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FMZ A180 User Manual

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0% found this document useful (0 votes)
60 views24 pages

FMZ A180 User Manual

Uploaded by

abdijayasales
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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A180

A180

In order to give full play to the functions of the frequency


inverter and ensure the safety of users, please read this operation
manual carefully. When you find difficult problems during use,
please contact the distributors in various regions or our technical
personnel, and our professionals will be happy to serve you.
The frequency inverter is a precise power electronic product. In
order to protect your life and property, there are words such as
"Danger" and "Notice" in this manual to remind you of the safety
that you need to pay attention to when handling, installing, using
and inspecting the frequency Inverter. Please cooperate with the
precautions.
Danger Improper operation may result in serious personal injury.

Notice Improper operation may cause damage to the frequency


inverter or the mechanical system.

Danger

□After the frequency inverter is powered off, do not touch the


circuit board before the indicator light of the digital operator is
off;

□ Do not perform wiring during power transmission, and do not


check the circuit board when the frequency inverter is running;

□Do not disassemble and change the internal connection wires or


circuits and parts of the frequency inverter by yourself;

□The grounding terminal of the frequency inverter must be


properly grounded: □220V class: grounding impedance is less
than 100Ω;

Notice

□Do not perform withstand voltage test on the components inside


the frequency inverter, these semiconductor parts are easily
damaged by high voltage;
□ Never connect the inverter output terminals U, V, W to the AC
power supply;
□The CMOS integrated circuits on the main circuit board of the
frequency Inverter are easily affected and damaged by static
electricity. Please do not touch the main circuit board.
A180

1. Display Interface

1. 1. Display Interface Description:

L1 lock button, flashes during RS485 communication


L2 forward indicator light Digital display
L3 reverse indicator light

L1: always on when the operation panel is locked, off after unlocking, and flashes
when the communication control is in progress.

L2: Forward rotation indicator green (FWD), always on when running. LED light

flashes when forward rotation stops.

L3: The reverse indicator light is blue (REV), always on when running. The LED light
flashes when the reverse stops.

L4: Four-digit digital tube display, P00.0 is the parameter setting interface. E r00 is

the fault code display.


A180

Installation Dimensions

129.55
118.47

60.38
71.83
3.5
4. 8 ( 2X)

110

118.33
109.9

1. 1.Display Interface Description:


A180

PRG/SHIFT: Short press the enter/exit parameter setting key; long press
the shift/query function parameter display key.
ENT: Confirm key/data setting save key.
FWD/ REV: Forward and reverse switch button.
UP: Data setting plus/speed regulating plus key.
RUN/STOP: Start/stop/fault recovery button.
DOWN: Decrease key for data setting/speed regulation.
Potentiometer: panel speed potentiometer, keys, external ports, RS485
when the given frequency is invalid.

2. Function Description
2. 1. Brief description of the frequency Inverter

The frequency inverter is single-phase AC220V input, drives a

three-phase AC220V motor, and the frequency output is 0HZ --

130.0HZ. In order to increase the output voltage, this product uses


SVPWM modulation method, and the carrier frequency is 8.0KHZ.
Suitable for 750W motor, the maximum output power is 1100W. The

frequency inverter can change the V/F curve arbitrarily by setting the
V/F compensation frequency and setting the voltage ratio at this
frequency. By setting the highest value of the V/F curve, according to
the load conditions, it can maximize the use efficiency of electric

energy, reduce the heating of the motor, and prolong the service life

of the motor and the inverter.


2.2. Internal Parameter Setting

2.2. 1 Operation interface description

1. The parameters that can be queried by the SHIFT query button

A. F50.0: Displayed as the running frequency value. (F flashing is the


set frequency)

B. U310: Displayed as DC bus voltage value.

C.T020: Displayed as the temperature value of the IPM module.

D. U01.0: Displayed as the current current value.

E. D 0: Displayed as DI input status.

F.o 0: Displayed as DO input status.

G. E r0.0: Indicates a fault, refer to the fault code to determine the


cause of the fault.

2. L1 blinking means that the machine communicates successfully


with the external RS485. When it is always on, it means that the
operation panel keys are locked and the operation is invalid. Press
and hold the lock/unlock button (SAVE/ LOCK) for 3 seconds, and
the unlocking is successful after the light goes out.

3. The running indicator light L2 turns FWD (green) LED forward,


and L3 turns REV (blue) LED reversely. Blinking means stop; constant
light means running in this mode.
A180

External Terminal Control Diagram:


A180

No. Symbol Function

① D1 Segment speed port

② D2 Segment speed port

③ A+ RS485 Communication

④ B- RS485 Communication

⑤ M2 MI (REV) Function

⑥ M1 MI (FWD) Function

⑦ MO RS485 Terminal -

⑧ COM RS485 Terminal+

⑨ VR External
potentiometer/analog
input port

⑩ + 5V External potentiometer
power supply
Note : D on behalf of the period of speed

Segment speed D1 D2

0 1 1

1 0 1

2 1 0

3 0 0
A180
External terminal control wiring diagram: COM is not
allowed to be connected to the external earth and neutral
wire.

+5V
10
VR
9
com
8
MO
7
M1
6 FWD
M2
5 REV
RS-
4 RS485
RS +
3
D2
2 D1/D2 segment
D1
1 speed operation

2.2.2 Setting Interface Description

When pressing the PRG key to enter the parameter setting, the

interface displays P00.0, and the jumping value indicates the number of

digits that have been selected and set, which can be adjusted by the data

shift key (SHIFT) and the addition and subtracti on keys (t) (↓). Set the

data (function as shown in the figure below), set the corresponding

parent item code according to the required function, press the

confirmation key (ENT) to enter the sub-item code selection, press the

confirmation key (RUN/STOP/OK) to save the set sub -item code, return to

parent item code parameter interface, press MENU key to exit parameter

setting, return to frequency display interface.


A180

Factory
Setting Address
Default Remark
1 S 0
1 S 1
Multipoint VF 0.4 2.0 2

0.0% - 100.0% 3

Multipoint VF Parameter 0.4 to Parameter 25.0 4


0.6
0.0% - 100.0% 5

Multipoint VF Parameter 0.4 to motor rated 6


frequency
Multipoint VF 0.0% - 100.0% 7

485 communication
3 8

3 9

1
0.0 S

0: Add and subtract buttons


on the panel to adjust the
Main frequency
1

0
3: Forward rotation after

50
0: M1 forward/stop M2

MI function
1: M1 running M2 running 0

2: M1 forward rotation, M2
reverse rotation, D1 and
A180

MO function
0

4: The frequency reaches

Overload protection 1

Frequency upper HZ

HZ

220 V
4.00 A

Motor rated HZ

rpm
0.0

0.0

0.0

0.0

0.0
0.0 30
0.0 31
0.0 32

Shutdown display 0 33
0 34

Starting DC 0 35
braking current

Start DC braking 0.0 S 36

Start frequency 0.0 HZ 37


of DC braking at

9
A180

Stop DC braking
current

Stop DC braking

0: Deceleration stop 1:

Forward and reverse

Startup protection 0: no protection 1:

Automatic
1: Switch between the
switching
running command source
between terminal terminal and the panel
and panel

Panel control 0: Forward rotation 1:

AI maximum input

Cooling fan on Cooling fan off temperature

cooling fan off


Command (decimal)

: Forward when 1, reverse when 2, stop/fault reset
when 3
Read
:Running frequency
:Operating status
:Bus voltage
:Phase current
:Module temperature
:Motor speed
:Error code

2.2. 3 Parameter Description

1. Parameters 2.0 -2.4 Motor rated parameter setting, set according to


the nameplate of the controlled motor
Rated motor parameters, the factory rated current will change according
to the change of the rated power, the rated current of the motor is an
important parameter for the triggering of overload protection.

2. When using multi-stage speed, set 1.2 to 4: multi-stage speed, 1. 3 to


1: terminal control, 1. 5MI function to 2: M1 forward rotation, M2
reverse rotation, D1 and D2 are multi-stage speed.

3. 4.5 Terminal and panel control automatic switching function, that is,
the panel is on and the panel is off; the port is on and the port is off.
A180

2.2.4 V/F Control Description


The six parameters of parameter 0.2 -0.7 define the multi-
segment V/F curve. The multi-point V/F curve should be set
according to the load characteristics of the motor. It should be
noted that the relationship between the three voltage points
and frequency points must satisfy: V1< V2<V3, F1<F2<F3. If the
voltage is set too high at low frequency, it may cause the motor
to overheat or even burn out, and the inverter may suffer from
overcurrent stall or overcurrent protection.

Vb

Motor rated voltage

V1 Motor rated operating frequency

F 1 Fb
Table 2: Linear Voltage Ratio
Fre Volt Frequ Volt Freq Volt Freq Volt Freq Volt
que age age uenc age uenc age uenc age
ncy Rati Rati Rati Rati Rati
o o o o o
1 8 81 106

2 84 108

3 86 111

4 89 113

5 91 116

6 94 118

7 96 121

8 99 123

9 101 126

104 128

2.2.4. Relationship between voltage ratio and voltage


output
Output voltage = supply voltage*(voltage ratio)/128;
A180

3.Setting Case
2.2.4 V/ F Control Description
Case 1: Setting the acceleration and deceleration time of the
inverter
Turn on the power, press (MENU/ESC) key, enter the main
menu display P00.0, press (RUN/STOP) key, enter the submenu
display 000.1 (S), set the required acceleration time, press (
RUN/STOP) key to return to the main menu P00. 1, press the
(RUN/STOP) key to enter the submenu and display 000.1 (S), set
the required deceleration time, press the confirmation key
(RUN/STOP) to confirm ( That is to save) parameters to exit the
parent menu interface, if you do not want to save, press the
(MENU/ESC) key, the previously set data is invalid.
Case 2: The inverter restores the factory default value
Press the (MENU/ESC) key to enter the main menu and
display P00.0, select the parameter P04.3 through the plus and
minus keys and the shift key, press the (RUN/STOP) key to enter
the submenu and display 0, change 0 to 1, Press the (RUN/STOP)
key, the digital tube will flicker slightly and then return to the
frequency display interface, and the factory settings are restored
successfully.
Case 3: Setting the DC brake
To use the DC braking function, first confirm that the
parameter 4.0 stop mode is 0: decelerate to stop, and then set the
three parameters 3.7, 3.8 and 3.9. When the three parameters are
not 0, the DC braking at stop will take effect. Set 3.7 DC according
to the motor load Braking current percentage, it is recommended
to start with a small value, and then increase the braking current
percentage according to the braking effect.
4.Error Code
When the inverter fails, the four -digit digital tube will flicker and
display: Erx.x
Error
No. Content Cause Troubles h o o t i n g m e t h o d
code
1 Overcurrent 1. The inverter output 1. Eliminate
2
2. Adjust the
3 Undervoltage 2. The input voltage is voltage to the

3. Acceleration and 3. Increase the


deceleration time is too acceleration and

4. Sudden load during 4. Cancel the sudden

5. V/F curve setting is 5. Adjust the V/F


not appropriate curve setting
4 Output phase 1. The lead wire from 1. Eliminate
failure the inverter to the
2. Measure whether

output of the winding of the motor


inverter is
3. Seek technical
3. Inverter failure support
5 5 Cur re nt se nse 1. Hardware failure 1. Seek technical
fai lu re support
6 1. Whether the load is 1. Reduce the load
overload too large or the motor and check the motor
and mechanical
2. The selection of
2. Choose a
too small frequency converter
with higher power
Motor overload 1.2.2 Is the motor rated 1. Normally set the
current setting rated current of

2. Whether the load is too 2. Reduce the load


large or the motor is and check the motor
and mechanical

3. The selection of
3. Choose a
frequency converter is too
small

1. The communication 1. Correctly set


failure parameter setting is the communication

2. The upper computer is 2. Check the upper

3. The communication 3. Check the


Module 1. The ambient 1. Reduce the
overheated
2. The fan is blocked or 2. Clean the air
duct or replace the
3. The inverter module
3. Seek technical
A180

5. Operating environment
Power supply: single-phase AC220V ± 20%

Temperature: - 10℃~ 55℃

Humidity: 0% ~ 65%

5.2. 1. Maintenance and peripheral components

5.2.1.1. Maintenance inspection


T h e f r e q u e nc y I nv e r t e r d o e s no t r e q ui r e r e g ul a r
i ns p e c t i o n a nd m a i n t e na nc e . I n o r d e r t o m a i nt a i n g o o d
o p e r a t i ng c ha r a c t e r i s t i c s f o r a l o ng t i m e , p l e a s e
c o n d uc t r e g ul a r i n s p e c t i on s a c c o r d i ng t o t he fo l l o w i ng
p o i nt s . W he n c he c k i ng , b e s ur e t o t ur n o f f t h e p o w e r
s up p l y , a nd s t a r t a f t e r t he p o w e r i nd i c a t o r l i g ht g o e s
o u t , b e c a us e t he i nt e r n a l l a r g e - c a p a c i t y c a p a c i t o r w i l l
h a v e r e s i d ua l v o l t a g e .
(1) Clean up the dirty deposits inside.
(2) Check whether the terminal screws and component fixing
screws are loose, and lock them tightly with the loose screws.
(3) Dielectric insulation test.
(a) When doing the insulation withstand voltage test of
the external circuit, all the wires connected to the inverter
and the outside should be removed, and the operation can
not be carried out.
(b) When doing the insulation withstand voltage test
inside the inverter, only the main circuit of the inverter needs
to be tested, and DC gear is used for the test.
The ins ulation resistance o f the 50 0V megger must b e
above 100MΩ.

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