DOCUMENT COVER SHEET

PROJECT NAME : LARA STPP (2 x 800MW) SG Package

CONTRACT NO. : CS-9548-102-2-FC-COA-5826

ITEM : Control & Instrumentation System

DOCUMENT TITLE : Recommended Write-Up And Scheme On Boiler Interlocks

This document is vetted by Q.S.G.M SWK

G 2015.07.01 Revised As per NTPC comment KMS KMS RM AM

F 2015.06.05 Revised As per NTPC comment KMS KMS RM AM

E 2015.04.21 For Approval KMS KMS RM AM

D 2015.03.18 For Approval KMS KMS RM AM

REV. DATE DESCRIPTION DGN CHECK REVW APPR

NTPC Limited. Digitally signed

Signature Not Verified
by Jasmer Singh
Date: 2015.07.21
(A Government of India Enterprise)
11:01:31 IST
CONTRACTOR Reason: CAT I
Location:
DOOSAN POWER SYSTEMS INDIA NTPCEOC LIMITED
PRIVATE

Q.S.G.M

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION Co., Ltd. Korea

CATEGORY Approval SHEET REV.

DOOSAN DT12007-IC-D2001 59 G
DOCUMENT NO.
NTPC 9548-102-PVI-L001 59 6
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TABLE OF CONTENTS

1. Purpose and References ................................................................................. 3

2 Introduction ...................................................................................................... 3
3. GAH interlocks ................................................................................................. 5
4. ID fan interlocks (10HNC10AN001/10HNC20AN001) ................................... 16
5. FD Fan Interlocks (10HLB15AN001/10HLB25AN001) ................................. 24
6. PA Fan interlocks (10HFE15AN001/10HFE25AN001).................................. 29
7. Pent house fan (10HBK10AN001/10HBK10AN002) ..................................... 34
8. Scanner air fan (10HHQ03AN001&10HHQ03AN002) ................................... 34
9. Purge air fan (10HHS03AN001/10HHS03AN002) ......................................... 36
10. Boiler Steam & Water Valves ..................................................................... 37
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1. Purpose and References

This document and the drawings referenced herein provide the recommended write-
up for implementation of boiler drives (open loop logic). The document has to be
read in conjunction with the following documents.
• P&ID diagram – NTPC DOC NO: 9548-102-PVM-L001 to L019
• P&ID diagram – NTPC DOC NO: 9548-102-PVM-L025
• P&ID diagram – NTPC DOC NO: 9548-102-PVM-L030 to L036
• Functional write up for each system of SG -9548-102-PVM-W001
• Boiler start-up shutdown procedure -9548-102-PVM-X028
• FD /ID/PA write-up-9548-102-PV1-X004
• EBV write-up 9548-102-PVI-W003
• GAH write-up 9548-102-PVI-X006
• Boiler circulating pump -9548-102-PVI-X019
• Write-up on scanner air fan-9548-102-PVE-W005
• Lube oil piping scheme for FD/ID/PA -9548-102-PVM-L037
• Scheme of APH instrumentation -9548-102-PVM-L034 , 9548-102-PVM-L035
&9548-102-PVM-L036

2 Introduction

The project consists of two once-through, supercritical wall fired, two pass Steam
Generator. It has 5 rows of burners (each row has 5 burners) A,C,E,G & J in front
wall (25 burners) and 4 rows of burners B,D,F& H in the rear wall (20 burners).

Air & Flue gas path

The drives can be started Group wise i.e. either stream “A” or “B” and the logic is
similar for both the groups. Cross over ducts are provided in the following areas.

• FD fan discharge
• SA outlet from SA-GAH
• Gas inlet of SA-GAH & PA-GAH .
• Gas inlet of ESP
• Gas outlet of ESP
• Tempering Air to mills.
• Hot Air Ducts to mills.

For all drives provisions of manual start/stop is provided and wherever required
interlocks are included for auto start/stop and override start/stop.
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The draft group is started in the following sequence

1. SA-GAH
2. ID FAN
3. FD FAN
4. PA-GAH
5. PA FAN

The associated dampers in the flue gas and Secondary air side have to be lined up
and operated to match the Fan and GAH operational requirements. Please refer to
section 4.2.1, 4.2.2, 5.3 & 6.3 for the position of the dampers.

Cross train operation –

Doosan recommends to start and stop the gas air heater, ID and FD fans in same
train i.e. SA-GAH-A, ID FANA AND FD FAN A.

However, The SA-GAH,ID FAN and FD fan can be started in any of the following
combinations.
1. SAGAH-A – IDA-FD-A
2. SAGAH-A – IDB-FD-A
3. SAGAH-B – IDA- FDA.
4. SAGAH-B – IDB- FDA.
5. SAGAH-A – IDA- FDB.
6. SAGAH-A – IDB- FDB.
7. SAGAH-B – IDA- FDB.
8. SAGAH-B – IDB- FDB.
When both the trains A &B are in operation should a drive in Train A trip: for
example if ID-FAN A has tripped, then the corresponding FD-FAN-A is tripped i.e
same train drive shall be tripped.

When only one train is in operation for example SA-GAH-A , ID FAN –B AND
FDFAN A are switched on if ID fan –B trips then FD-FAN A is tripped and so on.

Steam and water valves:

The drives shall be suitably interlocked and shall have the possibility of operation in
manual/auto mode. The feedbacks from drives shall be hardwired to the control
system. Fault in drives shall be alarmed. All MOV/Dampers shall operate in On/OFF
mode or Inching mode as per P&ID ..
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The following abbreviations are used in the document

BCP Boiler Circulation Pump

CRH Cold Re-Heat
EBV Electromagnetic Ball Valve
EHV Electro Hydraulic valve
FDF Forced Draft Fan
GAH Gas Air Heater
HRH Hot Re-Heat
IDF Induced Draft Fan
JOP Jacking oil pump
LDO Light Diesel Oil
LOP Lubrication Oil Pump
MFT Master Fuel Trip
PAF Primary Air Fan
PA-GAH Primary Air- Gas Air Heater
PF Pulverized Fuel
RH DSH Re- Heater De-Superheater
SAF Seal Air Fan
SA-GAH Secondary Air -Gas Air Heater
SCAPH Steam Coil Air Pre Heater
SH DSH Super Heater De-Superheater
SOV Solenoid valve

3. SA-GAH/PA-GAH interlocks

Reference P&ID: 9548-102-PVM-L034

Reference P&ID: 9548-102-PVM-L035
Reference P&ID: 9548-102-PVM-L036
Reference vendor document: Scheme of APH instrumentation -9548-102-PVM-
L046 & 9548-102-PVM-L047
Reference vendor document: GAH write-up 9548-102-PVI-X006
The SA-GAH /PA-GAH system consists of the following equipments:
a) SA-GAH /PA-GAH electric main motor
b) SA-GAH /PA-GAH emergency Air Motor
c) LOP’s for Guide bearings and Support bearings.
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3.1 SA-GAH /PA-GAH Electric Motor (10HLD03GX001 & 10HLD04GX001,

10HLD01GX001 & 10HLD02GX001)

Start Permissive

The SA-GAH shall be started only if the following conditions are satisfied

• Guide bearing lubrication oil temperature is < 80 Deg C

• Support bearing lubrication oil temperature is < 80 Deg C
• Fire detection system - no alarm

The SA-GAH -A motor can be stopped manually or through sub -group sequence,
after ensuring that the flue gas temperature at GAH inlet is less than 150 deg C.

Auto Start

• Start command from SA-GAH /PA-GAH sub group sequence (refer section
3.12/3.14).

Auto Stop

• Stop command from SA-GAH /PA-GAH sub group sequence (refer section
3.13/3.15) or manual command

3.2 SA-GAH /PA-GAH Air Motor

Whenever electric motor trips or Electric motor is running And No rotation is

detected (for >20 s) AND Fire detection system - no alarm is active command shall
be given for the Air motor to start. Cam clutch (i.e. over running clutch) is installed at
the air motor shaft. The clutch and declutch are occurred by the difference between
rotation speed for electric motor and air motor. If electric motor is tripped, air motor
is clutched with drive shaft. If electric motor is recovered and restarted, air motor is
declutched after electric motor speed is higher than air motor's one.

Air motor shall be stopped under one of the below conditions

• All the fans (ID/FD/PA) are stopped and manual stop is given
• SA-GAH /PA-GAH no rotation from Main motor is not active and its main
motor is running
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3.3 SOLENOID VALVE ( 10HLD03GX002 & 10HLD04GX002, 10HLD01GX002 &

10HLD02GX002)

The air operated solenoid valve is operated automatically (de-energized)

when Main Electric Motor is tripped. The air valve is kept open until the
Electric Motor running is detected and thereafter it is closed.

In case the Air Solenoid valve malfunctions, a manual bypass provision

(10HLD11AA006, 10HLD21AA006, 10HLD31AA006, 10HLD41AA006) is provided to
start the Air Heater Air motor.

GAH running signal is established when either Main motor Running OR Air motor
Running (sensed by pressure differential between transmitter before and after the
air motor SOV. If DP is less than 0.5 Kg/cm 2 then Air motor running is generated).

SA-GAH /PA-GAH - A No rotation:

The 2 0f 3 no rotation signal is generated in the local control panel.

Electric motor running: 0.8 rpm for PA-GAH, 0.7 rpm for SA-GAH.
Air motor running: 0.37 rpm for PA-GAH, 0.27 rpm for SA-GAH.

• SA-GAH /PA-GAH Air motor running for more than 60 secs and 2 out of 3 no
rotation pick up signals are active.
OR
SA-GAH /PA-GAH main motor running for more than 60 secs and 2 out of 3
no rotation pick up signals are active

Alarms

• After SA-GAH /PA-GAH is ON (Main motor running) and No Rotation (> 20

sec), an alarm for No Rotation shall be generated and air motor is started.
• Lubrication oil temperature abnormal is alarmed
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3.4 SA-GAH /PA-GAH Support /Guide Bearing Lubrication Oil Pumps

SA-GAH -A/B PA-GAH -A/B

Guide 10HLD36KPM001/10HLD46KPM00 10HLD16KPM001/10HLD26KPM00
LOP A 1 1
Guide 10HLD36KPM002/10HLD46KPM00 10HLD16KPM002/10HLD26KPM00
LOP B 2 2
Suppor 10HLD37KPM001/10HLD47KPM00 10HLD17KPM001/10HLD27KPM00
t LOP A 1 1
Suppor 10HLD37KPM002/10HLD47KPM00 10HLD17KPM002/10HLD27KPM00
t LOP B 2 2

Normally one pump is running (Duty) and the other is on standby.

Auto Start (Pulse output (2 secs) -On any of the following conditions)

• Fault in the LOP that is on duty “AND” SA-GAH /PA-GAH ON

• Support/Guide bearing Lube oil temperature > 70 deg “AND” Pump selected
for Duty is running AND SA-GAH /PA-GAH ON
• Support/Guide bearing Lube oil temperature > 50 deg “AND” SA-GAH /PA-
GAH ON “AND” the pump selected “on duty” is not running

Auto Stop (Pulse output (2 secs) -On any of the following conditions)

• Support/Guide bearing Lube oil temperature is less than 45 degree

Stop Permissive

• None

3.5 Sector plate drive unit

In order to reduce GAH hot end air leakage and minimize energy loss, the GAH
is equipped with hot end sector plate drive system. In operation, the leakage control
System will move the hot end sector plates toward or away from the rotor, to
maintain the radial seal clearance at pre-set temperature. This provides leakage
control at particular operating load
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Each GAH is provided with two sector plate drive units.

The sector plate position is adjusted by 4 preset positions information (Retract,
intermediate position 1 and 2, and Insert Position). The preset positions are
determined by considering the following condition;

1) Thermal expansion for post, trunnion and housing;

2) Turn down of rotor by thermal deformation;
3) Gas and air temperature;
4) Boiler load (TMCR, 100%, 75%, 50% etc…)
5) Gap under the design condition.

The operating philosophy, logic flowchart, the set points for sector plate insert and
retract are mentioned in Document number 9548-102-PVI-X006 (GAH write-up).

3.6 Fire Detecting System (FDS)

Thermo couples (TC) are equipped in the Gas outlet duct to detect the excess high
temperature of AH. Two types of alarm are generated from this system,” AH Fire”
(10HLD10/20/30/40AP001_XB04) and “TC burn out”
((10HLD10/20/30/40AP001_XB05). These signals are sent to BOP DDCMIS.

AH fire is a temperature high alarm (>211 Deg. C for PAH , >185 Deg. C for SAH)
and TC burn is temperature low alarm (<0 Deg. C both PAH & SAH).

At the local panel, “RESET” button is provided to reset the alarm. The TC is
connected to the Local Panel which outputs the alarm signal as on/off (AH fire or TC
burn out). The fire thermocouples 4-20 Ma signal is connected to BOP-DDCMIS. 7
No’s of fire thermocouple (4-20 mA) signal is provided for SA-GAH and 4 no’s of fire
thermocouple (4-20 mA) signal are provided for PA-GAH.

The set points of GAH fire alarm for Primary and Secondary GAH are 211 and 185
deg C, respectively. For GAH fire case, operator shall confirm the actual situation at
site to avoid the action by improper alarm. After the confirmation of fire inlet valve
for Fire Extinguishing Device shall be opened manually.

For fire extinguishing, when fire is detected, first of all we have to check the inside of
GAH by observation port at site. If fire is confirmed, we have to decide emergency
shut down of boiler and start the fire fighting. GAH manufacturer insist that the
determination is very important. It should be confirmed by human. Therefore,
manual fire fighting is provided.
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3.7 No Rotation Detecting System (NRD) (SA-GAH-A & B:

10HLD30AP001_XB03 & 10HLD40AP001_XB03, PA-GAH-A & B :
10HLD10AP001_XB03 & 10HLD20AP001_XB03)

Proximity switches are equipped at the Support Trunnion connected to the Support
Bearing. In case that two of three proximity switches detect no rotation, “GAH No
rotation” signal is sent to BOP- DDCMIS.

3.8 Soot blower for AH Lower Side (SA-GAH-A & B: 10HCB80AT183 &
10HCB80AT184, PA-GAH-A & B : 10HCB80AT182 & 10HCB80AT185)

For mode select, three control modes available are “AUTO”, “MANUAL” and
“LOCAL”. The AUTO and MANUAL are used for controlling from SG DDCMIS
operation.
The sootblower can be started as part of Group along with the wall blowers and the
Long retractable sootblowers and are operated from SG-DDCMIS.There is also
provision to manually operate the sootblower.

3.9 Dampers Associated With SA-GAH

Logic for damper associated for one stream is, stream A, is described the logic for
other stream shall be similar. All the Motor operated dampers on power supply
failure shall stay-put (Fail-Lock).

3.9.1 SA-GAH Hot Air outlet damper (10HLA03AA041/10HLA04AA041)

Auto Open (Pulse output (3 secs) - On any of the following conditions)

• SA-GAH -A RUNNING
• Open command from SA-GAH -A sub group start sequence

Auto Close (Pulse output (3 secs) - On any of the following conditions)

• SA-GAH -A stopped for more than 60 seconds

• Close command from SA-GAH -A sub group stop sequence
• Boiler draft Boxed-up active

Override Open
• SA-GAH -A FLUE GAS inlet damper opened
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3.9.2 Flue Gas Inlet Damper (10HNA20AA041/10HNA21AA041) SA-GAH -A &B

Auto Open (Pulse output (3 secs) - On any of the following conditions)

• SA-GAH -A running with its air inlet and outlet air side dampers open
• Open command from sub group start sequence
• Both ID fan off (this condition is required so that path for natural draft is
available in case of MFT on Both ID FAN and FD fan off)

Auto Close (Pulse output (3 secs) - On any of the following conditions)

• Close command from sub group stop sequence

• Boiler draft Boxed up

Override close

• SA-GAH -A off for more than 60s AND Both ID fans NOT OFF

Close Permissive

• Both ID fans OFF

3.9.3 Cold Secondary Air Main damper (10HLA01AA042 & 10HLA02AA042)

The damper is operated by operator command. The damper is used to bypass
SCAPH and send the air directly to SA-GAH .

Auto Close - Pulse output (3secs)

• Both SCAPH inlet and outlet dampers are opened

Auto Open - Pulse output (3secs)

• Either SCAPH inlet OR outlet damper is not opened

3.9.4 Cold SA bypass dampers (10HLA01AA043, 10HLA01AA044,

10HLA02AA043 &10HLA02AA044)
The dampers are used to redirect the cold secondary air to the SCAPH for
preheating. There is provision for operator to select SCAPH in service or By pass
SCAPH, however to prevent cold end corrosion of GAH it is not recommended by
Doosan to bypass SCAPH when the override close conditions for SCAPH I/T and
O/T dampers mentioned below are not active..
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Auto Open - Pulse output (5secs)

• Override close NOT active

• Open command from start sequence logics

Override Close
• Boiler load > 30% TMCR "AND" Average cold end temperature > 76 deg
C "AND" PF firing Without OIL support
OR
• Any Oil burner firing "AND" Average cold end temperature > 100 deg C

3.10 Dampers Associated With PA-GAH

Logic for damper associated for Stream “A” i.e. dampers at inlet and outlet of
PA-GAH (as per P&ID NTPC DOC NO: 9548-102-PVM-L017 to L019 for air
and flue gas) is described .The logic for stream “B” shall be similar. All the
Motor operated dampers on power supply failure shall stay-put ( Fail-Lock).

3.10.1 PA-GAH Hot Air outlet damper (10HFE03AA041/10HFE04AA041)

Auto Open (Pulse output (3 secs) - On any of the following conditions)

• When PA-GAH -A is switched ON

• Open command from sub-group start sequence logic

Auto Close (Pulse output (3 secs) - On any of the following conditions)

• PA-GAH -A stopped for more than 60 secs
• Close command from sub-group stop sequence logic
• Boiler draft Boxed up
Override Open
• PA-GAH -A FLUE GAS inlet damper closed

3.10.2 PA-GAH-A FLUE GAS inlet side Damper

(10HNA18AA041/10HNA18AA042)

Auto Open - Pulse output (3 secs)

• PA-GAH -A Running with inlet and outlet air dampers open

Open Permissive
• PA-GAH -A Running
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Auto Close (Pulse output (3 secs) - on any of the following conditions)

• Close command from sub-group stop sequence logic
• Boiler draft Boxed up
• PA-GAH -A stopped for >60 seconds

3.10.3 Cold primary Air Main damper (10HFE01AA042 & 10HFE02AA042)

The damper is operated by operator command. The damper is used to bypass
SCAPH and send the air directly to PA-GAH .

Auto Close - Pulse output (3secs)

• Both SCAPH inlet and outlet dampers are opened

Auto Open - Pulse output (3secs)

• Either SCAPH inlet OR outlet damper is not opened
• Open command from start sequence logics

3.10.4 Cold PA bypass dampers (10HFE01AA043, 10HFE01AA044,

10HFE02AA043 &10HFE02AA044)
The dampers are used to redirect the cold primary air to the SCAPH for pre-
heating.
Auto Open - Pulse output (5secs)

• Override close NOT active

• Open command from start sequence logics

Override Close
• Boiler load > 30% TMCR "AND " Average cold end temperature > 76 deg
C "AND " PF firing Without OIL support
OR
• Any Oil burner firing "AND" Average cold end temperature > 100 deg C
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3.11 PA-GAH /SA-GAH dampers with same/common conditions

3.11.1 Flue gas dampers (10HNA27AA001/10HNA28AA001) in ESP inlet headers
Logic for 10HNA27AA001 is described below, similar logic applies for
10HNA28AA001

Auto Open
• SA-GAH -A ON OR PA-GAH -A ON
• Auto Open command from sub group start sequence logic
Auto Close
• Boiler draft Boxed up
Close permit
• Auto Open conditions not true
• Both ID Fan off
Override Open
• Both ID fan off

Other Dampers/ Drives

All the Motor operated dampers on power supply failure shall stay-put ( Fail-
Lock).
Flue Gas Dampers in ESP Inlet & Outlet (10HNA 36-41 AA041, 10HNA 36-41 AA042,
10HNA 42 -47 AA041& 10HNA 42 -47 AA041)
There are 6 ESPs, each with 2 inlet & 2 outlet Motor operated dampers. The
dampers are to be manually opened and closed (by operator command from
BOP-DDCMIS). The dampers are commanded to open position (for 15 min)
automatically if Both ID fans are tripped. The dampers have ingress
protection in line with NTPC specification

3.11.2 Seal Air Fans (2 nos.) for flue gas inlet damper & Air outlet damper of
each air heater

Seal air fan A Seal air fan B

SA-GAH SA Outlet damper 10HLA03AN001A/10HLA04AN 10HLA03AN001B/10HLA04AN
001A 001B
PA-GAH PA Outlet 10HFE03AN001A/10HFE04AN 10HFE03AN001B/10HFE04AN
damper 001A 001B
SA-GAH FLUE GAS Inlet 10HNA20AN001A/10HNA21AN 10HNA20AN001B/10HNA21A
damper 001A N001B
PA-GAH FLUE GAS 10HNA18AN001A/10HNA18AN 10HNA18AN001B/10HNA18A
inlet damper 002A N002B
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Seal air fans interlocks

Two seal air fans are provided for each damper as listed above.
• One seal air fan is selected to Run (main) and the other is on stand by
Auto Start (Pulse output (3secs) - On any of the following conditions)

• A Fan is selected to Run (main) and the damper to be sealed is closed

• One fan is running AND Seal air pressure Low
• The damper to be sealed is closed AND other SAF is fault
Auto Stop (Pulse output (3secs) - On any of the following conditions)

• Damper to be sealed is in Open position

• Standby fan shall be stopped automatically when Seal air fan selected is
running, AND seal air pressure is normal

3.11.3 Seal Air Fans discharge Damper for SEAL AIR fan provided for flue gas
inlet damper & Air outlet damper of each air heater

In GAH each flue gas inlet damper and air outlet damper will be provided with
2 seal air fans (refer section 3.11.2) and 1 seal air fan damper.

Total seal air fan dampers are 8 nos. (PA-GAH -A/ PA-GAH -B / SA-GAH -
A/SA-GAH -B -Flue gas inlet damper seal air fan’s damper, PA-GAH -A/ PA-
GAH -B / SA-GAH -A/SA-GAH -B - Air outlet damper seal air fan’s damper)

Logics remain same for all the seal fan dampers

Auto Open (On any of the following conditions)

• Seal Air Fan –A Running for more than 3 secs
• Seal Air Fan –B Running for more than 3 secs

Close Permissive

• Both seal Air Fans are stopped

Auto Close - Pulse output (5secs)

• Both seal Air Fans are stopped for more than 10 secs.
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3.12 Sequential start up of SA-GAH -A

1.Start any one LOP of Support bearing
2.Start any one LOP of Guide bearing
3.Start main motor.
4.Open Secondary air main damper (i.e SA-SCAPH bypass damper) or SCAPH
Inlet and Outlet damper based on operator selection
5. Open air outlet damper
6. Open flue gas inlet damper of SA-GAH -A and SA-GAH -A/PA-GAH -A
common outlet damper.
7. Release SA-GAH -A flue gas modulating damper control to auto (the damper
is kept at least 30% open)
3.13 Sequential shut-down of SA-GAH –A
The SA-GAH -A motor can be stopped by sub -group sequence, after ensuring
that the flue gas temperature at GAH inlet is less than 150 degC.
1. Close SA-GAH -A inlet gas damper & outlet gas damper to minimum position
2. Close SA-GAH -A outlet air damper
3. After air and flue gas dampers are closed, main motor is stopped
3.14 Sequential start up of PA-GAH -A
1.Start any Support bearing LOP
2.Start any Guide bearing LOP
3.Start main motor
4.Open Primary air main damper (i.e PA-SCAPH bypass damper) or SCAPH
Inlet and Outlet based on operator selection
5. Open air outlet damper
6. After checking that any PA is running with its outlet damper open, open flue
gas inlet damper of PA-GAH -A
7. Release PA-GAH -A flue gas modulating damper control to auto (the damper
is kept at least 30% open)
3.15 Sequential shut-down of PA-GAH –A
The PA-GAH -A motor can be stopped by sub -group sequence, after ensuring
that the flue gas temperature at GAH inlet is less than 150 deg C.
1. Close PA-GAH -A flue gas inlet damper & outlet flue gas damper to minimum
position,
2. Close PA-GAH -A outlet air damper
3. After air and flue gas dampers are closed, main motor is to be stopped.
4. ID fan interlocks (10HNC10AN001/10HNC20AN001)
Reference P&ID: 9548-102-PVM-L019
Reference P&ID: 9548-102-PVM-L048
Reference vendor document: FD /ID/PA write-up-9548-102-PV1-X004
The ID fan is started after the SA-GAH . The ID Fan has 2 x 100% combined pumps
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for lubrication/hydraulic oil.

There is also provision to start the ID fans from Unit Control desk. In addition to this
ID fan status (RUN/OFF/FAULT) signals are also passed to UCD from the BOP
DCS.
4.1. Start Permissive:

For ID-Fan A
1. Open path available (Refer section 4.2.1 ID fan :Dampers in suction path
open (Air and Flue gas side)
2. ID Fan A Discharge damper closed(10HNA57AA041)
3. ID Fan A suction damper opened (10HNA55AA041)
4. Total air flow >30% or All SA control damper not closed.
5. Fan Bearing temperature < 85 Deg c
(10HNC10CT101/12/103/104/105/106/107/108/109)
6. Motor Bearing temperature < 110 Deg C
(10HNC10CT110/111/112/113/114/115)
7. Motor winding < 130 Deg C(10HNC10CT016/17/18/19//20)
8. Any SA-GAPH Running.
9. Oil tank temp is greater than 15 deg but less than 57 Deg C(10HNC10CT124)
10. Hydraulic Oil pressure OK (> 7 Kg/cm2) (10HNC10CP112/108)
11. Lube Oil flow to motor bearing not less than 227 kg/hr & 174.24kg/hr
(10HNC10CF202/203)
12. Lube oil flow (fan bearing) > 1426 Kg/hr (10HNC10CF201)
13. Sealing air pressure diffuser (10HNC10CP109) is > 25.5 mmwc
14. Any ID fan oil pump running (10HNC10AP001 or 10HNC10AP002)
15. Lube oil tank level normal (>260mm)(10HNC10CL201/101)
16. Any ID fan seal air fans running(10HNC10AN002 or 10HNC10AN003)
17. Torque switch of blade pitch actuator is not set (10HNC10GS201)
18. Blade pitch at minimum (10HNC10AA051_XB48), the angle is 25 degree.

4.2. Trip Conditions

ID-A fan shall be tripped if any one of the following conditions occurs.
1. Post purge fan trip (from Burner management system), in case of very low
furnace pressure.
2. When ID Fans A “ON” “AND” SA-GAH - A NO Rotation is active ID-FAN
A is tripped
3. When both SA-GAH -A AND SA-GAH -B no rotation is active( then both
ID FAN A & B are tripped)
4. Flue Gas dampers in suction path of ID fan A closed:
• SA-GAH -A FLUE GAS outlet damper (10HNA27AA041) closed AND
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both ID fan running

OR
• SA-GAH -A FLUE GAS inlet damper closed AND both ID fan running
OR
• ESP inlet or outlet damper < 6 each opened AND both ID fan running
OR
• Both SA-GAH Flue gas outlet damper closed (10HNA27AA041
&10HNA28AA041 )
OR
• Both SA-GAH Flue gas inlet damper closed
(10HNA20AA041&10HNA21AA041)
OR
• ESP inlet/outlet damper >=3 not opened
5. Fan suction damper closed for more than 30 s and ID-FAN A running.
6. Fan discharge damper closed for more than 30 s and ID-FAN A running.
7. 2 of 3 Motor bearing temperature > 120 Deg C.
(10HNC10CT110/111/112/113/114/115)
8. 2 of 3 Fan bearing temperature > 100 Deg C.
(10HNC10CT101/12/103/104/105/106/107/108/109)
9. 2 of 3 motor winding temperature>130 DegC
(10HNC10CT016/17/18/19//20)
10. Any motor bearing vibration > 7.1mm/s for more than 2 s
11. Any Fan bearing vibration DE> 7.1mm/s for more than 2 s
12. Any Fan bearing vibration NDE> 7.1mm/s for more than 2 s
13. Lube oil flow fan bearing (10HNC10CF202< 227.04 Kg/hr & 10HNC10CF
203 <174.24 kg/hr.
14. ID Fan-A Flue gas inlet temperature > 200 deg c (for 1 min)
15. Stall warning alarm
16. the following alarm persists for greater than 10 min
• Lube oil tank temperature <10 degC OR Lube oil tank temperature >57deg
c
• Sealing air pressure (10HNC10CP109) is LL (25.5mmwc) for more than
240 minutes
17. the following alarm persists for greater than 5 min
• Fan Hydraulic oil pressure (10HNC10CP112 OR 10HNC10CP108) < 7
Kg/Cm2 or Lube oil flow to fan bearing (10HNC10CF201) <1426 Kg/hr
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4.2.1. ID Fan A: Dampers in suction Path Open (Air and Flue gas side)

ID Fan A Dampers in suction path open is available under any one of

the below conditions.
• FDF-A Discharge Damper Open with FDF-A Blade pitch not at
minimum AND SA-GAH Open path (Please refer 4.2.2 SA-GAH
Open Path)
• FDF-B Discharge Damper Open with FDF-A Blade pitch not at
minimum AND SA-GAH Open path (Please refer 4.2.2 SA-GAH
Open Path)
4.2.2. SA-GAH Open path available in both Air and Flue gas side

SA-GAH open path occurs when any one of the below conditions
exists

1. Conditions “A” AND Conditions “C” with all the SA control

dampers NOT closed
2. Conditions “B” & Conditions “C” with all the SA control dampers
NOT closed
Conditions – A
All the below conditions should exist

• SCAPH-A Bypass Damper Opened (10HLA01AA042) OR SCAPH-A

Inlet (10HLA01AA043) AND Outlet dampers (10HLA01AA044)
Opened
• SA-GAH -A FLUE GAS Inlet Damper Opened (10HNA20AA041)
• SA-GAH -A SA Air Outlet Damper Opened (10HLA03AA041)
• SA-GAH -A ON
• SA-GAH -A FLUE GAS Outlet Damper (COM) Opened
(10HNA27AA041)
• SA-GAH -A FLUE GAS Outlet Control Damper Opened
(10HNA24AA071)

Conditions – B
All the below conditions should exist
• SCAPH-B Bypass Damper Opened (10HLA02AA042) OR SCAPH-B
Inlet (10HLA02AA043) AND Outlet dampers Opened
(10HLA02AA044)
• SA-GAH -B FLUE GAS Inlet Damper Opened (10HNA21AA041)
• SA-GAH -B SA Outlet Damper Opened (10HLA04AA041)
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• SA-GAH -B ON
• SA-GAH -B FLUE GAS Outlet Damper (COM) Opened
(10HNA28AA041)
• SA-GAH -B FLUE GAS Outlet Control Damper Opened
(10HNA25AA071)

Conditions – C
• >=3 (each) Inlet and outlet dampers of same stream in ESP are open

4.3. Logics for ID Fan (10HNC10AN001 & 10HNC20AN001)

Logics for one of the IDF-A is explained below.
Auto Start
• Start IDF-A (command from sub group Start Sequence control logics)
Start Permissive
• ID fan Start permissive exists. Refer section 4.1

Override Stop

• IDF-A Trip. Refer section 4.2

Auto Stop

• Stop IDF-A (command from sub group Stop Sequence control logics)

4.4. ID Fan Lube Oil Pumps (10HNC10AP001, 10HNC10AP002)

From the same pump; from different stages the lube oil and the hydraulic oil
is supplied. Redundant oil pumps (2 x 100%) shall be provided. The pumps
shall have a standard duty standby logic with option to select one of the
pump on “Duty” and other on “Standby “from DDCMIS.

Start Permissive

• Lubrication oil tank level adequate.

• Tank temperature > 15 Deg C.

Auto Start

• From main-standby logic (active up to 30min after fan stopped).

OR
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• ID Fan-A hydraulic oil pressure (10HNC10CP112/108) < 7 Kg/cm2 with

other pump running
OR
• Lube oil flow low(10HNC10CF201 <1188 Kg/hr) with other pump
running

Auto Stop
• IDF- Fan should be off for more than 30 mins "AND" oil tank
temperature less than 40 deg C
Note: In case of 2 pump running (2nd start on auto) and then pr./flow
adequate then 2nd pump shall be stopped automatically
4.5. ID Fan-A Seal Air fan (10HNC10AN002, 10HNC10AN003)
The logic is described for ID FAN A-Seal air fan–A and is similar for ID Fan
A –Seal air fan B

Auto Start
• Seal air fan selected as Duty (from Duty/standby selection switch in
graphic) OR
• Seal air fan –B running AND seal air differential pressure is Low
• Seal air fan –A selected as Standby, Seal-air fan –B selected as duty
but is in tripped condition AND ID fan ON.
•
Auto Stop
• ID fan off for > 30 min
• ID Seal Air fan-A stop command.
4.6. Dampers Associated With ID Fan
Logic for dampers associated for one stream is Stream “A” is described the
logic for other stream shall be similar. All the Motor operated dampers on
power supply failure shall stay-put ( Fail-Lock).

4.6.1. Suction Damper of ID Fan (10HNA55AA041 &10HNA56AA041)

ID fan is started with its suction damper open. As a measure of
safety auto open condition on IDF-A running is included in the Auto
open condition.
Open Permissive
• Open Permissive always available.
Auto Open
• IDF-A running with TON (3 secs) OR Open IDF-A Inlet damper
command present (Start sequence)
• Both ID-FANs OFF
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Close Permissive
• ID-A stopped
Auto Close
• ID-B running and ID-A stopped
• Close IDF-A inlet damper (START SEQ) - Close command from sub
group logic
• Boiler draft Boxed up

4.6.2. DISCHARGE DAMPER (10HNA57AA041&10HNA58AA041)

ID fan is started with its discharge damper closed. When both ID-
fans are off the discharge dampers are commanded to open for a
period of 15 minutes.
Open Permissive (any one of the following)
• IDF-A not ON AND IDF-B not ON
• IDF-A ON AND IDF-B ON
• IDF-A ON AND IDF-B not ON
Auto Open
• For discharge damper IDF-A running OR Open IDF-A
Discharge damper command present (Start sequence)
• Both ID fan Off
Close Permissive
• ID-A stopped
Auto Close
• ID-B running and ID-A stopped
• Close IDF-A discharge damper (START SEQ) - Close
command from sub group logic
• Boiler draft box- up and ID-A stopped

4.7. Seal air fans (2 nos.), SAF damper (1 no.) for ID fan discharge damper
( 10HNA57AA041 /10HNA58AA041)
Two seal air fans (SAF-1, SAF-2) are provided for each discharge damper as
listed above. One seal air fan is selected to Run (Duty) and the other is on
standby.
ID Fan Discharge damper Seal air fans (10HNA57AN001A, 10HNA58AN001A,
10HNA57AN001B, 10HNA58AN001B):
Auto Start (Pulse output - 3secs)

On any of the following conditions

• IDF-A discharge damper SAF-2 is running AND Seal air pressure Low
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• SAF-2 FAULT and IDF-A discharge damper closed

• SAF-1 selected to run and IDF-A discharge damper closed

Auto Stop (Pulse output - 3secs)

On any of the following conditions

• IDF-A discharge damper Opened
SAF damper for ID fan discharge damper (10HNA57AA441/10HNA58AA441)
Auto Open(any one of the following present)

• Discharge SAF-1 run for more than 3 secs

• Discharge SAF-2 run for more than 3 secs
Close Permissive

• Discharge SAF-1 and SAF-2 off

Auto Close (Pulse output - 3secs)

• Discharge SAF-1 and SAF-2 off for more than 10 secs

4.8. Lubrication Oil Heater for ID Fan (10HNC10AH001/10HNC10AH002)

The oil temperature in tank is measured using temperature switch
(10HNC10CT205) and used to switch the heater. The heater is switched on
when oil temperature is less than 15 deg c and switched off when
temperature is greater than 23 deg c( no separate control from DDCMIS is
required)

4.9. ID-FAN Hub heater (10HNC10AH002/ 10HNC20AH002)

Hub heater is provided in the inside cylinder of the inlet box near the hub to
avoid flow of flue gas and condensation of flue gas entering into the HUB.
Auto ON
• Any ID fan A running
Auto OFF
• Both ID fan A stopped
4.10. ID-FAN seal air fan duct heater (10HNC10AH003/
10HNC20AH003)
ID Fan Seal Air heater is provided in the seal air duct of diffuser side to
avoid flow of flue gas and condensation of flue gas entering into the HUB.
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Auto ON
• Any ID fan SAF running
Auto OFF
• Both ID fan SAF stopped
4.11. Sequential start of IDF-A when IDF-B is stopped
The logic for fan in B stream is similar.
Before starting sequence it is to be ensured that ID fan A start permit
is available (refer section 4.1). After that when operator initiates
‘start-up sequence’, following operations will be carried out
1. Start one LOP ,one seal air fan and JOP
2. Close ID-A discharge damper, Open ID-A inlet damper and set ID-
A blade pitch to minimum position
3. After ensuring that all start permissive are available (as indicated
at 4.1 above),start ID-A motor
4. Open ID-A discharge damper and set blade pitch to auto
5. Set ID-A furnace pressure control to auto

4.12. Sequential shut down of IDF-A when IDF- B is running

The logic for fan in B stream is similar.
1. Set IDF-A blade pitch to minimum (26 degree)
2. Stop ID fan-A
3. Close IDF-A discharge damper
4. Close IDF-A inlet damper
5. Seal air fan to be stopped for IDF-A

5. FD Fan Interlocks (10HLB15AN001/10HLB25AN001)

Reference P&ID: 9548-102-PVM-L016
Reference P&ID: 9548-102-PVM-L048
Reference vendor document: FD /ID/PA write-up-9548-102-PV1-X004

The FD fan is started after the SA-GAH and ID fan is started. The FD Fan has 2
x 100% combined pumps for lubrication/hydraulic oil.
There is also provision to start/stop the FD fans from Unit Control desk. In
addition to this FD fan status (RUN/OFF/FAULT) signals are also passed to
UCD from the BOP DDCMIS.
5.1 Start Permissive
FD FAN –A:
All of the below conditions to be satisfied
1. FD Fan-A start sequence permit (Lube oil level adequate(>175mm) AND
FDF-A running AND Furnace Pressure control in Auto AND FDF-A NO Trip)
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2. Both ID fans running with its inlet and outlet dampers open OR if only one ID
fan running with its inlet and outlet dampers open And other FD fan in off.
3. Any SA-GAH running.
4. FDF-A Blade pitch at minimum (10HLB155AA041_XB48) (15 degree)
5. FDF-A Discharge damper closed (10HLA01AA041)
6. FDF-A open path. Please refer section 5.3 FD Fan Open Path
7. Lube Oil tank temperature is normal 10HLB15CT124 (>15 deg c but Less
than 57 deg c)
8. Lube oil flow to fan bearing 10HLB15CF201 >554.4kg/hr
9. Lube oil flow to motor bearing 10HLB15CF202/203 >174.24 Kg/hr
10. Hydraulic oil Pressure should be normal 10HLB15CP111/108 (>7 kg/cm2)
11. Any FD fan Oil Pump ON
12. Fan bearing temp 10HLB15CT101/102/103/104/105/106/107/108/109 <85
Deg C
13. Motor winding temp 10LB15CT016/017/018/019/020 <130 Deg C
14. Motor bearing temp 10 HLB15CT110/111/112/113//14<110 Deg C
15. FD blade pitch actuator torque switch not acted

5.2 FD Fan trip conditions

Any of the following condition
1. Post purge fan trip (from Burner management system) in case of very High
furnace pressure
2. When both FD fan A AND B are ON , then on ID FAN-A trip FD FAN-A is
tripped.
3. When BOTH ID fan A and B are OFF( then FD-FAN A & B are tripped)
4. All FD fan-A Secondary Air flow path not open( refer section 5.3 )
5. FD fan A & FD fan B running AND (Condition 1 as per section
5.3“AND“ Condition 2 not available as per section 5.3 )
6. FDF-A outlet damper closed AND FDF-A blade pitch not at minimum
7. FDF-A oil flow to motor bearing (10HLB15CF202 /10HLB15CF203) is
LL<174.24Kg/hr
8. FDF-A oil flow to fan bearing (10HLB15CF201<554.4kg/hr) Fan Bearing
temperature HH (10HLB15CT101/102/103/104/105/106/107/108/109 ) >100
Deg c
9. Motor Bearing temperature (10HLB15CT110/111/112/113//14) HH >120 deg
C
10. Motor winding temperature HH (10HLB15CT016/017/018/019/020) > 155
DegC
11. Fan bearing vibration high (>7.1mm/s)
12. Motor bearing vibration high (>7.1mm/s)
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13. Stall warning alarm

14. the following alarm persists for greater than 10 min
a. Lube oil tank temperature <10 degC OR Lube oil tank temperature >57
degC
15. the following alarm persists for greater than 5 min
a. Fan Hydraulic oil pressure (10HLB15CP111 OR 10 HLB15CP108)
<7Kg/Cm2
5.3 FD Fan - A Open path

FD Fan-A Open path exists when any of the below conditions occurs

Same Train operation:

Condition 1: SA-SCAPH-A Bypass damper opened (10HLA01AA042) AND
SA-GAH -A Outlet air damper opened (10HLA03AA041)

Condition2: SA-SCAPH-A inlet(10HLA01AA043) and outlet

damper(10HLA01AA044) opened AND SA-GAH -A Outlet air damper
opened(10HLA03AA041)

Cross over operation:

Condition 3: SA-SCAPH-B Bypass damper opened (10HLA02AA042) AND
SA-GAH -B Outlet air damper opened (10HLA04AA041)

Condition 4: SA-SCAPH-B inlet (10HLA02AA043) and outlet

damper(10HLA02AA044) opened AND SA-GAB -B Outlet air damper opened

5.4 Logics for FD Fan (10HLB15AN001 & 10HLB25AN001)

Logics for one of the FDF-A are explained below.
FD fan-A shall be started by pressing the “Start” push button by the operator or
sequence start
Auto Start
• Start FDF-A (command from sub group Start Sequence control logics)
Start Permissive
• Start permissive exists. Refer section 5.1

Override Stop
• FDF-A Trip. Refer section 5.2
Auto Stop
• Stop FDF-A (command from sub group Stop Sequence control logics)
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5.5 FD Fan oil pumps (10HLB15AP001, 10HLB15AP002, 10HLB25AP001

&10HLB25AP002)

From the same pump; from different stages the lube oil and the hydraulic oil is
supplied. Redundant oil pumps (2 x 100%) shall be provided. The pumps shall
have a standard duty standby logic.

Start permissive

• Oil tank level adequate .

• Oil temperature > 15 deg c

Auto Start (Pulse output – 3 secs)

• FD fan off for < 30 min AND other OIL PUMP not running.
• Other oil pump fault with FD fan off for < 30 min
• FD fan hydraulic oil pressure(10HLB15CP111/10HLB15CP108) <7 Kg/Cm2
• FD fan Lub oil flow (10HLB15CF201) < 316 kg/hr
• Pump start command, pump selected and the other pump not running
Auto Stop (Pulse output – 3 secs)
• FD fan should be off for more than 30 mins and oil temperature is
less than 40 deg c

5.6 FD Fan Discharge Dampers (10HLA01AA041 & 10HLA02AA041)

Logic for damper associated for one stream-A, is described. The logic for other
stream shall be similar. All the Motor operated dampers on power supply failure
shall stay-put ( Fail-Lock).
Auto Open
• FDF-A running
• Open FDF-A discharge damper command is generated (Pulse output is
generated when FDF-A and FDF-B are off for more than 60 secs)
• Open FDF-A discharge damper (command from sub group Start Sequence
control logics)
• Both ID fans off (for 15 min the auto open shall be active)
• Both FD fans off (for 3 sec the auto open shall be active)

Close Permissive
• FDF-A stopped
Auto Close
• Close FDF-A discharge damper (START SEQ) - Close command
from sub group logic
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• Boiler draft Boxed up

• Close FDF-A discharge damper (STOP SEQ) - Close command from
sub group logic

5.7 FD Fan Oil Heater (10HLB15AH001&10HLB25AH001)

The oil temperature in tank is measured using temperature switch
(10HLB15CT205) and used to switch the heater. The heater is switched on
when oil temperature is less than 15 deg c and switched off when
temperature is greater than 23 deg c( no separate control from DDCMIS is
required)

5.8 FDF-A Blade Pitch Auto, FDF-A Blade Pitch minimum and FDF-A sub
group drive fault
FDF-A Blade Pitch Auto

• FDF-A Blade Pitch Auto set i.e,FD fan-A ON and its discharge damper
opened (Set command from closed group start sequence logics)
FDF-A Blade Pitch minimum
Any one of the below conditions should occur
• FDF-A OFF AND FDF-B ON AND FDF-B discharge damper opened
• FDF-A Blade pitch minimum set (Pulse output exists for 3 secs when
output transits from 0 to 1 - Set command from closed group start
sequence logics)
• FDF-A Blade pitch minimum set (Pulse output exists for 3 secs when
output transits from 0 to 1 - Set command from closed group stop
sequence logics)
FDF-A Sub Group drive fault
Any one of the following should occur
• FDF-A oil pump A1 fault
• FDF-A oil pump A2 fault
• FDF-A oil heater fault
• FDF-A discharge damper fault

5.9 Sequential start of FD fan-A

The logic for fan in B stream is similar.

Before starting the sequence it has to be ensured that FD fan is not tripped
and lubrication oil tank level is not low. After that when operator initiates ‘start-
up sequence’, following operations will be carried out
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1. Start any oil pump of FD-A

2. Close FDF-A discharge damper, and set FDF-A blade pitch to minimum
position.
3. After ensuring that all start permissive are available (as indicated at 5.1
above), start FDF-A motor.
4. Open FDF-A discharge damper.
5. Set FDF-A blade pitch to auto.
6. Set FDF-A hot SA crossover duct pressure control to Auto
• FD fan A in service appear ,when the above said conditions and the SAGAH
Open path (Please refer 4.2.2 SA-GAH Open Path) are present.
5.10 Sequential shut down of FDF-A

The logic for fan in B stream is similar.

Permissive for starting shut down sequence:
1. Put FDF-A blade pitch min.
2. Stop FD fan-A
3. Close FDF-A discharge damper AND set blade pitch minimum

6. PA Fan interlocks (10HFE15AN001/10HFE25AN001)

Reference P&ID: 9548-102-PVM-L016
Reference P&ID: 9548-102-PVM-L048
Reference vendor document: FD /ID/PA write-up-9548-102-PV1-X004
PA FAN can be started only after the PA-GAH is ON and at least one ID and
FD fan is running. The PA fan is combined with 2 x 100% pumps for lubrication
and hydraulic oil
There is also provision to start /Stop the PA fans from Unit Control desk. In
addition to this PA fan status (Run/OFF/FAULT) signals are also passed to UCD
from the BOP DCS.
6.1 Permissive for starting PA Fan
• PA FAN open path available (refer section 6.3)
• Either both FD fans should be running OR if only one FD fan is
running then the PA fan to be started should be off
• Any PA-GAH Running (A or B) With its air side dampers opened
(refer section 6.5)
• Fan bearing temperature
10HFE15CT101/102/103/104/105/106/107/108/109 <85 deg C
• Motor winding temperature 10HFE15CT016/17/18/19/20/216<130
degC
• Motor bearing temperature 10HFE15CT110/111/112/113/114/115
<110 deg c
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• Hydraulic oil pressure (10HFE15CP111/108)>7 Kg/Cm2

• oil flow fan bearing (10HFE15CF201>514.8 kg/hr)
• Oil flow motor bearing(10HFE15CF202 /203>221.76 kg/hr)
• Lube oil temperature > 15 deg c but less than 57 deg c
• Any PA- fan oil pump running
• PA blade pitch actuator torque switch not acted (10HFE15GS201)
• PAF-A Blade pitch at minimum(10HFE15AA051_XB48) , the angle is
30 degree.
• PAF-A outlet damper closed

6.2 PA-Fan Trip Conditions

• All PA fan air flow path not open( refer section 6.3 )
• PA fan A & PA fan B running AND (Condition 1 “AND“ Condition 2 as
per section 6.3 not available )
• PA Fan A Discharge damper closed AND PAF-A blade pitch not at
minimum.
• Master Fuel Trip (MFT) from burner management system
• motor Bearing temperature HH (10HFE10CT110/111/112,
10HFE15CT113/114/115)> 103 deg c .
• Fan Bearing temperature HH( 10HFE15CT101/102/103,
10HFE15CT104/105/106, 10HFE15CT107/108/109)> 100 deg c
• Winding temperature HH (10 HFE15CT106/107, 10
HFE15CT108/109, 10HFE15CT110/111> 140 deg c .
• Oil flow to motor bearing LL(10HFE15CF202 or 10HFE15CF203)
<370Kg/hr
• Motor bearing vibration HH> 7.1 mm/s .
• Fan bearing vibration HH> 7.1 mm/s .
• IDF-A and IDF-B not running
• Stall warning alarm
the following alarm persists for greater than 10 min
• Lube oil tank temperature <10 deg c OR Lub oil tank temperature
>57 degC
the following alarm persists for greater than 5 min
• Fan Hydraulic oil pressure (10HFE15CP111 OR 10 HFE15CP108) <
7 Kg/Cm2 or Lube oil flow to fan bearing (10HFE15CF201) <475
Kg/hr
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6.3 PA fan open path (PA-GAH- A air side Damper Opened)

PA Fan-A Open path exists when any of the below conditions occurs

Same Train operation:

Condition 1: PA-GAH- A SCAPH Inlet (10HFE01AA043) and outlet damper
(10HFE01AA044) opened AND PA-GAH- A outlet air damper opened
(10HFE03AA041)

Condition 2: PA-GAH-A SCAPH bypass damper opened (10HFE01AA042)

AND PA-GAH-A outlet air damper opened (10HFE03AA041)

Cross over operation:

Condition 3: PA-GAH- B SCAPH Inlet (10HFE02AA043) and outlet
damper(10HFE02AA044) opened AND PA-GAH- B outlet air damper opened

Condition 4: PA-SCAPH-B Bypass damper opened (10HFE02AA042) AND

PA-GAH -B Outlet air damper opened (10 HFE04AA041)

6.4 Logics for PA Fan (10HFE15AN001 & 10HFE25AN001)

Logics for one of the PA Fan are explained below.
Auto Start

• Start PAF-A (command from sub group Start Sequence control logics)

Start Permissive
• PAF-A Start Permissive. Refer section 6.1

Override Stop
• PA Fan A Trip. Refer section 6.2
Auto Stop
• Stop PAF-A (command from sub group Stop Sequence control logics)

6.5 PA fan in Service

• PAF-A ON AND PAF-A discharge damper opened

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6.6 PA fan oil pumps (10HFE15AP001, 10HFE15AP002, 10HFE25AP001 &

10HFE25AP002)
From the same pump; from different stages the lube oil and the hydraulic oil is
supplied. Redundant oil pumps (2 x 100%) shall be provided. The pumps shall
have a standard duty standby logic.
Start permissive

• oil tank level adequate

• Oil temperature > 15 deg c
Auto Start (Pulse output – 3 secs)

• PA fan off for < 30 min AND other Oil pump not running.
• Other Oil pump fault with PA fan off for < 30 min
• PA fan hydraulic oil pressure(10HFE15CP111/108) <7 Kg/Cm2
• PA fan Lube oil flow (10HFE15CF201) < 475 kg/hr
• Pump start command, pump selected and the other pump not running

Auto Stop (Pulse output – 3 secs)

• PA fan should be off for more than 30 mins

6.7 PA Fan Discharge Dampers (10HFE01AA041 & 10HFE02AA041)

These dampers shall be opened when PA Fan is running and closed when
they are stopped.

Auto Open

• PAF-A Discharge damper OPEN command (command from sub group Stop
Sequence control logics)

Manual Close

• Manual close from LCD/Workstation AND PAF-A off

Auto Close
• Discharge damper Close command (command from sub group Start
Sequence control logics)
• Discharge damper Close command (command from sub group Stop
Sequence control logics)
• PAF-B ON AND PAF-A OFF (Pulse output of 3 secs)
• Boiler draft Boxed up
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6.8 PA Fan Blade Pitch Minimum

PA Fan blade pitch minimum will occur when any of the below conditions
exists

• PAF-A OFF (Pulse output of 5 secs)

• PAF-A OFF AND Any oil burner or Pulverizer burner row firing
• Set PAF-A blade pitch minimum (command from sub group Start Sequence
control logics)
• Set PAF-A blade pitch minimum (command from sub group Stop Sequence
control logics)

6.9 PA Fan Blade Pitch Auto

• PAF-A ON AND PAF-A Discharge damper opened

• Set PAF-A blade pitch auto (command from sub group Start Sequence
control logics)

6.10 PA Fan Lube Oil Heater (10HFE15AH001&10HFE25AH001)

The oil temperature in tank is measured using temperature switch

(10HFE15CT205) and used to switch the heater. The heater is switched on
when oil temperature is less than 15 deg c and switched off when temperature
is greater than 23 deg c( no separate control from DDCMIS is required)

6.11 Sequential start of PA fan A

The logic for fan in B stream is similar.
Before starting sequence it is ensured that no PA fan trip condition exists and
LO tank level is not low. After that when operator initiates ‘start-up sequence’,
following operations will be carried out
1. Start command initiated for PAF-A auxiliaries (PAF-A lube oil heater, PAF-A
lube oil pumps)
2. Open Mill A/B to J (only) outlet valve and coal burner gate valve
3. Set PAF-A blade pitch to minimum position and Close PAF-A discharge
damper
4. After ensuring that all start permissive are available (as indicated at 6.1 above),
start PAF-A
5. Open PAF-A discharge damper
6. Open Mill-A/B to J cold air gate (only)
7. Open Mill-A/B to J cold air damper by 65% (only)
8. Set PAF-A blade pitch to auto
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6.12 Sequential shut down of PA fan A

The logic for fan in B stream is similar.
Permissive for starting shut down sequence: PA-A blade pitch min.
1. Set PAF-A blade pitch to minimum
2. Stop PA fan-A
3. Close PAF-A discharge damper
4. OIL PUMPs to be stopped for PAF-A, (after time delay based on
manufacturer’s recommendation)

7. Pent house fan (10HBK10AN001/10HBK10AN002)

Reference P&ID: 9548-102-PVM-L053

The fan is provided as a means to cool the penthouse when boiler is under
shutdown condition.
There is no interlock for the fan, is operated by manual command

8. Scanner air fan

Reference P&ID: 9548-102-PVM-L032
There are two scanner air fans, One AC and the other DC. The suction of the
scanner air fans is from Secondary air cross-over duct, in case the FD fans are
not running then an emergency suction damper is opened automatically and
suction for scanner fan is from atmosphere.

Normally the AC driven fan is in service and the DC fan acts as standby.
There is also provision to start the scanner fans from Unit Control desk. In
addition to this scanner fan status (Run/OFF/FAULT) signals are also passed to
UCD from the SG-DDCMIS.
8.1 Scanner Cooling Air Fans (10HHQ03AA001 &10HHQ03AA002)
Auto Start

• Scanner Air Fan selected and Start scanner Air Fan command given (Boiler
startup sequence)
• Scanner air to Furnace DP LL even after the other scanner cooling air fan is
running for more than 10 secs
• Other scanner cooling air fan fault
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Start permissive

• Fan discharge damper closed

Stop permissive

• Furnace temperature < 60 degree

Manual Stop

• Manual stop command from LCD/Workstation AND other Scanner cooling air
fan Running
• Stop command from UCD AND other Scanner cooling air fan Running
• Manual stop command from LCD/Workstation AND furnace temperature less
than 60 degC
• Stop command from UCD AND furnace temperature less than 60 degC

8.2 Scanner fan emergency suction damper (10HHQ01AA061)

The normal source of air for scanner air fan is cold secondary air. When the
FD fans are not running an alternate suction path for scanner air is provided
from atmosphere. The damper is on-off type and is controlled by dual
solenoids. The solenoids are operated automatically.
Auto Open

• ANY Scanner fan running AND Both FD fan off

• ANY Scanner fan running AND suction filter DP high

Auto Close
• Any FD fan running AND suction filter DP low
• Both scanner fans off
8.3 Scanner fan discharge damper (10HHQ03AA061/10HHQ03AA062)

Auto Open

Scanner fan is running for > 5 seconds

Auto Close

Scanner fan is stopped for > 3 secs

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9. Purge air fan (10HHS03AN001/10HHS03AN002)

Reference P&ID: 9548-102-PVM-L033

Purge air fan is provided for cleaning each burner and OFA. The suction air
comes from atmosphere through duplex air filter. The purge air system consists
of two motor driven purge air fans, one working and one standby, taking their
suction from a clean atmospheric source. The purge air system supplies low
pressure filtered ambient air to each burner to prevent dust and other products of
combustion, obscuring observation ports. The fans discharge to a common duct
that is branched to supply each row of burners.
There are two ac driven purge air fans. One of the fans is running and other is
on standby.

Auto Start
• Fan selected and purge air fan start command given
• Purge air pressure LL even after the other fan running for more than 10 secs
• Other purge air fan fault

9.1 Purge fan discharge damper (10HHS03AA061/10HHS03AA062)

Auto Open
Purge fan is running for > 5 seconds

Auto Close
Purge fan is stopped for > 3 secs

Close Permissive
Purge fan stopped
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10. Boiler Steam & Water Valves

10.1 Spray block valves (10LAE51AA041, 10LAE51AA042, 10LAE52AA041,
10LAE52AA042, 10LAE61AA041, 10LAE61AA042, 10LAE62AA041,
10LAE62AA042, 10LAF51AA062, 10LAF51AA063, 10LAF52AA061 and
10LAF52AA062)

Reference P&ID: 9548-102-PVM-L009 to L011

Reference P&ID: 9548-102-PVM-L013
One of the spray control valve downstream of the spray block valve is selected
for operation (duty) and the other valve is on standby

Auto Open

• Demand of selected spray control valve (duty) >2%

Auto Close (any one of the below conditions)

• Demand of selected spray control valve (duty) <1% for more than 5 mins
• Steam flow is less than 209 T/H.
Open Permissive
• Main steam Flow > 234 T/H AND NO MFT (Below 20% BMCR steam flow
the first stage spray water system should not be used. The second stage
spray will not be used below approximately 10% steam flow (to be
confirmed during commissioning)-The reason to restrict the allowable spray
load is to prevent from saturated steam entering the turbine. Generally, it is
not sure that the inlet steam temperature of first stage attemperator is high
enough to vaporize the spray water at low load/start-up operation because
the primary SH heating surface which is located at convective backpass
area is not enough to raise the temperature and also gas temperature is
not high. On the contrary, the inlet steam temperature of secondary
attemperator is high comparing with first attemperator inlet temperature.
Also, the absorbed Pri-. SH heat is transferred to the secondary SH below
20% load even though the load is between 10% to 20%. Secondary SH is
located at radiation area. During low load radiation heat absorption rate is
higher than convection heat absorption. The suggested load can be
adjustable by monitoring the operating conditions, especially SH steam
temperature during commissioning period.)
Override Close

• MFT activated
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10.2 SH/RH Attemperator Main block isolation valves (10LAE50AA041,

10LAE60AA041, 10LAF51AA061)

Reference P&ID: 9548-102-PVM-L009

Reference P&ID: 9548-102-PVM-L011
Reference P&ID: 9548-102-PVM-L013

Auto Open (Pulse command)

• Demand of any of spray control valve >2%

Auto Close (Pulse command)

• This is activated when any one of the below occurs

• Demand of all of spray control valve <1% for more than 5 mins
• Steam flow is less than 209 T/H.

Open Permissive

• Main steam Flow > 234 T/H AND NO MFT

Override Close
• MFT activated

10.3 Main steam Boxed up

If the heat in the steam and draft system is to be retained then the operator
can enable the Main steam and Draft system box up.
Main steam Boxed up can be activated by operator when any oil burner/PF
burner firing does not occur. Output is reset when any one of the below
conditions occur.
• Boiler steam Boxed up off command is given from LCD/Workstation
• Any oil burner or PF burner firing is activated
The following drives are closed automatically
• All the vents and drain valves
10.4 Boiler draft Boxed up
Boiler draft Boxed up is activated when all the below conditions occur
• Boiler draft Boxed up ON command given from LCD/Workstation
• Master fuel trip activated
• Both ID fans OFF
• Both FD fans OFF
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Output is reset when any one of the below conditions occur.

• Boiler draft Boxed up off command is given from LCD/Workstation
• No Master fuel trip AND both ID fans ON AND both FD fans ON
The following drives are closed automatically
• Secondary air dampers
• OFA
• Flue gas inlet damper for SA-GAH
• Flue gas inlet damper for PA-GAH
• Hot SA outlet damper for SA-GAH
• Hot PA outlet damper for PA-GAH
• Common flue gas dampers at ESP inlet

10.5 Main steam block valve (10LBA01AA041/10LBA02AA041)

Reference P&ID: 9548-102-PVM-L012
Open Permissive
• MFT RESET
Auto Open
• Final SH pressure(10LBA01/02CP101) greater than 5 kg/cm2g
AND
• Boiler fire ON

Close Permissive
• Boiler fire NOT ON

10.6 Main steam block valve bypass valve-1 (10LBA01AA042/10LBA02AA042)

Reference P&ID: 9548-102-PVM-L012

Open Permissive
• Main Steam block valve (10LBA01AA041/10LBA02AA041) closed

Close Permissive
• Main Steam block valve (10LBA01AA041/10LBA02AA041) opened OR
Boiler fire NOT ON (when No MFT "AND" any oil or PF burner firing "AND"
any flame scanner shows flame. On loss of any of the above mentioned
signals Fire NOT ON is established)
Auto Close

• Main Steam block valve (10LBA01AA041/10LBA02AA041) opened

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Auto Open

• Main Steam block valve (10LBA01AA041/10LBA02AA041) closed

10.7 Main steam block valve bypass valve-2 (10LBA01AA043/10LBA02AA043)

Reference P&ID: 9548-102-PVM-L012
Open Permissive

• Main Steam block valve (10LBA01AA041/10LBA02AA041) closed

Close Permissive

• Main Steam block valve (10LBA01AA041/10LBA02AA041) opened OR Boiler

fire NOT ON

Auto Close
• Main Steam block valve (10LBA01AA041/10LBA02AA041) opened

Auto Open
• Main Steam block valve (10LBA01AA041/10LBA02AA041) Closed

10.8 SH Steam blowing valve (10LBA01AA543, 10LBA02AA543)

Reference P&ID: 9548-102-PVM-L012

This valve is operated during steam blowing operation. This valve is not
operated during normal operation.

Open Permissive

• Steam blowing bypass valve opened for more than 60 secs AND Main
steam pressure <100 kg /cm2

Override Close
• Main steam pressure >100 kg /cm2

10.9 Steam blowing bypass valve (10LBA01AA544, 10LBA02AA544)

Reference P&ID: 9548-102-PVM-L012

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Open Permissive
• Steam blowing main valve closed AND Main steam pressure <100
kg /cm2

Override Close

• Main steam pressure >100 kg /cm2

Auto Close
• Steam blowing main valve opened

10.10 Main steam Start-up vent valves 1 & 2(10LBA01AA541 and

10LBA01AA542/10LBA02AA541 and 10LBA02AA542)
Reference P&ID: 9548-102-PVM-L012
Open Permissive

• Main Steam pressure <100 kg/cm2

Override close
o Main Steam pressure >100 kg/cm2
10.11 EHSV in Reheater steam line (10LBB11AA104/10LBB12AA104)
Reference P&ID: 9548-102-PVM-L014
The EHSV shall fully open (100%) based on the Pressure in the HRH line >
59.1 Kg/Cm2(g) (1 of 3 High -10LBB11CP202, 10LBB12CP202,
10LBB12CP203) . The pressure based operation of the EHSV is the normal
mode of operating the EHSV (automatic without any operator intervention)
Additionally it is possible to operate the EHSV from DDCMIS
1. From DDCMIS the operator can give command to open the valve to any %
between 0 to 100 and doesn’t check if the pressure switches are set. The
operator is allowed to open the R/H EHSV at any time.
2. From DDCMIS the operator can give command to fully open the valve and
doesn’t check if the pressure switches are set. The provision is to be used for
emergency opening.

The valve shall fail close in case of power supply or hydraulic oil supply failure
10.12 Block valves for Hot Re-heater Electro hydraulic Relief(10LBB11AA545/
10LBB12AA545)

Override Open
• Fire ON
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Close Permissive
• Fire Not ON

10.13 EBV in Main steam line (10LBA01AA104,10LBA01AA105,10LBA02AA104,

10LBA02AA105) /Reheater steam line (10LBB11AA103/10LBB12AA103)

Reference P&ID: 9548-102-PVM-L012

Reference P&ID: 9548-102-PVM-L014
Reference vendor document: EBV write-up-9548-102-PVI-W003
The EBV shall open when the pressure in the line exceeds the set value >
267.3 Kg/Cm2(g) for Super heater steam line and > 58.7 Kg/Cm2 (g) for RH
steam line. There is also a provision to manually open /close the valve
(irrespective of pressure) by energizing the solenoids from DDCMIS. The EBV
shall stay put in case of power supply failure.
The EBV shall hold to last position in case of failure of power supply or
instrument air supply.

10.14 SH EBV inlet valve (10LBA01AA545, 10LBA02AA545, 10LBA01AA547,

10LBA02AA547)

Reference P&ID: 9548-102-PVM-L012

Close Permissive

• Fire ON not active

Open Permissive

• Main steam EBV bypass valve(10LBA01AA546/10LBA01AA548,

10LBA02AA546 /10LBA02AA548,) opened

Override Open
o Fire ON active
10.15 SH EBV inlet bypass valve (10LBA01AA546, 10LBA02AA546,
10LBA01AA548, 10LBA02AA548)
Reference P&ID: 9548-102-PVM-L012

Auto Open (Pulse output)

• Fire ON
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Close Permissive
• Fire ON not active OR SH EBV inlet valve (10LBA01AA545,
10LBA02AA545, 10LBA01AA547, 10LBA02AA547) opened

Open Permissive
• SH EBV inlet valve (10LBA01AA545, 10LBA02AA545, 10LBA01AA547,
10LBA02AA547) closed
10.16 Block valves for Hot Reheater Electric Ball Valve
(10LBB11AA543/10LBB12AA543)
Override Open
• Fire ON

Open Permissive
• Hot Reheater EBV bypass valve opened for more than 60 secs
Close Permissive
• Fire NOT ON
10.17 Bypass valves for Hot Reheater Electric Ball Valve
(10LBB11AA544/10LBB12AA544)

Auto Open (Pulse output)

• Fire ON

Open Permissive
• Block valves for Hot Reheater Electric Relief Valve
(10LBB11AA543/10LBB12AA543) closed

Close Permissive
• Fire NOT ON OR Block valves for Hot Reheater Electric Relief Valve
(10LBB11AA543/ 10LBB12AA543) opened
Auto Close
• Block valves for Hot Reheater Electric Relief Valve (10LBB11AA543/
10LBB12AA543) opened
10.18 Isolation valves
Reference P&ID: 9548-102-PVM-L025
Reference P&ID: 9548-102-PVM-L030
Reference P&ID: 9548-102-PVM-L015
Reference P&ID: 9548-102-PVM-L035

LDO isolation valve (10EGD50AA041/10EGD50AA042)

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Atomising air isolation valve (10HJN50AA041/10HJN50AA042)

Auto Open
• Downstream control valve CV1 demand >2%( Duty) AND CV1 selected

Auto Close
• Downstream control valve demand < 1%( Duty) for > 60 s

Override Close
• Master fuel trip activated

10.19 Boiler drain level control valve isolation valve (10LCQ70AA441)

SA-SCAPH steam inlet isolation valves (10HLC52AA041/10HLC53AA041,
10HLC52AA042/10HLC53AA042)
PA-SCAPH steam inlet isolation valves (10HLC51AA041/10HLC54AA041,
10HLC51AA042/10HLC54AA042)
SCAPH drain isolation control valves (10HLC81AA041/10HLC81AA042)
Auto Open
• Downstream control valve CV1 demand >2%( Duty) AND CV1 selected

Auto Close
• Downstream control valve demand < 1%( Duty) for > 60 s

10.20 Condensate drain transfer Pump and discharge valve

(10LCQ75AP001/10LCQ75AP002, 10LCQ75AA041/10LCQ75AA042)
Reference P&ID: 9548-102-PVM-L015
There are two drain transfer pumps, One pump is on duty and other is on
standby.
Auto Start
• Tank level High(>3350 mm) AND the pump selected to run (duty) is off
(failed to start)

Override start
• Tank level HH (>3500 mm)

Auto Stop
• Tank level LL(<1600 mm)
Start Permissive (All the below conditions)
• Condensate drain tank level high >3150 mm
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• Suction valve of pump opened

• Discharge valve is closed
The discharge valve is commanded to open when the pump is running for
more than 10 secs and are closed when the Pumps are switched OFF for
more than 5 secs Permissive for the discharge valve to close is “Pump off”
condition

10.21 Cooling water for condensate valve (10PCB51AA041)

Reference P&ID: 9548-102-PVM-L015

The valve is commanded to open when the Boiler drain vessel outlet
temperature is > 60 deg and is closed when Boiler drain vessel outlet
temperature is <50 deg.

10.22 Flash tank to drain valve (10LCQ60AA441)

Reference P&ID: 9548-102-PVM-L015

There is no interlock for the valve is operated by manual command

10.23 SCAPH drain transfer Pump (10HLC81AP001/10HLC82AP001)

Reference P&ID: 9548-102-PVM-L035

There are two drain transfer pumps, one pump is on duty and other is on
standby.

Auto Start

• Tank level High(>1500mm) AND the pump selected to run (duty) is off
• Tank level HH(>1350 mm)

Auto Stop

• Tank level Less than 850 mm

Override stop

• Tank level LL (<650 mm)

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Start Permissive

• Tank level adequate (>1150 mm)

10.24 BCP suction valve (10HAG40AA043)

Reference P&ID: 9548-102-PVM-L008

Auto Open (any one of the below conditions)

• MFT
• BCP Auto Start command activated
• BCP start command form plant start-up sequence

Close Permissive
• BCP OFF

Override Open
• BCP Running

10.25 BCP outlet valve (10HAG40AA042)

Reference P&ID: 9548-102-PVM-L008
Auto Open (any one of the following)

• Master fuel trip ON

• BCP Auto Start command
• Open command for BCP outlet valve form plant start sequence

Close Permissive
• BCP OFF

Auto Close (pulse output)

• BCP trip
10.26 BCP emergency cooling water valve (10PGB81AA701)

Reference P&ID: 9548-102-PVM-L038

The valve is opened when the closed cooling water pump trips “OR” also when the
cooling water flow is Low (1.26tph)AND BCP cavity temperature is High(66 degC).
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10.27 BCP leak off valve (10HAG40AA041)

Reference P&ID: 9548-102-PVM-L008

The BRP is protected by provision of a leak-off line back to the storage

vessel. The leak-off valve should be kept open position before pump start
and should get the close signal after confirming that the pump discharge
flow is greater than minimum pump recirculation flow.
Auto Open
• Circulation flow < 120 T/H OR Circulation pump ON (pulse output of 3
secs)
OR
BCP OFF
Open Permissive

• Circulation flow < 120 T/H OR Circulation pump on

Auto Close
Circulation flow >100 T/H for 60 seconds AND Circulation pump running
(pulse output of 3 secs)

10.28 BCP Pump (10HAG40AP001)

Reference P&ID: 9548-102-PVM-L008
Reference vendor Document: Boiler circulating pump -9548-102-PVI-X005

There is also provision to start the BRP from Unit Control desk. In addition to
this BRP status (Run/OFF/FAULT) signals are also passed to UCD from the
SGDDCMIS.

Start Permissive
• Circulation pump cooling water flow normal (21tph)
• Circulation pump heat barrier cooling water flow normal(1.26tph)
• Storage vessel water level ok to start (2.5 m)
• Circulation control valve less than10% open (10HAG10AA091)
• BRP inlet valve opened(10HAG40AA043)
• BRP stopped
• BRP outlet valve opened (10HAG40AA042)
• Load index (steam flow in %) less than 40%
• BRP motors average cavity temperature less than 66 degC
• Sub-cooling line valve closed (10LAB51AA041)
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Auto Start (any one of the below conditions)

• Load index <35% AND any Pulverised Fuel (PF) or oil burner row firing
• BCP Auto Start command from start sequence control logics

Auto Stop
• BCP running AND Load index > 40% for more than 10 secs

Override stop (any one of the below conditions)

• Storage vessel level less than 500 mm
• BCP inlet valve closed
• BCP motors average cavity temperature greater than 66 degC
10.29 BCP sub cooling valve (10LAB51AA041)

Reference P&ID: 9548-102-PVM-L005

Auto Open

• BCP running AND Storage vessel pressure >50 Kg/cm2

Open Permissive
• none

Auto Close
• BCP stopped
• BRP running AND Pump suction temperature < Saturation
temperature @ storage vessel pressure -15 Deg C

10.30 BCP warm up valve (10HAG50AA041)

Reference P&ID: 9548-102-PVM-L005

Auto Open (pulse output of 3 secs)

• BCP stopped for more than 10 mins

Auto Close (pulse output of 3 secs)

o BCP running
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10.31 BCP low point drain (10HAG40AA441) Reference P&ID: 9548-

102-PVM-L008

Auto Open
• BCP stopped

Open Permissive
• BCP stopped

Auto Close
• BCP running

10.32 Sub critical pressure warm up drain valve (10HAG30AA441)

Reference P&ID: 9548-102-PVM-L008

Auto Open (Pulse output)

• BRP stopped AND sub critical warming drain valve open command
from Automatic Boiler Control logics

Auto Close (pulse output)

• Sub critical warming drain valve close command from Automatic Boiler
Control logics

Override Close
• Storage vessel pressure > 200Kg/Cm2

10.33 Overflow line warming (10HAG50AA042)

Reference P&ID: 9548-102-PVM-L005

Auto Open (Pulse output 3 secs)

• Hot AND Cold start-up drain block valve closed (after10 min)

Auto Close (Pulse output 3 secs)

• Hot OR Cold start-up drain block valve opened
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10.34 BRP common warming line (10HAG50AA041)

Reference P&ID: 9548-102-PVM-L005

Auto Open (Pulse output 3 secs)

o BRP OFF after 10 min

Auto Close (Pulse

o BRP ON

11. Drain and vent valves in Boiler

11.1 Cold start-up drain block valve (10HAG30AA442)
Reference P&ID: 9548-102-PVM-L008

Auto Open (pulse output)

• Storage vessel pressure less than 128 kg/cm2g AND ECO flow less than 900
t/h
Auto Close (pulse output)
• (Storage vessel pressure not less than 128 kg/cm2g AND BRP Stop)
OR
(ECO flow not less than 920 t/h AND BRP stop)
Override Close
• Storage vessel pressure >150 Kg/Cm2

11.2 Hot start-up drain block valve (10HAG30AA443)

Reference P&ID: 9548-102-PVM-L008

Auto Open (pulse output)

• (Storage vessel pressure less than 128 kg/cm2g AND ECO flow less than 900 t/h)
OR
(Storage vessel pressure greater than 128 kg/cm2g AND less than 200 kg/cm2g
AND water level higher than 6.3 m AND BRP stop)

Auto Close (pulse output)

• Storage vessel pressure not less than 128 kg/cm2g AND not higher than 200
kg/cm2g AND BRP stop AND water level lower than 3.5 m
Override Close
• Storage vessel pressure > 200 KG/cm2
 RECOMMENDED WRITE-UP AND SCHEME ON BOILER INTERLOCKS
Document No: DT12007-IC-D2001 Page 51 of 59 Issue: G

11.3 SCAPH drain isolation control valves (10HLC81AA041/10HLC81AA042)

Auto Open
• Downstream control valve CV1 demand >2% ( Duty) AND CV1 selected

Auto Close
• Downstream control valve demand < 1% (Duty) for > 60 s

11.4 Cage drain valve 1/2 (10HAH30AA441/10HAH30AA442)

Reference P&ID: 9548-102-PVM-L010

Auto Open (Pulse output 30 secs)
• Any oil burner firing

Auto Close (Pulse output 30 secs)

• SH outlet press greater than 5 kg/cm2g
AND
drain temp not less than separator outlet avg steam temp
OR
• Main steam Boxed-up

Close permissive (for drain valve 1)

• Cage drain valve 2 closed

Open Permissive (for drain valve 2)

• Cage drain valve 1 opened

11.5 FURN ROOF IL DRN 1 (10HAH15AA441)

Reference P&ID: 9548-102-PVM-L010
The valve is operated during boiler start-up.
Auto Open (Pulse output)
• Main steam pressure < 3.5 Kg/Cm2

Auto Close (Pulse output)

• (Main steam press greater than 5 kg/cm2g AND separator outlet steam
temp not less than sat. Temp AND FURN ROOF IL drain line valve 2
closed OR Main steam Boxed up
 RECOMMENDED WRITE-UP AND SCHEME ON BOILER INTERLOCKS
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11.6 FURN ROOF IL DRN 2 (10HAH15AA442)

Reference P&ID: 9548-102-PVM-L010
The valve is operated during boiler start-up.

Auto Open (Pulse output)

• Main steam pressure < 3.5 Kg/Cm2 AND FURN ROOF IL drain valve 1
opened

Auto Close (Pulse output)

• Main steam press greater than 5 kg/cm2g AND separator outlet steam temp
not less than sat. Temp OR Main steam Boxed up

11.7 Final SH I/T Manifold drain valve (10HAH75AA441)

Reference P&ID: 9548-102-PVM-L012

The valve is operated during Hydro test by operator.

11.8 Primary SH drain Valve (10HAH70AA441)

Reference P&ID: 9548-102-PVM-L011

The valve is operated only during Hydro test by the operator.

11.9 Main steam drain valve (10LBA01AA441/10LBA02AA441)

Reference P&ID: 9548-102-PVM-L012

The valve is operated during Hydro test by operator.

11.10 PY RH O/T drain (10HAJ21AA441), FRH IL MNFLD drain

(10HAJ30AA441)

The Drain valve’s are manually operated and are open only during hydro test
 RECOMMENDED WRITE-UP AND SCHEME ON BOILER INTERLOCKS
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11.11 Cold RH drain leg valve drive logic (10LBC51AA441/10LBC61AA441)

Reference P&ID: 9548-102-PVM-L013

These valves are of inching type. The valve is operated during boiler start-up

Auto Open (Pulse output 3 secs – any one of the below conditions)
• Cold RH Drain pot level HH (1500 mm from lower tap) for more than 3 secs

Auto Close (Pulse output 3 secs – any one of the below conditions)
• CRH Line drip leg level Low (550 mm from low tap)

11.12 Furnace wall I/T header drain valve (10HAC31AA441)

No interlock for this valve, it is operated manually .The valve is operated

during maintenance.

11.13 Feed water drain VLV (10LAB50AA441)

Reference P&ID: 9548-102-PVM-L005

No interlock for this valve, it is operated manually

The valve is operated during maintenance.

11.14 BRP recirculation line drain (10HAG40AA442)

Reference P&ID: 9548-102-PVM-L008

The valve is operated during maintenance.

Auto Open
• BRP stopped

Auto Close
• BRP running
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11.15 Furnace spiral O/T (Transfer) header drain VLV (10HAD20AA441)/ Sling
outlet header drain valve (10HAD25AA441)

Reference P&ID: 9548-102-PVM-L006

Reference P&ID: 9548-102-PVM-L015

No interlock for the valves, they are operated manually. The valve is
operated during maintenance.

11.16 Economizer O/T Header vent valve (10HAC30AA541/10HAC30AA542)

Reference P&ID: 9548-102-PVM-L005

The valve is operated during boiler start-up.

• When any burner is not firing the valve’s Auto Open command is
activated (pulse output of 3 secs)
• When any burner is firing the valve’s Auto Close command is
activated (pulse output of 3 secs)

11.17 Spiral wall vent valve1 (10HAD20AA541)

Reference P&ID: 9548-102-PVM-L006
The valve is operated during Hydro test by operator.

11.18 Spiral wall vent valve 2 (10HAD20AA542)

Reference P&ID: 9548-102-PVM-L006

The valve is operated during Hydro test by operator.

11.19 Separator connecting pipe vent valve 1 (10HAG10AA541)

Reference P&ID: 9548-102-PVM-L007

Auto Open
• Main steam Pressure <3.5 Kg/Cm2

Auto Close (any one of the below conditions)

• Main steam pressure greater than 5 kg/cm2g AND separator outlet
steam temp greater than sat. temp + 5degC AND Separator
connecting pipe vent valve 2 closed.
 RECOMMENDED WRITE-UP AND SCHEME ON BOILER INTERLOCKS
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• Main steam Boxed-up AND Separator connecting pipe vent valve 2

closed.
11.20 Separator connecting pipe vent valve 2 (10HAG10AA542)
Reference P&ID: 9548-102-PVM-L007

Auto Open
• Separator connecting pipe vent valve 1 Opened AND Main steam
Pressure <3.5 Kg/Cm2

Auto Close (any one of the below conditions)

• Main steam pressure greater than 5 kg/cm2g AND separator outlet

steam temp greater than sat. temp + 5degC
• Main steam Boxed-up

11.21 Storage & Separator O/T vent valve 1 (10HAH14AA541)

Reference P&ID: 9548-102-PVM-L009

Auto Open
• Main steam pressure <3.5 Kg/Cm2
Auto Close (any one of the below conditions)

• Main steam pressure greater than 5 kg/cm2g AND separator outlet

steam temp greater than sat. temp + 5degC AND Storage vessel and
Sep outlet valve 2 closed
• Main steam Boxed-up AND Storage vessel and Sep outlet valve 2
closed

11.22 Storage & Separator O/T vent valve 2 (10HAH14AA542)

Reference P&ID: 9548-102-PVM-L009
Auto Open
• Main steam pressure <3.5 Kg/Cm2 AND Storage vessel and Sep
outlet valve 1 opened

Auto Close (any one of the below conditions)

• Main steam pressure greater than 5 kg/cm2g AND separator outlet
steam temp greater than sat. temp + 5degC
• Main steam Boxed-up
 RECOMMENDED WRITE-UP AND SCHEME ON BOILER INTERLOCKS
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11.23 SH DSH1 L OL VENT 1(10HAH56AA541/ 10HAH57AA541)

Reference P&ID: 9548-102-PVM-L009
Reference P&ID: 9548-102-PVM-L010
Auto Open
• Main steam pressure <3.5 Kg/Cm2
Auto Close (any one of the below conditions)
• Main steam pressure greater than 5 kg/cm2g AND platen SH inlet
steam temp greater than sat. temp + 5degC AND Primary super
heater outlet vent valve 2 closed.
• Main steam Boxed-up AND Primary super heater outlet vent valve 2
closed.
11.24 SH DSH1 L OL VENT 2 (10HAH56AA542/ 10HAH57AA542)
Reference P&ID: 9548-102-PVM-L009
Reference P&ID: 9548-102-PVM-L010
Auto Open
• MS Pressure <3.5 Kg/Cm2 AND Primary super heater outlet vent
valve 1 opened
Auto Close (any one of the below conditions)
• Main steam pressure greater than 5 kg/cm2g AND PSH inlet steam
temp greater than sat. temp + 5degC
• Main steam Boxed-up

11.25 Cage side wall outer header vent valve 1 (10HAH35AA543)

Reference P&ID: 9548-102-PVM-L010
Auto Open
• Main steam pressure <3.5 Kg/Cm2

Auto Close
• (Main steam pressure greater than 5 kg/cm2g AND separator outlet
steam temp greater than sat. temp + 5degC OR Main Steam Boxed-
up) AND cage side wall outer vent valve 2 closed.

11.26 Cage side wall outer header vent valve 2 (10HAH35AA544)

Reference P&ID: 9548-102-PVM-L010
Auto Open
• Main steam pressure <3.5 Kg/Cm2 AND Cage side wall outer vent
valve 1 opened
Auto Close
• Main steam pressure greater than 5 kg/cm2g AND separator outlet steam
temp greater than sat. temp + 5deg C OR Main Steam Boxed-up
 RECOMMENDED WRITE-UP AND SCHEME ON BOILER INTERLOCKS
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11.27 FSH I/T Connection vent valve1 (10HAH70AA541)

Reference P&ID: 9548-102-PVM-L011
Auto Open
• MS Pressure <3.5 Kg/Cm2

Auto Close (any one of the below conditions)

• Main steam pressure greater than 5 kg/cm2g AND PSH outlet
steam temp greater than sat. temp + 5degC AND FSH inlet
connection vent valve2 closed
• Main steam Boxed-up AND FSH inlet connection vent valve2 closed
11.28 FSH I/T Connection vent valve 2 (10HAH70AA542)
Reference P&ID: 9548-102-PVM-L011

Auto Open
• FSH inlet vent valve1 opened AND Main steam pressure <3.5
Kg/Cm2

Auto Close (any one of the below conditions)

• Main steam pressure greater than 5 kg/cm2g AND PSH outlet
steam temp greater than sat. temp + 5degC Main steam Boxed-up
active

11.29 Final Super heater O/T Manifold vent valve 1(10HAH85AA541)

Reference P&ID: 9548-102-PVM-L012
Auto Open
• Main steam pressure <3.5 Kg/Cm2

Auto Close
• (Main steam pressure greater than 5 kg/cm2g AND SH outlet steam
temp greater than sat temp + 5degC OR Main Steam Boxed-up) AND
FSH O/T Manifold vent valve 2 closed.

11.30 Final Super heater O/T Manifold vent valve 2(10HAH85AA542)

Reference P&ID: 9548-102-PVM-L012
Auto Open
• Main steam pressure <3.5 Kg/Cm2 AND FSH O/T manifold vent
valve 1 opened
 RECOMMENDED WRITE-UP AND SCHEME ON BOILER INTERLOCKS
Document No: DT12007-IC-D2001 Page 58 of 59 Issue: G

Auto Close
• Main steam pressure greater than 5 kg/cm2g AND SH outlet steam
temp greater than sat temp + 5degC OR Main Steam Boxed-up

11.31 Main steam Start-up vent valves 1 & 2(10LBA01AA541 and

10LBA01AA542/10LBA02AA541 and 10LBA02AA542)
Reference P&ID: 9548-102-PVM-L012

Open Permissive
• Main Steam pressure <100 Kg/Cm
Override close
• Main Steam pressure >100 Kg/Cm2
11.32 Primary RH O/T header vent valve 1 (10HAJ21AA541)
Reference P&ID: 9548-102-PVM-L013
Auto Open
• Any oil burner firing
Auto Close
• (Hot re-heater pressure > 2 Kg/Cm2 OR Main Steam Boxed-up) AND
PRH O/T header vent valve 2 closed.

11.33 Primary RH O/T header vent valve 2 (10HAJ21AA542)

Reference P&ID: 9548-102-PVM-L013

Auto Open
o Any oil burner firing AND PRH O/T Header vent valve 1 opened
Auto Close
o Hot re-heater pressure > 2 Kg/Cm2 OR Main Steam Boxed-up

11.34 Final Reheater O/T Manifold vent valve 1 (10HAJ40AA541)

Reference P&ID: 9548-102-PVM-L013

Auto Open
• Any oil burner firing
Auto Close
• (Hot re-heater pressure > 2 Kg/Cm2 OR Main Steam Boxed-up) AND
Reheater O/T manifold vent valve 2 closed.
 RECOMMENDED WRITE-UP AND SCHEME ON BOILER INTERLOCKS
Document No: DT12007-IC-D2001 Page 59 of 59 Issue: G

11.35 Final Reheater O/T Manifold vent valve 2 (10HAJ40AA542)

Reference P&ID: 9548-102-PVM-L013
Auto Open
• Any oil burner firing AND Reheater O/T manifold vent valve 1 opened
Auto Close
• Hot re-heater pressure > 2 Kg/Cm2

11.36 Vestibule side O/T vent valve 1(10HAH34AA541)

Reference P&ID: 9548-102-PVM-L010

Auto Open
• Main steam pressure <3.5 Kg/Cm2
Auto Close
• (Main steam pressure greater than 5 kg/cm2g AND separator outlet
steam temp greater than sat. temp + 5degC OR Main Steam Boxed-
up) AND Vestibule side O/T vent valve 2 closed.

11.37 Vestibule side O/T vent valve 2 (10HAH34AA542)

Reference P&ID: 9548-102-PVM-L010

Auto Open
• Main steam pressure <3.5 Kg/Cm2 AND vestibule side O/T vent
valve 1 opened
Auto Close
• Main steam pressure greater than 5 kg/cm2g AND separator outlet
steam temp greater than sat. temp + 5degC OR Main Steam Boxed-
up

11.38 Hot Re-heater start-up vent valve 1&2 (10LBB11AA541/10LBB11AA542

/10LBB12AA541/10LBB12AA542)
Reference P&ID: 9548-102-PVM-L014

Override Close
• Hot re-heater steam pressure > 2 KG/CM2

Open Permissive
• Hot Re-heater steam pressure NOT > 2 Kg/Cm2
 Doosan Power Systems India Pvt. Ltd.

18/2A, Senneerkuppam, By pass Road.,

Poonamallee, Chennai-600 056
T : 91-44-6645-5555
F : 91-44-6545-5500~1

NTPC Ref. No. : CC:PE:9548:102:20842 / Date : 25-Jun-15

SUPPLIER'S REPLY SHEETS
Doosan Ref. No. : LR-R-DS/NT-1555 / Date : 1-Jul-15
TITLE : Recommended write-up and scheme on Boiler inter locks NTPC Doc No. : 9548-102-PVI-L-001 / Rev. 05 / CAT : II
Doosan Doc No. : DT12007-IC-D2001 / Rev. F
ITEM COMMENTS DOOSAN's REPLY REMARKS
1 Reply at #9 noted. However, pl check the description as written Reply #9 describes the alarm condition of the torque switch and this alarm
here as a start permissive. notto be present during start condition of fan that is the reason "not set "
condition has considered as the start permissive for the fan.

2 1.Refer reply#12. 1.Refer to reply#9 of this document

2. Pl write clearly the condition. Whether 3 represents each in and 2.Yes, its represent 3 each in inlet and oulet of same stream in
out? ESP.docment revised.

3 Why deleted? And revised. Based on our process team recommendation, write up has been
revised.Accordingly Lara logic and kudgi document will be revised in the
next revision.

4 Pl check and correct. Document revised

5 Pl ensure all details for correctness. Confirmed

Alarms, trips w.r.t. temperature may be suitably chosen as the
pump is critical to operation.

6 Why changed? Based on our process team recommendation, already logic has been
revised.Inline with logic, write-up has been revised.Accordingly Kudgi
document will be revised in the next revision.

7 PL chk. Same meaning for open and close. Open and close conditions are differntiated with respect to storage water
level.i.e, Auto open is when the water level is higher than 6.3 mtr and
Auto close is less than 3.5mtr

1 of 2
 Doosan Power Systems India Pvt. Ltd.

18/2A, Senneerkuppam, By pass Road.,

Poonamallee, Chennai-600 056
T : 91-44-6645-5555
F : 91-44-6545-5500~1

NTPC Ref. No. : CC:PE:9548:102:20842 / Date : 25-Jun-15

SUPPLIER'S REPLY SHEETS
Doosan Ref. No. : LR-R-DS/NT-1555 / Date : 1-Jul-15
TITLE : Recommended write-up and scheme on Boiler inter locks NTPC Doc No. : 9548-102-PVI-L-001 / Rev. 05 / CAT : II
Doosan Doc No. : DT12007-IC-D2001 / Rev. F
ITEM COMMENTS DOOSAN's REPLY REMARKS
8 Pl check the details as per reply. No interlock with SCAPH operation for GAH start,SCAPH shall be
Not matching with reply. opertaed after the GAH start based on operator selection,Document
revised refer to section 3.12 and 3.14

9 Pl check the conditions. In 4.1 it is mentioned that pl refer 4.2.1 Refer to section 4.1 where ID fan damper conditions are explain(which
and there 4.2.2 is referred. was commented in Revision D),refer to section 4.2.1 where the GAH open
path conditions are explained (which was commented in revision E)

10 Doosan to ensure correctness in all related inter logics. Confirmed

11 Not clear. Pl check the conditions. Not there for SCAPH, only Document revised.refer section 3.12 &3.14
SCAPH bypass there.

12 Pl check. The details may be informed clearly as considered for As per NTPC technical specification & as per approved P&ID (9573-102-
tests. PVM-L-011 - Sheet 1 & 4), complete fan / motor vibration monitoring
system are in NTPC scope. Also please refer respective approved Fan GA
drawings (Sheet 2 - Detail – R) by which only provision (pedestal) for
vibration sensor will be provided by Doosan/LTH. All the required
vibration reading shall be obtained from the vibration sensor provided by
NTPC.

required.
mail if
through
separately
informed
May pl be
care of.
is taken
y so that it
accordingl
to NTPC
informed
to be
ents need
measurem
to vibration
en related
&TH/Howd
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2 of 2