Company Profile TABLE OF CONTENTS

1. Assembly and Disassembly ...............................................................................3

2. Identification Codes ........................................................................................3

KBL is the world's leading manufacturer and supplier of Domestic, Industrial, 3. Applications and Operation Ranges ..................................................................3
Agriculture, Standard industrial Pumps and Engineered Pumps having state of the 4. Technical Parameters ........................................................................................4
art manufacturing plants across India. 5. Notices for Installation .....................................................................................6
Domestic and Agricultural Pump range includes Domestic Monobloc Pump, 6. Electrical Connection ......................................................................................8
End Suction Pump, Borewell Submersible Pump, Openwell Submersible Pump 7. Starting ...........................................................................................................8
Standard Industrial Pump range includes End Suction Pump, Horizontal
8. Models and Powers .......................................................................................... 9
Multistage Pump,Vertical Multistage Pump, Inline Monobloc Pump, Process
Pump, Submersible Sewage Pump, Dewatering Pump, Solid Handling Non Clog 9. Curve charts ..................................................................................................12
Pump and Vacuum Pump. 10. Maintenance .................................................................................................20

Customized and Engineered Pump range includes Axially Split Casing Pump, 11. Frost Protection .............................................................................................20
Vertical Mixed and Axial Flow Pump, Metallic Volute Pump, Concrete Volute 12. Trouble Shooting ...........................................................................................20
Pump, Condensate Extraction Pump, Canned Motor Pump. Induction Motors 13. Annex - 1 .......................................................................................................22
include Single Phase Motors and Three Phase Motors..
14. Annex - 2 .......................................................................................................22
15. Annex - 3 .......................................................................................................23
16. Figure - 6 .......................................................................................................29
17. Figure - 7 .......................................................................................................29
18. Exploded View KCIL, KSIL- 1,3,5..................................................................30
19. Exploded View KCIL, KSIL- 10,15,20............................................................31
20. Recommended Spare Part List ........................................................................ 32
Register on our website : www.kbl.co.in

KIRLOSKAR BROTHERS LIMITED 01 KIRLOSKAR BROTHERS LIMITED 02

 Carefully read this manual before operation. Install and operate pump (4) Service Fluid
! Thin, non-inflammable and non-explosive liquids not containing solid particles
1. Assembly and Disassembly or Fibers. The liquids must not chemically attack the pump materials. When
(1) All the motors are equipped with eye bolts, but they can not be used to carry the pumping liquids with a density or viscosity higher than that of a water, a motor
pump. with a higher output power rating shall be used.
(2) Pump with a standard motor must be lifted by the pump head with the steel belt or
the like. All the flow passage components shall be made of special material when it shall be
2. Identification Codes made of high level stainless steel as per the system requirements.
4. Technical Parameters
K C IL 3 - 10 (1) Ambient Temperature
Example
No of stages Max. Ambient temperature : +400C. Ambient temperature above +400C or installation
Rated flow (M3/h) at an altitude of more than 1000 meters above sea level requires the use of an oversize
Inline Pump motor. Because of low air density and poor cooling effects, the motor output power P2
Cast iron base & pump cover will be decreased. See figure 1. In such cases. It may be necessary to use a motor with a
Kirloskar
higher output power rating.

K S IL 3 - 10 (B) Example
AISI1316 Stainless Steel material (omitted for AISI 304) P2
No of stages [%]
Rated flow (M3/h) 100
Inline Pump 90
80
Stainless Steel wetted parts 70
Kirloskar 60
50
3. Applications and Operation Ranges
(1) Features : high efficiency, low noise, compact, lightweight, small, good
20 25 30 35 40 45 50 5560 65 7075 80
0

appearance, light corrosion resistant, reliable sealing and easy for maintenance. m t[ C]
1000 2250 3500
(2) Applications :
= Boiler feed and condensate systems For example :
= Water treatment, infiltration & filter system
When the pump is installed at an altitude of more than 3500 meters above sea level1 P2
= Food and beverage industry
= Water supply & drainage for tall buildings will be decreased to 88% when the ambient temperature is 700C1 P2 will be decreased to
= Agricultural, nursery and golf course irrigation 78%
= Fire-fighting system (2) Liquid Temperature
= Industrial cleaning system See figure 3 for reference. It shows the correlation between the ligquid temperature and
= Liquid transfer, circulating and lifteing the max. permissible working pressure.
(3) Operation Ranges
Attention : the maximum permissible operating pressure and liquid temperature refer to
= Liquid temperature : -200C --+1200C
= Flow range : 0.4~28 m3/h the pump stability.
= Max. pressure : 25bar (3) How to calculate the minimum inlet pressure
= pH: 3~9 The max. suction lift “H” in meters head can be calculated as follows :
= Max. Ambient temperature: +40 0C H=PbX10.2-NPSH-HF-Hv-Hs
= Altitude : up to 1000m Pb=Barometric pressure in bar. (Barometric pressure can be set to 1 bar). In closed
KIRLOSKAR BROTHERS LIMITED 03 KIRLOSKAR BROTHERS LIMITED 04
NPSH= Net Positive Suction head (m) (To be read from the NPSH curve).
Hv=Vapor Pressure in metes head.
! Attention : Outlet valve must be opened during operation

Hs= Safety margin.min. 0.5 meters head.

If the “H” calculated is positive, the pump can operate at a suction lift of max. “H”
meters head. If the “H” calculated is negative, an inlet pressure of min. “H” meters head (5) Electrical Parameters
Refer to the rating plate on the motor
(6) Numbers of start/stop for motor
4KW or less than : Maximum 100 times per hour
5.5KW or above: Maximum 20 times per hour
(7) Dimension and Weight
tm Hv Refer to Annex 3 for the installation dimensions
( oC) (M) Refer to label on the package for weight
Figure 2
100 126 (8) Noise Level
180 100
170 79
160 62 5. Notices for Installation
150 45
40 Apply the following processes before installation in case
140 35
30
! of damage to pump.
130 25
120 20
110 15
12
100 10
8.0
90 6.0
(4) Pressure and Temperature 80 5.0
4.0
Figure 3 70 3.0
60 2.0
P[bar] 1.5
28 50
1.0
24 0.8
20 40 0.6
16 30 0.4
12 0.3
8 20 0.2
4
0 10 0.1
-40 0 40 80 0
120 t[ C] 0
Figure 4 Vaporization pressure

KIRLOSKAR BROTHERS LIMITED 05 KIRLOSKAR BROTHERS LIMITED 06

 6. Electrical Connection.

The pump motor shall be safely grounded.

outdoors
installed

suitable
Be sure that the pump is disconnected from the power source before

shield.
can be
pump

with
The
disassembling terminal box or the pump.
The single-phase motor is equipped with a built-in thermal protector.

!
A three-phase protector must be installed before the installation of the

the pump outlet.

three-phase motor.

needed close to
pump to avoid
siphoning. To
upward slope

prevent dirty

flowing back
have a slight

vent valve is
is essential.
water from
toward the
The outlet

A vacuum
pipe must
! All electrical work should be performed by a qualified electrician.

Make sure that the motor voltage and frequency match the incoming electrical supply.

especially the
the pipeline,

pump inlet.
A junction box is installed on the inlet side at the factory.
Make sure
that there
is no air
left in The angle of the terminal box can be adjusted by 0o, 180o and 270o according to the
following procedure.
1. The coupling guard shall be uninstalled if required. Do not uninstalled the coupling.

Inverted valve can

damage caused by
and maintenance
2. Unscrew all screws.
advisable to fit a

pump inlet and

the pmp makes

protect against
be installed to
pump bottom
3. Rotate the motor to the direction needed.
possible, it is

valves on the
both side of
hose on the
shockproof

shockproof
base on the
In order to

install gate
the nose as

it easy for
4. Tighten all screws.

backflow.
minimize

cleaning
much as

5. Mount the coupling guard.

Please refer to the attached wiring diagram in the junction box while wiring.
Table -1 .... Pump Noise
installed horizontally

forbidden to place

Power
and vertically. To
The pump can be

0.37 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 11 15 18.5 22 37 45
the motor upside
ensure complete

[kW]
Noise
50Hz 53 53 53 55 58 58 59 66 73 73 75 70 70 69 73 73
cooling for
motor, it is

[dB(A)]
Noise
60Hz 58 56 57 60 63 64 65 71 73 78 79 74 74 74 77 77
down.

[dB(A)]

7. Starting Table - 1
pipeline connection
of the pump base

dimension of the

! Read carefully the warning on the motor base before starting.

anchor bolt are
The dimension

shown on page
location and

18, 19, 20

Notice : do not start the pump until the pump has been filled with liquid.
Dry operation of the pump will cause damage to the bearing and
direction of the

! mechanical seal. Make sure that the discharged liquid will not injure
Arrows on the

show the flow

persons nearby while priming. Pay particular attention to the risk of

pump base

liquids.

injury from scalding hot water.

It is advisable to open the bypass valve while starting. It is easy for priming water since
Procedures Processes
the bypass valve (see figure 5) connects the pump inlet and outlet. Tighten the bypass
valve once the pump is in stable operation. You’d better open the bypass valve when
there are bubbles in the transferred liquid and the operating pressure is below 6 bar,
otherwise high flow speed of the transferred liquid will damage the outlet.
KIRLOSKAR BROTHERS LIMITED 07 KIRLOSKAR BROTHERS LIMITED 08
 Figure 5
Drainage Plug
KCIL/KSIL2 (S) Models & Powers
Bypass Valve
Models Power Rated Flow Rated Head Max. Flow Max. Head Max. Inlet Applicable
[kw] [m3/h] [m] [m] Pressure temperature
[bar] [0C]
2--2 0.37 2.5 13.5 5 18.5 6 - 20~+120
2--3 0.37 2.5 19.5 5 28 10 - 20~+120
2--4 0.55 2.5 27 5 38 10 - 20~+120
2--5 0.55 2.5 32.5 5 46 10 - 20~+120
2--6 0.75 2.5 40 5 57 10 - 20~+120
2--7 0.75 2.5 45.5 5 66 10 - 20~+120
2--8 1.1 2.5 51 5 78 10 - 20~+120
2--9 1.1 2.5 60 5 86 10 - 20~+120
Checks before starting the pump 2--10 1.1 2.5 65 5 92 10 - 20~+120
2--11 1.1 2.5 71.5 5 104 10 - 20~+120
6
Check that the anchor bolts are all tightened. 2--12 1.5 2.5 78 5 115 10 - 20~+120
2--13 1.5 2.5 86.5 5 124 15 - 20~+120
6
Check that the pump is filled full with water. 2--14 1.5 2.5 92 5 134 15 - 20~+120
2--15 2.2 2.5 98 5 142 15 - 20~+120
6
Check that the supplied power source is correct. 2--16 2.2 2.5 104 5 154 15 - 20~+120
6
Check that the rotating direction is correct.
2--17
2--18
2.2
2.2
2.5
2.5
111
122
5
5
165
172
15
15
- 20~+120
- 20~+120
6
Verify that all the pipelines are firmly connected and pipelines can properly supply 2--19
2--20
2.2
3.0
2.5
2.5
128
134
5
5
182
192
15
15
- 20~+120
- 20~+120
water. 2--21 3.0 2.5 140 5 201 15 - 20~+120
6
Be sure that valves in the inlet pipeline can be opened completely. Slowly open the 2--22
2--23
3.0
3.0
2.5
2.5
145
153
5
5
208
218
15
15
- 20~+120
- 20~+120
outlet valve after the pump starts 2--24 3.0 2.5 160 5 228 15 - 20~+120
6
If pressure gauges have been installed. Check and record operating pressures.
2--25
2--26
3.0
3.0
2.5
2.5
168
176
5
5
238
248
15
15
- 20~+120
- 20~+120
KCIL3/KSIL3 Models and Powers
Models Power Rated Flow Rated Head Max. Flow Max. Head Max. Inlet Applicable
[kw] [m3/h] [m] [m3/h] [m] Pressure temperature Models Power Rated Flow Rated Head Max. Flow Max. Head Max. Inlet Applicable
[bar] [0C] [kw] [m3/h] [m] [m3/h] [m] Pressure temperature
1--2 0.37 1.8 10 3.2 13 10.0 - 20~+120 [bar] [0C]
1--3 0.37 1.8 15 3.2 19 10.0 - 20~+120 3--2 0.37 3 10 5 13 10.0 - 20~+120
1--4 0.37 1.8 19 3.2 25 10.0 - 20~+120 3--3 0.37 3 15 5 19 10.0 - 20~+120
1--5 0.37 1.8 24 3.2 31 10.0 - 20~+120 3--4 0.37 3 19 5 25 10.0 - 20~+120
1--6 0.37 1.8 28 3.2 38 10.0 - 20~+120 3--5 0.37 3 24 5 31 10.0 - 20~+120
3--6 0.55 3 28 5 38 10.0 - 20~+120
1--7 0.37 1.8 32 3.2 44 10.0 - 20~+120
3--7 0.55 3 32 5 44 10.0 - 20~+120
1--8 0.55 1.8 38 3.2 50 10.0 - 20~+120
3--8 0.75 3 38 5 50 10.0 - 20~+120
1--9 0.55 1.8 42 3.2 57 10.0 - 20~+120 3--9 0.75 3 42 5 57 10.0 - 20~+120
1--10 0.55 1.8 46 3.2 63 10.0 - 20~+120 3--10 0.75 3 46 5 63 10.0 - 20~+120
1--11 0.55 1.8 51 3.2 69 10.0 - 20~+120 3--11 1.1 3 51 5 69 10.0 - 20~+120
1--12 0.75 1.8 56 3.2 76 10.0 - 20~+120 3--12 1.1 3 56 5 76 10.0 - 20~+120
1--13 0.75 1.8 60 3.2 82 10.0 - 20~+120 3--13 1.1 3 60 5 82 10.0 - 20~+120
1--15 0.75 1.8 68 3.2 88 10.0 - 20~+120 3--15 1.1 3 68 5 88 10.0 - 20~+120
1-17 1.1 1.8 78 3.2 107 10.0 - 20~+120 3--17 1.5 3 82 5 107 10.0 - 20~+120
1--19 1.1 1.8 87 3.2 120 10.0 - 20~+120 3--19 1.5 3 90 5 120 10.0 - 20~+120
1-21 1.1 1.8 95 3.2 132 10.0 - 20~+120 3--21 2.2 3 102 5 132 10.0 - 20~+120
1--23 1.1 1.8 103 3.2 145 10.0 - 20~+120 3--23 2.2 3 110 5 145 10.0 - 20~+120
1--25 1.5 1.8 119 3.2 158 10.0 - 20~+120 3--25 2.2 3 119 5 158 10.0 - 20~+120
1--27 1.5 1.8 128 3.2 170 10.0 - 20~+120 3--27 2.2 3 128 5 170 10.0 - 20~+120
1--30 1.5 1.8 140 3.2 188 10.0 - 20~+120 3--29 2.2 3 140 5 182 10.0 - 20~+120
1--33 2.2 1.8 158 3.2 208 10.0 - 20~+120 3--31 3.0 3 152 5 195 15.0 - 20~+120
1--36 2.2 1.8 170 3.2 225 10.0 - 20~+120 3--33 3.0 3 463 5 208 15.0 - 20~+120
3--36 3.0 3 175 5 225 15.0 - 20~+120
KIRLOSKAR BROTHERS LIMITED 09 KIRLOSKAR BROTHERS LIMITED 10
 KCIL10/KSIL10 Models and Powers
KCIL/KSIL4 (S) Models & Powers
Models Power Rated Flow Rated Head Max. Flow Max. Head Max. Inlet Applicable Models Power Rated Flow Rated Head Max. Flow Max. Head Max. Inlet Applicable
[kw] [m3/h] [m] [m] Pressure temperature [kw] [m3/h] [m] [m3/h] [m] Pressure temperature
[bar] [0C] [bar] [0C]
4--2 0.37 6 10.5 9 19 6 - 20~+120 10--1 0.37 10 7.5 16 10 8.0 - 20~+120
4--3 0.5 6 18 9 29 10 - 20~+120 10--2 0.75 10 15 16 21 8.0 - 20~+120
4--4 0.75 6 24.5 9 39 10 - 20~+120 10--3 1.1 10 23 16 31 8.0 - 20~+120
4--5 1.1 6 31.5 9 49 10 - 20~+120 10--4 1.5 10 32 16 42 8.0 - 20~+120
4--6 1.5 6 36 9 58 10 - 20~+120 10--5 2.2 10 40 16 52 8.0 - 20~+120
4--7 1.5 6 44.5 9 68 10 - 20~+120 10--6 2.2 10 48 16 63 8.0 - 20~+120
4--8 2.2 6 49.5 9 79 10 - 20~+120 10--7 3.0 10 56 16 73 10.0 - 20~+120
4--9 2.2 6 56 9 90 10 - 20~+120 10--8 3.0 10 64 16 84 10.0 - 20~+120
4--10 2.2 6 64 9 100 10 - 20~+120 10--9 3.0 10 70 16 94 10.0 - 20~+120
4--11 2.2 6 69 9 109 10 - 20~+120 10--10 4.0 10 80 16 105 10.0 - 20~+120
4--12 3.0 6 75 9 118 15 - 20~+120 10--12 4.0 10 95 16 115 10.0 - 20~+120
4--13 3.0 6 83 9 131 15 - 20~+120 10--14 5.5 10 113 16 147 10.0 - 20~+120
4--14 3.0 6 90 9 140 15 - 20~+120 10--16 5.5 10 128 16 168 10.0 - 20~+120
4--15 3.0 6 96 9 150 15 - 20~+120 10-18 7.5 10 145 16 188 10.0 - 20~+120
4--16 4.0 6 102 9 159 15 - 20~+120 10-20 7.5 10 164 16 210 10.0 - 20~+120
4--17 4.0 6 108 9 170 15 - 20~+120 10--22 7.5 10 178 16 230 10.0 - 20~+120
4--18 4.0 6 115 9 180 15 - 20~+120 KCIL15/KSIL15 Models and Powers
4--19 4.0 6 123 9 192 15 - 20~+120
4--20 4.0 6 128 9 203 15 - 20~+120 Models Power Rated Flow Rated Head Max. Flow Max. Head Max. Inlet Applicable
4--21 4.0 6 134 9 213 15 - 20~+120 [kw] [m3/h] [m] [m3/h] [m] Pressure temperature
4--22 4.0 6 139 9 220 15 - 20~+120 [bar] [0C]
15--1 1.1 15 11 24 13 8.0 - 20~+120
KCIL5/KSIL5 Models and Powers 15--2 2.2 15 23 24 26 8.0 - 20~+120
Models Power Rated Flow Rated Head Max. Flow Max. Head Max. Inlet Applicable 15--3 3.0 15 19 24 43 8.0 - 20~+120
[kw] [m3/h] [m] [m3/h] [m] Pressure temperature 15--4 4.0 15 47 24 56 10.0 - 20~+120
[bar] [0C] 15--5 4.0 15 58 24 70 10.0 - 20~+120
5--2 0.37 5 9 10 13 10.0 - 20~+120 15--6 5.5 15 71 24 84 10.0 - 20~+120
5--3 0.55 5 15 10 20 10.0 - 20~+120 15--7 5.5 15 83 24 98 10.0 - 20~+120
15--8 7.5 15 96 24 112 10.0 - 20~+120
5--4 0.55 5 19 10 27 10.0 - 20~+120
15--9 7.5 15 108 24 125 10.0 - 20~+120
5--5 0.75 5 24 10 33 10.0 - 20~+120 15--10 11.0 15 120 24 140 10.0 - 20~+120
5--6 1.1 5 28 10 40 10.0 - 20~+120 15--12 11.0 15 142 24 168 10.0 - 20~+120
5--7 1.1 5 32 10 47 10.0 - 20~+120 15--14 11.0 15 166 24 195 10.0 - 20~+120
5--8 1.1 5 40 10 54 10.0 - 20~+120 15--17 15.0 15 205 24 238 10.0 - 20~+120
5--9 1.5 5 47 10 60 10.0 - 20~+120 KCIL20/KSIL20 Models and Powers
5--10 1.5 5 53 10 67 10.0 - 20~+120 Models Power Rated Flow Rated Head Max. Flow Max. Head Max. Inlet Applicable
5--11 2.2 5 59 10 74 10.0 - 20~+120 [kw] [m3/h] [m] [m3/h] [m] Pressure temperature
5--12 2.2 5 63 10 80 10.0 - 20~+120 [bar] [0C]
5--13 2.2 5 68 10 87 10.0 - 20~+120 20--1 1.1 20 12 29 14 8.0 - 20~+120
5--14 2.2 5 74 10 94 10.0 - 20~+120 20--2 2.2 20 24 29 28 8.0 - 20~+120
5--15 2.2 5 79 10 100 10.0 - 20~+120 20--3 4.0 20 36 29 42 8.0 - 20~+120
20--4 5.5 20 48 29 56 10.0 - 20~+120
5--16 2.2 5 85 10 107 10.0 - 20~+120
20--5 5.5 20 60 29 70 10.0 - 20~+120
5--18 3.0 5 98 10 120 15.0 - 20~+120 20--6 7.5 20 72 29 86 10.0 - 20~+120
5--20 3.0 5 108 10 134 15.0 - 20~+120 20--7 7.5 20 84 29 98 10.0 - 20~+120
5--22 4.0 5 120 10 147 15.0 - 20~+120 20--8 11.0 20 98 29 115 10.0 - 20~+120
5--24 4.0 5 132 10 160 15.0 - 20~+120 20--10 11.0 20 122 29 148 10.0 - 20~+120
5--26 4.0 5 145 10 174 15.0 - 20~+120 20--12 15.0 20 147 29 178 10.0 - 20~+120
5--29 4.0 5 155 10 195 15.0 - 20~+120 20--14 15.0 20 170 29 208 10.0 - 20~+120
15--17 18.5 20 205 29 250 10.0 - 20~+120
KIRLOSKAR BROTHERS LIMITED 11 KIRLOSKAR BROTHERS LIMITED 12
KCIL/KSIL32 Models & Powers KCIL/KSIL45 Models & Powers
Power Rated Flow Rated Head Max. Flow Max. Head Max. Inlet Applicable Models Power Rated Flow Rated Head Max. Flow Max. Head Max. Inlet Applicable
Models Pressure temperature
[kw] [m3/h] [m] [m] Pressure temperature [kw] [m3/h] [m] [m] 0
[bar] [0C] [bar] [ C]
32-1-1 1.5 32 9.5 44 16 4 - 20~+120 45-1-1 3 45 15 63 21.5 4 - 20~+120
32-1 2.2 32 13 44 19.5 4 - 20~+120 45-1 4 45 19 63 26.5 4 - 20~+120
32-2-2 3 32 20.5 44 31.5 4 - 20~+120 45-2-2 5.5 45 30.5 63 41.5 4 - 20~+120
32-2 4 32 27.5 44 39.5 4 - 20~+120 45-2 7.5 45 39 63 51.5 4 - 20~+120
32-3-2 5.5 32 35.5 44 51.5 4 - 20~+120 45-3-2 11 45 52 63 67.5 10 - 20~+120
32-3 5.5 32 41.5 44 58.5 4 - 20~+120 45-3 11 45 59.5 63 77 10 - 20~+120
45-4-2 15 45 72 63 93 10 - 20~+120
32-4-2 7.5 32 49.5 44 71 4 - 20~+120
45-4 15 45 79.5 63 103 10 - 20~+120
32-4 7.5 32 56 44 78 4 - 20~+120
45-5-2 18.5 45 92.5 63 119 10 - 20~+120
32-5-2 11 32 65.5 44 91.5 10 - 20~+120
45-5 18.5 45 100 63 129 10 - 20~+120
32-5 11 32 72 44 98.5 10 - 20~+120
45-6-2 22 45 113 63 145 15 - 20~+120
32-6-2 11 32 79.5 44 111 10 - 20~+120
45-6 22 45 121 63 154 15 - 20~+120
32-6 11 32 85.5 44 118 10 - 20~+120 45-7-2 30 45 135 63 172 15 - 20~+120
32-7-2 15 32 94.5 44 131 10 - 20~+120 45-7 30 45 144 63 181 15 - 20~+120
32-7 15 32 101 44 138 10 - 20~+120 45-8-2 30 45 155 63 198 15 - 20~+120
32-8-2 15 32 108 44 150 10 - 20~+120 45-8 30 45 164 63 207 15 - 20~+120
32-8 15 32 115 44 157 10 - 20~+120 45-9-2 30 45 175 63 223 15 - 20~+120
32-9-2 18.5 32 124 44 170 10 - 20~+120 45-9 37 45 185 63 233 15 - 20~+120
32-9 18.5 32 131 44 177 10 - 20~+120 45-10-2 37 45 196 63 249 15 - 20~+120
32-10-2 18.5 32 138 44 189 10 - 20~+120 45-10 37 45 205 63 259 15 - 20~+120
32-10 18.5 32 145 44 196 10 - 20~+120 45-11-2 45 45 222 63 280 15 - 20~+120
32-11-2 22 32 154 44 210 15 - 20~+120 45-11 45 45 230 63 290 15 - 20~+120
32-11 22 32 161 44 216 15 - 20~+120 45-12-2 45 45 242 63 307 15 - 20~+120
32-12-2 22 32 168 44 229 15 - 20~+120 45-12 45 45 251 63 316 15 - 20~+120
32-12 22 32 176 44 235 15 - 20~+120 45-13-2 45 45 263 63 333 15 - 20~+120
32-13-2 30 32 187 44 250 15 - 20~+120
32-13 30 32 193 44 257 15 - 20~+120 KCIL/KSIL64 Models & Power
32-14-2 30 32 201 44 269 15 - 20~+120 Models Power Rated Flow Rated Head Max. Flow Max. Head Max. Inlet Applicable
32-14 30 32 207 44 276 15 - 20~+120 [kw] 3
[m /h] [m] [m] Pressure temperature
0
[ C]
64-1-1 4 64 15.5 90 22 4 - 20~+120
64-1 5.5 64 21.5 90 31.5 4 - 20~+120
64-2-2 7.5 64 31 90 40.5 10 - 20~+120
64-2-1 11 64 38 90 51 10 - 20~+120
64-2 11 64 44.5 90 60.5 10 - 20~+120
64-3-2 15 64 54 90 69.5 10 - 20~+120
64-3-1 15 64 60 90 79 10 - 20~+120
64-3 18.5 64 66.5 90 89.5 10 - 20~+120
64-4-2 18.5 64 76 90 98 15 - 20~+120
64-4-1 22 64 82.5 90 109 15 - 20~+120
64-4 22 64 89 90 118 15 - 20~+120
64-5-2 30 64 100 90 128 15 - 20~+120
64-5-1 30 64 106 90 138 15 - 20~+120
64-5 30 64 113 90 148 15 - 20~+120
64-6-2 30 64 122 90 157 15 - 20~+120
64-6-1 37 64 129 90 167 15 - 20~+120
64-6 37 64 135 90 177 15 - 20~+120
64-7-2 37 64 145 90 186 15 - 20~+120
64-7-1 37 64 151 90 196 15 - 20~+120
64-7 45 64 163 90 208 15 - 20~+120
64-8-2 45 64 172 90 218 15 - 20~+120
64-8-1 45 64 180 90 227 15 - 20~+120
KIRLOSKAR BROTHERS LIMITED 13 KIRLOSKAR BROTHERS LIMITED 14
 Trouble Shooting
10. Maintenance

Before doing anything, make sure that the pump is disconnected from Symptoms Causes Solutions

! the power source and that there is no possibility of accidental connections.

Bearing and shaft seal do not need to maintenance.
Power failure
Fuses down
Motor starter overload has tripped
Power supply
Replace the fuse
Restart
out
Motor does not run when started Thermal protector has tripped out Restart
Motor bearing Main contacts are not making contact Repair
Motor without oil filling mouth is free of maintenance. Motor with oil filling or the coil is faulty
mouth of higher than 11KW, grease or the similar high temperature lithium grease Control circuit are defective Check
should be applied. See the indication on the fan cover for reference. For seasonal running Motor defective Repair
(the motor will be out of use for more than 6 months), lubricate the motor before one fuse has blown Replace the fuse
starting. Contacts in motor overload device Repalce
The mechanical seal is auto adjustment. As long as the instructions in the manual are faulty
are strictly followed, the pump will work efficiently and do not require any maintenance. Cable connections are loose or faulty Tighten or replace the cause
Motor starter overload trips out immediately connections
The contact surface between dynamic ring and stationary ring of the automatic
when power supply is turned on Motor winding is defective Repair
adjustment mechanical seal is lubricated and cooled by the liquid transferred.
Pump mechanically blocked Check for adjustment

Overload current setting is too low Reset

If the pump is installed where it is subject to freezing, antifreeze must be Motor starter overload trips out Overload current setting is too low Reset

! applied to avoid damage caused by icing. occasionally Low voltage at peak times
Pump inlet pressure is too low
Check the power supply
Check the inlet
Pump capacity in not steady (cavitation damage) Suction pipe blocked Clean the pipeline

If you do not use your pump during seasons of frost, empty the pmp to avoid inlet pipe is too small Change to the inlet pipe of larger size
damage. The pump can be emptied by means o the filling plug on the pump head and Suction pipe/pump blocked Clean pipes
drainage plug on the bottom. Be careful of personal safety and property. security when Foot or no return valve is blocked in
draining cold or hot water. Tighten the venting plugs and drainage valves the next time Pump runs but no water been pumped closed position Repair
the pump is used. When the drainage valve needs to be replaced, first unscrew the bypass Leakage in suction pipe Repair
valve, and then screw off the drainage plug (see figures 5). When installing the drainage Air in suction pipe or pump Check the inlet
Motor rotates in the wrong direction Change the connection
valve, first tighten the drainage plug and then tighten the bypass valve.
Pump runs backwards when switched off Leakage in suction pipe Repair
12. Exploded Views
Foot or no return valve is defective Repair
See exploded views on page 30 and 31 Leakage from shaft seal Shaft seal is defective Replace
13. Troubleshooting Noise cavitation is occurring Check the inlet
Pump does not rotate freely because of Adjust the shaft position
Disconnect all power to the pump before dismantling terminal box and pump. Make sure that
! power is disconnected and that pump cannot be accidentally started. in correct shaft position Pump head is too low Improve the system or rese
model
Frequency convertor does not run Check the frequency covers

If some defects still can not be removed as per the above solutions, please call the local distributors.
KIRLOSKAR BROTHERS LIMITED 15 KIRLOSKAR BROTHERS LIMITED 16
Annex 1
Max. operating pressure
Models KCIL Max. Operating pressure KSIL Max. Operating pressure
KCIL, KSIL1 16 bar 25 bar
KCIL, KSIL3 16 bar 25 bar
KCIL, KSIL5 16 bar 25 bar
50Hz
KCIL, KSIL10 25 bar 25 bar
KCIL, KSIL15 25 bar 25 bar
KCIL, KSIL20 25 bar 25 bar
Annex 2
Max. inlet pressure for KCIL and KSIL

Max. inlet pressure

KCIL, KSIL1 0
KCIL, KSIL1-2? KCIL, KSIL1-36 10 bar

Enriching Lives
KCIL, KSIL3
KCIL, KSIL3-2? KCIL, KSIL3-29 10 bar
KCIL, KSIL3-31? KCIL, KSIL3-36 15 bar
KCIL, KSIL5
KCIL, KSIL5-2? KCIL, KSIL5-16 10 bar
KCIL, KSIL5-18? KCIL, KSIL5-36 15 bar
KCIL, KSIL10
50Hz
KCIL, KSIL10-1? KCIL, KSIL10-6 8 bar
KCIL, KSIL10-7? KCIL, KSIL10-22 10 bar
KCIL, KSIL15

D2
KCIL, KSIL15-1? KCIL, KSIL15-3 8 bar

109
109
109
109
109
109
109
109
109
109
124
124
124
124
124
124
124
137
137
137
137
137
KCIL 15-4? KCIL 15-9 10 bar
KSIL 15-4 ? KSIL 15-17 10 bar

136
136
136
136
136
136
136
136
136
136
155
155
155
155
155
155
155
175
175
175
175
175
D1
KCIL, KSIL20
KCIL, KSIL20-1? KCIL, KSIL20-3 8 bar

Models Oval Flange (KCIL) DIN Flange (KSIL)

B1+B2

1008
1044
1098
1152
1206
Dimensions for KCIL1 and KSIL1

494
512
530
548
566
584
602
620
638
656
698
716
752
788
824
860
896
KCIL, 20-4? KCIL 20-7 10 bar

Dimensions
KSIL 20-4? KSIL 20-17 10 bar
KCIL/KSIL 32

264
282
300
318
336
354
372
390
408
426
448
466
502
538
574
610
646
698
734
788
842
896
B1
KCIL, KSIL 31-1-1- to KCIL,KSIL31-4- 4 bar
KCIL, KSIL32-5-2 to KCIL, KSIL 32-10 10 bar

B1+B2

1018
1072
1126
1180
KCIL, KSIL 32-11-2 to KCIL,KSIL 32-14 15 bar

468
486
504
522
540
558
576
594
612
630
672
690
726
762
798
834
870
982
KCIL/KSIL 45
KCIL,KSIL 45-1-1 to KCIL, KSIL 45-2 4 bar

238
256
274
292
310
328
346
364
382
400
422
440
476
512
548
584
620
672
708
762
816
870
B1
KCIL, KSIL 45-3-2 to KCIL, KCIL 45-5 10 bar
Annex 3

KCIL, KSIL 45-6-2 to KCIL, KSIL 45-13-2 15 bar

Pump

1--2
1--3
1--4
1--5
1--6
1--7
1--8
1--9
1--10
1--11
1--12
1--13
1--15
1--17
1--19
1--21
1--23
1--25
1--27
1--30
1--33
1--36
KCIL/KSIL 64
KCIL, KSIL - 641-1-1 to KCIL, KSIL 64-2-2 4 bar
KCIL, KSIL 64-2-1 to KCIL, KSIL 64-4-2 10 bar
KCIL, KSIL 64-4-1 to KCIL, KSIL 64-8-1 15 bar

KIRLOSKAR BROTHERS LIMITED 17 KIRLOSKAR BROTHERS LIMITED 18

 Annex 3
Dimensions for KCIL2 and KSIL2
Pump Dimensions
Models Oval Flange (KCIL) DIN Flange (KSIL)
B1 B1+B2 B1 B1+B2 D1 D2
2--2 220 440 245 465 140 110
2--3 238 458 463 483 140 110
2--4 256 476 281 501 140 110
2--5 274 494 299 519 140 110
2--6 297 547 322 572 160 125
2--7 315 565 340 590 160 125

KIRLOSKAR BROTHERS LIMITED

2--8 333 583 358 608 160 125
2--9 351 601 376 626 160 125
2--10 369 619 394 644 160 125
2--11 387 637 412 662 160 125
2--12 422 712 447 737 180 125
2--13 440 730 465 755 180 125
2--14 458 748 483 773 180 125
2--15 476 766 501 791 180 125
2--16 494 784 519 809 180 125
2--17 512 802 537 827 180 125
Enriching Lives
2--18 530 820 555 845 180 125
2--19 548 838 573 863 180 125
G1 (25 mm)
2--20 566 856 591 881 180 125
2--21 584 874 609 899 180 125
2--22 602 892 627 917 180 125
2--23 628 958 653 983 190 140
2--24 646 976 671 1001 190 140
2--25 664 994 689 1019 190 140
2--26 682 1012 707 1037 190 140

19
Dimensions for KCIL3 and KSIL3

Pump Dimensions
Models Oval Flange (KCIL) DIN Flange (KSIL)
B1 B1+B2 B1 B1+B2 D1 D2
3--2 238 468 264 494 136 109
3--3 256 486 282 512 136 109
3--4 274 504 300 530 136 109
3--5 292 522 318 548 136 109
KIRLOSKAR BROTHERS LIMITED 3--6 310 540 336 566 136 109
3--7 328 558 354 584 136 109
3--8 350 600 376 626 155 124
Enriching Lives
3--9 368 618 394 644 155 124
3--10 386 636 412 662 155 124
3--11 404 654 430 680 155 124
3--12 422 672 448 698 155 124
3--13 440 690 466 716 155 124
3--15 476 726 502 752 155 124
3--17 528 838 554 864 175 137
3--19 564 874 590 900 175 137
3--21 600 910 626 936 175 137
3--23 636 946 662 972 175 137
3--25 672 982 698 1008 175 137
3--27 708 1018 734 1044 175 137
3--29 744 1054 770 1080 175 137
3--31 784 1114 810 1140 195 151
3--33 820 1150 846 1176 195 151
3--36 874 1204 900 1230 195 151
20
 Dimensions for KCIL4 and KSIL4

Pump Dimensions
Models Oval Flange (KCIL) DIN Flange (KSIL)
B1 B1+B2 B1 B1+B2 D1 D2
4--2 238 458 263 483 140 110
4--3 265 485 290 510 140 110
4--4 297 547 322 572 160 125
4--5 324 574 349 599 160 125

KIRLOSKAR BROTHERS LIMITED

4--6 351 601 376 626 160 125
4--7 395 685 420 710 180 125
4--8 422 712 447 737 180 125
4--9 449 739 474 764 180 125
4--10 476 766 501 791 180 125
4--11 503 793 528 818 180 125
4--12 530 820 555 845 180 125
4--13 565 895 590 920 190 140
4--14 592 922 617 947 190 140
4--15 619 949 644 974 190 140
4--16 646 976 671 1001 190 140 Enriching Lives

4--17 673 1003 698 1028 220 150

(32 mm)
4--18 7 0 1030 725 1055 220 150
4--19 727 1057 752 1082 220 150
4--20 754 1084 779 1109 220 150
4--21 781 1111 806 1136 220 150
4--22 808 1138 833 1163 220 150

21
Dimensions for KCIL5 and KSIL5

Pump Dimensions
Models Oval Flange (KCIL) DIN Flange (KSIL)
B1 B1+B2 B1 B1+B2 D1 D2
5--2 256 486 282 512 136 109
5--3 283 513 309 539 136 109
5--4 310 540 336 566 136 109
KIRLOSKAR BROTHERS LIMITED 5--5 341 591 367 617 155 124
5--6 368 618 394 644 155 124
5--7 395 645 421 671 155 124
Enriching Lives
5--8 422 672 448 698 155 124
5--9 465 775 491 801 175 137
5--10 492 802 518 828 175 137
5--11 519 829 545 855 175 137
5--12 546 856 572 882 175 137
5--13 573 883 599 909 175 137
5--14 600 910 626 936 175 137
5--15 627 937 653 963 175 137
G1 1/4 (32 mm)
5--16 654 964 680 990 175 137
5--18 712 1042 738 1068 195 151
5--20 766 1096 792 1122 195 151
5--22 820 1177 846 1203 219 169
5--24 874 1231 900 1257 219 169
5--26 928 1285 954 1311 219 169
5--29 1009 1366 1035 1392 219 169
22
 Dimensions for KCIL10 and KSIL10

Pump Dimensions
Models Din Flange (KCIL) DIN Flange (KSIL)
B1 B1+B2 B1 B1+B2 D1 D2
10--1 336 566 334 564 136 109
10--2 369 619 367 617 155 124
10--3 399 649 397 647 155 124

KIRLOSKAR BROTHERS LIMITED

10--4 445 755 443 753 175 137
Enriching Lives
10--5 475 785 473 783 175 137
10--6 505 815 503 813 175 137
10--7 540 870 538 868 195 151
10--8 570 900 568 898 195 151
10--9 600 930 598 928 195 151
10--10 630 987 628 985 219 169
10--12 690 1047 688 1045 219 169
10--14 782 1180 780 1178 258 188
10--16 842 1240 840 1238 258 188
10--18 902 1300 900 1298 258 188
20--20 962 1360 960 1358 258 188
10--22 1022 1420 1020 1418 258 188

23
Dimensions for KCIL15 and KSIL15

Pump Dimensions
Models DIN Flange (KCIL) DIN Flange (KSIL)
B1 B1+B2 B1 B1+B2 D1 D2
15--1 354 604 352 602 155 124

15--2 415 725 413 723 175 137

KIRLOSKAR BROTHERS LIMITED
15--3 465 795 463 793 195 151
Enriching Lives
15--4 510 867 508 865 219 169

15--5 555 912 553 910 219 169

15--6 632 1030 630 1028 258 188

15--7 677 1075 675 1073 258 188

15--8 722 1120 720 1118 258 188

15--9 767 1165 765 1163 258 188

15--10 889 1388 887 1386 315 242

15--12 979 1478 977 1476 315 242

15--14 1071 1570 1067 1566 315 242

15--17 1204 1703 1202 1701 315 242

24
 Dimensions for KCIL20 and KSIL20

Pump Dimensions
Models DIN Flange (KCIL) DIN Flange (KSIL)
B1 B1+B2 B1 B1+B2 D1 D2
20--1 354 604 352 602 155 124

20--2 415 725 413 723 175 137

KIRLOSKAR BROTHERS LIMITED

20--3 465 822 463 820 219 169
Enriching Lives
20--4 542 940 540 938 258 188

20--5 587 985 585 983 258 188

20--6 632 1030 630 1028 258 188

20--7 677 1075 675 1073 258 188

20--8 799 1298 797 1296 315 242

20--10 889 1388 887 1386 315 242

20--12 979 1478 977 1476 315 242

20--14 1069 1568 1067 1566 315 242

20--17 1204 1747 1202 1745 315 242

25
Pump
DIN Flange KCIL / KSIL 32
Models
B1 B1+B2 D1 D2
32-1-1 505 786 178 110
32-1 505 826 178 110
32-2-2 575 910 198 120
32-2 575 947 220 134
32-3-2 645 1036 220 134
32-3 645 1036 220 134
32-4-2 715 1106 220 134
KIRLOSKAR BROTHERS LIMITED 32-4 715 1106 220 134
32-5-2 895 1393 334 263
32-5 895 1393 334 263
32-6-2 965 1463 334 263
32-6 965 1463 334 263
32-7-2 1035 1533 334 263
32-7 1035 1533 334 263
32-8-2 1105 1603 334 263
32-8 1105 1603 334 263
32-9-2 1175 1673 334 263
32-9 1175 1673 334 263
32-10-2 1245 1743 334 263
32-10 1245 1743 334 263
32-11-2 1315 1877 382 305
32-11 1315 1877 382 305
32-12-2 1385 1947 382 305
32-12 1385 1947 382 305
32-13-2 1455 2115 420 372
32-13 1455 2115 420 372
32-14-2 1525 2185 420 372
32-14 1525 2185 420 372
26
 Pump
DIN Flange KCIL / KSIL 45
Models
B1 B1+B2 D1 D2
45-1-1 559 894 198 102
45-1 559 931 220 134
45-2-2 639 1030 220 134
45-2 639 1030 220 134
45-3-2 829 1327 334 263
45-3 829 1327 334 263

KIRLOSKAR BROTHERS LIMITED

45-4-2 909 1407 334 263
45-4 909 1407 334 263
45-5-2 989 1487 334 263
45-5 989 1487 334 263
45-6-2 1069 1631 382 305
45-6 1069 1631 382 305
45-7-2 1149 1809 420 372
45-7 1149 1809 420 372
45-8-2 1229 1889 420 372
45-8 1229 1889 420 372
45-9-2 1309 1969 420 372
45-9 1309 1969 420 372
45-10-2 1389 2049 420 372
45-10 1389 2049 420 372
45-11-2 1469 2145 458 427
45-11 1469 2145 458 427
45-12-2 1549 2225 458 427
45-12 1549 2225 458 427
45-13-2 1629 2305 458 427

27
Pump
DIN Flange KCIL, KSIL 64
Models
B1 B1+B2 D1 D2
64-1-1 561 933 220 134
64-1 561 952 220 134
64-2-2 644 1035 220 134
64-2-1 754 1252 334 263
KIRLOSKAR BROTHERS LIMITED 64-2 754 1252 334 263
64-3-2 836 1334 334 263
64-3-2 836 1334 334 263
64-3 836 1334 334 263
64-4-2 919 1417 334 263
64-4-1 919 1481 382 305
64-4 919 1481 382 305
64-5-2 1001 1661 420 372
64-5-1 1001 1661 420 372
64-5 1001 1661 420 372
64-6-2 1084 1744 420 372
64-6-1 1084 1744 420 372
64-6 1084 1744 420 372
64-7-2 1166 1826 420 372
64-7-1 1166 1826 420 427
64-7 1166 1842 420 427
64-8-2 1249 1925 458 427
64-8-1 1249 1925 458 427
28
 Figure 8 : Exploded views for KCIL, KSIL 1,3,5

80

Figure 6 : Starting
80 19

12b
26a 18
1. Open the inlet valve and 2. Open the drainage plug 3. Check the rotating direction 4. Starting the motor
close the outlet valve to fill the transferred water in of the motor
33 36
32 33 35
31 32
31 14
37 17
42 28 29 36 8
42
12a 7 11
26
38 29

28 28
27 34 14
29 29 30
28 28 37 17
8
27
27 8 24 7 11
25
5. Unscrew the vent valve and 6. Adjust the outlet valve to the 7. Tighten the vent valve 8. Any question please refer to 6
slowly open the outlet valve required pressure the instruction manual
14
25 16
27 23 15
6 8
7 10
6a
6b
20 22
21
14
13
39
12

8
7 9

2 40
Figure 7 : Sketch for coupling installation of KCIL and KSIL series 2
6
6a
43 5
A B C D 44
6
8
28a

4
3

2
2 2 6 6
6
5
5 5

1 1
1
4

KIRLOSKAR BROTHERS LIMITED 29 KIRLOSKAR BROTHERS LIMITED 30

 Figure 9 : Exploded views for KCIL, KSIL 10,15,20 Part List :
Part No. Name Part No. Name
1 Base 21c Hexagon socket Screw
2 Pump body 31d Hexagon socket Screw
6b
22
3 Flange 31e Hexagon socket Screw
20
80
21 4 Flange clasp 32 Coupling
80
5 Drainage plug 33 Pin
18
6 Oring 34 Rivet
12a
26a 36 6a Oring 35 snap ring base
33 35
33 32
17a 6b Oring 36 Hexagon socket Screw
32 31
31
28 29 7 Sealing ring 37 Screw
19a
12a
28 37 7a sealing ring 38 Protective cover
42 14
26
29
38 8 Outer plate 39 Spring washer
17
27 25
38 27 8 9 Inlet assembly 40 Outer barrel
37 34 11
28 7 9a Inlet assembly 41 Pull rod assembly
6 30
27 36
28
10 Middle assembly with bearing 42 Motor flange
6a
29 6a 10a Middle assembly with bearing 43 Rubber washer
14
29 11 Middle assembly 44 Oval flange
24 17
27 8 11a Middle assembly 45 Fixing cover
58 7 11
6
25 6a 12 Nut 46 Neck ring assembly
12a Nut 47 Bushing
36
14 12b Nut 48 Support ring
6a 16a 13 Impeller pressing sleeve 49 Splitting cone
8
7 10 14 Impeller 50 Taper nut
15 Bearing sleeve 51 Impeeler wear ring
15a Bearing sleeve 52 Pressing sleeve
15
16 16 Short sleeve I 53 Sliding bearing
14
13
16a Short sleeve II 54 Gland cover
40
39
2
6 12 17 Long sleeve 55 Drainage plug
2
8
5
6 7 9 17a Long sleeve 56 Bearing bush assembly
43
5 18 Pump shaft 57 Sliding bearing
6a 45
44 19 Outlet assembly 58 Bottom sub
28a
41
19a Outlet assembly 80 Motor
28 19b Outlet assembly Recommended Spare Part List
20 Stationary ring
21 Dynamic ring Sr. no. Spare parts
22 Mechanical seal
4
23 Elastic ring 1 Coupling
3
24 Stud blot
2 2
6
2
6 2 Mechanical Seal
6 5 25 Pump cover
5 5
1
26 Flat washer 3 Drainage Plug
1 1
27 Vent valve
4 Adaptor
28 Bolt
28a Bolt 5 O ring
29 Motor base
30 Rating plate
6 Sealing Ring
31 Hexagon socket Screw 7 Impeller
31a Hexagon socket Screw
31b Hexagon socket Screw
8 Diffuser With Casing

KIRLOSKAR BROTHERS LIMITED 31 KIRLOSKAR BROTHERS LIMITED 32