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PPAP Full List of Elements Required

The document outlines the elements required for the Production Part Approval Process (PPAP) according to the AIAG PPAP Manual, which includes design documentation, engineering change documents, and various analyses such as DFMEA and PFMEA. It also details the levels of PPAP submission, ranging from a simple Part Submission Warrant to a comprehensive submission with on-site customer review. Each element and submission level is essential for ensuring quality and compliance in manufacturing processes.

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84 views2 pages

PPAP Full List of Elements Required

The document outlines the elements required for the Production Part Approval Process (PPAP) according to the AIAG PPAP Manual, which includes design documentation, engineering change documents, and various analyses such as DFMEA and PFMEA. It also details the levels of PPAP submission, ranging from a simple Part Submission Warrant to a comprehensive submission with on-site customer review. Each element and submission level is essential for ensuring quality and compliance in manufacturing processes.

Uploaded by

sanjarbek.djurayev
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Full list of elements required for PPAP (Production Part Approval Process), based on the AIAG PPAP

Manual:

PPAP Elements Checklist

1. Design Documentation
o Includes the drawing of the part, specifications, and any applicable CAD data.
o Must be approved by the customer.
2. Engineering Change Documents (if applicable)
o For any changes made to design, materials, or processes that deviate from previously approved documents.
3. Customer Engineering Approval (if required)
o Written approval from the customer for the part design, testing, or changes.
4. Design Failure Mode and Effects Analysis (DFMEA)
o A systematic approach to identify and mitigate risks in the design phase.
5. Process Flow Diagram
o A step-by-step visual representation of the production process.
6. Process Failure Mode and Effects Analysis (PFMEA)
o Analysis of potential failure modes in the manufacturing process and their impacts.
7. Control Plan
o A detailed plan to ensure process control and consistent production quality.
8. Measurement System Analysis (MSA)
o Studies to ensure measurement systems (e.g., gages) are accurate and reliable.
9. Dimensional Results
o A report of measured dimensions for the part, confirming compliance with specifications.
10. Records of Material/Performance Tests
o Documentation of material and performance test results (e.g., tensile strength, hardness).
11. Initial Process Studies (e.g., Capability Study)
o Data showing that the process is capable and stable (e.g., Cpk and Ppk values).
12. Qualified Laboratory Documentation
o Certificates and credentials of the laboratory used for testing, ensuring compliance with standards.
13. Appearance Approval Report (AAR)
o Required for parts with specific aesthetic requirements (e.g., color, texture).
14. Sample Product Parts
o Physical samples submitted to the customer for verification.
15. Master Sample
o A "gold standard" part retained at the supplier site to compare future production parts.
16. Checking Aids
o Any fixtures, templates, or tools used to inspect or measure the part.
17. Customer-Specific Requirements
o Additional documents or information specified by the customer.
18. Part Submission Warrant (PSW)
o A summary document that verifies all PPAP elements are complete, and the supplier is ready for production.

Levels of PPAP Submission

There are five levels of PPAP submission based on customer requirements:

1. Level 1: Part Submission Warrant (PSW) only.


2. Level 2: PSW with limited supporting data (e.g., dimensional results).
3. Level 3: Full PPAP documentation and samples.
4. Level 4: PPAP submission as per specific customer instructions.
5. Level 5: PPAP with on-site review by the customer.

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