Bombas Wilo
Bombas Wilo
Wilo-Zerox FIRST
Zeox FIRST H
Zeox FIRST V
Fig. 3:
Fig. 4:
Fig. 5:
Fig. 6:
English
1 General ..............................................................................................................................2
2 Safety ................................................................................................................................2
2.1 Symbols and signal words used in these operating instructions ..................................... 2
2.2 Personnel qualifications ......................................................................................................... 3
2.3 Danger in the event of non-observance of the safety instructions ............................... 3
2.4 Safety consciousness on the job .......................................................................................... 3
2.5 Safety instructions for the operator .................................................................................... 3
2.6 Safety instructions for installation and maintenance work .............................................. 4
2.7 Unauthorised modification and manufacture of spare parts ........................................... 4
2.8 Improper use ............................................................................................................................ 4
3 Transport and interim storage .......................................................................................4
4 Intended use .....................................................................................................................5
5 Product information ........................................................................................................6
5.1 Type key .................................................................................................................................. 6
5.2 Technical data ......................................................................................................................... 7
5.3 Scope of delivery ..................................................................................................................... 8
5.4 Accessories .............................................................................................................................. 8
6 Description .......................................................................................................................8
6.1 Description of the product .................................................................................................... 8
6.2 Design of the product ............................................................................................................ 9
7 Installation ........................................................................................................................9
7.1 Inspections before installation ............................................................................................. 9
7.2 Installation ............................................................................................................................. 10
7.3 Hydraulic connection .......................................................................................................... 10
7.4 Electrical connection ............................................................................................................ 12
8 Use and maintenance ....................................................................................................13
8.1 Start and stop ........................................................................................................................ 13
8.2 Functioning ............................................................................................................................ 14
9 Maintenance ...................................................................................................................14
10 Faults, causes and remedies .........................................................................................15
11 Spare parts .....................................................................................................................16
12 Annex ..............................................................................................................................17
13 Disposal............................................................................................................................17
1 General
Installation and operating instructions
About this document
The language of the original operating instructions is English. All other languages of these
instructions are translations of the original operating instructions.
These installation and operating instructions are an integral part of the product. They
must be kept readily available at the place where the product is installed. Strict adherence
to these instructions is a precondition for the proper use and correct operation of the
product.
These installation and operating instructions correspond to the relevant version of the
product and the underlying safety standards valid at the time of going to print.
EC declaration of conformity:
A copy of the EC declaration of conformity is a component of these operating instruc-
tions. If a technical modification is made on the designs named there without our agree-
ment, this declaration loses its validity.
2 Safety
These operating instructions contain basic information which must be adhered to during
installation, operation and maintenance. For this reason, these operating instructions
must, without fail, be read by the service technician and the responsible specialist/oper-
ator before installation and commissioning.
It is not only the general safety instructions listed under the main point “safety” that must
be adhered to but also the special safety instructions with danger symbols included under
the following main points.
NOTE:
Signal words:
DANGER!
Acutely dangerous situation.
Non-observance results in death or the most serious of injuries.
WARNING!
The user can suffer (serious) injuries. “Warning” implies that (serious) injury to persons
is probable if this note is disregarded.
CAUTION!
There is a risk of damaging the product/unit. “Caution” concerns possible damage to
the product that could occur if this note is disregarded.
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NOTE:
Useful information on handling the product. It draws attention to possible problems.
Information that appears directly on the product, such as:
• direction of rotation arrow/symbol for direction of flow,
• identification for connections,
• rating plate,
• warning sticker,
must be strictly complied with and kept in legible condition.
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Handle the pump carefully so as not to damage the unit prior to installation.
4 Intended use
These horizontal and vertical multistage high pressure pumps are used for the following
application areas:
• Irrigation
• Water supply
• Pressure boosting
• Fire-fighting
• Aqueducts
5 Product information
Zeox FIRST V
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Zeox FIRST H
Electrical data
Max speed: See rating plate
Motor efficiency : Motor according to IEC 60034-30
Motor Protection index : IP 55
Insulation class : 155
Frequency: See rating plate
Electrical voltage:
5.4 Accessories
Please contact your WILO sales office for accessories list.
6 Description
See Fig. 3
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7 Installation
NOTE:
For the installation of the product keep a free space above or behind the motor at least
equal to the height of the motor. This will allow a air circulation to ensure the correct
motor cooling and will be necessary for future maintenance, Before pipes connection
make sure that the rotating part of the pump rotates freely and is not hampered.
• The inlet of the pump is as much as possible near to the water to be pumped.
• Verify water quality, temperature and eventual presence of sand, mud and dissolved gas.
• For Zeox FIRST H ensure proper anchorage of the base frame since eventual tensions or
deflections could modify the alignment of pump and motor. If necessary, shim it before
tightening definitively the anchoring bolts.
7.2 Installation
Zeox FIRST H unit is studied for horizontal installation only. Proceed as follow:
Using the suitable lifting equipment, place the unit on the foundation and fix the frame by
the suitable anchor points (Fig.4) and tightening them uniformly in the foundation.
• After the installation check the correct alignment of elastic coupling, and re-check after
a short period of running and rectify if necessary.
• The pumping unit is well aligned when a ruler placed on the external face of the half-cou-
plings has the same distance from the axes along all the joint periphery (Fig.5 dimensions
a and b). The shiftings among the two half couplings cannot be more than 0,1 mm.
• Verify, furthermore, that after the assembly there is between the half-joints a small radial
shifting allowance of 3mm on coupling faces (Fig.5).
• For eventual alignment adjustments unloose the bolts fixing the pump/motor to the
frame and insert necessary sized steel shims.
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Fy Fz Fx ΣF My Mz Mx ΣM
Flanges
DN N
Suction 65 550 1300 550 1515 400 300 400 640
flange 80 650 1600 650 1545 200 400 500 810
100 750 1800 750 2090 700 600 700 1060
150 950 3400 950 3660 1200 800 1000 1755
Delivery 50 600 1400 600 1640 400 300 500 710
flange 65 600 1400 600 1640 400 300 500 710
80 700 1400 400 1715 500 400 600 880
125 900 2250 900 2085 800 600 750 1250
Zeox FIRST V:
Fy Fz Fx ΣF My Mz Mx ΣM
Flanges
DN N
Suction 80 700 640 780 1230 390 440 540 800
flange 100 950 860 1050 1660 420 500 600 880
Delivery 65 550 1300 550 1515 400 300 400 640
flange 80 650 1600 650 1545 500 400 500 810
• Check that operating current, voltage and frequency used comply with motor plating
data.
• The pump must be connected to the power supply by a solid cable equipped with a
grounded plug-connection or a main power switch.
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• Three-Phase motors must be connected to an approved safety switch. The set nominal
current must correspond to the electrical data on the motor name plate.
• The supply cable must be laid so that it never touches the pipework and/or the pump and
motor casing.
• The pump/installation should be grounded in compliance with local regulations. A ground
fault interrupter can be used as extra protection.
• The connection to the network must be in accordance with the connection plan (see
Fig. 6).
Grease lubricated rolling bearings are supplied with adequate grease ensuring a correct
functioning. In case of insufficient, contaminated or degraded grease due to incorrect
storage or inadequate transport, proceed to its replacement. This intervention, to be car-
ried on when pump is stopped, consists in removing the remaining grease through the
lower outlet holes and replace it with fresh one through the suitable greasers. Suggested
greaser frequency is every 2000-3000 working hours and, in any case, once a year with
grease NGLI2 consistence.
Fill pump and suction pipeline with water, ensuring that there are no air pockets. If possi-
ble, turn the shaft of the pump by hand acting from the coupling.
Start the pump with delivery gate slightly open, check that pump rotation is in the same
direction indicated by the arrow on the pump body. With pump running, open gradually
the gate to requested performances.
When pump is equipped with stuffing box seal, dripping must be of 20/60 drop/minute to
ensure cooling and good lubrication of the shaft. Adjust the flow releasing or tightening
slowly and gradually the nuts of the stuffing box flange.
8.2 Functioning
Every 1000 hours approx. it’s necessary to check that operating data are respected; in
case of anomalies or variations of operating data refer to chapter 8 following relevant
suggestions.
Refer also to information reported on the motor/engine manual.
9 Maintenance
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Excessive power absorp- • Pump functions with character- • Check the working conditions
tion istics different to rated data. requested by the plant and
replace the pump if necessary.
• Internal friction of moving parts. • Disassemble and repair. Cau-
tion! Follow instructions fore-
seen in the warranty conditions.
• Gland packing too tight. • Adjust tightening.
Gland packing drips • The shaft or burst is worn near • Disassemble the electric pump
excessively the gland packing. and repair.
Caution! Follow instructions
foreseen in the warranty condi-
tions.
• Packing not suitable for the • Disassemble and replace.
conditions of use.
Noise or vibrations • Moving part unbalanced, motor • Disassemble, and replace the
bearings worn. damage components.
• Pump and pipes not securely • Overhaul the installation.
fixed.
• Scarce or excessive capacity for • Replace the pump with one of
the chosen pump. suitable performances.
• Functioning in cavitation. • Reset head of dynamic level,
reduce capacity or replace the
pump with suitable model.
• Pump and motor misaligned or • Appeal installer of pumping set.
wrongly coupled.
Ball bearing overheating • Excessive wearing of hydraulic • Contact WILO customer ser-
components. vices.
• Pump and motor disaligned or • Apply installer of pumping set.
wrongly coupled.
• Insufficient bearing lubrication. • Check grease and integrate.
11 Spare parts
All spare parts must be ordered through WILO Customer Services.
In order to avoid any mistakes, please specify the name plate data for orders.
Spare parts catalogue is available at www.wilo.com.
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12 Annex
Average sound pressure level at 1 meter distance from the pump in an open field.
P2 (kW) 2900 min-1
dB(A)
5,5 70
7,5 70
9 70
11 70
15 70
18,5 70
22 70
30 72
37 72
45 77
55 77
75 80
90 80
110 80
132 80
160 80
200 81
250 81
315 83
If the noise level is to be guaranteed, please add +3dB for measure or constructive toler-
ances.
13 Disposal
Information on the collection of used electrical and electronic products
Proper disposal and appropriate recycling of this product prevents damage to the env-
ironment and dangers to your personal health.
NOTE! Disposal in domestic waste is forbidden!
In the European Union, this symbol can appear on the product, the packaging or the
accompanying documentation. It means that the electrical and electronic products in
question must not be disposed of along with domestic waste.
To ensure proper handling, recycling and disposal of the used products in question, please
note the following points:
• Only hand over these products at designated, certified collecting points.
• Observe the locally applicable regulations!
Please consult your local municipality, the nearest waste disposal site, or the dealer who
sold the product to you for information on proper disposal. For further information on
recycling, go to www.wilo-recycling.com.
WILO SE
Wilopark 1
D-44263 Dortmund
Germany
T +49(0)231 4102-0
F +49(0)231 4102-7363
wilo@wilo.com
Pioneering for You www.wilo.com