Scribd
Upload
67 views15 pages

Kubik Glass Installation Procedure

Work procedure for glass installation

Uploaded by

joydeep
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
67 views15 pages

Kubik Glass Installation Procedure

Work procedure for glass installation

Uploaded by

joydeep
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 15

General Information

This purpose of this Operation Manual is to illustrate the specific sequence and method for
installation of the KUBIK Office partition System. It is assumed that the fitting teams carrying
out the installation have the necessary skills to set out, operate the tools required and install
the system to the required standard.

It is further assumed that good practice for installing factory - finished liner track sections
will be followed at all times.
Pre Requisites

Supervisor’s Visit :-
Before commencing any work on site the supervisor visits the site where the partition system is to be
installed in order to check for any kind of uneven floor or uneven gypsum work also he verifies the
drawing with the actual site and approves the drawing in order to start the installation work.

Site Preparation :-
Ensure that all abutment are levelled and painted. The ceiling must be capable of supporting
the weight of the head track and receiving its fixing. With a plasterboard ceiling it is must to
insert the plywood of 18 to 25mm in order to receive the fixing for the top track. Also plywood
must be fixed to the plasterboard so that it does not move in case of encentric load or line load.

Floor Levelling Wall Levelling

Right Practice Wrong Practice Right Practice


Floor to Ceiling Levelling :-
In order to make sure that all the partition are perfectly vertical the ceiling gypsum must be in line with
the floor line. To ensure this use the BOSCH three Plane LASER guide to check the levelling in all three
planes.
Installation Sequence
The following is the installation sequence based on a standard installation having no
provision for variable requirements of the client.

Section Cutting
The ordered aluminium profile are cut into suitable sizes at warehouse in order to reduce the
extra work on site and unnecessary material handling at site.

Packaging
After cutting all the required profiles, the profiles are packed into bundles using four layers
of protections i.e.

Protective Tape
All the profiles are taped with the
protective KUBIK tape in order to
reduce possibility of any kind of
potential damage (Scratches) to the
section.
Shrink Wrap
After taping, the bundle
is shrink wrapped to
provide extra layer of
safety and ease in handling.

Corrugated Wrap
The individual bundles are
wrapped again in corrugated
sheet in order to avoid any
damage to profiles during
transport.

Plastic Jute Wrap


The final layer is of
plastic jute which
provides extra protection
and reduces potential
water damage.
On site Installation Procedure

Pre-Requisites for the Installer


The installation team must be fully equip with safety gears such as safety helmet, safety glasses,
safety shoes, Kubik T-shirt and safety jacket.

The profiles are unpacked and checked for any kind of damage to section without removing the
protective tape and the missing parts are ordered to avoid any kind of delay in projects.

The sections are cut to proper length (if required) using proper tools by workers with all the
safety equipment.

• Pre-drill holes in the profile and


countersunk (if required) all holes
to ensure that all countersunk
fixing screws sit flush.

Wrong Practice Right Practice

• Avoid joints coinciding on multi section


tracks - example : Floor track and gaskets
maintain the acoustic integrity ensure Sound Insulating
all abutment tracks are properly sealed to Foamtape
the structure with either the company
supplied foam tapes or acoustic sealants
also there should not be any air gaps
between profile and structure.

• Fix tracks to all abutments with fixing screws at approx 300mm centres.

300mm
• The sections are drilled prior to installation and then screwed onto its
respective place by taking help of site drawings.

Wrong Practice Right Practice Wrong Practice Right Practice

• After Installation of the profile the glass size measurments are taken and are
forwarded to glass manufactures.

8025
1329 1329 1329 1329 1329 1329
2400

I-Joint I-Joint I-Joint I-Joint I-Joint

8025
• After receiving the glass delivery, the glasses are checked for four parameters i.e

1. Scraches

2. Crac k

3. Size

4. Any Other Defect


(White patches)
Door & Door Frame Installation
• Cut the door frame rebates to the exact lengths.
• Insert the joint bars leaving the notch section outside and fix the bar in top section using four counter sunk screws.
• Now cut the notch in the vertical section and insert the vertical section in the top section and fix it with the screw
as shown in the drawing.
• Finally, ensure the top and vertical rebates are installed correctly and torque-tighten all the screws befor
standing in position.
• Insert a continuous rebate gasket in the door frame.

Preparation for doors :-


Before door is installed, if floor spring door closer is used the cavity for the box must be done before
any installation. Install the floor spring box and fix the assembly using proper fasteners. Align the floor
spring pivot centre and the door line in order to avoid any kind of misalignment. If concealed door
closer is used then the cavity in the door must be cut prior to the installation of the door.
Glass Installation

The glass is carefully installed using proper


tools like suction cups by fully equipped workers.

After completion of work the profiles


and glasses are cleaned with proper care.

After glass installation the bonding process start in


which gasket are installed using proper tools in
order to stop glass from moving.

After completing all the work the protective


tape is peeled off.
Hand Over Doucumentation

After the completion os site, a complete file of hand-over document is provided from KUBIK to make
sure all the data related to KUBIK partition is with the client.

The Handover Document Includes

1. Completion Certificate
2. Signed-off Shop Drawings
3. LEED Certificate (if any)
4. Escalation Matrix (Info of all the KUBIK member related to project)
5. Acoustics Certificates (if any)
6. Warranty Certificate
7. Do’s and Don’t
8. Partition Info
9. KUBIK Master Catalog
Site References
Site References

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy