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Product Manual: Universal Transmitter

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0% found this document useful (0 votes)
18 views26 pages

Product Manual: Universal Transmitter

Uploaded by

ahmed shawki
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 26

PERFORMANCE

MADE
SMARTER

Product manual
4114
Universal transmitter

T E M P E R AT U R E   |   I . S . I N T E R FA C E S   |   CO M M U N I C AT I O N I N T E R FA C E S   |   M U LT I F U N C T I O N A L   |   I S O L AT I O N   |   D I S P L AY

No. 4114V105- UK
From serial no. : 121524 0 01
6 Product Pillars
to meet your every need
Individually outstanding, unrivalled in combination
With our innovative, patented technologies, we make signal conditioning smarter and simpler. Our portfolio is composed of six
product areas, where we offer a wide range of analog and digital devices covering over a thousand applications in industrial
and factory automation. All our products comply with or surpass the highest industry standards, ensuring reliability in even
the harshest of environments and have a 5-year warranty for greater peace of mind.

Our range of temperature transmitters and sensors provides the highest level of signal integrity from the
measurement point to your control system. You can convert industrial process temperature signals to analog, bus or
digital communications using a highly reliable point-to-point solution with a fast response time, automatic self-
calibration, sensor error detection, low drift, and top EMC performance in any environment.
Temperature

We deliver the safest signals by validating our products against the toughest safety standards. Through our
commitment to innovation, we have made pioneering achievements in developing I.S. interfaces with SIL 2 Full
Assessment that are both efficient and cost-effective. Our comprehensive range of analog and digital intrinsically
safe isolation barriers offers multifunctional inputs and outputs, making PR an easy-to-implement site standard.
I.S. Interface Our backplanes further simplify large installations and provide seamless integration to standard DCS systems.

We provide inexpensive, easy-to-use, future-ready communication interfaces that can access your PR installed base
of products. All the interfaces are detachable, have a built-in display for readout of process values and diagnostics,
and can be configured via push-buttons. Product specific functionality includes communication via Modbus and
Bluetooth and remote access using our PR Process Supervisor (PPS) application, available for iOS and Android.
Communication

Our unique range of single devices covering multiple applications is easily deployable as your site standard. Having
one variant that applies to a broad range of applications can reduce your installation time and training, and greatly
simplify spare parts management at your facilities. Our devices are designed for long-term signal accuracy, low
power consumption, immunity to electrical noise and simple programming.
Multifunction

Our compact, fast, high-quality 6 mm isolators are based on microprocessor technology to provide exceptional
performance and EMC-immunity for dedicated applications at a very low total cost of ownership. They can be
stacked both vertically and horizontally with no air gap separation between units required.

Isolation

Our display range is characterized by its flexibility and stability. The devices meet nearly every demand for display
readout of process signals, and have universal input and power supply capabilities. They provide a real-time
measurement of your process value no matter the industry, and are engineered to provide a user-friendly and
reliable relay of information, even in demanding environments.
Display
Universal transmitter
4114

Table of contents
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Symbol identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
How to demount system 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
When front LED lights red / display shows AO.ER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mounting / installation / programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PR 45xx display / programming front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Mounting / demounting the PR 45xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Visualisation in the 45xx of sensor error detection and input signal outside range . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Sensor error detection limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Error indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Configuration / operating the function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Routing diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Routing diagram, advanced settings (ADV.SET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Help text overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4114V105-UK 3
Warning
This device is designed for connection to hazardous electric voltages. Ignoring this warning can result in
severe personal injury or mechanical damage.
To avoid the risk of electric shock and fire, the safety instructions of this guide must be observed and
the guidelines followed. The specifications must not be exceeded, and the device must only be applied
as described in the following.
GENERAL Prior to the commissioning of the device, this installation guide must be examined carefully.
Only qualified personnel (technicians) should install this device. If the equipment is used in a manner not
specified by the manufacturer, the protection provided by the equipment may be impaired.

Warning
Until the device is fixed, do not connect hazardous voltages to the device. The following operations
should only be carried out on a disconnected device and under ESD safe conditions:
General mounting, connection and disconnection of wires.
HAZARD-
Troubleshooting the device.
OUS
VOLTAGE Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only.

CAUTION

Warning
Do not open the front plate of the device as this will cause damage to the connector for the display /
programming front PR 45xx.
This device contains no DIP-switches or jumpers.
SYSTEM 4000 must be mounted on a DIN rail according to DIN EN 60715.

INSTAL­
LATION

4 4114V105-UK
Symbol identification
Triangle with an exclamation mark: Warning / demand. Potentially lethal situations. Read the manual
before installation and commissioning of the device in order to avoid incidents that could lead to
personal injury or mechanical damage.

The CE mark proves the compliance of the device with the essential requirements of the directives.

The double insulation symbol shows that the device is protected by double or reinforced insulation.

Safety instructions
Definitions
Hazardous voltages have been defined as the ranges: 75 to 1500 Volt DC, and 50 to 1000 Volt AC.
Technicians are qualified persons educated or trained to mount, operate, and also trouble-shoot technically correct and in
accordance with safety regulations.
Operators, being familiar with the contents of this manual, adjust and operate the knobs or potentiometers during normal
operation.
Receipt and unpacking
Unpack the device without damaging it and check whether the device type corresponds to the one ordered. The packing
should always follow the device until this has been permanently mounted.
Environment
Avoid direct sun light, dust, high temperatures, mechanical vibrations and shock, and rain and heavy moisture. If necessary,
heating in excess of the stated limits for ambient temperatures should be avoided by way of ventilation.
The device must be installed in pollution degree 2 or better.
Mounting
Only technicians who are familiar with the technical terms, warnings, and instructions in the manual and who are able to
follow these, should connect the device. Should there be any doubt as to the correct handling of the device, please contact
your local distributor or, alternatively,

PR electronics A/S
www.prelectronics.com

Mounting and connection of the device should comply with national legislation for mounting of electric materials, i.e. wire
cross section, protective fuse, and location.

Descriptions of input / output and supply connections are shown in the block diagram and side label.

The following apply to fixed hazardous voltages-connected devices:


The max. size of the protective fuse is 10 A and, together with a power switch, it should be easily accessible and
close to the device. The power switch should be marked with a label indicating that it will switch off the voltage
to the device.

Year of manufacture can be taken from the first two digits in the serial number.
UL installation requirements
Use 60/75°C copper conducters only
For use only in pollution degree 2 or better
Max. ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60°C
Max. wire size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AWG 26-14
UL file number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E231911
Calibration and adjustment
During calibration and adjustment, the measuring and connection of external voltages must be carried out according to the
specifications of this manual. The technician must use tools and instruments that are safe to use.

4114V105-UK 5
Normal operation
Operators are only allowed to adjust and operate devices that are safely fixed in panels, etc., thus avoiding the danger of
personal injury and damage. This means there is no electrical shock hazard, and the device is easily accessible.
Cleaning
When disconnected, the device may be cleaned with a cloth moistened with distilled water.
Liability
To the extent the instructions in this manual are not strictly observed, the custom­er cannot advance a demand against PR
electronics A/S that would otherwise exist according to the concluded sales agreement.

6 4114V105-UK
How to demount system 4000
First, remember to demount the connectors with hazardous voltages.

Picture 1:
The device is detached from the DIN rail by moving the
bottom lock down.

When front LED lights red / display shows AO.ER


PR 4114 is designed as a SIL 2 device with a high safety level. Therefore, a continuous measurement of the outgoing current
is carried out on a 4...20 mA and 20...4 mA output signal. If the current output signal is different from the internal calculated
output value or the current output is 0 (due to e.g. an open circuit breakage), an error mode switches on the red front LED.
This function is not a default option but must be actively selected via the programming menu (S4-20 & S20-4). The error
mode can only be reset by switching off and then switching on the supply voltage to the device.

4114V105-UK 7
Universal transmitter
4114

• Input for RTD, TC, Ohm, potentiometer, mA and V


• 2-wire supply > 16 V
• FM-approved for installation in Div. 2
• Output for current and voltage
• Universal AC or DC supply

Application
• Linearized, electronic temperature measurement with RTD or TC sensor.
• Conversion of linear resistance variation to a standard analog current / voltage signal, i.e. from solenoids and butterfly
valves or linear movements with attached potentiometer.
• Power supply and signal isolator for 2-wire transmitters.
• Process control with standard analog output.
• Galvanic separation of analog signals and measurement of floating signals.
• The 4114 is designed according to strict safety requirements and is thus suitable for application in SIL 2 installations.
• Suitable for the use in systems up to Performance Level “d” according to ISO-13849.
Technical characteristics
• When 4114 is used in combination with the 45xx display / programming units, all operational parameters can be modified
to suit any application. As the 4114 is designed with electronic hardware switches, it is not necessary to open the device
for setting of DIP-switches.
• A green / red front LED indicates normal operation and malfunction.
• Continuous check of vital stored data for safety reasons.
• 3-port 2.3 kVAC galvanic isolation.
Mounting / installation / programming
• Very low power consumption means units can be mounted side by side without an air gap – even at 60°C ambient
temperature.
• Configuration, monitoring, 2-point process calibration and more are accomplished using PR's 45xx detachable displays.
• All programming can be password-protected.

8 4114V105-UK
Applications
Input signals:

Volt­- Potentio­
Current age meter RTD and lin.R TC
Connect., wires
44

+
43
+
- *
- 42
-

+
41
Order separately: 5910 CJC connector.
See the connection drawing on page 16.

Output signals:

12
+

-
14
+ 10 V 10 V

13 - 1V 1V
+ +

- -
11

Analog, 0/4...20 mA and voltage

Supply:

33

21.6...253 VAC
or 32
19.2...300 VDC

31

4114V105-UK 9
PR 45xx display / programming front

Functionality
The simple and easily understandable menu structure and the explanatory help texts guide you
effortlessly and automatically through the configuration steps, thus making the product very easy to
use. Functions and configuration options are described in the section ”Configuration / operating the
function keys”.

Application
• Communications interface for modification of operational parameters in 4114.
• Can be moved from one 4114 device to another and download the configuration of the first unit to
subsequent units.
• Fixed display for readout of process data and status.

Technical characteristics
• LCD display with 4 lines:
Line 1 (H=5.57 mm) shows the input signal.
Line 2 (H=3.33 mm) shows the selected engineering unit.
Line 3 (H=3.33 mm) shows analog output or TAG no.
Line 4 shows status for communication.
• Programming access can be blocked by assigning a password. The password is saved in the device
in order to ensure a high degree of protection against unauthorized modifications to the
configuration.

Mounting / demounting the PR 45xx


1: Insert the tabs of the PR 45xx into the holes at the top of the device.
2: Hinge the PR 45xx down until it snaps into place.
Demounting of the PR 45xx
3: Push the release button on the bottom of the PR 45xx and hinge the the PR 45xx out and up.
4: With the PR 45xx hinged up, remove from holes at the top of the device.

1 44

 2 OK


3 4501


10 4114V105-UK
Order

4114 = Universal transmitter

Accessories

4501 = Display / programming front


4511 = Modbus communication enabler
4512 = Bluetooth communication enabler
5910 = CJC connector

Electrical specifications

Environmental conditions
Operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -20°C to +60°C
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -20°C to +85°C
Calibration temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20...28°C
Relative humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 95% RH (non-cond.)
Protection degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP20
Installation in pollution degree 2 & measurement / overvoltage category II.
Mechanical specifications
Dimensions (HxWxD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 x 23.5 x 104 mm
Dimensions (HxWxD) w/ 4501 / 451x . . . . . . . . . . . . . . . . . . . . . . 109 x 23.5 x 116 / 131 mm
Weight approx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 g
Weight incl. 4501 / 451x (approx.) . . . . . . . . . . . . . . . . . . . . . . . . 170 g / 185 g
DIN rail type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIN EN 60715 - 35 mm
Wire size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.13...2.08 mm2 / AWG 26...14 stranded wire
Screw terminal torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 Nm
Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IEC 60068-2-6
2...13.2 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1 mm
13.2...100 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±0.7 g
Common electrical specifications
Supply voltage, universal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6...253 VAC, 50...60 Hz
or 19.2...300 VDC
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 mA SB / 250 VAC
Max. required power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 2.0 W
Max. power dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 2.0 W
Isolation voltage - test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 kVAC
Isolation voltage - working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 VAC (reinforced) / 500 VAC (basic)
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PR 45xx
Signal dynamics, input / output . . . . . . . . . . . . . . . . . . . . . . . . . . 24 bit / 16 bit
Signal / noise ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . > 60 dB (0...100 kHz)
Response time (0...90%, 100...10%):
Temperature input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 1 s
mA / V input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 400 ms
Auxiliary supplies
2-wire supply (terminal 44...43) . . . . . . . . . . . . . . . . . . . . . . . . . . 25...16 VDC / 0...20 mA

4114V105-UK 11
Accuracy, the greater of general and basic values:

General values

Input type Absolute accuracy Temperature coefficient

All ≤ ±0.1% of span ≤ ±0.01% of span / °C

Basic values

Type Basic accuracy Temperature coefficient

mA ≤ ±4 µA ≤ ±0.4 µA / °C

Volt ≤ ±20 µV ≤ ±2 µV / °C

Pt100 ≤ ±0.2°C ≤ ±0.01°C / °C

Linear resistance ≤ ±0.1 Ω ≤ ±0.01 Ω / °C

Potentiometer ≤ ±0.1 Ω ≤ ±0.01 Ω / °C

TC type:
E, J, K, L, N, T, U ≤ ±1°C ≤ ±0.05°C / °C
TC type: R, S, W3,
W5, LR ≤ ±2°C ≤ ±0.2°C / °C
TC type: B
85...200°C ≤ ±4°C ≤ ±0.4°C / °C
TC type: B
200...1820°C ≤ ±2°C ≤ ±0.2°C / °C

EMC - immunity influence . . . . . . . . . . . . . . . . . . . . . . . . . < ±0.5% of span


Extended EMC immunity:
NAMUR NE 21, A criterion, burst . . . . . . . . . . . . . . . . . . . . . < ±1% of span

Input specifications
RTD, linear resistance and potentiometer input
Input for RTD types:
Pt10, Pt20, Pt50, Pt100, Pt200, PT250, Pt300, Pt400, Pt500, Pt1000
Ni50, Ni100, Ni120, Ni1000, Cu10, Cu20, Cu50, Cu100
Min. Max.
Input type Standard
value value
Pt10...Pt1000 -200°C +850°C IEC 60751
Ni50...Ni1000 -60°C +250°C DIN 43760
Cu10...Cu100 -200°C +260°C α = 0.00427
Lin. R 0Ω 10000 Ω -
Potentiometer 10 Ω 100 kΩ -

Cable resistance per wire (max.), RTD . . . . . . . . . . . . . . . . . . . . . . . 50 Ω


Sensor current, RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nom. 0.2 mA
Effect of sensor cable resistance (3- / 4-wire), RTD . . . . . . . . . . . . . . < 0.002 Ω / Ω
Sensor error detection, RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes
Short circuit detection, RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 15 Ω

12 4114V105-UK
TC input
Min. Max.
Type Standard
value value
B 0°C +1820°C IEC 60584-1
E -100°C +1000°C IEC 60584-1
J -100°C +1200°C IEC 60584-1
K -180°C +1372°C IEC 60584-1
L -200°C +900°C DIN 43710
N -180°C +1300°C IEC 60584-1
R -50°C +1760°C IEC 60584-1
S -50°C +1760°C IEC 60584-1
T -200°C +400°C IEC 60584-1
U -200°C +600°C DIN 43710
W3 0°C +2300°C ASTM E988-90
W5 0°C +2300°C ASTM E988-90
LR -200°C +800°C GOST 3044-84

Cold junction compensation (CJC):


via external sensor in connector 5910 . . . . . . . . . . . . . . . . . . . . . 20...28°C ≤ ±1°C
-20...20°C / 28...70°C ≤±2°C
via internal CJC sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±(2.0°C + 0.4°C * Δt)
Δt = internal temperature - ambient temperature
Sensor error detection, all TC types . . . . . . . . . . . . . . . . . . . . . . . . Yes
Sensor error current:
when detecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nom. 2 μA
else . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 μA
Current input
Measurement range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...23 mA
Programmable measurement ranges . . . . . . . . . . . . . . . . . . . . . . . 0...20 and 4...20 mA
Input resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nom. 20 Ω + PTC 50 Ω
Sensor error detection:
Loop break 4...20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes
Voltage input
Measurement range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...12 VDC
Programmable measurement ranges . . . . . . . . . . . . . . . . . . . . . . . 0...1 / 0.2...1 / 0...5 / 1...5 / 0...10 and 2...10 VDC
Input resistance, nom. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 MΩ

Output specifications
Current output
Signal range (span) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...23 mA
Programmable signal ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...20 / 4...20 / 20...0 and 20...4 mA
Load (max.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 800 Ω
Load stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 0.01% of span / 100 Ω
Sensor error detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 / 3.5 / 23 mA / none
NAMUR NE 43 Upscale / Downscale . . . . . . . . . . . . . . . . . . . . . . . . 23 mA / 3.5 mA
Output limitation:
on 4...20 and 20...4 mA signals . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8...20.5 mA
on 0...20 and 20...0 mA signals . . . . . . . . . . . . . . . . . . . . . . . . . . 0...20.5 mA
Current limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 28 mA
Voltage output
Signal range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...10 VDC
Programmable signal ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...1 / 0.2...1 / 0...10 / 0...5 / 1...5 / 2...10 / 1...0 /
1...0.2 / 5...0 / 5...1 / 10...0 og 10...2 V
Load (min.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 kΩ

of span = of the currently selected measurement range

4114V105-UK 13
Observed authority requirements
EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/30/EU
LVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/35/EU
RoHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2011/65/EU
EAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR-CU 020/2011
Approvals:
c UL us, UL 508 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E231911
FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3025177
DNV-GL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TAA0000101
EU RO Mutual Recognition Type Approval . . . . . . . . . . . . . . . . . . . . MRA000000Z
Functional Safety:
Hardware assessed for use in SIL applications
FMEDA report - www.prelectronics.com

Visualisation in the 45xx of sensor error detection and


input signal outside range
Sensor error check:
Device Configuration Sensor error detection:
OUT.ERR=NONE. OFF
4114
Else: ON

Outside range readout (IN.LO, IN.HI):


If the valid range of the A/D converter or the polynomial is exceeded
Input Range Readout Limit
IN.LO < -25 mV
0...1 V / 0.2...1 V
IN.HI > 1.2 V
VOLT
IN.LO < -25 mV
0...10 V / 2...10 V
IN.HI > 12 V
IN.LO < -1.05 mA
CURR 0...20 mA / 4...20 mA
IN.HI > 25.05 mA
IN.LO <0Ω
0...800 Ω
IN.HI > 1075 Ω
LIN.R
IN.LO <0Ω
0...10 kΩ
IN.HI < 110 kΩ
IN.LO < -0.5 %
POTM -
IN.HI > 100.5 %
IN.LO < temperature range -2°C
TEMP TC / RTD
IN.HI > temperature range +2°C

Display readout below min. / above max. (-1999, 9999):


Input Range Readout Limit
-1999 Display readout <-1999
All All
9999 Display readout >9999

14 4114V105-UK
Sensor error detection limits

Sensor error detection (SE.BR, SE.SH):


Input Range Readout Limit
CURR Loop break (4..20 mA) SE.BR <= 3.6 mA; > = 21 mA
POTM All, SE.BR on all 3-wire SE.BR > ca. 126 kΩ
0...800 Ω SE.BR > ca. 875 Ω
LIN.R
0...10 kΩ SE.BR > ca. 11 kΩ
TC SE.BR > ca. 750 kΩ / (1.25 V)
TEMP RTD, 2-, 3-, and 4-wire SE.BR > ca. 15 kΩ
No SE.SH for Cuxx, Pt10, Pt20 and Pt50 SE.SH < ca. 15 Ω

Error indications
Readout at hardware error
Error search Readout Cause
Test of internal CJC sensor CJ.ER CJC sensor defect or temperature outside range
Checksum test of the configuration in FLASH FL.CO Error in FLASH
1) No load on the current output
Check measurement of analog output current AO.ER
(only S4...20 / S20...4 mA)
Communications test 45xx / 4114 NO.CO Connection error
Check that input signal matches input
IN.ER 1) Error levels on input
configuration
Check that saved configuration in 45xx matches
TY.ER Configuration is not 4114
device

All error indications in the display flash once per second. The help text explains the error. If the error is a
! sensor error, the display backlight flashes as well - this is acknowledged (stopped) by pushing the 3
button.
1) The error is reset by switching off and then switching on the supply voltage to the device.

4114V105-UK 15
Connections

Supply
31 32 33

Inputs:
TC, internal
RTD, 2-wire RTD, 3- / 4-wire CJC sensor Resistance, 2-wire
41 42 43 44 41 42 43 44 41 42 43 44 41 42 43 44

+ -

Resistance,
3- / 4-wire Potentiometer 2-wire transmitter Current
41 42 43 44 41 42 43 44 41 42 43 44 41 42 43 44

- Tx + - +

Voltage *TC, CJC connector


41 42 43 44 41 42 CJC 44 * Order separately:
CJC connector 5910

- + + -

Outputs:
Current Voltage, 1 V Voltage, 10 V
11 12 13 14 11 12 13 14 11 12 13 14

- mA + - + - +
V V

16 4114V105-UK
Block diagram

2-wire transmitter

Order separately: CJC connector 5910

Potentiome­ter 33
Voltage

RTD og lin.R,
Current

Supply
connection,
wires TC 0.2 mA 21.6...253 VAC or
4 3 2 44 19.2...300 VDC
+ Vloop
31 Supply

- 12 I+
43 CPU
+
* MUX A/D D/A
mA
-
42 14 10 V

-
CJC
mA

Safety
+ 41 13 1V

PTC
Red 500 W 50 W V V
Green
20 W EEPROM 11 I-
I+V I V
Out. Out. Out.
50.0
l / min
VALVE 5
1 2

4114

4114V105-UK 17
Configuration / operating the function keys
Documentation for routing diagram.
In general
When configuring the 4114, you will be guided through all parameters and you can choose the settings which fit the
application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display.

Configuration is carried out by use of the 3 function keys:


1 will increase the numerical value or choose the next parameter
2 will decrease the numerical value or choose the previous parameter
3 will save the chosen value and proceed to the next menu

When configuration is completed, the display will return to the default state 1.0. Pressing and holding 3 will return to the
previous menu or return to the default state (1.0) without saving the changed values or parameters.

If no key is activated for 1 minute, the display will return to the default state (1.0) without saving the changed values or
parameters.

Further explanations
Password protection: Programming access can be blocked by assigning a password. The password is saved in the device in
order to ensure a high degree of protection against unauthorized modifications to the configuration.
If the configured password is not known, please contact PR electronics support - www.prelectronics.com/contact.
Signal and sensor error info via display front 45xx
Sensor error (see limits in the table) is displayed as SE.BR (sensor break) or SE.SH (sensor short). Signals outside the selected
range (not sensor error, see table for limits) are displayed as IN.LO indicating low input signal or IN.HI indicating high input
signal. The error indication is displayed in line 3 as text and at the same time the backlight flashes. Line 4 of the display is a
status line which displays COM (flashing bullet) indicating correct functioning of 45xx and arrow up/down which indicates
tendency readout of the input signal.
Signal and sensor error indication without display front
Status of the unit can also be read from the red / green LED in the front of the device.
Green flashing LED 13 Hz indicates normal operation.
Green flashing LED 1 Hz indicates sensor error.
Steady red LED indicates internal error.

Advanced functions
The unit gives access to a number of advanced functions which can be reached by answering “Yes” to the point “ADV.SET”.

Memory (MEM): In the memory menu you can save the configuration of the device in the 45xx, and then move the 45xx onto
another device of the same type and download the configuration in the new device.

Display setup (DISP): Here you can adjust the brightness contrast and the backlight. Setup of TAG numbers with 6
alphanumerics. Selection of functional readout in line 3 of the display - choose between readout of analog output or tag no.

Two-point process calibration (CAL): The device can be process-calibrated in 2 points to fit a given input signal . A low input
signal (not necessarily 0%) is applied and the actual value is entered via 45xx. Then a high signal (not necessarily 100%) is
applied and the actual value is entered via 45xx. If you accept to use the calibration, the device will work according to this
new adjustment. If you later reject this menu point or choose another type of input signal the device will return to factory
calibration.

Process simulation function (SIM): In the menu point “EN.SIM” it is possible to simulate an input signal by means of the arrow
keys and thus control the output signal up or down. You must exit the menu by pressing 3 (no time-out).
The simulation function exits automatically, if the 45xx is detached.

Password (PASS): Here you can choose a password between 0000 and 9999 in order to protect the unit against
unauthorized modifications to the configuration. The unit is delivered default without password.

18 4114V105-UK
Language (LANG): In the menu ”LANG” you can choose between 7 different language versions of help texts that will appear
in the menu. You can choose between UK, DE, FR, IT, ES, SE and DK.
Auto diagnosis
The device performs an advanced auto diagnosis of the internal circuits.
The following possible errors can by displayed in the front unit 45xx.
CJ.ER - CJC sensor defect or CJC temperature outside range
FL.ER - Flash error
AO.ER - No load on the current output (only for S4...20 mA / S20...4 mA)
NO.CO - Connection error
IN.ER - Error levels on input
TY.ER - Configuration in 45xx does not match this product type
Selection of units
After choosing the input signal type you can choose which process units should be displayed in text line 2 (see table). By
selection of temperature input the process value is always displayed in Celsius or Fahrenheit. This is selected in the menu
point after selection of temperature input.
Safety readback & SIL operation
When the device is delivered with default configuration, the SIL function is disabled. The safety readback function (loop
surveillance) can be selected in the menu O.RANGE, thus enabling the device to run in SIL mode.
In order to enable the SIL functionality, the menu item S4...20 mA or S20….4 mA MUST be selected.
All other assumptions and restrictions contained in the FMEDA report must also be observed.
Please note, however, that when safety readback is enabled, a sensor error will be indicated as an error on the analog output
signal.
CJC
In the CJC menu you can choose between CJC connector and internal cold junction compensation. The CJC connecter (PR 5910)
must be ordered separately.

4114V105-UK 19
Power up Routing diagram
If no key is activated for 1 minute, the display will return to the default state 1.0 without saving
configuration changes.
1 Increase value / choose next parameter
2 Decrease value / choose previous parameter
3 Save the chosen value and proceed to the next menu
Hold 3 Back to previous menu / return to menu 1.0 without saving.

50.0 3
%
12.0 2-10
VOLT 0-10 @C
1.0 CURR 1-5 mA 1111
POTM 0-5 111.1
rpm
0000 NO LIN.R 0.2-1 11.11
(69 units)
9999 YES TEMP 0-1 1.111
12 12 12 12 12 12

0000 3 NO 3 VOLT 3 2-10 3 UNIT 3 111.1 3


PASSW. ADV.SET IN TYPE V.RANGE % DEC.P
Txt 1 Txt 2 Txt 3 Txt 4 Txt 11 Txt 12
1.1
0-20 4-20
12
1.0 = Default state CURR 3
Line 1 shows input IN TYPE 4-20 3
signal. Txt 3 I.RANGE
Line 2 shows UNIT. Txt 5
By pressing 1 and 2 POTM 3
simultaneously line 3 IN TYPE
alternates between Txt 3
2W 3W 4W 0...9999 0...9999
A.Out and TAG.
12 12 12
Line 4 shows
communication status. LIN.R 3 3W 3 0 3 2500 3
1.1 = Only if password- IN TYPE CONNEC. R 0% R 100%
protected. Txt 3 Txt 6 Txt 7 Txt 8
1.2 = Not valid for these input
Cu Pt Ni TC 10...1000 2W 3W 4W
signals: 0...20 mA and 12 12
12
voltage. TEMP 3
1.3 = Only if input signal is IN TYPE Pt 3 100 3 3W
temperaure. Txt 3 SENSOR Pt TYPE CONNEC. 3
Txt 10 Txt 16 Txt 6

50...1000 2W 3W 4W
12 12

Ni 3 100 3 3W
SENSOR Ni TYPE CONNEC. 3
Txt 10 Txt 17 Txt 6

TC.B TC.E TC.J TC.K TC.L


TC.N TC.R TC.S TC.T TC.U
TC.W3 TC.W5 TC.Lr
12

TC 3 TC.K 3 INT
SENSOR
Txt 10
TC.TYPE
Txt 18
CJC
Txt 63
3
Continued on the page
Routing diagram ADV.SET 10...100 2W 3W 4W
12 12

YES 3 Cu 3 10 3 3W
ADV.SET SENSOR Cu TYPE CONNEC. 3
Txt 2 Txt 10 Txt 69 Txt 6

20 4114V105-UK
S20-4
20-4
20-0
S4-20 23mA
999.9 999.9 VOLT 4-20 0/3.5mA 850 850
-199.9 -199.9 CURR 0-20 NONE -200 -200
12 12 12 12 12 12 12

0.0 3 100.0 3 CURR 3 4-20 3 23mA 3 0.0 3 150.0 3


DISP.LO DISP.HI ANA.OUT O.RANGE OUT.ERR OUT.LO OUT.HI
Txt 13 Txt 14 Txt 36 Txt 37 Txt 38 Txt 41 Txt 42
1.2 1.3 1.3
10-2
10-0
5-1 To default
5-0 state 1.0
1-0.2
1-0
2-10
0-10
1-5
0-5
0.2-1
0-1
12

VOLT 3 0-10 3
ANA.OUT O.RANGE
Txt 36 Txt 39

@C Selectable UNITS:
@F @C hp kW mA pH
12 @F hPa kWh mbar rpm
% Hz l mils s
@C 3 A
bar
in
in/h
l/h
l/min
min
mm
S
t
UNIT cm in/min l/s mm/s t/h
Txt 9 ft in/s m mol uA
ft/h ips m/h MPa um
ft/min K m/min mV uS
ft/s kA m/s MW V
g kg m/s2 MWh W
gal/h kJ m3 N Wh
gal/min kPa m3/h Ohm yd
GW kV m3/min Pa [blank]

4114V105-UK 21
Routing diagram, advanced settings (ADV.SET)

MEM
DISP
CAL
SIM
PASS SAVE 2.0 In the submenu simulation (SIM) you must press 3
LANG LOAD to return to the default state 1.0.
12 12

MEM 3 SAVE 3
SETUP MEMORY
Txt 43 Txt 44

9 9 9 TAG
0 0 A A.OUT
12 12 12 12

DISP 3 3 3 9 3 3 A.OUT 3
SETUP CONTRA LIGHT VALVE 5 LINE 3
Txt 43 Txt 45 Txt 46 Txt 47 Txt 48

YES 100.0 YES 100.0 YES


NO 0.0 NO 0.0 NO
12 12 12 12 12

CAL 3 YES 3 2.0 3 YES 3 90.0 3 YES 3


SETUP CAL.LO % CAL.HI % USE.CAL
Txt 43 Txt 49 Txt 61 Txt 50 Txt 62 Txt 60
NO NO
YES 100.0 To default state 1.0
NO 0.0
12 12

SIM 3 YES 3 25.0 3 3


SETUP EN.SIM % REL.SIM
Txt 43 Txt 51 Txt 52 Txt 53
2.0 NO
YES 9999 YES
NO 0000 NO
12 12 12

PASS 3 YES 3 0000 3 YES 3


SETUP EN.PASS NEW.PAS EN.FAST
Txt 43 Txt 54 Txt 55 Txt 56
DE, DK, NO
ES, FR,
IT, SE,
UK
12

LANG 3 UK 3
SETUP LANGUA
Txt 43 Txt 59

22 4114V105-UK
Help text overview
[01] Set correct password Select TC-S as sensor type
[02] Enter advanced setup menu? Select TC-T as sensor type
[03] Select temperature input Select TC-U as sensor type
Select potentiometer input Select TC-W3 as sensor type
Select linear resistance input Select TC-W5 as sensor type
Select current input Select TC-Lr as sensor type
Select voltage input [36] Select current as analog output type
[04] Select 0.0-1 V input range Select voltage as analog output type
Select 0.2-1 V input range [37] Select 0-20 mA output range
Select 0-5 V input range Select 4-20 mA output range
Select 1-5 V input range Select S4-20 mA with safety readback
Select 0-10 V input range Select 20-0 mA output range
Select 2-10 V input range Select 20-4 mA output range
[05] Select 0-20 mA input range Select S20-4 mA with safety readback
Select 4-20 mA input range [38] Select no error action - output undefined at error
[06] Select 2-wire sensor connection Select downscale at error
Select 3-wire sensor connection Select NAMUR NE43 downscale at error
Select 4-wire sensor connection Select NAMUR NE43 upscale at error
[07] Set resistance value low [39] Select 0.0-1 V output range
[08] Set resistance value high Select 0.2-1 V output range
[09] Select Celsius as temperature unit Select 0-5 V output range
Select Fahrenheit as temperature unit Select 1-5 V output range
[10] Select TC sensor type Select 0-10 V output range
Select Ni sensor type Select 2-10 V output range
Select Pt sensor type Select 1-0.0 V output range
Select Cu sensor type Select 1-0.2 V output range
[11] Select display unit Select 5-0 V output range
[12] Select decimal point position Select 5-1 V output range
[13] Set display range low Select 10-0 V output range
[14] Set display range high Select 10-2 V output range
[15] Set relays in % of input range [41] Set temperature for analog output low
Set relays in display units [42] Set temperature for analog output high
[16] Select Pt10 as sensor type [43] Enter password setup
Select Pt20 as sensor type Enter simulation mode
Select Pt50 as sensor type Perform process calibration
Select Pt100 as sensor type Enter display setup
Select Pt200 as sensor type Perform memory operations
Select Pt250 as sensor type [44] Load saved configuration into 4114
Select Pt300 as sensor type Save 4116 configuration in 45xx
Select Pt400 as sensor type [45] Adjust LCD contrast
Select Pt500 as sensor type [46] Adjust LCD backlight
Select Pt1000 as sensor type [47] Write a 6-character device TAG
[17] Select Ni50 as sensor type [48] Analog output value is shown in display line 3
Select Ni100 as sensor type Device TAG is shown in display line 3
Select Ni120 as sensor type [49] Calibrate input low to process value?
Select Ni1000 as sensor type [50] Calibrate input high to process value?
[69] Select Cu10 as sensor type [51] Enable simulation mode?
Select Cu20 as sensor type [52] Set the input simulation value
Select Cu50 as sensor type [54] Enable password protection?
Select Cu100 as sensor type [55] Set new password
[18] Select TC-B as sensor type [59] Select language
Select TC-E as sensor type [60] Use process calibration values?
Select TC-J as sensor type [61] Set value for low calibration point
Select TC-K as sensor type [62] Set value for high calibration point
Select TC-L as sensor type [63] Select CJC connector (accessory)
Select TC-N as sensor type Select internal temperature sensor
Select TC-R as sensor type

4114V105-UK 23
Document history
The following list provides notes concerning revisions of this document.
Rev. ID Date Notes
105 2011 EU-RO marine approval added.

24 4114V105-UK
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