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PMC-121 Series

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Hisham Berrasali
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0% found this document useful (0 votes)
39 views2 pages

PMC-121 Series

Uploaded by

Hisham Berrasali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PMC™-121 Series

Polyurethane Rubber Compounds


www.smooth-on.com

PRODUCT OVERVIEW
The PMC™-121 Series urethane rubbers feature convenient one-to-one by volume mix ratios. PMC™-121/30 Dry and PMC™-121/30 Wet
are exceptionally strong and abrasion resistant for soft urethane mold rubbers. Pick the one best suited for your application. The dry
version does not exude oil and can be used for casting waxes, Smooth-On liquid plastics, gypsum plasters and other materials. The wet
version exudes oil that aids in demolding hard plasters and concrete.
PMC™-121/50 is a “wet-only” mold rubber that is long lasting and durable when used in a variety of applications including reproduction
of ornamental plaster, precast concrete and ceramic case molds. Note: “wet” rubber has a higher net shrinkage value vs. “dry” rubber.
PMC™-121 Series mold rubbers are easy to mix and pour and are exceptionally strong. They are suited for a variety of applications
including making molds to reproduce sculpture and architectural elements, as well as for making special effects, toys and prototypes.
These rubbers will meet the stringent demands of production casting of wax, plasters, concrete, resins and epoxies. Vibrant colors can
be achieved by adding So-Strong™ Color Tints, available from Smooth-On.

TECHNICAL OVERVIEW

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PMC™-121/30† 1:1 pbv 1:1 pbw 1,800 cps 1.04 26.7 Clear Amber 30A 400 psi 1,000% 82 psi 75 pli
PMC™-121/50†† 1:1 pbv 1:1 pbw 1,400 cps 1.04 26.7 Clear Amber 50A 350 psi 500% 82 psi 85 pli

Available “Dry,” or “Wet,” which exudes an oil for improved release to aid in demolding hard plasters and concrete.
††
Available as “Wet” Only

Pot Life: 30 minutes Cure Time: Overnight/16 hours Shrinkage: < .001 in./in.
* Values measured at room temperature (73°F/23°C)

PROCESSING RECOMMENDATIONS - FOR COMMERCIAL/INDUSTRIAL USE ONLY


START BY PREPARING YOUR MODEL...
Preparation - Materials should be stored and used in at room (73°F/23°C). Humidity should be low. These products have a limited
shelf life and should be used as soon as possible. Wear safety glasses, long sleeves and rubber gloves to minimize contamination risk.
Good ventilation (room size) is necessary. All liquid urethanes will react with moisture in the air, causing bubbles. Use in a low humidity
environment (below 50% RH). Mixing containers should have straight sides and a flat bottom. Mixing sticks should be flat and stiff with
defined edges for scraping the sides and bottom of your mixing container.
Some Materials Must Be Sealed - To prevent adhesion between the rubber and model surface, models made of porous materials
(gypsum plasters, concrete, wood, stone, etc.) must be sealed prior to applying a release agent. SuperSeal™ or One Step™ (available from
Smooth-On) are fast drying sealers suitable for sealing porous surfaces without interfering with surface detail. Shellac is suitable for
rough contours. A high quality Shellac is suitable for sealing modeling clays that contain sulfur or moisture (water based). Thermoplastics
(polystyrene) must also be sealed with shellac or PVA. In all cases, the sealing agent should be applied and allowed to completely dry
prior to applying a release agent.
Non-Porous Surfaces - Metal, glass, hard plastics, sulfur free clays, etc. require only a release agent.
Applying A Release Agent - A release agent is necessary to facilitate demolding when casting into or over most surfaces. Use a
release agent made specifically for mold making (Universal™ Mold Release available from Smooth-On). A liberal coat of release agent
should be applied onto all surfaces that will contact the rubber.
IMPORTANT: To ensure thorough coverage, lightly brush the release agent with a soft brush over all surfaces of the model. Follow with
a light mist coating and let dry for 30 minutes. Because no two applications are quite the same, a small test application to determine
suitability for your project is recommended if performance of this material is in question.
IMPORTANT: Shelf life of product is reduced after opening. Remaining product should be used as soon as possible. Immediately
replacing the lids on both containers after dispensing product will help prolong the shelf life of the unused product. XTEND-IT™
Dry Gas Blanket (available from Smooth-On) will significantly prolong the shelf life of unused liquid urethane products.

MEASURING & MIXING...


Safety First! Liquid urethanes are moisture sensitive and will absorb atmospheric moisture. Mixing
tools and containers should be clean and made of metal, glass or plastic. Materials
should be stored and used in a warm environment (73°F/23°C).
The Material Safety Data Sheet (MSDS) for this or IMPORTANT: Stir Part B thoroughly before dispensing. After dispensing equal amounts
any Smooth-On product should be read prior to of Parts A and B into mixing container, mix thoroughly for at least 3 minutes making
use and is available upon request from Smooth- sure that you scrape the sides and bottom of the mixing container several times.
On. All Smooth-On products are safe to use if
directions are read and followed carefully. If Mixing Large Quantities (16 lbs./7 kg. or more) at one time, use a mechanical mixer
(i.e. Squirrel Mixer or equal) for 3 minutes followed by careful hand mixing for one
Be careful. minute as directed above. Then, pour entire quantity into a new, clean mixing container
Part A is a TDI prepolymer. Vapors, which can and do it all over again.
be significant if material is heated or sprayed,
Although this product is formulated to minimize air bubbles in the cured rubber,
cause lung damage and sensitization. Use only
with adequate ventilation. Contact with skin and
vacuum degassing will further reduce entrapped air. A pressure casting technique
eyes may cause severe irritation. Flush eyes with using a pressure chamber can yield totally bubble free castings. Contact Smooth-On or
water for 15 minutes and seek immediate medical your distributor for further information about vacuum degassing or pressure casting.
attention. Remove from skin with waterless hand
cleaner followed by soap and water Prepolymers POURING, CURING & PERFORMANCE...
contain trace amounts of TDI which, if ingested,
must be considered a potential carcinogen. Refer Pouring - For best results, pour your mixture in a single spot at the lowest point of
to MSDS . the containment field. Let the rubber seek its level up and over the model. A uniform
Part B is irritating to the eyes and skin. If
flow will help minimize entrapped air. The liquid rubber should level off at least 1/2”
contaminated, flush eyes with water for 15 (1.3 cm) over the highest point of the model surface.
minutes and seek immediate medical attention. Curing - Allow rubber to cure overnight (at least 16 hours) at room temperature
Remove from skin with soap and water. When
(73°F/23°C) before demolding. Cure time can be reduced with mild heat or by adding
mixing with Part A follow precautions for handling
isocyanates. Smooth-On “Kick-iT!™” Cure Accelerator. Do not cure rubber where temperature is
less than 65°F/18°C.
Important: The information contained in this
bulletin is considered accurate. However, no Post Curing - After rubber has cured at room temperature, heating the rubber to
warranty is expressed or implied regarding the 150°F (65°C) for 4 to 8 hours will increase physical properties and performance.
accuracy of the data, the results to be obtained
from the use thereof, or that any such use will Using The Mold - If using as a mold material, a release agent should be applied
not infringe upon a patent. User shall determine to the mold before each casting. The type of release agent to use depends on the
the suitability of the product for the intended material being cast. The proper release agent for wax, liquid rubber or thermosetting
application and assume all risk and liability materials (i.e. Smooth-On liquid plastics) is a spray release made specifically for mold
whatsoever in connection therewith. making (available from Smooth-On or your distributor. Prior to casting gypsum plaster
materials, sponge the mold with a soap solution for better plaster flow and easy
release. In & Out™ II or Aquacon™ Water Based Release (available from Smooth-On)
is recommended for releasing abrasive materials like concrete.
Performance & Storage - Fully cured rubber is tough, durable and will perform if properly used and stored. The physical life of the
rubber depends on how you use it. Shrinkage will be higher with wet vs. dry rubbers. Contact Smooth-On directly with questions about
this material relative to your application.

Call Us Anytime With Questions About Your Application.


Toll-free: (800) 381-1733 Fax: (610) 252-6200
www.smooth-on.com is loaded with information about mold making, casting and more.
061824DH

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