I N T E R N AT I O N A L

T ECHNIC AL SALES C ATALOGUE

BURNERS
2021

Africa | Asia | Europe | Oceania | South America

A Carrier Company | www.riello.com

1922

2021
RIELLO,
A VALUABLE
REALIT Y

Riello’s strength is the an improvement in the quality

result of its technological of the atmosphere and the
innovation capacities and the well-being of the entire
experience it has acquired community. The figures are
in over 90-year histor y. the most effective guarantee
The reliabilit y of a team of of this promise. The industrial
technicians, professionals organization currently
and collaborators who are boasts 8 production plants,
called upon ever y day to Research Centres for
make their own contribution product development, and a
in terms of hard work, skill Combustion Research Centre
and creativity is a great value. that is one of the best in
Thanks to their commitment, the world. The company’s
and the use of innovative presence on worldwide
projects and ideas, Riello is markets is distinguished
now the Italian leader in the by a well-constructed and
production of systems and ef ficient sales network,
technologies for ever y t ype alongside many important
of environment. This leading Training Centres located
role means that new products in various countries. Riello
are created ever y year, has 13 operational branches
based on groundbreaking abroad (in Europe, America
technolog y to ensure the and Asia), with customers in
efficient use of energy and over 60 countries.
RIELLO,
A WORLDWIDE PRESENCE

RIELLO CANADA Inc. (Canada) RIELLO S.p.A. (Italy)

RIELLO Corp. of America (USA) FIT SERVICE S.p.A. (Italy)
RIELLO Ltd. (UK)
RIELLO S.p.A. Deutschland (Germany)
RHE BEIJING Branch (China) RIELLO S.A. (Switzerland)
RIELLO Japan Inc. (Japan) RIELLO FRANCE S.A. (France)
RIELLO SINGAPORE Pte. Ltd. RIELLO RO S.r.l. (Romania)
(Singapore) RIELLO PALNIKI Sp.Zo.o. (Poland)
CIS RIELLO S.p.A. (Russian Federation)
With operational countries. Riello an engineering team
branches and commercial puts a great deal of ensuring that you get
partnerships organized emphasis on af ter- training and service
in a well-structured sales support, with support whenever
and ef ficient sales a technical ser vice needed, together with
network, Riello is team, technical the availabilit y of
present in over 60 training courses and original spare-parts.

E V E R Y D AY W E D E S I G N A N D
DEVELOP TOP QUALIT Y PRODUC TS
T H AT E S TA B L I S H N E W R E F E R E N C E
STANDARDS IN TERMS OF
P E RFORMAN CE, PRAC T I C AL I T Y, EN ERGY
S A V I N G A N D S U S T A I N A B I L I T Y.

The concentration on industrial Such a wide range of products has

processes and the ongoing notably increased the company’s
investment in research are the levels of competitiveness, so that it
factors that have allowed Riello to is now able to meet all its customers’
improve the productivity of its plants needs, from domestic applications to
and identify new development areas. commercial and industrial systems.
If, on one side, the traditional work In particular, Riello is now orientating
sectors have seen an increase in the its offer towards integrated systems,
range of high efficiency applications consisting in the combination of
(such as gas and light oil condensing products and components whose
boilers), on the other side there is a specific characteristics result in
focus on new technologies combining customized and highly ef ficient
energy efficiency and reduction of solutions, for every kind of building,
polluting emissions with the use of while constantly respecting the
renewable energies. environment.
RIELLO,
ALWAYS AT
YOUR SERVICE

ONLINE
TRAINING

ON-SITE
TRAINING

Since the beginning training Training for Riello means also

is an integrated par t of Riello to know the evolution of the
business and a distinctive element Regulation and be able to interpret
recognized by the market for in advance their development.
consistency and coherence. The organization of Riello presales
Riello attention is to transfer the and training is ready to offer a
knowledge and competence with a continuous support and the best
process of continuing training, both training courses to its Customers,
for employees and for customers/ essential tools to face a market
partners. constantly changing.
An activity that is characterized by
a program of meetings for technical The new training center in Angiari
updating and specific training (Legnago, Verona) is a concrete
courses dedicated to professional example of the impor tance of
growth of technician and installers. training for Riello.
Professionalism, competence and The new facility, recently opened,
reliability are daily made available has classrooms and equipped
to favor the complete knowledge of laboratories to provide theoretical
products and system solutions of and practical training, using the
the latest generation. most modern learning systems.
How to use this catalogue
This catalogue contains information to help you in selecting the right burner for any problem of heat production. There
are the following sections:

pag. 7 pag. 749

Range of Products Request for
In this section the product Information
can be selected by operation,
fuel and series. This index You can ask information
consists of bar charts showing for Riello Burners Technical
the minimum and maximum Office directly using a special
output for each series. Low form.
NOx series are green plus fuel
colours.

pag. 12 pag. 751

Designation of Sales and Service
Gas Train Series Network
In this section you will
find the Riello Burners
distributors around the world
and the references for the
contact.

pag. 13
Index
In this section the product
can be selected by operation,
fuel and series. For each
series there are:
• a picture
• series name
• models in the series
• output range
• technical sheet page
number.

pag. 27
Monobloc Burners
Data Sheets Section
This section contains the
technical sheets of monobloc
burners, divided by fuel,
series and operation.

5
Fuels and associated
colour identification
In the catalogue each colour represents a different fuel so that a fuel type can be matched to a series of burners.
For low NOx burners the green colour is associated with fuel type color.

MONOBLOC BURNERS
LOW NOx LIGHT OIL BURNERS

LIGHT OIL BURNERS

HEAVY OIL BURNERS

LOW NOx GAS BURNERS

GAS BURNERS

LOW NOx DUAL FUEL BURNERS

DUAL FUEL BURNERS

ULTRA LOW NOx BURNERS

PREMIX BURNERS

FGR GAS BURNERS

PROCESS BURNERS

LOW NOx OVEN BURNERS

OVEN BURNERS

LOW NOx AIR DUCT BURNERS

AIR DUCT BURNERS

HIGH RATIO ADJUSTMENT BURNERS

INDUSTRIAL COMBUSTION SYSTEM

INDUSTRIAL BURNERS

SYSTEM COMPONENTS

6
Range of products
In this section the product can be selected by operation, fuel and series. This index consists of bar charts showing the
minimum and maximum output for each series. Low NOx series are green plus fuel colours.

LIGHT OIL BURNERS

one stage

RDB 2.2R - 3.2R BG BLU 18 70

GULLIVER BGK0.1 - BGK3 22 73

RL 25/1 BLU 115 260

RC2-26R-RC2.1-46R 17 46

RDB 1[R] - RDB 4 17 120

RIELLO 40 G3[R] - G20S 24 240

GULLIVER RG0.R - RG5S 17 310

PRESS GV - PRESS G24 140 356

RL 34/1 MZ 107 398

10 100 1000

two stage

GULLIVER BG6.1D - BG7.1D 66 150

RL 25 - 42 BLU 90 598

RIELLO 40 G10I - G20I-D 54 240

GULLIVER RG1RKD - RG5D 17 296

PRESS GW - PRESS 4G 178 1660

RL 34 - 250 MZ 154 2700

10 100 1000 10000

three stage

PRESS 140-400 T/G 830 5340

100 1000 10000

two stage-progressive/modulating

RL 55 - 85/M BLU 356 1023

0

RL 28 - 190/M 166 2431

PRESS 300 - 450 P/G 1780 5340

100 1000 10000

7
 Range of products

HEAVY OIL BURNERS

one stage

RIELLO 40 N10 - N20 34 217

10 100 1000

two stage

PRESS 30 - 100 N [/ECO] 171 1140

RN 28 - RN 130 228 1481

100 1000 10000

three stage

PRESS 140 - 450 T/N (ECO) 800 5130

100 1000 10000

two stage-progressive/modulating

PRESS 140 - 450 P/N[A] (ECO) 800 5130

100 1000 10000

8
 Range of products

GAS BURNERS
one stage

GULLIVER BS 16 250

GULLIVER RS 160 330

RIELLO 40 GS3 - GS20 11 220

RS 34-44/1 MZ 70 550

GAS 3 - 6 130 1050

10 100 1000

two stage

GULLIVER BS1-4D 16 250

RS 25-45 C05 125 570

RIELLO 40 GS10-20D 41 220

GULLIVER RSD 208 345

RS 34 MZ - RS 190 125 2290

GAS 3/2 - 9/2 130 3200

10 100 1000 10000

two stage-progressive/modulating

GULLIVER BS2-4/M 49 250

RS 25-200/M-/E-/EV BLU 125 2400

RS 310-610/M-/E-/EV BLU 1200 6250

RS 1000-2000/M-/E-/EV BLU 4000 19500

RIELLO 40 GS10-20/M 42 194

RS 34-250/M-/E-/EV MZ 125 2650

GAS 3-10 P/M 130 4885

RS 310-610/M-/E-/EV MZ 1300 6300

RS 1000-2000/M-/E-/EV C01 4000 19500

10 100 1000 10000

9
 Range of products

DUAL FUEL BURNERS

two stage

RLS 28 - 130 163 1395

RLS 1300-2000/E-/EV C11 1100 19500

100 1000 10000

two stage-progressive/modulating

RLS 68-200/E-/EVi MX 350 2322

RLS 310-610/M-/E-/EV MX 1200 6155

RLS 800/E-/EV MX 1750 8000

RLS 1000-1200/M-/E-/EV MX 3750 11500

RLS 190-250/M MZ 1100 2460

GI/EMME 1400-4500 820 4650

ENNE/EMME 1400-4500 814 5000

RLS 1300-2000/E-/EV C11 7500 19500

100 1000 10000

ULTRA LOW NOx BURNERS

modulating

RX 180-1000 S/PV ULN 30 1080

RX 1500-3000 S/E ULN 270 3560

RS 410-810/E-EV FGR 1210 6250

RS 1000-1200/E-EV FGR 3500 11100

RS 1300-2000/E-EV FGR 7500 19500

20 200 2000 20000

10
 Range of products

PROCESS BURNERS
ovens burners

GULLIVER BS1-4F 16 249

GULLIVER BS3-4DF 80 249

RX 35-360 S/PV F 6 360

RIELLO 40 FS3-20 11 220

RIELLO 40 FS5-20D 23 220

GULLIVER RS5F 160 330

GULLIVER RS5DF 208 345

5 50 500

RIELLO 40 F5-F20 30 202

GULLIVER RG1-4F 32 237

GULLIVER RG5DF 142 296

20 200

air duct burners

RX 180‐400 S/PV VA 25 400

RS 5‐70 VA 20 900

10 100 1000

high ratio adjustment burners

BPR 75-1200 5 1450

1 10 100 1000

OIL, GAS and DUAL FUEL INDUSTRIAL BURNERS

DB - ER series - all fuels

DB 4 - 20 2500 20000

ER 4 - 32 2500 32000

1000 10000

These data are indicative for all fuels.

11
Designation of gas train series
Series: MB
MBC
VGD
CB
CG

Size: 405 407 410 412 415 420

65 - - - - -
50 65 80 100 125 -
512 520 5065 5080 - -
120 220 - - - -

Operation: /S only ON-OFF function

/1 stage mode opening
/2 2nd stage mode opening
/P 1st stage mode opening with air/gas proportional regulator

Leak detection control: - 0

CT leak detection control device installed on the gas train
CQ equipped with pressure switch for leak detection control

Joint type: R threaded joint

F standard flange ISO
F1 square flange BS1
F2 square flange BS2
F3 square flange BS3 - BS4

Electrical connection: T Terminals - Terminal strip

SD Domestic plug
SM Medium voltage plug

Standard output
- without pressure governor
pressure range:
0 with regulator and air/gas proportional pressure
2 with regulator and output pressure up to 20 mbar
3 with regulator and output pressure up to 30 mbar
4 with regulator and output pressure up to 40 mbar
5 with regulator and output pressure up to 50 mbar
6 with regulator and output pressure up to 60 mbar
8 with regulator and output pressure up to 80 mbar
12 with regulator and output pressure up to 120 mbar
15 with regulator and output pressure up to 150 mbar

Valve control: 0 shared

2 separate

VGD 65 /1 CT F T 12 2
BASIC DESIGNATION
EXTENDED DESIGNATION

12
Index

LOW NOx LIGHT OIL BURNERS

RDB BG BLU SERIES

RDB BG BLU SERIES Low NOx

RDB 2.2R BG BLU - RDB 3.2R BG BLU 18 ÷ 70 kW page 29
One Stage

GULLIVER SERIES

GULLIVER BGK Low NOx

BGK0.1 - BGK1 - BGK2 - BGK3 17,8 ÷ 72 kW page 33
One Stage

GULLIVER BG.1D Low NOx

BG6.1D - BG7.1D 65,2 ÷ 160 kW page 39
Two Stage

RL SERIES

RL/1 BLU Low NOx

RL 25/1 BLU 115 ÷ 260kW page 45
One Stage

RL BLU Low NOx

RL 22 BLU - 32 BLU - 42 BLU 116 ÷ 598 kW page 51
Two Stage

RL/M BLU Low NOx

RL 55/M BLU - 85/M BLU 356 ÷ 1023 kW page 57
Modulating

13
Index

LIGHT OIL BURNERS

RDB SERIES

RDB
RDB1 - RDB1R - RDB2 - RDB2R - 16,8 ÷ 120 kW One Stage page 63
RDB2.1 - RDB2.1R - RDB2.2 - RDB2.2R
RDB2.2 GKD - RDB3 - RDB3.2 - RDB4

RC SERIES

RC
RC2-26R - RC2-38 - RC2-38R - RC2-46R 17 ÷ 46 kW One Stage page 69
RC2.1-46 - RC2.1-46R

GULLIVER SERIES

GULLIVER RG
RG0.1 - RG1 - RG2 - RG3 - RG4S - RG5S 15 ÷ 309,5 kW One Stage page 75
RG0.R - RG0.1R - RG1R - RG1RK

GULLIVER RGD
RG1RKD - RG2D - RG3D - RG4D - RG5D 17 ÷ 296 kW Two Stage page 83

RIELLO 40 SERIES

RIELLO 40 G
G3 - G5 - G7 - G10 - G20 - G20S 12 ÷ 240 kW One Stage page 89
G3R - G3RK - G5R - G5RK

RIELLO 40 GI
G10I - G20I - G20D 54 ÷ 240 kW Two Stage page 97

14
Index

RL SERIES

RL/1
RL 34/1 MZ 107 ÷ 398 kW One Stage page 103

RL
RL 34 MZ - 44 MZ - 50 - 64 MZ 154 ÷ 2700 kW Two Stage page 111
RL 70 - 100 - 130 - 190 - 250 MZ

RL/M
RL 28/M - 38/M - 50/M 166 ÷ 2431 kW Modulating page 123
RL 70/M - 100/M - 130/M - 190/M

PRESS SERIES

PRESS GV
PRESS GV - G24 140 ÷ 356 kW One Stage page 131

PRESS G
PRESS GW - 1G - 2G - 3G - 4G 178 ÷ 1660 kW Two Stage page 137

PRESS T/G
P 140T/G - 200T/G - 300T/G - 450T/G 830 ÷ 5340 kW Three Stage page 145

PRESS P/G
P 300P/G - 450P/G 1780 ÷ 5340 kW Modulating page 153

15
Index

HEAVY OIL BURNERS

RIELLO 40 SERIES

RIELLO 40 N
N10 - N20 34 ÷ 217 kW One Stage page 161

RN SERIES

RN
RN 28 - 38 - 50 - 70 - 100 - 130 228 ÷ 1481 kW Two Stage page 165

PRESS SERIES

PRESS N
P 30N - 45N - 60N - 100N 171 ÷ 1140 kW Two Stage page 171

PRESS N/ECO
P 30N/ECO - 45N/ECO 171 ÷ 1140 kW Two Stage page 179
P 60N/ECO - 100N/ECO

PRESS T/N - T/N ECO

P 140T/N (ECO) - 200T/N (ECO) 800 ÷ 5130 kW Three Stage page 187
P 300T/N (ECO) - 450T/N (ECO)

PRESS P/N - P/N ECO

P 140P/N (ECO) - 200P/N (ECO) 800 ÷ 5130 kW Modulating page 195
P 300P/N (ECO) - 450P/N (ECO)

PRESS P/NA - P/NA ECO

P 140P/NA (ECO) - 200P/NA (ECO) 800 ÷ 5130 kW Modulating page 203
P 300P/NA (ECO) - 450P/NA (ECO)

16
Index

LOW NOx GAS BURNERS

GULLIVER SERIES

GULLIVER BS Low NOx

BS1 - BS2 - BS3 - BS4 16 ÷ 249 kW page 213
One Stage

GULLIVER BSD Low NOx

BS1D - BS2D - BS3D - BS4D 19 ÷ 249 kW page 219
Two Stage

GULLIVER BS/M Low NOx

BS1/M - BS2/M - BS3/M - BS4/M 49 ÷ 250 kW page 225
Modulating

RS SERIES

RS 25÷45 C05 Low NOx

RS 25 - 35 - 45 C05 125 ÷ 570 kW page 231
Two Stage

RS 25÷200/M BLU Low NOx

RS 25/M - 35/M - 45/M C05 125 ÷ 2400 kW page 239
RS 25/M - 35/M - 45/M - 55/M - 68/M BLU Modulating
RS 120/M - 160/M - 200/M BLU

RS 25÷200/E-EV BLU Low NOx

RS 25/E - 35/E - 45/E C05 125 ÷ 2400 kW page 255
RS 25/E - 35/E - 45/E - 55/E - 68/E-EV BLU Modulating
RS 120/E-EV - 160/E-EV - 200/E-EV BLU

RS 310÷810/M BLU Low NOx

RS 310/M - 410/M - 510/M BLU 1200 ÷ 8010 kW page 273
RS 610 - 810/M BLU Modulating

RS 310÷810/E-EV BLU Low NOx

RS 310/E-EV - 410/E-EV BLU 1200 ÷ 8010 kW page 285
RS 510/E-EV - 610/E-EV - 810/E-EV BLU Modulating

17
Index

RS SERIES

RS 1000÷1200/M BLU Low NOx

RS 1000/M - 1200/M BLU 4000 ÷ 11100 kW page 297
Modulating

RS 1000÷2000/E-EV BLU
RS 1000/E-EV - 1200/E-EV BLU
4000 ÷ 19500 kW
Low NOx page 305
RS 1300/E-EV - 1600/E-EV BLU Modulating
RS 2000/E-EV BLU

GAS BURNERS

RIELLO 40 SERIES

RIELLO 40 GS
GS3 - GS5 - GS10 - GS20 11 ÷ 220 kW One Stage page 319

RIELLO 40 GSD
GS10D - GS20D 41 ÷ 220 kW Two Stage page 325

RIELLO 40 SERIES

RIELLO 40 GS/M
GS10/M - GS20/M 42 ÷ 194 kW Modulating page 331

GULLIVER SERIES

GULLIVER RS
RS5 160 ÷ 330 kW One Stage page 337

GULLIVER RSD
RS5D 208 ÷ 345 kW Two Stage page 343

18
Index

RS SERIES

RS/1
RS 34/1 MZ - 44/1 MZ 70 ÷ 550 kW One Stage page 349

RS
RS 34 MZ - 44 MZ - 50 - 64 MZ 130 ÷ 2290 kW Two Stage page 359
RS 70 - 100 - 130 - 150 - 190

RS/M
RS 34/M MZ - 44/M MZ - 50/M MZ 130 ÷ 2650 kW Modulating page 375
RS 64/M MZ - 70/M - 100/M - 130/M
RS 150/M - 190/M - 250/M MZ

RS/E-EV MZ
RS 34/E MZ - 44/E MZ - 50/E MZ
RS 64/E MZ - 70/E - 100/E
130 ÷ 2650 kW Modulating page 393

RS 130/E - 190/E - 250/E-EV MZ

RS 310÷610/M MZ
RS 310/M MZ- 410/M MZ- 510/M MZ- 610/M MZ 1300 ÷ 6300 kW Modulating page 407

RS 310÷610/E-EV MZ
RS 310/E-EV MZ - 410/E-EV MZ 1300 ÷ 6300 kW Modulating page 417
RS 510/E-EV MZ - 610/E-EV MZ

RS/M C01
RS 1000-1200/M C01 4000 ÷ 11100 kW Modulating page 427

RS/E-EV C01
RS 1000-1200/E-EV C01 4000 ÷ 19500 kW Modulating page 435
RS 1300E-EV-1600/E-EV-2000/E-EV C01

19
Index

GAS SERIES

GAS
GAS 3 - 4 - 5 - 6 130 ÷ 1050 kW One Stage page 447

GAS/2
GAS 3/2 - 4/2 - 5/2 - 6/2 - 7/2 - 9/2 130 ÷ 3200 kW Two Stage page 457

GAS P/M
GAS 3P/M - 4P/M - 5P/M - 6P/M - 7P/M 130 ÷ 4885 kW Modulating page 467
GAS 8P/M - 9P/M - 10P/M

LOW NOx DUAL FUEL BURNERS

RLS SERIES

RLS/M MX Low NOx

RLS 68/M MX - 120/M MX - 160/M MX 350 ÷ 1840 kW page 479
Modulating

RLS 310÷610/M MX Low NOx

RLS 310/M MX - 410/M MX 600 ÷ 6155 kW page 489
RLS 510/M MX - 610/M MX Modulating

RLS 800÷1200/M MX Low NOx

RLS 800/M MX 3500 ÷ 11500 kW page 501
RLS 1000/M - 1200/M Modulating

RLS/E-EVi MX Low NOx

RLS 68/E-EVi MX - 120/E-EVi MX 350 ÷ 2322 kW page 513
RLS 160/E-EVi MX - 200/E-EVi MX Modulating

20
Index

LOW NOx DUAL FUEL BURNERS

RLS 310÷610/E-EV MX Low NOx

RLS 310/E MX - 410/E-EV MX 600 ÷ 6155 kW page 525
RLS 510/E MX - 610/E-EV MX Modulating

RLS 800÷1200/E-EV MX 1750 ÷ 11500 kW

Low NOx page 537
RLS 800/E-EV MX - 1000/E-EV - 1200/E-EV MX Modulating

DUAL FUEL BURNERS

RLS SERIES

RLS
RLS 28 - 38 - 50 - 70 - 100 - 130 163 ÷ 1395 kW Two Stage page 549

RLS/M MZ
RLS 190/M MZ - 250/M MZ 1100 ÷ 2460 kW Modulating page 559

GI/EMME SERIES

GI/EMME 1400÷4500
GI/EMME 1400 - 2000 - 3000 - 4500 820 ÷ 4650 kW Modulating page 569

RLS 1300÷2000/E-EV C11

RLS 1300/E-EV - 1600/E-EV - 2000/E-EV C11 7500 ÷ 19500 kW Modulating page 579

ENNE/EMME SERIES

ENNE/EMME
ENNE/EMME 1400 - 2000 - 3000 - 4500 814 ÷ 5000 kW Modulating page 591

21
Index

ULTRA LOW NOx GAS BURNERS

PREMIX GAS BURNERS

RX 180÷1000 S/PV ULN Low NOx

RX 180-250-360-500- 30 ÷ 970 kW page 603
700-850-1000 S/PV ULN Modulating

RX 1500÷3000 S/E ULN Low NOx

RX 1500-1800- 270 ÷ 3210 kW page 611
2500-3000 S/E ULN Modulating

FGR GAS BURNERS

RS 410÷2000/E-EV FGR Low NOx

RS 410-510-610-800-1000- 1210 ÷ 19500 kW page 619
1200-1300-1600-2000/E-EV FGR Modulating

LIGHT OIL PROCESS BURNERS

RIELLO 40 F SERIES (OVENS BURNERS)

RIELLO 40 F
F5 - F10 - F20 30 ÷ 202 kW One Stage page 633

GULLIVER RG SERIES (OVEN BURNERS)

GULLIVER RGF
RG1F - RG2F - RG3F - RG4F 32 ÷ 237 kW One Stage page 639

GULLIVER RGDF
RG5DF 142 ÷ 296 kW Two Stage page 645

22
Index

GAS PROCESS BURNERS

RX S/PV SERIES (LOW NOx OVEN BURNERS)

RX S/PV F Low NOx

RX 35 S/PV F - RX 70 S/PV F - RX 150 S/PV F 6 ÷ 360 kW page 649
RX 250 S/PV F - RX 180 S/PV F - RX 360 S/PV F Modulating

GULLIVER BS SERIES (LOW NOx OVEN BURNERS)

GULLIVER BSF Low NOx

BS1F - BS2F - BS3F - BS4F 16 ÷ 249 kW page 659
One Stage

GULLIVER BSDF Low NOx

BS3DF - BS4DF 75 ÷ 249 kW page 665
Two Stage

RIELLO 40 SERIES (OVEN BURNERS)

RIELLO 40 FS
FS3 - FS5 - FS8 - FS10 - FS15 - FS20 11 ÷ 220 kW One Stage page 671

RIELLO 40 FSD
FS5D - FS20D 23 ÷ 220 kW Two Stage page 679

GULLIVER RS SERIES (OVEN BURNERS)

GULLIVER RSF
RS5F 160 ÷ 330 kW One Stage page 685

GULLIVER RSDF
RS5DF 208 ÷ 345 kW Two Stage page 691

23
Index

LOW NOx AIR DUCT BURNERS

RX S/PV VA SERIES Low NOx

RX 180 S/PV VA - RX 250 S/PV VA 25 ÷ 400 kW page 697
RX 290 S/PV VA RX 310 S/PV VA - RX 400 S/PV VA Modulating

AIR DUCT BURNERS

RS VA SERIES
RS 5 VA - RS 28 VA -RS 38 VA 20 ÷ 900 kW Modulating page 703
RS 50 VA - RS 70 VA

BP R SERIES (HIGH RATIO ADJUSTMENT BURNERS)

BP R
75 - 150 - 300 - 450 - 600 - 800 - 1200 5 ÷ 1450 kW Modulating page 713

INDUSTRIAL BURNERS

DB SERIES

DB
DB 4 - 6 - 9 - 12 - 16 - 20 2500 ÷ 20000 kW page 717

ER SERIES

ER
ER 4 - 6 - 9 - 12 - 16 - 20 - 25 - 32 2500 ÷ 32000 kW page 725

24
Index

SYSTEM COMPONENTS
HEATING PUMPING UNITS

SG - DG
250 ÷ 2000 l/h page 733

SN - DN
250 ÷ 2100 l/h page 733

PRESSURE REGULATING / REDUCING UNITS

HPRT
HPRT 80 - 160 - 250 - 500 - 750 - 1000 - 0,5 ÷ 4 bar page 737
1500 - 2000

SAFETY / REGULATING GAS TRAINS

VGD/1
VGD 50/1 - 65/1 - 80/1 - 100/1 - 125/1 < 500 mbar page 737

CENTRIFUGAL AIR FANS

GCH - GCM - GBS

page 745

BURNER CONTROL PANELS

QE
for DB and ER series page 747

25
Index

Monobloc burners data sheets section

LOW NOx LIGHT OIL BURNERS page 29

LIGHT OIL BURNERS page 63

HEAVY OIL BURNERS page 161

LOW NOx GAS BURNERS page 213

GAS BURNERS page 319

LOW NOx DUAL FUEL BURNERS page 479

DUAL FUEL BURNERS page 549

Ultra low NOx burners data sheets section

PREMIX BURNERS page 603

FGR GAS BURNERS page 619

27
Index

Process burners data sheets section

LIGHT OIL PROCESS BURNERS page 633

GAS PROCESS BURNERS page 649

Industrial combustion system data

sheets section
INDUSTRIAL BURNERS page 717

SYSTEM COMPONENTS page 733

28
Low NOx One Stage Light Oil Burners

LOW NOx LIGHT OIL

RDB BG BLU SERIES
The RDB BG BLU series offers a new technical solutions
for gasoil residential applications, developed to reduce
the emissions level below the new limits set by the latest
European environmental regulation, the Energy-related
Product Directive 2018 (ErP).
The new RDB BG is developed on two platforms , the 2.2R
and the 3.2R, covering a power range from 18 up to 70 kW
with a complete blue flame combustion.
Thanks to their compact size and great ventilation
performance, the RDB BG represent the ideal matching with
compact, high efficiency heating boilers.
Moreover, the burners have been developed on a flexible
platform , allowing a complete customization for the
specific need of any customer. All the most critical
combustion parameters can be tailor-fitted to the peculiar
boiler characteristics
The RDB BG BLU are available also for Kerosene fuel.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation,
if they have emissions complying with the require-
ment of Annex II, paragraph 4 of the EU regulation
No. 813/2013.

FIRING RATES
The RDB BG BLU burner, depending on the backpressure available, can be set at the specific power output required by
the customer’s boiler.

RDB 2.2R BG BLU

RDB 3.2R BG BLU

0 10 20 30 40 50 60 70 80 kW

29
Low NOx One Stage Light Oil Burners
RDB BG BLU SERIES

Overall dimensions (mm)

BURNER
RDB 2.2R BG BLU L
T J
G M

D
H

E
K P

RDB 3.2R BG BLU

L
G M
J T
D
H

E
K
P

MODEL D* E G H K L M P T* J
u RDB 2.2R BG BLU 80 170 135 235 29 288 153 210 204 75
u RDB 3.2R BG BLU 97 204 160 268 33 325 165 253 258 75
* Head dimensions could vary depending on performance required by the matching with the boiler

BURNER - BOILER MOUNTING FLANGE

W3
D1
W6

MODEL D1 W1 W2 W3 W5 W8 W9
W8
W5

u RDB 2.2R BG BLU 106 150 156 189 11 83 83

W9

u RDB 3.2R BG BLU 105 146 160 190 11 83 83

W6

W1
W2

PACKAGING

MODEL X Y Z kg
Z u RDB 2.2R BG BLU 465 300 315 10
u RDB 3.2R BG BLU 670 365 370 13
Y
X

30
Low NOx One Stage Light Oil Burners

LOW NOx LIGHT OIL

RDB BG BLU SERIES

Specification
Series : RDB

Size:

Possible variations : R Light-oil pre-heater

Head: ... Standard head

BG BG head

Emission: ...
BG Blue Flame emissions

Electrical supply to the system:

1/230/50-60 1/230V/50-60Hz

RDB 2.2 R BG BLU 1/230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

STATE OF SUPPLY
Completely automatic monobloc light oil one stage operation burner, made up of:
- Fan with forward inclined blades
- Air damper with external adjustment, with no need to remove the cover
- Air-tight air circuit
- BG Low NOx Combustion head
- Geared pump for fuel supply, fitted with filter
- Pressure regulator
- Fuel pre-heater
- Fuel feed solenoid valve incorporated in the pump
- UV sensor for flame detection
- Digital equipment for flame control
- Light oil nozzle
- Stop-drop hydraulic system
- IP 20 electrical protection level

Standard equipment (to be customized according to customer needs):

- Flexible pipes for connection to the light oil supply line
- Nipples for connection to the pump
- Flange, screws and nuts for fixing
- Thermal screen
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available models
HEAT OUTPUT TOTAL
ELECTRICAL
CODE MODEL NOTE
POWER
(kW) (kg/h) (kW)
(A) RDB 2.2R BG BLU 1/230/50 18 - 35 1.52 - 2.95 0.16 (1)
(A) RDB 3.2R BG BLU 1/230/50 35 - 70 3 - 5.9 0.24 (1)

(1) All burner models are OEM’s customized.

(A) Please contact Riello Burners Commercial and Technical Department, our Application Engineers will be pleased to help you.
Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt)
The RDB BG BLU burners are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

31
Low NOx One Stage Light Oil Burners
RDB BG BLU SERIES

Overall dimensions (mm)

Balanced-conventional flue conversion kit

All the RDB series models are easily converted from conventional flue to balanced flue,
by replacing the plastic screen on the air intake with the connector for the air supply
pipe.
BURNER BALANCED FLUE CONVENTIONAL FLUE
KIT CODE KIT CODE
u RDB 2.2R BG BLU (A) (A)
u RDB 3.2R BG BLU (A) (A)
(A) Please contact Riello Burners Commercial and Technical Department, our Application Engineers
will be pleased to help you.

Light oil filter For cleaning light oil from dirty particles and impurities filters with the following fea-
tures are available:

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3006561

Filter made up of aluminium body and stainless steel filtering cartridge; available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3075011

Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available in packaging of 50 pieces.

Light oil filter/degassing unit

To solve problems of air or water in the oil circuit a special filter/degassing unit is
available, made up of aluminium cover, plastic tank, stainless steel filtering cartridge,
air release cap and water purge valve. It is available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 100 3000926

32
Low NOx One Stage Light Oil Burners

LOW NOx LIGHT OIL

GULLIVER BGK SERIES
The Riello Gulliver BGK series of one stage light oil burners is
a complete range of Low NOx products developed to respond
to any request for home heating, conforming to the strictest
standards regarding the reduction of polluting emissions.
The BGK series is available in four models with an output
ranging from 17.8 to 73 kW, divided in two different
structures.
All the models use the same components designed by Riello
for the Gulliver series.
The high quality level guarantees safe working. The Gulliver
BGK burners are fitted with a microprocessor-based control
box, with diagnostic functions.
In developing these burners, special attention was paid to
reducing noise, to ease of installation and adjustment, to
obtaining the smallest size possible to fit into any sort of
boiler available on the market.
All the models are approved by the European EN 267
Standard and conform to European Directives for EMC, Low
Voltage, Machinery and Boiler Efficiency.
All the Gulliver BGK series of burners are fired before leaving
the factory.
Guidelines for installation of burners in conformity to EU
Regulation:
BGK0.1 22,5 ÷ 35,3 kW
A RIELLO burner (Heat Generator), where it is matched with BGK1 17,8 ÷ 35,6 kW
a water-based boiler (Heater Housing) with a nominal BGK2 32,0 ÷ 59,3 kW
output ≤ 400 kW, providing heat for heating purposes and BGK3 45,0 ÷ 73,0 kW
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation,
if they have emissions complying with the require-
ment of Annex II, paragraph 4 of the EU regulation
No. 813/2013.

FIRING RATES

BGK3
Useful working field
for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

33
Low NOx One Stage Light Oil Burners
GULLIVER BGK SERIES

Overall dimensions (mm)

BURNER
BGK0.1 BGK1 - BGK2 - BGK3

E F A E F
A

H H

D Q D Q
I I

L L

MODEL A D E F H I L Q
u BGK0.1 234 254 196 191 87 210 4 84
u BGK1 255 280 202 192 87 230 10 89
u BGK2 255 280 202 197 90 230 10 89
u BGK3 300 345 230 222 90 285 12 89
IMPORTANT: Boiler door must have a max. thickness of 70 mm for BGK0.1, 80 mm for BGK1 and 90 mm for BGK2 and BGK3, refractory lining included.

BURNER - BOILER MOUNTING FLANGE

BGK0.1 BGK1 - BGK2 - BGK3

MODEL A C C1 C2 F Q R
u BGK0.1 91 144 130 150 180 45° 11
u BGK1 106 166 140 168 189 45° 11
u BGK2 106 166 140 168 189 45° 11
u BGK3 106 166 140 168 189 45° 11

PACKAGING

MODEL X Y Z kg
u BGK0.1 343 268 310 13
Z
u BGK1 533 288 340 13
Y u BGK2 533 288 340 13
X u BGK3 430 345 430 16,5

34
Low NOx One Stage Light Oil Burners

LOW NOx LIGHT OIL

GULLIVER BGK SERIES

Specification
DESIGNATION OF SERIES
Series : R Standard emission burners
B Low NOx burners

Fuel : S Natural gas

G Light-oil

Possible variations: R Light-oil pre-heater
K Cone shaped head
S Reduced output ignition
D Two stage output setting

Size

Electrical supply to the system : 1/230/50 1/230V/50Hz

B G K 1 1/230/50

STATE OF SUPPLY
Completely automatic monobloc light oil burners, with one stage operation fitted with:
- Fan with forward inclined blades
- Sound deadening cover
- Air damper with external adjustment, with no need to remove the cover
- Single phase electric motor 230 V, 50 Hz
- Combustion head, fitted with:
- stainless steel end cone resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- connectors for installing a pressure gauge and vacuometer
- internal by-pass for preparing for single pipe installation
- Post-ignition of 3 seconds after safety time
- Fuel feed solenoid incorporated in the pump
- Photocell for flame detection with optical fibre
- Microprocessor-based burner safety control box MO 550, with diagnostic and remote control release functions (BGK1
- BGK2 - BGK3 models)
- Protection filter against radio interference (included into burner safety control box)
- Light oil nozzle
- IP X0D (IP 40) electric protection level
- PTC fuel heater.

Standard equipment:
- Flange with insulating gasket
- Screws and nuts for flange
- Recirculating pipe
- Four screws and nuts for flange to be fixed to boiler
- Remote control release kit
- Two flexible oil pipes with nipples
- 7-pin plug kit
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

35
Low NOx One Stage Light Oil Burners
GULLIVER BGK SERIES

Available models
TOTAL
HEAT OUTPUT ELECTRICAL
CODE MODEL POWER NOTE
(kW) (kg/h)
(kW)

MODELS WITH ANALOGIC CONTROL BOX

3737511 BGK0.1 1/230/50 22,5 - 35,3 1,9 - 2,95 0,220

MODELS WITH DIGITAL CONTROL BOX MO 550

3737066 BGK1 1/230/50 17,8 - 35,6 1,5 - 3 0,250
3737456 BGK2 1/230/50 32 - 59,3 2,7 - 5 0,250
20012189 BGK3 1/230/50 45 - 73 3,8 - 6,15 0,460

Net calorific value: 11,8 kWh/kg; 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt).
The burners of BGK series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

36
Low NOx One Stage Light Oil Burners

LOW NOx LIGHT OIL

GULLIVER BGK SERIES

Burner accessories
Light oil filter For cleaning light oil from dirty particles and impurities filters with the following fea-
tures are available:

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3006561

Filter made up of aluminium body and stainless steel filtering cartridge; available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3075011

Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available in packaging of 50 pieces.

Light oil filter/degassing unit

To solve problems of air or water in the oil circuit a special filter/degassing unit is
available, made up of aluminium cover, plastic tank, stainless steel filtering cartridge,
air release cap and water purge valve. It is available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 100 3000926

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u All models 3000945

37
 We are here
providing reliable use of
energy for your applications

www.riello.com
Low NOx One Stage Light Oil Burners

LOW NOx LIGHT OIL

GULLIVER BGD SERIES
The Riello Gulliver BGD series of two stage light oil burners is
a complete range of Low NOx products, developed to respond
to any request for home heating, conforming to the strictest
standards governing the reduction of polluting emissions.
The Gulliver BGD series is available in two different models,
with an output ranging from 53,8 to 149,5 kW, divided in
two different structures.
All the models use the same components designed by Riello
for the Gulliver series. The high quality level guarantees
safe working. The Gulliver BGD burners are fitted with
a microprocessor-based control box, with diagnostic
functions.
In developing these burners, special attention was paid to
reducing noise, to the ease of installation and adjustment,
to obtaining the smallest size possible to fit into any sort of
boiler available on the market.
The two stage operation guarantees high level of thermal
unit efficiency.
All the models are approved by the EN 267 European
Standard and conform to European Directives for EMC, Low
Voltage, Machinery and Boiler Efficiency. All the Gulliver BGD BG6.1D 53,8/65,8 ÷ 104 kW
burners are fired before leaving the factory. BG7.1D 77,7/92 ÷ 149,5 kW
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation,
if they have emissions complying with the require-
ment of Annex II, paragraph 4 of the EU regulation
No. 813/2013.

FIRING RATES

BG7.1D
Useful working field
for choosing the
burner
BG6.1D

1st stage operation

range

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

39
Low NOx One Stage Light Oil Burners
GULLIVER BGD SERIES

Overall dimensions (mm)

BURNER
A E F - F(1)

D
I

MODEL A D E F F(1) H I L
u BG6.1D 300 345 228 284 363 131 285 12
u BG7.1D 300 345 247 394 - 165 285 12
F1: length with extended combustion head

BURNER - BOILER MOUNTING FLANGE

BG6.1D BG7.1D

MODEL A C1 C2 F Q R S T
u BG6.1D 106 140 170 189 45° 11 83 83
u BG7.1D 127 160 190 213 90° 11 99 99

PACKAGING

MODEL X Y Z kg
Z u BG6.1D 600 345 430 20
u BG7.1D 600 345 430 20
Y
X

40
Low NOx One Stage Light Oil Burners

LOW NOx LIGHT OIL

GULLIVER BGD SERIES

Specification
DESIGNATION OF SERIES
Series : R Standard emission burners
B Low NOx burners

Fuel : S Natural gas

G Light-oil

Size

Possible variations: R Light-oil pre-heater
K Cone shaped head
S Reduced output ignition
D Two stage output setting

Electrical supply to the system : 1/230/50 1/230V/50Hz

B G 6.1 D 1/230/50

STATE OF SUPPLY
Completely automatic monobloc light oil burners, two stage operation, made up of:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper completely closed in stand by
- Air damper, with 1st and 2nd stage adjustment (2nd stage adjustment without removing the casing)
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valve incorporated in the pump
- IRD for flame detection
- Microprocessor-based burner safety control box MO 550, with diagnostic and remote control release functions
- Protection filter against radio interference (included into burner safety control box)
- Light oil nozzle
- IP X0D (IP 40) protection level.

Standard equipment:
- Two flexible pipes for connection to the light oil supply line
- Two nipples for connection to the pump
- Flange, screws and nuts for fixing
- Thermal screen
- 4-pin plug
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

41
Low NOx One Stage Light Oil Burners
GULLIVER BGD SERIES

Available models
Burners
CODE MODEL HEAT OUTPUT TOTAL NOTE
ELECTRICAL
POWER
(kW) (kg/h) (kW)
20015693 BG6.1D 1/230/50 53,8/65,8 - 104 4,5/5,5 - 8,7 0,39 -
20015694 BG6.1D TL 1/230/50 53,8/65,8 - 104 4,5/5,5 - 8,7 0,39 -
20015696 BG7.1D 1/230/50 77,7/92 - 149,5 6,5/7,7 - 12,5 0,47 -

Net calorific value: 11,8 kWh/kg; 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt).
The burners of BGD series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

42
Low NOx One Stage Light Oil Burners

LOW NOx LIGHT OIL

GULLIVER BGD SERIES

Burner accessories
Light oil filter For cleaning light oil from dirty particles and impurities filters with the following fea-
tures are available:

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3006561

Filter made up of aluminium body and stainless steel filtering cartridge; available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3075011

Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available in packaging of 50 pieces.

Light oil filter/degassing unit

To solve problems of air or water in the oil circuit a special filter/degassing unit is
available, made up of aluminium cover, plastic tank, stainless steel filtering cartridge,
air release cap and water purge valve. It is available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 100 3000926

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u All models 3000945

43
Low NOx One Stage Light Oil Burners

LOW NOx LIGHT OIL

RL/1 BLU SERIES
The new RL/1 BLU series represents Riello’s last step of
innovation in terms of Low NOx technology applied to light
oil burners.
The series includes one model, with an output ranging from
115 to 260 kW. This new burner has been re-designed for
use in hot or superheated water boilers, hot air , steam
generators or diathermic oil boilers. The burners are fitted
with a microprocessor-based control panel, which supplies
indication of burner status and fault causes.
A new , more compact and handable case has been designed
, keeping overall dimensions compact in order to ensure an
easier servicing and maintenance.
The elevated performance of the forward-blades
fan, together with a new innovative combustion head,
guarantee flexibility of use and excellent working at all
firing rates always with Low NOx emissions.

Guidelines for installation of burners in conformity to EU

Regulation:
A RIELLO burner (Heat Generator), where it is matched with RL 25/1 BLU 115 ÷ 260 kW
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation,
if they have emissions complying with the require-
ment of Annex II, paragraph 4 of the EU regulation
No. 813/2013.

FIRING RATE
8,0

7,0 Useful working field

for choosing the
burner
6,0
Test conditions
conforming to
5,0 EN267
Temperature: 20°C
RL 25/1 BLU
hPa [mbar]

Pressure: 1013,5
4,0 mbar
Altitude: 0 m a.s.l.

3,0

2,0

1,0

0,0

-1,0

-2,0
100 120 140 160 180 200 220 240 260 kW

45
Low NOx One Stage Light Oil Burners
RL/1 BLU SERIES

Overall dimensions (mm)

BURNER
P
L
B T-T(1)

H
E
U-U(1)

MODEL B D E L H P U T T(1) U(1)

u RL 25/1 BLU 130 140 305 442 416 508 788 200 280 788

BURNER - BOILER MOUNTING FLANGE

D1

45°
MODEL D1 DF Ø
DF
u RL 25/1 BLU 160 224 M8
45°

PACKAGING

MODEL X Y Z kg
Z u RL 25/1 BLU 1190 492 510 40

Y
X

46
Low NOx One Stage Light Oil Burners

LOW NOx LIGHT OIL

RL/1 BLU SERIES

Specification
DESIGNATION OF SERIES
Series : R

Fuel : S Natural gas

L Light oil
LS Light oil / Natural gas
N Heavy oil

Size

Operation : /1 One stage

... Two stage
/M Modulating
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)

Emission : ... Class 1 EN267

MZ Class 2 EN267
BLU Class 3 EN267
MX Class 2 EN267

Head : TC Standard head

TL Extended head

Flame control system :

FS1 Standard (1 stop every 24 h)
FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system :

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage :
230/50-60 230V/50-60Hz
110/50-60 110V/50-60Hz

ID : Differential switch

R L 25 /1 BLU TC FS1 1/230/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

47
Low NOx One Stage Light Oil Burners
RL/1 BLU SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught Low NOx oil burner with one stage operation, made up of:
- Air suction circuit lined with sound-proofing material
- High performance fan with forward blades
- New Low NOx combustion head technology
- Gears pump for high pressure fuel supply
- UV sensor for flame detection
- Microprocessor-based burner safety control box, with diagnostic function
- Burner on/off switch
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) electric protection level.

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 gaskets for the flexible pipes
- 2 nipples for connection to the pump
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- Wiring loom fittings for electrical connections
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NOTE
POWER
(kW) (kg/h) (kW)
20156024 RL 25/1 BLU TC FS1 1/230/50 230/50-60 115 - 260 10 - 22 0,6
20157095 RL 25/1 BLU TL FS1 1/230/50 230/50-60 115 - 260 10 - 22 0,6

Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt)
The burners of RL/1 BLU series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

48
Low NOx One Stage Light Oil Burners

LOW NOx LIGHT OIL

RL/1 BLU SERIES

Burner accessories
Nozzles The nozzles of RL 25/1 BLU burners are chosen on the basis of the maximum output
required from the application.

NOTE: each burner needs N° 1 nozzle.

GPH RATED DELIVERY RATED DELIVERY DELAVAN 60°A MONARCH 60°PLP
[kg/h] AT 8 bar [kg/h] AT 20 bar CODE CODE
u 2.25 7.4 11.9 3042134 3041132
u 2.50 8.2 13.4 3042144 3041142
u 3.00 9.9 16.1 3042148 3041152
u 3.50 11.5 18.8 3042164 3041162
u 4.00 13.2 21.5 3042174 3041172
u 4.50 14.8 24.0 3042184 3041182
u 5.00 16.5 26.8 3042194 3041192
u 5.50 18.1 29.5 3042204 3041202
u 6.00 19.8 32.2 3042214 3041212

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
20065135 which allows to reduce it at the fixed dimension of 55 mm.
A
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)]

BOX CODE
TYPE (mm) min-max (mm) (mm) (mm) (*)
u RL 25/1 BLU C1/3 650 372 - 980 110 690 770 10 3010403
C
(*) Average noise reduction according to EN 15036-1 standard

Degasing unit
To solve problem of air in the oil sucked, a degasing unit are available.

BURNER FILTER FILTERING DEGASING

DEGREE (µm) UNIT CODE
u RL 25/1 BLU With filter 50 - 75 3010055

Connection flange kit

A kit is available for use where the burner opening on the boiler is of excessive diam-
eter.

BURNER (mm) KIT CODE

170 (internal diameter)
u RL 25/1 BLU 3010138
300 (external diameter)

PC Interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.

BURNER KIT CODE

u RL 25/1 BLU 3002719

49
Low NOx One Stage Light Oil Burners
RL/1 BLU SERIES

Burner accessories
Volt free contact kit
A volt free contact kit is available for installation onto the burner. It can be used for a
remote interface between burner operating signals.
Every burner can be equipped with a single kit to remote the flame presence signal
and the burner lockout indication.

BURNER KIT CODE

u RL 25/1 BLU 3010419

Post-ventilation kit
To have 20 s ventilation after opening of thermostats chain, a special kit is available.

BURNER KIT CODE

u RL 25/1 BLU 3010453

Hours counter kit

To measure the burner working time a hours counter kit is available.

BURNER KIT CODE

u RL 25/1 BLU 3010450

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device for electrical system
fault.
BURNER KIT CODE
u RL 25/1 BLU 3010448

Protection kit (electromagnetic interferences)

When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u RL 25/1 BLU 3010386

50
Low NOx Two Stage Light Oil Burners

LOW NOx LIGHT OIL

RL BLU SERIES
The new RL BLU series represents Riello’s last step of
innovation in terms of Low NOx technology applied to light
oil burners.
The series includes three models, with an output ranging
from 116 to 598 kW. Those burners have been e-designed
for use in hot or superheated water boilers, hot air, steam
generators or diathermic oil boilers.
A servomotor with three adjustable positions guarantees
correct air output and air damper closing when the burner
is turned off. The burners are fitted with a microprocessor-
based control panel, which supplies indication of burner
status and fault causes.
A new, more compact and handable case has been
designed, keeping overall dimensions compact in order to
ensure an easier servicing and maintenance.
The elevated performance of the forward-blades fan,
together with a new innovative combustion head, guarantee
flexibility of use and excellent working at all firing rates
always with Low NOx emissions.
Guidelines for installation of burners in conformity to EU
Regulation:
RL 22 BLU 89/116 ÷ 261 kW
RL 32 BLU 166/228 ÷ 356 kW
A RIELLO burner (Heat Generator), where it is matched with RL 42 BLU 191/323 ÷ 598 kW
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation,
if they have emissions complying with the require-
ment of Annex II, paragraph 4 of the EU regulation
No. 813/2013.

FIRING RATES
Useful working field
for choosing the
burner

RL 42 BLU
1st stage operation
range

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

51
Low NOx Two Stage Light Oil Burners
RL BLU SERIES

Overall dimensions (mm)

BURNER
RL 22 BLU - RL 32 BLU RL 42 BLU

L L

P T-T(1) G M
P T-T(1) G M
D

D
H

H
E

E
K
K

U-U(1) U-U(1)

MODEL B D E G K L M H P T T (1) U (1)

u RL 22 BLU - 140 352 238 52 476 238 474 468 197 276 604 - 739
u RL 32 BLU - 140 352 238 52 476 238 474 468 217 293 604 - 739
u RL 42 BLU - 163 335 300 60 533 238 490 680 291 430 680 - 815

BURNER - BOILER MOUNTING FLANGE

D1

MODEL D1 DF Ø
45°
u RL 22 BLU 160 224 M8
DF
u RL 32 BLU 160 224 M8
45° u RL 42 BLU 185 275-325 M12

PACKAGING

MODEL X Y Z kg
Z u RL 22 BLU 850 540 550 40
u RL 32 BLU 850 540 550 41
Y u RL 42 BLU 1200 560 520 42
X

52
Low NOx Two Stage Light Oil Burners

LOW NOx LIGHT OIL

RL BLU SERIES

Specification
DESIGNATION OF SERIES
Series : R

Fuel : S Natural gas

L Light oil
LS Light oil / Natural gas
N Heavy oil

Size

Operation : /1 One stage

... Two stage
/M Modulating
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)

Emission : ... Class 1 EN267

MZ Class 2 EN267
BLU Class 3 EN267
MX Class 2 EN267

Head : TC Standard head

TL Extended head

Flame control system :

FS1 Standard (1 stop every 24 h)
FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system :

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage :
230/50-60 230V/50-60Hz
110/50-60 110V/50-60Hz

ID : Differential switch

R L 22 BLU TC FS1 1/230/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

53
Low NOx Two Stage Light Oil Burners
RL BLU SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught Low NOx oil burner with completely automatic two stage operation, made up of:
- Air suction circuit lined with sound-proofing material
- Fan with reverse curve blades (RL 22-32 BLU models) or forward blades (RL 42 BLU model)
- Air damper for air setting, driven by the adjustable servomotor
- Low emission combustion head, that can be set on the basis of required output
- Gears pump for high pressure fuel supply
- Two oil valves fitted directly on to the pump
- UV sensor for flame detection
- Microprocessor-based burner safety control box, with diagnostic function
- Burner on/off switch
- Manual high/low flame switch
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 44 electric protection level.

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 gaskets for the flexible pipes
- 2 nipples for connection to the pump
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- Wiring loom fittings for electrical connections
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available models
Burners
HEAT OUTPUT TOTAL
ELECTRICAL
CODE MODEL NOTE
POWER
(kW) (kg/h) (kW)
20027479 RL 22 BLU TC FS1 1/230/50 230/50-60 89/116 - 261 7.5/9.8 - 22 0,6
20029408 RL 22 BLU TL FS1 1/230/50 230/50-60 89/116 - 261 7.5/9.8 - 22 0,6
20027481 RL 32 BLU TC FS1 1/230/50 230/50-60 166/228 - 356 14/19.2 - 30 0,6
20029415 RL 32 BLU TL FS1 1/230/50 230/50-60 166/228 - 356 14/19.2 - 30 0,6
20027567 RL 42 BLU TC FS1 3/230-400/50 230/50-60 191/323-598 16.1/27.2 - 50.6 1,4

Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt)
The burners of RL BLU series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

54
Low NOx Two Stage Light Oil Burners

LOW NOx LIGHT OIL

RL BLU SERIES

Burner accessories
Nozzles The nozzles of RL 22 - 32 and 42 BLU burners are chosen on the basis of the maximum
output required from the application.

NOTE: each burner needs N° 1 nozzle.

RL 22-32 BLU

GPH RATED DELIVERY RATED DELIVERY DELAVAN 60°A MONARCH 60°PLP

[kg/h] AT 8 bar [kg/h] AT 20 bar CODE CODE
u 2.25 7.4 11.9 3042134 3041132
u 2.50 8.2 13.4 3042144 3041142
u 3.00 9.9 16.1 3042148 3041152
u 3.50 11.5 18.8 3042164 3041162
u 4.00 13.2 21.5 3042174 3041172
u 4.50 14.8 24.0 3042184 3041182
u 5.00 16.5 26.8 3042194 3041192
u 5.50 18.1 29.5 3042204 3041202
u 6.00 19.8 32.2 3042214 3041212

RL 42 BLU

GPH RATED DELIVERY RATED DELIVERY DELAVAN 45°A

[kg/h] AT 8 bar [kg/h] AT 20 bar CODE
u 6.00 20.4 31.7 20011679
u 6.50 22.1 34.5 20024162
u 7.00 23.8 37.1 20024163
u 7.50 25.5 40.0 20024164
u 8.00 27.2 42.5 20024165
u 8.50 28.9 45.5 20024166
u 9.00 30.6 48.0 20024167
u 9.50 32.3 51.0 20024168
u 10.00 34.0 53.5 20024169

Extended head kit

“Standard head” burners can be transformed into “extended head” versions, by using
the special kit.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u RL 22 BLU 197 276 3010204
u RL 32 BLU 217 293 3010205
u RL 42 BLU 295 430 20024155

55
Low NOx Two Stage Light Oil Burners
RL BLU SERIES

Burner accessories
Sound proofing box
D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
20065135 which allows to reduce it at the fixed dimension of 55 mm.
A
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)]

BOX CODE
TYPE (mm) min-max (mm) (mm) (mm) (*)
RL 22 BLU
C u C1/3 650 372 - 980 110 690 770 10 3010403
RL 32 BLU
u RL 42 BLU C4/5 850 160 - 980 110 980 930 10 3010404
(*) Average noise reduction according to EN 15036-1 standard

Degasing unit
To solve problem of air in the oil sucked, two versions of degasing unit are available.

BURNER FILTER FILTERING DEGASING

DEGREE (µm) UNIT CODE
u All models With filter 50 - 75 3010055
u All models Without filter - 3010054

Connection flange kit

A kit is available for use where the burner opening on the boiler is of excessive diam-
eter.

BURNER (mm) KIT CODE

170 (internal diameter)
u RL 22 BLU - RL 32 BLU 3010138
300 (external diameter)

56
Low NOx Modulating Light Oil Burners

LOW NOx LIGHT OIL

RL/M BLU SERIES
The RL/M BLU burners series covers a firing range from 360
to 1023 kW, and it has been designed for use in hot or
superheated water boilers, hot air or steam generators and
diathermic oil boilers.
Operation can be “two stage progressive” or, alternatively,
“modulating” with the installation of a PID logic regulator
and respective probes.
RL/M BLU burners series guarantees high efficiency levels
in all applications, thus reducing fuel consumption and
running costs.
Sound emissions optimisation is guaranteed by the use
of fans with reverse curve blades and sound deadening
material incorporated in the air suction circuit.
The exclusive design ensures reduced dimensions, simple
use and maintenance. A wide range of accessories
guarantees elevated working flexibility.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and RL 55/M BLU 190/356 ÷ 712 kW
heat to deliver sanitary hot water, can be installed: RL 85/M BLU 223/594 ÷ 1023 kW
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation,
if they have emissions complying with the require-
ment of Annex II, paragraph 4 of the EU regulation
No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

NOTE: The RL 55-85/M BLU burners are designed exclusively for combustion chambers with flue gas outlet from the
bottom, for example three flue gas passes (not reverse flame boilers) accessible through the door. Maximum
thickness of the frontal boiler wall: 250 mm.
Exhaust gases ducts must be always and exclusively directed upwards; change in directions must be realized
only by bent elements; the angle between the axis of the stroke coming out of the combustion chamber and the
axis of the chimney must be smaller than 45°.

57
Low NOx Modulating Light Oil Burners
RL/M BLU SERIES

Overall dimensions (mm)

BURNER
A

B C E F O

D
I

MODEL A B C D E F H I O
u RL 55/M BLU 663 296 367 555 680 365 189 430 951
u RL 85/M BLU 705 338 367 555 680 365 189 430 951

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RL 55/M BLU 195 275-325 M12
u RL 85/M BLU 195 275-325 M12

PACKAGING

MODEL X Y Z kg
Z u RL 55/M BLU 1270 745 885 65
u RL 85/M BLU 1270 745 885 70
Y
X

58
Low NOx Modulating Light Oil Burners

LOW NOx LIGHT OIL

RL/M BLU SERIES

Specification
DESIGNATION OF SERIES
Series : R

Fuel : S Natural gas

L Light oil
LS Light oil / Natural gas
N Heavy oil

Size

Setting : /1 One stage

... Two stage
/M Modulating

Emission : ... Class 1 EN267
MZ Class 2 EN267
BLU Class 3 EN267
MX Class 2 EN267

Head : TC Standard head

TL Extended head

Flame control system :

FS1 Standard (1 stop every 24 h)
FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system :

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz

Auxiliary voltage :
230/50-60 230V/50-60Hz
110/50-60 110V/50-60Hz

ID : Differential switch

R L 85 /M BLU TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

59
Low NOx Modulating Light Oil Burners
RL/M BLU SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught oil burner with two stage progressive or modulating setting, with a specific kit, fully
automatic, made up of:
- air suction circuit lined with sound-proofing material
- fan with reverse curve blades high performance with low sound emissions
- air damper for air setting and automatic oil output regulator controlled by a servomotor with variable cam
- starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz
- combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- valve unit with a double oil safety valve on the output circuit and safety valve on the return circuit; double safety valve
on the return circuit
- safety oil pressure switch for stop the burner in case of problems in the return circuit
- photocell for flame detection
- microprocessor-based burner safety control box, with diagnostic functions
- burner on/off switch
- flame inspection window
- manual or automatic output increase/decrease switch
- slide bars for easier installation and maintenance
- protection filter against radio interference
- IP 44 electric protection level.

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 gaskets for the flexible pipes
- 2 nipples for connection to the pump
- 4 screws for fixing the burner flange to the boiler
- 1 thermal screen
- wiring loom fittings for electrical connections
- instruction handbook for installation, use and maintenance
- spare parts catalogue.

Available models
HEAT OUTPUT TOTAL
ELECTRICAL
CODE MODEL NOTE
POWER
(kW) (kg/h) (kW)
20169338 RL 55/M BLU TC FS1 3/230-400/50 230/50-60 190/356-712 16/30-60 2,2 (1)
20169330 RL 85/M BLU TC FS1 3/230-400/50 230/50-60 223/594-1023 18,8/50-86,2 2,6 (1)

Other versions, with FS2 (continuous working), are available on request.

(1) with RFGO control box
(2) with LAL control box
Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt)
The burners of RL/M BLU series are in according to to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

RL 55/M BLU TC FS1 3/230-400/50 230/50-60 20169338 (1) 3899210 (2)
RL 85/M BLU TC FS1 3/230-400/50 230/50-60 20169330 (1) 3896011 (2)

60
Low NOx Modulating Light Oil Burners

LOW NOx LIGHT OIL

RL/M BLU SERIES

Burner accessories
Nozzles type A3 60°

The return nozzles must be ordered separately. The following table shows the features
and codes on the basis of the maximum required fuel output.

BURNER RATED DELIVERY NOZZLE

(kg/h) (*) CODE
30 3009867
40 3009868
50 3009869
u RL 55-85/M BLU
60 3009870
90 3009871
80 3009872

(*) Nozzle rated delivery is referred to atomised pressure

Spacer kit If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER SPACER THICKNESS KIT CODE

S (mm)
u RL 55-85/M BLU 135 3010129

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)]

BOX CODE
TYPE (mm) min-max (mm) (mm) (mm) (*)
RL 55/M BLU
C u C4/5 850 160 - 980 110 980 930 10 3010404
RL 85/M BLU
(*) Average noise reduction according to EN 15036-1 standard

Degasing unit
To solve problem of air in the oil sucked, two versions of degasing unit are available.

BURNER FILTER FILTERING DEGASING

DEGREE (µm) UNIT CODE
u RL 55-85/M BLU With filter 50 - 75 3010055
NOTE: For burner deliveries higher than 80 kg/h, install two parallel degasing units.

61
Low NOx Modulating Light Oil Burners
RL/M BLU SERIES

Burner accessories
Accessories for modulating operation
To obtain modulating operation, the RL/M BLU series of burners requires a regulator
with three point outlet controls. The following table lists the accessories for modulat-
ing operation with their application range.
For remote setpoint use RWF 55.

BURNER REGULATOR REGULATOR

TYPE CODE
RWF 50.2 20082208
u RL 55-85/M BLU
RWF 55.5 20099657

The relative temperature or pressure probes fitted to the regulator must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

u RL/M BLU Temperature PT 100 -100 ÷ 500°C 3010110

u RL/M BLU Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u RL/M BLU Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214

Depending on the servomotor fitted to the burner, a three-pole potentiometer (1000

W) can be installed to check the position of the servomotor. The KITS available for the
various burners are listed below.

BURNER POTENTIOMETER
KIT CODE
u RL 55-85/M BLU 3010021

62
One Stage Light Oil and Kerosene Burners

RDB SERIES

LIGHT OIL
The Riello RDB series of one stage light oil and kerosene
burners is available in eleven basic models, with an output
ranging from 16,8 to 120 kW, in three different structures.
The models are available in light oil and kerosene versions,
conventional flue and balanced flue, with or without the
fuel pre-heater fitted. A new model has been specifically
designed to meet the increasing trends towards high pressure
working field demand. These models are distinguished by
their compact size. All the models use the same components
designed by Riello for the RDB series. The high quality level
guarantees safe working. The RDB burners are equipped with
a geared pump suitable for Kerosene, Low Sulphur Kerosene
and ultra low sulphur diesel oil (ULSD). In developing these
burners, special attention was paid to reducing noise, to
the ease of installation and adjustment, to obtaining the
smallest size possible to fit into any sort of boiler available
RDB1-1R 16,8 ÷ 40,6 kW
on the market. All the models are approved by the EN 267 RDB2-2R 24,0 ÷ 46,2 kW
European Standard and conform to European Directives for RDB2.2 GKD 20 ÷ 43,5 kW
EMC, Low Voltage, Machinery and Boiler Efficiency. RDB2.1-2.1R 21,0 ÷ 54,0 kW
All the RDB burners are fired before leaving the factory. RDB2.2-2.2R 21,0 ÷ 54,0 kW
Guidelines for installation of burners in conformity to EU RDB3 35,6 ÷ 69,0 kW
Regulation: RDB3.2 41,5 ÷ 119,0 kW
A RIELLO burner (Heat Generator), where it is matched with RDB4 47,45 ÷ 120,0 kW
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation,
if they have emissions complying with the require-
ment of Annex II, paragraph 4 of the EU regulation
No. 813/2013.

FIRING RATES

RDB2.2 GKD

Useful working field

for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

63
One Stage Light Oil and Kerosene Burners
RDB SERIES

Overall dimensions (mm)

BURNER
RDB1-1R - RDB2-2R - RDB2.1-2.1R - RDB2.2-2.2R - RDB2.2 GKD RDB3 - RDB3.2 - RDB4
F E

A J A F E

H H

D D
I I

L L

MODEL A D H F E L I J
u RDB1-1R 276 230 89-90 76-86 202 20 168 75
u RDB2-2R 276 230 89-90 76-86 202 20 168 75
u RDB2.1-2.1R 286 230 85 77 202 20 168 75
u RDB2.2-2.2R 286 230 85 77 202 20 168 75
u RDB2.2 GKD 286 232 103 203 200 18 171 75
u RDB3 325 268 88 78 253 30 204 75
u RDB3.2 325 268 95 69,5 253 30 204 75
u RDB4 325 268 105 111 253 30 204 75

BURNER - BOILER MOUNTING FLANGE

RDB1-1R - RDB2-2R - RDB2.1-2.1R - RDB2.2-2.2R - RDB2.2 GKD RDB3 - RDB3.2 - RDB4

MODEL L M N O P Q
u RDB1-1R 130 150 180 91 72 72
u RDB2-2R 130 150 180 91 72 72
u RDB2.1-2.1R 130 150 180 91 72 72
u RDB2.2-2.2R-2.2 GKD 130 150 180 91 72 72
u RDB3 140 168 189 106 83 83
u RDB3.2 140 168 189 106 83 83
u RDB4 140 168 189 106 83 83

PACKAGING
MODEL X Y Z kg
u RDB1-1R 395 305 295 11
u RDB2-2R 395 305 295 11
u RDB2.1-2.1R 395 305 295 11
Z
u RDB2.2-2.2R-2.2 GKD 395 305 295 11
Y u RDB3 435 360 355 15
X u RDB3.2 435 360 355 15
u RDB4 435 360 355 15

64
One Stage Light Oil and Kerosene Burners
RDB SERIES

Specification
DESIGNATION OF SERIES

LIGHT OIL
Series : RDB

Size

Possible variations : R Light-oil pre-heater

GK Combustion head for low NOx combustion
D Two stage ouput adjustment

Electrical supply to the system : 1/230/50 1/230V/50Hz

RDB 1 R 1/230/50

STATE OF SUPPLY
Completely automatic monobloc light oil and kerosene burners, one stage operation, made up of:
- Fan with forward inclined blades
- Air damper with external adjustment, with no need to remove the cover
- Air-tight air circuit, also available in the balanced flue version
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump (specific version for kerosene) for fuel supply, fitted with filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valve incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment available with MO 535 (on demand)
- Light oil nozzle
- IP X0D (IP 40) protection level
- Fuel pre-heater (optional).

Standard equipment:
- Two flexible pipes for connection to the light oil supply line
- Two nipples for connection to the pump
- Flange, screws and nuts for fixing
- Thermal screen
- Air intake protection grill exagonal key
- Instruction handbook for installation, use and maintenance
- Spare parts list.

65
One Stage Light Oil and Kerosene Burners
RDB SERIES

Available models
Burners
TOTAL
HEAT OUTPUT ELECTRICAL POWER
CODE MODEL NOTE
(kW) (kg/h) (kW)
(A) RDB1 1/230/50 16,8 - 26,3 1,4 - 2,2 0,115 (1) (2)
(A) RDB1R 1/230/50 21,6 - 40,6 1,8 - 3,4 0,170 (1)
(A) RDB2 1/230/50 24 - 38,3 2 - 3,2 0,125 (1)
(A) RDB2 1/230/50 29,6 - 59,3 2,5 - 5 0,125 (1)
(A) RDB2R 1/230/50 33,2 - 46,2 2,8 - 3,9 0,175 (1)
(A) RDB2.1 1/230/50 21,5 - 42 1,8 - 3,5 0,160 (1)
(A) RDB2.1R 1/230/50 33 - 54 2,8 - 4,5 0,230 (1)
(A) RDB2.2 1/230/50 21 - 41,5 1,8 - 3,5 0,160 (1)
(A) RDB2.2R 1/230/50 33,5 - 51 2,9 - 4,3 0,230 (1)
(A) RDB2.2 GKD 1/230/50 20 - 26 1,73 - 2,2 0,180 (1)
(A) RDB3 1/230/50 35,6 - 68,7 3 - 5,8 0,160 (1)
(A) RDB3.2 1/230/50 41 - 120 3,5 - 10 0,160 (1)
(A) RDB4 1/230/50 47,45 - 120 4 - 10 0,160 (1)
(1) All burner models are OEM’s customized.
(2) This code is unprovided with thermal screen.
Net calorific value: 11,8 kWh/kg; 10200 kcal/kg - Viscosity at 20°C: light oil models 4÷6; kerosene models 1,5÷6 mm2/s (cSt).
The burners of RDB series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.
(A) Please contact Riello Burners Commercial and Technical Department, our Application Engineers
will be pleased to help you.

66
One Stage Light Oil and Kerosene Burners
RDB SERIES

Burner accessories
Balanced-conventional flue conversion kit

LIGHT OIL
All the RDB series models are easily converted from conventional flue to balanced flue,
by replacing the plastic screen on the air intake with the connector for the air supply
pipe.
BURNER BALANCED FLUE CONVENTIONAL FLUE
KIT CODE KIT CODE
RDB1-1R - RDB2-2R - RDB2.1-2.1R - RDB2.2-2.2R -
u 3062774 3062775
RDB2.2 GKD
u RDB3 - RDB4 3062774 3062876

Light oil filter For cleaning light oil from dirty particles and impurities filters with the following fea-
tures are available:

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3006561

Filter made up of aluminium body and stainless steel filtering cartridge; available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3075011

Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available in packaging of 50 pieces.

Light oil filter/degassing unit

To solve problems of air or water in the oil circuit a special filter/degassing unit is
available, made up of aluminium cover, plastic tank, stainless steel filtering cartridge,
air release cap and water purge valve. It is available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 100 3000926

67
One Stage Light Oil Burners

RC SERIES
Riello RC2-R is synonymous with highly compact size. The

LIGHT OIL
new burners in the light oil series are one stage with an
output ranging from 17 to 46 kW. These burners have been
specifically designed to meet the increasing trends towards
direct connection to outside air for combustion and high
pressure working field demand. They are also flexible enough
to suit both conventional and balanced flue versions,
only changing the plastic screen to the snorkel in the air
intake. These burners come with or without the cover. This
designed marks Riello entry into many applications in the
market which require both high performance and compact
size. All RC2-R burners are fired before leaving the factory.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation,
RC2-26R 17 ÷ 26 kW
if they have emissions complying with the require-
ment of Annex II, paragraph 4 of the EU regulation
RC2-38R 24 ÷ 38 kW
No. 813/2013. RC2-46R 33 ÷ 46 kW
RC2.1-46R 33 ÷ 46 kW
FIRING RATES Without baffle plate for BF/CF version

RC2-26R Useful working field

for choosing the
burner
RC2-38R
Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

With baffle plate for BF/CF version

RC2-26R RC2-38R

RC2-46R RC2.1-46R

69
One Stage Light Oil Burners
RC SERIES

Overall dimensions (mm)

BURNER

MODEL A D E F H I L
u RC2-26R 267 256 192 109 85 183 10
u RC2-38 267 256 192 109 85 183 10
u RC2-38R 267 256 192 109 85 183 10
u RC2-46R 267 256 192 109 85 183 10
u RC2.1-46 267 256 192 109-177 85 183 10
u RC2.1-46R 267 256 192 109 85 183 10

BURNER - BOILER MOUNTING FLANGE

MODEL C C1 C2 F Q R
u RC2-26R 144 130 150 180 45° 11
u RC2-38 144 130 150 180 45° 11
u RC2-38R 144 130 150 180 45° 11
u RC2-46R 144 130 150 180 45° 11
u RC2.1-46 144 130 150 180 45° 11
u RC2.1-46R 144 130 150 180 45° 11

PACKAGING

MODEL X Y Z kg
u RC2-26R 363 295 310 10
Z u RC2-38 363 295 310 10
u RC2-38R 363 295 310 10
Y
X u RC2-46R 363 295 310 10
u RC2.1-46 363 295 310 10
u RC2.1-46R 363 295 310 10

70
One Stage Light Oil Burners
RC SERIES

Specification
DESIGNATION OF SERIES

LIGHT OIL
Series : RC

Size

Size variations: Different air intake

Possible variations : R Light-oil pre-heater

Electrical supply to the system : 1/230/50 1/230V/50Hz

RC 2-46 .1 R 1/230/50

STATE OF SUPPLY
Completely automatic monobloc light oil burners, with single stage operation made up of:
- Forward blades fan and airtight fan house for high performance
- Air damper with adjustment for conventional flue version
- Single phase electric motor 230 V, 50 Hz
- Combustion head made up of:
- stainless steel end cone resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- connectors for installing a pressure gauge and vacuometer
- inner by-pass for preparing for single pipe installation
- Fuel feed solenoid incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment
- IP X0D (IP 40) protection level.

Standard equipment:
- Two flexible pipes and two connectors
- Flange, screen screws and nuts for fixing
- Cable with 6-pole socket
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

71
One Stage Light Oil Burners
RC SERIES

Available models
Burners

TOTAL
HEAT OUTPUT ELECTRICAL
CODE MODEL POWER NOTE

(kW) (kg/h) (kW)

On demand RC2-26R 1/230/50 17 - 26 1,4 - 2,2 0,150
On demand RC2-38R 1/230/50 24 - 38 2,0 - 3,2 0,150
On demand RC2-38 1/230/50 24 - 38 2,0 - 3,2 0,150
On demand RC2-46R 1/230/50 33 - 46 2,8 - 3,9 0,150
On demand RC2.1-46 1/230/50 33 - 46 2,8 - 3,9 0,150

Net calorific value: 11,8 kWh/kg; 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt).
The burners of RC series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

72
One Stage Light Oil Burners
RC SERIES

Burner accessories
Light oil filter

LIGHT OIL
For cleaning light oil from dirty particles and impurities filters with the following fea-
tures are available:

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3006561

Filter made up of aluminium body and stainless steel filtering cartridge; available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3075011

Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available in packaging of 50 pieces.

Light oil filter/degassing unit

To solve problems of air or water in the oil circuit a special filter/degassing unit is
available, made up of aluminium cover, plastic tank, stainless steel filtering cartridge,
air release cap and water purge valve. It is available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 100 3000926

Balanced flue conversion kit

The RC2-R models are easily converted from conventional flue to balanced flue version,
by replacing the plastic air intake with the connector for the air supply pipe.

BURNER KIT CODE

u RC2-26R/38R/46R 3002721
u RC2.1-46R 3020132

Hour counter kit for 530 SE and 531 SE control boxes

To measure the burner working time a hour counter kit is available.

BURNER KIT CODE

u All models 3000904

73
One Stage Light Oil Burners

GULLIVER RG SERIES

LIGHT OIL
The Riello Gulliver RG one stage light oil burners series, is
a complete range of products developed to respond to any
request for home heating. The Gulliver RG series is available
in ten different models, with an output ranging from 16,6 to
309,5 kW, divided in five different structures.
All the models use the same components designed by Riello
for the Gulliver series. The high quality level guarantees safe
working.
In developing these burners, special attention was paid
to reducing noise, to the easiness of installation and
adjustment, to obtaining the smallest size possible to fit
into any sort of boiler available on the market.
All the models are approved by the EN 267 European
Standard and conform to European Directives for EMC, Low
Voltage, Machinery and Boiler Efficiency.
All the Gulliver RG burners are fired before leaving the
factory.
Guidelines for installation of burners in conformity to EU RG0.R 16,6 ÷ 27,3 kW
Regulation: RG0.1 22,5 ÷ 35,6 kW
RG0.1R 21,3 ÷ 36,7 kW
A RIELLO burner (Heat Generator), where it is matched with RG1 32,0 ÷ 60,0 kW
a water-based boiler (Heater Housing) with a nominal
RG1R 20,0 ÷ 60,0 kW
output ≤ 400 kW, providing heat for heating purposes and
RG1RK 15,0 ÷ 60,0 kW
heat to deliver sanitary hot water, can be installed:
RG2 47,0 ÷ 119,0 kW
- With boilers (heater housings) already in service in RG3 83,0 ÷ 178,0 kW
the field, for replacement of identical products, in RG4S 118,5 ÷ 237,0 kW
conformity to Article 1, paragraph 2, point (G) of the EU
RG5S 160,0 ÷ 309,5 kW
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

75
One Stage Light Oil Burners
GULLIVER RG SERIES

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

76
One Stage Light Oil Burners
GULLIVER RG SERIES

Overall dimensions (mm)

BURNER

LIGHT OIL
GULLIVER RG0 GULLIVER RG

MODEL A D E F H I L
u RG0.R 255 210 205 93 84 168 5
u RG0.1R 255 210 205 93 84 168 5
u RG0.1 255 210 205 93 84 168 5
u RG1 234 254 196 93 84 210 4
u RG1R 234 254 196 93 84 210 4
u RG1RK 234 254 196 111 84 210 4
u RG2 255 280 202 115 - 180 95 230 10
u RG3 300 345 228 142 - 300 123 285 12
u RG4S 300 345 228 142 - 212 123 285 12
u RG5S 300 345 247 155 - 395 125 285 12,5

BURNER - BOILER MOUNTING FLANGE

RG0.R - RG0.1R - RG0.1 RG3 - RG4S
RG1 - RG1R - RG1RK - RG2 RG5S

MODEL A C1 C2 F Q R S T
RG0.R - RG0.1R - RG0.1
u 91 130 150 180 45° 11 72 72
RG1 RG1R - RG1RK
u RG2 106 140 168 189 45° 11 83 83
u RG3 - RG4S - RG5S 127 160 190 213 90° 11 99 99

PACKAGING MODEL X Y Z kg
u RG0.R 358 300 300 9
u RG0.1R 358 300 300 9
u RG0.1 358 300 300 11
Z u RG1 353 278 320 13
u RG1R 353 278 320 13
Y
X u RG1RK 353 278 320 13
u RG2 363 298 350 13
u RG3 430 345 430 15
u RG4S 430 345 430 18
u RG5S 510 345 430 18

77
One Stage Light Oil Burners
GULLIVER RG SERIES

Specification
DESIGNATION OF SERIES

Series : R Standard emission burners

B Low NOx burners

Fuel : S Natural gas

G Light-oil

Size

Possible variations: R Light-oil pre-heater

K Cone shaped head
S Reduced output ignition
D Two stage output setting

Head length: ... standard head

TL extended head

Electrical supply to the system : 1/230/50 1/230V/50Hz

R G 4 S 1/230/50

STATE OF SUPPLY

Completely automatic monobloc light oil burners, one stage operation, made up of:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper, completely closed in stand by, with external adjustment, without need to remove the cover
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valve incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment
- Light oil nozzle
- IP X0D (IP 40) protection level
- PTC fuel pre-heater (optional)
- Reduced output ignition mechanism (optional).

Standard equipment:
- Two flexible pipes for connection to the light oil supply line
- Two nipples for connection to the pump
- Flange, screws and nuts for fixing
- Thermal screen
- 7-pin plug (not included in models with digital control box MO 550)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

78
One Stage Light Oil Burners
GULLIVER RG SERIES

Available models
Burners

LIGHT OIL
HEAT OUTPUT TOTAL
CODE MODEL ELECTRICAL POWER NOTE
(kW) (kg/h) (kW)

MODELS WITH ANALOGIC CONTROL BOX

3736550 RG0.R 1/230/50 16,6 - 27,3 1,4 - 2,3 0,290
3736850 RG0.1 1/230/50 22,5 - 35,6 1,9 - 3,0 0,170
3736750 RG0.1R 1/230/50 21,3 - 36,7 1,8 - 3,1 0,290
3736350 RG1 1/230/50 32 - 60 2,7 - 5 0,170
3736450 RG1R 1/230/50 20 - 60 1,7 - 5 0,290
3736250 RG1RK 1/230/50 15 - 60 1,3 - 5 0,290
3737750 RG2 1/230/50 47 - 119 4 - 10 0,180
20052619 RG2 TL 1/230/50 47 - 119 4 - 10 0,180
3739350 RG3 1/230/50 83 - 178 7 - 15 0,390
20052621 RG3 TL 1/230/50 83 - 178 7 - 15 0,390
20066327 RG3 TL 1/230/50 83 - 178 7 - 15 0,390
3739650 RG4S 1/230/50 118,5 - 237 10 - 20 0,390
20052623 RG4S TL 1/230/50 118,5 - 237 10 - 20 0,390
3739950 RG5S 1/230/50 160 - 309,5 13,5 - 26,1 0,470
20052625 RG5S TL 1/230/50 160 - 309,5 13,5 - 26,1 0,470

MODELS WITH DIGITAL CONTROL BOX MO 550

3736554 RG0.R 1/230/50 16,6 - 27,3 1,4 - 2,3 0,290
3736254 RG1RK 1/230/50 15 - 60 1,3 - 5 0,290
3737754 RG2 1/230/50 47 - 119 4 - 10 0,180
3739354 RG3 1/230/50 83 - 178 7 - 15 0,390
3739654 RG4S 1/230/50 118.5 - 237 10 - 20 0,390

Net calorific value: 11,8 kWh/kg; 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt).
The burners of RG series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.
On demand all RG burners can be supplied with digital control box MO 550.

79
One Stage Light Oil Burners
GULLIVER RG SERIES

Burner accessories
Extended head kit
Kits of extended heads are available.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u RG1 - RG1R 93 163 3000963
u RG1RK 111 181 3000982
u RG2 115 180 3000964
u RG2 115 300 3000967
u RG3 142 210 3000965
u RG3 142 300 3000968
u RG4S 142 210 3000966
u RG4S 142 300 3000969
u RG5S 155 300 3001068

Spacer kit By using the special accessories, the burner can be with-drawn to reduce head pen-
etration into the combustion chamber.

BURNER SPACER THICKNESS S KIT CODE

(mm)
u RG0.R - RG0.1R - RG0.1 - RG1 - RG1R - RG1RK 15 3007931
u RG2 25 3000672
u RG3 - RG4S - RG5S 15 20103452

Pre-heater kit
This kit is used only for Gulliver RG1 burner. It can be installed in particular weather
conditions and with viscous oil.

BURNER KIT CODE

u RG1 3001083

80
One Stage Light Oil Burners
GULLIVER RG SERIES

Burner accessories

LIGHT OIL
Light oil filter For cleaning light oil from dirty particles and impurities filters with the following fea-
tures are available:

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3006561

Filter made up of aluminium body and stainless steel filtering cartridge; available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3075011

Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available in packaging of 50 pieces.

Light oil filter/degassing unit

To solve problems of air or water in the oil circuit a special filter/degassing unit is
available, made up of aluminium cover, plastic tank, stainless steel filtering cartridge,
air release cap and water purge valve. It is available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 100 3000926

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u All models 3000945

81
Two Stage Light Oil Burners

GULLIVER RGD SERIES

LIGHT OIL
The Riello Gulliver RGD series of two stage light oil burners,
is a complete range of products developed to respond to
any request for home heating. The Gulliver RGD series is
available in five different models, with an output ranging
from 14 to 296 kW, divided in four different structures.
All the models use the same components designed by Riello
for the Gulliver series. The high quality level guarantees safe
working.
In developing these burners, special attention was paid to
reducing noise, to the ease of installation and adjustment,
to obtaining the smallest size possible to fit into any sort of
boiler available on the market.
The two stage operation guarantees high level of thermal
unit efficiency.
All the models are approved by the EN 267 European
Standard and conform to European Directives for EMC, Low
Voltage, Machinery and Boiler Efficiency.
All the Gulliver RGD burners are fired before leaving the
factory.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal RG1RKD 14/17 ÷ 60 kW
output ≤ 400 kW, providing heat for heating purposes and RG2D 42/49 ÷ 118 kW
heat to deliver sanitary hot water, can be installed: RG3D 65/83 ÷ 178 kW
- With boilers (heater housings) already in service in RG4D 106/130 ÷ 237 kW
the field, for replacement of identical products, in RG5D 95/142 ÷ 296 kW
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

83
Two Stage Light Oil Burners
GULLIVER RGD SERIES

FIRING RATES

Useful working field

for choosing the
burner

1st stage operation

range

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

Overall dimensions (mm)

BURNER

MODEL A D E F H I L
u RG1RKD 234 254 196 111 84 210 4
u RG2D 255 280 202 115 - 185 95 230 10
u RG3D 300 345 228 142 - 212 123 285 12
u RG4D 300 345 228 142 - 212 123 285 12
u RG5D 300 345 247 154 - 294 125 285 12,5

84
Two Stage Light Oil Burners
GULLIVER RGD SERIES

BURNER - BOILER MOUNTING FLANGE

MODEL A C C1 C2 F Q R

LIGHT OIL
u RG1RKD 91 144 130 150 180 45° 11
u RG2D 106 166 140 168 189 45° 11
u RG3D 127 198 160 190 213 45° 11
u RG4D 127 198 160 190 213 45° 11
u RG5D 127 198 160 190 213 45° 11

PACKAGING
MODEL X Y Z kg
u RG1RKD 353 278 320 12
u RG2D 363 298 350 13
Z
u RG3D 430 345 430 13

Y u RG4D 430 345 430 13

X u RG5D 510 345 440 18

Specification
DESIGNATION OF SERIES

Series : R Standard emission burners

B Low NOx burners

Fuel : S Natural gas

G Light-oil

Size

Possible variations: R Light-oil pre-heater

K Cone shaped head
S Reduced output ignition
D Two stage output setting

Head length: ... standard head

TL extended head

Electrical supply to the system : 1/230/50 1/230V/50Hz

R G 1 RKD 1/230/50

85
Two Stage Light Oil Burners
GULLIVER RGD SERIES
Specification
STATE OF SUPPLY
Completely automatic monobloc light oil burners, two stage operation, made up of:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper completely closed in stand by
- Air damper, with 1st and 2nd stage adjustment (2nd stage adjustment without removing the casing)
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valve incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment
- Light oil nozzle
- IP X0D (IP 40) protection level
- PTC fuel pre-heater (optional).

Standard equipment:
- Two flexible pipes for connection to the light oil supply line
- Two nipples for connection to the pump
- Flange, screws and nuts for fixing
- Thermal screen
- 7-pin plug (not included in models with digital control box MO 550)
- 4-pin plug
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available models
Burners

TOTAL
HEAT OUTPUT
CODE MODEL ELECTRICAL POWER NOTE
(kW) (kg/h) (kW)

MODELS WITH ANALOGIC CONTROL BOX

3736650 RG1RKD 1/230/50 14/17 - 60 1,2/1,45 - 5 0,290
3738050 RG2D 1/230/50 42/49 - 118 3,6/4,1 - 10 0,180
3739450 RG3D 1/230/50 65/83 - 178 5,5/7 - 15 0,390
3739750 RG4D 1/230/50 106/130 - 237 9/11 - 20 0,390
3739850 RG5D 1/230/50 95/142 - 296 8/12 - 25 0,470

Net calorific value: 11,8 kWh/kg; 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt).
The burners of RGD series are in according to EN 267.

86
Two Stage Light Oil Burners
GULLIVER RGD SERIES
Available models
Burners

LIGHT OIL
TOTAL
HEAT OUTPUT
CODE MODEL ELECTRICAL POWER NOTE
(kW) (kg/h) (kW)

MODELS WITH DIGITAL CONTROL BOX MO 550

3736654 RG1RKD 1/230/50 14/17-60 1,2/1,45-5 0,290
3738054 RG2D 1/230/50 42/49-118 3,6/4,1-10 0,180
3739454 RG3D 1/230/50 65/83-178 5,5/7-15 0,390
3739754 RG4D 1/230/50 106/130-237 9/11-20 0,390
3739854 RG5D 1/230/50 95/142-296 8/12-25 0,470

Net calorific value: 11,8 kWh/kg; 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt).
The burners of RGD series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

Burner accessories
Extended head kit
Kits of extended heads are available.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u RG1RKD 111 181 3000982
u RG2D 115 180 3000964
u RG2D 115 300 3000967
u RG3D 142 210 3000965
u RG3D 142 300 3000968
u RG4D 142 210 3000966
u RG4D 142 300 3000969
u RG5D 159 300 3000981

Spacer kit By using the special accessories, the burner can be withdrawn to reduce head pene-
tration into the combustion chamber.

BURNER SPACER THICKNESS S KIT CODE

(mm)
u RG1RKD 15 3007931
u RG2D 25 3000672
u RG3D - RG4D - RG5D 15 20103452

87
Two Stage Light Oil Burners
GULLIVER RGD SERIES

Burner accessories
Light oil filter For cleaning light oil from dirty particles and impurities filters with the following fea-
tures are available:

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3006561

Filter made up of aluminium body and stainless steel filtering cartridge; available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3075011

Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available in packaging of 50 pieces.

Light oil filter/degassing unit

To solve problems of air or water in the oil circuit a special filter/degassing unit is
available, made up of aluminium cover, plastic tank, stainless steel filtering cartridge,
air release cap and water purge valve. It is available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 100 3000926

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u All models 3000945

88
One Stage Light Oil Burners

RIELLO 40 G SERIES

LIGHT OIL
The Riello 40 G series of one stage light oil burners, is a
complete range of products developed to respond to any
request for home heating. The Riello 40 G series is available
in ten different models, with an output ranging from 12 to
240 kW, divided into four different structures.
All the models use the same components designed by Riello
for the Riello 40 G series.
The high quality level guarantees safe working.
In developing these burners, special attention was paid to
reducing noise, to the ease of installation and adjustment,
obtaining the smallest size possible to fit into any sort of
boiler available on the market.
All the models are approved by the EN 267 European
Standard and conform to European Directives for EMC, Low
Voltage, Machinery and Boiler Efficiency.
All the Riello 40 G burners are fired before leaving the
factory.
G3 23,8 ÷ 35,5 kW
Guidelines for installation of burners in conformity to EU G3R 23,8 ÷ 35,5 kW
Regulation: G3RK 15,0 ÷ 35,0 kW
A RIELLO burner (Heat Generator), where it is matched with
G5 28,0 ÷ 60,0 kW
a water-based boiler (Heater Housing) with a nominal
G5R 28,0 ÷ 60,0 kW
output ≤ 400 kW, providing heat for heating purposes and G5RK 12,0 ÷ 60,0 kW
heat to deliver sanitary hot water, can be installed: G7 29,0 ÷ 69,0 kW
G10 54,0 ÷ 120,0 kW
- With boilers (heater housings) already in service in
G20 95,0 ÷ 213,0 kW
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
G20S 95,0 ÷ 240,0 kW
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

89
One Stage Light Oil Burners
RIELLO 40 G SERIES
FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

90
One Stage Light Oil Burners
RIELLO 40 G SERIES

Overall dimensions (mm)

BURNER

LIGHT OIL
MODEL A D E F F2 H I L
u G3 252 215 203 86 - 89 164 19
u G3R 252 215 203 86 - 89 164 19
u G3RK 252 215 203 97 115 89 164 19
u G5 272 233 236 107 - 180 - 89 180 37
u G5R 272 233 236 107 - 89 180 37
u G5RK 272 233 236 94 112 89 180 37
u G7 305 262 261 73 - 89 204 40
u G10 305 262 261 108 - 250 - 105 204 40
u G20 350 298 295 118 - 260 - 125 230 41
u G20S 350 298 295 118 - 125 230 41

BURNER - BOILER MOUNTING FLANGE

G20 - G20S
G3 - G3R - G3RK - G5 - G5R - G5RK - G7 - G10

MODEL C1 C2 F Q R S T
u G3 - G3R - G3RK - G5 - G5R - G5RK 130 150 180 45° 11 72 75
u G7 - G10 140 170 189 45° 11 83 83
u G20 - G20S 160 190 213 90° 11 99 99

PACKAGING

MODEL X Y Z kg
Z u G3 363 295 310 10
u G3R 363 295 310 10
Y u G3RK 363 295 310 10,5
X
u G5 383 315 325 12
u G5R 383 315 325 12
u G5RK 383 315 325 12
u G7 423 348 340 13
u G10 423 348 340 13
u G20 483 393 377 16
u G20S 483 393 377 17,5

91
One Stage Light Oil Burners
RIELLO 40 G SERIES

Specification
DESIGNATION OF SERIES

Series : G

Size

Possible variations : R Light-oil pre-heater

K Cone shaped head
S Reduced output ignition
D Two stage output setting

Head length: ... standard head

TL extended head

Electrical supply to the system : 1/230/50 1/230V/50Hz

1/220/60 1/220V/60Hz

G 5 RK 1/230/50

STATE OF SUPPLY

Completely automatic monobloc light oil burners, one stage operation, made up of:
- Fan with forward curve blades
- Metallic cover lined with sound-proofing material
- Air damper, completely closed in stand by, with adjustment
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valve incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment
- Light oil nozzle
- IP X0D (IP 40) protection level
- Fuel pre-heater (optional)
- Reduced output ignition mechanism (optional).

Standard equipment:
- Two flexible pipes for connection to the light oil supply line
- Two nipples for connection to the pump
- Flange, screws and nuts for fixing
- Thermal gasket
- 7-pin plug (on request)
- Maintenance assembly
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

92
One Stage Light Oil Burners
RIELLO 40 G SERIES

Available models
Burners

LIGHT OIL
TOTAL ELECTRICAL
HEAT OUTPUT
CODE MODEL POWER NOTE
(kW) (kg/h) (kW)
3743125 G3 1/230/50 23,8 - 35,5 2-3 0,115
3743831 G3R 1/230/50 23,8 - 35,5 2-3 0,165
3744512 G5 1/230/50 28 - 60 2,3 - 5 0,130
3744612 G5R 1/230/50 28 - 60 2,3 - 5 0,185
3745959 G7 1/230/50 29 - 69 2,5 - 5,8 0,160 (1)
3746412 G10 1/230/50 54 - 120 4,5 - 10 0,170
3746464 G10 1/220/60 54 - 120 4,5 - 10 0,200
20062977 G10 TL 1/220/50 54 - 120 4,5 - 10 0,200
3747412 G20 1/230/50 95 - 213 8 - 18 0,320
3747459 G20 1/220/60 95 - 213 8 - 18 0,400
20063100 G20 TL 1/220/50 95 - 213 8 - 18 0,400
3748212 G20S 1/230/50 95 - 240 8 - 20 0,330
3748259 G20S 1/220/60 95 - 240 8 - 20 0,410

MODELS WITH 24V DC ELECTRICAL SUPPLY

3452030 G7 24V DC 29 - 69 2,45 - 5,8 0,3
20006157 G10 24V DC 54 - 120 4,5 - 10 0,3
3452736 G20 24V DC 95 - 201 8 - 17 0,3

(1) UK version
Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt)
The burners of G series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

93
One Stage Light Oil Burners
RIELLO 40 G SERIES

Burner accessories
Remote control release kit for 530-531 control boxes
The 530-531 control boxes can be remotely released using an electric command kit.
This kit must be installed in conformity with current regulations in force.

BURNER KIT CODE

u All models 3001030

Extended head kit

Kits of extended heads are available.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u G3 - G3R 107 121 3000686
u G3 - G3R 107 121 inox 3000687
u G5 - G5R 107 121 3000686
u G5 - G5R 107 121 inox 3000687
u G10 108 168 3000643
u G10 108 250 3000770
u G20 - G20S 118 178 3000644
u G20 - G20S 118 260 3000771

Spacer kit Using the special accessories, the burner can be pulled back to reduce head penetra-
tion into the combustion chamber.

BURNER SPACER THICKNESS S KIT CODE

(mm)
u G3 - G3R - G3RK - G5 - G5R - G5RK - G7 25 3000642
u G10 25 3000672
u G20 - G20S 15 20103452

Inlet air aspiration kit This kit allows to channel the external air directly into the burner and is available as
accessory for models:

BURNER KIT CODE

u G3 - G3R - G3RK 20027471

u G5 - G5R - G5RK 20027574
u G7 - G10 20027577
u G20 - G20S 20027580

94
One Stage Light Oil Burners
RIELLO 40 G SERIES

Burner accessories
Light oil filter

LIGHT OIL
For cleaning light oil from dirty particles and impurities filters with the following fea-
tures are available:

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3006561

Filter made up of aluminium body and stainless steel filtering cartridge; available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3075011

Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available in packaging of 50 pieces.

Light oil filter/degassing unit

To solve problems of air or water in the oil circuit a special filter/degassing unit is
available, made up of aluminium cover, plastic tank, stainless steel filtering cartridge,
air release cap and water purge valve. It is available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 100 3000926

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u All models 3000945

Hour counter kit for 530 SE and 531 SE control boxes

To measure the burner working time a hour counter kit is available.

BURNER KIT CODE

u All models 3000904

7-pole socket kit for 530 SE and 531 SE control boxes

For burner without pre installed socket a 7-pole socket kit with cable is available.

BURNER KIT CODE

u All models 3001065

95
Two Stage Light Oil Burners

RIELLO 40 GI SERIES

LIGHT OIL
The Riello 40 GI series of two stage light oil burners, is a
complete range of products developed to respond to any
request for residential heating. The Riello 40 GI series is
available in three different models, with an output ranging
from 54 to 240 kW, divided in two different structures.
All the models use the same components designed by Riello
for the Riello 40 GI series. The high quality level guarantees
safe working.
In developing these burners, special attention was paid to
reducing noise, to the ease of installation and adjustment,
to obtaining the smallest size possible to fit into any sort of
boiler available on the market.
All the models are approved by the EN 267 European
Standard and conform to European Directives for EMC, Low
Voltage, Machinery and Boiler Efficiency.
All the Riello 40 GI burners are fired before leaving the
factory.
Guidelines for installation of burners in conformity to EU
Regulation:
G10I 44/54 ÷ 120 kW
A RIELLO burner (Heat Generator), where it is matched with G20I 71/95 ÷ 240 kW
a water-based boiler (Heater Housing) with a nominal G20D 71/95 ÷ 240 kW
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

1st stage operation

range

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

97
Two Stage Light Oil Burners
RIELLO 40 GI SERIES

Overall dimensions (mm)

BURNER

MODEL A D E F F2 H I L
u G10I 305 262 261 108 - 105 204 40
u G20I - G20D 350 298 295 118 - 125 230 41

BURNER - BOILER MOUNTING FLANGE

G10I G20I - G20D

MODEL C1 C2 F Q R S T
u G10I 140 170 189 45° 11 83 83
u G20I 160 190 213 90° 11 99 99
u G20D 160 190 213 90° 11 99 99

PACKAGING

MODEL X Y Z kg
u G10I 423 348 340 13
Z
u G20I 483 393 377 15
Y u G20D 483 393 377 16,3
X

98
Two Stage Light Oil Burners
RIELLO 40 GI SERIES

Specification
DESIGNATION OF SERIES

LIGHT OIL
Series : G

Size

Possible variations : I Intelligent

D Two stage output adjustment
R Light-oil pre-heater

Electrical supply to the system : 1/230/50 1/230V/50Hz

1/220/60 1/220V/60Hz

G 10 I 1/230/50

STATE OF SUPPLY
Completely automatic monobloc light oil burners, two stage operation, made up of:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Servomotor to drive the air damper to fully closed position at stand-by, low and high fire position
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valves incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment
- Light oil nozzle
- IP X0D (IP 40) protection level
- Reduced output ignition mechanism.

Standard equipment:
- Two flexible pipes for connection to the light oil supply line
- Two nipples for connection to the pump
- Flange, screws and nuts for fixing
- Thermal screen
- 7-pin plug
- 4-pin plug
- External probe (for “I” versions only)
- Maintenance assembly
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

99
Two Stage Light Oil Burners
RIELLO 40 GI SERIES

Available models
Burners
TOTAL
HEAT OUTPUT ELECTRICAL
CODE MODEL POWER NOTE

(kW) (kg/h) (kW)

3746613 G10I 1/230/50 44/54 - 120 3,7/4,5 - 10 0,170
3746686 G10D 1/220/60 44/54 - 120 3,7/4,5 - 10 0,200 (1)
3748414 G20D 1/230/50 71/95 - 240 6/8 - 20 0,330
3748415 G20D 1/220/60 71/95 - 231 6/8 - 19,5 0,400 (1)

(1) Philippines version.

Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt)
The burners of GI series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

Burner accessories
Remote control release kit for 530-531 control boxes
The 530-531 control boxes can be remotely released using an electric command kit.
This kit must be installed in conformity with current regulations in force.

BURNER KIT CODE

u All models 3001030

Extended head kit

Kits of extended heads are available.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u G10I 108 168 3000643
u G20I 118 178 3000644
u G20D 118 260 3000771

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u All models 3000945

100
Two Stage Light Oil Burners
RIELLO 40 GI SERIES

Burner accessories
Spacer kit

LIGHT OIL
Using the special accessories, the burner can be pulled back to reduce head penetra-
tion into the combustion chamber.

BURNER SPACER THICKNESS S KIT CODE

(mm)
u G10I 25 3000672
u G20I - G20D 15 20103452

Light oil filter For cleaning light oil from dirty particles and impurities filters with the following fea-
tures are available:

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3006561

Filter made up of aluminium body and stainless steel filtering cartridge; available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3075011

Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available in packaging of 50 pieces.

Light oil filter/degassing unit

To solve problems of air or water in the oil circuit a special filter/degassing unit is
available, made up of aluminium cover, plastic tank, stainless steel filtering cartridge,
air release cap and water purge valve. It is available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 100 3000926

Hour counter kit for 530 SE and 531 SE control boxes

To measure the burner working time a hour counter kit is available.

BURNER KIT CODE

u All models 3000904

101
One Stage Light Oil Burners

RL/1 SERIES

LIGHT OIL
The RL/1 burners series covers a firing range from 107 to 398
kW, and it has been designed for use in low or medium
temperature hot water boilers, hot air or steam boilers,
diathermic oil boilers.
Optimisation of sound emissions is guaranteed by the
special design of the air suction circuit and by incorporated
sound proofing material.
Special care has been paid to keeping overall dimensions
compact and to easy servicing.
The elevated fans and combustion head performance
guarantees flexibility of use and excellent operation at all
firing rates. A wide range of accessories guarantees elevated
working flexibility.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed: RL 34/1 MZ 107 ÷ 398 kW
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATE

Useful working field

for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

103
One Stage Light Oil Burners
RL/1 SERIES

Overall dimensions (mm)

BURNER
E
A L F - F(1)

D
I

O - O (1)

MODEL A D E F - F(1) H I L O - O(1)

u RL 34/1 MZ 442 422 508 216 - 351 140 305 138 780 - 915
(1) dimension with extended head

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RL 34/1 MZ 160 224 M8

PACKAGING

MODEL X (1) Y Z kg
Z u RL 34/1 MZ 1000 485 500 32

(1) Length with short and extended head

Y
X (1)

104
One Stage Light Oil Burners
RL/1 SERIES

Specification
DESIGNATION OF SERIES

LIGHT OIL
Series : R

Fuel : S Natural gas

L Light oil
LS Light oil / Natural gas
N Heavy oil

Size

Operation : /1 One stage

... Two stage
/M Modulating
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)

Emission : ... Class 1 EN267

MZ Class 2 EN267
BLU Class 3 EN267
MX Class 2 EN267

Head : TC Standard head

TL Extended head

Flame control system :

FS1 Standard (1 stop every 24 h)
FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system :

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage :
230/50-60 230V/50-60Hz
110/50-60 110V/50-60Hz

ID : Differential switch

R L 34 /1 MZ TC FS1 1/230/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

105
One Stage Light Oil Burners
RL/1 SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught oil burner with one stage operation, fully automatic, made up of:
- Air suction circuit with sound proofing material
- High performance fan with forward curve blades
- Air damper for air setting
- Starting motor at 2800 rpm, single-phase, 230V / 50-60Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Fan pressure test point
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- Valve unit with a double oil delivery valve on the output circuit
- Photocell for flame detection
- Microprocessor-based burner safety control box, with diagnostic function
- Plugs and socket for electrical connections, accessible from the external of the cover
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) electric protection level.

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 gaskets for the flexible pipes
- 2 nipples for connection to the pump
- 1 thermal screen
- 2 slide bar extensions (for model with long blast tube)
- 4 screws for fixing the burner flange to the boiler
- 1 7pin plug for electrical connection
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available models
HEAT OUTPUT TOTAL
ELECTRICAL
CODE MODEL POWER NOTE

(kW) (kg/h) (kW)

3470110 RL 34/1 MZ TC FS1 1/230/50-60 230/50-60 107 - 398 9 - 34 0,6
3470111 RL 34/1 MZ TL FS1 1/230/50-60 230/50-60 107 - 398 9 - 34 0,6

Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt)
The burners of RL/1 series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

106
One Stage Light Oil Burners
RL/1 SERIES

Burner accessories
Nozzles

LIGHT OIL
The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required fuel output.

NOTE: each burner needs N°2 nozzles.

BURNER NOZZLE GPH RATED OUTPUT (kg/h) NOZZLE

TYPE at 10 bar at 12 bar at 14 bar CODE
60°A 1,00 4,1 4,5 4,9 3042078
60°A 1,25 4,7 5,2 5,6 3042094
60°A 1,50 5,7 6,3 6,8 3042108
60°A 1,75 6,7 7,3 7,9 3042114
u RL 34/1 MZ 60°A 2,00 7,7 8,5 9,2 3042124
60°A 2,50 9,6 10,6 11,5 3042144
60°A 3,00 11,5 12,7 13,8 3042148
60°A 3,50 13,5 14,8 16,1 3042164
60°A 4,00 15,4 17 18,4 3042174

Extended heads
“Standard head” burners can be transformed into “extended head” versions, by us-
ing the special kit. The kit available, giving the original and the extended lengths, is
listed below.

BURNER ‘STANDARD’ ‘EXTENDED’ KIT CODE

HEAD LENGTH (mm) HEAD LENGTH (mm)
u RL 34/1 MZ 216 351 3010426

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER SPACER THICKNESS S KIT CODE

(mm)
u RL 34/1 MZ 110 3010095

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
20065135 which allows to reduce it at the fixed dimension of 55 mm.
A
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)]

BOX CODE
TYPE (mm) min-max (mm) (mm) (mm) (*)

C u RL 34/1 MZ C1/3 650 372 - 980 110 690 770 10 3010403

(*) Average noise reduction according to EN 15036-1 standard

107
One Stage Light Oil Burners
RL/1 SERIES

Burner accessories
Degasing unit
With single pipe systems, you can find air in the oil sucked by the pump that comes
from the oil itself due to negative pressure or to a faulty seal.
To solve this problem, we recommend fitting a degasing unit near the burner. Two ver-
sions are available with or without filter:

BURNER FILTER KIT CODE

u RL 34/1 MZ With filter 3010055

Connection flange kit

A kit is available for use where the burner opening on the boiler is of excessive diam-
eter.

BURNER KIT CODE

u RL 34/1 MZ 3010138

Volt free contact kit

A volt free contact kit is available for installation onto the burner. It can be used for a
remote interface between burner operating signals.
Every burner can be equipped with a single kit to remote the flame presence signal
and the burner lockout indication.

BURNER KIT CODE

u RL 34/1 MZ 3010419

PC interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.

BURNER KIT CODE

u RL 34/1 MZ 3002719

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device for electrical system
fault.

BURNER KIT CODE

u RL 34/1 MZ 3010448

108
One Stage Light Oil Burners
RL/1 SERIES

Burner accessories
Post-ventilation kit

LIGHT OIL
To have 20 s ventilation after opening of thermostats chain, a special kit is available.

BURNER KIT CODE

u RL 34/1 MZ 3010453

Hours counter kit

To measure the burner working time a hours counter kit is available.

BURNER KIT CODE

u RL 34/1 MZ 3010450

Protection kit (electromagnetic interferences)

When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u All models 3010386

Head kit for “reverse flame chamber”

In certain cases, the use of the burner on reverse flame boilers can be improved by
using an additional cylinder.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH WITH LENGTH WITH
CYLINDER (mm) CYLINDER (mm)

u RL 34/1 319 429 3010178

109
Two Stage Light Oil Burners

RL SERIES

LIGHT OIL
The RL series of burners covers a firing range from 154 to
2700 kW, and it has been designed for use in low or medium
temperature hot water boilers, hot air or steam boilers,
diathermic oil boilers.
Operation is “two stage”; the burners are fitted with
a microprocessor-based control panel, which supplies
indication of burner status and fault causes.
Optimisation of sound emissions is guaranteed by the
special design of the air suction circuit and by incorporated
sound proofing material. The elevated performance of the
fans and combustion head, guarantee flexibility of use and
excellent working at all firing rates.
The exclusive design ensures reduced dimensions, simple
use and maintenance. A wide range of accessories
guarantees elevated working flexibility.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

RL 34 MZ 97/154 ÷ 395 kW
RL 44 MZ 155/235 ÷ 485 kW
RL 50 148/296 ÷ 593 kW
RL 64 MZ 206/391 ÷ 830 kW
RL 70 255/474 ÷ 830 kW
RL 100 356/711 ÷ 1186 kW
RL 130 486/948 ÷ 1540 kW
RL 190 759/1423 ÷ 2443 kW
RL 250 MZ 600/1250 ÷ 2700 kW

FIRING RATES

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

111
Two Stage Light Oil Burners
RL SERIES
FIRING RATES

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

112
Two Stage Light Oil Burners
RL SERIES

Overall dimensions (mm)

BURNER

LIGHT OIL
RL 34 - 44 MZ RL 50
E
A L F - F(1) A E F - F(1)

H H

D D
I I

O - O (1) O - O (1)

MODEL A D E F - F(1) H I L O - O(1)

u RL 34 MZ 442 422 508 216 - 351 140 305 138 780 - 915
u RL 44 MZ 442 422 508 216 - 351 152 305 138 780 - 915
u RL 50 476 474 468 216 - 351 152 352 52 672 - 807
(1) dimension with extended head

RL 64 MZ RL 70 - 100 - 130 - 190 - 250 MZ

A
A E F - F(1)
B C
B C E F - F(1)
H
H

D
D I
I

L O - O (1)
O - O (1)

MODEL A B C D E F - F(1) H I L O - O(1)

u RL 64 MZ 538 300 238 490 477 250 - 385 179 335 60 680 - 815
u RL 70 580 296 284 555 680 250 - 385 179 430 - 951 - 1086
u RL 100 599 312 287 555 680 250 - 385 179 430 - 951 - 1086
u RL 130 625 338 287 555 680 250 - 385 189 430 - 951 - 1086
u RL 190 756 366 390 555 712 370 - 530* 222 430 - 1166 - -
u RL 250 MZ 910 432 478 555 705 378 - 528* 222 436 - 1163 - -
(1) dimension with extended head
* by installation of extended head kit

113
Two Stage Light Oil Burners
RL SERIES

Overall dimensions (mm)

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RL 34 MZ 160 224 M8
u RL 44 MZ 160 224 M8
u RL 50 160 224 M8
u RL 64 MZ 185 275-325 M12
u RL 70 185 275-325 M12
u RL 100 185 275-325 M12
u RL 130 195 275-325 M12
u RL 190 230 325-368 M16
u RL 250 MZ 230 325-368 M16

PACKAGING

MODEL X (1) Y Z kg
u RL 34 MZ 1010 520 510 32
Z
u RL 44 MZ 1010 520 510 33

Y u RL 50 1200 520 502 39

X (1) u RL 64 MZ 1200 560 520 42
u RL 70 1410 692 655 60
u RL 100 1410 692 655 63
u RL 130 1410 692 655 66
u RL 190 1410 985 655 75
u RL 250 MZ 1410 1040 655 140
(1) Length with short and extended head

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Two Stage Light Oil Burners
RL SERIES

Specification
DESIGNATION OF SERIES

LIGHT OIL
Series: R

Fuel: S Natural Gas
SP LPG
L Light oil
LS Light oil/Methane
N Heavy oil

Size

Setting: /1 Single stage
... Two stage
/M Modulating

Emission: ... Class 1 EN267
MZ Class 2 EN267
BLU Class 3 EN267
MX Class 2 EN267

Head length: TC standard head
TL extended head

Flame control system: FS1 Standard (1 stop every 24 h)
FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system:
1/230/50 1/230V/50Hz
1/220-230/50-60 1/220-230V/50-60Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz
3/220-230V/50-60Hz
3/220-400/50-60
3/380-400V/50-60Hz

Auxiliary voltage: 230/50-60 230V/50-60Hz

220-230/50-60 220-230V/50-60Hz
110/50-60 110V/50-60Hz

ID: Differential switch

R L 50 TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

115
Two Stage Light Oil Burners
RL SERIES

Specification
STATE OF SUPPLY
RL 34 MZ - 44 MZ models

Monoblock forced draught oil burner with two stage operation, fully automatic, made up of:
- Air suction circuit with sound proofing material
- High performance fan with straight blades
- Air damper for air setting controlled by an adjustable hydraulic ram
- Starting motor at 2800 rpm, single-phase / 220-230V / 50-60Hz or three-phase 380-400V / 50-60Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Exclusive patented HCS (Housing Cooling System) with high thermal insulation and air circulation with continuous
air volume refresh for an active cooling system and avoid heat transfer to the electrical component housing
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- Valve unit with an oil safety valve and two delivery oil valves on the output circuit
- Photocell for flame detection
- Microprocessor-based burner safety control box, with diagnostic function
- Plugs and Sockets for electrical connection, accessible from the external of the cover
- Burner on/off switch
- Flame inspection window
- 1st - 2nd stage manual switch
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 44 electric protection level.

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 gaskets for the flexible pipes
- 2 nipples for connection to the pump
- 4 screws for fixing the burner flange to the boiler
- 1 thermal screen
- 2 Plugs for electrical connection (RL 34-44 MZ single-phase)
- 3 Plugs for electrical connection (RL 44 MZ three-phase)
- 2 slide bar extensions (for the extended head models)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

116
Two Stage Light Oil Burners
RL SERIES

Specification
STATE OF SUPPLY

LIGHT OIL
RL 50 - 64 MZ - 70 - 100 - 130 - 190 - 250 MZ models

Monoblock forced draught oil burner with two stage operation, fully automatic, made up of:
- Air suction circuit lined with sound-proofing material
- Fan with reverse curve blades (RL 50 - 70 - 100 - 130 models) or straight blades (RL 64 MZ - 190 - 250 MZ models)
- Air damper for air setting controlled by an adjustable hydraulic ram (or by a servomotor for the RL 250 MZ)
- Starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- Valve unit with an oil safety valve and two delivery oil valves on the output circuit
- Photocell for flame detection
- Microprocessor-based burner safety control box, with diagnostic function
- Burner on/off switch
- Flame inspection window
- 1st - 2nd stage manual switch
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 44 electric protection level.

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 gaskets for the flexible pipes
- 2 nipples for connection to the pump
- 4 screws for fixing the burner flange to the boiler
- 1 thermal screen
- Fairleads for electrical connections (RL 50 models)
- 2 slide bar extensions (for the extended head models and the RL 190 - 250 MZ models)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

117
Two Stage Light Oil Burners
RL SERIES

Available models
TOTAL
HEAT OUTPUT ELECTRICAL
CODE MODEL NOTE
POWER
(kW) (kg/h) (kW)
3470210 RL 34 MZ TC FS1 1/220-230/50-60 220-230/50-60 97/154-395 8,3/13-33,6 0,6 (1)
3470211 RL 34 MZ TL FS1 1/220-230/50-60 220-230/50-60 97/154-395 8,3/13-33,6 0,6 (1)
3470310 RL 44 MZ TC FS1 1/220-230/50-60 220-230/50-60 155/235-485 13/20-41 0,7 (1)
3470311 RL 44 MZ TL FS1 1/220-230/50-60 220-230/50-60 155/235-485 13/20-41 0,7 (1)
3470340 RL 44 MZ TC FS1 3/220-400/50-60 220-230/50-60 155/235-485 13/20-41 0,75 (1)
3470341 RL 44 MZ TL FS1 3/220-400/50-60 220-230/50-60 155/235-485 13/20-41 0,75 (1)
3474632 RL 50 TC FS1 3/230-400/50 230/50-60 148/296-593 12,5/25-50 0,75 (1)
3474633 RL 50 TL FS1 3/230-400/50 230/50-60 148/296-593 12,5/25-50 0,75 (1)
3474680 RL 50 TC FS1 3/208-230/380-460/60 230/50-60 148/296-593 12,5/25-50 0,75 (1)
3474681 RL 50 TL FS1 3/208-230/380-460/60 230/50-60 148/296-593 12,5/25-50 0,75 (1)
3470410 RL 64 MZ TC FS1 3/230-400/50 230/50-60 206/391-830 17,4/33-70 1,4 (1)
3470411 RL 64 MZ TL FS1 3/230-400/50 230/50-60 206/391-830 17,4/33-70 1,4 (1)
3475032 RL 70 TC FS1 3/230-400/50 230/50-60 255/474-830 21,5/40-70 1,4 (2)
3475033 RL 70 TL FS1 3/230-400/50 230/50-60 255/474-830 21,5/40-70 1,4 (2)
3475034 RL 70 TC FS1 3/230-400/50 230/50-60 255/474-830 21,5/40-70 1,4 (1) (2)
3475035 RL 70 TL FS1 3/230-400/50 230/50-60 255/474-830 21,5/40-70 1,4 (1) (2)
20057368 RL 70 TC FS1 3/208-230/380/60 230/50-60 255/474-830 21,5/40-70 1,4 (2)
3475081 RL 70 TL FS1 3/208-230/380/60 230/50-60 255/474-830 21,5/40-70 1,4 (2)
3475232 RL 100 TC FS1 3/230-400/50 230/50-60 356/711-1186 30/60-100 1,8 (2)
3475233 RL 100 TL FS1 3/230-400/50 230/50-60 356/711-1186 30/60-100 1,8 (2)
3475234 RL 100 TC FS1 3/230-400/50 230/50-60 356/711-1186 30/60-100 1,8 (1) (2)
3475280 RL 100 TC FS1 3/220/380-460/60 230/50-60 356/711-1186 30/60-100 1,8 (2)
3475281 RL 100 TL FS1 3/220/380-460/60 230/50-60 356/711-1186 30/60-100 1,8 (2)
3475432 RL 130 TC FS1 3/230-400/50 230/50-60 486/948-1540 41/80-130 2,6 (2)
3475433 RL 130 TL FS1 3/230-400/50 230/50-60 486/948-1540 41/80-130 2,6 (2)
3475434 RL 130 TC FS1 3/230-400/50 230/50-60 486/948-1540 41/80-130 2,6 (1) (2)
3475435 RL 130 TL FS1 3/230-400/50 230/50-60 486/948-1540 41/80-130 2,6 (1) (2)
20057368 RL 130 TC FS1 3/220/380-460/60 230/50-60 486/948-1540 41/80-130 2,6 (2)
3475481 RL 130 TL FS1 3/220/380-460/60 230/50-60 486/948-1540 41/80-130 2,6 (2)
3475613 RL 190 TC FS1 3/400/50 230/50-60 759/1423-2443 64/120-206 5,87 (2)
20052627 RL 190 TL FS1 3/400/50 230/50-60 759/1423-2443 64/120-206 5,87 (2)
20011008 RL 190 TC FS1 3/230/50 230/50-60 759/1423-2443 64/120-206 5,87 (2)
3475614 RL 190 TC FS1 3/400/50 230/50-60 759/1423-2443 64/120-206 5,87 (1) (2)
3475680 RL 190 TC FS1 3/460/60 220/60 759/1423-2443 64/120-206 5,87 (2)
20011009 RL 190 TC FS1 3/220/60 220/60 759/1423-2443 64/120-206 5,87 (2)
3470010 RL 250 MZ TC FS1 3/230-400/50 230/50-60 600/1250-2700 51/106-228 7,2 (2)
20052629 RL 250 MZ TL FS1 3/400/50 230/50-60 600/1250-2700 51/106-228 7,2 (2)
20016419 RL 250 MZ TC FS1 3/380/60 220/60 600/1250-2700 51/106-228 7,2 (2)

(1) with plug and socket (2) with terminal board

Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).
The burners of RL series are in according to 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 267 Norm.

WARNING: nozzles are supplied as accessories that must be ordered separately; please refer to the “Burner Accessories”
section.

118
Two Stage Light Oil Burners
RL SERIES

Burner accessories
Nozzles

LIGHT OIL
The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required fuel output.

NOTE: each burner needs N°2 nozzles.

BURNER NOZZLE GPH RATED OUTPUT (kg/h) NOZZLE

TYPE at 10 bar at 12 bar at 14 bar CODE
u RL 34 MZ 60°A 1,00 4,1 4,5 4,9 3042078
u RL 34 MZ 60°A 1,25 4,7 5,2 5,6 3042094
u RL 34 MZ 60°A 1,50 5,7 6,3 6,8 3042108
u RL 34 MZ 60°A 1,75 6,7 7,3 7,9 3042114
u RL 34 MZ 60°A 2,00 7,7 8,5 9,2 3042124
u RL 34 MZ 60°A 2,50 9,6 10,6 11,5 3042144
u RL 34 MZ 60°A 3,00 11,5 12,7 13,8 3042148
u RL 34 MZ 60°A 3,50 13,5 14,8 16,1 3042164
u RL 34 MZ 60°A 4,00 15,4 17 18,4 3042174
u RL 34 MZ 60°A 4,50 17,3 19,1 20,7 3042184
u RL 44 MZ 45°A 1,50 5,7 6,3 6,8 20011655
u RL 44 MZ 45°A 1,75 6,7 7,3 7,9 20011658
u RL 44 MZ 45°A 2,00 7,7 8,5 9,2 20011662
u RL 44 MZ 45°A 2,50 9,6 10,6 11,5 20011666
u RL 44 MZ 45°A 3,00 11,5 12,7 13,8 20011669
u RL 44 MZ 45°A 3,50 13,5 14,8 16,1 20011672
u RL 44 MZ 45°A 4,00 15,4 17 18,4 20011674
u RL 44 MZ 45°A 4,50 17,3 19,1 20,7 20009760
u RL 44 MZ 45°A 5,00 19,2 21,2 23 20011677
u RL 44 MZ 45°A 5,50 21,1 23,3 25,3 20011678
u RL 44 MZ 45°A 6,00 23,1 25,5 27,7 20011679
u RL 50 60°B 3,00 11,5 12,7 13,8 3042158
u RL 50 60°B 3,50 13,5 14,8 16,1 3042162
u RL 50 - 64 MZ 60°B 4,00 15,4 17 18,4 3042172
u RL 50 - 64 MZ 60°B 4,50 17,3 19,1 20,7 3042182
u RL 50 - 64 MZ - 70 60°B 5,00 19,2 21,2 23 3042192
u RL 50 - 64 MZ - 70 60°B 5,50 21,1 23,3 25,3 3042202
u RL 50 - 64 MZ - 70 60°B 6,00 23,1 25,5 27,7 3042212
u RL 50 - 64 MZ - 70 60°B 6,50 25 27,6 30 3042222
u RL 64 MZ - 70 - 100 60°B 7,00 26,9 29,7 32,3 3042232
u RL 64 MZ - 70 - 100 60°B 7,50 28,8 31,8 34,6 3042242
u RL 64 MZ - 70 - 100 60°B 8,00 30,8 33,9 36,9 3042252
u RL 64 MZ - 70 - 100 60°B 8,50 32,7 36,1 39,2 3042262
u RL 64 MZ - 70 - 100 - 130 60°B 9,50 36,5 40,3 43,8 3042282
u RL 64 MZ - 70 - 100 - 130 - 190 60°B 10,00 38,4 42,4 46,1 3042292
u RL 64 MZ - 70 - 100 - 130 - 190 60°B 11,00 42,3 46,7 50,7 3042312
u RL 64 MZ - 100 - 130 - 190 - 250 MZ 60°B 12,00 46,1 50,9 55,3 3042322
u RL 64 MZ - 100 - 130 - 190 - 250 MZ 60°B 13,00 50 55,1 59,9 3042332
To be continued in the following page

119
Two Stage Light Oil Burners
RL SERIES

Burner accessories
Nozzles
Continued from the previous page

BURNER NOZZLE GPH RATED OUTPUT (kg/h) NOZZLE

TYPE at 10 bar at 12 bar at 14 bar CODE
u RL 64 MZ - 100 - 130 - 190 - 250 MZ 60°B 14,00 53,8 59,4 64,5 3042352
u RL 64 MZ - 100 - 130 - 190 - 250 MZ 60°B 15,00 57,7 63,6 69,2 3042362
u RL 64 MZ - 100 - 130 - 190 - 250 MZ 60°B 16,00 61,5 67,9 73,8 3042382
u RL 64 MZ - 130 - 190 - 250 MZ 60°B 17,00 65,4 72,1 78,4 3042392
u RL 130 - 190 - 250 MZ 60°B 18,00 69,2 76,4 83 3042412
u RL 130 - 190 - 250 MZ 60°B 19,00 73 80,6 87,6 3042422
u RL 130 - 190 - 250 MZ 60°B 20,00 76,9 84,8 92,2 3042442
u RL 190 - 250 MZ 60°B 22,00 84,6 93,3 101,4 3042462
u RL 190 - 250 MZ 60°B 24,00 92,2 101,8 110,6 3042472
u RL 190 - 250 MZ 60°B 26,00 99,9 110,3 119,9 3042482
u RL 190 - 250 MZ 60°B 28,00 107,6 118,8 129,1 20018051
u RL 250 MZ 60°B 30,00 110,4 122 132,4 3042502
u RL 250 MZ 60°B 32,00 117,8 130,1 150,1 3042512
u RL 250 MZ 60°B 35,00 128,8 142,1 154,5 3042522

Extended heads
“Standard head” burners can be transformed into “extended head” versions, by using
the special kit. The kits available for the various burners, giving the original and the
extended lengths, are listed below.

BURNER ‘STANDARD’ ‘EXTENDED’ KIT CODE

HEAD LENGTH (mm) HEAD LENGTH (mm)
u RL 34 MZ 216 351 3010426
u RL 44 MZ 216 351 3010425
u RL 50 216 351 3010075
u RL 64 MZ 250 385 3010114
u RL 70 250 385 3010114
u RL 100 250 385 3010115
u RL 130 250 385 3010116
u RL 190 370 530 3010444 *
u RL 250 MZ 378 528 3010422
* Kit to be used on burners recognizable by a serial number that is over or equal to 02426XXXXXX, for burners with a serial
number that is under or equal to 02416XXXXXX please use the Kit coded 3010197

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER SPACER THICKNESS S KIT CODE

(mm)
u RL 34 MZ - 44 MZ - 50 110 3010095
u RL 64 MZ - 70 - 100 - 130 135 3010129
u RL 190 - 250 MZ 102 3000722

120
Two Stage Light Oil Burners
RL SERIES

Burner accessories
Sound proofing box

LIGHT OIL
D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
20065135 which allows to reduce it at the fixed dimension of 55 mm.
A The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)
RL 34 MZ - 44 MZ
C u RL 50 - 64 MZ C1/3 650 372 - 980 110 690 770 10 3010403
RL 70 - 100 - 130
u RL 190 C4/5 850 160 - 980 110 980 930 10 3010404
u RL 250 MZ C7 1255 160 - 980 110 1140 1345 10 3010376
(*) Average noise reduction according to EN 15036-1 standard

Connection flange kit

A kit is available for use where the burner opening on the boiler is of excessive diam-
eter.

BURNER KIT CODE

u RL 34 MZ - 44 MZ - 50 3010138

Degasing unit
With single pipe systems, you can find air in the oil sucked by the pump that comes
from the oil itself due to negative pressure or to a faulty seal.
To solve this problem, we recommend fitting a degasing unit near the burner. Two ver-
sions are available with or without filter:

BURNER DEGASING UNIT

WITH FILTER CODE (*)
RL 34 MZ - 44 MZ - 50 - 64 MZ
u 3010055
RL 70 - 100 - 130 - 190 - 250 MZ

(*) Max capability 80 kg/h (more filters are needed for higher flow).

Volt free contact kit

A volt free contact kit is available for installation onto the burner. It can be used for a
remote interface between burner operating signals.
Every burner can be equipped with a single kit to remote the flame presence signal
and the burner lockout indication.

BURNER KIT CODE

u RL 34 MZ - 44 MZ - 64 MZ 3010419

PC interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.

BURNER KIT CODE

u RL 34 MZ - 44 MZ - 50 - 64 MZ - 70 - 100 - 130 - 190 - 250 MZ 3002719

121
Two Stage Light Oil Burners
RL SERIES

Burner accessories
Ground fault interrupter kit
A “Ground fault interrupter kit” is available as a safety device for electrical system
fault.

BURNER KIT CODE

u RL 34 MZ - 44 MZ 3010448

Post-ventilation kit
To have 20 s ventilation after opening of thermostats chain, a special kit is available.

BURNER KIT CODE

u RL 34 MZ - 44 MZ 3010453

Hours counter kit

To measure the burner working time a hours counter kit is available.

BURNER KIT CODE

u RL 34 MZ - 44 MZ 3010450

Protection kit (electromagnetic interferences)

When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u All models 3010386

Head kit for “reverse flame chamber”

In certain cases, the use of the burner on reverse flame boilers can be improved by
using an additional cylinder.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH WITH LENGTH WITH
CYLINDER (mm) CYLINDER (mm)

u RL 34 MZ 319 429 3010178

u RL 44 MZ 319 429 3010179

122
Modulating Light Oil Burners

RL/M SERIES

LIGHT OIL
The RL/M series of burners covers a firing range from 166 to 2431
kW, and they have been designed for use in hot or superheater
water boilers, hot air or steam generators, diathermic oil boilers.
Operation can be “two stage progressive” or, alternatively,
“modulating” with the installation of a PID logic regulator
and respective probes. RL/M series burners guarantees high
efficiency levels in all the various applications, thus reducing
fuel consumption and running costs. Optimisation of sound
emissions is guaranteed by the use of fans with forward
inclined blades and sound deadening material incorporated
in the air suction circuit. The exclusive design ensures reduced
dimensions, simple use and maintenance. A wide range of
accessories guarantees elevated working flexibility.
Guidelines for installation of burners in conformity to EU
Regulation:

A RIELLO burner (Heat Generator), where it is matched with

a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
RL 28/M 90/166 ÷ 332 kW
- With boilers (heater housings) on a new installation, if
RL 38/M 101/237 ÷ 450 kW
they have emissions complying with the requirement of
RL 50/M 130/296 ÷ 593 kW
Annex II, paragraph 4 of the EU regulation No. 813/2013.
RL 70/M 261/474 ÷ 1043 kW
RL 100/M 332/711 ÷ 1482 kW
FIRING RATES RL 130/M 498/948 ÷ 1779 kW
RL 190/M 534/1423 ÷ 2431 kW

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

123
Modulating Light Oil Burners
RL/M SERIES

Overall dimensions (mm)

BURNER
RL 28/M - 38/M - 50/M RL 70/M - 100/M - 130/M - 190/M
A

B C E F - F(1)
A E F - F(1)
H
H

D
D I
I

O - O (1)
O - O (1)

MODEL A B C D E F - F (1) H I O - O (1)

u RL 28/M 476 - - 474 468 241 - 351 140 352 672 - 807
u RL 38/M 476 - - 474 468 241 - 351 140 352 672 - 807
u RL 50/M 476 - - 474 468 241 - 351 152 352 672 - 807
u RL 70/M 663 296 367 555 680 272 - 385 179 430 951 - 1086
u RL 100/M 679 312 367 555 680 272 - 385 179 430 951 - 1086
u RL 130/M 705 338 367 555 680 272 - 385 189 430 951 - 1086
u RL 190/M 813 366 447 555 712 370 222 430 1166
(1) Length with extended combustion head.

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RL 28/M 160 224 M8
u RL 38/M 160 224 M8
u RL 50/M 160 224 M8
u RL 70/M 185 275 - 325 M12
u RL 100/M 185 275 - 325 M12
u RL 130/M 195 275 - 325 M12
u RL 190/M 230 325 - 368 M16

PACKAGING
MODEL X - X (1) Y Z kg
u RL 28/M 872 540 550 39
u RL 38/M 872 540 550 41
Z u RL 50/M 872 540 550 42
u RL 70/M 1150 792 600 65
Y u RL 100/M 1150 792 600 68
X - X (1)
u RL 130/M 1150 792 600 71
u RL 190/M 1200 800 850 95
(1) Length with extended combustion head.
124
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RL/M SERIES

Specification
DESIGNATION OF SERIES

LIGHT OIL
Series : R

Fuel : S Natural gas

L Light oil
LS Light oil / Natural gas
N Heavy oil

Size

Operation : /1 One stage

... Two stage
/M Modulating
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)

Emission : ... Class 1 EN267
MZ Class 2 EN267
BLU Class 3 EN267
MX Class 2 EN267

Head : TC Standard head

TL Extended head

Flame control system :

FS1 Standard (1 stop every 24 h)
FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system :

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz

Auxiliary voltage :
230/50-60 230V/50-60Hz
110/50-60 110V/50-60Hz

ID : Differential switch

R L 50 /M TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

125
Modulating Light Oil Burners
RL/M SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught oil burners, two stage progressive or modulating operation with a kit, made up of:
- Air suction circuit lined with sound-proofing material
- Fan with reverse curve blades (forward curve blades on the 190/M model)
- Air damper for air setting and automatic oil output regulator controlled by a servomotor with variable cam
- Combustion head, that can be set on the basis of required output
- Gears pump for high pressure fuel supply
- Valve unit with a double oil safety valve on the output circuit and safety valve on the return circuit; double safety valve
on the return circuit for models RL 100/M, RL 130/M, RL 190/M and for all models in the TRD-72, NBN version
- Safety oil pressure switch
- Minimum oil pressure switch in the output circuit for the TRD-72, NBN versions
- Photocell for flame detection
- Burner safety control box
- Burner on/off switch
- Flame inspection window
- Manual or automatic output increase/decrease switch
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 44 electric protection level.

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 gaskets for the flexible pipes
- 2 nipples for connection to the pump
- 4 screws for fixing the burner flange to the boiler
- 1 thermal screen
- Wiring loom fittings for electrical connections
- 2 slide bar extensions (for the extended head models and the RL 190/M model)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available models
Burners

TOTAL
HEAT OUTPUT ELECTRICAL
CODE MODEL POWER NOTE

(kW) (kg/h) (kW)

20166492 RL 28/M TC FS1 1/230/50 230/50-60 90/166-332 7,5/14-28 0,4 (1)
20166495 RL 28/M TL FS1 1/230/50 230/50-60 90/166-332 7,5/14-28 0,4 (1)
20167453 RL 28/M TC FS1 1/220-230/60 230/50-60 90/166-332 7,5/14-28 0,4 (1)
20166497 RL 38/M TC FS1 3/230-400/50 230/50-60 101/237-450 8,5/20-38 0,6 (1)
20166499 RL 38/M TL FS1 3/230-400/50 230/50-60 101/237-450 8,5/20-38 0,6 (1)
20167456 RL 38/M TC FS1 3/208-230/380-460/60 230/50-60 101/237-450 8,5/20-38 0,66 (1)
20166502 RL 50/M TC FS1 3/230-400/50 230/50-60 130/296-593 11/25-50 0,8 (1)
20166504 RL 50/M TL FS1 3/230-400/50 230/50-60 130/296-593 11/25-50 0,8 (1)
20167458 RL 50/M TC FS1 3/208-230/380-460/60 230/50-60 130/296-593 11/25-50 0,66 (1)

126
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RL/M SERIES

Available models
Burners

LIGHT OIL
TOTAL
HEAT OUTPUT ELECTRICAL
CODE MODEL POWER NOTE

(kW) (kg/h) (kW)

20166463 RL 70/M TC FS1 3/230-400/50 230/50-60 261/474-1043 22/40-88 1,4 (1)
20166476 RL 70/M TL FS1 3/230-400/50 230/50-60 261/474-1043 22/40-88 1,4 (1)
20166481 RL 100/M TC FS1 3/230-400/50 230/50-60 332/711-1482 28/60-125 2,1 (1)
20166484 RL 100/M TL FS1 3/230-400/50 230/50-60 332/711-1482 28/60-125 2,1 (1)
20167439 RL 100/M TC FS1 3/220/380-460/60 230/50-60 332/711-1482 28/60-125 2,1 (1)
20167440 RL 100/M TL FS1 3/220/380-460/60 230/50-60 332/711-1482 28/60-125 2,1 (1)
20166486 RL 130/M TC FS1 3/230-400/50 230/50-60 498/948-1779 42/80-150 2,6 (1)
20166487 RL 130/M TL FS1 3/230-400/50 230/50-60 498/948-1779 42/80-150 2,6 (1)
20167441 RL 130/M TL FS1 3/220/380-460/60 230/50-60 498/948-1779 42/80-150 2,6 (1)
20166490 RL 190/M TC FS1 3/400/50 230/50-60 534/1423-2431 45/120-205 5,5 (1)
20166488 RL 190/M TC FS1 3/230/50 230/50-60 534/1423-2431 45/120-205 5,5 (1)
20169222 RL 190/M TC FS1 3/460/60 220/60 534/1423-2431 45/120-205 5,5 (1)
20169231 RL 190/M TL FS1 3/400/50 230/50-60 534/1423-2431 45/120-205 5,5 (1)

Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).
The burners of RL/M series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.
(1) with RFGO control box

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

RL 28/M TC FS1 1/230/50 20166492 (1) 3471002
RL 28/M TL FS1 1/230/50 20166495 (1) 3471003
RL 28/M TC FS1 1/220-230/60 20167453 (1) 3471080
RL 38/M TC FS1 3/230-400/50 20166497 (1) 3471402
RL 38/M TL FS1 3/230-400/50 20166499 (1) 3471403
RL 38/M TC FS1 3/208-230/380-460/60 20167456 (1) 3471480
RL 50/M TC FS1 3/230-400/50 20166502 (1) 3471602
RL 50/M TL FS1 3/230-400/50 20166504 (1) 3471603
RL 50/M TC FS1 3/208-230/380-460/60 20167458 (1) 3471680
RL 70/M TC FS1 3/230-400/50 20166463 (1) 3477012
RL 70/M TL FS1 3/230-400/50 20166476 (1) 3477013
RL 100/M TC FS1 3/230-400/50 20166481 (1) 3477212
RL 100/M TL FS1 3/230-400/50 20166484 (1) 3477213
RL 100/M TC FS1 3/220/380-460/60 20167439 (1) 3477280
RL 100/M TL FS1 3/220/380-460/60 20167440 (1) 3477281
RL 130/M TC FS1 3/230-400/50 20166486 (1) 3477412
RL 130/M TL FS1 3/230-400/50 20166487 (1) 3477413
RL 130/M TL FS1 3/220/380-460/60 20167441 (1) 3477481
RL 190/M TC FS1 3/400/50 20166490 (1) 3477811
RL 190/M TC FS1 3/230/50 20166488 (1) 20011022
RL 190/M TC FS1 3/460/60 20169222 (1) 3477880
RL 190/M TL FS1 3/400/50 20169231 (1) 20052628

127
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RL/M SERIES

Burner accessories
Return nozzles type A3, A4 45°
The following list shows the features and codes on the basis of the maximum required
fuel output.

NOTE: each burner needs N° 1 nozzle.

BURNER RATED OUTPUT kg/h A3 NOZZLE CODE A4 NOZZLE CODE

u RL 28/M 15 3009850 -
u RL 28/M - 38/M 20 3009851 -
u RL 28/M - 38/M - 50/M 30 3009852 -
u RL 38/M - 50/M - 70/M 40 3009853 20067277
u RL 50/M - 70/M 50 3009854 20067279
u RL 70/M - 100/M 60 3009855 20067281
u RL 70/M - 100/M 70 3009856 20067283
u RL 100/M - 130/M 80 3009857 20067284
u RL 100/M - 130/M 90 3009858 20067285
u RL 100/M - 130/M 100 3009859 20067286
u RL 130/M 110 3009860 20067287
u RL 130/M - 190/M 120 3009861 20067288
u RL 130/M - 190/M 130 3009862 20067289
u RL 190/M 140 3009863 20067290
u RL 190/M 150 20059496* 20067291
u RL 190/M 160 3009864 20067293
u RL 190/M 180 3009865 20067295
u RL 190/M 200 3009866 20067297
* 60° Angle

Extended head kit

“Standard head” burners can be transformed into “extended head” versions, by using
the special kit.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u RL 28/M 241 351 3010120
u RL 38/M 241 351 3010121
u RL 50/M 241 351 3010122
u RL 70/M 272 385 3010159
u RL 100/M 272 385 3010160
u RL 130/M 272 385 3010161
u RL 190/M 370 526 20058084

Spacer kit If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following list.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u RL 28/M - 38/M - 50/M 110 3010095
u RL 70/M - 100/M - 130/M 135 3010129
u RL 190/M 102 3000722
128
Modulating Light Oil Burners
RL/M SERIES

Burner accessories
Sound proofing box

LIGHT OIL
D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
20065135 which allows to reduce it at the fixed dimension of 55 mm.
A
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX

TYPE (mm) min-max (mm) (mm) (mm) (*) CODE

C u RL 28/M - 38/M - 50/M C1/3 650 372 - 980 110 690 770 10 3010403
RL 70/M - 100/M - 130/M
u C4/5 850 160 - 980 110 980 930 10 3010404
RL 190/M

(*) Average noise reduction according to EN 15036-1 standard

Degasing unit
To solve problem of air in the oil sucked, two versions of degasing unit are available.

BURNER FILTER FILTERING DEGASING

DEGREE (µm) UNIT CODE (*)
u RL 28/M - 38/M - 50/M - 70/M - 100/M With filter 50 - 75 3010055

(*) Max capability 80 kg/h (more filters are needed for higher flow).

Head kit for “reverse flame chamber”

In certain cases, the use of the burner on reverse flame boilers can be improved by
using an additional cylinder.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE (*)

LENGTH WITH LENGTH WITH
CYLINDER (mm) CYLINDER (mm)

u RL 28/M - 38/M 319 429 3010178

u RL 50/M 319 429 3010179
u RL 70/M - 100/M 375 488 3010180
u RL 130/M 375 488 3010183
u RL 190/M 493 - 3010241
(*) CE approval on field is required

Connection flange kit

A kit is available for use where the burner opening on the boiler is of excessive diam-
eter.

BURNER KIT CODE

u RL 28/M - 38/M - 50/M 3010138

129
Modulating Light Oil Burners
RL/M SERIES

Burner accessories
Accessories for modulating operation
To obtain modulating operation, the RL/M series of burners requires a regulator.
For remote setpoint use RWF 55.

BURNER REGULATOR REGULATOR

TYPE CODE

RL 28/M - 38/M - 50/M RWF 50.2 20082208

u
RL 70/M - 100/M - 130/M - 190/M RWF 55.5 20099657

The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

Temperature PT 100 -100 ÷ 500°C 3010110

RL 28/M - 38/M - 50/M Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u
RL 70/M - 100/M - 130/M - 190/M Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Depending on the servomotor fitted to the burner, a three-pole potentiometer

(1000 W) can be installed to check the position of the servomotor.

BURNER POTENTIOMETER
KIT CODE
u RL 28/M - 38/M - 50/M 3010109
u RL 70/M - 100/M - 130/M - 190/M 3010416

130
One Stage Light Oil Burners

PRESS GV SERIES

LIGHT OIL
The PRESS G series of burners covers a firing range from
140 to 356 kW and they have been designed for use in
civil installations of small dimensions or in industrial
applications, like incinerators or dyer kilns.
Operation is “One stage”; the burners are fitted with a
microprocessor-based burner safety control box which
supplies indication of operation and diagnosis of fault
cause. The combustion head, that can be set on the basis
of required output, allows optimal performance ensuring
good combustion and reducing fuel consumption.
The main feature of these burners is their reliability due to
a simple and strong construction, which permits operation
without particular maintenance intervention.
Simplified maintenance is achieved by the slide bar system,
which allows easy access to all of the essential components
of the combustion head. All electrical components are
easily accessible only by dismounting a protection panel,
thus guaranteeing a quick and simple intervention on PRESS G24 140 ÷ 237 kW
components. PRESS GV 178 ÷ 356 kW
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

131
One Stage Light Oil Burners
PRESS GV SERIES

Overall dimensions (mm)

BURNER
PRESS G24 PRESS GV

MODEL A B C D E F - F (1) H I L O - O (1)

u PRESS G24 425 222 203 397 485 118 - 253 125 290 - ---
u PRESS GV 439 234 205 397 473 185 - 320 140 292 59 690 - 825
(1) Length with extended combustion head.

BURNER - BOILER MOUNTING FLANGE

PRESS G24 PRESS GV

MODEL D1 D2 D3 D4 D5 Ø
PRESS G24 213 198 160 190 11 -
PRESS GV 160 160 170 - - M10

PACKAGING

MODEL X - X (1) Y Z kg
Z u PRESS G24 650 535 450 33
u PRESS GV 680 535 450 33
Y (1) Length with extended combustion head.
X - X (1)

132
One Stage Light Oil Burners
PRESS GV SERIES

Specification
DESIGNATION OF SERIES

LIGHT OIL
Series : PRESS

Operation : GV or G24 One stage

GW or 1-2-3-4G Two stage

Emission : ... Class 1 EN267

Head : TC Standard head

TL Extended head

Flame control system : FS1 Standard (1 stop every 24 h)

FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system : 1/230/50 1/230V/50Hz

1/210/60 1/210V/60Hz
1/220/60 1/220V/60Hz
1/200/50-60 1/200V/50-60Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/210/60 3/210V/60Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz
3/200/50-60 3/200V/50-60Hz

Auxiliary voltage : 230/50 230V/50Hz

120/60 120V/60Hz
220/60 220V/60Hz
200/50-60 200V/50-60Hz

PRESS G24 TC FS1 1/230/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

133
One Stage Light Oil Burners
PRESS GV SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught oil burner with one stage operation, fully automatic, made up of:
- Air suction circuit
- Fan with forward curve blades with high performance concerning pressure and air delivery
- Air damper for air setting
- Starting motor at 2850 rpm, single-phase, 230V, 50Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- Oil valves on the output circuit
- Photocell for flame detection
- Microprocessor-based burner safety control box, with diagnostic function
- Slide bars for easier installation and maintenance (for GV model)
- Protection filter against radio interference
- IP 44 electric protection level.

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 gaskets for the flexible pipes
- 2 nipples for connection to the pump
- 2 Pipe fittings (for GV model)
- 2 Pipe fittings gasket (for GV model)
- 1 burner flange (for G24 model)
- 4 screws for fixing the burner flange to the boiler
- 1 thermal screen
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available models
TOTAL
HEAT OUTPUT ELECTRICAL
CODE MODEL POWER NOTE

(kW) (kg/h) (kW)

20096861 PRESS G24 TC FS1 1/230/50 230/50 140/237 12/20 0,4 (1)
3473620 PRESS GV TC FS1 1/230/50 230/50 178/356 15/30 0,43 (1)
3808058 PRESS GV TC FS1 1/220/60 220/60 178/356 15/30 0,43 (1)
Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C 4-6 mm /s (cSt)
2

The burners of PRESS series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.
(1) Burner needs 1 nozzle (to order separately).

134
One Stage Light Oil Burners
PRESS GV SERIES

Burner accessories
Nozzles type 60°B

LIGHT OIL
The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required fuel output.

NOTE : for nozzles quantity to order see note in the “Available Burner Models” table.

BURNER RATED DELIVERY GPH NOZZLE

[kg/h] at 12 bar CODE
u PRESS G24 6,3 1,50 3042107
u PRESS G24 7,3 1,75 3042110
u PRESS G24 8,5 2,00 3042126
u PRESS G24 10,6 2,50 3042140
u PRESS G24 12,7 3,00 3042158
u PRESS G24 14,8 3,50 3042162
u PRESS GV 17 4,00 3042172
u PRESS GV 19,1 4,50 3042182
u PRESS GV 21,2 5,00 3042192
u PRESS GV 23,3 5,50 3042202
u PRESS GV 25,5 6,00 3042212
u PRESS GV 27,6 6,50 3042222
u PRESS GV 29,7 7,00 3042232
u PRESS GV 31,8 7,50 3042242

Extended head kit

“Standard head” burners can be transformed into “extended head” versions, by using
the special kit.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u PRESS GV 185 320 3000580

Spacer kit If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following list.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u PRESS GV 142 3000755

135
One Stage Light Oil Burners
PRESS GV SERIES

Burner accessories
Sound proofing box
D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)
u PRESS GV C1/3 650 372 - 980 110 690 770 10 3010403
C
(*) Average noise reduction according to EN 15036-1 standard

Degasing unit
To solve problem of air in the oil sucked, two versions of degasing unit are available.

BURNER FILTER FILTERING DEGASING

DEGREE (µm) UNIT CODE
u PRESS GV With filter 50 - 75 3010055

PC Interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.

BURNER KIT CODE

u PRESS G24 - GV 3002719

Protection kit (electromagnetic interferences)

When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u All models 3010386

136
Two Stage Light Oil Burners

PRESS G SERIES

LIGHT OIL
The PRESS G series of burners covers a firing range from 107
to 1660 kW and they have been designed for use in civil
installations of average dimensions, like building areas and
large apartment groups or for use in industrial applications,
like small or medium plants.
Operation is two stage; the burners are fitted with a
microprocessor-based burner safety control box which
supplies indication of operation and diagnosis of fault
cause. The combustion head, that can be set on the basis
of required output, allows optimal performance ensuring
good combustion and reducing fuel consumption. The main
feature of these burners is their reliability due to a simple
and strong construction, that permits operation without
particular maintenance intervention.
Simplified maintenance is achieved by the slide bar system,
which allows easy access to all of the essential components
of the combustion head. All electrical components are
easily accessible only by dismounting a protection panel,
thus guaranteeing a quick and simple intervention on
components.
Guidelines for installation of burners in conformity to EU PRESS GW 107/178 ÷ 356 kW
Regulation: PRESS 1G 130/190 ÷ 534 kW
A RIELLO burner (Heat Generator), where it is matched with PRESS 2G 214/356 ÷ 712 kW
a water-based boiler (Heater Housing) with a nominal PRESS 3G 273/534 ÷ 1168 kW
output ≤ 400 kW, providing heat for heating purposes and PRESS 4G 415/830 ÷ 1660 kW
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

137
Two Stage Light Oil Burners
PRESS G SERIES

Overall dimensions (mm)

BURNER

MODEL A B C D E F- F (1) H I L O- O (1)

u PRESS GW 439 234 205 397 473 185 - 320 140 292 59 745 - 880
u PRESS 1G 475 270 205 397 473 236 - 370 150 292 59 745 - 880
u PRESS 2G 475 270 205 437 506 237 - 403 155 332 89 785 - 945
u PRESS 3G 611 406 205 485 570 227 - 412 175 370 88 846 - 1006
u PRESS 4G 675 354 316 590 720 266 - 426 205 445 175 999 - 1159
(1) Length with extended combustion head.

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 D3 Ø
u PRESS GW 160 160 155 M10
u PRESS 1G 160 160 165 M10
u PRESS 2G 160 160 165 M10
u PRESS 3G 195 195 185 M12
u PRESS 4G 230 230 210 M12

PACKAGING
MODEL X - X (1) Y Z kg
u PRESS GW 695 542 468 37
u PRESS 1G 745 542 468 44
Z
u PRESS 2G 800 542 515 44

Y u PRESS 3G 1000 790 550 55

X - X (1) u PRESS 4G 1200 790 650 95
(1) Length with extended combustion head.

138
Two Stage Light Oil Burners
PRESS G SERIES

Specification
DESIGNATION OF SERIES

LIGHT OIL
Series : PRESS

Operation : GV or G24 One stage

GW or 1-2-3-4G Two stage

Emission : ... Class 1 EN267

Head : TC Standard head

TL Extended head

Flame control system : FS1 Standard (1 stop every 24 h)

FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system : 1/230/50 1/230V/50Hz

1/210/60 1/210V/60Hz
1/220/60 1/220V/60Hz
1/200/50-60 1/200V/50-60Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/210/60 3/210V/60Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz
3/200/50-60 3/200V/50-60Hz

Auxiliary voltage : 230/50 230V/50Hz

120/60 120V/60Hz
220/60 220V/60Hz
200/50-60 200V/50-60Hz

PRESS 4G TC FS1 3/230-400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

139
Two Stage Light Oil Burners
PRESS G SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught oil burner with two stage operation, fully automatic, made up of:
- Air suction circuit lined with sound-proofing material
- Fan with forward curve blades with high performance concerning pressure and air delivery
- Air damper for air setting
- Hydraulic ram for air damper control
- Starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz (single-phase, 230V and 50Hz for the PRESS GW
model)
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Fan pressure test point
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- Valve unit with two delivery oil valves on the output circuit
- Photocell for flame detection
- Microprocessor-based burner safety control box, with diagnostic function
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 44 electric protection level.

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 gaskets for the flexible pipes
- 2 nipples for connection to the pump
- 4 screws for fixing the burner flange to the boiler
- 1 thermal screen
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

140
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Available models
TOTAL

LIGHT OIL
HEAT OUTPUT ELECTRICAL
CODE MODEL POWER NOTE

(kW) (kg/h) (kW)

20032930 PRESS GBW TC FS1 1/230/50 230/50 107/178-356 9/15-30 0,43 (1)(2)
3473787 PRESS GW TC FS1 1/200/50-60 200/50-60 107/178-356 9/15-30 0,6 (1)
3473784 PRESS GW TC FS1 1/220/60 220/60 107/178-356 9/15-30 0,4 (1)
3473720 PRESS GW TC FS1 1/230/50 230/50 107/178-356 9/15-30 0,43 (1)
3474587 PRESS 1G TC FS1 3/200/50-60 200/50-60 130/190-534 11/16-45 0,6 (1)
3474582 PRESS 1G TC FS1 3/220-380/60 220/60 130/190-534 11/16-45 0,6 (1)
3474520 PRESS 1G TC FS1 3/230-400/50 230/50 130/190-534 11/16-45 0,6 (1)
3474987 PRESS 2G TC FS1 3/200/50-60 200/50-60 214/356-712 18/30-60 0,85 (1)
3474982 PRESS 2G TC FS1 3/220-380/60 220/60 214/356-712 18/30-60 0,85 (1)
3474920 PRESS 2G TC FS1 3/230-400/50 230/50 214/356-712 18/30-60 1,1 (1)
3475987 PRESS 3G TC FS1 3/200/50-60 200/50-60 273/534-1186 23/45-100 2,05 (1)
3475982 PRESS 3G TC FS1 3/220-380/60 220/60 273/534-1186 23/45-100 2,05 (1)
3475920 PRESS 3G TC FS1 3/230-400/50 230/50 273/534-1186 23/45-100 2,05 (1)
3476582 PRESS 4G TC FS1 3/220-380/60 220/60 415/830-1660 35/70-140 3,8 (1)
3476520 PRESS 4G TC FS1 3/230-400/50 230/50 415/830-1660 35/70-140 3,8 (1)

(1) Air damper open during stop

(2) Suitable for operation with Gasoil and Blends of gasoil and bio fuel (FAME in accordance with EN 14214) up to 10%
Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt)
The burners of PRESS series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

141
Two Stage Light Oil Burners
PRESS G SERIES

Burner accessories
Nozzles type 60°B

The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required fuel output.

NOTE: each burner is equipped with N° 2 nozzles.

BURNER RATED DELIVERY GPH NOZZLE CODE

[kg/h] at 12 bar

u PRESS GW - 1G 8,5 2,00 3042126

u PRESS GW - 1G 10,6 2,50 3042140
u PRESS GW - 1G 12,7 3,00 3042158
u PRESS GW - 1G 14,8 3,50 3042162
u PRESS GW - 1G - 2G 17 4,00 3042172
u PRESS 1G - 2G 19,1 4,50 3042182
u PRESS 1G - 2G 21,2 5,00 3042192
u PRESS 1G - 2G 23,3 5,50 3042202
u PRESS 2G - 3G 25,5 6,00 3042212
u PRESS 2G - 3G 27,6 6,50 3042222
u PRESS 2G - 3G 29,7 7,00 3042232
u PRESS 3G 31,8 7,50 3042242
u PRESS 3G 33,9 8,00 3042252
u PRESS 3G 36,1 8,50 3042262
u PRESS 3G - 4G 40,3 9,50 3042282
u PRESS 3G - 4G 42,4 10,00 3042292
u PRESS 3G - 4G 46,7 11,00 3042312
u PRESS 3G - 4G 50,9 12,00 3042322
u PRESS 4G 55,1 13,00 3042332
u PRESS 4G 59,4 14,00 3042352
u PRESS 4G 63,6 15,00 3042362
u PRESS 4G 67,9 16,00 3042382
u PRESS 4G 72,1 17,00 3042392
u PRESS 4G 76,4 18,00 3042412

Extended head kit

“Standard head” burners can be transformed into “extended head” versions, by using
the special kit.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u PRESS GW 185 320 3000581
u PRESS 2G 245 403 3000538
u PRESS 3G 254 412 3000851
u PRESS 4G 266 426 3000555

142
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Burner accessories
Spacer kit

LIGHT OIL
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following list.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u All models 142 3000755

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BOX A B (mm) C D E [dB(A)] BOX

BURNER
TYPE (mm) min-max (mm) (mm) (mm) (*) CODE
PRESS GW - 1G
C u C1/3 650 372 - 980 110 690 770 10 3010403
PRESS 2G - 3G
u PRESS 4G C4/5 850 160 - 980 110 980 930 10 3010404
(*) Average noise reduction according to EN 15036-1 standard

Degasing unit
To solve problem of air in the oil sucked, two versions of degasing unit are available.

BURNER FILTER FILTERING DEGASING

DEGREE (µm) UNIT CODE

PRESS GW
u With filter 50 - 75 3010055
PRESS 1G - 2G - 3G(*) - 4G(*)

(*) For oil flow larger than 80 kg/h install two degasing units in parallel in the oil supply line.

PC Interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.

BURNER KIT CODE

u All models 3002719

143
Two Stage Light Oil Burners
PRESS G SERIES

Burner accessories
Protection kit (electromagnetic interferences)
When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u All models 3010386

144
Three Stage Light Oil Burners

PRESS T/G SERIES

LIGHT OIL
The PRESS T/G series of burners covers a firing range from
830 to 5340 kW.
Available in 4 different models, this burners are particularly
well suited for matching with pressurized chamber boilers.
For their characteristics, they find application in big civil
plants for domestic heating or in industrial applications
where thermal load is repetitive and predictable.
An hydraulic ram exclusive system, with 3 adjustable
positions, regulates dampers opening, allowing air passage
in relation to output required: in this way flame stability
is optimized in every working point, with micro-regulation
available.
The burners are fitted with a microprocessor-based burner
safety control box which supplies indication of operation
and diagnosis of fault cause.
Guidelines for installation of burners in conformity to EU
Regulation:
P 140 T/G 380/830 ÷ 1660 kW
A RIELLO burner (Heat Generator), where it is matched with P 200 T/G 557/1186 ÷ 2372 kW
a water-based boiler (Heater Housing) with a nominal P 300 T/G 712/1779 ÷ 3560 kW
output ≤ 400 kW, providing heat for heating purposes and P 450 T/G 890/2670 ÷ 5340 kW
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

145
Three Stage Light Oil Burners
PRESS T/G SERIES

Overall dimensions (mm)

BURNER

MODEL A B E F - F (1) H I O - O (1)

u P 140 T/G 765 365 890 363 - 473 222 467 1250 - 1360
u P 200 T/G 796 396 890 391 - 501 250 467 1280 - 1390
u P 300 T/G 858 447 1000 444 - 574 295 496 1440 - 1570
u P 450 T/G 950 508 1070 476 - 606 336 525 1546 - 1676
(1) Length with extended combustion head.

BURNER - BOILER MOUNTING FLANGE

MODEL L M N O
u P 140 T/G 260 230 M14 225
u P 200 T/G 260 - M16 255
u P 300 T/G 260 - M18 300
u P 450 T/G 310 - M20 340

PACKAGING

MODEL X - X (1) Y Z kg
u P 140 T/G 1740 990 950 130
Z u P 200 T/G 1740 990 950 220
u P 300 T/G 2040 1180 1125 238
Y u P 450 T/G 2040 1180 1125 300
X - X (1)
(1) Length with extended combustion head.

146
Three Stage Light Oil Burners
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Specification
DESIGNATION OF SERIES

LIGHT OIL
Series : PRESS

Size : 140 ... 450

Operation : T/G Three stage

P/G Modulating

Emission : ... Class 1 EN267

Head : TC Standard head

TL Extended head

Flame control system : FS1 Standard (1 stop every 24 h)

FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system : 3/230/50 3/230V/50Hz

3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz
3/200/50-60 3/200V/50-60Hz

Auxiliary voltage : 230/50 230V/50Hz

220/60 220V/60Hz
110/50-60 110V/50-60Hz

PRESS 140 T/G TC FS1 3/230-400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

147
Three Stage Light Oil Burners
PRESS T/G SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught oil burner with three stage operation, fully automatic, made up of:
- Air suction circuit lined with sound-proofing material
- Fan with forward curved blades high performance pressure levels
- Air dampers for air setting controlled by a three stage hydraulic ram
- Starting motor at 2850 rpm, three-phase 400 V with neutral, 50 Hz
- Combustion head, that can be set on the basis of the combustion output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- Valve unit with a oil safety valve and three oil delivery valves on the output circuit;
- Photocell for flame detection
- Microprocessor based burner safety control box, with diagnostic function
- Burner on/off switch
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) electric protection level.

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for the connection to the pump
- 4 wiring looms fittings for electrical connections
- 4 screws for fixing the burner flange to the boiler
- 2 slide bar extensions (for the extended model of P 300 T/G and P 450 T/G)
- Gasket for flange
- 1 Star Delta starter (On models where provided)
- Diffuser disk (P 450 T/G)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

148
Three Stage Light Oil Burners
PRESS T/G SERIES

Available models
TOTAL

LIGHT OIL
HEAT OUTPUT
ELECTRICAL
CODE MODEL POWER NOTE

(kW) (kg/h) (kW)

3476823 PRESS 140 T/G TC FS1 3/230-400/50 230/50 380/830÷1660 32/70÷140 5.2
3476824 PRESS 140 T/G TL FS1 3/230-400/50 230/50 380/830÷1660 32/70÷140 5.2
3476885 PRESS 140 T/G TC FS1 3/220-380/60 220/60 380/830÷1660 32/70÷140 5.2
3476886 PRESS 140 T/G TL FS1 3/220-380/60 220/60 380/830÷1660 32/70÷140 5.2
3477723 PRESS 200 T/G TC FS1 3/230-400/50 230/50 557/1186÷2372 47/100÷200 5,3
3477724 PRESS 200 T/G TL FS1 3/230-400/50 230/50 557/1186÷2372 47/100÷200 5,3
3477785 PRESS 200 T/G TC FS1 3/220-380/60 220/60 557/1186÷2372 47/100÷200 5,3
3478837 PRESS 300 T/G TC FS1 3/400/50 230/50 712/1779÷3560 60/150÷300 10.9 (2)
3478838 PRESS 300 T/G TL FS1 3/400/50 230/50 712/1779÷3560 60/150÷300 10.9 (2)
3478841 PRESS 300 T/G TC FS1 3/400/50 230/50 712/1779÷3560 60/150÷300 10.6 (1)
3478842 PRESS 300 T/G TL FS1 3/400/50 230/50 712/1779÷3560 60/150÷300 10.6 (1)
3478985 PRESS 300 T/G TC FS1 3/380/60 220/60 712/1779÷3560 60/150÷300 10.7 (2)
3478986 PRESS 300 T/G TL FS1 3/380/60 220/60 712/1779÷3560 60/150÷300 10.7 (2)
3479336 PRESS 450 T/G TC FS1 3/230/50 230/50 890/2670÷5340 75/225÷450 16.9 (1)
3479338 PRESS 450 T/G TC FS1 3/400/50 230/50 890/2670÷5340 75/225÷450 16.9 (1)
3479339 PRESS 450 T/G TL FS1 3/400/50 230/50 890/2670÷5340 75/225÷450 16.9 (1)

(1) Star-delta starting, as standard equipment

(2) For the 3/230/50 or 3/220/60 version, use the 220 - 230V conversion kit
Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt)
The burners of PRESS series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267

149
Three Stage Light Oil Burners
PRESS T/G SERIES

Burner accessories
Nozzles

The following list shows the features and codes on the basis of the maximum required
fuel output.

NOTE: each burner needs N° 3 nozzles.

BURNER GPH RATED OUTPUT [kg/h] NOZZLE

at 10 bar at 12 bar at 14 bar CODE

u P 140 T/G 3,50 13,5 14,8 16,1 3042162

u P 140 T/G 4,00 15,4 17 18,4 3042172
u P 140 T/G 4,50 17,3 19,1 20,7 3042182
u P 140 T/G - P 200 T/G 5,00 19,2 21,2 23 3042192
u P 140 T/G - P 200 T/G 5,50 21,1 23,3 25,3 3042202
u P 140 T/G - P 200 T/G 6,00 23,1 25,5 27,7 3042212
u P 140 T/G - P 200 T/G 6,50 25 27,6 30 3042222
u P 140 T/G - P 200 T/G 7,00 26,9 29,7 32,3 3042232
u P 140 T/G - P 200 T/G 7,50 28,8 31,8 34,6 3042242
u P 140 T/G - P 200 T/G 8,00 30,8 33,9 36,9 3042252
u P 140 T/G - P 200 T/G 8,50 32,7 36,1 39,2 3042262
u P 140 T/G - P 200 T/G 9,50 36,5 40,3 43,8 3042282
u P 140 T/G - P 200 T/G 10,00 38,4 42,4 46,1 3042292
u P 140 T/G - P 200 T/G 11,00 42,3 46,7 50,7 3042312
u P 200 T/G 12,00 46,1 50,9 55,3 3042322
u P 200 T/G 13,00 50 55,1 59,9 3042332
u P 200 T/G - P 300 T/G 14,00 53,8 59,4 64,5 3042352
u P 200 T/G - P 300 T/G 15,00 57,7 63,6 69,2 3042362
u P 300 T/G 16,00 61,5 67,9 73,8 3042382
u P 300 T/G 17,00 65,4 72,1 78,4 3042392
u P 300 T/G - P 450 T/G 18,00 69,2 76,4 83 3042412
u P 300 T/G - P 450 T/G 19,00 73 80,6 87,6 3042422
u P 300 T/G - P 450 T/G 20,00 76,9 84,8 92,2 3042442
u P 300 T/G - P 450 T/G 22,00 84,6 93,3 101,4 3042462
u P 300 T/G - P 450 T/G 24,00 92,2 101,8 110,6 3042472
u P 450 T/G 26,00 99,9 110,3 119,9 3042482
u P 450 T/G 28,00 107,6 118,8 129,1 20018051
u P 450 T/G 30,00 110,4 122 132,4 3042502
u P 450 T/G 32,00 117,8 130,1 150,1 3042512
u P 450 T/G 35,00 128,8 142,1 154,5 3042522

150
Three Stage Light Oil Burners
PRESS T/G SERIES

Burner accessories
Spacer kit

LIGHT OIL
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following list.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u P 140 T/G 102 3000722
u P 200 T/G 102 3000722
u P 300 T/G 122 3000723
u P 450 T/G 130 3000751

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
20065135 which allows to reduce it at the fixed dimension of 55 mm.
A
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)]

BOX CODE
TYPE (mm) min-max (mm) (mm) (mm) (*)
P 140 T/G
C u C4/5 850 160 - 980 110 980 930 10 3010404
P 200 T/G
P 300 T/G
u C7 1255 160 - 980 110 1140 1345 10 3010376
P 450 T/G
(*) Average noise reduction according to EN 15036-1 standard

Burner support
For easier maintenance, a mobile burner support has been designed, which means
the burner can be dismantled without the need of forklift trucks.

BURNER SUPPORT CODE

u P 300 T/G - P 450 T/G 3000731

220-230 V conversion kit

This kit is required to convert the 380-400 V models into the 220 or 230 V version.

BURNER SUPPORT CODE

u P 300 T/G 20163347

151
Three Stage Light Oil Burners
PRESS T/G SERIES

Burner accessories
PC Interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.

BURNER KIT CODE

u P 140 T/G - P 200 T/G - P 300 T/G - P 450 T/G 3002719

Protection kit (electromagnetic interferences)

When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u All models 3010386

152
Modulating Light Oil Burners

PRESS P/G SERIES

LIGHT OIL
The PRESS P/G series of burners covers a firing range from
890 to 5340 kW.
Setting can be “two stage progressive” or, alternatively,
“modulating” with the installation of a PID logic regulator
and respective probes, which guarantees a turn down ratio
of 3:1.
The versatility of this range makes the burner well suited
for use on commercial or industrial applications where the
load factor is subject to wide variations over a short period
of time.
Simplified maintenance is achieved by Riello designed slide
bar system, which allows easy access to all of the essential
components of the combustion head.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
P 300 P/G 890/1780 ÷ 3560 kW
- With boilers (heater housings) already in service in P 450 P/G 1190/2670 ÷ 5340 kW
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

153
Modulating Light Oil Burners
PRESS P/G SERIES

Overall dimensions (mm)

BURNER

MODEL A B E F - F (1) H I O - O (1)

u P 300 P/G 858 447 1000 444 - 574 295 496 1440 - 1570
u P 450 P/G 950 508 1070 476 - 606 336 525 1546 - 1676

(1) Length with extended combustion head.

BURNER - BOILER MOUNTING FLANGE

MODEL L M N O
u P 300 P/G 260 - M18 300
u P 450 P/G 310 - M20 340

PACKAGING

MODEL X - X (1) Y Z kg
u P 300 P/G 2040 1180 1125 238
Z u P 450 P/G 2040 1180 1125 300

(1) Length with extended combustion head.

Y
X - X (1)

154
Modulating Light Oil Burners
PRESS P/G SERIES

Specification
DESIGNATION OF SERIES

LIGHT OIL
Series : PRESS

Size : 300... 450

Operation : T/G Three stage

P/G Modulating

Emission : ... Class 1 EN267

Head : TC Standard head

TL Extended head

Flame control system : FS1 Standard (1 stop every 24 h)

FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system : 3/230/50 3/230V/50Hz

3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz
3/200/50-60 3/200V/50-60Hz

Auxiliary voltage : 230/50 230V/50Hz

220/60 220V/60Hz
110/50-60 110V/50-60Hz

PRESS 300 P/G TC FS1 3/230-400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

155
Modulating Light Oil Burners
PRESS P/G SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught oil burner, two stage progressive or modulating operation, with a kit, fully automatic, made
up of:
- Air suction circuit
- Fan with forward curved blades high performance pressure levels
- Air damper for air setting and automatic oil output regulator controlled by a servomotor with variable cam
- Starting motor at 2850rpm, three-phase 400V with neutral, 50Hz
- Combustion head, that can be set on the basis of the required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- Valve unit with a double oil safety valve on the output circuit and double safety valve on the return circuit
- Safey oil pressure switch for stop the burner in the case of problems on return circuit
- Photocell for flame detection
- Burner safety control box, fitted with control functions for the correct positioning of the servomotor and possibility of
post-ventilation by just changing the electric wiring
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) electric protection level.

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for the connection to the pump
- wiring looms fittings for electrcial connections
- 4 screws for fixing the burner flange to the boiler
- 2 slide bar extensions (for the extended head models of P 300 P/G e P 450 P/G)
- 1 star delta starter (on models where provided)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

156
Modulating Light Oil Burners
PRESS P/G SERIES

Available models
Burners

LIGHT OIL
TOTAL
HEAT OUTPUT ELECTRICAL
CODE MODEL POWER NOTE

(kW) (kg/h) (kW)

20169232 PRESS 300 P/G TC FS1 3/400/50 230/50 890/1780÷3560 75/150÷300 10.6 (2)(3)
20169233 PRESS 300 P/G TL FS1 3/400/50 230/50 890/1780÷3560 75/150÷300 10.6 (2)(3)
20169224 PRESS 300 P/G TC FS1 3/400/50 230/50 890/1780÷3560 75/150÷300 10.6 (1)(3)
20169234 PRESS 300 P/G TL FS1 3/400/50 230/50 890/1780÷3560 75/150÷300 10.6 (1)(3)
20169235 PRESS 450 P/G TC FS1 3/400/50 230/50 1190/2670÷5340 100/225÷450 16.9 (1)(3)
20169236 PRESS 450 P/G TL FS1 3/400/50 230/50 1190/2670÷5340 100/225÷450 16.9 (1)(3)

(1) Star-delta starting, as standard equipment

(2) For the 3/230/50 version use the 220 - 230 V conversion kit (see the burner accessories paragraph)
(3) with RFGO control box
Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt)
The burners of PRESS series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

PRESS 300 P/G TC FS1 3/400/50 230/50 20169232 (3) 3478941
PRESS 300 P/G TL FS1 3/400/50 230/50 20169233 (3) 3478942
PRESS 300 P/G TC FS1 3/400/50 230/50 20169224 (3) 3478945
PRESS 300 P/G TL FS1 3/400/50 230/50 20169234 (3) 3478946
PRESS 450 P/G TC FS1 3/400/50 230/50 20169235 (3) 3479371
PRESS 450 P/G TL FS1 3/400/50 230/50 20169236 (3) 3479372

157
Modulating Light Oil Burners
PRESS P/G SERIES

Burner accessories
Return nozzles

The following list shows the features and codes on the basis of the maximum required
fuel output.

NOTE: each burner needs N° 1 nozzle.

BURNER RATED OUTPUT NOZZLES BERGONZO B5 NOZZLES FLUIDICS N2 45°

kg/h (*) 45° WITHOUT “SA” WITHOUT
NEEDLE CODE NEEDLE CODE

u P 300 P/G 150 3009314 3045479

u P 300 P/G 175 3009316 3045481
u P 300 P/G 200 3009318 3045483
u P 300 - 400 P/G 225 3009320 3045485
u P 300 - 400 P/G 250 3009322 3045487
u P 300 - 400 P/G 275 3009324 3045489
u P 300 - 400 P/G 300 3009326 3045491
u P 450 P/G 325 3009328 3045493
u P 450 P/G 350 3009330 3045495
u P 450 P/G 375 3009332 3045497
u P 450 P/G 400 3009334 3045499
u P 450 P/G 425 3009336 3045500
u P 450 P/G 450 3009338 3045501

(*) Nozzle rated delivery is referred to atomised pressure

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following list.

BURNER SPACER THICKNESS CODE

S (mm)
u P 300 P/G 122 3000723
u P 450 P/G 130 3000751

158
Modulating Light Oil Burners
PRESS P/G SERIES

Burner accessories
Sound proofing box

LIGHT OIL
D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
20065135 which allows to reduce it at the fixed dimension of 55 mm.
A
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)]

BOX CODE
TYPE (mm) min-max (mm) (mm) (mm) (*)
P 300 P/G
C u C7 1255 160 - 980 110 1140 1345 10 3010376
P 450 P/G

(*) Average noise reduction according to EN 15036-1 standard

Accessories for modulating operation

To obtain modulating operation, the PRESS P/G series of burners requires a regulator.
For remote setpoint use RWF 55.

BURNER TYPE CODE

RWF 50.2 20100018

u P 300 - 450 P/G
RWF 55.5 20101965

The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

u P 140 - 200 - 300 - 450 P/G Temperature PT 100 -100 ÷ 500°C 3010110
u P 140 - 200 - 300 - 450 P/G Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u P 140 - 200 - 300 - 450 P/G Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
u P 140 - 200 - 300 - 450 P/G Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Depending on the servomotor fitted to the burner, a three-pole potentiometer

(1000 W) can be installed to check the position of the servomotor.

BURNER POTENTIOMETER
KIT CODE
u P 300 - 450 P/G 3010021

159
Modulating Light Oil Burners
PRESS P/G SERIES

Burner accessories
Burner support
For easier maintenance, a mobile burner support has been designed, which means
the burner can be dismantled without the need of forklift trucks.

BURNER SUPPORT CODE

u P 300 P/G - P 450 P/G 3000731

220-230 V conversion kit

This kit is required to convert the 380-400 V models into the 220 or 230 V version.

BURNER SUPPORT CODE

u P 300 P/G 20163347

160
One Stage Heavy Oil Burners

RIELLO 40 N SERIES
The Riello 40 N series of one stage heavy oil burners, is a
complete range of products developed to respond to any
request for the use of heavy oil in heating systems and light
industrial processes. The Riello 40 N series is available in
two different models, with an output ranging from 34 to 217
kW, divided into two basic structures.

HEAVY OIL
All the models use many components designed by Riello for
the Riello 40 series but are fitted with special components
for heavy oil combustion.
The high quality level guarantees safe working.
In developing these burners, special attention has been
paid to reducing noise, to the ease of installation and
adjustment, to reducing the size in order to facilitate
installation in any kind of boiler on the market. N 10 51 ÷ 114 kW
All the models are conform to EMC European Directives, for N 20 114 ÷ 228 kW
Low Voltage and Machinery. All the Riello 40 N burners are
tested before leaving the factory.
Guidelines for installation of burners in conformity to EU Regulation:
A RIELLO burner (Heat Generator), where it is matched with a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in the field, for replacement of identical products, in conformity
to Article 1, paragraph 2, point (G) of the EU Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES
Useful working field
for choosing the
1.4 burner

1.2 Test conditions

Temperature: 20°C
1.0 Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.
0.8 R40 N10
hPa (mbar)

0.6

0.4
0.2
4 5 6 7 8 9 10 kg/h

50 60 70 80 90 100 110 120 kW

1.8

1.4
R40 N20
1.0
hPa (mbar)

0.6

0.2
10 12 14 16 18 20 kg/h

110 130 150 170 190 210 230 kW

161
One Stage Heavy Oil Burners
RIELLO 40 N SERIES

Overall dimensions (mm)

BURNER

MODEL A D E F H I L
u N10 305 262 275 108 105 262 25
u N20 350 298 295 118 125 280 35

BURNER - BOILER MOUNTING FLANGE

N10 N20

MODEL C1 C2 F Q R S T
u N10 140 170 189 45° 11 83 83
u N20 160 190 213 90° 11 99 99

PACKAGING

MODEL X Y Z kg
Z u N10 395 307 375 26
u N20 425 352 410 29
Y
X

162
One Stage Heavy Oil Burners
RIELLO 40 N SERIES

Specification
DESIGNATION OF SERIES

Series : N

Size

HEAVY OIL
Electrical supply to the system : 1/230/50 1/230V/50Hz

N 10 1/230/50

STATE OF SUPPLY
Completely automatic monobloc heavy oil burners, one stage operation, made up to:
- Fan with forward curve blades
- Metallic cover lined with sound-proofing material
- Metallic air damper
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Heavy oil preheater
- Heavy oil filter into the preheater
- Heavy oil manometer
- Heavy oil termometer
- Heavy oil protection valve
- Heavy oil outlet valve
- Adjustment thermostat with probe
- Thermostat for fuel low temperature
- Fuel feed solenoid valve incorporated in the pump
- Terminal block for electrical links
- Photocell for flame detection
- Electronic flame control equipment
- Electronic transformer
- Protective filter against radio interference
- IP X0D (IP 40) protection level.

Standard equipment:
- Heavy oil nozzle
- Two flexible pipes with seal for connection to the heavy oil supply line
- Two nipples for connection to the pump
- Flange, screws and nuts for fixing
- Thermal gasket
- Hinge kit
- Grommet
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

163
One Stage Heavy Oil Burners
RIELLO 40 N SERIES

Available models
TOTAL
HEAT OUTPUT
CODE MODEL ELECTRICAL POWER NOTE

(kW) (kg/h) (kW)

20096830 N10 1/230/50 51 - 114 4,5 - 10 1,1 (1)

20096845 N20 1/230/50 114 - 228 10 - 20 1,8 (1)
Net calorific value: 11,3 kWh/kg; 9720 kcal/kg - Max Viscosity at 50°C: 5°E (38 mm /s, cSt), Type MEDIUM HEAVY OIL / USA n° 4.
2

(1) Austrian version.

Burner accessories
Cartridge filter
BURNER KIT CODE

u N10 - N20 3004588

Self-cleaning filter
BURNER KIT CODE

u N10 - N20 3000861

164
Two Stage Heavy Oil Burners

RN SERIES
The RN series of burners covers a firing range from 228 to 1481
kW, and has been designed for use in hot or superheater
water boilers, hot air or steam generators, diathermic oil
boilers.
Operation is “two stage”; the burners are fitted with an
electronic device LED PANEL, which supplies information

HEAVY OIL
about burner working.
All necessary components of hydraulic heavy-oil circuit are
assembled in a separate structure, called BAG, for easy and
fast installation.
Optimisation of sound emissions is guaranteed by the use
of fans with forward curved blades and sound deadening
material incorporated in the air suction circuit.
The elevated performance of the fans and combustion
head, guarantee flexibility of use and excellent working at
all firing rates. Guidelines for installation of burners in conformity to
The exclusive design ensures reduced dimensions, simple EU Regulation:
use and maintenance. A wide range of accessories
guarantees elevated working flexibility. A RIELLO burner (Heat Generator), where it is matched
with a water-based boiler (Heater Housing) with a
RN 28 114/228 ÷ 342 kW nominal output ≤ 400 kW, providing heat for heating
RN 38 136/273 ÷ 456 kW purposes and heat to deliver sanitary hot water, can
RN 50 171/342 ÷ 570 kW be installed:
RN 70 228/456 ÷ 798 kW - With boilers (heater housings) already in service in
RN 100 342/684 ÷ 1140 kW the field, for replacement of identical products, in
RN 130 456/912 ÷ 1481 kW conformity to Article 1, paragraph 2, point (G) of the
EU Regulation No. 813/2013;
- With boilers (heater housings) on a new installa-
tion, if they have emissions complying with the re-
FIRING RATES quirement of Annex II, paragraph 4 of the EU regu-
lation No. 813/2013.

Useful working field

for choosing the
burner

1st stage operation

range

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

165
Two Stage Heavy Oil Burners
RN SERIES

Overall dimensions (mm)

BURNER RN 28 - 38 - 50 RN 70 - 100 - 130

BAG 40 - 50 -130

MODEL A B C D E F H I L O
u RN 28 476 - - 474 468 265 166 352 52 730
u RN 38 476 - - 474 468 265 166 352 52 730
u RN 50 476 - - 474 468 265 166 352 52 730
u RN 70 511 296 215 555 680 310 189 430 - 951
u RN 100 527 312 215 555 680 330 200 430 - 951
u RN 130 553 338 215 555 680 330 220 430 - 951
u BAG 40 - 50 - 130 680 763 780 276 324 650 - - - -

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RN 28 - 38 - 50 170 224 M8
u RN 70 200 275-325 M12
u RN 100 210 275-325 M12
u RN 130 230 275-325 M12

PACKAGING MODEL X Y Z kg
u RN 28 1015 630 500 52
u RN 38 - 50 1015 630 500 57
u RN 70 1054 614 666 59
Z u RN 100 1054 614 666 62
u RN 130 1054 614 666 65
Y
X u BAG 40 824 859 394 62
u BAG 50 824 859 394 67
u BAG 130 824 859 394 69
166
Two Stage Heavy Oil Burners
RN SERIES

Specification
DESIGNATION OF SERIES
Series : R

Fuel : S Natural gas

L Light oil

HEAVY OIL
LS Light oil / Natural gas
N Heavy oil

Size

Operation : /1 One stage

... Two stage
/M Modulating
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)

Emission : ... Class 1 EN267

MZ Class 2 EN267
BLU Class 3 EN267
MX Class 2 EN267

Head : TC Standard head

TL Extended head

Diagnostic : LP Led panel

ST Status panel

Flame control system :

FS1 Standard (1 stop every 24 h)
FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system :

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz

Auxiliary voltage : 230/50-60 230V/50-60Hz

110/50-60 110V/50-60Hz

ID : Differential switch

R N 50 TC LP FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

167
Two Stage Heavy Oil Burners
RN SERIES

Specification
STATE OF SUPPLY
Monobloc forced draught heavy oil burner, two stage operation, made up of:
- Air suction circuit lined with sound-proofing material
- Fan with reverse curve blades
- Air damper for air setting controlled by a servomotor
- Combustion head, that can be set on the basis of required output
- Photocell for flame detection
- Burner safety control box
- Electronic device to check all burners operational modes (Led Panel)
- Burner on/off switch
- Manual 1st and 2nd stage switch
- Plugs for electrical connections (RN 28-38-50)
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 44 electric protection level.

BAG
- Pressure gauge for fuel supply loop
- Atomising pressure gauge
- Self-controlling resistances for warming suction filter, delivery filter, valve and pump
- High and Low point thermostat
- High point thermostat with reset push-button
- Loop pressure control switch with burner operation enable (set at 1 bar)
- Pump
- Pump motor
- Pre-purge valve
- Degasing unit
- Valve for gas release from degasing unit
- Comb-filter at delivery
- Terminal strip
- Wiring looms
- Bag/Burner electrical connection socket
- Electronic thermostat
- Heating element Pt100
- Back pressure valve
- Comb-filter at pump suction
- Pre-heater.

Standard equipment:
- 2 flexible hoses for burner/bag connection (L = 1.3 m)
- 1 insulation for flexible hoses
- 2 nipples for flexible hoses
- 1 insulating screen
- 4 screws for fixing the burner flange to the boiler
- Wiring looms for electrical connections (for RN 28-38-50 model)
- 1 tube for installing BAG on left (for RN 28-38-50 model)
- 2 nozzles
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

168
Two Stage Heavy Oil Burners
RN SERIES

Available models
TOTAL
HEAT OUTPUT ELECTRICAL
CODE MODEL POWER NOTE

(kW) (kg/h) (kW)

3433201 RN 28 TC LP FS1 3/230-400/50 230/50-60 114/228-342 10/20-30 4

3433301 RN 38 TC LP FS1 3/230-400/50 230/50-60 136/273-456 12/24-40 5

HEAVY OIL
3433401 RN 50 TC LP FS1 3/230-400/50 230/50-60 171/342-570 15/30-50 6
3434101 RN 70 TC LP FS1 3/230-400/50 230/50-60 228/456-798 20/40-70 10
3434201 RN 100 TC LP FS1 3/230-400/50 230/50-60 342/684-1140 30/60-100 10
3434301 RN 130 TC LP FS1 3/230-400/50 230/50-60 456/912-1481 40/80-130 11
3891510 BAG 40 3 (1)
3891511 BAG 50 4 (2)
3891512 BAG 130 8 (3)

(1) For RN 28 burner.

(2) For RN 38-50 burners.
(3) For RN 70-100-130 burners.
Net calorific value: 11,16 kWh/kg; 9.600 kcal/kg - Max Viscosity at 50°C: 20°E (150 mm2/s, cSt), Type BUNKER B / USA no. 5.
The burners of RN series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

169
Two Stage Heavy Oil Burners
RN SERIES

Burner accessories
Nozzle
TYPE F80 PL 45°
The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required output.

NOTE: each burner needs N° 2 nozzles.

BURNER RATED DELIVERY GPH NOZZLE

(kg/h) at 22,5 bar CODE
u RN 28 11,3 2 3043121
u RN 28 - RN 38 12,7 2,25 3043131
u RN 28 - RN 38 14,1 2,5 3043141
u RN 38 - RN 50 16,9 3 3043151
u RN 50 - RN 70 19,7 3,5 3043161
u RN 50 - RN 70 22,5 4 3043171
u RN 70 25,3 4,5 3043181
u RN 70 - RN 100 28,1 5 3043191
u RN 70 - RN 100 33,4 6 3043211
u RN 100 - RN 130 39,4 7 3043231
u RN 100 - RN 130 47,8 8,5 3043261
u RN 130 53,4 9,5 3043271
u RN 130 59 10,5 3043301

TYPE F80 PL 60°

BURNER RATED DELIVERY GPH NOZZLE
(kg/h) at 22,5 bar CODE
u RN 28 9,8 1,75 3041112
u RN 28 11,3 2 3043122
u RN 28 - RN 38 12,7 2,25 3043132
u RN 28 - RN 38 14,1 2,5 3043142
u RN 38 - RN 50 16,9 3 3043152
u RN 50 - RN 70 19,7 3,5 3043162
u RN 50 - RN 70 22,5 4 3043172
u RN 70 25,3 4,5 3043182
u RN 70 - RN 100 28,1 5 3043192
u RN 70 - RN 100 33,4 6 3043212
u RN 100 - RN 130 39,4 7 3043232
u RN 100 - RN 130 47,8 8,5 3043262
u RN 130 53,4 9,5 3043272
u RN 130 59 10,5 3043302

Connection flange kit

A kit is available for use where the burner opening on the boiler is of excessive diam-
eter.

BURNER KIT CODE

u RN 28 - RN 38 - RN 50 3010138

170
Two Stage Heavy Oil Burners

PRESS N SERIES
The PRESS N series of burners covers a firing range from
171 to 1140 kW and they have been designed for use in civil
installations of average dimensions, like building areas and
large apartment groups or for use in industrial applications,
like small or medium plants.
Operation is two stage; a servomotor adjust automatically

HEAVY OIL
air damper opening, to obtain the right air delivery on both
stage. The burners are fitted with a microprocessor control
panel which supplies indication of operation and diagnosis
of fault cause.
The combustion head, that can be set on the basis of
required output, allows optimal performance ensuring
good combustion and reducing fuel consumption and is
available in two different length to be selected on the basis
of specific application requirements.
In basic version the burners are supplied for use with
heavy oil 7°E viscosity, but they can be supplied with higher
viscosity oil with a specific heaters kit. PRESS 30 N 85/171 ÷ 342 kW
Simplified maintenance is achieved by the slide bar system, PRESS 45 N 114/205 ÷ 513 kW
which allows easy access to all of the essential components PRESS 60 N 171/342 ÷ 684 kW
of the combustion head. PRESS 100 N 285/490 ÷ 1140 kW
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

171
Two Stage Heavy Oil Burners
PRESS N SERIES

Overall dimensions (mm)

BURNER

MODEL A B C E F - F(1) H I O - O(1)

u PRESS 30 N 625 335 290 625 185 - 320 161 305 905 - 1080
u PRESS 45 N 625 335 290 625 235 - 370 161 305 925 - 1100
u PRESS 60 N 625 335 290 660 245 - 400 172 335 940 - 1115
u PRESS 100 N 625 335 290 710 250 - 410 195 370 1010 - 1195
(1) Length with extended combustion head

BURNER - BOILER MOUNTING FLANGE

MODEL P R S
u PRESS 30 N 160 170 M 10
u PRESS 45 N 160 170 M 10
u PRESS 60 N 160 180 M 10
u PRESS 100 N 195 205 M 12

PACKAGING

MODEL X - X(1) Y Z kg
u PRESS 30 N 1000 - 1015 790 550 84
Z u PRESS 45 N 1000 - 1200 790 550 84
u PRESS 60 N 925 - 1200 790 650 87
Y
X - X(1) u PRESS 100 N 1000 - 1200 790 650 104
(1) Length with extended combustion head

172
Two Stage Heavy Oil Burners
PRESS N SERIES

Specification
DESIGNATION OF SERIES

Series : PRESS

Size

HEAVY OIL
Operation : N Two stage
T/N Three stage
P/N Modulating

Emission : ... Class 1 EN267

Head : TC Standard head

TL Extended head

Flame control system : FS1 Standard (1 stop every 24 h)

FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system : 1/230/50 1/230V/50Hz

3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz

Auxiliary voltage : 230/50 230V/50Hz

220/60 220V/60Hz

PRESS 60 N TC FS1 3/230-400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

173
Two Stage Heavy Oil Burners
PRESS N SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught heavy oil burner, two stage operation, made up of:
- Air suction circuit
- Fan with forward curved blades
- Air dampers for air setting controlled by a servomotor
- Starting motor at 2850 rpm
- Combustion head, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- Valve unit with a double oil safety valve on the output circuit;
- Oil preheater provided with chance of a thermometer application for temperature control;
- Servomotor for air damper regulation;
- Photocell for flame detection;
- Microprocessor-based burner safety control box, with diagnostic function
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) protection level.

Standard equipment:
- 2 flexible hoses for pipe connection
- 2 gaskets for flexible hoses
- 2 nipples for flexible hoses
- 1 thermal insulation screen
- 4 screws for fixing the burner flange to the boiler
- 2 nozzles (see table of available burner model)
- 2 extensions for bars (for long head version)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

174
Two Stage Heavy Oil Burners
PRESS N SERIES

Available models
TOTAL ELECTRI-
HEAT OUTPUT
CODE MODEL CAL POWER NOTE

(kW) (kg/h) (kW)

20132092 PRESS 30 N TC FS1 1/230/50 230/50 85/171-342 7,5/15-30 3,4 (1)

20132093 PRESS 30 N TL FS1 1/230/50 230/50 85/171-342 7,5/15-30 3,4 (1)

HEAVY OIL
20132103 PRESS 45 N TC FS1 3/230-400/50 230/50 114/205-513 10/18-45 3,6 (1)
20132104 PRESS 45 N TL FS1 3/230-400/50 230/50 114/205-513 10/18-45 3,6 (1)
3434923 PRESS 60 N TC FS1 3/230-400/50 230/50 171/342-684 15/30-60 5,5 (1)
3434924 PRESS 60 N TL FS1 3/230-400/50 230/50 171/342-684 15/30-60 5,5 (1)
3435923 PRESS 100 N TC FS1 3/230-400/50 230/50 285/490-1140 25/43-100 9,0 (1)
3435924 PRESS 100 N TL FS1 3/230-400/50 230/50 285/490-1140 25/43-100 9,0 (1)

(1) 2 nozzles as standard equipment.

Net calorific value: 11,16 kWh/kg; 9600 kcal/kg - Max Viscosity at 50°C: 7°E (50 mm2/s, cSt), Type MEDIUM HEAVY OIL / USA n° 4.
For viscosity higher 7°E up to 60°C (450 mm2/s, cSt), heavy oil, heating cartridges or nozzle, pump and valves group plus pipe heating cables, factory installed are
available. Please ask for specific codes.
The burners of PRESS series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

175
Two Stage Heavy Oil Burners
PRESS N SERIES

Burner accessories
Extended head kit
“Standard head” burners can be transformed into “extended head” versions, by using
the special kit. The KITS available for the various burners, giving the original and the
extended lengths, are listed below.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u PRESS 30 N 185 320 20015280
u PRESS 60 N 245 400 3092198

Spacer kit If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the list.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u PRESS 30 N - 45 N - 60 N 142 3000755
u PRESS 100 N 142 3000802

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX

TYPE (mm) min-max (mm) (mm) (mm) (*) CODE
PRESS 30 N - 45 N
C u C4/5 650 372 - 980 110 980 930 10 3010404
PRESS 60 N - 100 N
(*) Average noise reduction according to EN 15036-1 standard

Self-cleaning filter
For cleaning heavy oil from dirty particles and impurities, it is equipped with a ther-
mostatic heater for oil with 50°E viscosity at 50°C.

FILTER TYPE FILTER CODE

u ø=1 50°E – 50°C 3000790

HEATER TYPE HEATER CODE

u Thermostatic heater 80W 3010059

176
Two Stage Heavy Oil Burners
PRESS N SERIES

Burner accessories
Heavy oil kit Equipped with electrical heaters, it permits the employment of PRESS N burners with
fuel oil of max. viscosity 20°E at 50°C (type BUNKER B / USA n° 5).

BURNER MAX VISCOSITY KIT CODE

u PRESS 30 N - 45 N 20°E at 50°C 20134878

HEAVY OIL
u PRESS 60 N - 100 N 20°E at 50°C 3010013

Cartridge filter
For cleaning heavy oil from dirty particles and impurities, it is equipped with a car-
tridge system equipped with electronic resistance for oil with 7°E viscosity at 50°C.

FILTER TYPE FILTER CODE

u Cartridge filter 7°E – 50°C 3005209

PC Interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.

BURNER KIT CODE

u PRESS 30 N - 45 N - 60 N - 100 N 3002719

Protection kit (electromagnetic interferences)

When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u All models 3010386

177
Two Stage Heavy Oil Burners
PRESS N SERIES

Burner accessories
Nozzle
TYPE F80 PL 45°
The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required output.

NOTE: each burner needs N° 2 nozzles.

BURNER RATED DELIVERY GPH NOZZLE

(kg/h) at 20 bar CODE
u PRESS 30 N - 45 N 10,6 2 3043121
u PRESS 30 N - 45 N 11,9 2,25 3043131
u PRESS 30 N - 45 N - 60 N 13,2 2,5 3043141
u PRESS 45 N - 60 N 15,8 3 3043151
u PRESS 45 N - 60 N - 100 N 18,5 3,5 3043161
u PRESS 45 N - 60 N - 100 N 21,1 4 3043171
u PRESS 60 N - 100 N 23,7 4,5 3043181
u PRESS 60 N - 100 N 26,4 5 3043191
u PRESS 100 N 29 5,5 3043201
u PRESS 100 N 31,7 6 3043211
u PRESS 100 N 34,3 6,5 3043221
u PRESS 100 N 36,9 7 3043231
u PRESS 100 N 39,6 7,5 3043241
u PRESS 100 N 44,8 8,5 3043261

TYPE F80 PL 60°

BURNER RATED DELIVERY GPH NOZZLE
(kg/h) at 20 bar CODE
u PRESS 30 N 6,6 1,25 3041092
u PRESS 30 N - 45 N 7,9 1,5 3041102
u PRESS 30 N - 45 N 9,2 1,75 3041112
u PRESS 30 N - 45 N 10,6 2 3043122
u PRESS 30 N - 45 N 11,9 2,25 3043132
u PRESS 30 N - 45 N - 60 N 13,2 2,5 3043142
u PRESS 45 N - 60 N 15,8 3 3043152
u PRESS 45 N - 60 N - 100 N 18,5 3,5 3043162
u PRESS 45 N - 60 N - 100 N 21,1 4 3043172
u PRESS 60 N - 100 N 23,7 4,5 3043182
u PRESS 60 N - 100 N 26,4 5 3043192
u PRESS 100 N 29 5,5 3043202
u PRESS 100 N 31,7 6 3043212
u PRESS 100 N 34,3 6,5 3043222
u PRESS 100 N 36,9 7 3043232
u PRESS 100 N 39,6 7,5 3043242
u PRESS 100 N 44,8 8,5 3043262

178
Two Stage Heavy Oil Burners

PRESS N/ECO SERIES

PRESS N/ECO burner series covers a firing range from 171 to
1140 kW and it has been designed for operation with low
sulphur fuels.
The burners are equipped with a separate low speed pump.
They have been designed for use in civil installations of
average dimensions, like building areas and large apartment

HEAVY OIL
groups or for use in industrial applications, like small or
medium plants. Operation is two stage; a servomotor adjust
automatically air damper opening, to obtain the right
air delivery on both stage. The burners are fitted with a
microprocessor control panel which supplies indication of
operation and diagnosis of fault cause.
The combustion head, that can be set on the basis of
required output, allows optimal performance ensuring good
combustion and reducing fuel consumption and is available
in two different length to be selected on the basis of specific
application requirements.
As standard the burners are supplied with electrical heaters
installed on crucial parts of hydraulics circuit, for use with
heavy oil viscosity up to 20°E. Simplified maintenance is PRESS 30 N/ECO 85/171 ÷ 342 kW
achieved by the slide bar system, which allows easy access PRESS 45 N/ECO 114/205 ÷ 513 kW
to all of the essential components of the combustion head. PRESS 60 N/ECO 171/342 ÷ 684 kW
PRESS 100 N/ECO 285/490 ÷ 1140 kW
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

179
Two Stage Heavy Oil Burners
PRESS N/ECO SERIES

Overall dimensions (mm)

BURNER

MODEL A B C E F - F(1) H I O - O(1)

u PRESS 30 N/ECO 625 335 290 625 185 - 320 161 305 968 - 1103
u PRESS 45 N/ECO 625 335 290 625 235 - 370 161 305 1018 - 1153
u PRESS 60 N/ECO 625 335 290 660 245 - 400 172 335 1079 - 1234
u PRESS 100 N/ECO 625 335 290 710 250 - 410 195 370 1126 - 1216
(1) Length with extended combustion head

BURNER - BOILER MOUNTING FLANGE

MODEL P R S
u PRESS 30 N/ECO 160 170 M 10
u PRESS 45 N/ECO 160 170 M 10
u PRESS 60 N/ECO 160 180 M 10
u PRESS 100 N/ECO 195 205 M 12

PACKAGING

MODEL X - X(1) Y Z kg
u PRESS 30 N/ECO 880 - 1015 690 622 84
Z
u PRESS 45 N/ECO 880 - 1015 690 622 84
u PRESS 60 N/ECO 925 - 1095 760 652 87
Y
X - X(1) u PRESS 100 N/ECO 985 - 1145 790 652 104
(1) Length with extended combustion head

180
Two Stage Heavy Oil Burners
PRESS N/ECO SERIES

Specification
DESIGNATION OF SERIES

Series : PRESS

Size

HEAVY OIL
Operation : N Two stage
T/N Three stage
P/N Modulating
N/ECO Two stage with separated pump

Emission : ... Class 1 EN267

Head : TC Standard head

TL Extended head

Flame control system : FS1 Standard (1 stop every 24 h)

FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system : 1/230/50 1/230V/50Hz

3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz

Auxiliary voltage : 230/50 230V/50Hz

220/60 220V/60Hz

PRESS 60 N/ECO TC FS1 3/230-400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

181
Two Stage Heavy Oil Burners
PRESS N/ECO SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught heavy oil burner, two stage operation, made up of:
- Air suction circuit
- Fan with forward curved blades
- Air dampers for air setting controlled by a servomotor
- Fan motor at 2850 rpm
- Oil pump motor at 1400 rpm
- Combustion head, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- Valve unit with a double oil safety valve on the output circuit
- Double filter between pump and nozzle
- Oil preheater provided with chance of a thermometer application for temperature control
- Installed electrical heaters on pump, nozzle holder, valves assembly
- Servomotor for air damper regulation
- Air pressure switch
- Photocell for flame detection
- Microprocessor-based burner safety control box, with diagnostic function
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) protection level.

Standard equipment:
- 2 flexible hoses for pipe connection
- 2 gaskets for flexible hoses
- 2 nipples for flexible hoses
- 1 thermal insulation screen
- 4 screws for fixing the burner flange to the boiler
- 2 nozzles (see table of available burner model)
- 2 extensions for bars (for long head version)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

182
Two Stage Heavy Oil Burners
PRESS N/ECO SERIES

Available models
TOTAL
HEAT OUTPUT ELECTRICAL
CODE MODEL POWER NOTE

(kW) (kg/h) (kW)

3433823 PRESS 30 N/ECO TC FS1 3/230-400/50 230/50 85/171-342 7,5/15-30 3,9 (1) (2)
3433824 PRESS 30 N/ECO TL FS1 3/230-400/50 230/50 85/171-342 7,5/15-30 3,9 (1) (2)

HEAVY OIL
3434623 PRESS 45 N/ECO TC FS1 3/230-400/50 230/50 114/205-513 10/18-45 4,1 (1) (2)
3434624 PRESS 45 N/ECO TL FS1 3/230-400/50 230/50 114/205-513 10/18-45 4,1 (1) (2)
3435023 PRESS 60 N/ECO TC FS1 3/230-400/50 230/50 171/342-684 15/30-60 6,0 (1) (2)
3435024 PRESS 60 N/ECO TL FS1 3/230-400/50 230/50 171/342-684 15/30-60 6,0 (1) (2)
3436023 PRESS 100 N/ECO TC FS1 3/230-400/50 230/50 285/490-1140 25/43-100 9,5 (1) (2)
3436024 PRESS 100 N/ECO TL FS1 3/230-400/50 230/50 285/490-1140 25/43-100 9,5 (1) (2)

(1) 2 nozzles as standard equipment.

(2) Installed electrical heaters on pump, nozzle holder, valves assembly
Net calorific value: 11,16 kWh/kg; 9600 kcal/kg - Max Viscosity at 50°C: 15°E (115 mm2/s, cSt), Type BUNKER B / USA no. 5.
The burners of PRESS series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

183
Two Stage Heavy Oil Burners
PRESS N/ECO SERIES

Burner accessories
Extended head kit
“Standard head” burners can be transformed into “extended head” versions, by using
the special kit. The KITS available for the various burners, giving the original and the
extended lengths, are listed below.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u PRESS 30 N/ECO 185 320 20015280
u PRESS 60 N/ECO 245 400 3092198

Spacer kit If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the list.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u P 30 N/ECO - 45 N/ECO - 60 N/ECO 142 3000755
u P 100 N/ECO 142 3000802

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX

TYPE (mm) min-max (mm) (mm) (mm) (*) CODE

C PRESS 30 - 45 N/ECO
u C4/5 850 160 - 980 110 980 930 10 3010404
PRESS 60 - 100 N/ECO
(*) Average noise reduction according to EN 15036-1 standard

Self-cleaning filter
For cleaning heavy oil from dirty particles and impurities, it is equipped with a ther-
mostatic heater for oil with 50°E viscosity at 50°C.

FILTER TYPE FILTER CODE

u ø=1 50°E – 50°C 3000790

HEATER TYPE HEATER CODE

u Thermostatic heater 80W 3010059

184
Two Stage Heavy Oil Burners
PRESS N/ECO SERIES

Burner accessories
Cartridge filter
For cleaning heavy oil from dirty particles and impurities, it is equipped with a car-
tridge system equipped with electronic resistance for oil with 7°E viscosity at 50°C.

FILTER TYPE FILTER CODE

HEAVY OIL
u Cartridge filter 7°E – 50°C 3005209

PC Interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.

BURNER KIT CODE

u P 30 N/ECO - 45 N/ECO - 60 N/ECO - 100 N/ECO 3002719

Protection kit (electromagnetic interferences)

When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u All models 3010386

185
Two Stage Heavy Oil Burners
PRESS N/ECO SERIES

Burner accessories
Nozzle
TYPE F80 PL 45°
The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required output.

NOTE: each burner needs N° 2 nozzles.

BURNER RATED DELIVERY GPH NOZZLE

(kg/h) at 20 bar CODE
u P 30 N/ECO - 45 N/ECO 10,6 2 3043121
u P 30 N/ECO - 45 N/ECO 11,9 2,25 3043131
u P 30 N/ECO - 45 N/ECO - 60 N/ECO 13,2 2,5 3043141
u P 45 N/ECO - 60 N/ECO 15,8 3 3043151
u P 45 N/ECO - 60 N/ECO - 100 N/ECO 18,5 3,5 3043161
u P 45 N/ECO - 60 N/ECO - 100 N/ECO 21,1 4 3043171
u P 60 N/ECO - 100 N/ECO 23,7 4,5 3043181
u P 60 N/ECO - 100 N/ECO 26,4 5 3043191
u P 100 N/ECO 29 5,5 3043201
u P 100 N/ECO 31,7 6 3043211
u P 100 N/ECO 34,3 6,5 3043221
u P 100 N/ECO 36,9 7 3043231
u P 100 N/ECO 39,6 7,5 3043241
u P 100 N/ECO 44,8 8,5 3043261

TYPE F80 PL 60°

BURNER RATED DELIVERY GPH NOZZLE
(kg/h) at 20 bar CODE
u P 30 N/ECO 6,6 1,25 3041092
u P 30 N/ECO - 45 N/ECO 7,9 1,5 3041102
u P 30 N/ECO - 45 N/ECO 9,2 1,75 3041112
u P 30 N/ECO - 45 N/ECO 10,6 2 3043122
u P 30 N/ECO - 45 N/ECO 11,9 2,25 3043132
u P 30 N/ECO - 45 N/ECO - 60 N/ECO 13,2 2,5 3043142
u P 45 N/ECO - 60 N/ECO 15,8 3 3043152
u P 45 N/ECO - 60 N/ECO - 100 N/ECO 18,5 3,5 3043162
u P 45 N/ECO - 60 N/ECO - 100 N/ECO 21,1 4 3043172
u P 60 N/ECO - 100 N/ECO 23,7 4,5 3043182
u P 60 N/ECO - 100 N/ECO 26,4 5 3043192
u P 100 N/ECO 29 5,5 3043202
u P 100 N/ECO 31,7 6 3043212
u P 100 N/ECO 34,3 6,5 3043222
u P 100 N/ECO 36,9 7 3043232
u P 100 N/ECO 39,6 7,5 3043242
u P 100 N/ECO 44,8 8,5 3043262

186
Three Stage Heavy Oil Burners

PRESS T/N - T/N ECO SERIES

The PRESS T/N series of burners covers a firing range from
800 to 5130 kW. They have been designed in three versions
for use in commercial and industrial installations, to burn
different oil viscosity from 7 up to 60 °E @ 50°C. Operation
is three-stage, thus making these burners suitable for
installations that have variable but predictable heating

HEAVY OIL
requirments.
A servomotor adjusts automatically air damper to the
opening value, determined to obtain always the necessary
fuel consumption. Every model of PRESS T/N series is
available in two different combustion head lenght (short or
long head) to be selected on the basis of specific application
requirments. An electric preheater has been fitted to
maintain the oil at the correct atomising temperature at
maximum ouput and special heaters kits are separately
supplied for burning high viscosity oil.
Simplified maintenance is achieved by the Riello designed
slide bar system, which allows easy access to all of the
essential components of the combustion head.
P 140 T/N 320/800 ÷ 1600 kW
Guidelines for installation of burners in conformity to EU P 200 T/N 515/1140 ÷ 2280 kW
Regulation:
P 300 T/N 626/1710 ÷ 3420 kW
A RIELLO burner (Heat Generator), where it is matched with P 450 T/N 855/2560 ÷ 5130 kW
a water-based boiler (Heater Housing) with a nominal P 140 T/N ECO 320/800 ÷ 1600 kW
output ≤ 400 kW, providing heat for heating purposes and P 200 T/N ECO 515/1140 ÷ 2280 kW
heat to deliver sanitary hot water, can be installed: P 300 T/N ECO 626/1710 ÷ 3420 kW
- With boilers (heater housings) already in service in P 450 T/N ECO 855/2560 ÷ 5130 kW
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

187
Three Stage Heavy Oil Burners
PRESS T/N - T/N ECO SERIES

Overall dimensions (mm)

BURNER
PRESS T/N
A E F - F(1) O - O(1)

B C

PRESS T/N ECO

A E F - F(1) O - O(1)

B C

MODEL A B C E F - F(1) H I O - O(1)

u P 140 T/N 796 396 400 890 323 - 433 222 467 1370 - 1370
u P 200 T/N 796 396 400 890 352 - 462 250 467 1370 - 1370
u P 300 T/N 858 447 411 1000 376 - 506 295 496 1515 - 1665
u P 450 T/N 950 508 442 1090 435 - 565 336 525 1665 - 1820
u P 140 T/N ECO 900 396 504 890 323 - 433 222 467 1370 - 1370
u P 200 T/N ECO 900 396 504 890 352 - 462 250 467 1370 - 1370
u P 300 T/N ECO 984 447 537 1000 376 - 506 295 496 1515 - 1665
u P 450 T/N ECO 1100 508 592 1090 435 - 565 336 525 1665 - 1820
(1) Length with extended combustion head

BURNER - BOILER MOUNTING FLANGE

MODEL L M N P
u P 140 T/N (ECO) 260 230 M 14 225
u P 200 T/N (ECO) 260 - M 16 255
u P 300 T/N (ECO) 260 - M 18 300
u P 450 T/N (ECO) 310 - M 20 350

PACKAGING

MODEL X Y Z kg
Z u P 140 T/N (ECO) 1740 990 950 180
u P 200 T/N (ECO) 1740 990 950 190
Y u P 300 T/N (ECO) 2040 1180 1125 260
X
u P 450 T/N (ECO) 2040 1180 1125 350

188
Three Stage Heavy Oil Burners
PRESS T/N - T/N ECO SERIES

Specification
DESIGNATION OF SERIES

Series : PRESS

Size

HEAVY OIL
Operation : N Two stage N/ECO Two stage with separated oil pump
T/N Three stage T/N ECO Three stage with separate oil pump
P/N Modulating P/N ECO Modulating with separate oil pump

Emission : ... Class 1 EN267

Head : TC Standard head

TL Extended head

Flame control system : FS1 Standard (1 stop every 24 h)

FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system : 1/230/50 1/230V/50Hz

3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz

Auxiliary voltage : 230/50 230V/50Hz

220/60 220V/60Hz

PRESS 140 T/N TC FS1 3/230-400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

189
Three Stage Heavy Oil Burners
PRESS T/N - T/N ECO SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught heavy oil burner, three stage operation, made up of:
- Air suction circuit
- Fan with forward curved blades
- Air dampers for air setting controlled by a servomotor
- Fan motor at 2850 rpm
- Combustion head, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- Valve unit with a oil safety shut-off valve fitted in series with three valves controlling three-stage on the output circuit
- Heavy oil heating cartridges (T/N ECO version)
- Oil pump motor at 1400 rpm (T/N ECO version)
- Oil preheater
- Servomotor for air damper regulation
- Photocell for flame detection
- Burner safety control box
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) electric protection level.

Standard equipment:
- 2 flexible hoses for pipe connection
- 2 nipples for flexible hoses
- 1 thermal insulation screen
- 4 screws for fixing the burner flange to the boiler
- 3 nozzles
- 2 extensions for bars (for long head version of P 300 T/N and P 450 T/N)
- 5 wiring looms for electrical connections (7 for P 450 T/N version)
- 1 star delta starter (only for P 450 T/N version)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

190
Three Stage Heavy Oil Burners
PRESS T/N - T/N ECO SERIES

Available models
TOTAL
HEAT OUTPUT ELECTRICAL
CODE MODEL POWER NOTE

(kW) (kg/h) (kW)

3436833 PRESS 140 T/N TC FS1 3/230-400/50 230/50 320-1600 28-140 19 (3)
3436834 PRESS 140 T/N TL FS1 3/230-400/50 230/50 320-1600 28-140 19

HEAVY OIL
3436885 PRESS 140 T/N TC FS1 3/220-380/60 220/60 320-1600 28-140 19
3436886 PRESS 140 T/N TL FS1 3/220-380/60 220/60 320-1600 28-140 19
3437733 PRESS 200 T/N TC FS1 3/230-400/50 230/50 515-2280 45-200 20
3437734 PRESS 200 T/N TL FS1 3/230-400/50 230/50 515-2280 45-200 20
3437785 PRESS 200 T/N TC FS1 3/220-380/60 220/60 515-2280 45-200 20
3438964 PRESS 300 T/N TC FS1 3/400/50 230/50 626-3420 60-300 30 (3)(4)
3438965 PRESS 300 T/N TL FS1 3/400/50 230/50 626-3420 60-300 30 (4)
3438968 PRESS 300 T/N TC FS1 3/400/50 230/50 626-3420 60-300 30 (1)
3438969 PRESS 300 T/N TL FS1 3/400/50 230/50 626-3420 60-300 30 (1)
3808511 PRESS 300 T/N TC FS1 3/220-380/60 220/60 626-3420 60-300 30 (1)
3439345 PRESS 450 T/N TC FS1 3/230/50 230/50 855-5130 75-450 34 (2)
3439347 PRESS 450 T/N TC FS1 3/400/50 230/50 855-5130 75-450 34 (2)
3439348 PRESS 450 T/N TL FS1 3/400/50 230/50 855-5130 75-450 34 (2)

(1) Star-delta starting, on board

(2) Star-delta starting, as standard equipment
(3) Nozzle supplied with the burner
(4) For the 3/230/50 version use the 220 - 230 V conversion kit (see the burner accessories paragraph)
Net calorifi c value: 11,16 kWh/kg; 9600 kcal/kg
Max Viscosity at 50°C for PRESS T/N: 7°E (50 mm2/s, cSt), Type MEDIUM HEAVY OIL / USA n° 4.
Max Viscosity at 50°C for PRESS T/N ECO: 20°E (150 mm2/s, cSt), Type BUNKER B / USA n° 5.
For higher viscosity please contact Riello Burners Technical Department.
The burners of PRESS series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.

For ECO models ask for specific code.

Special configuration on demand:

- Installed pipes heating cable on PRESS T/N - T/N ECO models, Max Viscosity at 50°C: 60°E (450 mm2/s, cSt),
Type BUNKER C / USA no. 6.
- Steam oil pre-heater on T/N ECO models.

191
Three Stage Heavy Oil Burners
PRESS T/N - T/N ECO SERIES

Burner accessories
Available for T/N and T/N ECO versions

Nozzle type F80 PL 60°

The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required output.

NOTE: each burner needs N° 3 nozzles.

BURNER RATED DELIVERY GPH NOZZLE

(kg/h) at 25 bar CODE
u P 140 T/N 20,8 3,5 3043162
u P 140 T/N 23,8 4 3043172
u P 140 T/N 26,8 4,5 3043182
u P 140 T/N - P 200 T/N 29,8 5 3043192
u P 140 T/N - P 200 T/N 32,7 5,5 3043202
u P 140 T/N - P 200 T/N 35,7 6 3043212
u P 140 T/N - P 200 T/N 38,7 6,5 3043222
u P 140 T/N - P 200 T/N 41,7 7 3043232
u P 140 T/N - P 200 T/N 44,6 7,5 3043242
u P 200 T/N - P 300 T/N 50,6 8,5 3043262
u P 200 T/N - P 300 T/N 56,5 9,5 3043272
u P 200 T/N - P 300 T/N - P 450 T/N 62,5 10,5 3043302
u P 300 T/N - P 450 T/N 71,4 12 3043322
u P 300 T/N - P 450 T/N 80,4 13,5 3043342
u P 300 T/N - P 450 T/N 92,3 15,5 3043372
u P 450 T/N 104,2 17,5 3043402
u P 450 T/N 116,1 19,5 3043432
u P 450 T/N 128 21,5 3043452
u P 450 T/N 142,8 24 3043472

Extended head kit

“Standard head” burners can be transformed into “extended head” versions, by using
the special kit. The KITS available for the various burners, giving the original and the
extended lengths, are listed below.

BURNER STANDARD EXTENDED KIT CODE

HEAD LENGTH (mm) HEAD LENGTH (mm)
u PRESS 200 T/N 352 462 20047317

Spacer kit If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the list.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u P 140 T/N - P 200 T/N 102 3000722
u P 300 T/N 110 3000723
u P 450 T/N 130 3000751

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Burner accessories
Sound proofing box
D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

HEAVY OIL
B BURNER BOX A B (mm) C D E [dB(A)] BOX
TYPE (mm) min-max (mm) (mm) (mm) (*) CODE
u P 140 - 200 T/N C4/5 850 160 - 980 110 980 930 10 3010404
C
P 300 - 450 T/N
u P 140 - 200 T/N ECO C7 1255 160 - 980 110 1140 1345 10 3010376
P 300 - 450 T/N ECO

(*) Average noise reduction according to EN 15036-1 standard

Self-cleaning filter
For cleaning heavy oil from dirty particles and impurities, it is equipped with a ther-
mostatic heater for oil with 60°E viscosity at 50°C.

FILTER TYPE FILTERING FILTER CODE

DEGREE (µm)
u Ø = 1”1/2 (60°E at 50°C) 300 3010022

HEATER / THERMOSTAT TYPE HEATER / THERMOSTAT

CODE
u Thermostatic heater with LED 3010050

Gas separator bottle

Gas separator bottle connects the burner oil circuit to the main ring circuit. It allows
to recover heat in excess and discharge return circuit gas.

BURNER CODE

u P 140 T/N - P 200 T/N 3000748

u P 300 T/N - P 450 T/N 3010012

Heavy oil kit Equipped with electrical heaters, it permits the employment of PRESS T/N burners with
fuel oil of max. viscosity at 50°C: 20°E (150 mm2/s, cSt), Type BUNKER B / USA n° 5.

BURNER KIT CODE

u P 140 T/N - P 200 T/N - P 300 T/N - P 450 T/N 3000721

193
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Burner accessories
Heavy oil precirculation kit

This kit, used with oil with high viscosity, in maintains fuel circulation in the oil circuit
for avoiding system stop at start up.

BURNER KIT CODE

u P 140 T/N - P 200 T/N 3000749

u P 300 T/N - P 450 T/N 3000750

Burner support
For easier maintenance, a mobile burner support has been designed, which means
the burner can be dismantled without the need of forklift trucks.

BURNER SUPPORT CODE

u P 300 T/N - P 450 T/N 3000731

PC Interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.

BURNER KIT CODE

u P 140 T/N - P 200 T/N - P 300 T/N - P 450 T/N 3002719

Protection kit (electromagnetic interferences)

When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u All models 3010386

220-230 V conversion kit

This kit is required to convert the 380-400 V models into the 220 or 230 V version.

BURNER SUPPORT CODE

u P 300 T/N 20163347

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Modulating Heavy Oil Burners

PRESS P/N - P/N ECO SERIES

The PRESS P/N series of burners covers a firing range from
800 to 5130 kW. They have been designed in three versions
for use in commercial and industrial installation, to burn
different oil viscosity from 7 up to 60°E @ 50°C.
Operation can be “two stage progressive” or, alternatively,
“modulating” with the installation of a PID logic regulator

HEAVY OIL
and respective probes, which guarantees a turn down ratio
of 3:1.
The versatility of this range makes the burner well suited
for use on steam boilers where the load factor is subject to
wide variations, on thermal oil boilers and on boilers for
particular heating plants, as hospitals or similar.
Simplified maintenance is achieved by the Riello designed
slide bar system, which allows easy access to all of the
essential components of the combustion head.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal P 140 P/N 400/800 ÷ 1600 kW
output ≤ 400 kW, providing heat for heating purposes and P 200 P/N 570/1140 ÷ 2280 kW
heat to deliver sanitary hot water, can be installed: P 300 P/N 683/1710 ÷ 3420 kW
- With boilers (heater housings) already in service in P 450 P/N 1140/2615 ÷ 5130 kW
the field, for replacement of identical products, in P 140 P/N ECO 400/800 ÷ 1600 kW
conformity to Article 1, paragraph 2, point (G) of the EU P 200 P/N ECO 570/1140 ÷ 2280 kW
Regulation No. 813/2013; P 300 P/N ECO 683/1710 ÷ 3420 kW
- With boilers (heater housings) on a new installation, if P 450 P/N ECO 1140/2615 ÷ 5130 kW
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

195
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Overall dimensions (mm)

BURNER
PRESS P/N
O - O(1)
A E F - F(1)

B C

PRESS P/N ECO

A E F - F(1) O - O(1)

B C

MODEL A B C E F - F(1) H I O - O(1)

u P 140 P/N 796 396 400 910 323 - 433 222 467 1390 - 1390
u P 200 P/N 796 396 400 910 352 - 462 250 467 1390 - 1390
u P 300 P/N 858 447 411 1020 376 - 506 295 496 1535 - 1685
u P 450 P/N 950 508 442 1090 435 - 565 336 525 1665 - 1820
u P 140 P/N ECO 900 396 504 890 323 - 433 222 467 1370 - 1370
u P 200 P/N ECO 900 396 504 890 352 - 462 250 467 1370 - 1370
u P 300 P/N ECO 984 447 537 1000 376 - 506 295 496 1515 - 1665
u P 450 P/N ECO 1100 508 592 1090 435 - 565 336 525 1665 - 1820
(1) Length with extended combustion head

BURNER - BOILER MOUNTING FLANGE

MODEL L M N P
u P 140 P/N (ECO) 260 230 M 14 225
u P 200 P/N (ECO) 260 - M 16 255
u P 300 P/N (ECO) 260 - M 18 300
u P 450 P/N (ECO) 310 - M 20 350

PACKAGING

MODEL X Y Z kg
Z u P 140 P/N (ECO) 1740 990 950 180
u P 200 P/N (ECO) 1740 990 950 220
Y u P 300 P/N (ECO) 2040 1180 1125 238
X
u P 450 P/N (ECO) 2040 1180 1125 300
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Specification
DESIGNATION OF SERIES

Series : PRESS

Size

HEAVY OIL
Operation : N Two stage N/ECO Two stage with separated oil pump
T/N Three stage T/N ECO Three stage with separate oil pump
P/N Modulating P/N ECO Modulating with separate oil pump

Emission : ... Class 1 EN267

Head : TC Standard head

TL Extended head

Flame control system : FS1 Standard (1 stop every 24 h)

FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system : 1/230/50 1/230V/50Hz

3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz

Auxiliary voltage : 230/50 230V/50Hz

220/60 220V/60Hz

PRESS 140 P/N TC FS1 3/230-400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

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Specification
STATE OF SUPPLY
Monoblock forced draught oil burner with two-stage progressive or modulating operation, with a specific kit, fully
automatic, made up of:
- Air suction circuit lined with sound-proofing material
- Fan with forward curved blades high performance pressure levels
- Air damper for air setting and automatic oil output regulator controlled by a servomotor with variable cam
- Fan motor at 2850 rpm, three-phase 400V with neutral, 50Hz
- Combustion head, that can be set on the basis of the combustion output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- Heavy oil heating cartridges (P/N ECO version)
- Pipes heating cable (on demand for P/N ECO version)
- Oil pump motor at 1400 rpm (P/N ECO version)
- Valve unit with a double oil safety valve on the output circuit
- Electrical preheater for heavy oil
- Safey oil pressure switch
- Photocell for flame detection
- Burner safety control box, fitted with control function for the correct positioning of the servomotor and possibility of
post-ventilaton by just changing the electric wiring
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) electric protection level.

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for the connection to the pump
- Wiring looms fittings for electrcial connections
- 4 screws for fixing the burner flange to the boiler
- 2 slide bar extensions (for the extended head models of P 300 P/N and P 450 P/N)
- Gasket for flange
- Starter*
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

* for versions with star-delta starting

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Available models
TOTAL
HEAT OUTPUT ELECTRICAL
CODE MODEL POWER NOTE

(kW) (kg/h) (kW)

20169237 P 140 P/N TC FS1 3/230-400/50 230/50 400/800÷1600 35/70÷140 19 (5)

20169238 P 140 P/N TL FS1 3/230-400/50 230/50 400/800÷1600 35/70÷140 19 (5)

HEAVY OIL
20169239 P 200 P/N TC FS1 3/230-400/50 230/50 570/1140÷2280 50/100÷200 20 (5)
20169227 P 200 P/N TL FS1 3/230-400/50 230/50 570/1140÷2280 50/100÷200 20 (5)
20169240 P 300 P/N TC FS1 3/400/50 230/50 683/1710÷3420 60/150÷300 30 (2)(5)
20169241 P 300 P/N TC FS1 3/400/50 230/50 683/1710÷3420 60/150÷300 30 (1)(5)
20169242 P 450 P/N TC FS1 3/400/50 230/50 1140/2615÷5130 100/225÷450 34 (1)(5)
20169246 P 450 P/N TL FS1 3/400/50 230/50 1140/2615÷5130 100/225÷450 34 (1)(5)

Net calorific value: 11,16 kWh/kg; 9600 kcal/kg

The burners of PRESS series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.
(1) Star-delta starting
(2) For the 3/230/50 version use the 220 - 230 V conversion kit (see the burner accessories paragraph)
5) with RFGO control box
For ECO models ask for specific code.

Viscosity
The modulating burner P/N series can burn different heavy oil types from 7 up to 60°E @ 50°C (50 up to 450 cSt @ 50°C).
For different viscosity levels Riello recommends 3 different configurations:
1) PRESS P/N version for viscosity up to 7°E (50 mm2/s, cSt), Type MEDIUM HEAVY OIL / USA n° 4:
basic version with 2800 rmp oil pump installed directly on fan motor shaft (see available codes in the table above)
2) PRESS P/N version for viscosity up to 20°E (150 mm2/s, cSt), Type BUNKER B / USA n° 5:
as basic version + heavy oil heating cartridges factory installed on nozzle, pump and valves group (please ask for
specific code)
3) PRESS P/N ECO version for viscosity up to 20°E (150 mm2/s, cSt), Type BUNKER B / USA n° 5:
with separate 1400 rpm low speed pump, heavy oil heating cartridges factory installed on nozzle, pump and valves
group (please ask for specific code)
4) PRESS P/N and PRESS P/N ECO versions for viscosity up to 60°E (450 mm2/s, cSt), Type BUNKER C / USA n° 6:
as versions 2) or 3) with pipes heating cable factory installed (please ask for specific code)

Special configuration on demand:

- Steam oil pre-heater on P/N ECO models.

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

P 140 P/N TC FS1 3/230-400/50 20169237 (5) 3436876
P 140 P/N TL FS1 3/230-400/50 20169238 (5) 3436877
P 200 P/N TC FS1 3/230-400/50 20169239 (5) 3437776
P 200 P/N TL FS1 3/230-400/50 20169227 (5) 3437777
P 300 P/N TC FS1 3/400/50 20169240 (5) 3438987
P 300 P/N TC FS1 3/400/50 20169241 (5) 3438991
P 450 P/N TC FS1 3/400/50 20169242 (5) 3439387
P 450 P/N TL FS1 3/400/50 20169246 (5) 3439388

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Burner accessories
Available for P/N and P/N ECO versions
Nozzles
The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required output.

NOTE: each burner needs N° 1 nozzle.

BURNER RATED OUTPUT NOZZLES BERGONZO B5 NOZZLES FLUIDICS W2

kg/h 45°- WITH “AA” 45°- WITH “AA”
NEEDLE CODE NEEDLE CODE
u P 140 P/N 70 3009203 3045426
u P 140 P/N 80 3009205 3045427
u P 140 P/N 90 3009207 3045428
u P 140 P/N - P 200 P/N 100 3009209 3045430
u P 140 P/N - P 200 P/N 125 3009211 3045432
u P 200 P/N - P 300 P/N 150 3009213 3045434
u P 200 P/N - P 300 P/N 175 3009215 3045436
u P 200 P/N - P 300 P/N 200 3009800 3045438
u P 200 P/N - P 300 P/N 225 3009801 3045440
u P 300 P/N - P 400 P/N 250 3009802 3045442
u P 300 P/N - P 400 P/N 275 3009803 3045444
u P 300 P/N - P 400 P/N 300 3009804 3045446
u P 450 P/N 325 3009805 3045448
u P 450 P/N 350 3009806 3045450
u P 450 P/N 375 3009807 3045452
u P 450 P/N 400 3009808 3045454
u P 450 P/N 425 3009809 3045455
u P 450 P/N 450 3009810 3045456

Spacer kit If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the list.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u P 140 P/N - P 200 P/N 102 3000722
u P 300 P/N 130 3000723
u P 450 P/N 130 3000751

220-230 V conversion kit

This kit is required to convert the 380-400 V models into the 220 or 230 V version.

BURNER SUPPORT CODE

u P 300 P/N 20163347

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Modulating Heavy Oil Burners
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Burner accessories
Sound proofing box
D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
20065135 which allows to reduce it at the fixed dimension of 55 mm.
A The sound-proofing boxes are not suitable for outdoor use.

BURNER BOX A B (mm) C D E [dB(A)] BOX

HEAVY OIL
B
TYPE (mm) min-max (mm) (mm) (mm) (*) CODE
u P 140 - 200 P/N C4/5 850 160 - 980 110 980 930 10 3010404
C
P 300 - 450 P/N
u P 140 - 200 P/N ECO C7 1255 160 - 980 110 1140 1345 10 3010376
P 300 - 450 P/N ECO
(*) Average noise reduction according to EN 15036-1 standard

Self-cleaning filter
For cleaning heavy oil from dirty particles and impurities, it is equipped with a ther-
mostatic heater for oil with 60°E viscosity at 50°C.

FILTER TYPE FILTERING FILTER CODE

DEGREE (µm)
u Ø = 1”1/2 (60°E at 50°C) 300 3010022

HEATER / THERMOSTAT TYPE HEATER / THERMOSTAT

CODE
u Thermostatic heater with LED 3010050

Gas separator bottle

Gas separator bottle connects the burner oil circuit to the main ring circuit. It allows
to recover heat in excess and discharge return circuit gas.

BURNER CODE

u P 140 P/N - P 200 P/N 3000748

u P 300 P/N - P 450 P/N 3010012

Heavy oil kit

Equipped with electrical heaters, it permits the employment of PRESS P/N burners with
fuel oil of max. viscosity at 50°C: 20°E (150 mm2/s, cSt), Type BUNKER B / USA n° 5.

BURNER KIT CODE

u P 140 P/N - P 200 P/N - P 300 P/N - P 450 P/N 3000721

201
Modulating Heavy Oil Burners
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Burner accessories
Heavy oil precirculation kit

This kit, used with oil with high viscosity, in maintains fuel circulation in the oil circuit
for avoiding system stop at start up.

BURNER KIT CODE

u P 140 P/N - P 200 P/N 3000749

u P 300 P/N - P 450 P/N 3000750

Cartridge filter
For cleaning heavy oil from dirty particles and impurities, it is equipped with a car-
tridge system equipped with electronic resistance for oil with 7°E viscosity at 50°C.

BURNER FILTER CODE

u P 140 P/N - P 200 P/N - P 300 P/N - P 450 P/N 3005209

Burner support
For easier maintenance, a mobile burner support has been designed, which means
the burner can be dismantled without the need of forklift trucks.

BURNER SUPPORT CODE

u P 300 P/N - P 450 P/N 3000731

Accessories for modulating operation

To obtain modulating operation, the PRESS P/N series of burners requires a regulator.
For remote setpoint use RWF 55.

BURNER REGULATOR REGULATOR

TYPE CODE
RWF 50.2 20100018
u P 140 P/N - P 200 P/N - P 300 P/N - P 450 P/N
RWF 55.5 20101965

The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

u P 140 - 200 - 300 - 450 P/N Temperature PT 100 -100 ÷ 500°C 3010110
u P 140 - 200 - 300 - 450 P/N Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u P 140 - 200 - 300 - 450 P/N Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
u P 140 - 200 - 300 - 450 P/N Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Depending on the servomotor fitted to the burner, a three-pole potentiometer (1000

W) can be installed to check the position of the servomotor.

BURNER POTENTIOMETER
KIT CODE
u P 140 P/N - P 200 P/N - P 300 P/N - P 450 P/N 3010021

202
Modulating Heavy Oil Burners with Air/Steam Atomizing

PRESS P/NA - P/NA ECO SERIES

Heavy oil burner series P/NA is an evolution of the traditional
heavy oil modulating burners P/N series.
The new range applies a different technology to replace the
usual mechanical atomising (high pressure) by “assisted”
air/steam atomising (feed pressure 5-8 bar) and taking the
related advantages when burning heavy fuels (even vegetal

HEAVY OIL
oil).
The upgraded design has been introduced to meet even
the worst fuel qualities and to reach anyway the best
achievable combustion performance (lower particulate and
NOx emissions).
The capacity range is suited to cover applications on steam
generators designed for production from 1 to 6 tons/hr of
steam or an equivalent capacity in case of other kind of
boiler.
Reliable and smooth ignition is achieved by LPG pilot burner
installed into the combustion head.
The control system includes all safety and operation
interlocks, making possible the configuration compliance
to the latest design norms on world-wide base (i.e. EN 267
– UL 296 – others), by the available options on request.
P 140 P/NA 400/800 ÷ 1600 kW
Guidelines for installation of burners in conformity to EU P 200 P/NA 570/1140 ÷ 2280 kW
Regulation: P 300 P/NA 683/1710 ÷ 3420 kW
A RIELLO burner (Heat Generator), where it is matched with P 450 P/NA 1140/2615 ÷ 5130 kW
a water-based boiler (Heater Housing) with a nominal P 140 P/NA ECO 400/800 ÷ 1600 kW
output ≤ 400 kW, providing heat for heating purposes and P 200 P/NA ECO 570/1140 ÷ 2280 kW
heat to deliver sanitary hot water, can be installed: P 300 P/NA ECO 683/1710 ÷ 3420 kW
- With boilers (heater housings) already in service in
P 450 P/NA ECO 1140/2615 ÷ 5130 kW
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

203
Modulating Heavy Oil Burners with Air/Steam Atomizing
PRESS P/NA - P/NA ECO SERIES

Overall dimensions (mm)

BURNER
PRESS P/NA

PRESS P/NA ECO

MODEL A B C E F - F(1) G H O - O(1)

u P 140 P/NA 796 396 400 910 323 - 433 222 467 1390 - 1390
u P 200 P/NA 796 396 400 910 352 - 462 250 467 1390 - 1390
u P 300 P/NA 858 447 411 1020 376 - 506 295 496 1535 - 1685
u P 450 P/NA 950 508 442 1090 435 - 565 336 525 1665 - 1820
u P 140 P/NA ECO 900 396 504 890 323 - 433 222 467 1370 - 1370
u P 200 P/NA ECO 900 396 504 890 352 - 462 250 467 1370 - 1370
u P 300 P/NA ECO 984 447 537 1000 376 - 506 295 496 1515 - 1665
u P 450 P/NA ECO 1100 508 592 1090 435 - 565 336 525 1665 - 1820
(1) Length with extended combustion head

BURNER - BOILER MOUNTING FLANGE

MODEL L M N P
u P 140 P/NA (ECO) 260 230 M 14 225
u P 200 P/NA (ECO) 260 - M 16 255
u P 300 P/NA (ECO) 260 - M 18 300
u P 450 P/NA (ECO) 310 - M 20 350

PACKAGING

MODEL X Y Z kg
Z u P 140 P/NA (ECO) 1740 990 950 180
u P 200 P/NA (ECO) 1740 990 950 220
Y u P 300 P/NA (ECO) 2040 1080 1125 238
X
u P 450 P/NA (ECO) 2040 1080 1125 300
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Modulating Heavy Oil Burners with Air/Steam Atomizing
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Specification
DESIGNATION OF SERIES

Series : PRESS

Size

HEAVY OIL
Operation : N Two stage N/ECO Two stage with separated oil pump
T/N Three stage T/N ECO Three stage with separate oil pump
P/N Modulating P/N ECO Modulating with separate oil pump
P/NA Modulating with air/steam atomizing

Emission : ... Class 1 EN267

Head : TC Standard head

TL Extended head

Flame control system : FS1 Standard (1 stop every 24 h)

FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system : 1/230/50 1/230V/50Hz

3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz

Auxiliary voltage : 230/50 230V/50Hz

220/60 220V/60Hz

PRESS 140 P/NA TC FS1 3/230-400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

205
Modulating Heavy Oil Burners with Air/Steam Atomizing
PRESS P/NA - P/NA ECO SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught oil burner with two-stage progressive or modulating operation, with a specific kit, fully
automatic, made up of:
- Air suction circuit lined with sound-proofing material
- Fan with forward curved blades high performance pressure levels
- Air damper for air setting and automatic oil output regulator controlled by a servomotor with variable cam
- Fan motor at 2850 rpm, three-phase 400V with neutral, 50Hz
- Combustion head, that can be set on the basis of the combustion output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and vacuometer
- internal by-pass for single pipe installation
- Heavy oil kit cartridges
- Pipes heating cable (P/NA ECO version)
- Oil pump motor at 1400 rpm (P/NA ECO version)
- Valve unit with a double oil safety valve on the output circuit
- LPG pilot burner ignition
- Electrical preheater for heavy oil
- Safety oil pressure switch
- Photocell for flame detection
- Burner safety control box, fitted with control function for the correct positioning of the servomotor and possibility of
post-ventilaton by just changing the electric wiring
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) electric protection level.

Standard equipment:
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for the connection to the pump
- Wiring looms fittings for electrcial connections
- 4 screws for fixing the burner flange to the boiler
- 2 slide bar extensions (for the extended head models of P 300 P/NA and P 450 P/NA)
- Gasket for flange
- Starter*
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

* for versions with star-delta starting

206
Modulating Heavy Oil Burners with Air/Steam Atomizing
PRESS P/NA - P/NA ECO SERIES

Available models
TOTAL
HEAT OUTPUT ELECTRICAL
CODE MODEL POWER NOTE

(kW) (kg/h) (kW)

On demand P 140 P/NA TC 3/230-400/50 230/50 400/800-1600 33,7/67,4-134,9 11,5

On demand P 140 P/NA TC 3/220-380/60 220/60 400/800-1600 33,7/67,4-134,9 11,5

HEAVY OIL
On demand P 200 P/NA TC 3/230-400/50 230/50 570/1140-2280 48/96,12-192,2 12,5
On demand P 200 P/NA TC 3/220-380/60 220/60 570/1140-2280 48/96,12-192,2 12,5
On demand P 300 P/NA TC 3/230-400/50 230/50 683/1710-3420 57,6/144,1-288,3 25
On demand P 300 P/NA TC 3/220-380/60 220/60 683/1710-3420 57,6/144,1-288,3 25
On demand P 450 P/NA TC 3/400/50 230/50 1140/2615-5130 96,1/220,5-432,6 37
On demand P 450 P/NA TC 3/380/60 220/60 1140/2615-5130 96,1/220,5-432,6 37

Net calorific value: 11,16 kWh/kg; 9600 kcal/kg

The burners of PRESS series are in according to 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 267.
For ECO model, ask for specific code.

Viscosity
The modulating burner P/NA series can burn different heavy oil types from 50 up to 600 cSt @ 50°C (up to 80°E @ 50°C).
For different viscosity levels Riello recommends 3 different configurations:
1) PRESS P/NA version for viscosity up to 60°E (450 mm2/s, cSt), Type BUNKER C / USA n° 6:
- with 2800 rmp oil pump installed directly on fan motor shaft
- heavy oil heating cartridges factory installed on nozzle, pump and valves group
(see available codes in the table above)
2) PRESS P/NA ECO version for viscosity up to 60°E (450 mm2/s, cSt), Type BUNKER C / USA n° 6:
- with separate 1400 rpm low speed pump
- heavy oil heating cartridges factory installed on nozzle, pump and valves group
(please ask for specific code)
3) PRESS P/NA and PRESS P/NA ECO versions for viscosity up to 80°E (600 mm2/s, cSt), Type CHINESE OIL n° 60:
as versions 1) or 2) with pipes heating cable factory installed
(please ask for specific code)

Special configuration on demand:

- Steam oil pre-heater on P/NA ECO models.

207
Modulating Heavy Oil Burners with Air/Steam Atomizing
PRESS P/NA - P/NA ECO SERIES

Burner accessories
Available for P/NA and P/NA ECO versions

Y-jet air/steam atomising nozzles - type 15 AG 45°

Effective nozzle delivery depends from many factors. Particular small variations of air/
steam atomising pressure or viscosity at the nozzle, cause big oil delivery variations.
Therefore, to choose the right nozzle it is so necessary to consider all parameters listed
in the table below.

STEAM PRESSURE
SUGGESTED AIR/
VISCOSITY @

OIL DENSITY
15 AG 45°

AIR CONSUMPTION
NOZZLE

NOZZLE

OIL DELIVERY
AT 4 bar CODE
(kg/h)
(kg/h)

cSt kg/m3 6 bar 5 bar 4 bar 3 bar 2 bar HIGH FIRE LOW FIRE bar
5 850 112 94 75 60 32 2,5 8,4 2
10 875 95 80 60 41 20 5,9 13,9 3
u 60 3045000
20 900 75 60 42 25 n.a.* 10 20 4
30 925 68 55 36 20 n.a.* 11,3 21,7 4
5 850 130 110 90 70 36 2,9 9,9 2
10 875 111 95 78 48 25 6,8 16 3
u 70 3045001
20 900 88 70 50 30 n.a.* 11,9 23 4
30 925 80 64 44 24 n.a.* 13,2 25,4 4
5 850 150 130 105 80 40 3,3 11,3 2
10 875 127 108 85 55 30 7,8 18,3 3
u 80 3045002
20 900 100 80 55 35 n.a.* 13,6 26,2 4
30 925 91 73 51 30 n.a.* 15 28,9 4
5 850 187 158 130 100 50 4,2 14 2
10 875 158 135 100 70 35 9,8 22,8 3
u 100 3045003
20 900 126 105 70 40 n.a.* 17 32,7 4
30 925 114 91 65 35 n.a.* 18,8 34,2 4
5 850 243 200 170 130 60 5,4 18,3 2
10 875 206 173 130 95 40 12,7 29,7 3
u 130 3045004
20 900 163 131 90 55 n.a.* 22 42,6 4
30 925 148 118 82 45 n.a.* 24,4 47 4
5 850 299 260 210 160 80 6,7 22,5 2
10 875 253 215 170 115 50 15,7 36,5 3
u 160 3045005
20 900 201 161 115 65 n.a.* 27,1 52,4 4
30 925 182 145 102 58 n.a.* 30 57,9 4
5 850 374 330 260 215 105 8,3 28,1 2
10 875 317 270 215 145 60 19,6 45,7 3
u 200 3045006
20 900 252 203 140 85 n.a.* 33,9 65,5 4
30 925 228 182 120 70 n.a.* 37,5 72,4 4
5 850 421 365 285 220 110 9,4 31,7 2
10 875 357 311 240 160 70 22,1 51,4 3
u 225 3045007
20 900 280 225 156 100 n.a.* 38,2 73,7 4
30 925 256 205 141 60 n.a.* 42,2 81,4 4
5 850 468 410 340 250 120 10,4 35,2 2
10 875 396 340 270 180 80 24,5 57,1 3
u 250 3045008
20 900 315 252 175 110 n.a.* 42,4 81,9 4
30 925 285 228 150 85 n.a.* 46,8 90,5 4
5 850 514 430 360 270 130 11,5 38,6 2
10 875 436 365 300 190 85 27 62,8 3
u 275 3045009
20 900 346 277 193 120 n.a.* 46,7 90 4
30 925 313 250 175 95 n.a.* 51,6 99,5 4
5 850 560 470 400 300 150 11,5 38,6 2
10 875 476 410 340 200 90 29,3 68,5 3
u 300 3045010
20 900 378 302 210 130 n.a.* 51 98,2 4
30 925 342 273 190 100 n.a.* 56,3 108,6 4
* This matching is not available.
208
Modulating Heavy Oil Burners with Air/Steam Atomizing
PRESS P/NA - P/NA ECO SERIES

Burner accessories
Spacer kit If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the list.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u P 140 P/NA - P 200 P/NA 102 3000722

HEAVY OIL
u P 300 P/NA 130 3000723
u P 450 P/NA 130 3000751

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX

TYPE (mm) min-max (mm) (mm) (mm) (*) CODE
u P 140 - 200 P/NA C4/5 850 160 - 980 110 980 930 10 3010404
C
u P 300 - 450 P/NA C7 1255 160 - 980 110 1140 1345 10 3010376
(*) Average noise reduction according to EN 15036-1 standard

Self-cleaning filter
For cleaning heavy oil from dirty particles and impurities, it is equipped with a ther-
mostatic heater for oil with 60°E viscosity at 50°C.

FILTER TYPE FILTERING FILTER CODE

DEGREE (µm)
u Ø = 1”1/2 (60°E at 50°C) 300 3010022

HEATER / THERMOSTAT TYPE HEATER / THERMOSTAT

CODE
u Thermostatic heater with LED 3010050

Cartridge filter
For cleaning heavy oil from dirty particles and impurities, it is equipped with a car-
tridge system equipped with electronic resistance for oil with 7°E viscosity at 50°C.

BURNER FILTER CODE

u P 140 P/NA - P 200 P/NA - P 300 P/NA - P 450 P/NA 3005209

209
Modulating Heavy Oil Burners with Air/Steam Atomizing
PRESS P/NA - P/NA ECO SERIES

Burner accessories
Gas separator bottle
Gas separator bottle connects the burner oil circuit to the main ring circuit. It allows
to recover heat in excess and discharge return circuit gas.

BURNER CODE

u P 140 P/NA - P 200 P/NA 3000748

u P 300 P/NA - P 450 P/NA 3010012

Burner support
For easier maintenance, a mobile burner support has been designed, which means
the burner can be dismantled without the need of forklift trucks.

BURNER SUPPORT CODE

u P 300 P/NA - P 450 P/NA 3000731

Accessories for modulating operation

To obtain modulating operation, the PRESS P/NA series of burners requires a regulator.

BURNER REGULATOR REGULATOR

TYPE CODE
RWF 50.2 20100018
u P 140 P/NA - P 200 P/NA - P 300 P/NA - P 450 P/NA
RWF 55.5 20101965

The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

u P 140 - 200 - 300 - 450 P/NA Temperature PT 100 -100 ÷ 500°C 3010110
u P 140 - 200 - 300 - 450 P/NA Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u P 140 - 200 - 300 - 450 P/NA Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
u P 140 - 200 - 300 - 450 P/NA Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Depending on the servomotor fitted to the burner, a three-pole potentiometer

(1000 W) can be installed to check the position of the servomotor.

BURNER POTENTIOMETER
KIT CODE
u P 140 P/NA - P 200 P/NA - P 300 P/NA - P 450 P/NA 3010021

210
Modulating Heavy Oil Burners with Air/Steam Atomizing
PRESS P/NA - P/NA ECO SERIES

Burner accessories
Gas/LPG Pressure regulator and SSOV for pilot burner (inlet pressure 0,5-7 bar)
To be applied on gas/LPG bottle when not already available.

TYPE CODE

u HPR 1910 3010405

HEAVY OIL
Steam valve over 10 bar or 180°C

To be applied for pressure from 10 to 15 bar or temperature from 180°C to maximum

200°C.

TYPE CODE

u ODE On demand

Water separator bottle

To be installed on the air/steam supply line in order to prevent water droplets to the
nozzle supply.

TYPE CODE

u WSB On demand

211
Low NOx One Stage Gas Burners

GULLIVER BS SERIES
The Riello Gulliver BS series of one stage gas burners, is a
complete range of Low NOx emission products, developed
to respond to any request for home heating, conforming
to the most severe standards regarding the reduction of
polluting emissions.
This series of burners is available in four different models
with an output ranging from 16 to 250 kW, divided in four
different structures.
All the models use the same components designed by Riello
for the Gulliver series. The high quality level guarantees
safe working. The burners are fitted with a microprocessor-
based burner safety control box which supplies indication

LOW NOx GAS

of operation and diagnosis of fault cause.
In developing these burners, special attention was paid to
reducing noise, the ease of installation and adjustment, to
obtaining the smallest size possible to fit into any sort of
boiler available on the market.
All the models are approved by the EN 676 European Standard BS1 16 ÷ 52 kW
and conform to European Directives, Gas Appliance, EMC, BS2 35 ÷ 92 kW
Low Voltage, Boiler Efficiency. BS3 65 ÷ 197 kW
All the Gulliver BS burners are tested before leaving the BS4 110 ÷ 249 kW
factory.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

213
Low NOx One Stage Gas Burners
GULLIVER BS SERIES

Overall dimensions (mm)

BURNER

MODEL A B C D E E1 F F2 H I L
u BS1 234 122 112 295 230 276 116 70 89 210 41
u BS2 255 125,5 125,5 325 238 252 114 100 106 230 45
u BS2 TL 255 125,5 125,5 325 238 252 184 170 106 230 45
u BS3 300 150 150 391 262 280 128 110 129 285 45
u BS3 TL 300 150 150 391 262 280 285 267 129 285 45
u BS4 300 150 150 392 278 301 168 145 137 286 45
u BS4 TL 300 150 150 392 278 301 325 302 137 286 45

BURNER - BOILER MOUNTING FLANGE

MODEL A C C1 C2 F O Q R
u BS1 89 167 140 170 192 66 45° 11
u BS2 - BS2 TL 106 167 140 170 192 66 45° 11
u BS3 - BS3 TL 129 201 160 190 216 76,5 45° 11
u BS4 - BS4 TL 137 203 170 200 218 80,5 45° 11

PACKAGING

MODEL X Y Z kg
BS1 395 278 350 10
Z BS2 405 298 375 11
BS2 TL 583 290 370 11 - 13
Y BS3 450 345 440 15
X
BS3 TL 703 335 435 15 - 17
BS4 510 345 440 16,5
BS4 TL 703 335 435 16,5 - 18,5

214
Low NOx One Stage Gas Burners
GULLIVER BS SERIES

Specification
DESIGNATION OF SERIES

Series: R Standard emission burner

B Low NOx burners

Fuel: S Natural gas

SP LPG
G Light oil

Size

LOW NOx GAS

Optional variations: R Light oil pre-heater
K Cone shaped head
S Reduced output ignition
D Two stage output operation

Head : … Standard head

TL Extended head

Electrical supply to the system: 1/230/50 1/230V/50Hz

B S 3 1/230/50

STATE OF SUPPLY

Monoblock, gas burners, completely automatic, one stage operation, made up of:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper, completely closed in stand by, with external adjustment, with no need to remove the cover
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Flame inspection window
- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case of insufficient
combustible air
- Microprocessor-based burner safety control box, with diagnostic and remote reset functions
- Protection filter against radio interference (included into burner safety control box)
- IP X0D (IP 40) electric protection level.

Standard equipment:
- Sliding flange
- Flange insulation screen
- Screws and nuts for fixing the flange to the boiler
- 7-pin plug
- Remote control release kit
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

215
 Low NOx One Stage Gas Burners
GULLIVER BS SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)

3761158 BS1 1/230/50 16 - 52 1,6 - 5,2 0,150 CE - 0085 AQ0409 (1)

3761258 BS2 1/230/50 35 - 92 3,5 - 9,1 0,180 CE - 0085 AQ0409 (1)
20052601 BS2 TL 1/230/50 35 - 92 3,5 - 9,1 0,180 CE - 0085 AQ0409 (1)
3761358 BS3 1/230/50 65 - 197 6,5 - 20 0,350 CE - 0085 AQ0409 (1)
20052611 BS3 TL 1/230/50 65 - 197 6,5 - 20 0,350 CE - 0085 AQ0409 (1)
3761458 BS4 1/230/50 110 - 249 11 - 25 0,530 CE - 0085 AQ0409 (1)
20052612 BS4 TL 1/230/50 110 - 249 11 - 25 0,530 CE - 0085 AQ0409 (1)
Net calorific value G20: 10 kWh/Nm3 - Density: 0,71 kg/Nm3.
The burners of BS series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 676.
(1) With plug and socket.

Gas Trains
GAS TRAIN GAS TRAIN NATURAL GAS LPG
BURNER ADAPTER BURNER ADAPTER NOTE
CODE * MODEL
(TYPE) (CODE) (TYPE) (CODE)
3970570 MBC 65/1 - F1SD 20 BS1 BS1 (1)
MULTIBLOC

3970546 MB 405/1 - F1SD 20 BS1 BS1 (1)

3970547 MB 405/1 - F2SD 20 BS2 BS2 (1)
3970544 MB 407/1 - F2SD 20 BS2 BS2 (1)
3970548 MB 407/1 - F3SD 20 BS3 - BS4 BS3 - BS4 (1)
3970549 MB 410/1 - F3SD 20 BS3 - BS4 BS3 - BS4 (1)
3970550 MB 412/1 - F3SD 20 BS3 - BS4 BS3 - BS4 (1)
Please see Designation of Gas Train Series in the page before the Catalogue index.
* Gas trains are 230V/50Hz - 220V/60Hz electrical supply.
(1) With installed plug.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.

To select the gas train please refer to the technical data leaflet and/or instruction manual.

216
Low NOx One Stage Gas Burners
GULLIVER BS SERIES

Burner accessories
Extended head kit

Burners standard head can be transformed into “extended head” versions by using the
special kit.
Here the KITS available for the various burners are listed, showing the original and the
extended lengths.

BURNER STANDARD EXTENDED KIT CODE

HEAD LENGTH (mm) HEAD LENGTH (mm)
u BS1 70 ÷ 116 150 ÷ 160 20031875

LOW NOx GAS

u BS2 (long) 100 ÷ 114 170 ÷ 180 3001007
u BS2 (extra long) 100 ÷ 114 270 ÷ 280 3001008
u BS3 110 ÷ 128 267 ÷ 282 3001009
u BS4 145 ÷ 168 302 ÷ 317 3001016

Alternative combustion head kit

This kit can be used to prevent combustion instability which could arise with particular
heat generators.
To extend the adaptability of Gulliver BS burners to any sort of application, alternative
combustion heads have been developed.
These heads cause a very limited increase in NOx emissions, due to the slower air flow.

BURNER KIT CODE (*)

u BS1 3001059
u BS2 3001064
u BS3 3001060
u BS4 3001070
(*) CE approval on field is required
LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as shown in the following table.

BURNER KIT CODE FOR KIT CODE (*) KIT CODE FOR
STANDARD HEAD EXTENDED HEAD
u BS1 3001003 3002734 3001003
u BS2 3001004 3002735 3001004
u BS3 3001005 3002736 3001005
u BS4 3001011 3002737 3001011
(*) Kit for LPG with Butane amount over 30%, without CE certification

Town Gas kit

For burning Town Gas, a special kit is available to be fitted to the combustion head on
the burner, as shown in the following table.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD (*) EXTENDED HEAD (*)
u BS1 3002727 -
u BS2 3002728 3002728
u BS3 3002729 3002729
(*) Without CE certification

217
Low NOx One Stage Gas Burners
GULLIVER BS SERIES

Burner accessories
Ground fault interrupter kit
A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.
It is supplied with burners with pin plug.

BURNER KIT CODE

u BS1 - BS2 - BS3 - BS4 3001180

Multibloc rotation kit

There is a special kit available that can be used to install the burner turned 180°. This
kit is designed to ensure the gas train valve properly.

BURNER KIT CODE

u BS1 3001179
u BS2 3001177
u BS3 - BS4 3001178

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u BS1 - BS2 - BS3 - BS4 3000945

Gas train accessories

Seal control kit
To test the valve seals on the gas train, (except for the model with Multibloc MBC 65 DLE)
a special “seal control kit” is available.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u MB/1 type 3010123 20050030

218
Low NOx Two Stage Gas Burners

GULLIVER BSD SERIES

The Riello Gulliver BSD series of two stage gas burners, is a
complete range of Low NOx emission products, developed
to respond to any request for home heating, conforming
to the most severe standards regarding the reduction of
polluting emissions.
This series of burners is available in four different models
with an output ranging from 16 to 250 kW, divided in four
different structures.
All the models use the same components designed by Riello
for the Gulliver series. The high quality level guarantees
safe working. The burners are fitted with a microprocessor-
based burner safety control box which supplies indication

LOW NOx GAS

of operation and diagnosis of fault cause.
In developing these burners, special attention was paid to
reducing noise, the ease of installation and adjustment, to
obtaining the smallest size possible to fit into any sort of
boiler available on the market.
Two stage working guarantees high level performance from
the thermal unit. All the models are approved by the EN
676 European Standard and conform to European Directives, BS1D 16/19 ÷ 52 kW
Gas Appliance, EMC, Low Voltage, Boiler Efficiency. All the BS2D 35/40 ÷ 92 kW
Gulliver BSD burners are tested before leaving the factory. BS3D 65/80 ÷ 197 kW
Guidelines for installation of burners in conformity to EU BS4D 110/140 ÷ 249 kW
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

1st stage operation

range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

219
Low NOx Two Stage Gas Burners
GULLIVER BSD SERIES

Overall dimensions (mm)

BURNER

MODEL A B C D E E1 F - F(1) F2 - F2(1) H I L

u BS1D 234 122 112 295 230 276 116 70 89 210 41
u BS2D 255 125,5 125,5 325 238 252 114 - 270 100 - 280 106 230 45
u BS3D 300 150 150 391 262 280 128 - 267 110 - 282 129 285 45
u BS4D 300 150 150 392 278 301 168 - 302 145 - 317 137 286 45
(1) Dimension with extended head

BURNER - BOILER MOUNTING FLANGE

MODEL A C C1 C2 F O Q R
u BS1D 89 167 140 170 192 66 45° 1
u BS2D 106 167 140 170 192 66 45° 1
u BS3D 129 201 160 190 216 76,5 45° 1
u BS4D 137 203 170 200 218 80,5 45° 1

PACKAGING

MODEL X - X(1) Y - Y(1) Z - Z(1) kg - kg(1)

u BS1D 395 278 350 11
Z u BS2D 405 - 593 298 - 300 375 - 380 12 - 14
u BS3D 450 - 713 345 440 - 445 16 - 18
Y
X u BS4D 510 - 713 345 440 - 445 18 - 20
(1) Dimension with extended head

220
Low NOx Two Stage Gas Burners
GULLIVER BSD SERIES

Specification
DESIGNATION OF SERIES
Series: R Standard emission burner
B Low NOx burners

Fuel: S Natural gas

SP LPG
G Light oil

Size

LOW NOx GAS

Optional variations: R Light oil pre-heater
K Cone shaped head
S Reduced output ignition
D Two stage output operation

Head : … Standard head

TL Extended head

Electrical supply to the system: 1/230/50 1/230V/50Hz

B S 3 D 1/230/50

STATE OF SUPPLY
Monoblock, gas burners, completely automatic, two stage operation, made up of:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper, completely closed in stand by, driven by an electric servomotor
- Air damper with 1st and 2nd stage adjustment (2nd stage external adjustment, with no need to remove the cover)
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Flame inspection window
- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case of insufficient
combustible air
- Microprocessor-based burner safety control box, with diagnostic and remote reset functions
- Protection filter against radio interference (included into burner safety control box)
- IP X0D (IP 40) electric protection level.

Standard equipment:
- Sliding flange
- Flange insulation screen
- Screws and nuts for fixing the flange to the boiler
- 7-pin plug
- 4-pin plug
- Remote control release kit
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

221
 Low NOx Two Stage Gas Burners
GULLIVER BSD SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
3761558 BS1D 1/230/50 16/19 - 52 1,6/1,9 - 5,2 0,150 CE - 0085 AQ0409 (1)
3761658 BS2D 1/230/50 35/40 - 92 3,5/4 - 9 0,180 CE - 0085 AQ0409 (1)
3761618 BS2D TL 1/230/50 35/40 - 92 3,5/4 - 9 0,180 CE - 0085 AQ0409 (1)
3761758 BS3D 1/230/50 65/80 - 197 6,5/8 - 20 0,350 CE - 0085 AQ0409 (1)
3761718 BS3D TL 1/230/50 65/80 - 197 6,5/8 - 20 0,350 CE - 0085 AQ0409 (1)
3761858 BS4D 1/230/50 110/140 - 249 11/14 - 25 0,530 CE - 0085 AQ0409 (1)
3761818 BS4D TL 1/230/50 110/140 - 249 11/14 - 25 0,530 CE - 0085 AQ0409 (1)

Net calorific value G20: 10 kWh/Nm3 - Density: 0,71 kg/Nm3.

Net calorific value LPG: 25,8 kWh/Nm3 - Density: 2,02 kg/Nm3.
The burners of BS series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 676.
(1) With plug and socket.

Gas Trains

GAS TRAIN GAS TRAIN NATURAL GAS LPG

BURNER ADAPTER BURNER ADAPTER NOTE
CODE * MODEL
(TYPE) (CODE) (TYPE) (CODE)
3970539 MB 405/2 - F1SD 20 BS1D BS1D (1)
MULTIBLOC

3970540 MB 405/2 - F2SD 20 BS2D BS2D (1)

3970538 MB 407/2 - F2SD 20 BS2D BS2D (1)
3970541 MB 407/2 - F3SD 20 BS3D - BS4D BS3D - BS4D (1)
3970542 MB 410/2 - F3SD 20 BS3D - BS4D BS3D - BS4D
3970543 MB 412/2 - F3SD 20 BS3D - BS4D BS3D - BS4D

Please see Designation of Gas Train Series in the page before the Catalogue index.
* Gas trains are 230V/50Hz - 220V/60Hz electrical supply.
(1) With installed plug.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.

To select the gas train please refer to the technical data leaflet and/or instruction manual.

222
Low NOx Two Stage Gas Burners
GULLIVER BSD SERIES

Burner accessories
Extended head kit

Burners standard head can be transformed into “extended head” versions by using the
special kit.
Here the KITS available for the various burners are listed, showing the original and the
extended lengths.

BURNER STANDARD EXTENDED KIT CODE

HEAD LENGTH (mm) HEAD LENGTH (mm)
u BS1D 70 ÷ 116 1500 ÷ 160 20031875

LOW NOx GAS

u BS2D (long) 100 ÷ 114 170 ÷ 180 3001007
u BS2D (extra long) 100 ÷ 114 270 ÷ 280 3001008
u BS3D 110 ÷ 128 267 ÷ 282 3001009
u BS4D 145 ÷ 168 302 ÷ 317 3001016

Alternative combustion head kit

This kit can be used to prevent combustion instability which could arise with particular
heat generators.
To extend the adaptability of Gulliver BSD burners to any sort of application, alternative
combustion heads have been developed.
These heads cause a very limited increase in NOx emissions, due to the slower air flow.

BURNER KIT CODE (*)

u BS1D 3001059
u BS2D 3001064
u BS3D 3001060
u BS4D 3001070
(*) CE approval on field is required
LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as shown in the following table.

BURNER KIT CODE FOR KIT CODE (*) KIT CODE FOR
STANDARD HEAD EXTENDED HEAD
u BS1D 3001003 3002734 3001003
u BS2D 3001004 3002735 3001004
u BS3D 3001005 3002736 3001005
u BS4D 3001011 3002737 3001011
(*) Kit for LPG with Butane amount over 30%, without CE certification

Town Gas kit

For burning Town Gas, a special kit is available to be fitted to the combustion head on
the burner, as shown in the following table.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD (*) EXTENDED HEAD (*)
u BS1D 3002727 -
u BS2D 3002728 3002728
u BS3D 3002729 3002729
(*) Without CE certification

223
Low NOx Two Stage Gas Burners
GULLIVER BSD SERIES

Burner accessories
Ground fault interrupter kit
A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.
It is supplied with burners with pin plug.

BURNER KIT CODE

u BS1D - BS2D - BS3D - BS4D 3001180

Multibloc rotation kit

There is a special kit available that can be used to install the burner turned 180°. This
kit is designed to ensure the gas train valve properly.

BURNER KIT CODE

u BS1D 3001179
u BS2D 3001177
u BS3D - BS4D 3001178

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u BS1D - BS2D - BS3D - BS4D 3000945

Gas train accessories

Seal control kit
To test the valve seals on the gas train a special “seal control kit” is available.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u MB/2 type 3010123 20050030

224
Low NOx Two Stage Progressive and Modulating Gas Burners

GULLIVER BS/M SERIES

The Riello Gulliver BS/M series of two stage, progressive or
modulating gas burners, is a complete range of Low NOx
emission products, developed to respond to any request
for home heating, conforming to the most severe standards
regarding the reduction of polluting emissions.
This series of burners is available in three different models
with an output ranging from 49 to 250 kW, divided in three
different structures. All the models use the same components
designed by Riello for the Gulliver series. The high quality
level guarantees safe working. In developing these burners,
special attention was paid to reducing noise, the ease of
installation and adjustment, to obtaining the smallest size

LOW NOx GAS

possible to fit into any sort of boiler available on the market.
Two stage operation guarantees high level performance
from the thermal unit. All the models are approved by the EN
676 European Standard, conform to European Directives, Gas
Appliance, EMC, Low Voltage, Boiler Efficiency. All the Gulliver
BS/M burners are tested before leaving the factory.
Guidelines for installation of burners in conformity to EU
Regulation:
BS1/M 16/19 ÷ 52 kW
A RIELLO burner (Heat Generator), where it is matched with BS2/M 26/49 ÷ 91 kW
a water-based boiler (Heater Housing) with a nominal BS3/M 48/79 ÷ 195 kW
output ≤ 400 kW, providing heat for heating purposes and BS4/M 68/140 ÷ 250 kW
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES
5.6
BS3/M
BS2/M
4.8

4.0
BS4/M

3.2

BS1/M
2.4

1.6

0.8

-0.5
0 50 100 150 200 250 kW

Useful working field Modulation range

for choosing the
burner Test conditions
conforming to EN676
Temperature: 20°C
Pressure: 1013,5 mbar
Altitude: 0 m a.s.l.

225
Low NOx Two Stage Progressive and Modulating Gas Burners
GULLIVER BS/M SERIES

Overall dimensions (mm)

BURNER

MODEL A B C D E E1 F F2 H I L
u BS1/M 285 125,5 125,5 316 234,5 - 116,5 - 89,5 230 8
u BS2/M 285 125,5 125,5 325 238 252 114 100 106 230 18
u BS2/M TL 285 125,5 125,5 325 238 252 184 170 106 230 18
u BS3/M 330 150 150 391 262 280 128 110 129 285 21
u BS3/M TL 330 150 150 391 262 270 285 267 129 285 21
u BS4/M 330 150 150 392 278 301 168 145 137 286 21
u BS4/M TL 330 150 150 392 278 301 325 302 137 286 21

BURNER - BOILER MOUNTING FLANGE

MODEL A C C1 C2 F O Q R
u BS1/M 89,5 167 140 170 192 66 45° 11
u BS2/M 106 167 140 170 192 66 45° 11
u BS2/M TL 106 167 140 170 192 66 45° 11
u BS3/M 129 201 160 190 216 76,5 45° 11
u BS3/M TL 129 201 160 190 216 76,5 45° 11
u BS4/M 137 203 170 200 218 80,5 45° 11
u BS4/M TL 137 203 170 200 218 80,5 45° 11

MODEL X Y Z kg
u BS1/M 405 328 375 12
PACKAGING u BS2/M 405 328 375 12
u BS2/M TL 583 318 365 14
u BS3/M 450 375 440 16
u BS3/M TL 510 375 440 18
Z u BS4/M 510 375 440 18
u BS4/M TL 610 383 367 20
Y
X

226
Low NOx Two Stage Progressive and Modulating Gas Burners
GULLIVER BS/M SERIES

Specification
DESIGNATION OF SERIES
Series: R Standard emission burner
B Low NOx burners

Fuel: S Natural gas

SP LPG

Size

Optional variations: /M Two stage progressive of fully modulating

LOW NOx GAS

Head : … Standard head
TL Extended head

Electrical supply to the system: 1/230/50 1/230V/50Hz

B S 3 /M 1/230/50

STATE OF SUPPLY

Monobloc, gas burners, completely automatic, high/low progressive operation mode or fully modulating by using a
regulator:
- Fan with forward curve blades
- Cover lined with sound proofing material
- Microprocessor-based burner safety control box, with diagnostic and remote reset functions
- Servomotor to drive the air damper to fully closed position at stand by, low and high fire position
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Flame inspection window
- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case of insufficient
combustible air
- Protection filter against radio interference
- IP X0D (IP 40) electric protection level.

Standard equipment:
- Flange with insulating gasket
- Screws and nuts for flange to be fixed to boiler
- Screw and nut for flange
- Blue plastic tube
- G 1/8 union elbow
- 4-pin plug
- 7-pin plug
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

227
 Low NOx Two Stage Progressive and Modulating Gas Burners
GULLIVER BS/M SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
20096670 BS1/M 1/230/50 16/19 - 52 1,6/1,9 - 5,2 0,140 CE - 0085 BN0609 (1)
3762250 BS2/M 1/230/50 26/49 - 91 2,6/4,9 - 9,1 0,180 CE - 0085 BN0609 (1)
20052610 BS2/M TL 1/230/50 26/49 - 91 2,6/4,9 - 9,1 0,180 CE - 0085 BN0609 (1)(2)
3762350 BS3/M 1/230/50 48/79 - 195 4,8/7,9 - 19,5 0,350 CE - 0085 BN0609 (1)
3762370 BS3/M TL 1/230/50 48/79 - 195 4,8/7,9 - 19,5 0,350 CE - 0085 BN0609 (1)(2)
3762450 BS4/M 1/230/50 68/140 - 250 6,8/14 - 25 0,530 CE - 0085 BN0609 (1)
20052613 BS4/M TL 1/230/50 68/140 - 250 6,8/14 - 25 0,530 CE - 0085 BN0609 (1)(2)
Net calorific value G20: 10 kWh/Nm3 - Density: 0,71 kg/Nm3.
The burners of BS/M series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 676.
(1) With plug and socket.
(2) Head Length: see quote F-F2 in the Overall Dimensions table.

Gas Trains

GAS TRAIN GAS TRAIN NATURAL GAS LPG

BURNER ADAPTER BURNER ADAPTER NOTE
CODE * MODEL
(TYPE) (CODE) (TYPE) (CODE)

20105417 CG 120/P - FS2D 00 BS1/M BS1/M (1)(2)

MULTIBLOC

3970587 CG 120/P - F2SD 00 BS2/M BS2/M (1)(2)

3970588 CG 220/P - F3SD 00 BS3/M - BS4/M BS3/M - BS4/M (1)(2)

Please see Designation of Gas Train Series in the page before the Catalogue index.
* Gas trains are 230V/50Hz - 220V/60Hz electrical supply.
(1) With installed plug.
(2) Gas maximum inlet pressure 100 mbar.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.

To select the gas train please refer to the technical data leaflet and/or instruction manual.

228
Low NOx Two Stage Progressive and Modulating Gas Burners
GULLIVER BS/M SERIES

Burner accessories
Extended head kit
Burners standard head can be transformed into “extended head” versions by using the
special kit.
Here the KITS available for the various burners are listed, showing the original and the
extended lengths.

BURNER STANDARD EXTENDED KIT CODE

HEAD LENGTH (mm) HEAD LENGTH (mm)
u BS1/M (long) 70 ÷ 116 114 ÷ 160 20097850
u BS2/M (long) 100 ÷ 114 170 ÷ 180 3002722
u BS2/M (extra long) 100 ÷ 114 270 ÷ 280 3002723

LOW NOx GAS

u BS3/M 110 ÷ 128 267 ÷ 282 3002724
u BS4/M 145 ÷ 168 302 ÷ 317 3002725

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as shown in this table.
BURNER KIT CODE FOR KIT CODE FOR
STANDARD HEAD EXTENDED HEAD
u BS1/M 3001003 3001003
u BS2/M 3002711 3002711
u BS3/M 3002712 3002712
u BS4/M 3001011 3001011

Alternative combustion head kit

To extend the adaptability of Gulliver BS/M burners to any sort of application, alterna-
tive combustion heads have been developed, for example, to overcome situations of
combustion instability which could arise with certain heat generators.
These heads cause a very limited increase in NOx emissions, due to the slower air flow.

BURNER KIT CODE (*)

u BS1/M 3001059
u BS2/M 3001064
u BS3/M 3001060
u BS4/M 3001070
(*) CE approval on field is required

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.
BURNER KIT CODE

u BS1/M - BS2/M - BS3/M - BS4/M 3001180

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u BS1/M - BS2/M - BS3/M - BS4/M 3000945

229
Low NOx Two Stage Progressive and Modulating Gas Burners
GULLIVER BS/M SERIES

Burner accessories
Accessories for modulating operation
To obtain modulating operation, the BS/M series of burners requires a regulator with
three point outlet controls. The following table lists the accessories for modulating
operation with their application range.
For remote setpoint use RWF 55.

REGULATOR REGULATOR
BURNER
TYPE CODE
RWF 50.2 20102002
u BS1/M - BS2/M - BS3/M - BS4/M
RWF 55.5 20101966

The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

Temperature PT 100 -100 ÷ 500°C 3010110

BS1/M - BS2/M
u Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
BS3/M - BS4/M
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214

Depending on the servomotor fitted to the burner, a three-pole potentiometer (1000

W) can be installed to check the position of the servomotor.

BURNER CODE

u BS1/M - BS2/M - BS3/M - BS4/M 3010109

Modulating operation can also be obtained with an analog control signal converter
and a feedback three-pole potentiometer.
Alternatively, the potentiometer can be used to check the servomotor position.
CODE
BURNER TYPE (INPUT SIGNAL)

BS1/M - BS2/M 0/2 - 10 V (impedance 200 KW)

u 3091380
BS3/M - BS4/M 0/4 - 20 mA (impedance 250 W)

PC interface kit
To connect the RMG control box to a personal computer for the transmission of op-
eration, fault signals and detailed service information, an interface adapter with PC
software are available.
BURNER CODE

u BS1/M - BS2/M - BS3/M - BS4/M 3002719

Gas train accessories

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available.

GAS TRAIN CODE

u CG/P type 20185149

230
Low NOx Two Stage Progressive Gas Burners

RS 25÷45 C05 SERIES

The new RS C05 series represents Riello’s ultimate step of innovation
in therms of Low NOx technology applied to gas fueled burners in
the low-medium power segment.
The series includes three models, working in Two Stage operation,
with an output ranging from 45 to 570 kW.
The combustion head has been re-designed in order to achieve
very low values of NOx emissions (< 56 mg/kWh), for use in low or
medium temperature hot water boilers, hot air or steam boilers,
diathermic oil boilers. RS C05 burners series guarantees high
efficiency levels in all the various applications, thus reducing fuel
consumption and running costs.
The exclusive design ensures reduced dimensions, simple use and

LOW NOx GAS

maintenance. Optimisation of sound emissions is guaranteed by
the special design of the air suction circuit and by incorporated
sound proofing material.
A wide range of accessories guarantees elevated working flexibility.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with a
water-based boiler (Heater Housing) with a nominal output RS 25 C05 70/125 ÷ 340 kW
≤ 400 kW, providing heat for heating purposes and heat to RS 35 C05 82/200 ÷ 440 kW
deliver sanitary hot water, can be installed: RS 45 C05 90/190 ÷ 570 kW
- With boilers (heater housings) already in service in the
field, for replacement of identical products, in conformity
to Article 1, paragraph 2, point (G) of the EU Regulation No.
813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

10
for choosing the
9,5 burner
9
8,5
8
Modulation range
7,5
7 Test conditions
RS 35 C05 RS 45 C05 conforming to
6,5
EN676
6
RS 25 C05 Temperature: 20°C
5,5 Pressure: 1013,5
5 mbar
4,5 Altitude: 0 m a.s.l.
4
3,5
3
2,5
2
1,5
1
0,5
hPa (mbar)

0
-0,5
-1
-1,5 kW
65

115

165

215

265

315

365

415

465

515

565
40

240
90

140

290
190

340

390

440

490

540

590

231
Low NOx Two Stage Progressive Gas Burners
RS 25÷45 C05 SERIES

Overall dimensions (mm)

BURNER
RS 25 - 35 C05 RS 45 C05
E E
A L F A L F
F (1) F (1)

H H

D V
D V
I M I
M
N
N

O O - O (1 )

MODEL A B C D E F- F (1) G* - G(1)* H I L M N O- O(1) S V

u RS 25 C05 442 - - 422 508 230 - 365 - - 140 305 138 1”1/2 84 780 - - - 177
u RS 35 C05 442 - - 422 508 192 - 327 - - 152 305 138 1”1/2 84 780 - - - 177
u RS 45 C05 476 - - 474 580 192 - 327 - - 160 352 164 1”1/2 108 810 - 810 367 168

(1) Length with extended combustion head. * Maximum depth of the boiler door including the depth of the burner flange insulating gasket.

BURNER - BOILER MOUNTING FLANGE MODEL D1 D2 Ø

u RS 25 C05 160 224 M8
u RS 35 C05 160 224 M8
u RS 45 C05 165 224 M8

PACKAGING
MODEL X(1) Y Z kg
u RS 25 C05 1000 485 500 39
u RS 35 C05 1000 485 500 40
u RS 45 C05 1015 500 630 48
Z
(1) dimension with standard and extended head

Y
X(1)

232
Low NOx Two Stage Progressive Gas Burners
RS 25÷45 C05 SERIES

Specification
DESIGNATION OF SERIES

Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

LOW NOx GAS

Setting: /1 Single stage
Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676
BLU Class 3 EN676
MX Class 3 EN676
C05 Class 5 EN676 (NOx < 56 mg/kWh)

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 35 C05 TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

233
Low NOx Two Stage Progressive Gas Burners
RS 25÷45 C05 SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught Low Nox gas burner, with two stage operation, fully automatic, made up of:
Air suction circuit with sound proofing material
High performance fan
- Air damper for air flow setting and butterfly valve for regulating fuel output on 1st and 2nd stage controlled
by a servomotor with variable cam
- Newly designed combustion head, for Low Nox emissons ( < 56mg/kWh), fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- Burner on/off selection switch
- Microprocessor-based burner safety control box, with diagnostic functions
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- 1st - 2nd stage manual switch
- Exclusive patented HCS (Housing Cooling System) with high thermal insulation and air circulation with continuous
air volume refresh for an active cooling system and avoid heat transfer to the electrical component housing
- Plug and socket for electrical connections accessible from the external of the cover
- IP40 electric protection level.

Standard equipment
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 3 plugs for electrical connection
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available models
Burners
HEAT OUTPUT TOTAL
ELECTRICAL
CODE MODEL NATURAL GAS POWER CERTIFICATION NOTE

(kW) (Nm3/h) (kW)

20159225 RS 25 C05 TC 1/220-230/50-60 220-230/50-60 70/125÷340 4,5/12,5÷34 0,6 CE-0123CT1607 (1)
20159226 RS 25 C05 TL 1/220-230/50-60 220-230/50-60 70/125÷340 4,5/12,5÷34 0,6 CE-0123CT1607 (1)
20159227 RS 35 C05 TC 1/220-230/50-60 220-230/50-60 82/200÷440 7/20÷44 0,7 CE-0123CT1607 (1)
20159229 RS 35 C05 TL 1/220-230/50-60 220-230/50-60 82/200÷440 7/20÷44 0,7 CE-0123CT1607 (1)
20159233 RS 45 C05 TC 3/220-230/50-60 230/50-60 90/190÷570 9/19÷57 0,76 CE-0123CT1607 (1)
20159234 RS 45 C05 TL 3/220-230/50-60 230/50-60 90/190÷570 9/19÷57 0,76 CE-0123CT1607 (1)

Natural gas, net calorific value: 10 kWh/Nm3 - Density: 0,71 kg/Nm3

The burners of RS/M BLU series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 676 - LRV 92 Norm.
(1) With plug and socket.

234
Low NOx Two Stage Progressive Gas Burners
RS 25÷45 C05 SERIES

Available models
Gas Trains
GAS TRAIN VPS ADAPTER CODE
CODE MODEL Ø C.T. CODE RS 25 RS 35 - RS 45
3970500* MB 405/1 - RT 20 Rp ¾” - 3010123
3970553* MB 407/1 - RT 20 Rp ¾” - 3010123
3000824
3970599* MB 407/1 - RT 52 Rp ¾” - 3010123
3970229* MB 407/1 - RSM 20 Rp ¾” - 3010123
3970258* MB 410/1 - RT 52 Rp 1” ¼ - 3010123 3010124
3970554* MB 410/1 - RT 20 Rp ¾” - 3010123
3970600* MB 410/1 - RT 52 Rp ¾” - 3010123 3000824
3970230* MB 410/1 - RSM 20 Rp ¾” - 3010123

LOW NOx GAS

3970256* MB 412/1 - RT 52 Rp 1” ½ - 3010123 □
3970144* MB 412/1 - RT 20 Rp 1” ½ - 3010123 □
3970197** MB 412/1 CT RT 20 Rp 1” ½ u u □
3970231* MB 412/1 - RSM 20 Rp 1” ½ - 3010123 □
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123 □
3970198** MB 415/1 CT RT 30 Rp 1” ½ u u □
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123 □
3970253** MB 415/1 CT RT 52 Rp 1” ½ u u □
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123 □
3970181* MB 420/1 - RT 30 Rp 2” - 3010123
3970182** MB 420/1 CT RT 30 Rp 2” u u
3970257* MB 420/1 - RT 52 Rp 2” - 3010123
3000822
3970252** MB 420/1 CT RT 52 Rp 2” u u
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123
3970234** MB 420/1 CT RSM 30 Rp 2” u u
20137718* VGD 50/1 - RT 122 Rp 2” - 3010123+20186306 3000822
20169190** VGD 50/1 CT RT 122 Rp 2” u u 3000822
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 3000826+3000822
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u 3000826+3000822
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 l l
20169192** VGD 80/1 CT FT 122 DN 80 u u l l
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 l l
20169194** VGD 100/1 CT FT 122 DN 100 u u l l
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 l l
20169196** VGD 125/1 CT FT 122 DN 125 u u l l

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.
(1) øin = DN 65, øout = DN 80

235
Low NOx Two Stage Progressive Gas Burners
RS 25÷45 C05 SERIES

Burner accessories
Extended head kit
Burners standard head can be transformed into “extended head” versions by using the
special kit. Here the KITS available for the various burners are listed, showing the origi-
nal and the extended lengths.

STANDARD EXTENDED KIT CODE

BURNER
HEAD LENGTH (mm) HEAD LENGTH (mm)
u RS 25... C05 230 365 20177160
u RS 35... C05 192 327 20177164
u RS 45... C05 192 327 20177165

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following list.

BURNER SPACER THICKNESS S (mm) KIT CODE

u RS 25 - 35 - 45 C05 110 3010095

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER KIT CODE

u RS 25 - 35 C05 3010449
u RS 45 C05 3010094

Post-ventilation kit
To prolong ventilation after opening of thermostats chain, a special kit is available.

BURNER POST-VENTILATION TIME (s) KIT CODE

u RS 25 - 35 C05 20 3010452

Connection flange kit

A kit is available for use where the burner opening on the boiler is of excessive diam-
eter.

BURNER KIT CODE

u RS 25 - 35 - 45 C05 3010138

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

B
TYPE (mm) min-max (mm) (mm) (mm) (*)
u RS 25 - 35 - 45 C05 C1/3 650 372 - 980 110 690 770 10 3010403
C
(*) Average noise reduction according to EN 15036-1 standard

236
Low NOx Two Stage Progressive Gas Burners
RS 25÷45 C05 SERIES

Burner accessories
Ground fault interrupter kit
A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.

BURNER KIT CODE

u RS 25 - 35 C05 3010448
u RS 45 C05 3010321

Gas max pressure switch

LOW NOx GAS

  If necessary a Gas max pressure Switch kit is available and connectable to the burner
electrical wiring trough Plugs & Sockets system.

 

 



 

BURNER KIT CODE

u RS 25 - 35 C05 3010418
u RS 45 C05 3010493

Volt free contact kit

A volt free contact kit is available for installation onto the burner. It can be used for
a remote interface between burner operating signals. Every burner can be equipped
with a single kit for a remote check of the flame presence signal and the burner lock-
out indication.

BURNER KIT CODE

u RS 25 - 35 - 45 C05 3010419

PC Interface kit
To connect the RMG control box to a personal computer for the transmission of op-
eration, fault signals and detailed service information, an interface adapter with PC
software are available.

BURNER KIT CODE

u RS 25 - 35 - 45 C05 3002719

Hours counter kit

To measure the burner working time a hours counter kit is available.

BURNER KIT CODE

u RS 25 - 35 C05 3010450

Protection kit (electromagnetic interferences)

When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.
BURNER KIT CODE

u RS 25 - 35 - 45 C05 3010386

237
Low NOx Modulating Gas Burners

RS 25÷200/M BLU SERIES

The RS/M C05 and BLU burners series covers a firing range from
44 to 2400 kW, and it has been designed for use in low or
medium temperature hot water boilers, hot air or steam boilers,
diathermic oil boilers. Operation can be “two stage progressive”
or, alternatively, “modulating” with the installation of a PID
logic regulator and respective probes. RS/M BLU burners series
guarantees high efficiency levels in all the various applications,
thus reducing fuel consumption and running costs. The
exclusive design ensures reduced dimensions, simple use and
maintenance. Optimisation of sound emissions is guaranteed by
the special design of the air suction circuit and by incorporated
sound proofing material.

LOW NOx GAS

A wide range of accessories guarantees elevated working
flexibility.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with a
water-based boiler (Heater Housing) with a nominal output
≤ 400 kW, providing heat for heating purposes and heat to
deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in the
field, for replacement of identical products, in conformity
to Article 1, paragraph 2, point (G) of the EU Regulation No. RS 25/M C05 70/125 ÷ 340 kW
813/2013; RS 35/M C05 82/200 ÷ 440 kW
- With boilers (heater housings) on a new installation, if RS 45/M C05 90/190 ÷ 570 kW
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013. RS 25/M BLU 45/125 ÷ 370 kW
RS 35/M BLU 72/202 ÷ 480 kW
RS 45/M BLU 90/190 ÷ 550 kW
RS 55/M BLU 100/300 ÷ 680 kW
RS 68/M BLU 150/350 ÷ 860 kW
RS 120/M BLU 300/600 ÷ 1300 kW
FIRING RATES RS 160/M BLU 300/930 ÷ 1860 kW
RS 200/M BLU 570/1375 ÷ 2400 kW
10
9,5
Useful working field
9
for choosing the
8,5 burner
8
7,5
7
RS 35/M C05 RS 45/M C05 Modulation range
6,5
6 Test conditions
RS 25/M C05
5,5 conforming to
EN676
5
Temperature: 20°C
4,5 Pressure: 1013,5
4 mbar
3,5 Altitude: 0 m a.s.l.
3
2,5
2
1,5
1
0,5
hPa (mbar)

0
-0,5
-1
-1,5 kW
65

115

165

215

265

315

365

415

465

515

565
40

240
90

140

290

440
190

340

390

490

540

590

239
Low NOx Modulating Gas Burners
RS 25÷200/M BLU SERIES
FIRING RATES
RS 55/M BLU

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

240
Low NOx Modulating Gas Burners
RS 25÷200/M BLU SERIES
Overall dimensions (mm)
BURNER
RS 25/M - 35/M C05 - RS 25/M - 35/M BLU RS 45/M - 45/M C05 - 55/M BLU
E E
A L F A L F
F (1) F (1)

H H

D V
D V
I M I
M
N
N

LOW NOx GAS

O O - O (1)

RS 68/M - 120/M - 160/M - 200/M BLU

A E F - F (1)
L G*-G (1)* O - O (1)
B C

V
D
M I

MODEL A B C D E F- F (1) G* - G(1)* H I L M N O- O(1) S V

u RS 25/M C05 442 - - 422 508 230 - 365 - - 140 305 138 1”1/2 84 780 - - - 177
u RS 35/M C05 442 - - 422 508 198 - 333 - - 152 305 138 1”1/2 84 780 - - - 177
u RS 45/M C05 476 - - 474 580 192 - 327 - - 160 352 164 1”1/2 108 810 - 810 367 168
u RS 25/M BLU 442 - - 422 508 230 - 365 - - 140 305 138 1”1/2 84 780 - - - 177
u RS 35/M BLU 442 - - 422 508 230 - 365 - - 152 305 138 1”1/2 84 780 - - - 177
u RS 45/M BLU 476 - - 474 580 229 - 354 - - 160 352 164 1”1/2 108 810 - 810 367 168
u RS 55/M BLU 533 300 - 490 640 255 - 390 - - 189 352 222 2” 134 870 - - - 221
u RS 68/M BLU 527 312 215 555 840 255 - 390 200 - 335 189 430 214 2” 134 1161 - 1296 - 221
u RS 120/M BLU 553 338 215 555 840 255 - 390 200 - 335 189 430 214 2” 134 1161 - 1296 - 221
u RS 160/M BLU 671 366 305 555 863 373 - 503 272 - 402 221 436 237 2” 141 1442 - 1587 - 264
u RS 200/M BLU 737 432 305 555 863 373 - 503 272 - 402 221 436 237 2” 141 1442 - 1587 - 264
(1) Length with extended combustion head. * Maximum depth of the boiler door including the depth of the burner flange insulating gasket.

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RS 25/M C05 160 224 M8
u RS 35/M C05 160 224 M8
u RS 45/M C05 165 224 M8
u RS 25/M BLU 160 224 M8
u RS 35/M BLU 160 224 M8
u RS 45/M BLU 165 224 M8
u RS 55/M BLU 195 275-325 M12
u RS 68/M BLU 195 275-325 M12
u RS 120/M BLU 195 275-325 M12
u RS 160/M BLU 230 325-368 M16
u RS 200/M BLU 230 325-368 M16

241
Low NOx Modulating Gas Burners
RS 25÷200/M BLU SERIES
Overall dimensions (mm)
PACKAGING

MODEL X(1) Y Z kg
u RS 25/M C05 1000 485 500 39
Z
u RS 35/M C05 1000 485 500 40
Y u RS 45/M C05 1015 500 630 48
X(1) u RS 25/M BLU 1000 485 500 39
u RS 35/M BLU 1000 485 500 40
u RS 45/M BLU 1015 500 630 48
u RS 55/M BLU 1405 700 660 44
u RS 68/M BLU 1405 700 660 78
u RS 120/M BLU 1405 700 660 84
u RS 160/M BLU 1405-1420 1000 660 89
u RS 200/M BLU 1405-1420 1000 660 125
(1) dimension with standard and extended head

242
Low NOx Modulating Gas Burners
RS 25÷200/M BLU SERIES
Specification
DESIGNATION OF SERIES

Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

LOW NOx GAS

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676
BLU Class 3 EN676
MX Class 3 EN676
C05 Class 5 EN676 (NOx < 56 mg/kWh)

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 120 /M BLU TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

243
Low NOx Modulating Gas Burners
RS 25÷200/M BLU SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught Low NOx gas burner, two stage progressive or modulating operation with a kit, made up of:
- Air suction circuit with sound proofing material
- Air damper for air flow setting and butterfly valve for regulating fuel output controlled by a servomotor with variable
cam
- Low emissions combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- Burner on/off selection switch
- Manual or automatic output increase/decrease switch
- Microprocessor-based burner safety control box, with diagnostic functions
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference

RS 25-35/M BLU and C05 models

- High performance fan with forward curve blades
- Starting motor at 2800 rpm, single-phase / 220-230V / 50-60Hz or three-phase / 380-400V / 50-60Hz
- Exclusive patented HCS (Housing Cooling System) with high thermal insulation and air circulation with continuous air
volume refresh for an active cooling system and avoid heat transfer to the electrical component housing
- Plug and socket for electrical connections accessible from the external of the cover
- IP 40 electric protection level.

RS 45/M C05 - RS 45-55-68-120-160-200/M BLU models

- Fan with reverse curve blades (RS 45/M C05 - RS 45-55-68-120/M BLU models) or forward curve blades (RS 160-200/M
BLU models)
- Sound-proofing material on air suction circuit
- Starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz (single-phase, 230V, 50Hz for the RS 45/M - 45/M
C05 models)
- Maximum gas pressure switch (on RS 55-68-120-160-200/M BLU models)
- IP 44 electric protection level.

Standard equipment
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- Fairleads for the electrical connection (RS 45/M - 45/M C05)
- 3 plugs for electrical connection (RS 25-35/M C05 single-phase)
- 4 plugs for electrical connection (RS 35/M C05 three-phase)
- 2 slide bar extensions (for extended head models and RS 160-200/M BLU models)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

244
Low NOx Modulating Gas Burners
RS 25÷200/M BLU SERIES

Available models
Burners
TOTAL
HEAT OUTPUT
ELECTRI-
CODE MODEL CAL CERTIFICATION NOTE
NATURAL GAS
POWER
(kW) (Nm3/h) (kW)
3910510 RS 25/M BLU TC FS1 1/220-230/50-60 220-230/50-60 44/125÷370 4,5/13÷37 0,6 CE-0085BR0379 (1)
3910511 RS 25/M BLU TL FS1 1/220-230/50-60 220-230/50-60 44/125÷370 4,5/13÷37 0,6 CE-0085BR0379 (1)
20169244 RS 25/M BLU TC FS1/FS2 1/220-230/50-60 220-230/50-60 44/125÷370 4,5/13÷37 0,6 CE-0085BR0379 (1)(3)

LOW NOx GAS

20169245 RS 25/M BLU TL FS1/FS2 1/220-230/50-60 220-230/50-60 44/125÷370 4,5/13÷37 0,6 CE-0085BR0379 (1)(3)
20159191 RS 25/M C05 TC FS1 1/220-230/50-60 220-230/50-60 70/125÷340 4,5/12,5÷34 0,6 CE-0123CT1607 (1)
20159192 RS 25/M C05 TL FS1 1/220-230/50-60 220-230/50-60 70/125÷340 4,5/12,5÷34 0,6 CE-0123CT1607 (1)
3910610 RS 35/M BLU TC FS1 1/220-230/50-60 220-230/50-60 70/200÷480 7/20÷48 0,7 CE-0085BR0379 (1)
3910611 RS 35/M BLU TL FS1 1/220-230/50-60 220-230/50-60 70/200÷480 7/20÷48 0,7 CE-0085BR0379 (1)
20169247 RS 35/M BLU TC FS1/FS2 1/220-230/50-60 220-230/50-60 70/200÷480 7/20÷48 0,7 CE-0085BR0379 (1)(3)
20168390 RS 35/M BLU TL FS1/FS2 1/220-230/50-60 220-230/50-60 70/200÷480 7/20÷48 0,7 CE-0085BR0379 (1)(3)
20159193 RS 35/M C05 TC FS1 1/220-230/50-60 220-230/50-60 82/200÷440 7/20÷48 0,7 CE-0123CT1607 (1)
20159194 RS 35/M C05 TL FS1 1/220-230/50-60 220-230/50-60 82/200÷440 7/20÷48 0,7 CE-0123CT1607 (1)
3897306 RS 45/M BLU TC FS1 1/230/50 230/50-60 90/190-550 9/19-55 0,6 CE-0085BM0104 (1)
3897307 RS 45/M BLU TL FS1 1/230/50 230/50-60 90/190-550 9/19-55 0,6 CE-0085BM0104 (1)
3897312 RS 45/M BLU TC FS1/FS2 1/230/50 230/50-60 90/190-550 9/19-55 0,6 CE-0085BM0104 (1)
3897313 RS 45/M BLU TL FS1/FS2 1/230/50 230/50-60 90/190-550 9/19-55 0,6 CE-0085BM0104 (1)
20159209 RS 45/M C05 TC FS1 1/230/50 230/50-60 90/190-570 9/19-57 0,6 CE-0123CT1607 (1)
20159210 RS 45/M C05 TL FS1 1/230/50 230/50-60 90/190-570 9/19-57 0,6 CE-0123CT1607 (1)
20159481 RS 45/M C05 TC FS1/FS2 1/230/50 230/50-60 90/190-570 9/19-57 0,6 CE-0123CT1607 (1)
20159484 RS 45/M C05 TL FS1/FS2 1/230/50 230/50-60 90/190-570 9/19-57 0,6 CE-0123CT1607 (1)
20038484 RS 55/M BLU TC FS1 3/230-400/50 230/50-60 100/300-680 10/30-68 1,5 CE 0085CM0293 (1)
20038486 RS 55/M BLU TL FS1 3/230-400/50 230/50-60 100/300-680 10/30-68 1,5 CE 0085CM0293 (1)
3897406 RS 68/M BLU TC FS1 3/230-400/50 230/50-60 150/350-860 15/35-86 1,8 CE 0085 BM0452 (2)
3897407 RS 68/M BLU TL FS1 3/230-400/50 230/50-60 150/350-860 15/35-86 1,8 CE 0085 BM0452 (2)
3866211 RS 68/M BLU TC FS1 3/230-400/50 230/50-60 150/350-860 15/35-86 1,8 CE 0085 BM0452 (1)
3866212 RS 68/M BLU TL FS1 3/230-400/50 230/50-60 150/350-860 15/35-86 1,8 CE 0085 BM0452 (1)
20169249 RS 68/M BLU TC FS1/FS2 3/230-400/50 230/50-60 150/350-860 15/35-86 1,8 CE 0085 BM0452 (2)(3)
20169248 RS 68/M BLU TL FS1/FS2 3/230-400/50 230/50-60 150/350-860 15/35-86 1,8 CE 0085 BM0452 (2)(3)
3897606 RS 120/M BLU TC FS1 3/230-400/50 230/50-60 300/600-1300 30/60-130 2,6 CE 0085 BM0452 (2)
3897607 RS 120/M BLU TL FS1 3/230-400/50 230/50-60 300/600-1300 30/60-130 2,6 CE 0085 BM0452 (2)
3866213 RS 120/M BLU TC FS1 3/230-400/50 230/50-60 300/600-1300 30/60-130 2,6 CE 0085 BM0452 (1)
(A) RS 120/M BLU TL FS1 3/230-400/50 230/50-60 300/600-1300 30/60-130 2,6 CE 0085 BM0452 (1)
20009506 RS 120/M BLU TL FS1 3/220-380/60 230/50-60 300/600-1300 30/60-130 2,6 - (2)
20169243 RS 120/M BLU TC FS1/FS2 3/230-400/50 230/50-60 300/600-1300 30/60-130 2,6 CE 0085 BM0452 (2)(3)
20168391 RS 120/M BLU TL FS1/FS2 3/230-400/50 230/50-60 300/600-1300 30/60-130 2,6 CE 0085 BM0452 (2)(3)
3788006 RS 160/M BLU TC FS1 3/400/50 230/50-60 300/930-1860 30/93-186 4,8 CE 0085 BM0452 (2)
20011709 RS 160/M BLU TC FS1 3/230/50 230/50-60 300/930-1860 30/93-186 4,8 CE 0085 BM0452 (2)

245
Low NOx Modulating Gas Burners
RS 25÷200/M BLU SERIES

Available models
Burners
TOTAL
HEAT OUTPUT
ELECTRI-
CODE MODEL CAL CERTIFICATION NOTE
NATURAL GAS
POWER
(kW) (Nm3/h) (kW)
3788007 RS 160/M BLU TL FS1 3/400/50 230/50-60 300/930-1860 30/93-186 4,8 CE 0085 BM0452 (2)
3866214 RS 160/M BLU TC FS1 3/400/50 230/50-60 300/930-1860 30/93-186 4,8 CE 0085 BM0452 (1)
(A) RS 160/M BLU TL FS1 3/400/50 230/50-60 300/930-1860 30/93-186 4,8 CE 0085 BM0452 (1)
20006048 RS 160/M BLU TC FS1 3/380/60 230/50-60 300/930-1860 30/93-186 4,8 - (2)
20006069 RS 160/M BLU TL FS1 3/380/60 230/50-60 300/930-1860 30/93-186 4,8 - (2)
20145837 RS 160/M BLU TC FS1/FS2 3/400/50 230/50-60 300/930-1860 30/93-186 4,8 CE 0085 BM0452 (2)(3)
20169219 RS 160/M BLU TL FS1/FS2 3/400/50 230/50-60 300/930-1860 30/93-186 4,8 CE 0085 BM0452 (2)(3)
3899710 RS 200/M BLU TC FS1 3/400/50 230/50-60 570/1375-2400 57/138-240 8,2 CE 0085 BT0414 (2)
3899711 RS 200/M BLU TL FS1 3/400/50 230/50-60 570/1375-2400 57/138-240 8,2 CE 0085 BT0414 (2)
3899740 RS 200/M BLU TC FS1 3/230/50 230/50-60 570/1375-2400 57/138-240 8,2 CE 0085 BT0414 (2)
20145799 RS 200/M BLU TC FS1/FS2 3/400/50 230/50-60 570/1375-2400 57/138-240 8,2 CE 0085 BT0414 (1)(3)
(A) RS 200/M BLU TL FS1/FS2 3/400/50 230/50-60 570/1375-2400 57/138-240 8,2 CE 0085 BT0414 (2)
(A) RS 200/M BLU TC FS1/FS2 3/230/50 230/50-60 570/1375-2400 57/138-240 8,2 CE 0085 BT0414 (2)
(A) RS 200/M BLU TL FS1/FS2 3/230/50 230/50-60 570/1375-2400 57/138-240 8,2 CE 0085 BT0414 (2)

(A) Please contact Riello Burners Commercial and Technical Department, our Application Engineers will be pleased to help you.
Natural gas, net calorific value: 10 kWh/Nm3 - Density: 0,71 kg/Nm3
The burners of RS/M BLU series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 676 - LRV 92 Norm.
(1) With plug and socket.
(2) With terminal board.
(3) with RFGO control box

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

RS 68/M BLU TC FS1/FS2 3/230-400/50 20169249 (3) 3897420
RS 68/M BLU TL FS1/FS2 3/230-400/50 20168248 (3) 3897421
RS 120/M BLU TC FS1/FS2 3/230-400/50 20169243 (3) 3897620
RS 120/M BLU TL FS1/FS2 3/230-400/50 20168391 (3) 3897621
RS 160/M BLU TC FS1/FS2 3/400/50 20145837 (3) 3788011
RS 160/M BLU TL FS1/FS2 3/400/50 20169219 (3) 3788012

246
Low NOx Modulating Gas Burners
RS 25÷200/M BLU SERIES

Available models
Gas Trains
GAS TRAIN ADAPTER
VPS CODE
CODE MODEL Ø C.T. Code RS 35
RS 25 RS 55 RS 68 RS 120 RS 160 RS 200
RS 45
3970500* MB 405/1 - RT 20 Rp ¾” - 3010123 l l l l l
3970553* MB 407/1 - RT 20 Rp ¾” - 3010123 l l l l
3000824 3000824 +
3970599* MB 407/1 - RT 52 Rp ¾” - 3010123 l l l l
3000843
3970229* MB 407/1 - RSM 20 Rp ¾” - 3010123 l l l l
3970258* MB 410/1 - RT 52 Rp 1” ¼ - 3010123 3010124 3010126 l l

LOW NOx GAS

3970554* MB 410/1 - RT 20 Rp ¾” - 3010123 l l
3970600* MB 410/1 - RT 52 Rp ¾” - 3010123 3000824 3000824 + 3000843 l l
3970230* MB 410/1 - RSM 20 Rp ¾” - 3010123 l l
3970256* MB 412/1 - RT 52 Rp 1” ½ - 3010123 □ l
3970144* MB 412/1 - RT 20 Rp 1” ½ - 3010123 □ l
3000843
3970197** MB 412/1 CT RT 20 Rp 1” ½ u u □ l
3970231* MB 412/1 - RSM 20 Rp 1” ½ - 3010123 □ l
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123 □
3970198** MB 415/1 CT RT 30 Rp 1” ½ u u □
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123 □ 3000843
3970253** MB 415/1 CT RT 52 Rp 1” ½ u u □
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123 □
3970181* MB 420/1 - RT 30 Rp 2” - 3010123 □
3970182** MB 420/1 CT RT 30 Rp 2” u u □
3970257* MB 420/1 - RT 52 Rp 2” - 3010123 □
3000822
3970252** MB 420/1 CT RT 52 Rp 2” u u □
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123 □
3970234** MB 420/1 CT RSM 30 Rp 2” u u □
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - 3000822 □ □
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u 3000822 □ □
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 l 3000826+3000822 3000826
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u l 3000826+3000822 3000826
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 l l l 3000826
20169192** VGD 80/1 CT FT 122 DN 80 u u l l l 3000826
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 l l l l l 3010370+
20169194** VGD 100/1 CT FT 122 DN 100 u u l l l l l 3000826
20169195* VGD 125/1 - FT 122 DN125 - 3010123 l l l l l l l
20169196** VGD 125/1 CT FT 122 DN125 u u l l l l l l l

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.
(1) øin = DN 65, øout = DN 80

247
Low NOx Modulating Gas Burners
RS 25÷200/M BLU SERIES

Burner accessories
Extended head kit

“Standard head” burners can be transformed into “extended head” versions, by using
the special kit. The KITS available for the various burners, giving the original and the
extended lengths, are listed below.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u RS 25/M BLU 230 365 3010430
u RS 25/M C05 230 365 20177160
u RS 35/M BLU 230 365 3010431
u RS 35/M C05 192 327 20177164
u RS 45/M BLU 229 354 3010240
u RS 45/M C05 192 327 20177165
u RS 55/M BLU 255 390 20040373
u RS 68/M - 120/M BLU 255 390 3010177
u RS 160/M BLU 373 503 3010442 *
u RS 200/M BLU 373 503 3010474
* Kit to be used on burners recognizable by a serial number that is over or equal to 02426XXXXXX, for burners with a serial
number that is under or equal to 02416XXXXXX please use the Kit coded 3010193

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER KIT CODE

u RS 25/M - 35/M BLU - C05 3010449

RS 45/M BLU - C05
u 3010094
RS 55/M - 68/M - 120/M - 160/M - 200/M BLU

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)
RS 25/M - 35/M BLU - C05
C
u RS 45/M BLU - C05 C1/3 650 372 - 980 110 690 770 10 3010403
RS 55/M BLU
RS 68/M - 120/M BLU
u C4/5 850 160 - 980 110 980 930 10 3010404
RS 160/M - 200/M BLU

(*) Average noise reduction according to EN 15036-1 standard

248
Low NOx Modulating Gas Burners
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Burner accessories
Accessories for modulating operation

To obtain modulating operation, the RS/M BLU series of burners requires a regulator
with three point outlet controls. On RS 25/M - 35/M BLU the regulator is connected to
the burner electrical wiring by plug-in system in order to make the connection easier
and faster.
The following table lists the accessories for modulating operation with their application
range.
For remote setpoint use RWF 55.

BURNER REGULATOR REGULATOR

LOW NOx GAS

TYPE CODE
RWF 50.2 20083339
u RS 25/M - 35/M BLU - C05
RWF 55.5 20098541
RS 45/M BLU - C05 RWF 50.2 20082208
u
RS 55/M - 68/M - 120/M BLU RWF 55.5 20099657
RWF 50.2 20099869
u RS 160/M - 200/M BLU
RWF 55.5 20099905

The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

Temperature PT 100 -100 ÷ 500°C 3010110

Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Modulating operation can also be obtained with an analog control signal converter
and a feedback three-pole potentiometer.
Alternatively, the potentiometer can be used to check the servomotor position.

BURNER TYPE (INPUT SIGNAL) KIT CODE

0/2 - 10 V (impedance 200 KW)

u RS 25/M - 35/M BLU - C05 3010410
0/4 - 20 mA (impedance 250 W)

RS 45/MBLU - C05 0/2 - 10 V (impedance 200 KW)

u 3010390
RS 55/M BLU 0/4 - 20 mA (impedance 250 W)

0/2 - 10 V (impedance 200 KW)

u RS 68/M - 120/M - 160/M - 200/M BLU 3010415
0/4 - 20 mA (impedance 250 W)

249
Low NOx Modulating Gas Burners
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Burner accessories
Depending on the servomotor fitted to the burner, a three-pole potentiometer (1000 W)
can be installed to check the position of the servomotor.
The KITS available for the various burners are listed below.

BURNER POTENTIOMETER
KIT CODE
u RS 25/M - 35/M BLU - C05 3010420
u RS 45/M BLU - C05 - RS 55/M BLU 3010109
u RS 68/M - 120/M - 160/M - 200/M BLU 3010416

Head kit for “reverse flame chamber”

In certain cases, the use of the burner on reverse flame boilers can be improved by
using an additional Pipes Kit.

BURNER KIT CODE (*)

u RS 68/M BLU 3010247

u RS 120/M BLU 3010248
u RS 160/M BLU 3010249
u RS 200/M BLU 20035848
(*) CE approval on field is required

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.

BURNER KIT CODE

u RS 25/M - 35/M BLU - C05 3010448

RS 45/M BLU - C05
u 3010329
RS 55/M - 68/M - 120/M - 160/M - 200/M BLU

Gas max pressure switch

  If necessary a Gas max pressure Switch kit is available and connectable to the burner
electrical wiring trough Plugs & Sockets system.

 

 



 

BURNER KIT CODE

u RS 25/M - 35/M BLU - C05 3010418

Volt free contact kit

A volt free contact kit is available for installation onto the burner. It can be used for
a remote interface between burner operating signals. Every burner can be equipped
with a single kit for a remote check of the flame presence signal and the burner lock-
out indication.

BURNER KIT CODE

u RS 25/M - 35/M- BLU - C05 - RS 55/M BLU 3010419

250
Low NOx Modulating Gas Burners
RS 25÷200/M BLU SERIES

Burner accessories
DN80 gas flange kit
To modify the standard 2” burner gas input connection in to DN80 connection, a spe-
cific gas flange is available.

BURNER KIT CODE

u RS 68/M - 120/M - 160/M - 200/M BLU 3010439

Post-ventilation kit

LOW NOx GAS

To have 20 s ventilation after opening of thermostats chain, a special kit is available.

BURNER KIT CODE

u RS 25/M - 35/M BLU - C05 3010451

Hours counter kit

To measure the burner working time a hours counter kit is available.

BURNER KIT CODE

u RS 25/M - 35/M BLU - C05 3010450

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as given in the following table.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD EXTENDED HEAD
u RS 25/M BLU 3010423 3010423
u RS 25/M C05 (1) (1)
u RS 35/M BLU 3010424 3010424
u RS 35/M C05 (1) (1)
u RS 45/M BLU 3010432 * 3010432 *
u RS 45/M C05 (1) (1)
u RS 55/M BLU 20144368 * 20161511 *
u RS 68/M BLU 3010433 * 20092589 *
u RS 120/M BLU 20085367 * 20085367 *
u RS 160/M BLU 20008971 * 20008971 *
u RS 200/M BLU 3010491 3010491
(*) CE approval on field is required.
(1) Not available

251
Low NOx Modulating Gas Burners
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Burner accessories
Protection kit (electromagnetic interferences)
When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u All models 3010386

PC Interface kit
To connect the RMG control box to a personal computer for the transmission of op-
eration, fault signals and detailed service information, an interface adapter with PC
software are available.

BURNER KIT CODE

u All models 3002719

Uv Flame sensor
UV90L flame sensor can be used only with the RFGO control box and when the LFL con-
trol box with UV flame sensor type QRA2 must be replaced.

BURNER KIT CODE

u All RS/M models (*) On demand

(*) Only with RFGO control box.

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following list.

BURNER SPACER THICKNESS KIT CODE

S (mm)

RS 25/M - 35/M BLU - C05

u 110 3010095
RS 45/M BLU - C05
u RS 55/M - 68/M - 120/M BLU 135 3010129
u RS 160/M - 200/M BLU 102 3000722

252
Low NOx Modulating Gas Burners
RS 25÷200/M BLU SERIES

Gas train accessories

Adapters
When the diameter of the gas train is different from the set diameter of the burners,
an adapter must be fitted between the gas train and the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

2” 1” 1/2 70 3000822

LOW NOx GAS

3/4” 1” 1/2 31 3000824

2” 1/2 2”

DN 65 300 3000825
2” 1/2 1” 1/2

DN 80 2” 1/2 2” 300 3000826

1” 1/2 2” 35 3000843

1” 1/4 1” 1/2 35 3010124

1” 1/4 2” 35 3010126

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-
mum output over 1200 kW. The seal control is type VPS 504.

KIT CODE for 50 Hz KIT CODE for 60 Hz

GAS TRAIN
operation operation
u VGD 50/1 3010123+20186306 20050030+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123 20050030

Stabiliser spring

To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

253
Low NOx Modulating Gas Burners

RS 25÷200/E-EV BLU SERIES

The RS/E C05, BLU and RS/EV BLU burners series covers a
firing range from 44 to 2400 kW, and it is based on a new
Digital Burner Management System, Riello REC27-37 or
Siemens LMV52, which is able to manage the air-fuel ratio
by independent servomotors in order to obtain a perfect
output control and to assure a correct combustion and safe
operation on all modulation range. Operation can be “two
stage progressive” or, alternatively, “modulating” with the
installation of the dedicated probe (with burner models
equipped with REC27-37 control box, an additional PID logic
regulator is required). RS/E BLU burners series guarantees
high efficiency levels in all the various applications, thus
reducing fuel consumption and running costs; specifics

LOW NOx GAS

versions are available to operate with Variable Speed Drive
technology base on the control of a Frequency Inverter that
modifies the air flow through the motor speed variation.
Optimisation of sound emissions is guaranteed by the
special design of the air suction circuit and by incorporated
sound proofing material. Finally, new RS/E-EV BLU burner
models, equipped with Siemens LMV52 control box and
compatible with combustion optimization based on the
residual O2 content in the exhaust fumes, are now available.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal RS 25/E C05 70/125 ÷ 340 kW
output ≤ 400 kW, providing heat for heating purposes and RS 35/E C05 82/200 ÷ 440 kW
heat to deliver sanitary hot water, can be installed: RS 45/E C05 90/190 ÷ 570 kW
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in RS 25/E BLU 45/125 ÷ 370 kW
conformity to Article 1, paragraph 2, point (G) of the EU
RS 35/E BLU 72/202 ÷ 480 kW
Regulation No. 813/2013;
RS 45/E BLU 90/190 ÷ 550 kW
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
RS 55/E BLU 100/300 ÷ 680 kW
Annex II, paragraph 4 of the EU regulation No. 813/2013. RS 68/E-EV BLU 150/350 ÷ 860 kW
RS 120/E-EV BLU 300/600 ÷ 1300 kW
FIRING RATES RS 160/E-EV BLU 300/930 ÷ 1860 kW
RS 200/E-EV BLU 570/1375 ÷ 2400 kW
10
9,5
9 Useful working field
8,5 for choosing the
8 burner
7,5
7
RS 35/E C05 RS 45/E C05
6,5 Modulation range
6
RS 25/E C05 Test conditions
5,5
conforming to
5 EN676
4,5 Temperature: 20°C
4 Pressure: 1013,5
3,5 mbar
Altitude: 0 m a.s.l.
3
2,5
2
1,5
1
0,5
hPa (mbar)

0
-0,5
-1
-1,5 kW
65

115

165

215

265

315

365

415

465

515

565
40

240
90

140

290

440
190

340

390

490

540

590

255
Low NOx Modulating Gas Burners
RS 25÷200/E-EV BLU SERIES

FIRING RATES
RS 35/E BLU RS 55/E BLU
RS 25/E BLU RS 45/E BLU

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.
RS 200/E-EV BLU

RS 160/E-EV BLU
RS 120/E-EV BLU

RS 68/E-EV BLU

256
Low NOx Modulating Gas Burners
RS 25÷200/E-EV BLU SERIES

Overall dimensions (mm)

Burner models equipped with REC27-37 control box

RS 25/E - 35/E BLU - RS 25/E - 35/E C05 RS 45/E BLU - RS 45/E C05 - RS 55/E BLU
E E
A L F A L F
F (1) F (1)

H H

D V
D V
I M I
M
N
N

LOW NOx GAS

S

O O - O (1)

RS 68/E-EV - 120/E-EV - 160/E-EV - 200/E-EV BLU

A E F - F (1)
L G*-G (1)* O - O (1)
B C

V
D
M I

MODEL A B C D E F - F(1) G* - G(1)* H I L M N O - O(1) S V

u RS 25/E C05 442 - - 422 508 230 - 365 - - 140 305 138 1”1/2 84 780 - - - 177
u RS 35/E C05 442 - - 422 508 198 - 333 - - 152 305 138 1”1/2 84 780 - - - 177
u RS 45/E C05 476 - - 474 580 192 - 327 - - 160 352 164 1”1/2 108 810 - 810 367 168
u RS 25/E BLU 442 - - 422 508 230 - 365 - - 140 305 138 1”1/2 84 780 - - - 177
u RS 35/E BLU 442 - - 422 508 230 - 365 - - 152 305 138 1”1/2 84 780 - - - 177
u RS 45/E BLU 476 - - 474 580 229 - 354 - - 160 352 164 1”1/2 108 810 - 810 367 168
u RS 55/E BLU 533 300 - 490 640 255 - 390 - - 189 352 222 2” 134 870 - - - 221
u RS 68/E-EV BLU 527 312 215 555 840 255 - 390 200 - 335 189 430 214 2” 134 1161 - 1296 - 221
u RS 120/E-EV BLU 553 338 215 555 840 255 - 390 200 - 335 189 430 214 2” 134 1161 - 1296 - 221
u RS 160/E-EV BLU 671 366 305 555 863 373 - 503 272 - 402 221 436 221 2” 141 1442 - 1587 - 264
u RS 200/E-EV BLU 737 432 305 555 863 373 - 503 272 - 402 221 436 221 2” 141 1442 - 1587 - 264

(1) dimension with extended head. * Maximum depth of the boiler door including the depth of the burner flange insulating gasket.

257
Low NOx Modulating Gas Burners
RS 25÷200/E-EV BLU SERIES

Overall dimensions (mm)

Burner models equipped with LMV52 control box
RS 68/E-EV - 120/E-EV - 160/E-EV - 200/E-EV BLU

T-T(1) L

B I-I(1) G M

H
E
N
C
F

V-V(1)

MODEL B C D E F G H I* - I (1)* L M N P T - T(1) V - V(1)

u RS 68/E-EV BLU 217 137 189 425 2” 305 640 200 - 335 575 270 221 1010 255 - 390 1350 - 1485
u RS 120/E-EV BLU 217 137 189 425 2” 330 640 200 - 335 600 270 221 1010 255 - 390 1350 - 1485
u RS 160/E-EV BLU 230 141 222 435 2” 366 650 272 - 402 681 315 260 1035 373 - 503 1442 - 1589
u RS 200/E-EV BLU 230 141 222 435 2” 427 650 272 - 402 742 315 260 1035 373 - 503 1442 - 1589

(1) dimension with extended head. * Maximum depth of the boiler door including the depth of the burner flange insulating gasket.

258
Low NOx Modulating Gas Burners
RS 25÷200/E-EV BLU SERIES

Overall dimensions (mm)

BURNER - BOILER MOUNTING FLANGE MODEL D1 D2 Ø
u RS 25/E C05 160 224 M8
u RS 35/E C05 160 224 M8
u RS 45/E C05 165 224 M8
u RS 25/E BLU 160 224 M8
u RS 35/E BLU 160 224 M8
u RS 45/E BLU 165 224 M12
u RS 55/E BLU 195 275-325 M12
u RS 68/E-EV BLU 195 275-325 M12
u RS 120/E-EV BLU 195 275-325 M12

LOW NOx GAS

u RS 160/E-EV BLU 230 325-368 M16
u RS 200/E-EV BLU 230 325-368 M16

PACKAGING
MODEL X(1) Y Z kg
u RS 25/E C05 1000 485 500 39
u RS 35/E C05 1000 485 500 40
u RS 45/E C05 1015 500 630 48
Z
u RS 25/E BLU 1000 485 500 39
Y u RS 35/E BLU 1000 485 500 40
X(1) u RS 45/E BLU 1015 500 630 48
u RS 55/E BLU 1405 700 660 44
u RS 68/E-EV BLU 1405 700 660 78
u RS 120/E-EV BLU 1405 700 660 84
u RS 160/E-EV BLU 1405-1420 1000 660 89
u RS 200/E-EV BLU 1405-1420 1000 660 125
(1) dimension with standard and extended head

259
Low NOx Modulating Gas Burners
RS 25÷200/E-EV BLU SERIES

Specification
DESIGNATION OF SERIES
Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676
BLU Class 3 EN676
MX Class 3 EN676
C05 Class 5 EN676 (NOx < 56 mg/kWh)

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 120 /E BLU TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

260
Low NOx Modulating Gas Burners
RS 25÷200/E-EV BLU SERIES

Specification
STATE OF SUPPLY BURNER MODELS EQUIPPED WITH REC27-37 CONTROL BOX

RS 25/E - 35/E BLU and C05 models

Monoblock forced draught Low NOx gas burner with two stage progressive or modulating operation, with a
specific kit, fully automatic, made up of:
- Microprocessor-based Digital Burner Management System (RS/E models)
- Display Interface operating unit to adjust the system
- Air suction circuit with sound proofing material
- High performance fan with straight blades
- Air damper for air flow setting and butterfly valve for regulating fuel output controlled by independent stepper
motor actuators

LOW NOx GAS

- Starting motor at 2800 rpm, single-phase/220-230V/50-60Hz
- low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Exclusive patented HCS (Housing Cooling System) with high thermal insulation and air circulation with continuous
air volume refresh for an active cooling system and avoid heat transfer to the electrical component housing
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- Plugs and sockets for electrical connection, accessible from the external of the cover
- Burner on/off selection switch
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) electric protection level.

Standard equipment:
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 3 plugs for electrical connection (RS 25-35/E C05 single-phase)
- 4 plugs for electrical connection (RS 35/E C05 three-phase)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

261
Low NOx Modulating Gas Burners
RS 25÷200/E-EV BLU SERIES

Specification
STATE OF SUPPLY BURNER MODELS EQUIPPED WITH REC27-37 CONTROL BOX

RS 45/E C05 - RS 45/E - 55/E - 68/E-EV - 120/E-EV - 160/E-EV - 200/E-EV BLU models
Monoblock forced draught Low NOx gas burner with two stage progressive or modulating operation, with a
specific kit, fully automatic, made up of:
- Microprocessor-based Digital Burner Management System (RS/E models)
- Microprocessor-based Digital Burner Management System with Variable Speed Drive technology for the control
of a Frequency Inverter (RS/EV models)
- Display Interface operating unit to adjust the system
- Air suction circuit lined with sound-proofing material
- Fan with reverse curve blades (straight blades on the 160/E-EV - 200/E-EV BLU model) high performance with
low sound emissions
- Air damper for air flow setting and butterfly valve for regulating fuel output controlled by independent stepper
motor actuators
- Starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz (single-phase, 230V and 50Hz for the
RS 45/E BLU - RS 45/E C05 models)
- Low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Maximum gas pressure switch to stop the burner in the case of excess pressure on the fuel supply line
(on RS 55-68-120-160-200/E-EV BLU models)
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- Burner on/off selection switch
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 44 electric protection level.

Standard equipment:
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- Wiring loom fittings for the electrical connection (for RS 45/E C05 - RS 45/E BLU models)
- 2 slide bar extensions (for extended head models and RS 160/E-EV - 200/E-EV BLU)
- Pressure switch for valve proofing system (RS 120-160-200/E-EV BLU models)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

262
Low NOx Modulating Gas Burners
RS 25÷200/E-EV BLU SERIES

Specification
STATE OF SUPPLY BURNER MODELS EQUIPPED WITH LMV52 CONTROL BOX

RS 68/E-EV - 120/E-EV - 160/E-EV - 200/E-EV BLU models

Monoblock forced draught Low NOx gas burner with two stage progressive or modulating operation, with a
specific kit, fully automatic, made up of:
- Air suction circuit lined with sound-proofing material
- Fan with reverse curve blades (straight blades on the 160/E-EV - 200/E-EV BLU model) high performance with
low sound emissions
- Air damper for air flow setting and butterfly valve for regulating fuel output controlled by independent stepper
motor actuators
- Starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz (single-phase, 230V and 50Hz for the 45/E C05

LOW NOx GAS

model)
- LMV52 Digital Burner management system for air/fuel setting and O2 Control Ready; with output PID modulation
control included (RS 68-120-160-200/E O2 BLU)
- LMV52 Digital Burner management system for air/fuel setting, O2 Control Ready and Operation with Variable
Speed Drive (VSD); with output PID modulation control included (RS 68-120-160-200/EV O2 BLU)
- AZL Display Interface, for combustion system commissioning and monitoring
- Low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Maximum gas pressure switch to stop the burner in the case of excess pressure on the fuel supply line (on RS
55-68-120-160-200/E-EV BLU models)
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- Burner on/off selection switch
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 44 electric protection level.

Standard equipment:
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- Wiring loom fittings for the electrical connection (for RS 45/E C05 model)
- 2 slide bar extensions (for extended head models and RS 160/E-EV - 200/E-EV BLU)
- Pressure switch for valve proofing system (RS 120-160-200/E-EV BLU models)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

263
Low NOx Modulating Gas Burners
RS 25÷200/E-EV BLU SERIES

Available models
Burners
Models with electronic cam (REC 27)
HEAT OUTPUT TOTAL
ELECTRI-
CODE MODEL NATURAL GAS CAL CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
3910710 RS 25/E BLU TC FS1 1/220-230/50-60 220-230/50-60 44/125÷370 4,5/13÷37 0,6 CE-0085BS0379 (1)(3)
3910711 RS 25/E BLU TL FS1 1/220-230/50-60 220-230/50-60 44/125÷370 4,5/13÷37 0,6 CE-0085BS0379 (1)(3)
20159211 RS 25/E C05 TC FS1 1/220-230/50-60 220-230/50-60 70/125÷340 4,5/12,5÷34 0,6 CE-0123CT1607 (1)(3)
20159212 RS 25/E C05 TL FS1 1/220-230/50-60 220-230/50-60 70/125÷340 4,5/12,5÷34 0,6 CE-0123CT1607 (1)(3)
3910810 RS 35/E BLU TC FS1 1/220-230/50-60 220-230/50-60 70/200÷480 7/20÷48 0,7 CE-0085BS0379 (1)(3)
3910811 RS 35/E BLU TL FS1 1/220-230/50-60 220-230/50-60 70/200÷480 7/20÷48 0,7 CE-0085BS0379 (1)(3)
20159213 RS 35/E C05 TC FS1 1/220-230/50-60 220-230/50-60 82/200÷440 7/20÷48 0,7 CE-0123CT1607 (1)
20159214 RS 35/E C05 TL FS1 1/220-230/50-60 220-230/50-60 82/200÷440 7/20÷48 0,7 CE-0123CT1607 (1)
3897332 RS 45/E BLU TC FS1 1/230/50 230/50-60 90/190-550 9/19-55 0,7 CE-0085BS0380 (1)(3)
3897333 RS 45/E BLU TL FS1 1/230/50 230/50-60 90/190-550 9/19-55 0,7 CE-0085BS0380 (1)(3)
20159218 RS 45/E C05 TC FS1 1/230/50 230/50-60 90/190-550 9/19-55 0,7 CE-0085BS0380 (1)(3)
20159219 RS 45/E C05 TL FS1 1/230/50 230/50-60 90/190-550 9/19-55 0,7 CE-0085BS0380 (1)(3)
20038491 RS 55/E BLU TC FS1 3/230-400/50 230/50-60 100/300-680 10/30-68 1,5 CE-0085CM0293 (1)(3)
20038492 RS 55/E BLU TL FS1 3/230-400/50 230/50-60 100/300-680 10/30-68 1,5 CE-0085CM0293 (1)(3)
3897432 RS 68/E BLU TC FS1 3/230-400/50 230/50-60 150/350-860 15/35-86 2,0 CE-0085BS0267 (2)(3)
3897433 RS 68/E BLU TL FS1 3/230-400/50 230/50-60 150/350-860 15/35-86 2,0 CE-0085BS0267 (2)(3)
3897632 RS 120/E BLU TC FS1 3/230-400/50 230/50-60 300/600-1300 30/60-130 2,8 CE-0085BS0268 (2)(4)
3897633 RS 120/E BLU TL FS1 3/230-400/50 230/50-60 300/600-1300 30/60-130 2,8 CE-0085BS0268 (2)(4)
3788032 RS 160/E BLU TC FS1 3/400/50 230/50-60 300/930-1860 30/93-186 5,3 CE-0085BS0266 (2)(4)
3788033 RS 160/E BLU TL FS1 3/400/50 230/50-60 300/930-1860 30/93-186 5,3 CE-0085BS0266 (2)(4)
3899810 RS 200/E BLU TC FS1 3/400/50 230/50-60 570/1375-2400 57/138-240 6,5 CE-0085BT0419 (2)(4)
3899811 RS 200/E BLU TL FS1 3/400/50 230/50-60 570/1375-2400 57/138-240 6,5 CE-0085BT0419 (2)(4)
3899840 RS 200/E BLU TC FS1 3/230/50 230/50-60 570/1375-2400 57/138-240 6,5 CE-0085BT0419 (2)(4)

Models with electronic cam (LMV 52) - O2 Control Ready

HEAT OUTPUT TOTAL
ELECTRI-
CODE MODEL NATURAL GAS CAL CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
20174458 RS 68/E O2 BLU TC FS1/FS2 3/400/50 1N/230/50 150/350-860 15/35-86 2,0 CE-0085BS0267 (2)(4)
20174463 RS 68/E O2 BLU TL FS1/FS2 3/400/50 1N/230/50 150/350-860 15/35-86 2,0 CE-0085BS0267 (2)(4)
20165996 RS 120/E O2 BLU TC FS1/FS2 3/400/50 1N/230/50 300/600-1300 30/60-130 2,8 CE-0085BS0268 (2)(4)
20174465 RS 120/E O2 BLU TL FS1/FS2 3/400/50 1N/230/50 300/600-1300 30/60-130 2,8 CE-0085BS0268 (2)(4)
20166113 RS 160/E O2 BLU TC FS1/FS2 3/400/50 1N/230/50 300/930-1860 30/60-130 5,3 CE-0085BS0266 (2)(4)
20164535 RS 160/E O2 BLU TL FS1/FS2 3/400/50 1N/230/50 300/930-1860 30/60-130 5,3 CE-0085BS0266 (2)(4)
20171269 RS 200/E O2 BLU TC FS1/FS2 3/400/50 1N/230/50 570/1375-2400 30/93-186 6,5 CE-0085BT0419 (2)(4)
20166368 RS 200/E O2 BLU TL FS1/FS2 3/400/50 1N/230/50 570/1375-2400 30/93-186 6,5 CE-0085BT0419 (2)(4)

Natural gas, net calorific value: 10 kWh/Nm3 - Density: 0,71 kg/Nm3

The burners of RS/E BLU series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 676.
(1) With plug and socket.
(2) With terminal board.
(3) Seal control function is included on Burner Digital Management System; it is necessary to add the PVP kit on the gas train as Accessory (see Gas Train Accessories
paragraph).
(4) Seal control function is included on Burner Digital Management System; it is necessary to add the PVP kit (included as burner standard equipment) on the gas train.
In case of matching with VGD 50/1 gas train, additional flange kit code 20185515 is needed.

264
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Available models
Burner
Models with electronic cam (REC 37) - Operation with Variable Speed Drive (VSD)
HEAT OUTPUT TOTAL
ELECTRI-
CODE MODEL NATURAL GAS CAL CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
20013995 RS 68/EV BLU TC FS1/FS2 3/230-400-50 230/50-60 150/350-860 15/35-86 2,0 CE-0085BS0267 (2)(3)(5)
20010976 RS 120/EV BLU TC FS1/FS2 3/230-400-50 230/50-60 300/600-1300 30/60-130 2,8 CE-0085BS0268 (2)(4)(5)
20014609 RS 120/EV BLU TL FS1/FS2 3/230-400-50 230/50-60 300/600-1300 30/60-130 2,8 CE-0085BS0268 (2)(4)(5)

LOW NOx GAS

20010988 RS 160/EV BLU TC FS1/FS2 3/400/50 230/50-60 300/930-1860 30/93-186 5,3 CE-0085BS0266 (2)(4)(5)
20006982 RS 200/EV BLU TC FS1/FS2 3/400/50 230/50-60 570/1375-2400 57/138-240 6,5 CE-0085BT0419 (2)(4)(5)

Models with electronic cam (LMV 52) - O2 Control Ready - Operation with Variable Speed Drive (VSD)
HEAT OUTPUT TOTAL
ELECTRI-
CODE MODEL NATURAL GAS CAL CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
20172153 RS 68/EV O2 BLU TC FS1/FS2 3/400/50 1N/230/50 150/350-860 15/35-86 2,0 CE-0085BS0267 (2)(4)(5)
20172154 RS 68/EV O2 BLU TL FS1/FS2 3/400/50 1N/230/50 150/350-860 15/35-86 2,0 CE-0085BS0267 (2)(4)(5)
20154943 RS 120/EV O2 BLU TC FS1/FS2 3/400/50 1N/230/50 300/600-1300 30/60-130 2,8 CE-0085BS0268 (2)(4)(5)
20172155 RS 120/EV O2 BLU TL FS1/FS2 3/400/50 1N/230/50 300/600-1300 30/60-130 2,8 CE-0085BS0268 (2)(4)(5)
20158956 RS 160/EV O2 BLU TC FS1/FS2 3/400/50 1N/230/50 300/930-1860 30/60-130 5,3 CE-0085BS0266 (2)(4)(5)
20172156 RS 160/EV O2 BLU TL FS1/FS2 3/400/50 1N/230/50 300/930-1860 30/60-130 5,3 CE-0085BS0266 (2)(4)(5)
20172159 RS 200/EV O2 BLU TC FS1/FS2 3/400/50 1N/230/50 570/1375-2400 30/93-186 6,5 CE-0085BT0419 (2)(4)(5)
20156077 RS 200/EV O2 BLU TL FS1/FS2 3/400/50 1N/230/50 570/1375-2400 30/93-186 6,5 CE-0085BT0419 (2)(4)(5)

Natural gas, net calorific value: 10 kWh/Nm3 - Density: 0,71 kg/Nm3

The burners of RS/E BLU series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 EC Directive and EN 676.
(1) With plug and socket.
(2) With terminal board.
(3) Seal control function is included on Burner Digital Management System; it is necessary to add the PVP kit on the gas train as Accessory (see Gas Train Accessories
paragraph).
(4) Seal control function is included on Burner Digitai Management System; it is necessary to add the PVP kit (included as burner standard equipment) on the gas train.
In case of matching with VGD 50/1 gas train, additional flange kit code 20185515 is needed.
(5) Frequency Inverter, to be ordered as separated accessory; please refer to “Burner Accessories” paragraph.

265
Low NOx Modulating Gas Burners
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Available models
Gas Trains
GAS TRAIN ADAPTER
CODE
CODE MODEL Ø
RS 25 RS 35-45 RS 55 RS 68 RS 120 RS 160 RS 200
3000824
3970599* MB 407/1 - RT 52 Rp ¾” 3000824 + l l l l
3000843
3970258* MB 410/1 - RT 52 Rp 1” ¼ 3010124 3010126 l l
3970600* MB 410/1 - RT 52 Rp ¾” 3000824 3000824 + 3000843 l l
3970256* MB 412/1 - RT 52 Rp 1” ½ □ □ 3000843 l
3970250* MB 415/1 - RT 52 Rp 1” ½ □ 3000843
3970257* MB 420/1 - RT 52 Rp 2” 3000822 □
20137718* VGD 50/1 - RT 122 (1) Rp 2” 3000822 □
20140762* VGD 65/1 - FT 122 DN 65 (2) l l 3000826
20140763* VGD 80/1 - FT 122 DN 80 l l 3000826
20169193* VGD 100/1 - FT 122 DN 100 l l l l l 3010370 + 3000826
20169195* VGD 125/1 - FT 122 DN125 l l l l l l l

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
The valves seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
The seal control function is managed by REC control box, by installation on gas train of a pressure switch (please see Gas train accessories paragraph); it is included as
standard equipment on RS 120/E-EV-160/E-EV-200/E-EV BLU models.
(1) Additional flange kit code 20185515 needed for seal control function.
(2) øin = DN 65, øout = DN 80
To select the gas train please refer to the technical data leafl et and/or instruction manual.
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

266
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Burner accessories
Extended head kit
“Standard head” burners can be transformed into “extended head” versions, by using
the special kit. The KITS available for the various burners, giving the original and the
extended lengths, are listed below.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u RS 25/E BLU 230 365 3010430
u RS 25/E C05 230 365 20177160
u RS 35/E BLU 230 365 3010431

LOW NOx GAS

u RS 35/E C05 192 327 20177164
u RS 45/E BLU 229 354 20006586
u RS 45/E C05 192 327 20177165
u RS 55/E BLU 255 390 20040373
u RS 68/E-EV - 120/E-EV BLU 255 390 3010177
u RS 160/E-EV BLU 373 503 3010442
u RS 200/E-EV BLU 373 503 3010474

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER KIT CODE

u RS 25/E - 35/E BLU - C05 3010449
RS 45/E C05
u 3010094
RS 45/E - 55/E - 68/E-EV - 120/E-EV - 160/E-EV - 200/E-EV BLU
Note: the Post-ventilation function is obtainable by modification of the Digital Burner Management System parameters
(see burner instruction manual).

OCI412 interface kit

Interface kit between the REC27-37 and a Modbus system, such as a building automa-
tion and control system (BACS).
The Modbus interface is based on the RS-485 standard.

BURNER KIT CODE

u All models equipped with REC27-37 control box 3010437

Sound proofing box

If noise emission needs reducing even further, sound-proofing boxes are available.
D E
When a lower “B” dimension is required, it is available the Box Support Kit code
20065135 which allows to reduce it at the fixed dimension of 55 mm.
A The sound-proofing boxes are not suitable for outdoor use.

BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

B TYPE (mm) min-max (mm) (mm) (mm) (*)
RS 25/E - 35/E BLU - C05
u RS 45/E C05 C1/3 650 372 - 980 110 690 770 10 3010403
C
RS 45/E - 55/E BLU
RS 68/E-EV - 120/E-EV BLU
u C4/5 850 160 - 980 110 980 930 10 3010404
RS 160/E-EV - 200/E-EV BLU
(*) Average noise reduction according to EN 15036-1 standard

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Low NOx Modulating Gas Burners
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Burner accessories
Accessories for modulating operation
To obtain modulating operation, RS/E-EV BLU burners equipped with REC27-37 control
box require a regulator with three point outlet controls.
On RS 25/E - 35/E BLU the regulator is connected to the burner electrical wiring by
plug-in system in order to make the connection easier and faster.
The following table lists the accessories for modulating operation with their applica-
tion range.
For remote setpoint use RWF 55.
In the RS/E-EV BLU burners equipped with Siemens LMV52, the PID regulator is inte-
grated inside the control box.

BURNER REGULATOR REGULATOR

TYPE CODE

RS 25 - 35 - 45/E C05 RWF 50.2 20083339

u
RS 25/E - 35/E - 45/E - 55/E BLU RWF 55.5 20098541
RS 68/E-EV - 120/E-EV - 160/E-EV - 200/E-EV BLU RWF 50.2 20099869
u
equipped with REC27-37 control box RWF 55.5 20099905

The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

Temperature PT 100 -100 ÷ 500°C 3010110

Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Head kit for “reverse flame chamber”

In certain cases, the use of the burner on reverse flame boilers can be improved by
using an additional Pipes Kit.

BURNER KIT CODE (*)

u RS 68/E-EV BLU 3010247

u RS 120/E-EV BLU 3010248
u RS 160/E-EV BLU 3010249
u RS 200/E-EV BLU 20035848
(*) CE approval on field is required

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.

BURNER KIT CODE

u RS 25/E - 35/E BLU - C05 3010448

u RS 45/E C05 - RS 45 - 55/E BLU 20098335
u RS 68/E-EV - 120/E-EV - 160/E-EV - 200/E-EV BLU 20098337

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Low NOx Modulating Gas Burners
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Burner accessories
Gas max pressure switch
  If necessary a Gas max pressure Switch kit is available and connectable to the burner
electrical wiring trough Plugs & Sockets system.

 

 



 

BURNER CODE

u RS 25/E - 35/E BLU - C05 3010418

Volt free contact kit

LOW NOx GAS

A volt free contact kit is available for installation onto the burner. It can be used for
a remote interface between burner operating signals. Every burner can be equipped
with a single kit for a remote check of the flame presence signal and the burner lock-
out indication.

BURNER KIT CODE

u RS 25/E - 35/E BLU - C05 3010419

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as given in the following table:

BURNER KIT CODE FOR KIT CODE FOR

‘STANDARD HEAD’ ‘EXTENDED HEAD’
u RS 25/E BLU 3010423 3010423
u RS 25/E C05 (1) (1)
u RS 35/E BLU 3010424 3010424
u RS 35/E C05 (1) (1)
u RS 45/E BLU 20156901* 20156901*
u RS 45/E C05 (1) (1)
u RS 55/E BLU 20144368* 20161511*
u RS 68/E - EV BLU 3010433* 20092589*
u RS 120/E - EV BLU 20085367* 20085367*
u RS 160/E - EV BLU 20008971* 20008971*
u RS 200/E - EV BLU 3010491 3010491
(*) CE approval on field is required.
(1) Not available

PC Interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.

BURNER KIT CODE

u All models equipped with REC 27-37 control box 3010436

u All models equipped with LMV52 control box 3010388

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Low NOx Modulating Gas Burners
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Burner accessories
DN80 gas flange kit
To modify the standard 2” burner gas input connection in to DN80 connection, a spe-
cific gas flange is available.

BURNER KIT CODE

u RS 68/E-EV - 120/E-EV - 160/E-EV - 200/E-EV BLU 3010439

Variable Speed Drive (VSD) for RS/EV series only

The motor speed variation for the RS/EV BLU burners series is obtained thanks to a fre-
quency converter: variable speed drive (VSD), provided with a programming panel with
start-up assistant. It always must be ordered with RS/EV series.

BURNER MAX POWER (kW) KIT CODE

u RS 68/EV BLU 1,5 20163060
u RS 120/EV BLU 3,0 20163064
u RS 160/EV - 200/EV BLU 5,5 20163071

Spacer kit If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following list.

BURNER SPACER THICKNESS S KIT CODE

(mm)
u RS 25/E - 35/E BLU - C05 - RS 45/E C05 110 3010095
u RS 55/E - 68/E-EV - 120/E-EV BLU 135 3010129
u RS 160/E-EV - 200/E-EV BLU 102 3000722

Oxygen Control kit (QGO2) for RS/E-EV BLU burners with LMV52 control box only
The QGO2 is an oxygen analizer with relevant probe which controls and supervises the
residual oxygen content in exhaust gases.

BURNER KIT CODE

u All models equipped with LMV52 control box 20045187*

An additional transformer kit is needed to guarantee the power supply to the PLL device in case of installation where the
distance between the last servomotor and the PLL kit is greater than 20 meters.
Please contact Riello Burners Commercial and Technical Department, our Application Engineers will be pleased to help you.
* Installation outside the burner cover

Kit efficiency with oxygen control kit (RS/E-EV BLU burners with LMV52 control box only)
The kit includes two temperature sensors: one for air and one for exhaust gas detec-
tion. They must be wired to oxygen control kit interface to allow the LMV 52 efficiency
calculation. The value is showed on AZL display.

BURNER KIT CODE

u All models equipped with LMV52 control box 3010377

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Low NOx Modulating Gas Burners
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Gas train accessories

PVP (Pressure Valve Proving) kit *
The seal control function is included on Burner Digital Management System, it is only
necessary to add the PVP kit on the gas train.
The PVP is included as standard equipment on RS 68/E-EV BLU models equipped
with LMV52 control box and on all RS 120/E-EV-160/E-EV-200/E-EV BLU models.

GAS TRAIN KIT CODE

u All MB models, VGD 65/1 - 80/1 - 100/1 - 125/1 3010344 (*)

3010344 +
u VGD 50/1
20185515 (**)

LOW NOx GAS

(*) Code 3010344 not necessary for RS 68/E-EV BLU models equipped with LMV52 control box and for all RS 120/E-EV -
RS 160/E-EV - RS 200/E-EV BLU models, where it is included as a standard.
(**) Code 20185515 always needed in case of seal control needed for VGD 50/1 gas train. Code 3010344 not necessary for
RS 68/E-EV BLU models equipped with LMV52 control box and for all RS 120/E-EV - RS 160/E-EV - RS 200/E-EV BLU models,
where it is included as a standard.

Stabiliser spring
Accessory springs are available to vary the pressure range of the gas train composed.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

Adapters
When the diameter of the gas train is different from the set diameter of the burners,
an adapter must be fitted between the gas train and the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

2” 1” 1/2 70 3000822

3/4” 1” 1/2 31 3000824

2” 1/2 2”

DN 65 300 3000825
2” 1/2 1” 1/2

DN 80 2” 1/2 2” 300 3000826

1” 1/2 2” 35 3000843

1” 1/4 1” 1/2 35 3010124

1” 1/4 2” 35 3010126

271
Low NOx Modulating Gas Burners

RS 310-410-510-610-810/M BLU SERIES

The RS 310-410-510-610-810/M BLU burners series covers a
firing range from 1200 to 6250 kW, and it has been designed
for use in low or medium temperature hot water boilers,
hot air or steam boilers, diathermic oil boilers.
Operation can be “two stage progressive” or, alternatively,
“modulating” with the installation of a PID logic regulator
or by external 4-20 mA/0-10 V signal.
The mechanical cam device of regulation allows to catch
up a high modulation ratio on all firing rates range.
The burners can, therefore, supply with precision the
demanded power, guaranteeing a high efficiency system

LOW NOx GAS

level and the stability setting, obtaining fuel consumption
and operating costs reduction.
The combustion head, engineered with advanced simulation
devices, guarantees reduced polluting emissions.
FS1 and FS2 versions are available for intermittent and
continuous operation applications.
The exclusive design ensures reduced dimensions, simple
use and maintenance. RS 310/M BLU 400/1200 ÷ 3630 kW
A wide range of accessories guarantees elevated working RS 410/M BLU 500/1500 ÷ 4450 kW
flexibility.
RS 510/M BLU 680/1800 ÷ 5250 kW
RS 610/M BLU 1000/2200 ÷ 6250 kW
FIRING RATES RS 810/M BLU 1200/3500 ÷ 8010 kW

20

18 Useful working field

for choosing the
16 burner
14

12
Modulation range
10
Test conditions
8 conforming to
RS 510 EN676
6 RS 610 Temperature: 20°C
4 RS 410 Pressure: 1013,5
mbar
hPa (mbar)

2 RS 310 Altitude: 0 m a.s.l.

-2
400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400 4800 5200 5600 6000 6400 6800 kW

26,0

24,0

22,0

20,0
RS 810
18,0

16,0

14,0

12,0

10,0

8,0

6,0

4,0

2,0
hPa (mbar)

0,0

-2,0
800 1200 1600 2000 2400 2800 3200 3600 4000 4400 4800 5200 5600 6000 6400 6800 7200 7600 8000 kW

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Low NOx Modulating Gas Burners
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Overall dimensions (mm)

BURNER
A B G
M
I

H
E

Ø 200
F C O O
P

L
R
L

Model A B C D E F** G H I L M N O P* R
u RS 310/M BLU 1178 465 178 306 520 DN65 890 790 346 1015 400 528 290 177 890
u RS 410/M BLU 1178 517 178 313 520 DN65 908 790 365 930 400 528 290 177 890
u RS 510/M BLU 1178 517 178 313 520 DN65 908 790 365 930 400 528 290 177 890
u RS 610/M BLU 1178 517 178 334 520 DN65 980 790 360 1015 400 528 290 177 890
u RS 810/M BLU 1345 558 173 363 585 DN80 980 790 405 1197 413 528 290 177 1055
* Maximum position for the extraction of the servomotor cover in mechanical cam models.
** For the model RS 810 the Adaptor for gas train is not included as standard equipment.

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RS 310/M BLU 335 452 M18
u RS 410/M BLU 335 452 M18
u RS 510/M BLU 335 452 M18
u RS 610/M BLU 350 452 M18
u RS 810/M BLU 400 495 M18

PACKAGING MODEL X Y Z kg
u RS 310/M BLU 2040 1180 1125 250
u RS 410/M BLU 2040 1180 1125 250

Z u RS 510/M BLU 2040 1180 1125 250

u RS 610/M BLU 2040 1180 1125 280
Y u RS 810/M BLU 2190 1110 1446 300
X

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Specification
DESIGNATION OF SERIES
A specific index guides your choice of burner from the various models available in the RS/M BLU series. Below
is a clear and detailed specification description of the product.

Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas

LOW NOx GAS

N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676
BLU Class 3 EN676
MX Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 510 /M BLU TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

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Specification
STATE OF SUPPLY
Monoblock forced draught gas burners with modulating operation, fully automatic, made up of:
- High performance fan with low sound emissions, forward curve blades.
- Air suction circuit lined with sound-proofing material
- Air damper for air setting controlled by a high precision servomotor
- Air pressure switch
- Fan starting motor at 2900 rpm, three-phase 230/400 - 400/690 V with neutral, 50 Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes; ionisation sensor for flame detection
- flame stability disk
- Maximum gas pressure switch, with pressure test point, for halting the burner in the case of over pressure on
the fuel supply line
- Burner safety control box for controlling the system safety: RMG/M for FS1 intermittent operation and
RFGO for both FS1 intermittent operation and FS2 continuos operation (with ionization probe only);
- Star/delta starter for the fan motor (Direct starter fan motor for RS 310-410 models)
- Main electrical supply terminal board
- Burner on/off switch
- Manual or automatic output increase/decrease switch
- Contacts motor and thermal relay with release button
- Burner failure led signal and lighted release button
- Burner opening hinge
- Lifting rings
- IP 54 electric protection level

Standard equipment:

Gasket for gas train adaptor

Adaptor for gas train
Screws for fixing the gas train adaptor: M 16 x 70
Thermal insulation screen
M 18 x 60 screws to secure the burner flange to the boiler
Cable grommets kit for optional electrical wiring input
M16 x 6 studs for fixing the gas elbow to the pipe coupling
M16 nuts to fix the gas elbow to the pipe coupling
Instruction handbook for installation, use and maintenance
Spare parts catalogue

Gas train

Fuel supply line, in the MULTIBLOC configuration (for a diameter of 1-1/2” and 2”) or COMPOSED configuration (from
a diameter of DN 65 until a diameter of DN 125), fitted with:
- Filter
- Stabiliser
- Minimum gas pressure switch
- Safety valve
- One stage working valve with ignition gas output regulator.

276
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Specification
Conforming to:
- 2014/30/EU directive (electromagnetic compatibility)
- 2014/35/EU directive (low voltage)
- 2016/426/EU gas regulation (GAR)
- 2006/42 EC directive (machine)
- 2014/68/EU Pressure Equipment Directive
- EN 676 (gas burners).

Available accessories to be ordered separately:

- Power controller

LOW NOx GAS

- Probe
- Analog control signal converter
- Potentiometer
- Continuous ventilation kit
- PC interface kit
- Sound proofing box
- Spacer kit
- Adapters
- Seal Control kit
- Stabiliser spring.

277
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Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
POWER
(KW) (Nm3/h) (KW)
20067964 RS 310/M BLU TC FS1 3/400/50 400/1200-3630 40/120-363 8,8 CE-0085CP0166 (1) (4)
20068219 RS 310/M BLU TC FS1 3/230/50 400/1200-3630 40/120-363 9,1 CE-0085CP0166 (1)
20068245 RS 310/M BLU TC FS1 3/400/50 400/1200-3630 40/120-363 9,1 CE-0085CP0166 (1)
20152646 RS 310/M BLU TC FS1/FS2 3/400/50 400/1200-3630 40/120-363 9,1 CE-0085CP0166 (2) (3) (4)
20152634 RS 310/M BLU TC FS1/FS2 3/230/50 400/1200-3630 40/120-363 9,1 CE-0085CP0166 (2) (3)
20152636 RS 310/M BLU TC FS1/FS2 3/400/50 400/1200-3630 40/120-363 9,1 CE-0085CP0166 (2) (3)
20069841 RS 410/M BLU TC FS1 3/400/50 500/1500-4450 50/150-445 10,6 CE-0085CP0166 (1) (4)
20068270 RS 410/M BLU TC FS1 3/230/50 500/1500-4450 50/150-445 10,8 CE-0085CP0166 (1)
20068284 RS 410/M BLU TC FS1 3/400/50 500/1500-4450 50/150-445 10,8 CE-0085CP0166 (1)
20152650 RS 410/M BLU TC FS1/FS2 3/400/50 500/1500-4450 50/150-445 10,8 CE-0085CP0166 (2) (3) (4)
20152640 RS 410/M BLU TC FS1/FS2 3/230/50 500/1500-4450 50/150-445 10,8 CE-0085CP0166 (2) (3)
20152643 RS 410/M BLU TC FS1/FS2 3/400/50 500/1500-4450 50/150-445 10,8 CE-0085CP0166 (2) (3)
20069845 RS 510/M BLU TC FS1 3/400/50 680/1800-5250 68/180-525 14 CE-0085CP0166 (1) (4)
20152653 RS 510/M BLU TC FS1/FS2 3/400/50 680/1800-5250 68/180-525 14 CE-0085CP0166 (2) (3) (4)
20069847 RS 610/M BLU TC FS1 3/400/50 1000/2200-6250 100/220-625 16,9 CE-0085CP0166 (1) (4)
20152657 RS 610/M BLU TC FS1/FS2 3/400/50 1000/2200-6250 100/220-625 16,9 CE-0085CP0166 (2) (3) (4)
20155846 RS 810/M BLU TC FS1 3/400/50 1200/3500-8010 120/350-801 24.5 CE-0123CU1067 (1) (4)
20155875 RS 810/M BLU TC FS1/FS2 3/400/50 1200/3500-8010 120/350-801 24.5 CE-0123CU1067 (2) (3) (4)

Natural gas, net calorific value: 10 kWh/Nm3 - Density: 0,71 kg/Nm3

The burners of RS/M BLU series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2014/68/UE - 2006/42 EC Directives.
(1) with RMG/M control box
(2) with RFGO control box
(3) FS2 operation is allowed with ionization probe only, no other flame sensors can be used.
(4) Star delta starter

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

RS 310/M BLU TC FS1/FS2 3/230/50 20152634 (2) (3) 20074121
RS 310/M BLU TC FS1/FS2 3/400/50 20152636 (2) (3) 20074122
RS 310/M BLU TC FS1/FS2 3/400/50 20152646 (2) (3) 20074125
RS 410/M BLU TC FS1/FS2 3/230/50 20152640 (2) (3) 20074123
RS 410/M BLU TC FS1/FS2 3/400/50 20152643 (2) (3) 20074124
RS 410/M BLU TC FS1/FS2 3/400/50 20152650 (2) (3) 20074126
RS 510/M BLU TC FS1/FS2 3/400/50 20152653 (2) (3) 20074127
RS 610/M BLU TC FS1/FS2 3/400/50 20152657 (2) (3) 20074128
RS 810/M BLU TC FS1/FS2 3/400/50 20155875 (2) (3) NA

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Available models
Gas Trains

GAS TRAIN VPS ADAPTER CODE

CODE MODEL Ø C.T. Code RS 310 RS 410 RS 510 RS 610 RS 810
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123 l l l l
3970198** MB 415/1 CT RT 30 Rp 1” ½ u u 3000826 l l l l
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123 + l l l l
3970253** MB 415/1 CT RT 52 Rp 1” ½ u u 20064220 l l l l
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123 l l l l
3970181* MB 420/1 - RT 30 Rp 2” - 3010123 l l l l

LOW NOx GAS

3970182** MB 420/1 CT RT 30 Rp 2” u u l l l l
3000826
3970257* MB 420/1 - RT 52 Rp 2” - 3010123 l l l l
+
3970252** MB 420/1 CT RT 52 Rp 2” u u l l l l
20042324
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123 l l l l
3970234** MB 420/1 CT RSM 30 Rp 2” u u l l l l
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - (3000826 + 20042324) / l l
20186306
20068062 (2)
20169190** VGD 50/1 CT RT 122 Rp 2” u u l l
20059331 /
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 □
(3010222+20059331) (2)
20059331 /
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u □
(3010222+20059331) (2)
20059331 /
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 □
(3010222+20059331) (2)
20059331 /
20169192** VGD 80/1 CT FT 122 DN 80 u u □
(3010222+20059331) (2)
20059332 /
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 3010370
(3010223+20059331) (2)
20059332 /
20169194** VGD 100/1 CT FT 122 DN 100 u u 3010370
(3010223+20059331) (2)
20059333 /
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 l 3010224
(3010224+20059331) (2)
20059333 /
20169196** VGD 125/1 CT FT 122 DN 125 u u l 3010224
(3010224+20059331) (2)

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80
(2) To be used with gas train and burner opening on the left (fan motor side).
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

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Burner accessories
Accessories for modulating operation

POWER CONTROLLER To obtain modulating operation, the RS/M BLU series of burners requires a
regulator with three point outlet controls.
The following table lists the accessories for modulating operation with their
application range.
For remote setpoint use RWF 55.

BURNER TYPE KIT CODE

RWF 50.2 - Basic version with 3 position output 20073595
u All models RWF 55.5 - Complete with RS-485 interface 20074441
RWF 55.6 - Complete with RS-485/ PROFIBUS interface 20074442

PROBE The relative temperature or pressure probes fitted to the power controller
must be chosen on the basis of the application.

BURNER TYPE RANGE (°C) (BAR) KIT CODE

Temperature PT 100 -100 ÷ 500°C 3010110
Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

ANALOG CONTROL SIGNAL CONVERTER

BURNER TYPE (INPUT SIGNAL) KIT CODE

0/2 - 10 V (impedance 200 KΩ)
u RS 310-410-510-610-810/M 20074479
0/4 - 20 mA (impedance 250 Ω)

POTENTIOMETER

BURNER KIT CODE

u RS 310-410-510-610-810/M 20074487

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table:

BURNER KIT CODE

u RS 310-410-510-610-810/M 20074542

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Burner accessories
Pc interface kit To connect the RMG control panel to a personal computer for the transmission of op-
eration, fault signals and detailed service information, an interface adapter with PC
software are available.

BURNER KIT CODE

u RS 310-410-510-610-810/M 3002719

LOW NOx GAS

Sound proofing box
If noise emission needs reducing even further, sound-proofing boxes are
D E available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B
BOX A B (mm) C D E [dB(A)]
BURNER KIT CODE
TYPE (mm) min. - max (mm) (mm) (mm) (*)
u RS 310-410/M C7 1255 160 - 980 110 1140 1345 10 3010376
C
u RS 610/M C7 PLUS 1255 270 - 1090 110 1240 1345 10 20085111
RS 310-410M
u C7 1255 165 110 1140 1345 10 20027778
RS 510-810/M
(*) Average noise reduction according to EN 15036-1 standard

Spacer kit

If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER SPACER THICKNESS S (mm) KIT CODE

u All models 180 20008903

Uv Flame sensor
UV90L flame sensor can be used only with the RFGO control box and when the LFL con-
trol box with UV flame sensor type QRA2 must be replaced.

BURNER KIT CODE

u All models (*) On demand

(*) Only with RFGO control box.

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Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER DIMENSIONS
ADAPTER CODE
Ø1 DN Ø2 DN A mm
1” 1/2 2” - - 65 20064220

2” 2” - - 65 20042324

DN 80 2” 1/2 2” - - 300 3000826

80 80 400 3010222
Ø1 Ø2
100 80 400 3010223
125 80 320 3010224
DN 100 DN 80 100 80 50 3010370

2” 65/80 780 20068062

230 20059331

230 20059332

245 20059333

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available.
The valve seal control device is compulsory (EN 676) on gas trains to burners with a
maximum output over 1200 kW. The seal control is type VPS 504.

KIT CODE for 50 Hz

GAS TRAIN
operation
u MB type 3010123
u VGD 50/1 3010123+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123

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Gas train accessories

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer to
the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900

LOW NOx GAS

Red 100 - 250 20141901

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RS 310-410-510-610-810/E-EV BLU SERIES

The RS 310-410-510-610-810/E-EV BLU burners series covers a
firing range from 1200 to 8010 kW, and it has been designed for
use in low or medium temperature hot water boilers, hot air or
steam boilers, diathermic oil boilers. It is based on a new Digital
Burner Management System (Riello REC27-37 or Siemens LMV52),
which is able to manage the air-fuel ratio by independent
servomotors in order to obtain a perfect output control and
to assure a correct combustion and safe operation on all
modulation range. Operation can be “two stage progressive” or,
alternatively, “modulating”with the installation of the dedicated
probes (with burner models equipped with REC27-37 control

LOW NOx GAS

box, an additional PID logic regulator is required). RS/E-EV BLU
burners series guarantees high efficiency levels in all the various
applications, thus reducing fuel consumption and running costs;
specifics versions are available to operate with Variable Speed
Drive technology base on the control of a Frequency Inverter that
modifies the air flow through the motor speed variation.
The combustion head engineered with advanced simulation
devices, guarantees reduced polluting emissions.
RS 310/E-EV BLU 400/1200 ÷ 3630 kW
The exclusive design ensures reduced dimensions, simple use
and maintenance. A wide range of accessories guarantees RS 410/E-EV BLU 500/1500 ÷ 4450 kW
elevated working flexibility. Finally, new RS 310-410-510-610-810/ RS 510/E-EV BLU 680/1800 ÷ 5250 kW
E-EV BLU burner models, equipped with Siemens LMV52 control RS 610/E-EV BLU 1000/2200 ÷ 6250 kW
box and compatible with combustion optimization based on the
RS 810/E-EV BLU 1200/3500 ÷ 8010 kW
residual O2 content in the exhaust fumes, are now available.

FIRING RATES
20 Useful working field
for choosing the
18 burner
16

14
Modulation range
12
Test conditions
10
conforming to
8 EN676
RS 510 Temperature: 20°C
6 RS 610 Pressure: 1013,5
RS 410 mbar
4
Altitude: 0 m a.s.l.
hPa (mbar)

2 RS 310
0

-2
400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400 4800 5200 5600 6000 6400 6800 kW
26,0

24,0

22,0

20,0
RS 810
18,0

16,0

14,0

12,0

10,0

8,0

6,0

4,0

2,0
hPa (mbar)

0,0

-2,0
800 1200 1600 2000 2400 2800 3200 3600 4000 4400 4800 5200 5600 6000 6400 6800 7200 7600 8000 kW

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Overall dimensions (mm)

P T L
I G M

H
N
E

C O O
F

A
R
A

Burner models equipped with REC27-37 control box

Model A C D E F ** G H I L M N O P R S T
u RS 310/E-EV BLU 1015 178 306 520 DN65-DN80 500 790 346 900 400 528 290 1178 890 177 465
u RS 410/E-EV BLU 1015 178 313 520 DN65-DN80 540 790 365 940 400 528 290 1178 890 177 517
u RS 510/E-EV BLU 1015 178 313 520 DN65-DN80 540 790 365 940 400 528 290 1178 890 177 517
u RS 610/E-EV BLU 1015 178 334 520 DN65-DN80 545 790 360 945 400 528 290 1178 890 177 517
u RS 810/E BLU 1197 173 363 585 DN80 577 890 405 990 413 260 290 1345 1055 452 558
u RS 810/EV BLU 1197 173 363 585 DN80 637 890 1050 1050 413 260 290 1345 1055 452 558

Burner models equipped with LMV52 control box

Model A C D E F** G H I L M N O P* R T
u RS 310/E-EV 02 BLU 1090 178 306 520 DN65-DN80 500 790 346 900 400 528 290 1260 966 465
u RS 410/E-EV 02 BLU 1090 178 313 520 DN65-DN80 540 790 365 940 400 528 290 1260 966 517
u RS 510/E-EV 02 BLU 1090 178 313 520 DN65-DN80 540 790 365 940 400 528 290 1260 966 517
u RS 610/E-EV 02 BLU 1090 178 334 520 DN65-DN80 545 790 360 945 400 528 290 1260 966 517
u RS 810/E 02 BLU 1285 173 363 585 DN80 577 890 405 990 413 260 290 1440 1140 558
u RS 810/EV 02 BLU 1285 173 363 585 DN80 637 890 405 1050 413 260 290 1440 1140 558

* Maximum position for the extraction of the servomotor cover in mechanical cam models.
** For the model RS 810 the adaptor for gas train is not included as standard equipment.

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Overall dimensions (mm)

BURNER - BOILER MOUNTING FLANGE

D1 MODEL D1 D2 Ø
u RS 310/E-EV BLU 335 452 M18
45

DF u RS 410/E-EV BLU 335 452 M18

u RS 510/E-EV BLU 335 452 M18
45

u RS 610/E-EV BLU 350 452 M18

Ø
u RS 810/E-EV BLU 400 495 M18

LOW NOx GAS

PACKAGING

MODEL X Y Z kg
u RS 310/E-EV BLU 2040 1180 1125 250
Z

u RS 410/E-EV BLU 2040 1180 1125 250

Y u RS 510/E-EV BLU 2040 1180 1125 250
X
u RS 610/E-EV BLU 2040 1180 1125 280
u RS 810/E-EV BLU 2140 1200 1346 300

287
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Specification
DESIGNATION OF SERIES
A specific index guides your choice of burner from the various models available in the RS/M BLU series. Below
is a clear and detailed specification description of the product.

Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676
BLU Class 3 EN676
MX Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 510 /E BLU TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

288
Low NOx Modulating Gas Burners
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Specification
STATE OF SUPPLY
Monoblock forced draught Low NOx gas burners with two stage progressive or modulating operation, with a
specific kit, fully automatic, made up of:
- Air suction circuit lined with sound-proofing material
- High performance fan with low sound emissions, forward curve blades
- Air damper for air flow setting and butterfly valve for regulating fuel output controlled by independent stepper
motor actuators
- Air pressure switch
- Fan starting motor at 2900 rpm, three-phase 230/400 - 400/690 V with neutral, 50 Hz
- Combustion head, that can be set on the basis of required output, fitted with:

LOW NOx GAS

- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes; ionisation sensor for flame detection (or UV sensor on demand)
- flame stability disk
- Maximum gas pressure switch, with pressure test point, for halting the burner in the case of over pressure on
the fuel supply line
- Star/delta starter for the fan motor (Direct starter fan motor for RS 310-410 models)
- REC27 Digital Burner management system for air/fuel setting; with output PID modulation control as accessory
(RS 310-410-510-610-810/E BLU)
- LMV52 Digital Burner management system for air/fuel setting and O2 Control Ready; with output PID modulation
control included (RS 310-410-510-610-810/E O2 BLU)
- REC37 Digital Burner management system for air/fuel setting and Operation with Variable Speed Drive (VSD);
with output PID modulation control as accessory (RS 310-410-510-610-810/EV BLU)
- LMV52 Digital Burner management system for air/fuel setting, O2 Control Ready and Operation with Variable
Speed Drive (VSD); with output PID modulation control included (RS 310-410-510-610-810/EV O2 BLU)
- AZL Display Interface, for combustion system commissioning and monitoring
- Main electrical supply terminal board
- Burner on/off switch
- Manual or automatic output increase/decrease switch
- Contacts motor and thermal relay with release button
- Burner failure led signal and lighted release button
- Burner opening hinge
- Lifting rings
- IP 54 electric protection level

Standard equipment:

Gasket for gas train adaptor

Adaptor for gas train
Screws for fixing the gas train adaptor: M 16 x 70
Thermal insulation screen
M 18 x 60 screws to secure the burner flange to the boiler
Cable grommets kit for optional electrical wiring input
M16 x 6 studs for fixing the gas elbow to the pipe coupling
M16 nuts to fix the gas elbow to the pipe coupling
Instruction handbook for installation, use and maintenance
Spare parts catalogue

289
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Available models
Burners

Models with electronic cam (REC 27)

HEAT OUTPUT TOTAL
ELECTRI-
CODE MODEL NATURAL GAS CAL CERTIFICATION NOTE
POWER
(KW) (Nm3/h) (KW)
20065783 RS 310/E BLU TC FS1 3/400/50 400/1200-3630 40/120-363 8,8 CE-0085CP0166 (1) (2)
20068261 RS 310/E BLU TC FS1 3/400/50 400/1200-3630 40/120-363 9,1 CE-0085CP0166 (2)
20074257 RS 310/E BLU TC FS2 3/400/50 400/1200-3630 40/120-363 8,8 CE-0085CP0166 (1) (2)
20074254 RS 310/E BLU TC FS2 3/400/50 400/1200-3630 40/120-363 9,1 CE-0085CP0166 (2)
20056927 RS 410/E BLU TC FS1 3/400/50 500/1500-4450 50/150-445 10,6 CE-0085CP0166 (1) (2)
20068294 RS 410/E BLU TC FS1 3/400/50 500/1500-4450 50/150-445 10,6 CE-0085CP0166 (2)
20074258 RS 410/E BLU TC FS2 3/400/50 500/1500-4450 50/150-445 10,6 CE-0085CP0166 (1) (2)
20074256 RS 410/E BLU TC FS2 3/400/50 500/1500-4450 50/150-445 10,6 CE-0085CP0166 (2)
20056930 RS 510/E BLU TC FS1 3/400/50 680/1800-5250 68/180-525 13,9 CE-0085CP0166 (1) (2)
20074259 RS 510/E BLU TC FS2 3/400/50 680/1800-5250 68/180-525 13,9 CE-0085CP0166 (1) (2)
20056932 RS 610/E BLU TC FS1 3/400/50 1000/2200-6250 100/220-625 16,9 CE-0085CP0166 (1) (2)
20074252 RS 610/E BLU TC FS2 3/400/50 1000/2200-6250 100/220-625 16,9 CE-0085CP0166 (1) (2)
Models with electronic cam (REC 37)
20160126 RS 810/E BLU TC FS1/FS2 3/400/50 1200/3500-8010 120/350-801 24,5 CE-0123CU1067 (1) (3)
Models with electronic cam (LMV 52) - O2 Control Ready
HEAT OUTPUT TOTAL
ELECTRI-
CODE MODEL NATURAL GAS CAL CERTIFICATION NOTE
POWER
(KW) (Nm3/h) (KW)
20166002 RS 310/E O2 BLU TC FS1/FS2 3/400/50 400/1200-3630 40/120-363 9,1 CE-0085CP0166 (2)
On demand RS 310/E O2 BLU TL FS1/FS2 3/400/50 400/1200-3630 40/120-363 9,1 CE-0085CP0166 (2)
20174926 RS 410/E O2 BLU TC FS1/FS2 3/400/50 500/1500-4450 50/150-445 10,6 CE-0085CP0166 (2)
20179072 RS 410/E O2 BLU TC FS1/FS2 3/400/50 500/1500-4450 50/150-445 10,6 CE-0085CP0166 (1) (2)
20158157 RS 410/E O2 BLU TL FS1/FS2 3/400/50 500/1500-4450 50/150-445 10,6 CE-0085CP0166 (1) (2)
20174930 RS 510/E O2 BLU TC FS1/FS2 3/400/50 680/1800-5250 68/180-525 13,9 CE-0085CP0166 (1) (2)
20156791 RS 510/E O2 BLU TL FS1/FS2 3/400/50 680/1800-5250 68/180-525 13,9 CE-0085CP0166 (1) (2)
20174931 RS 610/E O2 BLU TC FS1/FS2 3/400/50 1000/2200-6250 100/220-625 16,9 CE-0085CP0166 (1) (2)
On demand RS 610/E O2 BLU TL FS1/FS2 3/400/50 1000/2200-6250 100/220-625 16,9 CE-0085CP0166 (1) (2)
On demand RS 810/E O2 BLU TC FS1/FS2 3/400/50 1200/3500-8010 120/350-801 24,5 CE-0123CU1067 (1) (3)

Natural gas, net calorific value: 10 kWh/Nm3 - Density: 0,71 kg/Nm3

The burners of RS/E-EV BLU series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2014/68/UE - 2006/42 EC Directive.
(1) Star delta starter.
(2) Seal control function is included on Burner Digital Management System; it is necessary to add the PVP kit on the gas train as Accessory (see Gas Train Accessories
paragraph).
(3) Seal control function is included on Burner Digitai Management System; it is necessary to add the PVP kit (included as burner standard equipment) on the gas train.
In case of matching with VGD 50/1 gas train, additional flange kit code 20185515 is needed.

290
Low NOx Modulating Gas Burners
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Available models
Burners

Models with electronic cam (REC 37) - Operation with Variable Speed Drive (VSD)
HEAT OUTPUT TOTAL
ELECTRI-
CODE MODEL NATURAL GAS CAL CERTIFICATION NOTE
POWER
(KW) (Nm3/h) (KW)
20074269 RS 310/EV BLU TC FS1/FS2 3/400/50 400/1200-3630 40/120-363 9,1 CE-0085CP0166 (1) (2)
20074271 RS 410/EV BLU TC FS1/FS2 3/400/50 500/1500-4450 50/150-445 10,8 CE-0085CP0166 (1) (2)

LOW NOx GAS

20074272 RS 510/EV BLU TC FS1/FS2 3/400/50 680/1800-5250 68/180-525 14 CE-0085CP0166 (1) (2)
20074273 RS 610/EV BLU TC FS1/FS2 3/400/50 1000/2200-6250 100/220-625 17 CE-0085CP0166 (1) (2)
20160292 RS 810/EV BLU TC FS1/FS2 3/400/50 1200/3500-8010 120/350-801 24,5 CE-0123CU1067 (1) (3)
Models with electronic cam (LMV 52 - O2 Control Ready) - Operation with Variable Speed Drive (VSD)
HEAT OUTPUT TOTAL
ELECTRI-
CODE MODEL NATURAL GAS CAL CERTIFICATION NOTE
POWER
(KW) (Nm3/h) (KW)
20166004 RS 310/EV O2 BLU TC FS1/FS2 3/400/50 400/1200-3630 40/120-363 9,1 CE-0085CP0166 (1) (2)
20174935 RS 410/EV O2 BLU TC FS1/FS2 3/400/50 500/1500-4450 50/150-445 10,6 CE-0085CP0166 (1) (2)
20174936 RS 510/EV O2 BLU TC FS1/FS2 3/400/50 680/1800-5250 68/180-525 13,9 CE-0085CP0166 (1) (2)
20174937 RS 610/EV O2 BLU TC FS1/FS2 3/400/50 1000/2200-6250 100/220-625 16,9 CE-0085CP0166 (1) (2)
20160293 RS 810/EV O2 BLU TC FS1/FS2 3/400/50 1200/3500-8010 120/350-801 24,5 CE-0123CU1067 (1) (3)

Natural gas, net calorific value: 10 kWh/Nm3 - Density: 0,71 kg/Nm3

The burners of RS/E-EV BLU series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2014/68/UE - 2006/42 EC Directive.
(1) Frequency Inverter to be ordered as separated accessory; please refer to “Burner Accessories” paragraph.
(2) Seal control function is included on Burner Digital Management System; it is necessary to add the PVP kit on the gas train as Accessory (see Gas Train Accessories
paragraph).
(3) Seal control function is included on Burner Digitai Management System; it is necessary to add the PVP kit (included as burner standard equipment) on the gas train.
In case of matching with VGD 50/1 gas train, additional flange kit code 20185515 is needed.

291
Low NOx Modulating Gas Burners
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Available models
Gas Trains

GAS TRAIN ADAPTER CODE

CODE MODEL Ø RS 310 RS 410 RS 510 RS 610 RS 810
3000826 +
3970250* MB 415/1 - RT 52 Rp 1” ½ l l l l
20064220
3000826 +
3970257* MB 420/1 - RT 52 Rp 2” l l l l
20042324
(3000826 + 20042324) /
20137718* VGD 50/1 - RT 122 (1) Rp 2” l l
20068062 (2)
20059331 /
20140762* VGD 65/1 - FT 122 DN 65 (2) □
(3010222+ 20059331) (3)
20059331 /
20140763* VGD 80/1 - FT 122 DN 80 □
(3010222+ 20059331) (3)
20059332 /
20169193* VGD 100/1 - FT 122 DN 100 3010370
(3010223 + 20059331) (3)
20059333 /
20169195* VGD 125/1 - FT 122 DN 125 l 3010224
(3010224 + 20059331) (3)

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valves seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
The seal control function is managed by REC control box, by installation on gas train of a pressure switch (please see Gas train accessories paragraph).
To select the gas train please refer to the technical data leafl et and/or instruction manual.
(1) Additional flange kit code 20185515 needed for seal control function.
(2) øin = DN 65, øout = DN 80
(3) To be used with gas train and burner opening on the left (fan motor side).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

292
Low NOx Modulating Gas Burners
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Burner accessories
Accessories for modulating operation
POWER CONTROLLER To obtain modulating operation, RS/E-EV BLU burners equipped with REC27-37
control box require a regulator with three point outlet controls.
The following table lists the accessories for modulating operation with their
application range.
For remote setpoint use RWF 55.
In the RS/E-EV BLU burners equipped with Siemens LMV52, the PID regulator s inte-
grated inside the control box.

BURNER TYPE KIT CODE

LOW NOx GAS

All models RWF 50.2 - Basic version with 3 position output 20085417
equipped with RWF 55.5 - Complete with RS-485 interface 20074441
u
REC27-37
RWF 55.6 - Complete with RS-485/ PROFIBUS interface 20074442
control box

PROBE The relative temperature or pressure probes fitted to the power controller
must be chosen on the basis of the application.

BURNER TYPE RANGE (°C) (BAR) KIT CODE

Temperature PT 100 -100 ÷ 500°C 3010110
Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table:

BURNER KIT CODE

u All models 20074542

Pc interface kit
To connect the control panel to a personal computer for the transmission of opera-
tion, fault signals and detailed service information, an interface adapter with PC soft-
ware are available.

BURNER KIT CODE

u All models equipped with REC27-37 control box 3010436
u All models equipped with LMV52 control box 3010388

293
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Burner accessories
Infrared Flame Detector (IFD)
The models RS310-810/EV BLU equipped with LMV52 control, can be equipped with in-
frared flame detector.

GAS TRAIN CODE (*)

u RS 310-410-510-610-810/EV BLU 20181871
(*) CE approval on field is required

Variable Speed Drive (VSD) for RS/EV series only

The motor speed variation for the RS/EV BLU burners series is obtained thanks to a fre-
quency converter: variable speed drive (VSD), provided with a programming panel with
start-up assistant. It always must be ordered with RS/EV series.

ELECTRICAL MOTOR POWER INVERTER POWER

BURNER KIT CODE
SUPPLY (kW) (kW)
u RS 310/EV 230 7,5 7,5 On demand
u RS 310/EV 400 7,5 7,5 20163074
u RS 410/EV 230 9,2 11 20184963
u RS 410/EV 400 9,2 11 20163093
u RS 510/EV 400 12 15 20163096
u RS 610/EV 400 15 15 20163096
u RS 810/EV 400 22 22 20163099

The use of inverters other than those indicated by the manufacturer may lead to burner failure and, in
extreme cases, a potential risk of ham to people and damage to property.
The manufacturing company shall not be liable for any such demage arising from non-observance of
the requirements contained in the burner manual.

OCI412 interface kit

Interface kit between the REC27-37 and a Modbus system, such as a building automa-
tion and control system (BACS).
The Modbus interface is based on the RS-485 standard.

BURNER KIT CODE

u All models equipped with REC27-37 control box 3010437

Sound proofing box

If noise emission needs reducing even further, sound-proofing boxes are
D E available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BOX A B (mm) C D E [dB(A)]

BURNER KIT CODE
TYPE (mm) min. - max (mm) (mm) (mm) (*)
u RS 310-410/E-EV C7 1255 160 - 980 110 1140 1345 10 3010376
C
u RS 610/E-EV C7 PLUS 1255 270 - 1090 110 1240 1345 10 20085111
RS 310-410/E-EV
u C7 1255 165 110 1140 1345 10 20027778
RS 510/E-EV
u RS 810/E-EV C7 1310 160 - 960 110 1600 1350 10 20177776
(*) Average noise reduction according to EN 15036-1 standard

294
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Burner accessories
Oxygen Control kit (QGO2) for RS/E-EV BLU burners with LMV52 control box only series only
The QGO2 is an oxygen analizer with relevant probe which controls and supervises the
residual oxygen content in exhaust gases.

BURNER KIT CODE

u All models equipped with LMV52 control box 20045187*

An additional transformer kit is needed to guarantee the power supply to the PLL device in case of installation where the
distance between the last servomotor and the PLL kit is greater than 20 meters.
Please contact Riello Burners Commercial and Technical Department, our Application Engineers will be pleased to help you.
* Installation outside the burner cover

LOW NOx GAS

Kit efficiency with oxygen control kit (RS/E-EV BLU burners with LMV52 control box only )

The kit includes two temperature sensors: one for air and one for exhaust gas detec-
tion. They must be wired to oxygen control kit interface to allow the LMV 52 efficiency
calculation. The value is showed on AZL display.

BURNER KIT CODE

u All models equipped with LMV52 control box 3010377

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER SPACER THICKNESS S (mm) KIT CODE

u All models 180 20008903

Gas train accessories

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range.
Please refer to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

295
Low NOx Modulating Gas Burners
RS 310-410-510-610-810/E-EV BLU SERIES

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER DIMENSIONS
ADAPTER CODE
Ø1 DN Ø2 DN A mm
1” 1/2 2” - - 65 20064220

2” 2” - - 65 20042324

DN 80 2” 1/2 2” - - 300 3000826

80 80 400 3010222
Ø1 Ø2
100 80 400 3010223
125 80 320 3010224
DN 100 DN 80 100 80 50 3010370

2” 65/80 780 20068062

230 20059331

230 20059332

245 20059333

PVP (pressure valve proving kit)

The seal control function is included on Burner Digital Management System, it is only
necessary to add the PVP kit on the gas train.
The PVP is included as standard equipment on RS 810/E-EV BLU models.

GAS TRAIN KIT CODE

u All MB models, VGD 65/1 - 80/1 - 100/1 - 125/1 3010344 (*)

3010344 +
u VGD 50/1
20185515 (**)

(*) Code 3010344 not necessary for RS 810/E-EV BLU, where it is included as a standard.
(**) Code 20185515 always needed in case of seal control needed for VGD 50/1 gas train. Code 3010344 not necessary for RS
810/E-EV BLU, where it is included as a standard.

296
Low NOx Modulating Gas Burners

RS 1000÷1200/M BLU SERIES

The RS 1000-1200/M BLU burners are characterised by a
monoblock structure which means that all necessary
components are combined in a single unit, making
installation easier and faster.
The burners cover a firing range from 4000 to 11100 kW, and
they have been designed for use in hot water boilers or
industrial steam generators.
Operation can be “two stage progressive” or alternatively
“modulating” with the installation of a PID logic regulator
or by external 4-20 mA/0-10 V signal.
The mechanical cam device of regulation allows to catch
up a high modulation ratio on all firing rates range.

LOW NOx GAS

The burners can, therefore, supply with precision the
demanded power, guaranteeing a high efficiency system
level and the stability setting, obtaining fuel consumption
and operating costs reduction.
The combustion head, engineered with advanced simulation
devices, guarantees reduced polluting emissions (NOx < 80 mg/
kWh).
FS1 and FS2 versions are available for intermittent and
continuous operation applications.
An exclusive design, guarantees low sound emissions, low
electrical consumption, easy use and maintenance.

RS 1000/M BLU 1100/4000 ÷ 10100 kW

RS 1200/M BLU 1500/5500 ÷ 11100 kW

FIRING RATES

Useful working field

RS 1000/M BLU for choosing the
burner

RS 1200/M BLU

Modulation range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.
hPa (mbar)

Mcal/h
kW

297
Low NOx Modulating Gas Burners
RS 1000÷1200/M BLU SERIES

Overall dimensions (mm)

BURNER

RS 1000-1200/M BLU E F A

G*

I
M N

S
O

MODEL A D E F G* H I M N O S
u RS 1000/M BLU 1206 1338 1637 669 485 413 885 DN80 200 1350 1493
u RS 1200/M BLU 1250 1338 1637 670 454 456 885 DN80 200 1350 1493
* Maximum depth of the boiler door including the depth of the burner flange insulating gasket.

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RS 1000/M BLU 460 608 M20
u RS 1200/M BLU 500 608 M20

PACKAGING

MODEL X Y Z kg
u RS 1000/M BLU 2400 1400 1595 500
Z u RS 1200/M BLU 2400 1400 1595 550

Y
X

298
Low NOx Modulating Gas Burners
RS 1000÷1200/M BLU SERIES

Specification
DESIGNATION OF SERIES
Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

LOW NOx GAS

Setting: /1 Single stage
/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676
BLU Class 3 EN676
MX Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 1000 /M BLU TC FS2 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

299
Low NOx Modulating Gas Burners
RS 1000÷1200/M BLU SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught gas burner with modulating operation, fully automatic, made up of:
- High performance fan with low sound emissions, reverse curve blades for RS 1000-1200/M BLU
- Air suction circuit lined with sound-proofing material
- Air damper for air setting controlled by a high precision servomotor
- Air pressure switch
- Fan starting motor at 2900 rpm, three-phase 230/400 - 400/690 V with neutral, 50 Hz
- Low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes; or UV sensor (RS 1000-1200) for flame detection
- flame stability disk
- Maximum gas pressure switch, with pressure test point, for halting the burner in the case of over pressure on
the fuel supply line
- Burner safety control box for controlling the system safety (RMG/M for FS1 intermittent operation - RFGO for FS1
intermittent operation for RS 1000-1200 model - LGK16 for FS2 continuous operation)
- UV photocell or ionisation probe for flame detection
- Star/delta starter for the fan motor
- Main electrical supply terminal board
- Burner on/off switch
- Auxiliary voltage led signal
- Manual or automatic output increase/decrease switch
- Burner working led signal
- Contacts motor and thermal relay with release button
- Motor internal thermal protection
- Motor failure led signal
- Burner failure led signal and lighted release button
- Led signal for correct rotation direction of fan motor
- Emergency button
- Coded connection plugs-sockets
- Burner opening hinge
- Lifting rings
- IP 54 electric protection level

Standard equipment:
- 1 flange gasket
- 8 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

300
Low NOx Modulating Gas Burners
RS 1000÷1200/M BLU SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS POWER CERTIFICATION NOTE

(kW) (Nm3/h) (kW)

(1) (2)
20145840 RS 1000/M BLU TC FS1 3/400/50 230/50-60 1100/4000-10100 130/380-940 24 CE-0085CN0119
(4) (5)
(1) (3)
20145959 RS 1000/M BLU TC FS1/FS2 3/400/50 230/50-60 1100/4000-10100 130/380-940 24 CE-0085CN0119
(4) (5)

LOW NOx GAS

(1) (2)
20145867 RS 1200/M BLU TC FS1 3/400/50 230/50-60 1500/5500-11100 150/550-1150 27,2 CE-0085CN0120
(4) (5)
(1) (3)
20145958 RS 1200/M BLU TC FS1/FS2 3/400/50 230/50-60 1500/5500-11100 150/550-1150 27,2 CE-0085CN0120
(4) (5)

Natural gas, net calorific value: 10 kWh/Nm3 - Density: 0,71 kg/Nm3

(1) according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 EC Directives and 2014/68/EU Pressure Equipment Directive (only FS2 version)
(2) UV photocell
(3) ionization probe
(4) FS2 operation is allowed with ionization probe only, no other flame sensors can be used.
(5) with RFGO control box
(6) with LFL control box

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.
MODEL NEW CODE OLD CODE
RS 1000/M BLU TC FS1/FS2 3/400/50 20145840 (5) 20051940 (6)
RS 1000/M BLU TC FS1/FS2 3/400/50 20145959 (5) 20072966 (6)
RS 1200/M BLU TC FS1/FS2 3/400/50 20145867 (5) 20051941 (6)
RS 1200/M BLU TC FS1/FS2 3/400/50 20145958 (5) 20072965 (6)

Gas Trains
GAS TRAIN VPS ADAPTER CODE
CODE MODEL Ø C.T. CODE RS 1000 RS 1200
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - l l
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u l l
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 l l
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u l l
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 20066268 / (3010222 + 20066268) (2)
20169192** VGD 80/1 CT FT 122 DN 80 u u 20066268 / (3010222 + 20066268) (2)
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 20066278 / (3010223 + 20066268) (2)
20169194** VGD 100/1 CT FT 122 DN 100 u u 20066278 / (3010223 + 20066268) (2)
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 20066284 / (3010224 + 20066268) (2)
20169196** VGD 125/1 CT FT 122 DN 125 u u 20066284 / (3010224 + 20066268) (2)

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80
(2) To be used with gas train and burner opening on the left (fan motor side).
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

301
Low NOx Modulating Gas Burners
RS 1000÷1200/M BLU SERIES

Burner accessories
Accessories for modulating operation
POWER CONTROLLER To obtain modulating operation, the RS/M BLU series of burners requires a regulator
with three point outlet controls. The following table lists the accessories for modulat-
ing operation with their application range.
For remote setpoint use RWF 55.

BURNER TYPE CODE

RWF 50.2 20101190

u All models
RWF 55.5 20101191

PROBE The relative temperature or pressure probes fitted to the power controller must be
chosen on the basis of the application.

BURNER TYPE RANGE (°C) (bar) CODE

Temperature PT 100 -100 ÷ 500°C 3010110

Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

ANALOG CONTROL
SIGNAL CONVERTER

BURNER TYPE (INPUT SIGNAL) CODE

0/2 - 10 V (impedance 200 KΩ)

u All models 3010390
0/4 - 20 mA (impedance 250 Ω)

POTENTIOMETER
BURNER KIT CODE

u RS 1000-1200/M BLU -

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table:

BURNER KIT CODE

u RS 1000-1200/M BLU 20086519

302
Low NOx Modulating Gas Burners
RS 1000÷1200/M BLU SERIES

Burner accessories
Sound proofing box
D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)
u RS 1000-1200/M BLU C8 1425 285 - 1000 110 1500 1800 10 3010401
C

LOW NOx GAS

(*) Average noise reduction according to EN 15036-1 standard

303
Low NOx Modulating Gas Burners
RS 1000÷1200/M BLU SERIES

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.
DIMENSIONS
ADAPTER
ADAPTER Ø1 Ø2 A B
CODE
DN DN mm mm
80 65 / 80 230 375 20066268
100 65 / 80 230 375 20066278

125 65 / 80 245 375 20066284

80 80 400 - 3010222
Ø1 Ø2
100 80 400 - 3010223
125 80 320 - 3010224

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range.
Please refer to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-
mum output over 1200 kW. The seal control is type VPS 504.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u VGD 50/1 3010123+20186306 20050030+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123 20050030

304
Low NOx Modulating Gas Burners

RS 1000÷2000/E-EV BLU SERIES

The RS/E and RS/EV series burners are characterised by a modular monoblock structure that means all necessary
components can be combined in a single unit thus making installation easier, faster and, above all, more flexible.
The burners cover a firing range from 4000 to 19500 kW, and they have been designed for use in hot water boilers or
industrial steam generators.
Operation can be modulating on the RS/E series and modulating with variable speed drive operation on RS/EV series.
The mechanisms of regulation allow to catch up a high modulation ratio on all firing rates range.
The burner can, therefore, supply with precision the demanded power, guaranteeing an high efficiency system level
and the stability setting, obtaining fuel consumption and operating costs reduction.
The burner operation can be intermittent or continuous by menu setting.
The innovative combustion head, adjustment system ensures perfect movement during modulation as well as reducing
noise and pollutants.

LOW NOx GAS

RS 1000/E-EV BLU 1100/4000 ÷ 10100 kW
RS 1200/E-EV BLU 1500/5500 ÷ 11100 kW
RS 1300/E-EV BLU 2500/7500 ÷ 13000 kW
RS 1600/E-EV BLU 3065/9503 ÷ 15560 kW
RS 2000/E-EV BLU 4000/12000 ÷ 19500 kW

305
Low NOx Modulating Gas Burners
RS 1000-2000/E-EV BLU SERIES

FIRING RATES

Useful working field

for choosing the
RS 1000/E-/EV BLU burner

RS 1200/E-/EV BLU
Modulation range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.
hPa (mbar)

Mcal/h
kW

34

32
RS 1600/E-/EV BLU
30

28

26

24
RS 2000/E-/EV BLU
22
RS 1300/E-/EV BLU

20

18

16

14

12

10

6
hPa (mbar)

0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000 21000 kW

306
Low NOx Modulating Gas Burners
RS 1000-2000/E-EV BLU SERIES

Overall dimensions (mm)

BURNER E F A

G*

I
M N

LOW NOx GAS

S
O

MODEL A D E F G* H I M N O S
u RS 1000/E-EV BLU 1206 1338 1637 669 485 413 885 DN80 200 1350 1493
u RS 1200/E-EV BLU 1250 1338 1637 670 485 456 885 DN80 200 1350 1493
* Maximum depth of the boiler door including the depth of the burner flange insulating gasket.

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RS 1000/E-EV BLU 460 608 M20
u RS 1200/E-EV BLU 500 608 M20

PACKAGING

MODEL X Y Z kg

Z u RS 1000/E-EV BLU 2400 1400 1595 500

u RS 1200/E-EV BLU 2400 1400 1595 550
Y
X

307
Low NOx Modulating Gas Burners
RS 1000÷2000/E-EV BLU SERIES

Overall dimensions (mm)

BURNER
A B G

H
E
C
F

R
L

MODEL A B C D E F G H I L R
u RS 1300/E-EV BLU 1880 613 220 544 960 DN 80 1585 1463 383 1782 1565
u RS 1600/E-EV BLU 1880 852 220 544 960 DN 100 1530 1463 544 1785 1565
u RS 2000/E-EV BLU 1880 852 220 590 960 DN 100 1560 1463 562 1782 1565

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RS 1300/E-EV BLU 580 645 M20
u RS 1600/E-EV BLU 580 645 M20
u RS 2000/E-EV BLU 580 645 M20

PACKAGING
MODEL X Y Z kg
u RS 1300/E-EV BLU 3000 1800 1750 1180
Z u RS 1600/E-EV BLU 3000 1800 1750 1180
u RS 2000/E-EV BLU 3000 1800 1750 1180
Y
X

308
Low NOx Modulating Gas Burners
RS 1000÷2000/E-EV BLU SERIES

Specification
DESIGNATION OF SERIES
Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

LOW NOx GAS

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676
BLU Class 3 EN676
MX Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 1000 /E BLU TC FS2 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

309
Low NOx Modulating Gas Burners
RS 1000÷2000/E-EV BLU SERIES

Specification
STATE OF SUPPLY
RS 1000-1200/E-EV BLU
Monoblock forced draught gas burner with modulating operation, fully automatic, made up of:
- High performance fan with low sound emissions, reverse curve blades
- Air suction circuit lined with sound-proofing material
- Air damper for air setting controlled by a high precision servomotor
- Air pressure switch
- Fan starting motor at 2900 rpm, three-phase 230/400 - 400/690 V with neutral, 50Hz
- Low emission mobile combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Automatic regulator for gas delivery, controlled by a high precision servomotor
- Maximum gas pressure switch, with pressure test point, for halting the burner in the case of over pressure on
the fuel supply line
- Module for air/fuel setting and output modulation with incorporated PID control of temperature or pressure of
the heat generator
- AZL Display Interface, for combustion system commissioning and monitoring,
- Burner safety control included on Electronic Cam device
- IRD sensor or ionization probe
- Star/delta starter for the fan motor (RS/E)
- Main electrical supply terminal board
- Burner on/off switch
- Auxiliary voltage led signal
- Manual or automatic output increase/decrease switch
- Burner working led signal
- Contacts motor and thermal relay with release button
- Motor internal thermal protection
- Motor failure led signal
- Burner failure led signal and lighted release button
- Emergency button
- Coded connection plugs-sockets
- Burner opening hinge
- Lifting rings
- IP 54 electric protection level

Standard equipment:
- 1 flange gasket
- 1 thermal screen
- screws for fixing the flange
- screws for fixing the burner flange to the boiler
- Seal control pressure switch (for installation on gas train)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

310
Low NOx Modulating Gas Burners
RS 1000÷2000/E-EV BLU SERIES

Specification
STATE OF SUPPLY
RS 1300-1600-2000/E-EV BLU
Monoblock forced draught gas burner with modulating operation, fully automatic, made up of:
- High performance fan with low sound emissions, forward curve blades
- Air suction circuit lined with sound-proofing material
- Air damper for air setting controlled by a high precision servomotor
- Air pressure switch
- Fan starting motor at 2900 rpm, three-phase 400/690 V with neutral, 50Hz
- Low emission mobile combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes

LOW NOx GAS

- flame stability disk
- Ignition pilot burner
- Automatic regulator for gas delivery, controlled by a high precision servomotor
- Maximum gas pressure switch, with pressure test point, for halting the burner in the case of over
pressure on the fuel supply line
- Module for air/fuel setting and output modulation with incorporated PID control of temperature or pressure of
the heat generator (for both RS/E and RS/EV models)
- AZL Display Interface, for combustion system commissioning and monitoring, included
- Burner safety control included on Electronic Cam device
- IRD sensor flame detector
- Star/delta starter for the fan motor
- Main terminal supply board
- Volt-free contacts output relay
- Stop/emergency push-button
- Off-automatic selector
- Light signalling of main fuel valve open
- Light signalling of mains live state
- Fan motor lockout warning lamp
- Burner lockout warning lamp and reset switch
- Heat request signal
- Fan motor contactor and thermal relay
- Burner opening hinge
- Lifting rings
- IP 54 electric protection level

Standard equipment:
- 1 flange gasket
- 1 thermal screen
- screws for fixing the flange
- screws for fixing the burner flange to the boiler
- Seal control pressure switch (for installation on gas train)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

311
Low NOx Modulating Gas Burners
RS 1000÷2000/E-EV BLU SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS POWER CERTIFICATION NOTE

(kW) (Nm3/h) (kW)

20057514 RS 1000/E BLU TC FS1/FS2 3/400/50 230/50-60 1300/3800-10100 130/380-940 24 CE-0085CN0119 (1)(3)
20072967 RS 1000/E BLU TC FS1/FS2 3/400/50 230/50-60 1300/3800-10100 130/380-940 24 CE-0085CN0119 (1)(4)
20057515 RS 1200/E BLU TC FS1/FS2 3/400/50 230/50-60 1500/5500-11100 150/550-1150 27,2 CE-0085CN0120 (1)(3)
20072968 RS 1200/E BLU TC FS1/FS2 3/400/50 230/50-60 1500/5500-11100 150/550-1150 27,2 CE-0085CN0120 (1)(4)
20124422 RS 1300/E BLU TC FS1/FS2 3/400/50 230/50-60 2500/7500÷13000 250/750÷1300 34,5 - (1)(2)(3)
20124358 RS 1600/E BLU TC FS1/FS2 3/400/50 230/50-60 3065/9503÷15560 307/951÷1556 41,5 - (1)(2)(3)
20104154 RS 2000/E BLU TC FS1/FS2 3/400/50 230/50-60 4000/12000÷19500 400/135÷1950 49,3 - (1)(2)(3)
20057519 RS 1000/EV BLU TC FS1/FS2 3/400/50 230/50-60 1300/3800-10100 130/380-940 24 CE-0085CN0119 (1)(3)(5)
20072969 RS 1000/EV BLU TC FS1/FS2 3/400/50 230/50-60 1300/3800-10100 130/380-940 24 CE-0085CN0119 (1)(4)(5)
20057520 RS 1200/EV BLU TC FS1/FS2 3/400/50 230/50-60 1500/5500-11100 150/550-1150 27,2 CE-0085CN0120 (1)(3)(5)
20072970 RS 1200/EV BLU TC FS1/FS2 3/400/50 230/50-60 1500/5500-11100 150/550-1150 27,2 CE-0085CN0120 (1)(4)(5)
20127213 RS 1300/EV BLU TC FS1/FS2 3/400/50 230/50-60 2500/7500÷13000 250/750÷1300 34,5 - (1)(2)(3)
20104142 RS 1600/EV BLU TC FS1/FS2 3/400/50 230/50-60 3065/9503÷15560 307/951÷1556 41,5 - (1)(2)(3)
20093706 RS 2000/EV BLU TC FS1/FS2 3/400/50 230/50-60 4000/12000÷19500 400/135÷1950 49,3 - (1)(2)(3)

Natural gas, net calorific value: 10 kWh/Nm3 - Density: 0,71 kg/Nm3

(1) according to 2016/426/EU - 2014/35/EU - 2014/30/EU - 2014/68/EU - 2006/42 EC Directive.
(2) the burners are factory set for FS1 operation (1 stop every 24 h) but they can be switched to FS2 operation (continuous - 1 stop every 72 h) by changing the
parameters through the AZL unit menu.
(3) IRD sensor
(4) ionization probe
(5) according to 2014/68/EU Pressure Equipment Directive (only FS2 version)

312
Low NOx Modulating Gas Burners
RS 1000÷2000/E-EV BLU SERIES

Available models
Gas Trains

GAS TRAIN ADAPTER CODE

CODE MODEL Ø RS 1000 RS 1200
20137718* VGD 50/1 - RT 122 Rp 2” l l
20140762* VGD 65/1 - FT 122 DN 65 (1) l l
20140763* VGD 80/1 - FT 122 DN 80 20066268 / (3010222 + 20066268) (2)
20169193* VGD 100/1 - FT 122 DN 100 20066278 / (3010223 + 20066268) (2)
20169195* VGD 125/1 - FT 122 DN 125 20066284 / (3010224 + 20066268) (2)

Please see designation of Gas Train Series in the page before the Catalogue index.

LOW NOx GAS

* 230V/50Hz -220V/60Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
The seal control function is managed by LMV control box, by installation on gas train of a pressure switch supplied, as standard equipment with the burner.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80
(2) To be used with gas train and burner opening on the left (fan motor side).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

GAS TRAIN ADAPTER CODE

CODE MODEL Ø RS 1300 RS 1600 RS 2000
20137718* VGD 50/1 - RT 122 Rp 2” l l l
20140762* VGD 65/1 - FT 122 DN 65 (1) l l l
20140763* VGD 80/1 - FT 122 DN 80 l l l
20169193* VGD 100/1 - FT 122 DN 100 20130602 20130616
20169195* VGD 125/1 - FT 122 DN 125 20130606 20130617

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80
l Not available.

313
Low NOx Modulating Gas Burners
RS 1000÷2000/E-EV BLU SERIES

Burner accessories
Accessories for checking temperature and pressure
The temperature or pressure probes fitted to the modulating regulator must be chosen
on the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) KIT CODE

Temperature PT 100 -100 ÷ 500°C 3010110

Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
20065135 which allows to reduce it at the fixed dimension of 55 mm.
A
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)]

BOX CODE
TYPE (mm) min-max (mm) (mm) (mm) (*)
u RS 1000-1200/E-EV BLU C8 1425 285 - 1000 110 1500 1800 10 3010401
C
u RS 1300-1600-2000/E-EV BLU C9 20108736

(*) Average noise reduction according to EN 15036-1 standard

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table:

BURNER KIT CODE

u All models 3010094

Variable Speed Drive (VSD) for RS/EV series only

The motor speed variation for the RS/EV BLU burners series is obtained thanks to a
frequency converter: variable speed drive (VSD), provided with a programming panel
with start-up assistant. It always must be ordered with RS/EV series.

BURNER MAX POWER (kW) KIT CODE

u RS 1000/EV BLU 22 20163099

u RS 1200-1300/EV BLU 30 20163100
u RS 1600/EV BLU 37 20163105
u RS 2000/EV BLU 45 On demand

314
Low NOx Modulating Gas Burners
RS 1000÷2000/E-EV BLU SERIES

Burner accessories
Oxygen Control kit (QGO2) for RS/EV series only
The QGO2 is an oxygen analizer with relevant probe which controls and supervises the
residual oxygen content in exhaust gases.

BURNER KIT CODE

u All models 20045187*

An additional transformer kit is needed to guarantee the power supply to the PLL device in case of installation where the
distance between the last servomotor and the PLL kit is greater than 20 meters.
Please contact Riello Burners Commercial and Technical Department, our Application Engineers will be pleased to help you.
* Installation outside the burner cover

LOW NOx GAS

Kit efficiency with oxygen control kit (for RS/EV only)
The kit includes two temperature sensors: one for air and one for exhaust gas detec-
tion. They must be wired to oxygen control kit interface to allow the LMV 52 efficiency
calculation. The value is showed on AZL display.

BURNER KIT CODE

u All models 3010377

PC Interface Software (ACS 450)

PC tool for convenient programming and burner settings, process visualization, data
recording, selection of AZL language, software update AZL.

BURNER KIT CODE

u All models 3010388

315
Low NOx Modulating Gas Burners
RS 1000÷2000/E-EV BLU SERIES

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

DIMENSIONS
ADAPTER
ADAPTER Ø1 Ø2 A B
CODE
DN DN mm mm
80 65 / 80 230 375 20066268

100 65 / 80 230 375 20066278

125 65 / 80 245 375 20066284

80 80 400 - 3010222
Ø1 Ø2
100 80 400 - 3010223

125 80 320 - 3010224

100 100 350 350 20130616

125 100 350 350 20130617

100 80 350 350 20130602

125 80 350 350 20130606

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

PVP (Pressure Valve Proving) kit

The seal control function is included on Burner Digital Management System, it is only
necessary to add the PVP kit on the gas train.
The PVP is included as standard equipment on RS 1300-1600-2000 models.

BURNER KIT CODE

u MB - VGD type 3010344

316
Low NOx Modulating Gas Burners
RS 1000÷2000/E-EV BLU SERIES

Gas train accessories

PVP (Pressure Valve Proving) kit
The seal control function is included on Burner Digital Management System, it is only
necessary to add the PVP kit on the gas train.
The PVP is included as standard equipment on RS 1300-1600-2000 models.

BURNER KIT CODE

u MB - VGD type 3010344

LOW NOx GAS

317
One Stage Gas Burners

RIELLO 40 GS SERIES
The Riello 40 GS series of one stage gas burners, is a complete
range of products developed to respond to any request for
home heating. The Riello 40 GS series is available in four
different models, with an output ranging from 11 to 220 kW,
divided in four different structures.
All the models use the same components designed by Riello
for the Riello 40 GS series. The high quality level guarantees
safe working. The Riello 40 GS burners are fitted with a
microprocessor based control box with diagnostic functions.
In developing these burners, special attention was paid to
reducing noise, to the ease of installation and adjustment,
to obtaining the smallest size possible to fit into any sort of
boiler available on the market.
All the models are approved by the EN 676 European Guidelines for installation of burners in
Standard and conform to European Directives for EMC, Low conformity to EU Regulation:
Voltage, Machinery and Boiler Efficiency. A RIELLO burner (Heat Generator), where
All the Riello 40 GS burners are tested before leaving the it is matched with a water-based boiler
factory. (Heater Housing) with a nominal output
GS3 11 ÷ 35 kW ≤ 400 kW, providing heat for heating
GS5 18 ÷ 58 kW purposes and heat to deliver sanitary hot
GS10 42 ÷ 116 kW water, can be installed:
GS20 81 ÷ 220 kW - With boilers (heater housings) already

GAS
in service in the field, for replacement
FIRING RATES of identical products, in conformity to
Article 1, paragraph 2, point (G) of the
EU Regulation No. 813/2013;
- With boilers (heater housings) on a
new installation, if they have emis-
sions complying with the requirement
of Annex II, paragraph 4 of the EU reg-
ulation No. 813/2013.

Useful working field

for choosing the
burner

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

319
One Stage Gas Burners
RIELLO 40 GS SERIES

Overall dimensions (mm)

BURNER
A
A1 F-F(1) E
C

D V
I

Z M
Reduction nipple **
Rp 1/2” - Rp 3/8” N

MODEL A A1 C D E F - F(1) H I M N V Z
u GS3 - 252 - 215 230 100 91 165 Rp 3/8”* 37 132 25
u GS5 - 272 - 233 295 100 91 180 Rp 1/2” 48 138 28
u GS10 341 - 188,5 262 346 110 105 204 Rp 3/4” 61 142 33
u GS10 *** - 305 - 262 346 110 - 170 105 204 Rp 3/4” 61 142 33
u GS20 387 - 212 298 389 120 - 280 125 230 Rp 3/4” 67 152 33
u GS20 *** - 350 - 298 389 120 125 230 Rp 3/4” 67 152 33
* With reduction nipple
** Standard equipment on R40 GS3
*** Versions with air damper opening motor inside the cover
(1) dimension with extended head

BURNER - BOILER MOUNTING FLANGE

GS3 - GS5 - GS10 GS20

MODEL A1 A2 B1 B2 C C1 F Q R
u GS3 - - - - 140 130 170 45° 10
u GS5 - - - - 140 130 170 45° 10
u GS10 - - - - 160 130 185 45° 11
u GS20 155 200 155 200 170 - 170 90° 11

PACKAGING

MODEL X Y Z kg
u GS3 375 335 310 11
Z u GS5 445 355 325 11
u GS10 483 423 330 15
Y
X u GS20 535 463 375 21

320
One Stage Gas Burners
RIELLO 40 GS SERIES

Specification
DESIGNATION OF SERIES

Series : G

Fuel : S Natural gas

Size

Head : … Standard head

TL Extended head

Electrical supply to the system : 1/230/50 1/230V/50Hz

1/220/60 1/220V/60Hz

G S 3 1/230/50

GAS
STATE OF SUPPLY
Monoblock, gas burners, completely automatic, with one stage settings fitted with:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper, completely closed in stand by, with adjustment inside the cover
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case of insufficient
combustible air
- Microprocessor-based burner safety control box MG 557 (with diagnostic, remote reset, continuous purge integrated,
recycle, post-purge)
- IP X0D (IP 40) electric protection level.

Standard equipment:
- Flange insulation screen
- Screws and nuts for fixing the flange to the boiler
- 7-pole socket
- Hinge
- Reduction nipple Rp 1/2” - Rp 3/8” (for R40 GS3 only)
- Grommet
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

321
 One Stage Gas Burners
RIELLO 40 GS SERIES

Available models
Burners
HEAT OUTPUT TOTAL
ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
3755119 GS3 1/230/50 11 - 35 1,1 - 3,5 0,100 CE-0476CT2714 (1) (4) (5)
3755219 GS5 1/230/50 18 - 58 1,8 - 5,8 0,110 CE-0476CT2714 (1) (4) (5)
3755281 GS5 1/220/60 23 - 65 2,3 - 6,5 0,180 - (2) (3)
3755426 GS10 1/230/50 42 - 116 4,2 - 11,6 0,130 CE-0476CT2714 (1) (4) (5)
3755483 GS10 1/220/60 42 - 116 4,2 - 11,6 0,200 - (2) (3)
20007527 GS10 1/220/60 42 - 116 4,2 - 11,6 0,200 - (1) (3)
3755616 GS20 1/230/50 81 - 220 8,1 - 22 0,250 CE-0476CT2714 (1) (4) (5)
3755683 GS20 1/220/60 81 - 220 8,1 - 22 0,430 - (2) (3)

Net calorific value G20: 10 kWh/Nm3 - Density: 0,71 kg/Nm3

The burners of GS series are in according to EN 676
(1) With plug and socket
(2) With terminal block
(3) Fixed air damper always open in stand by
(4) With air damper opening motor
(5) According to Directives: Electromagnetic Compatibility 2014/30/EU, Low Voltage 2014/35/EU and Machine 2006/42/CE.

Gas Trains
GAS TRAIN GAS TRAIN NATURAL GAS LPG
CODE * MODEL BURNER ADAPTER BURNER ADAPTER NOTE
(TYPE) (CODE) (TYPE) (CODE)
MULTIBLOC GAS TRAIN

3970569 MBC 65/1 - RSD 20 GS3 - GS5 GS3 - GS5 (1)

3970530 MB 405/1 - RSD 20 GS5 - GS10 GS5 - GS10 (1)

3970531 MB 407/1 - RSD 20 GS5 - GS10 - GS20 GS5 - GS10 - GS20 (1) (3)

3970532 MB 410/1 - RSD 20 GS10 - GS20 GS10 - GS20 (1)

Please see Designation of Gas Train Series in the page before the Catalogue index.
* Gas train are 230V/50Hz - 220V/60Hz electrical supply
(1) With installed plug (if the plug is not necessary, remove it in accordance with gas train instruction manual indication)
(2) GS10 ≤ 80 kW with natural gas
(3) GS20 ≤ 180 kW with natural gas
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.

322
One Stage Gas Burners
RIELLO 40 GS SERIES

Burner accessories
Extended head kit
“Standard head” burners can be transformed into “extended head” versions by using
the special kit. Below the KITS available for the various burners are listed, showing the
original and the extended lengths.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u GS3 - GS5 100 125 3000820
u GS10 110 170 3001064
u GS20 120 280 3000873

Remote reset control kit for MG 557 control box

The MG 557 control box can be remotely released using an electric command kit. This
kit must be installed in conformity with current regulations in force.

BURNER KIT CODE

u GS3 - GS5 3002750

GAS
LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner as shown in the following table.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD EXTENDED HEAD
u GS3 3000881 3000881
u GS5 3000882 3000882
u GS10 3000884 3000884
u GS20 3000886 3000886

Town gas kit

BURNER KIT CODE

u GS3 3000888
u GS5 3000889
u GS10 3000891
u GS20 3000893

Inlet air aspiration kit This kit allows to channel the external air directly into the burner and is available as
accessory for models:

BURNER KIT CODE

u GS3 20027571
u GS5 20027576
u GS10 20027578
u GS20 20027581

323
One Stage Gas Burners
RIELLO 40 GS SERIES

Burner accessories
End cone with turbulator disk
The end cone turbolator disk reduces the flame lenght. It is suitable for hoven applica-
tion (CO emissions) and short boiler chamber.

BURNER PROJECTION (mm) KIT CODE

u GS5 +15 3000916

u GS10 +18 3000918
u GS20 +23 3000919

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.
It is supplied with burners with pin plug.

BURNER KIT CODE

u GS3 - GS5 - GS10 - GS20 3001180

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u GS3 - GS5 - GS10 - GS20 3000945

Continuous ventilation kit for RMG control box

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER KIT CODE

u GS10 - GS20 3010094

PC interface kit
To connect the RMG control box to a personal computer for the transmission of op-
eration, fault signals and detailed service information, an interface adapter with PC
software are available.

BURNER KIT CODE

u GS10 - GS20 3002719

Gas train accessories

Seal control kit
To test the valve seals on the gas train, (except for the model with Multibloc MBC 65 DLE)
a special “seal control kit” is available.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u MB/1 type 3010123 20050030

324
Two Stage Gas Burners

RIELLO 40 GSD SERIES

The Riello 40 GSD series of two stage gas burners, is a
complete range of products developed to respond to
any request for home heating. The Riello 40 GSD series is
available in two different models, with an output ranging
from 41 to 220 kW, divided in two different structures.
All the models use the same components designed by Riello
for the Riello 40 GSD series. The high quality level guarantees
safe working.
In developing these burners, special attention was paid to
reducing noise, to the ease of installation and adjustment,
to obtaining the smallest size possible to fit into any sort of
boiler available on the market.
All the models are approved by the EN 676 European
Standard and conform to European Directives for EMC, Low
Voltage, Gas Appliance and Boiler Efficiency.
All the Riello 40 GSD burners are tested before leaving the
factory. GS10D 29/41 ÷ 106 kW
Guidelines for installation of burners in conformity to EU GS20D 58/81 ÷ 220 kW
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and

GAS
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

6
GS20D Useful working field
for choosing the
5 burner

4 1st stage operation

range

3 Test conditions
conforming to
EN676
GS10D Temperature: 20°C
2 Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

1
hPa (mbar)

0
20 40 60 80 100 120 140 160 180 200 Mcal/h

20 40 60 80 100 120 140 160 180 200 220 240 kW

325
Two Stage Gas Burners
RIELLO 40 GSD SERIES

Overall dimensions (mm)

BURNER
A F-F(1) E

D V
I
M

Z N

MODEL A D E F - F(1) H I M N V Z
u GS10D 368 262 346 110 105 204 Rp 3/4” 61 142 33
u GS20D 413 298 389 120 - 280 125 230 Rp 3/4” 67 152 33

(1) dimension with extended head

BURNER - BOILER MOUNTING FLANGE

GS10D GS20D

MODEL A1 A2 B1 B2 C C1 F Q R
u GS10D - - - - 160 130 185 45° 11
u GS20D 155 200 155 200 170 - 170 90° 11

PACKAGING

MODEL X Y Z kg
u GS10D 495 483 330 16
Z
u GS20D 535 535 375 22
Y
X

326
Two Stage Gas Burners
RIELLO 40 GSD SERIES

Specification
DESIGNATION OF SERIES

Series : G

Fuel : S Natural gas

Size

Optional variations: D Two-stage output adjustment

Head : … Standard head

TL Extended head

Electrical supply to the system : 1/230/50 1/230V/50Hz

G S 10 D 1/230/50

GAS
STATE OF SUPPLY
Burner:
Monoblock, gas burners, completely automatic, two stage operation, made up of:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper, completely closed in stand by, driven by an electric servomotor
- Air damper with 1st and 2nd stage adjustement
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- flame inspection window
- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case of insufficient
combustible air
- Protection filter against radio interference
- IP X0D (IP 40) electric protection level.

Standard equipment:
- Flange insulation screen
- Screws and nuts for fixing the flange to the boiler
- 7-pole socket
- 4-pole socket
- Hinge
- Grommet
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

327
Two Stage Gas Burners
RIELLO 40 GSD SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
3757615 GS10D 1/230/50 29/41 - 106 2,9/4,1 - 10,6 0,130 CE-0476CT2714 (1)
3757714 GS20D 1/230/50 58/81 - 220 5,8/8,1 - 22 0,250 CE-0476CT2714 (1)

Net calorific value G20: 10 kWh/Nm3 - Density: 0,71 kg/Nm3

The burners of GSD series are in according to EN 676
(1) With plug and socket.

Gas Trains

GAS TRAIN GAS TRAIN NATURAL GAS LPG

CODE * MODEL BURNER ADAPTER BURNER ADAPTER NOTE
(TYPE) (CODE) (TYPE) (CODE)
MULTIBLOC GAS

3970084 MB 405/2 - RSD 20 GS10D GS10D (1) (2)

TRAINS

3970537 MB 407/2 - RSD 20 GS10D - GS20D GS10D - GS20D (1) (3)

3970534 MB 410/2 - RSD 20 GS20D GS20D (1)

Please see Designation of Gas Train Series in the page before the Catalogue index.
* Gas train are 230V/50Hz - 220V/60Hz electrical supply
(1) With installed plug
(2) GS10D ≤ 80 kW with natural gas
(3) GS20D ≤ 180 kW with natural gas
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.

328
Two Stage Gas Burners
RIELLO 40 GSD SERIES

Burner accessories
Extended head kit
Burners “standard head” can be transformed into “extended head” versions by using
the special kit. Here the KITS available for the various burners are listed, showing the
original and the extended lengths.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u GS10D 100 170 3001064
u GS20D 120 280 3000873

End cone with turbulator disk

The end cone turbolator disk reduces the flame lenght. It is suitable for hoven applica-
tion (CO emissions) and short boiler chamber.

BURNER PROJECTION (mm) KIT CODE

u GS10D +18 3000918

u GS20D +23 3000919

GAS
LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner as shown in the following table.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD EXTENDED HEAD
u GS10D 3000884 3000884
u GS20D 3000886 3000886

Town gas kit

BURNER KIT CODE

u GS10D 3000891
u GS20D 3000894

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.
It is supplied with burners with pin plug.

BURNER KIT CODE

u GS10D - GS20D 3001180

329
Two Stage Gas Burners
RIELLO 40 GSD SERIES

Burner accessories
7-pin plug kit
If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u GS10D - GS20D 3000945

Continuous ventilation kit for RMG control box

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER KIT CODE

u GS10D - GS20D 3010094

PC interface kit
To connect the RMG control box to a personal computer for the transmission of op-
eration, fault signals and detailed service information, an interface adapter with PC
software are available.

BURNER KIT CODE

u GS10D - GS20D 3002719

Gas train accessories

Seal control kit
To test the valve seals on the gas train a special “seal control kit” is available.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u MB/1 type 3010123 20050030

330
Two Stage Progressive and Modulating Gas Burners

RIELLO 40 GS/M SERIES

The Riello 40 GS/M series of two stage progressive or
modulating gas burners, is a complete range of products
developed to respond to any request of gas burners for
hot air generator according to EN 1020. These new models
complete the Riello 40 gas series which prides itself on
many years of experience in all the world in the field of
residential heating and soft industrial applications. This
series of burners is available in two different models
with an output ranging from 42 to 194 kW, divided in two
different structures. Basic version of these models has two
stage progressive operation. A simple modification, adding
a component, permits obtaining modulating operation with
a rate 1:4. The burners are supplied air fuel ratio control gas
trains.
This more advanced version can better satisfy market needs
for applications where modulation is requested to obtain
highest plant efficiency. In developing these burners,
special attention was paid to the ease of installation and
adjustment, to maintaining the smallest size possible and
obtaining high performance for modulating operation to fit
into any sort of application available on the market. All the GS 10/M 22 / 42 ÷ 105 kW
models are approved by the EN 676 European Standard and
GS 20/M 43 / 82 ÷ 194 kW
they conform to European Directives: Gas Appliances, EMC,

GAS
Low Voltage and Boiler Efficiency.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

331
Two Stage Progressive and Modulating Gas Burners
RIELLO 40 GS/M SERIES

FIRING RATES

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

Overall dimensions (mm)

BURNER

MODEL A D E F H I M N V Z
u GS10/M 425 262 347 110 105 204 Rp 3/4” 61 142 33
u GS20/M 488 298 389 120 125 230 Rp 3/4” 67 152 33

332
Two Stage Progressive and Modulating Gas Burners
RIELLO 40 GS/M SERIES

BURNER - BOILER MOUNTING FLANGE

GS10/M GS20/M

MODEL A1 A2 B1 B2 C C1 F Q R
u GS10/M - - - - 160 130 185 45° 11
u GS20/M 155 200 155 200 170 - 170 90° 11

PACKAGING

GAS
MODEL X Y Z kg
u GS10/M 505 490 330 17
Z
u GS20/M 560 535 375 17
Y
X

Specification
DESIGNATION OF SERIES

Series : G

Fuel : S Natural gas

Size

Optional variations: /M two stage progressive of fully modulating

Electrical supply to the system : 1/230/50 1/230V/50Hz

G S 10 /M 1/230/50

333
Two Stage Progressive and Modulating Gas Burners
RIELLO 40 GS/M SERIES

STATE OF SUPPLY

Monoblock, gas burners, completely automatic, two stage progressive or modulating operation with a kit, made up of:
- Ratio air/fuel controlled by checking both the air and the gas flows
- Two pressure switches on the burner, to make sure the burner operation, detecting both the fan and the chimney
functions
- Remote reset available
- Servomotor to drive the air damper to fully closed position at stand-by, low and high fire position
- Turn down fire 1:4
- Fan with forward curve blades
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- additional device, to keep short the flame shape
- Protection filter against radio interference
- Microprocessor-based flame control box, with diagnostic functions
- IP X0D (IP 40) electric protection level.

Standard equipment:
- Hinge to turn the burner left-side or right-side for the maintenance position
- Flange insulation screen
- Screws and nuts for fixing the flange to the boiler
- 7-pin plug with capacitor for EMC
- 4-pin plug to connect the high-low thermostat
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available models
Burners
HEAT OUTPUT TOTAL
ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
3755556 GS10/M 1/230/50 22/42 - 105 2,2/4,2 - 10,5 0,130 CE – 0085 BM0453 (1)
3755756 GS20/M 1/230/50 43/82 - 194 4,3/8,2 - 19,4 0,250 CE – 0085 BM0453 (1)
20066426 GS10/M 1/220/60 22/42 - 105 2,2/4,2 - 10,5 0,130 - (1)
3091960 GS20/M 1/220/60 43/82 - 194 4,3/8,2 - 19,4 0,250 - (1)
(1) With installed plug.
Net calorific value G20 gas: 10 kWh/Nm3; 8600 kcal/Nm3 - Density: 0,71 kg/Nm3.

Gas Trains
GAS TRAIN GAS TRAIN NATURAL GAS LPG
CODE * MODEL BURNER ADAPTER BURNER ADAPTER NOTE
(TYPE) (CODE) (TYPE) (CODE)
MULTIBLOC GAS

GS10/M GS10/M
3970535 MB 407/P - RSD 00 (1)
TRAINS

GS20/M GS20/M
3970536 MB 412/P - RSD 00 GS20/M GS20/M (1) (2)
Please see Designation of Gas Train Series in the page before the Catalogue index.
* Gas train are 230V/50Hz - 220V/60Hz electrical supply
(1) With plug and socket.
(2) ≥120 kW.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.

334
Two Stage Progressive and Modulating Gas Burners
RIELLO 40 GS/M SERIES

Burner accessories
Extended head kit
Burners “standard head” can be transformed into “extended head” versions by using
the special kit. Here the KITS available for the various burners are listed, showing the
original and the extended lengths.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u GS10/M 128 170 3001064
u GS20/M 120 280 3000873

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner as shown in the following table.

BURNER KIT CODE FOR KIT CODE FOR

GAS
STANDARD HEAD EXTENDED HEAD
u GS10/M 3000884 3000884
u GS20/M 3000886 3000886

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.
It is supplied with burners with pin plug.

BURNER KIT CODE

u GS10/M - GS20/M 3001180

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u GS10/M - GS20/M 3000945

335
Two Stage Progressive and Modulating Gas Burners
RIELLO 40 GS/M SERIES

Burner accessories
Accessories for modulating operation
To obtain modulating operation, the GS/M series of burners requires a regulator.

BURNER REGULATOR REGULATOR

TYPE CODE
RWF 50.2 20105193
u GS10/M - GS20/M
RWF 50.5 20105274

The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

Temperature PT 100 -100 ÷ 500°C 3010110

u GS10/M - GS20/M Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214

PC interface kit
To connect the RMG control box to a personal computer for the transmission of op-
eration, fault signals and detailed service information, an interface adapter with PC
software are available.
BURNER KIT CODE

u GS10/M - GS20/M 3002719

336
One Stage Gas Burners

GULLIVER RS SERIES
The Riello Gulliver RS5 is a new model of the series of one
stage gas burners, characterized for its small dimensions
in spite of its high combustion performance. It has been
developed to respond to any request for home heating,
conforming to current regulations in force.
This model uses the same components designed by Riello
for the Gulliver series. The high quality level guarantees safe
working.
The burners are fitted with a microprocessor-based burner
safety control box which supplies indication of operation
and diagnosis of fault cause.
In developing this burner, special attention was paid to
reducing noise, the ease of installation and adjustment, to
obtaining the smallest size possible to fit into any sort of
boiler available on the market.
This model is approved by the EN 676 European Standard
and European Directives, Gas Appliance, EMC, Low Voltage,
Boiler Efficiency. RS5 160 ÷ 330 kW
The Gulliver RS5 burner is tested before leaving the factory. RS5 TL 160 ÷ 330 kW
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with

GAS
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

337
One Stage Gas Burners
GULLIVER RS SERIES

Overall dimensions (mm)

BURNER

MODEL A B C D E E1 F F2 H I L
u RS5 300 150 150 392 278 300 225 203 137 286 45
u RS5 TL 300 150 150 392 278 300 382 360 137 286 45

BURNER - BOILER MOUNTING FLANGE

MODEL A C C1 C2 F O Q R
u RS5 137 203 170 200 218 80,5 45° 11
u RS5 TL 137 203 170 200 218 80,5 45° 11

PACKAGING

Z MODEL X Y Z kg
u RS5 600 345 430 18
Y u RS5 TL 703 335 435 20
X

338
One Stage Gas Burners
GULLIVER RS SERIES

Specification
DESIGNATION OF SERIES
Series: R Standard emission burner
B Low NOx burners

Fuel: S Natural gas

SP LPG
G Light oil

Size

Possible variations: R Light oil pre-heater

K Cone shaped head
S Reduced output ignition
D Two stage output operation

Head : … Standard head

TL Extended head

Electrical supply to the system: 1/230/50 1/230V/50Hz

GAS
R S 5 1/230/50

STATE OF SUPPLY
Monoblock, gas burner, completely automatic, one stage operation, made up of:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper, completely closed in stand by, with external adjustment, with no need to remove the cover
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Flame inspection window
- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case of insufficient
combustible air
- Microprocessor-based burner safety control box, with diagnostic and remote reset functions
- Protection filter against radio interference (included into burner safety control box)
- IP X0D (IP 40) electric protection level.

Standard equipment:
- Sliding flange
- Flange insulation screen
- Screws and nuts for fixing the flange to the boiler
- 7-pin plug
- Remote control release kit
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

339
 One Stage Gas Burners
GULLIVER RS SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
3761958 RS5 1/230/50 160 - 330 16 - 33 0,430 CE - 0085 BM0114 (1)
20052614 RS5 TL 1/230/50 160 - 330 16 - 33 0,430 CE - 0085 BM0114 (1)

Net calorific value G20: 10 kWh/Nm3 - Density: 0,71 kg/Nm3.

The burners of RS series are in according to EN 676.
(1) With plug and socket.

Gas Trains

GAS TRAIN GAS TRAIN NATURAL GAS LPG

CODE * MODEL BURNER ADAPTER BURNER ADAPTER NOTE
(TYPE) (CODE) (TYPE) (CODE)
3970549 MB 410/1 - F3SD 20 RS5 RS5 (1) (2)
MULTIBLOC

3970550 MB 412/1 - F3SD 20 RS5 RS5 (1) (3)

3970558 MB 415/1 - F3SD 30 RS5 RS5 (1)

Please see Designation of Gas Train Series in the page before the Catalogue index.
* Gas trains are 230V/50Hz - 220V/60Hz electrical supply.
(1) With installed plug.
(2) RS5 ≤ 200 kW with natural gas.
(3) RS5 ≤ 300 kW with natural gas.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.

Burner accessories
Extended head kit

Burners standard head can be transformed into “extended head” versions by using the
special kit.

BURNER STANDARD EXTENDED KIT CODE

HEAD LENGTH (mm) HEAD LENGTH (mm)
u RS5 203 ÷ 225 357 ÷ 372 3001016

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as shown in the following table.

BURNER KIT CODE FOR KIT CODE (*) KIT CODE FOR
STANDARD HEAD EXTENDED HEAD
u RS5 3001011 3002737 3001011
(*) Kit for LPG with butane amount over 30%, without CE certification

340
One Stage Gas Burners
GULLIVER RS SERIES

Burner accessories
Ground fault interrupter kit
A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.
It is supplied with burners with pin plug.

BURNER KIT CODE

u RS5 3001180

Multibloc rotation kit

There is a special kit available that can be used to install the burner turned 180°. This
kit is designed to ensure the gas train valve properly.

BURNER KIT CODE

u RS5 3001178

GAS
7-pin plug kit
If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u RS5 3000945

Gas train accessories

Seal control kit
To test the valve seals on the gas train a special “seal control kit” is available.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u MB/1 type 3010123 20050030

341
Two Stage Gas Burners

GULLIVER RSD SERIES

The Riello Gulliver RS5D is a new model of the series of two
stage gas burners, characterized for its small dimensions
in spite of its high combustion performance. It has been
developed to respond to any request for home heating,
conforming to current regulations in force. This models uses
the same components designed by Riello for the Gulliver
series. The high quality level guarantees safe working.
The burners are fitted with a microprocessor-based burner
safety control box which supplies indication of operation
and diagnosis of fault cause.
In developing this burner, special attention was paid to
reducing noise, the ease of installation and adjustment, to
obtaining the smallest size possible to fit into any sort of
boiler available on the market.
This model is approved by the EN 676 European Standard
and European Directives, Gas Appliance, EMC, Low Voltage,
Boiler Efficiency.
The Gulliver RS5D burner is tested before leaving the factory.
Guidelines for installation of burners in conformity to EU RS5D 160/208 ÷ 345 kW
Regulation: RS5D TL 160/208 ÷ 345 kW
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal

GAS
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

1st stage operation

range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

343
Two Stage Gas Burners
GULLIVER RSD SERIES

Overall dimensions (mm)

BURNER

MODEL A B C D E E1 F F2 H I L
u RS5D 300 150 150 392 278 300 203 225 137 286 45
u RS5D TL 300 150 150 392 278 300 382 360 137 286 45

BURNER - BOILER MOUNTING FLANGE

MODEL A C C1 C2 F O Q R
u RS5D 137 203 170 200 218 80,5 45° 11
u RS5D TL 137 203 170 200 218 80,5 45° 11

PACKAGING

Z MODEL X Y Z kg
u RS5D 600 345 430 18
Y u RS5D TL 703 335 435 20
X

344
Two Stage Gas Burners
GULLIVER RSD SERIES

Specification
DESIGNATION OF SERIES
Series: R Standard emission burner
B Low NOx burners

Fuel: S Natural gas

SP LPG
G Light oil

Size

Possible variations: R Light oil pre-heater

K Cone shaped head
S Reduced output ignition
D Two stage output operation

Head : … Standard head

TL Extended head

Electrical supply to the system: 1/230/50 1/230V/50Hz

GAS
R S 5 D 1/230/50

STATE OF SUPPLY
Monoblock, gas burner, completely automatic, with two stage settings fitted with:
- Fan with forward curve blades
- Cover lined with sound - proofing material
- Air damper, with 1st and 2nd stage adjustment, driven by an electric servomotor
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Flame inspection window
- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case of insufficient
combustible air
- Microprocessor-based burner safety control box, with diagnostic and remote reset functions
- Protection filter against radio interference (included into burner safety control box)
- IP X0D (IP 40) electric protection level.

Standard equipment:
- Sliding flange
- Flange insulation screen
- Screws and nuts for fixing the flange to the boiler
- 7-pin plug
- 4-pin plug
- Remote control release kit
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

345
 Two Stage Gas Burners
GULLIVER RSD SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
3762058 RS5D 1/230/50 160/208 - 345 16/20,8 - 34,5 0,450 CE - 0085 BN0325 (1)
20052615 RS5D TL 1/230/50 160/208 - 345 16/20,8 - 34,5 0,450 CE - 0085 BN0325 (1)

Net calorific value G20: 10 kWh/Nm3 - Density: 0,71 kg/Nm3.

The burners of RSD series are in according to EN 676.
(1) With plug and socket.

Gas Trains

GAS TRAIN GAS TRAIN NATURAL GAS LPG

CODE * MODEL BURNER ADAPTER BURNER ADAPTER NOTE
(TYPE) (CODE) (TYPE) (CODE)
3970542 MB 410/2 - F3SD 20 RS5D RS5D (1) (2)
MULTIBLOC

3970543 MB 412/2 - F3SD 20 RS5D RS5D (1) (3)

3970582 MB 415/2 - F3SD 20 RS5D RS5D (1)

Please see Designation of Gas Train Series in the page before the Catalogue index.
* Gas trains are 230V/50Hz - 220V/60Hz electrical supply.
(1) With installed plug.
(2) RS5D ≤ 200 kW with natural gas.
(3) RS5D ≤ 300 kW with natural gas.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.

Burner accessories
Extended head kit

Burners standard head can be transformed into “extended head” versions by using the
special kit.

BURNER STANDARD EXTENDED KIT CODE

HEAD LENGTH (mm) HEAD LENGTH (mm)
u RS5D 203 ÷ 225 357 ÷ 372 3001016

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as shown in the following table.

BURNER KIT CODE FOR KIT CODE (*) KIT CODE FOR
STANDARD HEAD EXTENDED HEAD
u RS5D 3001011 3002737 3001011
(*) Kit for LPG with butane amount over 30%, without CE certification

346
Two Stage Gas Burners
GULLIVER RSD SERIES

Burner accessories
Ground fault interrupter kit
A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.
It is supplied with burners with pin plug.

BURNER KIT CODE

u RS5D 3001180

Multibloc rotation kit

There is a special kit available that can be used to install the burner turned 180°. This
kit is designed to ensure the gas train valve properly.

BURNER KIT CODE

u RS5D 3001178

GAS
7-pin plug kit
If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u RS5D 3000945

Gas train accessories

Seal control kit
To test the valve seals on the gas train a special “seal control kit” is available.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u MB/1 type 3010123 20050030

347
One Stage Gas Burners

RS/1 SERIES
The RS/1 series of burners covers a firing range from 70 to
550 kW, and they have been designed for use in low or
medium temperature hot water boilers, hot air or steam
boilers, diathermic oil boilers.
Operation is “one stage”; the burners are fitted with a
microprocessor-based burner safety control box which
supplies indication of operation and diagnosis of fault
cause. Optimisation of sound emissions is guaranteed by
the special design of the air suction circuit.
The elevated performance of the fans and combustion
head, guarantee flexibility of use and excellent working at
all firing rates.
The exclusive design ensures reduced dimensions, simple
use and maintenance. Optimisation of sound emissions is
guaranteed by the special design of the air suction circuit
and by incorporated sound proofing material. A wide range
of accessories guarantees elevated working flexibility.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
RS 34/1 MZ 70 ÷ 390 kW
output ≤ 400 kW, providing heat for heating purposes and RS 44/1 MZ 100 ÷ 550 kW

GAS
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

349
One Stage Gas Burners
RS/1 SERIES

Overall dimensions (mm)

BURNER
E
A L F - F(1)

D V
I
M

MODEL A D E F - F(1) H I L M N O S V
u RS 34/1 MZ 442 422 508 216 - 351 140 305 138 1”1/2 84 780 - 177
u RS 44/1 MZ 442 422 508 216 - 351 152 305 138 1”1/2 84 780 - 177
(1) dimension with extended head

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RS 34/1 MZ 160 224 M8
u RS 44/1 MZ 160 224 M8

PACKAGING

MODEL X (1) Y Z kg
Z u RS 34/1 MZ 1000 485 500 32
u RS 44/1 MZ 1000 485 500 33
Y (1) dimension with standard and extended head
X(1)

350
One Stage Gas Burners
RS/1 SERIES

Specification
DESIGNATION OF SERIES

Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676

GAS
BLU Class 3 EN676
MX Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 34 /1 MZ TC FS1 1/230/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

351
One Stage Gas Burners
RS/1 SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught gas burner with one stage operation, fully automatic, made up of:
- Air suction circuit with sound proofing material
- High performance fan with straight blades
- Air damper for air flow setting
- Starting motor at 2800 rpm, single-phase / 220-230V / 50-60Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- Microprocessor-based burner safety control box, with diagnostic functions
- Plug and socket for electrical connections accessible from the external of the cover
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) electric protection level.

Standard equipment:
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 3 plugs for electrical connection
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available models
Burners

TOTAL
HEAT OUTPUT
ELECTRICAL
CODE MODEL NATURAL GAS POWER CERTIFICATION NOTE
(kW) (Nm /h)
3
(kW)
3788510 RS 34/1 MZ TC FS1 1/230/50-60 230/50-60 70-390 7-39 0,6 CE0085BR0380
3788511 RS 34/1 MZ TL FS1 1/230/50-60 230/50-60 70-390 7-39 0,6 CE0085BR0380
3788610 RS 44/1 MZ TC FS1 1/230/50-60 230/50-60 100-550 10-55 0,7 CE0085BR0380
3788611 RS 44/1 MZ TL FS1 1/230/50-60 230/50-60 100-550 10-55 0,7 CE0085BR0380

Natural Gas, net calorific value: 10 kWh/Nm3 - Density at 20°C: 0,71 kg/Nm3
The burners of RS/1 series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 676 Norm.

352
One Stage Gas Burners
RS/1 SERIES

Available models
Gas Trains
GAS TRAIN VPS ADAPTER CODE
CODE MODEL Ø C.T. CODE RS 34/1 RS 44/1
3970500* MB 405/1 - RT 20 Rp ¾” - 3010123 3000824
3970084* MB 405/2 - RSD 20 Rp ½” - 3010123 20044756
3970553* MB 407/1 - RT 20 Rp ¾” - 3010123
3970599* MB 407/1 - RT 52 Rp ¾” - 3010123
3970229* MB 407/1 - RSM 20 Rp ¾” - 3010123 3000824
3970537* MB 407/2 - RSD 20 Rp ¾” - 3010123
3970556* MB 407/2 - RT 20 Rp ¾” - 3010123
3970258* MB 410/1 - RT 52 Rp 1” ¼ - 3010123 3010124 3010124
3970554* MB 410/1 - RT 20 Rp ¾” - 3010123
3970600* MB 410/1 - RT 52 Rp ¾” - 3010123
3970230* MB 410/1 - RSM 20 Rp ¾” - 3010123 3000824
3970534* MB 410/2 - RSD 20 Rp ¾” - 3010123
3970557* MB 410/2 - RT 20 Rp ¾” - 3010123
3970256* MB 412/1 - RT 52 Rp 1” ½ - 3010123 □ □
3970144* MB 412/1 - RT 20 Rp 1” ½ - 3010123 □ □
3970197** MB 412/1 CT RT 20 Rp 1” ½ u u □ □
3970231* MB 412/1 - RSM 20 Rp 1” ½ - 3010123 □ □

GAS
3970152* MB 412/2 - RT 20 Rp 1” ½ - 3010123 □ □
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123 □ □
3970198** MB 415/1 CT RT 30 Rp 1” ½ u u □ □
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123 □ □
3970253** MB 415/1 CT RT 52 Rp 1” ½ u u □ □
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123 □ □
3970183* MB 415/2 - RT 20 Rp 1” ½ - 3010123 □ □
3970181* MB 420/1 - RT 30 Rp 2” - 3010123
3970182** MB 420/1 CT RT 30 Rp 2” u u
3970257* MB 420/1 - RT 52 Rp 2” - 3010123
3970252** MB 420/1 CT RT 52 Rp 2” u u
3000822
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123
3970234** MB 420/1 CT RSM 30 Rp 2” u u
3970184* MB 420/2 - RT 20 Rp 2” - 3010123
3970185** MB 420/2 CT RT 20 Rp 2” u u
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - 3000822
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u 3000822
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010125 l 3000826+3000822
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u l 3000826+3000822
20140763* VGD 80/1 - FT 122 DN 80 - l l l
20169192** VGD 80/1 CT FT 122 DN 80 u l l l
20169193* VGD 100/1 - FT 122 DN 100 - l l l
20169194** VGD 100/1 CT FT 122 DN 100 u l l l
20169195* VGD 125/1 - FT 122 DN 125 - l l l
20169196** VGD 125/1 CT FT 122 DN 125 u l l l
Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply. The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
The seal control function is managed by LMV control box, by installation on gas train of pressure switch supplied, as standard equipment, with the burner.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

353
One Stage Gas Burners
RS/1 SERIES

Burner accessories
Sound proofing box
D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)

C RS 34/1 MZ
u C1/3 650 372 - 980 110 690 770 10 3010403
RS 44/1 MZ
(*) Average noise reduction according to EN 15036-1 standard

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as given in the following table:

BURNER KIT CODE

u RS 34/1 MZ 3010423
u RS 44/1 MZ 3010424

Town gas kit

For burning Town gas, a special kit is available:

BURNER KIT CODE FOR KIT CODE FOR

‘STANDARD HEAD’ (*) ‘EXTENDED HEAD’ (*)
u RS 34/1 MZ 3010502 3010502
u RS 44/1 MZ 3010503 3010503
(*) Without CE certification

Hours counter kit

To measure the burner working time a hours counter kit is available.

BURNER KIT CODE

u RS 34/1 MZ - 44/1 MZ 3010450

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device for electrical system
fault.

BURNER KIT CODE

u RS 34/1 MZ - 44/1 MZ 3010448

354
One Stage Gas Burners
RS/1 SERIES

Burner accessories
Extended head kit
“Standard head” burners can be transformed into “extended head” versions, by using
the special kit. The KITS available for the various burners, giving the original and the
extended lengths, are listed below.

BURNER ‘STANDARD HEAD’ ‘EXTENDED HEAD’ KIT

LENGTH (mm) LENGTH (mm) CODE
u RS 34/1 MZ 216 351 3010428
u RS 44/1 MZ 216 351 3010429

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

GAS
BURNER SPACER THICKNESS S KIT
(mm) CODE
u RS 34/1 MZ - 44/1 MZ 110 3010095

Post-ventilation kit
To prolong ventilation for approximately 20 seconds after opening of thermostats
chain, a special kit is available.

BURNER KIT CODE

u RS 34/1 MZ - 44/1 MZ 3010452

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table:

BURNER KIT CODE

u RS 34/1 MZ - 44/1 MZ 3010449

355
One Stage Gas Burners
RS/1 SERIES

Burner accessories
Vibration reduction kit

The kit allow you to improve flame stability in some applications, where the boiler/flue
assembly is liable to resonate.

BURNER KIT CODE NOTE

u RS 34/1 MZ (Natural Gas) 20098750 (1)

u RS 34/1 MZ (LPG) 20098753 (2)
u RS 44/1 MZ (Natural Gas) 20098746 (1)
(1) CE approved
(2) CE approval on field is required

Gas max pressure switch

  If necessary a Gas max pressure Switch kit is available and connectable to the burner
electrical wiring through Plugs & Sockets system.

 

 



 

BURNER KIT CODE

u RS 34/1 MZ - 44/1 MZ 3010418

Volt free contact kit

A volt free contact kit is available for installation onto the burner. It can be used for
a remote interface between burner operating signals. Every burner can be equipped
with a single kit for a remote check of the flame presence signal and the burner lock-
out indication.

BURNER KIT CODE

u RS 34/1 MZ - 44/1 MZ 3010419

PC interface kit
To connect the RMG control box to a personal computer for the transmission of op-
eration, fault signals and detailed service information, an interface adapter with PC
software are available.

BURNER KIT CODE

u RS 34/1 MZ - 44/1 MZ 3002719

Protection kit (electromagnetic interferences)

When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u All models 3010386

356
One Stage Gas Burners
RS/1 SERIES

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

2” 1” 1/2 70 3000822

3/4” 1” 1/2 31 3000824

1/2” 1” 1/2 31 20044756

1” 1/4 1” 1/2 35 3010124

1” 1/4 2” 35 3010126

GAS
Seal control kit
To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-
mum output over 1200 kW. The sealing control is type VPS 504.

KIT CODE KIT CODE

GAS TRAIN for 50 Hz for 60 Hz
operation operation
u MB/1 - MB/2 Series 3010123 20050030
u CB/2 Series 3010125 On demand
u VGD 50/1 3010123+20186306 20050030+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123 20050030

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Red 25 - 55 3010131
u CB 512/2 Black 60 - 110 3010157
Pink 90 - 150 3090486
Red 25 - 55 3010132
u CB 520/2 Black 60 - 110 3010158
Pink 100 - 150 3090487
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

357
Two Stage Progressive Gas Burners

RS SERIES
The RS burners series covers a firing range from 44 to 2290
kW, and it has been designed for use in low or medium
temperature hot water boilers, hot air or steam boilers,
diathermic oil boilers.
Operation is “two stage progressive”; the burners are fitted
with a microprocessor-based burner safety control box
which supplies indication of operation and diagnosis of
fault cause.
The elevated performance of the fans and combustion
head, guarantee flexibility of use and excellent working at
all firing rates.
The exclusive design ensures reduced dimensions, simple
use and maintenance. Optimisation of sound emissions is
guaranteed by the special design of the air suction circuit
and by incorporated sound proofing material. A wide range
of accessories guarantees elevated working flexibility.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:

GAS
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

RS 34 MZ 45/125 ÷ 390 kW
RS 44 MZ 80/203 ÷ 550 kW
RS 50 115/290 ÷ 600 kW
RS 64 MZ 150/400 ÷ 850 kW
RS 70 192/465 ÷ 814 kW
RS 100 232/698 ÷ 1163 kW
RS 130 372/930 ÷ 1512 kW
RS 150 300/900 ÷ 1850 kW
RS 190 470/1279 ÷ 2290 kW

FIRING RATES

Useful working field

for choosing the
burner

1st stage operation

range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

359
Two Stage Progressive Gas Burners
RS SERIES

FIRING RATES

RS 150 Useful working field

for choosing the
burner

1st stage operation

range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

360
Two Stage Progressive Gas Burners
RS SERIES

Overall dimensions (mm)

BURNER
RS 34 MZ - 44 MZ RS 50

 
     
 
 

   
 
 



 

MODEL A D E F - F(1) H I L M N O S V

GAS
u RS 34 MZ 442 422 508 216 - 351 140 305 138 1”1/2 84 780 - 177
u RS 44 MZ 442 422 508 216 - 351 152 305 138 1”1/2 84 780 - 177
u RS 50 476 474 580 216 - 351 152 352 164 1”1/2 108 810 367 168
(1) dimension with extended head

RS 64 MZ RS 70 - 100 - 130 - 150 - 190

 
     

  





  








MODEL A B C D E F - F(1) H I L M N O - O(1) V

u RS 64 MZ 533 300 - 490 640 250 - 385 179 352 222 2” 134 870 - - 221
u RS 70 511 296 215 555 840 250 - 385 179 430 214 2” 134 1161 - 1296 221
u RS 100 527 312 215 555 840 250 - 385 179 430 214 2” 134 1161 - 1296 221
u RS 130 553 338 215 555 840 280 - 415 189 430 214 2” 134 1161 - 1296 221
u RS 150 675 370 305 590 840 280 - 415 189 435 214 2” 134 1180 - 1315 221
u RS 190 681 366 315 555 872 370 - 520 222 430 246 2” 150 1328 - - 262
(1) dimension with extended head

361
Two Stage Progressive Gas Burners
RS SERIES

Overall dimensions (mm)

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RS 34 MZ 160 224 M8
u RS 44 MZ 160 224 M8
u RS 50 160 224 M8
u RS 64 MZ 185 275-325 M12
u RS 70 185 275-325 M12
u RS 100 185 275-325 M12
u RS 130 195 275-325 M12
u RS 150 195 275-325 M12
u RS 190 230 325-368 M16

PACKAGING

MODEL X (1) Y Z kg
Z u RS 34 MZ 1000 485 500 32
u RS 44 MZ 1000 485 500 33
Y u RS 50 1200 502 520 41
X(1)
u RS 64 MZ 1200 580 520 42
u RS 70 1405 700 660 70
u RS 100 1405 700 660 73
u RS 130 1400 700 660 76
u RS 150 1400-1420 1000 660 110
u RS 190 1400-1420 1000 660 115

(1) dimension with standard and extended head

362
Two Stage Progressive Gas Burners
RS SERIES

Specification
DESIGNATION OF SERIES
Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676

GAS
BLU Class 3 EN676
MX Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 130 TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

363
Two Stage Progressive Gas Burners
RS SERIES

Specification
STATE OF SUPPLY

RS 34 MZ - 44 MZ models
Monoblock forced draught gas burner with two stage operation, fully automatic, made up of:
- Air suction circuit with sound proofing material
- High performance fan with straight blades
- Air damper for air flow setting and butterfly valve for regulating fuel output on 1st and 2nd stage controlled by
a servomotor with variable cam
- Starting motor at 2800 rpm, single-phase / 220-230V / 50-60Hz or three-phase / 380-400V / 50-60Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Exclusive patented HCS (Housing Cooling System) with high thermal insulation and air circulation with continuous
air volume refresh for an active cooling system and avoid heat transfer to the electrical component housing
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- Microprocessor-based burner safety control box, with diagnostic functions
- Plug and socket for electrical connections accessible from the external of the cover
- Burner on/off selection switch
- 1st - 2nd stage manual switch
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) electric protection level.

Standard equipment
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 3 plugs for electrical connection (RS 34 - 44 MZ single-phase)
- 4 plugs for electrical connection (RS 44 MZ three-phase)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

364
Two Stage Progressive Gas Burners
RS SERIES

Specification
STATE OF SUPPLY

RS 50 - 64 MZ - 70 - 100 - 130 - 150 - 190 models

Monoblock forced draught gas burner with two stage operation, fully automatic, made up of:
- Air suction circuit lined with sound-proofing material
- Fan with reverse curve blades (RS 50 - 70 - 100 - 130 models) or straight blades (RS 64 MZ - 150-190 models)
- Air damper for air flow setting and butterfly valve for regulating fuel output on 1st and 2nd stage controlled by
a servomotor with variable cam
- Starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- Microprocessor-based burner safety control box, with diagnostic functions
- Plug and socket for electrical connections (RS 50-64 models)
- Burner on/off selection switch
- 1st - 2nd stage manual switch
- Flame inspection window
- Slide bars for easier installation and maintenance

GAS
- Protection filter against radio interference
- IP 44 electric protection level.

Standard equipment
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- Wiring loom fittings for the electrical connection (RS 50-64)
- 2 slide bar extensions (for extended head models and RS 150-190 model)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

365
Two Stage Progressive Gas Burners
RS SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
3789010 RS 34 MZ TC FS1 1/230/50-60 230/50-60 44/130-390 4,5/13-39 0,6 CE 0085BR0381 (1)
3789011 RS 34 MZ TL FS1 1/230/50-60 230/50-60 44/130-390 4,5/13-39 0,6 CE 0085BR0381 (1)
20008266 RSP 34 TC FS1 1/230/50-60 230/50-60 44/130-390 4,5/13-39 0,6 CE 0085BR0381 (1)
3789110 RS 44 MZ TC FS1 1/230/50-60 230/50-60 80/200-550 8/20-55 0,7 CE 0085BR0381 (1)
3789111 RS 44 MZ TL FS1 1/230/50-60 230/50-60 80/200-550 8/20-55 0,7 CE 0085BR0381 (1)
3789140 RS 44 MZ TC FS1 3/230-400/50-60 230/50-60 80/200-550 8/20-55 0,8 CE 0085BR0381 (1)
3789141 RS 44 MZ TL FS1 3/230-400/50-60 230/50-60 80/200-550 8/20-55 0,8 CE 0085BR0381 (1)
3784702 RS 50 TC FS1 3/230-400/50 230/50-60 115/290-600 12/29-58 0,75 CE 0085AP0735 (1)
3784703 RS 50 TL FS1 3/230-400/50 230/50-60 115/290-600 12/29-58 0,75 CE 0085AP0735 (1)
3784720 RS 50 TC FS1 3/220-380/60 230/50-60 115/290-600 12/29-58 0,75 - (1)
3784721 RS 50 TL FS1 3/220-380/60 230/50-60 115/290-600 12/29-58 0,75 - (1)
3789310 RS 64 MZ TC FS1 3/230-400/50 230/50-60 150/400-850 15/40-85 1,5 CE 0085BR0558 (1)
3789311 RS 64 MZ TL FS1 3/230-400/50 230/50-60 150/400-850 15/40-85 1,5 CE 0085BR0558 (1)
3789380 RS 64 MZ TC FS1 3/220-380/60 230/50-60 150/400-850 15/40-85 1,5 - (1)
3785102 RS 70 TC FS1 3/230-400/50 230/50-60 192/465-814 19/46,5-81 1,4 CE 0085AP0944 (2)
3785103 RS 70 TL FS1 3/230-400/50 230/50-60 192/465-814 19/46,5-81 1,4 CE 0085AP0944 (2)
3785104 RS 70 TC FS1 3/230-400/50 230/50-60 192/465-814 19/46,5-81 1,4 CE 0085AP0944 (1) (2)
3785105 RS 70 TL FS1 3/230-400/50 230/50-60 192/465-814 19/46,5-81 1,4 CE 0085AP0944 (1) (2)
3785120 RS 70 TC FS1 3/220-380/60 230/50-60 192/465-814 19/46,5-81 1,4 - (2)
3785121 RS 70 TL FS1 3/220-380/60 230/50-60 192/465-814 19/46,5-81 1,4 - (2)
3785302 RS 100 TC FS1 3/230-400/50 230/50-60 232/698-1163 23/70-116 1,8 CE 0085AP0945 (2)
3785303 RS 100 TL FS1 3/230-400/50 230/50-60 232/698-1163 23/70-116 1,8 CE 0085AP0945 (2)
3785304 RS 100 TC FS1 3/230-400/50 230/50-60 232/698-1163 23/70-116 1,8 CE 0085AP0945 (1) (2)
3785305 RS 100 TL FS1 3/230-400/50 230/50-60 232/698-1163 23/70-116 1,8 CE 0085AP0945 (1) (2)
3785320 RS 100 TC FS1 3/220/380-460/60 230/50-60 232/698-1163 23/70-116 1,8 - (2)
3785321 RS 100 TL FS1 3/220/380-460/60 230/50-60 232/698-1163 23/70-116 1,8 - (2)
3785502 RS 130 TC FS1 3/230-400/50 230/50-60 372/930-1512 37/93-151 2,6 CE 0085AP0946 (2)
3785503 RS 130 TL FS1 3/230-400/50 230/50-60 372/930-1512 37/93-151 2,6 CE 0085AP0946 (2)
3785504 RS 130 TC FS1 3/230-400/50 230/50-60 372/930-1512 37/93-151 2,6 CE 0085AP0946 (1) (2)
3785505 RS 130 TL FS1 3/230-400/50 230/50-60 372/930-1512 37/93-151 2,6 CE 0085AP0946 (1) (2)
3785520 RS 130 TC FS1 3/220/380-460/60 230/50-60 372/930-1512 37/93-151 2,6 - (2)
3785521 RS 130 TL FS1 3/220/380-460/60 230/50-60 372/930-1512 37/93-151 2,6 - (2)
20044636 RS 150 TC FS1 3/400/50 230/50-60 300/900÷1850 30/90÷185 3,5 CE 0085CS0428 (2)
20044637 RS 150 TL FS1 3/400/50 230/50-60 300/900÷1850 30/90÷185 3,5 CE 0085CS0428 (2)
3785813 RS 190 TC FS1 3/400/50 230/50-60 470/1279-2290 47/128-229 5,5 CE 0085AT0042 (2)
20030087 RS 190 TL FS1 3/400/50 230/50-60 470/1279-2290 47/128-229 5,5 CE 0085AT0042 (2)
3785814 RS 190 TC FS1 3/400/50 230/50-60 470/1279-2290 47/128-229 5,5 CE 0085AT0042 (1) (2)
3785820 RS 190 TC FS1 3/380/60 230/50-60 470/1279-2290 47/128-229 5,5 - (2)
20011699 RS 190 TC FS1 3/220/60 220/60 470/1279-2290 47/128-229 5,5 - (2)

Natural Gas, net calorific value: 10 kWh/Nm3 - Density at 20°C: 0,71 kg/Nm3
The burners of RS series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 676 Norm.
(1) With plug and socket. (2) With terminal board.

366
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RS SERIES

Available models
Gas Trains

GAS TRAIN VPS ADAPTER CODE

CODE MODEL Ø C.T. CODE RS 34 RS 44-50 RS 64 RS 70 RS 100 RS 130 RS 150 RS 190
3970500* MB 405/1 - RT 20 Rp ¾” - 3010123 l l l l l l
3970553* MB 407/1 - RT 20 Rp ¾” - 3010123 l l l l l l
3000824
3970599* MB 407/1 - RT 52 Rp ¾” - 3010123 l l l l l l
3970229* MB 407/1 - RSM 20 Rp ¾” - 3010123 l l l l l l
3970258* MB 410/1 - RT 52 Rp 1” ¼ - 3010123 3010124 3000843 l l l l
3970554* MB 410/1 - RT 20 Rp ¾” - 3010123 l l l l
3000824 +
3970600* MB 410/1 - RT 52 Rp ¾” - 3010123 3000824 l l l l
3000843
3970230* MB 410/1 - RSM 20 Rp ¾” - 3010123 l l l l
3970256* MB 412/1 - RT 52 Rp 1” ½ - 3010123 □ □
3970144* MB 412/1 - RT 20 Rp 1” ½ - 3010123 □ □
3970197** MB 412/1 CT RT 20 Rp 1” ½ u u □ □
3970231* MB 412/1 - RSM 20 Rp 1” ½ - 3010123 □ □
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123 □ □ 3000843
3970198** MB 415/1 CT RT 30 Rp 1” ½ u u □ □
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123 □ □
3970253** MB 415/1 CT RT 52 Rp 1” ½ u u □ □

GAS
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123 □ □
3970181* MB 420/1 - RT 30 Rp 2” - 3010123 □ □ □ □ □ □
3970182** MB 420/1 CT RT 30 Rp 2” u u □ □ □ □ □ □
3970257* MB 420/1 - RT 52 Rp 2” - 3010123 □ □ □ □ □ □
3000822
3970252** MB 420/1 CT RT 52 Rp 2” u u □ □ □ □ □ □
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123 □ □ □ □ □ □
3970234** MB 420/1 CT RSM 30 Rp 2” u u □ □ □ □ □ □
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - 3000822 □ □ □ □ □
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u 3000822 □ □ □ □ □
3000826
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 l + 3000826
3000822
3000826
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u l + 3000826
3000822
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 l l l 3000826
20169192** VGD 80/1 CT FT 122 DN 80 u u l l l 3000826
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 l l l l l 3000826 + 3010223
20169194** VGD 100/1 CT FT 122 DN 100 u u l l l l l 3000826 + 3010223
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 l l l l l l l l
20169196** VGD 125/1 CT FT 122 DN 125 u u l l l l l l l l

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

367
Two Stage Progressive Gas Burners
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Burner accessories
Connection flange kit

A kit is available for use where the burner opening on the boiler is of excessive diam-
eter.

BURNER KIT CODE

u RS 34 MZ - 44 MZ - 50 3010138

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)
RS 34 MZ - 44 MZ
C u C1/3 650 372 - 980 110 690 770 10 3010403
RS 50 - RS 64 MZ
u RS 70 - 100 - 130 - 150 - 190 C4/5 850 160 - 980 110 980 930 10 3010404
(*) Average noise reduction according to EN 15036-1 standard

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as given in the following table:

BURNER KIT CODE FOR KIT CODE FOR

‘STANDARD HEAD’ ‘EXTENDED HEAD’
u RS 34 MZ 3010423 3010423
u RS 44 MZ 3010424 3010424
u RS 50 20008173 20008173
u RS 64 MZ 3010434 3010435
u RS 70 20008175 20008176
u RS 100 20008177 20008178
u RS 130 20008179 20008180
u RS 150 20050064 20050065
u RS 190 3010166 3010166

Clean contacts kit

BURNER KIT CODE

u RS 70-100-130 20123294

368
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RS SERIES

Burner accessories
Extended head kit

“Standard head” burners can be transformed into “extended head” versions, by using
the special kit. The KITS available for the various burners, giving the original and the
extended lengths, are listed below.

BURNER ‘STANDARD HEAD’ ‘EXTENDED HEAD’ KIT CODE

LENGTH (mm) LENGTH (mm)
u RS 34 MZ 216 351 3010428
u RS 44 MZ 216 351 3010429
u RS 50 216 351 3010078
u RS 64 MZ 250 385 3010427
u RS 70 250 385 3010117
u RS 100 250 385 3010118
u RS 130 280 415 3010119
u RS 150 280 415 20052186
u RS 190 370 520 3010443 *
* Kit to be used on burners recognizable by a serial number that is over or equal to 02426XXXXXX, for burners with a serial

GAS
number that is under or equal to 02416XXXXXX please use the Kit coded 3010196

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER SPACER THICKNESS S KIT CODE

(mm)
u RS 34 MZ - 44 MZ - 50 110 3010095
u RS 64 MZ - 70 - 100 - 130 - 150 135 3010129
u RS 190 102 3000722

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table:

BURNER KIT CODE

u RS 34 MZ - 44 MZ 3010449
u RS 50 - 64 - 70 - 100 - 130 - 150 - 190 3010094

Post-ventilation kit
To prolong ventilation after opening of thermostats chain, a special kit is available.

BURNER POST-VENTILATION TIME KIT CODE

(s)
u RS 34 MZ - RS 44 MZ 20 3010452

369
Two Stage Progressive Gas Burners
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Burner accessories
Volt free contact kit
A volt free contact kit is available for installation onto the burner. It can be used for a
remote interface between burner operating signals.
Every burner can be equipped with a single kit for a remote check of the flame pres-
ence signal and the burner lockout indication.

BURNER KIT CODE

u RS 34 MZ - 44 MZ - 64 MZ 3010419

PC interface kit
To connect the RMG control box to a personal computer for the transmission of op-
eration, fault signals and detailed service information, an interface adapter with PC
software are available.

BURNER KIT CODE

u RS 34 MZ - 44 MZ - 50 - 64 MZ - 70 - 100 - 130 - 150 - 190 3002719

Hours counter kit

To measure the burner working time a hours counter kit is available.

BURNER KIT CODE

u RS 34 MZ - 44 MZ 3010450

DN80 gas flange kit

To modify the standard 2” burner gas input connection in to DN80 connection, a spe-
cific gas flange is available.

BURNER KIT CODE

u RS 64 MZ - 70 - 100 - 130 - 150 - 190 3010439

370
Two Stage Progressive Gas Burners
RS SERIES

Burner accessories
Town gas kit
For burning Town gas, a special kit is available:

BURNER KIT CODE FOR KIT CODE FOR

‘STANDARD HEAD’ (*) ‘EXTENDED HEAD’ (*)
u RS 34 MZ 3010502 3010502
u RS 44 MZ 3010503 3010503
u RS 50 3010285 3010285
u RS 70 3010286 3010286
u RS 100 3010287 3010287
u RS 130 3010288 3010288
u RS 190 3010297 3010297
(*) Without CE certification

Vibration reduction kit

The kit allow you to improve flame stability in some applications, where the boiler/flue
assembly is liable to resonate.

GAS
BURNER KIT CODE NOTE

u RS 34 MZ (Natural Gas) 20098750 (1)

u RS 34 MZ (LPG) 20098753 (2)
u RS 44 MZ (Natural Gas) 20098746 (1)
u RS 50 TC - RS 50 TL 3010200 (1)
u RS 70 TC - RS 70 TL 3010201 (1)
u RS 100 TC - RS 100 TL 3010202 (1)
u RS 130 TC 3010373 (1)
u RS 130 TL 3010374 (1)
u RS 190 TC 3010375 (1)
(1) CE approved
(2) CE approval on field is required

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device for electrical system
fault.

BURNER KIT CODE

u RS 34 MZ - 44 MZ 3010448
u RS 50 - RS 64 MZ 3010321
u RS 70 - 100 - 130 - 150 - 190 3010329

Gas max pressure switch kit

 
If necessary a Gas max pressure Switch kit is available.

 

 




BURNER KIT CODE

 

u RS 34 MZ - 44 MZ* 3010418
u RS 50 - 64 MZ - 70 - 100 - 130 - 150 - 190 3010493
* Connectable to the burner electrical wiring through Plugs & Sockets system

371
Two Stage Progressive Gas Burners
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Burner accessories
Protection kit (electromagnetic interferences)
When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u All models 3010386

Head kit for “reverse flame chamber”

In certain cases, the use of the burner on reverse flame boilers can be improved by
using an additional cylinder.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE (*)

LENGTH WITH LENGTH WITH
CYLINDER (mm) CYLINDER (mm)

u RS 190 493 - 3010241

(*) CE approval on field is required

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

2” 1” 1/2 70 3000822

3/4” 1” 1/2 31 3000824

2” 1/2 2”

DN 65 300 3000825
2” 1/2 1” 1/2

DN 80 2” 1/2 2” 300 3000826

1” 1/2 2” 35 3000843

1” 1/4 1” 1/2 35 3010124

1” 1/4 2” 35 3010126

372
Two Stage Progressive Gas Burners
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Gas train accessories

Stabiliser spring

Accessory springs are available to vary the pressure range of the gas train stabilisers.
The following table shows these accessories with their application range.
Please refer to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE SPRING

COLOUR RANGE mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-

GAS
mum output over 1200 kW. The seal control is type VPS 504.

KIT CODE for 50 Hz KIT CODE for 60 Hz

GAS TRAIN
operation operation
u VGD 50/1 3010123+20186306 20050030+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123 20050030

373
Modulating Gas Burners

RS/M SERIES
The RS/M burners series covers a firing range from 45 to 2650
kW, and it has been designed for use in low or medium
temperature hot water boilers, hot air or steam boilers,
diathermic oil boilers.
Operation can be “two stage progressive” or, alternatively,
“modulating” with the installation of a PID logic regulator
and respective probes.
RS/M burners series guarantees high efficiency levels in all
the various applications, thus reducing fuel consumption
and running costs.
The exclusive design ensures reduced dimensions, simple
use and maintenance. Optimisation of sound emissions is
guaranteed by the special design of the air suction circuit
and by incorporated sound proofing material.
A wide range of accessories guarantees elevated working
flexibility.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:

GAS
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

RS 34/M MZ 45/125 ÷ 390 kW

RS 44/M MZ 80/203 ÷ 550 kW
RS 50/M MZ 80/285 ÷ 630 kW
RS 64/M MZ 150/400 ÷ 850 kW
RS 70/M 150/470 ÷ 930 kW
RS 100/M 150/700 ÷ 1340 kW
RS 130/M 254/920 ÷ 1600 kW
RS 150/M 300/900 ÷ 1850 kW
RS 190/M 470/1279 ÷ 2290 kW
RS 250/M MZ 600/1250 ÷ 2650 kW

FIRING RATES

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

375
Modulating Gas Burners
RS/M SERIES

FIRING RATES

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

RS 150/M

376
Modulating Gas Burners
RS/M SERIES

Overall dimensions (mm)

BURNER
RS 34/M MZ - 44/M MZ RS 50/M MZ
 
     
 
 

   
 
 



 

MODEL A D E F - F(1) H I L M N O P V
u RS 34/M MZ 442 422 508 216 - 351 140 305 138 1”1/2 84 780 - 177

GAS
u RS 44/M MZ 442 422 508 216 - 351 152 305 138 1”1/2 84 780 - 177
u RS 50/M MZ 476 474 580 216 - 351 152 352 164 1”1/2 108 810 719 168
(1) dimension with extended head

RS 64/M MZ RS 70/M - 100/M - 130/M - 150/M - 190/M - 250/M MZ

 
     

  





  

 





MODEL A B C D E F - F(1) H I L M N O - O(1) V

u RS 64/M MZ 533 300 - 490 640 250 - 385 179 352 222 2” 134 870 - - 221
u RS 70/M 511 296 215 555 840 250 - 385 179 430 214 2” 134 1161 - 1296 221
u RS 100/M 527 312 215 555 840 250 - 385 179 430 214 2” 134 1161 - 1296 221
u RS 130/M 553 338 215 555 840 280 - 415 189 430 214 2” 134 1161 - 1296 221
u RS 150/M 675 370 305 590 840 280 - 415 189 435 214 2” 134 1180 - 1315 221
u RS 190/M 681 366 315 555 872 370 - 520 222 430 230 2” 150 1328 - - 221
u RS 250/M MZ 732 427 305 555 872 370 - 520 222 430 230 2” 150 1328 - - 262
(1) dimension with extended head

377
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Overall dimensions (mm)

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RS 34/M MZ 160 224 M8
u RS 44/M MZ 160 224 M8
u RS 50/M MZ 160 224 M8
u RS 64/M MZ 185 275-325 M12
u RS 70/M 185 275-325 M12
u RS 100/M 185 275-325 M12
u RS 130/M 195 275-325 M12
u RS 150/M 195 275-325 M12
u RS 190/M 230 325-368 M16
u RS 250/M MZ 230 325-368 M16

PACKAGING

MODEL X (1) Y Z kg
Z u RS 34/M MZ 1000 485 500 32
u RS 44/M MZ 1000 485 500 33
Y u RS 50/M MZ 1200 502 520 41
X(1)
u RS 64/M MZ 1200 580 520 42
u RS 70/M 1405 700 660 70
u RS 100/M 1405 700 660 73
u RS 130/M 1405 700 660 76
u RS 150/M 1400-1420 1000 660 110
u RS 190/M 1400-1420 1000 660 115
u RS 250/M MZ 1400-1420 1040 725 117
(1) dimension with standard and extended head

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Specification
DESIGNATION OF SERIES
Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676

GAS
BLU Class 3 EN676
MX Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 50 /M MZ TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

379
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RS/M SERIES

Specification
STATE OF SUPPLY

RS 34/M MZ - 44/M MZ models

Monoblock forced draught gas burner with two stage progressive or modulating operation, with a specific kit,
fully automatic, made up of:
- Air suction circuit with sound proofing material
- High performance fan with straight blades
- Air damper for air flow setting and butterfly valve for regulating fuel output controlled by a servomotor with
variable cam
- Starting motor at 2800 rpm, single-phase / 230V / 50-60Hz or three-phase / 230-400V / 50-60Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Exclusive patented HCS (Housing Cooling System) with high thermal insulation and air circulation with continuous
air volume refresh for an active cooling system and avoid heat transfer to the electrical component housing
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- Microprocessor-based burner safety control box, with diagnostic functions
- Plugs and Sockets for electrical connection, accessible from the external of the cover
- Burner on/off selection switch
- Manual or automatic output increase/decrease selection switch
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 40 electric protection level.

Standard equipment:
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 3 plugs for electrical connection (RS 34-44/M MZ single-phase)
- 4 plugs for electrical connection (RS 44/M MZ three-phase)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

380
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Specification
STATE OF SUPPLY

RS 50/M MZ - 64/M MZ - 70/M - 100/M - 130/M - 150/M - 190/M - 250/M MZ models

Monoblock forced draught gas burner with two stage progressive or modulating operation, with a specific kit,
fully automatic, made up of:
- Air suction circuit lined with sound-proofing material
- Fan with reverse curve blades (RS 50 - 70 - 100 - 130/M models) or straight blades (RS 64/M MZ - 150/M - 190/M
- 250/M MZ models)
- Air damper for air flow setting and butterfly valve for regulating fuel output controlled by a servomotor with
variable cam
- Starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Maximum gas pressure switch to stop the burner in the case of excess pressure on the fuel supply line
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- Microprocessor-based burner safety control box, with diagnostic functions
- Burner on/off selection switch
- Manual or automatic output increase/decrease selection switch

GAS
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 44 electric protection level.

Standard equipment:
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- Wiring loom fittings for the electrical connection (RS 64-50/M MZ)
- 2 slide bar extensions (for extended head models and RS 150-190/M models)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

381
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Available models
Burners

HEAT OUTPUT TOTAL

MODEL ELEC-
CODE TRICAL CERTIFICATION NOTE
NATURAL GAS
POWER
(kW) (Nm3/h) (kW)
3788710 RS 34/M MZ TC FS1 1/230/50-60 230/50-60 45/125÷390 4,5/12,5÷39 0,6 CE 0085BR0378 (1)(5)
3788711 RS 34/M MZ TL FS1 1/230/50-60 230/50-60 45/125÷390 4,5/12,5÷39 0,6 CE 0085BR0378 (1)(5)
3788810 RS 44/M MZ TC FS1 1/230/50-60 230/50-60 80/203÷550 8/20,3÷55 0,7 CE 0085BR0378 (1)(5)
3788811 RS 44/M MZ TL FS1 1/230/50-60 230/50-60 80/203÷550 8/20,3÷55 0,7 CE 0085BR0378 (1)(5)
3788840 RS 44/M MZ TC FS1 3/230-400/50-60 230/50-60 80/203÷550 8/20,3÷55 0,75 CE 0085BR0378 (1)(5)
3788841 RS 44/M MZ TL FS1 3/230-400/50-60 230/50-60 80/203÷550 8/20,3÷55 0,75 CE 0085BR0378 (1)(5)
3781622 RS 50/M MZ TC FS1 3/230-400/50 230/50-60 80/285÷630 8/29÷63 0,75 CE 0085AQ0709 (1)(5)
3781623 RS 50/M MZ TL FS1 3/230-400/50 230/50-60 80/285÷630 8/29÷63 0,75 CE 0085AQ0709 (1)(5)
3781682 RS 50/M MZ TC FS1 3/220-380/60 230/50-60 80/285÷630 8/29÷63 0,66 - (1)(5)
3781683 RS 50/M MZ TL FS1 3/220-380/60 230/50-60 80/285÷630 8/29÷63 0,66 - (1)(5)
3788910 RS 64/M MZ TC FS1 3/230-400/50 230/50-60 150/400÷850 15/40÷85 1,5 CE 0085BR0558 (1)(5)
3788911 RS 64/M MZ TL FS1 3/230-400/50 230/50-60 150/400÷850 15/40÷85 1,5 CE 0085BR0558 (1)(5)
3788980 RS 64/M MZ TC FS1 3/220-380/60 230/50-60 150/400÷850 15/40÷85 1,5 - (1)(5)
3789610 RS 70/M TC FS1 3/230-400/50 230/50-60 150/470÷930 15/47÷93 1,4 CE 0085AQ0708 (2)(5)
3789611 RS 70/M TL FS1 3/230-400/50 230/50-60 150/470÷930 15/47÷93 1,4 CE 0085AQ0708 (2)(5)
20147189 RS 70/M TC FS1/FS2 3/230-400/50 230/50-60 150/470÷930 15/47÷93 1,4 CE 0085AQ0708 (2)(3)(6)
3787082 RS 70/M TC FS1 3/220-380/60 230/50-60 150/470÷930 15/47÷93 1,4 - (2)(5)
3787083 RS 70/M TL FS1 3/220-380/60 230/50-60 150/470÷930 15/47÷93 1,4 - (2)(5)
3789710 RS 100/M TC FS1 3/230-400/50 230/50-60 150/700÷1340 15/70÷134 1,8 CE 0085AQ0708 (2)(5)
3789711 RS 100/M TL FS1 3/230-400/50 230/50-60 150/700÷1340 15/70÷134 1,8 CE 0085AQ0708 (2)(5)
20147191 RS 100/M TC FS1/FS2 3/230-400/50 230/50-60 150/700÷1340 15/70÷134 1,8 CE 0085AQ0708 (1)(3)(6)
3787282 RS 100/M TC FS1 3/220/380-460/60 230/50-60 150/700÷1340 15/70÷134 2,1 - (2)(5)
3787283 RS 100/M TL FS1 3/220/380-460/60 230/50-60 150/700÷1340 15/70÷134 2,1 - (2)(5)
3789810 RS 130/M TC FS1 3/230-400/50 230/50-60 254/920÷1600 24/92÷160 2,6 CE 0085AQ0708 (2)(5)
3789811 RS 130/M TL FS1 3/230-400/50 230/50-60 254/920÷1600 24/92÷160 2,6 CE 0085AQ0708 (2)(5)
20147219 RS 130/M TC FS1/FS2 3/230-400/50 230/50-60 254/920÷1600 24/92÷160 2,6 CE 0085AQ0708 (1)(3)(6)
3787482 RS 130/M TC FS1 3/220/380-460/60 230/50-60 254/920÷1600 24/92÷160 2,6 - (2)(5)
3787483 RS 130/M TL FS1 3/220/380-460/60 230/50-60 254/920÷1600 24/92÷160 2,6 - (2)(5)
20044638 RS 150/M TC FS1 3/400/50 230/50-60 300/900÷1850 30/90÷185 3,5 CE 0085CS0427 (2)(5)
20044639 RS 150/M TL FS1 3/400/50 230/50-60 300/900÷1850 30/90÷185 3,5 CE 0085CS0427 (2)(5)

382
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Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS POWER CERTIFICATION NOTE

(kW) (Nm3/h) (kW)

3787623 RS 190/M TC FS1 3/400/50 230/50-60 470/1279-2290 47/128-229 5,5 CE 0085AT0042 (2)(5)
3787622 RS 190/M TC FS1 3/230/50 230/50-60 470/1279-2290 47/128-229 5,5 CE 0085AT0042 (2)(5)
20147220 RS 190/M TC FS1/FS2 3/400/50 230/50-60 470/1279-2290 47/128-229 5,5 CE 0085AT0042 (1)(3)(6)
20052616 RS 190/M TL FS1 3/400/50 230/50-60 470/1279-2290 47/128-229 5,5 CE 0085AT0042 (1)(5)
20147222 RS 190/M TC FS1/FS2 3/230/50 230/50-60 470/1279-2290 47/128-229 5,5 CE 0085AT0042 (1)(3)(6)
3787682 RS 190/M TC FS1 3/380/60 220/60 470/1279-2290 47/128-229 5,5 - (2)(5)
3787681 RS 190/M TC FS1 3/220/60 220/60 470/1279-2290 47/128-229 5,5 - (2)(5)
3788410 RS 250/M MZ TC FS1 3/400/50 230/50-60 600/1250÷2650 60/125÷265 6,5 CE 0085BS0114 (2)(5)
3788411 RS 250/M MZ TL FS1 3/400/50 230/50-60 600/1250÷2650 60/125÷265 6,5 CE 0085BS0114 (2)(5)
3788440 RS 250/M MZ TC FS1 3/230/50 230/50-60 600/1250÷2650 60/125÷265 6,5 CE 0085BS0114 (2)(5)
20145591 RS 250/M MZ TC FS1/FS2 3/400/50 230/50-60 600/1250÷2650 60/125÷265 6,5 CE 0085BS0114 (2)(3)(6)

GAS
20145630 RS 250/M MZ TC FS1/FS2 3/230-380/60 220/60 600/1250÷2650 60/125÷265 6,5 - (2)(3)(6)

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

RS 70/M TC FS1/FS2 3/230-400/50 230/50-60 20147189 (3)(6) 3866203 (4)
RS 100/M TC FS1/FS2 3/230-400/50 230/50-60 20147191 (3)(6) 3866204 (4)
RS 130/M TC FS1/FS2 3/230-400/50 230/50-60 20147219 (3)(6) 3866205 (4)
RS 190/M TC FS1/FS2 3/230/50 230/50-60 20147222 (3)(6) 20011708 (4)
RS 250/M MZ TC FS1/FS2 3/400/50 230/50-60 20145591 (3)(6) 3788420 (4)
RS 250/M MZ TC FS1/FS2 3/230-380/60 220/60 20145630 (3)(6) 20008162 (4)

Natural Gas, net calorific value: 10 kWh/Nm3 - Density at 20°C: 0,71 kg/Nm3
The burners of RS/M series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 676 Norm.
(1) With plug and socket.
(2) With terminal board.
(3) With RFGO control box.
(4) With LFL control box.
(5) With RMG/M control box.
(6) FS2 operation is allowed with ionization probe only, no other flame sensors can be used.

Please contact Riello Burners Commercial and Technical Department, our Application Engineers will be pleased to help you.

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Available models
Gas Trains
GAS TRAIN VPS ADAPTER CODE
CODE MODEL Ø C.T. CODE RS 34 RS 44 RS 50 RS 64 RS 70 RS 100 RS 130 RS 150 RS 190 RS 250
3970500* MB 405/1 - RT 20 Rp ¾” - 3010123 l l l l l l l
3970553* MB 407/1 - RT 20 Rp ¾” - 3010123 l l l l l l l
3000824
3970599* MB 407/1 - RT 52 Rp ¾” - 3010123 l l l l l l l
3970229* MB 407/1 - RSM 20 Rp ¾” - 3010123 l l l l l l l
3970258* MB 410/1 - RT 52 Rp 1” ¼ - 3010123 3010124 3000843 l l l l l
3970554* MB 410/1 - RT 20 Rp ¾” - 3010123 l l l l l
3000824 +
3970600* MB 410/1 - RT 52 Rp ¾” - 3010123 3000824 l l l l l
3000843
3970230* MB 410/1 - RSM 20 Rp ¾” - 3010123 l l l l l
3970256* MB 412/1 - RT 52 Rp 1” ½ - 3010123 □ □ □
3970144* MB 412/1 - RT 20 Rp 1” ½ - 3010123 □ □ □
3970197** MB 412/1 CT RT 20 Rp 1” ½ u u □ □ □
3970231* MB 412/1 - RSM 20 Rp 1” ½ - 3010123 □ □ □
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123 □ □ □ 3000843
3970198** MB 415/1 CT RT 30 Rp 1” ½ u u □ □ □
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123 □ □ □
3970253** MB 415/1 CT RT 52 Rp 1” ½ u u □ □ □
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123 □ □ □
3970181* MB 420/1 - RT 30 Rp 2” - 3010123 □ □ □ □ □ □ □
3970182** MB 420/1 CT RT 30 Rp 2” u u □ □ □ □ □ □ □
3970257* MB 420/1 - RT 52 Rp 2” - 3010123 □ □ □ □ □ □ □
3000822
3970252** MB 420/1 CT RT 52 Rp 2” u u □ □ □ □ □ □ □
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123 □ □ □ □ □ □ □
3970234** MB 420/1 CT RSM 30 Rp 2” u u □ □ □ □ □ □ □
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - 3000822 □ □ □ □ □ □ □
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u 3000822 □ □ □ □ □ □ □
3000826
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 l + 3000826
3000822
3000826
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u l + 3000826
3000822
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 l l l 3000826
20169192** VGD 80/1 CT FT 122 DN 80 u u l l l 3000826
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 l l l l l 3000826 + 3010223
20169194** VGD 100/1 CT FT 122 DN 100 u u l l l l l 3000826 + 3010223
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 l l l l l l l l l l
20169196** VGD 125/1 CT FT 122 DN 125 u u l l l l l l l l l l

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

384
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Burner accessories
Extended heads
“Standard head” burners can be transformed into “extended head” versions, by using
the special kit. The KITS available for the various burners, giving the original and the
extended lengths, are listed below.

BURNER ‘STANDARD HEAD’ ‘EXTENDED HEAD’ KIT CODE

LENGTH (mm) LENGTH (mm)
u RS 34/M MZ 216 351 3010428
u RS 44/M MZ 216 351 3010429
u RS 50/M MZ 216 351 3010078
u RS 64/M MZ 250 385 3010427
u RS 70/M 250 385 3010117
u RS 100/M 250 385 3010118
u RS 130/M 280 415 3010119
u RS 150/M 280 415 20052186
u RS 190/M 370 520 3010443 *
u RS 250/M MZ 370 520 3010412

GAS
* Kit to be used on burners recognizable by a serial number that is over or equal to 02426XXXXXX, for burners with a serial
number that is under or equal to 02416XXXXXX please use the Kit coded 3010196

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER SPACER THICKNESS S KIT CODE

(mm)
u RS 34/M MZ - 44/M MZ - RS 50/M MZ 110 3010095
u RS 64/M MZ - RS 70/M - 100/M - 130/M - 150/M 135 3010129
u RS 190/M - 250/M MZ 102 3000722

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table:

BURNER KIT CODE

u RS 34/M MZ - 44/M MZ 3010449

u RS 50/M MZ - 64/M MZ - 70/M - 100/M - 130/M - 150/M - 190/M - 250/M 3010094

385
Modulating Gas Burners
RS/M SERIES

Burner accessories
Accessories for modulating operation

To obtain modulating operation, the RS/M series of burners requires a regulator with
three point outlet controls. The relative temperature or pressure probes fitted to the
regulator must be chosen on the basis of the application.
The following table lists the accessories for modulating operation with their applica-
tion range.
For remote setpoint use RWF 55.

BURNER TYPE KIT CODE

RWF 50.2 20083339

u RS 34/M MZ - 44/M MZ
RWF 55.5 20098541
RWF 50.2 20082208
u RS 50/M MZ - RS 64/M MZ
RWF 55.5 20099657
RWF 50.2 20099869
u RS 70/M - 100/M - 130/M - 150/M - 190/M - 250/M MZ
RWF 55.5 20099905

PROBE

BURNER PROBE TYPE RANGE (°C) (bar) KIT CODE

Temperature PT 100 -100 ÷ 500°C 3010110

Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

ANALOG CONTROL Modulating operation can also be obtained with an analog control signal converter
SIGNAL CONVERTER and a feedback three-pole potentiometer.
Alternatively, the potentiometer can be used to check the servomotor position.

BURNER TYPE (INPUT SIGNAL) KIT CODE

0/2 - 10 V (impedance 200 KΩ)

u RS 34/M MZ - 44/M MZ 3010410
0/4 - 20 mA (impedance 250 Ω)

0/2 - 10 V (impedance 200 KΩ)

u RS 50/M MZ - RS 64/M MZ -
0/4 - 20 mA (impedance 250 Ω)

RS 70/M - 100/M - 130/M 0/2 - 10 V (impedance 200 KΩ)

u 3010415
150/M - RS 190/M - 250/M MZ 0/4 - 20 mA (impedance 250 Ω)

386
Modulating Gas Burners
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Burner accessories
Potentiometer kit
BURNER KIT CODE

u RS 34/M MZ - 44/M MZ 3010420

u RS 50/M MZ - RS 64/M MZ 3010109
u RS 70/M - 100/M - 130/M - 150/M - 190/M - 250/M MZ 3010416

Connection flange kit

A kit is available for use where the burner opening on the boiler is of excessive diam-
eter.

BURNER KIT CODE

u RS 34/M MZ - 44/M MZ - RS 50/M MZ 3010138

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on

GAS
the burner, as given in the following table:

BURNER KIT CODE FOR KIT CODE FOR

‘STANDARD HEAD’ ‘EXTENDED HEAD’
u RS 34/M MZ 3010423 3010423
u RS 44/M MZ 3010424 3010424
u RS 50/M MZ 20008173 20008173
u RS 64/M MZ 3010434 3010435
u RS 70/M 20008175 20008176
u RS 100/M 20008177 20008178
u RS 130/M 20008179 20008180
u RS 150/M 20050064 20050065
u RS 190/M 3010166 3010166
u RS 250/M MZ 3010411 3010411

Town gas kit

For burning Town gas, a special kit is available:

BURNER KIT CODE FOR KIT CODE FOR

‘STANDARD HEAD’ (*) ‘EXTENDED HEAD’ (*)
u RS 34/M MZ 3010502 3010502
u RS 44/M MZ 3010503 3010503
u RS 50/M MZ 3010285 3010285
u RS 70/M 3010286 3010286
u RS 100/M 3010287 3010287
u RS 130/M 3010288 3010288
u RS 190/M 3010297 3010297
u RS 250/M MZ 3010472 3010472
(*) Without CE certification

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Burner accessories
Vibration reduction kit
The kit allow you to improve flame stability in some applications, where the boiler/flue
assembly is liable to resonate.

BURNER KIT CODE NOTE

u RS 34/M MZ (Natural Gas) 20098750 (1)

u RS 34/M MZ (LPG) 20098753 (2)
u RS 44/M MZ (Natural Gas) 20098746 (1)
u RS 50/M MZ TC - RS 50/M MZ TL 3010200 (1)
u RS 70/M TC - RS 70/M TL 3010201 (1)
u RS 100/M TC - RS 100/M TL 3010202 (1)
u RS 130/M TC 3010373 (1)
u RS 130/M TL 3010374 (1)
u RS 190/M TC 3010375 (1)
(1) CE approved
(2) CE approval on field is required

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device for electrical system
fault.

BURNER KIT CODE

u RS 34/M MZ - 44/M MZ 3010448

u RS 50/M MZ - RS 64/M MZ 3010321
u RS 70/M - 100/M - 130/M - 150/M - 190/M - RS 250/M MZ 3010329

Gas max pressure switch kit

  If necessary a Gas max pressure Switch kit is available and connectable to the burner
electrical wiring through Plugs & Sockets system.

 

 



 

BURNER (*) KIT CODE

u RS 34/M MZ - 44/M MZ 3010418

(*) Gas max pressure switch is installed as a standard on RS 50/M MZ - 64/M MZ - 70/M - 100/M - 130/M - 190/M - 250/M MZ

Volt free contact kit

A volt free contact kit is available for installation onto the burner. It can be used for a
remote interface between burner operating signals.
Every burner can be equipped with a single kit for a remote check of the flame pres-
ence signal or the burner lockout indication.

BURNER KIT CODE

u RS 34/M MZ - 44/M MZ - 50/M MZ - 64/M MZ 3010419

388
Modulating Gas Burners
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Burner accessories
PC interface kit
To connect the RMG control box to a personal computer for the transmission of op-
eration, fault signals and detailed service information, an interface adapter with PC
software are available.

BURNER KIT CODE

u All models 3002719

DN80 gas flange kit

To modify the standard 2” burner gas input connection in to DN80 connection, a spe-
cific gas flange is available.

BURNER KIT CODE

u All models 3010439

GAS
Post-ventilation kit
To have 20 s ventilation after opening of thermostats chain, a special kit is available.

BURNER KIT CODE

u RS 34/M MZ - 44/M MZ 3010451

Hours counter kit

To measure the burner working time a hours counter kit is available.

BURNER KIT CODE

u RS 34/M MZ - 44/M MZ 3010450

389
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Burner accessories
Protection kit (electromagnetic interferences)
When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u All models 3010386

Head kit for “reverse flame chamber”

In certain cases, the use of the burner on reverse flame boilers can be improved by
using an additional cylinder.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE (*)

LENGTH WITH LENGTH WITH
CYLINDER (mm) CYLINDER (mm)

u RS 190/M 493 - 3010241

(*) CE approval on field is required

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)
RS 34/M MZ - 44/M MZ -
C u C1/3 650 372 - 980 110 690 770 10 3010403
RS 50/M MZ - RS 64/M MZ
RS 70/M - 100/M - 130/M
u RS 150/M - 190/M C4/5 850 160 - 980 110 980 930 10 3010404
RS 250/M MZ
(*) Average noise reduction according to EN 15036-1 standard

Uv Flame sensor
UV90L flame sensor can be used only with the RFGO control box and when the LFL con-
trol box with UV flame sensor type QRA2 must be replaced.

BURNER KIT CODE

u All RS/M models (*) On demand

(*) Only with RFGO control box.

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Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

2” 1” 1/2 70 3000822

3/4” 1” 1/2 31 3000824

2” 1/2 2”

DN 65 300 3000825
2” 1/2 1” 1/2

DN 80 2” 1/2 2” 300 3000826

1” 1/2 2” 35 3000843

GAS
1” 1/4 1” 1/2 35 3010124

1” 1/4 2” 35 3010126

Stabiliser spring
Accessory springs are available to vary the pressure range of the gas train stabilisers.
The following table shows these accessories with their application range.
Please refer to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-
mum output over 1200 kW. The seal control is type VPS 504.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u VGD 50/1 3010123+20186306 20050030+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123 20050030

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RS/E-EV MZ SERIES
The RS/E-EV MZ burners series covers a firing range from
44 to 2650 kW, and it is based on a new Digital Burner
Management System, Riello REC27, which is able to manage
the air-fuel ratio by independent servomotors in order to
obtain a perfect output control and to assure a correct
combustion and safe operation on all modulation range.
Operation can be “two stage progressive” or, alternatively,
“modulating” with the installation of a PID logic regulator
and respective probes. RS/E MZ burners series guarantees
high efficiency levels in all the various applications, thus
reducing fuel consumption and running costs.
The RS 250/EV MZ model, equipped with REC37, is available
to operate with Variable Speed Drive technology base on
the control of a Frequency Inverter that modifies the air
flow through the motor speed variation.
Optimisation of sound emissions is guaranteed by the
special design of the air suction circuit and by incorporated
sound proofing material.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with

GAS
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013; RS 34/E MZ 44/130 ÷ 390 kW
- With boilers (heater housings) on a new installation, if RS 44/E MZ 80/200 ÷ 550 kW
they have emissions complying with the requirement of RS 50/E MZ 85/290 ÷ 580 kW
Annex II, paragraph 4 of the EU regulation No. 813/2013. RS 64/E MZ 150/400 ÷ 850 kW
RS 70/E 135/465 ÷ 814 kW
RS 100/E 150/698 ÷ 1163 kW
RS 130/E 254/920 ÷ 1600 kW
RS 190/E-EV 470/1279 ÷ 2290 kW
RS 250/E-EV MZ 600/1250 ÷ 2650 kW

FIRING RATES

RS 44/E MZ RS 50/E MZ
Useful working field
RS 34/E MZ
for choosing the
burner

Modulation range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

393
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FIRING RATES

RS 130/E
RS 100/E Useful working field
for choosing the
RS 70/E
burner

RS 64/E MZ
Modulation range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

RS 250/E-EV MZ

RS 190/E-EV

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Modulating Gas Burners
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Overall dimensions (mm)

BURNER
RS 34-44/E MZ RS 50/E MZ

E E
A L F A L F
F (1) F (1)
H H

D V D V
I M I
M
N
N

O
O

MODEL A D E F - F(1) H I L M N O P V
u RS 34/E MZ 442 422 508 216 - 351 140 305 138 1”1/2 84 780 - 177

GAS
u RS 44/E MZ 442 422 508 216 - 351 152 305 138 1”1/2 84 780 - 177
u RS 50/E MZ 476 474 580 216 - 351 152 352 164 1”1/2 108 810 719 168
(1) dimension with extended head

RS 64/E MZ RS 70-100-130-190/E - RS 250/E-EV MZ

A E
A E B C L F - F (1)

B L F
F (1)
H
H
V
D
D V I
M
M I
N
N

O - O (1)

MODEL A B C D E F - F(1) H I L M N O - O(1) V

u RS 64/E MZ 533 300 - 490 640 250 - 385 179 352 222 2” 134 810 - - 221
u RS 70/E 527 312 215 555 840 250 - 385 179 430 214 2” 134 1161 - 1296 221
u RS 100/E 527 312 215 555 840 250 - 385 179 430 214 2” 134 1161 - 1296 221
u RS 130/E 553 338 215 555 840 280 - 415 189 430 214 2” 134 1161 - 1296 221
u RS 190/E-EV 675 370 305 555 856 372 - 530 222 436 230 2” 150 1328 - - 264
u RS 250/E-EV MZ 732 427 305 555 872 370 - 520 222 436 230 2” 150 1322 - 1467 264
(1) dimension with extended head

395
Modulating Gas Burners
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Overall dimensions (mm)

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RS 34/E MZ 160 224 M8
u RS 44/E MZ 160 224 M8
u RS 50/E MZ 160 224 M8
u RS 64/E MZ 185 275-325 M12
u RS 70/E 185 275-325 M12
u RS 100/E 185 275-325 M12
u RS 130/E 195 275-325 M12
u RS 190/E-EV 230 325-368 M16
u RS 250/E-EV MZ 230 325-368 M16

PACKAGING

MODEL X (1) Y Z kg
Z u RS 34/E MZ 1000 485 500 39
u RS 44/E MZ 1000 485 500 40
Y u RS 50/E MZ 1200 502 630 48
X(1)
u RS 64/E MZ 1200 580 630 50
u RS 70/E 1405 700 660 78
u RS 100/E 1405 700 660 81
u RS 130/E 1405 700 660 84
u RS 190/E-EV 1405 1000 660 89
u RS 250/E-EV MZ 1405-1420 1000 660 125
(1) dimension with standard and extended head

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Specification
DESIGNATION OF SERIES
Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676

GAS
BLU Class 3 EN676
MX Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 50 /E MZ TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

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Specification
STATE OF SUPPLY

RS 34/E MZ - 44/E MZ models

Monoblock forced draught Low NOx gas burner with two stage progressive or modulating operation, with a
specific kit, fully automatic, made up of:
- Microprocessor-based Digital Burner Management System (Electronic Cam)
- Display Interface operating unit to adjust the system
- Air suction circuit with sound proofing material
- High performance fan with straight blades
- Air damper for air flow setting and butterfly valve for regulating fuel output controlled by independent stepper
motor actuators
- Starting motor at 2800 rpm, single-phase/220-230V/50-60Hz or three-phase/380-400V/50-60Hz
- Low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Exclusive patented HCS (Housing Cooling System) with high thermal insulation and air circulation with continuous
air volume refresh for an active cooling system and avoid heat transfer to the electrical component housing
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- Plugs and sockets for electrical connection, accessible from the external of the cover
- Burner on/off selection switch
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) electric protection level.

Standard equipment:
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 3 plugs for electrical connection (RS 34-44/E MZ single-phase)
- 4 plugs for electrical connection (RS 44/E MZ three-phase)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

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Specification
STATE OF SUPPLY

RS 50/E MZ - 64/E MZ - 70/E - 100/E - 130/E - 190/E-EV - 250/E-EV MZ models

Monoblock forced draught Low NOx gas burner with two stage progressive or modulating operation, with a
specific kit, fully automatic, made up of:
- Microprocessor-based Digital Burner Management System (Electronic Cam)
- Display Interface operating unit to adjust the system
- Air suction circuit lined with sound-proofing material
- Fan with reverse curve blades (straight blades on the RS 64/E MZ - 190/E-EV - 250/E-EV MZ models) high
performance with low sound emissions
- Air damper for air flow setting and butterfly valve for regulating fuel output controlled by independent stepper
motor actuators
- Starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz
- Low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Maximum gas pressure switch to stop the burner in the case of excess pressure on the fuel supply line
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- Burner on/off selection switch

GAS
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 44 electric protection level.

Standard equipment:
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- Wiring loom fittings for the electrical connection
- 2 slide bar extensions (for extended head models and RS 190/E-EV - 250/E-EV MZ models)
- Pressure switch for valve proofing system (RS 130/E - 190/E-EV - 250/E-EV MZ models models)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

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Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS POWER CERTIFICATION NOTE

(kW) (Nm3/h) (kW)

3789410 RS 34/E MZ TC FS1 1/220-230/50-60 220-230/50-60 44/130÷ 390 4,5/13÷39 0,6 CE 0085BS0378 (1)(3)
3789411 RS 34/E MZ TL FS1 1/220-230/50-60 220-230/50-60 44/130÷ 390 4,5/13÷39 0,6 CE 0085BS0378 (1)(3)
3789510 RS 44/E MZ TC FS1 1/220-230/50-60 220-230/50-60 80/200÷550 8/20÷55 0,7 CE 0085BS0378 (1)(3)
3789511 RS 44/E MZ TL FS1 1/220-230/50-60 220-230/50-60 80/200÷550 8/20÷55 0,7 CE 0085BS0378 (1)(3)
3789540 RS 44/E MZ TC FS1 3/220-400/50-60 220-230/50-60 80/200÷550 8/20÷55 0,75 CE 0085BS0378 (1)(3)
3789541 RS 44/E MZ TL FS1 3/220-400/50-60 220-230/50-60 80/200÷550 8/20÷55 0,75 CE 0085BS0378 (1)(3)
3781632 RS 50/E MZ TC FS1 3/230-400/50 230/50-60 85/290-580 8,5/29-58 0,75 CE 0085AQ0709 (1)(3)
3781633 RS 50/E MZ TL FS1 3/230-400/50 230/50-60 85/290-580 8,5/29-58 0,75 CE 0085AQ0709 (1)(3)
3789910 RS 64/E MZ TC FS1 3/230-400/50 230/50-60 150/400÷850 15/40÷85 1,2 CE-0085BT0022 (1)(3)
3789911 RS 64/E MZ TL FS1 3/230-400/50 230/50-60 150/400÷850 15/40÷85 1,2 CE-0085BT0022 (1)(3)
3787032 RS 70/E TC FS1 3/230-400/50 230/50-60 135/465-814 13,5/46,5-81 1,6 CE 0085AQ0708 (2)(3)
3787033 RS 70/E TL FS1 3/230-400/50 230/50-60 135/465-814 13,5/46,5-81 1,6 CE 0085AQ0708 (2)(3)
3787232 RS 100/E TC FS1 3/230-400/50 230/50-60 150/698-1163 15/70-116 2,0 CE 0085AQ0708 (2)(3)
3787233 RS 100/E TL FS1 3/230-400/50 230/50-60 150/698-1163 15/70-116 2,0 CE 0085AQ0708 (2)(3)
3787432 RS 130/E TC FS1 3/230-400/50 230/50-60 160/930-1512 16/93-151 2,8 CE 0085AQ0708 (2)(4)
3787433 RS 130/E TL FS1 3/230-400/50 230/50-60 160/930-1512 16/93-151 2,8 CE 0085AQ0708 (2)(4)
3787632 RS 190/E TC FS1 3/400/50 230/50-60 470/1279-2290 47/128-229 5,3 CE-0085BT0657 (2)(4)
20052617 RS 190/E TL FS1 3/400/50 230/50-60 470/1279-2290 47/128-229 5,3 CE-0085BT0657 (2)(4)
20142732 RS 190/EV TC FS1 3/230-400/50 230/50-60 470/1279-2290 47/128-229 5,3 - (2)(4)
3789210 RS 250/E MZ TC FS1 3/400/50 230/50-60 600/1250÷2650 60/125÷265 6,5 CE 0085BT0061 (2)(4)
3789211 RS 250/E MZ TL FS1 3/400/50 230/50-60 600/1250÷2650 60/125÷265 6,5 CE 0085BT0061 (2)(4)
20010541 RS 250/E MZ TC FS1 3/380/60 220/60 600/1250÷2650 60/125÷265 6,5 - (2)(4)
20014098 RS 250/EV MZ TC FS1 3/400/50 230/50-60 600/1250÷2650 60/125÷265 6,5 CE 0085BT0061 (2)(4)

Natural Gas, net calorific value: 10 kWh/Nm3 - Density at 20°C: 0,71 kg/Nm3
The burners of RS/E MZ series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 676 Norm.
(1) With plug and socket.
(2) With terminal board.
(3) Seal control function is included on Burner Digital Management System; it is necessary to add the PVP kit on the gas train as Accessory (see Gas Train Accessories
paragraph).
(4) Seal control function is included on Burner Digital Management System; it is necessary to add the PVP kit (included as burner standard equipment) on the gas train.
In case of matching with VGD 50/1 gas train, additional flange kit code 20185515 is needed.

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Modulating Gas Burners
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Available models
Gas Trains

GAS TRAIN ADAPTER CODE

CODE MODEL Ø RS 34 RS 44 RS 50 RS 64 RS 70 RS 100 RS 130 RS 190 RS 250
3970599* MB 407/1 - RT 52 Rp ¾” 3000824 l l l l l l
3970258* MB 410/1 - RT 52 Rp 1” ¼ 3010124 3000843 l l l l
3000824 +
3970600* MB 410/1 - RT 52 Rp ¾” 3000824 l l l l
3000843
3970256* MB 412/1 - RT 52 Rp 1” ½ □ □ □
3000843
3970250* MB 415/1 - RT 52 Rp 1” ½ □ □ □
3970257* MB 420/1 - RT 52 Rp 2” 3000822 □ □ □ □ □ □
20137718* VGD 50/1 - RT 122 (1) Rp 2” 3000822 □ □ □ □ □ □
3000826
20140762* VGD 65/1 - FT 122 DN 65 (2) l + 3000826
3000822
20140763* VGD 80/1 - FT 122 DN 80 l l l
20169193* VGD 100/1 - FT 122 DN 100 l l l l l 3000826 + 3010223
20169195* VGD 125/1 - FT 122 DN 125 l l l l l l l l l

GAS
Please see designation of Gas Train Series in the page before the Catalogue index.
* gas train are 230V/50Hz - 220V/60Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
The seal control function is managed by REC control box, by installation on gas train of a pressure switch (please see Gas train accessories paragraph); it is included
as standard equipment on RS 130/E-190/E-250/E-EV MZ models.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) Additional flange kit code 20185515 needed for seal control function.
(2) øin = DN 65, øout = DN 80
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

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Burner accessories
Extended heads
“Standard head” burners can be transformed into “extended head” versions, by using
the special kit. The KITS available for the various burners, giving the original and the
extended lengths, are listed below.

BURNER ‘STANDARD HEAD’ ‘EXTENDED HEAD’ KIT CODE

LENGTH (mm) LENGTH (mm)
u RS 34/E MZ 216 351 3010428
u RS 44/E MZ 216 351 3010429
u RS 50/E MZ 216 351 20008182
u RS 64/E MZ 250 385 3010427
u RS 70/E 250 385 3010117
u RS 100/E 250 385 3010118
u RS 130/E 280 415 3010119
u RS 190/E 372 530 3010443
u RS 250/E-EV MZ 370 520 3010412

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER SPACER THICKNESS S KIT CODE

(mm)
u RS 34-44-50/E MZ 110 3010095
u RS 64/E MZ - RS 70-100-130/E 135 3010129
u RS 190/E - RS 250/E-EV MZ 102 3000722

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table:

BURNER KIT CODE

u RS 34-44/E MZ 3010449
u RS 50-64/E MZ - RS 70-100-130-190/E - RS 250/E-EV MZ 3010094

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX

TYPE (mm) min-max (mm) (mm) (mm) (*) CODE
u RS 34-44-50-64/E MZ C1/3 650 372 - 980 110 690 770 10 3010403
C
RS 70-100-130-190/E
u C4/5 850 160 - 980 110 980 930 10 3010404
RS 250/E-EV MZ
(*) Average noise reduction according to EN 15036-1 standard

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Burner accessories
Accessories for modulating operation
To obtain modulating operation, the RS/E series of burners requires a regulator with
three point outlet controls. On RS 34/E MZ - 44/E MZ - 250/E MZ the regulator is con-
nected to the burner electrical wiring by plug-in system in order to make the connec-
tion easier and faster.
The relative temperature or pressure probes fitted to the regulator must be chosen on
the basis of the application.
The following table lists the accessories for modulating operation with their applica-
tion range.
For remote setpoint use RWF 55.

BURNER REGULATOR TYPE KIT CODE

RWF 50.2 20083339

u RS 34-44-50-64/E MZ
RWF 55.5 20098541
RS 70-100-130-190/E RWF 50.2 20099869
u
RS 250/E-EV MZ RWF 55.5 20099905

BURNER PROBE TYPE RANGE (°C) (bar) KIT CODE

GAS
Temperature PT 100 -100 ÷ 500°C 3010110
Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Connection flange kit

A kit is available for use where the burner opening on the boiler is of excessive diam-
eter.

BURNER KIT CODE

u RS 34-44-50/E MZ 3010138

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as given in the following table:

BURNER KIT CODE FOR KIT CODE FOR

‘STANDARD HEAD’ (*) ‘EXTENDED HEAD’ (*)
u RS 34/E MZ 3010423 3010423
u RS 44/E MZ 3010424 3010424
u RS 50/E MZ 20008173 20008173
u RS 64/E MZ 3010434 3010435
u RS 70/E 20008175 20008176
u RS 100/E 20008177 20008178
u RS 130/E 20008179 20008180
u RS 190/E 3010166 3010166
u RS 250/E-EV MZ 3010411 3010411
(*) CE approval on field is required

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Burner accessories
Town gas kit
For burning Town gas, a special kit is available:

BURNER KIT CODE FOR KIT CODE FOR

‘STANDARD HEAD’ (*) ‘EXTENDED HEAD’ (*)
u RS 34/E MZ 3010502 3010502
u RS 44/E MZ 3010503 3010503
u RS 50/E MZ 3010285 3010285
u RS 70/E 3010286 3010286
u RS 100/E 3010287 3010287
u RS 130/E 3010288 3010288
u RS 190/E 3010297 3010297
(*) Without CE certification

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device for electrical system
fault.

BURNER KIT CODE

u RS 34-44/E MZ 3010448
u RS 50-64/E MZ 20098335
u RS 70-100-130-190/E - RS 250/E-EV MZ 20098337

Gas max pressure switch

  If necessary a Gas max pressure Switch kit is available and connectable to the burner
electrical wiring through Plugs & Sockets system.

 

 



 

BURNER KIT CODE

u RS 34-44/E MZ 3010418

Volt free contact kit

A volt free contact kit is available for installation onto the burner. It can be used for
a remote interface between burner operating signals. Every burner can be equipped
with a single kit for a remote check of the flame presence signal and the burner lock-
out indication.

BURNER KIT CODE

u RS 34-44/E MZ 3010419

DN80 gas flange kit

To modify the standard 2” burner gas input connection in to DN80 connection, a spe-
cific gas flange is available.

BURNER KIT CODE

u RS 64/E MZ - RS 70-100-130-190/E - RS 250/E-EV MZ 3010439

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Modulating Gas Burners
RS/E-EV MZ SERIES

Burner accessories
Variable Speed Drive (VSD) for RS/EV series only
The motor speed variation for the RS/EV MZ burners series is obtained thanks to a fre-
quency converter: variable speed drive (VSD), provided with a programming panel with
start-up assistant. It always must be ordered with RS/EV series.

BURNER MAX POWER (kW) KIT CODE

u RS 250/EV MZ 5,5 20163071

PC Interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.

BURNER KIT CODE

u RS 34-44-50-64/E MZ - RS 70-100-130-190/E - RS 250/E-EV MZ 3010436

GAS
OCI412 interface kit
Interface kit between the REC27.100A2 and a Modbus system, such as a building au-
tomation and control system (BACS). The Modbus interface is based on the RS-485
standard.

BURNER KIT CODE

u RS 34-44-50-64/E MZ - RS 70-100-130-190/E - RS 250/E-EV MZ 3010437

Head kit for “reverse flame chamber”

In certain cases, the use of the burner on reverse flame boilers can be improved by
using an additional cylinder.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE (*)

LENGTH WITH LENGTH WITH
CYLINDER (mm) CYLINDER (mm)

u RS 190/E 493 - 3010241

(*) CE approval on field is required

Vibration reduction kit

The kit allow you to improve flame stability in some applications, where the boiler/flue
assembly is liable to resonate.

BURNER KIT CODE

u RS 34/E MZ (Natural Gas) 20098750

u RS 34/E MZ (LPG) 20098753
u RS 44/E MZ (Natural Gas) 20098746

405
Modulating Gas Burners
RS/E-EV MZ SERIES

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

2” 1” 1/2 70 3000822

3/4” 1” 1/2 31 3000824

2” 1/2 2”

DN 65 300 3000825
2” 1/2 1” 1/2

DN 80 2” 1/2 2” 300 3000826

1” 1/2 2” 35 3000843

1” 1/4 1” 1/2 35 3010124

1” 1/4 2” 35 3010126

Stabiliser spring
Accessory springs are available to vary the pressure range of the gas train stabilisers.
The following table shows these accessories with their application range.
Please refer to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

PVP (Pressure Valve Proving) kit *

The seal control function is included on Burner Digital Management System, it is only
necessary to add the PVP kit on the gas train.
The PVP is included as standard equipment on RS 130/E-250/E-EV MZ and RS 190/E
models.

GAS TRAIN KIT CODE

u All MB models, VGD 65/1 - 80/1 - 100/1 - 125/1 3010344 (*)

3010344 +
u VGD 50/1
20185515 (**)

(*) Code 3010344 not necessary for RS 130/E-250/E-EV and RS 190/E, where it is included as a standard.
(**) Code 20185515 always needed in case of seal control needed for VGD 50/1 gas train. Code 3010344 not necessary for
RS 130/E-250/E-EV and RS 190/E, where it is included as a standard.

406
Modulating Gas Burners

RS 310-410-510-610/M MZ SERIES
The RS 310-410-510-610/M MZ burners series covers a firing
range from 1300 to 6300 kW, and it has been designed for
use in low or medium temperature hot water boilers, hot
air or steam boilers, diathermic oil boilers.
Operation can be “two stage progressive” or, alternatively,
“modulating” with the installation of a PID logic regulator
or by external 4-20 mA/0-10 V signal.
The mechanical cam device of regulation allows to catch
up a high modulation ratio on all firing rates range.
The burners can, therefore, supply with precision the
demanded power, guaranteeing a high efficiency system
level and the stability setting, obtaining fuel consumption
and operating costs reduction.
FS1 and FS2 versions are available for intermittent and
continuous operation applications.
The exclusive design ensures reduced dimensions, simple
use and maintenance.
A wide range of accessories guarantees elevated working
flexibility.

RS 310/M MZ 600/1300 ÷ 3900 kW

GAS
RS 410/M MZ 800/2000 ÷ 4900 kW
RS 510/M MZ 800/2200 ÷ 5520 kW
RS 610/M MZ 820/2400 ÷ 6300 kW

20
Useful working field
for choosing the
18
burner

16

14 Modulation range

Test conditions
12
RS 610 conforming to
hPa (mbar)

EN676
10 Temperature: 20°C
Pressure: 1013,5
mbar
8
Altitude: 0 m a.s.l.
RS 510
6 RS 410
4
RS 310
2

-2
400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400 4800 5200 5600 6000 6400 6800 kW

407
Modulating Gas Burners
RS 310-410-510-610/M MZ SERIES

Overall dimensions (mm)

BURNERS
A B G
C M

H
E

Ø 200
F C O O
I

L
R
L

Model A B C D E F G H I* L M N O P R
u RS 310/M MZ 1178 519 178 306 520 DN65 890 790 177 1015 400 528 290 177 890
u RS 410/M MZ 1178 519 178 306 520 DN65 908 790 177 1015 400 528 290 177 890
u RS 510/M MZ 1178 519 178 306 520 DN65 908 790 177 1015 400 528 290 177 890
u RS 610/M MZ 1178 519 178 330 520 DN65 980 790 177 1015 400 528 290 177 890
* Maximum position for the extraction of the servomotor cover in mechanical cam models.

BURNER - BOILER MOUNTING FLANGE

Model D1 D2 Ø
u RS 310/M MZ 335 452 M18
u RS 410/M MZ 335 452 M18
u RS 510/M MZ 335 452 M18
u RS 610/M MZ 350 452 M18

PACKAGING

Model X Y Z kg
u RS 310/M MZ 2040 1180 1125 250
Z u RS 410/M MZ 2040 1180 1125 250
u RS 510/M MZ 2040 1180 1125 250
Y u RS 610/M MZ 2040 1180 1125 280
X

408
Modulating Gas Burners
RS 310-410-510-610/M MZ SERIES

Specification
DESIGNATION OF SERIES
A specific index guides your choice of burner from the various models available in the RS/M MZ series. Below is
a clear and detailed specification description of the product.

Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)

GAS
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676
BLU Class 3 EN676
MX Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 510 /M MZ TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

409
Modulating Gas Burners
RS 310-410-510-610/M MZ SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught gas burners with modulating operation, fully automatic, made up of:
- High performance fan with low sound emissions, forward curve blades.
- Air suction circuit lined with sound-proofing material
- Air damper for air setting controlled by a high precision servomotor
- Air pressure switch
- Fan starting motor at 2900 rpm, three-phase 230/400 - 400/690 V with neutral, 50 Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes; ionisation sensor for flame detection
- flame stability disk
- Maximum gas pressure switch, with pressure test point, for halting the burner in the case of over pressure on
the fuel supply line
- Burner safety control box for controlling the system safety: RMG/M and RFGO for FS1 intermittent operation and
LGK for FS2 continuous operation for RS 310-410-510-610/M models;
- Star/delta starter for the fan motor (Direct starter fan motor for RS 310-410 models)
- Main electrical supply terminal board
- Burner on/off switch
- Manual or automatic output increase/decrease switch
- Contacts motor and thermal relay with release button
- Burner failure led signal and lighted release button
- Burner opening hinge
- Lifting rings
- IP 54 electric protection level

Standard equipment:
Gasket for gas train adaptor
Adaptor for gas train
Screws for fixing the gas train adaptor: M 16 x 70
Thermal insulation screen
M 18 x 60 screws to secure the burner flange to the boiler
Cable grommets kit for optional electrical wiring input
M16 x 6 studs for fixing the gas elbow to the pipe coupling
M16 nuts to fix the gas elbow to the pipe coupling
Instruction handbook for installation, use and maintenance
Spare parts catalogue

Gas train
Fuel supply line, in the MULTIBLOC configuration (for a diameter of 1-1/2” and 2”) or COMPOSED configuration (from
a diameter of DN 65 until a diameter of DN 125), fitted with:
- Filter
- Stabiliser
- Minimum gas pressure switch
- Safety valve
- One stage working valve with ignition gas output regulator.

410
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RS 310-410-510-610/M MZ SERIES

Specification
Conforming to:
- 2014/30/EU directive (electromagnetic compatibility)
- 2014/35/EU directive (low voltage)
- 2016/426/EU gas regulation (GAR)
- 2006/42 CE directive (machine)
- EN 676 (gas burners).

Available accessories to be ordered separately:

- Power controller
- Probe
- Analog control signal converter
- Potentiometer
- Continuous ventilation kit
- PC interface kit
- Sound proofing box
- Spacer kit
- Adapters
- Seal Control kit
- Stabiliser spring.

GAS

411
Modulating Gas Burners
RS 310-410-510-610/M MZ SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRI-
CODE MODEL NATURAL GAS CAL CERTIFICATION NOTE
POWER
(KW) (Nm3/h) (KW)
20061373 RS 310/M MZ TC FS1 3/400/50 600/1300-3900 60/130-390 8,8 CE-0085CP0166 (1) (4)
20068343 RS 310/M MZ TC FS1 3/230/50 600/1300-3900 60/130-390 9,1 CE-0085CP0166 (1)
20068351 RS 310/M MZ TC FS1 3/400/50 600/1300-3900 60/130-390 9,1 CE-0085CP0166 (1)
20152665 RS 310/M MZ TC FS1/FS2 3/400/50 600/1300-3900 60/130-390 9,1 CE-0085CP0166 (2)(4)(3)
20152658 RS 310/M MZ TC FS1/FS2 3/230/50 600/1300-3900 60/130-390 9,1 CE-0085CP0166 (2)(3)
20152661 RS 310/M MZ TC FS1/FS2 3/400/50 600/1300-3900 60/130-390 9,1 CE-0085CP0166 (2)(3)
20067141 RS 410/M MZ TC FS1 3/400/50 800/2000-4900 80/200-490 10,6 CE-0085CP0166 (1)(4)
20068356 RS 410/M MZ TC FS1 3/230/50 800/2000-4900 80/200-490 10,8 CE-0085CP0166 (1)
20068361 RS 410/M MZ TC FS1 3/400/50 800/2000-4900 80/200-490 10,8 CE-0085CP0166 (1)
20152669 RS 410/M MZ TC FS1/FS2 3/400/50 800/2000-4900 80/200-490 10,8 CE-0085CP0166 (2)(4)(3)
20152662 RS 410/M MZ TC FS1/FS2 3/230/50 800/2000-4900 80/200-490 10,8 CE-0085CP0166 (2)(3)
20152664 RS 410/M MZ TC FS1/FS2 3/400/50 800/2000-4900 80/200-490 10,8 CE-0085CP0166 (2)(3)
20068027 RS 510/M MZ TC FS1 3/400/50 800/2200-5520 80.2/220-552 14 CE-0085CP0166 (1)(4)
20152671 RS 510/M MZ TC FS1/FS2 3/400/50 800/2200-5520 80.2/220-552 14 CE-0085CP0166 (2)(4)
20066706 RS 610/M MZ TC FS1 3/400/50 820/2400-6300 82/240-630 16,9 CE-0085CP0166 (1)(4)
20152672 RS 610/M MZ TC FS1/FS2 3/400/50 820/2400-6300 82/240-630 16,9 CE-0085CP0166 (2)(4)(3)

Natural gas, net calorific value: 10 kWh/Nm3 - Density: 0,71 kg/Nm3

The burners of RS/M MZ series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directives.
(1) with RMG control box
(2) with RFGO control box
(3) FS2 operation is allowed with ionization probe only, no other flame sensors can be used
(4) Star delta starter
(5) LFL control box

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

RS 310/M MZ TC FS1/FS2 3/230/50 20152658 (2)(3) 20074137 (5)
RS 310/M MZ TC FS1/FS2 3/400/50 20152661 (2)(3) 20074138 (5)
RS 310/M MZ TC FS1/FS2 3/400/50 20152665 (2)(3) 20074141 (5)
RS 410/M MZ TC FS1/FS2 3/230/50 20152662 (2)(3) 20074139 (5)
RS 410/M MZ TC FS1/FS2 3/400/50 20152664 (2)(3) 20074140 (5)
RS 410/M MZ TC FS1/FS2 3/400/50 20152669 (2)(3) 20074142 (5)
RS 510/M MZ TC FS1/FS2 3/400/50 20152671 (2)(3) 20074143 (5)
RS 610/M MZ TC FS1/FS2 3/400/50 20152672 (2)(3) 20074144 (5)

412
Modulating Gas Burners
RS 310-410-510-610/M MZ SERIES

Available models
Gas Trains

GAS TRAIN VPS ADAPTER CODE

CODE MODEL Ø C.T. Code RS 310 RS 410 RS 510 RS 610
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123 l l l
3970198** MB 415/1 CT RT 30 Rp 1” ½ u - l l l
3000826 +
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123 l l l
20064220
3970253** MB 415/1 CT RT 52 Rp 1” ½ u - l l l
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123 l l l
3970181* MB 420/1 - RT 30 Rp 2” - 3010123 l l l
3970182** MB 420/1 CT RT 30 Rp 2” u - l l l
3970257* MB 420/1 - RT 52 Rp 2” - 3010123 3000826 + l l l
3970252** MB 420/1 CT RT 52 Rp 2” u - 20042324 l l l
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123 l l l
3970234** MB 420/1 CT RSM 30 Rp 2” u - l l l
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - (3000826 + 20042324) / 20068062 (2) l
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u (3000826 + 20042324) / 20068062 (2) l
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 □
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u □

GAS
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 □
20169192** VGD 80/1 CT FT 122 DN 80 u u □
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 3010370
20169194** VGD 100/1 CT FT 122 DN 100 u u 3010370
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 3010224
20169196** VGD 125/1 CT FT 122 DN 125 u u 3010224

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80
(2) To be used with gas train and burner opening on the left (fan motor side).
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

413
Modulating Gas Burners
RS 310-410-510-610/M MZ SERIES

Burner accessories
Accessories for modulating operation

POWER CONTROLLER To obtain modulating operation, the RS/M BLU series of burners requires a
regulator with three point outlet controls.
The following table lists the accessories for modulating operation with their
application range.
For remote setpoint use RWF 55.

BURNER TYPE KIT CODE

RWF 50.2 - Basic version with 3 position output 20073595
u All models RWF 55.5 - Complete with RS-485 interface 20074441
RWF 55.6 - Complete with RS-485/ PROFIBUS interface 20074442

PROBE The relative temperature or pressure probes fitted to the power controller
must be chosen on the basis of the application.

BURNER TYPE RANGE (°C) (BAR) KIT CODE

Temperature PT 100 -100 ÷ 500°C 3010110
Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

ANALOG CONTROL SIGNAL CONVERTER

BURNER TYPE (INPUT SIGNAL) KIT CODE

0/2 - 10 V (impedance 200 KΩ)
u RS 310-410-510-610/M 20074479
0/4 - 20 mA (impedance 250 Ω)

POTENTIOMETER

BURNER KIT CODE

u RS 310-410-510-610/M 20074487

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table:

BURNER KIT CODE

u RS 310-410-510-610/M 20074542

414
Modulating Gas Burners
RS 310-410-510-610/M MZ SERIES

Burner accessories
Pc interface kit To connect the RMG control panel to a personal computer for the transmission of op-
eration, fault signals and detailed service information, an interface adapter with PC
software are available.

BURNER KIT CODE

u RS 310-410-510-610/M 3002719

Sound proofing box

If noise emission needs reducing even further, sound-proofing boxes are
D E available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

GAS
BOX A B (mm) C D E [dB(A)]
BURNER KIT CODE
TYPE (mm) min. - max (mm) (mm) (mm) (*)
u RS 310-410/M C7 1255 160 - 980 110 1140 1345 10 3010376
C
u RS 610/M C7 PLUS 1255 270 - 1090 110 1240 1345 10 20085111
RS 310-410/M
u C7 1255 165 110 1140 1345 10 20027778
RS 510/M
(*) Average noise reduction according to EN 15036-1 standard

Spacer kit

If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER Spacer thickness S (mm) KIT CODE

u All models 180 20008903

415
Modulating Gas Burners
RS 310-410-510-610/M MZ SERIES

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER DIMENSIONS
ADAPTER CODE
Ø1 DN Ø2 DN A mm
1” 1/2 2” - - 65 20064220

2” 2” - - 65 20042324

DN 80 2” 1/2 2” - - 300 3000826

DN 100 DN 80 100 80 50 3010370

2” 65/80 780 20068062

80 80 400 3010222
Ø1 Ø2
100 80 400 3010223
125 80 320 3010224

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-
mum output over 1200 kW. The seal control is type VPS 504.

GAS TRAIN KIT CODE for 50 Hz operation

u MB type 3010123
u VGD 50/1 3010123+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

416
Modulating Gas Burners

RS 310-410-510-610/E-EV MZ SERIES
The RS 310-410-510-610/E-EV MZ burners series covers a
firing range from 1300 to 6300 kW, and it has been designed
for use in low or medium temperature hot water boilers,
hot air or steam boilers, diathermic oil boilers.
It is based on the Digital Burner Management System,
Riello REC27-37, which is able to manage the air-fuel ratio
by independent servomotors in order to obtain a perfect
output control and to assure a correct combustion and safe
operation on all modulation range. Operation can be “two
stage progressive” or, alternatively, “modulating” with the
installation of a PID logic regulator and respective probes.
RS/E-EV MZ burners series guarantees high efficiency
levels in all the various applications, thus reducing fuel
consumption and running costs; specifics versions are
available to operate with Variable Speed Drive technology
base on the control of a Frequency Inverter that modifies
the air flow through the motor speed variation.
The exclusive design ensures reduced dimensions, simple
use and maintenance.
A wide range of accessories guarantees elevated working
flexibility.

GAS
RS 310/E-EV MZ 600/1300 ÷ 3900 kW
RS 410/E-EV MZ 800/2000 ÷ 4900 kW
RS 510/E-EV MZ 800/2200 ÷ 5520 kW
RS 610/E-EV MZ 820/2400 ÷ 6300 kW

20
Useful working field
for choosing the
18
burner

16

14 Modulation range

Test conditions
12
RS 610 conforming to
hPa (mbar)

EN676
10 Temperature: 20°C
Pressure: 1013,5
mbar
8
Altitude: 0 m a.s.l.
RS 510
6 RS 410
4
RS 310
2

-2
400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400 4800 5200 5600 6000 6400 6800 kW

417
Modulating Gas Burners
RS 310-410-510-610/E-EV MZ SERIES

Overall dimensions (mm)

BURNERS
A B G
C M

H
E

Ø 200
F C O O
I

L
R
L

Model A B C D E F G H I* L M N O P R
u RS 310/E-EV MZ 1178 519 178 306 520 DN65 890 790 177 1015 400 528 290 177 890
u RS 410/E-EV MZ 1178 519 178 306 520 DN65 908 790 177 1015 400 528 290 177 890
u RS 510/E-EV MZ 1178 519 178 306 520 DN65 908 790 177 1015 400 528 290 177 890
u RS 610/E-EV MZ 1178 519 178 330 520 DN65 980 790 177 1015 400 528 290 177 890
* Maximum position for the extraction of the servomotor cover in mechanical cam models.

BURNER - BOILER MOUNTING FLANGE

Model D1 D2 Ø
u RS 310/E-EV 335 452 M18
u RS 410/E-EV 335 452 M18
u RS 510/E-EV 335 452 M18
u RS 610/E-EV 350 452 M18

PACKAGING

Model X Y Z kg
u RS 310/E-EV 2040 1180 1125 250
Z
u RS 410/E-EV 2040 1180 1125 250
u RS 510/E-EV 2040 1180 1125 250
Y
X u RS 610/E-EV 2040 1180 1125 250

418
Modulating Gas Burners
RS 310-410-510-610/E-EV MZ SERIES

Specification
DESIGNATION OF SERIES
A specific index guides your choice of burner from the various models available in the RS/M MZ series. Below is
a clear and detailed specification description of the product.

Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)

GAS
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676
BLU Class 3 EN676
MX Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 510 /E MZ TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

419
Modulating Gas Burners
RS 310-410-510-610/E-EV MZ SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught burners with two stage progressive or modulating operation, with a specific kit, fully
automatic, made up of:
- Microprocessor-based Digital Burner Management System (RS/E MZ models)
- Microprocessor-based Digital Burner Management System with Variable Speed Drive technology for the control
of a Frequency Inverter (RS/EV MZ models)
- Display Interface operating unit to adjust the system
- Air suction circuit lined with sound-proofing material
- High performance fan with low sound emissions, forward curve blades
- Air damper for air flow setting and butterfly valve for regulating fuel output controlled by independent stepper
motor actuators
- Air pressure switch
- Fan starting motor at 2900 rpm, three-phase 230/400 - 400/690 V with neutral, 50 Hz
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes; ionisation sensor for flame detection (or UV sensor on demand)
- flame stability disk
- Maximum gas pressure switch, with pressure test point, for halting the burner in the case of over pressure on
the fuel supply line
- Star/delta starter for the fan motor (Direct starter fan motor for RS 310-410 models)
- Main electrical supply terminal board
- Burner on/off switch
- Manual or automatic output increase/decrease switch
- Contacts motor and thermal relay with release button
- Burner failure led signal and lighted release button
- Burner opening hinge
- Lifting rings
- IP 54 electric protection level

Standard equipment:

Gasket for gas train adaptor

Adaptor for gas train
Screws for fixing the gas train adaptor: M 16 x 70
Thermal insulation screen
M 18 x 60 screws to secure the burner flange to the boiler
Cable grommets kit for optional electrical wiring input
M16 x 6 studs for fixing the gas elbow to the pipe coupling
M16 nuts to fix the gas elbow to the pipe coupling
Instruction handbook for installation, use and maintenance
Spare parts catalogue

Gas train

Fuel supply line, in the MULTIBLOC configuration (for a diameter of 1-1/2” and 2”) or COMPOSED configuration (from
a diameter of DN 65 until a diameter of DN 125), fitted with:
- Filter
- Stabiliser
- Minimum gas pressure switch
- Safety valve
- One stage working valve with ignition gas output regulator.

420
Modulating Gas Burners
RS 310-410-510-610/E-EV MZ SERIES

Specification
Conforming to:
- 2014/30/EU directive (electromagnetic compatibility)
- 2014/35/EU directive (low voltage)
- 2016/426/EU gas regulation (GAR)
- 2006/42 CE directive (machine)
- EN 676 (gas burners).

Available accessories to be ordered separately:

- Power controller
- Probe
- Continuous ventilation kit
- UV cell kit
- Variable speed drive (VSD) kit (for RS/EV series only)
- PC interface kit
- OCI412 Interface kit
- Sound proofing box
- Spacer kit
- Adapters
- PVP (Pressure Proving System)

GAS
- Stabiliser spring.

421
Modulating Gas Burners
RS 310-410-510-610/E-EV MZ SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRI-
CODE MODEL NATURAL GAS CAL CERTIFICATION NOTE
POWER
(KW) (Nm3/h) (KW)
20068349 RS 310/E MZ TC FS1 3/230/50 600/1300-3900 40/120-363 9,1 CE-0085CP0166
20068353 RS 310/E MZ TC FS1 3/400/50 600/1300-3900 40/120-363 9,1 CE-0085CP0166
20068026 RS 310/E MZ TC FS1 3/400/50 600/1300-3900 40/120-363 8,8 CE-0085CP0166 (1)
20074260 RS 310/E MZ TC FS2 3/230/50 600/1300-3900 40/120-363 8,8 CE-0085CP0166
20074261 RS 310/E MZ TC FS2 3/400/50 600/1300-3900 40/120-363 9,1 CE-0085CP0166
20074264 RS 310/E MZ TC FS2 3/400/50 600/1300-3900 40/120-363 9,1 CE-0085CP0166 (1)
20068358 RS 410/E MZ TC FS1 3/230/50 800/2000-4900 50/150-445 10,6 CE-0085CP0166
20068363 RS 410/E MZ TC FS1 3/400/50 800/2000-4900 50/150-445 10,6 CE-0085CP0166
20067961 RS 410/E MZ TC FS1 3/400/50 800/2000-4900 50/150-445 10,6 CE-0085CP0166 (1)
20074262 RS 410/E MZ TC FS2 3/230/50 800/2000-4900 50/150-445 10,6 CE-0085CP0166
20074263 RS 410/E MZ TC FS2 3/400/50 800/2000-4900 50/150-445 10,6 CE-0085CP0166
20074265 RS 410/E MZ TC FS2 3/400/50 800/2000-4900 50/150-445 10,6 CE-0085CP0166 (1)
20068028 RS 510/E MZ TC FS1 3/400/50 800/2200-5520 68/180-525 13,9 CE-0085CP0166 (1)
20074266 RS 510/E MZ TC FS2 3/400/50 800/2200-5520 68/180-525 13,9 CE-0085CP0166 (1)
20067963 RS 610/E MZ TC FS1 3/400/50 820/2400-6300 100/220-625 16,9 CE-0085CP0166 (1)
20074267 RS 610/E MZ TC FS2 3/400/50 820/2400-6300 100/220-625 16,9 CE-0085CP0166 (1)
20074274 RS 310/EV MZ TC FS1/FS2 3/230/50 600/1300-3900 40/120-363 9,1 CE-0085CP0166
20074275 RS 310/EV MZ TC FS1/FS2 3/400/50 600/1300-3900 40/120-363 9,1 CE-0085CP0166
20074276 RS 410/EV MZ TC FS1/FS2 3/230/50 800/2000-4900 50/150-445 10,8 CE-0085CP0166
20074277 RS 410/EV MZ TC FS1/FS2 3/400/50 800/2000-4900 50/150-445 10,8 CE-0085CP0166
20074278 RS 510/EV MZ TC FS1/FS2 3/400/50 800/2200-5520 68/180-525 14 CE-0085CP0166
20074279 RS 610/EV MZ TC FS1/FS2 3/400/50 820/2400-6300 100/220-625 17 CE-0085CP0166

Natural gas, net calorific value: 10 kWh/Nm3 - Density: 0,71 kg/Nm3

The burners of RS/E-EV MZ series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2014/68/EU - 2006/42 CE Directives.
(1) Star delta starter

422
Modulating Gas Burners
RS 310-410-510-610/E-EV MZ SERIES

Available models
Gas Trains

GAS TRAIN ADAPTER CODE

CODE MODEL Ø RS 310 RS 410 RS 510 RS 610
3000826 +
3970250* MB 415/1 - RT 52 Rp 1” ½ l l l
20064220
3000826 +
3970257* MB 420/1 - RT 52 Rp 2” l l l
20042324
20137718* VGD 50/1 - RT 122 (1) Rp 2” (3000826 + 20042324) / 20068062 (3) l
20140762* VGD 65/1 - FT 122 DN 65 (2) □
20140763* VGD 80/1 - FT 122 DN 80 □
20169193* VGD 100/1 - FT 122 DN 100 3010370
20169195* VGD 125/1 - FT 122 DN 125 3010224

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valves seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
The seal control function is managed by REC control box, by installation on gas train of a pressure switch (please see Gas train accessories paragraph).
To select the gas train please refer to the technical data leafl et and/or instruction manual.
(1) Additional flange kit code 20185515 needed for seal control function.
(2) øin = DN 65, øout = DN 80.

GAS
(3) To be used with gas train and burner opening on the left (fan motor side).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

423
Modulating Gas Burners
RS 310-410-510-610/E-EV MZ SERIES

Burner accessories
Accessories for modulating operation

POWER CONTROLLER To obtain modulating operation, the RS/E-EV MZ series of burners requires a
regulator with three point outlet controls.
The following table lists the accessories for modulating operation with their
application range.
For remote setpoint use RWF 55.
BURNER TYPE KIT CODE
RWF 50.2 - Basic version with 3 position output 20073595
u All models RWF 55.5 - Complete with RS-485 interface 20074441
RWF 55.6 - Complete with RS-485/ PROFIBUS interface 20074442

PROBE The relative temperature or pressure probes fitted to the power controller
must be chosen on the basis of the application.

BURNER TYPE RANGE (°C) (BAR) KIT CODE

Temperature PT 100 -100 ÷ 500°C 3010110
Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table:

BURNER KIT CODE

u RS 310-410-510-610/E 20074542

Pc interface kit To connect the control panel to a personal computer for the transmission of opera-
tion, fault signals and detailed service information, an interface adapter with PC soft-
ware are available.

BURNER KIT CODE

u RS 310-410-510-610/E-EV (ACS410 + OCI410.30) - Service level 3010436

424
Modulating Gas Burners
RS 310-410-510-610/E-EV MZ SERIES

Burner accessories
Variable Speed Drive (VSD) for RS/EV series only
The motor speed variation for the RS/EV BLU burners series is obtained thanks to a fre-
quency converter: variable speed drive (VSD), provided with a programming panel with
start-up assistant. It always must be ordered with RS/EV series.

ELECTRICAL MOTOR POWER INVERTER POWER

BURNER KIT CODE
SUPPLY (kW) (kW)
u RS 310/EV 230 7,5 7,5 On demand
u RS 310/EV 400 7,5 7,5 20163074
u RS 410/EV 230 9,2 11 20184963
u RS 410/EV 400 9,2 11 20163093
u RS 510/EV 400 12 15 20163096
u RS 610/EV 400 15 15 20163096

The use of inverters other than those indicated by the manufacturer may lead to burner failure and, in
extreme cases, a potential risk of ham to people and damage to property.
The manufacturing company shall not be liable for any such demage arising from non-observance of
the requirements contained in the burner manual.

OCI412 interface kit

GAS
Interface kit between the REC 27.1 and a Modbus system, such as a building automation
and control system (BACS).
The Modbus interface is based on the RS-485 standard.

BURNER KIT CODE

u RS 310-410-510-610/E-EV 3010437

Sound proofing box

If noise emission needs reducing even further, sound-proofing boxes are
available.
D E When a lower “B” dimension is required, it is available the Box Support Kit code
20065135 which allows to reduce it at the fixed dimension of 55 mm.
A The sound-proofing boxes are not suitable for outdoor use.

BOX A B (mm) C D E [dB(A)]

B BURNER KIT CODE
TYPE (mm) min. - max (mm) (mm) (mm) (*)
u RS 310-410/E-EV C7 1255 160 - 980 110 1140 1345 10 3010376
C u RS 610/E-EV C7 PLUS 1255 270 - 1090 110 1240 1345 10 20085111
RS 310-410/E-EV
u C7 1255 165 110 1140 1345 10 20027778
RS510/E-EV
(*) Average noise reduction according to EN 15036-1 standard

Spacer kit

If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER Spacer thickness S (mm) KIT CODE

u All models 180 20008903

425
Modulating Gas Burners
RS 310-410-510-610/E-EV MZ SERIES

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER DIMENSIONS ADAPTER

Ø1 DN Ø2 DN A mm B mm CODE
1” 1/2 2” - - 65 - 20064220

2” 2” - - 65 - 20042324

DN 80 2” 1/2 2” - - 300 - 3000826

DN 100 DN 80 100 80 50 - 3010370

2” 65/80 780 230 20068062

Ø1 Ø2
125 80 320 - 3010224

PVP (pressure valve proving kit)*

The seal control function is included on Burner Digital Management System, it is only
necessary to add the PVP kit on the gas train.

GAS TRAIN KIT CODE

u All MB models, VGD 65/1 - 80/1 - 100/1 - 125/1 3010344

3010344 +
u VGD 50/1
20185515

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

426
Modulating Gas Burners

RS 1000÷1200/M C01 SERIES

The well-known RS 300-800/M Burner Series, till now
available up to 8 MW, has been upgraded with two new
powerful burner models, the RS 1000-1200/M models that
extend his max output up to 12 MW and make the Burner
Series even more complete and suitable for matching with
the various Heat and Steam Generators in today’s market.
The New Burner Models take the reliability of combustion
and the solidity typical of Riello’s Burners and match them
with the most advanced solutions on Power Output Control
and Ventilation Technology; as result a 12 MW output is
supplied with a User Friendly monoblock machine assuring
easiness of installation and servicing, and safe operation.
An easy access to internal components is ensured by the
burner opening hinge.
The New Gas Models are available with Modulating
operation managed through Mechanical Cam, for a simple
commissioning and to supply with precision the demanded
power, guaranteeing high efficiency and setting stability,
obtaining fuel consumption and operating costs reduction.

RS 1000/M C01 1100/4000 ÷ 10100 kW

RS 1200/M C01 1500/5500 ÷ 11100 kW

GAS
FIRING RATES

RS 1000/M C01 Useful working field

for choosing the
burner
RS 1200/M C01

Modulation range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

427
Modulating Gas Burners
RS 1000-1200/M C01 SERIES

Overall dimensions (mm)

BURNER E F A

G*

I
M N

S
O

MODEL A D E F G* H I M N O S
u RS 1000/M C01 1206 1338 1637 538 485 413 885 DN80 200 1350 1493
u RS 1200/M C01 1250 1338 1637 539 485 456 885 DN80 200 1350 1493
* Maximum depth of the boiler door including the depth of the burner flange insulating gasket.

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RS 1000/M C01 460 608 M20
u RS 1200/M C01 500 608 M20

PACKAGING

MODEL X Y Z kg
u RS 1000/M C01 2400 1400 1595 500
Z u RS 1200/M C01 2400 1400 1595 550

Y
X

428
Modulating Gas Burners
RS 1000÷1200/M C01 SERIES

Specification
DESIGNATION OF SERIES

Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676

GAS
BLU Class 3 EN676
MX Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 1000 /M C01 TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

429
Modulating Gas Burners
RS 1000-1200/M C01 SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught gas burner with modulating operation, fully automatic, made up of:
- Fan with reverse curve blades high performance
- Air suction circuit lined with sound-proofing material
- Air damper for air setting controlled by a high precision servomotor
- Air pressure switch
- Fan starting motor at 2900 rpm, three-phase 230/400 - 400/690 V with neutral, 50 Hz
- Low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition by gas pilot with gas train
- flame stability disk
- Maximum gas pressure switch, with pressure test point, for halting the burner in the case of over pressure on
the fuel supply line
- Burner safety control box for controlling the system safety (RFGO for FS1 intermittent operation - LGK16 for FS2
continuous operation)
- UV photocell for flame detection
- Star/delta starter for the fan motor
- Main electrical supply terminal board
- Burner on/off switch
- Auxiliary voltage led signal
- Manual or automatic output increase/decrease switch
- Burner working led signal
- Contacts motor and thermal relay with release button
- Motor internal thermal protection
- Motor failure led signal
- Burner failure led signal and lighted release button
- Led signal for correct rotation direction of fan motor
- Emergency button
- Coded connection plugs-sockets
- Burner opening hinge
- Lifting rings
- IP 54 electric protection level

Standard equipment:
- 1 flange gasket
- 8 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- DN 80 gas supply connector for gas train connection
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

430
Modulating Gas Burners
RS 1000÷1200/M C01 SERIES

Available models
Burners

HEAT OUTPUT TOTAL

CODE MODEL ELECTRICAL
NATURAL GAS POWER NOTE
(kW) (Nm3/h) (kW)
20145938 RS 1000/M C01 TC FS1/FS2 3/400/50 230/50-60 1100/4000-10100 130/380-940 24 (1)(2)(4)
20145936 RS 1200/M C01 TC FS1/FS2 3/400/50 230/50-60 1500/5500-11100 150/550-1150 27.2 (1)(2)(4)
Natural gas, net calorific value: 10 kWh/Nm3 - Density: 0,71 kg/Nm3
(1) according to 2014/30/EU - 2014/35/EU - 2006/42/EU - 2014/68/EU Directives
(2) with RFGO control box
(3) with LFL cotrol box
(4) FS2 operation is allowed with ionization probe only, no other flame sensors can be used

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.
MODEL NEW CODE OLD CODE
RS 1000/M C01 TC FS1/FS2 3/400/50 20145938 (2)(4) 20061873 (3)
RS 1200/M C01 TC FS1/FS2 3/400/50 20145936 (2)(4) 20061850 (3)

GAS
Gas Trains

GAS TRAIN VPS ADAPTER CODE

CODE MODEL Ø C.T. CODE RS 1000 RS 1200
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - l l
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u l l
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 l l
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u l l
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 20066268 / (20065937 + 20066268) (2)
20169192** VGD 80/1 CT FT 122 DN 80 u u 20066268 / (20065937 + 20066268) (2)
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 20066278 / (20065960 + 20066278) (2)
20169194** VGD 100/1 CT FT 122 DN 100 u u 20066278 / (20065960 + 20066278) (2)
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 20066284 / (20065968 + 20066284) (2)
20169196** VGD 125/1 CT FT 122 DN 125 u u 20066284 / (20065968 + 20066284) (2)

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
(2) To be used with gas train and burner opening on the left (fan motor side).
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

431
Modulating Gas Burners
RS 1000÷1200/M C01 SERIES

Burner accessories
Accessories for modulating operation

POWER CONTROLLER To obtain modulating operation, the RS/M C01 series of burners requires a regulator
with three point outlet controls. The following table lists the accessories for modulat-
ing operation with their application range.
For remote setpoint use RWF 55.

BURNER TYPE KIT CODE

RWF 50.2 20101190

u All models
RWF 55.5 20101191

PROBE The relative temperature or pressure probes fitted to the power controller must be
chosen on the basis of the application.

BURNER TYPE RANGE (°C) (bar) KIT CODE

Temperature PT 100 -100 ÷ 500°C 3010110

Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

ANALOG CONTROL
SIGNAL CONVERTER

BURNER TYPE (INPUT SIGNAL) KIT CODE

0/2 - 10 V (impedance 200 KΩ)

u All models 3010390
0/4 - 20 mA (impedance 250 Ω)

POTENTIOMETER

BURNER KIT CODE

u RS 1000-1200/M C01 On demand

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table:

BURNER KIT CODE

u All models 20086519

432
Modulating Gas Burners
RS 1000÷1200/M C01 SERIES

Burner accessories
Sound proofing box
D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)
u RS 1000-1200/M C01 C8 1425 285 - 1000 110 1500 1800 10 3010401
C
(*) Average noise reduction according to EN 15036-1 standard

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct

GAS
adapter codes to select.

DIMENSIONS
ADAPTER
ADAPTER Ø1 Ø2 A B
CODE
DN DN mm mm
2” 65 / 80 780 230 20068058
2” 65 / 80 230 375 20066253
65 65 / 80 230 375 20066263
80 65 / 80 230 375 20066268
100 65 / 80 230 375 20066278

125 65 / 80 245 375 20066284

65 65 800 - 20065924
Ø1 Ø2 80 80 800 - 20065937
100 100 800 - 20065960
125 125 800 - 20065968

433
Modulating Gas Burners
RS 1000÷1200/M C01 SERIES

Gas train accessories

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-
mum output over 1200 kW. The seal control is type VPS 504.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u VGD 50/1 3010123+20186306 20050030+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123 20050030

434
Modulating Gas Burners

RS 1000÷2000/E-EV C01 SERIES

The well-known RS 1000-1200/E-EV Burner Series, till now
The RS/E and RS/EV C01 burners series are characterised by
a modular monoblock structure that means all necessary
components can be combined in a single unit thus making
installation easier, faster and, above all, more flexible.
The burners cover a firing range from 4000 to 19500 kW,
and they have been designed for use in hot water boilers or
industrial steam generators.
Operation can be modulating on the RS/E series and
modulating with variable speed drive operation on RS/EV
series.
The mechanisms of regulation allow to catch up a high
modulation ratio on all firing rates range.
The burner can, therefore, supply with precision the
demanded power, guaranteeing an high efficiency system
level and the stability setting, obtaining fuel consumption
and operating costs reduction.
The burner operation can be intermittent or continuous by
menu setting.
The innovative combustion head, adjustment system
ensures perfect movement during modulation.

GAS
RS 1000/E-EV C01 1100/4000 ÷ 10100 kW
RS 1200/E-EV C01 1500/5500 ÷ 11100 kW
RS 1300/E-EV C01 2500/7500 ÷ 13000 kW
RS 1600/E-EV C01 3065/9503 ÷ 15560 kW
RS 2000/E-EV C01 4000/12000 ÷19500 kW

435
Modulating Gas Burners
RS 1000-2000/E-EV C01 SERIES

FIRING RATES

Useful working field

for choosing the
RS 1000/E-/EV burner

RS 1200/E-/EV
Modulation range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

34

32 RS 1600/E-/EV C01
30

28

26

24

22
RS 2000/E-/EV C01
20
RS 1300/E-/EV C01

18

16

14

12

10

6
hPa (mbar)

0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000 21000 kW

436
Modulating Gas Burners
RS 1000-2000/E-EV C01 SERIES

Overall dimensions (mm)

BURNER E F A

G*

I
M N

S
O

GAS
MODEL A D E F G* H I M N O S
u RS 1000/E-EV C01 1206 1338 1637 538 485 413 885 DN80 200 1350 1493
u RS 1200/E-EV C01 1250 1338 1637 539 485 456 885 DN80 200 1350 1493
* Maximum depth of the boiler door including the depth of the burner flange insulating gasket.

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RS 1000/E-EV C01 460 608 M20
u RS 1200/E-EV C01 500 608 M20

PACKAGING

MODEL X Y Z kg
u RS 1000/E-EV C01 2400 1400 1595 500
Z u RS 1200/E-EV C01 2400 1400 1595 550

Y
X

437
Modulating Gas Burners
RS 1000÷2000/E-EV C01 SERIES

Overall dimensions (mm)

BURNER A B G

H
E
C
F

R
L

MODEL A B C D E F G H I L R
u RS 1300/E-EV C01 1880 450 220 544 960 DN 80 1585 1463 383 1782 1565
u RS 1600/E-EV C01 1880 450 220 544 960 DN 80 1530 1463 383 1785 1565
u RS 2000/E-EV C01 1880 450-610 220 544 960 DN 80 1560 1463 383-543 1782 1565

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RS 1300/E-EV C01 580 645 M20
u RS 1600/E-EV C01 580 645 M20
u RS 2000/E-EV C01 580 645 M20

PACKAGING

MODEL X Y Z kg
u RS 1300/E-EV C01 3000 1800 1750 1180
Z u RS 1600/E-EV C01 3000 1800 1750 1180
u RS 2000/E-EV C01 3000 1800 1750 1180
Y
X

438
Modulating Gas Burners
RS 1000÷2000/E-EV C01 SERIES

Specification
DESIGNATION OF SERIES

Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676

GAS
BLU Class 3 EN676
MX Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 1000 /E C01 TC FS2 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

439
Modulating Gas Burners
RS 1000-2000/E-EV C01 SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught gas burner with modulating operation, fully automatic, made up of:
- High performance fan with reverse curve blades for RS 1000-1200 and forward curve
blades for RS 1300-1600-2000
- Air suction circuit lined with sound-proofing material
- Air damper for air setting controlled by a high precision servomotor
- Air pressure switch
- Fan starting motor at 2900 rpm, three-phase 400/690 V with neutral, 50Hz
- Mobile combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition by gas pilot with gas train
- flame stability disk
- Automatic regulator for gas delivery, controlled by a high precision servomotor
- Maximum gas pressure switch, with pressure test point, for halting the burner in the case of over pressure on
the fuel supply line
- Module for air/fuel setting and output modulation with incorporated PID control of temperature or pressure of
the heat generator (LMV 51.100 on RS/E C01, LMV 52 on RS/EV C01)
- AZL Display Interface, for combustion system commissioning and monitoring, included in both RS/E
and /EV models
- Burner safety control included on Electronic Cam device
- IRD sensor for flame detector
- Star/delta starter for the fan motor
- Main electrical supply terminal board
- Burner on/off switch
- Auxiliary voltage led signal
- Burner working led signal
- Contacts motor and thermal relay with release button
- Motor internal thermal protection
- Motor failure led signal
- Burner failure led signal and lighted release button
- Emergency button
- Coded connection plugs-sockets
- Burner opening hinge
- Lifting rings
- IP 54 electric protection level

Standard equipment:
- 1 flange gasket
- 1 thermal screen
- screws for fixing the flange
- screws for fixing the burner flange to the boiler
- Seal control pressure switch (for installation on gas train)
- DN 80 gas supply connector for gas train connection (for RS 1000-1200)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

440
Modulating Gas Burners
RS 1000÷2000/E-EV C01 SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
20062014 RS 1000/E C01 TC FS1-FS2 3/400/50 230/50-60 1300/3800-10100 130/380-940 24 - (1)
20061950 RS 1200/E C01 TC FS1-FS2 3/400/50 230/50-60 1500/5500-11100 150/550-1150 27,2 - (1)
20081191 RS 1300/E C01 TC FS1/FS2 3/400/50 230/50-60 2500/7500÷13000 250/750÷1300 34,5 - (1)
20080872 RS 1600/E C01 TC FS1/FS2 3/400/50 230/50-60 3065/9503÷15560 307/951÷1556 41,5 - (1)
20080867 RS 2000/E C01 TC FS1/FS2 3/400/50 230/50-60 4000/12000÷19500 400/135÷1950 49,3 - (1)
20110674 RS 2000/E C01 TL FS1/FS2 3/400/50 230/50-60 4000/12000÷19500 400/135÷1950 49,3 - (1)
20062128 RS 1000/EV C01 TC FS1-FS2 3/400/50 230/50-60 1300/3800-10100 130/380-940 24 - (1)
20062129 RS 1200/EV C01 TC FS1-FS2 3/400/50 230/50-60 1500/5500-11100 150/550-1150 27 - (1)
20081190 RS 1300/EV C01 TC FS1/FS2 3/400/50 230/50-60 2500/7500÷13000 250/750÷1300 34,5 - (1)
20080871 RS 1600/EV C01 TC FS1/FS2 3/400/50 230/50-60 3065/9503÷15560 307/951÷1556 41,5 - (1)
20070919 RS 2000/EV C01 TC FS1/FS2 3/400/50 230/50-60 4000/12000÷19500 400/135÷1950 49,3 - (1)

GAS
Natural gas, net calorific value: 10 kWh/Nm3 - Density: 0,71 kg/Nm3
(1) according to 2016/426/EU - 2014/35/EU - 2014/30/EU - 2006/42/EU - 2014/68/EU Directives

Gas Trains

GAS TRAIN ADAPTER CODE

CODE MODEL Ø RS 1000 RS 1200
20137718* VGD 50/1 - RT 122 Rp 2” l l
20140762* VGD 65/1 - FT 122 DN 65 (1) l l
20140763* VGD 80/1 - FT 122 DN 80 20066268 / (3010222 + 20066268) (2)
20169193* VGD 100/1 - FT 122 DN 100 20066278 / (3010223 + 20066268) (2)
20169195* VGD 125/1 - FT 122 DN 125 20066284 / (3010224 + 20066268) (2)

Please see designation of Gas Train Series in the page before the Catalogue index.

* 230V/50Hz -220V/60Hz electrical supply.

The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
The seal control function is managed by LMV control box, by installation on gas train of a pressure switch supplied, as standard equipment with the burner.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
(2) To be used with gas train and burner opening on the left (fan motor side).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

441
Modulating Gas Burners
RS 1000÷2000/E-EV C01 SERIES

Available models
Gas Trains

GAS TRAIN ADAPTER CODE

CODE MODEL Ø RS 1300 RS 1600 RS 2000
20137718* VGD 50/1 - RT 122 Rp 2” l l l
20140762* VGD 65/1 - FT 122 DN 65 (1) l l l
20140763* VGD 80/1 - FT 122 DN 80 l l l
20169193* VGD 100/1 - FT 122 DN 100 20130602 20130616
20169195* VGD 125/1 - FT 122 DN 125 20130606 20130617

Please see designation of Gas Train Series in the page before the Catalogue index.

* 230V/50Hz -220V/60Hz electrical supply.

The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
The seal control function is managed by LMV control box, by installation on gas train of a pressure switch supplied, as standard equipment with the burner.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

442
Modulating Gas Burners
RS 1000÷2000/E-EV C01 SERIES

Burner accessories
Variable Speed Drive (VSD) for RS/EV series only
The motor speed variation for the RS/EV C01 burners series is obtained thanks to a fre-
quency converter: variable speed drive (VSD), provided with a programming panel with
start-up assistant. It always must be ordered with RS/EV series.

BURNER MAX POWER (kW) KIT CODE

u RS 1000/EV C01 22 20163099

u RS 1200-1300/EV C01 30 20163100
u RS 1600/EV C01 37 20163105
u RS 2000/EV C01 45 On demand

GAS
Accessories for checking temperature and pressure
In RS 1000÷2000/E-EV C01 models the PID regulator is integrated inside the LMV control
box. The relative temperature or pressure probes fitted to the regulator must be chosen
on the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) KIT CODE

Temperature PT 100 -100 ÷ 500°C 3010110

u All models Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214

Display and Operating Unit (AZL) for RS/E models

This tool is needed for combustion system commissioning and monitoring.
The AZL, Display and Operating Unit, is included in RS/EV and RS1000-1200/E-EV models.

BURNER KIT CODE

u All models * 3010469

* for Russian language only

443
Modulating Gas Burners
RS 1000÷2000/E-EV C01 SERIES

Burner accessories
Oxygen Control kit (QGO2) for RS/EV series only
The QGO2 is an oxygen analizer with relevant probe which controls and supervises the
residual oxygen content in exhaust gases.

BURNER KIT CODE

u All models 20045187*

An additional transformer kit is needed to guarantee the power supply to the PLL device in case of installation where the
distance between the last servomotor and the PLL kit is greater than 20 meters.
Please contact Riello Burners Commercial and Technical Department, our Application Engineers will be pleased to help you.
* Installation outside the burner cover

Kit efficiency with oxygen control kit (for RS/EV only)

The kit includes two temperature sensors: one for air and one for exhaust gas detec-
tion. They must be wired to oxygen control kit interface to allow the LMV 52 efficiency
calculation. The value is showed on AZL display.

BURNER KIT CODE

u All models 3010377

PC Interface Software (ACS 450)

PC tool for convenient programming and burner settings, process visualization, data
recording, selection of AZL language, software update AZL.

BURNER KIT CODE

u All models 3010388

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
20065135 which allows to reduce it at the fixed dimension of 55 mm.
A
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX

TYPE (mm) min-max (mm) (mm) (mm) (*) CODE

C u RS 1000-1200/E-EV C01 C8 1425 285 - 1000 110 1500 1800 10 3010401

u RS 1300-1600-2000/E-EV C01 C9 20108736

(*) Average noise reduction according to EN 15036-1 standard

444
Modulating Gas Burners
RS 1000÷2000/E-EV C01 SERIES

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

DIMENSIONS
ADAPTER
ADAPTER Ø1 Ø2 A B
CODE
DN DN mm mm
80 65 / 80 230 375 20066268
100 65 / 80 230 375 20066278

125 65 / 80 245 375 20066284

80 80 400 - 3010222
Ø1 Ø2
100 80 400 - 3010223
125 80 320 - 3010224
100 100 350 350 20130616
125 100 350 350 20130617
100 80 350 350 20130602
125 80 350 350 20130606

GAS

445
Modulating Gas Burners
RS 1000÷2000/E-EV C01 SERIES

Gas train accessories

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

PVP (Pressure Valve Proving) kit

The seal control function is included on Burner Digital Management System, it is only
necessary to add the PVP kit on the gas train.
The PVP is included as standard equipment on RS RS1300-1600-2000 models.

BURNER KIT CODE

u MB - VGD type 3010344

446
One Stage Gas Burners

GAS SERIES
The GAS series of burners cover a firing range from 130 to 1050
kW. Operation is “one stage”; the combustion head, that
can be set on the basis of required output, allows optimal
performance ensuring good combustion and reducing fuel
consumption.
The GAS series are extremely reliable burners, featured
by a simple use and an operation without particular
maintenance intervention. Simplified maintenance is
achieved by the slide bar system, which allows easy access
to all of the essential components of the combustion head.
All electrical components are easily accessible only by
dismounting a protection panel, thus guaranteeing a quick
and simple intervention on components.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with GAS 3 130 ÷ 350 kW
a water-based boiler (Heater Housing) with a nominal
GAS 4 185 ÷ 465 kW
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
GAS 5 325 ÷ 660 kW
GAS 6 525 ÷ 1050 kW
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in

GAS
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

447
One Stage Gas Burners
GAS SERIES

Overall dimensions (mm)

BURNER

MODEL A B C D E F - F (1) H I M N O V
u GAS 3 410 205 205 397 610 185 - 320 140 292 1”1/2 97 775 165
u GAS 4 410 205 205 397 610 187 - 320 150 292 1”1/2 97 775 165
u GAS 5 431 226 205 437 645 207 - 365 155 332 1”1/2 97 810 165
u GAS 6 463 258 205 485 770 227 - 360 175 370 2” 131 966 195
(1) Length with extended combustion head

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u GAS 3 155 226 M10
u GAS 4 165 226 M10
u GAS 5 165 226 M10
u GAS 6 185 276 M12

PACKAGING

MODEL X - X (1) Y Z kg
u GAS 3 850 545 473 32
Z u GAS 4 850 545 473 38
u GAS 5 895 543 520 41
Y
X - X (1) u GAS 6 1045 543 555 58
(1) Length with extended combustion head

448
One Stage Gas Burners
GAS SERIES

Specification
DESIGNATION OF SERIES

Series : GAS

Size

Operation : ... One stage

/2 Two stage
P/M Modulating

Emission : ... Class 1 EN676

Head : TC Standard head

TL Extended head

Flame control system : FS1 Standard (1 stop every 24 h)

FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system : 1/230/50 1/230V/50Hz

1/240/50 1/240V/50Hz

GAS
1/220/60 1/220V/60Hz
1/200/50-60 1/200V/50-60Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz
3/200/50-60 3/200V/50-60Hz

Auxiliary voltage : 230/50 230V/50Hz

240/50 240V/50Hz
220/60 220V/60Hz
200/50-60 200V/50-60Hz

GAS 6 TC FS1 3/230-400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

449
One Stage Gas Burners
GAS SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught gas burner, one stage operation, made up of:
- Air suction circuit
- Fan with forward curved blades
- Air damper for air setting
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Minimum air pressure switch
- Single phase or three phases electrical motor
- Microprocessor-based burner safety control box, with diagnostic function
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) protection level.

Standard equipment:
- 1 gas train gasket
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue

Available models
Burners

HEAT OUTPUT TOTAL

MODEL ELECTRICAL
CODE NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
3751987 GAS 3 TC FS1 1/200/50-60 200/50-60 130-350 13-35 0,48-0,6 -
3751982 GAS 3 TC FS1 1/220/60 220/60 130-350 13-34 0,4 -
3751918 GAS 3 TC FS1 1/230/50 230/50 130-350 13-35 0,4 CE 0085AQ0707
3751960 GAS 3 TC FS1 1/240/50 240/50 130-350 13-35 0,4 -
3751961 GAS 3 TL FS1 1/240/50 240/50 130-350 13-36 0,4 -
3751617 GAS 4 TC FS1 1/230/50 230/50 185-465 18,5-46,5 0,54 -
3751687 GAS 4 TC FS1 3/200/50-60 200/50-60 180-470 18-47 0,6 -
3751682 GAS 4 TC FS1 3/220-380/60 220/60 180-470 18-47 0,6 -
3751787 GAS 5 TC FS1 3/200/50-60 200/50-60 320-660 32-66 0,85 -
3751782 GAS 5 TC FS1 3/220-380/60 220/60 320-660 32-66 1,1 -
3751717 GAS 5 TC FS1 3/230-400/50 230/50 325-660 32,5-66 0,85 -
3751882 GAS 6 TC FS1 3/220-380/60 220/60 525-1050 52-105 1,7 -
3751817 GAS 6 TC FS1 3/230-400/50 230/50 525-1050 52,5-105 1,7 -

Natural gas G20 net calorific value: 10 kWh/Nm3 - Density gas G20: 0,71 kg/Nm3
The burners of GAS series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 676 Norm.

450
One Stage Gas Burners
GAS SERIES

Available models
Gas Trains

GAS TRAIN VPS ADAPTER CODE

CODE MODEL Ø C.T. CODE GAS 3 GAS 4 GAS 5 GAS 6
3970500* MB 405/1 - RT 20 Rp ¾” - 3010123 3000824 l l
3970553* MB 407/1 - RT 20 Rp ¾” - 3010123 l
3970599* MB 407/1 - RT 52 Rp ¾” - 3010123 3000824 l
3970229* MB 407/1 - RSM 20 Rp ¾” - 3010123 l
3970258* MB 410/1 - RT 52 Rp 1” ½ - 3010123 □ □ □ 3000843
3970554* MB 410/1 - RT 20 Rp ¾” - 3010123
3000824+
3970600* MB 410/1 - RT 52 Rp ¾” - 3010123 3000824
3000843
3970230* MB 410/1 - RSM 20 Rp ¾” - 3010123
3970256* MB 412/1 - RT 52 Rp 1” ½ - 3010123 □ □ □
3970144* MB 412/1 - RT 20 Rp 1” ½ - 3010123 □ □ □
3970197** MB 412/1 CT RT 20 Rp 1” ½ u u □ □ □
3970231* MB 412/1 - RSM 20 Rp 1” ½ - 3010123 □ □ □
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123 □ □ □ 3000843
3970198** MB 415/1 CT RT 30 Rp 1” ½ u u □ □ □
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123 □ □ □
3970253** MB 415/1 CT RT 52 Rp 1” ½ u u □ □ □

GAS
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123 □ □ □
3970181* MB 420/1 - RT 30 Rp 2” - 3010123 □
3970182** MB 420/1 CT RT 30 Rp 2” u u □
3970257* MB 420/1 - RT 52 Rp 2” - 3010123 □
3000822
3970252** MB 420/1 CT RT 52 Rp 2” u u □
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123 □
3970234** MB 420/1 CT RSM 30 Rp 2” u u □
3970084* MB 405/2 - RSD 20 Rp ½” - 3010123 20044756 l l
3970537* MB 407/2 - RSD 20 Rp ¾” - 3010123 l
3000824
3970556* MB 407/2 - RT 20 Rp ¾” - 3010123 l
3970534* MB 410/2 - RSD 20 Rp ¾” - 3010123 3000824+
3970557* MB 410/2 - RT 20 Rp ¾” - 3010123 3000843
3970152* MB 412/2 - RT 20 Rp 1” ½ - 3010123 □ □ □
3000843
3970183* MB 415/2 - RT 20 Rp 1” ½ - 3010123 □ □ □
3970184* MB 420/2 - RT 20 Rp 2” - 3010123 □
3000822
3970185** MB 420/2 CT RT 20 Rp 2” u u □
3970153* CB 512/2 - RT 32 Rp 1” ½ - 3010125 □ □ □
3970154* CB 520/2 - RT 32 Rp 2” - 3010125 3000822 □
3970155* CB 5065/2 - FT 32 DN 65 - 3010125 l
3000825
3970167** CB 5065/2 CT FT 32 DN 65 u u l
3970156* CB 5080/2 - FT 32 DN 80 - 3010125 l l 3000826 +
3000826
3970168* CB 5080/2 CT FT 32 DN 80 u u l l 3000822

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

451
One Stage Gas Burners
GAS SERIES

Available models
Gas Trains

GAS TRAIN VPS ADAPTER CODE

CODE MODEL Ø C.T. CODE GAS 3 GAS 4 GAS 5 GAS 6
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - 3000822 □
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u 3000822 □
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 3000826 + 3000822 3000826
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u 3000826 + 3000822 3000826
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 3000826 + 3000822 3000826
20169192** VGD 80/1 CT FT 122 DN 80 u u 3000826 + 3000822 3000826
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 l l l l
20169194** VGD 100/1 CT FT 122 DN 100 u u l l l l
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 l l l l
20169196** VGD 125/1 CT FT 122 DN 125 u u l l l l

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

452
One Stage Gas Burners
GAS SERIES

Burner accessories
Extended head kit

“Standard head” burners can be transformed into “extended head” versions, by using
the special kit.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u GAS 3 185 320 3000605
u GAS 4 187 320 3000606
u GAS 5 207 365 3000607
u GAS 6 227 360 3000608

Spacer kit If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following list.

BURNER SPACER THICKNESS KIT CODE

S (mm)

GAS
u GAS 3 - 4 - 5 - 6 142 3000755

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER KIT CODE

u GAS 3 - 4 - 5 - 6 3010030

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)
u GAS 3 - 4 - 5 - 6 C1/3 650 372 - 980 110 690 770 10 3010403
C
(*) Average noise reduction according to EN 15036-1 standard

453
One Stage Gas Burners
GAS SERIES

Burner accessories
LPG kit
For burning LPG gas, a special kit is available.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD (*) EXTENDED HEAD (*)
u GAS 3 3000657 3000807
u GAS 4 3000658 3000808
u GAS 5 3000659 3000809
u GAS 6 3000753 3000810
(*) without CE certification

Town Gas kit

For burning Town Gas, a special kit is available.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD (*) EXTENDED HEAD(*)
u GAS 3 3000742 -
u GAS 4 3000754 -
u GAS 5 3000759 -
u GAS 6 3000768 -
(*) Without CE certification

PC Interface kit
To connect the RMG control box to a personal computer for the transmission of op-
eration, fault signals and detailed service information, an interface adapter with PC
software are available.

BURNER KIT CODE

u GAS 3 - 4 - 5 - 6 3002719

Protection kit (electromagnetic interferences)

When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u All models 3010386

454
One Stage Gas Burners
GAS SERIES

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner, when
the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

2” 1” 1/2 70 3000822

3/4” 1” 1/2 31 3000824

2” 1/2 2”

DN 65 300 3000825
2” 1/2 1” 1/2

DN 80 2” 1/2 2” 300 3000826

1” 1/2 2” 35 3000843

GAS
1/2” 1” 1/2 31 20044756

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available.

KIT CODE KIT CODE

BURNER GAS TRAIN
for 50 Hz operation for 60 Hz operation
MB/2 series 3010123 20050030
CB/2 series 3010125 On demand
u All models
VGD 50/1 3010123+20186306 20050030+20186306
VGD 65/1 - 80/1 - 100/1 - 125/1 3010123 20050030

Stabiliser spring

Accessory springs are available to vary the pressure range of the gas train stabilisers.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Red 25 - 55 3010131
u CB 512/2 Black 60 - 110 3010157
Pink 90 - 150 3090486
Red 25 - 55 3010132
u CB 520/2 Black 60 - 110 3010158
Pink 100 - 150 3090487
Red 25 - 55 3010133
Black 60 - 110 3010135
u CB 5065/2 - 5080/2
Pink 100 - 150 3090456
Grey 140 - 200 3090992
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

455
 We are here
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456
Two Stage Gas Burners

GAS/2 SERIES
The GAS/2 series of burners covers a firing range from 130
to 3200 kW and they have been designed for use in civil
installations of average dimensions, like building areas and
large apartment groups or for use in industrial applications,
like small or medium plants.
Operation is two stage; the combustion head, that can
be set on the basis of required output, allows optimal
performance ensuring good combustion and reducing fuel
consumption.
The main feature of these burners is their reliability due to
a simple and strong construction, which permits operation
without particular maintenance intervention.
Simplified maintenance is achieved by the slide bar system,
which allows easy access to all of the essential components
of the combustion head. All electrical components are
easily accessible only by dismounting a protection panel,
thus guaranteeing a quick and simple intervention on
components.
Guidelines for installation of burners in conformity to EU
Regulation: GAS 3/2 80/130 ÷ 350 kW
A RIELLO burner (Heat Generator), where it is matched with GAS 4/2 120/180 ÷ 470 kW
a water-based boiler (Heater Housing) with a nominal GAS 5/2 155/320 ÷ 660 kW

GAS
output ≤ 400 kW, providing heat for heating purposes and GAS 6/2 300/520 ÷ 1050 kW
heat to deliver sanitary hot water, can be installed: GAS 7/2 400/800 ÷ 1760 kW
- With boilers (heater housings) already in service in GAS 9/2 1000/1750 ÷ 3200 kW
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

457
Two Stage Gas Burners
GAS/2 SERIES

Overall dimensions (mm)

BURNER
GAS 3/2 - 4/2 - 5/2 - 6/2 - 7/2

GAS 9/2

MODEL A B C D E F - F (1) H I M N O V
u GAS 3/2 410 205 205 397 610 185 - 320 140 292 1”1/2 97 775 165
u GAS 4/2 410 205 205 397 610 187 - 320 150 292 1”1/2 97 775 165
u GAS 5/2 431 226 205 437 645 207 - 365 155 332 1”1/2 97 810 165
u GAS 6/2 463 258 205 485 770 227 - 360 175 370 2” 131 966 195
u GAS 7/2 606 358 248 590 920 240 - 400 220 445 2” 140 1142 245
u GAS 9/2 780 445 335 680 1200 444 - 574 295 495 2” 168 1627 210
(1) Length with extended combustion head

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u GAS 3/2 155 226 M10
u GAS 4/2 165 226 M10
u GAS 5/2 165 226 M10
u GAS 6/2 185 276 M12
u GAS 7/2 230 325 M12
u GAS 9/2 300 368 M18

PACKAGING
MODEL X - X (1) Y Z kg
u GAS 3/2 850 545 473 34
u GAS 4/2 850 545 473 40
Z
u GAS 5/2 895 543 520 43
Y u GAS 6/2 1045 543 555 60
X - X (1) u GAS 7/2 1400 850 650 98
u GAS 9/2 1870 920 910 240
(1) Length with extended combustion head

458
Two Stage Gas Burners
GAS/2 SERIES

Specification
DESIGNATION OF SERIES

Series : GAS

Size

Operation : ... One stage

/2 Two stage
P/M Modulating

Emission : ... Class 1 EN267 - EN676

Head : TC Standard head

TL Extended head

Flame control system : FS1 Standard (1 stop every 24 h)

FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system : 1/230/50 1/230V/50Hz

1/220/60 1/220V/60Hz

GAS
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz
3/254-440/60 3/254V/60Hz - 3N/440V/60Hz
3/265-460/60 3/265V/60Hz - 3N/460V/60Hz

Auxiliary voltage : 230/50-60 230V/50-60Hz

110/50-60 110V/50-60Hz

GAS 7 /2 TC FS1 3/230-400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

459
Two Stage Gas Burners
GAS/2 SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught gas burner, two stage operation, made up of:
- Air suction circuit
- Fan with forward curved blades
- Air damper for air setting
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Minimum air pressure switch
- Single phase or three phases electrical motor
- Microprocessor-based burner safety control box, with diagnostic function
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) protection level.

Standard equipment:
- 1 gas train flange
- 1 flange gasket
- 1 insulating screen
- 8 screws for fixing the burner flange to the boiler
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS POWER CERTIFICATION NOTE

(kW) (Nm3/h) (kW)

3752182 GAS 3/2 TC FS1 1/220/60 220/60 80/130-340 8/13-34 0,4 -
3752118 GAS 3/2 TC FS1 1/230/50 230/50 80/130-350 8/13-35 0,4 CE 0085AQ0707
3752218 GAS 4/2 TC FS1 1/230/50 230/50 120/180-470 12/18-47 0,54 CE 0085AQ0707
3752282 GAS 4/2 TC FS1 3/220-380/60 220/60 115/180-470 11,5/18-47 0,6 -
3752382 GAS 5/2 TC FS1 3/220-380/60 220/60 155/320-660 15,5/32-66 1,1 -
3752318 GAS 5/2 TC FS1 3/230-400/50 230/50 155/320-660 15,5/32-66 0,85 CE 0085AQ0707
3752482 GAS 6/2 TC FS1 3/220-380/60 220/60 300/520-1050 30/52-105 1,9 -
3752418 GAS 6/2 TC FS1 3/230-400/50 230/50 300/520-1050 30/52-105 1,7 CE 0085AQ0707
3752582 GAS 7/2 TC FS1 3/220-380/60 220/60 400/800-1760 40/80-176 3,8 -
3752518 GAS 7/2 TC FS1 3/230-400/50 230/50 400/800-1760 40/80-176 3,4 CE 0085AQ0707
20014057 GAS 9/2 TC FS1 3/400/50 1000/1750-3200 100/175-320 9 - (1)

(1) For the 3/230/50 version use the 220 - 230 V conversion kit (see the burner accessories paragraph)
Natural gas G20 net calorific value: 10 kWh/Nm3 - Density gas G20: 0,71 kg/Nm3
The burners of GAS/2 series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 676 Norm.

460
Two Stage Gas Burners
GAS/2 SERIES

Available models
Gas Trains

GAS TRAIN VPS ADAPTER CODE

CODE MODEL Ø C.T. CODE GAS 3/2 GAS 4/2 GAS 5/2 GAS 6/2 GAS 7/2 GAS 9/2
3970084* MB 405/2 - RSD 20 Rp ½” - 3010123 20044756 l l l l
3970537* MB 407/2 - RSD 20 Rp ¾” - 3010123 l l l
3970556* MB 407/2 - RT 20 Rp ¾” - 3010123 l l l
3000824
3970534* MB 410/2 - RSD 20 Rp ¾” - 3010123 3000824+ l l
3970557* MB 410/2 - RT 20 Rp ¾” - 3010123 3000843 l l
3970152* MB 412/2 - RT 20 Rp 1” ½ - 3010123 □ □ □ l
3000843
3970183* MB 415/2 - RT 20 Rp 1” ½ - 3010123 □ □ □ l
3970184* MB 420/2 - RT 20 Rp 2” - 3010123 □ □ l
3000822
3970185** MB 420/2 CT RT 20 Rp 2” u u □ □ l
3970153* CB 512/2 - RT 32 Rp 1” ½ - 3010125 □ □ □ 3000843
3970154* CB 520/2 - RT 32 Rp 2” - 3010125 3000822 □ □ □
3970155* CB 5065/2 - FT 32 DN 65 - 3010125 l
3000825
3970167** CB 5065/2 CT FT 32 DN 65 u u l
3970156* CB 5080/2 - FT 32 DN 80 - 3010125 l l 3000826+
3000826
3970168* CB 5080/2 CT FT 32 DN 80 u u l l 3000822

GAS
Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

461
Two Stage Gas Burners
GAS/2 SERIES

Burner accessories
Extended head kit

“Standard head” burners can be transformed into “extended head” versions, by using
the special kit.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u GAS 3/2 185 320 3000605
u GAS 4/2 187 320 3000606
u GAS 5/2 207 365 3000607
u GAS 6/2 227 360 3000608
u GAS 7/2 240 400 3000678

Spacer kit If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following list.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u GAS 3/2 - 4/2 - 5/2 - 6/2 142 3000755
u GAS 7/2 102 3000722
u GAS 9/2 122 3000723

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER KIT CODE

u GAS 3/2 - 4/2 - 5/2 - 6/2 - 7/2 - 9/2 3010030

PC Interface kit
To connect the RMG control box to a personal computer for the transmission of op-
eration, fault signals and detailed service information, an interface adapter with PC
software are available.

BURNER KIT CODE

u GAS 3/2 - 4/2 - 5/2 - 6/2 - 7/2 - 9/2 3002719

462
Two Stage Gas Burners
GAS/2 SERIES

Burner accessories
Sound proofing box
D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)
GAS 3/2 - 4/2
C u C1/3 650 372 - 980 110 690 770 10 3010403
GAS 5/2 - 6/2
u GAS 7/2 C4/5 850 160 - 980 110 980 930 10 3010404
u GAS 9/2 C7 1255 160 - 980 110 1140 1345 10 3010376
(*) Average noise reduction according to EN 15036-1 standard

GAS
LPG kit
For burning LPG gas, a special kit is available.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD (*) EXTENDED HEAD (*)
u GAS 3/2 3000657 3000807
u GAS 4/2 3000658 3000808
u GAS 5/2 3000659 3000809
u GAS 6/2 3000753 3000810
u GAS 7/2 3000806 3000811
u GAS 9/2 3000876 3010028
(*) without CE certification

Town Gas kit

For burning Town Gas, a special kit is available.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD (*) EXTENDED HEAD (*)
u GAS 3/2 3000742 -
u GAS 4/2 3000754 -
u GAS 5/2 3000759 -
u GAS 6/2 3000768 -
u GAS 7/2 3000769 -
u GAS 9/2 3010298 -
(*) Without CE certification

463
Two Stage Gas Burners
GAS/2 SERIES

Burner accessories
Protection kit (electromagnetic interferences)
When the burner is installed in a room particularly subject to electromagnetic inter-
ference (signals emitted over 10 V/m) due for example to INVERTER presence or in sys-
tems where the lengths of the thermostat connections is over 20 meters, this specific
protection kit is available as an interface between the thermostatic controls and the
burner.

BURNER KIT CODE

u All models 3010386

220-230 V conversion kit

This kit is required to convert the 380-400 V models into the 220 or 230 V version.

BURNER SUPPORT CODE

u GAS 9/2 20163347

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner, when
the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

2” 1” 1/2 70 3000822

3/4” 1” 1/2 31 3000824

2” 1/2 2”

DN 65 300 3000825
2” 1/2 1” 1/2

DN 80 2” 1/2 2” 300 3000826

1” 1/2 2” 35 3000843

1/2” 1” 1/2 31 20044756

464
Two Stage Gas Burners
GAS/2 SERIES

Gas train accessories

Seal control kit
To test the valve seals on the gas train, a special “seal control kit” is available.

KIT CODE KIT CODE

BURNER GAS TRAIN for 50 Hz for 60 Hz
operation operation
MB 405/2 - 407/2 - 410/2 - 412/2 - 415/2 - 420/2 3010123 20050030
u GAS 3/2
CB 512 - 520/2 3010125 On demand
MB 405/2 - 407/2 - 410/2 - 412/2 - 415/2 - 420/2 3010123 20050030
u GAS 4/2
CB 512/2 - 520/2 - 5065/2 3010125 On demand
MB 407/2 - 410/2 - 412/2 - 415/2 - 420/2 3010123 20050030
u GAS 5/2
CB 512/2 - 520/2 - 5065/2 - 5080/2 3010125 On demand
MB 410/2 - 412/2 - 415/2 - 420/2 3010123 20050030
u GAS 6/2
CB 512/2 - 520/2 - 5065/2 - 5080/2 3010125 On demand
MB 412/2 - 415/2 - 420/2 3010123 20050030
u GAS 7/2
CB 512/2 - 520/2 - 5065/2 - 5080/2 3010125 On demand
u GAS 9/2 CB 512/2 - 520/2 - 5065/2 - 5080/2 3809900 On demand

GAS
Stabiliser spring
Accessory springs are available to vary the pressure range of the gas train stabilisers.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Red 25 - 55 3010131
u CB 512/2 Black 60 - 110 3010157
Pink 90 - 150 3090486
Red 25 - 55 3010132
u CB 520/2 Black 60 - 110 3010158
Pink 100 - 150 3090487
Red 25 - 55 3010133
Black 60 - 110 3010135
u CB 5065/2 - 5080/2
Pink 100 - 150 3090456
Grey 140 - 200 3090992

465
Modulating Gas Burners

GAS P/M SERIES

The GAS P/M series covers a firing range from 130 to 4885 kW.
Operation is featured by progressive two stage operation
or full modulation, with an advanced modulating control
system and probes.
The burners of GAS P/M series are well suited for applications
requiring versatility of control (process, steam, refrigerating
absorption) where a variable output is needed.
Due to their metal sheet structures, they are specifically
suitable for process applications where plastic materials
could be easily damaged or deformed.
Simplified maintenance is achieved by sliding bars which
permit the access to the combustion head without need of
removing the burner from the boiler.
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in GAS 3 P/M 80/130 ÷ 350 kW
the field, for replacement, in conformity to Article 1, GAS 4 P/M 120/180 ÷ 470 kW
paragraph 2, point (G) of the EU Regulation No. 813/2013; GAS 5 P/M 155/320 ÷ 660 kW
- With boilers (heater housings) on a new installation, if GAS 6 P/M 300/520 ÷ 1050 kW
they have emissions complying with the requirement of GAS 7 P/M 400/800 ÷ 1760 kW

GAS
Annex II, paragraph 4 of the EU regulation No. 813/2013. GAS 8 P/M 640/1163 ÷ 2210 kW
GAS 9 P/M 870/1744 ÷ 3488 kW
GAS 10 P/M 1140/2441 ÷ 4885 kW
FIRING RATES

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

467
Modulating Gas Burners
GAS P/M SERIES

Overall dimensions (mm)

BURNER
GAS 3 - 4 - 5 - 6 - 7 P/M GAS 8 - 9 - 10 P/M

MODEL A B C D E F - F(1) H I M N O - O(1) V

u GAS 3 P/M 585 205 380 397 610 185 - 320 140 292 1”1/2 97 775 225
u GAS 4 P/M 585 205 380 397 610 187 - 320 150 292 1”1/2 97 775 225
u GAS 5 P/M 581 226 355 437 645 207 - 365 155 332 1”1/2 97 810 225
u GAS 6 P/M 628 258 370 485 770 227 - 360 175 370 2” 131 966 250
u GAS 7 P/M 758 358 400 590 920 240 - 400 220 445 2” 140 1142 305
u GAS 8 P/M 755 396 359 - 1090 391 - 501 260 467 DN 80 158 1541 - 1644 -
u GAS 9 P/M 817 447 370 - 1200 444 - 574 295 496 DN 80 168 1627 - 1757 -
u GAS 10 P/M 917 508 409 - 1320 476 - 606 336 525 DN 80 203 1730 - 1860 -
(1) Length with extended combustion head

BURNER - BOILER MOUNTING FLANGE MODEL D1 D2 Ø

u GAS 3 P/M 155 226 M10
u GAS 4 P/M 165 226 M10
u GAS 5 P/M 165 226 M10
u GAS 6 P/M 185 276 M12
u GAS 7 P/M 230 325 M12
u GAS 8 P/M 265 368 M16
u GAS 9 P/M 300 368 M18
u GAS 10 P/M 350 438 M20

PACKAGING MODEL X (1) Y Z kg

u GAS 3 P/M 930 705 555 37
u GAS 4 P/M 930 705 555 43
u GAS 5 P/M 930 705 555 46
u GAS 6 P/M 1045 705 555 63
Z
u GAS 7 P/M 1400 850 650 101
u GAS 8 P/M 1740 990 950 195
Y
X - X (1) u GAS 9 P/M 2040 1180 1125 240
u GAS 10 P/M 2040 1180 1125 310
(1) Length with extended combustion head
468
Modulating Gas Burners
GAS P/M SERIES

Specification
DESIGNATION OF SERIES

Series : GAS

Size

Operation : ... One stage

/2 Two stage
P/M Modulating

Emission : ... Class 1 EN267 - EN676

Head : TC Standard head

TL Extended head

Flame control system : FS1 Standard (1 stop every 24 h)

FS2 Continuous working (1 stop every 72 h)

Electrical supply to the system : 1/230/50 1/230V/50Hz

1/210/60 1/210V/60Hz

GAS
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/210/60 3/210V/60Hz
3/220/60 3/220V/60Hz
3/380/60 3/380V/60Hz
3/220-380/60 3/220V/60Hz - 3N/380V/60Hz

Auxiliary voltage : 230/50 230V/50Hz

220/60 220V/60Hz
120/50-60 120V/50-60Hz
230/50-60 230V/50-60Hz

GAS 9 P/M TC FS1 3/230-400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

469
Modulating Gas Burners
GAS P/M SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught gas burner, two stage progressive operation or modulating with a kit, made up of:
- Air suction circuit
- Fan with forward curved blades
- Air damper for air setting controlled by a servomotor;
- Combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Servomotor for air and gas delivery regulation
- Maximum gas pressure switch (except for GAS 3 P/M model and GAS 6 P/M code 3753681)
- Minimum air pressure switch
- Single phase or three phases electrical motor
- Ionisation probe
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) protection level.

Standard equipment:
- 1 gas train flange
- 1 flange gasket
- 1 insulating screen
- 8 screws for fixing the burner flange to the boiler (12 for GAS 8 P/M - GAS 9 P/M and GAS 10 P/M)
- 4 wiring looms for electrical connections
- 1 star delta starter (for GAS 8 P/M - GAS 9 P/M and GAS 10 P/M)
- 2 wiring looms for electrical connections to the star delta starter (for GAS 8 P/M - GAS 9 P/M and GAS 10 P/M)
- 8 washers (for GAS 8 P/M - GAS 9 P/M and GAS 10 P/M)
- 2 bar extensions (only for extended head versions of GAS 8 P/M - GAS 9 P/M and GAS 10 P/M)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

470
Modulating Gas Burners
GAS P/M SERIES

Available models
Burners
HEAT OUTPUT
TOTAL
ELECTRICAL
CODE MODEL CERTIFICATION NOTE
NATURAL GAS POWER

(kW) (Nm3/h) (kW)

20159096 GAS 3 P/M TC FS1/FS2 1/230/50 230/50-60 80/130-350 8/13-35 0,4 CE 0085AQ0710 (2)(4)
20159118 GAS 4 P/M TC FS1/FS2 1/230/50 230/50-60 120/180-470 12/18-47 0,54 CE 0085AQ0710 (2)(4)
20159126 GAS 5 P/M TC FS1/FS2 3/230-400/50 230/50-60 155/320-660 15,5/32-66 0,85 CE 0085AQ0710 (2)(4)
20159129 GAS 6 P/M TC FS1/FS2 3/230-400/50 230/50-60 300/520-1050 30/52-105 1,9 CE 0085AQ0710 (2)(4)
20159368 GAS 7 P/M TC FS1/FS2 3/220-380/60 220/60 400/800-1760 40/80-176 4,5 - (2)(4)
20159133 GAS 7 P/M TC FS1/FS2 3/230-400/50 230/50-60 400/800-1760 40/80-176 4,5 CE 0085AQ0710 (2)(4)
20147902 GAS 8 P/M TC FS1/FS2 3/230-400/50 230/50-60 640/1163-2210 64/116-221 5 CE 0085AP0941 (2)(4)
20147903 GAS 8 P/M TL FS1/FS2 3/230-400/50 230/50-60 640/1163-2210 64/116-221 5 CE 0085AP0941 (2)(4)
20147906 GAS 9 P/M TC FS1/FS2 3/230/50 230/50-60 870/1744-3488 87/174-349 16,9 CE 0085AP0942 (1)(2)(4)
20147794 GAS 9 P/M TC FS1/FS2 3/400/50 230/50-60 870/1744-3488 87/174-349 16,9 CE 0085AP0942 (2)(4)(5)
20147907 GAS 9 P/M TC FS1/FS2 3/400/50 230/50-60 870/1744-3488 87/174-349 16,9 CE 0085AP0942 (1)(2)(4)
20147795 GAS 9 P/M TL FS1/FS2 3/400/50 230/50-60 870/1744-3488 87/174-349 16,9 CE 0085AP0942 (2)(4)(5)
20147908 GAS 9 P/M TL FS1/FS2 3/400/50 230/50-60 870/1744-3488 87/174-349 16,9 CE 0085AP0942 (1)(2)(4)
20148024 GAS 10 P/M TC FS1/FS2 3/230/50 230/50-60 1140/2441-4885 114/244-489 16,9 CE 0085AP0943 (1)(2)(4)

GAS
20159371 GAS 10 P/M TC FS1/FS2 3/380/60 220/60 1140/2441-5000 114/244-500 16,9 - (1)(2)(4)
20147796 GAS 10 P/M TC FS1/FS2 3/400/50 230/50-60 1140/2441-4885 114/244-489 16,9 CE 0085AP0943 (1)(2)(4)
20148960 GAS 10 P/M TL FS1/FS2 3/230/50 230/50-60 1140/2441-4885 114/244-489 16,9 CE 0085AP0943 (1)(2)(4)
20147797 GAS 10 P/M TL FS1/FS2 3/400/50 230/50-60 1140/2441-4885 114/244-489 16,9 CE 0085AP0943 (1)(2)(4)

(1) Star delta starter (2) with RFGO control box (3) with LFL control box (4) FS2 operation is allowed with ionization probe only, no other flame sensors can be used.
(5) For the 3/230/50 version use the 220 - 230 V conversion kit (see the burner accessories paragraph)
Natural gas G20 net calorific value: 10 kWh/Nm3 - Density gas G20: 0,71 kg/Nm3
The burners of GAS P/M series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 676 Norm.

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

GAS 3 P/M TC 1/230/50 230/50-60 20159096 FS1/FS2 (2)(4) 3753321 FS1 (3)
GAS 4 P/M TC 1/230/50 230/50-60 20159118 FS1/FS2 (2)(4) 3753421 FS1 (3)
GAS 5 P/M TC 3/230-400/50 230/50-60 20159126 FS1/FS2 (2)(4) 3753521 FS1 (3)
GAS 6 P/M TC 3/230-400/50 230/50-60 20159129 FS1/FS2 (2)(4) 3753621 FS1 (3)
GAS 7 P/M TC 3/220-380/60 220/60 20159368 FS1/FS2 (2)(4) 3753781 FS1 (3)
GAS 7 P/M TC 3/230-400/50 230/50-60 20159133 FS1/FS2 (2)(4) 3753721 FS1 (3)
GAS 8 P/M TC 3/230-400/50 230/50-60 20147902 FS1/FS2 (2)(4) 3753833 FS1 (3)
GAS 8 P/M TL 3/230-400/50 230/50-60 20147903 FS1/FS2 (2)(4) 3753834 FS1 (3)
GAS 9 P/M TC 3/230/50 230/50-60 20147906 FS1/FS2 (2)(4) 3754039 FS1 (1)(3)
GAS 9 P/M TC 3/230-400/50 230/50-60 20147794 FS1/FS2 (2)(4) 3754037 FS1 (3)
GAS 9 P/M TC 3/400/50 230/50-60 20147907 FS1/FS2 (2)(4) 3754041 FS1 (1)(3)
GAS 9 P/M TL 3/230-400/50 230/50-60 20147795 FS1/FS2 (2)(4) 3754038 FS1 (3)
GAS 9 P/M TL 3/400/50 230/50-60 20147908 FS1/FS2 (2)(4) 3754042 FS1 (1)(3)
GAS 10 P/M TC 3/230/50 230/50-60 20148024 FS1/FS2 (2)(4) 3754135 FS1 (1)(3)
GAS 10 P/M TC 3/380/60 220/60 20159371 FS1/FS2 (2)(4) 3754187 FS1 (1)(3)
GAS 10 P/M TC 3/400/50 230/50-60 20147796 FS1/FS2 (2)(4) 3754137 FS1 (1)(3)
GAS 10 P/M TL 3/230/50 230/50-60 20148960 FS1/FS2 (2)(4) 3754136 FS1 (1)(3)
GAS 10 P/M TL 3/400/50 230/50-60 20147797 FS1/FS2 (2)(4) 3754138 FS1 (1)(3)

(1) Star delta starter (2) with RFGO control box (3) with LFL control box (4) FS2 operation is allowed with ionization probe only, no other flame sensors can be used.
Natural gas G20 net calorific value: 10 kWh/Nm3 - Density gas G20: 0,71 kg/Nm3
The burners of GAS P/M series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 676 Norm.

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GAS P/M SERIES

Available models
Gas Trains

GAS TRAIN VPS ADAPTER CODE

CODE MODEL Ø C.T. CODE GAS 3 P/M GAS 4 P/M GAS 5 P/M GAS 6 P/M GAS 7 P/M
3970500* MB 405/1 - RT 20 Rp ¾” - 3010123 3000824 l l l
3970553* MB 407/1 - RT 20 Rp ¾” - 3010123 l l
3970599* MB 407/1 - RT 52 Rp ¾” - 3010123 3000824 l l
3970229* MB 407/1 - RSM 20 Rp ¾” - 3010123 l l
3970258* MB 410/1 - RT 52 Rp 1” ¼ - 3010123 3010124 3010126 l
3970554* MB 410/1 - RT 20 Rp ¾” - 3010123 l
3000824+
3970600* MB 410/1 - RT 52 Rp ¾” - 3010123 3000824 l
3000843
3970230* MB 410/1 - RSM 20 Rp ¾” - 3010123 l
3970256* MB 412/1 - RT 52 Rp 1” ½ - 3010123 □ □ □
3970144* MB 412/1 - RT 20 Rp 1” ½ - 3010123 □ □ □
3970197** MB 412/1 CT RT 20 Rp 1” ½ u u □ □ □
3970231* MB 412/1 - RSM 20 Rp 1” ½ - 3010123 □ □ □
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123 □ □ □ 3000843
3970198** MB 415/1 CT RT 30 Rp 1” ½ u u □ □ □
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123 □ □ □
3970253** MB 415/1 CT RT 52 Rp 1” ½ u u □ □ □
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123 □ □ □
3970181* MB 420/1 - RT 30 Rp 2” - 3010123 □ □
3970182** MB 420/1 CT RT 30 Rp 2” u u □ □
3970257* MB 420/1 - RT 52 Rp 2” - 3010123 □ □
3970252** MB 420/1 CT RT 52 Rp 2” u u □ □
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123 3000822 □ □
3970234** MB 420/1 CT RSM 30 Rp 2” u u □ □
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - □ □
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u □ □
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u
3000826 + 3000822 3000826
20140763* VGD 80/1 - FT 122 DN 80 - 3010123
20169192** VGD 80/1 CT FT 122 DN 80 u u
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 l l l l l
20169194** VGD 100/1 CT FT 122 DN 100 u u l l l l l
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 l l l l l
20169196** VGD 125/1 CT FT 122 DN 125 u u l l l l l

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

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Modulating Gas Burners
GAS P/M SERIES

Available models
Gas Trains

GAS TRAIN VPS ADAPTER CODE

CODE MODEL Ø C.T. CODE GAS 8 P/M GAS 9 P/M GAS 10 P/M
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123 l l
3970198** MB 415/1 CT RT 30 Rp 1” ½ u u 3000843+ l l
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123 3010495+ l l
3970253** MB 415/1 CT RT 52 Rp 1” ½ u u 3000826 l l
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123 l l
3970181* MB 420/1 - RT 30 Rp 2” - 3010123 l l
3970182** MB 420/1 CT RT 30 Rp 2” u u l l
3970257* MB 420/1 - RT 52 Rp 2” - 3010123 3010495+ l l
3970252** MB 420/1 CT RT 52 Rp 2” u u 3000826 l l
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123 l l
3970234** MB 420/1 CT RSM 30 Rp 2” u u l l
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - 3010495+3000826
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u 3010495+3000826
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 3000832
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u 3000832

GAS
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 3000832
20169192** VGD 80/1 CT FT 122 DN 80 u u 3000832
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 3010127
20169194** VGD 100/1 CT FT 122 DN 100 u u 3010127
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 3090940
20169196** VGD 125/1 CT FT 122 DN 125 u u 3090940

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

473
Modulating Gas Burners
GAS P/M SERIES

Burner accessories
Extended head kit

“Standard head” burners can be transformed into “extended head” versions, by using
the special kit.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u GAS 3 P/M 185 320 3000605
u GAS 4 P/M 187 320 3000606
u GAS 5 P/M 207 365 3000607
u GAS 6 P/M 227 360 3000608
u GAS 7 P/M 240 400 3000678

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following list.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u GAS 3 - 4 - 5 - 6 P/M 142 3000755
u GAS 7 - 8 P/M 102 3000722
u GAS 9 P/M 122 3000723
u GAS 10 P/M 130 3000751

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER KIT CODE

u GAS 3 - 4 - 5 - 6 - 7 P/M 3010030

Burner support
For easier maintenance, a mobile burner support has been designed, which means
the burner can be dismantled without the need of forklift trucks.

BURNER SUPPORT CODE

u GAS 8 P/M - GAS 10 P/M 3000731

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GAS P/M SERIES

Burner accessories
Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)
u GAS 3 - 4 - 5 - 6 P/M C1/3 650 372 - 980 110 690 770 10 3010403
C
u GAS 7 - 8 P/M C4/5 850 160 - 980 110 980 930 10 3010404
u GAS 9 - 10 P/M C7 1255 160 - 980 110 1140 1345 10 3010376

(*) Average noise reduction according to EN 15036-1 standard

LPG kit
For burning LPG gas, a special kit is available.

GAS
BURNER KIT CODE FOR KIT CODE FOR
STANDARD HEAD (*) EXTENDED HEAD (*)
u GAS 3 P/M 3000657 3000807
u GAS 4 P/M 3000658 3000808
u GAS 5 P/M 3000659 3000809
u GAS 6 P/M 3000753 3000810
u GAS 7 P/M 3000806 3000811
u GAS 8 P/M 3000875 3010029
u GAS 9 P/M 3000876 3010028
u GAS 10 P/M 3010152 3010153
(*) Without CE certification

Town Gas kit

For burning Town Gas, a special kit is available.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD (*) EXTENDED HEAD (*)
u GAS 3 P/M 3000742 -
u GAS 4 P/M 3000754 -
u GAS 5 P/M 3000759 -
u GAS 6 P/M 3000768 -
u GAS 7 P/M 3000769 -
u GAS 8 P/M - -
u GAS 9 P/M 3010298 3010298
u GAS 10 P/M 3010300 3010300
(*) Without CE certification

475
Modulating Gas Burners
GAS P/M SERIES

Burner accessories
Accessories for modulating operation
To obtain modulating operation, the GAS P/M series of burners requires a regulator.
For remote setpoint use RWF 55.

BURNER REGULATOR REGULATOR

TYPE CODE
RWF 50.2 20105445
u GAS 3 - 4 - 5 - 6 - 7 P/M
RWF 55.5 20105717
RWF 50.2 20100018
u GAS 8 - 9 - 10 P/M
RWF 55.5 20101965

The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

Temperature PT 100 -100 ÷ 500°C 3010110

GAS 3 - 4 - 5 - 6 - 7 P/M Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213

u
GAS 8 - 9 - 10 P/M Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Depending on the servomotor fitted to the burner, a three-pole potentiometer

(1000 W) can be installed to check the position of the servomotor.

BURNER POTENTIOMETER
KIT CODE

GAS 3 - 4 - 5 - 6 - 7 P/M 20096322

u
GAS 8 - 9 - 10 P/M 3010021

220-230 V conversion kit

This kit is required to convert the 380-400 V models into the 220 or 230 V version.

BURNER SUPPORT CODE

u GAS 9 P/M 20163347

476
Modulating Gas Burners
GAS P/M SERIES

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner, when
the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

2” 1” 1/2 70 3000822

3/4” 1” 1/2 31 3000824

2” 1/2 2”

DN 65 300 3000825
2” 1/2 1” 1/2

DN 80 2” 1/2 2” 300 3000826

1” 1/2 2” 35 3000843
DN 80
320 3000831

GAS
DN 65

DN 80

DN 80 320 3000832

DN 80

DN 100 320 3010127

2”
58 3010495
2”

1” 1/4 1” 1/2 35 3010124

1” 1/4 2” 35 3010126

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-
mum output over 1200 kW. The seal control is type VPS 504.
KIT CODE KIT CODE
GAS TRAIN
for 50 Hz operation for 60 Hz operation
u VGD 50/1 3010123+20186306 20050030+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123 20050030

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

477
Low NOx Modulating Dual Fuel Burners

RLS 68÷160/M MX SERIES

The RLS/M MX series of burners covers a firing range from
350 to 1840 kW, and they have been designed for use in low
or medium temperature hot water boilers, hot air or steam
boilers, diathermic oil boilers.
Operation is “two stage” at the oil side and “modulating”
at the gas side with the installation of a PID logic regulator
and respective probes.
RLS/M MX series burners guarantees high efficiency levels in
all the various applications, thus reducing fuel consumption
and running costs.
Optimisation of sound emissions is guaranteed by the
special design of air suction circuit and the use of sound
proofing material.
The exclusive design ensures reduced dimensions, simple
use and maintenance. A wide range of accessories
guarantees elevated working flexibility.

RLS 68/M MX 200/350 ÷ 860 kW

RLS 120/M MX 300/600 ÷ 1200 kW

LOW NOx DUAL FUEL

RLS 160/M MX 300/930 ÷ 1840 kW

FIRING RATES

479
Low NOx Modulating Dual Fuel Burners
RLS 68÷160/M MX SERIES

Overall dimensions (mm)

BURNER

O - O(1)
A E F - F(1)
B C L G*-G(1)*

D V
I

N M

MODEL A B C D E F - F(1) G* - G(1)* H I L M N O - O (1) V

u RLS 68/M MX 691 296 395 555 840 260 - 395 200 - 335 189 430 214 2” 134 1161 - 1300 221
u RLS 120/M MX 733 338 395 555 840 260 - 395 200 - 335 189 430 214 2” 134 1161 - 1300 221
u RLS 160/M MX 843 366 477 555 863 373 - 503 272 - 402 221 430 237 2” 141 1442 - 1589 186
(1) Length with extended combustion head.
* Maximum depth of the boiler door including the depth of the burner flange insulating gasket.

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RLS 68-120/M MX 195 275 - 325 M12
u RLS 160/M MX 230 325 - 368 M16

PACKAGING

MODEL X (1) Y Z kg
u RLS 68/M MX 1400 975 645 115
Z
u RLS 120/M MX 1400 975 645 120
Y u RLS 160/M MX 1400 975 645 135
X (1) Length with standard and extended combustion head.

480
Low NOx Modulating Dual Fuel Burners
RLS 68÷160/M MX SERIES

Specification
DESIGNATION OF SERIES
Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C11 Class 1 EN267 - EN676

MZ or C22 Class 2 EN267 - EN676
BLU or C33 Class 3 EN267 - EN676

LOW NOx DUAL FUEL

MX or C23 Class 2 EN267 - Class 3 EN676
C13 Class 1 EN267 - Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50 230V/50Hz

110/50-60 110V/50-60Hz

R LS 160 /M MX TC FS1 3/400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

481
Low NOx Modulating Dual Fuel Burners
RLS 68÷160/M MX SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught Low NOx dual fuel burner with two stage operation at the oil side and two stage progressive
or modulating operation at the gas side, with a specific kit, fully automatic, made up of:
- air suction circuit lined with sound-proofing material
- centrifugal fan with high performance and low sound emissions
- air damper for air flow setting and butterfly valve for regulating gas output controlled by a servomotor with variable
cam
- starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz
- low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- gas distributor
- flame stability disk
- maximum gas pressure switch to stop the burner in the case of excess pressure on the fuel supply line
- minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- gears pump for high pressure fuel supply
- pump starting motor
- oil safety valves
- two oil valves (1st and 2nd stage)
- burner safety control box
- UV photocell for flame detection
- burner on/off selection switch
- manual or automatic output increase/decrease selection switch
- Oil/Gas selector
- flame inspection window
- slide bars for easier installation and maintenance
- protection filter against radio interference
- IP 44 electric protection level.

Standard equipment:
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for connection to the pump with gaskets
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

482
Low NOx Modulating Dual Fuel Burners
RLS 68÷160/M MX SERIES

Available models
Burners

TOTAL
HEAT OUTPUT
ELEC-
CODE MODEL NATURAL TRICAL CERTIFICATION NOTE
LIGHT OIL
GAS POWER
(kW) (kg/h) (Nm3/h) (kW)
20147784 RLS 68/M MX TC FS1 3/230-400/50 230/50-60 200/350-860 17/30-73 27/40-100 2,2 CE 0085BP0175 (1)
20147785 RLS 68/M MX TL FS1 3/230-400/50 230/50-60 200/350-860 17/30-73 27/40-100 2,2 CE 0085BP0175 (1)
20147786 RLS 120/M MX TC FS1 3/230-400/50 230/50-60 300/600-1200 25/50-101 37/70-140 3,0 CE 0085BP0175 (1)
20147788 RLS 120/M MX TL FS1 3/230-400/50 230/50-60 300/600-1200 25/50-101 37/70-140 3,0 CE 0085BP0175 (1)
20147789 RLS 160/M MX TC FS1 3/400/50 230/50-60 300/930-1840 25/78-155 30/93-184 6,0 CE 0085BN0625 (1)
20147790 RLS 160/M MX TL FS1 3/400/50 230/50-60 300/930-1840 25/78-155 30/93-184 6,0 CE 0085BN0625 (1)

Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).
Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
The burners of RLS/M MX series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 267 - 676 Norm.

Due to the improvement of the technical specification of some products, some burner codes have been changed.

LOW NOx DUAL FUEL

The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

RLS 68/M MX TC FS1 3/230-400/50 230/50-60 20147784 (1) 3898010 (2)
RLS 68/M MX TL FS1 3/230-400/50 230/50-60 20147785 (1) 3898011 (2)
RLS 120/M MX TC FS1 3/230-400/50 230/50-60 20147786 (1) 3898110 (2)
RLS 120/M MX TL FS1 3/230-400/50 230/50-60 20147788 (1) 3898111 (2)
RLS 160/M MX TC FS1 3/400/50 230/50-60 20147789 (1) 3898210 (2)
RLS 160/M MX TC FS1 3/400/50 230/50-60 20147790 (1) 3898211 (2)

Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity at 20°C: 4-6 mm /s (cSt).
2

Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
The burners of RLS/M series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 676 Norm.
(1) With RFGO control box.
(2) With LFL control box.

483
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Available models
Gas Trains
GAS TRAIN VPS ADAPTER CODE
CODE MODEL Ø C.T. CODE RLS 68 RLS 120 RLS 160
3970599* MB 407/1 - RT 52 Rp ¾” - 3010123 l l
3000824+
3970553* MB 407/1 - RT 20 Rp ¾” - 3010123 l l
3000843
3970229* MB 407/1 - RSM 20 Rp ¾” - 3010123 l l
3970258* MB 410/1 - RT 52 Rp 1” ¼ - 3010123 3010126 l
3970554* MB 410/1 - RT 20 Rp ¾” - 3010123 l
3970600* MB 410/1 - RT 52 Rp ¾” - 3010123 3000824+ 3000843 l
3970230* MB 410/1 - RSM 20 Rp ¾” - 3010123 l
3970256* MB 412/1 - RT 52 Rp 1” ½ - 3010123
3970144* MB 412/1 - RT 20 Rp 1” ½ - 3010123
3970197** MB 412/1 CT RT 20 Rp 1” ½ u u
3970231* MB 412/1 - RSM 20 Rp 1” ½ - 3010123
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123 3000843
3970198** MB 415/1 CT RT 30 Rp 1” ½ u u
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123
3970253** MB 415/1 CT RT 52 Rp 1” ½ u u
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123
3970181* MB 420/1 - RT 30 Rp 2” - 3010123 □ □ □
3970182** MB 420/1 CT RT 30 Rp 2” u u □ □ □
3970257* MB 420/1 - RT 52 Rp 2” - 3010123 □ □ □
3970252** MB 420/1 CT RT 52 Rp 2” u u □ □ □
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123 □ □ □
3970234** MB 420/1 CT RSM 30 Rp 2” u u □ □ □
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - □
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u □
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 3000826
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u 3000826
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 3000826
20169192** VGD 80/1 CT FT 122 DN 80 u u 3000826
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 l l l
20169194** VGD 100/1 CT FT 122 DN 100 u u l l l
20169195* VGD 125/1 - FT 122 DN125 - 3010123 l l l
20169196** VGD 125/1 CT FT 122 DN125 u u l l l

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

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Burner accessories
Nozzles type 60° B
The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required fuel output.

NOTE: each burner needs N° 2 nozzles.

BURNER RATED DELIVERY kg/h (*) GPH NOZZLE

21,2 5,00 3042192

23,3 5,50 3042202
25,5 6,00 3042212
27,6 6,50 3042222
29,7 7,00 3042232
u RLS 68-120/M MX
31,8 7,50 3042242
33,9 8,00 3042252
36,1 8,50 3042262
38,2 9,00 3042586
40,3 9,50 3042282

LOW NOx DUAL FUEL

42,4 10,00 3042292
46,7 11,00 3042312
50,9 12,00 3042322
55,1 13,00 3042332
59,4 14,00 3042352
63,6 15,00 3042362
u RLS/M MX 67,9 16,00 3042382
72,1 17,00 3042392
76,4 18,00 3042412
80,6 19,00 3042422
84,8 20,00 3042442
93,3 22,00 3042462
101,8 24,00 3042472
110,3 26,00 3042482
u RLS 160/M MX
118,8 28,00 20018051
(*) Nozzle rated delivery is reffered to atomized pressure

Extended head kit

“Standard head” burners can be transformed into “extended head” versions, by using
the special kit. The kits available for the various burners, giving the original and the
extended lengths, are listed below.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u RLS 68-120/M MX 260 395 3010360
u RLS 160/M MX 373 503 3010441 *

* Kit to be used on burners recognizable by a serial number that is over or equal to 02426XXXXXX, for burners with a serial
number that is under or equal to 02416XXXXXX please use the Kit coded 3010340

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Burner accessories
Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER SPACER THICKNESS KIT CODE

S (mm)
u RLS/M MX 102 3000722

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device for electrical system
fault.

BURNER KIT CODE

u RLS/M MX 20098337

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER KIT CODE

u RLS/M MX 3010094

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)

C u RLS 68-120-160/M MX C4/5 850 160 - 980 110 980 930 10 3010404

(*) Average noise reduction according to EN 15036-1 standard

Clean contacts kit

BURNER KIT CODE

u RLS 68-120/M MX 20123294

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Burner accessories
Accessories for modulating operation
To obtain modulating operation, the RLS/M MX series of burners requires a regulator
with three point outlet controls. The following table lists the accessories for modulat-
ing operation with their application range.
For remote setpoint use RWF 55.

BURNER REGULATOR REGULATOR

TYPE CODE
RWF 50.2 20082208
u RLS 68/M - 120/M MX
RWF 55.5 20099657
RWF 50.2 20099869
u RLS 160/M MX
RWF 55.5 20099905

The relative temperature or pressure probes fitted to the regulator must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

u RLS/M MX Temperature PT 100 -100 ÷ 500°C 3010110

u RLS/M MX Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u RLS/M MX Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214

LOW NOx DUAL FUEL

u RLS/M MX Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Modulating operation can also be obtained with an analog control signal converter
and a feedback three-pole potentiometer.
Alternatively, the potentiometer can be used to check the servomotor position.

BURNER TYPE (INPUT SIGNAL) KIT CODE

0/2 - 10 V (impedance 200 KW)

u RLS 68/M - 120/M MX -
0/4 - 20 mA (impedance 250 W)

0/2 - 10 V (impedance 200 KW)

u RS 160/M MX 3010415
0/4 - 20 mA (impedance 250 W)

Depending on the servomotor fitted to the burner, a three-pole potentiometer (1000

W) can be installed to check the position of the servomotor. The KITS available for the
various burners are listed below.

BURNER POTENTIOMETER
KIT CODE
u RLS 68/M - 120/M - 160/M MX 3010416

Head kit for “reverse flame chamber”

In certain cases, the use of the burner on reverse flame boilers can be improved by
using an additional Pipes Kit.

BURNER KIT CODE (*)

u RLS 68/M MX 20006401

u RLS 120/M MX 20006402
u RLS 160/M MX 3010249
(*) CE approval on field is required

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Gas train accessories

Adapters
When the diameter of the gas train is different from the set diameter of the burners,
an adapter must be fitted between the gas train and the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

3/4” 1” 1/2 31 3000824

2” 1/2 2”

DN 65 300 3000825
2” 1/2 1” 1/2

DN 80 2” 1/2 2” 300 3000826

1” 1/2 2” 35 3000843

1” 1/4 2” 35 3010126

Stabiliser spring
Accessory springs are available to vary the pressure range of the gas train stabilisers.
The following table shows these accessories with their application range.
Please refer to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-
mum output over 1200 kW. The seal control is type VPS 504.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u VGD 50/1 3010123+20186306 20050030+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123 20050030

488
Low NOx Modulating Dual Fuel Burners

RLS 310÷610/M MX SERIES

The RLS/M MX series of burners are characterised by a
modular monoblock structure that means all necessary
components can be combined in a single unit thus making
installation easier, faster and, above all, more flexible.
The series covers a firing range from 1200 to 6155 kW, and it
has been designed for use in hot water boilers, overheated
water boilers as well as steam boilers.
Operation can be “two stage progressive” or alternatively
“modulating”, for both fuels, light oil and gas, with the
installation of a PID logic regulator .
The mechanical cam device of regulation allows to catch
up a high modulation ratio on all firing rates range. The
burners can, therefore, supply with precision the demanded
power, guaranteeing a high efficiency system level and the
stability setting, obtaining fuel consumption and operating
costs reduction.
The combustion head guarantees reduced polluting
emissions. An exclusive design guarantees low sound
emissions, low electrical consumption, easy use and
maintenance.

LOW NOx DUAL FUEL

RLS 310/M MX 600/1200 ÷ 3600 kW
RLS 410/M MX 640/1500 ÷ 4200 kW
RLS 510/M MX 660/1800 ÷ 5170 kW
RLS 610/M MX 1000/2200 ÷ 6155 kW

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FIRING RATES

RLS 610
RLS 510

RLS 410

RLS 310
hPa (mbar)

kW

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to EN267-
EN676
Temperature: 20°C
Pressure: 1013,5 mbar
Altitude: 0 m a.s.l.

Light-oil
firing rate
for RLS 610 model
(min. output 1.300 kW)

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Overall dimensions (mm)

BURNER
A B G M
I

H
E

Ø 200
F O O
C

R
L

LOW NOx DUAL FUEL

MODEL A B C D E F G H I L M N O R
u RLS 310/M MX 1190 507 178 313 520 DN65 571 790 365 1015 595 528 290 890
u RLS 410/M MX 1190 507 178 313 520 DN65 530 790 365 1015 595 528 290 890
u RLS 510/M MX 1190 507 178 313 520 DN65 530 790 365 1015 595 528 290 890
u RLS 610/M MX 1190 510 178 336 520 DN65 580 790 351 1015 595 528 290 890

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RLS 310/M MX 335 452 M18
u RLS 410/M MX 335 452 M18
u RLS 510/M MX 335 452 M18
u RLS 610/M MX 350 452 M18

PACKAGING

MODEL X Y Z kg
Z u RLS 310/M MX 2040 1180 1125 300
u RLS 410/M MX 2040 1180 1125 300
Y u RLS 510/M MX 2040 1180 1125 300
X
u RLS 610/M MX 2400 1400 1595 320

491
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Specification
DESIGNATION OF SERIES

Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C11 Class 1 EN267 - EN676

MZ or C22 Class 2 EN267 - EN676
BLU or C33 Class 3 EN267 - EN676
MX or C23 Class 2 EN267 - Class 3 EN676
C13 Class 1 EN267 - Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50 230V/50Hz

110/50-60 110V/50-60Hz

R LS 310 /M MX TC FS1 3/400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

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Specification
STATE OF SUPPLY

Monoblock forced draught dual fuel burners with modulating operation, fully automatic, made up of:
- High performance fan
- Air suction circuit lined with sound-proofing material
- Air damper for air setting controlled by a high precision servomotor
- Air pressure switch
- Fan starting motor at 2800 rpm, three-phase, 400V, 50Hz
- Low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Mechanical cam with gas and oil modulator
- Maximum gas pressure switch, with pressure test point, to stop the burner in the case of over pressure on the
fuel supply line
- Flame control panel for controlling the system safety - UV flame sensor
- Star/delta starter or direct starter (RLS 310-410) for the fan motor - Main electrical supply terminal board
- Burner on/off switch
- Auxiliary voltage led signal
- Burner working led signal
- Contacts motor and thermal relay with release button
- Motor internal thermal protection
- Motor failure led signal

LOW NOx DUAL FUEL

- Burner failure led signal and lighted release button
- Emergency button
- Coded connection plugs-sockets
- Burner opening hinge
- Lifting rings
- IP 54 electric protection level
- Light oil gears pump for high pressure fuel supply
- Dedicated pump starting motor
- Valve unit with double oil safety valve on the output circuit and double safety valve on the return circuit
- Maximum an minimum oil pressure switches
- Oil pressure gauges on supply and return oil lines
- Oil/Gas selector
- Flame inspection window.

Standard equipment:
- 1 flange gasket for gas train adaptor
- 1 adaptor for gas train
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for connection to the pump with gaskets
- 8 gas nozzles (only for RLS 310/M)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

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Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL LIGHT OIL NATURAL GAS POWER CERTIFICATION NOTE

(kW) (kg/h) (Nm3/h) (kW)

10,9 (oil)
20147806 RLS 310/M MX TC FS1 3/230/50 600/1200-3600 50/100-305 60/120-360 CE 0085CQ0196 (1)
9,1 (gas)
10,9 (oil)
20147807 RLS 310/M MX TC FS1 3/400/50 600/1200-3600 50/100-305 60/120-360 CE 0085CQ0196 (1)
9,1 (gas)
10,9 (oil)
20147811 RLS 310/M MX TC FS1 3/400/50 600/1200-3600 50/100-305 60/120-360 CE 0085CQ0196 (1)
9,1 (gas)
12,6 (oil)
20147809 RLS 410/M MX TC FS1 3/230/50 640/1500-4200 55/126-352 64/150-420 CE 0085CQ0196 (1)
10,8 (gas)
12,6 (oil)
20147810 RLS 410/M MX TC FS1 3/400/50 640/1500-4200 55/126-352 64/150-420 CE 0085CQ0196 (1)
10,8 (gas)
12,6 (oil)
20147894 RLS 410/M MX TC FS1 3/400/50 640/1500-4200 55/126-352 64/150-420 CE 0085CQ0196 (1)
10,8 (gas)
15,8 (oil)
20147812 RLS 510/M MX TC FS1 3/400/50 660/1800-5170 55/195-435 66/180-517 CE 0085CQ0196 (1)
14 (gas)
18,8 (oil)
20147813 RLS 610/M MX TC FS1 3/400/50 1000/2200-6155 86/185-516 100/220-615,5 CE 0085CQ0196 (1)
17 (gas)

Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).
Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
The burners of RLS/M MX series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2014/68/EU - 2006/42 CE Directive and EN 267 - 676 Norm.

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

RLS 310/M MX TC FS1 3/400/50 (delta - star) 20147811 (1) 20087651 (2)
RLS 310/M MX TC FS1 3/230/50 (230V direct) 20147806 (1) 20087647 (2)
RLS 310/M MX TC FS1 3/400/50 (400V direct) 20147807 (1) 20087648 (2)
RLS 410/M MX TC FS1 3/400/50 (delta - star) 20147894 (1) 20076483 (2)
RLS 410/M MX TC FS1 3/230/50 (230V direct) 20147809 (1) 20087649 (2)
RLS 410/M MX TC FS1 3/400/50 (400V direct) 20147810 (1) 20087650 (2)
RLS 510/M MX TC FS1 3/400/50 (delta - star) 20147812 (1) 20087652 (2)
RLS 610/M MX TC FS1 3/400/50 (delta - star) 20147813 (1) 20087653 (2)
Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).
Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
The burners of RLS/M series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 676 Norm.
(1) With RFGO control box.
(2) With LFL control box.

494
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RLS 310÷610/M MX SERIES

Available models
Gas Trains

GAS TRAIN VPS ADAPTER CODE

CODE MODEL Ø C.T. Code RLS 310 RLS 410 RLS 510 RLS 610
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123 l l l
3970198** MB 415/1 CT RT 30 Rp 1” ½ u u l l l
3000826 +
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123 l l l
20064220
3970253** MB 415/1 CT RT 52 Rp 1” ½ u u l l l
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123 l l l
3970181* MB 420/1 - RT 30 Rp 2” - 3010123 l l l
3970182** MB 420/1 CT RT 30 Rp 2” u u l l l
3970257* MB 420/1 - RT 52 Rp 2” - 3010123 3000826 + l l l
3970252** MB 420/1 CT RT 52 Rp 2” u u 20042324 l l l
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123 l l l
3970234** MB 420/1 CT RSM 30 Rp 2” u u l l l
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - (3000826 + 20042324) / 20068062 (2) l
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u (3000826 + 20042324) / 20068062 (2) l
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 □
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u □

LOW NOx DUAL FUEL

20140763* VGD 80/1 - FT 122 DN 80 - 3010123 □
20169192** VGD 80/1 CT FT 122 DN 80 u u □
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 3010370
20169194** VGD 100/1 CT FT 122 DN 100 u u 3010370
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 l 3010224
20169196** VGD 125/1 CT FT 122 DN 125 u u l 3010224

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

495
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Burner accessories
Nozzles
Return nozzles without needle are used on RLS/M MX burners. The nozzle must be or-
dered as accessory. The following table shows the features and codes on the basis of
the maximum required fuel output.

BURNER RATED DELIVERY (kg/h) NOZZLE CODE (1)

NOZZLE CODE (2)

u RLS 310-410/M MX 150 3009314 3045479

u RLS 310-410/M MX 175 3009316 3045481
u RLS 310-410/M MX 200 3009318 3045483
u RLS 310-410/M MX 225 3009320 3045485
u RLS 310-410-510/M MX 250 3009322 3045487
u RLS 310-410-510/M MX 275 3009324 3045489
u RLS 310-410-510-610/M MX 300 3009326 3045491
u RLS 310-410-510-610/M MX 325 3009328 3045493
u RLS 310-410-510-610/M MX 350 3009330 3045495
u RLS 310-410-510-610/M MX 375 3009332 3045497
u RLS 310-410-510-610/M MX 400 3009334 3045499
u RLS 310-410-510-610/M MX 425 3009336 3045500
u RLS 510-610/M MX 450 3009338 3045501
u RLS 610/M MX 475 3009340 -
u RLS 610/M MX 500 3009342 3045503
u RLS 610/M MX 525 3009344 -
u RLS 610/M MX 550 3009346 3045505
u RLS 610/M MX 575 3009348 -
u RLS 610/M MX 600 3009350 3045507

Nozzle Bergonzo type B5 45° SA

(1)

Nozzle Fluidics type N2 45°

(2)

For more information please contact Riello Burners Commercial and Technical
Department, our Application Engineers will be pleased to help you.

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Burner accessories
Accessories for modulating operation

POWER CONTROLLER To obtain modulating operation, the RLS/M MX series of burners requires a
regulator.
For remote setpoint use RWF 55.

BURNER REGULATOR TYPE REGULATOR

CODE

u All models RWF 50.2 - Basic version with - 3 position output 20073595

u All models RWF 55.5 - Complete with RS-485 interface 20074441

u All models RWF 55.6 - Complete with RS-485/ PROFIBUS interface 20074442

PROBE The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

u All models Temperature PT 100 -100 ÷ 500°C 3010110

LOW NOx DUAL FUEL

u All models Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214

ANALOG CONTROL
SIGNAL CONVERTER

BURNER TYPE (INPUT SIGNAL) KIT CODE

0/2 - 10 V (impedance 200 KΩ)

u All models 20074479
0/4 - 20 mA (impedance 250 Ω)

POTENTIOMETER

BURNER KIT CODE

u All models 20096322

It is necessary for analogic control signal converter operation.

Fuel remote selection kit

BURNER KIT CODE

u All models -

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Burner accessories
Continuous ventilation kit
If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table:

BURNER KIT CODE

u All models 20074542

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A
20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)]

BOX CODE
TYPE (mm) min-max (mm) (mm) (mm) (*)
u RLS 310-410/M C7 1255 160 - 980 110 1140 1345 10 3010376
C
u RLS 510-610/M C7 Plus 1255 160 - 980 110 1240 1345 10 20085111
(*) Average noise reduction according to EN 15036-1 standard

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER SPACER THICKNESS S KIT CODE

(mm)
u All models 180 20008903

498
Low NOx Modulating Dual Fuel Burners
RLS 310÷610/M MX SERIES

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER DIMENSIONS
ADAPTER CODE
Ø1 DN Ø2 DN A mm
1” 1/2 2” - - 65 20064220

2” 2” - - 65 20042324

DN 80 2” 1/2 2” - - 300 3000826

DN 100 DN 80 100 80 50 3010370

2” 65/80 780 20068062

Ø1 Ø2
125 80 320 3010224

LOW NOx DUAL FUEL

Seal control kit
To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-
mum output over 1200 kW. The seal control is type VPS 504.

GAS TRAIN KIT CODE for 50 Hz operation

u MB type 3010123
u VGD 50/1 3010123+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

499
Low NOx Modulating Dual Fuel Burners

RLS 800÷1200/M MX SERIES

RLS/M burners are characterised by a modular monoblock
structure that means all necessary components can be
combined in a single unit thus making installation easier,
faster and, above all, more flexible.
The series covers a firing range from 1750 to 11500 kW, and it
has been designed for use in hot water boilers, overheated
water boilers as well as steam boilers.
Operation can be “two stage progressive” or alternatively
“modulating”, for both fuels, light oil and gas, with the
installation of a PID logic regulator .
The mechanical cam device of regulation allows to catch
up a high modulation ratio on all firing rates range. The
burners can, therefore, supply with precision the demanded
power, guaranteeing a high efficiency system level and the
stability setting, obtaining fuel consumption and operating
costs reduction.
The combustion head guarantees reduced polluting
emissions (NOx < 80 mg/kWh on gas operation). An exclusive
design guarantees low sound emissions, low electrical
consumption, easy use and maintenance.

LOW NOx DUAL FUEL

RLS 800/M MX 1750/3500 ÷ 8000 kW
RLS 1000/M MX 1200/3750 ÷ 10600 kW
RLS 1200/M MX 1500/5500 ÷ 11500 kW

501
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/M MX SERIES

FIRING RATES

Useful working field

for choosing the
burner

Modulation range

RLS 800/M MX Test conditions

conforming to
EN267- EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.
hPa (mbar)

Mcal/h
kW

RLS 1200/M
RLS 1000/M
hPa (mbar)

Mcal/h
kW

502
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/M MX SERIES

Overall dimensions (mm)

BURNER
RLS 800/M MX A E F
G*

D
P I

O M
S

LOW NOx DUAL FUEL

RLS 1000-1200/M MX E F

G* A

H
D
I
M

N
O

S
O

MODEL A D E F G* H I M N O P Q S
u RLS 800/M MX 940 937 1325 558 382 428 630 DN80 164 1055 427 320 1190
u RLS 1000/M MX 1206 1338 1637 674 484 413 885 DN80 200 1350 - - 1425
u RLS 1200/M MX 1250 1338 1637 658 465 456 885 DN80 200 1350 - - 1425
* Maximum depth of the boiler door including the depth of the burner flange insulating gasket.

503
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/M MX SERIES

Overall dimensions (mm)

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RLS 800/M MX 440 495 M18
u RLS 1000/M MX 460 608 M20
u RLS 1200/M MX 500 608 M20

PACKAGING

MODEL X Y Z kg
u RLS 800/M MX 2190 1110 1450 320
Z u RLS 1000/M MX 2400 1400 1595 550
u RLS 1200/M MX 2400 1400 1595 600
Y
X

504
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/M MX SERIES

Specification
DESIGNATION OF SERIES
Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C11 Class 1 EN267 - EN676

MZ or C22 Class 2 EN267 - EN676

LOW NOx DUAL FUEL

BLU or C33 Class 3 EN267 - EN676
MX or C23 Class 2 EN267 - Class 3 EN676
C13 Class 1 EN267 - Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50 230V/50Hz

110/50-60 110V/50-60Hz

R LS 1200 /M MX TC FS1 3/400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

505
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/M MX SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught dual fuel burner with modulating operation, fully automatic, made up of:
- High performance fan
- Air suction circuit lined with sound-proofing material
- Air damper for air setting controlled by a high precision servomotor
- Air pressure switch
- Fan starting motor at 2800 rpm, three-phase, 400V, 50Hz
- Low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ignition by gas pilot with gas train for RLS 800 - 1000 - 1200 models
- flame stability disk
- Mechanical cam with gas and oil modulator
- Maximum gas pressure switch, with pressure test point, to stop the burner in the case of over pressure on the
fuel supply line
- Flame control panel for controlling the system safety - Infrared flame detector
- Star/delta starter for the fan motor - Main electrical supply terminal board
- Burner on/off switch
- Auxiliary voltage led signal
- Burner working led signal
- Contacts motor and thermal relay with release button
- Motor internal thermal protection
- Motor failure led signal
- Burner failure led signal and lighted release button
- Emergency button
- Coded connection plugs-sockets
- Burner opening hinge
- Lifting rings
- IP 54 electric protection level
- Light oil gears pump for high pressure fuel supply
- Dedicated pump starting motor
- Valve unit with double oil safety valve on the output circuit and double safety valve on the return circuit
- Maximum an minimum oil pressure switches
- Oil pressure gauges on supply and return oil lines
- Oil/Gas selector
- Flame inspection window.
- The gas train can only enter from the left side of the burner (fan motor side)
- The RLS 1000-1200/M dual fuel burners are equipped with as spray lance for light oil, activated by compressed air.

Standard equipment:
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for connection to the pump with gaskets
- Seal control pressure switch (for installation on gas train)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

506
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/M MX SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL LIGHT OIL NATURAL GAS CERTIFICATION
POWER
(kW) (kg/h) (Nm3/h) (kW)
25,8 (oil)
20147802 RLS 800/M MX TC FS1 3/400/50 230/50-60 1750/3500-8000 148/295-675 175/350-800 CE-0085CL0422
24 (gas)
27 (oil)
20147815 RLS 1000/M MX TC FS1 3/400/50 230/50-60 1200/3750-10600 110/320-793 130/380-940 CE-0085CN0119
24 (gas)
32 (oil)
20147814 RLS 1200/M MX TC FS1 3/400/50 230/50-60 1500/5500-11500 126/464-970 150/550-1150 CE-0085CN0120
27,2 (gas)

Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).
Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
The burners of RLS/M MX series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2014/68/EU - 2006/42 CE Directive and EN 267 - 676 Norm.

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

RLS 800/M MX TC FS1 3/400/50 230/50-60 20147802 (1) 3911112 (2)

LOW NOx DUAL FUEL

RLS 1000/M MX TC FS1 3/400/50 230/50-60 20147815 (1) 20057525 (2)
RLS 1200/M MX TC FS1 3/400/50 230/50-60 20147814 (1) 20053012 (2)

Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).
Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
The burners of RLS/M series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 676 Norm.
(1) With RFGO control box.
(2) With LFL control box.

Gas Trains
GAS TRAIN VPS ADAPTER CODE
CODE MODEL Ø C.T. CODE RLS 800 RLS 1000 RLS 1200
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - l l l
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u l l l
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 □ l l
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u □ l l
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 □
20169192** VGD 80/1 CT FT 122 DN 80 u u □
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 3010370
20169194** VGD 100/1 CT FT 122 DN 100 u u 3010370
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 3010224
20169196** VGD 125/1 CT FT 122 DN 125 u u 3010224

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

507
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/M MX SERIES

Burner accessories
Nozzles
Return nozzles without needle are used on RLS/M MX burners. The nozzle must be or-
dered as accessory. The following table shows the features and codes on the basis of
the maximum required fuel output.

BURNER NOZZLE TYPE RATED DELIVERY (kg/h) NOZZLE CODE

u RLS 800/M MX B5 SA 45° 375 3009332

u RLS 800/M MX B5 SA 45° 550 3009346
u RLS 800/M MX B5 SA 45° 650 3009352
u RLS 800/M MX B5 SA 45° 750 3009356
u RLS 1000/M MX B5 AA 60° 350 20047954
u RLS 1000/M MX B5 AA 60° 600 20047978
u RLS 1000/M MX B5 AA 60° 750 20047985
u RLS 1000/M MX B5 AA 60° 900 20047994
u RLS 1200/M MX CT5 60° 700 20006479
u RLS 1200/M MX CT5 60° 700 20006479
u RLS 1200/M MX CT5 60° 900 20006482
u RLS 1200/M MX CT5 60° 1100 20006484

For more information please contact Riello Burners Commercial and Technical Depart-
ment, our Application Engineers will be pleased to help you.

Accessories for modulating operation

POWER CONTROLLER To obtain modulating operation, the RLS/M MX series of burners requires a regulator.
For remote setpoint use RWF 55.

BURNER TYPE KIT CODE

u All models RWF 50.2 20101190

u All models RWF 55.5 20101191

PROBE The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) KIT CODE

u All models Temperature PT 100 -100 ÷ 500°C 3010110

u All models Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
u All models Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

508
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/M MX SERIES

Burner accessories
ANALOG CONTROL
SIGNAL CONVERTER

BURNER TYPE (INPUT SIGNAL) KIT CODE

0/2 - 10 V (impedance 200 KΩ)

u All models 3010390
0/4 - 20 mA (impedance 250 Ω)

POTENTIOMETER

BURNER KIT CODE

u RLS 800/M 3010402

u RLS 1000-1200/M -
It is necessary for analogic control signal converter operation.

Fuel remote selection kit

LOW NOx DUAL FUEL

BURNER KIT CODE

u RLS 800/M 3010372

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A
20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX

TYPE (mm) min-max (mm) (mm) (mm) (*) CODE
u RLS 800/M C7 1255 160 - 980 110 1140 1345 10 3010376
C
u RLS 1000-1200/M C8 1425 285 - 1000 110 1500 1800 10 3010401
(*) Average noise reduction according to EN 15036-1 standard

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER SPACER THICKNESS S KIT CODE

(mm)
u RLS 800/M 180 20008903

509
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/M MX SERIES

Burner accessories
Continuous ventilation kit
If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table:

BURNER KIT CODE

u RLS 1000-1200/M 20086519

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER DIMENSIONS ADAPTER CODE

Øi ØO A
DN DN mm
Ø1 Ø2
125 80 320 3010224

100 80 50 3010370

510
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/M MX SERIES

Gas train accessories

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-
mum output over 1200 kW. The seal control is type VPS 504.

LOW NOx DUAL FUEL

KIT CODE KIT CODE
GAS TRAIN
for 50 Hz operation for 60 Hz operation
u VGD 50/1 3010123+20186306 20050030+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123 20050030

511
Low NOx Modulating Dual Fuel Burners

RLS 68÷200/E-EVi MX SERIES

The RLS/E-EVi MX series of burners covers a firing range from
350 to 2322 kW, and they have been designed for use in low
or medium temperature hot water boilers, hot air or steam
boilers, diathermic oil boilers.
They are equipped with Siemens LMV26, which is able to
manage the air-fuel ratio by independent servomotors in
order to obtain a perfect output control and to assure a
correct combustion and safe operation on all modulation
range. Operation can be “two stage progressive” or,
alternatively, “modulating” with the installation of a PID
logic regulator and respective probes.
RLS/E-EVi MX burners series guarantees high efficiency
levels in all the various applications, thus reducing fuel
consumption and running costs.
The RLS/EVi MX models, are available to operate with
Variable Speed Drive technology based on the control of
a Frequency Inverter that modifies the air flow through
the motor speed variation; they leave the factory with the
inverter installed on the fan motor, already settled for the
startup and ready to operate correctly without any need of
additional adjustments.
Optimisation of sound emissions is guaranteed by the
special design of the air suction circuit and by incorporated

LOW NOx DUAL FUEL

sound proofing material.

RLS 68/E-EVi MX 195/350 ÷ 871 kW

RLS 120/E-EVi MX 290/595 ÷ 1224 kW
RLS 160/E-EVi MX 421/947 ÷ 1845 kW
RLS 200/E-EVi MX 401/1400 ÷ 2322 kW

513
Low NOx Modulating Dual Fuel Burners
RLS 68÷200/E-EVi MX SERIES

FIRING RATES

12 Useful working field

for choosing the
RLS 120/E-/EVi burner
10 RLS 68/E-/EVi

8 Modulation range

Test conditions
6 conforming to
EN267- EN676
Temperature: 20°C
4 Pressure: 1013,5
mbar
hPa (mbar)

Altitude: 0 m a.s.l.
2

-2
100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 kW

14

12 RLS 200/E-/EVi

10 RLS 160/E-/EVi

2
hPa (mbar)

-2
200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 kW

514
Low NOx Modulating Dual Fuel Burners
RLS 68÷200/E-EVi MX SERIES

Overall dimensions (mm)

BURNER

O - O(1)
A E F - F(1)
B C L G*-G(1)*

D V
I

N M

MODEL A B C D E F - F(1) G* - G(1)* H I L M N O - O (1) V

RLS 68/E-EVi MX 745 350 395 585 860 260 - 395 200 - 335 189 430 214 2” 134 1161 - 1300 221
RLS 120/E-EVi MX 765 370 395 585 860 260 - 395 200 - 335 189 430 214 2” 134 1161 - 1300 221
RLS 160/E-EVi MX 895 415 480 615 880 373 - 503 272 - 402 221 445 221 2” 141 1440 - 1575 262
RLS 200/E-EVi MX 935 455 480 615 880 373 - 503 272 - 402 221 445 221 2” 141 1440 - 1575 262
(1) Length with extended combustion head.

LOW NOx DUAL FUEL

* Maximum depth of the boiler door including the depth of the burner flange insulating gasket.

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RLS 68-120/E-EVi MX 195 275 - 325 M12
u RLS 160-200/E-EVi MX 230 325 - 368 M16

PACKAGING

MODEL X (1) Y Z kg
u RLS 68/E-EVi MX 1400 975 645 115
Z
u RLS 120/E-EVi MX 1400 975 645 120
Y u RLS 160/E-EVi MX 1400 - 1500 (2) 975 645 135
X u RLS 200/E-EVi MX 1400 - 1500 (2) 975 645 135

(1) Length with standard and extended combustion head.

(2) Length with extended combustion head.

515
Low NOx Modulating Dual Fuel Burners
RLS 68÷200/E-EVi MX SERIES

Specification
DESIGNATION OF SERIES

Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C11 Class 1 EN267 - EN676

MZ or C22 Class 2 EN267 - EN676
BLU or C33 Class 3 EN267 - EN676
MX or C23 Class 2 EN267 - Class 3 EN676
C13 Class 1 EN267 - Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50 230V/50Hz

110/50-60 110V/50-60Hz

R LS 160 /EVi MX TC FS1 3/400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

516
Low NOx Modulating Dual Fuel Burners
RLS 68÷200/E-EVi MX SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught Low NOx dual fuel burner with two stage progressive or modulating operation at the
gas and oil side, with a specific kit, fully automatic, made up of:
- air suction circuit lined with sound-proofing material
- centrifugal fan with high performance and low sound emissions
- air damper for air flow setting controlled by a high precision servomotor
- starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz
- Fan motor with installed Frequency Inverter to modify the air flow, on the RLS/EVi MX models
- low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- gas distributor
- flame stability disk
- maximum gas pressure switch to stop the burner in the case of excess pressure on the fuel supply line
- minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- gears pump for high pressure fuel supply
- pump starting motor
- oil safety valves
- flame control panel
- UV photocell for flame detection
- burner on/off selection switch

LOW NOx DUAL FUEL

- oil/gas selector
- flame inspection window
- slide bars for easier installation and maintenance
- protection filter against radio interference
- IP 44 electric protection level.
- digital Burner management system for air/fuel setting; with output PID modulation control as accessory
- AZL Display Interface, for combustion system commissioning and monitoring
- electronic cam for controlling the system safety
- valve unit with double oil safety valve on the output circuit and a safety valve on the return circuit
(RLS 68/E-EVi MX); double oil safety valve on the return circuit (RLS 120-160-200/E-EVi MX)

Standard equipment:
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for connection to the pump with gaskets
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue

517
Low NOx Modulating Dual Fuel Burners
RLS 68÷200/E-EVi MX SERIES

Available models
Burners
HEAT OUTPUT TOTAL
NATURAL ELECTRICAL
CODE MODEL LIGHT OIL CERTIFICATION NOTE
GAS POWER
(kW) (kg/h) (Nm3/h) (W)
1880 (oil)
20073915 RLS 68/E MX TC FS1 3/230-400/50 230/50-60 195/350-871 16/29-73 20/35-87 CE 0085CS0238 (1)
1800 (gas)
2588 (oil)
20073918 RLS 120/E MX TC FS1 3/230-400/50 230/50-60 290/595-1224 24/50-95 29/60-123 CE 0085CS0238 (1)
2588 (gas)
6646 (oil)
20073920 RLS 160/E MX TC FS1 3/400/50 230/50-60 421/947-1845 35/80-155 42/95-185 CE 0085CS0238 (1)
5249 (gas)
7705 (oil)
20081721 RLS 200/E MX TC FS1 3/400/50 230/50-60 401/1400-2322 34/118-96 40/140-232 CE 0085CS0238 (1)
6638 (gas)
1880 (oil)
20070471 RLS 68/EVi MX TC FS1 3/400/50 230/50-60 195/350-871 16/29-73 20/35-87 CE 0085CS0238 (1)
1800 (gas)
2588 (oil)
20070476 RLS 120/EVi MX TC FS1 3/400/50 230/50-60 290/595-1224 24/50-95 29/60-123 CE 0085CS0238 (1)
2588 (gas)
6646 (oil)
20070482 RLS 160/EVi MX TC FS1 3/400/50 230/50-60 421/947-1845 35/80-155 42/95-185 CE 0085CS0238 (1)
5249 (gas)
7705 (oil)
20081715 RLS 200/EVi MX TC FS1 3/400/50 230/50-60 401/1400-2322 34/118-96 40/140-232 CE 0085CS0238 (1)
6638 (gas)

Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).
Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
The burners of RLS/E-EVi MX series are in according to 2014/30/EU - 2014/35/EU - 2006/42/CE Directives.
Before using EMI filter and ferrite kit, verify the installation or contact Riello Burners Commercial and Technical Department.
(1) with plug & socket

518
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Available models
Gas Trains
GAS TRAIN ADAPTER CODE
CODE MODEL Ø RLS 68 RLS 120 RLS 160 RLS 200
3970258 MB 410/1 - RT 52 Rp 1” ¼ 3010126 l l
3970554 MB 410/1 - RT 20 Rp ¾” l l
3970600 MB 410/1 - RT 52 Rp ¾” 3000824 + 3000843 l l
3970230 MB 410/1 - RSM 20 Rp ¾” l l
3970256 MB 412/1 - RT 52 Rp 1” ½ l
3970144 MB 412/1 - RT 20 Rp 1” ½ 3000843 l
3970231 MB 412/1 - RSM 20 Rp 1” ½ l
3970180 MB 415/1 - RT 30 Rp 1” ½
3970250 MB 415/1 - RT 52 Rp 1” ½ 3000843
3970232 MB 415/1 - RSM 30 Rp 1” ½
3970181 MB 420/1 - RT 30 Rp 2”
3970257 MB 420/1 - RT 52 Rp 2”
□
3970233 MB 420/1 - RSM 30 Rp 2”
20137718* VGD 50/1 - RT 122 (1) Rp 2”
20140762* VGD 65/1 - FT 122 DN 65 (2) 3000826
20140763* VGD 80/1 - FT 122 DN 80 3000826

LOW NOx DUAL FUEL

20169193* VGD 100/1 - FT 122 DN 100 l l l l
20169195* VGD 125/1 - FT 122 DN125 l l l l

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) Additional flange kit code 20185515 needed for seal control function.
(2) øin = DN 65, øout = DN 80.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

519
 Low NOx Modulating Dual Fuel Burners
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Burner accessories
Nozzles
The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required fuel output.

NOTE: each burner needs N° 1 nozzle.

BURNER RATED OUTPUT kg/h A3 NOZZLE CODE A4 NOZZLE CODE

u RLS/E-EVi MX 40 3009853 20067277

u RLS/E-EVi MX 50 3009854 20067279
u RLS/E-EVi MX 60 3009855 20067281
u RLS/E-EVi MX 70 3009856 20067283
u RLS/E-EVi MX 80 3009857 20067284
u RLS/E-EVi MX 90 3009858 20067285
u RLS/E-EVi MX 100 3009859 20067286
u RLS/E-EVi MX 110 3009860 20067287
u RLS/E-EVi MX 120 3009861 20067288
u RLS/E-EVi MX 130 3009862 20067289
u RLS/E-EVi MX 140 3009863 20067290
u RLS/E-EVi MX 150 20059496* 20067291
u RLS/E-EVi MX 160 3009864 20067293
u RLS/E-EVi MX 180 3009865 20067295
u RLS/E-EVi MX 200 3009866 20067297
* 60° Angle

Burner accessories
Extended head kit
“Standard head” burners can be transformed into “extended head” versions, by using
the special kit. The kits available for the various burners, giving the original and the
extended lengths, are listed below.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u RLS 68-120/E-EVi MX 260 395 -
u RLS 160/E-EVi MX 373 503 -
u RLS 200/E-EVi MX 373 503 -

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Burner accessories
Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER SPACER THICKNESS KIT CODE

S (mm)
u RLS/E-EVi MX 102 3000722

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER KIT CODE

u RLS/E-EVi MX 3010094

LOW NOx DUAL FUEL

Ground fault interrupter kit
A “Ground fault interrupter kit” is available as a safety device for electrical system
fault.

BURNER KIT CODE

u RLS/EVi MX 20098337

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)
RLS 68-120/E-EVi MX
C u C4/5 850 160 - 980 110 980 930 10 3010404
RLS 160-200/E-EVi MX
(*) Average noise reduction according to EN 15036-1 standard

OCI412 interface kit

Interface kit between the LMV 26 and a Modbus system, such as a building automation
and control system (BACS).
The Modbus interface is based on the RS-485 standard.

BURNER KIT CODE

u RLS/E-EVi MX 3010437

521
Low NOx Modulating Dual Fuel Burners
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Burner accessories
Accessories for modulating operation
To obtain modulating operation, the RLS/E-EV MX series of burners requires a regulator
with three point outlet controls. The following table lists the accessories for modulat-
ing operation with their application range.
For remote setpoint use RWF 55.

BURNER REGULATOR REGULATOR

TYPE CODE
RWF 50.2 20099869
u RLS/E-EVi MX
RWF 55.5 20099905

The relative temperature or pressure probes fitted to the regulator must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

u RLS/E-EVi MX Temperature PT 100 -100 ÷ 500°C 3010110

u RLS/E-EVi MX Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u RLS/E-EVi MX Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
u RLS/E-EVi MX Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Head kit for “reverse flame chamber”

In certain cases, the use of the burner on reverse flame boilers can be improved by
using an additional Pipes Kit.

BURNER KIT CODE (*)

u RLS 68/E-EVi MX 20006401

u RLS 120/E-EVi MX 20006402
u RLS 160/E-EVi MX 3010249
u RLS 200/E-EVi MX 20035848
(*) CE approval on field is required

PC Interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.

BURNER KIT CODE

u RLS/E-EVi MX 3010436

EMI Filter and Ferrite

The KIT is required in case of Residential installations with direct connection in a public
network (according to EN55014-1).
NOT required in case of Industrial installations with connection in a dedicated network
(according to EN61000-6-4).

BURNER KIT CODE

u RLS 68-120/E-EVi MX 20122917

u RLS 160-200/E-EVi MX 20122922

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Gas train accessories

Adapters
When the diameter of the gas train is different from the set diameter of the burners,
an adapter must be fitted between the gas train and the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

3/4” 1” 1/2 31 3000824

2” 1/2 2”

DN 65 300 3000825
2” 1/2 1” 1/2

DN 80 2” 1/2 2” 300 3000826

1” 1/2 2” 35 3000843

1” 1/4 2” 35 3010126

DN 100 DN 80 50 3010370

LOW NOx DUAL FUEL

320 3010224

Stabiliser spring
Accessory springs are available to vary the pressure range of the gas train stabilisers.
The following table shows these accessories with their application range.
Please refer to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

523
Low NOx Modulating Dual Fuel Burners
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Gas train accessories

PVP (Pressure Valve Proving) kit *
The seal control function is included on Burner Digital Management System, it is only
necessary to add the PVP kit on the gas train.
The PVP is included as standard equipment on RLS 120/E-EVi-160/E-EVi-200/E-EVi MX
models.

GAS TRAIN KIT CODE

u All MB models, VGD 65/1 - 80/1 - 100/1 - 125/1 3010344 (*)

3010344 +
u VGD 50/1
20185515 (**)

(*) Code 3010344 not necessary for RLS 120-160-200/E-EVi, where it is included as a standard.
(**) Code 20185515 always needed in case of seal control needed for VGD 50/1 gas train. Code 3010344 not necessary for RLS
120-160-200/E-EVi, where it is included as a standard.

524
Low NOx Modulating Dual Fuel Burners

RLS 310÷610/E-EV MX SERIES

The RLS/E-EV MX series of burners are characterised by a
modular monoblock structure that means all necessary
components can be combined in a single unit thus making
installation easier, faster and, above all, more flexible.
The series covers a firing range from 1200 to 6155 kW, these
burners have been designed for use in hot water boilers,
overheated water boilers as well as steam boilers.
They are equipped with an Electronic Cam, which is able
to manage the air-fuel ratio by independent servomotors
in order to obtain a perfect output control and to assure a
correct combustion and safe operation on all modulation
range. Operation can be “two stage progressive” or
alternatively “modulating” for both fuels, light oil and gas.
The burner can, therefore, supply with precision the
demanded power, guaranteeing an high efficiency system
level and the stability setting, obtaining fuel consumption
and operating costs reduction.
The combustion head guarantees reduced polluting
emissions. An exclusive design guarantees low sound
emissions, low electrical consumption, easy use and
maintenance.

LOW NOx DUAL FUEL

RLS 310/E-EV MX 600/1200 ÷ 3600 kW
RLS 410/E-EV MX 640/1500 ÷ 4200 kW
RLS 510/E-EV MX 660/1800 ÷ 5170 kW
RLS 610/E-EV MX 1000/2200 ÷ 6155 kW

525
 Low NOx Modulating Dual Fuel Burners
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FIRING RATES

RLS 610
RLS 510

RLS 410

RLS 310
hPa (mbar)

kW

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to EN267-
EN676
Temperature: 20°C
Pressure: 1013,5 mbar
Altitude: 0 m a.s.l.

Light-oil
firing rate
for RLS 610 model
(min. output 1.300 kW)

526
Low NOx Modulating Dual Fuel Burners
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Overall dimensions (mm)

BURNER
A B G M

H
N
E

Ø 200
F C
O

L
R

LOW NOx DUAL FUEL

L

MODEL A B C D E F G H I L M N O R
u RLS 310/E-EV MX 1190 507 178 313 520 DN65 571 790 365 1015 595 528 290 890
u RLS 410/E-EV MX 1190 507 178 313 520 DN65 530 790 365 1015 595 528 290 890
u RLS 510/E-EV MX 1190 507 178 313 520 DN65 530 790 365 1015 595 528 290 890
u RLS 610/E-EV MX 1190 510 178 336 520 DN65 580 790 351 1015 595 528 290 890

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RLS 310/E-EV MX 335 452 M18
u RLS 410/E-EV MX 335 452 M18
u RLS 510/E-EV MX 335 452 M18
u RLS 610/E-EV MX 350 452 M18

PACKAGING

MODEL X Y Z kg
Z u RLS 310/E-EV MX 2040 1180 1125 300
u RLS 410/E-EV MX 2040 1180 1125 300
Y u RLS 510/E-EV MX 2040 1180 1125 300
X
u RLS 610/E-EV MX 2400 1400 1595 320

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Low NOx Modulating Dual Fuel Burners
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Specification
DESIGNATION OF SERIES
Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C11 Class 1 EN267 - EN676

MZ or C22 Class 2 EN267 - EN676
BLU or C33 Class 3 EN267 - EN676
MX or C23 Class 2 EN267 - Class 3 EN676
C13 Class 1 EN267 - Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50 230V/50Hz

110/50-60 110V/50-60Hz

R LS 310 /E MX TC FS1 3/400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

528
Low NOx Modulating Dual Fuel Burners
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Specification
STATE OF SUPPLY

Monoblock forced draught dual fuel burners with modulating operation, fully automatic, made up of:
- High performance fan with low sound emissions, forward curve blades
- Air suction circuit lined with sound-proofing material
- Air damper for air setting controlled by a high precision servomotor
- Air pressure switch
- Fan starting motor at 2800 rpm, three-phase 230/400 - 400/690 V with neutral, 50Hz
- Separate light oil pump
- Low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Maximum gas pressure switch, with pressure test point, for halting the burner in the case of over pressure on the fuel
supply line
- LMV26 Digital Burner management system for air/fuel setting; with output PID modulation control as accessory
(RLS 310-410-510-610/E MX)
- LMV52 Digital Burner management system for air/fuel setting and O2 Control Ready; with output PID modulation control
included (RLS 310-410-510-610/E MX)
- LMV52 Digital Burner management system for air/fuel setting, O2 Control Ready and Operation with Variable Speed
Drive (VSD); with output PID modulation control included (RLS 310-410-510-610/EV MX)
- AZL Display Interface, for combustion system commissioning and monitoring
- UV flame sensor

LOW NOx DUAL FUEL

- Star/delta starter or direct starter
- Main electrical supply terminal board
- Burner on/off switch
- Auxiliary voltage led signal
- Burner working led signal
- Contacts motor and thermal relay with release button
- Motor internal thermal protection
- Motor failure led signal
- Burner failure led signal and lighted release button
- Emergency button
- Coded connection plugs-sockets
- Burner opening hinge
- Lifting rings
- IP 54 electric protection level
- Gears pump for high pressure fuel supply
- Pump starting motor
- Oil safety valves
- Valve unit with double oil safety valve on the output circuit and double safety valve on the return circuit
- Oil/Gas selector
- Flame inspection window

Standard equipment:
- 1 flange gasket for gas train adaptor
- 1 adaptor for gas train
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for connection to the pump with gaskets
- 8 gas nozzles (only for RLS 310/E)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

529
Low NOx Modulating Dual Fuel Burners
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Available models
Burners
Models with electronic cam (LMV 26)

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL LIGHT OIL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (kg/h) (Nm3/h) (kW)
10,9 (oil)
20082946 RLS 310/E MX TC FS1 3/400/50 600/1200-3600 50/100-305 60/120-360 CE 0085CQ0196
9,1 (gas)
10,9 (oil)
20087644 RLS 310/E MX TC FS1 3/400/50 600/1200-3600 50/100-305 60/120-360 CE 0085CQ0196
9,1 (gas)
12,6 (oil)
20087646 RLS 410/E MX TC FS1 3/400/50 640/1500-4200 55/126-352 64/150-420 CE 0085CQ0196
10,8 (gas)
12,6 (oil)
20084376 RLS 410/E MX TC FS1 3/400/50 640/1500-4200 55/126-352 64/150-420 CE 0085CQ0196
10,8 (gas)
15,8 (oil)
20083562 RLS 510/E MX TC FS1 3/400/50 660/1800-5170 55/195-435 66/180-517 CE 0085CQ0196
14 (gas)
18,8 (oil)
20080180 RLS 610/E MX TC FS1 3/400/50 1000/2200-6155 86/185-516 100/220-615,5 CE 0085CQ0196
17 (gas)

Models with electronic cam (LMV 52) - O2 Control Ready

10,9 (oil)
20182632 RLS 310/E O2 MX TC FS1 3/400/50 600/1200-3600 50/100-305 60/120-360 CE 0085CQ0196 (1)
9,1 (gas)
12,6 (oil)
20182634 RLS 410/E O2 MX TC FS1 3/400/50 640/1500-4200 55/126-352 64/150-420 CE 0085CQ0196 (1)
10,8 (gas)
15,8 (oil)
20182635 RLS 510/E O2 MX TC FS1 3/400/50 660/1800-5170 55/195-435 66/180-517 CE 0085CQ0196 (1)
14 (gas)
18,8 (oil)
20182636 RLS 610/E O2 MX TC FS1 3/400/50 1000/2200-6155 86/185-516 100/220-615,5 CE 0085CQ0196 (1)
17 (gas)

Models with electronic cam (LMV 52) - O2 Control Ready - Operation with Variable Speed Drive (VSD)
10,9 (oil)
20182022 RLS 310/EV O2 MX TC FS1 3/400/50 600/1200-3600 50/100-305 60/120-360 In progress (1)(2)
9,1 (gas)
12,6 (oil)
20182023 RLS 410/EV O2 MX TC FS1 3/400/50 640/1500-4200 55/126-352 64/150-420 In progress (1)(2)
10,8 (gas)
15,8 (oil)
20182024 RLS 510/EV O2 MX TC FS1 3/400/50 660/1800-5170 55/195-435 66/180-517 In progress (1)(2)
14 (gas)
18,8 (oil)
20182026 RLS 610/EV O2 MX TC FS1 3/400/50 1000/2200-6155 86/185-516 100/220-615,5 In progress (1)(2)
17 (gas)

Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).
Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
The burners of RLS/E MX series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2014/68/EU - 2006/42 CE Directive and EN 267 - 676 Norm.
RLS/EV-EVi models with Variable Speed Drive System are available on demand.
For more information, please contact Riello Burners Commercial and Technical Department.
(1) The frequency converter for variable speed drive (VSD) operation must be ordered as Accessory (see Accessories paragraph).
(2) The QGO2 oxygen analizer with relevant probe must be ordered as Accessory (see Accessories paragraph).

530
Low NOx Modulating Dual Fuel Burners
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Available models
Gas Trains
GAS TRAIN ADAPTER CODE
CODE MODEL Ø RLS 310 RLS 410 RLS 510 RLS 610
3000826 +
3970250* MB 415/1 - RT 52 Rp 1” ½ l l l
20064220
3000826 +
3970257* MB 420/1 - RT 52 Rp 2” l l l
20042324
20137718* VGD 50/1 - RT 122 (1) Rp 2” (3000826 + 20042324) / 20068062 (3) l
20140762* VGD 65/1 - FT 122 DN 65 (2) □
20140763* VGD 80/1 - FT 122 DN 80 □
20169193* VGD 100/1 - FT 122 DN 100 3010370
20169195* VGD 125/1 - FT 122 DN 125 l 3010224

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valves seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
The seal control function is managed by REC control box, by installation on gas train of a pressure switch (please see Gas train accessories paragraph).
To select the gas train please refer to the technical data leafl et and/or instruction manual.
(1) Additional flange kit code 20185515 needed for seal control function.
(2) øin = DN 65, øout = DN 80
(3) To be used with gas train and burner opening on the left (fan motor side).

LOW NOx DUAL FUEL

l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

531
Low NOx Modulating Dual Fuel Burners
RLS 310÷610/E-EV MX SERIES

Burner accessories
Nozzles
Return nozzles without needle are used on RLS/E MX burners. The nozzle must be or-
dered as accessory. The following table shows the features and codes on the basis of
the maximum required fuel output.

BURNER RATED DELIVERY (kg/h) NOZZLE CODE (1)

NOZZLE CODE (2)

u RLS 310-410/E-EV MX 150 3009314 3045479

u RLS 310-410/E-EV MX 175 3009316 3045481
u RLS 310-410/E-EV MX 200 3009318 3045483
u RLS 310-410/E-EV MX 225 3009320 3045485
u RLS 310-410-510/E-EV MX 250 3009322 3045487
u RLS 310-410-510/E-EV MX 275 3009324 3045489
u RLS 310-410-510-610/E-EV MX 300 3009326 3045491
u RLS 310-410-510-610/E-EV MX 325 3009328 3045493
u RLS 310-410-510-610/E-EV MX 350 3009330 3045495
u RLS 310-410-510-610/E-EV MX 375 3009332 3045497
u RLS 310-410-510-610/E-EV MX 400 3009334 3045499
u RLS 310-410-510-610/E-EV MX 425 3009336 3045500
u RLS 510-610/E-EV MX 450 3009338 3045501
u RLS 610/E-EV MX 475 3009340 -
u RLS 610/E-EV MX 500 3009342 3045503
u RLS 610/E-EV MX 525 3009344 -
u RLS 610/E-EV MX 550 3009346 3045505
u RLS 610/E-EV MX 575 3009348 -
u RLS 610/E-EV MX 600 3009350 3045507

Nozzle Bergonzo type B5 45° SA

(1)

Nozzle Fluidics type N2 45°

(2)

For more information please contact Riello Burners Commercial and Technical
Department, our Application Engineers will be pleased to help you.

532
Low NOx Modulating Dual Fuel Burners
RLS 310÷610/E-EV MX SERIES

Burner accessories
Accessories for modulating operation
POWER CONTROLLER To obtain modulating operation, the RLS/E-EV MX series of burners, equipped
with LMV26 control, requires a regulator.
For remote setpoint use RWF 55.

BURNER REGULATOR TYPE REGULATOR

CODE

u All models RWF 50.2 - Basic version with - 3 position output 20085417

u All models RWF 55.5 - Complete with RS-485 interface 20074441

u All models RWF 55.6 - Complete with RS-485/ PROFIBUS interface 20074442

PROBE The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

u All models Temperature PT 100 -100 ÷ 500°C 3010110

LOW NOx DUAL FUEL

u All models Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table:

BURNER KIT CODE

u RLS 310-410-510-610/E-EV MX 20074542

Pc interface kit
To connect the control panel to a personal computer for the transmission of opera-
tion, fault signals and detailed service information, an interface adapter with PC soft-
ware are available.

BURNER KIT CODE

u All models equipped with REC27-37 control box 3010436
u All models equipped with LMV52 control box 3010388

533
Low NOx Modulating Dual Fuel Burners
RLS 310÷610/E-EV MX SERIES

Burner accessories
OCI412 interface kit
Interface kit between the REC 27.1 and a Modbus system, such as a building automation
and control system (BACS).
The Modbus interface is based on the RS-485 standard.

BURNER KIT CODE

RLS 310-410-510-610/E-EV
u 3010437
(equipped with LMV26 control)

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A
20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)]

BOX CODE
TYPE (mm) min-max (mm) (mm) (mm) (*)
u RLS 310-410/E-EV C7 1255 160 - 980 110 1140 1345 10 3010376
C
u RLS 510-610/E-EV C7 Plus 1255 160 - 980 110 1240 1345 10 20085111
(*) Average noise reduction according to EN 15036-1 standard

Spacer kit

If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER Spacer thickness S (mm) KIT CODE

u All models 180 20008903

Clean contacts kit

BURNER KIT CODE

u All models 20096377

534
Low NOx Modulating Dual Fuel Burners
RLS 310÷610/E-EV MX SERIES

Burner accessories
Oxygen Control kit (QGO2) for RLS 310÷610/E-EV MX burners with LMV52 control box only
The QGO2 is an oxygen analizer with relevant probe which controls and supervises the
residual oxygen content in exhaust gases.

BURNER KIT CODE

u All models equipped with LMV52 control box 20045187*

An additional transformer kit is needed to guarantee the power supply to the PLL device in case of installation where the
distance between the last servomotor and the PLL kit is greater than 20 meters.
Please contact Riello Burners Commercial and Technical Department, our Application Engineers will be pleased to help you.
* Installation outside the burner cover

Kit efficiency with oxygen control kit (RLS 310÷610/E-EV MX burners with LMV52 control
box only)
The kit includes two temperature sensors: one for air and one for exhaust gas detec-
tion. They must be wired to oxygen control kit interface to allow the LMV 52 efficiency
calculation. The value is showed on AZL display.

LOW NOx DUAL FUEL

BURNER KIT CODE

u All models equipped with LMV52 control box 3010377

Variable Speed Drive (VSD) for RLS 310÷610/EV MX series only

The motor speed variation for the RLS/EV MX burners series is obtained thanks to a fre-
quency converter: variable speed drive (VSD), provided with a programming panel with
start-up assistant. It always must be ordered with RLS/EV MX series.

ELECTRICAL MOTOR POWER MAX POWER

BURNER KIT CODE
SUPPLY (kW) (kW)
u RLS 310/E-EV MX 400 7,5 7,5 20163074
u RLS 410/E-EV MX 400 9,2 11 20163093
u RLS 510/E-EV MX 400 12 15 20163096
u RLS 610/E-EV MX 400 15 15 20163096

The use of inverters other than those indicated by the manufacturer may lead to burner failure and, in
extreme cases, a potential risk of ham to people and damage to property.
The manufacturing company shall not be liable for any such demage arising from non-observance of
the requirements contained in the burner manual.

535
Low NOx Modulating Dual Fuel Burners
RLS 310÷610/E-EV MX SERIES

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER DIMENSIONS
ADAPTER CODE
Ø1 DN Ø2 DN A mm
1” 1/2 2” - - 65 20064220

2” 2” - - 65 20042324

DN 80 2” 1/2 2” - - 300 3000826

100 80 50 3010370

2” 65/80 780 20068062

Ø1 Ø2
125 80 320 3010224

PVP (pressure valve proving kit)*

The seal control function is included on Burner Digital Management System, it is only
necessary to add the PVP kit on the gas train.

GAS TRAIN KIT CODE

u All MB models, VGD 65/1 - 80/1 - 100/1 - 125/1 3010344

3010344 +
u VGD 50/1
20185515

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

536
Low NOx Modulating Dual Fuel Burners

RLS 800÷1200/E-EV MX SERIES

RLS/E-EV series burners are characterised by a modular
monoblock structure that means all necessary components
can be combined in a single unit thus making installation
easier, faster and, above all, more flexible.
The series covers a firing range from 1750 to 11500 kW, and
they have been designed for use in hot water boilers,
overheated water boilers as well as steam boilers.
Operation can be “two stage progressive” or alternatively
“modulating” for both fuels, light oil and gas, with the
installation of a PID logic regulator on the RLS 800/E series
burners while RLS/EV and RLS 1000-1200/E series is fully
“modulating”.
The burner can, therefore, supply with precision the
demanded power, guaranteeing an high efficiency system
level and the stability setting, obtaining fuel consumption
and operating costs reduction.
The innovative combustion head, adjustment system
ensures perfect movement during modulation as well as
reducing noise and pollutants.

LOW NOx DUAL FUEL

RLS 800/E-EV MX 1750/3500 ÷ 8000 kW
RLS 1000/E-EV MX 1200/3750 ÷ 10600 kW
RLS 1200/E-EV MX 1500/5500 ÷ 11500 kW

537
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/E-EV MX SERIES

FIRING RATES

Useful working field

for choosing the
RLS 800/E-EV MX burner

Modulation range

Test conditions
conforming to
EN267- EN676
Temperature: 20°C
hPa (mbar)

Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

Mcal/h
kW

RLS 1000/E-EV
RLS 1200/E-EV
hPa (mbar)

Mcal/h
kW

538
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/E-EV MX SERIES

Overall dimensions (mm)

BURNER
A E F
G*

D
P
I

O
M
O
Q S

LOW NOx DUAL FUEL

M

MODEL A D E F G* H I M N O P Q S
u RLS 800/E-EV MX 940 937 1325 558 382 428 630 DN80 164 1055 427 320 1190

* Maximum depth of the boiler door including the depth of the burner flange insulating gasket.

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RLS 800/E-EV MX 440 495 M18

PACKAGING

MODEL X Y Z kg
Z u RLS 800/E-EV MX 2190 1110 1450 320

Y
X

539
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/E-EV MX SERIES

Overall dimensions (mm)

BURNER E F

G* A

H
D
I
M

S
O

BURNER - BOILER MOUNTING FLANGE

MODEL A D E F G* H I M N O S
u RLS 1000/E-EV MX 1206 1338 1637 674 484 413 885 DN80 200 1350 1425
u RLS 1200/E-EV MX 1250 1338 1637 658 465 456 885 DN80 200 1350 1425
* Maximum depth of the boiler door including the depth of the burner flange insulating gasket.

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RLS 1000/E-EV MX 460 608 M20
u RLS 1200/E-EV MX 500 608 M20

PACKAGING

MODEL X Y Z kg
u RLS 1000/E-EV MX 2400 1400 1595 550
Z u RLS 1200/E-EV MX 2400 1400 1595 600

Y
X

540
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/E-EV MX SERIES

Specification
DESIGNATION OF SERIES
Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C11 Class 1 EN267 - EN676

MZ or C22 Class 2 EN267 - EN676

LOW NOx DUAL FUEL

BLU or C33 Class 3 EN267 - EN676
MX or C23 Class 2 EN267 - Class 3 EN676
C13 Class 1 EN267 - Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50 230V/50Hz

110/50-60 110V/50-60Hz

R LS 1200 /E MX TC FS1 3/400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

541
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/E-EV MX SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught gas burner with modulating operation, fully automatic, made up of:
- High performance fan with low sound emissions, reverse curve blades for RLS 300-400-1000-1200, forward curve
blades for RLS 800
- Air suction circuit lined with sound-proofing material
- Air damper for air setting controlled by a high precision servomotor
- Air pressure switch
- Fan starting motor at 2800 rpm, three-phase 230/400 - 400/690 V with neutral, 50Hz
- Separate light oil pump
- Low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- ignition by gas pilot with gas train for RLS 800-1000-1200 models
- flame stability disk
- Maximum gas pressure switch, with pressure test point, for halting the burner in the case of over pressure on the fuel
supply line
- Digital Burner management system for air/fuel setting; with output PID modulation control included on RLS/EV models,
and RLS 1000-1200/E (available as accessory on RLS 800/E MX models)
- AZL Display Interface, for combustion system commissioning and monitoring, included in RLS/EV and RLS 1000-1200/E
models (available as accessory for RLS 800/E BLU models)
- Electronic cam for controlling the system safety
- Infrared flame detector
- Star/delta starter for the fan motor (burners with motor electrical power ≥ 7,5 kW - RLS/E versions)
- Main electrical supply terminal board
- Burner on/off switch
- Auxiliary voltage led signal
- Burner working led signal
- Contacts motor and thermal relay with release button
- Motor internal thermal protection
- Motor failure led signal
- Burner failure led signal and lighted release button
- Emergency button
- Coded connection plugs-sockets
- Burner opening hinge
- Lifting rings
- IP 54 electric protection level
- Gears pump for high pressure fuel supply
- Pump starting motor
- Oil safety valves
- Valve unit with double oil safety valve on the output circuit and double safety valve on the return circuit
- Oil/Gas selector
- Flame inspection window
- The gas train can only enter from the right side of the burner
- The RLS 1000-1200/E-EV dual fuel burners are equipped with as spray lance for light oil, activated by compressed air.

Standard equipment:
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for connection to the pump with gaskets
- Seal control pressure switch (for installation on gas train)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

542
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/E-EV MX SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL LIGHT OIL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (kg/h) (Nm3/h) (kW)
25,8 (oil)
3911132 RLS 800/E MX TC FS1 3/400/50 230/50-60 1750/3500-8000 148/295-675 175/350-800 CE 0085CL0422 (1)(2)
24 (gas)
27 (oil)
20057529 RLS 1000/E MX TC FS1 3/400/50 230/50-60 1200/3750-10600 110/320-793 130/380-940 CE 0085CN0119 (1)
24 (gas)
32 (oil)
20057530 RLS 1200/E MX TC FS1 3/400/50 230/50-60 1500/5500-11500 126/464-970 150/550-1150 CE 0085CN0120 (1)
27,2 (gas)
25,8 (oil)
20011318 RLS 800/EV MX TC FS1 3/400/50 230/50-60 1750/3500-8000 148/295-675 175/350-800 CE 0085CL0422 (1)(2)
24 (gas)
27 (oil)
20051416 RLS 1000/EV MX TC FS1 3/400/50 230/50-60 1200/3750-10600 110/320-793 130/380-940 CE 0085CN0119 (1)
24 (gas)
32 (oil)
20047475 RLS 1200/EV MX TC FS1 3/400/50 230/50-60 1500/5500-11500 126/464-970 150/550-1150 CE 0085CN0120 (1)
27,2 (gas)

Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).

LOW NOx DUAL FUEL

Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
(1) according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2014/68/EU - 2006/42 CE Directive and EN 267 - 676 Norm.
(2) the burners are factory set for FS1 operation (1 stop every 24 h) but they can be switched to FS2 operation (continuous - 1 stop every 72 h) by changing the parameters
through the AZL unit menu.

Gas Trains

GAS TRAIN ADAPTER CODE

CODE MODEL Ø RLS 800 RLS 1000 RLS 1200
20140762* VGD 65/1 - FT 122 DN 65 (1) □ l l
20140763* VGD 80/1 - FT 122 DN 80 □
20169193* VGD 100/1 - FT 122 DN 100 3010370
20169195* VGD 125/1 - FT 122 DN 125 3010224

Please see designation of Gas Train Series in the page before the Catalogue index.
* gas train are 230V/50Hz - 220V/60Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
The seal control function is managed by LMV control box, by installation on gas train of pressure switch supplied, as standard equipment, with the burner.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

543
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/E-EV MX SERIES

Burner accessories
Nozzles
The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required fuel output.

BURNER RATED DELIVERY (kg/h) NOZZLE CODE

u RLS 800/E-EV MX 375 3009332

u RLS 800/E-EV MX 550 3009346
u RLS 800/E-EV MX 650 3009352
u RLS 800/E-EV MX 750 3009356
u RLS 1000/E-EV MX 350 20047954
u RLS 1000/E-EV MX 600 20047978
u RLS 1000/E-EV MX 750 20047985
u RLS 1000/E-EV MX 900 20047994
u RLS 1200/E-EV MX 700 20006479
u RLS 1200/E-EV MX 700 20006479
u RLS 1200/E-EV MX 900 20006482
u RLS 1200/E-EV MX 1100 20006484

For more information please contact Riello Burners Commercial and Technical Depart-
ment, our Application Engineers will be pleased to help you.

Accessories for modulating operation

To obtain modulating operation, the RLS/E MX series of burners requires a regulator.
In RLS/EV models PID regulator is integrated inside LMV 52 control box.
For remote setpoint use RWF 55.

BURNER REGULATOR TYPE KIT CODE

u RLS 800/E MX RWF 50.2 20101190

u RLS 800/E MX RWF 55.5 20101191

The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

Temperature PT 100 -100 ÷ 500°C 3010110

Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

544
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/E-EV MX SERIES

Burner accessories
Variable Speed Drive (VSD) for RLS/EV series only
The motor speed variation for the RLS/EV burners series is obtained thanks to a fre-
quency converter: variable speed drive (VSD), provided with a programming panel with
start-up assistant. It always must be ordered with RLS/EV series.

BURNER MAX POWER (kW) KIT CODE

u RLS 800-1000/EV 22 20163099

u RLS 1200/EV 30 20163100

Oxygen Control kit (QGO2)

The QGO2 is an oxygen analizer with relevant probe which controls and supervises the
residual oxygen content in exhaust gases.

BURNER KIT CODE

LOW NOx DUAL FUEL

u All RLS/EV models 3010378
u All RLS/EV models 20045187 *

An additional transformer kit is needed to guarantee the power supply to the PLL device in case of installation where the
distance between the last servomotor and the PLL kit is greater than 20 meters.
Please contact Riello Burners Commercial and Technical Department, our Application Engineers will be pleased to help you.
* Installation outside the burner cover

PC Interface Software (ACS 450)

PC tool for convenient programming and burner settings, process visualization, data
recording, selection of AZL language, software update AZL.

BURNER KIT CODE

u All models 3010388

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner.

BURNER KIT CODE

u RLS 800/E-EV MX 20007379

u RLS 1000-1200/E-EV MX (1)

(*) CE approval on field is required.

(1) Not available

545
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/E-EV MX SERIES

Burner accessories
Display and Operating Unit (AZL)
This tool is needed for combustion system commissioning and monitoring.
The AZL, Display and Operating Unit, is included in RLS 1000-1200/E and RLS/EV models.

BURNER KIT CODE

u RLS 800/E MX 3010355

u RLS 800/E MX * 3010469
* for Russian language only

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)]

BOX CODE
TYPE (mm) min-max (mm) (mm) (mm) (*)
u RLS 800/E-EV C7 1255 160 - 980 110 1140 1345 10 3010376
C
u RLS 1000-1200/E-EV C8 1425 285 - 1000 110 1500 1800 10 3010401

(*) Average noise reduction according to EN 15036-1 standard

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table:

BURNER SPACER THICKNESS S KIT CODE

(mm)
u RLS 800/E-EV 180 20008903

546
Low NOx Modulating Dual Fuel Burners
RLS 800÷1200/E-EV MX SERIES

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER DIMENSIONS ADAPTER CODE

Øi ØO A
DN DN mm
Ø1 Ø2
125 80 320 3010224

100 80 50 3010370

Stabiliser spring

LOW NOx DUAL FUEL

To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

547
Two Stage Dual Fuel Burners

RLS SERIES
The RLS series of burners covers a firing range from 163 to
1395 kW, and it has been designed for use in low or medium
temperature hot water boilers, hot air or steam generators,
diathermic oil boilers.
Operation is “two stage”; the burners are fitted with an
electronic device LED PANEL, which supplies a diagnostic
of burner status. Optimisation of sound emissions is
guaranteed by the use of fans with reverse curve blades
and sound deadening material incorporated in the air
suction circuit. The elevated performance of the fans and
combustion head guarantee flexibility of use and excellent
working at all firing rates.
The exclusive design ensures reduced dimensions, simple
use and maintenance. A wide range of accessories
guarantees elevated working flexibility.

RLS 28 100/163 ÷ 325 kW

RLS 38 116/232 ÷ 442 kW
RLS 50 145/290 ÷ 581 kW
RLS 70 232/465 ÷ 814 kW
RLS 100 349/698 ÷ 1163 kW
RLS 130 465/930 ÷ 1395 kW

FIRING RATES

Useful working field

for choosing the
burner

DUAL FUEL
Modulation range

Test conditions
conforming to
EN267- EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

549
Two Stage Dual Fuel Burners
RLS SERIES

Overall dimensions (mm)

BURNER
RLS 28 - 38 - 50 RLS 70 - 100 - 130

MODEL A B C D E F - F(1) H I L M N O - O(1) S V

u RLS 28 476 - - 474 580 191 - 326 140 352 164 1”1/2 108 810 - 810 367 168
u RLS 38 476 - - 474 580 201 - 336 152 352 164 1”1/2 108 810 - 810 367 168
u RLS 50 476 - - 474 580 216 - 351 152 352 164 1”1/2 108 810 - 810 367 168
u RLS 70 691 296 395 555 840 250 - 385 179 430 214 2” 134 1161 - 1361 - 221
u RLS 100 707 312 395 555 840 250 - 385 189 430 214 2” 134 1161 - 1361 - 221
u RLS 130 733 338 395 555 840 250 - 385 189 430 214 2” 134 1161 - 1361 - 221
(1) Length with extended combustion head

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RLS 28 160 224 M8
u RLS 38 160 224 M8
u RLS 50 160 224 M8
u RLS 70 185 275-325 M12
u RLS 100 195 275-325 M12
u RLS 130 195 275-325 M12

PACKAGING
MODEL X Y Z kg
u RLS 28 1190 492 510 43
u RLS 38 1190 492 510 45
Z u RLS 50 1190 492 510 46
u RLS 70 1405 1000 660 70
Y
X u RLS 100 1405 1000 660 73
u RLS 130 1405 1000 660 76

550
Two Stage Dual Fuel Burners
RLS SERIES

Specification
DESIGNATION OF SERIES
Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C11 Class 1 EN267 - EN676

MZ or C22 Class 2 EN267 - EN676
BLU or C33 Class 3 EN267 - EN676
MX or C23 Class 2 EN267 - Class 3 EN676
C13 Class 1 EN267 - Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

DUAL FUEL
1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50 230V/50Hz

110/50-60 110V/50-60Hz

R LS 28 TC FS1 3/400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

551
Two Stage Dual Fuel Burners
RLS SERIES

Specification
STATE OF SUPPLY

Monobloc forced draught dual fuel burner, two stage operation, made up of:
- Air suction circuit lined with sound-proofing material
- Fan with reverse curve blades
- Fan starting motor
- Air damper for air setting controlled by a servomotor
- Minimum air pressure switch
- Combustion head, that can be set on the basis of required output
- Gears pump for high pressure fuel supply
- Pump starting motor
- Oil safety valves
- Two oil valves (1st and 2nd stage)
- Burner safety control box
- Electronic device to check all burners operational modes (Led Panel)
- UV photocell for flame detection
- Burner on/off switch
- Oil/Gas selector
- Manual 1st and 2nd stage switch
- Plugs for electrical connections (RLS 28-38-50)
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP 44 electric protection level.

Standard equipment:
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for connection to the pump with gaskets
- Kit for transformation to LPG
- Fairleads for electrical connections (for RLS 28-38-50 model)
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available models
Burners

HEAT OUTPUT TOTAL CERTIFICATION

ELECTRICAL
LIGHT OIL NATURAL
CODE MODEL POWER
GAS
(kW) (kg/h) (Nm3/h) (kW)
20147897 RLS 28 TC LP FS1 1/230/50 230/50 100/163-325 8,5/13,7-27,4 10/16-33 0,53 CE-0085CT0269
20159362 RLS 28 TC LP FS1 1/220/60 220/60 100/163-325 8,5/13,7-27,4 10/16-33 0,53 -
20148815 RLS 28 TL LP FS1 1/230/50 230/50 100/163-325 8,5/13,7-27,4 10/16-33 0,53 CE-0085CT0269
20147803 RLS 38 TC LP FS1 1/230/50 230/50 116/232-442 9,8/19,6-37,3 12/23-44 0,76 CE-0085CT0269
20148817 RLS 38 TL LP FS1 1/230/50 230/50 116/232-442 9,8/19,6-37,3 12/23-44 0,76 CE-0085CT0269
20147805 RLS 50 TC LP FS1 3/230-400/50 230/50 145/290-581 12,3/24,5-49 15/29-58 0,91 CE-0085CT0269
20159364 RLS 50 TC LP FS1 3/220-380/60 220/60 145/290-581 12,3/24,5-49 15/29-58 0,91 -
20148818 RLS 50 TL LP FS1 3/230-400/50 230/50 145/290-581 12,3/24,5-49 15/29-58 0,91 CE-0085CT0269

552
Two Stage Dual Fuel Burners
RLS SERIES

Available models
Burners

HEAT OUTPUT TOTAL CERTIFICATION

ELECTRICAL
LIGHT OIL NATURAL
CODE MODEL POWER
GAS
(kW) (kg/h) (Nm3/h) (kW)
20147798 RLS 70 TC LP FS1 3/230-400/50 230/50 232/465-814 19/39-69 23/47-81 2,0 CE-0085CT0269
20159363 RLS 70 TC LP FS1 3/208-230/380/60 230/50-60 232/465-814 19/39-69 23/47-81 2,0 -
20149563 RLS 70 TL LP FS1 3/230-400/50 230/50 232/465-814 19/39-69 23/47-81 2,0 CE-0085CT0269
20147799 RLS 100 TC LP FS1 3/230-400/50 230/50 349/698-1163 29,5/59-98 35/70-116 2,4 CE-0085CT0269
20159369 RLS 100 TC LP FS1 3/220/60 230/50 349/698-1163 29,5/59-98 35/70-116 2,5 -
20159366 RLS 100 TC LP FS1 3/208-230/380/60 230/50-60 349/698-1163 29,5/59-98 35/70-116 2,7 -
20149565 RLS 100 TL LP FS1 3/230-400/50 230/50 349/698-1163 29,5/59-98 35/70-116 2,4 CE-0085CT0269
20147800 RLS 130 TC LP FS1 3/230-400/50 230/50 465/930-1395 39/78-118 47/93-140 3,2 CE-0085CT0269
20169069 RLS 130 TC LP FS1 3/208-230/380/60 230/50-60 465/930-1395 39/78-118 47/93-140 3,2 -
20148028 RLS 130 TL LP FS1 3/230-400/50 230/50 465/930-1395 39/78-118 47/93-140 3,2 CE-0085CT0269

Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).
Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
The burners of RLS series are in according to 2014/30/EU - 2014/35/EU - 2016/426/EU - 2006/42 CE Directive and EN 267 - 676 Norm.

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

RLS 28 TC LP FS1 1/230/50 230/50 20147897 (1) 3483201 (2)
RLS 28 TC LP FS1 1/220/60 220/60 20159362 (1) 20008836 (2)
RLS 28 TL LP FS1 1/230/50 230/50 20148815 (1) 20052632 (2)

DUAL FUEL
RLS 38 TC LP FS1 1/230/50 230/50 20147803 (1) 3484101 (2)
RLS 38 TL LP FS1 1/230/50 230/50 20148817 (1) 20052633 (2)
RLS 50 TC LP FS1 3/230-400/50 230/50 20147805 (1) 3484601 (2)
RLS 50 TC LP FS1 3/220-380/60 220/60 20159364 (1) 20008911 (2)
RLS 50 TL LP FS1 3/230-400/50 230/50 20148818 (1) 20052634 (2)
RLS 70 TC LP FS1 3/230-400/50 230/50 20147798 (1) 3485001 (2)
RLS 70 TC LP FS1 3/208-230/380/60 230/50-60 20159363 (1) 3091489 (2)
RLS 70 TL LP FS1 3/230-400/50 230/50 20149563 (1) 20052635 (2)
DUAL FUEL

RLS 100 TC LP FS1 3/230-400/50 230/50 20147799 (1) 3485201 (2)

RLS 100 TC LP FS1 3/220/60 230/50 20159369 (1) 3091842 (2)
RLS 100 TC LP FS1 3/208-230/380/60 230/50-60 20159366 (1) 3091589 (2)
RLS 100 TL LP FS1 3/230-400/50 230/50 20149565 (1) 20052636 (2)
RLS 130 TC LP FS1 3/230-400/50 230/50 20147800 (1) 3485401 (2)
RLS 130 TC LP FS1 3/208-230/380/60 230/50-60 20169069 (1) 20019826 (2)
RLS 130 TL LP FS1 3/230-400/50 230/50 20148028 (1) 20052638 (2)
(1) With RFGO control box
(2) With LFL control box
Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).
Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
The burners of RLS series are in according to 2014/30/EU - 2014/35/EU - 2016/426/EU - 2006/42 CE Directive and EN 267 - 676 Norm.

553
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RLS SERIES

Available models
Gas Trains

GAS TRAIN VPS ADAPTER CODE

CODE MODEL Ø C.T. CODE RLS 28 RLS 38-50 RLS 70 RLS 100-130
3970084* MB 405/2 - RSD 20 Rp ½” - 3010123 20044756 l l
3970537* MB 407/2 - RSD 20 Rp ¾” - 3010123 l l
3970556* MB 407/2 - RT 20 Rp ¾” - 3010123 l l
3000824
3970534* MB 410/2 - RSD 20 Rp ¾” - 3010123 3000824+ l
3970557* MB 410/2 - RT 20 Rp ¾” - 3010123 3000843 l
3970152* MB 412/2 - RT 20 Rp 1” ½ - 3010123 □ □
3000843
3970183* MB 415/2 - RT 20 Rp 1” ½ - 3010123 □ □
3970184* MB 420/2 - RT 20 Rp 2” - 3010123 □ □
3000822
3970185** MB 420/2 CT RT 20 Rp 2” u u □ □
3970153* CB 512/2 - RT 32 Rp 1” ½ - 3010125 □ □ 3000843
3970154* CB 520/2 - RT 32 Rp 2” - 3010125 3000822 □ □
3970155* CB 5065/2 - FT 32 DN 65 - 3010125 l
3000825
3970167** CB 5065/2 CT FT 32 DN 65 u u l
3970156* CB 5080/2 - FT 32 DN 80 - 3010125 l l
3000826
3970168** CB 5080/2 CT FT 32 DN 80 u u l l

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

554
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Burner accessories
Nozzles type 60° B

The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required fuel output.

NOTE: each burner needs N° 2 nozzles.

BURNER RATED DELIVERY (kg/h) GPH NOZZLE

at 12 bar CODE
u RLS 28 8,5 2,00 3042126
u RLS 28-38 10,6 2,50 3042140
u RLS 28-38-50 12,7 3,00 3042158
u RLS 28-38-50 14,8 3,50 3042162
u RLS 38-50 17 4,00 3042172
u RLS 38-50 19,1 4,50 3042182
u RLS 38-50-70 21,2 5,00 3042192
u RLS 50-70 23,3 5,50 3042202
u RLS 50-70 25,5 6,00 3042212
u RLS 50-70 27,6 6,50 3042222
u RLS 70-100 29,7 7,00 3042232
u RLS 70-100 31,8 7,50 3042242
u RLS 70-100 33,9 8,00 3042252
u RLS 70-100 36,1 8,50 3042262
u RLS 70-100-130 40,3 9,50 3042282
u RLS 70-100-130 42,4 10,00 3042292
u RLS 70-100-130 46,7 11,00 3042312
u RLS 100-130 50,9 12,00 3042322

DUAL FUEL
u RLS 100-130 55,1 13,00 3042332
u RLS 100-130 59,4 14,00 3042352
u RLS 100-130 63,6 15,00 3042362
u RLS 100-130 67,9 16,00 3042382
u RLS 130 72,1 17,00 3042392
DUAL FUEL

LPG kit
For burning LPG gas, a dedicated kit is available with RLS dual fuel burners as standard
equipment, if necessary it is available also as accessory as given in the following table:

BURNER KIT CODE FOR KIT CODE FOR

“STANDARD HEAD” “EXTENDED HEAD”
u RLS 28 - 38 - 50 3010304 3010304
u RLS 70 - 100 - 130 3010305 3010305

555
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Burner accessories
Extended head kit
“Standard head” burners can be transformed into “extended head” versions, by using
the special kit. The kits available for the various burners, giving the original and the
extended lengths, are listed below.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u RLS 28 191 326 20097840
u RLS 38 201 336 20097868
u RLS 50 216 351 20097869
u RLS 70 250 385 3010345
u RLS 100 250 385 3010346
u RLS 130 250 385 3010347

Degasing unit

To solve problem of air in the oil sucked, two versions of degassing unit are available.

FILTERING DEGASING UNIT

BURNER FILTER
DEGREE (mm) CODE (*)

RLS 28 - 38 - 50
u With filter 50 - 75 3010055
RLS 70 - 100

(*) Max capability 80 kg/h (more filters are needed for higher flow).

Gas max pressure switch kit

 
If necessary a Gas max pressure Switch kit is available.

 

 




BURNER KIT CODE

 

u RLS 28 - 38 - 50 - 70 - 100 - 130 3010493

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device for electrical system
fault.

BURNER KIT CODE

u RLS 28-38-50 3010321
u RLS 70-100-130 20098337

556
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Burner accessories
Connection flange kit
A kit is available for use where the burner opening on the boiler is of excessive diam-
eter.

BURNER KIT CODE

u RLS 28 - 38 - 50 3010138

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER KIT CODE

u All models 3010094

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)
u RLS 28 - 38 - 50 C1/3 650 372 - 980 110 690 770 10 3010403
C
u RLS 70 - 100 - 130 C4/5 850 160 - 980 110 980 930 10 3010404

DUAL FUEL
(*) Average noise reduction according to EN 15036-1 standard

Gas train accessories

DUAL FUEL

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available.
KIT CODE KIT CODE
BURNER GAS TRAIN for 50 Hz for 60 Hz
operation operation
MB/2 Series 3010123 20050030
u All models
CB/2 Series 3010125 On demand

557
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RLS SERIES

Gas train accessories

Stabiliser spring
Accessory springs are available to vary the pressure range of the gas train stabilisers.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Red 25 - 55 3010131
u CB 512/2 Black 60 - 110 3010157
Pink 90 - 150 3090486
Red 25 - 55 3010132
u CB 520/2 Black 60 - 110 3010158
Pink 100 - 150 3090487
Red 25 - 55 3010133
Black 60 - 110 3010135
u CB 5065/2 - 5080/2
Pink 100 - 150 3090456
Grey 140 - 200 3090992

Adapters In certain cases, an adapter must be fitted between the gas train and the burner, when
the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

2” 1” 1/2 70 3000822

3/4” 1” 1/2 31 3000824

2” 1/2 2”

DN 65 300 3000825
2” 1/2 1” 1/2

DN 80 2” 1/2 2” 300 3000826

1” 1/2 2” 35 3000843

1/2” 1” 1/2 31 20044756

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Modulating Dual Fuel Burners

RLS/M MZ SERIES
The RLS/M MZ series of burners covers a firing range from
550 to 2460 kW, and they have been designed for use in hot
or superheated water boilers, hot air or steam generators,
diathermic oil boilers.
Operation is “two stage” at the oil side and “modulating”
at the gas side with the installation of a PID logic regulator
and respective probes.
RLS/M MZ series burners guarantees high efficiency levels in
all the various applications, thus reducing fuel consumption
and running costs.
Optimisation of sound emissions is guaranteed by the
special design of air suction circuit and the use of sound
proofing material.
The exclusive design ensures reduced dimensions, simple
use and maintenance. A wide range of accessories
guarantees elevated working flexibility.

RLS 190/M MZ 550/1100 ÷ 2150 kW

RLS 250/M MZ 550/1230 ÷ 2460 kW

FIRING RATES

DUAL FUEL
Useful working field
for choosing the
burner

Modulation range

Test conditions
conforming to
EN267- EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

559
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Overall dimensions (mm)

BURNER

MODEL A B C D E F - F (1) H I L M N O - O (1) V

u RLS 190/M MZ 843 366 477 555 863 412 - 542 222 430 237 Rp2 141 1442 - 1587 186
u RLS 250/M MZ 904 427 477 555 863 412 - 542 222 435 237 Rp2 141 1442 - 1587 186
(1) Length with extended combustion head.

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RLS 190/M MZ 230 325 - 368 M16
u RLS 250/M MZ 230 325 - 368 M16

PACKAGING

MODEL X Y Z kg
Z u RLS 190/M MZ 1400 975 645 95
u RLS 250/M MZ 1400 1000 765 100
Y
X

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Specification
DESIGNATION OF SERIES
Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C11 Class 1 EN267 - EN676

MZ or C22 Class 2 EN267 - EN676
BLU or C33 Class 3 EN267 - EN676
MX or C23 Class 2 EN267 - Class 3 EN676
C13 Class 1 EN267 - Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

DUAL FUEL
1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50 230V/50Hz

110/50-60 110V/50-60Hz

R LS 190 /M MZ TC FS1 3/400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

561
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RLS/M MZ SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught dual fuel burner with two stage operation at the oil side and two stage progressive or
modulating operation at the gas side, with a specific kit, fully automatic, made up of:
- air suction circuit lined with sound-proofing material
- centrifugal fan with high performance and low sound emissions
- air damper for air flow setting and butterfly valve for regulating gas output controlled by a servomotor with variable
cam
- starting motor at 2800 rpm, three-phase 400V with neutral, 50Hz
- low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- gas distributor
- flame stability disk
- maximum gas pressure switch to stop the burner in the case of excess pressure on the fuel supply line
- minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- gears pump for high pressure fuel supply
- pump starting motor
- oil safety valves
- two oil valves (1st and 2nd stage)
- burner safety control box
- UV photocell for flame detection
- burner on/off selection switch
- manual or automatic output increase/decrease selection switch
- Oil/Gas selector
- flame inspection window
- slide bars for easier installation and maintenance
- protection filter against radio interference
- IP 44 electric protection level.

Standard equipment:
- 1 gas train flange
- 1 flange gasket
- 4 screws for fixing the flange
- 1 thermal screen
- 4 screws for fixing the burner flange to the boiler
- 2 flexible pipes for connection to the oil supply network
- 2 nipples for connection to the pump with gaskets
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

562
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Available models
Burners

TOTAL
HEAT OUTPUT
ELECTRICAL
CODE MODEL LIGHT OIL NATURAL GAS POWER CERTIFICATION NOTE

(kW) (kg/h) (Nm3/h) (kW)

20159361 RLS 190/M MZ TC FS1 3/400/50 230/50-60 550/1100-2150 46/93-181 55/110-215 6,0 CE 0085BP0439 (1)

20146760 RLS 190/M MZ TL FS1 3/400/50 230/50-60 550/1100-2150 46/93-181 55/110-215 6,0 CE 0085BP0439 (1)

7,5 (oil)
20145372 RLS 250/M MZ TC FS1 3/400/50 230/50-60 550/1230-2460 46/104-208 55/123-246 CE 0085CM0153 (1)
6,0 (gas)
7,5 (oil)
20146578 RLS 250/M MZ TL FS1 3/400/50 230/50-60 550/1230-2460 46/104-208 55/123-246 CE 0085CM0153 (1)
6,0 (gas)

Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).
Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
The burners of RLS/M MZ series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 267 - 676 Norm.

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

RLS 190/M MZ TC FS1 3/400/50 230/50-60 20159361 (1) 3488110 (2)

RLS 190/M MZ TL FS1 3/400/50 230/50-60 20146760 (1) 20052642 (2)

RLS 250/M MZ TC FS1 3/400/50 230/50-60 20145372 (1) 3482810 (2)

RLS 250/M MZ TL FS1 3/400/50 230/50-60 20146578 (1) 20052649 (2)

DUAL FUEL
Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).
Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
The burners of RLS/M series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 676 Norm.
(1) With RFGO control box.
(2) With LFL control box.
DUAL FUEL

563
Modulating Dual Fuel Burners
RLS/M MZ SERIES

Available models
Gas Trains

GAS TRAIN VPS ADAPTER CODE

CODE MODEL Ø C.T. CODE RLS 190/M RLS 250/M
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123
3970198** MB 415/1 CT RT 30 Rp 1” ½ u u
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123 3000843
3970253** MB 415/1 CT RT 52 Rp 1” ½ u u
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123
3970181* MB 420/1 - RT 30 Rp 2” - 3010123 □ □
3970182** MB 420/1 CT RT 30 Rp 2” u u □ □
3970257* MB 420/1 - RT 52 Rp 2” - 3010123 □ □
3970252** MB 420/1 CT RT 52 Rp 2” u u □ □
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123 □ □
3970234** MB 420/1 CT RSM 30 Rp 2” u u □ □
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - □ □
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u □ □
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 3000826
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u 3000826
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 3000826
20169192** VGD 80/1 CT FT 122 DN 80 u u 3000826
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 3000826 + 3010223
20169194** VGD 100/1 CT FT 122 DN 100 u u 3000826 + 3010223
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 l l
20169196** VGD 125/1 CT FT 122 DN 125 u u l l

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

564
Modulating Dual Fuel Burners
RLS/M MZ SERIES

Burner accessories
Nozzles type 60° B
The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required fuel output.

NOTE: each burner needs N° 2 nozzles.

BURNER RATED DELIVERY kg/h (*) GPH NOZZLE

42,4 10,00 3042292

u RLS 190/M MZ
46,7 11,00 3042312
48,37 12,00 3042322
52,79 13,00 3042332
56,86 14,00 3042352
60,92 15,00 3042362
64,98 16,00 3042382
69,04 17,00 3042392
RLS 190/M MZ
u 73,10 18,00 3042412
RLS 250/M MZ
77,16 19,00 3042422
81,22 20,00 3042442
89,34 22,00 3042462
97,47 24,00 3042472
101,53 26,00 3042482
105,59 28,00 20018051
122 30,00 3042502
u RLS 250/M MZ 130,1 32,00 3042512
142,1 35,00 3042522
(*) Nozzle rated delivery is reffered to atomized pressure

DUAL FUEL
LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as given in the following table:

BURNER KIT CODE FOR KIT CODE FOR

“STANDARD HEAD” (*) “EXTENDED HEAD” (*)
u RLS 190/M MZ 3091796 3091796
DUAL FUEL

u RLS 250/M MZ (1) (1)

(*) Without CE certification
(1) Not available

Extended head kit

“Standard head” burners can be transformed into “extended head” versions, by using
the special kit. The kits available for the various burners, giving the original and the
extended lengths, are listed below.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u RLS 190/M MZ 412 542 3010440 *
u RLS 250/M MZ 412 542 20029376
* Kit to be used on burners recognizable by a serial number that is over or equal to 02426XXXXXX, for burners with a serial
number that is under or equal to 02416XXXXXX please use the Kit coded 3010366

565
Modulating Dual Fuel Burners
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Burner accessories
Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following table.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u RLS 190/M - 250/M MZ 102 3000722

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER KIT CODE

u RLS 190/M - 250/M MZ 3010094

Accessories for modulating operation

To obtain modulating operation, the RLS/M MZ series of burners requires a regulator
with three point outlet controls. The following table lists the accessories for modulat-
ing operation with their application range.
For remote setpoint use RWF 55.

BURNER TYPE KIT CODE

RWF 50.2 20099869

u RLS 190/M - 250/M MZ
RWF 55.5 20099905

PROBE The relative temperature or pressure probes fitted to the regulator must be chosen on
the basis of the application.

TYPE RANGE (°C) (bar) KIT CODE

Temperature PT 100 -100 ÷ 500°C 3010110

Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873
ANALOG CONTROL
SIGNAL CONVERTER

BURNER TYPE (INPUT SIGNAL) KIT CODE

0/2 - 10 V (impedance 200 KΩ)

u RLS 190/M - 250/M MZ 3010415
0/4 - 20 mA (impedance 250 Ω)

POTENTIOMETER KIT Depending on the servomotor fitted to the burner, a three-pole potentiometer (1000
Ω) can be installed to check the position of the servomotor. The KITS available for the
various burners are listed below.

BURNER KIT CODE

u RLS 190/M - 250/M MZ 3010416

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RLS/M MZ SERIES

Burner accessories
Sound proofing box
D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)
u RLS 190-250/M MZ C4/5 850 160 - 980 110 980 930 10 3010404
C
(*) Average noise reduction according to EN 15036-1 standard

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device for electrical system
fault.

BURNER KIT CODE

u RLS 190-250/M MZ 20098337

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner,
when the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct

DUAL FUEL
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

2” 1/2 2”

DN 65 300 3000825
2” 1/2 1” 1/2
DUAL FUEL

DN 80 2” 1/2 2” 300 3000826

1” 1/2 2” 35 3000843

DN 100 DN 80 50 3010370

320 3010224

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RLS/M MZ SERIES

Gas train accessories

Seal control kit
To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-
mum output over 1200 kW. The seal control is type VPS 504.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u VGD 50/1 3010123+20186306 20050030+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123 20050030

Stabiliser spring
Accessory springs are available to vary the pressure range of the gas train stabilisers.
The following table shows these accessories with their application range.
Please refer to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

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Modulating Dual Fuel Burners

GI/EMME 1400÷4500 SERIES

The GI/EMME 1400-4500 series of burners covers a firing
range from 820 to 4650 kW. They ave been designed for high
output users and they are suitable for matching with every
kind of boilers, with normal or pressurized combustion
chamber.
Operation can be “two stage progressive” or, alternatively,
“modulating” with the installation of a PID logic regulator
and respective probes. Two options of operation are
available: only gas and only light oil, thus settable by
a manual switch. Light oil circuit is fitted with his own
electric motor: this permits pump stop during gas operation
preventing danger of pumping seizure and avoiding oil
circulation. A wide range of accessories and gas trains
suitable to the burners guarantee an elevated working
flexibility.

GI/EMME 1400 407/820 ÷ 1540 kW

GI/EMME 2000 581/1163 ÷ 2325 kW
GI/EMME 3000 872/1744 ÷ 3488 kW
GI/EMME 4500 1163/2350 ÷ 4650 kW

FIRING RATES

DUAL FUEL
Useful working field
for choosing the
burner

Modulation range

Test conditions
conforming to
EN267- EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

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Overall dimensions (mm)

BURNER

MODEL A B C E F - F(1) H I M O - O(1)

u GI/EMME 1400 858 376 482 1090 385 250 467 2” 1407 - 1585
u GI/EMME 2000 878 396 482 1090 385 260 467 DN 80 1407 - 1585
u GI/EMME 3000 985 447 538 1320 476 336 525 DN 80 1796 - 2000
u GI/EMME 4500 1046 508 538 1320 476 336 525 DN 80 1796 - 1926
(1) Length with extended combustion head

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u GI/EMME 1400 255 368 M16
u GI/EMME 2000 265 368 M16
u GI/EMME 3000 340 438 M20
u GI/EMME 4500 340 438 M20

PACKAGING

MODEL X Y Z kg
u GI/EMME 1400 1740 990 950 190
Z
u GI/EMME 2000 1740 990 950 200
Y u GI/EMME 3000 2040 1180 1125 280
X u GI/EMME 4500 2040 1180 1125 500

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Specification
DESIGNATION OF SERIES

Series : GI/EMME

Size

Emission : Class 1 EN267 - EN676

Head : TC Standard head

TL Extended head

Flame control system : FS1 Standard (1 stop every 24 h)

Electrical supply to the system : 1/230/50 1/230V/50Hz

1/210/60 1/210V/60Hz
1/220/60 1/220V/60Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/210/60 3/210V/60Hz
3/400/50 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/230/50 3/230V/50Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage : 230/50 230V/50Hz

120/60 120V/60Hz
220/60 220V/60Hz

DUAL FUEL
GI/EMME 1400 TC FS1 3/230-400/50 230/50
BASIC DESIGNATION
EXTENDED DESIGNATION

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GI/EMME 1400÷4500 SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught dual fuel burner, two stage progressive or modulating operation with a kit, made up of:
- Air suction circuit
- Fan with forward curved blades
- Air damper for setting and butterfly valve for regulating fuel output controlled by a servomotor
- Combustion head, that can be set on the basis of required output
- Maximum gas pressure switch
- Minimum air pressure switch
- Fan electrical motor
- Pump electrical motor
- Gears pump for high pressure fuel supply, fitted with:
- filter
- pressure regulator
- connections for installing a pressure gauge and a a vacuometer
- internal by-pass for single pipe installation
- Valve unit with a double oil safety valve on the output circuit and safety valve on the return circuit
- UV photocell for flame detection
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) protection level.

Standard equipment:
- 1 flange (for GI/EMME 1400)
- 1 gas train flange
- 8 screws for fixing the burner flange to the boiler (for GI/EMME 1400)
- 12 screws for fixing the burner flange to the boiler
- 1 insulating screen
- 2 flexible hoses for connection to the oil supply circuit
- 2 nipples for connection to the pump
- 4 wiring looms fittings for electrical connections
- 2 pin extensions
- 8 washers (for GI/EMME 1400)
- 12 washers
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

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GI/EMME 1400÷4500 SERIES

Available models
Burners

HEAT OUTPUT MOTORS

ELECTRICAL
CODE MODEL CERTIFICATION NOTE
LIGHT OIL NATURAL GAS POWER

(kW) (kg/h) (Nm3/h) (kW)

20163249 GI/EMME 1400 TC FS1 3/230-400/50 230/50 407/820-1540 34/69-130 41/82-154 5,0 (1) (7)
20163270 GI/EMME 2000 TC FS1 3/220-380/60 220/60 590/1163-2370 50/98-200 59/116-237 6,4 - (7)
20163312 GI/EMME 2000 TC FS1 3/230-400/50 230/50 581/1163-2325 49/98-196 58/116-233 6,4 (2) (7)
20163306 GI/EMME 3000 TC FS1 3/380/60 220/60 890/1744-3560 75/147-300 89/174-356 10,7 - 12,5 - (5)(7)
20160903 GI/EMME 3000 TC FS1 3/400/50 230/50 872/1744-3488 74/147-294 87/174-349 10,7 - 12,5 (3) (5)(7)
20162388 GI/EMME 3000 TC FS1 3/400/50 230/50 872/1744-3488 74/147-294 87/174-349 10,7 - 12,5 (3) (6)(7)
20160912 GI/EMME 4500 TC FS1 3/400/50 230/50 1163/2350-4650 98/198-392 116/235-465 10,7 - 12,5 (4) (6)(7)

(1) CE 0085AQ0712.
(2) CE 0085AQ0712.
(3) CE 0085AQ0712.
(4) CE 0085AQ0712.
(5) For the 3/230/50 version use the 220 - 230 V conversion kit (see the burner accessories paragraph)
(6) Star delta starter.
(7) with RFGO control box
Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity at 20°C: 4-6 mm2/s (cSt).
Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
The burners of GI/EMME series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 267-676 Norm.

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

GI/EMME 1400 TC FS1 3/230-400/50 230/50 20163249 (7) 3486655
GI/EMME 2000 TC FS1 3/230-400/50 230/50 20163312 (7) 3487657

DUAL FUEL
GI/EMME 2000 TC FS1 3/220-380/60 20163270 (7) 3487683
GI/EMME 3000 TC FS1 3/400/50 230/50 20162388 (7) 3488759
GI/EMME 3000 TC FS1 3/400/50 230/50 20160903 (7) 3488757
GI/EMME 3000 TC FS1 3/380/60 20163306 (7) 3488783
GI/EMME 4500 TC FS1 3/400/50 230/50 20160912 (7) 3489065

573
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GI/EMME 1400÷4500 SERIES

Available models
Gas Trains

GAS TRAIN ADAPTER CODE

VPS CODE
CODE MODEL Ø C.T. G/M 1400 G/M 2000 G/M 3000 G/M 4500
3970256* MB 412/1 - RT 52 Rp 1” ¼ - 3010123 l l l
3970144* MB 412/1 - RT 20 Rp 1” ¼ - 3010123 l l l
3010126
3970197** MB 412/1 CT RT 20 Rp 1” ¼ u u l l l
3970231* MB 412/1 - RSM 20 Rp 1” ¼ - 3010123 l l l
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123 l
3970198** MB 415/1 CT RT 30 Rp 1” ½ u u l
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123 3000843 20064220 + 3010128 l
3970253** MB 415/1 CT RT 52 Rp 1” ½ u u l
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123 l
3970181* MB 420/1 - RT 30 Rp 2” - 3010123 □ l
3970182** MB 420/1 CT RT 30 Rp 2” u u □ l
3970257* MB 420/1 - RT 52 Rp 2” - 3010123 □ l
20042324 + 3010128
3970252** MB 420/1 CT RT 52 Rp 2” u u □ l
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123 □ l
3970234** MB 420/1 CT RSM 30 Rp 2” u u □ l
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - □ 20042324+3010128
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u □ 20042324+3010128
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 3000826 3000832
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u 3000826 3000832
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 3000826 3000832
20169192** VGD 80/1 CT FT 122 DN 80 u u 3000826 3000832
3010370 +
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 3010127
3000826
3010370 +
20169194** VGD 100/1 CT FT 122 DN 100 u u 3010127
3000826
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 l l 3090940
20169196** VGD 125/1 CT FT 122 DN 125 u u l l 3090940

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

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GI/EMME 1400÷4500 SERIES

Burner accessories
Nozzles type B5-SA 45°

The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required fuel output.

NOTE: each burner needs N° 1 nozzle.

BURNER RATED DELIVERY NOZZLE NOZZLE

(kg/h) CODE (1) CODE (2)
u GI/EMME 1400 70 3009303 3045471
u GI/EMME 1400 80 3009305 3045472
u GI/EMME 1400 90 3009307 3045473
u GI/EMME 1400 - 2000 100 3009310 3045475
u GI/EMME 1400 - 2000 125 3009312 3045477
u GI/EMME 2000 - 3000 150 3009314 3045479
u GI/EMME 2000 - 3000 175 3009316 3045481
u GI/EMME 2000 - 3000 - 4500 200 3009318 3045483
u GI/EMME 3000 - 4500 225 3009320 3045485
u GI/EMME 3000 - 4500 250 3009322 3045487
u GI/EMME 3000 - 4500 275 3009324 3045489
u GI/EMME 3000 - 4500 300 3009326 3045491
u GI/EMME 4500 325 3009328 3045493
u GI/EMME 4500 350 3009330 3045495
u GI/EMME 4500 375 3009332 3045497
u GI/EMME 4500 400 3009334 3045499
(1) Nozzles Bergonzo B5 45° - without “SA” needle code.

DUAL FUEL
(2) Nozzles Fluidics N2 45° - without needle code.

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following list.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u GI/EMME 1400 - 2000 102 3000722
u GI/EMME 3000 - 4500 130 3000751

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)] BOX CODE

TYPE (mm) min-max (mm) (mm) (mm) (*)
GI/EMME 1400 - 2000
C u C7 1255 160 - 980 110 1140 1345 10 3010376
GI/EMME 3000 - 4500
(*) Average noise reduction according to EN 15036-1 standard

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GI/EMME 1400÷4500 SERIES

Burner accessories
Accessories for modulating operation
To obtain modulating operation, the GI/EMME series of burners requires a regulator.
For remote setpoint use RWF 55.

BURNER REGULATOR REGULATOR

TYPE CODE
RWF 50.2 20100018
u GI/EMME 1400 - 2000 - 3000 - 4500
RWF 55.5 20101965

The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

Temperature PT 100 -100 ÷ 500°C 3010110

GI/EMME 1400 - 2000 Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u
GI/EMME 3000 - 4500 Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Depending on the servomotor fitted to the burner, a three-pole potentiometer (1000

W) can be installed to check the position of the servomotor.

BURNER POTENTIOMETER
KIT CODE
u GI/EMME 1400 - 2000 - 3000 - 4500 20096322

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as given in the following table.

BURNER KIT CODE FOR KIT CODE FOR

‘STANDARD HEAD’ (*) ‘EXTENDED HEAD’ (*)
u GI/EMME 1400 - 2000 3010063 3010063
u GI/EMME 3000 3090223 3090223
u GI/EMME 4500 3090937 3090937

(*) Without CE certification

Burner support
For easier maintenance, a mobile burner support has been designed, which means
the burner can be dismantled without the need of forklift trucks.

BURNER SUPPORT CODE

u GI/EMME 1400 - 2000 - 3000 - 4500 3000731

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GI/EMME 1400÷4500 SERIES

Burner accessories
220-230 V conversion kit
This kit is required to convert the 380-400 V models into the 220 or 230 V version.

BURNER SUPPORT CODE

u GI/EMME 3000 20163347

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner, when
the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

2” 1/2 2”

DN 65 300 3000825
2” 1/2 1” 1/2

DN 80 2” 1/2 2” 300 3000826

1” 1/2 2” 35 3000843

1” 1/4 2” 35 3010126

DUAL FUEL
DN 100 DN 80 50 3010370

1” 1/2 2” 65 20064220

2” 2” 65 20042324
DN 80

DN 65 320 3000831

DN 80

DN 80 320 3000832

DN 80

DN 100 320 3010127

DN 80

DN 65 2” 1/2 2”
540 3010128

577
Modulating Dual Fuel Burners
GI/EMME 1400÷4500 SERIES

Gas train accessories

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-
mum output over 1200 kW. The seal control is type VPS 504.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u VGD 50/1 3010123+20186306 20050030+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123 20050030

578
Modulating Dual Fuel Burners

RLS 1300÷2000/E-EV C11 SERIES

The RLS/E and RLS/EV C11 dual fuel burners series are
characterized by a modular monoblock structure that means
all necessary components can be combined in a single unit
thus making installation easier, faster and, above all, more
flexible.
The burners cover a firing range from 7500 to 19500 kW and
they have been designed for use in hot water boilers or
industrial steam generators.
Operation can be modulating on the RLS/E series and
modulating with variable speed drive operation on RLS/EV
series.
The mechanisms of regulation allow to catch up a high
modulation ratio on all firing rates range.
The burner can, therefore, supply with precision the
demanded power, guaranteeing an high efficiency system
level and the stability setting, obtaining fuel consumption
and operating costs reduction.
The burner operation can be intermittent or continuous by
menu setting.
The innovative combustion head, adjustment system
ensures perfect movement during modulation.

RLS 1300/E-EV C11 1100/7500 ÷ 13000 kW

RLS 1600/E-EV C11 3065/9503 ÷ 15560 kW
RLS 2000/E-EV C11 4000/12000 ÷ 19500 kW

DUAL FUEL

579
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FIRING RATES

34

32
RLS 1600/E-/EV
30

28

26

24
RLS 2000/E-/EV
22 RLS 1300/E-/EV
20

18

16

14

12

10

6
hPa (mbar)

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000 21000 kW

Useful working field

for choosing the
burner

Modulation range

Test conditions
conforming to
EN267- EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

580
Modulating Dual Fuel Burners
RLS 1300÷2000/E-EV C11 SERIES

Overall dimensions (mm)

BURNER
A B G

H
C

E
F

R
L
R

MODEL A B C D E F G H I L R
u RLS 1300/E-EV C11 1880 450 220 544 459 DN80 1620 1463 380 1787 1564

DUAL FUEL
BURNER - BOILER MOUNTING FLANGE
D5
= =
D4
MODEL D1 D2 D3 D4 D5 Ø
= = u RLS 1300/E-EV C11 580 220 620 215 645 M20
= =
= =

D1

D3 D2

PACKAGING

MODEL X Y Z kg
Z u RLS 1300/E-EV C11 3000 1800 1750 1000

Y
X

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Overall dimensions (mm)

BURNER
A B G

H
E
F
C

R
R

MODEL A B C D E F G H I L R
u RLS 1600/E-EV C11 1880 450 220 544 960 DN100 1560 1464 383 1782 1564
u RLS 2000/E-EV C11 1880 450 220 544 960 DN100 1530 1464 383 1782 1564

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u RLS 1600/E-EV C11 580 645 M20
u RLS 2000/E-EV C11 580 645 M20

PACKAGING

MODEL X Y Z kg
Z u RLS 1600/E-EV C11 2600 1710 1700 1000
u RLS 2000/E-EV C11 2600 1710 1700 1000
Y
X

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Specification
DESIGNATION OF SERIES
Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C11 Class 1 EN267 - EN676

MZ or C22 Class 2 EN267 - EN676
BLU or C33 Class 3 EN267 - EN676
MX or C23 Class 2 EN267 - Class 3 EN676
C13 Class 2 EN267 - Class 3 EN676

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

DUAL FUEL
Electrical supply to the system:
1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50 230V/50Hz

110/50-60 110V/50-60Hz

R LS 2000 /E C11 TC FS1 3/400/50 230/50

BASIC DESIGNATION
EXTENDED DESIGNATION

583
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RLS 1300÷2000/E-EV C11 SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught dual fuel burner, suitable for gas and gasoil combustion, with modulating operation, fully
automatic, made up of:
- High performance fan with low sound emissions, forward curve blades
- Air suction circuit lined with sound-proofing material
- Air damper for air setting controlled by a high precision servomotor
- Air pressure switch
- Fan starting motor at 2900 rpm, three-phase 400/690 V with neutral, 50Hz
- Mobile combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- ignition electrodes
- flame stability disk
- Ignition pilot burner
- Automatic regulator for gas and oil delivery, controlled by a high precision servomotor
- Maximum gas pressure switch, with pressure test point, for halting the burner in the case of over pressure on
the fuel supply line
- Module for air/fuel setting and output modulation with incorporated PID control of temperature or pressure of the
heat generator (for both RS/E and RS/EV models)
- Integrated light oil pump with dedicated motor on RLS 1300 model (separated pumping unit, to be ordered as accessory,
for the RLS 1600 and RLS 2000 models).
- Oil delivery safety valves
- Maximum oil pressure switch
- Minimum oil pressure switch
- AZL Display Interface, for combustion system commissioning and monitoring, included
- Burner safety control included on Electronic Cam device
- IRD sensor flame detector
- Star/delta starter for the fan motor
- Main terminal supply board
- Volt-free contacts output relay
- Emergency button
- Fuel selector and enable signal to remote fuel selector
- Light signalling of main fuel valve open
- Voltage present warning lamp
- Light signalling fan motor and pump motor lockout
- Burner lockout warning lamp and reset switch
- Heat request light signalling
- Ventil motor contactor and thermal relay (RLS /E),
- Star/Delta starter (RLS /E)
- Off-automatic selector
- Pump motor contactor and thermal relay
- Burner opening hinge
- Lifting rings
- IP 55 electric protection level

Standard equipment:
- Gasket for gas train flange
- Gas flange fixing screws, M 16 x 50
- Thermal insulation screen
- M 20 x 70 for fixing the burner flange to the boiler
- M20 nuts to secure the burner to the boiler door
- Pressure switch (for leak detection control)
- Light oil flexible hoses
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

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Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL LIGHT OIL NATURAL GAS POWER CERTIFICATION NOTE
(kW) (kg/h) (Nm3/h) (kW)
39,2 (oil)
20081188 RLS 1300/E C11 TC FS1 3/400/50 230/50-60 1100/7500-13000 127/635-1102 110/750-1300 - (1)(2)
34,5 (gas)
39,2 (oil)
20081187 RLS 1300/EV C11 TC FS1 3/400/50 230/50-60 1100/7500-13000 127/635-1102 110/750-1300 - (1)(2)
34,5 (gas)
48 (oil)
20080870 RLS 1600/E C11 TC FS1 3/400/50 230/50-60 3065/9503-15560 259/802-1313 307/950-1556 - (1)(2)
41,5 (gas)
48 (oil)
20080869 RLS 1600/EV C11 TC FS1 3/400/50 230/50-60 3065/9503-15560 259/802-1313 307/950-1556 - (1)(2)
41,5 (gas)
55,8 (oil)
20080864 RLS 2000/E C11 TC FS1 3/400/50 230/50-60 4000/12000-19500 337/1013-1645 400/1200-1950 - (1)(2)
49,3 (gas)
55,8 (oil)
20066055 RLS 2000/EV C11 TC FS1 3/400/50 230/50-60 4000/12000-19500 337/1013-1645 400/1200-1950 - (1)(2)
49,3 (gas)
Natural gas, net calorific value: 10 kWh/Nm3 - Density: 0,71 kg/Nm3
According to 2014/35/EU - 2014/30/EU - 2014/68/EU - 2006/42 CE Directives
(1) The maximum absorbed electric power is calculated considering the motor pump assembly
(2) The burners are factory set for FS1 operation (1 stop every 24 h) but they can be switched to FS2 operation (continuous - 1 stop every 72 h)
by changing the parameters through the AZL unit menu.

Gas Trains
GAS TRAIN ADAPTER CODE
CODE MODEL Ø RLS 1300 RLS 1600 RLS 1600

DUAL FUEL
20137718* VGD 50/1 - RT 122 Rp 2” l l l
20140762* VGD 65/1 - FT 122 DN 65 (1) l l l
20140763* VGD 80/1 - FT 122 DN 80 l l l
20169193* VGD 100/1 - FT 122 DN 100 20130602 20130616
20169195* VGD 125/1 - FT 122 DN 125 20130606 20130617

Please see designation of Gas Train Series in the page before the Catalogue index.

(1) øin = DN 65, øout = DN 80.

l Gas train not available or not suitable for the matching to the burner.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

585
Modulating Dual Fuel Burners
RLS 1300÷2000/E-EV C11 SERIES

Burner accessories
Accessories for checking temperature and pressure
The relative RLS 1300-2000/E-EV C11 models the PID regulator is integrated inside the
PROBE LMV control box. The relative temperature or pressure probes fitted to the regulator
must be chosen on the basis of the applications.

BURNER PROBE TYPE RANGE (°C) (bar) KIT CODE

u All models Temperature PT 100 -100 ÷ 500°C 3010110

u All models Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214

Display and Operating Unit (AZL) for RS/E models

This tool is needed for combustion system commissioning and monitoring.
The AZL, Display and Operating Unit, is included in RLS/E-EV C11 models.

BURNER KIT CODE

u All models * 3010469

* for Russian language only

PC Interface Software (ACS 450)

PC tool for convenient programming and burner settings, process visualization, data
recording, selection of AZL language, software update AZL.

BURNER KIT CODE

u All models 3010388

Sound proofing box

D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
20065135 which allows to reduce it at the fixed dimension of 55 mm.
A
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)]

BOX CODE
TYPE (mm) min-max (mm) (mm) (mm) (*)
u All models C9 20108736
C
(*) Average noise reduction according to EN 15036-1 standard

586
Modulating Dual Fuel Burners
RLS 1300÷2000/E-EV C11 SERIES

Burner accessories
Oxygen Control kit (QGO2) for RS/EV series only
The QGO2 is an oxygen analizer with relevant probe which controls and supervises the
residual oxygen content in exhaust gases.

BURNER KIT CODE

u RLS 1300-1600-2000/EV C11 20045187*

An additional transformer kit is needed to guarantee the power supply to the PLL device in case of installation where the
distance between the last servomotor and the PLL kit is greater than 20 meters.
Please contact Riello Burners Commercial and Technical Department, our Application Engineers will be pleased to help you.
* Installation outside the burner cover

Variable Speed Drive (VSD) for RLS/EV series only

The motor speed variation for the RLS/EV C11 burners series is obtained thanks to a fre-
quency converter: variable speed drive (VSD), provided with a programming panel with
start-up assistant. It always must be ordered with RLS/EV C11 series.

BURNER MAX POWER (kW) KIT CODE

u RLS 1300/EV C11 30 20163100

u RLS 1600/EV C11 37 20163105
u RLS 2000/EV C11 45 On demand

Flue Gases Sensor Bracket kit

DUAL FUEL
Available to be used as flue gas collector.

BURNER KIT CODE

u RLS 1300-1600-2000/EV C11 20041585

Air/Combustion fume temperature sensor (for RLS/EV only)

The kit includes two temperature sensors: one for air and one for exhaust gas detec-
tion. They must be wired to oxygen control kit interface to allow the LMV 52 efficiency
calculation. The value is showed on AZL display.

BURNER ADJUSTMENT FIELD PROBE TYPE KIT CODE

Temperature
u RLS 1300-1600-2000/EV C11 PT 1000Ni1000 3010377
- 100 ... +500°c

587
Modulating Dual Fuel Burners
RLS 1300÷2000/E-EV C11 SERIES
Burner accessories
Pump Unit Control Box Kit

The RLS 1600 and RLS 2000 burners must be combined with a pumping unit
suitable for the output to be produced.
The pump unit models available in combination with these burners are in-
dicated in the table below.

BURNER MODEL FUEL CONNECTION OUTPUT MOTOR BURNER CODE

AT 30 BAR (kW) MAX. OUTPUT
(kg/h)
SG 1000 Light oil 1” 2200 l/h 4 900 On demand
SG 1250 Light oil 1” 3000 l/h 4 1250 On demand
u RLS/EV C11
SG 1500 Light oil 1” 3600 l/h 5.5 1500 On demand
SG 2000 Light oil 1” 4800 l/h 7.5 2000 On demand

588
Modulating Dual Fuel Burners
RLS 1300÷2000/E-EV C11 SERIES
Gas train accessories
Adapters
In certain cases, an adapter must be fitted between the gas train and the burner, when
the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

DIMENSIONS
ADAPTER
ADAPTER Ø1 Ø2 A B
CODE
DN DN mm mm
100 100 350 350 20130616
125 100 350 350 20130617
100 80 350 350 20130602
125 80 350 350 20130606

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING

SPRING PRESSURE RANGE mbar
COLOUR CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

DUAL FUEL
PVP (Pressure Valve Proving) kit
The seal control function is included on Burner Digital Management System, it is only
necessary to add the PVP kit on the gas train.
The PVP is included as standard equipment on RLS 1300-1600-2000 models.

BURNER KIT CODE

u MB - VGD type 3010344

589
Modulating Dual Fuel Burners

ENNE/EMME SERIES
The ENNE/EMME 1400-4500 series of burners covers a firing
range from 814 to 5000 kW.
They They have been designed for high output users and
they are suitable for matching with every kind of boilers,
with normal or pressurized combustion chamber.
Operation can be “two stage progressive” or, alternatively,
“modulating” with the installation of a PID logic regulator
and respective probes. Two fuel options are available: only
gas and only heavy oil, thus settable by a manual switch.
Heavy oil circuit is fitted with his own electric motor: this
permits pump stop during gas operation preventing danger
of pumping seizure and avoiding oil circulation. A wide
range of accessories and gas trains suitable to the burners
guarantee an elevated working flexibility.

ENNE/EMME 1400 407/814 ÷ 1628 kW

ENNE/EMME 2000 581/1163 ÷ 2325 kW
ENNE/EMME 3000 872/1744 ÷ 3488 kW
ENNE/EMME 4500 1163/2325 ÷ 5000 kW

FIRING RATES

DUAL FUEL
Useful working field
for choosing the
burner

Modulation range

Test conditions
conforming to
EN267- EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

591
Modulating Dual Fuel Burners
ENNE/EMME SERIES

Overall dimensions (mm)

BURNER

MODEL A B C E F - F(1) H I M O - O(1)

u ENNE/EMME 1400 940 376 564 1090 385 - 495 250 467 2” 1475 - 1585
u ENNE/EMME 2000 960 396 564 1090 385 - 495 260 467 DN80 1475 - 1585
u ENNE/EMME 3000 1000 447 553 1320 476 - 606 336 525 DN80 1796 - 1926
u ENNE/EMME 4500 1061 508 553 1320 476 - 606 336 525 DN80 1796 - 1926
(1) Length with extended combustion head

BURNER - BOILER MOUNTING FLANGE

MODEL D1 D2 Ø
u ENNE/EMME 1400 255 368 M16
u ENNE/EMME 2000 265 368 M16
u ENNE/EMME 3000 340 438 M20
u ENNE/EMME 4500 340 438 M20

PACKAGING

MODEL X - X(1) Y Z Kg
u ENNE/EMME 1400 1740 - 1740 990 950 265
Z u ENNE/EMME 2000 1740 - 1740 990 950 265
u ENNE/EMME 3000 2040 - 2040 1180 1125 280
Y
u ENNE/EMME 4500 2040 - 2040 1180 1125 500
X - X(1)
(1) Length with extended combustion head

592
Modulating Dual Fuel Burners
ENNE/EMME SERIES

Specification
DESIGNATION OF SERIES

Series : ENNE/EMME

Size

Emission : Class 1 EN267 - EN676

Head : TC Standard head

TL Extended head

Flame control system : FS1 Standard (1 stop every 24 h)

Electrical supply to the system : 3/220/50 3/220V/50Hz

3/380/50 3N/380V/50Hz
3/220-380/50 3/220/50Hz - 3N/380V/50Hz

Auxiliary voltage : 220/50 220V/50Hz

ENNE/EMME 1400 TC FS1 3/220-380/50 220/50

BASIC DESIGNATION
EXTENDED DESIGNATION

DUAL FUEL

593
Modulating Dual Fuel Burners
ENNE/EMME SERIES

Specification
STATE OF SUPPLY

Monoblock forced draught dual fuel burner, two stage progressive or modulating operation with a kit, made up of:
- Air suction circuit
- Fan with forward curved blades
- Air damper for setting and butterfly valve for regulating fuel output controlled by a servomotor
- Combustion head, that can be set on the basis of required output
- Maximum gas pressure switch
- Minimum air pressure switch
- Fan electrical motor
- Dedicated 1400 rpm low speed pump motor
- Gears pump for high pressure fuel supply, fitted with:
-filter
-pressure regulator
-connections for installing a pressure gauge and a a vacuometer
-internal by-pass for single pipe installation
- Preheater unit
- Valve unit with a double oil safety valve on the output circuit and safety valve on the return circuit
- Heavy oil heating cartridges factory installed on pump and valves group
- UV photocell for flame detection
- Flame inspection window
- Slide bars for easier installation and maintenance
- Protection filter against radio interference
- IP X0D (IP 40) protection level.

Standard equipment:
- 1 gas train flange
- 12 screws for fixing the burner flange to the boiler
- 1 insulating screen
- 2 flexible hoses for connection to the oil supply circuit
- 2 nipples for connection to the pump
- 4 wiring looms fittings for electrical connections
- 2 pin extensions
- 8 washers
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

594
Modulating Dual Fuel Burners
ENNE/EMME SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL CERTIFICA-
CODE MODEL (kW) LIGHT OIL NATURAL GAS POWER NOTE
TION
(kg/h) (Nm /h)
3
(kW)
6,5 (oil)
20169213 ENNE/EMME 1400 TC FS1 3/230-400/50 230/50 407/814-1628 35/70-140 41/81-163 (3)
5,2 (gas)
6,6 (oil)
20169214 ENNE/EMME 2000 TC FS1 3/230-400/50 230/50 581/1163-2325 50/100-200 58/116-233 (3)
5,3 (gas)
6,6 (oil)
20169215 ENNE/EMME 2000 TL FS1 3/230-400/50 230/50 581/1163-2325 50/100-200 58/116-233 (3)
5,3 (gas)
10,6 (oil)
20169216 ENNE/EMME 3000 TC FS1 3/400/50 230/50 872/1744-3488 75/150-300 87/174-349 (2)(3)
12,4 (gas)
18,7 (oil)
20169217 ENNE/EMME 4500 TC FS1 3/400/50 230/50 1163/2325-5000 100/200-430 116/233-500 (1)(3)
16,9 (gas)

(1) Star delta starter.

(2) For the 3/230/50 version use the 220 - 230 V conversion kit (see the burner accessories paragraph)
(3) with RFGO control box
Net calorific value light oil: 11,8 kWh/kg; 10.200 kcal/kg - Viscosity up to 20°E (150 mm2/s, cSt), Type BUNKER B / USA n° 5 (with separate 1400 rpm low speed pump, heavy
oil heating cartridges factory installed on pump and valves group).
Net calorific value G20 gas: 10 kWh/Nm3; 8.600 kcal/Nm3 - Density: 0,71 kg/Nm3.
The burners of ENNE/EMME series are in according to 2016/426/EU - 2014/30/EU - 2014/35/EU - 2006/42 CE Directive and EN 267-676 Norm.

Due to the improvement of the technical specification of some products, some burner codes have been changed.
The table below summarizes the correspondence between the previous and the new code.

MODEL NEW CODE OLD CODE

ENNE/EMME 1400 TC FS1 3/230-400/50 230/50 20169213 (5) 3486701

DUAL FUEL
ENNE/EMME 2000 TC FS1 3/230-400/50 230/50 20169214 (5) 3487801
ENNE/EMME 2000 TC FS1 3/230-400/50 230/50 20169215 (5) 3487802
ENNE/EMME 3000 TC FS1 3/400/50 230/50 20169216 (5) 3488801
ENNE/EMME 4500 TC FS1 3/400/50 230/50 20169217 (5) 3489203

595
Modulating Dual Fuel Burners
ENNE/EMME SERIES

Available models
Gas Trains

GAS TRAIN ADAPTER CODE

VPS CODE
CODE MODEL Ø C.T. N/M 1400 N/M 2000 N/M 3000 N/M 4500
3970256* MB 412/1 - RT 52 Rp 1” ¼ - 3010123 l l l
3970144* MB 412/1 - RT 20 Rp 1” ¼ - 3010123 l l l
3010126
3970197** MB 412/1 CT RT 20 Rp 1” ¼ u u l l l
3970231* MB 412/1 - RSM 20 Rp 1” ¼ - 3010123 l l l
3970180* MB 415/1 - RT 30 Rp 1” ½ - 3010123 l
3970198** MB 415/1 CT RT 30 Rp 1” ½ u u l
3970250* MB 415/1 - RT 52 Rp 1” ½ - 3010123 3000843 20064220 + 3010128 l
3970253** MB 415/1 CT RT 52 Rp 1” ½ u u l
3970232* MB 415/1 - RSM 30 Rp 1” ½ - 3010123 l
3970181* MB 420/1 - RT 30 Rp 2” - 3010123 □ l
3970182** MB 420/1 CT RT 30 Rp 2” u u □ l
3970257* MB 420/1 - RT 52 Rp 2” - 3010123 □ l
20042324 + 3010128
3970252** MB 420/1 CT RT 52 Rp 2” u u □ l
3970233* MB 420/1 - RSM 30 Rp 2” - 3010123 □ l
3970234** MB 420/1 CT RSM 30 Rp 2” u u □ l
3010123+
20137718* VGD 50/1 - RT 122 Rp 2” - □ 20042324+3010128
20186306
20169190** VGD 50/1 CT RT 122 Rp 2” u u □ 20042324+3010128
20140762* VGD 65/1 - FT 122 DN 65 (1) - 3010123 3000826 3000832
20169191** VGD 65/1 CT FT 122 DN 65 (1) u u 3000826 3000832
20140763* VGD 80/1 - FT 122 DN 80 - 3010123 3000826 3000832
20169192** VGD 80/1 CT FT 122 DN 80 u u 3000826 3000832
3010370 +
20169193* VGD 100/1 - FT 122 DN 100 - 3010123 3010127
3000826
3010370 +
20169194** VGD 100/1 CT FT 122 DN 100 u u 3010127
3000826
20169195* VGD 125/1 - FT 122 DN 125 - 3010123 l l 3090940
20169196** VGD 125/1 CT FT 122 DN 125 u u l l 3090940

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz -220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) øin = DN 65, øout = DN 80.
C.T. Gas valve leak detection control device:
- gas train not equipped with leak detection control device; this device can be ordered separately - see VPS column - and installed later.
u gas train equipped with leak detection control device.
VPS Valve leak detection control device. Supplied separately from the gas train (please see Gas train accessories paragraph for both 50 Hz and 60 Hz codes).
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

596
Modulating Dual Fuel Burners
ENNE/EMME SERIES

Burner accessories
Nozzles type B5-AA 45°

The nozzles must be ordered separately. The following table shows the features and
codes on the basis of the maximum required fuel output.

NOTE: each burner needs N° 1 nozzle.

BURNER RATED DELIVERY NOZZLE NOZZLE

(kg/h) CODE (1) CODE (2)
u ENNE/EMME 1400 70 3009203 3045426
u ENNE/EMME 1400 80 3009205 3045427
u ENNE/EMME 1400 90 3009207 3045428
u ENNE/EMME 1400 - 2000 100 3009209 3045430
u ENNE/EMME 1400 - 2000 125 3009211 3045432
u ENNE/EMME 1400 - 2000 - 3000 150 3009213 3045434
u ENNE/EMME 2000 - 3000 175 3009215 3045436
u ENNE/EMME 2000 - 3000 - 4500 200 3009800 3045438
u ENNE/EMME 3000 - 4500 225 3009801 3045440
u ENNE/EMME 3000 - 4500 250 3009802 3045442
u ENNE/EMME 3000 - 4500 275 3009803 3045444
u ENNE/EMME 3000 - 4500 300 3009804 3045446
u ENNE/EMME 4500 325 3009805 3045448
u ENNE/EMME 4500 350 3009806 3045450
u ENNE/EMME 4500 375 3009807 3045452
u ENNE/EMME 4500 400 3009808 3045454
u ENNE/EMME 4500 425 3009809 3045455

DUAL FUEL
u ENNE/EMME 4500 450 3009810 3045456
(1) Nozzles Bergonzo B5 45° - with “AA” needle code.
(2) Nozzles Fluidics W2 45° - with “AA” needle code.

Spacer kit
If burner head penetration into the combustion chamber needs reducing, varying
thickness spacers are available, as given in the following list.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u ENNE/EMME 1400 - 2000 102 3000722
u ENNE/EMME 3000 - 4500 130 3000751

597
Modulating Dual Fuel Burners
ENNE/EMME SERIES

Burner accessories
Sound proofing box
D E If noise emission needs reducing even further, sound-proofing boxes are available.
When a lower “B” dimension is required, it is available the Box Support Kit code
A 20065135 which allows to reduce it at the fixed dimension of 55 mm.
The sound-proofing boxes are not suitable for outdoor use.

B BURNER BOX A B (mm) C D E [dB(A)]

BOX CODE
TYPE (mm) min-max (mm) (mm) (mm) (*)
ENNE/EMME 1400-2000
C u C7 1255 160 - 980 110 1140 1345 10 3010376
ENNE/EMME 3000-4500
(*) Average noise reduction according to EN 15036-1 standard

Accessories for modulating operation

To obtain modulating operation, the ENNE/EMME series of burners requires a regulator.
For remote setpoint use RWF 55.

BURNER REGULATOR REGULATOR

TYPE CODE
RWF 50.2 20100018
u ENNE/EMME 1400 - 2000 - 3000 - 4500
RWF 55.5 20101965

The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

Temperature PT 100 -100 ÷ 500°C 3010110

ENNE/EMME 1400 - 2000 Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u
ENNE/EMME 3000 - 4500 Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Depending on the servomotor fitted to the burner, a three-pole potentiometer (1000

W) can be installed to check the position of the servomotor.

BURNER POTENTIOMETER
KIT CODE
u ENNE/EMME 1400 - 2000 - 3000 - 4500 20096322

598
Modulating Dual Fuel Burners
ENNE/EMME SERIES

Burner accessories
LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as given in the following table.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD (*) EXTENDED HEAD (*)
u ENNE/EMME 1400 - 2000 3010063 3010063
u ENNE/EMME 3000 3090223 3090223
u ENNE/EMME 4500 3090937 3090937
(*) without CE certification

Self-cleaning filter
For cleaning heavy oil from dirty particles and impurities, it is equipped with a ther-
mostatic heater for oil with 60°E viscosity at 50°C.

FILTER TYPE FILTERING FILTER CODE

DEGREE (µm)
u Ø = 1”1/2 (60°E at 50°C) 300 3010022

HEATER / THERMOSTAT TYPE HEATER / THERMOSTAT

CODE
u Thermostatic heater with LED 3010050

Degasing unit

DUAL FUEL
In modulating burner, gas separator bottle connects the burner circuit to the main
ring circuit. It allows to recover heat in excess by discharge of the gas from the return
circuit.
BURNER DEGASING UNIT CODE

u ENNE/EMME 1400 - 2000 3000748

u ENNE/EMME 3000 - 4500 3010012

220-230 V conversion kit

This kit is required to convert the 380-400 V models into the 220 or 230 V version.

BURNER SUPPORT CODE

u ENNE/EMME 3000 - 4500 20163347

599
Modulating Dual Fuel Burners
ENNE/EMME SERIES

Gas train accessories

Adapters
In certain cases, an adapter must be fitted between the gas train and the burner, when
the diameter of the gas train is different from the set diameter of the burner.
Below are given the available adapters; please see on the Gas Train list the correct
adapter codes to select.

ADAPTER LENGTH ADAPTER

mm CODE

2” 1/2 2”

DN 65 300 3000825
2” 1/2 1” 1/2

DN 80 2” 1/2 2” 300 3000826

1” 1/2 2” 35 3000843

1” 1/4 2” 35 3010126

DN 100 DN 80 50 3010370

1” 1/2 2” 65 20064220

2” 2” 65 20042324
DN 80

DN 65 320 3000831

DN 80

DN 80 320 3000832

DN 80

DN 100 320 3010127

DN 80

DN 65 2” 1/2 2”
540 3010128

600
Modulating Dual Fuel Burners
ENNE/EMME SERIES

Gas train accessories

Stabiliser spring
To vary the pressure range of the gas train stabilisers, accessory springs are available.
The following table shows these accessories with their application range. Please refer
to the technical manual for the correct choice of spring.

GAS TRAIN SPRING SPRING PRESSURE RANGE SPRING

COLOUR mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-
mum output over 1200 kW. The seal control is type VPS 504.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u VGD 50/1 3010123+20186306 20050030+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123 20050030

DUAL FUEL
DUAL FUEL

601
Ultra Low NOx Modulating Premix Gas Burners

RX 180÷1000 S/PV ULN SERIES

In order to comply the increasing demand of very low NOx
emissions, Riello has developed a new product range for
medium and high power combustion, based on PREMIX low
emission technology, suitable to achieve the most restrictive
emission limits.
Riello RX S/PV ULN Premix Range from 30 to 970 is based
on a platform with Brushless Motors, which provides
high modulation ratios and low pollution emissions,
representing the ideal solution for condensing boilers and
industrial processes.
In the RX S/PV ULN range, the gas and air are delivered into
the fan simultaneously and the mixing occurs inside the
aspiration circuit; the ventilation structures are airtight in
order to avoid air-gas leaks.
The Ultra Low NOx emission performance is achieved while
maintaining high reliability of operation; a high ignition
reliability is assured by a Pilot Ignition system.
All burner’s components are integrated in order to facilitate
and make extremely easy the installation and maintenance.

RX 180 S/PV ULN 30 ÷ 160 kW

RX 250 S/PV ULN 42 ÷ 225 kW
RX 360 S/PV ULN 65 ÷ 325 kW
RX 500 S/PV ULN 82 ÷ 440 kW
RX 700 S/PV ULN 140 ÷ 630 kW
RX 850 S/PV ULN 170 ÷ 790 kW
RX 1000 S/PV ULN 180 ÷ 970 kW

ULTRA LOW NOx GAS

603
Ultra Low NOx Modulating Premix Gas Burners
RX 180÷1000 S/PV ULN SERIES

FIRING RATES

RX 180-250-360-500 S/PV ULN

11

9 RX 360 RX 500
RX 250
7

5 RX 180
hPa (mbar)

-1
0 100 200 300 400 kW

RX 700-850-1000 S/PV ULN

19 RX 1000
17

15 RX 850
13

11

9
RX 700
7

5
hPa (mbar)

-1
100 200 300 400 500 600 700 800 900 1000 kW

Useful working field for choosing the burner

Test conditions conforming to EN676

Temperature: 20°C
Pressure: 1013,5 mbar
Altitude: 0 m a.s.l.

Please note: it is important to be aware that in order to achieve an ULTRA Low NOx emission performance,
it is required to work with a high excess air; as consequence the combustion chamber back pressure could
increase up to roughly 30% more.

604
Ultra Low NOx Modulating Premix Gas Burners
RX 180÷1000 S/PV ULN SERIES
Overall dimensions (mm)
BURNER
RX 180-250 S/PV ULN
RX 360 S/PV ULN
P T L

TX

H
E

MODEL H L P T TX D E
u RX 180 S/PV ULN 390 640 503 465 320 119 306
u RX 250 S/PV ULN 390 640 503 465 320 119 306
u RX 360 S/PV ULN 390 675 503 635 442 144 306
TX: flame zone length; the non combustion area (T-TX) must be greater than the thickness of the boiler door complete with refractory.

RX 500 S/PV ULN

S T L
D

H
E

ULTRA LOW NOx GAS

RX 700-850-1000 S/PV ULN
S T L
TX
D

H
E

MODEL H L P T TX D E S
u RX 500 S/PV ULN 456 770 550 635 442 144 353 -
u RX 700 S/PV ULN 490 910 520 540 367 200 370 135
u RX 850 S/PV ULN 490 910 520 660 460 200 370 135
u RX 1000 S/PV ULN 490 910 520 660 460 200 370 135

605
Ultra Low NOx Modulating Premix Gas Burners
RX 180÷1000 S/PV ULN SERIES
Overall dimensions (mm)
BURNER - BOILER MOUNTING FLANGE

MODEL D1 W1 R DX2 DX1 W6

W1
u RX 180 S/PV ULN 163 224 M8 94 68 45°
DX2
u RX 250 S/PV ULN 163 224 M8 94 68 45°
W6
u RX 360 S/PV ULN 163 224 M8 94 68 45°
u RX 500 S/PV ULN 163 224 M8 100 68 45°
D1

u RX 700 S/PV ULN 240 75 - 325 M10 135 75 45°

DX1

W6 u RX 850 S/PV ULN 240 75 - 325 M10 135 75 45°

R
u RX 1000 S/PV ULN 240 75 - 325 M10 135 75 45°

PACKAGING

MODEL X Y Z kg
Z u RX 180 S/PV ULN 730 530 550 33
u RX 250 S/PV ULN 730 530 550 33
Y u RX 360 S/PV ULN 1190 530 550 35
X
u RX 500 S/PV ULN 1280 530 565 43
u RX 700 S/PV ULN 1420 580 695 50
u RX 850 S/PV ULN 1420 580 695 50
u RX 1000 S/PV ULN 1420 580 695 60

606
Ultra Low NOx Modulating Premix Gas Burners
RX 180÷1000 S/PV ULN SERIES
Specification
DESIGNATION OF SERIES
RX

Size:

Setting: S/P Proportioning air/gas valve

S/PV Proportioning air/gas valve with variable speed
S/E Electronic Cam
S/EV Electronic Cam predisposed for variable speed (with inverter)

Emission: ... Low NOx Class 3 EN 676

ULN Ultra Low NOx

Electrical supply to the system:

1/230/50-60 1/230V/50-60Hz
3/400/50-60 3N/400V/50-60Hz

230/50-60 230V/50-60Hz

RX 500 S/PV ULN 1/230/50-60 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

STATE OF SUPPLY
Monoblock forced draught Premix Ultra Low NOx gas burner with two stage progressive or modulating operation, with a
specific kit, fully automatic, made up of:
- Cylindrical flame shape premix combustion heads fitted with:
- highly heat resistant cylinder
- special metallic fiber mesh resistant to thermal stress
- ignition electrodes
- ionization probe
- Variable speed fan with Brushless Motors
- Pneumatic proportioning gas train integrated in the burner, which supply the correct gas quantity in proportion to
the airflow produced by the fan
- Air/gas mixer (venturi) in the suction line circuit to support Gas and air mixing

ULTRA LOW NOx GAS

- Airtight ventilation structures for air and gas mixing
- Pilot Ignition system to assure a high ignition reliability
- Microprocessor-based LME 71 burner safety control box
- manages the variable speed of the fan and all safety phases of the burner
- allows to modify the operation point of the burner
- with diagnostic functions for operational state and fault state messages, based on multicolor indication via
3-colored LED
- Burner on/off selection switch
- Flame inspection window
- IP 2XD electric protection level
- AZL 21 LCD display connected to the LME 71 control box to get indication of the operating status, to activate
the diagnostic functions and to change the password-protected parameters

Standard equipment:
- Insulating screen and gasket
- Screws, nuts and washers for burner assembly
- Gas valve
- Flange for gas valve
- Valve fixing screws
- Electrical plugs (for model RX 180-250-360 S/PV ULN)
- Gas train for pilot ignition system
- Instruction booklet
- Spare parts list

607
Ultra Low NOx Modulating Premix Gas Burners
RX 180÷1000 S/PV ULN SERIES
Available models
Burners
HEAT OUTPUT TOTAL
NATURAL GAS ELECTRICAL
CODE MODEL CERTIFICATION NOTE
POWER
(kW) (1) (kW) (2) (kW)
20160021 RX 180 S/PV ULN 1/230/50-60 230/50-60 30 - 160 30-180 0,51 CE-0123CT1618 (3)(4)(5)(6)

20160022 RX 250 S/PV ULN 1/230/50-60 230/50-60 42 - 225 42-250 0,51 CE-0123CT1618 (3)(4)(5)(6)

20148871 RX 360 S/PV ULN 1/230/50-60 230/50-60 65 - 325 65-360 0,51 CE-0123CT1618 (3)(4)(5)(6)(8)

20171627 RX 360 S/PV ULN 1/230/50-60 230/50-60 65 - 325 65-360 0,51 CE-0123CT1618 (3)(4)(5)(6)(9)

20148872 RX 500 S/PV ULN 1/230/50-60 230/50-60 82 - 440 82-490 1 CE-0123CT1618 (3)(4)(5)(7)

20148874 RX 700 S/PV ULN 1/230/50-60 230/50-60 140 - 630 140 - 700 1,2 CE-0123CT1618 (3)(4)(5)(7)

20148875 RX 850 S/PV ULN 1/230/50-60 230/50-60 170 - 790 170 - 880 1,2 CE-0123CT1618 (3)(4)(5)(7)

20148877 RX 1000 S/PV ULN 3/400/50-60 230/50-60 180 - 970 180-1080 2,7 CE-0123CT1618 (3)(4)(5)(7)

(1) Power range referred to an Ultra Low NOx performance of 30 mg/Nm3

(2) Power range referred to a Low NOx performance conformingto the Class 3 of EN676 European Standard
(3) The burners cannot be used on inversion flame boilers
(4) Modulation input factory setting is 3 Points; to change the external modulation parameter to analogue signal it is necessary to access the password-protected list
of parameters using the AZL 21 display kit
(5) Gas train included
(6) With plug and socket
(7) With terminal board
(8) Compatible with natural gas use only
(9) Compatible with LPG use only

608
Ultra Low NOx Modulating Premix Gas Burners
RX 180÷1000 S/PV ULN SERIES
Burner accessories
Accessories for modulating operation

POWER CONTROLLER To obtain modulating operation, the RX S/PV series of burners requires a regulator with
three point outlet controls. The following table lists the accessories for modulating
operation with their application range.

REGULATOR REGULATOR
BURNER
TYPE CODE
u RX 180 S/PV ULN

u RX 250 S/PV ULN RWF 50.2 - 3-point outlet 20086840

u RX 360 S/PV ULN

u RX 500 S/PV ULN RWF 50.2 - 3-point outlet 20095185

u RX 700 S/PV ULN

u RX 850 S/PV ULN RWF 50.2 - 3-point outlet 20094733

u RX 1000 S/PV ULN

PROBE The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

Temperature PT 100 -100 ÷ 500°C 3010110

Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

ULTRA LOW NOx GAS

609
Ultra Low NOx Modulating Premix Gas Burners

RX 1500÷3000 S/E ULN SERIES

In order to comply the increasing demand of very low NOx
emissions, Riello has developed a new product range for
high power combustion, based on PREMIX low emission
technology, suitable to achieve the most restrictive emission
limits.
Riello RX S/E ULN Premix Range, which provides high
modulation ratios and low pollution emissions, representing
the ideal solution for condensing boilers and industrial
processes, is based on a platform with asynchronous
motors fans.
In the RX S/E ULN range, from 270 to 3210 kW, the gas is
introduced downstream to the fan, so a sealed ventilation
structure is not necessary because the gas and air mixture
does not take place inside the aspiration circuit.
The Ultra Low NOx emission performance is achieved while
maintaining high reliability of operation; on all models a
high ignition reliability is assured by a Pilot Ignition system.
The burners operation is under control of a Digital Burner
Management System able to manage the air-fuel ratio
by independent servomotors in order to obtain a perfect
output control and to assure a correct combustion and safe
operation on all modulation range.

RX 1500 S/E ULN 300 ÷ 1650 kW

RX 1800 S/E ULN 300 ÷ 1940 kW
RX 2500 S/E ULN 375 ÷ 2485 kW
RX 3000 S/E ULN 640 ÷ 3210 kW

ULTRA LOW NOx GAS

611
Ultra Low NOx Modulating Premix Gas Burners
RX 1500÷3000 S/E ULN SERIES

FIRING RATES

19
Useful working field for choosing the burner

17 Test conditions conforming to EN676

Temperature: 20°C
Pressure: 1013,5 mbar
15 Altitude: 0 m a.s.l.

13

11

RX 1800
9

RX 1500
7

3
hPa (mbar)

-1
200 400 600 800 1000 1200 1400 1600 1800 2000 2200 kW

19

17

15
RX 3000

13

11

RX 2500
7

3
hPa (mbar)

-1
200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 kW

Please note: it is important to be aware that in order to achieve an ULTRA low NOx emission performance, it is required to work with a high
excess air; as consequence the combustion chamber back pressure could increase up to roughly 30% more.

612
Ultra Low NOx Modulating Premix Gas Burners
RX 1500÷3000 S/E ULN SERIES
Overall dimensions (mm)
BURNER

RX 1500 S/E ULN

P T L
B R2 TX G M

R1
D

H
N
E
F

RX 1800-2500-3000 S/E ULN

P T L

Tx M
R1
D

H
E

R2

F
C
O O

ULTRA LOW NOx GAS

A

R
A

MODEL A B C D E F G H L M N O P T TX U R R1 R2
u RX 1500 S/E ULN - 250 154 250 440 2” 426 660 734 308 260 - 885 950 590 1060 - 360 150
u RX 1800 S/E ULN 1015 352 178 250 520 DN65* - 790 830 400 530 290 1178 1080 720 - 890 506 150
u RX 2500 S/E ULN 1015 344 178 354 520 DN65* - 790 878 400 530 290 1178 1200 840 - 890 506 150
u RX 3000 S/E ULN 1015 344 178 354 520 DN65* - 790 970 400 530 290 1178 1530 1170 - 890 506 150

TX: flame zone length; the non combustion area (T-TX) must be greater than the thickness of the boiler door complete with refractory.
* The gas adaptor is set also for DN 80 bore.

613
Ultra Low NOx Modulating Premix Gas Burners
RX 1500÷3000 S/E ULN SERIES
Overall dimensions (mm)
BURNER - BOILER MOUNTING FLANGE

MODEL D1 W1 R W6
R W6 W6
u RX 1500 S/E ULN 370 470 M16 22.5°
u RX 1800 S/E ULN 520 560 M18 22.5°
u RX 2500 S/E ULN 520 560 M18 22.5°
W6 u RX 3000 S/E ULN 520 560 M18 22.5°

W6

D1
W1

PACKAGING

BURNER MODEL X Y Z kg
Z u RX 1500 S/E ULN 1930 910 940 130
u RX 1800 S/E ULN 1650 1260 1075 200
Y u RX 2500 S/E ULN 1650 1260 1075 220
X
u RX 3000 S/E ULN 1650 1260 1075 220

COMBUSTION
X Y Z kg
HEAD MODEL
u RX 1500 S/E ULN Included in the burner box
u RX 1800 S/E ULN 1310 650 800 80
u RX 2500 S/E ULN 1700 650 800 80
u RX 3000 S/E ULN 1700 650 800 100

614
Ultra Low NOx Modulating Premix Gas Burners
RX 1500÷3000 S/E ULN SERIES
Specification
DESIGNATION OF SERIES
RX

Size:

Setting: S/P Proportioning air/gas valve

S/PV Proportioning air/gas valve with variable speed
S/E Electronic Cam
S/EV Electronic Cam predisposed for variable speed (with inverter)

Emission: ... Low NOx Class 3 EN 676

ULN Ultra Low NOx

Electrical supply to the system:

1/230/50-60 1/230V/50-60Hz
3/400/50 3N/400V/50Hz

230/50-60 230V/50-60Hz

RX 1500 S/E ULN 3/400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

STATE OF SUPPLY
Monoblock forced draught Premix Ultra Low NOx gas burner with two stage progressive or modulating operation, with a
specific kit, fully automatic, made up of:
- Cylindrical flame shape premix combustion heads fitted with:
- highly heat resistant cylinder
- special metallic fiber mesh resistant to thermal stress
- ignition electrodes
- Double combustion control devices, made up of
- temperature probe which controls the temperature inside the combustion head to prevent damage to
the combustion head
- UV flame sensor
- Pilot Ignition system to assure a high ignition reliability

ULTRA LOW NOx GAS

- Microprocessor-based Digital Burner Management System
- manages all the safety phases of the burner
- allows to modify the operation point of the burner
- with diagnostic functions for operational status and fault messages
- AZL display Interface, operating unit to adjust the system
- Fan with asynchronous motor
- Air suction circuit lined with sound-proofing material
- Air damper for air flow setting and butterfly valve for regulating fuel output controlled by independent stepper motor
actuators
- Burner on/off selection switch
- Low gas pressure switch to cause controlled safety shut-down when the supply pressure falls below a pre-determined
value
- Maximum gas pressure switch to stop the burner in the case of excess pressure on the fuel supply line
- Minimum air pressure switch stops the burner in case of insufficient air quantity at the combustion head
- No. 2 air pressure switches, light indicators, relays and fuses that set up the air intake filter (air filter is an accessory
to be ordered separately)
- Relays with clean contacts for signaling the burner is operating or the burner’s lock-out
- Fixing flange with insulating panel
- Flame inspection window
- Slide bars (RX 1500) or Hinge opening (RX 1800-2500-3000) for easier installation and maintenance
- Electric protection level IP44 RX 1500 – IP 54 RX 1800-2500-3000
Standard equipment:
- Insulating screen
- Gas train adapter
- Gas train for pilot ignition system for RX 1500 (installed on burner for RX 1800-2500-3000)
- Instruction booklet
- Spare parts list

615
Ultra Low NOx Modulating Premix Gas Burners
RX 1500÷3000 S/E ULN SERIES
Available models
Burners
HEAT OUTPUT TOTAL
COMBUSTION NATURAL GAS ELECTRICAL
CODE MODEL CERTIFICATION NOTE
HEAD CODE (1) POWER
(kW) (2) (kW) (3) (kW)
20148878 RX 1500 S/E ULN 3/N/400/50 INCLUDED 300 - 1650 300 - 1830 6,65 CE-0085CT0448 (4)(5)(6)(7)(8)(9)
20148880 RX 1800 S/E ULN 3/N/400/50 20151520 300 - 1940 300 - 2160 5,56 CE-0085CT0448 (4)(5)(6)(7)(8)(9)
20148881 RX 2500 S/E ULN 3/N/400/50 20151274 375 - 2485 375 - 2765 6,65 CE-0085CT0448 (4)(5)(6)(7)(8)(9)
20148882 RX 3000 S/E ULN 3/N/400/50 20151483 635 - 3210 635 - 3570 8,50 CE-0085CT0448 (4)(5)(6)(7)(8)(9)

(1) For models RX 1800-2500-3000 S/E ULN, the combustion head is supplied separated from the burner and must be ordered with the specific code
(2) Power range referred to an Ultra Low NOx performance of 30 mg/Nm3
(3) Power range referred to a Low NOx performance conformingto the Class 3 of EN676 European Standard
(4) according to 2016/426/EU - 2014/35/EU - 2014/30/EU - 2006/42 EC Directive.
(5) Gas train must be ordered separately (please see Gas Trains paragraph)
(6) Seal control function is included on Burner Digital Management System, by connection to the dedicated pressure switch included as standard equipment on
the gas train
(7) Direct starter fan motor
(8) Electrical connections with terminal board
(9) The burners cannot be used on inversion flame boilers

Gas Trains
FLANGE KIT FOR GAS BURNER-GAS TRAIN
BURNER MODEL CODE GAS TRAIN MODEL Ø NOTE
PRESSURE SWITCH (2) ADAPTER
RX 1500 S/E ULN 20137718 VGD 50/1 - RT 122 2” 20185515 (4) (2)
RX 1800 S/E ULN 20137718 VGD 50/1 - RT 122 2” 20185515 3000826+20042324 (2)
RX 2500 S/E ULN 20140762 VGD 65/1 - FT 122 DN65 (1) (3) (4) (2)
RX 3000 S/E ULN 20140762 VGD 65/1 - FT 122 2” (3) (4) (2)

(1) øin = DN 65, øout = DN 80.

(2) For seal control function, a gas pressure switch (to be equipped on the gas train and connected to the Burner’s Digital Control System) is provided with the burner.
(3) Additional flange not necessary, the gas train can be connected directly to the pressure switch for seal control.
(4) The Burner/Gas Train adapter is included on burner as standard equipment.

616
Ultra Low NOx Modulating Premix Gas Burners
RX 1500÷3000 S/E ULN SERIES
Burner accessories
Accessories for modulating operation
POWER CONTROLLER To obtain modulating operation, the RX S/E series of burners requires a regulator with
three point outlet controls. The following table lists the accessories for modulating
operation with their application range. For remote setpoint use RWF 55.

REGULATOR REGULATOR
BURNER
TYPE CODE
RWF 50.2 - 3-point outlet 20099869
u RX 1500 S/E ULN
RWF 55.5 - complete with RS-485 interface 20099905
RWF 50.2 - 3-point outlet 20085417
RX 1800-2500-
u RWF 55.5 - complete with RS-485 interface 20074441
3000 S/E ULN
RWF 55.6 - complete with RS-485 profibus interface 20074442

PROBE The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

Temperature PT 100 -100 ÷ 500°C 3010110

Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

PC Interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.

ULTRA LOW NOx GAS

BURNER KIT CODE

u All models 3010436

OCI412 interface kit

Interface kit between the REC27.100A2 and a Modbus system, such as a building auto-
mation and control system (BACS).
The Modbus interface is based on the RS-485 standard.

BURNER KIT CODE (1)

u RX 1800-2500-3000 S/E ULN 3010437

(1) Not applicable on RX 1500 S/E ULN

617
Ultra Low NOx Modulating Premix Gas Burners
RX 1500÷3000 S/E ULN SERIES
Burner accessories
Air filter
When burner is used in dusty environment, in order to prevent the possible ingress
of foreign elements in the air circuit, a filter is available as accessory to be installed
in the air intake side of the burner.
Because the RIELLO combustion head is made by mesh, and not fiber, the grade of
filtration can be lower, allowing to lengthen filter cleaning time, so reducing cost
and to fully exploit the potential of the ventilating structure, assuring in the mean-
time a correct combustion.
The Air Filter specifically studied for RIELLO RX S/E ULN burners is easily cleanable
with compressed air in order to avoid the need to change it each time the main-
tenance is required.
The use of Air Filter involves a working field reduction, please refer to the instruc-
tion manual for detailed info.

BURNER KIT CODE

u RX 1500 S/E ULN 20164652

u RX 1800-2500 S/E ULN 20156978
u RX 3000 S/E ULN 20141720

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special
kit is available as given in the following table.

BURNER KIT CODE

u RX 1500 S/E ULN 3010094

u RX 1800-2500-3000 S/E ULN 20074542

618
Ultra Low NOx Gas FGR Burners

RS 410÷2000/E-EV FGR SERIES

Due to the significant increase of pollutants in these last
years, attention to performance, energy efficiency and
emission reduction is becoming more important all around
the world, in particular in all the highly industrialized
countries.
In order to comply the increasing demand of very low NOx
emissions, Riello has developed a new range of Monoblock
burners, based on FGR (Flue gas Recirculation) low emission
technology, suitable to achieve the most restrictive emission
limits.
FGR technology is based on the recirculation of a part of the
exhaust gas, which is introduced in the air inlet side of the
burner; an integrated Digital Burner Management System,
trough the action of independent servomotors, allows the
control of air, fuel and exhaust gas proportion in every
working point, in order to reach very low NOx emissions,
while maintaining high reliability of operation.
All the components are integrated in a compact size, in
order to facilitate and make extremely easy the installation
and maintenance.

RS 410/E-EV FGR 595 ÷ 1210/3820 kW

RS 510/E-EV FGR 660 ÷ 1800/4800 kW
RS 610/E-EV FGR 912 ÷ 2200/5850 kW
RS 810/E-EV FGR 1100 ÷ 3500/6990 kW
RS 1000/E-EV FGR 1100 ÷ 4000/10100 kW
RS 1200/E-EV FGR 1500 ÷ 5500/11100 kW
RS 1300/E-EV FGR 2500 ÷ 7500/13000 kW
RS 1600/E-EV FGR 3065 ÷ 9503/15560 kW
RS 2000/E-EV FGR 4000 ÷ 12000/19500 kW

ULTRA LOW NOx GAS

619
Ultra Low NOx Gas FGR Burners
RS 410÷2000/E-EV FGR SERIES

FIRING RATES
Please note: it is important to be aware that the use of the Flue Gas Recirculation (FGR) function, in order to achieve an
ULTRA Low NOx emission performance, might lower the burner’s maximum output, because the maximum amount of
combustion air that can be introduced will be reduced, and so the oxygen concentration.
The shown firing rates are obtained in special test boilers, according to EN 676 regulation and referred to a Low NOx
performance conforming to the Class 3 of EN676, with 0% of Flue Gas Recirculation; by increasing the recirculation % in
order to achieve an ULTRA Low NOx emission the burner’s maximum output will be reduced.
A Flue Gas Recirculation % needed to obtain an Ultra Low NOx performance of 30 mg/Nm3 will involve a maximum
output reduction of at list 20%.

23.8

21.8
RS 610/E-EV FGR RS 810/E-EV FGR
19.8

17.8
RS 410/E-EV FGR
15.8

13.8 RS 510/E-EV FGR

11.8

9.8

7.8

5.8

3.8
hPa (mbar)

1.8

-0.2
500 800 1100 1400 1700 2000 2300 2600 2900 3200 3500 3800 4100 4400 4700 5000 5300 5600 5900 6200 6500 6800 7100 kW

Test conditions
conforming to EN676
Temperature: 20°C
Pressure: 1013,5 mbar
Altitude: 0 m a.s.l.

620
Ultra Low NOx Gas FGR Burners
RS 410÷2000/E-EV FGR SERIES

FIRING RATES

30 Useful working field

for choosing the
28 burner
RS 1000/E-EV FGR
26
24
RS 1200/E-EV FGR Modulation range
22
20 Test conditions
conforming to
18 EN676
16 Temperature: 20°C
Pressure: 1013,5
14 mbar
Altitude: 0 m a.s.l.
12
10
8
hPa (mbar)

6
4
2
0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 kW

34

32
RS 1600/E-EV FGR
30

28

26

ULTRA LOW NOx GAS

RS 1300/E-EV FGR
24 RS 2000/E-EV FGR
22

20

18
16
14
12

10

6
hPa (mbar)

0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 1100012000 13000 14000150001600017000 18000 19000 20000 21000 kW

621
Ultra Low NOx Gas FGR Burners
RS 410÷2000/E-EV FGR SERIES

Overall dimensions (mm)

BURNER

RS 410-610/E-EV FGR

G
A B
M
I

H
N
E

200
S F O O
C
P

L
R

R
L

MODEL A B C D E F* G H I L M N O P** R S
u RS 410/E-EV FGR 1178 517 178 313 520 DN65 1140 790 340 1015 615 528 290 177 890 DN100
u RS 510/E-EV FGR 1260 517 178 313 520 DN65 1140 790 360 1015 620 528 290 177 890 DN125
u RS 610/E-EV FGR 1260 517 178 336 520 DN65 1215 790 365 1015 632 528 290 177 890 DN150

* The gas adaptor is set also for DN 80 bore.

** Maximum position for the extraction of the servomotor cover.

622
Ultra Low NOx Gas FGR Burners
RS 410÷2000/E-EV FGR SERIES

Overall dimensions (mm)

BURNER

RS 810/E-EV FGR

P T L
I G M

D
N
E

C F
S
R1

A
R
A

ULTRA LOW NOx GAS

MODEL A C D E F G I L M N P R R1 S T
u RS 810/E-EV FGR 1197 173 363 585 DN80 577 405 1222 645 260 1345 1055 6” - DN 150 450 558

623
Ultra Low NOx Gas FGR Burners
RS 410÷2000/E-EV FGR SERIES

Overall dimensions (mm)

BURNER

RS 1000-1200/E-EV FGR

A B G
I

H
E
F

R
L

MODEL A B C D E F G H I L R
u RS 1000/E-EV FGR 1637 669 200 413 885 DN80 1510 1338 485 1493 1350
u RS 1200/E-EV FGR 1637 670 200 456 885 DN80 1630 1338 463 1493 1350

624
Ultra Low NOx Gas FGR Burners
RS 410÷2000/E-EV FGR SERIES

Overall dimensions (mm)

BURNER

RS 1300-1600-2000/E-EV FGR

P T L
I

H
F
E

C
A

MODEL A C D E F H I L P R T ULTRA LOW NOx GAS

u RS 1300/E-EV FGR 1782 220 544 960 DN80 1463 383 1928 1880 1565 613
u RS 1600/E-EV FGR 1785 220 544 960 DN100 1463 544 1922 1880 1565 852
u RS 2000/E-EV FGR 1782 220 590 960 DN100 1463 562 1922 1880 1565 852

625
Ultra Low NOx Gas FGR Burners
RS 410÷2000/E-EV FGR SERIES

Overall dimensions (mm)

BURNER - BOILER MOUNTING FLANGE

W3 MODEL A B C W3 W4
u RS 410/E-EV FGR 335 452 M18 400 430.5
45° u RS 510/E-EV FGR 335 452 M18 400 430.5
A B
W4

u RS 610/E-EV FGR 350 452 M18 400 430.5

u RS 810/E-EV FGR 400 495 M18 530 530
45°
u RS 1000/E-EV FGR 460 608 M20 530 530
C u RS 1200/E-EV FGR 500 608 M20 530 530

E MODEL A B C D E F
== u RS 1300/E-EV FGR 580 215 220 M20 645 620
B
u RS 1600/E-EV FGR 580 215 220 M20 645 620
==
u RS 2000/E-EV FGR 580 215 220 M20 645 620

A
==

==
F

PACKAGING

MODEL X Y Z kg
u RS 410/E-EV FGR 2040 1280 1125 265
Z
u RS 510/E-EV FGR 2040 1280 1125 265
u RS 610/E-EV FGR 2040 1280 1125 295
Y
X u RS 810/E-EV FGR 2150 1070 1425 320
u RS 1000/E-EV FGR 2640 1700 1750 450
u RS 1200/E-EV FGR 2640 1700 1750 470
u RS 1300/E-EV FGR 2960 1750 1800 1180
u RS 1600/E-EV FGR 2960 1750 1800 1180
u RS 2000/E-EV FGR 2960 1750 1800 1220

626
Ultra Low NOx Gas FGR Burners
RS 410÷2000/E-EV FGR SERIES

Specification
DESIGNATION OF SERIES

Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

/B Two stage
/M Modulating-Mechanical cam
/E Electronic cam
/P Proportioning air/gas valve
/EV Electronic cam predisposed for variable speed (with inverter)
/EVi Electronic cam with integrated inverter

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676
BLU Class 3 EN676
MX Class 3 EN676
FGR Ultra Low NOx

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Electrical supply to the system:

1/230/50 1/230V/50Hz

ULTRA LOW NOx GAS

3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 410 /E FGR TC FS1 3/400/50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION

627
Ultra Low NOx Gas FGR Burners
RS 410÷2000/E-EV FGR SERIES

Specification
STATE OF SUPPLY
Monoblock forced draught, Ultra Low NOx gas burner with Flue Gas Recirculation (FGR) system, with modulating
operation, fully automatic, made up of:
- High performance fan with low sound emissions
- Air suction circuit
- Air damper for air setting controlled by a high precision servomotor
- Air pressure switch
- Three-phase Fan starting motor
- Low emission combustion head, that can be set on the basis of required output, fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- flame stability disk
- Automatic regulator for gas delivery, controlled by a high precision servomotor
- Burner Pilot Ignition system, with dedicated gas train (on RS 1000-2000/E-EV FGR models), to assure a high
ignition reliability
- Flue gas recirculation butterfly valve controlled by a high precision servomotor
- Flue gas recirculation temperature probe to prevent condensation in burner intake
- Maximum gas pressure switch, with pressure test point, to stop the burner in the case of excess pressure on
the fuel supply line
- LMV51.300 Digital Burner Management System,
- for control of air, fuel and exhaust gas proportion in every working point
- for output modulation with incorporated PID control of temperature or pressure of the heat generator
- with indication of operating status and parameters, error messages and diagnosis of fault causes
- Operator panel with LCD Display Interface, for combustion system commissioning and monitoring
- Burner safety control included on Electronic Cam device
- UV sensor for flame detection
- Main electrical supply terminal board
- Burner on/off switch
- Manual or automatic output increase/decrease switch
- Contacts motor and thermal relay with release button
- Motor internal thermal protection
- Clean contacts relay
- Burner failure led signal and lighted release button
- Hinge for opening the burner and inspecting the combustion head
- Lifting rings

Standard equipment:
Thermal insulation screen
- Screws to fix the burner flange to the boiler
- Screws to fix the gas train flange
- Gasket for gas train flange
- Pressure switch for leak detection control of gas train
- Spare parts catalogue
- Instruction handbook for installation, use and maintenance

628
Ultra Low NOx Gas FGR Burners
RS 410÷2000/E-EV FGR SERIES

Available models
Burners
HEAT OUTPUT TOTAL
NATURAL GAS ELECTRICAL
CODE MODEL CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)

20162643 RS 410/E FGR TC FS1 3/400/50 595/1210 - 3820 50/150 - 445 10,6 CE-0123CU1034 (1)(2)(4)

20162646 RS 510/E FGR TC FS1 3/400/50 660/1800 - 4800 68/180 - 525 13,9 CE-0123CU1034 (1)(3)(4)

20162647 RS 610/E FGR TC FS1 3/400/50 912/2200 - 5850 100/220 - 625 16,9 CE-0123CU1034 (1)(3)(4)

20160290 RS 810/E FGR TC FS1 3/400/50 1100/3500 - 6990 120/350 - 700 24 CE-0123CU1078 (1)(3)(4)

On demand RS 1000/E FGR TC FS1 3/400/50 1100/4000 - 10100 110/400 - 1010 25,7 (1)(3)(4)

On demand RS 1200/E FGR TC FS1 3/400/50 1500/5500 - 11100 150/550 - 1110 28,7 (1)(3)(4)

On demand RS 1300/E FGR TC FS1 3/400/50 2500/7500 - 13000 250/750 - 1300 34,7 (1)(3)(4)

On demand RS 1600/E FGR TC FS1 3/400/50 3065/9503 - 15560 307/950 - 1556 41,5 (1)(3)(4)

On demand RS 2000/E FGR TC FS1 3/400/50 4000/12000 - 19500 400/1200 - 1950 49,3 (1)(3)(4)

20162652 RS 410/EV FGR TC FS1 3/400/50 595/1210 - 3820 50/150 - 445 10,6 CE-0123CU1034 (1)(4)

20162653 RS 510/EV FGR TC FS1 3/400/50 660/1800 - 4800 68/180 - 525 13,9 CE-0123CU1034 (1)(4)

20162655 RS 610/EV FGR TC FS1 3/400/50 912/2200 - 5850 100/220 - 625 16,9 CE-0123CU1034 (1)(4)

On demand RS 810/EV FGR TC FS1 3/400/50 1100/3500 - 6990 120/350 - 700 24 (1)(4)

20166096 RS 1000/EV FGR TC FS1 3/400/50 1100/4000 - 10100 110/400 - 1010 25,7 (1)(4)

20166097 RS 1200/EV FGR TC FS1 3/400/50 1500/5500 - 11100 150/550 - 1110 28,7 (1)(4)

On demand RS 1300/EV FGR TC FS1 3/400/50 2500/7500 - 13000 250/750 - 1300 34,7 (1)(4)

ULTRA LOW NOx GAS

On demand RS 1600/EV FGR TC FS1 3/400/50 3065/9503 - 15560 307/950 - 1556 41,5 (1)(4)

On demand RS 2000/EV FGR TC FS1 3/400/50 4000/12000 - 19500 400/1200 - 1950 49,3 (1)(4)

(1) Power range referred to a Low NOx performance conforming to the Class 3 of EN676 European Standard, with 0% of Flue Gas Recirculation; by increasing
the recirculation % in order to achieve an ULTRA Low NOx emission the burner’s maximum output will be reduced
(2) Direct starter fan motor
(3) Star delta fan motor starter
(4) According to 2016/426/EU - 2014/35/EU - 2014/30/EU - 2014/68/EU - 2006/42 EC Directive.

For more information about product codes, please contact Riello Burners Commercial and Technical
Department, our Application Engineers will be pleased to help you.

629
Ultra Low NOx Gas FGR Burners
RS 410÷2000/E-EV FGR SERIES

Available models
Gas Trains
GAS TRAIN ADAPTER CODE

CODE MODEL Ø
RS 410 RS 510 RS 610
3970250* MB 415/1 - RT 52 Rp 1” ½ l l l
3970257* MB 420/1 - RT 52 Rp 2” l l l
20137718* VGD 50/1 - RT 122 (1) Rp 2” 3000826 + 20042324 l
20140762* VGD 65/1 - FT 122 DN 65 (2) □
20140763* VGD 80/1 - FT 122 DN 80 □
20169193* VGD 100/1 - FT 122 DN 100 3010370
20169195* VGD 125/1 - FT 122 DN 125 3010224

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz - 220V/60Hz electrical supply.
** 230V/50Hz electrical supply.
The valves seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
The seal control function is managed by REC control box, by installation on gas train of a pressure switch (please see Gas train accessories paragraph).
To select the gas train please refer to the instruction manual.
(1) Additional flange kit code 20185515 needed for seal control function
(2) øin = DN 65, øout = DN 80.
l Not available.
□ Additional adapter not necessary, the gas train may be connected directly to the burner.

GAS TRAIN ADAPTER CODE

CODE MODEL Ø RS 810 RS 1000 RS 1200
20137718* VGD 50/1 - RT 122 (1) Rp 2” l l l
20059331 /
20140762* VGD 65/1 - FT 122 DN 65 (2) l l
(3010222+20059331) (3)
20059331 /
20140763* VGD 80/1 - FT 122 DN 80 20066268 / (3010222 + 20066268) (3)
(3010222+20059331) (3)
20059332 /
20169193* VGD 100/1 - FT 122 DN 100 20066278 / (3010223 + 20066268) (3)
(3010223+20059331) (3)
20059333 /
20169195* VGD 125/1 - FT 122 DN 125 20066284 / (3010224 + 20066268) (3)
(3010224+20059331) (3)

Please see designation of Gas Train Series in the page before the Catalogue index.
* 230V/50Hz - 220V/60Hz electrical supply.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
The seal control function is managed by LMV control box, by installation on gas train of a pressure switch supplied, as standard equipment with the burner.
To select the gas train please refer to the technical data leaflet and/or instruction manual.
(1) Additional flange kit code 20185515 needed for seal control function
(2) øin = DN 65, øout = DN 80.
(3) To be used with gas train and burner opening on the left (fan motor side).

GAS TRAIN ADAPTER CODE

CODE MODEL Ø RS 1300 RS 1600 RS 2000
20137718* VGD 50/1 - RT 122 (1) Rp 2” l l l
20140762* VGD 65/1 - FT 122 DN 65 (2) l l l
20140763* VGD 80/1 - FT 122 DN 80 l l l
20169193* VGD 100/1 - FT 122 DN 100 20130602 20130616
20169195* VGD 125/1 - FT 122 DN 125 20130606 20130617

Please see designation of Gas Train Series in the page before the Catalogue index.
(1) Additional flange kit code 20185515 needed for seal control function
(2) øin = DN 65, øout = DN 80.
l Gas train not available or not suitable for the matching to the burner.

630
Ultra Low NOx Gas FGR Burners
RS 410÷2000/E-EV FGR SERIES

Burner accessories
Accessories for modulating operation
The control box of RS /E-EV FGR Burners includes the three point PID regulator to obtain
the modulating operation.
The relative temperature or pressure probes fitted to the regulator must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

Temperature PT 100 -100 ÷ 500°C 3010110

Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

PC Interface Software
PC tool for convenient programming and burner settings, process visualization, data
recording, selection of AZL language, software update AZL.

BURNER KIT CODE

u RS 410 - 510 - 610 - 810/E-EV FGR

u RS 1000 - 1200/E-EV FGR On demand

u RS 1300 - 1600 - 2000/E-EV FGR

Stabiliser spring
Accessory springs are available to vary the pressure range of the gas train stabilisers.
The following table shows these accessories with their application range.
Please refer to the technical manual for the correct choice of spring.

ULTRA LOW NOx GAS

GAS TRAIN SPRING SPRING PRESSURE SPRING
COLOUR RANGE mbar CODE
Neutral 0 - 22 20181839
u VGD/1 series Yellow 15 - 120 20141900
Red 100 - 250 20141901

PVP (Pressure Valve Proving) kit *

The seal control function is included on Burner Digital Management System, it is only
necessary to add the PVP kit on the gas train.
The PVP is included as standard equipment on RS 810-1000-1200-1300-1600-2000/E-EV
FGR models.

GAS TRAIN KIT CODE

u All MB models, VGD 65/1 - 80/1 - 100/1 - 125/1 3010344 (*)

3010344 +
u VGD 50/1
20185515 (**)

(*) Code 3010344 not necessary for RS 810-1000-1200-1300-1600-2000/E-EV FGR, where it is included as a standard.
(**) Code 20185515 always needed in case of seal control needed for VGD 50/1 gas train. Code 3010344 not necessary for
RS 810-1000-1200-1300-1600-2000/E-EV FGR, where it is included as a standard.

631
Light Oil Oven Burners

RIELLO 40 F SERIES
The Riello 40 F series of one stage light oil burners, is a
complete range of products developed to respond to any
request for light industrial applications.
The Riello 40 F series is available in three different models,
with an output ranging from 30 to 202 kW, divided in three
different structures.
All the models use the same components designed by Riello
for the Riello 40 F series.
The high quality level guarantees safe working. In developing
these burners, special attention was paid to reducing noise,
to the ease of installation and adjustment, to obtaining the
smallest size possible to fit into any sort of boiler available
on the market.
All the models are approved by the EN 267 European
Standard and conform to European Directives for EMC, Low F5 30 ÷ 60 kW
Voltage, Machinery and Boiler Efficiency. F10 54 ÷ 107 kW
All the Riello 40 F burners are fired before leaving the
F20 95 ÷ 202 kW
factory.
Guidelines for installation of burners in conformity to EU Regulation:
A RIELLO burner (Heat Generator), where it is matched with a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in the field, for replacement of identical products, in conformity
to Article 1, paragraph 2, point (G) of the EU Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.
PROCESS BURNERS

633
Light Oil Oven Burners
RIELLO 40 F SERIES

Overall dimensions (mm)

BURNER

MODEL A D E F H I L
u F5 272 233 240 72 89 180 41
u F10 305 262 265 104 105 204 44
u F20 350 298 299 118 125 230 45

BURNER - BOILER MOUNTING FLANGE

F5 - F10 F20

MODEL C1 C2 F Q R S T
u F5 130 150 180 45° 11 72 75
u F10 140 170 189 45° 11 83 83
u F20 160 190 213 90° 11 99 99

PACKAGING

MODEL X Y Z kg
u F5 383 315 325 12
Z
u F10 423 348 340 13

Y u F20 483 393 377 16

X

634
Light Oil Oven Burners
RIELLO 40 F SERIES

Specification
DESIGNATION OF SERIES

Series : F

Size

Electrical supply to the system : 1/230/50 1/230V/50Hz
1/220/60 1/220V/60Hz

F 5 1/230/50

STATE OF SUPPLY

Completely automatic monobloc light oil burners, one stage operation, made up of:
- Fan with forward curve blades
- Metallic cover
- Fixed air damper with adjustment
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valve incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment
- Light oil nozzle
- IP X0D (IP 40) protection level.
PROCESS BURNERS

Standard equipment:
- Two flexible pipes for connection to the light oil supply line
- Two nipples for connection to the pump
- Flange, screws and nuts for fixing
- Thermal screen
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

635
Light Oil Oven Burners
RIELLO 40 F SERIES

Available models
HEAT OUTPUT TOTAL ELECTRICAL
CODE MODEL POWER NOTE
(kW) (kg/h) (kW)
3451083 F5 1/230/50 30 - 60 2,5 - 5 0,130
3746159 F5 1/220/60 30 - 60 2,5 - 5 0,180
3452083 F10 1/230/50 54 - 107 4,5 - 9 0,170
3746260 F10 1/220/60 54 - 107 4,5 - 9 0,200
3452783 F20 1/230/50 95 - 202 8 - 17 0,320
3747260 F20 1/220/60 95 - 213 8 - 18 0,400

Net calorific value: 11,8 kWh/kg - 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt)
The burners of F series are in according to EN 267.

Burner accessories
Remote control release kit for 530 SE control box
The 530 SE control box can be remotely released using an electric command kit.
This kit must be installed in conformity with current regulations in force.

BURNER KIT CODE

u F5 - F10 - F20 3001030

Extended head kit

Kits of extended heads are available.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u F5 72 107 3000638
u F10 104 168 3000643
u F10 104 250 3000770
u F20 118 178 3000644
u F20 118 260 3000771

636
Light Oil Oven Burners
RIELLO 40 F SERIES

Burner accessories
Spacer kit Using the special accessories, the burner can be pulled back to reduce head penetra-
tion into the combustion chamber.

BURNER SPACER THICKNESS S KIT CODE

(mm)
u F5 25 3000642
u F10 25 3000672
u F20 15 20103452

Inlet air aspiration kit This kit allows to channel the external air directly into the burner and is available as
accessory for models:

BURNER KIT CODE

u F5 20027574
u F10 20027577
u F20 20027580

Light oil filter For cleaning light oil from dirty particles and impurities filters with the following fea-
tures are available:

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3006561

Filter made up of aluminium body and stainless steel filtering cartridge; available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3075011

Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available in packaging of 50 pieces.

Light oil filter/degassing unit

PROCESS BURNERS

To solve problems of air or water in the oil circuit a special filter/degassing unit is
available, made up of aluminium cover, plastic tank, stainless steel filtering cartridge,
air release cap and water purge valve. It is available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 100 3000926

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u All models 3000945

637
Light Oil Oven Burners
RIELLO 40 F SERIES

Burner accessories
Hour counter kit for 530 SE and 531 SE control boxes
To measure the burner working time a hour counter kit is available.

BURNER KIT CODE

u All models 3000904

7-pole socket kit for 530 SE and 531 SE control boxes

For burner without pre installed socket a 7-pole socket kit with cable is available.

BURNER KIT CODE

u All models 3001065

638
Light Oil Oven Burners

GULLIVER RGF SERIES

The Riello Gulliver RGF series of one stage light oil burners,
is a complete range of products developed to respond to
any request for light industrial processes like bakery ovens,
spray painting ovens, small steam or thermal boilers and
all applications which require a reliable, user-friendly
industrial product with enhanced performance and specific
functions.
The Gulliver RGF series is available in four different models,
with an output ranging from 32 to 237 kW, divided in three
different structures.
All the models use the same components designed by Riello
for the Gulliver series and have the same ventilation system
and overall dimensions as the previous one stage light oil
models.
This new series can operates on 50 or 60 Hz and a Voltage
220 - 230 Volt (dual frequency).
All these burners are conform to the EN 267 Standard (Forced RG1F 32,0 ÷ 60,0 kW
draught oil burners) and to European Directives for EMC, RG2F 47,0 ÷ 119,0 kW
Low Voltage and Machinery. RG3F 83,0 ÷ 178,0 kW
For depressurised working field see EN 746-2 Standard. RG4F 118,5 ÷ 237,0 kW
All the Gulliver RGF burners are fired before leaving the
factory.
Guidelines for installation of burners in conformity to EU
Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

PROCESS BURNERS

639
Light Oil Oven Burners
GULLIVER RGF SERIES

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN267
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

IMPORTANT:
For the part of the
working field that
is depressurised,
refer to EN 746-2
Standard.

640
Light Oil Oven Burners
GULLIVER RGF SERIES

Overall dimensions (mm)

BURNER
GULLIVER RG1F GULLIVER RG2F - RG3F - RG4F

MODEL A D E F H I L
u RG1F 234 254 196 93 84 210 4
u RG2F 255 280 202 115 95 230 10
u RG3F 300 345 228 142 123 285 12
u RG4F 300 345 228 142 125 285 12

BURNER - BOILER MOUNTING FLANGE

GULLIVER RG1F - RG2F GULLIVER RG3F - RG4F

MODEL A C1 C2 F Q R S T
u RG1F 91 130 150 180 45° 11 72 72
u RG2F 106 140 168 189 45° 11 83 83
PROCESS BURNERS

u RG3F 127 160 190 213 90° 11 99 99

u RG4F 127 160 190 213 90° 11 99 99

PACKAGING
MODEL X Y Z kg
u RG1F 353 278 320 13
Z u RG2F 363 298 350 13
u RG3F 430 345 430 15
Y
X u RG4F 430 345 430 18

641
Light Oil Oven Burners
GULLIVER RGF SERIES

Specification
DESIGNATION OF SERIES
Series : R Standard emission burners
B Low NOx burners

Fuel : S Natural gas

G Light-oil

Size

Possible variations: F Light industrial processes

Head length: ... standard head

TL extended head

Electrical supply to the system : 1/220-230/50-60 1/220-230V/50-60Hz

R G 4 F 1/230/50

STATE OF SUPPLY
Completely automatic monobloc light oil burners, with one stage operation fitted with:
- Fan with forward curve blades
- Cover lined with sound - proofing material
- Air damper, always open in stand by, with external adjustment, without need to remove the cover
- Single phase electric motor 220 - 230 V, 50 - 60 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
- Fuel feed solenoid valve incorporated in the pump
- Photocell for flame detection
- Electronic flame control equipment
- Light oil nozzle
- IP X0D (IP 40) protection level

Standard equipment:
- Flange with insulating gasket
- Screw and nuts for flange
- 7-pin plug
- Screw and nuts for flange to be fixed to the heat generator
- Flexible oil pipes with nipples
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

642
Light Oil Oven Burners
GULLIVER RGF SERIES

Available models
TOTAL
HEAT OUTPUT
CODE MODEL ELECTRICAL POWER NOTE
(kW) (kg/h) (kW)
3736370 RG1F 1/220-230/50-60 32 - 60 2,7 - 5 0,155 (at 50Hz) - 0,200 (at 60 Hz)
3737770 RG2F 1/220-230/50-60 47 - 119 4 - 10 0,165 (at 50Hz) - 0,220 (at 60 Hz)
3739380 RG3F 1/220-230/50-60 83 - 178 7 - 15 0,380 (at 50Hz) - 0,520 (at 60 Hz)
3739680 RG4F 1/220-230/50-60 118,5 - 237 10 - 20 0,370 (at 50Hz) - 0,510 (at 60 Hz)

Net calorific value: 11,8 kWh/kg; 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt).
The burners of RGF series are in according to EN 267 and 746-2.

Burner accessories
Extended head kit
Kits of extended heads are available.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u RG1F 93 163 3000963
u RG2F 115 180 3000964
u RG2F 115 300 3000967
u RG3F 142 210 3000965
u RG3F 142 300 3000968
u RG4F 142 210 3000966
u RG4F 142 300 3000969

Spacer kit
PROCESS BURNERS

By using the special accessories, the burner can be with-drawn to reduce head pen-
etration into the combustion chamber.

BURNER SPACER THICKNESS KIT CODE

S (mm)
u RG1F 15 3007931
u RG2F 25 3000672
u RG3F - RG4F 15 20103452

Pre-heater kit
This kit is used only for Gulliver RG1F burner. It can be installed in special atmospheric
conditions (low temperatures), with high diesel oil viscosity and with low deliveries.

BURNER KIT CODE

u RG1F 3001083

643
Light Oil Oven Burners
GULLIVER RGF SERIES

Burner accessories
Light oil filter For cleaning light oil from dirty particles and impurities filters with the following fea-
tures are available:

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3006561

Filter made up of aluminium body and stainless steel filtering cartridge; available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 60 3075011

Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available in packaging of 50 pieces.

Light oil filter/degassing unit

To solve problems of air or water in the oil circuit a special filter/degassing unit is
available, made up of aluminium cover, plastic tank, stainless steel filtering cartridge,
air release cap and water purge valve. It is available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u All models 100 3000926

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u All models 3000945

644
Light Oil Oven Burners

GULLIVER RGDF SERIES

The Riello Gulliver RG5DF is a new model of one stage
light oil burner, developed to respond to any request for
light industrial processes like bakery ovens, spray painting
ovens, small steam or thermal boilers and all applications
which require a reliable, user-friendly industrial product
with enhanced performance and specific functions.
This model uses the same components designed by Riello
for the Gulliver series and has the same ventilation system
and overall dimensions as the previous two stage light oil
model.
This new burner can operates on 50 or 60 Hz and a Voltage
220 - 230 Volt (dual frequency). It is conform to the EN 267
Standard (Forced draught oil burners) and to European
Directives for EMC, Low Voltage and Machinery.
For depressurised working field see EN 746-2 Standard.
The Gulliver RG5DF burner is fired before leaving the factory.
RG5DF 95/142 ÷ 296 kW

Guidelines for installation of burners in conformity to EU Regulation:

A RIELLO burner (Heat Generator), where it is matched with a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in the field, for replacement of identical products, in conformity
to Article 1, paragraph 2, point (G) of the EU Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

1st stage operation

range

Test conditions
conforming to
EN267
PROCESS BURNERS

Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

IMPORTANT:
For the part of the
working field that
is depressurised,
refer to EN 746-2
Standard.

645
Light Oil Oven Burners
GULLIVER RGDF SERIES

Overall dimensions (mm)

BURNER

MODEL A D E F H I L
u RG5DF 300 345 247 159 125 285 12,5

BURNER - BOILER MOUNTING FLANGE

MODEL A C C1 C2 F Q R
u RG5DF 127 198 160 190 213 45° 11

PACKAGING

MODEL X Y Z kg
Z
u RG5DF 510 345 440 18
Y
X

646
Light Oil Oven Burners
GULLIVER RGDF SERIES

Specification
DESIGNATION OF SERIES

Series : R Standard emission burners

B Low NOx burners

Fuel : S Natural gas

G Light-oil

Size

Possible variations: D Two stage output setting

F Light industrial processes

Electrical supply to the system : 1/220-230/50-60 1/220-230V/50-60Hz

R G 5 DF 1/230/50

STATE OF SUPPLY
Completely automatic monobloc light oil burners, with two stage operation fitted with:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper always open in stand-by
- Air damper, with 1st and 2nd stage adjustment (2nd stage adjustment without removing the casing)
- Single phase electric motor 220 - 230 V/ 50 - 60 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- flame stability disk
- Geared pump for fuel supply, fitted with:
- filter
- pressure regulator
- attachments for fitting a pressure gauge and vacuum meter
- internal by-pass for preparing for single-pipe installations
PROCESS BURNERS

- Fuel feed solenoid valve incorporated in the pump

- Photocell for flame detection
- Electronic flame control equipment
- Light oil nozzle
- IP X0D (IP 40) protection level.

Standard equipment
- Flange with insulating gasket
- Screw and nuts for flange
- Screws and nuts for flange to be fixed to the heat generator
- Flexible oil pipes with nipples
- 7-pin plug
- 4-pin plug
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

647
Light Oil Oven Burners
GULLIVER RGDF SERIES

Available models
TOTAL
HEAT OUTPUT
CODE MODEL ELECTRICAL POWER NOTE
(kW) (kg/h) (kW)
3739870 RG5DF 1/220-230/50-60 95/142 - 296 8/12 - 25 0,400 (at 50 Hz) - 0,575 (at 60 Hz)
Net calorific value: 11,8 kWh/kg; 10200 kcal/kg - Viscosity at 20°C: 4÷6 mm2/s (cSt).
The burners of RGDF series are in according to EN 267 and 746-2.

Burner accessories
Extended head kit
Kits of extended heads are available.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u RG5DF 159 300 3000981

Spacer kit By using the special accessories, the burner can be with-drawn to reduce head pen-
etration into the combustion chamber.

BURNER SPACER THICKNESS S KIT CODE

(mm)
u RG5DF 15 20103452

Light oil filter For cleaning light oil from dirty particles and impurities filters with the following fea-
tures are available:

BURNER FILTERING DEGREE (µm) KIT CODE

u RG5DF 60 3006561
Filter made up of aluminium body and stainless steel filtering cartridge; available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u RG5DF 60 3075011
Filter made up of aluminium cover, plastic tank and nylon filtering cartridge; available in packaging of 50 pieces.

Light oil filter/degassing unit

To solve problems of air or water in the oil circuit a special filter/degassing unit is
available, made up of aluminium cover, plastic tank, stainless steel filtering cartridge,
air release cap and water purge valve. It is available singularly.

BURNER FILTERING DEGREE (µm) KIT CODE

u RG5DF 100 3000926

7-pin plug kit If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u RG5DF 3000945

648
Low NOx Gas Oven Burners

RX S/PV F SERIES
The RX S/PV F gas burner series with linear flame for light
process applications has been designed and developed by
Riello, based on the premix combustion technology.
The adopted technical solutions represent the best answer
to obtain low pollutant emissions, high performance and
wide modulating turn down ratio. The in-depth study of
fluid dynamics and the use of innovative porous materials
has allowed a flame to be distributed throughout the length
of the combustion zone and stability even in environments
characterized by turbulence and internal recirculations.
The sealed fans equipped with brushless motors allow
speed variations. Moreover, the use of proportional valves
guarantees a perfect control of the power output and
reduced electrical consumption.
The complete autonomy of each burner allows the
optimization of the temperature distribution inside the
oven and simplifies the realization of the plant.
The use of certified components and the easy maintenance
makes RX gas burner a highly reliable product.
The microprocessor control box, integrated with the valve,
has been developed exclusively for RIELLO.
RX S/PV F series is strongly oriented to customer needs:
burners are tailor made developed and provided for each
specific application.
The premix models are therefore not orderable as standard
products but only in the versions assuring a matching to
target applications.
A wide range of configuration is available to comply with
every customer ovens specification.
RX S/PV F products permit the complete autonomy of
each burner allows the optimization of the temperature
distribution inside the oven and simplifies the realization
of the plant.

APPLICATIONS
Use of the RX S/PV F range is addressed to convection ovens, of the type rotary or with fixed pans, in plates, conductive
and irradiation, as well as industrial ovens of continuous type, tunnel and tube type of steam.
Also possibility of replacement on electric ovens is available.

FIRING RATES
PROCESS BURNERS

RX 35 S/PV F

RX 70 S/PV F
RX 70 S/PV F
(without spacer)

RX 150 S/PV F

RX 180 S/PV F

RX 250 S/PV F

RX 360 S/PV F

0 50 100 150 200 250 300 350 400 kW

649
Low NOx Gas Oven Burners
RX S/PV F SERIES

Overall dimensions (mm)

BURNER
RX 35 S/PV F
288 78 201
249

113
Ø 1/ 2"

COMBUSTION HEAD
L
A C D B
E
Ø

CODE A B C D E L NOTE
u 20110452 106 85 1000 518 50 1709
u 20110544 106 85 1000 518 60 1709 (1)
u 20095286 106 85 1206 518 50 1915
u 20095407 106 85 1206 518 60 1915 (1)
u 20045263 106 85 1400 518 50 2110
u 20134436 106 85 1400 518 60 2110 (1)
u 20131416 106 85 1506 518 50 2215
u 20131419 106 85 1506 518 60 2215 (1)

C: combustion zone length; it should coincide with the tape’s width of the tunnel oven.

(1) The three-flame version can be used when it is necessary to 3

adapt the temperature inside the oven.
The combustion head assembly is characterized by three zones (1)
(2) (3) that can deliver a different power output. 2
The adjustment of these zones is carried out in easy way using a
screws on the modulator. 1

650
Low NOx Gas Oven Burners
RX S/PV F SERIES

Overall dimensions (mm)

BURNER (HEAD INCLUDED)
RX 70 S/PV F
RX 70 S/PV F (WITHOUT SPACER)

L T P

TX
D
H

MODEL H L P T TX D E
u RX 70 S/PV F 280 320 325 212 125 54 210
u RX 70 S/PV F (without spacer) 280 313 225 296 185 67 210
TX: combustion zone length.

PACKAGING

MODEL X Y Z
Z u RX 70 S/PV F 590 395 305
u RX 70 S/PV F (without spacer) 590 395 305
Y
X
PROCESS BURNERS

651
Low NOx Gas Oven Burners
RX S/PV F SERIES

Overall dimensions (mm)

BURNER
RX 150 S/PV F

L P
H

MODEL H L P E
u RX 150 S/PV F TC 340 380 330 247
u RX 150 S/PV F TL 340 380 330 247

COMBUSTION HEAD

TX
T

COMBUSTION HEAD
BURNER T TX D
ASSEMBLY
u RX 150 S/PV F TC INCLUDED IN BURNER CODE 392 265 84
u RX 150 S/PV F TL 20048844 690 265 84
TX: combustion zone length.

PACKAGING

MODEL X Y Z
Z u RX 150 S/PV F TC 778 398 476
u RX 150 S/PV F TL 778 398 476
Y
X

652
Low NOx Gas Oven Burners
RX S/PV F SERIES

Overall dimensions (mm)

BURNER
P T
RX 180 S/PV F TC L
RX 250 S/PV F TC
TX

H
E

RX 180 S/PV F TL
L
RX 250 S/PV F TL P H
E

MODEL H L P E T TX D
u RX 180 S/PV F TC 390 640 503 306 465 320 119
u RX 250 S/PV F TC 390 640 503 306 465 320 119
u RX 180 S/PV F TL 390 640 503 306 - - -
u RX 250 S/PV F TL 390 640 503 306 - - -

COMBUSTION HEAD

TX
PROCESS BURNERS
D

COMBUSTION HEAD
BURNER T TX D
ASSEMBLY
u RX 180 S/PV F TC INCLUDED IN BURNER CODE 160 460 119
u RX 250 S/PV F TC INCLUDED IN BURNER CODE 160 460 119
20028729 600 250 119
u RX 180 S/PV F TL
20054833 500 150 119
u RX 250 S/PV F TL 20058677 690 250 119
TX: combustion zone length.

653
Low NOx Gas Oven Burners
RX S/PV F SERIES

Overall dimensions (mm)

BURNER
RX 180 S/PV F TL
RX 250 S/PV F TL

PACKAGING

MODEL X Y Z
Z u RX 180 S/PV F TC 730 550 530
u RX 250 S/PV F TC 730 550 530
Y
X u RX 180 S/PV F TL 730 550 530
u RX 250 S/PV F TL 730 550 530

BURNER
RX 360 S/PV F

P T L

TX

E H

MODEL H L P T TX D E
u RX 360 S/PV F 390 675 502 635 410 144 306
TX: combustion zone length.

PACKAGING

MODEL X Y Z
Z u RX 360 S/PV F 1218 564 485

Y
X

654
Low NOx Gas Oven Burners
RX S/PV F SERIES

Specification
DESIGNATION OF SERIES
RX

Size:

Setting: S/PV Proportioning air/gas valve with variable speed

Application: F Oven
VA Air Duct

Emission: ... Low NOx Class 3 EN 676

ULN Ultra Low NOx

Electrical supply to the system:

1/20/50-60 1/120V/50-60Hz
3/30/50-60 1/230V/50-60Hz

RX 70 S/PV F 1/230/50-60
BASIC DESIGNATION
EXTENDED DESIGNATION

AVAILABLE SPECIFICATIONS
RX S/PV F series are strongly oriented to customer needs: burners are tailor made developed and provided for each
specific application.
The premix models are therefore not orderable as standard products but only in the versions assuring a matching to
target applications.
A wide range of configuration is available to comply with every customer ovens specification.
RX S/PV F products permit the complete autonomy of each burner allows the optimization of the temperature distribution
inside the oven and simplifies the realization of the plant.
• Available power ouput:
- From 5 to 60 kW
• Available electrical supply:
- 1/230/50-60
- 1/120/50-60
• Fuel:
- Natural Gas
- LPG
• Operating mode:
- One stage
- Two Stage Progressive
- Modulating
• Modulation signal input:
PROCESS BURNERS

- 0-10 V
- 4-20 A
- 3-point modulation or Up/Down
• Aesthetic
- With cover
- Without cover
• Combustion head
- Cylindrical or frontal shaped head
- One or three different combustion zones
- Customizable length and cross section
• Other:
- Variable speed brushless motor
- Compact proportional valve
- Diagnostic via PC
- Possibility of canalize the air circuit
- Possibility or discharge in the environment
- Programmable pre-purging, post-purging, safety time
- BUS management
- Wide modulating turn down ratio up to 1:8 with shutdowns/starts-up
- On field or EN 676 certification
655
Low NOx Gas Oven Burners
RX S/PV F SERIES
Available models
Burners

HEAT OU-
MAIN HEAD EXTERNAL
CODE MODEL FUEL TPUT NOTE
APPLICATION ASSEMBLY MODULATION
(kW)

20042815 RX 35 S/PV F 1/230/50-60 Natural Gas/ LPG Tunnel Oven 6-40 Not Included 0-10 V (1)

20140590 RX 70 S/PV F 1/230/50 Natural Gas/ LPG Oven 10-40 Included 0-10 V (1)

20144823 RX 70 S/PV F 1/230/50 Natural Gas/ LPG Oven 10-40 Included 3 Points (1)

20026963 RX 70 S/PV F 1/230/50-60 Natural Gas/ LPG Oven 14-70 Included 3 Points (1)(3)

20138689 RX 150 S/PV F TC 1/230/50-60 Natural Gas/ LPG Thermal Cycle Oven 25-145 Included 3 Points (1)

20139759 RX 150 S/PV F TL 1/230/50-60 Natural Gas/ LPG Thermal Cycle Oven 25-145 Not Included 0-10 V (1)

20135846 RX 180 S/PV F TC 1/230/50-60 Natural Gas/ LPG Thermal Cycle Oven 30-180 Included 3 Points (1)

20137565 RX 180 S/PV F TL 1/230/50-60 Natural Gas/ LPG Thermal Cycle Oven 30-180 Not Included 0-10 V (1)

20134866 RX 250 S/PV F TC 1/230/50-60 Natural Gas/ LPG Thermal Cycle Oven 42-250 Included 3 Points (1)

20137510 RX 250 S/PV F TL 1/230/50-60 Natural Gas/ LPG Thermal Cycle Oven 42-250 Not Included 0-10 V (1)

20148871 RX 360 S/PV F 1/230/50 Natural Gas Thermal Cycle Oven 65-360 Included 3 Points (2)

20171627 RX 360 S/PV F 1/230/50 LPG Thermal Cycle Oven 65-360 Included 3 Points (2)

(1): External modulation signal as per factory setting. Refer to the installation manual for compatibility with other signals
(2): with pilot ignition
(3): without spacer

656
Low NOx Gas Oven Burners
RX S/PV F SERIES
Burner accessories
BUS control

It is used to simplify the wiring harness in the plants with a large

number of installed burners.
This accessory consists of an I/O module contained in an IP65 metal
box (called sub-panel). The sub-panel can manage from 1 to 4 burners
and can be connected in “sequence” using the bus connection cable
for a maximum of 31 sub-panels (124 burners in all).
By means of the BUS system, for each connected burner, is it possible
to manage : burner ON/OFF, signaling of burner operation or lock-out.
Thanks to the configuration parameters adjustable via dip-switches,
the system is easy to set up both in case of new installation and
replacement.
In order to guarantee the plant safety, the device is equipped with a
Watch-Dog timer system; If the module does not receive commands
for a longer time than the set time, the WatchDog Alarm will be
triggered and the burners will be switched off (thermostat opening)
to avoid system damages.
• Modbus Slave module on RS-485 net
• MODBUS RTU/ MODBUS ASCII
• 8-digital input channels
• 4-digital output channels with relaY
(2 SPDT format + 2 SPST format)
• Communication parameters set via dip-switch
• Watch-Dog alarm
• Remote configuration
• Remote configuration
• LED signaling on the front side for power supply
and communication
• LED signaling on the front side for digital inputs and outputs
• Connection to extractable terminals

BURNER CODE

u RX 35 S/PV F (A)
(A) Please contact Riello Burners Commercial and Technical Department, our Application
Engineers will be pleased to help you.

PROCESS BURNERS

657
Low NOx Gas Oven Burners
RX S/PV F SERIES
Burner accessories
Accessories for modulating operation

POWER CONTROLLER To obtain modulating operation, the RX S/PV F series of burners requires a regulator
with three point outlet controls. The following table lists the accessories for modulat-
ing operation with their application range.

REGULATOR REGULATOR
BURNER
TYPE CODE
u RX 180 S/PV F
RWF 50.2 - Basic version with 3 position output 20094733
u RX 250 S/PV F

u RX 360 S/PV F RWF 50.2 - Basic version with 3 position output 20086840

PROBE The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

Temperature PT 100 -100 ÷ 500°C 3010110

Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u All models
Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

PC interface kit
A special kit is available for the connection with a PC and the indication of hours of
operation, number and types of blocks, number of engine revolutions and parameters
safety.

BURNER KIT CODE

u RX 70 S/PV F

u RX 150 S/PV F

u RX 180 S/PV F On Demand

u RX 250 S/PV F

u RX 360 S/PV F

Display and Operating Unit

The AZL 21 LCD display Kit is suitable to be connected to the LME 71 control box in order
to get indication of the operating status, to activate the diagnostic functions and to
change the password-protected parameters (carried out only by qualified personnel)

BURNER KIT CODE

u RX 150 S/PV F

u RX 180 S/PV F
20109292
u RX 250 S/PV F

u RX 360 S/PV F

658
Low NOx Gas Oven Burners
GULLIVER BSF SERIES

GULLIVER BSF SERIES

The Riello Gulliver BSF series of one stage gas burners, is a
complete range of products developed to respond to any
request for light industrial processes like bakery ovens,
spray painting ovens, small steam or thermal boilers and
all applications which require a reliable, user-friendly
industrial product with enhanced performance and specific
functions.
The Gulliver BSF series is available in four different models,
with an output ranging from 16 to 246 kW, divided in four
different structures.
All the models use the same components designed by
Riello for the Gulliver series and have the same ventilation
system and overall dimensions as the previous one stage
gas models.
The burners are fitted with a microprocessor-based burner
safety control box which supplies indication of operation
and diagnosis of fault cause.
This new series can operates on 50 or 60 Hz and a Voltage
220 - 230 Volt (dual frequency).
All these burners are conform to the EN 676 Standard (Forced BS1F 16 ÷ 52 kW
draught gas burners) and to European Directives for EMC, BS2F 35 ÷ 92 kW
Low Voltage and Gas Appliance. BS3F 65 ÷ 197 kW
For depressurised working field see EN 746-2 Standard. BS4F 110 ÷ 249 kW
All the Gulliver BSF burners are fired before leaving the
factory.

Guidelines for installation of burners in conformity to EU

Regulation:
A RIELLO burner (Heat Generator), where it is matched with
a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if
they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.
PROCESS BURNERS

659
Low NOx Gas Oven Burners
GULLIVER BSF SERIES

FIRING RATES

Useful working field

for choosing the
burner

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

IMPORTANT:
For the part of the
working field that
is depressurised,
refer to EN 746-2
Standard.

Overall dimensions (mm)

BURNER

MODEL A B C D E E1 F F2 H I L
u BS1F 234 122 112 295 230 276 116 70 89 210 41
u BS2F 255 125,5 125,5 325 238 252 114 100 106 230 45
u BS3F 300 150 150 391 262 280 128 110 129 285 45
u BS4F 300 150 150 392 278 301 168 145 137 286 45

660
Low NOx Gas Oven Burners
GULLIVER BSF SERIES

Overall dimensions (mm)

BURNER - BOILER MOUNTING FLANGE

MODEL A C C1 C2 F O Q R
u BS1F 89 167 140 170 192 66 45° 11
u BS2F 106 167 140 170 192 66 45° 11
u BS3F 129 201 160 190 216 76,5 45° 11
u BS4F 137 203 170 200 218 80,5 45° 11

PACKAGING

MODEL X Y Z kg
u BS1F 395 278 350 10
Z
u BS2F 405 298 375 11
Y u BS3F 450 345 440 15
X u BS4F 510 345 440 16,5

Specification
DESIGNATION OF SERIES
Series: R Standard emission burner
PROCESS BURNERS

B Low NOx burners

Fuel: S Natural gas

SP LPG
G Light oil

Size

Optional variations: F Light industrial processes

Electrical supply to the system: 1/220-230/50-60 1/220-230V/50-60Hz

B S 3 F 1/230/50

661
 Low NOx Gas Oven Burners
GULLIVER BSF SERIES

STATE OF SUPPLY
Monobloc, gas burners, completely automatic, with one stage operation fitted with:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper always open in stand by, with external adjustment, with no need to remove the cover
- Single phase electric motor 220 - 230 V/50 - 60 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Flame inspection window
- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case of insufficient
combustible air
- Microprocessor-based burner safety control box, with diagnostic and remote reset functions
- Protection filter against radio interference (included into burner safety control box)
- IP X0D (IP 40) electric protection level.

Standard equipment:
- Flange with insulating gasket
- Screw and nut for flange
- Screw and nuts for flange to be fixed to the heat generator
- 7-pin plug
- Remote control release kit
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available models
Burners
HEAT OUTPUT TOTAL
ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
3761171 BS1F 1/220-230/50-60 16 - 52 1,6 - 5,2 0,135 (at 50Hz) - 0,165 (at 60 Hz) CE - 0085 AQ0409 (1)
3761271 BS2F 1/220-230/50-60 35 - 92 3,5 - 9,1 0,155 (at 50Hz) - 0,200 (at 60 Hz) CE - 0085 AQ0409 (1)
3761371 BS3F 1/220-230/50-60 65 - 197 6,5 - 20 0,355 (at 50Hz) - 0,485 (at 60 Hz) CE - 0085 AQ0409 (1)
3761471 BS4F 1/220-230/50-60 110 - 246 11,0 - 25 0,420 (at 50Hz) - 0,600 (at 60 Hz) CE - 0085 AQ0409 (1)
Net calorific value G20: 10 kWh/Nm3 - Density: 0,71 kg/Nm3.
The burners of BSF series are in according to EN 676.
(1) With plug and socket.

Gas Trains
GAS TRAIN GAS TRAIN NATURAL GAS LPG
BURNER ADAPTER BURNER ADAPTER NOTE
CODE * MODEL
(TYPE) (CODE) (TYPE) (CODE)
3970570 MBC 65/1 - F1SD 20 BS1F BS1F (1)
MULTIBLOC

3970546 MB 405/1 - F1SD 20 BS1F BS1F (1)

3970547 MB 405/1 - F2SD 20 BS2F BS2F (1)
3970544 MB 407/1 - F2SD 20 BS2F BS2F (1)
3970548 MB 407/1 - F3SD 20 BS3F - BS4F BS3F - BS4F (1)
3970549 MB 410/1 - F3SD 20 BS3F - BS4F BS3F - BS4F (1)
3970550 MB 412/1 - F3SD 20 BS3F - BS4F BS3F - BS4F (1)
Please see Designation of Gas Train Series in the page before the Catalogue index.
* Gas trains are 230V/50Hz - 220V/60Hz electrical supply.
(1) With installed plug.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.

To select the gas train please refer to the technical data leaflet and/or instruction manual.

662
Low NOx Gas Oven Burners
GULLIVER BSF SERIES

Burner accessories
Extended head kit

Burners standard head can be transformed into “extended head” versions by using the
special kit.
Here the kits available for the various burners are listed, showing the original and the
extended lengths.

BURNER STANDARD EXTENDED KIT CODE

HEAD LENGTH (mm) HEAD LENGTH (mm)
u BS2F (long) 100 ÷ 114 170 ÷ 180 3001007
u BS2F (extra long) 100 ÷ 114 270 ÷ 280 3001008
u BS3F 110 ÷ 128 267 ÷ 282 3001009
u BS4F 145 ÷ 168 302 ÷ 317 3001016

Alternative combustion head kit

This kit can be used to prevent combustion instability which could arise with particular
heat generators.
To extend the adaptability of Gulliver BSF burners to any sort of application, alternative
combustion heads have been developed.
These heads cause a very limited increase in NOx emissions, due to the slower air flow.

BURNER KIT CODE (*)

u BS1F 3001059
u BS2F 3001064
u BS3F 3001060
u BS4F 3001070
(*) CE approval on field is required

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as shown in the following table.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD EXTENDED HEAD
u BS1F 3001003 3001003
PROCESS BURNERS

u BS2F 3001004 3001004

u BS3F 3001005 3001005
u BS4F 3001011 3001011

Town Gas kit

For burning Town Gas, a special kit is available to be fitted to the combustion head on
the burner, as shown in the following table.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD (*) EXTENDED HEAD (*)
u BS1F 3002727 -
u BS2F 3002728 3002728
u BS3F 3002729 3002729
(*) Without CE certification

663
Low NOx Gas Oven Burners
GULLIVER BSF SERIES

Burner accessories
Ground fault interrupter kit
A “ground fault interrupter kit” is available as safety device in case of electrical system
fault.

BURNER KIT CODE

u BS1F - BS2F - BS3F - BS4F 3001180

Multibloc rotation kit

There is a special kit available that can be used to install the burner turned 180°. This
kit is designed to ensure the gas train valve properly.

BURNER KIT CODE

u BS1F 3001179
u BS2F 3001177
u BS3F - BS4F 3001178

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u All models 3000945

Gas train accessories

Seal control kit
To test the valve seals on the gas train, (except for the model with Multibloc MBC 65 DLE)
a special “seal control kit” is available.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u MB/1 type 3010123 20050030

664
Low NOx Gas Oven Burners

GULLIVER BSDF SERIES

The Riello Gulliver BSDF series of two stage gas burners, is
a complete range of Low NOx emission products, developed
to respond to any request for light industrial processes like
bakery ovens, spray painting ovens, small steam or thermal
boilers and all applications which require a reliable, user-
friendly industrial product with enhanced performance and
specific functions.
This series of burners is available in two different models
with an output ranging from 75 to 246 kW, divided in two
different structures.
All the models use the same components designed by Riello
for the Gulliver series.
The high quality level guarantees safe working.
The burners are fitted with a microprocessor-based burner
safety control box which supplies indication of operation
and diagnosis of fault cause.
This new series can operates on 50 or 60 Hz and a Voltage
220 - 230 Volt (dual frequency).
For depressurised working field see EN 746-2 Standard.
All the Gulliver BSD burners are tested before leaving the
factory.
BS3DF 65/80 ÷ 197 kW
BS4DF 110/140 ÷ 249 kW

Guidelines for installation of burners in conformity to EU Regulation:

A RIELLO burner (Heat Generator), where it is matched with a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in the field, for replacement of identical products, in conformity
to Article 1, paragraph 2, point (G) of the EU Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATES

Useful working field

for choosing the
burner

1st stage operation

range
PROCESS BURNERS

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

665
Low NOx Gas Oven Burners
GULLIVER BSDF SERIES

Overall dimensions (mm)

BURNER

MODEL A B C D E E1 F F2 H I L
u BS3DF 300 150 150 391 262 280 128 110 129 285 45
u BS4DF 300 150 150 392 278 301 168 145 137 286 45

BURNER - BOILER MOUNTING FLANGE

MODEL A C C1 C2 F O Q R
u BS3DF 129 201 160 190 216 76,5 45° 11
u BS4DF 137 203 170 200 218 80,5 45° 11

PACKAGING

MODEL X Y Z kg
Z u BS3DF 450 345 440 16
u BS4DF 510 345 440 18
Y
X

666
Low NOx Gas Oven Burners
GULLIVER BSDF SERIES

Specification
DESIGNATION OF SERIES
Series: R Standard emission burner
B Low NOx burners

Fuel: S Natural gas

SP LPG
G Light oil

Size

Optional variations: D Two stage output operation

F Light Industrial Processes
M Two stage progressive of fully modulating

Electrical supply to the system: 1/220-230/50-60 1/220-230V/50-60Hz

B S 3 DF 1/230/50

STATE OF SUPPLY
Monoblock, gas burners, completely automatic, two stage operation, made up of:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper with 1st and 2nd stage adjustment (2nd stage external adjustment, with no need to remove the cover)
- Driven by an electric servomotor
- Single phase electric motor 220-230 V / 50-60 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
PROCESS BURNERS

- Flame inspection window

- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case of insufficient
combustible air
- Microprocessor-based burner safety control box, with diagnostic and remote reset functions
- Protection filter against radio interference (included into burner safety control box)
- IP X0D (IP 40) electric protection level.

Standard equipment:
- Sliding flange
- Flange insulation screen
- Screws and nuts for fixing the flange to the boiler
- 7-pin plug
- 4-pin plug
- Remote control release kit
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

667
 Low NOx Gas Oven Burners
GULLIVER BSDF SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
(kW) POWER
(Nm3/h) (kW)
0,355 (at 50Hz)
3761391 BS3DF 1/220-230/50-60 65/80 - 197 6,5/7,5 - 19 CE-0085AQ0409 (1)
0,485 (at 60 Hz)

0,420 (at 50Hz)

3761491 BS4DF 1/220-230/50-60 110/140 - 249 11/14 - 24,6 CE-0085AQ0409 (1)
0,600 (at 60 Hz)

Net calorific value G20: 10 kWh/Nm3 - Density: 0,71 kg/Nm3.

Net calorific value LPG: 25,8 kWh/Nm3 - Density: 2,02 kg/Nm3.
The burners of BS series are in according to EN 676.
(1) With plug and socket.

Gas Trains

GAS TRAIN GAS TRAIN NATURAL GAS LPG

BURNER ADAPTER BURNER ADAPTER NOTE
CODE * MODEL
(TYPE) (CODE) (TYPE) (CODE)
3970541 MB 407/2 - F3SD 20 BS3DF - BS4DF BS3DF - BS4DF (1)
MULTIBLOC

3970542 MB 410/2 - F3SD 20 BS3DF - BS4DF BS3DF - BS4DF

3970543 MB 412/2 - F3SD 20 BS3DF - BS4DF BS3DF - BS4DF

Please see Designation of Gas Train Series in the page before the Catalogue index.
* Gas trains are 230V/50Hz - 220V/60Hz electrical supply.
(1) With installed plug.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.

To select the gas train please refer to the technical data leaflet and/or instruction manual.

668
Low NOx Gas Oven Burners
GULLIVER BSDF SERIES

Burner accessories
Extended head kit

Burners standard head can be transformed into “extended head” versions by using the
special kit.
Here the KITS available for the various burners are listed, showing the original and the
extended lengths.

BURNER STANDARD EXTENDED KIT CODE

HEAD LENGTH (mm) HEAD LENGTH (mm)
u BS3DF 110 ÷ 128 267 ÷ 282 3001009
u BS4DF 145 ÷ 168 302 ÷ 317 3001016

Alternative combustion head kit

This kit can be used to prevent combustion instability which could arise with particular
heat generators.
To extend the adaptability of Gulliver BSDF burners to any sort of application, alterna-
tive combustion heads have been developed.
These heads cause a very limited increase in NOx emissions, due to the slower air flow.

BURNER KIT CODE

u BS3DF 3001060
u BS4DF 3001070

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as shown in the following table.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD EXTENDED HEAD
u BS3DF 3001005 3001005
u BS4DF 3001011 3001011

Town Gas kit

For burning Town Gas, a special kit is available to be fitted to the combustion head on
PROCESS BURNERS

the burner, as shown in the following table.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD (*) EXTENDED HEAD (*)
u BS3DF 3002729 3002729
(*) Without CE certification

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.
It is supplied with burners with pin plug.

BURNER KIT CODE

u BS3DF - BS4DF 3001180

669
Low NOx Gas Oven Burners
GULLIVER BSDF SERIES

Burner accessories
Multibloc rotation kit

There is a special kit available that can be used to install the burner turned 180°. This
kit is designed to ensure the gas train valve properly.

BURNER KIT CODE

u BS3DF - BS4DF 3001178

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u BS3DF - BS4DF 3000945

Gas train accessories

Seal control kit
To test the valve seals on the gas train a special “seal control kit” is available.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u MB/1 type 3010123 20050030

670
Gas Oven Burners

RIELLO 40 FS SERIES
The Riello 40 FS series of one stage gas burners, is a complete
range of products developed to respond to any request for light
industrial application. The Riello 40 FS series is available in five
different models, with an output ranging from 11 to 220 kW,
divided in four different structures.
All the models use the same components designed by Riello for
the Riello 40 FS series. The high quality level guarantees safe
working.
The Riello 40 FS burners are fitted with a microprocessor - based
control box, with diagnostic functions.
In developing these burners, special attention was paid to
reducing noise, to the ease of installation and adjustment, to
obtaining the smallest size possible to fit into any sort of boiler Guidelines for installation of burners in
available on the market. conformity to EU Regulation:
All the models are approved by the EN 676 European Standard
and conform to European Directives for EMC, Low Voltage, A RIELLO burner (Heat Generator), where it is
Machinery and Boiler Efficiency. matched with a water-based boiler (Heater
All the Riello 40 FS burners are tested before leaving the factory. Housing) with a nominal output ≤ 400 kW,
providing heat for heating purposes and
FS3 11 ÷ 35 kW
heat to deliver sanitary hot water, can be
FS5 23 ÷ 58 kW installed:
FS8 46 ÷ 93 kW
FS10 42 ÷ 116 kW - With boilers (heater housings) already
FS15 81 ÷ 175 kW in service in the field, for replacement
of identical products, in conformity to
FS20 81 ÷ 220 kW
Article 1, paragraph 2, point (G) of the EU
FIRING RATES Regulation No. 813/2013;
- With boilers (heater housings) on a new
installation, if they have emissions com-
plying with the requirement of Annex
II, paragraph 4 of the EU regulation No.
813/2013.

Useful working field

for choosing the
burner

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
PROCESS BURNERS

Altitude: 0 m a.s.l.

671
Gas Oven Burners
RIELLO 40 FS SERIES

Overall dimensions (mm)

BURNER

MODEL A D E F H I M N V Z
u FS3 252 215 230 100 91 165 Rp 3/8”* 37 132 25
u FS5 272 233 295 100 91 180 Rp 1/2” 48 138 28
u FS8 305 262 347 110 105 204 Rp 3/4” 61 142 33
u FS10 305 262 346 110 105 204 Rp 3/4” 61 142 33
u FS15 350 298 389 120 125 230 Rp 3/4” 67 152 33
u FS20 350 298 389 120 125 230 Rp 3/4” 67 152 33
* With reduction nipple
** Standard equipment on R40 FS3

BURNER - BOILER MOUNTING FLANGE

FS3 - FS5 - FS8 - FS10 FS15 - FS20

MODEL A1 A2 B1 B2 C C1 F Q R
u FS3 - - - - 140 130 170 45° 10
u FS5 - - - - 140 130 170 45° 10
u FS8 - - - - 160 130 185 45° 11
u FS10 - - - - 160 130 185 45° 11
u FS15 155 200 155 200 170 - 170 90° 11
u FS20 155 200 155 200 170 - 170 90° 11

PACKAGING
MODEL X Y Z kg
u FS3 375 335 310 9,5
u FS5 445 355 335 11
Z
u FS8 483 495 330 13

Y u FS10 483 495 330 16

X u FS15 535 535 375 19
u FS20 535 535 375 20

672
Gas Oven Burners
RIELLO 40 FS SERIES

Specification
DESIGNATION OF SERIES

Series : F

Fuel : S Natural gas

Size

Electrical supply to the system : 1/230/50 1/230V/50Hz

F S 3 1/230/50

STATE OF SUPPLY
Monoblock, gas burners, completely automatic, with one stage settings fitted with:
- Fan with forward curve blades
- Cover lined with sound-deadening material
- Metallic and fixed air damper with adjustment
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- flame inspection window
- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case of insufficient
combustible air
- Microprocessor-based flame control box, with diagnostic functions
- IP X0D (IP 40) electric protection level.

Standard equipment:
PROCESS BURNERS

- Flange insulation screen

- Screws and nuts for fixing the flange to the boiler
- 7-pole socket
- Hinge
- Reduction nipple Rp 1/2” - Rp 3/8” (for R40 FS3 only)
- Grommet
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

673
Gas Oven Burners
RIELLO 40 FS SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS POWER CERTIFICATION NOTE

(kW) (Nm3/h) (kW)

3756506 FS3 1/230/50 11 - 35 1,1 - 3,5 0,150 CE-0476CT2714 (1)
3756606 FS5 1/230/50 23 - 58 2,3 - 5,8 0,150 CE-0476CT2714 (1)
3756706 FS8 1/230/50 46 - 93 4,6 - 9,3 0,150 CE-0476CT2714 (1)
3756435 FS10 1/230/50 42 - 116 4,2 - 11,6 0,130 CE-0476CT2714 (1) (2)
3756803 FS15 1/230/50 81 - 175 8,1 - 17,5 0,130 CE-0476CT2714 (2)
3756935 FS20 1/230/50 81 - 220 8,1 - 22 0,250 CE-0476CT2714 (1) (2)

Models for LPG applications

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL LPG CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
3756439 FSP10 1/230/50 42 - 116 1,6 - 4,4 0,130 CE – 0063AP6680 (1) (2)
3756939 FSP20 1/230/50 81 - 220 3,1 - 8,5 0,250 CE – 0063AP6680 (1) (2)

Net calorific value G20: 10 kWh/Nm3 - Density: 0,71 kg/Nm3

Net calorific value G31 (LPG): 25,8 kWh/Nm3 - Density: 2,02 kg/Nm3
The burners of FS series are in according to EN 676
(1) With plug and socket
(2) French version

Gas Trains
GAS TRAIN GAS TRAIN NATURAL GAS LPG NOTE
CODE * MODEL BURNER ADAPTER BURNER ADAPTER
(TYPE) (CODE) (TYPE) (CODE)
3970569 MBC 65/1 - RSD 20 FS3 - FS5 FS3 - FS5 (1)
MULTIBLOC GAS TRAIN

3970530 MB 405/1 - RSD 20 FS5 - FS8 - FS10 FS5 - FS8 - FS10 (1) (2) (3)
FS8 - FS10
3970531 MB 407/1 - RSD 20 FS8 - FS10 - FS15 - FS20 (1) (4)
FS15 - FS20
3970532 MB 410/1 - RSD 20 FS20 FS20 (1)

Please see Designation of Gas Train Series in the page before the Catalogue index.
* Gas train are 230V/50Hz - 220V/60Hz electrical supply
(1) With installed plug (if the plug is not necessary, remove it in accordance with gas train instruction manual indication)
(2) FS8 ≤ 80 kW with natural gas
(3) FS10 ≤ 80 kW with natural gas
(4) FS20 ≤ 180 kW with natural gas
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.

674
Gas Oven Burners
RIELLO 40 FS SERIES

Burner accessories
Remote reset control kit for MG 557/3/5 control box

The MG 557 control box can be remotely released using an electric command kit. This
kit must be installed in conformity with the local authority.

BURNER KIT CODE

u FS3 - FS5 - FS8 - FS15 3002750

Extended head kit

Burners “standard head” can be transformed into “extended head” versions by using
the special kit. Here the KITS available for the various burners are listed, showing the
original and the extended lengths.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u FS3 - FS5 100 125 3000820
u FS8 - FS10 110 170 3001064
u FS8 110 278 3000920
u FS15 - FS20 120 280 3000873

End cone with turbulator disk

The end cone turbolator disk reduces the flame length. It is suitable for oven applica-
tion (CO emissions) and short boiler chamber.

BURNER PROJECTION (mm) KIT CODE

u FS5 +15 3000916

u FS8 +18 3000917
u FS10 +18 3000918
u FS20 +23 3000919
PROCESS BURNERS

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner as shown in the following table.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD EXTENDED HEAD
u FS3 3000881 3000881
u FS5 3000882 3000882
u FS8 3000927 3000927
u FS10 3000884 3000884
u FS15 3000885 3000885
u FS20 3000886 3000886

675
Gas Oven Burners
RIELLO 40 FS SERIES

Burner accessories
Inlet air aspiration kit This kit allows to channel the external air directly into the burner and is available as
accessory for models:

BURNER KIT CODE

u FS3 20027571
u FS5 20027576
u FS8 20027578
u FS10 20159837
u FS15 - FS20 20159751

Town gas kit

BURNER KIT CODE

u FS3 3000888
u FS5 3000889
u FS8 3000890
u FS10 3000891
u FS20 3000893

Ground fault interrupter kit

A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.
It is supplied with burners with pin plug.

BURNER KIT CODE

u FS5 - FS8 - FS10 - FS20 3001180

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u All models 3000945

Continuous ventilation kit for RMG control box

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER KIT CODE

u FS15 - FS10 - FS20 3010094

676
Gas Oven Burners
RIELLO 40 FS SERIES

Burner accessories
PC interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.

BURNER KIT CODE

u FS10 - FS15 - FS20 3002719

Gas train accessories

Seal control kit
To test the valve seals on the gas train, (except for the model with Multibloc MBC 65 DLE)
a special “seal control kit” is available.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u MB/1 type 3010123 20050030

PROCESS BURNERS

677
 We are here
bringing warmth in your life

www.riello.com
678
Gas Oven Burners

RIELLO 40 FSD SERIES

The Riello 40 FSD series of two stage gas burners, is a
complete range of products developed to respond to any
request for light industrial process.
The Riello 40 FSD series is available in two different models,
with an output ranging from 12 to 220 kW, divided in two
different structures.
All the models use the same components designed by
Riello for the Riello 40 FSD series.
The high quality level guarantees safe working.
The Riello 40 FSD burners are fitted with a microprocessor
- based control box, with diagnostic functions.
In developing these burners, special attention was paid to
reducing noise, to the ease of installation and adjustment,
to obtaining the smallest size possible to fit into any sort
of boiler available on the market.
All the models are approved by the EN 676 European
Standard and conform to European Directives for EMC, Low
Voltage, Machinery and Boiler Efficiency. All the Riello 40
FSD burners are tested before leaving the factory.
FS5D 12/23 ÷ 58 kW
Guidelines for installation of burners in conformity to FS20D 58/81 ÷ 220 kW
EU Regulation:

A RIELLO burner (Heat Generator), where it is matched with

a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and
heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in
the field, for replacement of identical products, in
conformity to Article 1, paragraph 2, point (G) of the EU
Regulation No. 813/2013;
- With boilers (heater housings) on a new installation,
if they have emissions complying with the require-
ment of Annex II, paragraph 4 of the EU regulation
No. 813/2013.

PROCESS BURNERS

679
Gas Oven Burners
RIELLO 40 FSD SERIES
FIRING RATES

Useful working field

for choosing the
burner

1st stage operation

range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

Overall dimensions (mm)

BURNER

MODEL A C D E F H I N V Z
u FS5D 306 170 233 295 100 91 180 48 138 28
u FS20D 413 238 298 389 120 125 230 67 152 33

680
Gas Oven Burners
RIELLO 40 FSD SERIES
BURNER - BOILER MOUNTING FLANGE

FS5D FS20D

MODEL A1 A2 B1 B2 C C1 F Q R
u FS5D - - - - 140 130 170 45° 10
u FS20D 155 200 155 200 170 - 170 90° 11

PACKAGING

MODEL X Y Z kg
u FS5D 445 355 325 10
Z
u FS20D 535 535 375 20
Y
X

Specification
DESIGNATION OF SERIES
PROCESS BURNERS

Series : F

Fuel : S Natural gas

Size

Optional variations: D Two-stage output adjustment

Electrical supply to the system : 1/230/50 1/230V/50Hz

F S 5 D 1/230/50

681
Gas Oven Burners
RIELLO 40 FSD SERIES

STATE OF SUPPLY

Monoblock, gas burners, completely automatic, with two stage settings fitted with:
- Fan with forward curve blades
- Metallic cover
- Air damper, open in stand by, driven by an electric servomotor
- Air damper with 1st and 2nd stage adjustement
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case of insufficient
combustible air
- Microprocessor-based burner safety control box MG 557 (with diagnostic, remote reset, continuous purge integrated,
recycle, post-purge)
- IP X0D (IP 40) electric protection level.

Standard equipment:
- Insulating gasket
- Screws and nuts for fixing the flange to the boiler
- Hinge
- Cable grommet
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
3758705 FS5D 1/230/50 12/23 - 58 1,2/2,3 - 5,8 0,110 CE-0476CT2714 (1)
3759105 FS20D 1/230/50 58/81 - 220 5,8/8,1 - 22 0,250 CE-0476CT2714 (1)
Net calorific value G20: 10 kWh/Nm - Density: 0,71 kg/Nm
3 3

The burners of FSD series are in according to EN 676

(1) With terminal block.

Gas Trains

GAS TRAIN GAS TRAIN NATURAL GAS LPG

BURNER ADAPTER BURNER ADAPTER NOTE
CODE * MODEL
(TYPE) (CODE) (TYPE) (CODE)
3970084 MB 405/2 - RSD 20 FS5D FS5D (1)
MULTIBLOC GAS
TRAINS

3970537 MB 407/2 - RSD 20 FS20D FS20D (1) (2)

3970534 MB 410/2 - RSD 20 FS20D FS20D (1)

Please see Designation of Gas Train Series in the page before the Catalogue index.
* Gas train are 230V/50Hz - 220V/60Hz electrical supply
(1) With installed plug (if the plug is not necessary, remove it in accordance with gas train instruction manual indication)
(2) FS20D ≤ 180 kW with natural gas
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.

682
Gas Oven Burners
RIELLO 40 FSD SERIES

Burner accessories
Extended head kit
Burners “standard head” can be transformed into “extended head” versions by using
the special kit. Here the KITS available for the various burners are listed, showing the
original and the extended lengths.

BURNER STANDARD HEAD EXTENDED HEAD KIT CODE

LENGTH (mm) LENGTH (mm)
u FS5D 100 125 3000820
u FS20D 120 280 3000873

End cone with turbulator disk

The end cone turbolator disk reduces the flame lenght. It is suitable for hoven applica-
tion (CO emissions) and short boiler chamber.

BURNER PROJECTION (mm) KIT CODE

u FS5D +15 3000916

u FS20D +23 3000919

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner as shown in the following table.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD EXTENDED HEAD
u FS5D 3000882 3000882
u FS20D 3000886 3000886

Town gas kit

PROCESS BURNERS

BURNER KIT CODE

u FS5D 3000889
u FS20D 3000894

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u FS5D - FS20D 3000945

683
Gas Oven Burners
RIELLO 40 FSD SERIES

Burner accessories
Continuous ventilation kit for RMG control box
If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER KIT CODE

u FS20D 3010094

Remote reset control kit for MG 557 control box

The MG 557 control box can be remotely released using an electric command kit. This
kit must be installed in conformity with the local authority.

BURNER KIT CODE

u FS5D 3002750

PC interface kit
To connect the control box to a personal computer for the transmission of operation,
fault signals and detailed service information, an interface adapter with PC software
are available.
BURNER KIT CODE

u FS20D 3002719

Gas train accessories

Seal control kit
To test the valve seals on the gas train a special “seal control kit” is available.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u MB/1 type 3010123 20050030

684
Gas Oven Burners

GULLIVER RSF SERIES

The Riello Gulliver RS5F, is a new model of the series of one
stage gas burners, developed to respond to any request for
light industrial processes like bakery ovens, spray painting
ovens, small steam or thermal boilers and all applications
which require a reliable, user-friendly industrial product
with enhanced performance and specific functions.
The Gulliver RS5F series has an output ranging from 160 to
330 kW, uses the same components designed by Riello for
the Gulliver series and have the same ventilation system and
overall dimensions as the previous one stage gas model.
The burners are fitted with a microprocessor-based burner
safety control box which supplies indication of operation
and diagnosis of fault cause.
This new burner can operate on 50 or 60 Hz and a Voltage
220 - 230 Volt (dual frequency) and it is conform to the EN
676 Standard (Forced draught gas burners) and to European
Directives for EMC, Low Voltage and Machinery.
For depressurised working field see EN 746-2 Standard. RS5F 160 ÷ 330 kW
All the Gulliver RS5F burners are fired before leaving the
factory.
Guidelines for installation of burners in conformity to EU Regulation:
A RIELLO burner (Heat Generator), where it is matched with a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in the field, for replacement of identical products, in conformity
to Article 1, paragraph 2, point (G) of the EU Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATE

Useful working field

for choosing the
burner

Test conditions
conforming to
EN676
Temperature: 20°C
PROCESS BURNERS

Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

IMPORTANT:
For the part of the
working field that
is depressurised,
refer to EN 746-2
Standard.

685
Gas Oven Burners
GULLIVER RSF SERIES

Overall dimensions (mm)

BURNER

MODEL A B C D E E1 F F2 H I L
u RS5F 300 150 150 392 278 300 225 203 137 286 45

BURNER - BOILER MOUNTING FLANGE

MODEL A C C1 C2 F O Q R
u RS5F 137 203 170 200 218 80,5 45° 11

PACKAGING

Z MODEL X Y Z kg
u RS5F 600 345 430 18
Y
X

686
Gas Oven Burners
GULLIVER RSF SERIES

Specification
DESIGNATION OF SERIES
Series: R Standard emission burner
B Low NOx burners

Fuel: S Natural gas

SP LPG
G Light oil

Size

Possible variations: F Light industrial processes

Electrical supply to the system: 1/220-230/50-60 1/220-230V/50-60Hz

R S 5 F 1/230/50

STATE OF SUPPLY
Monobloc, gas burner, completely automatic, one stage operation, made up of:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper, always open in stand by, with external adjustment, with no need to remove the cover
- Single phase electric motor 220-230 V, 50-60 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Flame inspection window
- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case of insufficient
combustible air
PROCESS BURNERS

- Microprocessor-based burner safety control box, with diagnostic and remote reset functions
- Protection filter against radio interference (included into burner safety control box)
- IP X0D (IP 40) electric protection level.

Standard equipment:
- Flange with insulating gasket
- Screw and nut for flange
- Screws and nuts for flange to be fixed to the heat generator
- 7-pin plug
- Remote control release kit
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

687
 Gas Oven Burners
GULLIVER RSF SERIES

Available models
Burners

HEAT OUTPUT TOTAL

ELECTRICAL
CODE MODEL NATURAL GAS CERTIFICATION NOTE
POWER
(kW) (Nm3/h) (kW)
3761971 RS5F 1/220-230/50-60 160 - 330 16,0 - 33,0 0,430 (at 50 Hz) - 0,600 (at 60 Hz) CE - 0085 BM0114 (1)

Net calorific value G20: 10 kWh/Nm3 - Density: 0,71 kg/Nm3.

The burners of RSF series are in according to EN 676.
(1) With plug and socket.

Gas Trains

GAS TRAIN GAS TRAIN NATURAL GAS LPG

CODE * MODEL BURNER ADAPTER BURNER ADAPTER NOTE
(TYPE) (CODE) (TYPE) (CODE)
3970549 MB 410/1 - F3SD 20 RS5F RS5F (1) (2)
MULTIBLOC

3970550 MB 412/1 - F3SD 20 RS5F RS5F (1) (3)

3970558 MB 415/1 - F3SD 30 RS5F RS5F (1)

Please see Designation of Gas Train Series in the page before the Catalogue index.
* Gas trains are 230V/50Hz - 220V/60Hz electrical supply.
(1) With installed plug.
(2) RS5F ≤ 200 kW with natural gas.
(3) RS5F ≤ 300 kW with natural gas.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.

Burner accessories
Extended head kit

Burners standard head can be transformed into “extended head” versions by using the
special kit.

BURNER STANDARD EXTENDED KIT CODE

HEAD LENGTH (mm) HEAD LENGTH (mm)
u RS5F 203 ÷ 225 302 ÷ 317 3001016

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as shown in the following table.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD EXTENDED HEAD
u RS5F 3001011 3001011

688
Gas Oven Burners
GULLIVER RSF SERIES

Burner accessories
Ground fault interrupter kit
A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.
It is supplied with burners with pin plug.

BURNER KIT CODE

u RS5F 3001180

Multibloc rotation kit

There is a special kit available that can be used to install the burner turned 180°. This
kit is designed to ensure the gas train valve properly.

BURNER KIT CODE

u RS5F 3001178

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u RS5F 3000945

Gas train accessories

Seal control kit
To test the valve seals on the gas train a special “seal control kit” is available.

KIT CODE KIT CODE

PROCESS BURNERS

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u MB/1 type 3010123 20050030

689
Gas Oven Burners

GULLIVER RSDF SERIES

The Riello Gulliver RS5DF is a new model of the series of two
stage gas burners, characterized for its small dimensions in
spite of its high combustion performance.
It has been developed to respond to any request for light
industrial processes like bakery ovens, spray painting ovens,
small steam or thermal boilers and all applications which
require a reliable, user-friendly industrial product with
enhanced performance and specific functions.
This model uses the same components designed by Riello
for the Gulliver series.
The high quality level guarantees safe working.
The burners are fitted with a microprocessor-based burner
safety control box which supplies indication of operation
and diagnosis of fault cause.
This new burner can operate on 50 or 60 Hz and a Voltage
220 - 230 Volt (dual frequency) and it is conform to the EN
676 Standard (Forced draught gas burners) and to European
Directives for EMC, Low Voltage and Machinery.
For depressurised working field see EN 746-2 Standard. RS5DF 160/208 ÷ 345 kW
The Gulliver RS5DF burner is tested before leaving the
factory.
Guidelines for installation of burners in conformity to EU Regulation:
A RIELLO burner (Heat Generator), where it is matched with a water-based boiler (Heater Housing) with a nominal
output ≤ 400 kW, providing heat for heating purposes and heat to deliver sanitary hot water, can be installed:
- With boilers (heater housings) already in service in the field, for replacement of identical products, in conformity to
Article 1, paragraph 2, point (G) of the EU Regulation No. 813/2013;
- With boilers (heater housings) on a new installation, if they have emissions complying with the requirement of
Annex II, paragraph 4 of the EU regulation No. 813/2013.

FIRING RATE

Useful working field

for choosing the
burner

1st stage operation

PROCESS BURNERS

range

Test conditions
conforming to
EN676
Temperature: 20°C
Pressure: 1013,5
mbar
Altitude: 0 m a.s.l.

691
Gas Oven Burners
GULLIVER RSDF SERIES

Overall dimensions (mm)

BURNER

MODEL A B C D E E1 F F2 H I L
u RS5DF 300 150 150 392 278 300 203 225 137 286 45

BURNER - BOILER MOUNTING FLANGE

MODEL A C C1 C2 F O Q R
u RS5DF 137 203 170 200 218 80,5 45° 11

PACKAGING

Z MODEL X Y Z kg
u RS5DF 600 345 430 18
Y
X

692
Gas Oven Burners
GULLIVER RSDF SERIES

Specification
DESIGNATION OF SERIES
Series: R Standard emission burner
B Low NOx burners

Fuel: S Natural gas

SP LPG
G Light oil

Size

Possible variations: R Light oil pre-heater

K Cone shaped head
S Reduced output ignition
D Two stage output operation
F Light Industrial Processes

Electrical supply to the system: 1/220-230/50-60 1/220-230V/50-60Hz

R S 5 DF 1/230/50

STATE OF SUPPLY
Monoblock, gas burner, completely automatic, with two stage settings fitted with:
- Fan with forward curve blades
- Cover lined with sound - proofing material
- Air damper, with 1st and 2nd stage adjustment, driven by an electric servomotor
- Single phase electric motor 220-230 V / 50-60 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
PROCESS BURNERS

- flame stability disk

- Flame inspection window
- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case of insufficient
combustible air
- Microprocessor-based burner safety control box, with diagnostic and remote reset functions
- Protection filter against radio interference (included into burner safety control box)
- IP X0D (IP 40) electric protection level.

Standard equipment:
- Sliding flange
- Flange insulation screen
- Screws and nuts for fixing the flange to the boiler
- 7-pin plug
- 4-pin plug
- Remote control release kit
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

693
 Gas Oven Burners
GULLIVER RSDF SERIES

Available models
Burners

HEAT OUTPUT
CODE MODEL TOTAL ELECTRICAL POWER CERTIFICATION NOTE
NATURAL GAS
(kW)
(kW) (Nm3/h)
3761991 RS5DF 1/220-230/50-60 160/208 - 345 16/20,8 - 34,5 0,450 (at 50 Hz) - 0,60 (at 60 Hz) - (1)

Net calorific value G20: 10 kWh/Nm3 - Density: 0,71 kg/Nm3.

The burners of RSD series are in according to EN 676.
(1) With plug and socket.

Gas Trains

GAS TRAIN GAS TRAIN NATURAL GAS LPG

CODE * MODEL BURNER ADAPTER BURNER ADAPTER NOTE
(TYPE) (CODE) (TYPE) (CODE)
3970542 MB 410/2 - F3SD 20 RS5DF RS5DF (1) (2)
MULTIBLOC

3970543 MB 412/2 - F3SD 20 RS5DF RS5DF (1) (3)

3970582 MB 415/2 - F3SD 20 RS5DF RS5DF (1)

Please see Designation of Gas Train Series in the page before the Catalogue index.
* Gas trains are 230V/50Hz - 220V/60Hz electrical supply.
(1) With installed plug.
(2) RS5D ≤ 200 kW with natural gas.
(3) RS5D ≤ 300 kW with natural gas.
The valve seal control device is compulsory (conforming to EN 676) on gas trains to burners with a maximum output over 1200 kW.
To select the gas train please refer to the technical data leaflet and/or instruction manual.

Burner accessories
Extended head kit

Burners standard head can be transformed into “extended head” versions by using the
special kit.

BURNER STANDARD EXTENDED KIT CODE

HEAD LENGTH (mm) HEAD LENGTH (mm)
u RS5DF 203 ÷ 225 357 ÷ 372 3001016

LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on
the burner, as shown in the following table.

BURNER KIT CODE FOR KIT CODE FOR

STANDARD HEAD EXTENDED HEAD
u RS5DF 3001011 3001011

694
Gas Oven Burners
GULLIVER RSDF SERIES

Burner accessories
Ground fault interrupter kit
A “Ground fault interrupter kit” is available as a safety device in case of electrical sys-
tem fault.
It is supplied with burners with pin plug.

BURNER KIT CODE

u RS5DF 3001180

Multibloc rotation kit

There is a special kit available that can be used to install the burner turned 180°. This
kit is designed to ensure the gas train valve properly.

BURNER KIT CODE

u RS5DF 3001178

7-pin plug kit

If necessary a 7-pin plug kit is available (in packaging of n. 5 pieces).

BURNER KIT CODE

u RS5DF 3000945

Gas train accessories

Seal control kit
PROCESS BURNERS

To test the valve seals on the gas train a special “seal control kit” is available.

KIT CODE KIT CODE

GAS TRAIN
for 50 Hz operation for 60 Hz operation
u MB/1 type 3010123 20050030

695
Low NOx Air Duct Burners

RX S/PV VA
The Riello RX S/PV VA series of modulating premix gas
burner, is a range of product developed to respond to direct
exchange application (e.g paint booth).
The RX S/PV series is available in five different models, with
an output ranging for 22 to 400 kW.
The burners are fitted with a micro-processor based
safety control which supplies indication of operation and
diagnosis fault cases.
Burners can operate on 50 or 60 Hz (dual-frequency).
Also combustion head over a wide range of different lengths
are available, meeting every application needs.
Burners can operate with LPG also by means of a simple
regulation on the gas valve.

FIRING RATES

RX 180 S/PV VA

RX 250 S/PV VA

RX 290 S/PV VA

RX 310 S/PV VA

RX 400 S/PV VA
PROCESS BURNERS

0 100 200 300 400 500 kW

697
Low NOx Air Duct Burners
RX S/PV VA SERIES

Overall dimensions (mm)

VENTILATING STRUCTURE

P L

E H

MODEL H L P E
u RX 180 S/PV VA 390 640 503 306
u RX 250 S/PV VA 390 640 503 306
u RX 290 S/PV VA 390 640 503 306
u RX 310 S/PV VA 390 640 503 306
u RX 400 S/PV VA 457 707 524 353

COMBUSTION HEADS

330

TX
125

280
D

125

T
150 150
Several combustion head sizes are available

HEAD ASSEMBLY T TX D
u 3151000-20085194 1000 350 119
u 3151002-20069560 1250 350 119
u 3151003-20085180 1470 350 119
u 20025306 1000 250 119
u 3151001 1250 450 119
u 3151004 1570 450 119

TX is the flame zone length

698
Low NOx Air Duct Burners
RX S/PV VA SERIES

Overall dimensions (mm)

PACKAGING
The ventilating structures and the head assemblies are shipped in cardboard boxes with the overall dimensions shown
in the table.

BURNER MODEL A B C
u RX 180 S/PV VA 1000 500 485
B u RX 250 S/PV VA 1000 500 485
u RX 290 S/PV VA 1000 500 485
C u RX 310 S/PV VA 1000 500 485
A
u RX 400 S/PV VA 1000 500 485

HEAD LENGTH A B C
u T = 1000 1065 283 345
u T = 250 1315 283 345
u T = 1470 1535 283 345
u T = 1570 1635 283 345

Available models
Burners
HEAT OUTPUT TOTAL ELECTRICAL
CODE MODEL POWER NOTE
(kW) (kW)

On demand RX 180 S/PV VA 1/230/50-60 25-180 0,51 (1) (3)

On demand RX 250 S/PV VA 1/230/50-60 42-250 0,51 (1) (3)
On demand RX 290 S/PV VA 1/230/50-60 42-290 0,51 (1) (2) (3)
On demand RX 310 S/PV VA 1/230/50-60 50-310 0,51 (1) (3)
On demand RX 400 S/PV VA 1/230/50-60 45-400 1,0 (1) (3)
(1) 0-10V external modulation
(2) This maximum power is obtained only with depression exchange channels.
(3) The burner operates correctly with internal pressures in the channel of between -3 and +2 mbar and with maximum variations of +/- 1 mbar.
The air speed inside the channel must be higher than 4 m/s.

Combustion Heads
PROCESS BURNERS

BURNER HEAD ASSEMBLY LENGTH

RX 180 S/PV VA 20025306 T = 1000

3151000 T = 1000
3151002 T = 1250
3151003 T = 1470
RX 250-290-310 S/PV VA
20085194 T = 1000 High temperature (1)
20069560 T = 1250 High temperature (1)
20085180 T = 1470 High temperature (1)
3151000 T = 1000
RX 400 S/PV VA 3151001 T = 1250
3151004 T = 1570

(1) To be used with air temperature inside the channel higher than 100°C.

699
Low NOx Air Duct Burners
RX S/PV VA SERIES
Specification
DESIGNATION OF SERIES
RX

Size:

Setting: S/P Proportioning air/gas valve

S/PV Proportioning air/gas valve with variable speed
S/E Electronic Cam
S/EV Electronic Cam predisposed for variable speed (with inverter)

Application: F Oven
VA Air Duct

Emission: ... Low NOx Class 3 EN 676

ULN Ultra Low NOx

Electrical supply to the system:

1/120/50-60 1/120V/50-60Hz
1/230/50-60 1/230V/50-60Jz

RX 70 S/PV F 1/230/50-60
BASIC DESIGNATION
EXTENDED DESIGNATION

STATE OF SUPPLY
- Flange for gas valve
- Screws to fix the valve
- Gas valve
- 2, 4 and 7-pole plugs
- Gas pipe (only for RX 400 S/PV VA)
- Hood protection (only for RX 400 S/PV VA)
- Fixing screw
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

700
Low NOx Air Duct Burners
RX S/PV VA SERIES
Burner accessories
Accessories for modulating operation
POWER CONTROLLER To obtain modulating operation, the RX S/E series of burners requires a regulator with
three point outlet controls. The following table lists the accessories for modulating
operation with their application range.

REGULATOR REGULATOR
BURNER
TYPE CODE

RX 180-250-290-
u RWF 50.2 20086840
310-400 S/PV VA
u RX 400 S/PV VA RWF 50.2 20095185

PROBE The relative temperature or pressure probes fitted to the regulator, must be chosen on
the basis of the application.

BURNER PROBE TYPE RANGE (°C) (bar) PROBE CODE

Temperature PT 100 -100 ÷ 500°C 3010110

RX 180-250-290- Pressure 4 ÷ 20 mA 0 ÷ 2,5 bar 3010213
u
310-400 S/PV VA Pressure 4 ÷ 20 mA 0 ÷ 16 bar 3010214
Pressure 4 ÷ 20 mA 0 ÷ 25 bar 3090873

Display and Operating Unit

The AZL 21 LCD display Kit is available to be connected to the LME 71 control box in order
to get indication of the operating status, to activate the diagnostic functions and to
change the password-protected parameters (carried out only by qualified personnel)

BURNER KIT CODE

u RX 180-250-290-310-400 S/PV VA 20109292

Gas Valve space saving kit

PROCESS BURNERS

BURNER KIT CODE

u RX 180-250-290-310-400 S/PV VA 20016843

Diagnostic sofware kit

A special kit is available that identifies the life of the burner by connecting to a PC
indicating hours of operation, number and types of blocks, number of engine revolu-
tions and parameters safety.

BURNER KIT CODE

u RX 180-250-290-310-400 S/PV VA On demand

701
Air Duct Burners

RS VA SERIES
Riello series RS 5-28-38-50-70 VA and RS 28-38-50-70/M VA
of monoblock air duct burner is designed for the installation
in low-medium temperature direct air heating system, such
as painting booths ones.
These burners are strongly performing when used in
applications with:
• High recirculation ratio: the embedded air fan
ensure the right oxidizer air flow rate
• High variability of the air flow to be treated:
combustion head is crossed by homogeneous
oxidizing air flow ensuring the right air/fuel ratio
in every point of the combustion head
• Presence of impurities in the air to be treated:
the protection of the combustion head from the
primary air flow avoid depositing of
impurities on the combustion module, preserving
efficiency and durability over the time

FIRING RATES
Burners fire rate depends on the size of fitted head and on the pressure in the duct section.

Air duct pressure = 0-3 mbar

RS5 VA HEAD SIZE 1

RS28 VA HEAD SIZE 2

RS28 VA HEAD SIZE 3

RS38 VA HEAD SIZE 4

RS50 VA HEAD SIZE 5

RS70 VA HEAD SIZE 5

RS70 VA HEAD SIZE 6

0 100 200 300 400 500 600 700 800 900 1000 kW PROCESS BURNERS

Air duct pressure = 3-6 mbar

RS5 VA HEAD SIZE 1

RS38 VA HEAD SIZE 2

RS38 VA HEAD SIZE 3

RS50 VA HEAD SIZE 4

RS50 VA HEAD SIZE 5

0 100 200 300 400 500 600 700 kW

703
Air Duct Burners
RS VA SERIES

Overall dimensions (mm)

VENTILATING STRUCTURE

RS 5 VA RS 28-38-50 VA

C
F
N A
B

D
D

I
F

M
E
A E

RS 70 VA

F
N A
M

MODEL A B C D E F I L M N
u RS 5 VA 353 471 325 344 302 286 - - - -
u RS 28 VA 476 - - 474 580 164 352 168 1” 1/2 108
u RS 38 VA 476 - - 474 580 164 352 168 1” 1/2 108
u RS 50 VA 476 - - 474 580 164 352 168 1” /2
1
108
u RS 70 VA 523.5 - - 577 836 210 - - 2” 130

704
Air Duct Burners
RS VA SERIES

Overall dimensions (mm)

HEAD ASSEMBLY
E

D
B

C
A

HEAD HEAD
MODEL A B C D E MODEL A B C D E
SIZE SIZE

5/250 1746
RS 5 VA

1/250 661
750 574 453 307 5/500 1996
1/750 1161
5/750 2246 1200
2/110 656
5/1000 2496
RS 70 VA

2/250 796
5/1500 2996 800 574 451
2/350 896
450 6/250 2046
2/500 1046
6/500 2296
2/750 1296 1500
6/750 2546
2/1000 1546
6/1000 2796
RS 28-38-50 VA

3/250 946
3/350 1046
3/500 1196 600
3/750 1446
PROCESS BURNERS

3/1000 1696
4/110 1106 750 574 451
4/250 1246
4/250 1246
4/500 1496 900
4/750 1746
4/1000 1996
4/1500 2496
5/250 1546
5/500 1796
5/750 2046 1200
5/1000 2296
5/1500 2796
705
Air Duct Burners
RS VA SERIES

Overall dimensions (mm)

FIXING PLATE

MODEL HOLES X Y Ø L P

A 15 255 10
B 195 255 10
C 375 255 10
D 555 255 10
E 735 255 10
RS 5-28-38-50 VA

F 735 135 10
G 735 15 10
750 270
H 555 15 10
I 375 15 10
L 195 15 10
M 15 15 10
N 15 135 10
"O
183 135 5,2
(RS 5 VA only)"
A 20 330 10
B 210 330 10
C 400 330 10
D 590 330 10
E 780 330 10
F 780 175 10
RS 70 VA

G 780 20 10 800 350

H 570 20 10
I 400 20 10
L 210 20 10
M 20 20 10
N 20 175 10
O - - -

706
Air Duct Burners
RS VA SERIES

Overall dimensions (mm)

PACKAGING
The ventilation structures are shipped in cardboard boxes with the overall dimensions shown inthe table.
The weight of the ventilation structure, complete with packaging, is indicated in the table.

MODEL A B C kg

B u RS 5 VA 460 505 340 17

u RS 28 VA 872-1007 550 540 38
C u RS 38 VA 872-1007 550 540 40
A
u RS 50 VA 872-1007 550 540 41
u RS 70 VA 1405 740 692 70

The head assemblies are shipped on pallets with the dimensions shown in the table.

HEAD SIZE A B
1/250 1200 800
2/250 1000 800
2/500 1200 800
2/750 1800 800
2/1000 1800 800
A 3/250 1200 800
B
3/500 1400 1000
3/750 1800 800
3/1000 2200 800
4/250 1400 1000
4/500 1800 800
4/750 2200 800
4/1000 2200 800
5/250 1800 800
5/500 2200 800
5/750 2200 800
5/1000 2600 800
5/250 2200 850
PROCESS BURNERS

5/500 2200 850

5/750 2700 850
5/1000 2700 850
5/1500 3400 940
6/250 2200 850
6/500 2700 850
6/750 2700 850
6/1000 3400 940

707
Air Duct Burners
RS VA SERIES

Configurations
STANDARD CONFIGURATION

L1 - Angle configuration with combustion head L2 - Angle configuration with combustion head
developed in horizontal in primary air duct developed in vertical in primary air duct

Available models
AVAILABLE BURNERS STRUCTURE
RS 5 VA RS 28 VA RS 38 VA RS 50 VA RS 70 VA
BURNER MODEL
RS 28/M VA RS 38/M VA RS 50/M VA RS 70/M VA

FUEL
Natural Gas • • • • •
LPG • • • • •
1/230/50 Hz • • •
ELECTRICAL
SUPPLY
1/220-230/60Hz u
• •
3/230-400/50Hz u
• • •
3/208-230/380-460/60 Hz u u u u

AUXILIARY 230/50-60 Hz • • • • •
110/50-60 Hz u u u u u

L1 - Angle configuration with

combustion head developed
in horizontal in primary air • • • • •
CONFIGURATION duct
L2 - Angle configuration with
combustion head developed u u u u u
in vertical in primary air duct

Two stage/Fixed Air • • • • •

OPERATION
Modulating/ Air adjustment
with mechanical cam • • • •
• Standard
On Demand
u
For more informations about product codes, please contact Riello Commercial and Technical
departments, our Application Engineers will be pleased to help you.

708
Air Duct Burners
RS VA SERIES

AVAILABLE HEAD ASSEMBLY

The table shows the possible combinations between the structures and the combustion heads available.
Burner output values are to be considered with ignition pilot off and with the following reference conditions: ambient
temperature 20 ° C, gas temperature 15 ° C, pressure barometric 1013 mbar, altitude 0 m s.l.m
Pmin Pmax
SIZE LENGHT [mm] 0≤p<3 mbar * 3≤p≤6 mbar *
[kW] [kW]
250
1 RS 5 VA RS 5 VA 20 180
750
110
250
350
2 RS 28 VA RS 38 VA 30 270
500
750
1000
250
350
500
3 RS 28 VA RS 38 VA 30 360
750
1000
1500
110
250
500
4 RS 38 VA RS 50 VA 30 530
750
1000
1500
250
500
5 RS 50 VA - 110 600
750
1000
250
500
5 750 RS 70 VA - 150 720
1000
1500
250
500
6 RS 70 VA - 150 900
750
1000

* Please refer to the pressure in the air duct section.

In case of applications with negative duct pressure and/or for more informations about product codes, please contact Riello
PROCESS BURNERS

Commercial and Technical departments, our Application Engineers will be pleased to help you.”

STATE OF SUPPLY
- Screws to fix the flange ≤
- Thermal screen
- Plugs for 4 - 5 - 6 - 7 poles electrical connections
- Flexible piping for ignition pilot
- Pilot train assembly
- Pilot train fixing fittings with main gas train
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

709
Air Duct Burners
RS VA SERIES

Burner accessories
Accessories for modulating operation

POWER CONTROLLER To obtain modulating operation, the burners requires a regulator with three point
outlet controls. The following table lists the accessories for modulating operation with
their application range.

BURNER REGULATOR TYPE

RWF 50
u RS 28-38-50-70 VA
RWF 55

POWER CONTROLLER Modulating operation can also be obtained with an analog control signal converter
and a feedback three-pole potentiometer.
Alternatively, the potentiometer can be used to check the servomotor position.
BURNER TYPE (INPUT SIGNAL)

0/2 - 10 V (impedance 200 KW)

u RS 28-38-50-70 VA
0/4 - 20 mA (impedance 250 W)

POTENTIOMETER

BURNER

u RS 28-38-50-70 VA

Continuous ventilation kit

If the burner requires continuous ventilation in the stages without flame, a special kit
is available as given in the following table.

BURNER

u RS 28-38-50-70 VA

Ground fault interrupter kit

BURNER

u RS 28-38-50-70 VA

710
Air Duct Burners
RS VA SERIES

Specification
DESIGNATION OF SERIES
A specific index guides your choice of burner from the various models available in the RS VA series. Below is a
clear and detailed specification description of the product.

Series: R

Fuel: S Natural Gas

L Light oil
LS Light oil/Natural Gas
N Heavy oil

Size:

Setting: /1 Single stage

Two stage
/M Modulating-Mechanical cam

Application: VA Air Duct

Emission: ... or C01 Class 1 EN676

MZ Class 2 EN676
BLU Class 3 EN676
MX Class 3 ENE676

Electrical supply to the system:

1/230/50 1/230V/50Hz
3/230/50 3/230V/50Hz
3/400/50 3N/400V/50Hz
3/230-400/50 3/230V/50Hz - 3N/400V/50Hz
3/220/60 3/220V/60Hz
3/380/60 3N/380V/60Hz
3/220-380/60 3/220/60Hz - 3N/380V/60Hz

Auxiliary voltage: 230/50-60 230V/50-60H

110/50-60 110V/50-60Hz

R S 70 VA 3/230-400/50 230/50-60
BASIC DESIGNATION
PROCESS BURNERS

EXTENDED DESIGNATION

711
High Ratio Adjustment Burners

BP R
The gas burners of the “BP R” series have a light and handy
structure, reduced overall dimensions and this is why they
are ideal for all the installations requiring a compact and
silent combustion unit with high turndown ratio.
The burner structure is in painted carbon steel; parts in
contact with the flame are in refractory steel and in Nickel
Chrome alloys.
Externally to the burner, with a layout that depends on
installation requirements, the following are located: the
gas train, the combustion air fan and the flame control box.
Maximum power is 1450 kW (while minimum power can be
up to 5 kW.
The completely automatic operation allows for different
controls such as on-off, high-low flame, modulating on
gas or modulating on air ratio. These latter allow to obtain
a turndown ratio of up to 50:1 with neutral combustion
chamber.
The burner can be supplied in the following versions:
- Installed inside the duct (duct-type);
- Installed outside the duct;
According with customers needs, special executions, that
can include complete equipment of combustion system,
can be developed.

APPLICATIONS
- Ceramic, Tile, Refractory industries: Roller dryers, Tunnel dryers, Continuous
and intermittent dryers
- Textile industry: Stenter, Dryers, Polymerising devices, Print dryers
- Surface treatment: Dryers/kilns and paint furnaces
- Paper industry: Air heaters for Drying hoods
- Converting industry: Air heaters for Rotogravure and Flexographic
printing machinery, Adhesive coating machines
- Food industry: Cereal dryers, Roasting machines
- Tobacco drying

Firing Rates PROCESS BURNERS

BPR 75

BPR 150

BPR 300

BPR 450

BPR 600

BPR 800

BPR 1200

0 150 300 450 600 750 900 1050 1200 1350 1500 kW

713
High Ratio Adjustment Burners
BP R

Overall dimensions (mm)

A B
IGNITION AIR INLET
ØL No. 8 Holes D ELECTRODE

E
GAS INLET

11
ØC

60
°
22.5

ØI
ØM DETECTION
°
45

ØS No. 4 Holes PROBE F F

G

ØH
N
R
P

N
R
P

MODEL A B ØC D E F G ØH ØI ØL ØM N P R ØS
u BP R 75 270 210 110 140 120 120 270 250 3/4” 9,5 195 66 105 85 7
u BP R 150 270 205 145 145 150 140 310 250 1” 9,5 225 66 105 85 7
u BP R 300 320 205 190 150 180 170 380 320 1”1/2 11,5 290 114 160 128 9
u BP R 450 370 215 220 200 220 195 430 370 1”1/2 11,5 340 140 190 165 10
u BP R 600 370 215 220 200 220 195 430 370 1”1/2 11,5 340 140 190 165 10
u BP R 800 370 215 220 200 220 195 430 370 1”1/2 11,5 340 140 190 165 10
u BP R 1200 392 215 220 200 220 195 430 370 1”1/2 11,5 340 140 190 165 10

Specification
FEATURES
- Turndown ratio up to 50:1
- Thermal steel flame tube
- Direct spark ignition, ionisation-type flame detection
- Standard versions are for natural gas and LPG. Versions for other gases available on request
- Available as complete unit, with gas train with right or left hand layout
- Single phase or 3 phase motor, 50/60 Hz.
- Easy to install, start, operate
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

714
High Ratio Adjustment Burners
BP R

Available models

POWER TURN- FLAME FLAME GAS SUPPLY AIR SUPPLY

WEIGHT
MODEL RANGE FUEL DOWN OPERATION MAX AIR EXCESS DIAMETER LENGHT PRESSURE PRESSURE
[kg]
[kW] RATIO [mm] [mm] [mbar] [mbar]
Natural gas
BPR 75 5-87 18:1 Modulating 50% at 87 kW 160 600 30 8 22
and LPG
Natural gas
BPR 150 6-175 30:1 Modulating 50% at 175 kW 200 600 10 10 38
and LPG
Natural gas
BPR 300 9-350 40:1 Modulating 50% at 350 kW 250 600 40 10 45
and LPG
Natural gas
BPR 450 18-525 30:1 Modulating 50% at 325 kW 300 600 20 10 48
and LPG
Natural gas
BPR 600 18-700 25:1 Modulating 50% at 700 kW 350 700 35 17 48
and LPG
Natural gas
BPR 800 18-930 50:1 Modulating 50% at 930 kW 350 1000 35 17 52
and LPG
Natural gas
BPR 1200 30-1450 30:1 Modulating 50 % at 1450 kW 350 1200 35 17 56
and LPG

The above data refer to maximum power conditions. The pressure values are approximate, the gas values refer to Natural Gas.
Flame dimensions are referred to 30% air excess condition
Performance data and dimensions are guidelines only.
Other versions are available on demand by means a special execution request.

PROCESS BURNERS

715
 We are here
energizing your working
environment and processes

www.riello.com
Industrial Dual Block Oil, Gas and Dual Fuel Burners

DB SERIES
The new DB burners range represents the evolution in Riello
Burners industrial product range.
They are dual block burners for application in big plants
(district heating, hospitals) as well as in food, chemicals,
textile industry for matching with hot water boilers, steam
and thermal oil generators.
DB series burners can be supplied with electronic or
mechanical air-fuel ratio control according to customer
specification.
DB 9-12-16-20 are equipped with pilot ignition, while for
DB 4-6 models it can be supplied on demand. DB series
can work with pre-heated air up to 150°C as standard, up
to 250°C with special construction. New variable geometry
combustion head allows to reach < 80 mg/kWh NOx emission
on natural gas operations.
An hinge system for easier combustion head maintenance
is available on all models.
As part of the offer, various accessories (air fan, control
panels, high pressure gas train, etc) are available.

DB 4 1000/2500 ÷ 5000 kW
DB 6 1400/4000 ÷ 7800 kW
DB 9 1500/5000 ÷ 9500 kW
DB 12 1700/7000 ÷ 12500 kW
DB 16 3000/10000 ÷ 16000 kW
DB 20 3000/10000 ÷ 20000 kW

INDUSTRIAL

717
 Industrial Dual Block Oil, Gas and Dual Fuel Burners
DB SERIES

FIRING RATES
Air temperature °C
Air temperature °C

Modulation range Working field

Test conditions conforming to EN 267- EN676

Temperature: 20°C
Pressure: 1013.5 mbar
Altitude: 100 m a.s.l.

For high air temperature applications, higher than 150°C, a special burner execution is required.

718
Industrial Dual Block Oil, Gas and Dual Fuel Burners
DB SERIES

Overall dimensions (mm)

BURNER
The burner drawings below are referred to the low NOx version.

A N
L G F E

M
P

b2 a2

O B C

MODEL A B C D E F G L M N O P
u DB 4 SM C03 1530 655 536 313 275 453 370 1009 450 728 341 183
u DB 6 SM C03 1582 670 521 363 275 460 400 1024 450 728 341 183
u DB 9 SM C03 1911 843 669 413 566 360 484 1242 550 926 344 200
u DB 12 SM C03 1911 843 669 456 579 337 463 1242 550 916 344 200
u DB 16 SM C03 2245 852 797 544 448 375 540 1242 761 934 431 250
u DB 20 SM C03 2003 851 797 590 448 375 561 1393 761 934 431 258
L = gas version
a2 - b2 = see “Burner-boiler mounting flange” dimensions table

All dimensions are approximate and mentioned just as an indication. Please refer to Riello Burners Technical
Department for further detailed information.

GAS CONNECTIONS
DB 4: DN 65 DB 9 - 12 DB 16 - 20
DB 6: DN 80
INDUSTRIAL

DN 65 gas connection from below DN 80 gas connection from below (for gas DN 100 gas connection from the side
Elbow adapter DN 65 required versions). Elbow adapter DN 80 required. Elbow 100/100 adapter already included
DN 80 gas connection from below (for gas as standard equipment
versions). Elbow adapter DN 80 required.

719
Industrial Dual Block Oil, Gas and Dual Fuel Burners
DB SERIES

Overall dimensions (mm)

BURNER - BOILER MOUNTING FLANGE

AIR DUCT CONNECTION FIXING TO THE BOILER GAS SUPPLY

DB 4 - 6 - 9 - 12 DB 16 - 20

b2 D1

b
Ø2
Ø3
Ø1
Ø1
45°

t
a2 a a1
t
22,5°

45°
t1 t1
45°
D1
b1 D3

D2 D2

MODEL a a1 a2 b b1 b2 D1 D2 D3 t t1 Ø1 Ø2 Ø3
u DB 4 329 370 400 308 370 409 350 452 145 - DN 65 130 130 M18 4x45°M16 13
u DB 6 329 370 400 308 370 409 380 495 160 - DN80 130 130 M18 M16 13
u DB 9 436 476 506 400 440 470 420 608 160 - DN 80 200 180 M20 M18 11
u DB 12 436 476 506 400 440 470 465 608 160 - DN 80 200 180 M20 18 11
u DB 16 562 620 652 452 510 542 560 700 180 - DN 100 260 205 M16 18 11
u DB 20 562 620 652 452 510 542 600 700 160 - DN 100 260 205 M16 18 11

PACKAGING

Overall dimensions and weights to estimate the delivery.

MODEL X Y Z kg
Z u DB 4 2100 1000 1200 200
u DB 6 2040 1180 1125 200
Y u DB 9 2040 1180 1125 270
X
u DB 12 2040 1180 1125 250
u DB 16 2200 1000 1300 530
u DB 20 2200 1000 1300 550

720
Industrial Dual Block Oil, Gas and Dual Fuel Burners
DB SERIES

Specification
DESIGNATION OF SERIES
Series: DB

Size: 4 - 6 - 9 - 12 - 16 - 20

Fuel: S Natural Gas NS Heavy oil/natural gas

L Light oil NAS Heavy oil assisted atomizing/Natural gas
N Heavy oil LS Light oil/Natural gas
NA Heavy oil assisted atomizing LP Light oil/LPG
P LPG NAP Heavy oil assisted atomizing/LPG

Operation: E electronic cam

M mechanic cam

Emission: C11 = class 1 oil - class 1 gas

C13 = class 1 oil - class 3 gas
C01 = No oil - class 1 gas
C02 = No oil - class 2 gas
C03 = No oil - class 3 gas
C10 = class 1 oil - No gas
C20 = class 2 oil - No gas
C23 = class 3 oil - class 3 gas
C30 = class 3 oil - No gas

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Fuel supply: FB = from bottom

FR = from right
FL = from left

Air supply: A0 : from the bottom

A90 : from right
A180 : from the top

Air max temperature: 150 = 50° C

T150 = 150° C
T250 = 250° C

Auxiliary voltage:230/50-60 230V/50-60Hz

110/50-60 110V/50-60Hz

DB 4 S E C03 TC FS1 FR A0 T50 230/50-60

BASIC DESIGNATION
INDUSTRIAL

EXTENDED DESIGNATION

* Estimated, emissions values, considering a hot water boiler with thermal load of 1,1 MW/m3
Guaranteed values to be confirmed after the verification of the combustion chamber charachteristics

721
Industrial Dual Block Oil, Gas and Dual Fuel Burners
DB SERIES

Specification
DB SERIES - STATE OF SUPPLY

All burners
Dual block forced draught burner, two stages progressive or modulating operation (with a kit), separate supply, fully
automatic, made up of:
- Air damper for air setting with variable profile cam controlled by a servomotor (version /M – mechanical cam)
- Air damper for air setting with air servomotor managed by microprocessor (version /E – electronic cam)
- Variable geometry combustion head that can be set according the required output
- Combustion head servomotor managed by microprocessor (version /E – electronic cam DB16-20 only)
- Pilot burner with two gas valves and pressure regulator (as standard on DB9-12-16-20 only)
- Minimum air pressure switch
- Flame inspection window
- Electrical interface box with ignition transformer inside
- Opening hinge to have easier combustion head inspection and maintenance
- IP54 protection level.

Oil Burner
- Phototcell for flame detection
- Nozzle pipe
- Safety nozzle valve
- Oil lance without nozzle (nozzle must be ordered separately)
- Valves group with safety oil valves
- Oil capacity regulator controlled by air servomotor linkage (version /M – mechanical cam)
- Oil capacity regulator with servomotor managed by microprocessor (version /E – electronic cam)
- Maximum oil pressure switch on the return circuit
- Pressure gauge on delivery and return circuit.

Standard equipment:
- screws for fixing the burner flange to the boiler
- thermal screen
- instruction handbook for installation, use and maintenance
- spare parts catalogue.

Gas Burner
- Photocell for flame detection
- Maximum gas pressure switch
- Butterfly gas valve controlled by air servomotor linkage (version /M – mechanical cam)
- Butterfly gas valve with servomotor managed by microprocessor (version /E – electronic cam)
- Gas pressure test point to the combustion head.

Standard equipment:
- screws for fixing the burner flange to the boiler
- thermal screen
- screws for fixing the gas train flange to the burner
- gas train gasket
- high voltage burner ignition for DB 4÷6
- pilot burner ignition for DB 9÷20 (for DB 4÷6 on demand)
- instruction handbook for installation, use and maintenance
- spare parts catalogue.

722
Industrial Dual Block Oil, Gas and Dual Fuel Burners
DB SERIES

Specification
DB SERIES - STATE OF SUPPLY

Dual fuel Burner (Oil/Gas)

- Phototcell for flame detection
- Nozzle pipe
- Safety nozzle valve
- Oil lance without nozzle (nozzle must be ordered separately)
- Valves group with safety oil valves
- Oil capacity regulator controlled by air servomotor linkage (version /M – mechanical cam)
- Oil capacity regulator with servomotor managed by microprocessor (version /E – electronic cam)
- Maximum oil pressure switch on the return circuit
- Pressure gauge on delivery and return circuit
- Maximum gas pressure switch
- Butterfly gas valve controlled by air servomotor linkage (version /M – mechanical cam)
- Gas/oil servomotor managed by microprocessor (version /E – electronic cam) for butterfly gas valve / oil capacity
regulator control
- Gas pressure test point to the combustion head.

Standard equipment:
- screws for fixing the burner flange to the boiler
- thermal screen
- screws for fixing the gas train flange to the burner
- gas train gasket
- high voltage burner ignition for DB 4÷6
- pilot burner ignition for DB 9÷20 (for DB 4÷6 on demand)
- instruction handbook for installation, use and maintenance
- spare parts catalogue.

INDUSTRIAL

723
Industrial Dual Block Oil, Gas and Dual Fuel Burners
DB SERIES

Models available
Burners

MODEL (1) OPERATION FUEL (2) HEAT OUTPUT (3)

DB 4 S 1000/2500 ÷ 5000 kW
DB 6 S 1400/4000 ÷ 7800 kW
DB 9 S 1500/5000 ÷ 9500 kW
M - E - EV Natural Gas
DB 12 S 1700/7000 ÷ 12500 kW
DB 16 S 3000/10000 ÷ 16000 kW
DB 20 S 3000/10000 ÷ 20000 kW
DB 4 P 1000/2500 ÷ 5000 kW
DB 6 P 1400/4000 ÷ 7800 kW
DB 9 P 1500/5000 ÷ 9500 kW
M - E - EV LPG
DB 12 P 1700/7000 ÷ 12500 kW
DB 16 P 3000/10000 ÷ 16000 kW
DB 20 P 3000/10000 ÷ 20000 kW
DB 4 L 1000/2500 ÷ 5000 kW
DB 6 L 1400/4000 ÷ 7800 kW
DB 9 L 1500/5000 ÷ 9500 kW
M - E - EV Light Oil
DB 12 L 1700/7000 ÷ 12500 kW
DB 16 L 3000/10000 ÷ 16000 kW
DB 20 L 3000/10000 ÷ 20000 kW
DB 4 N 1000/2500 ÷ 5000 kW
DB 6 N 1400/4000 ÷ 7800 kW
DB 9 N 1500/5000 ÷ 9500 kW
M - E - EV Heavy Oil
DB 12 N 1700/7000 ÷ 12500 kW
DB 16 N 3000/10000 ÷ 16000 kW
DB 20 N 3000/10000 ÷ 20000 kW

(1) Further versions are available according to the variants listed at the paragraph ‘Specification, Designation of Series’
(2) Dual Fuel versions are available on the basis of a combination of listed fuels
(3) Max capacity is referred to:
Light oil net calorific value 11,8 kWh/kh - 10200 kcal/kg - Viscosity at 20°C 4-6 mm2/s (cSt)
Heavy oil net calorific value 11,1-11,3 kWh/kg - 9545-9720 kcal/kg - Viscosity at 20°C 500 mm2/s (cSt)
G20 net calorific value 10 kWh/Nm3 - Density 0,71 kg/Nm3
G25 net calorific value 8,6 kWh/Nm3 - Density 0,78 kg/Nm3
LPG net calorific value 25,8 kWh/Nm3 - Density 2,02 kg/Nm3

The burners of DB series can work with pre-heated air up to 150°C as standard, for high air temperature applications
up to 250°C, a special burner execution is required.

For more information about product codes, please contact Riello Burners Commercial and Technical Department, our
Application Engineers will be pleased to help you.

724
Industrial Oil, Gas and Dual Fuel Air Register Burners

ER SERIES
The industrial burners ER series are designed especially
for water tube boilers used in big civil installations and
industrial processes with a remarkable thermal demand.
These burners allow to realise a modular and flexible
combustion system adding a preparation fuel unit
(regulation pressure group set, preheating/pumping oil
station), a gas train, a control panel and a fan.
Preheated air can also be used as in the oil diathermic
generators and other heat recovery systems.
The modulating regulation always allows to reach a wide
modulation ratio and optimal fluid-dynamics conditions
for a good combustion.

ER 4 540/2500 ÷ 4000 kW
ER 6 840/4000 ÷ 6000 kW
ER 9 1250/6000 ÷ 9000 kW
ER 12 1750/9000 ÷ 12000 kW
ER 16 2350/12000 ÷ 16000 kW
ER 20 3000/16000 ÷ 20000 kW
ER 25 3500/20000 ÷ 25000 kW
ER 32 4000/25000 ÷ 32000 kW

INDUSTRIAL

725
Industrial Oil, Gas and Dual Fuel Air Register Burners
ER SERIES

FIRING RATES

Test conditions conforming to EN 267 - EN 676: Modulation range Working field

Temperature: 20°C - Pressure: 1013,5 mbar - Altitude: 0 m a.s.l.

726
Industrial Oil, Gas and Dual Fuel Air Register Burners
ER SERIES

Overall dimensions (mm)

BURNER
ER 4 - 6 - 9 - 12
N

B C P Y

A F E

ER 16 - 20 - 25 - 32
A
B C Y

F P

E
All dimensions are approximate and mentioned just as an indication. Please refer to Riello Burners Technical Department for further detailed information.

MODEL A B C D E F H I M N P Y V
u ER 4 855 455 400 835 1160 330 370 530 DN65 605 380 307 542
ER 6 855 455 400 835 1160 330 430 530 DN65 605 380 307 542
INDUSTRIAL

u ER 9 1150 600 550 1170 1345 350 520 720 DN80 765 457 345 588
u ER 12 1150 600 550 1170 1345 350 600 720 DN80 765 457 345 588
u ER 16 1623 903 720 1570 1670 372 690 970 DN100 1122 716 423 600
u ER 20 1623 903 720 1570 1670 372 770 970 DN100 1122 716 423 600
u ER 25 1835 1007 828 1758 1952 472 870 1050 DN125 1294 794 487 708
u ER 32 1835 1007 828 1758 1952 472 980 1050 DN125 1294 794 487 708

727
 Industrial Oil, Gas and Dual Fuel Air Register Burners

Overall dimensions (mm)

BURNER - BOILER MOUNTING FLANGE
AIR DUCT CONNECTION FIXING TO THE BOILER GAS SUPPLY

b2 ER 4-6 ER 9÷32
22,5
b1 Ø1
45° Ø2
Ø2

t
D1
a2 a1 a t

t t
D2 DN D3
b
D3

MODEL a a1 a2 b b1 b2 D1 D2 D3 t Ø1 Ø2
u ER 4 400 444 480 324 280 360 380 552 145 148 M18 18
u ER 6 400 444 480 324 280 360 440 552 145 148 M18 18
u ER 9 500 551 580 405 355 435 540 800 160 125 M18 18
u ER 12 500 551 580 405 355 435 620 800 160 125 M18 18
u ER 16 710 775 810 567 500 600 720 860 180 160 M18 18
u ER 20 710 775 810 567 500 600 800 970 180 160 M18 18
u ER 25 900 968 1018 708 640 758 930 1200 210 200 M20 18
u ER 32 900 968 1018 708 640 758 1050 1200 210 200 M20 18
All dimensions are approximate and mentioned just as an indication. Please refer to Riello Burners Technical Department for further detailed information.

728
Industrial Oil, Gas and Dual Fuel Air Register Burners
ER SERIES

Specification
DESIGNATION OF SERIES
Series: ER

Size: 4 - 6 - 9 - 12 - 16 - 20 - 25 - 32

Fuel: S Natural Gas NS Heavy oil/natural gas

L Light oil NAS Heavy oil assisted atomizing/Natural gas
N Heavy oil LS Light oil/Natural gas
NA Heavy oil assisted atomizing LP Light oil/LPG
P LPG NAP Heavy oil assisted atomizing/LPG

Operation: E electronic cam

M mechanic cam

Emission: C11 = class 1 oil - class 1 gas

C13 = class 1 oil - class 3 gas
C01 = No oil - class 1 gas
C02 = No oil - class 2 gas
C03 = No oil - class 3 gas
C10 = class 1 oil - No gas
C20 = class 2 oil - No gas

Head length: TC standard head

TL extended head

Flame control system: FS1 Standard/Intermittent (at least 1 stop every 24 h)

FS2 Continuous (1 stop every 72 h)

Fuel supply: G0 = from back

G90 = from right
G180 = from top
G270 = from left

Air supply: A0 : from the bottom

A180 : from the top

Air max temperature: 150 = 50° C

T150 = 150° C
T250 = 250° C

Auxiliary voltage:230/50-60 230V/50-60Hz

110/50-60 110V/50-60Hz

ER 4 S E C03 TC FS1 G90 A0 T50 230/50-60

BASIC DESIGNATION
EXTENDED DESIGNATION
INDUSTRIAL

* Estimated, not garanteed emissions values, considering a hot water boiler with thermal load of 1,1 MW/m3

729
Industrial Oil, Gas and Dual Fuel Air Register Burners
ER SERIES

Specification
STATE OF SUPPLY

Oil burner
Forced draught oil burner with modulating operation and separate supplies, fully automatic, made up of:
- Sheet-steel airlock painted with a front cover for access to the internal elements
- Air dampers for air setting controlled by two indipendent high precision servomotors
- Combustion head fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- pilot burner with gas train and ignition electrodes
- flame stability disk made up of axial swirlers
- Flame shape regulation device
- Photocell for flame detection
- Minimum air pressure switch
- Nozzle pipe
- Safety nozzle valve
- Valves group with safety oil valves
- Automatic regulator of oil delivery controlled by a high precision servomotor
- Maximum oil pressure switch on the return circuit
- Pressure gauge on the delivery circuit
- Pressure gauge on the return circuit
- Electrical box with ignition transformer
- IP 54 electric protection level.

Standard equipment:
- Screws for fixing the burner flange to the boiler
- Thermal screen
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

Gas burner
Forced draught gas burner with modulating operation and separate supplies, fully automatic, made up of:
- Sheet-steel airlock painted with a front cover for access to the internal elements
- Air dampers for air setting controlled by two indipendent high precision servomotors
- Combustion head fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- gas distributor with multiple pipes
- pilot burner with gas train and ignition electrode and probe
- uv photocell
- flame stability disk made up of axial swirler
- Flame shape regulation device
- Minimum air pressure switch
- Maximum gas pressure switch
- Automatic regulator for gas delivery, controlled by a high precision servomotor
- Gas pressure test point to the combustion head
- Electrical box with ignition transformer
- IP 54 electric protection level.

Standard equipment:
- Screws for fixing the burner flange to the boiler
- Thermal screen
- Screws for fixing the gas train flange to the burner
- Gas train gasket
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

730
Industrial Oil, Gas and Dual Fuel Air Register Burners
ER SERIES

Specification
STATE OF SUPPLY

Dual fuel burner (oil/gas)

Forced draught dual fuel burner with modulating operation and separate supplies, fully automatic, made up of:
- Sheet-steel airlock painted with a front cover for access to the internal elements
- Air dampers for air setting controlled by two indipendent high precision servomotors
- Combustion head fitted with:
- stainless steel end cone, resistant to corrosion and high temperatures
- gas distributor with multiple pipes
- pilot burner with gas train and ignition electrode and probe
- flame stability disk made up of axial swirler
- Flame shape regulation device
- UV photocell for flame detection
- Nozzle pipe
- Safety nozzle valve
- Valves group with safety oil valves
- Automatic regulator of oil and gas delivery controlled by a high precision servomotor
- Maximum oil pressure switch on the return circuit
- Pressure gauge on the delivery circuit
- Pressure gauge on the return circuit
- Minimum air pressure switch
- Maximum gas pressure switch
- Gas pressure test point to the combustion head
- Electrical box with ignition transformer
- IP 54 electric protection level.

Standard equipment:
- Screws for fixing the burner flange to the boiler
- Thermal screen
- Screws for fixing the gas train flange to the burner
- Gas train gasket
- Instruction handbook for installation, use and maintenance
- Spare parts catalogue.

INDUSTRIAL

731
Industrial Oil, Gas and Dual Fuel Air Register Burners
ER SERIES

Models available
Burners

MODEL (1) Operation FUEL (2) HEAT OUTPUT (3)

ER 4 S 540/2500 ÷ 4000 kW
ER 6 S 840/4000 ÷ 6000 kW
ER 9 S 1250/6000 ÷ 9000 kW
ER 12 S 1750/9000 ÷ 12000 kW
M-E Natural Gas
ER 16 S 2350/12000 ÷ 16000 kW
ER 20 S 3000/16000 ÷ 20000 kW
ER 25 S 3500/20000 ÷ 25000 kW
ER 32 S 4000/25000 ÷ 32000 kW
ER 4 P 540/2500 ÷ 4000 kW
ER 6 P 840/4000 ÷ 6000 kW
ER 9 P 1250/6000 ÷ 9000 kW
ER 12 P 1750/9000 ÷ 12000 kW
M-E LPG
ER 16 P 2350/12000 ÷ 16000 kW
ER 20 P 3000/16000 ÷ 20000 kW
ER 25 P 3500/20000 ÷ 25000 kW
ER 32 P 4000/25000 ÷ 32000 kW
ER 4 L 540/2500 ÷ 4000 kW
ER 6 L 840/4000 ÷ 6000 kW
ER 9 L 1250/6000 ÷ 9000 kW
ER 12 L 1750/9000 ÷ 12000 kW
M-E Light Oil
ER 16 L 2350/12000 ÷ 16000 kW
ER 20 L 3000/16000 ÷ 20000 kW
ER 25 L 3500/20000 ÷ 25000 kW
ER 32 L 4000/25000 ÷ 32000 kW
ER 4 N 540/2500 ÷ 4000 kW
ER 6 N 840/4000 ÷ 6000 kW
ER 9 N 1250/6000 ÷ 9000 kW
ER 12 N 1750/9000 ÷ 12000 kW
M-E Heavy Oil
ER 16 N 2350/12000 ÷ 16000 kW
ER 20 N 3000/16000 ÷ 20000 kW
ER 25 N 3500/20000 ÷ 25000 kW
ER 32 N 4000/25000 ÷ 32000 kW

(1) Further versions are available according to the variants listed at the paragraph ‘Specification, Designation of Series’
(2) Dual Fuel versions are available on the basis of a combination of listed fuels
(3) Max capacity is referred to:
Light oil net calorific value 11,8 kWh/kh - 10200 kcal/kg - Viscosity at 20°C 4-6 mm2/s (cSt)
Heavy oil net calorific value 11,1-11,3 kWh/kg - 9545-9720 kcal/kg - Viscosity at 20°C 500 mm2/s (cSt)
G20 net calorific value 10 kWh/Nm3 - Density 0,71 kg/Nm3
G25 net calorific value 8,6 kWh/Nm3 - Density 0,78 kg/Nm3
LPG net calorific value 25,8 kWh/Nm3 - Density 2,02 kg/Nm3

For more information about product codes, please contact Riello Burners Commercial and Technical Department,
our Application Engineers will be pleased to help you.

732
Light Oil Pumping Unit Skids - Heavy Oil Heating and
Pumping Unit Skids for Industrial Burners

SG and DG SERIES
SN and DN SERIES
The unit skids of SG, DG, SN and DN series to treat and
prepare fuel are an integral part of the industrial burners.
The system, designed for oil fuel with max viscosity 65°E
at 50°C, consists mainly of a filter, a heater, a pump and a
vent valve. Electric or steam/electric heaters may be used
and a double system with backup filter and pump is also
available.
The unit skids come ready assembled and tested for fast
installation and the wide range of models available makes
the system suitable for many different application.

SG and DG series 250 ÷ 2000 kg/h set at 28 bar

SGA/DGA series 300 ÷ 2000 kg/h set at 10 bar for assisted atomization
SN/DN series 250 ÷ 2100 kg/h set at 30 bar
SNA/DNA series 350 ÷ 2200 kg/h set at 10 bar for assisted atomization

SYSTEM COMPONENTS

733
Light Oil Pumping Unit Skids - Heavy Oil Heating and
Pumping Unit Skids for Industrial Burners
SG and DG SERIES - SN and DN SERIES
Specification
DESIGNATION OF SERIES
Series: S single pump and single filter skid
D double pump and double filter skid

Fuel: G Light oil

K Kerosene
N Heavy oil

Pressure: low range pressure

Type : 160 - 250 - 320 - 400 - 500 - 650 - 800 - 1000 - 1200 - 1500 - 2000

Heating type: EP electrical heating

EV mixed heating: electrical/ steam
V steam heating
AS superheated water heating

Electrical connection: SB shunt box

SC direct connection (standard)

Electrical supply: 3/400/50 3/440/60 3/380/60

3/220/60

Control circuit electrical: 230/50-60 Hz

110/50-60 Hz

Installation: I internal
O external
R S A 500 EV SB 3/400/50 230/50-60 I
BASIC DESIGNATION
EXTENDED DESIGNATION

STATE OF SUPPLY
- Base on paint steel sheet
- Manual shut-off valve
- Selfcleaning filter on SN skids and cartridge filter on SG skids
- Gas separator group
- Pressure regolator on the burner oil circuit
- Pumping group
- Pressure gauge
- Electrical heater (on the EP models)
- Mixed heating: electrical/steam (on the EV models)
- Maximum thermostat
- Minimum thermostat
- Shunt box
- Steam circuit solenoid valve
- Temperature probe
- Safety valve
- Heating cartridge.

734
Light Oil Pumping Unit Skids - Heavy Oil Heating and
Pumping Unit Skids for Industrial Burners
SG and DG SERIES - SN and DN SERIES
Available models
MODEL FUEL PORT SIZE PORT SIZE PUMP DELIVERY PUMP MOTOR SKID DELIVERY
IN OUT *l/h kW **kg/h
SG 250 Light-oil G1/2" G1/2" 600 1,1 250
SG 320 Light-oil G1/2" G1/2" 800 1,5 350
SG 500 Light-oil G1/2" G1/2" 1200 2,2 520
SG 800 Light-oil G3/4" G3/4" 1700 3,0 800
SG 1000 Light-oil G1" G3/4" 2200 4,0 950
SG 1500 Light-oil G1" G1" 3600 5,5 1500
SG 2000 Light-oil G1"1/4 G1" 4800 7,5 2000

* these data are referred at 50Hz and pump pressure factory set at 28 bar
** Max. oil delivery of Skid considering a safety increase of 100%, oil density 0,86

MODEL FUEL PORT SIZE PORT SIZE "PUMP DELIVERY PUMP MOTOR SKID DELIVERY
IN OUT *l/h kW **kg/h
SGA 320 Light-oil G1/2" G1/2" 450 0,37 310
SGA 500 Light-oil G1/2" G1/2" 700 0,75 480
SGA 800 Light-oil G3/4" G3/4" 1000 1,5 690
SGA 1000 Light-oil G1" G3/4" 1500 2,2 1000
SGA 1500 Light-oil G1” G1” 2000 3,0 1380
SGA 2000 Light-oil G1”1/4 G1” 3000 5,5 2070
* these data are referred at 50Hz and pump pressure factory set at 28 bar
** Max. oil delivery of Skid considering a safety increase of 20%, oil density 0,86

MODEL FUEL PORT SIZE PORT SIZE PUMP DELIVERY PUMP MOTOR HEATING POWER SKID DELIVERY
IN OUT *l/h kW kW **kg/h
SN 250 EP Heavy-oil G1/2" G1/2" 600 1,5 14 250
SN 320 EP Heavy-oil G1/2" G1/2" 700 1,5 20 350
SN 650 EP Heavy-oil G1/2" G1/2" 1200 2,2 28 600
SN 800 EP Heavy-oil G3/4" G3/4" 1700 3,0 40 850
SN 1000 EP Heavy-oil G1" G3/4" 2200 4,0 60 1100
SN 1500 EP Heavy-oil G1" G1" 3600 5,5 80 1700
SN 2000 EP Heavy-oil G1"1/4 G1" 4800 7,5 100 2100

* these data are referred at 50Hz and pump pressure factory set at 30 bar
** Max. oil delivery of Skid considering a safety increase of 100% and an heating increase of 80°C, oil density 0,98

MODEL FUEL PORT SIZE PORT SIZE PUMP DELIVERY PUMP MOTOR HEATING POWER SKID DELIVERY
IN OUT *l/h kW kW **kg/h
SNA 320 EP Heavy-oil G1/2" G1/2" 450 0,37 14 350
SNA 500 EP Heavy-oil G1/2" G1/2" 700 0,75 20 560
SNA 800 EP Heavy-oil G3/4" G3/4" 1000 1,5 28 800
SNA 1200 EP Heavy-oil G1" G3/4" 1500 2,2 40 1200
SNA 1600 EP Heavy-oil G1" G1" 2000 3,0 56 1600
SNA 2200 EP Heavy-oil G1"1/4 G1" 3000 4 80 2200
* these data are referred at 50Hz and pump pressure factory set at 10 bar
SYSTEM COMPONENTS

** Max. oil delivery of Skid considering a safety increase of 20% and an heating increase of 60°C, oil density 0,98

For more information about product codes, please contact Riello Burners Commercial and Technical Department,
our Application Engineers will be pleased to help you.

735
Gas Trains

HPRT SERIES
VGD SERIES
Pressure reduction and regulation units allow to bring gas
pressure available in the line to values suited to the specific
application.
Gas trains include a series of safety and control devices for
gas feeding to the burner.
They are constructed and supplied with two different
selection options (separated or assembled units).
The selection has to be made on the specific application
(available pressure, installation chances,…).
This permits to reach the best flexibilty using pre-assembled
units, which are also tested in the factory according with
existing norms and designed for a easy installation.

HPRT Pin = 0,5 ÷ 4 bar

VGD Pin < = 0,5 bar

SYSTEM COMPONENTS

737
Gas Trains
HPRT - VGD SERIES

Overall dimensions (mm)

HIGH PRESSURE REGULATING / REDUCING UNITS (HPRT series)

MODEL X Y Z Ø IN Ø OUT
u HPRT 80 625 120 250 Rp 1 Rp 1
u HPRT 180 1255 230 400 Rp 1 1/2 Rp 2
u HPRT 250 1340 230 400 Rp 2 Rp 2
u HPRT 500 1730 230 400 DN 65 DN 65
u HPRT 750 1900 350 550 DN 80 DN 80
u HPRT 1000 2220 350 550 DN 100 DN 100
u HPRT 1500 2220 350 550 DN 100 DN 100
u HPRT 2000 2630 350 550 DN 125 DN 125

SAFETY / REGULATING GAS TRAINS (VGD series)

MODEL A B C Ø IN Ø OUT
u VGD 50/1 1140 400 520 G2" G2"
u VGD 65/1 1120 400 600 DN65 DN80
u VGD 80/1 1120 400 600 DN80 DN80
u VGD 100/1 1490 500 640 DN100 DN100
u VGD 125/1 1490 500 640 DN125 DN125

PACKAGING (HPRT - VGD series)

MODEL X Y Z
Z u HPRT 80 890 245 260
u HPRT 180 1300 530 440
Y u HPRT 250 1300 530 440
X
u HPRT 500 2000 500 800
u HPRT 750 2000 500 800
u HPRT 1000 2500 500 800
u HPRT 1500 2500 500 800
u HPRT 2000 2800 500 800
u VGD 50/1 1140 400 520
u VGD 65/1 1120 400 600
u VGD 80/1 1120 400 600
u VGD 100/1 1490 500 640
u VGD 125/1 1490 500 640

738
Gas Trains
HPRT - VGD SERIES

Specification
DESIGNATION OF SERIES

Series: MB
MBC
VGD
CB
CG

Size: 405 407 410 412 415 420

65 - - - - -
50 65 80 100 125 -
512 520 5065 5080 - -
120 220 - - - -

Operation: /S only ON-OFF function

/1 stage mode opening
/2 2nd stage mode opening
/P 1st stage mode opening with air/gas proportional regulator

Leak detection control: - 0

CT leak detection control device installed on the gas train
CQ equipped with pressure switch for leak detection control

Joint type: R threaded joint

F standard flange ISO
F1 square flange BS1
F2 square flange BS2
F3 square flange BS3 - BS4

Electrical connection: T Terminals - Terminal strip

SD Domestic plug
SM Medium voltage plug

Standard output
- without pressure governor
pressure range:
0 with regulator and air/gas proportional pressure
2 with regulator and output pressure up to 20 mbar
3 with regulator and output pressure up to 30 mbar
4 with regulator and output pressure up to 40 mbar
5 with regulator and output pressure up to 50 mbar
6 with regulator and output pressure up to 60 mbar
8 with regulator and output pressure up to 80 mbar
12 with regulator and output pressure up to 120 mbar
15 with regulator and output pressure up to 150 mbar

Valve control: 0 shared

2 separate

VGD 65 /1 CT F T 12 2
BASIC DESIGNATION
EXTENDED DESIGNATION
SYSTEM COMPONENTS

739
Gas Trains
HPRT - VGD SERIES

Specification
STATE OF SUPPLY

HPRT series
High pressure regulating/reducing unit, for gas of 1st - 2nd - 3rd family, with max. inlet pressure of 5 bar made up of:
- 1 manual shut-off valve (ball valve)
- 1 gas filter with filtering degree lower than 50 µm
- 1 gas pressure gauge, with shut-off push-button cock, located upstream to the regulator
- 2 connection stubs
- 1 pressure regulator-stabilizer
- 1 slam-shut valve
- 1 gas pressure gauge, with shut-off push-button cock, located downstrem to the regulator
- 2 pipelines for sensing line
- 1 vent valve
- 1 antivibrating joint
- Nipples (in threaded version)
- Gaskets (in flanged version)
- Fixing screws (in flanged version).

VGD series
Safety/regulating gas train for gas of 1st - 2nd - 3rd family, with max supply pressure of 500 mbar composed from:
- n.1 gas filter with filtering degree < = 50 µm
- n.1 double valve unit composed from two automatic closing valves EN 161, class A, group 2, realized with double
diaphragm technology, comprised in a single body and featured by:
- fast closing and slow opening with adjustable fast stroke for initial gas volume
- adjustable main delivery and proportional regulation
- ant-dust filter with net
- n.1 On/Off actuator electrohydraulically operated for safety shutoff valve
- n.1 actuator with pressure regulator electrohydraulically operated for adjusting valve
- n.1 minimum gas pressure switch at simple action
- n.1 automatic seal control unit (CT version only)
- nipples (in threaded version)
- gaskets (in flanged version)
- fixing screws (in flanged version).

Standard equipment:
- instruction handbook for installation, use and maintenance
- gaskets (in flanged version)
- fixing screws (in flanged version)
- electrical connection terminals.

740
Gas Trains
HPRT - VGD SERIES

Available models
CONNECTION MAX DELIVERY MAX DELIVERY
OUTLET PRESSURE
IN OUT PINLET = 1 BAR PINLET = 2-4 bar
CODE MODEL RANGE
(Natural gas) (Natural gas)
(mbar)
[Sm3/h] [Sm3/h]
20070203 HPRT 80 Rp 1" Rp 1" 30 ÷ 90 100 100
20069397 HPRT 180 Rp 1"1/2 Rp 2" 50 ÷ 95 250 300
20065422 HPRT 250 Rp 2" Rp 2" 85 ÷ 180 250 380
20066448 HPRT 500 DN65 DN65 85 ÷ 180 500 650
20074024 HPRT 750 DN80 DN80 110÷200 850 850
20074026 HPRT 1000 DN100 DN100 110÷200 1000 1000
20074031 HPRT 1500 DN100 DN100 110÷200 1500 1600
20074032 HPRT 2000 DN125 DN125 110÷200 2200 2300

CONNECTION OUTLET PRESSURE RANGE

INLET PRES-
CODE MODEL IN OUT 1 (*) 2(**) SURE NOTES
[mbar] [mbar] (mbar)

20137718 VGD 50/1 - RT 122 G2” G2” 15 ÷ 120 0 ÷ 22 < 500 (1)
20169190 VGD 50/1 CT RT 122 G2” G2” 15 ÷ 120 0 ÷ 22 < 500 (2)(3)
20140762 VGD 65/1 - FT 122 DN 65 DN 80 15 ÷ 120 0 ÷ 22 < 500 (1)
20169191 VGD 65/1 CT FT 122 DN 65 DN 80 15 ÷ 120 0 ÷ 22 < 500 (2)(3)
20140763 VGD 80/1 - FT 122 DN 80 DN 80 15 ÷ 120 0 ÷ 22 < 500 (1)
20169192 VGD 80/1 CT FT 122 DN 80 DN 80 15 ÷ 120 0 ÷ 22 < 500 (2)(3)
20169193 VGD 100/1 - FT 122 DN 100 DN 100 15 ÷ 120 0 ÷ 22 < 500 (1)
20169194 VGD 100/1 CT FT 122 DN 100 DN 100 15 ÷ 120 0 ÷ 22 < 500 (2)(3)
20169195 VGD 125/1 - FT 122 DN 125 DN 125 15 ÷ 120 0 ÷ 22 < 500 (1)
20169196 VGD 125/1 CT FT 122 DN 125 DN 125 15 ÷ 120 0 ÷ 22 < 500 (2)(3)

(*) With stabilizer spring mounted in factory

(**) With second stabilizer spring supplied with the gas train (to be installed on field)
(1) Electrical supply: 230V 50Hz / 220V 60Hz
(2) Electrical supply: 230V 50Hz
(3) Seal control unit (230V 50Hz version) included
SYSTEM COMPONENTS

741
Gas Trains
HPRT - VGD SERIES

Accessories
Connection adapters

In some cases, an adapter must be fitted between the gas train and the burner, when
the diameter of the gas train is different from the set diameter of the burner.
Below the available adapters that can be fitted are listed.

TYPE Ø1 Ø2 A B CODE

u L 65/80 - 320 DN 65 DN 80 320 174 3000831

u L 80/80 - 320 DN 80 DN 80 320 174 3000832
u L 80/65 - 400 DN 80 DN 65 400 174 3010352
u L 100/80 - 320 DN 100 DN 80 320 174 3010127
u L 2”/80 2” DN 80 540 174 3010128
u L 100/100 DN 100 DN 100 320 174 3090680
u L125/100 - 320 DN 125 DN 100 320 174 3090679
u L 125/80 - 320 DN 125 DN 80 320 174 3090940
u L 100/65 DN 100 DN 65 320 174 3010353

TYPE Ø1 Ø2 A B C CODE

u I 65/80 - 320 DN 65 DN 80 400 - - 3010221

u I 80/80 - 320 DN 80 DN 80 400 - - 3010222
u I 100/80 - 320 DN 100 DN 80 400 - - 3010223
u I 125/80 - 320 DN 125 DN 80 320 - - 3010224
u I 125/100 - 320 DN 125 DN 100 320 - - 3091093
u Z 65/80 - 400/480/225 DN 65 DN 80 400 480 225 3010225
u Z 80/80 - 400/480/225 DN 80 DN 80 400 480 225 3010226
u Z 100/80 - 400/480/225 DN 100 DN 80 400 480 225 3010227
u Z 125/80 - 500/480/300 DN 125 DN 80 500 480 300 3010228

Manual valves
Ball shut-off manual valves are available in different sizes and listed in the following
table.

MODEL MAX OPERATING PRESSURE (bar) PORT CODE

u GBV 1/2” 5 1/2” On demand

u GBV 3/4” 5 3/4” 3090097
u GBV 1” 5 1” 3090967
u GBV 1”1/2 5 1”1/2 3090143
u GBV 2” 5 2” 3090968
u GBV DN65 16 DN65 3090947
u GBV DN80 16 DN80 3090969
u GBV DN100 16 DN100 3090962
u GBV DN125 16 DN125 3091065
u GBV DN150 16 DN150 On demand

742
Gas Trains
HPRT - VGD SERIES

Accessories
Anti-vibrating joints

Anti-vibrating joints to damp vibrations and facilitate application of the gas train to
the gas distribution line are available in different sizes listed in the table below.

TYPE PORT SIZE INLET MAX PRESSURE (mbar) CODE

u GA 20 3/4” 500 3891033

u GA 25 1” 500 3891034
u GA 40 1”1/2 500 3891043
u GA 50 2” 500 3891053
u GAF 65 DN65 500 3891013
u GAF 80 DN80 500 3891003
u GAF 100 DN100 500 3891023
u GAF 125 DN125 500 3091092

Filters
A series of gas filters of different sizes are avilable and listed in the following table.

TYPE PORT IN/OUT INLET MAX PRESSURE (bar) CODE

u GF515/1 1”1/2 0,5 3012198

u GF520/1 2” 0,5 3012199
u GF40065/3 DN 65 4 3012200
u GF40080/3 DN 80 4 3012201
u GF40100/3 DN 100 4 3012202
u GF40125 DN 125 4 3013141

Pressure regulators
A series of pressure regulators of different sizes are avilable and listed in the follow-
ing table.

TYPE PORT IN/OUT INLET MAX PRESSURE (bar) CODE

u FRS 515 1”1/2 0,5 3012203

u FRS 520 2” 0,5 3012204
u FRS 5065 DN 65 0,5 3012205
u FRS 5080 DN 80 0,5 3012206
u FRS 5100 DN 100 0,5 3012207
u FRS 5125 DN 125 0,5 On demand
SYSTEM COMPONENTS

743
Gas Trains
HPRT - VGD SERIES

Accessories
Pressure gauge kit + push-button cock

A kit composed from a pressure gauge and a push-button cock for measuring gas
pressure is available in different sizes following the table.

MODEL MAX PRESSURE (mbar) CODE

u NGPG 1 60 3090062
u NGPG 2 160 3091805
u NGPG 3 300 3091491
u NGPG 4 500 3090099
u NGPG 5 1000 On demand
u NGPG 6 2000 On demand
u NGPG 7 3000 On demand
u NGPG 8 4000 On demand

Gas pressure switch for seal control installed on the control panel

A gas pressure switch is available as seal control accessory to be installed on the con-
trol panel.

MODEL SETTING RANGE ∆P (mbar) CODE

u GW 1500 300 ÷ 1500 On demand

u GW 6000 1000 ÷ 6000 On demand

Seal control kit

To test the valve seals on the gas train, a special “seal control kit” is available. The
valve seal control device is compulsory (EN 676) on gas trains to burners with a maxi-
mum output over 1200 kW. The seal control is type VPS 504.
KIT CODE KIT CODE
GAS TRAIN
for 50 Hz operation for 60 Hz operation
u VGD 50/1 3010123+20186306 20050030+20186306
u VGD 65/1 - 80/1 - 100/1 - 125/1 3010123 20050030

Springs for pressure regulators

Accessories springs are available for varying pressure range of the regulator-stabilizer
included in VGD gas trains.
In the following table, the springs are listed with their application range.

P OUT
GAS TRAIN CODE SPRING MODEL
[mbar]
u VGD SERIES 20181839 Neutral AGA29 0 ÷ 22
20141900 Yellow AGA22 15 ÷ 120
20141901 Red AGA23 100 ÷ 250

744
Centrifugal Air Fans for Industrial Burners

INDUSTRIAL FANS SERIES

In order to obtain a complete Industrial Combustion System,
RIELLO is able to offer various components to be matched
with the Combustion Heads of DB and ER series, such as the
Centrifugal Air Fans.
The fans allow to supply the air flow to the combustion
head through the adduction channel, with the appropriate
technical features required from the application.
The air delivery processed from the fan is in a correct
proportion to the fuel in order to guarantee the required
burner output with a safe operation.
The use of a separate air fan allows:
· The matching with high boiler combustion pressure.
· The working with pre-heated combustion air to reach a
higher system efficiency.
· The reduction or the elimination of fan noise on boiler
room.
All the fan models are pre-assembled and tested in factory,
conforming to the reference standards, so to permit the
maximum easiness of installation.
In Riello’ Application Engineering department a dedicated
team works to perform application matching and burner
integration, optimizing performance to help our Customers
achieving the competitive advantage they need.
We can offer a great support in terms of burner application
consulting, analysis for product engineering, job
development, integrated system proposals and assistance
for international standards compliance.
Training, start-up, commissioning and after-sale assistance
are also performed by headquarter expert engineers.

For more information about product codes, please contact

Riello Burners Commercial and Technical Department.

SYSTEM COMPONENTS

745
Control Panels for Industrial Burners

QE SERIES
In order to obtain a complete Industrial Combustion System,
RIELLO is able to offer various components to be matched
with the Combustion Heads of DB and ER series, such as the
Control Panels.
Burner control panels are available in different structural
versions, such as wall-mounted and desk tpye (on request).
The automatic control system makes the logical integration
of whole combustion system.
The customisation of this logic is carried out with the
different type of combustion process and in compliance
with the main safety norms.
Basic operation can be increased by the addition of more
sophisticated control systems such as continuos regulation
of combustion (oxygene trim), fan speed control (with
inverter), electronic cam and others.
The standard control panels are designed and realized
according to the norm EN 60439-1. They are suitable for
indoor application (IP 54), on request, suitable for outdoor
applications.
In Riello’ Application Engineering department a dedicated
team works to perform application matching and burner
integration, optimizing performance to help our Customers
achieving the competitive advantage they need.
We can offer a great support in terms of burner application
consulting, analysis for product engineering, job
development, integrated system proposals and assistance
for international standards compliance.
Training, start-up, commissioning and after-sale assistance
are also performed by headquarter expert engineers. QE…PM Natural Gas
QE…PG Light Oil
QE…PN Heavy Oil
For more information about product codes, please contact QE…PGM Natural Gas and Light Oil
Riello Burners Commercial and Technical Department. QE…PNM Natural Gas and heavy Oil

SYSTEM COMPONENTS

747
Request for information
If you did not find the product for your application in this catalogue, please fill in the following form and send it to RIELLO
BURNERS APPLICATION ENGINEERING DEPT. (fax +39 0442 630 375 - application.engineering@rielloburners.com)

    

   

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749
Sales & Service Network

WEST EUROPE
COUNTRY COMPANY REFERENCES FOR CONTACT
ALBANIA Name: Office Phone:
Klevis&Rjello 00355 683032965
Address: e-mail:
Rruga Don Bosko, shehudenis@yahoo.it
Pallati 139/3
City:
Tirane
AUSTRIA Name: Office Phone:
Eibisberger Gerhard +43 0 3842/44749
Address: Office Fax:
Südbahnstraße 34 - 36 +43 0 3842/44749-1
City: e-mail:
A- 8700 Leoben info@riello.at
website:
www.riello.at
BELGIUM Name: Office Phone:
Riello S.p.A. 0039 0442 630111
Address: Office Fax:
Via Ing. Pilade Riello, no. 7 0039 0442 21980
City: e-mail:
I-37045 Legnago (VERONA) info@riello.com
BOSNIA Name: Office Phone:
Vokel D.O.O. 0039 739693
Address: Office Fax:
Vinjani B.B. 0039 739693199
City: e-mail:
88240 Posusje vokel@vokel.com
CROATIA Name: Office Phone:
Riello 00385914578808
Address: website:
Gaje Alage 1 www.riello.hr
City:
10000 Zagreb
CYPRUS Name: Office Phone:
Royal Engineering Co. Ltd. +357-2-344985 / 347782
Address: Office Fax:
1, Prodicou Str. P.O. +357 - 2 - 348436
Box 20689 Mobile Phone:
City: +35-09-657192
1662 Nicosia e-mail:
styleng@cytanet.com.cy
DENMARK Name: Office Phone:
Milton Megatherm A/S +45 46970000
Address: Office Fax:
Formervangen 12-16 +45 46970001
City: e-mail:
DK-2600 Glostrup info@miltonmegatherm.dk
website:
www.miltonmegatherm.dk

751
 Sales & Service Network

WEST EUROPE
COUNTRY COMPANY REFERENCES FOR CONTACT
DENMARK Name: Office Phone:
V. Hansen ApS +45 66156151
Address: e-mail:
Tarupvej 57 info@vh-as.dk
City: website:
DK 5210 Odense NV www.vh-as.dk
FRANCE Name: Office Phone:
Riello France +33 1 80 66 99 66
Brûleurs France Office Fax:
Address: +33 1 80 66 99 55
Espace Vinci - Balthus 3A - 24/28 Avenue e-mail:
Graham Bell contact@riello.fr
City: website:
77600 Bussy Saint Georges www.riello.com
www.interventions.riello.fr
GERMANY Name: Office Phone:
Riello S.p.A. Zweigniederlassung Deutschland +49 234 8901412
Address: Office Fax:
Josef-Baumann-Str. 19a +49 234 8901419
City: e-mail:
44805 Bochum info@rielloburners.de
GREECE Name: Office Phone:
Caloria S.A. 0030-210-6628068/69/70/71/72/73
Address: Office Fax:
57 Ifestou str. 0030-210-6623784
City: Mobile Phone:
19441 Koropi - Athens 0030-6944841974
e-mail:
info@caloria.gr
HOLLAND Name: Office Phone:
Vitotherm B.V. +31 15 3694757
Address: e-mail:
Overgauwseweg 8 info@vitotherm.nl
City: website:
2641 NE Pijnacker www.vitotherm.nl
ITALY Name: Office Phone:
Riello S.p.A. +39 0442 630111
Address: e-mail:
Via Ing. Pilade Riello, 7 assistenza.riello@carrier.com
City: website:
37045 Legnago (VR) www.riello.it
MALTA Name: Office Phone:
Anthony Falzon Energy Projects +356 21470265
Address: Office Fax:
12, Triq il-Parrocca +356 21470264
City: e-mail:
St. Venera HMR 18 info@energyprojectsmalta.com
NORWAY Name: Office Phone:
VV Gruppen AS avd. VVPARTS +47 69 26 46 70
Address: e-mail:
Larkollveien 10 post@vvparts.no
City: website:
N-1570 Dilling www.vvparts.no

752
 Sales & Service Network

WEST EUROPE
COUNTRY COMPANY REFERENCES FOR CONTACT
PORTUGAL Name: Office Phone:
Euroma 21, Lda. +351 229421058
Address: Office Fax:
Tv. Sá e Melo, 161 - Fracção LB +351 229489456
City: e-mail:
4470-116 Maia euroma21@gmail.com
website:
www.riello.com
Name: Office Phone:
Alfa Combustion S.L. +34 93 2427852
Address: e-mail:
Passatge dels Til.lers,13 alfa@alfacombustion.com
City: website:
08390 Montgat (Spain) www.alfacombustion.com
www.riello.com
Name: Office Phone:
Sanitop Material Sanitario, Lda +351 258350010
Address: Office Fax:
Zona Industrial 2° Fase, Apartado 538 +351 258350011
City: e-mail:
4935-232 Neiva - sanitop@sanitop.pt
Viano do Castelo website:
www.riello.com
SERBIA Name: Office Phone:
Doming D.O.O. 0038 1112589666
Address: Office Fax:
Vodovodska 164E 0038 1112577161
City: website:
11250 Belgrado www.doming.rs
SLOVENIA Name: Office Phone:
Riello 0038 5914578808
Address: website:
Gaje Alage 1 www.riello.si
City:
10000 Zagreb
SPAIN Name: Office Phone:
Riello S.p.A. Sucursal en España +34 93.223.39.88
Address: e-mail:
Pje. De Montserrat Isern 1-3 2º1ª inforiello.es@carrier.com
City:
08908 L’Hospitalet de Llobregat, Barcelona)
Name: Office Phone:
Alfa Combustion S.L. +34 93 2427852
Address: e-mail:
Passatge dels Til.lers,13 alfa@alfacombustion.com
City: website:
08390 Montgat (Spain) www.alfacombustion.com

SWITZERLAND Name: Office Phone:

Riello Suisse S.A. +41/91/6045022
Address: Office Fax:
Via Industria +41/91/6045024
City: Mobile Phone:
CH-6814 Lamone +41/79/2070551
e-mail:
guenther.bezler@riello.ch

753
 Sales & Service Network

WEST EUROPE
COUNTRY COMPANY REFERENCES FOR CONTACT
SWEDEN Name: Office Phone:
Milton Sverige AB +46 042252840
Address: Office Fax:
Lastgatan 13 +46 042158621
City: e-mail:
254 64 Helsingborg info@milton.se
website:
www.milton.se
Name: Office Phone:
V. Hansen ApS +45 66156151
Address: e-mail:
Tarupvej 57 info@vh-as.dk
City: website:
DK 5210 Odense NV www.vh-as.dk
UK Name: Office Phone:
Riello Ltd. +44 1480432144
Address: Office Fax:
The Ermine Centre +44 1480432191
Ermine Business Park e-mail:
City: info@rielloburners.co.uk
Huntingdon Cambridgeshire PE29 6WX

EAST EUROPE
COUNTRY COMPANY REFERENCES FOR CONTACT
BULGARIA Name: Office Phone:
Kaloria Ltd. +359 2 831 11 31; 831 11 32
Address: Office Fax:
Istoriya slavyanobalgarska Blvd. no. 8 +359 2 831 11 34
City: Mobile Phone:
1220 Sofia +359 898451505, +359 879 884714, +359 898 477 226
e-mail:
riello@techno-link.com
website:
www.caloria.bg
CZECH Name: Office Phone:
REPUBLIC Riello S.p.A. +39 0442 630111
Address: e-mail:
Via Ing. Pilade Riello, 7 assistenza.riello@carrier.com
City: website:
37045 Legnago (VR) www.riello.com
ESTONIA Name: Office Phone:
RUG Riello Urzadzenia Grzewcze S.A. - +48 71 326 53 4 - 95
Subsydiary Wroclaw e-mail:
Address: sales@rielloburners.pl
UL. PÓLNOCNA 15-19 serwis@rielloburners.pl
City:
54-105 Wroclaw (Polska)

754
 Sales & Service Network

EAST EUROPE
COUNTRY COMPANY REFERENCES FOR CONTACT
HUNGARY Name: Office Phone:
Riello S.p.A. +36 1 3399069
Magyarorszàgi Fiòktelepe Office Fax:
Address: +36 1 3200578
Lomb Utca 37-39 e-mail:
City: info@riello.hu
H-1139 Budapest
LATVIA Name: Office Phone:
RUG Riello Urzadzenia Grzewcze S.A. - +48 71 326 53 4 - 95
Subsydiary Wroclaw e-mail:
Address: sales@rielloburners.pl
UL. PÓLNOCNA 15-19 serwis@rielloburners.pl
City:
54-105 Wroclaw (Polska)
LITHUANIA Name: Office Phone:
RUG Riello Urzadzenia Grzewcze S.A. - +48 71 326 53 4 - 95
Subsydiary Wroclaw e-mail:
Address: sales@rielloburners.pl
UL. PÓLNOCNA 15-19 serwis@rielloburners.pl
City:
54-105 Wroclaw (Polska)
POLAND Name: Office Phone:
RUG Riello Urzadzenia Grzewcze S.A. - +48 71 326 53 4 - 95
Subsydiary Wroclaw e-mail:
Address: sales@rielloburners.pl
UL. PÓLNOCNA 15-19 serwis@rielloburners.pl
City:
54-105 Wroclaw (Polska)
ROMANIA Name: Office Phone:
Riello RO S.r.l. +40 21 2246648
Address: Office Fax:
Str. Copilului Nr. 20 +40 21 2029287
Sector 1 e-mail:
City: office@riello.ro
012178 Bucuresti
SLOVAK Name: Office Phone:
REPUBLIC Riello S.p.A. +39 0442 630111
Address: e-mail:
Via Ing. Pilade Riello, 7 assistenza.riello@carrier.com
City: website:
37045 Legnago (VR) www.riello.com

755
 Sales & Service Network

MIDDLE EAST AND AFRICA

COUNTRY COMPANY REFERENCES FOR CONTACT
EGYPT Name: Office Phone:
Mohamed Ahmed Omer +2 02 5762898-5797176
Address: Office Fax:
11 Darb Shaikh +2 02 5779503
Faraq St. e-mail:
City: a-omar@link.net
Block Ela - Cairo
JORDAN Name: Office Phone:
United Pioneering Business +962 6-552-6850
Address: Office Fax:
309 Wasfi Tal Street +962 6-552-6859
Khalda Amman e-mail:
Jordan info@upb.com.jo
City: info@upbgroup.com
Amman website:
www.upbgroup.com
LEBANON Name: Office Phone:
Hage Group +961 1 329209
Address: Office Fax:
Rue Monot, Imm. Tabet +961 1 329209
11-4991 Mobile Phone:
City: +961 3 618558
9312 Beirouth e-mail:
rony@hagegroup.com
MOROCCO Name: Office Phone:
Aqua Flamme +212 22 305 350
Address: Office Fax:
Rue de l’Aisne Belvedere +212 22 305 289
22-24 e-mail:
City: aquaflamme@aquaflamme.ma
Casablanca
Name: Office Phone:
VM DISTRIBUTION +212 522 677 450
Address: e-mail:
Route de Rabat B.P. mailto:distrib@vmdistribution.ma
2578 Aïn Sebaâ website:
City: www.vmdistribution.ma
Casablanca
NAMIBIA Name: Office Phone:
Rentech +264 64 204327
Address: Office Fax:
Rentech Building, no. 5, +264 64 204328
12th street, Industrial Area e-mail:
City: info@rentech.bz
Walvis Bay website:
www.rentech.bz
SOUTH Name: Office Phone:
AFRICA Combustion Technology (Pty) Ltd. +27 (21) 7153171
Postal Address: Office Fax:
P.O. BOX 30047, Tokai, 7966, Cape Town +27 (21) 7156297
Premises Address: Mobile Phone:
Unit 28E, 60 White Road, Retreat, 7945, Cape +27 82 568 4012
Town e-mail:
grant@rielloburners.co.za

756
 Sales & Service Network

MIDDLE EAST AND AFRICA

COUNTRY COMPANY REFERENCES FOR CONTACT
TUNISIA Name: Office Phone:
Sotucep S.A. +216 1 772506
Address: Office Fax:
8, Rue Abou El Hassen Gabsi +216 1 770476
City: Mobile Phone:
Citè El Khadra - 1003 Tunis +21609342132
e-mail:
khouja.samir@sotucep.com
TURKEY Name: Office Phone:
E-Gaz Malzemeleri Mühendislik Müsavirlik +90(0) 216 3101900
Ltd. Sti. Office Fax:
Address: +90 (0) 212 3207925
Ferhatpaşa Mah. 49. Sokak e-mail:
No:31-35 info@e-gaz.com.tr
City: website:
34384 Ataşehir/ Istanbul www.e-gaz.com.tr
www.riellobrulor.com.tr
UNITED Name: Office Phone:
ARAB EMIRATES Alitaliya Trading Est. +971 6 5671265
Address: Office Fax:
P.O. Box 28095 +971 6 5670260
City: e-mail:
Sharjah mail@alitaliya.com

757
 Sales & Service Network

FAR EAST AND OCEANIA

COUNTRY COMPANY REFERENCES FOR CONTACT
AUSTRALIA Name: Office Phone:
Accutherm +61 3 97636335
Address: Office Fax:
Unit 1/5 Samantha Court +61 3 97638003
City: e-mail:
Knoxfield 3180 Victoria sales@accutherm.com.au
Name: Office Phone:
System Control Engineering PTY. LTD. +61 3 9877 3211
Address: Office Fax:
5 Alfred Street, Blackburn, Victoria 3130 +61 3 9878 5337
City: e-mails:
Melbourne scott.rimes@systemcontrol.com.au
website:
www.systemcontrol.com.au
CHINA Name: Office Phone:
Riello Heating Equipment (Shanghai) +86 10 6563 0131
Co., Ltd, Beijing Branch Office Fax:
Address: +86 10 6566 2772
Rm. 606, Wanhao Office Building A, No. 7 e-mail:
jianguomen South Avenue Beijing.office@carrier.com
Dongcheng District
City:
100005 Beijing
INDIA Name: Office Phone:
Suntec Energy Systems +91 79 22805529-30-31
Address: Office Fax:
Plot no. 56, Phase-1 +91 79 22805532
GIDC, Naroda, e-mail:
City: anita@suntecenergy.in
382330 Ahmedabad
INDONESIA Name: Office Phone:
PT. Unitek Standarindo Engineering +62 21 6289456 - 6264806
Address: Office Fax:
Jl. Pangeran Jayakarta 44/29 +62 21 6264807
City: e-mail:
10730 Jakarta colinchaidir@unitek.co.id
JAPAN Name: Office Phone:
SAN-E Inc. +81 45-575-8097
Address: Office Fax:
Code 230-0003, +81 45-575-8099
2-Chome, Shitte e-mail:
Shitte 2-1-53, Tsuruni-ku info@san-eee.com
City: website:
Yokohama https://www.san-eee.com
KOREA Name: Office Phone:
Chungwoo Gnt. Co. Ltd. +82 31 4972041
Address: Office Fax:
23, 58 Beon-Gil, +82 31 4972048
MTV25-Ro e-mail:
Siheung-Si overseas@cwgnt.co.kr
City: website:
Gyeonggi-Do http:www.cwgnt.co.kr

758
Sales & Service Network

FAR EAST AND OCEANIA

COUNTRY COMPANY REFERENCES FOR CONTACT
MALAYSIA Name: Office Phone:
Unimech Eng. Sdn Bhd. +60 4 33288821/2/3
Address: Office Fax:
No. 4934, Jalan Chain Ferry +60 4 3325491
City: e-mail:
12100 Butterworth, Penang lk.wong@unimechgroup.com
eric.koh@unimechgroup.com
NEW Name: Office Phone:
ZEALAND System Control Engineering NZ Ltd. + 64 9 636 1401
Address: Office Fax:
182 Station Road, Penrose, 1006 + 64 9 636 1525
City: Mobile:
Auckland 0275 939 684
e-mail:
sales@systemcontrol.co.nz
website: www.systemcontrol.co.nz
PHILIPPINES Name: Office Phone:
Riello S.p.A. +39 0442 630111
Address: e-mail:
Via Ing. Pilade Riello, 7 stefano.ferrarese@carrier.com
City: website: www.riello.com
37045 Legnago (VR)
SRI LANKA Name: Office Phone:
Riello S.p.A. +39 0442 630111
Address: e-mail:
Via Ing. Pilade Riello, 7 stefano.ferrarese@carrier.com
City: website: www.riello.com
37045 Legnago (VR)
TAIWAN Name: Office Phone:
Ching Ye Co. Ltd. +886 2 29990456
Address: Office Fax:
8F-11, No.16, Lane. 609, Sec. 5, Chung +886 2 29990455
Hsin Rd., Sanchung Dist. e-mail:
City: info@chingye.com.tw
New Taipei City 24159 website: www.ching-ye.com.tw
THAILAND Name: Office Phone:
R.L. Burner (Thailand) Co., Ltd. +66 2 6732772
Address: Office Fax:
24, 26 Soi Chan 18/7 Yak 3 +66 2 6731881
Thungwatdon, Sathorn e-mail:
City: info@rlburner.com
10120 Bangkok
VIETNAM Name: Office Phone:
Dinh Hai Equipment Co. +84 8 38155195
Ltd.-DHE Office Fax:
Address: + 84 8 38155196
1C Street No 10, Tan Binh Industrial Park Mobile Phone:
City: +84 90701 289
Ho Chi Minh e-mail:
thangnh@dinhhai.com
Name: Phone:
ATP Vietnam +84 243 2262605
Address: +84 983937777
No. 8/14, Lane 9, Ham Nghi Street, Office Fax:
Cau Dien Ward, Nam Tu Liem District +84 243 2262604
City: e-mail:
Ha Noi atp@atpvietnam.com.vn
website: www.atpvietnam.com.vn

759
 Sales & Service Network

AMERICA
COUNTRY COMPANY REFERENCES FOR CONTACT
ARGENTINA Name: Office Phone:
EQA S.A.I.C. +54 11 44819950 y rotativas
Address: Office Fax:
26 de Abril 3836 +54 11 44819288
City: e-mail:
1714 Ituzaingo eqa@eqa.com.ar
website:
www.eqa.com.ar
BOLIVIA Name: Office Phone:
EQA S.A.I.C. +54 11 44819950 y rotativas
Address: Office Fax:
26 de Abril 3836 +54 11 44819288
City: e-mail:
1714 Ituzaingo eqa@eqa.com.ar
website:
www.eqa.com.ar
BRAZIL Name: Office Phone:
Auto-Ferr Ind. e Com. de Queimadores Ltda. +55 11 4341-3020
Address: Office Fax:
Av. Álvaro Guimarães, 322 +55 11 4341-3021
09890-001 Bairro Planalto e-mail:
City: autoferr@riello.com.br
São Bernardo do Campo website:
www.riello.com.br
CANADA Name: Office Phone:
Riello Burners North America +1-800-4-RIELLO
Address: +1-800-474-3556
2165 Meadowpine Blvd. Office Fax:
City: +1-866-2-RIELLO
L5N 6H6 Mississauga (Ontario) e-mail:
info@rbna.com
CHILE Name: Office Phone:
Commercial Anwo Ltda Av. +56 2 29890000
Address: Office Fax:
Eduardo Frei Montalva17.001 +56 2 2730404
City: website:
Colina Santiago www.anwo.cl
COLOMBIA Name: Office Phone:
Equisol Commercial Division of INDISA S.A. +57 4 4446169
Address: Office Fax:
Carrera. 75 no. 48A-07 +57 4 2308388
City: e-mail:
55812 Medellin equisol@equisol.com.co
website:
www.equisol.com.co
ECUADOR Name: Office Phone:
Calderas y Servicios del Ecuador Calser S.A. +593 2 2479992
Address: +593 2 2480102
Juan Barrezueta N77-313 Y Juan De Selis +593 2 2473862
City: e-mail:
Quito ventasquito@calser.com.ec
calserecuador@yahoo.com
website:
www.calser.com.ec

760
Sales & Service Network

AMERICA
COUNTRY COMPANY REFERENCES FOR CONTACT
GUATEMALA Name: Office Phone:
Comercial Fema, S. A. +502 2361-2825
Address: +502 2361-9039
6ta. Avenida 13-53 +502 2361-5337
Zona 9 +502 2360-5899
e-mail:
info@comercialfema.com
website:
www.comercialfema.com
MEXICO Name: Office Phone:
Thermal Combustion S. de R.L. de C.V. +52 222 279-6643 (Puebla)
Address: e-mail:
Privada 29 B Sur No. 3511 info@thermalcombustion.com
Col. website:
EL Vergel www.thermalcombustion.com
City:
Puebla
State:
Puebla
CP 72400
Name: Office Phone:
Controles y Quemadores +52 (222) 409-08-33
Mexico Office Fax:
Address: +52 (222) 409-0833
6 Poniente 3119-PB e-mail:
City: info@cqindustriales.com.mx
Puebla website:
CP 72410 www.cqindustriales.com.mx
PANAMA Name: Office Phone:
Servipan S.A. +507 2600748
Address: Office Fax:
Calle Principal Altos de Bethania 3C - +507 2606342
Apartado 6 e-mail:
City: servipa@sinfo.net
2680 El Dorado Panama
PARAGUAY Name: Office Phone:
EQA S.A.I.C. +54 11 44819950 y rotativas
Address: Office Fax:
26 de Abril 3836 +54 11 44819288
City: e-mail:
1714 Ituzaingo eqa@eqa.com.ar
website:
www.eqa.com.ar
PERÙ Name: Office Phone:
RACINGAS EIRL +511 424-2935
Address office: +511 241-6529
Jr San Pedro 845 of 206 Surquillo Cel:
City: +511 985241888
Surquillo - Perù NEXTEL:
99-421*9647 94-601*0913
e-mail:
mhuapalla@racingas.com.pe
nbravoracingas.com.pe
website:
www.racingas.com.pe

761
 Sales & Service Network

AMERICA
COUNTRY COMPANY REFERENCES FOR CONTACT
URUGUAY Name: Office Phone:
CIR Acondicionamiento Termico +598 2200 7821
Grupo CIR website:
Address: www.ciruy.com
Bvar. Artigas 2879
City:
Montevideo - Uruguay
USA Name: Office Phone:
Riello Burners North America +1-800-4-RIELLO
Address: +1-800-474-3556
35 Pond Park Road Office Fax:
City: +1-866-2-RIELLO
02043 Hingham e-mail:
(Massachusetts) info@rbna.com

762
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WORLDWIDE LE ADER IN
COMBUS T ION T ECHNOLOGY
AND RELIABLE PL AYER IN
T HE HVAC SEC T OR.

7 4
PRODUCTION SITES RESEARCH & DEVELOPMENT CENTERS

+1.800 +120
EMPLOYEES SALES COUNTRIES
 INTERNATIONAL TECHNICAL SALES BURNERS CATALOGUE
RIELLO S.p.A.
37045 Legnago (VR)
tel. +39 0442 630111
fax +39 0442 630371

Code 27017972

www.riello.com
Since the Company is constantly engaged in the continuous improvement of all its production, the aesthetic and
dimensional characteristics, the technical data, the equipment and accessories, may be subject to variation.