MAN Truck & Bus AG WORKS STANDARD January 2015

Engine components with special requirements

in terms of technical cleanliness M 3576-2
Component-specific requirements

Dimensions in mm

This English version is a translation. In case of doubt or conflict the valid German-language original will govern.

The standard M 3576-2 is released only for internal MTB use.

Provision of this standard to external suppliers/service providers is permitted
only with the express approval of MTB.

Contents

1 Scope and purpose

2 Release and delivery conditions
3 Requirements for component cleanliness classification

1 Scope and purpose

This standard M 3576-2 applies in addition to the basic standard M 3576-1, which applies in full.
The purpose of this standard is the specific assignment of the minimum requirements for component
cleanliness classification in accordance with Table 1. These requirements must be specified
correspondingly on drawings and/or in requirements specifications.

2 Release and supply conditions

All parts of the standard series MAN 239 apply. The specific release conditions and processes as well as
the general terms of delivery for purchased parts are described and defined in the standard series
MAN 239.

Continued on Page 2 to 7
Co-sponsors: PMCPI, PMCP, PMQ, GQKPE; EPE, EPP

Technical responsibility: Standardization: Replaces: –

PMCPI – Bohn EAS – Raabe
PMQ – Backert EAS – Jürgens; 2015-04 Englisch

MAN Truck & Bus Aktiengesellschaft, Munich works - Dept. Standardization (EAS) All rights reserved according to ISO 16016.
Distribution and use of the contents are not allowed without written permission from MAN Truck & Bus Aktiengesellschaft.
Page 2
M 3576-2:2015-01

3 Requirements for component cleanliness classification

Table 1: Drawing/specification requirements
Component Item Cleanliness class / Gravimetry [mg] / Particle type
number (functional surfaces / media-carrying area)
(stem)

Oil-carrying area (unpressurised area/upstream of

Overall component incl. forged/cast surface

Oil-carrying area (pressure oil area)

"BT","AD DL", "AD SLV", "AD SLR"

Fuel system (downstream of filter)
Fuel system (upstream of filter)

Coolant/water-carrying area
Gas-carrying area
"AG / LL"
oil filter)
"KS FI"

"DOE"

"KM"
"OE"
"KS"

Exhaust manifold, upstream

of turbocharger, exhaust gas
51.08101-XXXX
recirculation module, EGR 4/-*/H 5/-*/H
51.08102-XXXX
cooler, EGR cooler insert,
EGR flap
Exhaust manifold / exhaust pipe 51.15201-XXXX
/ downstream of turbocharger 51.08101-XXXX 5/-*/H 5/-*/H
51.08102-XXXX
Intake manifold air distributor 51.08201-XXXX
pipe, connecting manifold 51.08202-XXXX
(downstream of turbocharger), 51.09402-XXXX 3/-*/H
intake fitting, intake manifold 51.09411-XXXX
(upstream of turbocharger) 51.09412-XXXX
Connecting piece 51.12301-XXXX
51.01802-XXXX
51.09540-XXXX
3/2/H 1/1/H 4/3/H 3/3/H 3/3/H 5/3/H
51.98131-XXXX
51.98110-XXXX
51.06303-XXXX
Drive shaft for HDPPE 51.38516-XXXX 3/3/H
Drive housing HDPPE 51.11304-XXXX
4/3/H 3/3/H
51.38507-XXXX
Drive wheel for power steering
51.38502-XXXX 3/3/H
pump
CR injector see
drawing
51.10100-XXXX 51.1100
0-8011
CR pump see
drawing
51.11103-XXXX 51.1100
0-8011
Pressure-limiting valve on rail see
drawing
51.1100
0-8011
Cover (timing case with
51.01501-XXXX 4/-*/H
front shell)
Gasket 51.08901-XXXX
3/7/H
51.06901-XXXX
Spacer 51.05840-XXXX
51.06340-XXXX 4/4/H***
51.91701-XXXX
Twin ring union 51.98101-XXXX 3/3/H
 Page 3
M 3576-2:2015-01

Component Item Cleanliness class / Gravimetry [mg] / Particle type

number (functional surfaces / media-carrying area)
(part)

Oil-carrying area (unpressurised area/upstream of

Overall component incl. forged/cast surface

Oil-carrying area (pressure oil area)

"BT","AD DL", "AD SLV", "AD SLR"

Fuel system (downstream of filter)
Fuel system (upstream of filter)

Coolant/water-carrying area
Gas-carrying area
"AG / LL"
oil filter)
"KS FI"

"DOE"

"KM"
"OE"
"KS"
Air pipe, control line 51.15801-XXXX
51.47303-XXXX
3/5/H
51.08153-XXXX
51.09108-XXXX
Pressure pipe socket see
51.10301-XXXX drawing
51.10101-XXXX 51.1100
0-8011
Drive-in nipples 51.98131-XXXX
3/2/H
51.78209-XXXX
Screw-in union 51.98130-XXXX
51.98103-XXXX
3/3/H
51.98180-XXXX
51.98131-XXXX
Injection lines, pressure line 51.10304-XXXX 1/1/H+W
51.10301-XXXX Outlier rule
51.10300-XXXX not permitted
Adjusting screw (valve) 51.04205-XXXX 3/1/H
Ventilation housing, bleed line 51.01802-XXXX
5/-*/H
51.01801-XXXX
Vehicle radiator 81.06101-XXXX 7/-* /H****
Flange 51.98112-XXXX
51.01601-XXXX 3/3/H
51.19104-XXXX
Guide tube, oil dipstick oil filler 51.05806-XXXX
tube, oil filler neck 51.05805-XXXX
4/3/H
51.05807-XXXX
51.01810-XXXX
Housing for pressure governor 51.11110-XXXX 2/2/H+W
Urea nozzle, metering module 51.15405-XXXX
3/2/H
81.yyyy-XXXX
Main bearing shell, contact 51.01113-XXXX
washer 3/0.3/H
51.01114-XXXX
Hollow screw 51.98150-XXXX 1/1/H+W
Rocker arm bearing housing, 51.04200-XXXX
rocker arm bearing block 51.04201-XXXX
51.04202-XXXX 4/5/H 3/1/H
51.04203-XXXX
51.04251-XXXX
Piston (piston assembly with
separate requirement) 51.02511-XXXX 3/5/H
Page 4
M 3576-2:2015-01

Component Item Cleanliness class / Gravimetry [mg] / Particle type

number (functional surfaces / media-carrying area)
(part)

Oil-carrying area (unpressurised area/upstream of

Overall component incl. forged/cast surface

Oil-carrying area (pressure oil area)

"BT","AD DL", "AD SLV", "AD SLR"

Fuel system (downstream of filter)
Fuel system (upstream of filter)

Coolant/water-carrying area
Gas-carrying area
"AG / LL"
oil filter)
"KS FI"

"DOE"

"KM"
"OE"
"KS"

Piston assembly (piston, snap 5/9/H

ring, piston rings, piston pin) above
600 µm
additionally
max. 5
particles with
0,25 mm wide
particles
51.02511-XXXX permitted
(abrasion
from
assembly
process -
metallic
fibres)
Outlier rule
not permitted
Piston pin 51.02502-XXXX 3/3/H
Piston ring 51.02503-XXXX 3/2/H
Fuel pump CP3 / ZP 18 51.11100-XXXX 3/2/H
Fuel filter component 51.12503-XXXX
51.12150-XXXX 1/1/H+W
51.12501-XXXX
Fuel line 51.12307-XXXX
51.12304-XXXX 3/2/H 1/2/H+W
51.12305-XXXX
Coolant manifold/line 51.0630X-XXXX
51.06302-XXXX 5/3/H
51.06303-XXXX
Crankcase 51.01102-6XXX 4/5/H 3/3/H 5/-*/H
Crankshaft 51.02101-XXXX
3/3/H 4/12/H
51.02100-XXXX
Charge air cooler 51.09500-XXXX 3/5/H 6/-*/H
Bearing bush 51.93020-XXXX 3/0.3/H
Leakage oil line 51.12305-XXXX 4/2/H
Line for exhaust gas
51.08153-XXXX 3/-*/H
recirculation
Steering oil line, return / 51.47303-XXXX
supply 51.47304-XXXX 3/3/H
hydraulic line 51.47313-XXXX
Air compressor 51.54100-XXXX 4/3/H 3/3/H 3/3/H 5/3/H
Air intake line 51.54120-XXXX 3/3/H
Driver bushing 51.11310-XXXX 3/2/H
Camshaft 51.04401-XXXX
3/-*/H
51.04400-XXXX
 Page 5
M 3576-2:2015-01

Component Item Cleanliness class / Gravimetry [mg] / Particle type

number (functional surfaces / media-carrying area)
(part)

Oil-carrying area (unpressurised area/upstream of

Overall component incl. forged/cast surface

Oil-carrying area (pressure oil area)

"BT","AD DL", "AD SLV", "AD SLR"

Fuel system (downstream of filter)
Fuel system (upstream of filter)

Coolant/water-carrying area
Gas-carrying area
"AG / LL"
oil filter)
"KS FI"

"DOE"

"KM"
"OE"
"KS"
Camshaft/connecting rod 51.04410-XXXX
3/2/H
bearing shell 51.02410-XXXX
Oil pressure line 51.05807-XXXX
51.05704-XXXX
51.05701-XXXX 3/2/H
51.05703-XXXX
51.96341-XXXX
Oil cooler head, oil cooler
(cover) 51.05605-XXXX 3/2/H 5/-*/H

Oil module 51.05000-XXXX 4/3/H 3/3/H 5/-*/H

Oil pump housing / oil pump / 51.05100-XXXX
oil pump gear wheels 51.05102-XXXX
51.05103-XXXX 3/3/H 5/-*/H
51.05104-XXXX
51.05105-XXXX
Oil suction line 51.05704-XXXX
4/3/H
51.93105-XXXX
Oil nozzle 51.01601-XXXX 3/2/H
Oil sump 51.05801-XXXX 5/-*/H** 3/3/H
Adapter sleeve 51.91701-XXXX 3/2/H
Connecting rod 51.02400-XXXX 3/5/H
Rail 1/1/H+
51.10311-XXXX
W
Reducing coupling 3/4/H***
51.98130-XXXX
*
Ring piece 51.98103-XXXX 3/2/H
Ring union 51.98103-XXXX 3/2/H
Roller tappet 3/3/H***
51.04301-XXXX
*
Check valve 3/2/H***
51.12231-XXXX
*
Collector 2/2/H+
51.12301-XXXX
W
Hose fitting (fuel) 2/1/H+
51.98131-XXXX
W****
Protective caps 1/1/H+
51.96002-XXXX
W****
Swivelling fitting
51.98110-XXXX 2/1/H
Page 6
M 3576-2:2015-01

Component Item Cleanliness class / Gravimetry [mg] / Particle type

number (functional surfaces / media-carrying area)
(part)

Oil-carrying area (unpressurised area/upstream of

Overall component incl. forged/cast surface

Oil-carrying area (pressure oil area)

"BT","AD DL", "AD SLV", "AD SLR"

Fuel system (downstream of filter)
Fuel system (upstream of filter)

Coolant/water-carrying area
Gas-carrying area
"AG / LL"
oil filter)
"KS FI"

"DOE"

"KM"
"OE"
"KS"

Selective catalytic reduction AdBlue

pressure line
(SCR) line branch / delivery 1/0,2/H
module AdBlue
81.15400-XXXX 2/0,8/H suction line
supply/
return
1/0,4/H
Coupling pipe 51.98182-XXXX 4/5/H
Timing case 51.01304-XXXX 4/-*/H 3/2/H
Thermostat housing 51.06404-XXXX 5/-*/H
Adapter fitting 51.98130-XXXX 3/4/
51.09402-XXXX H****
Overflow valve see
drawing
51.11107-XXXX 51.1100
0-8011
Valve 51.04101-XXXX 3/5/H
Valve guide 51.03120-XXXX 3/2/H
Valve-stem seal
3/1/H

Union piece
3/3/H****

Screw plug
3/1H****

Distributor housing 51.06330-XXXX 5/-*/H

Distributor 51.05701-XXXX
51.06303-XXXX
51.12340-XXXX 2/3/H****
51.12301-XXXX
51.98130-XXXX
Heat exchanger, cooling
system 51.06100-XXXX 3/-*/H 6/-*/H

Water pump housing, water 51.06330-XXXX

pump 5/-*/H
51.06501-XXXX
Gear wheel 51.02115-XXXX
51.11301-XXXX
3/5/H
51.38502-XXXX
51.54210-XXXX
Intermediate gear 51.04506-XXXX
pin 51.11302-XXXX 3/3/H****
51.54210-XXXX
Cylinder head 51.03100-XXXX 3/2/H 4/-*/H 3/3/H 3/-*/H 5/-*/H
 Page 7
M 3576-2:2015-01

Component Item Cleanliness class / Gravimetry [mg] / Particle type

number (functional surfaces / media-carrying area)
(part)

Oil-carrying area (unpressurised area/upstream of

Overall component incl. forged/cast surface

Oil-carrying area (pressure oil area)

"BT","AD DL", "AD SLV", "AD SLR"

Fuel system (downstream of filter)
Fuel system (upstream of filter)

Coolant/water-carrying area
Gas-carrying area
"AG / LL"
oil filter)
"KS FI"

"DOE"

"KM"
"OE"
"KS"
Cylinder head cover
(aluminium), 51.03401-XXXX 4/-*/H
frame for cylinder head cover
Cylinder head cover (plastic), 3/-* /
frame for cylinder head cover 51.03401-XXXX
H+W**
Housing for fan mounting 51.06609-XXXX 4/2/H 3/1/H 5/3/H
Cylinder liner 51.01201-XXXX 3/3/H 4/5/H

Key for Table 1:

-* Gravimetry in accordance with Table 2
** Source / orientation VW 01134
*** Source (PMQK database)
**** Validation not yet completed

Table 2: Gravimetric orientation values

(standard combinations of weight and wetted component surface)
Gravimetry in mg * Component weight Wetted component surface/functional surface
3
5
8
12
18 > 8 kg > 4000 mm²

Key for Table 2

* Additional allowance for grey and spheroidal graphite cast iron as well as for aluminium cast and
forged parts with rough part surfaces: Factor 2

The lower gravimetric value applies in each case for deviating combinations of weight and wetted component
surface.
gravimetric value 8 mg

In the case of complex cast geometries, final definition takes place only after sample presentation.