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KP1 - Energy Balance TUTORIAL 2

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51 views18 pages

KP1 - Energy Balance TUTORIAL 2

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zia
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© © All Rights Reserved
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ENERGY

BALANCE
Nur Istianah,ST.,MT.,M.Eng
THP UB 2017
TUTORIAL 2:
HEAT BALANCE
Problem
• A food mix containing 80% solids non-fat and 20% fat on
a dry basis is to be extruded. Water is added
continuously along with the product into the extruder
and the mixture temperature increases to 135◦C at a
pressure of 600 kPa at the die entrance. Extrudate leaves
the die and immediately expands to atmospheric
pressure, releasing vapor as it exits the die. Assume that
the temperature of the extrudate is 100◦C immediately
after leaving the die. It is desired that the moisture
content of the extrudate will be 18% after the pressure
reduction. Calculate the rate of moisture addtion to the
extruder if the solid feed originally contains 10% water
and is fed at the rate of 30 kg/h.
Water(W=…. kg/h)
Tw = 135 °C, 600 kPa
Xw=1

Feed(F=30kg/h) Product(P=… kg/h)


Tf = 135 °C, 600 kPa Tp = 100 °C
Xw=0.1 Xw=0.18
Xf=0.2x(1-0.1)=0.18 Xf=….
Vapor(V=…. kg/h)
Xnf=0.72 Vapor Xnf=….
Tw = 100 °C, 1 atm
Xw=1
hg =
Water(W=…. kg/h)
Tw = 135 °C, 600 kPa
Xw=1

Feed(F=30kg/h) Product(P= 38 kg/h)


Tf = 135 °C, 600 kPa Tp = 100 °C
Xw=0.1 Xw=0.18
Xf=0.2x(1-0.1)=0.18 Xf= (0.18*30) /38=0.14
Vapor(V=…. kg/h)
Xnf=0.72 Vapor Xnf= (0.72*30)/38=0.58
Tw = 100 °C, 1 atm
Xw=1
hg =
Cp dan Q

F W V (Steam Table) P
NM 30 38
XW 0.1 1 1 6.75
XF 0.18 0 0 5.4
XNF 0.72 0 0 21.6
T 135 135 100 100
rumus Cp '= 4186.8 Xw + 1674.72 Xf + 837.36 Xsnf)
Cp 1323.029 4186.8 - 55391.36
Q 5358267 5539136
Problem 1
• In the formulation of a pudding mix, it is desired that the
solids content of the product would be 20%. The product
leaving the batch tank has a temperature of 26.67◦C
(80◦F) and this is preheated to 90.56◦C (195◦F) by direct
steam injection using culinary steam (saturated) at
104.4◦C (220◦F) followed by heating in a closed system to
sterilizing temperatures. There is no further loss or gain
of moisture in the rest of the process. What should be
the solids content of the formulation in the batch tank
such that after the direct steam injection heating the
final solids content of the product will be 20%. Use
Siebel’s equation for calculating the specific heat of the
product.
Steam(S=…. kg/h)
Tw = 104.4 °C, sat
Xw=1

Feed(F=…. kg/h) Product(P= 100 kg/h)


Tf = 26.67 °C, Tp = 90.56 °C
Xw= Xw=0.8
Xnf= Xnf=0.2
NM Total
F + S = 100 ……….. 1

NM solid 20∕ xnf + S = 100…….3


Xnf.F = 20
F = 20∕ xnf …… 2
Cp dan Q
F S P
NM
XW 1 0.8
XF 0 0 0
XNF 0 0.2
T 26.67 104.4 90.56
rumus Cp '= 4186.8 Xw + 1674.72 Xf + 837.36 Xsnf)
2682787
Cp (hg) (hg) 3516.912
Q Interpolasi
NE
Qf + Qs = Qp
F. (4186.8 xw + 837.36xnf). 26.67 + 2682787 S = 31849155
20∕xnf.(4186.8(1-xnf)+837.36xnf).26.67 + 2682787 S = 31849155
2233239∕xnf -533.4 + 446647.824
2233239∕xnf + 46114.4 + 2682787 S = 31849155

2233239∕xnf+ 2682787 S = 31403041


0.83 ∕xnf + S = 11.70538
Dari neraca massa 20∕ xnf + S = 100
(0.83 - 20) = (11.7 -100) xnf
xnf = 0.217101
Problem 2

Diketahui hancuran tomat yang mengandung 94,9 % H2O,


5,1 % padatan dan bersuhu 70 0F diblansir dengan
menggunakan uap jenuh pada 1 atm (212 0F). Semua
kondensat uap akan mengencerkan hancuran tomat dan
suhu hancuran tomat yang keluar pada 1900F, 1 atm.
Hitung konsentrasi total padatan hancuran tomat yang
dihasilkan. Diketahui Cp padatan tomat= 0,5 Btu/lb0F dan
Cp air = 1 Btu/lb0F.

09/05/2017 NIS - DKP - THP UB - 2015 14


Uap air 212 F

Hancuran
tomat 70 0F Hancuran
5,1 % tomat
encer 190oF

09/05/2017 NIS - DKP - THP UB - 2015 15


Jawab.

Panas masuk = panas keluar


Energi yang masuk: dihitung dari kandungan energi dari
hacuran tomat dan uap air. Basis hacuran tomat 100lb
a. Untuk hacuran tomat yang masuk gunakan suhu 0°F
sebagai suhu reference
Qin hancuran tomat = mCp(Tm-Tref)
= [(0,051x100lb)(0,5 Btu/lb0F)+(0,949x100lb)(1Btu/lb0F)]
x(70-0°F) = 6821,5 Btu

b. Untuk uap air


Dengan menggunakan tabel uap, maka dapat diperoleh nilai
hg pada suhu 212°F adalah 1150,5 Btu/lb, shg:
Qin uap = m.hf = m (1150,5 Btu/lb)

09/05/2017 NIS - DKP - THP UB - 2015 16


Energi yang keluar (dari kandungan energi hancuran tomat
cair)

Qout campuran = [(0,051x100lb)(0,5


Btu/lb0F)+(0,949x100lb+m)(1Btu/lb0F)]
x(190-0°F) = 484,5 + 18031+ 190m Btu

Kesetimbangan energi:
Qin h.tomat + Qin uap = Q out campuran
6821,5 + 1150,5 m = 18515,5 + 190 m
m= 12,17 lb
konsentrasi total padatan hancuran tomat :
(0,051x100lb) / (100 + 12,17) lb = 0.045 = 4.5 %

09/05/2017 NIS - DKP - THP UB - 2015 17


THANKS FOR YOUR ATTENTION

The best person is one give something useful always

09/05/2017 Nur Istianah-KP1-neraca energi-2015

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