Phygital

Training
Manual

Bar
By:-
Bending Er. Fazal Ur Rahman
Schedule
Civil Engineers Training Institute

Call: 9111-00-1234 Visit: www.civilguruji.com

 Topic
Introduction & Stirrup
 Detailed Introduction About Bar Bending Schedule

• What Is Bar Bending Schedule ?

➢ Bar Bending is the process of Cutting & Bending of reinforcement bar into required shape. And
making it’s list which describes :
✓ _____________________________
✓ _____________________________
✓ _____________________________
✓ _____________________________
✓ _____________________________
✓ _____________________________
✓ _____________________________
Of each bar in a reinforcement drawing of a structure. This process of listing is called SCHEDULING.

1
 Detailed Introduction About Bar Bending Schedule

• Why Steel Is Used As Reinforcement Bar?

➢ Coefficient of Thermal Expansion characteristics similar to concrete.

➢ As concrete is week in tension so to develop tensile strength of structure steel is used .

➢ Good Strength for economic design of R.C.C structure.

➢ Good gripping or good bonding with concrete.

➢ Good resistance against corrosion for higher durability.

➢ Good bendability for providing required shape. Ribs

Lugs

• Types Of Reinforcement Bar

➢ Plain Bar ➢ Deformed Bar

✓ _______________ ✓ _______________
✓ _______________

➢ Note: Spacing between 2 ribs is

10 mm.

2
 Detailed specification of bar

• Bend Deduction & Values

➢ Bend increases the length of Bar . So we need lesser length than we see in drawing. So cutting length
is taken lesser than the required length.

• Value for Bend Deduction

➢ 45* : _________ ➢ 90* : _________ ➢ 135* : _________ ➢ 180* : _________

• Example to understand Bend Deduction

➢ Sample given In Drawing
Start
➢ Ex: Total Length From Start to
End
End we see in drawing = 1000 mm

➢ Process of Making Stirrup

Start 1000 mm End

▪ Step 1 ▪ Step 2 ▪ Step 3 ▪ Step 4 ▪ Step 5

____* ____*
___*

___* ___*

▪ Note: At each bend value will be increased by 3 x 90* & 2 x 135*

= (__ x __ x__) + (__ x __ x __) = ____mm
= ____ + ___ = _____ mm actual length but from drawing length is 1000 mm

▪ So, we follow bend deduction to get exact value given in drawing.

Cutting Length = _____ – ___ = ______mm

3
 Detailed specification of bar
• Different Size & Unit Weight of Bar

Formula : D2/162 ( Kg/m ) = Only For circular bar

IS Code: 1786:2008 Page No. 5

___mm (_______)/_____ = _______ kg/m

___mm (_______)/_____ = _______ kg/m

___mm (_______)/_____ = _______ kg/m

___mm (_______)/_____ = _______ kg/m

___mm (_______)/_____ = _______ kg/m

___mm (_______)/_____ = _______ kg/m

___mm (_______)/_____ = _______ kg/m

___mm (_______)/_____ = _______ kg/m

• Different Type of Cover & their Values

________________ ______
________________ ______
________________ ______
________________ ______
________________ ______
________________ ______
________________ ______
________________ ______
4
 How To Read Symbols In Drawing

Symbols Representation IS Code 5525:1969 Page: 4

Ø _________________

_________________
# _________________
@ _________________

5-12# (3+2) 5 = _______________________________ 12# =______________________________

(3+2) = _______________________________ (3+2) Represents : ____________________

8#2LG.ST @130c/c

8# = ______________________________

2LG.ST =___________________________

@130c/c = __________________________

5
 How to find out cutting length of bar & formulas

• Cutting Length of Bar

Shape of Bar Cutting Length of Bar

Cutting Length (CL) :

• Formula for calculating number of bars

➢ Spacing: ___________________________________________

➢ Number of Bars: ___________________________________________

➢ Number of Stirrups: ___________________________________________

6
 Calculation of Different Stirrups.

• Calculating Cutting Length of Stirrups

➢ Calculating Cutting Length of Rectangular Stirrup

8# 2LG.ST@130 C/C Formula : 2(a + b) + 24d

a = _____________________ b = _____________________

Cutting Length:

Rectangular Column
300x250mm

➢ Calculating Cutting Length of Circular Stirrup

8# 2LG.ST@130 C/C Formula : 2πr + 20d

r = D/2 – Cover – Half dia. Of stirrup
r = _____________________

Cutting Length:

Circular Column
Dia. = 400 mm
7
 Calculation of Different Stirrups.

➢ Calculating Cutting Length of Triangular Stirrups

8# 2LG.ST@130 C/C Formula : (2H + a) + 24d
a = _____________________ b = _____________________

H = √(a/2)2 + (b)2 H = ___________________________

Cutting Length:

Rectangular Column
400x350mm

➢ Calculating Cutting Length of Triangular Stirrups

8# 2LG.ST@130 C/C Formula : (4H) + 24d

a = _____________________ b = _____________________

H = √(a/2)2 + (b/2)2 H = ___________________________

Cutting Length:

Rectangular Column
350x300 mm

➢ Calculating Cutting Length of Triangular Stirrups

8# 4LG.ST@130 C/C Formula : 2(a + b) + 24d

a = _____________________

b = _____________________

Cutting Length:

8
 Topic
Footing & Column
Calculation of Single Mesh Footing

9
 Calculation of Single Mesh Footing

• Values to Calculate for Footing BBS

➢ Effective Length In A-direction

➢ Effective Length In B-direction

➢ Number of bars along A-direction

➢ Number of bars along B-direction

➢ Cutting Length along A-direction

➢ Cutting Length along B-direction

➢ Effective Length In A-direction : Formula : Total Length (A-dir.) – Both side cover

Solution :

➢ Effective Length In B-direction : Formula : Total Length (B-dir.) – Both side cover

Solution :

➢ Number of bars along A-direction : Formula : Effecetive Length in B-dir.

+1
Spacing Between Bars

Solution :

➢ Number of bars along B-direction : Formula : Effecetive Length in A-dir.

+1
Spacing Between Bars

Solution :

10
 Calculation of Single Mesh Footing

• Values to Calculate for Footing BBS

➢ Cutting Length along A-direction : Formula : Effecetive Length in A-dir. + Bend – Bend Deduction
[ a = 250 – cover – cover ]

Solution :

➢ Cutting Length along B-direction : Formula : Effecetive Length in B-dir. + Bend – Bend Deduction

[ b = 250 – cover – cover – Dia. of Bottom bar ]

Solution :

➢ Calculate Total Quantity of Steel Used for Footing in schedule format and also start filling MB Book
from footing.

11
Detailed Study About Elevation of Building

12
 Some Key Points From IS Code for Column

• Important Points for Column as Per IS Code IS 456:2000

IS 13920:1993

13
 Understand Placement of Reinforcement in Column

v
v

v v

P.C.C. & Sand Filling - mm

14
 Calculating Cutting Length of column

➢ Cutting Length of 1 Bar : (a to b) + (b to c) – Bend Deduction

Solution for 16mm:

For 12 mm Dia.

➢ Cutting Length of 1’ Bar : (a’ to b’) + (b’ to c’) – Bend Deduction

Solution for 16mm :

For 12 mm Dia.

➢ Cutting Length of 2 Bar : (d to e)+(e to f)

Solution for 16mm :

For 12 mm Dia.

➢ Cutting Length of 2’ Bar : (d’ to e’)+(e’ to f’)

Solution for 16mm :
For 12 mm Dia.

➢ Cutting Length of 3 Bar : (g to h) + (h to i)

Solution for 16mm :
For 12 mm Dia.

➢ Cutting Length of 3’ Bar : (g’ to h’) + (h’ to I’)

Solution for 16mm :
For 12 mm Dia.

➢ Cutting Length & Number of Stirrup:

15
Topic
Beam
Detailed Study of Frames of a Building

16
Drawing Reading and IS Code for reference

IS 13920:1993 : Page – 5, 6, 7

17
 Calculating Cutting Length of FRAME 1

Solution

18
 Calculating Cutting Length of FRAME 2

Solution

19
 Calculating Cutting Length of FRAME 8

Solution

20
 Understand Beam Lap & Value of H

➢ Calculate Value of H

➢ H: __________________________________________________
=__________________________________________________

➢ Calculate Value of H

➢ H: __________________________________________________
=__________________________________________________

21
 Derivation to calculate value of Crank Bar

H
Y2 = √ _________

Y2 = √ ______

Y2 = √ _____
H Y2 = _______
Value for Execution
At site
C.L = Y = _______________
C.L = Y = _______________
C.L = X = _______________
X=Y
C.L = X = __________________
22
 Detailed Calculation of Chajja

➢ Cutting Length of Gun Bar: Formula : _______________________________________________

Solution : a – b =______________________
b – c =_________________________
c – d = ________________________
(d-e-f-g-h) = ___________
Hook Length = _________________

Cutting Length = _________________________________________________________________

➢ Number of Gun Bar:

Solution : _______________________________________________

➢ Cutting Length of Distribution Bar :

Solution : _______________________________________________

➢ Number of Distribution Bar :

Solution : _______________________________________________

➢ Number of Main Bar :

Solution : _______________________________________________

23
Topic
Slab
 Detailed Calculation of One Way Slab

➢ One Way Slab

____

B E A M

B E A M
_____ One Way

➢ Formula :

➢ Types of Bar in One Way Slab:

COVER _____

24
 Detailed Calculation of One Way Slab

➢ One Way Slab

________ ________

COVER _____

➢ Cutting Length of Main Bar:

➢ Number of Main Bar:

➢ Cutting Length of Distribution Bar:

➢ Number of Distribution Bar:

➢ Cutting Length of Top Extra Bar:

➢ Number of Top Extra Bar:

25
 Detailed Calculation of Sunken Slab

➢ Sunken Slab

➢ Number of Bottom Main Bar:

➢ Cutting Length of Bottom Main Bar:

➢ Number of Bottom Distribution Bar:

➢ Cutting Length of Bottom Distribution Bar:

26
 Detailed Calculation of Two Way Slab

➢ Two Way Slab

➢ Formula :

➢ Important Points:

1) To Find number of main bar

placed at first.

2) To Find Cutting Length of main bar.

27
 Detailed Calculation of Two Way Slab

➢ Two Way Slab 3) To Find number main bar placed just

above 1st main bar

4) To Find cutting length of main placed

just above 1st main bar.

5) To Find number of top distribution bar along longer span (both side).

6) To Find Cutting length of top distribution bar along longer span (both side).

7) To Find number of top distribution bar along shorter span (both side).

8) To Find Cutting length of top distribution bar along shorter span (both side).

28
 Detailed Calculation of Two Way Slab

➢ Two Way Slab

9) To Find number of top extra bar in shorter span(both side).

10) To Find number of top extra bar in longer span(both side).

11) To Find Cutting length of top extra bar in shorter span(both side).

12) To Find cutting length of top extra bar in longer span(both side).

29
 Topic
Chair Bar & Staircase
 Detailed Calculation of Chair Bar

➢ BBS of Chair Bar

➢ Chair Bar Formula:

➢ Head:

➢ Height:

➢ Leg:

➢ Calculating Cutting Length of Chair Bar:

30
 Detailed Calculation of Staircase

➢ BBS of Staircase

➢ Cutting Length of Main Bar: ( a – b + b – c )

➢ Number of Main Bar:

31
 Detailed Calculation of Staircase

➢ BBS of Staircase

➢ Cutting Length of Top Extra Bar Part A : ( a – b + b – c )

➢ Number of Top Extra Bar Part A:

➢ Cutting Length of Top Extra Bar Part B : ( a – b + b – c )

➢ Number of Top Extra Bar Part B :

➢ Cutting Length of Distribution Bar at Waist Slab:

➢ Cutting Length of Distribution Bar at Landing :

32
 Detailed Calculation of Staircase

➢ BBS of Staircase

➢ Number of Distribution Bar at Waist Slab:

➢ Number of Distribution Bar at Part A & Part B:

➢ Number of Distribution Bar at Landing :

NOTE :- All The Data Of First Flight At Other Side Will Be Same But The Number Of
Distribution Bar At Landing Will Only Be Calculate Once As It Will Cover Both Side Or
Complete Width Of Stair.

33
 Detailed Calculation of Staircase

➢ BBS of Staircase

➢ Cutting Length of Main Bar : ( a – b + b – c + c – d )

➢ Cutting Length of Top Extra at Part A : ( a – b + b – c )

➢ Cutting Length of Top Extra at Part B : ( a – b + b – c )

➢ Number of Distribution Bar at Slab Landing:

34
 Topic
Pile & Pile Cap
 Detailed Calculation of Pile & Pile CAP

➢ BBS of Pile & Pile Cap

35
 Detailed Calculation of Pile & Pile CAP

➢ BBS of Pile
➢ Cutting Length of Main Bar:

➢ Number of Main Bar:

➢ Number of Master Ring:

➢ Cutting Length of Master Ring:

➢ Number of Stirrup

➢ Cutting Length of Stirrup:

➢ Total Quantity of steel in Pile:

36
 Detailed Calculation of Pile & Pile CAP

➢ BBS of Pile with spiral ring

➢ Cutting Length Calculation:

37
 Detailed Calculation of Pile & Pile CAP

➢ BBS of Pile Cap

➢ Effective Length in L direction:

➢ Effective Length in B direction:

➢ Cutting Length of Bar Along L direction:

➢ Number of Bar Along L direction:

➢ Cutting Length of Bar Along B direction:

➢ Number of Bar Along B direction:

38
 Detailed Calculation of Pile & Pile CAP

➢ BBS of Pile Cap

➢ Cutting Length of Side face bar along L direction:

➢ Number of Side face bar along L direction:

➢ Cutting Length of Side face bar along B direction:

➢ Number of Side face bar along B direction:

39