VIBROCONTROL 1000

Technische Dokumentation
Technical Documentation
Dokumentation Technique

C006578.01
CV-110 / 116
Measuring and Monitoring
of Absolute Bearing Vibrations
using Velocity Sensor

VIBROCONTROL 1000
Single Channel Machine Monitoring Units

C102 848.002
All rights reserved
No part of this technical documentation may be reproduced
without prior written permission of Brüel & Kjær Vibro GmbH.
Subject to change without prior notice.

Copyright 2010 by Brüel & Kjær Vibro GmbH, D-64293 Darmstadt

Contents CV - 110 / 116

Contents
1 Description ....................................................................................................................................3

1.1 Block diagram ......................................................................................................................3

2 Technical Data ..............................................................................................................................4

2.1 Ordering code for instrument type CV-110 ..........................................................................9

2.2 Ordering code for instrument type CV-116 ........................................................................10

3 Commissioning ..........................................................................................................................11

3.1 Installation ..........................................................................................................................11

3.2 Connections for instrument type CV-110 ...........................................................................12

3.3 Connections for instrument type CV-116 ...........................................................................13

3.4 Alarm relay .........................................................................................................................16

3.4.1 What you should know about alarm relays .........................................................16
3.4.2 Reset (acknowledging of relay messages) .........................................................17
3.4.3 Setting limit values ..............................................................................................17

3.5 OK relay (self-monitoring) ..................................................................................................18

3.6 Readiness for operation .....................................................................................................18

4 Explosion protection..................................................................................................................19

5 Service .........................................................................................................................................20

5.1 Changing settings ..............................................................................................................20

5.2 Trouble shooting ................................................................................................................22

6 Declaration of conformity ..........................................................................................................24

© CV110/116E July 2010 C 102 848.002 Page 1 of 24

Brüel & Kjær Vibro GmbH Leydheckerstr. 10 D-64293 Darmstadt
Tel.: +49 (0) 6151 428-1400 Fax: +49 (0) 6151 428-1401 E-Mail: info@bkvibro.de
CV - 110 / 116 Contents

Page 2 of 24 © CV110/116E July.2010 V 6

Description CV - 110 / 116

1 Description
The v ibration m onitoring s ystem V IBROCONTROL 1000 s eries C,
comprising the
♦ electronic system and the
♦ vibration velocity sensor VS - ...
is used for measuring and monitoring absolute bearing vibrations.
The vibration sensor converts the vibrations occuring at the bearing housing
into electric signals. These electric signals are supplied to the measuring and
monitoring electronics.
The electronic system can either generate
♦ the effective value of vibration velocity (veff) or
♦ the peak value of vibration displacement (sp)
comparing either of these values w ith 2 pr eset l imit v alues. I f t hese l imit
values are exceeded the respective alarm r elays ar e t ripped. V ia t he
potential-free relay contacts warnings (pre-alarm) or the disconnection of the
machine (master alarm) can be triggered.

The instruments types CV-110 and CV-116 only differ in the power
supply voltage.
CV-110 requires a power supply voltage of 230 V AC,
CV-116 requires a power supply voltage of 24 V DC.

1.1 Block diagram

Sensor
Power supply Analog outputs

Generation of 0...10 V
Self- characteristic
monitoring values 0/4...20 mA

Pre- Comparison Comparison Master-

alarm of limit value of limit value alarm

Response t1 t2 Response
delay delay

Lim 1 Lim 2
"OK"-Relay Alarm relays
CV110BS (010130)

Figure 1 Block diagram

© CV110/116E July 2010 V 6 Page 3 of 24

CV - 110 / 116 Technical Data

2 Technical Data
No. of measuring channels 1

Measuring Input designed for a vibration velocity sesnor with a

transmission factor of:
100 mV/mm/s, fo = 8 Hz, Ri = 4 kΩ
or
75 mV/mm/s, fo = 15 Hz, Ri = 2,8 kΩ

Input resistor Rin = 27 kΩ without linearization

100 kΩ with linearization
The measuring input is adapted in the factory,
according to the ordering code.

Working frequency range sensor fo = 8 Hz:

10 ... 1000 Hz or
1 ... 1000 Hz (with linearization)
sensor fo = 15 Hz
15 ... 1000 Hz or
2 ... 1000 Hz (with linearization)
determined by jumpers

Measured variable Effective value of vibration velocity veff (mm/s)

or
Peak value of the vibration displacement (µm)
determined by jumpers

Measuring ranges 0 ... 2 mm/s 0 ... 20 µm

0 ... 5 mm/s 0 ... 50 µm
0 ... 10 mm/s 0 ... 100 µm
0 ... 20 mm/s 0 ... 200 µm
0 ... 50 mm/s 0 ... 500 µm
0 ... 100 mm/s 0 ... 1000 µm
Measuring ranges are changed by means of
jumpers

Analog outputs
Number 2 - for simultanious use
Voltage output 0 ... 10 V, RL ≥ 100 kΩ
Current output 0/4 ... 20 mA, RB ≤ 500 Ω
Current output is changed by means of jumpers
Error 5 % of the measured value
3 % of full scale
10 % for the whole measuring chain, including
vibration sensor

Page 4 of 24 © CV110/116E July 2010 V 6

Technical Data CV - 110 / 116

System connection for instrument type CV-110

System voltage 230 V AC (196...253 V AC) 50 ... 60 Hz or
115 V AC ( 96...128 V AC) 50 ... 60 Hz
Power consumption 10 VA
Fuse Power supply transformer has an in built
thermal fuse

System connection for instrument type CV-116

System voltage 24 V DC (18 ... 32 V DC)
Power consumption 10 VA
Fuse F403 500 mA, 250 V, slow

Housing
Design Aluminium casting
Type of protection IP 65 as per DIN 40 050
Painting RAL 7032 (grey)
Dimension 220 x 120 x 90 mm (L x W x H)
Weight approx. 2 kg

Admissible ambient conditions

Storing temperature -40 °C ... + 100 °C
Working temperature 0 °C ... + 65 °C
Air humidity max 95 %, non condensing

EMC
EC directive 2004/108/EG EMC directive
2006/95/EG, low voltage directive
Harmonized standards applied EN 61010, EN 61326-1: 2006
National technical specifications
applied VDE0160/7.6.2, VDE 877 T2
VDE 0875/T11, VDE 877 T1
VDE 0878/T22, VDE 847/T4-11

WEEE-Reg.-No. 69572330
product category / application area: 9

© CV110/116E July 2010 V 6 Page 5 of 24

CV - 110 / 116 Technical Data

Safety and reliability related values according to DIN EN ISO

13849-1

Safety and reliability related values MTTF, PL and Category according to DIN EN ISO
13849-1 have been evaluated with the following results:

Table 1: VC-1000 type CV-110

Parameter Value
at 0 °C at 65 °C
MTTF 7.866 E+06 h 8.202 E+05 h
~ 898 years ~ 94 years
PL c
Category 1

Table 2: VC-1000 type CV-116

Parameter Value
at 0 °C at 65 °C
MTTF 7.343 E+06 h 7.252 E+05 h
~ 838 years ~ 83 years
PL c
Category 1

Test conditions:
♦ Operating temperature: 0°C, 65°C
♦ Environmental conditions: Ground Benign, Controlled

Note:
The results of this assessment are valid when the following procedures are followed:
♦ The R elays of the VC-1000 have to be operated in the „normally
energised” mode.
♦ The anal og 4 -20 m A s ignal industry-standard c urrent l oops m ust be
used.
♦ The OK Relay has to be used as system function.
♦ The V C-1000 s ystem m ust be pr otected agai nst erroneous change in
configuration

Page 6 of 24 © CV110/116E July 2010 V 6

Technical Data CV - 110 / 116

Abbreviations:

MTTF Mean Time To Failure

PL Performance Level
From P L " a" ( highest f ailure pr obability) t o PL "e" (lowest failure
probability)

Category Category (CAT)

Classification of t he s afety r elated par ts of a c ontrol system in
respect of their resistance to faults and their subsequent behaviour
in the fault condition, and which is achieved by the structural
arrangement of the parts, fault detection and/or by their reliability

Ground Nearly z ero env ironmental s tress w ith optimum engineering

Benign, operation and maintenance.
Controlled

Note:
The harmonized standard EN 954-1 is still valid (end of 2011), but it is considered
technically outdated. It was replaced by the current harmonized standards DIN EN ISO
13849-1.
More detailed information about safety and reliability values can be obtained on request
from Brüel & Kjær Vibro (info@bkvibro.com).

© CV110/116E July 2010 V 6 Page 7 of 24

CV - 110 / 116 Technical Data

Limit values
Number 2
Setting range 10 % ... 100 % of full scale
Setting error 5 % of full scale
Response delay limit value LIM1 (pre-alarm)
30 ms, 1 s, 3 s, 10 s, ± 5 %
limit value LIM2 (main alarm)
30 ms, 1 s, 3 s, 10 s, ± 5 %
response delay is changed by means of jumpers
Switching hysteresis 3 % of full scale

Alarm relay
Number 2
Design monostable relay, optionally
− normally de-energized or
− normally energized
− latching or
− non latching
determined by jumpers

Contact loading (ohmic load)

Switching voltage AC max. 250 V, at max. 1 A
DC max. 150 V: at max. 0.5 A
Switching capacity
AC max. 250VA at max. 1 A
DC voltage dependent:
........................ at 150 V: P < 70 W
........................ at 48 V: P < 72 W
........................ at 24 V: P < 192 W
A spark suppressor must be provided in the
case of inductive load !

Self-monitoring
Sensor system, signal line and mains supply are
monitored as to interruption; fault message is
signalled by the OK-relay (without response delay).

OK relay
Number 1
Design monostable relay, generally in normally energized
non-latching

Page 8 of 24 © CV110/116E July 2010 V 6

Technical Data CV - 110 / 116

2.1 Ordering code for instrument type CV-110

A G
CV 110 Monitoring unit Limit Relay 2
1 1 0 with Relays - Power Supply 230/115 V AC 1 Normally energized
1 1 6 with Relays - Power Supply 24 V DC 2 Normally De-energized
H
Limit Relay 2
B 1 Latching
Measured parameter, Frequency range 2 Non-Latching
for velocity transducers I
VS-068/069/168/169 Response Delay, Limit 1
1 Velocity 10 ... 1000 Hz 1 1 sec
2 Velocity 1 ... 1000 Hz 2 3 sec
3 Displacement 10 ... 1000 Hz 3 10 sec
4 30 msec
for velocity transducers J
VS-077, 079, 177 (brochure C 1334)
Response Delay, Limit 2
4 Velocity 15 ... 1000 Hz 1 1 sec
5 Velocity 2 ... 1000 Hz 2 3 sec
6 Displacement 15 ... 1000 Hz 3 10 sec
C 4 30 msec
Measuring range K
Velocity, Displacement
Limit set to Customer Specification
1 0 ... 10 mm/s 0 ... 100 µm 1 no
2 0 ... 2 mm/s 0 ... 20 µm 2 yes, set to these values:
3 0 ... 5 mm/s 0 ... 50 µm L
4 0 ... 20 mm/s 0 ... 200 µm Vibration Transducer
5 0 ... 50 mm/s 0 ... 500 µm 1 without hazardous area approved
6 0 ... 100 mm/s 0 ... 1000 µm 2 with hazardous area approved
D M
Analog Output Power Supply
1 0 ... 20 mA and 0 ... 10 V 1 230 V 50/60 Hz
2 4 ... 20 mA and 0 ... 10 V 2 115 V 50/60 Hz
E 3 24 V DC (CV-116 only)
Limit Relay 1
1 normally energized
2 normally de-energized
F
Limit Relay 1 N
1 Latching 0 Special Requirements
2 Non-Latching 0 no
1 yes, as follows:

Standard setting
A B C D E F G H I J K L M N Check sum

CV 110 1 1 2 2 1 2 1 1 1 1 1 1 0 125
CVBC110 (090609)

Figure 2 Ordering code

© CV110/116E July 2010 V 6 Page 9 of 24

CV - 110 / 116 Technical Data

2.2 Ordering code for instrument type CV-116

A G
CV 116 Monitoring unit Limit Relay 2
1 1 0 with Relays - Power Supply 230/115 V AC 1 Normally energized
1 1 6 with Relays - Power Supply 24 V DC 2 Normally De-energized
H
Limit Relay 2
B 1 Latching
Measured parameter, Frequency range 2 Non-Latching
for velocity transducers I
VS-068/069/168/169 Response Delay, Limit 1
1 Velocity 10 ... 1000 Hz 1 1 sec
2 Velocity 1 ... 1000 Hz 2 3 sec
3 Displacement 10 ... 1000 Hz 3 10 sec
4 30 msec
for velocity transducers J
VS-077, 079, 177 (brochure C 1334)
Response Delay, Limit 2
4 Velocity 15 ... 1000 Hz 1 1 sec
5 Velocity 2 ... 1000 Hz 2 3 sec
6 Displacement 15 ... 1000 Hz 3 10 sec
C 4 30 msec
Measuring range K
Velocity, Displacement
Limit set to Customer Specification
1 0 ... 10 mm/s 0 ... 100 µm 1 no
2 0 ... 2 mm/s 0 ... 20 µm 2 yes, set to these values:
3 0 ... 5 mm/s 0 ... 50 µm L
4 0 ... 20 mm/s 0 ... 200 µm Vibration Transducer
5 0 ... 50 mm/s 0 ... 500 µm 1 without hazardous area approved
6 0 ... 100 mm/s 0 ... 1000 µm 2 with hazardous area approved
D M
Analog Output Power Supply
1 0 ... 20 mA and 0 ... 10 V 1 230 V 50/60 Hz
2 4 ... 20 mA and 0 ... 10 V 2 115 V 50/60 Hz
E 3 24 V DC (CV-116 only)
Limit Relay 1
1 normally energized
2 normally de-energized
F
Limit Relay 1 N
1 Latching 0 Special Requirements
2 Non-Latching 0 no
1 yes, as follows:

Standard setting
A B C D E F G H I J K L M N Check sum

CV 116 1 1 2 2 1 2 1 1 1 1 1 3 0 133
CVBC110 (090609)

Figure 3 Ordering code

Page 10 of 24 © CV110/116E July 2010 V 6

Commissioning CV - 110 / 116

3 Commissioning
Adhere to attached safety instructions !

3.1 Installation
Remove housing cover and fix the base part by using 4 Phillips head screws
M6.
Any installation position is accepted!
Replace unused conduit threads replaced by sealed metallic pegs to ensure
type protection IP 65 and EMC.

220
Identification plate
90

28
30 o6,3
3
4 x M16 x 1,5 32 2
1
34 15
14
36
82 26
7
6
120
27 5
25 4
24 PE
22
0V 4 x M16 x 1,5
20

grounding
terminal grounding
204 terminal

CV110/116 (030914) metr

Figure 4 Dimensions

© CV110/116E July 2010 V 6 Page 11 of 24

CV - 110 / 116 Commissioning

3.2 Connections for instrument type CV-110

Removal of t he housing enabl es ac cess t o t he c onnection
terminals.

Gehäuse/Housing
Boîtier

Vibration Velocity´Sensor
Set points/Grenzwerte Schwinggeschw.-Sensor
Valeurs limite Capteur de vitesse
de vibration
LIM 1
28
100 0% SIG 2
29 Input
30
0V 3 V
R76

1
* 31 LIM 2
100 0% 15
32 Reset/
Löschen
33 14
R75

* 34
*
Output +7
35 0/4...20mA DC
OK-Relay -6
36
0...20mA

PE * Chassis
4...20mA
*
W201

L AC-Mains Output +5
25 Versorgungsspannung 0...10V DC
Tension d'alimentation -4
24

N
23 230 VAC
115 VAC PE
*
22
PE 20 0V

+ 26
- 27
24 V DC * see note on page 22

VIBROCONTROL 1000
CV - 110

min. 16 mm 2
Schirm an Kabelverschraubung (s. Handbuch Bild 6)
* shield on cable gland (manual fig. 6)
Ecran sur boulonnage du câble (voir manuel, Fig. 6)

Wiring according to wiring diagram!

Attetion!
Please check potentials and grounding before commissioning.
If required, separate potentials.

CVANSCHL metr (040715)

Figure 5 Connection terminal diagram

(The relay contacts are shown in de-energized condition)

Page 12 of 24 © CV110/116E July 2010 V 6

Commissioning CV - 110 / 116

3.3 Connections for instrument type CV-116

Removal of the housing enabl es ac cess t o t he c onnection
terminals.

Gehäuse/Housing
Boîtier

Vibration Velocity´Sensor
Set points/Grenzwerte Schwinggeschw.-Sensor
Valeurs limite Capteur de vitesse
de vibration
LIM 1
28
100 0% SIG 2
29 Input
30 0V 3 V
R76

1
* 31 LIM 2
100 0% 15
32 Reset/
Löschen
33 14
R75

* 34
*
Output +7
35 0/4...20mA DC
OK-Relay -6
36
0...20mA

PE * Chassis
4...20mA
*
W201

+ 26 AC-Mains
Versorgungsspannung 0,5 A
Output
0...10V DC
+5

- 27
Tension d'alimentation F403 slow/träge
à action retardée
-4

PE
*
PE 20 0V

24V / 0,7A
*see note on page 22

VIBROCONTROL 1000
CV - 116

min. 16 mm 2
Schirm an Kabelverschraubung (s. Handbuch Bild 6)
* shield on cable gland (manual fig. 6)
Ecran sur boulonnage du câble (voir manuel, Fig. 6)

Wiring according to wiring diagram!

Attetion!
Please check potentials and grounding before commissioning.
If required, separate potentials.

CVANSCHL metr (040715)

Figure 6 Connection terminal diagram

(The relay contacts are shown in de-energized condition)

© CV110/116E July 2010 V 6 Page 13 of 24

CV - 110 / 116 Commissioning

Note:
This chapter describes the connectiion terminals of CV-110 and CV-116.
Possibly necessary changes of the device setting are described in the
„Service“ chapter.

Protective conductor
The protective conductor PE of the mains supply cable must be connected to
earthing point 1 inside the housing (cf. fig. 7). Use the forked terminal which
is already fixed at earthing point 1.

EMC
The external grounding screw (cf. fig. 7) must be grounded with the shortest
possible length of cable having a minimum crosssctional area of at least
2
16 mm .

Identification plate
24 25 27 26 36 34 32 30 28

4 5 6

1 2 3
3 7
2 8
1 9

4 5 6

1415
3 7
2 8
1 9

F403

0V PE 4 5 6 7

EMV
20 22

EMC
CEM

CVANSCH2 (030911)

Figure 7 Position of the grounding points (arrows)

Page 14 of 24 © CV110/116E July 2010 V 6

Commissioning CV - 110 / 116

Screening
All cables connected to the electronic system must be screened!

There are two different cases:

− The screen of the sensor cable must be passed through the cable gland
connection and is to connect with ear thing poi nt 1. U se t he f orked
terminal which is already fixed at earthing point.
− The screens of all the ot her c ables m ust be c onnected w ith t he
corresponding cable gland connection (cf. fig 8).

Figure 8 Connecting the cable gland to the conduit thread

© CV110/116E July 2010 V 6 Page 15 of 24

CV - 110 / 116 Commissioning

3.4 Alarm relay

If t he l imit v alues ar e ex ceeded t he c orresponding al arm relays respond
time-delayed, via the potential-free change-over contacts by means of which
a warning signal or the disconnection of the machine can be triggered.

3.4.1 What you should know about alarm relays

Two switching variants are possible:
♦ Normally de-energized
If t he l imit v alues ar e not exceeded (OK) t he c oil of t he r elay i s de -
energized, how ever, i f t he l imit v alues are ex ceeded ( alarm) t he c oil is
current-carrying, the relay is energized.
♦ Normally energized
If the limit values are not exceeded (OK) the coil of the relay is current-
carrying, if the limit values are exceeded (alarm) the coil is de-energized,
the relay is released.

Please observe the instructions in chapter 2 – Technical Data –

when using the appliance for applications of safety category 1
(Sk 1) acc. to EN-954-1!

The desired variant is determined by jumpers (cf. 5.1).

normally normally
de- energized
energized
28

OK Alarm LIM 1
Alarm OK
30

limit values
OK Alarm 4 5 6
32

LIM 2 LIM 2 2
3 7
8 R75
Alarm OK 1 9
34

2 1 3
4 5 6
7
LIM 1 R76
36

Ordering code:
2 8
1 9
24 25 27 26

0% 100%
22
20

LIM1 LIM2

Ordering code:CV 1 1
A B C D E F G H I J K L M N O

LIM1-2 (010131)

Figure 9 Limit value relay

The contacts are shown in dead condition
2 modes of operation are possible:
♦ latching
♦ non-latching
The adjusted mode of operation is stated on the information sheet inside of
the housing.

Page 16 of 24 © CV110/116E July 2010 V 6

Commissioning CV - 110 / 116

3.4.2 Reset (acknowledging of relay messages)

Latching alarm relays must be reset after
− an alarm message has been given or
switching on the monitoring electronics
The jumper installed between terminal 14 and 15 c auses a " permanent
reset".
If required, the jumper can be removed and be r eplaced by an external reset
pushbutton w hich br idges t he t erminals 14 and 15 onl y upon ac tuation of
same (cf. fig.5 and 6).
Connect the reset button with screened line only!

3.4.3 Setting limit values

The l imit v alues of both alarm r elays ar e det ermined by m eans of t he t wo
potentiometers LIM 1 and LIM 2. The setting is performed in % related to the
adjusted full scale value.

Example:
Requirement Pre-alarm at 10 mm/s
Main alarm at 14 mm/s
Setting Measuring range: 20 mm/s (= 100 %)
Pre-alarm: Potentiometer LIM1
10 mm/s = 50 %
Main alarm: Potentiometer LIM2
14 mm/s = 70 %

4 5 6
3 7

LIM 2 2 8
R75
1 9

Grenzwerte 5
limit values 3
4 6
7

valeurs limites LIM 1 2 8

R76
1 9

0% 100%

GWPOTIS (010131)

Figure 10 Alarm potentiometer

© CV110/116E July 2010 V 6 Page 17 of 24

CV - 110 / 116 Commissioning

3.5 OK relay (self-monitoring)

By means of an integrated self-monitoring system interruptions in the sensor
system or the signal line as well as the failure of mains voltage are signalled.
The message is effected without response delay via the OK-relay.
The OK-relay is always
− Normally energized and
− Non-latching
Upon c onnection of the measuring and m onitoring electronics and after the
elimination of all malfunctions the OK-relay switches automatically from
"ALARM" to "OK" (reset is not necessary).

Limit value messages are not influenced by the self-monitoring unit.

3.6 Readiness for operation

If all connections and adjustments have been carried out properly, the mains
voltage can be applied; the OK-relay is energized and is switched to "OK".
For latching alarm relays t he external reset pushbutton must be ac tuated -
no alarm signal must be available!

During the accelleration phase the machine might reach vibration values that
exceed the limit values (e.g. passing the resonance).
To avoid that the machine is disconnected during this phase the shut down
system c oupled w ith t he m onitoring el ectronics c an be blocked until the
operational speed is reached.

Upon reaching of the working order:

− actuate the reset pushbutton
− reactivate shut-down system

Page 18 of 24 © CV110/116E July 2010 V 6

Explosion protection CV - 110 / 116

4 Explosion protection
By means of vibration monitoring system VIBROCONTROL 1000, series C,
one can also monitor machines in hazardous areas.

The electronics must be installed outside the hazardous

area !!!

When installing an explosion-proofed sensor a back-up fuse in the

measuring el ectronics i s m andatory. I f - according to t he or der c ode - the
electronic s ystem i s des igned f or t he c onnection of a v ibration sensor with
explosion protection the required fuse will already be integrated in the
factory.
Solder fuses F101, F102
Explosion protection 2 x 15 mA, qiuck-blow

Identification plate

4 5 6
F102
1 2 3

3 7
2 8
1 9

3
4 5 6
7 F101
1415

2 8
1 9
0V PE 4 5 6 7

EX-F101 (030911)

Figure 11 Position of the fuses F101 and F102

It is within the responsibility of the user to make sure that the installation is
effected in accordance w ith t he l ocal r egulation and t he l ocal ac ceptance
authorities.

For further information please refer to the connecting diagram (fig. 5 and 6)
and the description of the sensor.

© CV110/116E July 2010 V 6 Page 19 of 24

CV - 110 / 116 Service

5 Service
Adhere to attached safety instructions!

5.1 Changing settings

De-energize the electronic system before opening the housing!

Basic adjustments must not be changed but by authorized service personnel

only !!! Unauthorized adjustments are forbidden!
The adjustments of the electronic system can be changed by different
jumpers, which are accessable after the housing cover has beeen removed
(cf. fig. 12).

The following adjustments are possible:

♦ Measured variable

◊ Vibration velocity

◊ Vibration displacement
♦ Frequency range (with/without linearization)
♦ Measuring range
♦ Mode of the alarm relays

◊ Normally energized or normally de- energized

◊ Latching or non-latching

◊ Delay
♦ Analog output current

◊ 0 ... 20 mA

◊ 4 ... 20 mA

The measuring and m onitoring el ectronics hav e been s et and t ested

according to the details given in your order.
The setting data are defined on insert sheet "Ordering code/device setting".
The insert sheet is contained in the housing.
If the device setting is other than standard, you will find the setting data under
the heading of "Factory setting". For your own safety you should write down
each c hange of t he s etting dat a t ogether w ith t he s erial no. i n t he i nsert
sheet.

Page 20 of 24 © CV110/116E July 2010 V 6

Service CV - 110 / 116

Unit/Frequency Range
using Transducer: VS-068/069/168/169

Unit Frequency W103

W3 W101 W105 W302 X30
Vibration 1 1 1 1
velocity 10...1000 Hz

Vibration 1 1 1 1 1 3 5 7 9 1
velocity 1...1000 Hz
2 4 6 8
1 1 1 1
Displacement 10...1000 Hz

using Transducer: VS-077/079/177

Vibration 1 1 1 1
velocity 15...1000 Hz

1 1 1 1 1 3 5 7 9 1
Vibration
velocity 2...1000 Hz
2 4 6 8
1 1 1 1
Displacement 15...1000 Hz

Relays Measuring Range

LIM2: LIM1: W102
normally energized 2mm/s 20µm 12
normally de-energized 5mm/s 50µm 10
10mm/s 100µm 8
latching 20mm/s 200µm 6
non-latching 50mm/s 500µm 4
17 17 15 15 7 7 5 5 100mm/s 1000µm 2

W301 W301
Analog output
Delay 0/4...20mA DC
LIM2: LIM1: W201
30ms
1s 0...20mA
3s
10s
4...20mA
13 11 13 11 13 11 13 11 31 31 31 31

W301 W301
Special frequency
Switching the buffer outputs range
W106 W104
1
Vibration velocity : end of measuring range = 1 V Standard
1 Special
Transducer signal x Factor 0.28

CV1JUMP2 (010131)

Figure 12 Table of adjustment (above) and position of the jumpers (below)

© CV110/116E July 2010 V 6 Page 21 of 24

CV - 110 / 116 Service

5.2 Trouble shooting

If the O K-relay s ignals a m alfunction, pr oper f unctioning of t he m onitoring
system cannot be guaranteed any longer.
We recommend to perform the following tests:

1. Checking voltage supply

for instrument type CV-110
Deenergize the instrument!
− required voltage at the mains terminals?
− Power supply transformer thermal fuse has opened?
Wait until the power supply transformer has cooled off.
If upon retrying to switch the instrument on the fuse again opens, then
the instrument should be sent to an authorised service centre and
checked.

2. Checking voltage supply

for instrument type CV-110
Deenergize the instrument!
− required voltage at the mains terminals
− Power supply fuse F403 ok?

3. Checking the transducer connection

− are the terminal connections of the signal line ok?
is the terminal protective housing - if existent - installed correctly?
− cable fracture in the signal line or winding fracture in the sensor?
The s elf-monitoring uni t onl y r eacts i f t he s ignal c ircuit i s interrupted; by
bridging t he s ignal i nput ( terminals 2 and 3) proper w orking or der c an be
simulated
If this jumper is positioned e.g. at the terminal protective housing, the source
of malfunction can be determined much faster.
The s elf-monitoring uni t does not det ect a s hort-circuit oc cured i n t he
sensor/sensor connection.
However, des pite t he ex isting v ibration l evel, t he f ollowing v alues can be
measured at the analog outputs:
Analog output 0 ... 10 V: →0V
0 ... 20 mA: → 0 mA
4 ... 20 mA: → 4 mA
If these measures are not suited to eliminate this malfunction, the electronic
system together with the sensor have to be returned for repair.
Further trouble shooting " on s ite" c an be per formed by aut horized s ervice
personnel only.

Page 22 of 24 © CV110/116E July 2010 V 6

Service CV - 110 / 116

Advantages and disadvantages of 24 VDC operation with the

CV-110 resp. CV-116
24 V DC connection to CV-116
Advantages
The instrument has a DC/DC converter. Therefore t he pot ential freedom of
the power voltage is guaranteed. T his makes the analog out puts also
potential free.
A further advantage is in the large tolerance range for the 24 V power supply
(18 … 36 VDC)
In addi tion, w ith t his c onnection m aintenance of t he EMV guidelines of the
manufacturer are also guaranteed

24 V DC connection to CV-110
Disadvantages
Under certain prerequisites the CV-110 can be operated with 24 V DC. When
connecting the 24 V DC the following conditions must be met:
1. For such a connection the operator must guarantee maintenance of the
EMV guidelines
2 The inputs and outputs are not potential-free; i.e. the 0 volt terminal of
the anal og out put i s al ways at the same pot ential as t he 0 V of t he
operating power!
3. The tolerance range of the power supply is limited to
+ 24 V DC -20 % … + 10 %
4. Any di sturbance on t he 24 V power supply will directly affect the
measurement electronics

Note:
The 24 V DC input is protected by a 0,5 A fuse.

© CV110/116E July 2010 V 6 Page 23 of 24

CV - 110 / 116 Declaration of conformity

6 Declaration of conformity

Page 24 of 24 © CV110/116E July 2010 V 6

 Schwinggeschwin- Schwinggeschwin-
digkeits-Aufnehmer digkeits-Aufnehmer
Vibration Velocity Vibration Velocity
Transducer Transducer
Capteur de vitesse Capteur de vitesse
de vibration de vibration
Set points/Grenzwerte/Valeurs limite
Set points/Grenzwerte/Valeurs limite 0V 3 28 LIM 1 0V 3
Input 100 0% Input
LIM 1 SIG 2 V SIG 2 V
28 29
100 0%
29 30 R76
30 R76 1 1

* LIM 2
* 31
Reset 15 100 0% Reset 15
31 LIM 2 Löschen 32 Löschen
100 0% 14 14
32 33 R75
33 R75
* *
*
* Output +7 34 OK-Relais Output +7
34 0/4...20mA DC OK-Relay 0/4...20mA DC
OK-Relais - 6 35 -6
Relais OK
35 OK-Relay 36
Relais OK
0...20mA 0...20mA
36
4...20mA * 4...20mA *
PE * Chassis
W201 W201
PE * Chassis
Output +5 Output +5
0...10V DC + 2 6 DC-Mains 0,5 A 0...10V DC
L AC-Mains - 4 Versorgungsspannung - 4
25 - Tension d'alimentation F 4 0 3 slow/träge
Versorgungsspannung 27 à action retardée
24 Tension d'alimentation 24V / 0,7A
23 230 VAC PE * PE *
N 22 115 VAC 0V PE 20 0V
PE 20

VIBROCONTROL 1000 VIBROCONTROL 1000

CV-110 CV-116

2 2
min. 2,5mm min. 2,5mm
Schirm an PG-Verschraubung
* Shield on cable grip
Ecran sur boulonnage PG Verdrahtung nach Verdrahtungsplan vornehmen! Wiring according to wiring diagram! Exécuter le câblage selon schéma de câblage !
Achtung! Attention! Attention!
Beim Anschluß von Peripherie-Geräten, sind vor der Inbetrieb- Please check potentials and grounding of Lors du raccordement d'appareils périphériques, avant la mise
nahme die Potential- und Erdungsverhältnisse zu überprüfen. peripheral instruments before commissiouing. en service, vérifier les rapports de potentiel et de la mise à la
Gegebenenfalls ist eine Potentialtrennung vorzunehmen. If required, separate potentials. terre. Les cas échéant, procéder à une séparation du potentiel.

Datum Name Zeichng. Nr.

VIBROCONTROL 1000
Bearb. 20.09.99 Giegeler Br ü e l & K j æ r Vi b r o
Gepr. 20.09.99 Gohr CV-110 / CV - 116
ab Serie Nr. 00 228 OPW / OOS Leydheckerstr. 10, 64293 Darmstadt C102 226.001
Änderung