HWD15-elgo
HWD15-elgo
0 / 2019-06-07
Translation of the original operating manual
Operating Manual
SERIES HWD15
Battery powered Display Unit with Rotative Encoder (1250 ppr)
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Contents
1 Contents
1 Contents ............................................................................................. 3
9 Index ................................................................................................ 23
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General, Safety, Transport and Storage
Please read the operating manual carefully before starting to work with the device! It is part of the product and should be kept close to the
device and accessible for the staff at any time. The illustrations in the manual are for better demonstration of the facts. They are not neces-
sarily to scale and can slightly differ from the actual design.
Warning notes:
DANGER!
This symbol in connection with the signal word “Danger” indicates an immediate danger for the life and health of
persons. Failure to heed these instructions can result in serious damage to health and even fatal injury.
WARNING!
This symbol in connection with the word „Warning” means a possibly impending danger for the life and health of
persons. Failure to heed these instructions can result in serious damage to health and even fatal injury.
CAUTION!
This symbol in connection with the signal word “Caution” indicates a possibly dangerous situation. Failure to heed
these instructions can lead to minor injuries or damage of property.
DANGER!
This symbol in connection with the signal word “Danger” indicates an immediate danger for the life and health of
persons due to voltage. Failure to heed these instructions can result in serious damage to health and even fatal
injury. The operations may only be carried out by a professional electrician.
NOTE!
…points out useful tips and recommendations as well as information for an efficient and trouble-free operation.
Reference marks:
Marks a reference to another chapter of this manual.
Marks a reference to another chapter of another document.
Before demounting, disconnect the power supply and secure against re-start. Then disconnect the supply lines physically and discharge
remaining energy. Remove operational supplies and other material.
Disposal: Recycle the decomposed elements: Metal components in scrap metal, Electronic components in electronic scrap, Recycle plastic
components, dispose the remaining components according to their material consistence.
CAUTION!
Wrong disposal causes environmental damages! Electronic scrap, electronic components, lubricants and other
auxiliary materials are subject to special refuse and can only be disposed by authorized specialists!
Local authorities and waste management facilities provide information about environmentally sound disposal.
Safety
CAUTION!
Please read the operating manual carefully, before using the device! Observe the installation instructions!
Only start up the device if you have understood the operating manual. The operating company is obliged to take
appropriate safety measure. The initial operation may only be performed by qualified and trained staff.
Selection and installation of the devices as well as their embedding into the controlling system require qualified
knowledge of the applicable laws and normative requirements on the part of the machine manufacturer.
Therefore:
Change into protective clothing before performing the works and wear them throughout the process.
Additionally observe the labels regarding protective clothing in the operating area.
Protective clothing:
PROTECTIVE CLOTHING
… is close-fitting working clothing with light tear strength, tight sleeves and without distant parts. It serves preliminari-
ly for protection against being gripped by flexible machine parts.
Do not wear rings, necklaces or other jewelry.
PROTECTIVE GLOVES
…for protecting the hands against abrasion, wear and other injury of the skin.
PROTECTIVE HELMET
…for protection against injuries of the head.
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General, Safety, Transport and Storage
Claims resulting from damages due to non-conventional use are not possible.
Only the operator is liable for damages caused by non-conventional use.
NOTE!
Claim any damage immediately after recognizing it.
The claims for damage must be filed in the lawful reclaim periods.
2.12 Storage
Store the device only under the following conditions:
Do not store outside
Keep dry and dust-free
Do not expose to aggressive media
Protect from direct sun light
Avoid mechanical shocks
Storage temperature (4) needs to be observed
Relative humidity (4) must not be exceeded
Inspect packages regularly if stored for an extensive period of time (>3 months)
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Product Features
3 Product Features
The battery-operated measuring and display system HWD15 provides a hol-
low shaft (Ø 20 mm) and is directly attached to the spindle. The position is
detected by the integrated sensor and displayed on the LCD display.
Due to its housing with a stable rear wall and flange option including torque
support, the HWD15 is a robust measuring system. However, the mechanical
loads should be absorbed by the spindle. The hollow shaft rotates in a
maintenance-free plain bearing.
The extensive basic functions and parameters allow a wide range of applica-
tions. For example, the display can easily be adapted to the respective spindle
pitch (see 6.3). The device provides a common baby cell (good quality). So
the system operates within 12 months of continuous operation.
Figure 1: HWD15
NOTE!
In the power-off mode the movements or adjustments of the magnetic sensor are not covered!
A referencing has to be performed after the start of operation (at a required mechanical posi-
tion, the indicator must be set to ZERO or to a defined reference value).
NOTE!
Independent of the setting in P07 (see 6.7), the basic resolution of the HWD15 is
0.01mm). All settings of the multiplication factor refer to this resolution!
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Technical Data
4 Technical Data
4.1 Identification
The type label serves for the identification of the unit. It is located on the housing of the device and indicates the
exact type designation (=order reference 8) with the corresponding part number. Furthermore, the type label
contains a unique, traceable device number. When corresponding with ELGO please always indicate this data.
4.2 Dimensions
61.5
55 30
40
*
M4
52
15
20
35
M4
15
114
72 41
*) 2 x M4 x 30 screws can be offset or removed
in the hole pattern (internal thread usable)
Figure 2: Dimensions
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Power Supply / Battery Change
The included quality battery enables the HWD15 to operate continuously for up to 12 months. The status of the
battery is shown on the LCD display.
On the front side (below the hollow shaft) there is the battery case, which can be opened without tools by gently
pressing it together and pulling it out. Please pay attention to the polarity mark (+) when inserting the battery.
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Installation and First Start-Up
CAUTION
Please read the operating manual carefully before using the device! Strictly observe the Installation instructions!
In case of damage caused by failure to observe this operating manual, the warranty expires.
ELGO is not liable for any secondary damage and for damage to persons, property or assets.
The operator is obliged to take appropriate safety measures.
The first start-up may only be performed by qualified staff that has been trained and authorized by the operator.
WARNING!
Do not use the device in explosive or corrosive environments! The device must not be installed close to sources of
strong inductive or capacitive interference or strong electrostatic fields!
CAUTION!
The electrical connections must be made by suitably qualified personnel in accordance with local regulations.
The device may be designed for switchboard mounting. During work on the switchboard, all components must be de-
energized if there is a danger of touching the energized parts!
(protection against contacts)
Before switching on the device, connections and plug connectors have to be checked!
The device must be mounted in a way that it is protected against harmful environmental influences such as splashing
water, solvents, vibration, shock and severe pollution and the operating temperature must not be exceeded.
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Installation and First Start-Up
B
A
Figure 4: Stud bolts for fastening Figure 5: Hollow shaft body with grub screws
Method:
1. Place the HWD15 on the shaft so that the two 30 mm long M4 stud bolts (A) fit into the prepared fixing
holes (drilling distance 40 mm).
2. Fix the HWD15 on the shaft by tightening the two grub screws (B) with 2 mm hexagon socket, which
are attached to the side of the hollow shaft body (C).
3. Finally fix the two M4 studs bolts (A) with corresponding nuts.
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Installation and First Start-Up
4 3
1 Segments for numeric and text display (including signs, decimal points, fraction display)
Supplementary information:
For different applications the symbol for the measurement unit can be changed via parameter P02, e.g. the
degree symbol „°“ for angle measurements (see section 6.7).
The normalization of the display value must be carried out manually using the multiplication factor P08 and
the decimal place P03 (see section 6.7).
In the Inch mode an additional fraction display is available (see section 6.9.5).
If none of the 3 battery status icons is displayed, a battery change (see chapter 5) is required.
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Installation and First Start-Up
Depending on the level selected, the functions of the keys are different:
The function of the keys in the parameter level is shown on the key label in the small dark field.
The function of the keys in the operator level is shown in large letters in the big bright field.
Key Function in the Operator Level (see 6.9) Function in the Parameter Level (see 6.6)
If the device is activated, the parameters are reset to factory settings and a calibration is triggered
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Installation and First Start-Up
This key is used to activate the parameter level. After approx. 3 seconds, “P01” appears in the display for the
first parameter. When the key is pressed again, the corresponding parameter value is displayed, which can then
be changed. Thus all available parameters are selected one after the other.
Press this key to move the decade one digit from left to right.
The selected, changeable decade flashes on the display.
With this key the value in the selected decade is always increased by 1 (0 … 9 or 0/1).
With this key the sign can be changed for some parameters (negative sign is only possible if value is not ZERO).
All parameters will be retentively stored in the internal flash memory when leaving the parameter level.
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Installation and First Start-Up
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Installation and First Start-Up
6.8.1 Calibration
REMARK:
The calibration is already factory-made and must not run again normally.
In individual cases, however, a recalibration of the device after installation can improve
the measuring accuracy, since the mounting factors (such as angle deviation, parallelism,
etc.) are also taken into account.
The sensor calibration is initiated and “CAL 0”is displayed. The sensor now has to be moved slowly in a direc-
tion on the magnetic tape, the process of the calibration is shown by the display “CAL 1 … CAL 4”.
After finishing the calibration the device will start automatically in the operator level.
REMARK:
Parameters that have already been changed are overwritten by the default parameters!
Therefore make a note of your individual settings before loading the defaults.
All parameters are reset to factory settings. Furthermore the sensor calibration (see 6.8.1) is triggered.
With this shortcut, the actual value (display value) on the adjustable reference value is set (in absolute mode only
possible when the offset is not enabled). The reference value can be entered with the parameter P09.
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Installation and First Start-Up
With this key combination, the value to reference P09 can be entered without switching into the parameter level.
After pressing the keys for approximately 3 seconds, the display shows the text “P09”.
If the keys are released the reference value of P09 appears. This can then be changed as in the parameter level.
With this key the indicator is switched from absolute mode to incremental mode:
The display value is temporarily set to ZERO, the symbol „INC“ appears in the display.
Actuating the key again the absolute is activated and the symbol “ABS” is displayed.
This key enables/disables each of the three adjustable offset dimensions (only possible in the absolute mode).
In each case an offset is added to the display value. The activation of an offset level is indicated by the symbols
–.1..-, –.2 .- or –.3.-.
The offset measurements can be entered in the parameter P10, P11 and P12. In addition, parameter P13 can
be used to determine whether and how many offset dimensions can be selected.
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Disturbances, Maintenance, Cleaning
The screen of the signal output cable should only be connected to the following circuit on one side. The screens
should not be grounded on both sides. Signal cables always have to be routed separately from the load power line.
A safety distance of at least 0.5 m has to be kept from inductive and capacitive sources of interference such as con-
tactors, relays, motors, switching power supplies, clocked controllers etc.!
If interferences occur in spite of all the items stated above being observed, please proceed as follows:
1. Installation of RC-circuits via contactor coils of AC-contactors (e.g. 0.1 µF / 100 Ω)
2. Installation of recovery diodes via DC-inductors
3. Installation of RC-circuits via the different motor phases (in the terminal box of the motor)
4. Do not connect protective earth and ground
5. Connect a mains filter ahead of the external power pack
7.3 Maintenance
The device is maintenance-free.
7.4 Cleaning
WARNING!
The device can only be cleaned with a damp cloth, do not use aggressive cleanser!
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Type Designation
8 Type Designation
HWD15 - 000 - 001
Series/Type:
Rotative encoder with display & battery
Version:
000 = standard version
001 = first special version etc.
Power Supply:
001 = 1.5 V baby cell (Type C / LR14);
integrated battery case with cover
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Notes:
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Notes:
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Notes:
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Index
9 Index
Accident prevention regulations........................... 4 Offset Measurement ........................................ 17
Adaptation to the Spindle Pitch ......................... 11 Operating area ............................................... 10
Application Examples ......................................... 7 Operational safety ............................................. 4
Calibration ...................................................... 16 Operator Level ................................................ 16
Causes of risk .................................................... 5 Order reference ................................................ 8
Cleaning ......................................................... 18 Packaging material ............................................ 6
Conventional use ............................................... 6 Parameter Level............................................... 14
Default Parameters .......................................... 16 Parameter List ................................................. 15
Demounting ...................................................... 5 Power Supply / Battery Change .......................... 9
Device number .................................................. 8 Product Features ............................................... 7
Dimensions ....................................................... 8 Protection against contact ................................ 10
Display Overview ............................................. 12 Protective equipment ......................................... 5
Disposal............................................................ 5 Reference Value Direct Entry ............................. 17
Disturbances ................................................... 18 Safety ........................................................... 4, 5
Explanation of symbols ....................................... 4 Safety instructions .............................................. 4
Fault Clearance ............................................... 18 Safety rules ....................................................... 4
First start-up .................................................... 10 Set Actual Value to Reference Value .................. 16
Fraction Display in Inch Mode........................... 17 Start-up .......................................................... 10
Identification ..................................................... 8 Storage ............................................................ 6
Incremental or Absolute Measurement ............... 17 Technical Data .................................................. 8
Initialization Level............................................. 16 Transport .......................................................... 6
Installation ...................................................... 10 Transport damage ............................................. 6
Key Overview .................................................. 13 Type designation ............................................... 8
Maintenance ................................................... 18 Type Designation ............................................ 19
Mounting on the Shaft ...................................... 11
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Document- No.: 799000169 / Rev. 0 ELGO Electronic GmbH & Co. KG
Measuring | Positioning | Control
Document- Name: HWD15-000-MA-E_23-19
Carl - Benz - Str. 1, D-78239 Rielasingen
Subject to change - © 2019 Fon:+49 (0) 7731 9339-0, Fax:+49 (0) 7731 28803
ELGO Electronic GmbH & Co. KG Internet: www.elgo.de, Mail: info@elgo.de
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