PARTS & SERVICE

MANUAL
Part Number 511107-200
Feb 2010
Serial Number 53119 and after
 X26 Narrow
English
When contacting Snorkel for service or parts information, be sure to include the MODEL and SERIAL
NUMBER from the equipment Nameplate.
Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the chassis above the
front axle pivot.

Nameplate is fitted to rear

of Chassis.

Stamped
Serial Number
 FOREWORD

HOW TO USE THIS MANUAL

This manual is divided into six sections.
S ECTION 1 I NTRODUCTION
General description and machine specifications.
S ECTION 2 O PERATION AND S PECIFICATION
Information on how to operate the work platform and how to prepare it for operation.
S ECTION 3 M AINTENANCE
Preventative maintenance and service information.
S ECTION 4 TROUBLESHOOTING
Causes and solutions to typical problems.
S ECTION 5 S CHEMATICS
Schematics and valve block diagram with description and location of components.
S ECTION 6 I LLUSTRATED P ARTS B REAKDOWN
Complete parts lists with illustrations.

SPECIAL INFORMATION

! D A N G E R !
Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.

! W A R N I N G !
Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.

! C A U T I O N !
Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury.

NOTE: Gives helpful information.

Page i
 Foreword -

WORKSHOP PROCEDURES
All information contained in this manual is based on the latest product information available at
the time of printing. We reserve the right to make changes at any time without notice.
No part of this publication may be reproduced, stored in retrieval system, or transmitted, in any
form by any means, electronic, mechanical, photocopying, recording, or otherwise, without the
prior written permission of the publisher. This includes text, figures and tables.

! C A U T I O N !
Detailed descriptions of standard workshop procedures, safety principles
and service operations are not included.
Please note that this manual does contain warnings and cautions against
some specific service methods which could cause personal injury or could
damage a machine or make it unsafe.
Please understand that these warnings cannot cover all conceivable ways in
which service, whether or not recommended by UpRight, might be done, or
of the possible hazardous consequences of each conceivable way, nor could
UpRight, investigate all such ways.
Anyone using service procedures or tools, whether or not recommended by
UpRight, must satisfy themselves thoroughly that neither personal safety
nor machine safety will be jeopardized.

Page ii
 Section 1

INTRODUCTION

1.1 INTRODUCTION
P URPOSE
The purpose of this service and parts manual is to provide instructions and illustrations for the
operation and maintenance of this work platform manufactured by UpRight.

S COPE
The manual includes procedures for proper operation, maintenance, adjustment, and repair of
this product as well as recommended maintenance schedules and troubleshooting.

1.2 GENERAL DESCRIPTION

The work platform consists of the platform, controller, elevating assembly, power module, control
module, and chassis.

! W A R N I N G !
DO NOT use the work platform without guardrails properly assembled and in
place.

Figure 1-1: X26N

P LATFORM 1.Platform 1
2.Platform Controller
The platform has a reinforced steel Assembly 2
floor, 1.1m (43.5 inch) high guardrails 3.Chassis Controls
with midrail, 152 mm (6 inch ) 4.Chassis
5.Elevating Assembly
toeboards, and an entry chain at the
rear of the platform. The guardrails
can be folded down for access
through doors or for shipment.

P LATFORM C ONTROLLER
The platform controller contains the
controls to operate the machine. It is
located at the front of the platform
5
cage. A complete explanation of
control functions can be found in
Section 2. 4
3

Page 1-1
 Introduction 1.2 - General Description

E LEVATING A SSEMBLY
The platform is raised and lowered by the elevating assembly. The hydraulic pump, driven by the
engine, powers the cylinder. Solenoid operated valves control raising and lowering.

C HASSIS
The chassis is a structural frame that supports all the components of the X26N work platform.

P URPOSE OF E QUIPMENT
The objective of the work platform is to provide a quickly deployable, self-propelled, variable
height work platform to elevate personnel and materials to overhead work areas.

S PECIAL L IMITATIONS
Travel with the platform raised is limited to a creep speed range.
Elevating of the work platform is limited to firm, level surfaces only.

! D A N G E R !
The elevating function shall ONLY be used when the work platform is level
and on a firm surface.
The work platform is NOT intended to be driven over uneven, rough, or soft
terrain when elevated.

Page 1-2
 WARNING
All personnel shall carefully read, understand and follow all safety rules and operating instructions
before operating or performing maintenance on any UpRight Powered Access work platform.

Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard

THIS MACHINE IS NOT NEVER operate the boom or drive NEVER position the machine NEVER climb, stand or sit on the
INSULATED! with the platform elevated unless without first checking for overhead platform guardrails or midrail.
on firm, level surface. obstructions or other hazards.

USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as
well as the material used for the job. It is designed for repair and assembly jobs and assignments at overhead
workplaces (ceilings, cranes, buildings etc) All other uses of the aerial work platform are prohibited!

THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live
parts of electrical equipment!
Exceeding the specified permissible maximum load is prohibited! See “Platform Capacity” on page 5 for details.
The use and operation of the aerial work platform as a lifting tool or a crane is prohibited!
This machine is designed for INDOOR USE ONLY!
DISTRIBUTE all platform loads evenly on the platform.
NEVER operate the machine without first surveying the work area for surface hazards.
Holes, drop-offs, bumps, curbs, and debris etc. should ALWAYS be AVOIDED!
OPERATE machine only on surfaces capable of supporting wheel loads.
IN CASE OF EMERGENCY push Emergency Stop Switch to deactivate all powered functions.
IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a firm, level surface.
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete
structures, etc., is prohibited!
Dismantling the entry gate or other railing components is prohibited! Always make certain that the entry gate is closed and
securely locked!
It is prohibited to keep the entry gate in an open position when the platform is raised!
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited!
NEVER perform service on machine while platform is elevated without blocking elevating assembly.
INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections,
and damaged cables or hoses before using.
VERIFY that all labels are in place and legible before using.
NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.
To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its
working range.
NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas.
Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight.
AFTER USE, secure the work platform from unauthorized use by turning the Keyswitch OFF and removing key.

Page 1
C ONTENTS P AGE
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Special Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
3. Special Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Platform Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Manual Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Lift Overload Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
5. Pre-Operation Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
6. System Function Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Travel With the Platform Lowered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Elevating the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Travel with Work Platform Elevated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Lowering the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Emergency Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Lowering Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Raising Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parking Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Release the Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Engage the Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
After Use Each Day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8. Transporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Lifting By Crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Moving By Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Driving or Winching onto a Truck or Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Blocking The Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Scissor Brace Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Scissor Brace Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Testing the Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Check Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Battery Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Battery Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Daily Inspection and Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Daily Preventative Maintenance Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance Report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

10. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

11. Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Lable Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Page 2
 1 INTRODUCTION

1 I NTRODUCTION

This manual covers the X26N Work Platform.

Figure 1: Manual Storage Information

The manual MUST be stored in the box

provided in the machine cage, AT ALL
TIMES.

Read, understand and follow all safety rules and operating instructions before attempting to operate the
machine.

SPECIAL INFORMATION

! D A N G E R !
Indicates an imminently hazardous situation which, if not avoided, WILL result
in severe injury or death.

! W A R N I N G !
Indicates a potentially hazardous situation which, if not avoided, could result in
severe injury or death.

! C A U T I O N !
Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.

Page 2 - 3
2 GENERAL DESCRIPTION

2 G ENERAL D ESCRIPTION

! D A N G E R !
DO NOT use the machine if all guardrails are not properly in place and secured.

Figure 2: X26 Narrow

2 1

1. Platform Controls
5
2. Manual Case
6
3. Platform Extension
4. Platform 7

5. Elevating Assembly
Power Module
6. Chassis
7. Batteries
8. Charger Outlet Plug 8

9. Chassis Controls
10. Emergency Lowering Valve Knob
4
11. Hydraulic Fluid Reservoir 3

12. Pothole Support Rails (not visible when

machine is Stowed – in raised Drive position
see fig 5 page 10 9

12

Control Module

11

10

Rear

Page 2 - 4
 33 SSPECIAL
PECIALLLIMITATIONS
IMITATIONS

3 SPECIAL LIMITATIONS

! ! DDAAGNEGRE R !!
Travel with the platform raised is limited to creep speed range.
Elevating the Work Platform is limited to firm, level surfaces ONLY.

! ! ADNAGNEGRE R !!
The elevating function shall ONLY be used when the work platform is level, and on a firm surface.
The work platform is NOT intended to be driven over uneven, rough, or soft terrain.

P L A T F O R M CA P A C I T Y
The maximum capacity for the MACHINE, including occupants is determined by model and options, and is
listed in “Specifications” on page 20.

! DANGER !
DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine.

MANUAL FORCE
Manual force is the force applied by the occupants to objects such as walls or other structures outside the
work platform. The maximum allowable manual force is limited to 200 N (45 lbs.) of force per preson,
with a maximum of 400 N (90 lbs.) for two or more occupants.

! ! DDNAGNEGRE R ! !

DO NOT exceed the maximum amount of manual force for this machine.

LIFT OVERLOAD ALARM

All models include a feature that alerts the operator when the platform load is exceeded. If the alarm
sounds during the lift function, lower the platform and reduce the platform load.

! ! DN
D AGNEGRE R ! !

NEVER operate the machine with a platform load greater than the rated capacity and never in wind conditions
that exceed the maximum allowable for this machine (Beaufort 4). Refer wind chart on page 7

Page 2 - 5

Page 5
4 CONTROLS AND INDICATORS

4 C ONTROLS AND I NDICATORS

The operator shall know the location of each control and indicator and have a thorough knowledge of the
function and operation of each before attempting to operate the unit.
Figure 3: Controls and Indicators

Platform Controls

6
1 Drive Selectors
2. Horn Button
3. Lift/Lower Button
4. Emergency Stop Button
5. Display
6. Joystick

2 5

Chassis Controls
1 2 3 4

1. Keyswitch
2. Enable Button
3. Toggle Switch (Up & Down)
4. Emergency Stop Button

Page 2 - 6
 5 PRE-OPERATION SAFETY INSPECTION

5 PRE-OPERATION SAFETY INSPECTION

NOTE: Carefully read, understand and follow all safety rules, operating instructions, labels, and
National Safety Instructions/Requirements. Perform the following steps each day before use.

1. Open modules and inspect for damage, fluid leaks or missing parts.
2. Check the level of the hydraulic fluid with the platform fully lowered. See “Hydraulic Fluid” on page 16.
Add recommended hydraulic fluid if necessary. See “Specifications” on page 21.
3. Check that fluid level in the batteries is correct. See “Battery Maintenance” on page 17.
4. Verify that the batteries are charged.
5. Check that the A.C. extension cord has been disconnected from the charger plug.
6. Check that all guardrails are properly in place and secured.
7. Inspect the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, damaged
cables or hoses, loose wire connections and wheel bolts.

Note X26N operates in Maximum Wind conditions equivalent to Beaufort 4

TABLE OF WIND SPEED/VELOCITY

BEAUFORT CONDITIONS 3 -7

Beaufort Average Wind Wind Velocity Description Conditions

Number Speed-km/h m/sec

3 17 4.5 Gentle Breeze Leaves & Twigs in constant

motion, flags wave

4 24 6.7 Moderate Dust & Loose paper raise.

Breeze Small Branches begin to
sway.

5 35 9.7 Fresh Breeze Small Trees Sway, Waves

apparent in ponds

6 44 12.5 Strong Breeze Large Branches in motion.

Whistling Heard in overhead
wires. Umbrella use is difficult

7 56 15.5 Near Gale Whole trees in motion. Effort

to walk against the wind.

If in doubt always check wind conditions before machine use.

Note that wind speeds vary considerable at higher levels.

Page 2 - 7
6 SYSTEM FUNCTION INSPECTION

6 S YSTEM F UNCTION I NSPECTION

NOTE: Refer to Figure 3 for the locations of various controls and indicators.

! W A R N I N G !

STAND CLEAR of the work platform while performing the following checks.
Before operating the work platform, survey the work area for surface hazards such as holes, drop-offs,
bumps and debris.
Check in ALL directions, including above the work platform, for obstructions and electrical conductors.
Protect the control console cable from possible damage while performing checks.

1. Move the machine, if necessary, to an unobstructed area to allow for full elevation.
2. Twist and pull the Chassis Emergency Stop button to the ON position.
3. Twist and pull the Platform Emergency Stop button to the ON position.
4. Turn and hold the Chassis Key Switch to the ON position. Push the Chassis Lift/Lower Switch to the UP
position and raise the platform approximately 2,1 m (7 feet).
5. BLOCK THE ELEVATING ASSEMBLY AS DESCRIBED ON page 2-15.
6. Visually inspect the elevating assembly, lift cylinder, cables, and hoses for cracked welds and structural
damage, loose hardware, hydraulic leaks, loose wire connections, and erratic operation. Check for
missing or loose parts.
7. Verify that the Pothole Support Rails have rotated into position under the machine.
8. REMOVE THE SCISSOR BRACE AS DESCRIBED ON page 2-15.
9. Push the Chassis Lift/Lower Switch to the UP position and fully elevate the platform.
10. Partially lower the platform by pushing Chassis Lift/Lower Switch to LOWER, and check for proper
operation of the audible lowering alarm.
11. Open the Emergency Lowering Valve (see Figure 5) by pulling the knob out to check for proper
operation. When the platform is lowered, release the knob.
12. Push the Chassis Emergency Stop Switch to check for proper operation. All machine functions should
be disabled. Pull out the Chassis Emergency Stop Switch to resume.
13. Check that the route is clear of obstacles (persons, obstructions, holes, and drop-offs, bumps and
debris), is level, and is capable of supporting the wheel loads.
14. Mount the platform and properly close the entrance.
15. Mount the platform and select DRIVE mode.

NOTE: Use both HI and LOW drive (if applicable) when performing the following step.

16. While engaging the Interlock Switch, move the Control Handle to FORWARD, then REVERSE, to
check for speed control.
17. Push the Steering Switch RIGHT, then LEFT, to check for steering control.
18. Select LIFT mode. Grasp the Control Handle, engaging the Interlock Switch, and push it forward to
check platform lift controls. Raise the platform to full elevation.
19. Pull back on the Control Handle. The platform should descend and the audible lowering alarm should
sound.
20. Push the Platform Emergency Stop Switch to check for proper operation. All machine functions should
be disabled. Pull out the Platform Emergency Stop Switch to resume.

Page 2 - 8
 7 OPERATION

7 O PERATION
Before operating the work platform, ensure that the Pre-Operation Safety Inspection and System Function
Inspection have been completed and that any deficiencies have been corrected.

NOTE: Never operate a damaged or malfunctioning machine.

The operator must be thoroughly trained on this machine.

PLATFORM EXTENSION
Figure 4: Platform Extension
1. Mount the platform and properly close and
secure the entrance.
2. Depress the foot lever located at the rear of
the platform extension. Push the platform
extension forward until the pin engages the
front stop.
3. To retract the platform extension, depress
the foot lever and pull the platform extension
toward the rear of the machine until the pin
engages the rear stop.

TRAVEL WITH THE

PLATFORM LOWERED
1. Check that the route is clear of obstacles
(persons, obstructions, holes, drop-offs,
bumps, and debris), is level, and is capable
of supporting the wheel loads.
2. Verify that the Chassis Key Switch is turned 2 1
to ON and the Chassis Emergency Stop
Switch is ON (pulled out).
3. Mount the platform and properly close the
entrance.
4. Check clearances above, below, and to the 1. Platform Extension
sides of platform. 2. Foot Lever (deck lock) assembly)
5. Pull the Platform Emergency Stop Switch out
to the ON position.
6. Select DRIVE mode.

NOTE: Choose between standard drive and extra torque depending on the gradient.

7. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the
desired direction. The speed of the machine will vary depending on how far from centre the Control
Handle is moved.

STEERING
1. Turn the Lift/Drive Switch to DRIVE.
2. While engaging the Interlock Switch, push the Steering Switch to the RIGHT or LEFT to turn the wheels
in the desired direction. Observe the tires while manoeuvring the machine to ensure proper direction.

NOTE: Steering is not self-centering. Wheels must be returned to the straight ahead position by
operating the Steering Switch.

Page 2-9
7 OPERATION

E LEVATING THE P LATFORM

1. Locate a firm, level surface.
2. Select LIFT mode.
3. While engaging the Interlock Switch, push the Control Handle FORWARD.
4. If the machine is not level the level sensor alarm will sound and the machine will not lift or drive.
5. If the level sensor alarm sounds the platform must be lowered and the machine moved to a firm, level
surface before attempting to elevate the platform.
NOTE: The Pothole Support Rails will deploy automatically as the platform elevates and will remain deployed when
traveling in the Elevated position refer fig 5. They will automatically retract when the platform has been lowered
completely and machine is about to be driven refer fig 2 & 4.

TRAVEL WITH WORK PLATFORM ELEVATED

NOTE: The machine will travel at reduced speed when the platform is elevated.

1. Check that the route is clear of surface hazards such as holes, drop-offs, bumps, curbs, or debris.
2. Check that the route is level, and is capable of supporting the wheel loads.
3. Check clearances above, below, and to the sides of platform.
4. Select DRIVE mode.
5. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the
desired direction. The speed of the machine will vary depending on how far from centre the Control
Handle is moved.
6. If the machine is not level the level sensor alarm will sound and the machine will not lift or drive.
7. If the level sensor alarm sounds the platform must be lowered and the machine moved to a firm, level
surface before attempting to elevate the platform.
Fig 5:Travel With Scissors Elevated
LOWERING THE PLATFORM
1. Select LIFT mode.
2. Check around the base of the platform to ensure that no one
is in contact with the machine. Engage the Interlock Switch
and pull back on the Control Handle to lower the platform.
3. The platform will stop when it reaches the pre-determined
safety cutout height. Inspect around the machine to ensure
no one is in contact with the machine. After a four-second
time delay, lower the platform as in step 2. Pothole Protection Rails Lowered

Figure 5: Emergency Lowering Knob

EMERGENCY LOWERING
! W A R N I N G !
If the platform should fail to lower, NEVER climb down the
scissor assembly.

A second operative should operate the Emergency Lowering

Valve Knob while keeping clear of the scissor assembly.

The Emergency Lowering Valve Knob is located at the rear of

the machine, behind the ladder. Emergency
Lowering Valve
1. Open the Emergency Lowering Valve by pulling and holding Knob
the knob.
2. To close, release the knob. The platform will not elevate if
the Emergency Lowering Valve is open.
Page 2 - 10
 7 OPERATION

G UARDRAILS
Figure 6: Guardrails
The guardrails may be lowered for the 1. Platform Extension
purpose of passing through a standard 5 2. Platform Controls
doorway. 3. Platform Extension Retaining Pins
4. Side-rail Retaining Pins
Guardrails must be returned to proper 5. Rear Top-rail Retaining Pins
position before using the machine.

! W A R N I N G !
3
DO NOT use the machine if all guardrails are
not properly in place and secured.

LOWERING PROCEDURE
1. Ensure that the platform extension is fully
retracted and the deck lock pin is engaged
(see “Platform Extension” on page 9). 2

2. Place the Platform Controls on the deck of 1

the platform extension. 4
3. Lower the platform extension guardrail;
a. Pull to retract the retaining pins. Retaining Pin Detail
b. As the retaining pin is pulled, the rail will
drop slightly and hold the pin in the
retracted position.
c. Hold the mid-rail with one hand as you
retract the final retaining pin. Engaged Retracted

! C A U T I O N !
The guardrail could drop suddenly when the final retaining pin is retracted. Keep hands away from the
slide tubes to prevent injury.

d. Push down on the platform extension guardrail to lower it completely.

e. The retaining pins will remain in the retracted position.
4. Lower the side guardrails and rear guardrail as a single unit;
• Repeat steps 3a through 3c.
5. Lower the rear top-rail;
• Pull the two retaining pins and lower the rear top-rail completely.

RAISING PROCEDURE
1. Raise the side guardrails and rear guardrail as one unit;
• Pull up on the side guardrails and raise them until all the retaining pins engage.
2. Raise the rear top-rail;
• Pull up on the rear top-rail until the retaining pins engage.
3. Raise the platform extension guardrail;
• Pull up on the platform extension guardrail and raise it until all the retaining pins engage.
4. Hang the controller on the platform extension guardrail.

Page 2 - 11
7 OPERATION

P ARKING B RAKE R ELEASE

Perform the following only when the machine will not operate under its own power and it is necessary to
move the machine or when winching onto a transport vehicle (see “Transporting the Machine”).

! W A R N I N G !
NEVER winch or move the machine faster than 0,3 m/sec. (1 ft./sec.).
NEVER operate the machine with the parking brakes released. Serious injury or damage could result.
DO NOT release the parking brakes if the machine is on a slope.

The parking brakes are integral to the drive motors. Each drive motor has two brake release screws.
Release and engage the parking brakes one wheel at a time. Turn the brake release screws in stages (½
turn at a time) to prevent possible binding of the brake mechanism.

Figure 7: Parking Brake Release

RELEASE THE PARKING BRAKE FRONT

The front wheel motors each have two

brake release nuts.

IMPORTANT: Turn the nuts alternately in ½

turn increments to insure uniform
adjustment and prevent binding.

1. Chock the rear wheels to prevent the 2

machine from rolling.
2. Using a 5mm Allen Key, remove the two
G1/8 plugs from the motor body turning 3
counter-clockwise. 1
3
3. Using a 5mm Allen Key turn the inner
G1/8 plug as far as possible in a 4
clockwise direction.
4. The brake is released. 1
3. G1/8 Plugs

1. Motor Mount 3. Brake Release Nut

e replaced2. before the braking function
Drive Motor 4. Wheelis re-instated.
! C A U T I O N !
To avoid confusion, the outer plugs should not b

ENGAGE THE PARKING BRAKE

1. Chock the rear wheels to prevent the machine from rolling.
2. Using a 5mm Allen Key turn the inner G1/8 plug as far as possible in the counter-clockwise direction.
3. Fit the two outer G1/8 plugs then, using the 5mm Allen Key, screw in clockwise until tight.

AFTER USE EACH DAY

1. Ensure that the platform is fully lowered.
2. Park the machine on a firm, level surface, preferably under cover, secure against vandals, children and
unauthorized operation.
3. Turn the Chassis Key Switch to OFF and remove the key to prevent unauthorized operation.

Page 2 - 12
 8 TRANSPORTING THE MACHINE

8 T RANSPORTING THE M ACHINE

Always use a transport vehicle when moving a machine to a work site. Towing the machine over long
distances will damage the machine and void the warranty.

LIFTING BY CRANE
Figure 8: Secure Crane Straps

! D A N G E R !
See specifications for the weight of the machine
and be certain that the crane is of adequate
capacity to lift the machine.

Secure straps to chassis tie down/lifting points only

(see Figure 8).

MOVING BY FORKLIFT

! D A N G E R !
Fork-lifting is for transport only.
See specifications for the weight of the machine
and be certain that the forklift is of adequate
capacity to lift the machine.

Forklift from the rear of the machine using the

forklift pockets provided. If necessary, the machine Front Rear
may be forklifted from the side by lifting under the
Chassis Modules. (see Figure 9).
Figure 9: Tie Down and Lift Points

Rear Tie
Down/Lift Point

Rear Tie
FRONT Down/Lift Point
Forklift Pockets

Forklift Here
REAR

Front Tie Down/Lift

Point

Page 2-13
8 TRANSPORTING THE MACHINE

D RIVING OR W INCHING ONTO A T RUCK OR T RAILER

! W A R N I N G !
Never winch faster than 0,3 m/sec. (1 ft./sec.).
Never operate the machine with the parking brakes released. Serious injury or damage could result.

1. Loading the machine onto the truck or trailer;

A. To Drive the machine onto the transport vehicle:
• Turn the Lift/Drive Switch to DRIVE LOW (hi-torque mode) and drive the machine up the ramp
and into transport position.
• Set the wheels straight and turn off the machine.
• Chock the wheels.
B. To Winch the machine onto the transport vehicle:
• Drive the machine up to the ramp.
• Attach the winch cable to the tie down/lifting points.
• Release the parking brakes (refer to “Parking Brake Release” on page 12).
• Winch the machine into transport position
• Chock the wheels.
• Re-engage the parking brakes.
2. Secure the machine to the transport vehicle with chains or straps of adequate load capacity attached to
the chassis tie down/lifting points (refer to Figure 8).

! C A U T I O N !
Overtightening chains or straps attached to the Tie Down points may result in damage to the machine.

Page 2 - 14
 9 MAINTENANCE

9 M AINTENANCE

! W A R N I N G !
Never perform service while the platform is elevated without first blocking the elevating assembly.
DO NOT stand in the elevating assembly area while deploying or storing the brace.

BLOCKING THE ELEVATING ASSEMBLY

Figure 9: Scissor Brace

SCISSOR BRACE INSTALLATION

1. Park the machine on a firm, level surface.
2. Pull Chassis Emergency Stop Switch to the
ON position.
3. Pull Platform Emergency Stop Switch to the
ON position.
4. Turn and hold the Chassis Key Switch to
CHASSIS.
5. Push the Chassis Lift/Lower Switch to LIFT to Rotate Brace
Clockwise to
elevate the platform until the scissor brace can Block
be rotated to the vertical position.
6. From the rear of the machine, lift the scissor
brace from its stowed position. Rotate upward Counterclockwise
and outward, then down until it is hanging to Store
vertically below its attachment point.
7. Lower the platform by pushing the Chassis
Lift/Lower Switch to LOWER and gradually
lower the platform until the scissor brace is
supporting the platform.

SCISSOR BRACE STORAGE

1. Using the Chassis Controls, gradually elevate Brace Rests on
the platform until the scissor brace is clear. Weldment when
in Blocking
2. Rotate the scissor brace outward and upward Position
over its mounting point until it rests in the
stowed position.
3. Lower the platform by pushing the Chassis
Lift/Lower Switch to LOWER to completely
lower the platform.

Page 2 - 15
9 MAINTENANCE

L EVEL S ENSOR

! W A R N I N G !
Never perform service while the platform is elevated without first blocking the elevating assembly.
DO NOT stand in the elevating assembly area while deploying or storing the brace.

The Level Sensor Is located on the chassis between the scissor sections and is covered with a protective
metal box.
Figure 10: Level Sensor

The Level Sensor is located on the chassis of the

machine

These units are sealed and pre-set and require no

recalibration or adjustment.

HYDRAULIC FLUID
The hydraulic fluid reservoir is located in the cont

Figure 12: Hydraulic Fluid Reservoir and Dipstick

NOTE: Never add fluid if the platform is elevated.

CHECK HYDRAULIC FLUID

1. Make sure that the platform is fully lowered.
2. Open the chassis door.
3. Remove the filler cap from the hydraulic fluid
reservoir.
4. Check the fluid level on the dipstick on the filler
cap.
5. Add the appropriate fluid to bring the level to the
FULL mark. See “Specifications” on page 21.

Page 2 - 16
 9 MAINTENANCE

BATTERY MAINTENANCE

! W A R N I N G !
Hazard of explosive gas mixture. Keep sparks, flame, and smoking material away from batteries.
Always wear safety glasses when working near batteries.
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water.
Always replace batteries with UpRight batteries or manufacturer approved replacements weighing
30 kg (66 lbs.) each.

• Check the battery fluid level daily, especially if the machine is being used in a warm, dry climate.
• If electrolyte level is lower than 10 mm (3/8in.) above the plates add distilled water only. DO NOT use
tap water with high mineral content, as it will shorten battery life.
• Inspect the battery regularly for signs of cracks in the case, electrolyte leakage and corrosion of the
terminals.
• Inspect cables regularly for worn spots or breaks in the insulation and for broken cable terminals.
• Keep the terminals and tops of the batteries clean.
• Refer to the Service Manual to extend battery life and for complete service instructions.

BATTERY CHARGING
Figure 13: Battery Charger
Charge the batteries at the end of each work shift or sooner if the
batteries have been discharged.

! W A R N I N G !
Charge the batteries in a well ventilated area.
Do not charge the batteries when the machine is near a source of sparks
or flames.
Permanent damage to the batteries will result if the batteries are not
immediately recharged after discharging.
4
Never leave the battery charger operating for more than two days. 1

Never disconnect the cables from the batteries when the charger is
operating. 2

Keep the charger dry.

3

1. Battery Charger
1. Check the battery fluid level. If the battery fluid level is lower than 2. Charge Indicator
10 mm (3/8 in.) above the plates add distilled water only. 3. Charger Plug
2. Connect an appropriate extension cord to the charger outlet plug in 4. Batteries
the left module door. Plug the extension cord into a properly grounded
outlet of proper voltage and frequency.
3. The charger turns on automatically after a short delay. The LED charge indicator will illuminate. After
completion of the charge cycle the LED will blink, indicating that the charger is in a continuing
maintenance mode. DO NOT leave the charger plugged in for more than 48 hours, as permanent
damage to the batteries may occur.

NOTE: The battery charger circuit must be used with a GFI (Ground Fault Interrupt) outlet.

NOTE: DO NOT operate the machine while the charger is plugged in.

Page 2- 17
DAILY INSPECTION AND MAINTENANCE SCHEDULE

D AILY I NSPECTION AND M AINTENANCE S CHEDULE

The Complete Inspection consists of periodic visual and operational checks, along with periodic minor
adjustments that assure proper performance. Daily inspection will prevent abnormal wear and prolong the
life of all systems. Perform the inspection and maintenance items daily. Inspection and maintenance shall
be performed by personnel who are trained and familiar with mechanical and electrical procedures.

! W A R N I N G !
Before performing preventative maintenance, familiarize yourself with the operation of the machine.
Always block the elevating assembly whenever it is necessary to perform maintenance while the
platform is elevated.

DAILY PREVENTATIVE MAINTENANCE CHECK LIST

The daily preventative maintenance checklist has been designed for machine service and maintenance.
Please photocopy the Daily Preventative Maintenance Checklist and use the checklist when inspecting
the machine.

MAINTENANCE TABLE KEY MAINTENANCE REPORT

Y = Yes/Acceptable Date:

N = No/Not Acceptable Owner:

R = Repaired/Acceptable Model No:

Serial No:

Serviced By: _________________________________

COMPONENT INSPECTION OR SERVICES Y N R

Check electrolyte level.
Battery
Check battery cable condition.
Check hoses for pinch or rubbing points.
Chassis
Check welds for cracks.
Control Cable Check the exterior of the cable for pinching, binding or wear.
Controller Check switch operation.
Drive Motors Check for operation and leaks.
Elevating Assembly Inspect for structural cracks.
Emergency Lowering System Operate the emergency lowering valve and check for serviceability.
Entire Unit Check for and repair collision damage.
Hydraulic Fluid Check fluid level.
Hydraulic Pump Check for hose fitting leaks.
Hydraulic System Check for leaks.
Labels Check for peeling, missing, or unreadable labels & replace.
Platform Deck and Rails Check welds for cracks.
Platform Deck and Rails Check condition of deck.
Tires and Wheels Check for damage.

Page 2 - 18
 11 SPECIFICATIONS

11 SPECIFICATIONS
ITEM X26N
Platform Size
Platform Extension In 0,71 m x 2,21 m [28 in. x 87 in.]
Platform Extension Out 0,71 m x 3,20 m [28 in. x 126 in.]
Max. Platform Capacity
Standard 340 kg [750 lbs.]
on Extension 110 kg [250 lbs.]
Max. No. of occupants
Standard (total) 3 People Indoors / 1 Person Outdoors (Max Wind Speed 7m/s)
on Extension 1 person
Maximum Wheel Load 818 kg [1,800 lbs.]
Maximum Chassis Inclination 2.0° side/side – 2.0° front/rear
Height
Working Height 9,93 m [32.5 ft.]
Max. Platform Height 7,93 m [26 ft.]
Min. Platform Height 1,09 m [43 in.]
Dimensions
Weight 2358 kg [5200 lbs.]
Overal Width 0,82 m [32.5 in.]
Overal Height 2,19 m [86 in.]
Overal Height, Rails Lowered 1,99 m [78.25 in.]
Overal Length, Extension In 2,35 m [92.5 in.]
Overal Length, Extension Out 3,26 m [128.5 in.]
Drivable Height 7,93 m [26 ft.]
Drive Speed
Platform Lowered 0 to 3,2 km/h [0 to 2.0 mph]
Platform Raised 0 to 0,8 km/h [0 to 0.50 mph]
Energy Source 24 Volt Battery Pack (4, 6 Volt 235Ah Batteries, min. wt. 30 kg [66 lbs.] each)
Motor 24 Volt 4 Horse Power DC Electric Motor
System Voltage 24 Volt DC
Battery Charger 25 A, 110/220 VAC
Hydraulic Reservoir Capacity 15 L [4 US Gallons]
Maximum Hydraulic Pressure 207 bar [3000 psi]
Hydraulic Fluid
Normal Temperature (0° C [>32° F]) ISO #32
Low Temperature (0° C [<32° F]) ISO #32
Extreme Temperature (-17° C [<0° F]) ISO #15
Lift System One Single Stage Lift Cylinder
Lift Speed Lift, 42 sec./Lower 40 sec.
Proportional Control Handle with Interlock Switch, Rotary Lift/Drive Switch, and Red
Control System
Mushroom Emergency Stop Switch
Drive System Dual Front Wheel Hydraulic Motors
Tyres 381 mm [15 in.] Diameter Solid Rubber, non-marking
Parking Brake Dual Spring Applied, Hydraulic Release
Turning Radius 203 mm [8 in.] Inside
Maximum Gradeability 14° [25%]
Wheel Base 1,9 m [74.75 in.]
Guardrails 1,1 m [43.25 in.] High
Toe Boards 152 mm [6 in.]
Ground Clearance 89 mm [3.5 in.]

Sound Power Level 69dBA.

Max Wind speed for this machine is Beaufort wind force 4(refer page 7)

Specifications are subject to change without notice. Hot weather or heavy use may affect
performance. Refer to the Service Manual for complete parts and service information.
Meets or exceeds all applicable CE and machinery directive requirements MD98/37/EC.

Page 2- 19
1 X26N
508669-000 x2 9
16

2
508661-000 x2
067195-001

066556-900 x2 067195-001

3
10
17
101210-000
066561-900
- +
101210-000 066561-900 26.3 kg+

THIS PLATFORM IS 062562-951 x4

4 NOT INSULATED.
DIESE ARBEITSBÜHNE
11 IST NICHT ISOLIERT.
CETTE PLATEFORME
N'EST PAS ISOLEE.
100102-900

503724-000 x2
100102-900 18

501453-000

5
501453-000 x4
010076-901
12
100076-901
014222-903

014222-903 x4
MAX = 340 kg MAX = 340 kg
3 + 1 +

19
6
504199-007
066522-900

7 m/s 13
066522-900
504199-007
510280-001

510280-000

HYDRAULIC FLUID
HYDRULIKOEL
20 HUILE HYDRAULIQUE
7 14 CUTOUT CUTOUT CUTOUT CUTOUT

FLUIDO HIDRAULICO
060197-001
068635-001 x2 503721-000

MAX = 113 kg = 1 + BATTERY

8 15 21 MAINTAIN BATTERY FLUID
AT RECOMENDED LEVEL
066551-950
503723-000

066551-950 005221-000
503723-000

Page 2-20
 Illustraited Parts List
CE Decals
Control Module

7 20

Front
Panel

16

Upper Control Box

18 11

14

18

Access/Rear
View
6

10
13

12
12

30

Battery Module 15

19
8
18 18 11

17 4
11
18

Page 2-21
11 SPECIFICATIONS

Page 2 - 20
 Section 3
S ER VICE AND R EPAIR

I NTRODUCTION

This section contains instructions for the maintenance of the Work Platform.
Refer to the General Information section for information relevant to all UpRight work platforms.
Referring to the Operator Manual will aid in understanding the operation and function of the various com-
ponents and systems of the work platform, and help in diagnosing and repair of the machine.

! W A R N I N G !
Be sure to read, understand and follow all information in the Operation Section of this manual before
attempting to operate or perform service on any Work Platform.

! D A N G E R !
Never perform service on the work platform in the elevating assembly area while platform is elevated
without first blocking the elevating assembly.
DO NOT stand in elevating assembly area while deploying or storing brace.

508244-002 Page 3-1

 Section 3 - Service & Repair

TABLE OF C ONTENTS

3-1 Supporting Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3-2 Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3-3 Preventative Maintenance Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-4 Parts Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3-5 General Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-6 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3-7 Safety Ancillary Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Proximity Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Tilt Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Emergency Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-8 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Hydraulic Oil Tank And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Main Hydraulic Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Setting Hydraulic Manifold Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-9 Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Depression Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
3-10 Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-11 Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Platform Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Chassis Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Page 3-2 508244-002

Section 3 - Service & Repair Supporting Elevating Assembly

3-1 S UPPORTING E LEVATING A SSEMBLY

! W A R N I N G !
Never perform service on the work platform in the elevating assembly area while platform is elevated
without first blocking the elevating assembly.
DO NOT stand in elevating assembly area while deploying or storing brace.

Figure 3-1: Elevating Assembly Brace

INSTALLATION
1. Park the machine on a firm, level surface.
2. Pull Chassis Emergency Stop Switch to the ON
position.
3. Pull Platform Emergency Stop Switch to the ON
position.
4. Turn and hold the Chassis Key Switch to CHASSIS.
5. Push the Chassis Lift/Lower Switch to LIFT to elevate
the platform until the maintenance brace can be
rotated to the vertical position.
6. From the rear of the machine, lift the maintenance
brace from its stowed position. Rotate upward and
outward, then down until it is hanging vertically below
its attachment point.
7. Lower the platform by pushing the Chassis Lift/Lower
Switch to LOWER and gradually lower the platform
until the maintenance brace is supporting the platform.

REMOVAL
1. Using the Chassis Controls, gradually elevate the
platform until the maintenance brace is clear.
2. Rotate the maintenance brace outward and upward over its attachment point until it rests in the
stowed position.
3. Lower the platform by pushing the Chassis Lift/Lower Switch to LOWER to completely lower the
platform.

3-2 P REVENTATIVE M AINTENANCE

The complete inspection consists of periodic visual and operational checks, along with periodic minor
adjustments to assure proper performance. Daily inspection will prevent abnormal wear and prolong the
life of all systems. The inspection and maintenance schedule is to be performed at regular intervals.
Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical
and electrical procedures.

! W A R N I N G !
Before performing preventative maintenance, familiarize yourself with the operation of the machine.
Always block the elevating assembly whenever it is necessary to enter the scissor assembly to perform
maintenance while the platform is elevated.

The preventative maintenance table has been designed for machine service and maintenance repair.
Please copy the following page and use the table as a checklist when inspecting the machine for service.

508244-002 Page 3-3

Preventative Maintenance Check List Section 3 - Service & Repair

3-3 P REVENTATIVE M AINTENANCE C HECK L IST

PREVENTATIVE MAINTENANCE KEY PREVENTATIVE MAINTENANCE REPORT
Interval Date: _______________________________________
Daily=each shift or every day
Owner:______________________________________
50h/30d=every 50 hours or 30 days
250h/6m=every 250 hours or 6 months Model No: ___________________________________
1000h/2y=every 1000 hours or 2 years
Serial No: ___________________________________
Y=Yes/Acceptable
N=No/Not Acceptable Serviced By: _________________________________
R=Repaired/Acceptable
Service Interval: ______________________________

COMPONENT INSPECTION OR SERVICES INTERVAL Y N R COMPONENT INSPECTION OR SERVICES INTERVAL Y N R

Check electrolyte level Daily Inspect for external damage,
Daily
Check battery cable condition Daily dents, loose rivets or cracks
Charge batteries Daily Elevating Check welds for cracks Daily
Battery Check charger condition & Assembly Lubricate 30d
Daily
System operation
Check specific gravity 6m
Clean exterior 6m Check cables for pinch or
Daily
Clean terminals 6m rubbing points
Check oil level Daily Chassis Check welds for cracks Daily
Hydraulic Check component mounting for
Change Filter 6m 6m
Oil* proper torque
Drain and replace oil 2y
Check for leaks Daily Check for leaks Daily
Lift Cylinder
Hydraulic Check for proper torque 6m
Check hose connections 30d
System Perform pre-operation
Check hoses for exterior wear 30d Daily
inspection
Drive Motors Check for operation and leaks Daily
Check for and repair collision
Emergency Check procedure for Daily
Daily damage
Down Emergency Down Entire Unit
Lubricate 30d
Check for fitting leaks Daily
Check fasteners for proper
Wipe clean 30d 6m
torque
Hydraulic Check for leaks at mating
30d Check for corrosion; remove
Pump surfaces 6m
and repaint
Check mounting bolts for proper
6m Check for peeling, missing, or
torque Labels Daily
unreadable labels & replace
Controller Check condition & operation Daily
Wheels Check for loose components Daily
Check fasteners for proper
Daily Oil pivot pins 30d
torque
Platform Check welds for cracks Oil king pins 30d
Daily
Deck & Rails Check steering cylinder for
Check condition of deck Daily 30d
Steering leaks
Check entry way closure Daily System Check hardware & fittings for
6m
proper torque
Check Wheel Yoke Securing
Bolt and Nut 30d

* NOTE: Use ISO #46 during summer and ISO #32 during winter.

Page 3-4 508244-002

Section 3 - Service & Repair Parts Location

3-4 P ARTS L OCATION

Figure 3-2: Parts Location

1. Entry Gate
2. Deck Lock Assembly
3. Work Platform
4. Fold Down Guardrails
5. Platform Extension
6. Platform Controls
7. Rear Guardrail Retaining Pin
8. Guardrail Retaining Pin
9. Elevating Assembly
10. Control Module
11. Chassis Controls
12. Circuit Board
13. Motor Controller
14. Hydraulic Fluid Reservoir
15. Hydraulic Fluid Filter
16. Hydraulic Pump and Motor
17. Main Valve Manifold
18. 175 AMP Fuse, Overload
Protection
19. Solenoid, Motor Relay
20. Audible Alarm
21. Depression Mechanism
22. Depression Mechanism
Cylinder
23. Battery Charger Plug
24. Battery Charger
25. Battery Pack
26. Cable Connector
27. Power Module
28. Drive Motors
29. Steering Cylinder
30. Lift Cylinder
31. Maintenance Brace
32. Level Sensor
33. Proximity Switch
34. Height Limit Switch
35. Series Parallel Valve
36. Emergency Lowering Valve
37. Emergency Lowering Valve
Knob
38. Horn

508244-002 Page 3-5

General Lubrication Section 3 - Service & Repair

3-5 G ENERAL L UBRICATION

NOTE: Apply grease to each grease fitting

Figure 3-3: Steering Lubrication Points.

There are four lubrication points on the machine steering

system - two on each steering pivot (see Figure).
Lubricate the steering pivots every 125 hours or three
months.
1. Deploy the maintenance brace (see “Blocking the
Elevating Assembly”).
2. Clean the grease fittings and surrounding area.
3. Using multipurpose grease in a grease gun, pump the
grease into the fitting until grease just begins to
appear at the edges of the pivot.
4. Wipe off any excess grease.

Figure 3-4: Lift Ram & Scissor Pin Lubrication Points

3-6 B ATTERIES
The batteries are located in a slide-out tray in the rear of the machine. Electrical Energy for the motor is
supplied by four 6 volt batteries wired in series for 24 volts DC. Correct care and maintenance of the bat-
teries and motor will ensure maximum performance from the work platform.

C A U T I O N
If battery water level is not maintained, batteries will not fully charge, creating a low discharge rate.

! W A R N I N G !
Hazard of explosive gas mixture. Keep sparks, flame and smoking materials away from batteries.
Always wear safety glasses when working with batteries.
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water.
Always replace batteries with UpRight batteries or manufacturer approved replacements.
Before disconnecting the battery negative (-) lead, make sure all switches are OFF. If ON, a spark will
occur at the ground terminal which could cause an explosion if hydrogen gas or fuel vapors are
present.

Page 3-6 508244-002

Section 3 - Service & Repair Batteries

BATTER Y MAINTENANCE

Refer to the Operation Manual included in this Service Manual for specific maintenance and
charging instructions.

NOTE: If system voltage drops below 17 volts (on a 24 volt system), the charger will not recharge the batteries. If this
extreme voltage drop occurs, disconnect and recharge each battery separately using a 6 volt charger to bring the
voltage in each up to at least 4 1/2 volts.

BATTERY REPLACEMENT
Battery cables must be installed as shown in the Battery Cable Installation Diagram.
Figure 3-5: Battery Cable Installation Diagram

1. Turn the Chassis Key Switch to the OFF position and

push the Chassis and Platform Emergency Stop
Switches down to the OFF position.

NOTE: If switches are ON, a spark will occur at the ground

terminal which could cause an explosion if hydrogen
gas or fuel vapors are present.

2. Open the power module.

3. Disconnect battery pack connector.
4. Disconnect the battery negative (–) lead.

IMPORTANT: Disconnect the battery negative (–) lead first.

5. Disconnect the remaining battery leads.

6. Lift the batteries out of the module.

Batteries Installed

INSTALLATION
IMPORTANT: Connect the battery negative (–) lead last.

1. Verify that the Chassis Key Switch and the Chassis and Platform Emergency Stop Switches are in the
OFF position.
2. Place the batteries into the power module.
3. Connect the battery to battery leads.
4. Connect the battery positive (+) lead.
5. Connect the battery negative (–) lead.
6. Connect the battery pack connector.

508244-002 Page 3-7

Safety Ancillary Equipment Section 3 - Service & Repair

3-7 S AFETY A NCILLARY E QUIPMENT

PROXIMITY SWITCH
Figure 3-6: Proximity Switch

The Proximity Switch cuts power to the High Speed

Drive when the platform is elevated.
The switch is located on the left side of the chassis at
the rear of the machine.
No adjustment of the switch should be necessary.

LEVEL SENSOR
Figure 3-7: Level Sensor

The Level Sensor is located on the chassis

of the machine

These units are sealed and pre-set and

require no recalibration or adjustment.

EMERGENCY LOWERING

! W A R N I N G !
If the platform should fail to lower, NEVER climb down the elevating assembly.
Stand clear of the elevating assembly while operating the Emergency Lowering Valve Knob.

Figure 3-8: Emergency Lowering Knob

The Emergency Lowering Valve is mounted on the base of the lift

cylinder. The cable is routed;
• from the valve,
• along the elevating assembly tube to the front of the machine,
• through the cable access hole to the rear of the machine.

REPAIR
1. Deploy the maintenance brace (see “Blocking the Elevating
Emergency Lowering Knob
Assembly”).
2. Inspect the cable. Replace if damaged.
3. Inspect the valve. Replace if damaged.
4. Check for and clear any blockage in the orifice. Install the orifice with the beveled side toward the
cylinder block.
5. Adjust the valve. At the cable mount, adjust the cable cover to stop the inner cable when the valve is
fully open.
6. Store the maintenance brace and lower the platform.

Page 3-8 508244-002

Section 3 - Service & Repair Hydraulics

3-8 H YDRAULICS
H Y D R A U L I C O I L TA N K AND FILTER

FLUID LEVEL
Figure 3-9: Hydraulic Tank

Check the fluid level daily.

With the platform fully lowered, open the control
module and remove the reservoir breather/cap.
Fluid should be at the full mark.

NOTE: Drain plug underneath tank

OIL AND FILTER REPLACEMENT

Replace the filter every 250 hours or six months.
1. Unscrew the filter from the filter assembly.
2. Apply a thin film of clean hydraulic fluid to the
gasket of the replacement filter. Filler Cap
3. Screw the replacement filter onto the filter head until gasket makes contact then turn filter ¾ of a turn.

! C A U T I O N !
The hydraulic oil may be of sufficient temperature to cause burns. Wear safety gloves and safety
glasses when handling hot oil.

FLUID REPLACEMENT
Replace the hydraulic fluid every 1000 hours or two years.
1. Operate the machine for 10-15 minutes to bring the hydraulic fluid up to normal operating
temperature.
2. Provide a suitable container to catch the drained fluid.
• Hydraulic reservoir capacity: 15 L (4 U.S. gal).
3. Open the control module door.
4. Remove the drain plug and allow all the fluid to drain. Dispose of hydraulic fluid properly (contact your
local fluid recycler).
5. Install the drain plug.
6. Fill the hydraulic reservoir with the appropriate hydraulic fluid until the fluid is up to the full mark on the
dipstick.
• Refer to “Specifications” at the end of the Operator Manual included in this Service Manual to identify
the proper fluid for your conditions.

FLUID OUTLET SCREEN

Clean or replace the outlet screen at the same time that the fluid is changed.
1. Drain the fluid (see “Fluid Replacement”).
2. Disconnect and plug the outlet hose to prevent foreign material from entering the hose.
3. Remove the suction screen. Clean or replace as necessary.
4. Install the suction screen.
5. Fill the hydraulic reservoir (see “Fluid Replacement”).

508244-002 Page 3-9

Hydraulics Section 3 - Service & Repair

HYDRAULIC PUMP
The Hydraulic Pump is located in the Power Module, and is mounted on the rear of the motor.

REMOVAL
NOTE: If the hydraulic tank has not been drained, suitable means for plugging the hoses should be provided to prevent
excessive fluid loss.

1. Mark, disconnect and plug the hose assemblies.

2. Loosen the capscrews and remove the pump assembly from the motor.

INSTALLATION
Figure 3-10: Hydraulic Pump Assembly

1. Lubricate the pump shaft with general

purpose grease and attach the pump
to the motor with the capscrews.
2. Using a crisscross pattern, torque
each capscrew a little at a time until
all capscrews are torqued to 27N-m
(20 ft-lbs).
3. Unplug and reconnect the hydraulic
hoses.
4. Check the oil level in the hydraulic
tank before operating the work
platform.

1. Inlet Hose 4. Pump Assembly

2. Outlet Hose 5. Electric Motor
3. Capscrew

Page 3-10 508244-002

Section 3 - Service & Repair Hydraulics

MAIN HYDRAULIC MANIFOLD

Though it is not necessary to remove the manifold to perform all maintenance procedures, a determination
should be made prior to beginning as to whether or not the manifold should be removed before mainte-
nance procedures begin.
Figure 3-11: Valve Location

1 TEST PORT1 7 VALVE, SOLENOID (DRIVE/LIFT)

2 FITTING, 1/4” - 1/4” MALE/MALE 8 PRESSURE RELIEF (MAIN LIFT)
3 FITTING, 3/8” - 3/8” MALE/MALE 9 VALVE, SOLENOID (STEERING)
4 FITTING, 1/2” - 1/2” (MALE/MALE) 10 FLOW RESTRICTOR (STEERING)
5 CROSS LINE RELIEF VALVE (DRIVE) 11 RELIEF VALVE (STEERING)
6 VALVE, SOLENOID (DRIVE) 12 RELIEF VALVE (MAIN RELIEF)

Figure 3-12:

SETTING HYDRAULIC MANIFOLD PRESSURES

! W A R N I N G !
The hydraulic oil may be of sufficient temperature to cause burns. Wear safety gloves and safety glasses
when handling hot oil.
The oil in the hydraulic system is under very high pressure which can easily cause severe cuts. Obtain
medical assistance immediately if cut by hydraulic oil.

NOTE: Check the hydraulic pressures whenever the pump, manifold or relief valves have been serviced or replaced

508244-002 Page 3-11

Hydraulics Section 3 - Service & Repair

MAIN RELIEF VALVE

Figure 3-13: Hydraulic Manifold with Valves

1. Operate the hydraulic system 10 to 15

minutes to warm the oil.
2. Remove the cap or loosen the locknut on CHECK VALVE (POTHOLE) MAIN RELIEF VALVE

the Main Relief Valve.

3. Install a 0-207 bar (0-3000 psi) pressure
gauge to the gauge port.
4. Turn the Chassis Keyswitch to CHASSIS
and elevate the machine fully.
5. While holding the Chassis Lift Switch to
the UP position, adjust the Main Relief
Valve until the pressure gauge reads 165
bar (2400 psi).
RELIEF VALVE
6. Release the Chassis Lift Switch. CROSS LINE RELIEF (STEERING)
VALVES (DRIVE)
7. Replace the cap, or tighten the locknut on PRESSURE RELIEF FLOW RESTRICTOR
(STEERING)
(MAIN LIFT)
the Lift Relief Valve, and torque to 8N-m
(6 ft-lbs).
8. Lower the platform.

COUNTERBALANCE VALVES
1. Operate the work platform for 10-15 minutes to bring the hydraulic oil up to normal operating
temperature.
2. Remove the gauge port cap and install the pressure gauge assembly.
3. Lift work platform and block front wheels off ground.
4. Loosen the locknuts on Counterbalance Valves.
5. With the machine fully powered up depress the DRIVE button on the upper control box, depress the
interlock lever and slowly pull the control lever to REVERSE to drive the wheels.
6. Adjust the Forward Counterbalance Valve by turning the adjustment screw until the pressure gauge
indicates 83 bar (1200 psi).
7. Slowly push the Control Lever to FORWARD to drive the wheels.
8. Adjust the Reverse Counterbalance Valve by turning the adjustment screw until the pressure gauge
indicates 83 bar (1200 psi).
9. Check the settings by slowly moving the Control Lever FORWARD, then REVERSE, checking the
gauge to ensure pressures are properly set. Re-adjust as needed.
10. Tighten locknuts on valves to 8N-m (6 ft-lbs). Remove blocks and lower work platform to ground.
11. Reconnect the red Control Cable wire to terminal #9.
12. Remove the gauge from the gauge port and re-install cap.
13. Check for proper operation of the drive system and brake.

STEERING RELIEF VALVES

1. Operate the work platform for 10-15 minutes to bring the hydraulic oil up to normal operating
temperature.
2. Install gauge in the gauge port.
3. Loosen locknut or remove cover on the Steering Relief Valve and turn adjusting screw counter-
clockwise two full turns.
4. While one person holds the Steering Switch to steer right or left, slowly turn the Steering Relief Valve
adjusting screw clockwise to increase the pressure until the gauge reads 69 bar (1000 psi).
5. Tighten locknut or replace Steering Relief Valve cover and torque to 8N-m (6 ft-lbs).
6. Remove gauge and replace cap.

Page 3-12 508244-002

Section 3 - Service & Repair Cylinders

3-9 C YLINDERS
DEPRESSION CYLINDER
Figure 3-14: Depression Cylinder

REMOVAL
1. Mark and disconnect the hose assemblies
from the cylinder fittings and immediately
cap the openings to prevent foreign material
from entering.
2. Place a support under the depression guard.
3. Remove the circlips from the pivot pins.
4. Remove the pivot pins while supporting the
cylinder.
5. Remove the cylinder.

REPAIR

DISASSEMBLY
1. Unscrew the head cap from the barrel, removing the head cap, piston, and shaft assembly from the
barrel tube.
2. Unscrew the piston.
3. Remove all rod wipers, U-cups, O-rings, and backup rings from the headcap, and discard.
4. Remove the piston ring and O-ring from the piston, and discard.

CLEANING AND INSPECTION

1. Wash all the metal parts in cleaning solvent and blow dry with filtered compressed air.
2. Inspect all the threaded components for stripped or damaged threads.
3. Check the inside surface of the cylinder barrel for scoring or excessive wear.
4. Check the piston and headcaps for scoring or excessive wear.
5. Inspect the surface of the shaft for scoring or excessive wear.

ASSEMBLY
1. Lubricate and install new rod wiper, U-cup, O-ring, and backup ring on the headcaps.
2. Install the headcap onto the shaft.
3. Install the new piston rings and O-ring on the piston. Re-install the piston.
4. Lubricate the piston seal with clean hydraulic fluid and install the shaft assembly in the cylinder barrel.
5. Install the head cap into the cylinder barrel, and tighten the head caps.

INSTALLATION
Installation is reverse of removal.

508244-002 Page 3-13

Cylinders Section 3 - Service & Repair

STEERING CYLINDER

REMOVAL
Figure 3-15: Steering Cylinder Mount Assemblt

1. Mark and disconnect the hose assemblies

from the cylinder fittings and immediately cap
the openings to prevent foreign material from
3
entering.
2. Remove the cotter pins from the pivot pins. 2
3. Remove the pivot pins while supporting the
cylinder. Remove the cylinder. 4 1

REPAIR

DISASSEMBLY 5
1. Unscrew the head cap from the barrel,
removing the head cap, piston, and shaft
assembly from the barrel tube. 1. Steering Cylinder
2. Steering Link
2. Unscrew the piston. 3. Pivot Pin
3. Remove all rod wipers, U-cups, O-rings, and 4. Bushing
5. Wheel Yoke
backup rings from the headcap, and discard.
4. Remove the piston ring and O-ring from the
piston, and discard.

Cleaning and Inspection

1. Wash all the metal parts in cleaning solvent and blow dry with filtered compressed air.
2. Inspect all the threaded components for stripped or damaged threads.
3. Check the inside surface of the cylinder barrel for scoring or excessive wear.
4. Check the piston and headcaps for scoring or excessive wear.
5. Inspect the surface of the shaft for scoring or excessive wear.

ASSEMBLY
Figure 3-16: Steering Cylinder Assembly

1. Lubricate and install new rod wiper, U-cup, O-

ring, and backup ring on the headcaps. WIPER
CYLINDER BODY
2. Install the headcap onto the shaft.
3. Install the new piston rings and O-ring on the
PLAIN BUSHING
piston. Re-install the piston.
4. Lubricate the piston seal with clean hydraulic
fluid and install the shaft assembly in the
cylinder barrel.
FLANGED BUSHING
Install the head cap into the cylinder barrel, and CYLINDER ROD

tighten the head caps.

RETAINING RING

INSTALLATION
1. Position the cylinder assembly in the chassis and insert pivot pins and secure with new cotter pins.
2. Connect the hose assemblies to the fittings.
3. Operate the steering circuit several times throughout its entire range of travel to expel trapped air
and check for leaks.

Page 3-14 508244-002

Section 3 - Service & Repair Cylinders

LIFT CYLINDER

REMOVAL

Figure 3-17: Lift Cyminder Assembly

3
1. Provide a suitable container to catch the hydraulic
fluid, then disconnect the hydraulic hoses.
Immediately plug hoses to prevent foreign material 2
from entering.
2. Remove emergency lowering valve cable and down
valve wires from the emergency lowering/down
valve. 1

3. Remove the cable bracket from the lift cylinder. 5

4. Remove capscrews and locknuts securing lift
4
cylinder pivot pins.
5. Remove lower pivot pin and lower cylinder to rest on
chassis.
6. Attach a suitable hoisting device and sling to the
cylinder, and remove upper pivot pin.
7. Carefully remove cylinder. 1. Lift Cylinder
2. Pivot Pit
3. Capscrew and Lockplate
4. Solenoid, Emergency Down
5. Hose Connections

REPAIR
Refer to Pothole / Steering Cylinder Repair on previous page.

INSTALLATION
1. Coat both pivot pins with anti-seize compound.
2. Attach a suitable hoisting device and sling to the cylinder. Carefully position cylinder in the elevating
assembly, and install the upper pivot pin.
3. Install the capscrew and locknut.
4. Carefully lift the cylinder and align the lower mount, and install the pivot pin. Install the capscrew and
locknut securing the pivot pin.
5. Install the cable bracket. Connect the emergency lowering valve cable and down valve wires.
6. Unplug hydraulic hoses and attach to the cylinder.
7. Replace hydraulic fluid removed from lift cylinder.
8. Test with weight at rated Platform load to check system operation. Check for leaks

508244-002 Page 3-15

Drive Motors Section 3 - Service & Repair

3-10 D RIVE M OTORS

REMOVAL
1. Use a 1000Kg (one ton) capacity jack to raise the front of the machine. Position blocks under the
machine to prevent the work platform from falling if the jack fails.
2. Block the rear wheels to prevent the machine from rolling.
3. Remove the cotter pin, nut, and washer.
4. Remove the wheel.

NOTE: Before disconnecting hoses, thoroughly clean off all outside dirt around fittings. (After disconnecting hoses and
before removing from vehicle, IMMEDIATELY plug port holes.)

5. Tag, disconnect and plug the hose assemblies to prevent foreign material from entering.
6. Support the drive motor/wheel yoke assembly and remove the retaining ring at the top of the wheel
yoke pivot. Remove the drive motor/wheel assembly from the machine.
7. Remove the locknuts, flat washers, capscrews and drive motor from the wheel yoke .

INSTALLATION
Figure 3-18: Drive Motor Assembly

1. Position the drive motor in the wheel 2

yoke and secure with capscrews, flat
washers and locknuts.

2. Install the drive motor/wheel yoke

assembly into the pivot bearing along 7
with the lower thrust washer, thrust 6
bushing, and retaining ring.
3. To ensure that the Wheel Yoke 5
Assembly does not fall out of the
1
Chassis when the vehicle is lifted
off the ground fit a 3/8"UNC 4
nut and a 1 1/4" long bolt, screw
nut onto bolt until 6mm from bolt 4
head. Hand screw bolt into Chassis
thread and tighten until bolt hits
inner pin groove. Loosen bolt by a
3
HALF turn of the bolt head. Whilst 1. Drive Motor
still holding bolt head with either 2. Wheel Yoke
ratchet socket or spanner turn 3. Wheel
down the nut till it hits Chassis 4. Cotter Pin
outer casing and then tighten using 5. Slotted Nut
a 9/16" spanner until nut is tight to 6. Shaft Key
outer material.This is to lock the bolt 7. Capscrew
in position. 8. Locknut
4. Align the steer pin with the hole in the
steering link.
5. Remove the plugs from the hose
assemblies and connect to the drive
motor.
6. Install the shaft key, wheel, washer
and slotted nut. Torque the locknut to
102 N-m ( 75 ft-lbs ). Install a new
cotter pin. DO NOT back-off the nut
to install cotter pin.
7. Remove blocks, lower the jack and
remove. Operate the drive system
and check for leaks.

Page 3-16 508244-002

Section 3 - Service & Repair Controls

3-11 C ONTROLS
PLATFORM CONTROLS
The Proportional Controller can be disassembled to replace defective switches. See the Parts Manual for
replacement part numbers.
Figure 3-19: Platform Control Box

3
2

1. Control Box 5. Mounting Plate

2. Emergency Stop 6. Box Seal
3. Joystick 7. Circuit Board
4. Decal 8. Socket, Main Harness

508244-002 Page 3-17

Controls Section 3 - Service & Repair

CHASSIS CONTROLS

Figure 3-20: Lower Control Box

The chassis control assembly is

mounted on the inside of the chassis
door, to the left of the Hydraulic tank.

7 5 4 3

7
6
5
4
3 2

1. LCB Box Lid

2. LCB Box
3. Emergency Stop
4. Toggle Switch
5. Enable Button
6. Key
7. Key Switch

Page 3-18 508244-002

Section 3 - Service & Repair

508244-002 Page3-19
 Maintenance Torque Specifications

TORQUE SPECIFICATIONS
H YDRAULIC C OMPONENTS
NOTE: Always lubricate threads with clean hydraulic oil prior to installation
Use the following values to torque hydraulic components used on UpRight Work Platforms.

Table: Torque Specifications for Hydraulic Components

Type: SAE Part Series Cartridge Poppet Fittings Hoses

Ft/Lbs Nm Ft/Lbs Nm Ft/Lbs Nm
#4 N/A N/A N/A N/A 135-145 15-16
#6 N/A N/A 10-20 14-27 215-245 24-28
#8 25-30 34-41 25-30 34-41 430-470 49-53
#10 35-40 47-54 35-40 47-54 680-750 77-85
#12 85-90 115-122 85-90 115-122 950-1050 107-119
#16 130-140 176-190 130-140 176-190 1300-1368 147-155

FASTENERS
This standard applies to the preloading of fasteners measured by installation torque.
NOTE: For other preloading methods or fasteners, consult UpRight Engineering Department.
This general standard applies to all SAE and Metric fasteners, unless otherwise specified.
T HREAD C ONDITION
• For lubed or zinc plated fasteners, use K = .15
• For dry unplated fasteners, use K = .20
TORQUE TABLES
Table: Torque Specifications for SAE Fasteners

SAE J429 Grade 5 SAE J429 Grade 8 SAE J429 Grade 5 SAE J429 Grade 8
Tightening Clamp Tightening Tightening Clamp Tightening
Nominal Clamp Torque Load Torque Nominal Clamp Torque Load Torque
Thread Size Load Thread Size Load
K=.15 K=.20 K=.15 K=.20 K=.15 K=.20 K=.15 K=.20
lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs.
1/4 -20 2,000 75 100 2850 107 143 1/4 -28 2,300 85 115 3250 120 163
Unified Coarse Thread Series

5/16 - 18 3,350 157 210 4700 220 305 5/16-24 3,700 173 230 5200 245 325
Unified Fine Thread Series

lbs. ft-lbs. ft-lbs. lbs. ft-lbs. ft-lbs. lbs. ft-lbs. ft-lbs. lbs. ft-lbs. ft-lbs.
3/8-16 4,950 23 31 6950 32.5 44 3/8-24 5,600 26 35 7900 37 50
7/16-14 6,800 37 50 9600 53 70 7/16-20 7,550 42 55 10700 59 78
1/2-13 9,050 57 75 12800 80 107 1/2-20 10,200 64 85 14400 90 120
9/16-12 11,600 82 109 16400 115 154 9/16-18 13,000 92 122 18300 129 172
5/8-11 14,500 113 151 20300 159 211 5/8-18 16,300 128 170 23000 180 240
3/4-10 21,300 200 266 30100 282 376 3/4-16 23,800 223 298 33600 315 420
7/8-9 29,435 321 430 41550 454 606 7/8-14 32,480 355 473 45855 500 668
1-8 38,600 483 640 54540 680 900 1-12 42,270 528 704 59670 745 995

Page3-20
 Maintenance
Table: Torque Specifications for Metric Fasteners, U.S. Customary Units

8.8 10.9 12.9

Grade 8.8 Grade 10.9 Grade 12.9

Nominal Tightening Torque Tightening Torque Tightening Torque
Thread Clamp Clamp Clamp
Load K = .15 K = .20 Load K = .15 K = .20 Load K = .15 K = .20
Size
mm lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs.
3 - - - - - - 823 14.6 19.5
3.5 - - - - - - 1,109 22.9 30.5
4 - - - - - - 1,436 33.9 45.2
5 1,389 41.0 19.5 1,987 58.7 19.5 2,322 68.6 91.2
6 1,966 69.7 28.3 2,813 100.0 28.3 3,287 116.8 155.8
7 2,826 116.8 37.2 4,044 167.3 37.2 4,727 195.6 260.2
ft-lbs. ft-lbs. ft-lbs. ft-lbs. ft-lbs. ft-lbs.
8 3,579 14.1 18.8 5,122 20.1 26.9 5,986 23.6 31.4
10 11,742 27.9 37.2 8,117 39.9 53.3 9,486 46.7 62.3
12 8,244 48.7 64.9 11,797 69.7 92.2 13,787 81.1 108.4
14 11,246 77.4 103.3 16,093 110.6 147.5 18,808 129.1 172.6
16 15,883 125.4 166.7 21,971 173.3 230.9 25,677 202.1 269.2
18 19,424 171.9 229.4 26,869 238.2 317.2 31,401 278.1 371.0
20 2,304 243.4 325.3 34,286 337.8 449.9 40,070 394.6 525.9
22 30,653 331.9 442.5 42,403 458.8 612.2 49,556 536.2 715.4
24 35,711 420.4 562.0 49,400 583.4 778.1 57,733 682.2 909.4
27 46,435 617.3 84.8 64,235 853.4 1138.1 75,069 997.2 1329.8
30 56,753 837.9 1117.4 78,509 1159.4 1545.2 91,751 1354.9 1807.0
33 70,208 1140.3 1520.1 97,121 1576.9 2102.8 113,503 1843.9 2457.5
36 82,651 1464.1 1952.3 114,334 2025.3 2700.9 133,620 2367.6 3156.0

Table: Torque Specifications for Metric Fasteners, SI Units

8.8 10.9 12.9

Grade 8.8 Grade 10.9 Grade 12.9

Nominal Clamp Tightening Torque Clamp Tightening Torque Clamp Tightening Torque
Thread
Size Load K = .15 K = .20 Load K = .15 K = .20 Load K = .15 K = .20
mm N N-m N-m N N-m N-m N N-m N-m
3 - - - - - - 3,660 1.65 2.2
3.5 - - - - - - 4,932 2.59 3.45
4 - - - - - - 6,387 3.83 5.11
5 6,177 4.63 2.2 8,840 6.63 2.2 10,330 7.75 10.3
6 8,743 7.87 3.2 12,512 11.3 3.2 14,623 13.2 17.6
7 12,570 13.2 4.2 17,990 18.9 4.2 21,025 22.1 29.4
8 15,921 19.1 25.5 22,784 27.3 36.5 26,626 32 42.6
10 25,230 37.8 50.5 36,105 54.1 72.2 42,195 63.3 84.4
12 36,670 66 88 52,475 94.5 125 61,328 110 147
14 50,025 105 140 71,587 150 200 83,663 175 234
16 70,650 170 226 97,732 235 313 114,218 274 365
18 86,400 233 311 119,520 323 430 139,680 377 503
20 10,250 330 441 152,513 458 610 178,238 535 713
22 136,350 450 600 188,618 622 830 220,433 727 970
24 158,850 570 762 219,743 791 1055 256,808 925 1233
27 206,550 837 115 285,728 1157 1543 333,923 1352 1803
30 252,450 1136 1515 349,223 1572 2095 408,128 1837 2450
33 312,300 1546 2061 432,015 2138 2851 504,885 2500 3332
36 367,650 1985 2647 508,582 2746 3662 594,368 3210 4279

Page3-21
 Section 3 - Service & Repair

Page 3-22 508244-002

 Section 4

TROUBLESHOOTING

4.1 INTRODUCTION
The following section on troubleshooting provides guidelines on the types of problems
users may encounter in the field, helps determine the cause of problems, and suggests
proper corrective action.
Careful inspection and accurate analysis of the symptoms listed in the Troubleshooting
Guide will localize the trouble more quickly than any other method. This manual cannot
cover all possible problems that may occur. If a specific problem is not covered in this
manual, call our number for service assistance.
Referring to Section 2.0 and 5.0 will aid in understanding the operation and function of
the various components and systems and help in diagnosing and repair of the machine.
G ENERAL P ROCEDURE
Thoroughly study hydraulic and electronic schematics in Section 5. Check for loose
connections and short circuits. Check/repair/replace each component in the Truth Table
that is listed under each machine function that does not operate properly.
Use the charts on the following pages to help determine the cause of a fault.
NOTE: Spike protection diodes at components have been left out of the charts to eliminate
confusion.

! W A R N I N G !
When troubleshooting, ensure that the work platform is resting on a firm,
level surface.
When performing any service that requires the platform to be raised, ensure
that the platform and booms are supported by a crane capable of supporting
the load.
Unplug the machine or disconnect the battery when replacing or testing the
continuity of any electrical component.

Page 4-1
 Troubleshooting 4.2 - Troubleshooting

4.2 TROUBLESHOOTING
1. Verify your problem.
• Do a full function test from both the platform and chassis controls, and note all func-
tions that are not operating correctly.
2. Narrow the possible causes of the malfunction.
• Use the troubleshooting guide to determine which components are common to all
circuits that are not functioning correctly.
3. Identify the problem component.
• Test components that are common to all circuits that are not functioning correctly.
Remember to check wires and terminals between suspect components. Be sure to
check connections to battery negative.
4. Repair or replace any component found to be faulty.
5. Verify that repair is complete.
• Do a full function test from both the platform and chassis controls to verify that all
functions are operating correctly and that the machine is performing to specified val-
ues.
S PECIAL TOOLS
Following is a list of tools which may be required to perform certain maintenance proce-
dures on the X-Series work platforms.
• Flow Meter with Pressure Gauge
(P/N 067040-000)
• 0-69 bar (0-1000 psi ) Hydraulic Pressure Gauge with Adapter Fittings (P/N 014124-
010)
• 0-207 bar (0-3000 psi) Hydraulic Pressure Gauge with Adapter Fittings (P/N
014124-030)
• Adapter Fitting (P/N 063965-002)
• Inclinometer (P/N 010119-000)
• Crimping Tool (P/N 028800-009)
• Terminal Removal Tool (P/N 028800-006)
A DJUSTMENT P ROCEDURES
Hydraulic settings must be checked whenever a component is repaired or replaced.
Remove counterbalance valves and "bench test" them if they are suspect.
Connect a pressure gauge of appropriate range to the test port located on the hydraulic
manifold.
Correct pressure settings are listed in the hydraulic schematic.
C HECKING P UMP P RESSURES
Remove hose from pump port and connect pressure gauge.

Page 4-2
 4.3 - Troubleshooting Guide

4.3 TROUBLESHOOTING GUIDE

TROUBLE PROBABLE CAUSE REMEDY
All functions 1. Blown electric motor fuse Check 160 amp electric motor fuse. Replace if blown.
inoperable,
electric motor 2. Faulty battery Check the voltage output of the battery charger. If less than 24 VDC,
does not start. charger.

3. Faulty battery(ies). After completely charging batteries, test each battery. Replace as

4. Loose or broken Check continuity of all battery and motor leads. Replace if necessary.
battery lead.

5. Emergency Stop With emergency stop switch in the ON position, check continuity
switch(es) failed open.

6. Blown control fuse Check 7A circuit control fuse. Replace if blown.

All functions 1. Oil level in hydraulic Check hydraulic fluid level, top off as required.
inoperable. reservoir is low.
Electric motor
starts when 2. Faulty hydraulic Check pressure and delivery of the hydraulic pump. Replace if
control is pump.
actuated.
Platform will not 1. Emergency Close emergency
elevate or Lowering valve down valve.
elevates slowly. open.

2. Platform Observe maximum load rating. (see Operation section of this manual)
overloaded.

3. Faulty controller at Check functionality of controller. Replace if faulty.

upper controls.

4. Blown control fuse Check 7A circuit contrrol fuse. Replace if blown.

5. Battery level low. Check Battery Voltage. Charge if necessary.

Check for fault code 68

Platform drifts 1. Emergency Ensure that emergency lowering valve is completely closed. Replace
down after being lowering valve
elevated open.

2. Leaking piston Check for leakage at cylinder return line, replace seals if necessary.
seals in lift
cylinders

Page 4-3
 Fault Codes introduction

FAULT CODES INTRODUCTION

The X-Series is equipped with a fault detection system, if you have a faulty component,
bad electrical connection or start up error a fault code will be displayed on the read out
located on the upper control box.

For fault codes 01 - 39 the following procedure should be followed.

Ensure that no selector buttons are depressed.

Ensure that the deadman switch on the joystick is not held.

Ensure that the joystick is in neutral.

Ensure that the steer rocker is not activated.

Ensure that toggle switch is in neutral.

Then re-cycle power, do this by pushing and releasing the emergency stop button. If the
fault code is still displayed you may have a faulty upper or lower control box, consult the
error code list to identify the problem component and replace if necessary.

For fault codes 54 - 68 the following procedure should be followed.

1. Check the fault code list to identify the problem component.

2. Ensure that the wiring harness is connected, secure, in good condition and fully
intact.

3. Ensure that the problem component is receiving electrical signal, consult the sche-
matics in section 6 of this manual to identify the ECU output and harness test points.

4. If no ECU output is present replace the ECU.

5. If ECU output is present but no signal is reaching the component replace the wiring
harness.

6. If signal is reaching the component but the component is not functioning replace the
component (refer to section 7 of this manual for part number information).
 4.5 - Fault Codes

4.5 FAULT CODES

01 – System initialization error

02 – System communication error
22 – Platform Left Turn Switch ON at power-up
23 – Platform Right Turn Switch ON at power-up
25 – Platform Hi-Drive Switch ON at power-up
27 – Platform Lo-Drive Switch ON at power-up
28 – Platform Lift Switch ON at power-up
29 – Platform Joystick Enable Switch ON at power-up
31 – Platform Joystick not in neutral at power-up
32 – Lower Control Up/DownToggle ON at power-up
39 – Lower Control Enable Switch ON at power-up

51 – Hi Speed / Low Speed Coil fault

54 – Pothole Retract Coil fault
55 – Lift Up Coil fault
56 – Lift Down Coil fault
59 – Steer Right Coil fault
61 – Steer Left Coil fault
66 – Forward Coil fault
67 – Reverse Coil fault

68 – Low Battery fault

Page 4-5
 4-6 - Electric
4-6 E LECTRIC

Table 4-1: Electrical Troubleshooting Table

Depression Mechanism Retract

Depression Mechanism Extend
High Speed/Creep
Component

Lower Controls

Upper Controls

Lower Platform

Battery Charge
Raise Platform
Drive Forward

Drive Reverse

Down Alarm
Steer Right

Tilt Alarm
Steer Left
Function

Brakes
Alarm
Batteries X X X X X X X X X X X X X X

Battery Charger X

5 AMP Circuit Breaker X X X X X X X X X X X X X X

175 AMP Fuse X X X X X X X X X X X X

ECU X X X X X X X X X X X X X X

Motor Control X X X X X X X X X X X X

Motor X X X X X X X X X X

Chassis Emergency Stop Switch X X X X X X X X X X X X X X

Chassis Key Switch X X X X X X X X X X X X X X

Platform Emergency Stop Switch X X X X X X X X X X X X X X

Interlock Switch X X X X X X X X

PQ Control Handle X X X X X

Height Limit Switch X

Platform Steering Switch X X

Tilt Sensor X X X X X X X X X X X X X X

Steering Solenoid (right) X

Steering Solenoid (left) X

Platform Lift Solenoid X

Down Solenoid X

Reverse Solenoid X

Forward Solenoid X

Page 4-6
 4-7 - Hydraulic

4-7 H YDRAULIC

Table 4-2: Hydraulic Troubleshooting Table

.\

Depression Mechanism Retract

Depression Mechanism Extend
Component

Lower Platform

Drive Forward

Drive Reverse
Lift Platform

Steer Right

Steer Left
Function

Brakes
Creep
Check Valve
Steering Cylinder
Lift Cylinder
Depression Mechanism Cylinder
Brake Cylinder
Suction Strainer
Return Filter
Drive Motors (2)
Pump
Main Relief Valve
Steering Relief Valve
Lift Relief Valve
Tank
Steering Right/Left Valve
Lift Valve
Down/Emergency Lowering Valve
Forward/Reverse Valve
Counterbalance Valve

Page 4-7
 4-7 - Hydraulic

Notes :

Page 4-8
 Section 5

SCHEMATICS
5.1 INTRODUCTION
This section contains electrical and hydraulic power schematics and associated information for maintenance
purposes.
The diagrams are to be used in conjunction with the information in Section 4. They allow understanding of the
makeup and functions of the systems for checking, tracing, and faultfinding during troubleshooting analysis.

C ONTENTS

Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Cable Assembly (J1 Harness) . . . . . . . . . . . . . . . . . . . . . . . 5-3

Schematic (J1 Harness) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Overload Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Hydraulic Schematic (X26) . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Page 5-1
 Schematics

5.2 ELECTRIC
Hydraulic Schematic

Page 5-2 508244-002

 Schematics

5.3 CABLE ASSEMBLY

508244-002 Page 5-3

 Schematics

5.4 J1 CABLE SCHEMATIC

+
−
+
−

Page 5-4 508244-002

 Schematics

5.5 OVERLOAD SCHEMATIC

508244-002 Page 5-5

 :

Page 5-6
Schematics

Lift Cylinder

Pothole Cylinder LH

M1
5.6 Hydraulic Schematic

FWD
Pothole Cylinder RH

CT3
CT1
Steering Cylinder

M3
CT2
REV M2

M4

S1 S2 L PP1 PP2 B

CT6

B A

CT5
CT9

D1
CT7
CT2

CT3
G

D2
P CT11
Filter CT4

CT10
TANK T

PUMP

508244-002
 Schematics

508244-002 Page 5-7

This section lists and illustrates the replaceable assemblies and parts of the
X26N Work Platform as manufactured by UpRight Powered Access.
Each parts list contains the component parts for that assembly indented to
show relationship where applicable.

Sec6:1
Item Part Description Qty. Item Part Description Qty.
1 066309-011 POWER MODULE 1 19 504348-000 LOWER CONTROL ASSY 1
2 066310-026 CONTROL MODULE 1 20 065943-102 WIRE HARNESS ASSY J3 1
3 069199-001 CHARGER 1 21 066623-020 LIFT OVERLOAD ALARM 1
4 501425-000 SWITCH - PROXIMITY 1 22 504160-001 LOWERING CABLE 1
5 010076-000 MANUAL CASE 1 23
6 505566-001 LEVEL SENSOR 1 24 101182-008 CABLE ASSY W/ CONNECTOR 1
7 066250-026 CONTROLLER ASSEMBLY 1 25 500996-000 HARNESS ASSY 1
9 501074-000 BATTERY 6 V 4 26 062125-005 CABLE ASSY X 14 1
10 066251-026 EXTENSION DECK 1 27 064195-040 CABLE ASSY X 40 1
11 066250-026 PLATFORM/GUARDRAIL ASSY 1 28 062125-011 CABLE ASSY X 9 1
12 066762-000 SHIM 20GA A/R 29 064195-005 CABLE ASSY X 5 1
13 066763-000 SHIM 16GA A/R 30 029601-039 CONN RING 5/16 10-12 2
14 066764-001 SHIM 12GA A/R
15 066713-001 WELDMENT, DOOR HINGE R/H 1
16 066713-002 WELDMENT, DOOR HINGE L/H 1
17 504033-000 TILT ALARM COVER WELD- 1
MENT
18 502164-000 CONTROLLER GUIDE-WIDE 1

Sec6:2
Sec6:3
Item Part Description Qty. Item Part Description Qty.
1 505042-000 BEARING 2 8 504153-001 PIN 5/8 2
2 504144-001 BEARING 2 9 066159-001 L/H STEERING LINK 1
3 504148-001 STEERING CYINDER 1 10 504150-000 BEARING 2
4 114055-002 MOTOR - HYDRAULIC 2 11 114057-000 L/H STEERING ANGLE 1
5 502170-000 WHEEL & TYRE 4 12 114058-000 R/H STEERING ANGLE 1
6 066869-000 CHASSIS 1 13 066313-001 BELL CRANK 1
7 502171-000 HUB - FRONT 2 14 066158-001 R/H STEERING LINK 1

32
34
33

Sec6:4
Item Part Description Qty. Item Part Description Qty.
15 504151-000 VALVE ASSEMBLY 1 24 502152-000 COTTER PIN 4
16 062642-001 BEARING GARLOCK 10DU12 1 25 066865-100 COUNTERWEIGHT - R-BULKHD 1
17 058819-000 M6 GREASE NIPPLE 4 26 066866-000 COUNTERWEIGHT CASTING 1
18 504154-000 PIN - BELL CRANK 1 27 502097-000 FLAT WASHER ASTM 2
19 503673-000 BUSH 12DU08 3 28 504157-001 CUP BEARING With Seal 4
20 503673-000 BUSH 12DU06 2 28a 504157-000 CUP BEARING 4
21 510668-000 SPACER 2 29 502171-003 HUB - REAR 2
22 504155-001 STEERING LINK - SLIDE PAD 2 30 066862-000 LADDER MOUNTING BRACKET 2
23 503755-000 CASTLE NUT 4 31 066307-001 WELDMENT - LADDER 1
32 510672-000 OLITE BUSH (small) 2
33 011254-010 Bolt 3/8"UNC X 1 1/4" 2
34 011250-006 NUT 3/8"UNC 2

Sec6:5
Item Part Description Qty. Item Part Description Qty.
1 504001-011 CHASSIS ASSEMBLY 1 11 066183-001 BEARING EAGLE PICHER 2
2 114200-001 SCISSOR ASSEMBLY 1 #323632

3 504003-011 PLATFORM WELDMENT 1 12 504186-000 MOUNTING PIN 4

6 066189-000 WEAR PAD 1/4 16 13 504186-003 MOUNTING PIN 2

7 066189-001 WEAR PAD 3/8 2 14 504125-000 SLIDE BLOCK 4

8 066189-004 WEAR PAD 1/8 2

9 504125-003 SLIDE BLOCK (BOTTOM) 2

Sec6:6
Sec6:7
 114200-001

Item Part Description Qty.

1 066183-001 BEARING, OILITE #EP3236-24 42
2 504129-001 LIFT CYLINDER (504129-002 - ANSI) 1
- 504129-010 SEAL KIT, LIFT CYLINDER REF
3 504104-000 WELDMENT, MID INNER TUBE 1/8 1
4 114201-002 WELDMENT, TOP/BOTOM OUTER 2
5 114202-001 WELDMENT, BOTTOM INNER 3/16 1
6 504103-000 WELDMENT, MID OUTER 1/4 2
7 504122-003 WELDMENT, PIVOT PIN 2
8 504122-001 PIN, LIFT CYLINDER 3
9 501187-000 PIN, SHAFT LOCKING 2
10 011764-032 RET RING TRUARC #5100-200 2
11 114203-001 WELDMENT, SAFETY STAND 1
12 011248-005 NUT HEX 5/16-18 20
13 011248-006 NUT HEX 3/8-16 1
14 015936-023 SCREW SHOULDER 3/8-16 X 3 1/2 20
15 011254-044 SCREW HHC GR5 3/8-16 X 5 1/2 1
17 504103-001 WELDMENT, MID OUTER ARM 1/8 2
18 504046-000 PIPE RING 4
19 504029-000 CHANNEL, CABLE 2.025m) 1
20 011248-004 NUT HEX 1/4-20 4
21 011252-008 SCREW HHC GR5 1/4-20 X 1 4
22 504108-002 WELDMENT, MID INNER ARM 3/16 1
23 114203-001 WELDMENT, TOP INNER ARM 1/8 1
24 011239-032 WASHER 2 DIA ASTM 2
25 011740-024 ROLL PIN 1/2 X 3 2
26 065367-001 BEARING TORRINGTON #YCRS32 1
27 504176-002 WELDMENT, TORSION ARM L.H. 1
28 011257-028 SCREW HHC 5/8-11 X 3 1/2 1
29 011246-010 NUT 5/8-11 THIN HEX 1
30 504123-000 PIN, LIFT CYLINDER 1
31 503790-001 CHANNEL, CABLE (1.054m) 1
32 504122-006 WELDMENT, PIVOT PIN 8
33 504176-003 WELDMENT, TORSION ARM R.H. 1
34 011239-010 WASHER, FLAT 5/8 ASTM 4
35 064462-035 PLUG, 3/4” DIA. CAP PLUG 48
36 013919-006 HOSE CLAMP 1
38 504122-004 PIVOT PIN 8
39 504186-000 PIVOT PIN 4
40 504186-003 PIVOT PIN 2
41 504186-002 PIVOT PIN 2
42 504122-014 PIVOT PIN 1

Sec6:8
41

39

38

38
38

38 42

32

32
39

Sec6:9
40
 14
11
13
12
11
10

15

16

3
4
1 8

7
9

Sec6:10
Item Part Description Qty.
1 504108-002 SCISSOR WELDMENT - INNER, CYLINER 1
2 504122-003 PIVOT PIN - STANDARD LONG 4
3 504120-000 FLANGED BUSHING, 50mm 60
4 057048-000 GREASE NIPPLE, M6 16
5 504187-000 PIN LOCK PLATE 30
6 504122-001 PIVOT PIN - STANDARD, MEDIUM 3
7 504123-000 PIVOT PIN - CYLINDER ROD 1
8 504120-001 PLAIN BUSH, 50mm 2
9 504189-001 WASHER, M48 X 4mm THICK 2
10 056687-100 HEX HEAD BOLT, M16 X 100mm 1
11 056069-016 WASHER, M16 2
12 501449-000 FLANGED BUSHING, 16mm 2
13 504177-000 ROLLER, TORSION ARM 1
14 056066-016 NYLOCK NUT, M16 1
15 504176-002 WELDMENT, TORSION ARM (LHS) 1
16 504176-003 WELDMENT, TORSION ARM (RHS) 1

Sec6:11
Item Part Description Qty. Item Part Description Qty.
2 066480-000 GATE 1 10 505300-010 SWING BAR 1
3 066497-026 WELDMENT, GATE KICKRAIL 1 11 502204-001 TORSION SPRING 1
5 066441-000 PIVOT, GATE 1 12 027899-000 U BOLT 1
7 505300-017 WELDMENT UPPER R/H 1 13 066519-000 WELDMENT, GATE HINGE 1
8 505300-012 GUARDRAIL MID 2
9 505300-015 WELDMENT UPPER L/H 1

7
10

3
11

12
13

Sec6:12
Item Part Description Qty. Item Part Description Qty.
1 066251-026 WELDMENT DECK EXT. 1 15 505300-010 EX-DECK UPPER L/H RAIL 1
2 502148-000 WEAR PAD 4 16 505300-008 EX-DECK UPPER R/H RAIL 1
3 502129-000 STOP 4 17 505300-000 EX-DECK LOWER RAIL 1
4 502131-000 WEAR PAD 2 18 003570-005 PULL PIN WITH KEY RING 1
5 502097-000 WASHER SAE 1 1/4 PLATED 6 19 504138-000 BRACKET WELDMENT 1
6 502145-000 LEVER BRACKET 1
7 502132-001 PLATFORM ROLLER 4
8 504138-000 BRACKET 1 12
9 504021-000 WELDMENT ROLLER MOUNT 2
10 502141-000 DECKLOCK ASSY-SLIDEOUT 1
15
11 057094-001 HARNESS HARDPOINT 2
12 066260-026 WELDMENT EXT. RAIL ASSY 1
13 027966-005 SAFETY WALK 6 X 24 12 16

14 505300-006 SWING BAR 1

14

17

11
3
2
10
4 6
18 5

8
7
9 11
13

7
19
2 13
1

Sec6:13
Item Part Description Qty. Item Part Description Qty.
1 504128-001 HYDRAULIC TANK 1 11 066735-001 WELDMENT, POTHOLE 1
2 062791-002 LATCH 1 12 503800-001 MAIN MANIFOLD BLOCK 1
3 502588-000 ALARM 1 13 504536-000 PUMP ASSEMBLY 1
4 502489-000 LINE CONTACTOR 1 14 504133-000 BRACKET, GUIDE PAD ANGLE 1
5 510066-000 MAIN FUSE 1 15 504134-000 GUIDE PAD 1
6 510065-000 MOUNTING PLATE, FUSE 1 16 502152-000 SPLIT PIN 1
7 066310-026 WDMENT, CONTROL MODULE 1 17 504132-000 HYD CYLINDER, POTHOLE 1
8 504126-000 BUSHING, MODULE HINGE 2 18 057534-000 FILLER, & DIPSTICK (CAP) 1
9 504135-000 BUSHING, POTHOLE PIVOT 2 19 058359-000 SUCTION FILTER 1
10 504153-001 PIVOT PIN, POTHOLE WDMENT 2

18 1

17
19 2

3
5
4
6

16
7
8

15

14

9
12

10
13
11

Sec6:14
Item Part Description Qty. Item Part Description Qty.
1 501074-000 BATTERY 4 8 504135-000 BUSHING, POTHOLE PIVOT 2
2 066309-011 WELDMENT, DOOR MODULE 1 9 504153-001 PIVOT PIN, POTHOLE 2
3 062791-002 LATCH 1 10 504134-000 GUIDE PAD 2
4 066735-001 WELDMENT, POTHOLE 1 11 504126-000 BUSHING, MODULE PIVOT 2
5 504133-000 BRACKET, GUIDE PAD ANGLE 1 12 502152-000 SPLIT PIN 1
6 066713-002 HINGE 1
7 504132-000 HYDRAULIC CYLINDER, POT- 1
HOLE

5
12

10 1

11

2 6

8
4
9

Sec6:15
 503800-001

Item Part Description Qty.

1 TEST PORT 1
2 058358-000 FITTING, 1/4” - 1/4” MALE/MALE 5
3 057122-000 FITTING, 3/8” - 3/8” MALE/MALE 4
4 057377-000 FITTING, 1/2” - 1/2” (MALE/MALE) 1
5 503803-000 CROSS LINE RELIEF VALVE (DRIVE) 1
6 503804-000 VALVE, SOLENOID (DRIVE) 1
7 503805-000 VALVE, SOLENOID (DRIVE/LIFT) 1
8 503807-000 PRESSURE RELIEF (MAIN LIFT) 1
9 503808-000 VALVE, SOLENOID (STEERING) 1
10 503809-000 FLOW RESTRICTOR (STEERING) 1
11 058728-000 RELIEF VALVE (STEERING) 1
12 503810-000 RELIEF VALVE (MAIN RELIEF) 1

3 2 1

12

5 11

6
9 10
7
13
8

Hydraulic Block (Series / Parallel)

504151-000
Item Part Description QTY.

13 500303-000 SOLENOID COIL 18V 2

14 057122-000 HYDRAULIC FITTING, 3/8 X 3/8 MALE MALE 4

14

Sec6:16
 Part Description Qty. Part Description Qty.
504132-010 SEAL KIT REF 504148-011 SEAL KIT REF

(ANSI 504129-002 ) 2

Item Part Description Qty.

1 058819-000 M6 GREASE NIPPLE 2
2 504120-000 FLANGED BUSHING 4
504129-011 SEAL KIT REF

Sec6:17
Item Part Description Qty.
1 504141-001 COVER, LOWER CONTROL BOX 1
2 504142-000 BOX, LOWER CONTROL BOX 1
3 501867-000 EMERGENCY STOP BUTTON 1
4 502251-000 TOGGLE SWITCH 1
5 502250-000 ENABLE BUTTON 1
6 501866-000 KEY 1
7 501866-001 KEY SWITCH 1

7
6
5
4
3 2

Sec6:18
Item Part Description Qty.
1 501867-000 EMERGENCY STOP BUTTON 1
2 501882-002 RUBBER BOOT, STEERING 1
3 501882-000 JOYSTICK 1
4 501882-001 RUBBER BOOT, JOYSTICK 1
5 502486-000 DECAL 1
6 501592-000 MOUNTING PLATE 1
7 502591-000 SEAL 1
8 502453-000 CIRCUIT BOARD 1
9 502587-001 SOCKET, MAIN HARNESS 1
10 502605-000 SOCKET, OVERLOAD 1
11 502496-000 UCB, BOX ONLY 1

1 3

11 9
10
Sec6:19
Sec6:20
Item Part Description Qty.
1 502483-000 ECU 1
2 502531-000 J1 HARNESS 1
3 503800-001 MAIN MANIFOLD BLOCK 1
4 504349-000 UPPER CONTROLS 1
5 505006-000 LOWER CONTROLS 1
6 505566-001 TILT SENSOR 1
7 501868-000 HORN 1
8 502588-000 ALARM 1
9 505072-000 PROXIMITY SENSOR 1
10 502494-000 FUSE 1
11 058937-000 BATTERY DISCONNECT PLUG 1
12 502594-000 HARNESS, BATTERY DISCONNECT - BATT (-) 1
13 502595-000 HARNESS, BATTERY DISCONNECT - BATT (+) 1
14 501074-000 BATTERY 4
15 502596-000 HARNESS, BATTERY INTERCONNECT 3
16 069199-001 CHARGER 1
17 058783-000 CHARGER DISCONNECT PLUG 1
18 502597-000 HARNESS, CHARGER DISCONNECT (+) - LINE CON4 1
19 502598-000 HARNESS, CHARGER DISCONNECT (-) - BATT (-) 1
20 502599-000 HARNESS, CHARGER DISCONNECT (-) - LINE CON2 1
21 502600-000 LINE CONTACTOR 3 - FUSE 1
22 502601-000 LINE CONTACTOR 5 - LINE CONTACTOR 3 1
23 502489-000 LINE CONTACTOR 1
24 502602-000 LINE CONTACTOR 2 - MOTOR CONT B- 1
25 502603-000 LINE CONTACTOR 1 - MOTOR CONT ENABLE 1
26 502604-000 LINE CONTACTOR 6 - PUMP MOTOR 1
27 502492-000 MOTOR CONTROLLER 1
28 504536-000 PUMP MOTOR 1

Sec6:21
Sec6:22
Item Part Description Qty.
1 509420-000 HYDRAULIC HOSE, BLOCK - SERIES/PARA BLOCK 1
2 509421-000 HYDRAULIC HOSE, BLOCK D2 - SERIES/PARA D2 1
3 509416-000 HYDRAULIC HOSE,SERIES/PARA BLOCK - MOTORS 4
4 509417-000 HYDRAULIC HOSE, BLOCK - BRAKE TEE 1
5 509422-000 HYDRAULIC HOSE, BRAKE TEE - MOTORS 2
6 509423-000 HYDRAULIC HOSE, BLOCK - STEERING CYLINDER 2
7 509424-000 HYDRAULIC HOSE, BLOCK - POTHOLE TEE 1
8 509425-000 HYDRAULIC HOSE, BLOCK - POTHOLE TEE 1
9 509418-000 HYDRAULIC HOSE, TEE (RHS) - POTHOLE CYL 1
10 509427-000 HYDRAULIC HOSE, TEE (RHS) - POTHOLE CYL 1
11 509419-000 HYDRAULIC HOSE, TEE (LHS) - POTHOLE CYL 1
12 509426-000 HYDRAULIC HOSE, TEE (LHS) - POTHOLE CYL 1
13 509428-000 HYDRAULIC HOSE, TANK - PUMP (SUCTION) 1
14 509429-000 HYDRAULIC HOSE, PUMP - BLOCK (PRESSURE) 1
15 509430-000 HYDRAULIC HOSE,BLOCK - FILTER (RETURN) 1
16 509431-000 HYDRAULIC HOSE, MANIFOLD - LIFT CYLINDER 1
17 509432-000 HYDRAULIC HOSE, LIFT CYLINDER DRAIN 1
18 504128-001 HYDRAULIC TANK 1
19 504132-000 HYDRAULIC CYLINDER (POTHOLE) 2
20 504536-000 PUMP ASSEMBLY 1
21 503800-001 BLOCK, MAIN MANIFOLD 1
22 504129-001 HYDRAULIC CYLINDER, LIFT 1
23 504148-001 HYDRAULIC CYLINDER, STEER 1
24 504151-000 HYDRAULIC BLOCK, SERIES / PARALLEL 1
25 114055-002 MOTOR, HYDRAULIC 2

Sec6:23
Item Part Description Qty.
1 503950-001 MOUNTING PLATE, ELECTRICAL BOX 1
2 504561-002 MOUNTING PLATE, CIRCUIT BOARD 1
3 504558-000 CIRCUIT BOARD 1
4 504560-000 PRESSURE TRANSDUCER 1
5 504559-000 ANGLE TRANSDUCER 1

4 5

24
Sec6:25
Illustraited Parts List
CE Decals
Control Module

7 20

Front
Panel

16

Upper Control Box

18 11

14

18

Access/Rear
View
6

10
13

12
12

30

Battery Module 15

19
8
18 18 11

17 4
11
18

Sec6:26
1 X26N
508669-000 x2 9
16

2
508661-000 x2
067195-001

066556-900 x2 067195-001

3
10
17
101210-000
066561-900
- +
101210-000 066561-900 26.3 kg+

THIS PLATFORM IS 062562-951 x4

4 NOT INSULATED.
DIESE ARBEITSBÜHNE
11 IST NICHT ISOLIERT.
CETTE PLATEFORME
N'EST PAS ISOLEE.
100102-900

503724-000 x2
100102-900 18

501453-000

5
501453-000 x4
010076-901
12
100076-901
014222-903

MAX = 340 kg MAX = 340 kg 014222-903 x4

3 + 1 +

19
6
504199-007
066522-900
7 m/s 13
066522-900
504199-007
502480-000

HYDRAULIC FLUID
HYDRULIKOEL
20 HUILE HYDRAULIQUE
7 14 CUTOUT CUTOUT CUTOUT CUTOUT

FLUIDO HIDRAULICO
060197-001
068635-001 x2 503721-000

MAX = 113 kg = 1 + BATTERY

8 15 21 MAINTAIN BATTERY FLUID
AT RECOMENDED LEVEL
066551-950
503723-000

066551-950 005221-000
503723-000
Sec6:27
 Illustraited Parts List
CE Decals
Control Module

9 5 29

24

Front
Panel

14
23

16

8 2

Upper Control Box

20

26 25

21

7 26

13
Access/Rear
View
28
20
10
in 3 positions
12
6

17
17

30
14
Battery Module

3 18
10
15
26 26
27

19 11
4

Sec6:27
 1 X26N
508667-000 11 23
Collision Hazard
Impact from decending platform
2 may cause injury, stand clear
066556-900

066556-000
508661-000 Qty. 2
067195-001

066550-000

! DANGER
! WARNING
Explosive gas is
generated when charging 12 24
3 batteries

DO NOT expose to sparks

or flames. 066561-900
066552-000
101251-000
066552-000 066561-900

! WARNING OPERATORS CHECKLIST

INSPECT AND/OR TEST THE FOLLOWING DAILY
OR AT THE BEGINING OF EACH SHIFT
CAUTION
KEEP CLEAR OF

4
SCISSORS
13
1. UWHLE FUWEHLI QUFH LEULIEO WEUBF
2. JDHW LUIOHLWNC EIOFLEI
3. SISJDL UEH IOWEJP IOIP IIOP
4. NJI IOP [DIFJWPEIOFJDN KJ IJUNHFL
25 TO DETERMINE NORMAL OPERATING
POSITION AND DIRECTION OF TRAVEL
BLOCK SCISSORS 5. OIHJOPWO JK OIJPOI OJI
6. H HUOI JKHILHB IJPIJ BN
ENSURE UPPER CONTROL BOX ARROW AND
BEFORE 7. HJBUIHO IOJ IJIOJIOIJ HANDRAIL ARROWS ARE ALIGNED.
8. UYIOBUHIOU YT YUGHIU IOJ PJJ OJ
SERVICING 066553-000 9. JNK MNMNBV,N NMBJ NLJNL JKN JLKM;KM;
508770-000
10. UGVUVUV GUY YGUYY BNDFSES

066553-000 x2 508770-000
11. HJGVJ JHB H BPL KLIO PO OPP OPO

300699

BATTERY DISCONNECT ! WARNING

MAXIMUM LOCATED INSIDE
5 14 WHEEL LOAD 15 USE DISCONNECT BEFORE
SERVICING WORK PLATFORM
1750lb OR BATTERIES
manufacturer
101252-006 107051-000

26
066555-000 101252-005 107051-000
CRUSHING HAZARD
KEEP ALL BODY
PARTS AWAY
EMERGENCY ATTENTION 0665536-001

6 LOWERING 16 Safety Rules & Operating 17 066556-001 x4

PULL OUT TO LOWER PLATFORM Instructions Enclosed
014222-003 x2
066558-000 010076-001
27
WARNING ! DANGER
! BATTERY TIP-OVER HAZARD 500771-000
7 MAXIMUM DISTRIBUTED 18 19
CHARGER
BATTERIES ACT AS COUNTERWEIGHTS
PLATFORM LOAD 700 lbs . EACH REPLACEMENT BATTERY SHALL WEIGH
OR 3 OCCUPANTS. 60LBS OR MORE
MAXIMUM SIDE LOAD 150 lbs
101250-023
066522-000 062562-001
101250-005 x2 28 All personnel shall be qualified, carfully read, undrestand
and obay all safety rules, operating instructions and
manual of reponsibilities before performing maintenance

8 POWER TO PLATFORM
20
on or operating any mobile elevating work platform.
508769-000

068639-000 508772-000
057507-010 x4
HYDRAULIC FLUID
HYDRULIKOEL
21 CIRCUIT
CHASSIS - DECK
LIFT EMERGENCY 29 HUILE HYDRAULIQUE
BREAKER LOWER STOP
9 066559-000
FLUIDO HIDRAULICO
066559-000
060197-001
068635-001 x2

MEETS OR EXEEDS 22
BATTERY
30 MAINTAIN BATTERY FLUID
10 THE REQUIREMENTS OF
ANSI A92.6 1999 AT RECOMENDED LEVEL

061220-002 066554-000 005221-000

Sec6:29
Sec6-30
Local Distributor / Lokaler Vertiebshändler / Distributeur local
El Distribuidor local / ll Distributore locale

EUROPE, MIDDLE EAST

AFRICA & ASIA
PHONE: +44 (0) 845 1550 057
FAX: +44 (0) 845 1557 756

NORTH & SOUTH AMERICA

PHONE: +1 785 989 3000
TOLL FREE: +1 800 225 0317
FAX: +1 785 989 3070

AUSTRALIA
PHONE: +61 2 9725 4000
FAX: +61 2 9609 3057

NEW ZEALAND
PHONE: +64 6 3689 168
FAX: +64 6 3689 164