedback Process (BOFP

Delivery of RMC by Transit R Unguarded moving part/ Noise / Injury/Incident 1) Inspection of vehicle for reverse horn at security gate. N 3 4 M 12
mixture people getting struck by / run over 2) Checking of driving licence at security gate.
by the TM while reversing 3) Ensuring guard to be provided to moving part.
4) Instruction given to RMC vehicle driver's & helpers.
1.2 5) Helper provided on site to give direction on site.
6) Speed limit signage's displayed on site.
7) Supervisor will be deployed to identify ARB and give feedback.
 Deployment of Concrete R Unguarded moving part/ Noise / Injury/Incident 1) Inspection of vehicle for reverse horn at security gate. N 4 3 M 12
pump and parking of people getting struck by / run 2) Checking of driving licence at security gate.
RMC Vehicles. over by the TM while reversing 3) Ensuring guard to be provided to moving part.
4) Instruction given to RMC vehicle driver's & helpers.
1.3 5) Helper provided on site to give direction on site.
6) Speed limit signage's displayed on site.
7).Experience supervisor will be deployed for raft concrete work.

Pouring of concrete R Skin irritation/ fall of person Injury/Incident 1) No work is carried out unless Inspection is carried out as per Pour N 3 3 M 9
through steel mess opening or Card and authorized by EHS dept. & QA/QC dept.
outer edges/ flying of concrete/ 2) Vertical / Horizontal safety net will be provided where required.
3) Life line will be provided during concreting where required.
fatigue due to weather
4) Ladder will be provided for safe access.
conditions or non stop working 5) Illumination will be provided .
without a break. 6) Adequate PPE's will be provided to workmen.
7) Job specific Training will be provided to workmen engaged in
1.4 concreting work.
8)Supervisor will be deployed to identify ARB and give feedback.
 Use of vibrator during R Electrical shock/ Fatigue/ Skin ill health/injury/ 1)Inspection of vibrator before use. N 3 3 M 9
concreting Irritation/ Noise /Rotating incident / Shock, Burn 2) Electrical connection through ELCB.
parts/Kick back of Hose/Cement 3) Job rotation to avoid fatigue.
4) Adequate PPE's will be provided to workmen.
1.5 splash/Fall of vibrator into
5) Training will be provided to workmen engaged in concreting work.
excavation / concreting 6) Supervisor deployed to identify ARB and give feedback.
location/Fire hazard

Washing of Concrete pump R Slip / soil contamination Injury/Incident / 1) Use of secondary tray for washing of pump or pump wash at Y 3 4 M 12
Environment /legal designated area.
notice 2) Removal of slurry on road after pump wash.
3) Adequate PPE's will be provided to workmen.
1.6 4) Training will be provided to workmen engaged in concreting work.
5) Supervisor deployed to identify ARB and give feedback.

Washing of RMC R Soil contamination Injury/Incident / 1) Pump washing at designated area. Y 3 4 M 12

Slip/ trip Environment /legal 2) Removal of slurry / waste concrete on road after wash and used it
notice for backfilling.
3) Adequate PPE's are to be provided to workmen engaged in the
1.7 work.
4) Deep tray will be provided for avoid concrete falling on ground.

General Safety R 01. Improper Housekeeping / Poor 01. Slip, trip, fall, 01. Housekeeping to be done after the work finish. N 3 2 6
housekeeping 02. Injury to workmen 02. Illumination to be ensured for night work.
1.8 02. Poor illumination

Gate Entry/Exit (Man, R COVID-19 Virus COVID-19 Symptoms 1. Mandatory / Compulsory screening of all persons irrespective of Y 4 5 20
Machine & Material). cadre / status entering site with thermal scanner.
2. Restriction to person having fever and cough with breathing
Movement inside site problem and intimation to concerned department / contractors.
Premises & 3. No new workers without valid pass is allowed inside.
Working on site. 4. Only person wearing nose mask are permitted inside site premises
5. Ban on non-essential visitors at site
6. Provision of touch free hand wash & Sanitizer at all entry and exit
points and common areas.
1.9 7. Maintain social distancing at office & work area.
H

RISK MATRIX
Very Likely - 5 5 10 15 20 25


Likely - 4 4 8 12 16 20
PROBABILITY

Possible - 3 3 6 9 12 15

Unlikely - 2 2 4 6 8 10

Very Unlikely - 1 1 2 3 4 5

1 2 3 4 5
Moderat Very
Negligible Slight High
e High
SEVERITY 
 Risk Risk Level Action

1 to 6 Low Risk May be acceptable but review task to see if risk can be reduced further.
Task should only be undertaken with appropriate management authorization after consultation with specialist
8 to 12 Medium Risk
personnel.

15 to 25 High Risk Task must not proceed. It should be redefined or further control measures put in place to reduce risk.

If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by recommending further action. If the Risk is still in the Red region, this is not
acceptable and action definitely needs to be taken. HIRA Review team shall discuss the proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate, engineering, administrative, and PPE) (see Figure 6.4). This allows review of
controls to ensure the principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety

Prepared By Reviewed by Approved

 Date:
Riv. Date:

HIRA No. - 11

Rev. No.- R1

Remarks (Acceptable: A/
Residual Risk

Not- Acceptable: NA)

1 to 25
H/M/L
Probabi 1 to 5

Severity 1 to 5
Proposed Control

Risk
lity

Supervision to stringent 1 3 3 A

Pipe line thickness to be checked 1 4 4 A

prior to use.

Reverse horn to check, 3 1 L 4 A

Traffic marshal to deploy
Traffic marshal to deploy 1 3 3 A

Job specific training to provide. 1 3 3 A

Nil 1 3 3 A

Ball catcher to use at the time of 1 4 4 A

ball pass

Washing of RMC to be avoid at site 1 4 4 A

Lux level to be checked. Night work 1 3 3 A

permit to be taken for work at night.

SOP for COVID-19 shall be strictly 1 5

followed.

L 5 A
 New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd.
Hazard Identification, Risk Assessment and Control (HIRAC)
ACTIVITY - UNLOADING OF STEEL

Base Risk

Routine (R)/ Non

1 to 25
H/M/L
Legal Concern(Y/N)

1 to 5

1 to 5
Routine (NR)
Sr. Sub-Activity Potential Hazard Consequence Present Control
No.

Probability

Severity

Risk
1.0 Material Handling R Slip, trip and Falling of Injury due to unsafe load handling. Trained Riggers crew shall be engaged and the workforce shall be trained N 3 4 H 12
material for safe handling.
Tag line shall be used to control the swinging load. OCP 10 control
measures shall also been followed.
1.1 Material Handling R Failure of lifting gear, improper Fall of material from height, Periodic testing & inspection. N 2 4 M 8
rigging. Damages to material, man power Pre use testing of lifting equipment's, lifting tools like Shackles, ropes,
etc. slings, pulley, etc. Periodic maintenance of lifting equipment's & tools.
Special training to the Riggers.
Do not allow overloading of the lifting equipment's. Barricading the area
with signage to avoid unwanted visitors to the area. Follow the OCP-10.

1.2 Placement of Cranes R Due to uneven ground Injury A trained work crew shall be deployed, Crane working area shall be Y 2 4 M 8
imbalance or toppling of cordoned with indicative tapes,
mobile cranes third party certified crane shall be used, Outriggers shall be fully extended
and prior to use of crane a general inspection shall be carried out by TPL
Team with checklist.
Lifting shall be avoided where overhead electrical lines are crossing.
Compaction of the ground to be ensured.

Tandem lofting of steel R Topple of F15/ crane due to Serious injury or Fatal Coordination should be ensured between two cranes All the Tools Y 4 4 H 16
materials & 40 Feet miscommunication Failure of slings Free run and Tackles to be checked prior top use Appropriate PPE to be used
Container Illumination and Un of vehicles Signal Man and lifting supervisor to be
even ground Incompetent ensured for safe lifting/ loading & Unloading
Crane operator Wheel stopper to be provided for to avoid free run of vehicles 6All
lifting gears should be inspected by TPI Competent person

1.30 Placement and Removal R Hit by object due with rapid Injuries with head & hand/shoulder A trained gang shall be deployed, N 3 2 L
of Slings & D- Shackles speed of lowering hoist/hook. Adequate height of platform or ladder shall be used for placement and
removal of slings and D- shackles,
Third party certified tools shall be used, 6
Prior to use physical inspections shall be carried out by mechanical
department.

1.31 Gate Entry/Exit (Man, R COVID-19 Virus COVID-19 Symptoms 1. Mandatory / Compulsory screening of all persons irrespective of cadre / Y 4 5 H 20
Machine & Material). status entering site with thermal scanner.
2. Restriction to person having fever and cough with breathing problem
Movement inside site and intimation to concerned department / contractors.
Premises & 3. No new workers without valid pass is allowed inside.
Working on site. 4. Only person wearing nose mask are permitted inside site premises
5. Ban on non-essential visitors at site
6. Provision of touch free hand wash & Sanitizer at all entry and exit points
and common areas.
7. Maintain social distancing at office & work area.
8. Ensure outside vehicle disinfected before entry in site.

RISK MATRIX
Very Likely - 5 5 10 15 20 25
PROBABILITY

Likely - 4 4 8 12 16 20
Possible - 3 3 6 9 12 15
Unlikely - 2 2 4 6 8 10
Very Unlikely - 1 1 2 3 4 5

 1 2 3 4 5
Negligible Slight Moderate High Very
High

SEVERITY 
Risk Risk Level Action
1 to 6 Low Risk May be acceptable but review task to see if risk can be reduced further.
8 to 12 Medium Risk Task should only be undertaken with appropriate management authorization after
consultation with specialist personnel.
15 to 25 High Risk Task must not proceed. It should be redefined or further control measures put in place to reduce
risk.
If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by recommending further action.
If the Risk is still in the Red region, this is not acceptable and action definitely needs to be taken. HIRA Review team shall discuss the proposed actions, where applicable, to address the hazard that is ascribed
with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate, engineering, administrative, and
PPE) (see Figure 6.4). This allows review of controls to ensure the principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety

Prepared By Reviewed by Approved

 Date:

HIRA No. - 12
Rev. No. - R0

Residual Risk

Remarks (Acceptable: A/
Not- Acceptable: NA)
1 to 25
H/M/L
1 to 5

1 to 5
Proposed Control

Probability

Severity

Risk
Supervision to be strengthen. 2 3 6 A
Proper training to ne provided

Supervision to be strengthen. 1 4 4 A
Proper training to ne provided

Supervision to be strengthen. 1 4 4 A
Proper training to ne provided

Supervision to be strengthen. 1 4 4
Proper training to ne provided

Supervision to be strengthen. 2 2 A
Proper training to ne provided

SOP for COVID-19 shall be strictly 1 5 L 5 A

followed.
 New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd.
Hazard Identification, Risk Assessment and Control (HIRAC)
ACTIVITY - Rock Anchoring work .

Base Risk

Routine (R)/ Non Routine

Legal Concern(Y/N)

1 to 25
Potential Hazard

H/M/L
1 to 5
1 to 5
Consequence
Sr.

(NR)
Sub-Activity Present Control
No.

Probability

Severity

Risk
Mobilization of Compressor , R 1. People getting struck by / run over by the vehicle Injury 1) Inspection of vehicle for reverse horn at security gate. Checking of driving licence at security gate. Y 3 4 M 12
drilling rig , tools tackles and while reversing Incident 2) Ensuring guard to be provided to moving part.
other accessories 2. Rotating part 3) TBT for manual handling o be given to the workmen .
3.Manual unloading of materials Safety brief given to vehicle driver's & helpers.
4) Traffic marshal / Helper provided on site to give direction to the vehicle up to the working location.
1 5) Speed limit signage's displayed on site.
6) Supervisor will be deployed to identify ARB and give feedback.

Anchor hole drilling R 1. Bursting of hose pipe. 1. Injury/Incident 1. Inspection of Air compressor and hose pipe. Y 4 4 H 16
2. High Noise 2. Noise pollution 2. Only experienced/ skilled person to operate the drill machine.
3. Body part got contact with drill machine 3. Body part injury 3. TBT to be done prior to work
1.1 4. Appropriate and mandatory PPE's to be wear at the time of work.
5. Resting of operator working with the drill machine as per the noise level.

3.Hole cleaning R Improper using of hose for cleaning ( generating / Eye injury. 1. Appropriate PPE's to be wear . N 2 2 L 4
1.2 flying of dust)

4.Fabrication and installation of R 1.Non use of PPE's. 1.Cut injury. 1. Only experienced/ skilled person to operate the drill machine. N 3 3 M 9
tendons 2.Improper handling of tendons. 2. Appropriate and mandatory PPE's to be wear at the time of work.
1.4
3. TBT to be done prior to work
 5.Grouting(mixing of R 1.While mixing of cements inhalation of cement dust. 1.Respiratory problems 1.Appropriate and mandatory PPE's to be wear at the time of work. 2.Special N 3 3 M 9
cements and CEDEX 100 2.Burn injury. storage conditions to be ensure.
chemicals) 2.Stacking of unused or unnecessary cements in work 3.Throat infection. 3.Tasks are performed as per safety instructions.
area.(chemical hazard) 3.Using of CEBEX 100 4.Eye injury. 4.Do not rub eye and Immediately flush with plenty of water for up to 15 minutes.
causes dust or splashes from the mixture may cause 5.Lung diseases. 5. Remove any contact lenses and open eyelids widely. If irritation persists: Continue flushing
permanent eye damage. 4.Dust may 6.Inhalation. during transport to hospital. Bring these instructions.
irritate throat and respiratory system and cause 7.Ingestion. 6.Necessary equipment for safe use of cements to be provided. 7.Material
coughing. 5.Dust has an irritating 8.Skin contact safety data sheet should available for all chemicals and provided to workers.
effect on moist skin. Prolonged contact with wet 8.Special storage conditions are followed where applicable.
cement/mixture may cause burns. 9.Immediately rinse mouth and drink plenty of water or milk. Keep person under observation. Do not induce vomiting. If
6.Frequent inhalation of dust over a long period of vomiting occurs, keep head low. 10.Transport
time increases the risk of developing lung diseases. immediately to hospital and bring along these instructions. 11.Remove contaminated
7.In the presence of water the product clothing immediately and wash skin with soap and water.
hardens to a solid mass which is not biodegradable. 12.Get medical attention if irritation persists after washing. 13.Tasks are performed
as per safety instructions.
14.Procedures exist for the safe clean-up of split chemicals.

5.Stressing R 1.Stressing using single pull jack may lead 1.Failure of jack 1.Safe work load to be applied to jack. N 3 3 M 9
to overload of jack. due to overload. 2.Authorised persons to be engage in stressing activity. 3.Third
2.Unauthorised person may engage in job 2.personnal party certificate for single pull jack to be done before starting of the work.
1.5
lead to safe work procedure failures. injury.

Gate Entry/Exit (Man, R COVID-19 Virus COVID-19 1. Mandatory / Compulsory screening of all persons irrespective of cadre / status entering site with Y 4 5 H 20
Machine & Material). Symptoms thermal scanner.
2. Restriction to person having fever and cough with breathing problem and intimation to
Movement inside site concerned department / contractors.
Premises & 3. No new workers without valid pass is allowed inside.
Working on site. 4. Only person wearing nose mask are permitted inside site premises
1.6 5. Ban on non-essential visitors at site
6. Provision of touch free hand wash & Sanitizer at all entry and exit points and common areas.
7. Maintain social distancing at office & work area.

RISK MATRIX
Very Likely - 5 5 10 15 20 25


4 8 12 16 20
PROBABILITY

Likely - 4
Possible - 3 3 6 9 12 15
Unlikely - 2 2 4 6 8 10
Very Unlikely - 1 1 2 3 4 5
1 2 3 4 5

Mo
Negligible Slight Hig Very
dera
h High
te

SEVERITY 
Risk Risk Level Action

Low Risk May be acceptable but review task to see if risk can be reduced
1 to 6 further.
Task should only be undertaken with appropriate management
8 to 12 Medium Risk
authorization after consultation with specialist personnel.
Task must not proceed. It should be redefined or further control
15 to 25 High Risk
measures put in place to reduce risk.

If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by recommending further action. If the Risk is still in the Red region, this is not acceptable and
action definitely needs to be taken. HIRA Review team shall discuss the proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate, engineering, administrative, and PPE) (see Figure 6.4). This allows review of controls to
ensure the principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety
If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by recommending further action. If the Risk is still in the Red region, this is not acceptable and
action definitely needs to be taken. HIRA Review team shall discuss the proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate, engineering, administrative, and PPE) (see Figure 6.4). This allows review of controls to
ensure the principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety

Prepared By Reviewed by Approved

 Date:
Riv. Date:

HIRA No. - 15
Rev. No.- R1

Residual Risk

Remarks (Acceptable: A/
Not- Acceptable: NA)
1 to 25
H/M/L
1 to 5

1 to 5
Proposed Control
Probability

Severity

Job specific training to be Risk

provided.

1 4 4 A
L

1. Noise monitoring to
be done.
2. TPI to be verified
for the air 1 4 4 A
L

compressor.

1 2 2 A

1.Job specific training to be

given to workers
1 3 3 A
L
1.Awareness trainings on
PPE's to be conduct for
workers.
2.A manifest of hazardous
chemicals and play cards
displayed where applicable.

3.Referred to material
safety data sheet(MSDS) for
safety requirements.
1 3 3 A

1.Safe work
procedures to be
followed as per
1 3 3 A
L

standard.

SOP for COVID-19 1 5 L 5 A

shall be strictly
followed.
 New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd.
Hazard Identification, Risk Assessment and Control (HIRAC)
ACTIVITY - INSTALLATION OF TRANSFORMER & MSEB POWER SUPPLY
Base Risk

Routine (R)/ Non Routine

Legal Concern(Y/N)

1 to 25
H/M/L
1 to 5

1 to 5
Sr.
(NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Severity

Risk
01. Conduct safety induction before deploying manpower on site.
1.Deployment of unexperienced
02. Conduct TBT before starting the work. 1.Proper gate entry system to
manpower 2.Unauthorised tools brought
Mobilization of Manpower, materials and 03. Deploy skilled and experienced workers. be implement for entry of
1 vehicles.
NR to site. 3.worker without Personal Injury
04. Monitoring the work by supervisor.
Y 3 4 M 12
workers and also heavy
induction. 4. Lack of
5.PPE's and ID card. vehicle.
emergency/information/ awareness.
6.All tools to be inspected and green tag to be given before entering into the site

01. Deploy experienced workman on job.

02. Follow work permit to work system.
01. Personal Injury 03. Stack material below shoulder level.
01. Slip, trip and fall of person
02. Laceration 03.Injury in 04 (TBT) shall be conducted before stating activity.
02. Caught in between 1.Proper training to be given
Loading, Unloading Shifting and stacking of hand or back strain. 05. More than 35 kg weight shall not handle by an individual.
1.1 Material Manually.
NR 03. Poor manual handling practice.
4.Lack of awareness of 06. Provide adequate PPEs to all workers. 07. Training should be given on
Y 3 3 M 9 to worker about material
4.Job starting Without specific handling.
particular work leads to manual material shifting.
work HIRA.
incident. 08. Induction will be conducted before deploying on site.
09. Task supervisor to ensure sufficient manpower for loading unloading and shifting of
materials.

1. Body earthing to be provided to welding machine. 2. Provide industrial plug

1. Burn injury top for connection and given numbers on top and machine.
1. Fire. 2.
2. Electrical 3.Connection through 30mA ELCB and use 3 core extension cable for connection.
01.Earthing strip connection by nuts Short Circuit. 3. 1.Supervision to be
4.1 NR Shock 3. N 3 4 M 12
strengthen.
and bolts on double pole structure. Radiation. 4.
Eyes irritation 4.Check electrical cable for any damage.
Fumes. 5.Electrocution.
4. Suffocation 5. Provide clamp and lugs for machine and terminals tighten properly.
6.Proper earthing to be provided.

1.Fall from height

1.Avoid beneath the load.
1.Failure of lifting gear. 2. Human 2.Object falling.
1.Transformer erection by Help of 2.Competent person should be deployed. 1.Trained lifting supervisor
5.1 NR Failure. 3.Body injury. 4.Hit Y 3 4 M 12
and foreman to be engage.
Hydra 3.Proper PPE's to be ensure for workers.
to person 5.Severe
4.TBT and HIRA talk given to workers before starting of work.
injury
 1. Deploy trained workers
1. Fall of person.
2. Provide PPEs and inspect daily basis.
1.Cable laying and fixing the cable tray 2. Fall of
3. Below area shall be cordon off while executing work at height. 1.Supervision to strengthen.
on bracket with help nut bolt (working in 1.working at height 2.Damage of materials.
7.1 NR 4 Authorized and scaffolder are allowed for scaffold erection or alteration. N 4 4 H 16 2.Job specific training to be
elevator shaft and scaffolding) electric cables. 3. Collapsed of provided.
2.Cable laying under ground. scaffold structure.
5.Layer of 50mm sand provide at bottom of trench where the cable is laid and
4.Electrocution.
again sand and brick protection to be given horizontally with one touch another.

1. Dust generation while using drill 1. Lung disease 1. Ensure proper PPEs to be work by drill machine operator like Safety helmet,
1.MSEB & installation & cable machine 2.Flying 2. Eye injury safety shoes ,reflective jacket, nose mask, safety goggle & ear plug.
8.1 NR N 3 4 M 12 NA
termination particles 3. Noise 3. 2.Pre-inspection to be done for drill machine
generation Hearing defect 3. Follow LOTO System

1.Electrical Isolation for that activity if needed.

2.Lock out tag out system should be applied as per vendor requirements.
3.Multi meter should be calibrated.
4.Insulation resistance tester also should be calibrated.
5.Only authorized personal should allow.
1.Electric shock, fire, personal injury,
6.Proper signage and barrication is required. Licence holder electrician to
9.1 Testing & Commissioning NR property damage. 2.work Electrocution N 4 4 H 16
be deployed
7.Closed supervision is required.
with live equipment /cables
8.Insulated gloves should be used for this job. 9.Ensure to wear appropriate PPEs
while working on live equipment's/ power cables.
10.Only authorized persons should be allowed in work area.
11.Ensure appropriate PPEs like safety helmet, safety shoes , reflective jacket,
hand gloves.

1.Cut injury,
1.Snake bite, 2.Inflammation / Health
1.Segreate scrap separate like plastic, paper, metal, & chemical.
1.Housekeeping & disposal of contact with sharp part, dust, smell, risk. 1.Housekeeping to be
11.1 NR 2.Used dust bin for all scrap. N 4 3 M 12
maintained.
scrap/waste contact with chemicals, 3.personnal injury,
3.Follow 5S work system
2.Mix all type of scrap property damage,
4.Enivornmental issue.

1. Mandatory / Compulsory screening of all persons irrespective of cadre / status

entering site with thermal scanner.
2. Restriction to person having fever and cough with breathing problem and
intimation to concerned department / contractors.
Gate Entry/Exit (Man, Machine & 3. No new workers without valid pass is allowed inside.
Material). 4. Only person wearing nose mask are permitted inside site premises
H 20 SOP for COVID-19 shall be
12.1 R COVID-19 Virus COVID-19 Symptoms 5. Ban on non-essential visitors at site Y 4 5
strictly followed.
Movement inside site Premises & 6. Provision of touch free hand wash & Sanitizer at all entry and exit points and
Working on site. common areas.
7. Maintain social distancing at office & work area.
 RISK MATRIX
Very Likely - 5 5 10 15 20 25
PROBABILITY

Likely - 4 4 8 12 16 20
Possible - 3 3 6 9 12 15


Unlikely - 2 2 4 6 8 10
Very Unlikely - 1 1 2 3 4 5
1 2 3 4 5
Moderat High Very
Negligible Slight
e High
SEVERITY 
Risk Risk Level Action
1 to 6 Low Risk May be acceptable but review task to see if risk can be reduced further.

Task should only be undertaken with appropriate management authorization after consultation with specialist
8 to 12 Medium Risk
personnel.

15 to 25 High Risk Task must not proceed. It should be redefined or further control measures put in place to reduce risk.

If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by recommending further action. If the Risk is still in the Red region, this is not acceptable and action definitely needs to be taken. HIRA
proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate, engineering, administrative, and PPE) (see Figure 6.4). This allows review of controls to ensure the principle of inherently safer con
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety

Prepared By Reviewed by Approved

2
1
1
1

Probability 1 to 5
Date:

3
4
3
4

Severity 1 to 5
Residual Risk
Rev. No. - R0

L H/M/L
HIRA No. - 28

6
4
3
4

Risk 1 to 25

A
A
A
A

Remarks (Acceptable: A/
Not- Acceptable: NA)
1 4 4 A

1 4 4 A

1 4 4 A

1 3 3 A

1 5 L 5 A
able (ALARP) by recommending further action. If the Risk is still in the Red region, this is not acceptable and action definitely needs to be taken. HIRA Review team shall discuss the

tute, isolate, engineering, administrative, and PPE) (see Figure 6.4). This allows review of controls to ensure the principle of inherently safer construction is being applied.
 New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd.
Hazard Identification, Risk Assessment and Control (HIRAC)
ACTIVITY - Finishing Work(Block & Plaster)
Base Risk

Legal Concern(Y/N)
Routine (R)/ Non

1 to 25
H/M/L
1 to 5

1 to 5
Routine (NR)
Sr.
Sub-Activity Potential Hazard Consequence Present Control
No.

Probabilit

Severity

Risk
y
01. Conduct safety induction before deploying manpower on site.
02. Conduct TBT before starting the work.
Mobilization of 1.Deployment of unexperienced manpower
03. Deploy skilled and experienced workers.
Manpower, 2.Unauthorised tools brought to site.
1 R Personal Injury 04. Monitoring the work by supervisor. Y 3 4H 12
materials and 3.worker without induction. 4. Lack of
5.PPE's and ID card.
vehicles. emergency/information/ awareness.
6.All tools to be inspected and green tag to be given before entering into the
site

1. All required legal documents of the vehicle must be available.

2. Maximum speed in project site always lays the 10/kmph
3. Vehicle must not been overloaded,
1. Body injury / 4. Vehicle reverse horn must be available and working.
Serious Injury 5. Site entrance to be done only after proper clearance
1. Land sliding, 2. Lose of 6. Driver and Helper must be proper trained and experienced
2. Road Accident, Property 7. Drink and Drive is strictly prohibited
Vehicle Entry at
2 R 3. Poor condition of road 3. Fatigue 8. Using of mobile during drive is strictly prohibited. Y 2 4H 8
Site
4. Dust Hazard 4. illness 9. Truck driver & helper should be inducted by store keeper before sending
5. Vehicular movement 5. Run over them on site to unload the materials.
6. Hit by truck 10. Safety helmet & jacket should be issued on returnable basis by store
11. While reversing the vehicle, reverse horn should be in working condition &
helper should guide the driver.
12. No worker shall take rest in vicinity of vehicle.
13. Unloading shall be done under supervision of store Dept.

1. Falling of block during unloading, excess

stacking of block, 1) Stack height of material is being maintained upto 5ft.
2. Property / material damage, 1. Injuries/ 2) Materials to be stacked safely on designated area with barrication &
3. Excessive load, sprains, signboard.
4. Personal injury, 2. Partial or 3) Awareness session is being conducted for workmen engaged in unloading
Unloading of block,
3 R 5. Dust hazard, permanent of material work Y 3 3M 8
sand
6. Lower back pain, disabilities, 4) Workmen use adequate PPE's like hand gloves.
7. Body pain, 3. Respiratory 5) Work permit to be issued before task.
8. Deployment of untrained person, diseases. 6) Well trained person to be assigned for the task,
9. Improper stacking of materials1 4. Serious Illness / 7) Vehicle level should be proper during loading & unloading.
10. Snake Bite Fatigue

1) Passenger Hoist is being used for material shifting.

Joints Pain /
3) Access area is being kept free from any obstruction.
Shifting of Repetition, Awkward postures to Construction Muscular
4 R 4) Awareness on manual material handling is being conducted for workmen Y 3 3M 9
Block/Sand workmen pain/Injury/inciden
engaged in shifting of material work
t
5) Workmen use adequate PPE's.

1)Awareness session is being conducted for workmen engaged in mixing work

Mixing of sand and Skin irritation/ on cement handling.
5 cement R Exposure by cement to Mason & Helper Y 3 3M 9
Ingestion 2) Use rubber hand gloves & gum boots
3) Ensure proper dress code of workmen. Body parts should not be exposed.
 1)Awareness session is being conducted for workmen engaged in block cutting
work.
2) Workmen use adequate PPE's like nose musk, safety goggle etc.
3) Only inspected block cutting machine attached with green sticker is being
1. Exposure to dust to Mason & Helper
Lungs disease, used
Cutting of Block 2. Contact with rotating part of the machine by
6 R Eye injury/Cut 4) Block cutting machine with proper guard to the rotating parts is being used. Y 3 3M 9
Mason & Helper
injury 5) Only trained & authorized person use block cutting machine.
3. Exposure to electrocution to Mason & Helper
6) Power cutting machine with its electric cable is being inspected by
competent person prior to use.
7)Double insulated wire is being used for portable equipment.
8) Electrical connection is being taken through RCCB/MCB.

1) Scaffolding & working platform is being erected as per standard for block
work.
2) Tagging system is being implemented for scaffold & working platform.

3)Height Work permit system is being implemented.

4) Very limited materials is being allowed to kept in the working platform.
1. Falling of person/ material(Mason , Helper &
Construction workmen) 5) Workmen engaged in height work with valid height Pass, which is being
Injury/ Near Miss/
7 Block work R 2. Tripping hazards due to bad housekeeping to issued to all fit workmen after conducting Height Pass test. Y 3 3M 9
Ill health
construction workmen & staffs 6)Awareness session is being conducted for workmen engaged in block work.
3. Horse play by workmen (Psychosocial risk) 7) Workmen use adequate PPE's like full body harness, helmet etc.
8) Block & block debris is being stack separately at the designate areas of the
towers
9)Proper housekeeping is being maintained during block work.
10)It is communicated to workmen as strict disciplinary action taken in case of
horse play.
11)Supervisor being monitored to prevent horse play at site.

1. Work permit to be issued before commencement of task

2. Well trained and experience person to be deployed
3. Only IS mark electrical equipment’s to be used
1. Burn
1. Electrical shock 4. Double insulation 3 core cable to be used
2. Fire
Connection of 2. Electrocution hazard 5. ELCB/MCB to be used.
3. Fatality
8 power supply to R 3. Short circuit / electrical fire 6. Insulated tools to be used Y 4 4H 16
4. Property
cutting machine 4. Burn hazard 7. LOTO system to be implemented where required
damage
8. Awareness signages to be provided
9. Standard PPE’s to be provided
10. Suitable fire extinguisher to be provided
11. RPM of Power Tools must be proper as per work.

Compact and sturdy base. Provide base plates for getting firm base and sole
plates for distribution of load
1. Clamp the pipes tightly.
2. No over-reaching outside the work platform
3. While erecting the scaffold, prevent any unauthorized entry in the area
4. Compact and sturdy base . Provide base plates for getting firm base and
1. Injury minor sole plates for distribution of load
Erection and and major, 5. Clamp the pipes tightly.
9 dismantling of R 1. Fall of material 2. fall of person 2. 6. No over-reaching outside the work platform Y 3 5H 15
scaffolding Property damage, 7. While erecting the scaffold, prevent any unauthorized entry in the area
3. Fatal 8. The scaffold shall be erected by approved scaffolders under the supervision
of competent supervisor
9. Do not allow throwing of any scaffold material
10. Display red tag when scaffold is being erected, modified or dismantled
11. Use appropriate PPE as well as full body harness with double lanyard
scaffolding hook.
12.Use appropriate chain pulley
 1. Body injury 2.
Property damage 1. Work permit to be issued before commencement of work
1. Fall of person/material from height
3. 2. Well trained & experience person to be deployed for the task
2. Collapse of scaffold/structure/ladder
Height work Respiratory 3. Adequate & safe work platform to be provided
10 R 3. Slip/trip hazard Y 4 4H 16
(Work on Scaffold) diseases . 4. Adequate & required PPE’s to be used
4. Fracture / cut / wounds
4. Multiple 5. Materials & tools to be tied with structure
6. Serious injury
fracture / Fatality 6. Signboard for awareness purpose to be provided

1. Poor visibility due lack of illumination 1. Work permit to be issued for night work
1. Body injury
2. Slip/trip/fall hazard 2. Adequate & sufficient illumination to be provided
11 Night Work R 2. Body pain due Y 3 3M 9
3. Sleepiness & drowsiness 4. 3. Walkways/ work area to be free of obstruction
to lack of rest
Electrocution Hazard 4. All required PPE’s to be used

1.Material to be stacked properly

1.Slip,Trip & Fall
2.Signage to be displayed
2.Fall of material due to improper stacking 1. Slip, trip
3.PPE's to be provided
3.Caught in between 2. body injury
4.TBT to be conducted
12 Housekeeping R 4. Poor visibility 3. Fatigue, Y 3 3M 9
5.Adequate supervision to be provided.
5. Inhalation hazard 4. Cut Injury
6. Dust mask to be ensured during housekeeping and floor cleaning work.
6. Electrocution hazard 5. Serious Illness
7. Use of defective tools.
7. PTW system to be followed.

1. Mandatory / Compulsory screening of all persons irrespective of cadre /

status entering site with thermal scanner.
Gate Entry/Exit
2. Restriction to person having fever and cough with breathing problem and
(Man, Machine &
intimation to concerned department / contractors.
Material).
COVID-19 3. No new workers without valid pass is allowed inside.
13 R COVID-19 Virus Y 4 5H 20
Symptoms 4. Only person wearing nose mask are permitted inside site premises
Movement inside
5. Ban on non-essential visitors at site
site Premises &
6. Provision of touch free hand wash & Sanitizer at all entry and exit points and
Working on site.
common areas.
7. Maintain social distancing at office & work area.
RISK MATRIX

Very Likely - 5 5 10 15 20 25


Likely - 4 4 8 12 16 20

PROBABILITY
Possible - 3 3 6 9 12 15
Unlikely - 2 2 4 6 8 10
Very Unlikely - 1 1 2 3 4 5
1 2 3 4 5
Modera Very
Negligible Slight High
te High
SEVERITY 
Risk Risk Level Action
May be acceptable but review task to see if risk can be reduced
1 to 6 Low Risk
further.
Task should only be undertaken with appropriate management
8 to 12 Medium Risk
authorization after consultation with specialist personnel.
Task must not proceed. It should be redefined or further control
15 to 25 High Risk
measures put in place to reduce risk.

If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by recommending further action. If the Risk is still in the Red region, this is not acceptable and
proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate, engineering, administrative, and PPE) (see Figure 6.4). This allows review of controls to en
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety

Prepared By Reviewed by Approved

actory for NETZSCH Technologies India Pvt Ltd. Date:

cation, Risk Assessment and Control (HIRAC) HIRA No. - 30

Rev. No. - R0
Residual Risk

(Acceptable: A/ Not-
Acceptable: NA)
1 to 25
H/M/L
1 to 5

1 to 5

Remarks
Proposed Control

Probabilit

Severity

Risk
y
1.Proper gate entry system to be implement for
1 4 4 A
entry of workers and also heavy vehicle.

1. Vehicle entry to be done under a supervisor

who is well aware about site road condition and
problems.
1 3L 3 A
2. Banks men to be provided all time during
vehicle movement at site.
3. Training to be provided.

1. Training to be provided on safe material

shifting procedure
2. Carbolic Acid to be placed beside store area.
1 3L 3 A
3. Wheel/tyre stopper to be provided.
4. Training to be provided.
5. MSDS to be displayed after material stacking.

1. Training to be provided on safe material

shifting procedure
1 3L 3 A
2. Deployed multiple team for the same.
3. Provided required PPE

1 3L 3 A
Provided required PPE
1. Training/Tool box talk, 2.Inspections
and visual checks.
3. Work Permit.
1 3L 3 A
4.Proper supervision,
5. Inspection Records, 6. Trained
person shall be performed the activity.

1. Training/Tool box talk, 2.Inspections

and visual checks.
3. Work Permit.
1 3L 3 A
4.Proper supervision,
5.Trained person shall be performed the activity.

1. Only authorized person to be deployed for the

work
2. Constant supervision with safety supervision
to be provided 2 3L 6 A
3. Training to be provided 4. Power tools
rotating part guard to be provided.

1. Training/Tool box talk,

2.Inspections and visual checks.
3. Work Permit.
4.Proper supervision,
2 3L 6 A
5. Inspection Records, 6. Trained
person shall be performed the activity,
7. Tagging systems should be followed,
1. Safety training to be conducted before the
task
2. Adequate supervision to be provided
constantly
2 3L 6
3. Regular inspection to be done
4. Height work checklist must be fallowed strictly
5. Worker are must be medically fit.
6. Precaution of Falling object must to be taken.

1. Supervisor to be present during night work to

ensure the work safely
2. Rest for tea, snacks to be provided
2 3L 6 A
3. Morning worker must not in work during night
work 4. Lux meter to be made available for
checking LUX intensity.

1. Proper ventilation to be provided and water

sprinkling on ground to minimize dust 2 3L 6 A
generation. 2. Training to be provided.

SOP for COVID-19 shall be strictly followed. 1 5L 5 A

easonably Achievable (ALARP) by recommending further action. If the Risk is still in the Red region, this is not acceptable and action definitely needs to be taken. HIRA Review team shall discuss the

(eliminate, substitute, isolate, engineering, administrative, and PPE) (see Figure 6.4). This allows review of controls to ensure the principle of inherently safer construction is being applied.
 New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd.

Hazard Identification, Risk Assessment and Control (HIRAC)

ACTIVITY - Plaster work

Routine (R)/ Non Routine (NR)

Base Risk

Legal Concern(Y/N)

1 to 25
H/M/L
1 to 5

1 to 5
Sr.
Sub-Activity Potential Hazard Consequence Present Control
No.

Probability

Severity

Risk
1.Deployment of unexperienced 01. Conduct safety induction before deploying manpower on site.
manpower 02. Conduct TBT before starting the work.
Mobilization of
2.Unauthorised tools brought to 03. Deploy skilled and experienced workers.
Manpower,
1 R site. Personal Injury 04. Monitoring the work by supervisor. 5.PPE's and ID Y 3 4H 12
materials and
3.worker without induction. 4. card.
vehicles.
Lack of emergency /information/ 6.All tools to be inspected and green tag to be given before entering into
awareness. the site

1)Awareness session is being conducted for workmen engaged in mixing

Mixing of sand and Exposure by cement to Mason & Skin irritation/
2 cement R work on cement handling. Y 3 3M 9
Helper Ingestion
2) Workmen use adequate PPE's

1) Scaffolding & working platform is being erected as per standard for

block work.
2) Tagging system is being implemented for scaffold & working platform.
1. Falling of person/
3)Height Work permit system is being implemented.
material(Mason , Helper &
4) Very limited materials is being allowed to kept in the working platform.
Construction workmen)
Injury/ Near Miss/
3 Plastering work R 2. Tripping hazards due to bad Y 3 3M 9
Ill health 5) Workmen engaged in height work with valid height Pass, which is
housekeeping to construction
being issued to all fit workmen after conducting Height Pass test.
workmen & staffs
6)Awareness session is being conducted for workmen engaged in block
3.Falling of person/ material
work.
7) Supervisor is being deployed to identify the at risk behaviour & rectify
the same immediately
8) Workmen use adequate PPE's like full body harness, helmet etc.
 Compact and sturdy base. Provide base plates for getting firm base and
sole plates for distribution of load
1. Clamp the pipes tightly.
2. No over-reaching outside the work platform
3. While erecting the scaffold, prevent any unauthorized entry in the area
4. Compact and sturdy base . Provide base plates for getting firm base
and sole plates for distribution of load
1. Injury minor 5. Clamp the pipes tightly.
Erection and
1. Fall of material and major, 6. No over-reaching outside the work platform
4 dismantling of R Y 3 5H 15
2. fall of person 2. Property 7. While erecting the scaffold, prevent any unauthorized entry in the area
scaffolding
damage, 3. Fatal 8. The scaffold shall be erected by approved scaffolders under the
supervision of competent supervisor
9. Do not allow throwing of any scaffold material
10. Display red tag when scaffold is being erected, modified or
dismantled
11. Use appropriate PPE as well as full body harness with double lanyard
scaffolding hook.
12.Use appropriate chain pulley

1. Body injury 2.
1. Fall of person/material from 1. Work permit to be issued before commencement of work
Property damage
height 2. Well trained & experience person to be deployed for the task
3.
2. Collapse of 3. Adequate & safe work platform to be provided
Height work Respiratory
5 R scaffold/structure/ladder 4. Adequate & required PPE’s to be used Y 4 4H 16
(Work on Scaffold) diseases .
3. Slip/trip hazard 5. Materials & tools to be tied with structure
4. Multiple
4. Fracture / cut / wounds 6. Signboard for awareness purpose to be provided
fracture / Fatality
6. Serious injury

1.Slip,Trip & Fall

1.Material to be stacked properly
2.Fall of material due to improper
1. Slip, trip 2.Signage to be displayed
stacking
2. body injury 3.PPE's to be provided
3.Caught in between
6 Housekeeping R 3. Fatigue, 4.TBT to be conducted Y 3 3M 9
4. Poor visibility
4. Cut Injury 5.Adequate supervision to be provided.
5. Inhalation hazard
5. Serious Illness 6. Dust mask to be ensured during housekeeping and floor cleaning work.
6. Electrocution hazard
7. PTW system to be followed.
7. Use of defective tools.

1. Mandatory / Compulsory screening of all persons irrespective of cadre /

status entering site with thermal scanner.
2. Restriction to person having fever and cough with breathing problem
Gate Entry/Exit and intimation to concerned department / contractors.
(Man, Machine & 3. No new workers without valid pass is allowed inside.
Material). 4. Only person wearing nose mask are permitted inside site premises
COVID-19
7 R COVID-19 Virus 5. Ban on non-essential visitors at site Y 4 5H 20
Symptoms
Movement inside 6. Provision of touch free hand wash & Sanitizer at all entry and exit
site Premises & points and common areas.
Working on site. 7. Maintain social distancing at office & work area.
RISK MATRIX

Very Likely - 5 5 10 15 20 25

Likely - 4 4 8 12 16 20


PROBABILITY
Possible - 3 3 6 9 12 15

Unlikely - 2 2 4 6 8 10

Very Unlikely - 1 1 2 3 4 5

1 2 3 4 5

Moder Very
Negligible Slight ate High High

SEVERITY 

Risk Risk Level Action

May be acceptable but review task to see if risk can be reduced

1 to 6 Low Risk further.

Task should only be undertaken with appropriate management

8 to 12 Medium Risk authorization after consultation with specialist personnel.

Task must not proceed. It should be redefined or further control

15 to 25 High Risk measures put in place to reduce risk.

If the risk is in the Green region on the TPL SHE RAM, this is broadly acceptable and no further action is
required. If the risk is in the Yellow region on the TPL SHE RAM, this is in the tolerable regions and needs to be demonstrated to be As Low As Reasonably Achievable (ALARP) by recommending further action. If the Risk is
still in the Red region, this is not acceptable and action definitely needs to be taken. HIRA Review team shall discuss the proposed actions, where applicable, to address the hazard that is ascribed with a medium to high-
risk rating.
CONTROL MEASURES
Controls are required to be separated into preventive and recovery. Controls are required to be categorized using the hierarchy of controls (eliminate, substitute, isolate, engineering, administrative, and PPE) (see
Figure 6.4). This allows review of controls to ensure the principle of inherently safer construction is being applied.
Figure 6.4 Control Measures
7. EFFECTIVENESS
 Present Risk reduced to Acceptable Risk
 Reduction of incident
 Reduction in repetitive observation
 Improvement in Behavioural Safety

Prepared By Reviewed by Approved

 Date:

HIRA No. - 31

Rev. No. - R0

Remarks (Acceptable: A/ Not-

Residual Risk

Acceptable: NA)
1 to 25
H/M/L
1 to 5

1 to 5
Proposed Control

Probability

Severity

Risk
1.Proper gate entry system to be
implement for entry of workers and 1 4 4 A
also heavy vehicle.

1 3L 3 A
Provided required PPE

1. Training/Tool box talk,

2.Inspections and visual checks.
3. Work Permit.
1 3L 3 A
4.Proper supervision,
5.Trained person shall be performed
the activity.
1. Training/Tool box talk,
2.Inspections and visual checks.
3. Work Permit.
4.Proper supervision,
5. Inspection Records, 6. 2 3L 6 A
Trained person shall be performed
the activity, 7. Tagging
systems should be followed,

1. Safety training to be conducted

before the task
2. Adequate supervision to be
provided constantly
3. Regular inspection to be done
2 3L 6
4. Height work checklist must be
fallowed strictly
5. Worker are must be medically fit.
6. Precaution of Falling object must to
be taken.

1. Proper ventilation to be provided

and water sprinkling on ground to
2 3L 6 A
minimize dust generation. 2.
Training to be provided.

SOP for COVID-19 shall be strictly

1 5L 5 A
followed.
 Date:
New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd. Date of Rev:

Hazard Identification Risk Assessment and Risk Control Register (HIRARC) HIRA No. 42
Activity: - Grinding / Braking / Chipping Activity of RCC wall/ column / Demolition of Bricks & block wall etc. Power tools. Rev. No.- R1
Responsibility: - PM/RCM/Site In-charge/ Sub-Contractor Representative Work Location: Format No:- /F-01/R2

Remarks (Acceptable:
Base Risk Residual Risk

Legal Concern(Y/N)

A/ Not- Acceptable:
Routine (R)/ Non

Potential Hazard
Routine (NR)

Consequence

1 to 25

Risk 1 to 25
H/M/L

H/M/L
Probabilit 1 to 5
1 to 5

1 to 5
Severity 1 to 5
Sr.

NA)
Sub-Activity Present Control Proposed Control
No.

Probabilit
Severity

Risk
y

y
Manpower R 1. Untrained workers. 1. Personal injury. 1.Conduct safety induction before deploying manpower on site. Follow company standard
Mobilization and 2.Lack of skill and awareness. 2. Delay in work completion. 2.Physical/medical fitness checked before deploying manpower on site. procedure and instructions
entry into the 3.Over aged workmen/staff. 3. Poor quality in 3.Deploy skilled and experienced workers. for mobilization of
construction site 4.Lack of physical/medical fitness. work. 4 Monitoring the work by supervisor. manpower into the
5.Worker without induction. 5.PPE's and ID card to be prepared. construction site.
6. Unaware with site emergency 6.Conduct awareness/TBT before starting the work. Implement
procedure. 7. Use safe method for mobilization. present control and cross
1 7. Unaware with location of 8. Conduct post induction analysis. Y 3 4 M 12 check efficiency of present 1 4 L 4 A
muster point. control.
8. Unaware with location of
welfare facilities.

Tools/Machine R 1.Uninspection tools/machine used 1. Personal Injury 1. All tools and machine must be reported to the site security officer at the Y 3 4 12 1. Proper gate entry system 1 4 4 A
Mobilization for grinding/Braking/ chipping 2. Electrocution Hazard. gate. Site security should inform to the Safety department for its inspection. to be implement for entry
activity. 3. Cuts in the skin. 2.Well trained and Experienced person to be deployed. of machine/power tools.
2. Unauthorised tools brought to 4. Bruises on skins. 3.Only IS mark electrical equipment's to be used. 2.Followed pre inspection
site. 5. If the preliminary inspection 4.Double insulation 3 core cable to be used. procedure of all Machine/
3.Worker without induction. is not done at security gate the 5.Insulated tools to be used. power tools.
4.Untrained workmen operate the vendor may use damaged tools at 6.RPM of power tools must be proper as per work. 3. Preliminary
2 power tools. construction site. 7.All tools to be inspected and green tag to be given before entering into the M inspection procedure must L
5. Damaged or unsafe tool site. be strictly followed.
brought to the site. 8.Inspection of LTT to be done. 9. All power tool
6. Fails to inspect must be safe to use. 10. All power tools must be free
tools at the security post. from danger. 11. All power tools must be fitted with male-
female type industrial three pin socket.

R 1. Electrical shock 1. Burn 1. Work permit to be issued before commencement of task 1. Only authorized person
2. Electrocution hazard 2. Fire 2. Well trained and experience person to be deployed to be deployed for the work
3. Short circuit / electrical fire 3. Fatality 3. Only IS mark electrical equipment’s to be used 2. Constant supervision
4. Burn hazard 4. Property damage 4. Double insulation 3 core cable to be used with safety supervision to
5. ELCB/MCB to be used. be provided
Connection of 6. Insulated tools to be used 3. Training to be provided
3 power supply to 7. LOTO system to be implemented where required Y 4 4H 16 4. Power tools rotating part 1 5 L 5 A
cutting machine 8. Awareness signages to be provided guard to be provided.
9. Standard PPE’s to be provided
10. Suitable fire extinguisher to be provided
11. RPM of Power Tools must be proper as per work.
 1. Grinding/ Braking / Chipping machine is being fitted with std. guarding. 1. Periodic maintenance is
being carried out for power
2. Only trained & authorized workmen is being deployed to operate the tools/machine.
Grinding / Braking / Chipping machine 2. Conducted job specific
3. Monthly inspection is being carried out for all grinding machine & awareness training
1. Hit by flying grit or stone. accordingly Tag system('Green' tag for fit tools & 'Red' tag for unfit tools) is
2. Vibration. 1. Cuts in the upper and lower being implemented .
3. Exposure of the rotation parts of limb. 4. Preventive Maintenance for grinding / Braking / Chipping machine is being
carried out periodically /as or when required. Y 4 3 M 12 1 4 L 4A
grinding machine by grinder. 4. 2. Falling ill due to heavy work
Tingling of hands and extremities. load. 5. A Competent Supervisor is being deployed to identify the at risk behaviour
5. & rectify the same immediately.
Fatigue. 6. Workmen use adequate PPE like hand gloves, nose musk, safety goggle, ear
plug etc.

1. Double insulated machine is being used for all grinding / Braking / Chipping Y 5 2 M 10
machine.
2. LOTO is being implemented during maintained.
Exposure of Electrocution to 3. Electrical cable joint is being avoid as possible Where it is not possible joint Follow PTW & Job related
Injury 1 5 L 5
Grinder / Braking / Chipping box/plug top is being implemented. guidelines.
4. Workmen use adequate PPE,s.
Grinding /
4 Braking / R
Chipping Exposure to high noise may cause Hearing loss 1. Periodic maintenance is being carried out for power tools. 1. Conducted awareness
hearing related issues. Head pain 2. Workmen use adequate PPE training session regarding
like hand gloves, nose musk, safety goggle, ear plug/ ear muffs etc. Y 3 3M 9 occupational dieses. 1 3 L 3
3. Noise monitoring to be done.

Exposure of dust which is 1. Lungs disease 1. Workmen use adequate PPE like hand gloves, nose musk, safety goggle, ear
generated due to the usage of 2. Breathing difficulties. plug etc.
grinder. 3. Asphyxiation. 2. Displayed job related poster. 1. Conducted awareness
3. Proper ventilation to be provided and water sprinkling on ground to training session regarding
Y 3 3M 9 1 3 L 3
minimize dust generation. occupational dieses.
4. Training to be provided.

1. It is communicated to operator as strict disciplinary action taken in case of

Horse play by grinder (Psychosocial horse play. Conducted awareness
Injury/ Near Miss Y 3 3M 9 1 3 L 3
risk) 2. Supervisor being monitored to prevent horse play at site. training session.

1. Supervisor is instructed to not overload or give work pressure to the

workmen.
Stress due to work pressure & 2. Supervisor has been instructed & follow good relationship with workmen. Organize stress relief
Personal Injury / Near Miss Y 3 3M 9 1 3 L 3
family related concern camping/exercise etc.

1. Work permit to be issued before commencement of work 1. Safety training to be

2. Well trained & experience person to be deployed for the task conducted before the task
3. Adequate & safe work platform to be provided 2. Adequate supervision to
4. Adequate & required PPE’s to be used be provided constantly
5. Materials & tools to be tied with structure 3. Regular inspection to be
6. Signboard for awareness purpose to be provided. done
1. Fall of person/material from 7. Safety harness to be provided and safe anchoring point to be provided. 4. Height work checklist
height 8. must be fallowed strictly
Grinding / 1. Body injury Working at height crew must be watch continuously by their supervisor. 5. Worker are must be
2. Collapse of
Braking / 2. Property damage 3.
5 R scaffold/structure/ladder Y 4 4H 16 medically fit. 2 3 L 6
Chipping work at Respiratory diseases . 4. 6. Precaution of Falling
3. Slip/trip hazard
height Multiple fracture / Fatality object must to be taken.
4. Fracture / cut / wounds
6. Serious injury
 Demonization of 1. Hit by flying grit. 1. Cuts or puncture of the skin due 1. Use all required PPE and use face shield to protect face from flying grit. Ensure present controls are
Bricks & block 2. Noise generated due to to hit by flying grit. properly implemented. In
wall chipping/breaking. 2. Tinnitus, short loss 2. Use ear defender either ear muff or ear plug. case any extra risk if visible
3. Vibrations of power of hearing. 3. Check noise level and do not allow workers to work continuously for conclude it in the last
tools 4. Dust generated 3. Blanching of hands and lower long hours. minute risk assessment.
due to chipping. limbs. 4. Measure the level of noise and check permissible exposure limits. Ensure the work activity is
5. Electrocution. 4. White fingers. 5. safe for work crew and
6. Slip and fall on the Ingestion of concrete dust. 5. Rotate trained workers to avoid continuous exposure to vibrations. others working in the
ground. 7. Trip and fall 6. Electric shock. vicinity.
on the ground. 8. Unsafe 7. Bone fracture due 6. If possible or safe sprinkle water to avoid dust generation.
cable routes. 9. to slip and fall. 7. Provide sufficient rest intervals so as to
Using power tools in curing water avoid fatigue. 8. Provide safe
6 NR pond without safety parameters. 8. Bone dislocation due to trip and electrical connections. Y 4 5 H 20 1 5 L 5A
10. Failure to fall. 9. Ensure housekeeping in the work place.
wear job specific PPE. 9. Unsafe cable causing obstruction 10. Provide safe access and egress to the work place.
11. Breaking/ to pedestrian. 10. Power 11. Ensure that chipping materials is not falling over
Chipping materials falling and tools get damaged due to curing others for this take necessary measure.
hitting others working in the pond water ingress. 12. Whenever working at height safety harness and safe work platform has to
vicinity. be provided.
12. Fall from height.
13. Fall of material due to improper
stacking

1. Coughing. 1. Spread of Covid-19 virus. 1. Always wear face mask and wash it regularly.
2. Sneezing. 2. Spread of 2. Use elbow or tissue to cover nose and mouth before coughing and sneezing.
3. Spitting in workplace. cold virus. 3. Increasing
4. Not wearing face mask. the chances of infections in the 3. Do not spit in the workplace use washroom.
5. Eating in the workplace. workplace. 4. Monitor the workplace and ensure all personnel are wearing face masks.
6. Drinking in workplace. 4. Creating bad example for others.
7. Wearing dirty clothes. 5. Do not 5. Do not allow to eat and drink in the workplace.
8. Verbal abuse to co- eat or drink in the work place. 6. Instruct workers in the tool box talks to wash clothes on daily basis.
workers. 9. Working under
the influence of alcohol. 6. Causing skin infection and other 7. Give instruction to maintain discipline in the site.
10. Working at diseases. 8. Make them aware with site discipline procedure.
height under medication. 7. Working under the 9. Do not allow anyone to work in the site who is under the influence of
11. Failure to wash influence cause slip, trip and fall or alcohol.
hand before eating lunch. fall from height. 10. Do not allow anyone to work at height who is under the influence of
Health and 12. Attending nature call 8. Attending nature call in medication. M Follow the instruction
7 Hygiene/General R in the workplace. workplace may contaminate the 11. Give regular instruction to workers to wash their hand before eating lunch. Y 4 3 12 2 1 L 2 A
given in present control
workplace issues. workplace and destroy discipline of
site. 9. Fails 12. Monitor continuously and instruct workers to always use washroom.
to wash hands before eating may
cause ingestion of harmful 13. Carry out health and hygiene survey on daily basis.
substances in the body. 14. Conduct tool box talks on regular basis to
make workers aware with general hygiene.
15. Instruct workers to use dust bin to throw wastage.
16. If any ill person found at site it should be checked
and sent back to the hospital for further treatment.
 1. Slip and fall on the same floor. 1. Bone fracture due to slip, trip 1. Provide safe access and egress to the workplace.
2. Slip and fall from height. and fall. 2. 2. Cables or protruded steels which creates tripping hazards must be isolated or
3. Trip and fall on the same floor. Bone dislocation due to slip, trip cordoned off.
4. Trip and fall from height. and fall. 3. Ensure the mud or concrete slurry which creates slipping risk must be
5. Touching concrete waste 3. Burns or deterioration of hands removed first. Follow and implement the
with bare hands. skin due to touching non usage of 4. Provide rubber hand gloves and gumboot when dealing with wet waste. instructions given in the
Cleaning 6. Back pain due to awkward rubber hand gloves. present control if any risk
accumulated posture. 4. Unawareness with 5. Provide safe manual handling safety training and instructions. M
8 R Y 4 2 8 extra risk exist during work 3 1 L 3 A
concrete waste 7. Cuts in the hands due to sharp manual handling procedure may 6. Avoid manual handling if feasibly then reduce it to an
manually objects in the waste. cause fatigue, body pain and back practicable. acceptable level through
pain. 7. Whenever working at height safety harness and safe work platform has to be last minute risk assessment.
provided.

9 COVID'19 & Housekeeping

 1. Spreading dust to environment. 1. Irritation in the respiratory tract. 1. Sprinkle water on concrete dust prior to brooming.
2. Unaware with shard edge objects. 2. Cuts in hand palms. 2. Avoid bending and brooming, install long stick into the broom.
3. Protruded nails in woods. 3. Bone fracture and bone 3. Stand straight when brooming, don’t bend unnecessary.
4. Heavy weight lifting alone. dislocation due to slip, trip and fall. 4. Do not lift heavy debris alone, lift in group or use harbana or take
5. Awkward posture. 4. Fatigue. mechanical aid.
6. Wrong manual handling 5. Body pain. 5. Provide sufficient rest intervals to working team.
technique used for shifting waste. 6. Back pain due to bend 6. Use cloth bag to collect metal waste and then discord it into right container.
7. Fails to disposed off waste after movement. 7. Collect paint container into plastic bag and discard it into right container.
accumulation. 7. Bruises in lower and upper limb. 8. Segregate different kind of construction waste do not mix up.
8. Fails to segregate different types 8. Coughing due to exposure to 9. Ensure the accumulated waste is collected by authorized waste agent as per
of construction waste in different dust. SEZ requirement. 1.Job is carried out as per
bin. 9. Skin irritation due to dust 10. Give special training and tool box talk prior to start housekeeping work. approved MS & HIRA.
Housekeeping
9.1 R 9. Fails to wears nose masks. exposure. 11. Ensure all hazards associated with housekeeping work is identified and risk Y 4 2 M 8 2.Implement proposed 3 2 L 6 A
(Manually)
10. Slip, trip and fall. 10. Skin itching. is minimized to an acceptable level prior to start work. control and monitor
11. Inhalation of dust generated 11. Eye irritations. continuously.
from brooming. 12. Respiratory track
12. Fails to sprinkle water and dry inflammation.
dust before brooming.
13. Working without adequate
supervision.

1. Trained, experienced workforce to be deployed. 1. Trained, experienced

2. Trained, experienced & authorized agency to be deployed for the disposal of workforce to be deployed,
hazardous waste. approved agency to be
3. Training on the hazards and control measures related to equipment's & deployed for disposal of
related works to be conducted by the vendor (weekly, fortnightly, monthly) hazardous waste.
4. Toolbox talks to be given by the vendor to the work force daily for the 2. Hazardous waste to be
precautions to be taken in the activity. stored, handled & disposed
5. Water sprinkling to be done, equipment / vehicle carrying the material to be as per the MSDS.
covered. 3. To be follow 5S.
6. Cut resistance hand gloves, goggles, nose mask, helmet, safety shoes / gum
boots to be used.
7. Storage to be done on a concrete surface with bund wall and secondary
Waste containment to prevent spillage of chemical, segregation of waste to be done as
Management - Slip, trip & Fall per the size, material type, state of materials, etc.
9.2 segregation, R Fire Hazard Body injury / health effect / illness 8. Fire hazardous materials to be stored separately with enclosures, fire points / Y 2 2 L 4 1 2 L 2 A
storage, handling Cut Injury extinguishers to be placed in the vicinity and accessible.
& disposal 9. Access to be free from obstructions, slippery surfaces.
10. Removal & disposal of unwanted material to be done as per the project
defined calendar (preferred on daily basis)
11. Excessive weight, large size materials not to be handled by a single person.
 1. Fails to check temperature. 1. Coughing continuously. 1. Check temperature at security gate on each entry and each exit and record it.
2. Fails to sanitize hands when 2. Breathing difficulty due to block 2. Ensure that every one sanitizes their hand during entry and exit.
making entry and exit from site. nose and throat. 3. Do not allow anyone without respiratory mask.
3. Fails to follow Covid-19, SOP. 3. Irritation and itching in 4. Conduct special awareness for Covid training for all.
4. Fails to maintain social distancing respiratory tract. 5. Display sufficient posters and banners for information and awareness.
at site. 4. Diarrhoea. 6. Ensure that parcel boy is not allowed to enter into work area.
5. Fails to check covid symptoms. 5. Headache. 7. Ensure quarantine for new workmen as per internally decided guidelines of
6. Covid infected person working at 6. Discolouration of finger. TPL.
site. 7. Loss of smell or taste. 8. Regular check for symptoms of covid on security post, for this purpose train
7. Spreading contamination to 8. Increase in body temperature. the security and stop individual at gate itself if any symptoms exist.
others. 9. Eye irritations. 9. Ensure tie-up with nearest covid hospital for sending patient from site.
8. Fails to wear nose mask in correct 10. Covid virus travel from one 10. Ensure all are aware to cover nose and mouth with elbow when coughing
manner. person to others. and sneezing. Implement proposed
Pandemic 9. Shaking hands with each other. 11. Ensure social distancing during the entry, exit, stay in camp, travel in bus control and monitor
9.3 R 10. Hugging with each other causing and during the course of work. Y 4 5 H 20 1 5 L 5 A
Covid-19 continuously.
spread of virus. 12. Ensure covid sanitization of site offices, labour camp, canteen, washroom, Implement MOH
11. Fails to make awareness training rest room, and construction sites. guidelines.
to workers.
12. Fails to cover mouth with elbow
or tissue when coughing or
sneezing.
13. Fails to follow MOH Covid
guidelines.

RISK ASSESSMENT MATRIX (RAM)

SEVERITY

Negligible Slight Moderate High Very High

SCALE
1 2 3 4 5

Very Unlikely -1 1 2 3 4 5


Unlikely -2 2 4 6 8 10
PROBABILITY

Possible -3 3 6 9 12 15

Likely -4 4 8 12 16 20

Very Likely -5 5 10 15 20 25

Note: Any of the Risk having a score of Probability & Severity as 15 or more shall be considered as significant Risk.
Risk Risk Level Action

If the risk is in the Green Zone, consider as Low Risk on the Risk
1 to 6 Low Risk Non- Significant Assessment Matrix (RAM), this is broadly acceptable and no further
action is required.

If the risk is in the Yellow Zone, consider as Medium Risk on the RAM,
8 to 12 Medium Risk Non- Significant this is in the tolerable regions and needs to be demonstrated to be As Low
As Reasonably Achievable (ALARP) by recommending further action.
 If the Risk is in the Red Zone, consider as High Risk on the RAM, this
is not acceptable and action has been proposed to reduce the risk level.
15 to 25 High Risk Significant HIRA Review team shall propose the actions plan, for reducing high risk
to medium or low risk and consider as acceptable risk.
Consider HSE Management Programme for all Significant Risk.

Depart./
Name Signature & date
Designation

Prepared By

Name Department Signature & date

Reviewed by

Name Department Signature & date

Checked by

Name Department Signature & date

Approved by
 Date: -
New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd. Riv. Date: -

Hazard Identification Risk Assessment and Risk Control Register (HIRARC) HIRA No: - 48
Activity: - Emergency Mock drill for Site Evacuation Work Location: Rev. No: - 0
Responsibility: - PM/RCM/Site In-charge/HSE Team/Admin & HR/ Sub-Contractor Representative Format No:- /F-01/R2
Base Risk Residual Risk

Remarks (Acceptable:
Legal Concern (Y/N)

A/ Not- Acceptable:
Routine (R)/ Non

1 to 25

1 to 25
H/M/L

H/M/L
1 to 5
1 to 5

1 to 5
1 to 5
Routine (NR)
Activity
Sr. Proposed

NA)
And Potential Hazard Consequence Present Control
No. Control

Probability

Probability
Sub-Activity

Severity

Severity
Risk

Risk
1. Electric shock hazard due to direct 1. Electrocution. 2. 1. Ensure periodical maintenances and Switch board are safe & in
contact with electricity. Burn due to direct contact working condition. 2.
Lack of maintenances with electricity. Housekeeping to be maintained in the access.
2. Unsafe or damaged switch board. 3. Fatality due to direct 3. Ensure the access is free from oil, grease and mud.
3. Poor housekeeping and access contact with live wire. 4. Ensure sufficient illumination in the access. Ensure the present
obstruction 4. Bone fracture. 5. Do not run towards alarm to raise. controls are
1 Raising the Alarm R 4. Slip and fall. 5. Bone dislocation. 6. Display visibility signage and location of fire alarm. Y 3 4 H 12 implemented correctly. 3 1 L 3 A
5. Trip and fall. 6. Head injury. Frequent training to be conducted
6. Poor lighting in the access. 7. Cuts injury due to fall on
Panic situation sharp objects.

1. Electric shock hazard due to direct 1. Electrocution. 1. Ensure cable are free from damaged.
contact with live electricity. 2. Burn due to direct contact 2. Ensure safe cable management. 3.
2. Damaged electric cable. 3. with electricity. Ensure Switch board are safe & working condition.
Unauthorized person going to switch 3. Severe electric shock. 4. Ensure RCCB and DBs are checked
off power tools. 4. Fire due to short circuit. at a regular intervals and it is working.
4. Unsafe or damaged switch board. 5. 5. Necessary PPEs are provided and trained how to use.
5. Slip trip and fall. Fatal injury. 6. Ensure emergency access is maintained neat and clean.
6. Poor housekeeping. 6. Bone fracture. 7. Emergency stop button must be clearly marked and in working Ensure the present
7. Emergency switch not in working 7. Bone dislocation. condition. controls are
Close live machine and
2 R condition. 8. Cuts injury due to fall on 8. All power tools must be inspected on regular basis. Y 3 4 H 12 implemented correctly. 3 1 L 3 A
power tools
8. Fails to switch off power tool and sharp objects. 9. Communicate emergency response procedure to workers and staff in
move towards assembly point. advance and create awareness.
10. Follow site electrical safety procedure and guidelines.

1. Fails to report on time. 1. All the emergency response team members are trained to use safe.
2. Trapped in access. 2. Ensure all access and egress are kept clean.
3. Slip and fall. 3. Maintained / Provided Back up light / torch light arrangements on
1. Emergency access blocked with 4. Trip and fall. access.
materials. 5. Cable trap in neck cause 3. Ensure Emergency exits are always marked and displayed emergency
2. Electric cables in the access. electrocution. route signage board which is leading towards assembly point.
3. Poor housekeeping of working area 6. Fails to follow assign 4. Displayed & communicate to workmen regarding safe access.
access to assembly pt. 5. Politely convey the message and control the situation. Ensure the present
access
Evacuation from 7. Fails to evacuate from the 6. Conduct awareness training and educate all personnel about emergency controls are
4. Poor illumination in the access.
3 workplace & move R workplace. evacuation procedure. Y 2 2 L 4 implemented correctly. 1 2 L 2 A
5. Rumor during evacuation.
towards assembly points 8. Bone dislocation. 7. Convey all hazards associated with emergency response procedure.
6. Slip, trip and fall.
7. Running to reach assembly point. 9. Bone fracture. Follow COVID SOP
8. Stampede during evacuation. 10. Head injuries.
Standing together without following 11. Cuts and bruises in skin.
COVID SOP
 1. Slip and fall on ground. 1. Bone fracture.
2. Trip and fall on ground. 2. Bone dislocation.
3. Trapped in workplace. 3. Deep cuts in skin.
4. Sudden failure of power supply 4. Bruises on lower and upper
which create darkness in the access. limbs.
5. Self injury which conducting rescue 5. Back pain. 1. Only trained rescue team to be deploy for rescue purpose.
operation. 6. Unconscious due to smoke 2. Ensure rescue kits is available in the site.
Administrative control
6. Fall from height. or dust in workplace. 3. Ensure first aid kits are available in workplace.
& ERT controller.
Emergency rescue team 7. Fall alone inside work area. 7. Electrocution. 4. Ensure medical stretcher for rescue is available nearby.
4 going to check the area is R 8. Incapable to carry out rescue with 8. Burn due to fire. 5. Ensure the workplace is free from obstruction and is maintained neat and Y 4 4 L 16 4 1 L 4 A
Ensure the present
evacuated. his own. clean.
controls are
9. Fails to follow standard rescue 6. All hazards associated with electric must be made safe.
implemented correctly.
procedure. 7. Ensure sufficient illumination or back up due to power failure.
8. Follow standard rescue procedure during rescue.

1. Fails to report on time. 1. All the emergency response team members are trained to use safe.
2. Trapped in access. 2. Ensure all access and egress are kept clean.
3. Slip and fall. 3. Maintained / Provided Back up light / torch light arrangements on
4. Trip and fall. access.
5. Cable trap in neck cause 3. Ensure Emergency exits are always marked and displayed emergency
1. Emergency access blocked with electrocution. route signage board which is leading towards assembly point. Ensure the present
materials. 6. Fails to follow assign 4. Displayed & communicate to workmen regarding safe access. controls are
2. Electric cables in the access. access to assembly pt. 5. Politely convey the message and control the situation. implemented correctly.
3. Poor housekeeping of working area 7. Fails to evacuate from the 6. Conduct awareness training and educate all personnel about emergency
Rescue team reporting to access workplace. evacuation procedure.
5 R Y 2 2 L 4 Ensure the present 1 2 L 2 A
assembly points 4. Poor illumination in the access. 8. Bone dislocation. 7. Convey all hazards associated with emergency response procedure. controls are
5. Rumor during evacuation. 9. Bone fracture. implemented correctly.
6. Slip, trip and fall. 10. Head injuries.
7. Running to reach assembly point. 11. Cuts and bruises in skin.
8. Stampede during evacuation.

1. Crowd on assembly pt. 1. Personnel fighting with 1. Ensure the deployed ERT is capable to handle situation.
2. Fails to make line. each others. 2. Conduct awareness TBT before actual mock.
3. Arguments and debates. 2. Fails to access the exact 3. Deployed only trained ERT Team for head count.
4. Fails to control situation. efficiency of the perform 4. Carry out head counts and cross check with entry records.
5. Fails to count correctly. drill. 5. Allocate safe and dedicated space for assembly point as per current
Administrative control
6 Head count R 6. Fails to cross check with entry 3. Chances of spread of strength of manpower. Y 4 3 M 16 4 1 L 4 A
& ERT controller.
records. Covid-19 infection. 6. Maintain social distancing to prevent spread of covid infection.
7. Congested space for making lines.

Communicating the 1. Low sound fails to reach individual 1. Ensure the communication instrument such as megaphone and speakers
reason for evacuation standing in queue. are sufficient to convey voice to individual standing in queue. 1. Administrative
2. Language issues due to different 2. Common language such as Hindi or a translator to be used as and when control & ERT
1. Fails to understand the
controller.
7 NR languages. reasons for mock. required. Y 4 3 M 16 4 1 L 4 A
2. Ensure the present
controls are
implemented correctly.

1. Personnel hit by moving vehicle. 1. Crushed due to hit by 1. Ensure pedestrian access is segregated from vehicle access.
2. Exceeding speed limit. moving vehicle. 2. Provide road humps to further control speed of moving vehicles.
3. Hit to other vehicle. 2. Fatal incident. 3. Use divider to segregate opposite traffic movement.
4. Overturn of vehicle. 3. Property damaged. 4. If required provide flagman to further guide driver and pedestrians.
5. Driving without valid licence. 4. Fails to report and carry 5. Ensure the ambulance driver is having valid driving licence.
6. Insufficient space to ambulance victim from site. 6. Ensure the emergency access for ambulance movement is always free
movement. 5. Due to poor medical from obstructions. Administrative control
Traffic marshal control 7. Insufficient medical aid in the support fails to stabilize the 7. Ensure the site ambulance is sufficiently equipped with all required & monitoring system
the ambulance ambulance. condition of victim. medical materials as per standard.
8 R Y 4 3 M 16 4 1 L 4 A
movements toward the 8. Untrained first aider. 8. Ensure the first aider is trained. Ensure the present
incident location 9. Fails to guide ambulance through 9. Provide road marking and directions signages in the vehicle emergency controls are
assign safe access. access. implemented correctly.

Deployed FA / Male Nurse 1. Deployed route map of Hospital

Shifting the IP to First Aider/ Male Nurse not available 24*7 2. First Aider available at OH Centre. Administrative control
9 R Y 2 2 L 4 2 1 L 2 A
Hospital by Ambulance at time of Emergency & monitoring system
 RISK ASSESSMENT MATRIX (RAM)
SEVERITY

Negligible Slight Moderate High Very High

SCALE
1 2 3 4 5

Very Unlikely -1 1 2 3 4 5

Unlikely -2 2 4 6 8 10

PROBABILITY

Possible -3 3 6 9 12 15

Likely -4 4 8 12 16 20

Very Likely -5 5 10 15 20 25

Note: Any of the Risk having a score of Probability & Severity as 15 or more shall be considered as significant Risk.
Risk Risk Level Action

If the risk is in the Green Zone, consider as Low Risk on the Risk
1 to 6 Low Risk Non- Significant Assessment Matrix (RAM), this is broadly acceptable and no further
action is required.

If the risk is in the Yellow Zone, consider as Medium Risk on the

RAM, this is in the tolerable regions and needs to be demonstrated to
8 to 12 Medium Risk Non- Significant
be As Low As Reasonably Achievable (ALARP) by recommending
further action.

If the Risk is in the Red Zone, consider as High Risk on the RAM,
this is not acceptable and action has been proposed to reduce the risk
15 to 25 High Risk Significant level. HIRA Review team shall propose the actions plan, for reducing
high risk to medium or low risk and consider as acceptable risk.
Consider HSE Management Programme for all Significant Risk.

Name Depart./Designation Signature & date

Prepared By

Name Department Signature & date

Reviewed by

Name Department Signature & date

Approved by
 New Manufacturing Factory for NETZSCH Technologies India Pvt Ltd.

Hazard Identification Risk Assessment and Risk Control Register (HIRARC)

Activity: - Laying of RCC Hume Pipe Work Location:
Responsibility: - PM/RCM/Site In-charge/ Site Engineer/Site Supervisor/Sub-Contractor Representative

Routine (R)/ Non Routine

Base Risk

Legal Concern(Y/N)

1 to 25
H/M/L
1 to 5
1 to 5
Sr.
(NR)

Sub-Activity Potential Hazard Consequence Present Control

No.

Probability
Severity

Risk
1 Entry And Exit of Workers and vehicle
1. Untrained workers brought to site. 1. Personal injury due to lapses of 1.Conduct an effective safety induction for all new arrivals.
2.Lack of skill and awareness as required for site attention. 2. 2. Provide all required mandatory PPE.
work. Delay in work completion. 3. Conduct post Safety Induction analysis.
3.Over aged workmen/staff. 3. Poor quality in 4. Display emergency exit signage and make awareness during
4.Lack of physical/medical fitness. work. Induction training.
5.Worker without Safety Induction. 4. Panic during an emergency. 5. Display welfare arrangement and make awareness during Safety
6. Unaware with site emergency procedure. 5. Misuse of work site. Induction training.
7. Unaware with location of 6. Passing urine near the boundary 6.Ensure the person arrived at site is physically fit to work.
assembly point. wall. 7. Assess skilled of individual and deploy accordingly.
8. Unaware with location of welfare facilities. 7. Fatal injury due to hit by 8. Ensure entry procedures for new arrival is strictly followed.
9. Workers enter into construction area without moving construction vehicle near 9. Ensure that ID card for new workman is prepared.
Safety Induction and without PPE. site gate. 10. Make them aware with SOP for Covid-19.
10. Underage workman brought to site. 8. Destroy of site disciplines. 11. Ensure any new entrant even for mock if arrived to site is Safety
Manpower 11. Horseplay during mobilization. 9. Creating wrong example for Inducted.
Mobilization and 12. NSC vendor enter to prepared mock without others. 12. Ensure all new arrivals are ready to work with site EHS discipline.
1.1 R getting safety induction training. Y 2 4 M 8
entry into the
construction site 13. Site security fails to identify new person, fails 13. Ensure site mobilization and entry procedure is strictly followed
to stop, fails to inform TPL HSE department. for all new arrivals.
14. Train the security to identify new people and stop them at security
post then inform to TPL EHS Dept.
 1.Unsafe power tools brought to site for use. 1. Deep cuts in skin due to 1. Wear all required PPE such as hand gloves, hard hat, safety shoes,
2. Wrong tool for the job which may jeopardize handling unsafe tool. reflective vest, ear defender as and when required for tools inspection.
the safety of user. 2. Impact on quality due to usage 2. Clarify clear required for right tool for right job.
3. User unaware with correct operating procedure of wrong tool. 3. Ensure all test for portable power tools are carried out by
of tool. 3. Trauma which may required authorized and skilled electrician under the direct supervision of P and
4.Untrained workmen operate the power tools immediate medical attention. M department.
without training. 4. Damaged tools brought to work 4. Reject damaged tools and ensure it is exit out of the site.
5.Fails to inspect tools at the security post. area for use. 5. Ensure all power tools are inspection and recorded according to the
6. Fails to provide tag on 5. Started working with administrative requirement.
tool after inspection. uninspected tools. 6. Ensure all power tools are fitted with Industrial type three pin
7. Power tools without industrial type three pin 6. Inserting bare wire directly to socket.
socket. take power may cause spark and 7. Ensure all power tools are fitted with required safety arrangements
Tools, Machine, 8. Power tools without safety guard. electrocution. such as guard.
Equipments, 9. Power tools with damaged electric cables. 7. Cuts in skin, lower and upper 8. Wear rubber hand gloves as per IS for doing testing and checking at
Appliances, 10. Fails to carry out preliminary inspections at limb due to usage of tool without security post.
1.2 R Y 3 4 M 12
Mobilization to site gate. guard. 9. Power tools which pass the preliminary inspection are provided
and Checking at 8. Electric shock to user due to with green tags.
security post. contact with live wire. 10. Standard work procedure to be followed to preliminary inspection.
9. Using damaged tool may cause 11. Provide marking for tool identification.
fatal injury or permanent 13. Ensure the power tool is safe to use at site.
disability.

1.Vehicle breakdown near gate and emergency 1. Head or body injury due to fall 1. Ensure all are wearing hard hat in the construction premises.
exit is blocked. of materials from vehicle onto 2. Ensure the vehicle is safely loaded with hand rails or other required
2. Overloaded vehicle and unsecure loaded falling pedestrian. materials.
railing outside of vehicle. 2. Hit and crush injuries to 3. Avoid overloaded of materials into the vehicle.
3. Pedestrian hit by moving vehicle. pedestrian. 4. Segregated access for pedestrian and vehicle.
4. Vehicle over turn and fall in the excavation pit. 3. Fatal injury if hit by moving 5. Ensure the vehicle movement area is not used by the pedestrian.
5. Exceeding assign speed limit in construction vehicle. 6. Ensure workman are passing from assign route for pedestrian.
premises. 4. Fatal injury if crushed under 7. Induct the vehicle driver at security post and make him aware with
6.Vehicle enter at site without following site entry moving vehicle. site safety requirement.
procedure set by Tata Projects Limited. 5. Damaged to construction wall if 8. Provide PPE like hard hat, reflective bibs and safety shoes to driver
hit by moving vehicle. at security post.
7. Material vehicle hit by other construction 6. Damaged to vehicle if it 9. Provided road hump to control speed of vehicle entering to the site
Hume Pipe
vehicle. collided with other construction premises.
materials delivered
9. Fails to safely secure loads into the vehicle. vehicle. 10. Provide signages for vehicle speed.
at site Vehicle
1.3 R 7. Driving without licences violate 11. Ensure the driver is having valid driving licence. Y 3 6 H 18
movement at
10. Personnel hit by falling materials from legal requirement. 12. Special attention to be given when vehicle are reversing, give
security gate and
vehicle. 11. 8. Pedestrian exposed to vehicle signal for this purpose.
site premises.
Driving without valid licence as per legal manoeuvring area. 13. Ensure the associated risk of this sub activity is minimized to an
requirements. acceptable level.
12. Reversing vehicle fails to guide vehicle driver.
2 Hume Pipe Loading / Unloading
1. Fails to provided skilled sling man. 1. Fails to secure load safely 1. It is to be ensured that vehicles are parked on even surface &
2. Heavy wind causing extra swinging of which fall and hit to other during Should be checked by execution and HSE team.
suspended load. lifting. 2. Ensure the wind speed is normal to carry out mechanical lifting
3. High voltage overhead electrical cables in the 2. Collapse of loaded materials work.
vicinity. due to heavy wind. 3. The F-15 Crane shall be inspected & TPI Certified fit for use.
4. Fails to follow OCP for lifting. 3. High voltage electric lines in 4. Ensure all required documents and procedures are ready prior to
5. Fails to provide sole board. the surrounding may jeopardize start work.
6. F-15 Operator without valid licence. the safety of lifting crew. 5. F-15 Crane's SLI and limit switch to be in ON condition.
7. Fails to provide signal man. 4. Toppling of crane. 6. Ensure crane and all lifting gears are inspected prior to start work.
8. Inspection lagging for F-15 5. Pedestrian enters into exclusion 7. Ensure signal man/ traffic marshal is available and alert pedestrian
9. Fails to prepared lifting plan. zone may get injured if it is not and other vehicle.
10. Using damaged lifting accessories. control by flagman. 8. Lifting plan to be prepared and get it approved and used.
11. Standing under the suspended load. 6. Lifting plan not prepared it 9. Ensure adequate access and place for safe standing for lifting crew.
Hume pipe & others means fails to assess the risk 10. Don't stand over suspended load keep at safe place.
materials Loading / 12. Poor communication between operator and associated with lifting work. 11. Ensure adequate illumination during lifting.
Unloading by F-15 sling man. 7. Fatal injury if hit by fall of 12. Trained supervisor to be deployed.
Crane. 13. Fails to follow standard work procedure for suspended load. 13. Should not stand or move between lifting materials
2.1 R Y 4 4 H 16
lifting. 8. Skull cap injury or shoulder 14. Ensure load and angle chart is available and followed for safe
(Maximum Load of 14. Emergency exit blocked due to vehicle and bone fracture if hit by falling operation and lifting.
the Materials -1 crane parking. suspended load. 15. Ensure the arrangements made prior to start lifting activity has
MT) 15. Poor illumination during lifting at evening or minimize the risk to an acceptable level.
dark areas
16. Fails to safely secure load into sling and crane
hook.
17. Operator view is obstructed due to wind shield
is covered with paper or sun protection shield.

1. Heavy load difficult to lift alone. 1. Load fall on foot during lifting. 1. Avoid manual handling use mechanical aid wherever possible.
2. Fails to lift heavy load in group. 2. Back pain due lifting heavy 2. Use all required PPE for self protection.
3. Wrong technique used for manual handling. load alone. 3. Ensure sufficient lights in the access and working area.
4. Sharp cuts in materials. 3. Ankle sprain injury. 4. Ensure access free from electric cable and other materials.
5. Poor grip. 4. Deep cuts in hand palms. 5. Use hand trolley for shifting materials on same level.
6. Weak person allowed to lift load. 5. Back bone injury such as slip 6. Trained working crew for Manual handling technique.
7. Laborious task causing fatigue. disc or other backbone issues. 7. Ensure the workmen are physically fit to shift materials manually.
8. Ergonomics Issues. 6. Bone fracture and bone 8. Ensure all workmen are wearing full sleeves shirt.
9. Awkward body postures. dislocation due to slip, trip and 9. Rotate workmen to avoid fatigue.
10. Poor housekeeping in work area. fall. 10. Provide sufficient rest intervals during the course of work.
Manual Handling of 11. Storing materials in the access. 7. Bruises on skin. 11. Ensure the risk associated with manual handling technique is
2.2 materials (Nominal R 12. Poor lights in the area. 8. Bruises on lower and upper brought to an acceptable level. Y 4 4 H 16
Weight) 13. Slippery surfaces due to water, oil and grease limb. 12. Communicate all hazards and consequences of work related
spillage. manual handling procedures.
14. Fails to wears PPE for manual handling.
 3 Storage of Materials
1. Load fall on foot during lifting. 1. Avoid manual handling use mechanical aid wherever possible.
1. Poor technique used for storage. 2. Back pain due lifting heavy 2. Use all required PPE for self protection.
2. Awkward body postures. load alone. 3. Ensure sufficient lights in the access and working area.
3. Ankle sprain injury. 4. Ensure access free from electric cable and other materials.
3. Stacking materials in the emergency exit. 4. Deep cuts in hand palms. 5. Use hand trolley for shifting materials on same level.
4. Heavy load lifting alone. 5. Back bone injury such as slip 6. Trained working crew for Manual handling technique.
5. Untrained workmen. 6. disc or other backbone issues. 7. Ensure the workmen are physically fit to shift materials manually.
Unaware with safe manual handling procedure. 6. Bone fracture and bone 8. Ensure all workmen are wearing full sleeves shirt.
dislocation due to slip, trip and 9. Rotate workmen to avoid fatigue.
7. Sharp edges in hand rails. fall. 10. Provide sufficient rest intervals during the course of work.
Storage of 8. Heavy load falling on toe. 7. Bruises on skin. 11. Ensure the risk associated with manual handling technique is
materials (Hume 9. Poor lights in the workplace. 8. Bruises on lower and upper brought to an acceptable level.
3.1 R 10. Slip Trip and Fall of materials. limb. 12. Communicate all hazards and consequences of work related Y 3 4 M 12
pipe) at allocated
11. Poor housekeeping in access and in store. manual handling procedures.
place. 12. Congested work area in store. 13. Ensure that materials are stored safely and there is no extra
hazards due to storage of materials.

4 Hume Pipe lifting & shift by support of F-15

1. Uneven Surface. 1. Toppling of vehicles. 1. It is to be ensured that vehicles are parked on even surface &
2. Heavy Wind. 2. Fall of suspended load due to Should be checked by execution and HSE team.
3. High voltage electrical cables in the vicinity. heavy wind. 3. Do 2. Area to be compacted if required.
not park near high voltage 3. The F-15 Crane shall be inspected & TPI Certified fit for use.
4. Fails to open outrigger. electrical overhead power lines. 4. Overloading shall not allowed.
5. Fails to provide sole board. 5. F-15 Crane's SLI to be in ON condition.
6. Operator without valid licence. 4. Electrocution and burns due to 6. When the load is lifted, sudden movement of vehicle shall be
7. Fails to provide signal man. high voltage electricity. avoided. 7. Ensure signal
5. Head injury due man is available and alert pedestrian and other vehicle.
Hume Pipe lifting & 8. Movement of pedestrian. to fall of heavy materials onto 8. Lifting plan to be prepared and
4.1 shift by support of R 9. Fails to prepared lifting plan. pedestrian head. used. Y 3 4 M 12
F-15 10. Damaged lifting accessories. 6. Bone fracture. 9. Cordon of the shifting area & deployed flagman.
11. Standing under the suspended load. 7. Bone dislocations due to
12. Fails to prepare exclusion poor mechanical handling
zone. technique.

5 Laying of RCC Hume Pipe

 1. Land sliding. 1.The Ground condition and underground services (Electric supplies,
2. Live electrical cables damage. IT line, process/ utility/fuel/ water line/ structure etc.) shall be
3. Live water supply lines damage. established and suitable permit shall be obtained prior to proceeding
Excavation & 1. Electrocution Hazard.
4. All underground service damage. with the Excavation.
backfilling by 2. Burn due to direct contact with
5.Poor illumination during 2. Proper access & ingress / barrication / caution notices / excavated
JCB/Excavator electricity.
6. Fails to provide exclusion zone. materials stacking shall be arranged by the site in charge.
/Manually as site 3.Property damaged.
5.1 R 7. Personnel hit by moving arm of JCB. 3. Keep out pedestrian from exclusion zones. Y 3 5 H 15
condition 4.Toppling of vehicle.
8. High voltage overhead electric lines in the 4. Ensure the operator is having valid driving licence, TPI certificate
(For laying of Hume 5. Failure of vehicles
surrounding. and experience to operate.
pipe, Max depth of 6. Falling of person to excavated
9. Lack of inspections of JCB/Excavator 5. Ensure there is no overhead electric cable in the vicinity.
Pit 3 Mtr) area
10. Inadequate barricading for excavated area 6. Ensure proper inspection for JCB/Excavator
11.Unsafe movement near bucket radius.

1. Uneven Surface. 1. Toppling of vehicles. 2. 1. It is to be ensured that vehicles are parked on even surface &
2. Heavy Wind. Fall of suspended load due to Should be checked by execution and HSE team.
3. High voltage electrical cables in the vicinity. heavy wind. 3. Do 2. Area to be compacted if required.
not park near high voltage 3. The F-15 Crane shall be inspected & TPI Certified fit for use by
4. Fails to open outrigger. electrical overhead power lines. Client.
5. Fails to provide sole board. 4. Overloading shall not allowed.
6. Operator without valid licence. 4. Electrocution and burns due to 5. F-15 Crane's SLI to be in ON condition.
7. Caught in between and Cut injury while hum high voltage electricity. 6. When the load is lifted, sudden movement of vehicle shall be
Hume Pipe lifting & pipe joining or doing alignment inside pit area 5. Head injury due avoided.
Installation by 8. Fails to provide signal man. to fall of heavy materials onto 7. Ensure signal man is available and alert pedestrian and other
5.2 R Y 3 4 M 12
support of 9. Movement of pedestrian. pedestrian head. vehicle.
F-15 10. Fails to prepared lifting plan. 8. Lifting plan to be prepared and used.
11. Damaged lifting accessories. 9. Ensure all arrangements are done as per standard and the associated
12. Standing under the suspended load. risk is minimized to an acceptable level.
13. Fails to prepare exclusion
zone.
6 COVID'19 & Housekeeping
1. Spreading dust to environment. 1. Irritation in the respiratory 1. Sprinkle water on concrete dust prior to brooming.
2. Unaware with shard edge objects. tract. 2. Avoid bending and brooming, install long stick into the broom.
3. Protruded nails in woods. 2. Cuts in hand palms. 3. Stand straight when brooming, don’t bend unnecessary.
4. Heavy weight lifting alone. 3. Bone fracture and bone 4. Do not lift heavy debris alone, lift in group or use harbana or take
5. Awkward posture. dislocation due to slip, trip and mechanical aid.
6. Wrong manual handling technique used for fall. 5. Provide sufficient rest intervals to working team.
shifting waste. 4. Fatigue. 6. Use cloth bag to collect metal waste and then discord it into right
7. Fails to disposed off waste after accumulation. 5. Body pain. container.
8. Fails to segregate different types of 6. Back pain due to bend 7. Collect paint container into plastic bag and discard it into right
construction waste in different bin. movement. container.
9. Fails to wears nose masks. 7. Bruises in lower and upper 8. Segregate different kind of construction waste do not mix up.
10. Slip, trip and fall. limb. 9. Ensure the accumulated waste is collected by authorized waste
Housekeeping 11. Inhalation of dust generated from brooming. 8. Coughing due to exposure to agent as per SEZ requirement.
6.1 R Y 4 2 M 8
(Manually) 12. Fails to sprinkle water and dry dust before dust. 10. Give special training and tool box talk prior to start housekeeping
brooming. 9. Skin irritation due to dust work.
13. Working without adequate supervision. exposure. 11. Ensure all hazards associated with housekeeping work is identified
10. Skin itching. and risk is minimized to an acceptable level prior to start work.
11. Eye irritations.
12. Respiratory track
inflammation.

1. Fails to check temperature. 1. Coughing continuously. 1. Check temperature at security gate on each entry and each exit and
2. Fails to sanitize hands when making entry and 2. Breathing difficulty due to record it.
exit from site. block nose and throat. 2. Ensure that every one sanitizes their hand during entry and exit.
3. Fails to follow Covid-19, SOP. 3. Irritation and itching in 3. Do not allow anyone without respiratory mask.
4. Fails to maintain social distancing at site. respiratory tract. 4. Conduct special awareness for Covid training for all.
5. Fails to check covid symptoms. 4. Diarrhea. 5. Display sufficient posters and banners for information and
6. Covid infected person working at site. 5. Headache. awareness.
7. Spreading contamination to others. 6. Discolouration of finger. 6. Ensure that parcel boy is not allowed to enter into work area.
8. Fails to wear nose mask in correct manner. 7. Loss of smell or taste. 7. Ensure quarantine for new workmen as per internally decided
9. Shaking hands with each other. 8. Increase in body temperature. guidelines of TPL.
10. Hugging with each other causing spread of 9. Eye irritations. 8. Regular check for symptoms of covid on security post, for this
virus. 10. Covid virus travel from one purpose train the security and stop individual at gate itself if any
11. Fails to make awareness training to workers. person to others. symptoms exist.
12. Fails to cover mouth with elbow or tissue 9. Ensure tie-up with nearest covid hospital for sending patient from
Pandemic when coughing or sneezing. site.
6.2 R Y 4 5 H 20
Covid-19 13. Fails to follow MOH Covid guidelines. 10. Ensure all are aware to cover nose and mouth with elbow when
coughing and sneezing.
11. Ensure social distancing during the entry, exit, stay in camp, travel
in bus and during the course of work.
12. Ensure covid sanitization of site offices, labour camp, canteen,
washroom, rest room, and construction sites.

RISK ASSESSMENT MATRIX (RAM)

SEVERITY
 Negligible Slight Moderate
SCALE
1 2 3

Very Unlikely -1 1 2 3


Unlikely -2 2 4 6

PROBABILITY Possible -3 3 6 9

Likely -4 4 8 12

Very Likely -5 5 10 15

Note: Any of the Risk having a score of Probability & Severity as 15 or more shall be considered as significant Risk.
Risk Risk Level A

If the risk is in the Green Zone, c

1 to 6 Low Risk Non- Significant Assessment Matrix (RAM), this is
action is required.

If the risk is in the Yellow Zone,

RAM, this is in the tolerable regio
8 to 12 Medium Risk Non- Significant
be As Low As Reasonably Achiev
further action.

If the Risk is in the Red Zone, co

this is not acceptable and action h
15 to 25 High Risk Significant level. HIRA Review team shall pr
high risk to medium or low risk an
Consider HSE Management Progr

Name Depart./Designation

Prepared By

Name Department

Reviewed by

Name Department
Checked & Approved by
Checked & Approved by
Date: -
Riv. Date: -

HIRA No: - 56
Rev. No: - 0
Format No:- /F-01/R2

Remarks (Acceptable: A/
Residual Risk

Not- Acceptable: NA)

1 to 25
H/M/L
1 to 5
1 to 5
Proposed Control

Probability
Severity

Risk
Implement proposed
control and monitor
continuously.
If the risk is
2 2 L 4 A
minimized then
proceed otherwise
revised proposed
control further.
1.Job is carried out as
per approved MS &
HIRA.
2.Implement proposed 2 2 L 4 A
control and monitor
continuously.

1.Job is carried out as

per approved MS &
HIRA.
3 1 L 3 A
2.Implement proposed
control and monitor
continuously.
1. Follow as work
procedures.
2. Job Specific
Training to be
provided before start
of activity.
3. F-15 Crane operator 4 1 L 4 A
must be awarded
about site safety
procedures.
4. To be followed
approved MS &
HIRA.

1.Job is carried out as

per approved MS &
HIRA.
2 3 L 6 A
2.Implement proposed
control and monitor
continuously.
1.Job is carried out as
per approved MS &
HIRA.
3 2 L 6 A
2.Implement proposed
control and monitor
continuously.

1. Adequate
Supervision.
2. PTW to be
followed.
3. Area must be
followed as per
approved guidelines.
4. Ensure the wind
velocity is minimum
so as to allow
mechanical lifting. 1 4 L 4 A
1.Supervisor must do
a regular check before
start work and must be
trained to use the 1 5 L 5 A
proper tools and
equipment of handling
such work

1. Adequate
Supervision.
2. PTW to be
followed.
3. Area must be
followed as per
Clients Guidelines.
4. Ensure the wind
velocity is minimum
so as to allow
1 4 L 4 A
mechanical lifting.
 1.Job is carried out as
per approved MS &
HIRA.
3 2 L 6 A
2.Implement proposed
control and monitor
continuously.

Implement proposed
control and monitor
1 5 L 5 A
continuously.
Implement MOH
guidelines.

ASSESSMENT MATRIX (RAM)

SEVERITY
 High Very High
4 5

4 5

8 10

12 15

16 20

20 25

ant Risk.
Action

If the risk is in the Green Zone, consider as Low Risk on the Risk
Assessment Matrix (RAM), this is broadly acceptable and no further
action is required.

If the risk is in the Yellow Zone, consider as Medium Risk on the

RAM, this is in the tolerable regions and needs to be demonstrated to
be As Low As Reasonably Achievable (ALARP) by recommending
further action.

If the Risk is in the Red Zone, consider as High Risk on the RAM,
this is not acceptable and action has been proposed to reduce the risk
level. HIRA Review team shall propose the actions plan, for reducing
high risk to medium or low risk and consider as acceptable risk.
Consider HSE Management Programme for all Significant Risk.

Signature & date

Signature & date

Signature & date