For Diesel, Gas, Dual-Fuel & Turbines

XIOS
Modular Universal Controller

Flexible

Advanced control
technology

Multifunctional

Scalable system
Variety and
high number of I/Os

Customised
configuration

Engine & Turbine Management

 MORE AND MORE DIVERSIFIED I/Os PLC FUNCTIONS

XIOS Most engine controllers are unable to handle the

large numbers of inputs and outputs required by
XIOS enables customers to develop their own functi-
ons on the basis of CoDeSys (IEC 61131-3)
modern comprehensive control systems, but the or MATLAB®. The proven and reliable real-time
Application-specific configurable Universal Controller XIOS has a high number of
I/Os and can handle the most diverse requirements.
operating system (RTOS) guarantees stable perfor-
mance.
modular control & monitoring unit Moreover, these I/O modules are individually soft-
ware configurable and extremely compact.

CUSTOM CONFIGURATION
MODULAR APPLICATIONS
The I/O modules can also be extremely easily and
straightforwardly combined. Our customers select
Universal Controller XIOS UC presents the latest ` Diesel engines the appropriate I/O hardware modules for their
generation of HEINZMANN controllers.
Unlike conventional controllers, the modular XIOS ` Gas engines specific requirements, naturally with the support of
package offers a wide range of functions and fea- HEINZMANN’s team of experts.
` Dual-fuel engines For technical information please refer to the
tures. Once the type and number of hardware I/O modules
` Turbines has been decided, the actual configuration is carried
XIOS data sheet.

` SCR systems out by software, either using HEINZMANN’s own

ADVANCED CONTROL ` Ships
service tool DcDesk or with CoDeSys. The XIOS hard-
ware can also be configured under MATLAB®.
CONFIGURATION & VISUALISATION
TOOL DCDESK
TECHNOLOGY ` Locomotives
HEINZMANN DcDesk can be used to adjust and view
operational data. It offers a number of numerical and
To relieve the CPU, a logic chip (FPGA) developed SCALABLE SYSTEM
by HEINZMANN takes control of all I/O functionality, graphical features required for testing, configuration,
commissioning and servicing. Extensive functionality
FEATURES
leaving more computing power for PLC functions or In case all I/Os on a XIOS unit are maxed out, for
processor-intensive control tasks. example when monitoring a large number of cylin- for recording of operational data enables logging of
ders, two XIOS devices can be operated in master/ specific service conditions for their further analysis,
` Speed control slave mode to control even larger systems. processing and reporting.

MULTIFUNCTIONAL ` Protection & monitoring A HMI, communicating with XIOS, can additionally be
implemented via one of the Ethernet ports.
HEINZMANN’s Configuration Suite is a new dongle-
free service tool based on a graphical user interface.
` Turbine control It offers access to digital HEINZMANN control units
XIOS controls and monitors different types of en-
and allows an easy depiction and use of complex
gines, such as diesel, gas and dual-fuel engines plus ` Generator control contexts.
generators and turbines.
` I/O extension FLEXIBLE
This multifunctional control unit is also applicable In addition to modern communication interfaces, the
for protection, monitoring and data logging.
` Multi-actuator control
main board provides additional slots for a variety of
XIOS can also be used as an I/O extension, e. g. for
` Data logging I/O expansion modules, which are added in as and
cogeneration plants or for integration of SCR control when the system requires.
systems. The number and type of such modules can be
determined by the user, opening up a wide range of
functionalities that underline the flexibility of XIOS.

All trademarks are the property of their respective owners.

2 3
HEINZMANN GROUP – THINKING IN DRIVE AND CONTROL
HEINZMANN is a globally active family business founded in 1897 with its headquarters in Schönau
(Germany), in the Black Forest.
Today, in the field of engine management HEINZMANN is one of the leading suppliers of components and
systems for industrial combustion engines, generators and turbines. As a specialist and development
partner, HEINZMANN is committed to developing exactly the right solution for increasing efficiency and
reducing emissions.
In the Electric Drives division, HEINZMANN also demonstrates innovative strength and development
expertise in engine technologies of the future. The company has established itself as a reliable partner
and system provider for electric drive systems.
Our collaborative interaction with more than 40 globally active subsidiaries and sales companies
characterizes the spirit within the HEINZMANN group of companies and makes us a reliable partner.

HEINZMANN SUBSIDIARIES
Headquarters HEINZMANN Group Germany Korea Austria
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Phone +49 7673 8208-0 www.cpk-automotive.com Phone +82 52 227 7673 www.heinzmann-ift.com
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ETM_XIO_002_24_11_e_1_2024 | Subject to alterations. ©Heinzmann GmbH & Co. KG, 2024

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Phone +61 7 3868 3333 www.heinzmann-turbine- sales@regulateurs-europa.com
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info.usa@heinzmann.com

Heinzmann GmbH & Co. KG I Am Haselbach 1 I 79677 Schönau I Germany I Phone +49 7673 8208-0 I info@heinzmann.de
www.heinzmann.com