Contracor Kataloq
Contracor Kataloq
3
TABLE OF CONTENTS
TABLE OF CONTENTS 2
BLAST NOZZLES 23
MEASUREMENT EQUIPMENT 69
Contracor GmbH.
The latest catalogue version is available for download on our web page
www.contracor.de
* Pictured above:
BlastPack-200,
SafePack-Aspect
10130905 SafePack-Comfort Comfort, BAF, 20m BAH, Overall 54 size incl. leather Gloves
Aspect, BAF, 20m BAH, Overall 54 size incl. leather Gloves, 1 pack.
10130906 SafePack-Aspect*
disposable lences (50 pcs).
Our blasting machine and safety equipment packages are equipped with all necessary fittings, connections,
washers, etc. A complete blasting machine and safety equipment package will be mounted on a wooden pallet
upon delivery.
4
Blasting machine Packages
BlastPack-25
BlastPack-50
BlastPack-100
BlastPack-200
Order code Model Description
SafePack
Comfort
Aspect
Our blasting machine and safety equipment packages are equipped with all necessary fittings, connections,
washers, etc. A complete blasting machine and safety equipment package will be mounted on a wooden pallet
upon delivery.
5
Abrasive Blasting Machines
FIELD OF APPLICATION
Abrasive blasting of metal constructions and buildings,
bridges, reservoirs, piping, concrete surfaces. Cleaning
up to grade SA-3.0.
Performance up to 37 m²/h (see Table of Performance).
DESIGNED TO WORK WITH
any dry abrasives, max. grain size 4 mm.
Nozzle Diameter Abrasive blasting Plus hood Plus 50% reserve Minimum air input
6,5 мм 2,3 0,5 1,4 4,2
8,0 мм 3,9 0,5 2,2 6,6
9,5 мм 5,5 0,5 3,0 9,0
11,0 мм 7,2 0,5 3,9 11,6
12,5 мм 9,6 0,5 5,0 16,1
Table of Performance
7
DBS-25RC, DBS-50 RC
(with remote control)
OIL-MOISTURE
SEPARATOR CAF-0*
Standard delivery:
DBS-25 RC (with remote control) DBS-50 RC (with remote control)
- 25-liter capacity tank - 50-liter capacity tank
- screen - screen
- cap - cap
- sand valve FSV-0 - sand valve FSV-0
- high-performance moisture separator CAF-0 - high-performance moisture separator CAF-0
- quick hose couplings CFT-0 - quick hose couplings CFT-0
- remote control device with a pneumatically-operated - remote control device with a pneumatically-operated
RC main valve, deadman handle, 5-meter twin-line RC main valve, deadman handle, 5-meter twin-line
hose, hose fittings hose, hose fittings
8
DBS-100, DBS-200
OIL-MOISTURE
SEPARATOR CAF-3
All Contracor abrasive blasting machines are equipped on standard delivery with a highly efficient CAF
moisture separator to prevent the entry of moisture and oil from the compressor into the tank.
This is especially necessary when using old compressors, or working at low temperatures or at a large
distance from the compressor.
The CAF filter eliminates up to 98% of the condensate and oil from compressed air. This prevents
work stoppages in connection with the removal of dampened abrasive from the tank.
Standard delivery:
DBS-100 DBS-200
- 100 liter capacity tank - 200 liter capacity tank
- screen - screen
- cap - cap
- sand valve - sand valve
- high-performance moisture separator - high-performance moisture separator
- inspection door - inspection door
- quick hose couplings - quick hose couplings
9
DBS-100 RC, DBS-200 RC
(with remote control)
Standard delivery:
DBS-100 RC (with remote control) DBS-200 RC (with remote control)
- 100-liter capacity tank - 200-liter capacity tank
- screen - screen
- cap - cap
- sand valve - sand valve
- high-performance moisture separator - high-performance moisture separator
- inspection door - inspection door
- quick hose couplings CFT - quick hose couplings CFT
- remote control device with a pneumatically-operated - remote control device with a pneumatically-operated
RC main valve, deadman handle, 20-meter twin-line RC main valve, deadman handle, 20-meter twin-line
hose, hose fittings hose, hose fittings
Order code Model Description
Abrasive Blasting Machine with RC, 100 liters.
10110301 DBS - 100 RC
Complete package incl. DMH and 20m Twinline hose with fittings.
Abrasive Blasting Machine with RC, 200 liters.
10110401 DBS - 200 RC
Complete package incl. DMH and 20m Twinline hose with fittings.
10
DBS-100 RCS, DBS-200 RCS
(with remote control and SGV valve)
Standard delivery:
DBS-100 RCS (with remote control and SGV valve) DBS-200 RCS (with remote control and SGV valve)
- 100-liter capacity tank - 200-liter capacity tank
- screen - screen
- cap - cap
- SGV valve - SGV valve
- high-performance moisture separator - high-performance moisture separator
- inspection door - inspection door
- quick hose couplings CFT - quick hose couplings CFT
- remote control device with a pneumatically- - remote control device with a pneumatically-
operated RC main valve, deadman handle, operated RC main valve, deadman handle,
20-meter twin-line hose, hose fittings 20-meter twin-line hose, hose fittings
Order code Model Description
Steel abrasives Blasting Machine with RC, 100 liters.
10110406 DBS - 100 RCS
Complete package incl. DMH and 20m Twinline hose with fittings.
Steel abrasives Blasting Machine with RC, 200 liters.
10110411 DBS - 200 RCS
Complete package incl. DMH and 20m Twinline hose with fittings.
11
FSV Metering Valve
The Contracor FSV flow control valve is designed for the precise metering of abrasive into the compressed air
flow at the outlet of a blast machine.
Design features
The 45° inclined FSV valve design affords uniform mixture of air and abrasive. The valve’s durable control disks
provide precise metering of an abrasive quantity. The service port allows the valve to be cleared of clogging. The
Contractor FSV flow control valve is designed for working with mineral abrasives (slag).
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SVG Metering Valve,
Rubber Pipe For SGV Valve
The Contracor SGV flow control valve is designed for the precise metering of abrasive into the compressed air
flow at the outlet of a blast machine.
Design features
The SGV valve is used for metering heavy or aggressive abrasive materials, such as steel shot and grit or
aluminium oxide. The SGV design prevents the valve body from coming into contact with the abrasive stream.
The abrasive stream only touches the rubber pipe, which may be quickly replaced when worn. The abrasive is
metered by means of constricting the rubber pipe by a metering screw.
13
Remote Control System
For Blast Vessels
The remote control system is used by a single abrasive blasting operator for starting up and shutting down
the blast machine. The remote control system comprises a remote control RCV valve and remote control DMH
handle, which are connected by a twin hose.
14
Blast Machine Spares
DBS / DBS-RC / DBS-RCS
15
Blasting Hoses EXTRA BLAST
ABRASION RESISTANCE
According to DIN 53516:
Max. 60 mm³
Avg. 52 mm³.
TUBE TEMPERATURE
Black conductive NR – abrasion resistant. –30°C +80°C.
REINFORCEMENT NOTE
High tensile textile cords. Tolerances according to “RMA” class 311-A.
COVER SAFETY FACTOR 3:1.
Black conductive SBR/NR blend – abrasion and
ozone resistant – pin pricked.
17
Remote Control Hoses TWINLINE
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Nozzle Holders, Nylon
Material: nylon.
Thread 50 mm –
suitable for the tread of
CONTRACOR® nozzles.
For abrasive blasting hoses with. Equipped with a rubber washer and screws.
20
Blast Hose Quick Couplings
For abrasive blasting hoses with. Compatible with hose couplings CFT on CONTRACOR® abrasive blasting
machines. Delivery: rubber washer, screws, safety clip.
21
Hose Safety Cables
Instructions of use:
Attach blast hose safety cables at all coupled connections. Before connecting the couplings, pull back
the spring-loaded loop, slip it over the blast hoses only (not the remote control lines). Connect the hose
coupling and slide the ends of the safety cable back until the cable is straight and the hose is slightly
bent.
Contracor® blast hose Whipcheck Safety Cables are used at all blast hoses for the safe holding of coupled
connections in case of accidental separation. The Whipcheck Safety Cables relieve the couplings of the weight
of the hose and reduce the danger caused by hose couplings failure. The Cables also help keeping the blast
hose from whipping about in the event of a coupling failure. Hose couplings may separate from air and blast
hoses for a variety of reasons:
- Coupling screws may lose their holding power due to internal wear on the hose tubing
- Use of improper coupling screws may interfere with the proper fit between couplings and hose
- Hose outer diameter may be too small for the coupling
- The continual strain caused by pulling hoses around job sites can weaken the coupling’s grip on the hose
- Couplings can also have been damaged by vehicles or other equipment.
Whipcheck Safety Cables are strongly recommended by vertical applications, when air and blast hoses are
suspended. Hose couplings are not designed to support the weight of the hose. Additional supports are
required to relieve the added tension. Constructed of corrosion resistant, high strength steel, Whipcheck
Safety Cables may be installed on hose-to-hose and hose-to-fixed coupling connections.
22
Blast nozzles PERFORMER
Wear-resistant Venturi blasting nozzles made of tungsten carbide (TC). Service life: up 400 h.
Cover: Polyurethane. Thread: Aluminum, 50 mm for NHP nozzle holder. Entry size: 32 mm.
Order
Model Description
code
10113062 Performer 400 x 6.5 Venturi nozzle, tungsten carbide, 6.5 mm x 130 mm
10113063 Performer 400 x 8.0 Venturi nozzle, tungsten carbide, 8.0 mm x 150 mm
10113064 Performer 400 x 9.5 Venturi nozzle, tungsten carbide, 9.5 mm x 170 mm
10113065 Performer 400 x 11.0 Venturi nozzle, tungsten carbide, 11.0 mm x 200 mm
10113066 Performer 400 x 12.5 Venturi nozzle, tungsten carbide, 12.5 mm x 210 mm
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abrasive blast nozzles
made from high-quality
silicon carbide (SiС).
Wear-resistant Venturi blasting nozzles made of silicon carbide (SiC). Service life: up 600 h.
Cover: Polyurethane. Thread: Aluminum, 50 mm for NHP nozzle holder. Entry size: 32 mm.
Order
Model Description
code
10113072 Performer 600 x 6.5 Venturi nozzle, silicon carbide, 6.5 mm x 130 mm
10113073 Performer 600 x 8.0 Venturi nozzle, silicon carbide, 8.0 mm x 150 mm
10113074 Performer 600 x 9.5 Venturi nozzle, silicon carbide, 9.5 mm x 170 mm
10113075 Performer 600 x 11.0 Venturi nozzle, silicon carbide, 11.0 mm x 200 mm
10113076 Performer 600 x 12.5 Venturi nozzle, silicon carbide, 12.5 mm x 210 mm
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abrasive blast nozzles
made from high-quality
boron carbide (B4С).
Wear-resistant Venturi blasting nozzles made of boron carbide (B4C). Service life: up 1000 h.
Cover: Polyurethane. Thread: Aluminum, 50 mm for NHP nozzle holder. Entry size: 32 mm.
Order
Model Description
code
10113082 Performer 1000 x 6.5 Venturi nozzle, boron carbide, 6.5 mm x 130 mm
10113083 Performer 1000 x 8.0 Venturi nozzle, boron carbide, 8.0 mm x 150 mm
10113084 Performer 1000 x 9.5 Venturi nozzle, boron carbide, 9.5 mm x 170 mm
10113085 Performer 1000 x 11.0 Venturi nozzle, boron carbide, 11.0 mm x 200 mm
10113086 Performer 1000 x 12.5 Venturi nozzle, boron carbide, 12.5 mm x 210 mm
26
Blast Nozzles CLASSIC TC Venturi Type
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Nozzles type CTC
Wear-resistant Venturi blasting nozzles made of tungsten carbide (TC).
Venturi bore nozzles produce a wide blast pattern and intensify abrasive velocity as much as 100% per given
pressure. Venturi nozzles are the best option for increased productivity when blasting larger areas. Long Venturi
style nozzles provide approximately a 40% increase in productivity in comparison with straight bore nozzles.
Additionally, abrasive consumption can be reduced by about 40%.
Service life: up 400 h. Cover: Aluminum / rubber. Thread: Aluminum, 50 mm for NHP nozzle holder.
Entry size: 32 mm.
28
Blast Nozzles CLASSIC TC Short Type
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Blast Nozzles CLASSIC TC Stick-up Type
30
Blast Nozzles CLASSIC B4C Venturi Type
31
Nozzles type UBC
Wear-resistant Venturi blasting nozzles made of boron carbide (В4С).
Venturi bore nozzles produce a wide blast pattern and intensify abrasive velocity as much as 100% per given
pressure. Venturi nozzles are the best option for increased productivity when blasting larger areas. Long Venturi
style nozzles provide approximately a 40% increase in productivity in comparison with straight bore nozzles.
Service life — up to 1000 h. Cover: Aluminum /Polyurethane protector. Thread: Aluminum, 50 mm for NHP
nozzle holder. Entry size: 32 mm
32
Blast Nozzles CLASSIC B4C Stick-up Type
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Internal Pipe Blast Nozzles 360°
Internal pipe blasting nozzles type PTC-360° are designed to blast clean the interior
of pipes ranging in size from 2” to 5” I.D. The nozzle connected an abrasive blast
machine in place of a standard nozzle. In operation, the PTC-360° nozzle directs
the air/abrasive mixture at a deflection tip. This tip causes the blast pattern to fan
out into a wide, circular pattern, which cleans the inside of the pipe as the nozzle
is passed through. Made from tungsten carbide (TC). Fits all Contracor nozzle
holders.
Characteristics
Highly wear-resistant angle type blasting nozzles. Made from tungsten carbide (TC). Lifetime: Up to 400 h.
Jacket: Aluminum.Thread: Aluminum, 50 mm for NHP nozzle holder.
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Internal Pipe Blast Nozzles 360°L
Internal pipe blasting nozzles type PTC-360°L are designed to blast clean the interior
of pipes ranging in size from 3/4” to 2” I.D. The nozzle connected an abrasive blast
machine in place of a standard nozzle. In operation, the PTC-360°L nozzle directs the
air/abrasive mixture at a deflection tip. This tip causes the blast pattern to fan out
into a wide, circular pattern, which cleans the inside of the pipe as the nozzle is
passed through.The length of the working area is 200 mm. Made from tungsten
carbide (TC). Fits all Contracor nozzle holders.
Characteristics
Highly wear-resistant angle type blasting nozzles. Made from tungsten carbide (TC). Lifetime: Up to 400 h.
Jacket: Aluminum. Thread: Aluminum, 50 mm for NHP nozzle holder.
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Angle Blast Nozzles ATC
Angle nozzles are used for getting inside tight or hard to reach places like corners,
behind flanges or inside pipes. ATC type angle nozzles are compact and shoot out
the abrasive at 45° angles. Made from tungsten carbide (TC). Fits all Contracor
nozzle holders.
Characteristics
Highly wear-resistant angle type blasting nozzles. Made from tungsten carbide (TC). Lifetime: Up to 400 h.
Jacket: Rubber. Thread: 50-mm coarse rubber thread.
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Bending Blast Nozzles BTC
Bending nozzles are used for getting inside tight or hard to reach places like corners,
behind flanges or inside pipes. BTC type bending nozzles are compact and shoot out
the abrasive at 45° angles. Made from tungsten carbide (TC). Fits all Contracor
nozzle holders.
Characteristics
Highly wear-resistant angle type blasting nozzles. Made from tungsten carbide (TC). Lifetime: Up to 400 h.
Jacket: Aluminum / Polyurethane protector Thread: 50-mm coarse rubber thread.
37
Short Blast Nozzles NTC
Characteristics
Service life - up to 400 h. Cover: Aluminum Thread: Aluminium, ¾” for NHP-0 nozzle holder.
38
Water Injection Blast Attachment WBA
Water induction
blast nozzles.
Contracor® water blast equipment has been specifically designed to meet growing customer demand for
a multi-purpose cleaning system that is fast, economical and environment-friendly.
Field of application
Dust-reducing high-performance cleaning of steel, stone and concrete surfaces. Cleaning up to grade
SA-3.0. Performance up to 20% higher than dry blasting.
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Water Injection Blast Nozzles WBN
Water induction
blast nozzles.
Contracor® water blast equipment has been specifically designed to meet growing customer demand for
a multi-purpose cleaning system that is fast, economical and environment-friendly.
Field of application
Dust-reducing high-performance cleaning of steel, stone and concrete surfaces. Cleaning up to grade
SA-3.0. Performance up to 20% higher than dry blasting.
40
Internal Pipe Blast Tool PBT-1
The PBT-1 pipe cleaning tool is an ideal companion to clean blast pipes from 2” (50mm) to 12”
(300mm) inner diameter. The PBT-1 consists of a tungsten-carbide nozzle in a venturi form
with a tungsten-carbide circular deflection tip, which blasts abrasive media in a continuous
circle pattern. The tungsten carbide materials ensure low wear and a long service life.
Centering collars and carriage allow fitting the PBT-1 to any pipe with an inner diameter
between 3” (75mm) and 12” (300mm). With the centering collars PBT-1 can be used in the
3” (75mm) to 5” (125mm) I.D. pipe range. With centering carriage PBT-1 is adjustable to
handle all diameters between 5” (125mm) and 12” (300mm) I.D.
Standard delivery
Centering collars sets, centering carriage.
42
Internal Pipe
Blast Tool PBT-2 ROTOBLAST
The PBT-2 ROTOBLAST is an accessory for all Contracor blast machines that allows easy cleaning of the internal
surface of steel pipes. It is durable, portable, and most of all, easy to use. It guaranteed considerable
increases in productivity. The PBT-2 ROTOBLAST consists of an adjustable centre carriage and a constant
speed rotating blast head to produce a uniform cleaned blast surface. The carriage is infinitely adjustable
from 12” (304,8mm) to 36” (914,4mm) inside diameter. The rotating head is driven by compressed air and two
radially positioned blast nozzles. The adjustment of the feed allows a high operational flexibility with all
degrees of corrosion of the inner surfaces. The PBT-2 ROTOBLAST unit can be operated with nozzle
sizes from 6.5mm to 9.5mm inner diameter.
Standard delivery
Legs set, 2 x NTC(F)-6.5 nozzles, 10 x spare leather washers.
43
Closed Circuit
Blast Tool EDUCT-O-MATIC
The Educt-O-Matic is the compact hand-portable closed-circuit blast tool, which can be transported everywhere
and required just 2.5m3/min of air at 6bar. Blasting and media recovery are controlled just with one trigger. Media
recovery is initiated by slightly pulling the trigger, while pulling the trigger fully starts the suction blast system.
Abrasive is stored in a compact conical hopper from where it is metered into the blast apparatus. Abrasive is drawn
into the mixing chamber of the Educt-O-Matic by the high speed airstream, where it is mixed with air, and is then
propelled out of the nozzle. The blast head is adjustable and swivels to allows blasting at any angle. Abrasive
and dust are captured in the rubber attachment. Reusable abrasive is drawn back to the hopper, whereas
broken abrasive and dust are directed to the dust bag.
An area about 30mm wide can easily be cleaned with an Educt-O-Matic. When finished with blasting,
just release the trigger to half-way for two to three seconds, and the vacuum recovers the remaining
dust and abrasive. Vacuuming is stopped by fully releasing the trigger. The Educt-O-Matic works best
with with steel or iron grit. Dust and broken abrasive are captured in a simple cotton bag.
Standard delivery
EDUCT-O-MATIC, 6 attachments and dust bag.
44
Portable Suction
Blast Tool POWER GUN
The Contracor Power Gun is a suction blast tool ideally suited to small jobs or locations with limited air supplies.
Thanks to its light weight and compact dimensions, the Contracor Power Gun can be used in places where
erecting a conventional pressure blast machine would be awkward or inconvenient.
The Power Gun can be used with all common blast media, to clean or etch metal, glass, stone or other
hardwearing surfaces.
To operate the Power Gun, just connect it to a compressed air source, and submerge the suction lance to which
the abrasive hose is connected partially into a container of blast media.
To commence blasting, simply depress the lever on the Power Gun. The tool operates according to Bernoulli’s
principle, where a low-pressure area is created by the compressed air rushing past the abrasive-injection
point, where the abrasive hose is connected to the gun. This low-pressure area draws abrasive into the
airstream, where mixing takes place. The air-abrasive mix is then exhausted out of the gun and strikes
the blasting surface.
Standard delivery
Power Gun, suction lance and 5m suction hose with hose clamps.
45
Blast Light ABL
The ABL blast light is designed for illuminating a working area during sandblast cleaning
operations. The lamp runs on 12-24 volts and provides a bright concentrated light which can be
directed at the working area. It utilizes an approximately 800-lumen bright LED module to
produce a concentrated light cone.
The ABL blast light attaches to the sandblast hose and does not interfere with operation of the
DMH handle. The operator does not have to hold the light in one hand in order for it to work
effectively. The modern LED light runs on a 12-24 V DC battery or other 12-24 V DC source.
The lamp has a hermetically sealed design and is protected against dust and abrasive
material. A stable and replaceable deflector glass protects the lamp against abrasive
material damage. The disposable glass can be easily replaced once the rubber cover is removed.
The LED light is supplied with a 1.5-m power cord.
Standard delivery
Assembled 12V LED light with 1.5-m power cord.
46
Abrasive Blasting Helmet COMFORT
Easy and sure locking window frame. Air fl ow indicator for safety.
6-point nylon suspension have quick and easy adjustments.
Pressure regulator. Durable nylon cape. Handle for easy transportation.
Exchangeable cotton neck seal.
This very comfortable, lightweight and value-formoney hood is suitable for any kind of abrasive blasting work.
Its design ensures constant airflow to the visor in order to prevent misting. The Comfort hood is equipped with
a pressure regulator, an airflow indicator and a cape.
Mesh
COMFORT disposable lenses
In Comfort blast helmet regular glass, protected with a stainless steel wire mesh
Glass screen, is used as disposable lens. Replacement is easy and cheap, as a simple
glass plate can be cut to size and used as replacement.
48
Abrasive Blasting Helmet ASPECT
The robust, durable shell of the Aspect blast helmet ensures operator
security and a long service life of the helmet, whilst an air baffle
delivers a constant flow of air to the operator’s head and face to
reduce fatigue, prevent misting and increase productivity and safety.
The top of the cape is protected from ricochet of blast material by an
extended window frame. The embedding of media between the lenses
is prevented by an integral 1”-deep visor. Easy closing of the window
through a slot which aligns the closing latch and tab. The cape is fixed
to the bottom rim of the helmet via an adjustable ratchet buckle, which
ensures a secure fit and easy replacement. High operator visibility and
security are provided by two lenses and a wire mesh screen.
This very comfortable, lightweight and value-for-money helmet is suitable for any kind of abrasive blasting
work. The helmet is designed with a wide viewing window. This is an important feature when the operator’s
movement is limited, e.g. in blasting rooms, while cleaning the internal surfaces of reservoirs, holds, etc.
49
Breathing Air Filter BAF
WARNING!
The BAF fi lter does not remove carbon
monoxide (CO) and other toxic gases.
50
Breathing Air Conditioner CCT
The CCT breathing air conditioner is designed for use with all blast helmets Comfort, Aspect, Commander
and Panorama. It functions according to the principle of airflow separation and intended for heating or cooling
breathing air which travels from the breathing air filter to the blast helmets.
Special thick-wall hose made from non-toxic materials. Thick-walls prevents the hose from buckling and pinching.
51
Blast Overall, HEAVY-DUTY
Advantages
Fastenings on the pants
Both zip and velcro closure for prevent the entry of dust
double dust protection under the clothing
The Contracor heavy-duty blast overall with gauntlet-style leather gloves protect the operator from rebounding
abrasive media. The arms and legs are protected by durable leather panels, while heavy-duty breathable cotton
fabric on the back permits an air-flow, increasing operator comfort. The Contracor heavy-duty blast overall
is equipped with both zip and Velcro closures for double dust protection, elastic seals around the arms and
fastenings on the pants to keep out dust and abrasive. Double stitching on the overall ensures long service life.
52
Blast overall, LIGHT-DUTY
Advantages
Both zip and velcro closure for Elastic seals around the arms
double dust protection
The Contracor light-duty blast overall protects the operator from rebounding abrasive media. It is an
inexpensive substitute for a heavy-duty overall, especially for short-term work or non-blast personnel working
intermittently at a blast site. Through its lighter weight, the light-duty overall is more comfortable to wear in hot
climates and in summer. The sailcloth and cotton fabrics are easily machine washable. After a job involving toxic
elements, discarding a light-duty overall is more economically sensible than throwing a heavy-duty overall away.
53
Portable Moisture
Extraction Systems MEX
APPLICATION
Abrasive blast cleaning, paint
spraying with a pneuamtic drive,
guniting, and construction and
road works using pneumatic tools.
Moisture extraction systems MEX remove condensate and oil from the air stream during abrasive blast
cleaning. Condensate and oils in the abrasive blast cleaning system lead to the caking of abrasive material and
potential blocking of the metering valves, hoses and nozzles. Dry and cleaned compressed air prevents caking
of abrasive material, increases performance and reduces maintenance costs. Moisture extraction systems MEX
are an efficient means of removing up to 95% of condensate and oil which are commonly present in compressed
air. Dry air prevents moist abrasive material, which would lead to increased wear, downtime and extra servicing.
The MEX-P aftercooler The MEX-E aftercooler Moisture Extraction Systems MEX
is fitted with a pressure controller is fitted with a contactor are equipped with both cyclone
for controlling the air flow of the starter with dampproof and and coalescing separators
fan, and a filter and a lubricator dust-proof casing. capable of eliminating up to
to ensure the long service life of 95% of condensed moisture
the pneuamtic drive. from compressed air.
55
Coalescence element
The compressed air inside the receiver passes through a mesh coalescing
element. Moisture and oil are deposited on the grid coalescence element and,
when confronted, form large drops, which under the action of gravity fall to
the bottom of the filter.
Functional characteristics
- durable full welded construction - pressure controller / filter / lubricator (MEX-P)
- pneumatic or electric drive - contactor starter in sealed casing (MEX-E)
- efficient cyclone separator - lifting lugs and forklift slots
- distributing header to three or four ball valves
56
Portable Compressed
Air Aftercoolers ACP/ACE
APPLICATION
Abrasive blast cleaning, paint spraying with
a pneuamtic drive, guniting, and construction
and road works using pneumatic tools.
ACP/ACE aftercoolers of compressed air remove condensate and oil from the air stream during abrasive blast
cleaning. Condensate and oils in the abrasive blast cleaning system lead to the caking of abrasive material and
potential blocking of the metering valves, hoses and nozzles. Dry and cleaned compressed air prevents caking of
abrasive material, increases performance and reduces maintenance costs. ACP/ACE coolers of compressed air
are an efficient means of removing up to 95% of condensate and oil which are commonly present in compressed
air. Dry air prevents moist abrasive material, which would lead to increased wear, downtime and extra servicing.
is fitted with a pressure controller is fitted with a contactor are fitted with an efficient
for controlling the air flow of the starter with dampproof and cyclone separator capable
fan, and a filter and a lubricator dust-proof casing. of eliminating up to 95% of
to ensure the long service life of condensed moisture from
the pneuamtic drive. compressed air.
57
Designed for operation
With any brand of portable and stationary screw compressor unit. Compressed air flowing from a diesel
compressor has a high temperature of approximately 90°C. At such a temperature, compressed air contains
a large amount of moisture in the form of steam vapour. If an aftercooler and cyclone condensate separator
are not used, compressed air can add up to 21.5 litres of water per hour into the system with a compressor
operating at 5.7 m³/min capacity and a pressure of 7 bar. ACP/ACE aftercoolers of compress air cool
compressed air to a temperature 3° C - 10° C higher than the ambient temperature. Once the air is cooled,
vapour moisture condenses and up to 95% of condensed moisture may be eliminated from the system.
Functional characteristics
- portable design - pressure controller / filter / lubricator (ACP)
58
Portable High Volume
Coalescent Filters CK
APPLICATION
Designed for use with portable compressors
in conjunction with a conventional particulate air
filter CAF-3 installed at the blast machine inlet.
Coalescence element
Portable 50/150/250-litre capacity high volume coalescent filter CK removes
water from compressed air supply for multiple blast machines. As moist
air enters the CK, it moves up inside the chamber passing through a fine
mesh stainless steel filter element that causes the water vapour and oil
to coalesce into larger drops that fall to the bottom of the filter. Most
particulate material, down to 10 microns, gets trapped in the filter mesh.
59
Centrifugal Separators AS
Drain valve
APPLICATION
Installation downstream of aftercoolers, air receivers, refrigeration dryers
etc… Designed to remove up to 99% of liquid condensate in the compressed
air by very low maintenance costs.
Light aluminium body Air flow swirl vane Air flow guide
Built into drain valve. Generates cyclonic swirl of air One of the condensate pre-
Special internal shape to prevent air inside separator. separation stages.
eddies. Condensate does not exude Guides air flow along walls of
back to the line by vortex flow. separator’s bowl.
Replaceable sealing gasket for
dependable air-tight sealing.
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Standard delivery
Robust aluminium housing. Efficient automatic drain.
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Air Couplings,
Power Clamps, Fittings
10150024 Male thread stem 1.1/4” for hose ID=32mm, for hose I.D. = 1.1/4” (32mm)
10150025 Male thread stem 1.1/2” for hose ID=38mm, for hose I.D. = 1.1/2” (38mm)
10150026 Male thread stem 2” for hose ID=53mm, for hose I.D. = 2” (50mm)
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Quick-release connecting set, for hose I.D. ≥ 1.1/4”
For quick-release air hose connection to the compressor’s output ball valves.
Hose mender
For connecting two hoses with the same diameter or repairing a damaged hose.
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Hose Safety Cables
Instructions of use:
Attach blast hose safety cables at all coupled connections. Before connecting the couplings, pull back
the spring-loaded loop, slip it over the blast hoses only (not the remote control lines). Connect the hose
coupling and slide the ends of the safety cable back until the cable is straight and the hose is slightly
bent.
Contracor® blast hose Whipcheck Safety Cables are used at all blast hoses for the safe holding of coupled
connections in case of accidental separation. The Whipcheck Safety Cables relieve the couplings of the weight
of the hose and reduce the danger caused by hose couplings failure. The Cables also help keeping the blast
hose from whipping about in the event of a coupling failure. Hose couplings may separate from air and blast
hoses for a variety of reasons:
- Coupling screws may lose their holding power due to internal wear on the hose tubing
- Use of improper coupling screws may interfere with the proper fit between couplings and hose
- Hose outer diameter may be too small for the coupling
- The continual strain caused by pulling hoses around job sites can weaken the coupling’s grip on the hose
- Couplings can also have been damaged by vehicles or other equipment.
Whipcheck Safety Cables are strongly recommended by vertical applications, when air and blast hoses are
suspended. Hose couplings are not designed to support the weight of the hose. Additional supports are
required to relieve the added tension. Constructed of corrosion resistant, high strength steel, Whipcheck
Safety Cables may be installed on hose-to-hose and hose-to-fixed coupling connections.
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Surface Roughness Comparator
GRIT
A precision nickel comparator plate which conforms to International Standard ISO 8503 for grit and shot
blast surface roughness comparison measurement. Comparators allow the estimation of surface roughness
by touch and sight. They are split into four sections, each with a different and defined roughness.
The grit version is split into sections equivalent to 25, 60, 100 and 150 microns.
SHOT
A precision nickel comparator plate which conforms to International Standard ISO 8503 for grit and shot
blast surface roughness comparison measurement. Comparators allow the estimation of surface roughness
by touch and sight. They are split into four sections, each with a different and defined roughness.
The shot version is split into sections equivalent to 25, 40, 70 and 100 microns.
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© 2015 CONTRACOR.
Аll rights reversed.
Contracor GmbH
Wilh.- Muthmann-Str. 15
42329 Wuppertal, Germany
www.contracor.de