ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

JANUARY MACHINE

EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

2ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Date

ZS
AI

AI

AI
R

E
Z

E
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Total BD Hrs 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

FEBRUARY MACHINE

EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

2ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Date

ZS
AI

AI

AI
R

E
Z

E
1
1
2 90
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25 6
26
27
28
29
30
31
Total BD Hrs 0 0 0 0 0 0 0 0 0 90 6 0 0 0 0
Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 0 0 0 0 0 0 0 0 0 14.4231 0.96154 0 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

MARCH MACHINE

EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Date

ZS
AI

AI

AI
R

E
Z

E
1

2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 0.5
19
20
21
22
23
24
25
26
27
28
29
30
31
Total BD Hrs 0 0 0.5 0 0 0 0 0 0 0 0 0 0 0 0
Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 0 0 0.08013 0 0 0 0 0 0 0 0 0 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

APRIL MACHINE

EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Date

ZS
AI

AI

AI
R

E
Z

E
1

2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23 72
24
25
26
27
28
29
30
31
Total BD Hrs 0 0 0 0 0 0 0 0 0 0 0 0 72 0 0
Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 0 0 0 0 0 0 0 0 0 0 0 0 11.5385 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

MAY MACHINE

EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Date

ZS
AI

AI

AI
R

E
Z

E
1

2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27 120
28 12
29
30
31
Total BD Hrs 120 0 0 0 0 0 0 0 12 0 0 0 0 0 0
Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 16.6667 0 0 0 0 0 0 0 1.92308 0 0 0 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

JUNE MACHINE

EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Date

ZS
AI

AI

AI
R

E
Z

E
1

2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24 8
25
26
27
28
29
30 0.75
31
Total BD Hrs 8 0 0 0 0 0.75 0 0 0 0 0 0 0 0 0
Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 1.11111 0 0 0 0 0.12019 0 0 0 0 0 0 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

AUGUST MACHINE

EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Date

ZS
AI

AI

AI
R

E
Z

E
1

2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17 7
18
19
20
21 1 2 1.5
22 2.5
23 168
24
25
26
27
28
29
30
31
Total BD Hrs 171.5 2 1.5 0 0 0 0 0 0 0 0 7 0 0 0
Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 23.8194 0.32051 0.24038 0 0 0 0 0 0 0 0 1.12179 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

SEPTEMBER MACHINE
EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Date

ZS
AI

AI

AI
R

E
Z

E
1

2
1
2
3
4
5
6 2
7
8
9
10
11
12
13
14
15
16 5
17
18 8
19
20
21
22
23
24
25
26
27
28
29
30
31
Total BD Hrs 0 0 8 0 0 5 2 0 0 0 0 0 0 0 0
Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 0 0 1.28205 0 0 0.80128 0.32051 0 0 0 0 0 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

OCTOBER MACHINE
EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG

Date
ZS
AI

AI

AI
R

E
Z

E
1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 6
19
20
21
22
23
24
25
26
27
28
29
30
31
Total BD Hrs 0 0 0 0 0 6 0 0 0 0 0 0 0 0 0
Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 0 0 0 0 0 0.96154 0 0 0 0 0 0 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

NOVEMBER MACHINE
EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG

Date
ZS
AI

AI

AI
R

E
Z

E
1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Total BD Hrs 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

DECEMBER MACHINE
EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

2ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG

Date
ZS
AI

AI

AI
R

E
Z

E
1

1
2
3
4 2
5
6
7
8 18
9 14
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26 34
27
28
29
30
31
Total BD Hrs 32 2 0 0 0 0 0 0 0 0 0 34 0 0 0
Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 4.44444 0.32051 0 0 0 0 0 0 0 0 0 5.44872 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
 Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

JANUARY MACHINE

EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

2ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Date

ZS
AI

AI

AI
R

E
Z

E
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 1
17
18
19
20 5 SB Laminator - Unwind-2 bearing damage
21 Unwind-2 drive fault
22
23
24
25
26
27
28
29
30
31 12
Total BD Hrs 0 0 17 0 0 0 0 0 0 0 0 1 0 0 0
Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 0 0 2.72436 0 0 0 0 0 0 0 0 0.16026 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

FEBRUARY MACHINE

EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Date

ZS
AI

AI

AI
R

E
Z

E
1

2
1
2
3
4
5
6
7
8
9
10 1.5 Slitter 2- Unwind tension problem
11
12
13
14
15
16
17
18
19
20
21
22 0.5
23
24
25
26
27
28
29

Total BD Hrs 0 0 0 0 0 1.5 0.5 0 0 0 0 0 0 0 0

Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 0 0 0 0 0 0.24038 0.08013 0 0 0 0 0 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

MARCH MACHINE

EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Date

ZS
AI

AI

AI
R

E
Z

E
1

2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 0.5
19 2
20
21
22
23
24
25
26
27
28
29

Total BD Hrs 2 0 0.5 0 0 0 0 0 0 0 0 0 0 0 0

Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 0.27778 0 0.08013 0 0 0 0 0 0 0 0 0 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

APRIL MACHINE

EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Date

ZS
AI

AI

AI
R

E
Z

E
1

2
1
2
3
4 3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21 3
22
23
24 14 Slitter 2 - Hydraulic cylinder shaft seal damage
25
26
27
28
29 0.5

Total BD Hrs 3 0 0 0 3 14.5 0 0 0 0 0 0 0 0 0

Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 0.41667 0 0 0 0.48077 2.32372 0 0 0 0 0 0 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

MAY MACHINE

EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Date

ZS
AI

AI

AI
R

E
Z

E
1

2
1
2
3
4 1
5
6
7
8
9
10
11
12
13
14
15 7.5
16
17
18
19 Gravure - Exhaust drive fault
20 1.5
21 5 Atlas Slitter - Software problem
22
23 Slitter 2 - Unwinder powder brake problem
24
25
26
27 7
28
29

Total BD Hrs 0 5 1.5 0 7.5 7 0 0 0 0 1 0 0 0 0

Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 0 0.80128 0.24038 0 1.20192 1.12179 0 0 0 0 0.16026 0 0 0 0
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS Issue No and Date: 01, 1-12-2017

JUNE MACHINE

EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Date

ZS
AI

AI

AI
R

E
Z

E
1

2
1
2
3 2
4
5
6
7
8
9
10
11
12
13
14
15 2.5
16
17 1.5
18
19
20
21
22
23
24 4 JDM 600ZS Machine - Drive shaft broken
25
26
27
28
29

Total BD Hrs 0 0 0 0 0 2.5 0 0 0 4 1.5 0 0 0 2

Total RH 720 624 624 624 624 624 624 624 624 624 624 624 624 1 624
% of BD 0 0 0 0 0 0.40064 0 0 0 0.64103 0.24038 0 0 0 0.32051
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

ALFT PACKAGING COMPANY (PVT) LTD Document No: FM/MNT/04/00

BREAKDOWN ANALYSIS 2020 Issue No and Date: 01, 1-12-2017

2020 MACHINE

EXTRUDE

THERMIC
LAMINAT

LAMINAT
SOLVENT

SOLVENT

DOCTORI
CCANICA

REWINDI

CHILLER

CHILLER
NORDME
PRINTER

COMPRE
GRAVUR

ZHONGT

ZHONGT

ZHONGT
SLITTER

SLITTER

COOLED

COOLED
MACHIN

MACHIN

MACHIN

MACHIN

MACHIN
JDM 800-

600-

450-

HEATER
CENTER
JUDING

JUDING

JUDING

WATER
E FOUR

SCREW
KABRA

XINLEI
THREE

PLANT

PLANT
BOBST

BOBST

ATLAS

FLUID
ROTO

BASE

SEAL

SEAL

SEAL

SSOR
LESS

SIDE

SIDE
JDM

JDM
CO-

AIR

AIR
OR

OR

NG

NG
Month

ZS
AI

AI

AI
R

E
Z

E
1

2
January 17 1
February 1.5 0.5
March 2 0.5
April 3 3 14.5
May 5 1.5 7.5 7 1
June 2.5 4 1.5 2

Total BD Hrs 5 5 19 0 10.5 25.5 0.5 0 0 4 2.5 1 0 0 2

Total RH 4320 3744 3744 3744 3744 3744 3744 3744 3744 3744 3744 3744 3744 3744 3744
% of BD 0.11574 0.13355 0.50748 0 0.28045 0.68109 0.01335 0 0 0.10684 0.06677 0.02671 0 0 0.05342
Limit% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

Prepared By: …………………… Approved By: ……………………

Rev. No / Rev. Date: 00 / 00-00-00

 BREAKDOWN ANALYSIS - AUGUST 2019

30

25

20

%BD
15

% of BD
10 Limit%

0
KABRA BOBST BOBST NORD ATLAS ZHONG ZHONG ZHONG JUDING JUDING JUDING XINLEI WATER AIR THER-
CO-EX- ROTO SOL- MEC- SLITTER TAI TAI TAI JDM JDM JDM SCREW COOLED COOLED MIC
TRUDER GRAVUR VENT CANICA 1 SLITTER DOC- REWIND 800-Z 600-ZS 450-Z AIR CHILLER CHILLER FLUID
E BASE SOL- 2 TORING ING CENTER THREE FOUR COM- PLANT PLANT HEATER
PRINTER LAMI- VENT MA- MA- SEAL SIDE SIDE PRES-
NATOR LESS CHINE CHINE MA- SEAL SEAL SOR
LAMI- CHINE MA- MA-
NATOR CHINE CHINE

BREAKDOWN ANALYSIS - SEPTEMBER 2019

1.4

1.2

1
%BD

0.8

0.6

% of BD
Limit%
0.4

0.2

0
KABRA BOBST BOBST NORD ATLAS ZHONG ZHONG ZHONG JUDING JUDING JUDING XINLEI WATER AIR THER-
CO-EX- ROTO SOL- MEC- SLITTER TAI TAI TAI JDM JDM JDM SCREW COOLED COOLED MIC
TRUDER GRAVUR VENT CANICA 1 SLITTER DOC- REWIND 800-Z 600-ZS 450-Z AIR CHILLER CHILLER FLUID
E BASE SOL- 2 TORING ING CENTER THREE FOUR COM- PLANT PLANT HEATER
PRINTER LAMI- VENT MA- MA- SEAL SIDE SIDE PRES-
NATOR LESS CHINE CHINE MA- SEAL SEAL SOR
LAMI- CHINE MA- MA-
NATOR CHINE CHINE

BREAKDOWN ANALYSIS - OCTOBER 2019

1.2

0.8
%BD

0.6

% of BD
0.4 Limit%

0.2

0
KABRA BOBST BOBST NORD ATLAS ZHONG ZHONG ZHONG JUDING JUDING JUDING XINLEI WATER AIR THER-
CO-EX- ROTO SOL- MEC- SLITTER TAI TAI TAI JDM JDM JDM SCREW COOLED COOLED MIC
TRUDER GRAVUR VENT CANICA 1 SLITTER DOC- REWIND 800-Z 600-ZS 450-Z AIR CHILLER CHILLER FLUID
E BASE SOL- 2 TORING ING CENTER THREE FOUR COM- PLANT PLANT HEATER
PRINTER LAMI- VENT MA- MA- SEAL SIDE SIDE PRES-
NATOR LESS CHINE CHINE MA- SEAL SEAL SOR
LAMI- CHINE MA- MA-
NATOR CHINE CHINE

BREAKDOWN ANALYSIS - NOVEMBER 2019

0.45

0.4

0.35

0.3
%BD

0.25

0.2

% of BD
0.15 Limit%

0.1

0.05

0
KABRA BOBST BOBST NORD ATLAS ZHONG ZHONG ZHONG JUDING JUDING JUDING XINLEI WATER AIR THER-
CO-EX- ROTO SOL- MEC- SLITTER TAI TAI TAI JDM JDM JDM SCREW COOLED COOLED MIC
TRUDER GRAVUR VENT CANICA 1 SLITTER DOC- REWIND 800-Z 600-ZS 450-Z AIR CHILLER CHILLER FLUID
E BASE SOL- 2 TORING ING CENTER THREE FOUR COM- PLANT PLANT HEATER
PRINTER LAMI- VENT MA- MA- SEAL SIDE SIDE PRES-
NATOR LESS CHINE CHINE MA- SEAL SEAL SOR
LAMI- CHINE MA- MA-
NATOR CHINE CHINE

BREAKDOWN ANALYSIS - DECEMBER 2019

4
%BD

% of BD
2 Limit%

0
KABRA BOBST BOBST NORD ATLAS ZHONG ZHONG ZHONG JUDING JUDING JUDING XINLEI WATER AIR THER-
CO-EX- ROTO SOL- MEC- SLITTER TAI TAI TAI JDM JDM JDM SCREW COOLED COOLED MIC
TRUDER GRAVUR VENT CANICA 1 SLITTER DOC- REWIND 800-Z 600-ZS 450-Z AIR CHILLER CHILLER FLUID
E BASE SOL- 2 TORING ING CENTER THREE FOUR COM- PLANT PLANT HEATER
PRINTER LAMI- VENT MA- MA- SEAL SIDE SIDE PRES-
NATOR LESS CHINE CHINE MA- SEAL SEAL SOR
LAMI- CHINE MA- MA-
NATOR CHINE CHINE

BREAKDOWN ANALYSIS - JANUARY 2020

2.5

2
%BD

1.5

% of BD
1 Limit%

0.5

0
KABRA BOBST BOBST NORD ATLAS ZHONG ZHONG ZHONG JUDING JUDING JUDING XINLEI WATER AIR THER-
CO-EX- ROTO SOL- MEC- SLITTER TAI TAI TAI JDM JDM JDM SCREW COOLED COOLED MIC
TRUDER GRAVUR VENT CANICA 1 SLITTER DOC- REWIND 800-Z 600-ZS 450-Z AIR CHILLER CHILLER FLUID
E BASE SOL- 2 TORING ING CENTER THREE FOUR COM- PLANT PLANT HEATER
PRINTER LAMI- VENT MA- MA- SEAL SIDE SIDE PRES-
NATOR LESS CHINE CHINE MA- SEAL SEAL SOR
LAMI- CHINE MA- MA-
NATOR CHINE CHINE

BREAKDOWN ANALYSIS - FEBRUARY 2020

0.45

0.4

0.35

0.3
%BD

0.25

0.2

% of BD
0.15 Limit%

0.1

0.05

0
KABRA BOBST BOBST NORD ATLAS ZHONG ZHONG ZHONG JUDING JUDING JUDING XINLEI WATER AIR THER-
CO-EX- ROTO SOL- MEC- SLITTER TAI TAI TAI JDM JDM JDM SCREW COOLED COOLED MIC
TRUDER GRAVUR VENT CANICA 1 SLITTER DOC- REWIND 800-Z 600-ZS 450-Z AIR CHILLER CHILLER FLUID
E BASE SOL- 2 TORING ING CENTER THREE FOUR COM- PLANT PLANT HEATER
PRINTER LAMI- VENT MA- MA- SEAL SIDE SIDE PRES-
NATOR LESS CHINE CHINE MA- SEAL SEAL SOR
LAMI- CHINE MA- MA-
NATOR CHINE CHINE

BREAKDOWN ANALYSIS - MARCH 2020

0.45

0.4

0.35

0.3
%BD

0.25

0.2

% of BD
0.15 Limit%

0.1

0.05

0
KABRA BOBST BOBST NORD ATLAS ZHONG ZHONG ZHONG JUDING JUDING JUDING XINLEI WATER AIR THER-
CO-EX- ROTO SOL- MEC- SLITTER TAI TAI TAI JDM JDM JDM SCREW COOLED COOLED MIC
TRUDER GRAVUR VENT CANICA 1 SLITTER DOC- REWIND 800-Z 600-ZS 450-Z AIR CHILLER CHILLER FLUID
E BASE SOL- 2 TORING ING CENTER THREE FOUR COM- PLANT PLANT HEATER
PRINTER LAMI- VENT MA- MA- SEAL SIDE SIDE PRES-
NATOR LESS CHINE CHINE MA- SEAL SEAL SOR
LAMI- CHINE MA- MA-
NATOR CHINE CHINE
 BREAKDOWN ANALYSIS - MARCH 2020

0.45

0.4

0.35

0.3

%BD
0.25

0.2

% of BD
0.15 Limit%

0.1

0.05

0
KABRA BOBST BOBST NORD ATLAS ZHONG ZHONG ZHONG JUDING JUDING JUDING XINLEI WATER AIR THER-
CO-EX- ROTO SOL- MEC- SLITTER TAI TAI TAI JDM JDM JDM SCREW COOLED COOLED MIC
TRUDER GRAVUR VENT CANICA 1 SLITTER DOC- REWIND 800-Z 600-ZS 450-Z AIR CHILLER CHILLER FLUID
E BASE SOL- 2 TORING ING CENTER THREE FOUR COM- PLANT PLANT HEATER
PRINTER LAMI- VENT MA- MA- SEAL SIDE SIDE PRES-
NATOR LESS CHINE CHINE MA- SEAL SEAL SOR
LAMI- CHINE MA- MA-
NATOR CHINE CHINE

BREAKDOWN ANALYSIS -APRIL 2020

2.5

1.5
%BD

1
% of BD
Limit%

0.5

0
KABRA BOBST BOBST NORD ATLAS ZHONG ZHONG ZHONG JUDING JUDING JUDING XINLEI WATER AIR THER-
CO-EX- ROTO SOL- MEC- SLITTER TAI TAI TAI JDM JDM JDM SCREW COOLED COOLED MIC
TRUDER GRAVUR VENT CANICA 1 SLITTER DOC- REWIND 800-Z 600-ZS 450-Z AIR CHILLER CHILLER FLUID
E BASE SOL- 2 TORING ING CENTER THREE FOUR COM- PLANT PLANT HEATER
PRINTER LAMI- VENT MA- MA- SEAL SIDE SIDE PRES-
NATOR LESS CHINE CHINE MA- SEAL SEAL SOR
LAMI- CHINE MA- MA-
NATOR CHINE CHINE

BREAKDOWN ANALYSIS - MAY 2020

1.4

1.2

1
%BD

0.8

0.6

% of BD
Limit%
0.4

0.2

0
KABRA BOBST BOBST NORD ATLAS ZHONG ZHONG ZHONG JUDING JUDING JUDING XINLEI WATER AIR THER-
CO-EX- ROTO SOL- MEC- SLITTER TAI TAI TAI JDM JDM JDM SCREW COOLED COOLED MIC
TRUDER GRAVUR VENT CANICA 1 SLITTER DOC- REWIND 800-Z 600-ZS 450-Z AIR CHILLER CHILLER FLUID
E BASE SOL- 2 TORING ING CENTER THREE FOUR COM- PLANT PLANT HEATER
PRINTER LAMI- VENT MA- MA- SEAL SIDE SIDE PRES-
NATOR LESS CHINE CHINE MA- SEAL SEAL SOR
LAMI- CHINE MA- MA-
NATOR CHINE CHINE

BREAKDOWN ANALYSIS - JUNE 2020

0.7

0.6

0.5
%BD

0.4

0.3

% of BD
Limit%
0.2

0.1

0
KABRA BOBST BOBST NORD ATLAS ZHONG ZHONG ZHONG JUDING JUDING JUDING XINLEI WATER AIR THER-
CO-EX- ROTO SOL- MEC- SLITTER TAI TAI TAI JDM JDM JDM SCREW COOLED COOLED MIC
TRUDER GRAVUR VENT CANICA 1 SLITTER DOC- REWIND 800-Z 600-ZS 450-Z AIR CHILLER CHILLER FLUID
E BASE SOL- 2 TORING ING CENTER THREE FOUR COM- PLANT PLANT HEATER
PRINTER LAMI- VENT MA- MA- SEAL SIDE SIDE PRES-
NATOR LESS CHINE CHINE MA- SEAL SEAL SOR
LAMI- CHINE MA- MA-
NATOR CHINE CHINE

BREAKDOWN ANALYSIS 2020 (Achievement of department objective)

0.8

0.7

0.6

0.5
%BD

0.4

0.3 % of BD
Limit%

0.2

0.1

0
KABRA BOBST BOBST NORD- ATLAS ZHONG ZHONG ZHONG- JUDING JUDING JUDING XINLEI WATER AIR THER-
CO-EX- ROTO SOLVENT MECCA- SLITTER TAI TAI TAI JDM JDM JDM SCREW COOLED COOLED MIC
TRUDER GRAVUR BASE NICA 1 SLITTER DOC- REWIND- 800-Z 600-ZS 450-Z AIR CHILLER CHILLER FLUID
E LAMI- SOLVENT 2 TORING ING CENTER THREE FOUR COM- PLANT PLANT HEATER
PRINTER NATOR LESS MA- MA- SEAL SIDE SIDE PRES-
LAMI- CHINE CHINE MA- SEAL SEAL SOR
NATOR CHINE MA- MA-
CHINE CHINE