Spur Gears Component Generator (Version: 2025.

2 (Build 292293000, 293))

12/7/2024

Project Info (iProperties)

Summary
Title
Subject
Author Admin
Manager
Company
Category
Keywords
Comments

Project
Part Number nguyentienphat
Stock Number
Description
Revision Number
Project
Designer Admin
Engineer
Authority
Cost Center
Estimated Cost $0.00
Creation Date 12/6/2024
Vendor
Web Link

Status
Status
Design State
Last Saved By
Checked By
Eng. Approved By
Eng. Approved Date
Part Type name Assembly
Mfg. Approved By
Mfg. Approved Date
Standard
Manufacturer
Standards Organization

Guide
Design Output - Total Unit
Correction Unit Correction
Distribution - Custom
Type of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Check Calculation
Method of Strength Calculation - ISO 6336:1996

Common Parameters
Gear Ratio i 6.4706 ul
Desired Gear Ratio *in 6.4706 UI
Nlodule m 4.000 mm
Helix Angle § 20.0000 deg
Pressure Angle 20.0000 deg
Center Distance o /70.000 MM
Product Center Distance aw 270.301 mm
Total Unit Correction a -0.0750 ul
Zx
Circular Pitch 12.566 mm
p
Base Circular Pitch t2.470
job
Operating Pressure Angle *w 19.8121 deg
Tangential Pressure Angle •t 21.1728 deg
Tangential Operating Pressure Angle • 21.0072 deg
Base Helix Angle lb 18.7472 deg
Tangential Nlodule •t 4.257 mm
Tangential Circular Pitch pt t3.373 w+
E
Contact Ratio 2.6402 ul
*
Transverse Contact Ratio + 1.5516 ul
Overlap Ratio p 1.0887 ul
Limit Deviation of Axis Parallelity f 0.0120 mm
Limit Deviation of Axis Parallelity fy 0.0060 mm

Gears
Gear 1 Gear 2
Type of model Component Feature
Number of Teeth z 17 ul 110 ul
Unit Correction x 0.0000 ul -0.0750 ul
Pitch Diameter d 72.364 mm 468.238 mm
Outside Diameter dg 80.362 mm 475.636 mm
Root Diameter d[ 62.364 mm 457.638 mm
Base Circle Diameter db 67.479 mm 436.630 mm
Work Pitch Diameter d 7/.283 MM 467.717 mm
Facewidth 40.000 mm 40.000 mm
w
Facewidth RätiO 0.5528 UI 0.0854 ul
b
Addendum 1.0000 ul 1.0000 ul
br
Clearance 0.2500 ul 0.2500 ul
a*
Root Fillet 0.3500 ul 0.3500 ul
c”
Tooth Thickness 6.283 mm 6.065 mm
rf”
Tangential Tooth Thickness 6.686 mm 6.454 mm
s
Chordal Thickness 5.548 mm 5.355 mm
St
Chordal Addendum 2.989 mm 2.724 mm
Chordal Dimension tu 30.658 mm 178.375 mm
Chordal Dimension Teeth dç 3•000 ul 15.000 ul
Dimension Over (Between) Wires W 81.909 mm 477.748 mm
Wire Diameter Zw 7.000 mm 7.000 mm
Limit Deviation of Helix Angle M 0.0120 mm 0.0130 mm
Limit Circumferential Run-out dy 0.0220 mm 0.0380 mm
Limit Deviation of Axial PitCh Fp 0.0090 MITI 0.0110 mm
Limit Deviation of Basic PitCh Fr 0.0085 MM 0.0100 mm
Virtual Number of Teeth fit 20.175 ul 130.544 ul
Virtual Pitch Diameter fp 80.700 MM 522.176 mm
Virtual Outside Diameter b 88.698 MITI 529.574 mm
Virtual Base Circle Diameter Zy 75•833 MITI 490.685 mm
Unit Correction without Tapering d 0.5234 ul -2.4866 ul
n
Unit Correction without Undercut d -0.1603 ul -6.6157 ul
an
Unit Correction Allowed Undercut d -0.3303 ul -6.7856 ul
bn

Xp
Xd
 Addendum Truncation k 0.0003 ul 0.0003 ul
Unit Outside Tooth Thickness Sa 0.6827 ul 0.8177 ul
Tip Pressure Angle *a 32.2022 deg 22.3200 deg

Loads
Gear 1 Gear 2
Power P 63.000 kW 59.850 kW
Speed n 2100.00 rpm 324.55 rpm
Torque T 286.479 N m 1761.003 N m
Efficiency q 0.950 ul
Fr
Radial Force 3043.860 N
Ft
Tangential Force Fa 7926.540 N
Axial Force Fn 2885.025 N
Normal Force v 8965.952 N
Circumferential Speed nE 7.957 mps
Resonance Speed t8679.303 rpm

F4aterial
Gear 1 Gear 2
14NiCr18 14NiCr18
Ultimate Tensile Strength Su 1130 MPa 1130 l'4Pa
Yield Strength Sy 885 MPa 885 MPa
Modulus of Elasticity E 206000 MPa 206000 MPa
Poisson's Ratio p 0.300 ul 0.300 ul
Bending Fatigue Limit FI 740.0 MPa 740.0 MPa
Contact Fatigue Limit HI 1330.0 MPa 1330.0 MPa
Hardness in Tooth Core JHV 210 ul 210 ul
Hardness in Tooth Side VHV 650 ul 650 ul
Base Number of Load Cycles in Bending NFi 3000000 ul 3000000 ul
Base Number of Load Cycles in Contact NHI 100000000 ul 100000000 ul
W?hler Curve Exponent for Bending OF 9.0 ul 9.0 ul
W?hler Curve Exponent for Contact EH 10.0 ul 10.0 ul
Type of Treatment type 4 ul 4 ul
Strength Calculation
Factors of Additional Load
Application Factor KA 1.200 ul
Dynamic Factor KHv1.086 ul
1.086 ul
Face Load Factor KHI1.219 ul
1.147 ul
Transverse Load Factor K HI1.137 ul 1.137 ul
K
One-time Overloading Factor As 1.000 ul

Factors for Contact

Single Pair Tooth Contact Factor ZB 1.000 ul 1.000 ul
Life Factor ZN 1.000 ul 1.000 ul
Lubricant Factor ZL 0.967 ul
Roughness Factor ZR 1.000 ul
 Speed Factor Zy 0.994 ul
Helix Angle Factor Zp 0.969 ul
Size Factor *x 1.000 ul 1.000 ul
Work Hardening Factor Zw 1.000 ul

Factors for Bending

Form FactoF Fa 2.816 ul 2.185 ul
Stress Correction Factor sa 1.566 ul 1.837 ul
Teeth with Grinding Notches FactoF YSa g1.000 UI 1.000 ul
Helix Angle Factor >§ 0.833 ul
Contact Ratio Factor c 0.683 ul
Alternating Load Factor +A 1.000 ul 1.000 ul
Production Technology Factor YT 1.000 ul 1.000 ul
Life Factor N 1.000 ul 1.000 ul
Notch Sensitivity Factor g 1.194 ul 1.221 ul
Size Factor +x 1.000 ul 1.000 ul
Tooth Root Surface Factor YR 1.000 ul

Results
Factor of Safety frOm Pitting SH 1.520 ul 1.520 ul
Factor of Safety from Tooth Breakage SF 4.180 ul 4.696 ul
Static Safety in Contact SHt 2.998 ul 2.998 ul
Static Safety in Bending SFt 8.749 ul 9.613 ul
Check Calculation Positive

Summary of Plessages
1:02:31 AM Design: Gear 1: The Unit Correction (x) is less than the Unit Correction without Tapering (xz)
1:02:31 AM Calculation: Calculation indicates design compliance!