Index Isuzu Isuzu Trooper - service repair manual 1998-2002 year

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Isuzu Trooper (1998-2002 year). Manual - part 588

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SECTION

4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS 6E–1

4JX1–TC 3.0L ENGINE

DRIVEABILITY AND EMISSIONS
 Tightening Specifications ............... 6E–7 Reading Diagnostic Trouble Codes Using
a TECH 2
Diagrams and Schematics ................ 6E–8 ............................ 6E–28
ECM Wiring Diagram (1 of 6) ............ 6E–8 Tech 2 Scan Tool ...................... 6E–29
ECM Wiring Diagram (2 of 6) ............ 6E–9 Getting Started ........................ 6E–30
ECM Wiring Diagram (3 of 6) ............ 6E–10 DTC Modes ........................... 6E–32
ECM Wiring Diagram (4 of 6) ............ 6E–11 DTC Information Mode ................. 6E–32
ECM Wiring Diagram (5 of 6) ............ 6E–12 Injector Test .......................... 6E–32
ECM Wiring Diagram (6 of 6) ............ 6E–13 EGR Valve Test ....................... 6E–32
ECM Pinouts ........................... 6E–14 Rail Pressure Control Valve Test ......... 6E–32
ECM Pinout Table, 32-Way Connector – J1 Injector Balance Test ................... 6E–32
RED – Upper . . . . . . . . . . . . . . . . . . . . . . . . . 6E–14
Data Programming in Case of ECM Change 6E–32
ECM Pinout Table, 32-Way Connector – J1
RED – Lower . . . . . . . . . . . . . . . . . . . . . . . . . 6E–15 Rail Pressure Sensor Programming ...... 6E–33
ECM Pinout Table, 32-Way Connector – J2 Injector Group Sign Programming
BLUE – Upper ........................ 6E–16 (Injector Change) ..................... 6E–33
ECM Pinout Table, 32-Way Connector – J2 On-Board Diagnostic (OBD) System Check . 6E–35
BLUE – Lower ........................ 6E–17
Circuit Description ..................... 6E–37
ECM Pinout Table, 5-Way Connector – J3 6E–18
Component Locator ..................... 6E–19 Diagnostic Aids ........................ 6E–37

Sensors and Miscellaneous Component Engine Control Module ECM Diagnosis .... 6E–39
Locators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6E–21 Multiple ECM Information Sensor DTCS Set 6E–39
Abbreviations Charts .................... 6E–23 Circuit Description ..................... 6E–39
Diagnosis .............................. 6E–24 Diagnostic Aids ........................ 6E–39
Strategy-Based Diagnostics ............. 6E–24 EGR (Exhaust Gas Recirculation) Diagnosis 6E–41
Strategy-Based Diagnostics ............. 6E–24 Tech 2 Data Definitions and Ranges ....... 6E–41
DTC Stored ........................... 6E–24 Typical Scan Data Values ................ 6E–41
No DTC .............................. 6E–24 Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . 6E–41
No Matching Symptom ................. 6E–24 4JX1-TC Engine (Automatic and Manual
Transmission) ........................ 6E–42
Intermittents .......................... 6E–24
No Malfunction Indicator Lamp (MIL) ....... 6E–44
No Trouble Found ..................... 6E–24
Circuit Description ..................... 6E–44
Verifying Vehicle Repair ................ 6E–24
Diagnostic Aids ........................ 6E–44
General Service Information .............. 6E–25
Malfunction Indicator Lamp (MIL) “ON”
Serviceability Issues ................... 6E–25 Steady . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6E–47
Visual/Physical Engine Compartment Circuit description ..................... 6E–47
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6E–25
Diagnostic Aids ........................ 6E–47
Basic Knowledge of Tools Required ...... 6E–25
Engine Cranks But Will Not Run ........... 6E–49
Serial Data Communications .............. 6E–25
Circuit Description ..................... 6E–49
Class II Serial Data Communications ..... 6E–25
Diagnostic Aids ........................ 6E–49
On-Board Diagnostic (OBD) .............. 6E–25
Exhaust Gas Recirculation (EGR) System
On-Board Diagnostic Tests ............. 6E–25 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6E–52
Comprehensive Component Monitor Circuit Description ..................... 6E–52
Diagnostic Operation .................. 6E–25
ECM Diagnostic Trouble Codes ........... 6E–54
Common OBD Terms .................. 6E–26
ECM Diagnostic Trouble Codes ......... 6E–54
The Diagnostic Executive ............... 6E–26 Diagnostic Trouble Code (DTC) P0107
DTC Types ........................... 6E–26 (Flash DTC 34)
Verifying Vehicle Repair ................ 6E–27 MAP Sensor Circuit Low Voltage .......... 6E–56

6E–2 4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS

Circuit Description ..................... 6E–56 Action Taken When the DTC Sets ....... 6E–72
Action Taken When the DTC Sets ....... 6E–56 Conditions for Clearing the MIL/DTC ..... 6E–72
Conditions for Clearing the MIL/DTC ..... 6E–56 Diagnostic Aids ........................ 6E–72
Diagnostic Aids ........................ 6E–56 Diagnostic Trouble Code (DTC) P0123
Diagnostic Trouble Code (DTC) P0108 (Flash DTC 21) AP Sensor High Voltage ... 6E–75
(Flash DTC 34) Circuit Description ..................... 6E–75
MAP Sensor Circuit High Voltage ......... 6E–58 Action Taken When the DTC Sets ....... 6E–75
Circuit Description ..................... 6E–58 Conditions for Clearing the MIL/DTC ..... 6E–75
Action Taken When the DTC Sets ....... 6E–58 Diagnostic Aids ........................ 6E–75
Conditions for Clearing the MIL/DTC ..... 6E–58 Test Description ....................... 6E–75
Diagnostic Aids ........................ 6E–58 Diagnostic Trouble Code (DTC) P0182
Diagnostic Trouble Code (DTC) P0112 (Flash DTC 15) FT Sensor Low Voltage ... 6E–78
(Flash DTC 23) IAT Sensor Circuit Low Circuit Description ..................... 6E–78
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6E–60 Action Taken When the DTC Sets ....... 6E–78
Circuit Description ..................... 6E–60 Conditions for Clearing the MIL/DTC ..... 6E–78
Action Taken When the DTC Sets ....... 6E–60 Diagnostic Aids ........................ 6E–78
Conditions for Clearing the MIL/DTC ..... 6E–60 Test Description ....................... 6E–78
Diagnostic Aids ........................ 6E–60 Diagnostic Trouble Code (DTC) P0183
Test Description ....................... 6E–61 (Flash DTC 15) FT Sensor High Voltage ... 6E–80
Intake Air Temperature Sensor .......... 6E–61 Circuit Description ..................... 6E–80
Diagnostic Trouble Code (DTC) P0113 Action Taken When the DTC Sets ....... 6E–80
(Flash DTC 23) IAT Sensor Circuit High Conditions for Clearing the MIL/DTC ..... 6E–80
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6E–62 Diagnostic Aids ........................ 6E–80
Circuit Description ..................... 6E–62 Test Description ....................... 6E–80
Action Taken When the DTC Sets ....... 6E–62
Diagnostic Trouble Code (DTC) P0192
Conditions for Clearing the MIL/DTC ..... 6E–62 (Flash DTC 63) Rail Pressure Sensor Low
 Circuit Description ..................... 6E–65 Diagnostic Trouble Code (DTC) P0193
Action Taken When the DTC Sets ....... 6E–65 (Flash DTC 63) Rail Pressure Sensor
Conditions for Clearing the MIL/DTC ..... 6E–65 High Voltage ........................... 6E–84
Diagnostic Aids ........................ 6E–65 Circuit Description ..................... 6E–84
Test Description ....................... 6E–65 Action Taken When the DTC Sets ....... 6E–84
Engine Coolant Temperature Sensor ..... 6E–66 Conditions for Clearing the MIL/DTC ..... 6E–84
Diagnostic Trouble Code (DTC) P0118 Diagnostic Aids ........................ 6E–84
(Flash DTC 14) ECT Sensor High Voltage . 6E–67 Diagnostic Trouble Code (DTC) P1193
Circuit Description ..................... 6E–67 (Flash DTC 64) RPCV Circuit Open/Short .. 6E–86
Action Taken When the DTC Sets ....... 6E–67 Circuit Description ..................... 6E–86
Conditions for Clearing the MIL/DTC ..... 6E–67 Action Taken When the DTC Sets ....... 6E–86
Diagnostic Aids ........................ 6E–67 Conditions for Clearing the MIL/DTC ..... 6E–86
Test Description ....................... 6E–68 Diagnostic Aids ........................ 6E–86
Engine Coolant Temperature Sensor ..... 6E–68 Diagnostic Trouble Code (DTC) P1194
Diagnostic Trouble Code (DTC) P0121 (Flash DTC 61) Rail Pressure System
(Flash DTC 33) AP Sensor Rationality ..... 6E–70 Low Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6E–88
Circuit Description ..................... 6E–70 Circuit Description ..................... 6E–88
Action Taken When the DTC Sets ....... 6E–70 Action Taken When the DTC Sets ....... 6E–88
Conditions for Clearing the MIL/DTC ..... 6E–70 Conditions for Clearing the MIL/DTC ..... 6E–88
Diagnostic Aids ........................ 6E–70 Diagnostic Aids ........................ 6E–88
Diagnostic Trouble Code (DTC) P0122 Diagnostic Trouble Code (DTC) P1195
(Flash DTC 21) AP Sensor Low Voltage ... 6E–72 (Flash DTC 61) Rail Pressure System
Circuit Description ..................... 6E–72 High Voltage ........................... 6E–90
Circuit Description ..................... 6E–90

4JX1–TC ENGINE DRIVEABILITY AND EMISSIONS 6E–3

Action Taken When the DTC Sets ....... 6E–90 Diagnostic Trouble Code (DTC) P0204
Conditions for Clearing the MIL/DTC ..... 6E–90 (Flash DTC 54) Injector # 4 Circuit Fault ... 6E–105
Diagnostic Aids ........................ 6E–90 Circuit Description ..................... 6E–105
Diagnostic Trouble Code (DTC) P1196 Action Taken When the DTC Sets ....... 6E–105
(Flash DTC 62) Rail Pressure System Conditions for Clearing the MIL/DTC ..... 6E–105
High Warning .......................... 6E–92 Diagnostic Aids ........................ 6E–105
Circuit Description ..................... 6E–93 Test Description ....................... 6E–105
Action Taken When the DTC Sets ....... 6E–93 Injector Test .......................... 6E–105
Conditions for Clearing the MIL/DTC ..... 6E–93 Diagnostic Trouble Code (DTC) P0217
Diagnostic Aids ........................ 6E–93 (Flash DTC 22) High Coolant Temp Waring 6E–107
Test Description ....................... 6E–93 Circuit Description ..................... 6E–107
Diagnostic Trouble Code (DTC) P0197 Action Taken When the DTC Sets ....... 6E–107
(Flash DTC 16) Oil Temp Sensor Low Conditions for Clearing the MIL/DTC ..... 6E–107
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6E–94 Diagnostic Aids ........................ 6E–107
Circuit Description ..................... 6E–94 Test Description ....................... 6E–107
Action Taken When the DTC Sets ....... 6E–94 Diagnostic Trouble Code (DTC) P1217
Conditions for Clearing the MIL/DTC ..... 6E–94 (Flash DTC 36) High Oil Temp Warning .... 6E–109
Diagnostic Aids ........................ 6E–94 Circuit Description ..................... 6E–109
Test Description ....................... 6E–95 Action Taken When the DTC Sets ....... 6E–109
Engine Oil Temperature Sensor ......... 6E–95 Conditions for Clearing the MIL/DTC ..... 6E–109
Diagnostic Trouble Code (DTC) P0198 Diagnostic Aids ........................ 6E–109
(Flash DTC 16) Oil Temp Sensor High Diagnostic Trouble Code (DTC) P0219
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6E–96 (Flash DTC 11) Engine Over Speed Warning 6E–111
Circuit Description ..................... 6E–96 Circuit Description ..................... 6E–111
Action Taken When the DTC Sets ....... 6E–96 Action Taken When the DTC Sets ....... 6E–111
Conditions for Clearing the MIL/DTC ..... 6E–96 Conditions for Clearing the MIL/DTC ..... 6E–111
Diagnostic Aids ........................ 6E–96 Diagnostic Aids ........................ 6E–111
Test Description ....................... 6E–97 Diagnostic Trouble Code (DTC) P0336
Engine Oil Temperature Sensor ......... 6E–97 (Flash DTC 43) CKP (Crank Position)
Diagnostic Trouble Code (DTC) P0201 Sensor Out of Synchro .................. 6E–114
(Flash DTC 51) Injector # 1 Circuit Fault ... 6E–99 Circuit Description ..................... 6E–114
Circuit Description ..................... 6E–99 Action Taken When the DTC Sets ....... 6E–114
Action Taken When the DTC Sets ....... 6E–99 Conditions for Clearing the MIL/DTC ..... 6E–114
Conditions for Clearing the MIL/DTC ..... 6E–99 Diagnostic Aids ........................ 6E–114
Diagnostic Aids ........................ 6E–99 Diagnostic Trouble Code (DTC) P0337
Test Description ....................... 6E–99 (Flash DTC 43) CKP (Crank Position)
Injector Test .......................... 6E–99 Sensor No Signal ....................... 6E–116
Diagnostic Trouble Code (DTC) P0202 Circuit Description ..................... 6E–116
(Flash DTC 52) Injector # 2 Circuit Fault ... 6E–101 Action Taken When the DTC Sets ....... 6E–116
Circuit Description ..................... 6E–101 Conditions for Clearing the MIL/DTC ..... 6E–116
Action Taken When the DTC Sets ....... 6E–101 Diagnostic Aids ........................ 6E–116
Conditions for Clearing the MIL/DTC ..... 6E–101 Diagnostic Trouble Code (DTC) P0341
Diagnostic Aids ........................ 6E–101 (Flash DTC 41) CMP (Cam Position)
Test Description ....................... 6E–101 Sensor Out of Synchro .................. 6E–119
Injector Test .......................... 6E–101 Circuit Description ..................... 6E–119
Diagnostic Trouble Code (DTC) P0203 Action Taken When the DTC Sets ....... 6E–119
(Flash DTC 52) Injector # 3 Circuit Fault ... 6E–103 Conditions for Clearing the MIL/DTC ..... 6E–119
Diagnostic Aids ........................ 6E–119
 Injector Test .......................... 6E–103 Action Taken When the DTC Sets ....... 6E–122
Conditions for Clearing the MIL/DTC ..... 6E–122

Content .. 586 587 588 589 ..